OPTIMA SLIDING DOOR
/ SIDE PANEL
00 71447 00 / Issue 2 / 12
Sliding Door - Pages 2 - 8 Sliding Door & Side Panel - Pages 9 - 16
Please read these instructions carefully and keep for future reference.
Incorrect fitting will invalidate the guarantee.
SAFETY
●
Handle glass with great care.
Although the glass is very tough, sharp impacts can damage both the glass and metal frame.
●
Make sure there are no hidden pipes or cables hidden in the wall where you intend to drill.
●
Wear safety goggles, shoes and appropriate clothing.
BEFORE INSTALLATION
●
Check that the shower tray is level in all directions. The enclosure will not sit correctly on an uneven surface.
If uneven, the wall channels may not fit and the doors may not shut correctly.
●
The enclosure should be fitted on tiled walls which are sealed with waterproof grout.
●
There must be a good silicone seal between the rim of the shower tray and the wall.
●
The shower tray and the enclosure must match in size. Attempting to fit the incorrect size of enclosure to
the shower tray will result in water leaks.
●
Always check very carefully that components are vertical.
●
To avoid damage, use the opened out packaging to build the enclosure on.
Equipment needed:
Drill, 6.5mm Masonry Bit, 4.5mm & 3mm Metal Bits (general), Crosshead Screwdriver, 16mm Spanner, Spirit Level, Pencil,
Tape Measure, Masking Tape, Silicone Sealant.
Note: The screws and wall plugs supplied are for masonry walls. For lightweight walls i.e. stud partition, plasterboard etc, use the correct type of fixings.
CUSTOMER CARELINE 01746 713410
2
Check contents of pack before installation. If anything is missing, contact our Customer Careline for assistance.
CUSTOMER CARELINE: 01746 713410
PN3230 PN80519
8
1
PN3225
32mm
PN60014
8
2
1000 =
PN40261
1200 =
PN40262
1400 =
PN40263
2
13mm
PN3222 PN40260
10 1
10mm
PN4748
14
PN40258
1
PN50103
PN40259
4 1
PN4745 PN40010
2
1
PN60418
PN60058
1 1
1
a
=
=
ø 4.5
mm
100mm max
100mm max
=
b
PN10801
1000 RAIL - PN80528
1200 RAIL - PN80529
1400 RAIL - PN80530
PN10801
1000 RAIL - PN80528
1200 RAIL - PN80529
1400 RAIL - PN80530
2
a: Drill holes in both wall channels at points shown using a 4.5mm drill bit, where shown.
b: Ensure the shower tray is level in all directions. IMPORTANT: Clean the tray and seal the gap between the tray surface and tiles.
It is important that the tray is sealed right up to the tray edge so that the bottom of the wall channel is sealed. Failure to do this will cause water to leak under the wall channel and between the tray and tiles, resulting in damp patches on the wall and under the tray.
The enclosure can be assembled with the door on either the right or left side of the assembly (see step 6).
Note:
The following instructions show the enclosure with the door on the right hand side.
3
a
X
X = Door widths
1000 = 950 - 1000mm
1200 = 1150 - 1200mm
1400 = 1350 - 1400mm b c
Inside
ø 6.5
mm
32mm
4
a: Place the wall channels on the tray ensuring they are vertical and an equal distance back from the front of the tray.
Place masking tape against the wall before marking drill hole positions, this will help prevent the drill bit slipping. Drill 6.5mm holes, 30mm deep and insert the wall plugs.
b: Apply sealant to the back of the wall channels. c: Fix the wall channels to the walls using 8 x 32mm screws and screw caps.
a b
=
=
a: Place the bottom rail onto the tray with its end mouldings inserted into the wall channels.
b: Centre the bottom rail between the wall channels so that there is an equal gap at each end.
3
5 6
4
Outside face of fixed panel
Outside face of fixed panel
Fixed panel bracket
7
Push fit the 'short flipper seals' onto the top and bottom edges of the fixed panel - flush against the metal profile.
Ensure the flipper seal 'flaps' are on the inside of the fixed panel.
Note: Wetting the glass with water will help to fit the seals.
8
Position the fixed panel into the required wall channel and slide down so it fully slots onto the end moulding of the bottom rail. Inside the enclosure, ensure the panel sits in the 'fixed panel bracket', slide the bracket along the rail and position under the panel as shown.
13mm
Inside
Position the 'magnetic profile' into the other wall channel and slide down so that it fully slots onto the end moulding of the bottom rail.
Position the top rail onto the top of the 'fixed panel' and
'magnetic profile'. Adjust the position of the fixed panel bracket as required. Line up the holes and fix using 2 x
13mm screws.
9
ø 3 mm
From inside
10mm
Check the door frame is vertical and is centrally positioned between the wall channels.
From inside the enclosure, in the positions shown, drill through the wall channels into the fixed panel and magnetic profiles using a 3mm drill bit,
do not drill too deep!
Fix using 6 x 10mm screws and screw caps.
10 11
PN40258
PN40260
Inside
PN40259
Outside face of door
PN4745
Fit 'flipper seal' (PN40260) onto the edge of the fixed panel.
Ensure the flipper seal 'flap' is on the inside.
Note: Wetting the glass with water will help to fit the seal.
From inside the enclosure, tighten all 2 fixed panel bracket grub screws onto the glass using the allen key -
do not
overtighten. Fit the cover caps (PN4745) into the holes.
Door handle hole
Push fit 'flipper seal' (PN40259) onto the back edge of the door.
Ensure the flipper seal 'flap' is on the outside of the door.
Test the 'magnetic seal' (PN40258) against the 'magnetic profile' to ensure it is the correct way around. Push fit magnetic seal onto the closing edge of the door (the same side as door handle hole).
Note: Wetting the glass with water will help to fit the seals.
5
12
From inside
Top of door
Bottom of door
IMPORTANT: It is advised that this stage is carried out by two people to avoid damaging the runners, rails or door.
From inside the enclosure, push fit the 'runners' fitted to the top and bottom of the door, onto the 'door rollers' pre-fitted in the top and bottom rails.
13
a
From inside b c
PN50103
6
The 'cam adjusters' at the top and bottom of the door may need adjusting so that the door slides freely and the magnetic seal is flush against the magnetic profile when the door is closed.
a: Loosen all 4 cam adjuster screws (1 turn maximum). b: Turn the cam adjusters (by hand or using a 16mm spanner) until the door hangs vertically. Re-tighten the screws -
do not over tighten. c: Push fit all 4 covers (PN50103) onto the door.
14
From inside a b c
PN50103
The 'cam adjusters' at the top and bottom of the door may need adjusting so that the door slides freely and the magnetic seal is flush against the magnetic profile when the door is closed.
a: Loosen all 4 cam adjuster screws (1 turn maximum). b: Turn the cam adjusters (by hand or using a 16mm spanner) until the door hangs vertically. Re-tighten the screws - do not over tighten. c: Push fit all 4 covers (PN50103) onto the door.
15
Fit the door handles to the door ensuring the supplied handle washers are used on each side of the glass.
A chrome finish handle is supplied for all frame finish options.
16
PN60058
Lubricate the inner top and bottom rails using the wipe provided.
14
17
50mm
From the outside only, apply sealant to the bottom of the enclosure and 50mm up the wall channels and vertical joints as shown.
Recycling
Packaging:- The cardboard and polythene parts of this packaging can be recycled.
End of life:- This product contains materials such as aluminium and glass which can be recycled.
Please contact your local authority to find your nearest recycling centre.
IMPORTANT: You must not use the shower for 24 hours after installation of the enclosure.
DO NOT use bleach, scouring powders, solvents or other aggressive cleaning agents. To clean, use warm soapy water and a clean cloth and rinse off.
Please note: There has been a glass coating applied to this product, use a squeegee to remove water and debris.
Periodically check all fixings and tighten if necessary.
8
CORAM SHOWERS LTD
Stanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK • Tel: 01746 766466 • Fax: 01746 764140 • www.coram.co.uk
Check contents of packs before installation. If anything is missing, contact our Customer Careline: 01746 713410
SLIDING DOOR CONTENTS
PN3230
8
PN80519
PN3225
32mm
PN60014
8
2
1000 =
PN40261
1200 =
PN40262
1400 =
PN40263
1
2
13mm
PN3222 PN40260
10 1
10mm
PN4748
14
PN40258
1
PN50103
PN40259
4 1
PN4745 PN40010
2
1
PN60418
PN60058
1 1
PN10801
1000 RAIL - PN80528
1200 RAIL - PN80529
1400 RAIL - PN80530
PN10801
1000 RAIL - PN80528
1200 RAIL - PN80529
1400 RAIL - PN80530
PN3222
SIDE PANEL CONTENTS
3
10mm
PN4748
3
1
a b
=
=
100mm max
ø 4.5
mm
100mm max
=
2
a: Drill holes in both wall channels at points shown using a 4.5mm drill bit, where shown.
b: Ensure the shower tray is level in all directions. IMPORTANT: Clean the tray and seal the gap between the tray surface and tiles.
It is important that the tray is sealed right up to the tray edge so that the bottom of the wall channel is sealed. Failure to do this will
The enclosure can be assembled with the side panel on either the right or left and the door on either the right or left (see step 4).
Note: The following instructions show the enclosure with the side panel on the left and the door on the right hand side.
9
3
a
X
Y
b
ø 6.5
mm c
32mm
Inside
X = Door widths
1000 = 950 - 1000mm
1200 = 1150 - 1200mm
1400 = 1350 - 1400mm
Y = Side Panel widths
700 = 670 - 695mm
760 = 735 - 760mm
800 = 775 - 800mm
900 = 875 - 900mm
a: Place the wall channels on the tray ensuring they are vertical and an equal distance back from the front of the tray.
Place masking tape against the wall before marking drill hole positions, this will help prevent the drill bit slipping. Drill 6.5mm holes, 30mm deep and insert the wall plugs.
b: Apply sealant to the back of the wall channels. c: Fix the wall channels to the walls using 8 x 32mm screws and screw caps.
4
a b
ø 3 mm
Inside side panel
10mm
a: Insert the side panel into the wall channel ensuring that the corner post is the same distance in from the edges of the tray as the wall channels.
b: From inside the enclosure, in the positions shown, drill through the wall channel into the side panel using a 3mm drill bit,
do not drill too deep! Fix using 3 x 10mm screws and screw caps.
10
5
a b
6
=
a: Place the bottom rail onto the tray with its end mouldings inserted into the corner post and wall channel.
b: Centre the bottom rail between the corner post and wall channel so that there is an equal gap at each end.
7
Outside face of fixed panel
Outside face of fixed panel
Fixed panel bracket
Push fit the 'short flipper seals' onto the top and bottom edges of the fixed panel - flush against the metal profile.
Ensure the flipper seal 'flaps' are on the inside of the fixed panel.
Note: Wetting the glass with water will help to fit the seals.
Position the fixed panel into the required corner post/ wall channel and slide down so it fully slots onto the end moulding of the bottom rail. Inside the enclosure, ensure the panel sits in the 'fixed panel bracket', slide the bracket along the rail and position under the panel as shown.
11
8 9
10
From inside
13mm
Inside
Position the 'magnetic profile' into the wall channel and slide down so that it fully slots onto the end moulding of the bottom rail.
Position the top rail onto the top of the 'fixed panel' and
'magnetic profile'. Adjust the position of the fixed panel bracket as required. line up the holes and fix using 2 x
13mm screws.
ø 3 mm
10mm
Check the door frame is vertical and is centrally positioned between the corner post and wall channel.
From inside the enclosure, in the positions shown, drill through the corner post and wall channel into the fixed panel and magnetic profiles using a 3mm drill bit,
do not drill too deep!
Fix using 6 x 10mm screws and screw caps.
12
11 12
PN40259
PN40258
PN40260
Inside
Outside face of door
Door handle hole
PN4745
Fit 'flipper seal' (PN40260) onto the edge of the fixed panel.
Ensure the flipper seal 'flap' is on the inside.
Note: Wetting the glass with water will help to fit the seal.
From inside the enclosure, tighten all 2 fixed panel bracket grub screws onto the glass using the allen key -
do not
overtighten. Fit the cover caps (PN4745) into the holes.
Push fit 'flipper seal' (PN40259) onto the back edge of the door.
Ensure the flipper seal 'flap' is on the outside of the door.
Test the 'magnetic seal' (PN40258) against the 'magnetic profile' to ensure it is the correct way around. Push fit magnetic seal onto the closing edge of the door (the same side as door handle hole).
Note: Wetting the glass with water will help to fit the seals.
13
From inside
Top of door
Bottom of door
IMPORTANT: It is advised that this stage is carried out by two people to avoid damaging the runners, rails or door.
From inside the enclosure, push fit the 'runners' fitted to the top and bottom of the door, onto the 'door rollers' pre-fitted in the top and bottom rails.
13
14
15
Fit the door handles to the door ensuring the supplied handle washers are used on each side of the glass.
A chrome finish handle is supplied for all frame finish options.
PN40010
Push fit the seal (PN40010) into the channel in the 'magnetic profile'.
Note: The seal may need trimming to length. Note: Wetting the seal with water will help to fit the seal.
16
PN60058
Lubricate the inner top and bottom rails using the wipe provided.
7
17
PN40010
Push fit the seal (PN40010) into the channel in the 'magnetic profile'.
Note: The seal may need trimming to length. Note: Wetting the seal with water will help to fit the seal.
18
50mm
From the outside only, apply sealant to the bottom of the enclosure and 50mm up the vertical joints as shown.
15
Recycling
Packaging:- The cardboard and polythene parts of this packaging can be recycled.
End of life:- This product contains materials such as aluminium and glass which can be recycled.
Please contact your local authority to find your nearest recycling centre.
IMPORTANT: You must not use the shower for 24 hours after installation of the enclosure.
DO NOT use bleach, scouring powders, solvents or other aggressive cleaning agents. To clean, use warm soapy water and a clean cloth and rinse off.
Please note: There has been a glass coating applied to this product, use a squeegee to remove water and debris.
Periodically check all fixings and tighten if necessary.
CORAM SHOWERS LTD
Stanmore Industrial Estate, Bridgnorth, Shropshire WV15 5HP, UK • Tel: 01746 766466 • Fax: 01746 764140 • www.coram.co.uk
