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GAS
GAS-FIRED J
INSTALLATION
AND
OPERATING INSTRUCTIONS
P/N 84502 REV. 11/04
IIL :
S W256F, W255F, W355F, W505F W356F,
i
WARNING: If the information in this manual is not followed
exactly,
a fire or explosion may result
causing
property damage, personal injury or loss of life.
Do not store or use gasoline or other flammable vapors
and
liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor's
Follow the gas supplier's instructions.
phone.
• If you cannot reach your gas supplier, call the fire department.
INSTALLATION
AND SERVICE MUST
BE
PERFORMED
SERVICE
BY A QUALIFIED
AGENCY OR THE GAS
INSTALLER,
SUPPLIER.
umiRini_iin_ s_yARNING: Operation of this furnace when not connected to a properly installed and maintained venting and
Ithe venting system should be inspected at least annually by a qualified service person.
This appliance is equipped with a blocked flue switch designed to protect a_ainst a blocked flue condition.
The coating selected to provide longer life to the heat exchanger may smoke slightly upon initial firing. Please
3rovide adequate ventilation if this occurs.
This heater may be installed without recessing into stud space by using optional FSK (Free Standing Kit).
This unit is not approved for installation in mobile homes, greenhouses, or environlnents involving dusty, wet, corrosive, or explosive conditions.
Such conditions will invalidate the warranty and may create unsafe conditions.
THIS UNIT IS NOT TO BE INSTALLED IN MOBILE HOMES.
I
I
CONTENTS hmoduction ................................................
Specifications ..............................................
Safety Rules .................................................
Clemances ....................................................
Controls ........................................................
Combustion & Ventilation Air ...................
Venting ..........................................................
Rough-In Instructions ................................
Installation ....................................................
Wiring Instructions .....................................
9
2
2
3
3
3
4
6
8
5,6
Rear Register Kit Instructions ....................................
9
Lighting Instructions ...................................................
10!11
Pilot Adjustment ...........................................................
Burner Flame Adjustment ............................................
Maintenance Instructions ...........................................
12
12
12
WFF81 Fro1Instructions ..............................................
13/14
Trouble Shoothlg Chart ................................................ 15/16
Parts Drawing ................................................................
Parts List ........................................................................
17
18
Warranty. .......................................................................
20
READ CAREFULLY BEFORE INSTALLING UNIT
These installation instructions are a general guide, and do not supersede applicable local codes and ordinances.
Before planning or making the installation, be sure it complies with all phases of the local heating codes. Or, in the absence of local codes, with the latest edition of the National Fuel Gas Code, ANSI.Z223.1.
In Canada, see the current installation code CAN1-B 149.
The appliance, when installed, must be electrically _ounded in accordance with local codes or, in the absence of local codes, with the latest edition of the National Electrical Code ANSI/NFPA No. 70.
In Canada, see the current Canadian Electrical Code
C5AC22.1.
The ANSI standards are available from the American Gas Association, 1515 Wilson Blvd., Arlington, Virginia 22209.
The NFPA standards are available from the National Fire Protection Association, Batterymarch Park, Quincy, MA. 02269.
Canadian standards are available fiom International
Approval
SelaTices,178 Rexdale Blvd.,Etobicoke,Ontario, Canada M9W IR3.
NOTE: If optional rear register kit is to be used, see supplemental installation instructions (No. 84504) and section marked
"Special Instructions for Rear Register Kit Application" prior to installation of Rough-In.
INTRODUCTION
THIS IS A GAS-FIRED, GRAVITY VENTED WALL FURNACE THAT WILL OPERATE SAFELY AND PROVIDE AN
EFFICIENT SOURCE OF HEAT WHEN INSTALLED, OPERATED AND MAINTAINED AS RECOMMENDED IN THESE
INSTALLATION AND OPERATING INSTRUCTIONS.
READ THESE INSTRUCTIONS THOROUGHLY BEFORE
INSTALLING, SERVICING, OR USING THE APPLIANCE.
IF YOU DO NOT UNDERSTAND ANY PART OF THESE
INSTRUCTIONS, CONSULT LOCAL AUTHORITIES, OTHER QUALIFIED INSTALLERS, SERVICE AGENCIES, THE GAS
SUPPLIER OR THE MANUFACTURER.
SPECIFICATIONS
Your vented wall furnace comes packed in a single carton.
(For wall thermostat models that includes the thermostat, thermostat wire, and insulated staples).
Before installing the wall furnace check the rating plate to verify that the Model Nmnber is correct and that the wall furnace is equipped for the type gas you intend to use.
Model
No.
Type
Collffol
W251F Snap Bulb
W255F \Vall Star
W252F Snap Bulb
W256F \Vall Star
W351F Snap Bulb
W355F \Vall Star
W352F Snap Bulb
W356F \Vall Star
_pe
Gas
Nat.
Nat.
L.P.
L.P.
Nat.
Nat.
L.P.
L.P.
BTUiHr.
\_m
Input Size
25.000
4"
25.000
4"
25,000 4"
25,000 4"
35.000
4"
35.000
4"
35,000 4"
35.000
4"
W501F Snap Bulb
W505F Wall Star
W502F Snap Bulb
W506F Wall Stat
Nat.
Nat.
L.P.
L.P.
50,000
50,000
50,000
50,000
One or two fan kits may be used on dual-wall furnace.
4"
4"
4"
4"
Gas
Inlet
1/2'
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
1/2"
FINISHED DIMENSIONS
SINGLE _I__LL FURNACE
16-1/2' Wx68"Hx6-1i2"D
16-1i2"Wx68"Hx6-1i2"D
16-1i2"Wx68"Hx6-1i2"D
16-1i2"Wx68"Hx6-1i2"D
16-1 i2"Wx68"Hx6-1/2"D
16-1i2"Wx68"Hx6-1/2"D
16-1i2"Wx68"Hx6-1i2"D
16-1i2"Wx68"Hx6-1i2"D
DUAL V_LL FUI_NACE
16-1i2"Wx68"Hx6-1i2"D
16-1i2"Wx68"Hx6-1i2"D
16-1i2"Wx68"Hx6-1i2"D
16-1i2"Wx68"Hx6-1i2"D
Shpg.
\Vt.
REAR REG. KIT
Model
90 Lbs.
90 Lbs.
90 Lbs.
90 Lbs.
40542
40542
40542
40542
\Veidlt
5 Lbs.
5 Lbs.
5 Lbs.
5 Lbs.
FAN KIT
Model \Vt.
\tTF81
\\,TF81
10 Ibs
10 Ibs
V_TF81 101bs
\tTF81 10 Ibs
90 Lbs.
90 Lbs.
90 Lbs.
90 Lbs.
40542
40542
40542
40542
5 Lbs.
5 Lbs.
5Lbs.
5Lbs.
WFF81 10 Ibs
WFFS1 10 Ibs
WFF81 10 Ibs
V_TF81 101bs
134 Lbs
134 Lbs
134 Lbs
134 Lbs
NiA
NiA
NiA
NiA
NiA
NiA
NiA
NiA
\,_TF81 101bs
\,_TF81 101bs
\,_TF81 101bs
\,_TF81 101bs
Page 2
A) c)
D)
E)
F)
Q
SAFETY RULES
The wall furnace should be located near the center of the house tSr best heat distribution.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and
_eries.
Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition.
Youn_ children should be carefully supelwised when they are in the same morn as the appliance.
Do not place clothin_ or other flammable material on or near the appliance.
Precautions should be taken so as not to place furniture, drapes, or other articles directly in front of m-itle or lower access door that would obstruct air openings as proper air flow is critical to proper operation of unit.
Any safety screen guard or casing fiont removed for sel_qcin_ an appliance must be replaced prior to operating the appliance.
If the area where the appliance is to be installed contains carpeting, tile or combustible materials, other than wood flooring, the appliance shall be installed on a metal plate, a wood panel or other noncombustible materials. The use of ceramic or quarry tile is acceptable and will provide a surface that is easily cleaned. This material is to extend the full width and depth of the appliance.
CONTROLS
All controls are preassembled at the factory.
If integral snap-bulb type thermostat is used, make sure that sensing bulb is located on the bottom of gas valve with clips provided.
DO NOT KINK the connecting tubing.
Do not bend the capillary bulb.
The normal manifold pressure should be 3.5" w.c. on Natural Gas and 10" w.c. on L.R Gas.
The maximum inlet pressure in the gas supply pipe should never exceed 14" w.c. on L.R
Gas or 7.0" w.c. on
Natural Gas.
The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of ½ psig.
The appliance must be isolated from the gas supply piping system by closing its individual manual shutoffvalve during any pressure testing of the gas supply piping system at test pressures equal to or less than ½ psig.
The minimum inlet pressure in the gas supply pipe should be 5.0" w.c. on Natural Gas or 11" w.c. on
L.R Gas, "for purpose of input adjustment".
The appliance is orificed at the factory
for
elevations up to 2,000 feet. If installed above 2,000 feet, the BTU input must be reduced 4% per 1,000 feet.
See the following orifice chart for the proper orifice for a specific elevation.
A blank orifice is shipped in the high altitude kit which will have to be drilled to correct size by installer, gas supplier or qualified serviceman.
CLEARANCES
As viewed t?om front of heater, the lninimum clemance tiom cabinet to combustible construction: Side Wall 1";
Floor 2"; Ceiling 11".
In selecting a location for installation it is necessary to provide adequate accessibility clearances for selaqcing and proper operation. This appliance must not be connected to a chimney flue that serves to vent a solid-fuel burning
(wood or coal) appliance, or a multi-vent system.
1_
T
11"
l,
2-
NATURAL GAS
Model
No.
W251F
0 to
2.000'
43
2,000 -
4.000'
44
4,000 -
6.000'
45
6,000 -
8.000'
47
W351F
W255F
W355F
36
43
36
38
44
38
40
45
40
41
47
41
ORDER KIT #49820 45-1 HIGH ALTITUDE KIT
I
W505F 43
ORDERKIT #49850 2287-2HIGHALTITUDEKIT
8,000 ]
I
10.000' m
1
I
48
43
4348
I
L.P. GAS
Model
No.
W252F
W256F
0 to
2_000'
1.45nma
1.45nun
2_000 -
4_000'
54
54
W352F 52 52
W356F 52 52
ORDER KIT #49820
4.000 -
6_000'
54
54
6,000 -
8_000'
55
55
52 53
52 53
45-1 HIGH ALTITUDE KIT
8,000
10_000'
55
55
54
54
I
W502F
55 55
I
ORDER KIT #49850 2287-2HIGHALTITUDEKIT
Page 3
COMBUSTION AND VENTILATION AIR
When installed, this gas appliance must be provided with flesh air for combustion, ventilation, and dilution of hot flue gases. The minimum required volume of the area where the appliance is installed should be 50 cubic feet per 1,000 bin/hr.
If installed in an area of the home that is considered an unconfined space, the natural infiltration of air around windows and doors will be adequate. If the area is considered a confined space (less than 50 cubic feet per 1,000 btu), fresh air can be supplied by providing two permanent openings into adjoining rooms. Each opening shall have a minimum flee area of one square inch per 1,000 bm per hour of the total input rating of all gas appliances in the confined space, but not less than 100 square inches. One of the openings shall be within 12 inches of the ceiling and one within 12 inches of the floor. See Fimlre A.
If the home is of unusually tight construction (new and remodeled homes), tree air must be supplied through opening(s) to the outdoors.
This can be accomplished by providing 2 permanent openings, one commencing within 12 inches of the ceiling and one within 12 inches of the floor. These openings shall communicate directly with the outdoors, or spaces that comlnunicate freely with the outdoors, such as a ventilated attic and crawl space through galvanized or equivalent corrosion-resistant ducts.
Exception: unobstructed stud and joist spaces are acceptable ducts provided that not more than one fire block is removed.
Special provisions must be taken to insure that these stud and joist spaces cannot be blocked with insulation or other objects.
Each of these openings using vertical ducts shall have a minimum flee area of one square inch per 4,000 btu/hr of total input rating of all gas appliances. See Fimlre B and C. If horizontal ducts are used, the minimum flee area shall be one square inch per 2,000 btu/hr of total input rating of all gas appliances.
ALL COMBUSTION AIR FROM
ADJACENT INDOOR SPACES
AIR OPENINGS i
UL Listed Vent Cap
Vent
I Opening
Opening
.,..,..,..,..,..,.,..,..,..,..,..,..,..,..,..,..,..
FIGURE A
ALL COMBUSTION AIR FROM
OUTDOORS. INLET AIR FROM
VENTILATED CRAWL SPACE AND
OUTLET AIR TO VENTILATED ATTIC.
UL Listed Vent Cap ntilation Louvers
Fresh make-up air can also be provided through a duct to one permanent opening colrnnencingwithin 12inches oftheceiling.
Theminimum free areaofthis opening shall be one square inch per 3,000 bm/hr of the total input rating ofatl gas appliances but not less than the sum of the areas of all vent connectors in the space.
See
Fibre D.
"" Outlet Air
/
Inlet Air
When calculating the amount of fresh air needed you must include make-up air requirements tbr the operation of exhaust fans, kitchen ventilation systems, clothes dryers, and fireplaces.
............--.....%:
.......
..--..
[\;eiltil_t'io_ j ' ' louvers for unheated crawl space
Additional information can be found in the latest edition of ANSI Z223.1 (National
Fuel Gas Code).
ALL COMBUSTION AIR FROM OUTDOORS
THROI_IGHVENTILATED ATTIC
.UL Listed Vent Cap
-UL Listed Gas Vent
FIGURE B
ALL COMBUSTION AIR FROM OUTDOORS
THROUGH S1NGLECOMBUSTION AIR OPEN1NG
UL Listed Vent Cap each end of attic)
Air Duct
(Ends 1 ft. [300mm] above floor)
FIGURE C
Gas Vent i I I
I[ "_',.
I
•
.,..,..,..,..,..,..,.,..,..,..,..,..,.:
-- Opening
Alternate
Opening
Location
FIGURE D
Page 4
USING
FOR ALL
FROM
ADJACENT
COMBUSTION
OUTSIDE
HOLES CONNECTING
TO VENTILATED ATTIC
STUD SPACE
AIR
CEILING
PLATE
AIR
GRILLE
FLOOR
PLATE
HOLES CONNECTING
VENTILATED CRAWL
SPACE
TO
BASED ON 4,000 BTU OF TOTAL INPUT
RATING OF ALL GAS APPLIANCES, THE
HEATER ONLY REQUIRES A MINIMUM
FREE AREA OF:
BTU
25,000
35,000
50,000
SQUARE
IN.
6.25
8.75
12.50
HOLE
SIZE
1"
1.5"
2"
SQUARE
IN.
.785
1.76
3.14
VENTING
This appliance must be properly connected to a venting system.
Consult local ordinances governing venting.
Install only
UL listed type BW 4" oval gas vent.
When the vent enters the attic, a listed type B- 1 round flue pipe may be used.
See Figure
2, Page 7.
Vent pipe must connect to the wall furnace header plate with a"B" vent base plate and terminate with a cap at a point at least 12 foot above the bottom of the wall furnace, two feet above any obstacle within a 10 foot radius, and at least 3 foot above the roof.
Provisions must be made for adequate combustion and ventilation air.
This appliance is equipped with a manual reset blocked flue switch designed to protect against a blocked flue condition, which would cause combustion products to spill back into the living quarters.
NOTE: A partially blocked, inadequate, or disconnected
Discoloration vent system may not activate the switch.
of the grille is an indication of a bad vent.
If this occurs, the vent can be checked by a qualified serviceman using a draft gauge.
After 15 minutes the gauge should read between
-.02
up to -.04
inches w.c.
Vent must be checked at the beginning of each heating season.
The switch when activated on a bulb control burner will extinguish the pilot flame, on a thermostat controlled burner, the thermostat circuit will be broken, turning offthe main burner flame.
Before the heater can be relit, the reset button must be activated.
See Figure B for location of the manual reset blocked flue switch.
To reset the switch, insert a slender rigid object
(i.e. screwdriver) through the front panel louvers and push the reset button down.
See Figure B-1.
However, you may have to remove the front panel, then reset the switch and reinstall the front panel to relight heater.
If homeowner experiences this problem, the vent system must be checked and corrected.
NOTE: A pre-existing vent that has worked for years may not be adequate for todays design because of higher efficiency requirements that result in lower stack temperatures.
See
"Possible Causes and Corrective Action" on Page 16.
All type "B" vents shall extend in a generally vertical direction with offsets not exceeding 45 degrees, except that a vent system having not more than one 60 degree offset may be allowed.
Any angle greater than 45 degrees from the vertical is considered horizontal.
The total horizontal run of a vent plus the horizontal vent connector shall be not greater than 75 percent of the vertical height of the vent.
Any offsets used should be as far above the drafthood as possible to allow a venting action to begin before any restriction is encountered.
Page 5
WARNING: Do not bypass the blocked flue switch.
To do so could expose the consumer to property damage, personal iniury or possible death.
Kd
__!
R1d_
_ T
Chimney--.._._J_%
3 i _in.
Mole than 10' --
_e N above a 3
1oof sm filce
.._ within 10' o zo ta v
IT
Chimne3_ n a% in.
ROUGH-IN
INSTRUCTIONS
NOTE: Maximum wall thickness for a dual wall (W501, W502, W505, W506) installation is 5-3/8".
STEP 1.
Attach the base plate (purchased with the vent pipe) to the header plate using two No. 8 sheet-metal screws through the pre-punched holes.
The heater may not vent properly without a base plate to anchor and seal the vent system.
See Figure C.
Switcl_....
Control
Wire
FIGURE B
Blocked
Flue Switch
_Draft
Diverter
Relief
Man. Reset
Opening
Combustion
-Chamber
FIGURE B- 1
Plate cut away fol fili aidth of stud space to provide ventilation
SV,lds on 16 inch centels
Sheet metal screw base plate to header fastening pipe to base plate
Z Header plate of vented wall fiunace
(also acts a_ flrestop)
FIGURE C
STEP 2.
Cut out an opening between the studs of 14-3/8" x 66-1/2" above the floor plate. Embed the rear flange of the channel on top of header into either the drywall or the plastered wall.
This provides part of the required fire stop. Square up and nail the header in place with the top front of header located 65-3/4" above floor plate.
(See arrow on right side of header and
Figure 1, 5A and 5B on Page 7).
STEP 3.
Rough in V2"gas supply on center line of left stud either 4" above top of floor plate or 4" to right of left stud through floor plate.
See Figure 1 located on Page 7.
Page 6
ROUGH-IN INSTRUCTIONS
FIGURE 1
_!
"65-3/4" measnrement must be taken from top of
_]oor
* This plate
4"
NOTE: For proper combustion, make sure units are level, front to back and side to side.
IF_.
0
0
_ Plaster
(hound
Dry-Wall
B-W Type Vent
Screw
\
STEP 4.Remove double ceiling plate between studs.
Install one ceiling plate spacer across the cut out in ceiling plate.
Install vent pipe into position, be sure to lock bottom of vent pipe into the base plate.
Nail second ceiling plate spacer in place.
(See Fimlre C, Page 6).
STEP 5.If the vent continues through additional stories within the 2x4-smd space, then fire-stop-spacers must be installed at the second and subsequent ceiling levels. See Fimlre D.
Installation ofB-W gas vent Ibr each subsequent ceiling or floor level of multi-story buildings
Firestopspacers suppliedby
B-W gasvent
Plate cut away to
B-W gas vent
'Nx-, Nail firestop spacer securely
FIGURE D
VENT INSTALLATION
2 FTMIN
_
LISTED
VENTTOP
STORM COLLAR
ROOF
FLASHING
O\_LTO
CEILING PLATE
SPACERS
FIGURE 5A - DRY WALL
12 FT.
MIN.
CEILING
PLATE
SPACER
LANCES
B-W Type Vent
4-- Screw
*--1
Front
Panel o Ground
I
FIGURE 5B - PLASTER WALL
I
Page 7
FIGURE 2 - VENT INSTALLATION
FIGURE 3
FIGURE 4
BURNER
SHELF l
\\
B-W VENT
INSTALLATION
STEP
6.
To place furnace into position, grasp furnace and lift so furnace flue vent and header plate vent opening engage.
Do not use burner or gas control to lift heater. Lift furnace upward and swing bottom into wall opening until legs rest on floor plate and are flush to finished wall. For proper combustion, level heater front to back and side to side. Nail legs to studs. DO NOT BEND LEGS as this will put the entire unit into a bind and cause expansion noises (See Figure 3).
STEP 7.
A drip leg and a manual valve equipped with a 1/8 N.RT. plugged tapping accessible for test gauge connection should be installed imlnediatelyupstremn of the gas supply connection to the appliance.
Some codes and ordinances require that the manual valve be located outside the appliance.
STEP 8.
Make gas connection using connector the same size as gas connection of furnace. CHECK
ALL CONNECTIONS FOR GAS LEAKS
WITH LEAK DETECTOR SOLUTION.
DO
NOT USE OPEN FLAME.
STEP 9.
For wall thermostat units, see "Wiring" section for thermostat connections.
Make sure all connections are correct and connector stems are not touching.
STEP 10. To fasten front panel to fumace, be sure exposed portion of header is free of debris and plaster.
Place outer panel over furnace with top of panel about one inch above header and centered in opening.
Keep front panel flush to finished wall and slide down until rear flange of top outer panel is wedged tight with header and flush with wall.
Open bottom door of front panel and place sheet metal screw into locking latch. Secure top of front panel toheader plate with screw provided.
This will hold front panel securely to wall. See Figures
5A, 5B, (See Page 7), and 5C.
FIGURE 5C
Page 8
CAUTION: Label all wires prior to disconnection when servicing controls.
Wiring errors can cause improper and dangerous operation.
Verify proper operation after servicing.
WIRING INSTRUCTIONS -
GRAVITY WALL FURNACE
WARNING: Failure to locate the thermostat properly or to wire the furnace correctly may result in continuous operation, control damage or failure to operate.
YOUR FURNACE
WIRING EXAMPLE TO USE.
This can cause property damage, personal injury, or loss of life.
Follow the instructions included with the thermostat.
Locate the thermostat approximately five (5) feet above the floor and four feet (4') from appliance.
Abvays mount the thermostat on an inside walt where it won't be affected by heat or cold sources such as direct sunlight, televisions, fireplaces, hidden hot or cold water pipes, drafts, etc.
The thermostat must never be installed in an adjoining room where a door can be closed between the thermostat and wall furnace.
This wall furnace is equipped with a self generating control system. Never connect to a 24 volt transforlner or to the household electrical system. Do not use more thermostat wire than is included with the wall furnace. Do not run thermostat wire in same stud space with vent.
Conceal wire inside wall or secure to wall with insulated staples that are included.
MAY BE EQUIPPED WITH EITHER A
WALL THERMOSTAT (Figure 2) OR SNAP-BULB, BUILT-
IN THERMOSTAT
CONTROL
(Figure
ASSEMBLY
1) CONTROL
TO DETERMINE
CHECK THE
WHICH
Manual Reset
Blocked Flue Switch
FIGURE 1
E.C.O.
Fit tii(17)_
_
Thermostat
Reset II _
1
WALL
Flue Switch "_
/_\
x
_ Wire
BULB MODELS
NAT.
L.E
W251F W252F
W351F W352F
W501F W502F
Pilot
Generatoi
MODELS
NAT.
L.P.
W255F W256F
W355F W356F
W505F W506F
FIGURE 2
_-...3____
Gas Valve
SPECIAL INSTRUCTIONS FOR REAR REGISTER KIT APPLICATION
(Figures 6 and 7 line drawings of rear register opening)
STEP 1.Cut hole in the back wall 8-1/4" high by 12-5/8" wide.
The lower edge of the hole to be 45-3/4" above the floor plate as shown in Figure 6.
STEP 2.Install liame for rear register in hole and nail fiame to stud as shown in Figure 7.
STEP 3. Install rough-in header and follow instructions for installation of regular furnace.
NOTE: See Supplement No. 84504 packaged with Rear Register Kit.
Hole for back register
Plaster
{
Opening 7/8" from each stud
Stud
. Plaster
\ \\ \ \\ .._-..'-z-
FIG. 6 - ROUGH-IN DIMENSION FOR REAR REGISTER
Page 9
Stud_ _g_=_/-.
Plaster J'_
).Plaster
Nail to stud
Ill
>Plaster
FIG. 7 - PLACING FRAME FOR REAR REGISTER
WARNING:
LIGHTING INSTRUCTIONS
MODELS: W255F, W256F
/ W355F,
W356F
/ WS05F,
WS06F
FOR YOUR SAFETY READ BEFORE LIGHTING
If you do not follow these instructions property damage, personal
exactly,
injury
a fire or explosion
or loss of life.
may result
causing
1.
2.
3.
4.
A.
g.
This appliance has a pilot which ll_lUStbe lighted by hand. When lighting the pilot, follow these instructions exactly.
BEFORE LIGHTING smell all around the appliance area tbr gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch; do not use any phone in your building.
Ilnmediately call your gas supplier fioln a neighbor's phone.
Follow the gas supplier's instructions.
• If you cannot reach your gas supplier, call the fir_ department.
C.
D.
Use only your hand to push in or turn the gas contro knob. Never use tools. If the knob will not push ir or turn by hand, don't try to repair it, call a qualifiec service technician.
Force or attempted repair ma?
result in a fire or explosion.
Do not use this appliance if any part has been undel water. Immediately call a qualified selwice techniciar to inspect the appliance and to replace any part ofth_ control system and any gas control which has beer under water.
LIGHTING
STOP! Read the intbnnation on the safety label.
Set thermostat to it's lowest setting.
Open cabinet door.
Depress and turn gas control knob ctoclcvvisef'N to "OFF".
Gas Control Knob
INSTRUCTIONS
Pilot is located on side o f burner
___ Manifold
L___
Pilot Adjustment
Screw Cap
_--_ [L___ __ Pressure Tap
'Internal Manifold
Pressure Regulator
NOTE: Knob cannot be turned flom "PILOT" to "OFF" unless knob is pushed in slightly. Do not force.
5.
6.
7.
Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow "B" in the inforlnation on the safety label. If you don't smell gas, go to the next step.
Locate the pilot. (Follow metal pilot robe froln gas control).
Turn gas control knob counterclockwise N"'N to
"PILOT".
8.
Push gas control knob and hold in.
Ilnmediatel?
light the pilot with a match.
Continue to hold th_ gas control knob in for about one (1) minute aftel the pilot is lit. Release gas control knob and it wil pop back up. Pilot should remain lit. If pilot goes out, repeat steps 4 through 8.
• If knob does not pop up when released, STOP anc immediately call your service technician or gas supplier
• If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service techniciar
9.
10.
or gas supplier.
Turn gas control knob counterclockwise
"ON".
Close the cabinet door.
_ tc
11.
Set thermostat to desired setting.
TO TURN OFF GAS TO APPLIANCE
Set the therlnostat to it's lowest setting.
Open cabinet door.
Page l0
3.
4.
Push in gas control knob slightly and turn cloclca-is_
€'N to "OFF".
Do not t\_rce.
Close cabinet door.
LIGHTING
INSTRUCTIONS
MODEL:
W251F, W252F
/ W351F,
W352F
/ W501F,
W502F
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING: If you do not follow these instructions
exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
A.
g.
1.
2.
3.
4.
This appliance has a pilot which must be lighted by hand. When lighting the pilot, follow these instructions exactly.
BEFORE LIGHTING smell all around the appliance area t\_r gas.
Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Ilnmediately call your gas supplier from a neighbor's phone.
Follow the gas supplier's instructions.
D.
• If you cannot reach your gas supplier, call the fir_ department.
C.
Use only your hand to push in or turn the gas contro knob. Never use tools. If the knob will not push ir or turn by hand, don't try to repair it, call a quatifiec service technician.
Force or attempted repair ma?
result in a tire or explosion.
Do not use this appliance if any part has been undm water, hnmediately call a qualified servic_ technician to inspect the appliance and to replac_ any part of the control system and any gas contro!
which has been under water.
LIGHTING INSTRUCTIONS
STOP! Read the information on the safety label.
Open cabinet door.
Turn temperature control knob to "LO".
Depress and turn gas control knob clockwise to "OFF".
Temp. Control Knob
_(
(,/_[
/;
.,/x_
:f
_=_
/
located on side
_':"
5.
6.
7.
Internal Outlet
Pressure Regulator
Ga_ Control Knob
NOTE: Knob can not be turned from "PILOT" to "OFF" unless knob is pushed in slightly. Do not force.
Wait five (5) minutes to clear out any gas.
Then smell for gas, including near the floor. If you smell gas, STOP!
Follow "B" in the inforlnation on the safety label. If you don't smell gas, go to the next step.
Locate the pilot. (Follow metal pilot tube from gas control).
Turn gas control knob counterctoc_vise to "PILOT".
8.
Depress gas control knob and hold in. hnlnediately light the pilot with a match.
Continue to hold the gas control knob in t\_r about one (1) minute aftra the pilot is lit. Release gas control knob and it wilt pop back up. Pilot should remain lit. If pilot goes out, repeat steps 4 through 8.
• If knob does not pop up when released, STOP and immediately call your service technician or gas supplier.
• If the pilot will not stay lit after several tries, turn the gas control knob to "OFF" and call your service
9.
technician or gas supplier.
Turn gas control knob counterctoclcwise to "ON".
_-N
10.
11.
Turn temperature control knob to desired setting, usually a setting of 5 or 6 is satisfactory.
Close the cabinet door.
TO TURN OFF GAS TO APPLIANCE
Open the cabinet door.
Turn temperature control knob clockwise to "LO".
3.
4.
Push in gas control knob slightly and turn cloclcwise
€'X to "OFF".
Do not force.
Close cabinet door.
Page 11
PILOT ADJUSTMENT
Locate the pilot adjustment screw on the valve.
The pilot flame should surround at least the top 3/8" of the powerpile
(pilot generator) or thermocouple (see below).
The pilot is unregulated so it will be operating at inlet line pressure (Max.
7" 'a_c. for natural gas and 11" w.c. for propane). To decrease the pilot flame, turn the screw ctocbvise (approximately seven to nine full turns to bottom of pilot light channel) until you produce sufficient flame at the minilnum noise level.
PILOT FLAME ADJUSTMENT
.'"
/"
/
3/8 TO 1/2 INCH
2.
3.
4.
5.
MAINTENANCE INSTRUCTIONS
Installation and repair should be done b¥ a qualified service person. The appliance should be inspected bel\3re use and at least annually by a professional service person.
More fiequent cleanina may be required due to excessive lint from carpeting, beddina material, etc.
It is imperative that control compartments, burners, pilot burners, circulatina air passaaewavs and ventina systems of the appliance be kept clean.
If the appliance has been equipped with the optional
WFF81-C fan kit asselnbly, the bearings of the motor should be oiled every six months with approximately 2 drops of S.A.E. 20 oil.
The appliance area must be kept clear and fiee of any combustible materials, gasoline and other flammable vapors and liquids.
It is essential that the flow of combustion and ventilation air not be obstructed.
Periodic examination of the entire ventilation system as a routine part of the safety perf\mnance check is recommended on an annual basis.
PILOT FLAME SHOULD ENVELOP 3/8 TO 1/2 INCH
OF THE TIP OF THE GENERATOR.
BURNER FLAME ADJUSTMENT - STAINLESS STEEL BURNER
(!)
Air
Shutter
©
1. FLAME TOO SOFT- Yellow
Flame. Open air shutters until yellow tipping disappears.
2. FLAME TOO HARD - Deep Blue
Coloration.
Closing air shutters to a point where yellow tipping begins, re-open slightly to eliminate yellow tipping.
Air shutter adjustment is now correct.
3. NORMAL FLAMES
NOTE: It is advised that the burner flames be checked at least twice during the heating season for any changes in burner characteristics.
Vacuum burner compartment at start of heating season or as often as needed.
Page 12
MODEL
WFF81-C
OPTIONAL FAN KIT
INSTALLATION INSTRUCTIONS
NOTE: This fm_ kit is to be installed after installation of wall furnace and with the wall furnace front panel
in
place.
STEP 1.
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the latest edition of the National Electric Code, ANSI/NFPA
No. 70. In Canada, see the current Canadian Electrical Code CSA C22.1.
STEP 2.
STEP 3.
Set fan kit on top of the wall furnace front panel.
Using the back top edge of the fan kit cabinet as a _uide, mark a horizontal line across the wall. Mark a small vertical line which aligns with the slot mcated toward the rear of the fan kit casing.
Using the four one inch screws provided, secure the wall mounting bracket to wall
1/8" below the horizontal line. Fan attachment bracket must be up and threaded nut sert aligned with the small vertical line. Note: Anchors (not provided) may be required.
STEP 4.
Remove junction box and connect 115v power supply in accordance with the wiring diagram.
Replace j unction box.
STEP 5.
Set fan kit on top of wall furnace front panel.
Slot should align with the nut sert. Secure fan kit to wall mounting bracket with thumb screw provided.
Thumb
Screw
Slot
Wiring
Diagram _, i
Threaded Nut
Sert _'-----.
Fan Attachment
Bracket
WM1Mounting
Bracket
One Inch J
Screw (4)
_" Junction
Box
Wall Furnace
Front Panel
Page l3
WFF81-C WIR1NG SCHEMATIC
L2
White
L2
Ground
[_
L 1 Black
115 VAC
WHITE
BLACK
BLACK BLACK
GREEN GROUND WIRE
115 VAC 60 HZ - Less than 12 Amps.
If any of the original wire as supplied with this appliance must be replaced, it must be replaced with type thermoplastic 105 degree C wire or its equivalent.
FAN SWITCH
BLACK
1
L1
Black
Page 14
TROUBLE
SYMPTOM
Flame too large
Flame pops back
Noisy Flame
Yellow tip flame
(some yellow tipping on L.R gas is permissible)
Floating Flame
Gas Odor
Delayed Ignition
Failure to Ignite
Condensation of water vapor
Burner won't turn off
Incorrect gas input
Not enough heat
Too nmch heat
SHOOTING CHART
for qualified serviceman - MAIN BURNER
POSSIBLE CAUSES i.
Defective operator section of gas valve.
2. Burner orifice too large.
3.
If installed above 2.000
ft.
i.
Too nmch primary air.
I. Too much primary air.
2. Noisy pilot.
3.
Burr in orifice (if it whistles or resonates).
4.
Excessibe _as input.
i.
Too little primary air.
2.
(:logged main burner ports.
3. Clogged draft hood.
4.
Linted up air shutter.
1. Blocked venting.
2.
Insufficient primary air.
i.
Gas leak.
2.
Chimney or flue obstruction.
3.
Drafts around appliance.
1.
Pilot flame too small,
2.
Burner ports clogged near pilot.
3.
Low gas pressure.
4.
Pilot decreases in size when main burners coIIle Oll.
5. Air shutter open too far.
6.
Drafts around appliance.
7.
Bad venting.
i.
Main gas ofT.
2. Defective gas valve.
i.
Improper venting, i.
Defective or sticking automatic valve.
2.
Excessive gas pressure (The supply gas pressure must not exceed 1/2 psi or 14" w_tcr _01umn),
I.
Gas input not checked.
2. (:logged orifice.
i.
Appliance undersized.
2.
Temperature type valves).
dial set too low.
3.
Incorrect supply pressure.
i.
Temperature dial set too high.
(Bulb
2.
Combination control valve sticks open.
CORRECTIVE ACTION
I.
Replace complete valve.
2.
Check with local gas company for proper orifice size and replace.
3.
Refer to orifice chart.
Paae 3.
i. Adjust air shutter.
(See Page 12).
i. Adjust air shutter.
(See Page 12).
4.
i.
2. Reduce pilot gas with adjusting screw on
3.
combination gas control valve.
Remove burr or replace orifice (Do not enlarge orifices).
See "Flame Too Large" above.
Adjust air shutter.
(See Page 12).
2.
3.
Clean
(:lean main burner draft hood.
ports.
(Do not enlarge ports).
4.
Check for dust or lint at air mixer opening and around the shutter.
Clean as neeessarv.
7.
i.
2.
i.
i.
Clean flue passageways to remove blockage.
2.
Adjust air shutter to increase primal T air supply.
(See Pa_e 12).
i.
Shut off gas service immediately.
Check piping.
(:all gas company.
2.
(:lean flue.
Eliminate drafts.
3.
i.
(See Page 1).
Check pilot orifice, increase pilot gas flow if necessary by adjusting inlet pressure.
2.
3.
4.
Clean
Check burner ports gas supply
(Do not enlarge pressure.
ports).
Supply piping is inadequately sized.
Consult local gas utility or competent installer.
Close air shutter to proper setting as outlined in these 5.
6.
instructions (slight yellow tipping is allowable on
L.R Gas).
(See Page 12).
Eliminate drafts.
See "Venting".
Open
Replace
See all mmmal gas valve.
"Venting".
gas valves.
1.
2.
(:lean or replace valve.
To correct this situation contact the utility supplying the gas.
1. Re-check gas input.
2. Check orifice for clogging.
If clogged, clean out the hole carefully with a smooth wood toothpick.
(Do not in any way enlarge or distort it).
I.
This is especially true when a dwelling or room is enlarged.
Have the heat loss calculated and compare to the appliance output (70% of input).
Your gas company or installer can supply you with this information.
If appliance is undersized, replace with correct size unit.
2.
3.
i.
Raise setting of Temperature Dial.
See
"Lighting and Shutting Down Instructions".
Cheek supply pressure as outlined above.
Lower setting of temperature dial.
See "Lighting and Shutting Down Instructions".
2.
Replace combination control valve.
Page 15
SYMPTOM
Burner won't mm on
TROUBLE SHOOTING CHART - AUTOMATIC PILOT & VALVE
POSSIBLE CAUSES CORRECTIVE ACTION
1. Pilot flame too large or too small.
2. Dirt in pilot orifice.
3. Detective automatic pilot section in combination control valve.
4. Detective thennocouple.
5. Defective combination control valve.
6. Wall thermostat models - manual reset blocked flue switch tripped.
1. Re-adjust pilot flame using adjustment on combination control valve.
2. Clean pilot orifice with air or solvent, do not ream.
3. Replace entire combination control vane.
4. Replace thermocouple.
5. Replace valve.
6. Reset switch, see Page 6 and blocked flue section below.
TROUBLE SHOOTING
POSSIBLE CAUSES
1. Blockage in vent pipe
CHART - BLOCKED FLUE SWITCH (FOR USE BY A QUALIFIED SERVICEMAN)
CORRECTIVE ACTION
A. Check vent pipe for blockage, such as bird nest, wasp nest, twigs, leaves, etc.
B. Check inside the bottom of the vent pipe to make sure the top of the draft diverter did not rip the inner liner causing it to block part of the vent opening.
C. Check that no insulation from the header plate got caught on top of the draft diverter when the heater was inserted into the wall.
2. Burner is overfiring
D. Check that the vent cap is properly installed, not shoved too tar down on the vent pipe.
A. Check the manifold pressure.
B. Check the rate, NOTE: This appliance was orificed for elevations up to 2,000 feet. When installed at higher elevations refer to orifice chart in controls section of instructions for proper orifice size and re-orifice accordingly.
3. Colxect vent system.
3. hnproper vent system
A. Vent too short
B. Restriction in vent system caused by ofl;ets
C. Incorrect vent pipe
4. Inconect header
A. The vent should tenninate a minimum of 12 feet above the floor. See Figure 2. Also, the top of the vent must be at least 2 foot above any obstacle within a 10 foot radius, including the roof. See Figure A.
B. All type "B" vents shall extend in a generally vertical direction with ofl;ets not exceeding 45 degrees, except that a vent system having not more than one 60 degree ofl;et may be allowed.
Any angle greater than 45 degrees tiom the vertical is considered horizontal.
The total horizontal mn of a vent plus the horizontal vent connector shall be not greater than 75 percent of the vertical height of the vent.
Any ofl_ets used should be as far above the drafthood as possible to allow a venting action to begin before any restriction is encountered.
C. Use listed BW type vent pipe. Do not use tansite or any other type of ceramic pipe t\_r venting.
Do not use single wall pipe.
When venting into a masonry chimney the chimney must be properly lined and sized for this gas furnace. The use of type B or flexible chimney liner is recommended.
4.
The header plate must be 65-3/4" above the floor plate.
See rough-in instructions.
plate location
5. Vent pipe not do,am 5. Use a base plate (obtained from the vent pipe manufacturer) on top of our header plate.
on the header plate securely
This wilt lock the vent pipe down and prevent the draft diverter from shoving it up.
6. Check the connection on both the switch and the gas valve.
Tighten if necessary.
6. Loose connections on the vent safety wiring harness
I
DO NOT BYPASS THE BLOCKED
To do so could expose the consumer to property damage,
FLUE personal
SWITCH injury or possible death.
Page 16
I
SINGLE WALL FURNACE
Model Numbers
Nat.
L.P
W251F W252F
W351F W352F
W255F W256F
W355F W356F _..
Prices and specifications subject to change without notice. All prices are F.O.B. factory.
v,.@
GRAVITY
LIST
WALL
PRICES
FURNACE
- - JU2qE 2004
DUAL WALL FURNACE
W501F W502F
_
<_:_>:,
W505F W506F __]]@ l_
-@
4O
BURNER ASSEMBLY
/
SINGLE WALL FURNACE
REAR REGISTER KIT - Used on Single Wall models only
WFF81-C FAN KIT Used on
Single and Dual Walt models
1
®
BURNER ASSEMBLY
/
DUAL WALL FURNACE
KIT
THERMOSTAT
NOTICE: When ordering any component in the Burner Assembly, specify either Honeywell or Robertshaw components.
Page 17
REM 08/02
HOW TO PROPERLY ORDER PARTS: In addition to part description and part number, please give model nnmber, serial number, and type of gas used. This information can be fuund on the rating plate that is attached to heater.
WFF81-C FAN KIT
FRONT PANEL, DOOR & BODY ASSEMBLY
FOR MODELS
REF.
PART DESCRIPTION
Front Panel Assembly
Lower Door
NO,
1
2
Handle Assembly
Body Assembly
Draft Diverter Assembly
Draft Diverter Assembly
Heat Exchanger
Upper Shield
Header Assembly
Lower Front Shield
Gasket Flue Pipe
Blocked Flue Sw. 350 Deg.
Wiring Harness/Bulb
Wiring Harness/Wall
E,C.O, Fitting/Bulb
BURNER ASSg. PARTS
FOR MODELS:
PART DESCRIPTION
Burner, Support Assy,
Burner, Steel
Burner, Steel WITH
Carry Over Tapping
Burner Restrietor Plate for W502F and W506F#
Orifice Coupling
Elbow 3/8 90 Degree
Orifices
Manifold
Pipe Nipple
Pilot Tubing w/Fittings
Air Shutter
Valves
Pilots
Pilot Generator
Thermostat
Wire, Thermostat
Thermocouple
Carry Over Shield
Installation Instructions
Lighting Instr., Bulb
Lighting Instr,, Wall
PART DESCRIPTION
ROBERTSHAW
7000SRLC Nat,
7000SRLC L.P.
7000MVRLC Nat.
7000MVRLC-L.P.
7000SRLC Nat,
7000SRLC L.P.
7000MVRLC Nat.
7000MVRLC-L.P.
7000SRLC Nat,
7000SRLC L.P.
7000MVR[C Nat.
7000MVRLC-L.P.
7A
8
9
10
11
3
4
7
12
46
47
47
34
REF.
NO,
28
29
29A
N/A
N/A
44
35
36
38
39
40
41
42
43
N/A
N/A
N/A
30
31
32
33
W25F
PART
NO,
40025
40032
40033
39805
40042
N/A
40260
40068
40055
40055
78050
84166
84134
84133
LIST
PRICE
$121.80
$9.60
40033
39805
40045
N/A
40265
40068
40055
40055
78050
84166
84134
84133
84095
W251/252/255
$6,00
/ 256F
W351 / 352 / 355 / 356F
PART
NO,
84095
LIST
PRICE
N/A
84070
N/A
N/A
84631
84124
N/A
84123
74452
84078
VALVES
(Ref. No. 36)
PART
NO.
Part Desc.
DEXEN
PART
NO.
70092
70093
70090
6003H Nat,
6003H LP.
6003 Nat.
84087
84088
84085
70091
70092
70093
70090
70091
70092
70093
70090
70091
6003 L.P.
6003H Nat,
6003H LP.
6003 Nat.
6003 L.P.
6003H Nat,
6003H LP.
6003 Nat.
6003 L.P.
84086
84087
84088
84085
84086
84087
84088
84085
84086
$4,40
$157.50
$37,20
N/A
$129.20
$2,90
$25.90
$13.10
$1.10
$8.90
$8.90
$8.90
70098
74592
74518
70096
N/A
84502
91263
91253
W35F
PART
NO,
40025
40032
N/A
$39.30
N/A
N/A
$4.50
$2.00
N/A
$1.70
$6.70
$2,10
LIST
PRICE
$134.40
$143.90
$129.20
$137,60
$134.40
$143.90
$129.20
$137,60
$134.40
$143.90
$129,20
$137,60
$30.80
$19.00
$1,20
$11,30
N/A
N/C
N/C
N/C
LIST
PRICE
$121.80
$9.60
$4,40
$157.50
$37,10
N/A
$127.10
$2.90
$25.90
$13,10
$1.10
$8.90
$8.90
$8.90
$6,00
W50F
PART
NO,
*40025
*40032
*40033
40103
40141
40140
*40260
*40068
40150
*40065
78050
84166
84134
84133
84095
W501/502F
W505/506F
$35.00
$13,10
$1.10
$8.90
$8.90
$8.90
$6,00
LIST
PRICE
$121.80
$9.60
$4,40
$181.70
$34,20
$34.80
$129.20
$2.90
PART
NO.
40212
84070
LIST
PRICE
$17.20
$39,30
84071
#40220
$51.40
$2,10
MODEL
NUMBER
W251F
W252F
W255F
W256F
W351F
W352F
W355F
W356F
W501F
W502F
W505F
W506F
N/A
N/A
SEE ORIFICES
84072
N/A
74452
*84078
SEE VALVES
SEE PILOTS
N/A
N/A
$25.80
N/A
86.70
$2.10
70098
74592
74518
70096
40209
84502
$30,80
$19.00
$1,20
$11,30
91263
91253
PIL )I_
$9.00
N/C
N/C
N/C
(Ref. No.3B)
PART
NO.
LIST
PRICE
84128
84127
84128
$9.30
$9.30
$9,30
84127
84128
84127
84128
84127
84128
84127
84128
84127
$9,30
$9.30
$9.30
$9,30
$9,30
$9.30
$9.30
$9.30
$9,30
Fits all Models)
PART DESCRIPTION
Fan Cabinet
Junction Box
Motor Mounting Brk.
Motor
Fan Blade
Heyco Strain Relief
Fan Switch
Wiring Diagram (label)
Fan Housing
Fan Switeh Wire
Wall Mtg.
Bracket
Installation Manual
20
21
48
49 q/A
REF.
NO,
13
14
40542-A
REAR REGISTER
15
16
17
18
19
W25/35E & F SERIESONLY)
REF.
PART DESCRIPTION NO,
Damper
Damper Spring
Frame Assembly
Register Chain
Bell, Pull
Register Assembly
Installation Manual
FSK-A
22
23
24
25
26
27
N/A
PART
NO.
40304
40315
40313
85110
85115
84155
84170
91147
40311
*84171
40317
84511
PART
NO,
FREE STANDING KIT (W25/W35
only)
Floor Plate Assembly 55 40405
Right Side Assembly
Upper Lett Side
56
57
40410
40415
Upper Right Side
Upper Front
Left Side Assembly
58
59
60
40416
40418
40422
PARTS DESCRIPTION
(Ref. No. 32)
PART
NO.
Q350A1545 NAT.
Q350A1867 L.P.
Q350A1545 NAT.
Q358A 1867 L.P,
Q350A1545 NAT.
84639
84634
84639
Q350A1867
Q350A1545
Q350A1867
L.P,
NAT.
L.P,
Q350A1545 NAT.
Q350A1867 L.P,
Q350A1545 NAT.
Q350A1867 L.P,
84634
84642
84644
84642
84644
*95274
*84648
*95274
*84648
40375
40377
40365
40379
85003
40355
84504
LIST
PRICE
$33.30
$6.80
$4.10
$56.20
$8.10
$1.10
$5.60
N/C
$17.90
$1.60
N/C
$6.10
LIST
PRICE
$2.40
$1.90
$11.60
$1.30
$1.10
$18.50
N/C
$19.00
$29,20
$10.80
$10.80
$18.30
$28.20
LIST
PRICE
83.20
$3.20
$3.20
$3.20
$3.20
$3.20
$3.20
$3,20
$3.20
$3.20
$3.20
$3,20
Mr. Contractm; we only sell parts through our wholesalers, but the prices listed are for your convenience.
For prompt parts service, contact the wholesaler from which you purchased your Cozy heater. NOTE: Parts & schematic drawings on current models are shown at _v.cozyheaters.com.
*TWO REQUIRED Page 18
AUGUST 2004
REVISED 11/22/04
IMPORTANT SAFETY BULLETIN ON YOUR
GAS CONTROL
AND PILOT LIGHT
SYSTEM FOR HEATING EQUIPMENT
WHAT YOU DON'T
KNOW
CAN HURT YOU.
Your pilot light system has been designed for sate and reliable operation.
Although safety mechanisms are built-in, the potential for hazard exists.
This information is intended to help you avoid these hazards.
YOUR GAS CONTROL AND PILOT LIGHT
SYSTEM
Your gas control and pilot light system has a safety device whose purpose is to shut-off the gas supply to the appliance if the pilot light goes out.
If you have trouble lighting the pilot or keeping it lit, it may mean that this safe D" device is warning you that there is a problem with your system.
Inspection and tvpairs or replacement must be made by a trained gas service technician.
WHAT
TO
DO IF YOU
SMELL
GAS ...
•
Do not try to light
any appliance.
• Do not touch any electrical any phone in your building.
switch; do not use
• Immediately neighbor's instructions.
call your gas supplier from a phone.
Follow the gas supplier's
• If you cannot reach your gas supplier, call the
fire department.
TAMPERING IS DANGEROUS
The pilot safety system may also not work if you do not follow the lighting instructions carefully or if you tamper with the gas control that you use to light the pilot.
Tampering with the gas control, particularly with tools,
can damage
the safe R" mechanism in the
control and can allow gas to leak.
This can result
in a fire or explosion causing property damage, personal injury or death.
IF YOU SMELL GAS, DON'T LIGHT IT
Installation
and service must be performed qualified installer, service
agency
or the gas by a supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
•
•
CRITICAL
Your
SAFETY gas has been
POINTS
odorized
TO so that
REMEMBER...
you can smell
Ahvays smell around for gas before lighting your appliance.
Sniff for L.P.-gas at floor level.
LP-gas is heavier than air and may temporarily exist at floor level.
it.
IF YOU CAN'T
DON'T
Association
LIGHT
FIGHT
gama
IT!
IT,
THIS IS NOT AN ADVERTISEMENT
If you smell
gas, do not attempt
to light the pilot.
Do
not cause
a spark by turning
on or off electrical
switches
or appliances
or by using
the phone.
Turn
off the gas to the appliances and call your gas supplier from another location.
If your gas control
has gotten wet as the result of
flooding
or other wetting, it must be replaced
immediately
by a trained
gas service technician.
Water can lead to damage of the internal safety mechanism in the gas control and can create a
hazardous
condition.
The Louisville Tin & Stove Co. warrants to the original user the accompanying specified operated, herein, maintained, provided said serviced, product product and used for the period is installed, according to the instructions product.
and specifications
AS OUTLINED IN OIR accompanying
INSTRUCTIONS,
ANY WARRANTY
CONTINGENT ON
CONSIDERATIONS
INSTALLATION the
ARE
BY A
QUALIFIED INSTALLER
SELF-INSTALLATION IS NOT
(CONTRACTOR).
RECOMMENDED
AND MY IN_.LIDATE
YOUR WARRANTY.
installation manufacturer
If within a period of one year from the date of of the proves product, any to be defective part supplied by clue to workmanship the or material, it will replace such part, provided parts have not been subjected to misuse, alteration, neglect, or accidents.
The term of the warranty for the heat exchanger is covered in Table A below.
Any claim not made within ten (10) days after the expiration of the warranty period shall be deemed waived by the user.
The manufacturer shall have no liability or be required to perfoml any obligation under this warranty unless, when requested, the user returns, at the user's expense, the component or product claimed defective, to the manufacturer manufacturer for to detemfine inspection, if the claimed to enable the defect is covered by this wan'anty.
No cliarges for freight, labor or other expenses incurred in the repair, removal, or replacement of any product or component claimed to be defective, will be paid by the manufiacturer to the user, and the manufacturer will not be liable for any expenses incun'ed, by the user, in remedying any defect in the product.
Service under this warranty is the responsibility of the installer.
In the event service under this warranty is needed, the user of the product shall request such service directly from the installer.
If the user is unable to locate the installer, the user should write directly to the manufacturer, and the name of an alternative service source will be supplied.
The product safety registration card (packed inside the appliance) must be completed and returned to the factory.
THIS WARRANTY IS EXPRESSLY IN LIEU
OF ANY OTHER WARRANTIES, EXPRESS OR
IMPLIED (WHETHER WRITTEN OR ORAL).
ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR OF
FITNESS FOR A PARTICULAR PURPOSE IS
EXPRESSLY LIMITED TO THE DURATION OF THE
MANUFACTURER'S
WARRANTY.
EXPRESS, WRITTEN
UNDER NO CIRCUMSTANCES SHALL THE
MANUFACTURER BE LIABLE FOR ANY SPECIAL,
INDIRECT OR CONSEQUENTIAL DAMANGES OR
EXPENSES ARISING DIRECTLY OR INDIRECTLY
FROM ANY COMPONENT OR FROM THE USE
THEREOF.
THE REMEDIES SET FORTH HEREIN
SHALL BE THE EXCLUSIVE REMEDIES AVAILABLE
TO THE USER AND ARE IN LIEU OF ALL OTHER
REMEDIES.
SOME STATES DO NOT ALLOW
LIMITATIONS ON HOW LONG AN IMPLIED
WARRANTY LASTS, SO THE ABOVE LIMITATIONS
MAY NOT APLY TO YOU.
SOME STATES DO NOT ALLOW THE
EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE
LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO
YOU.
THIS WARRANTY GIVES YOU SPECIFIC
LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER
RIGHTS, WHICH VARY, FROM STATE TO STATE.
TABLE A
Warranty for gas appliance heat exchangers onh.
Product
Cozy Gas Fired Floor Furnace
Cozy Gas Fired Wall Furnace
Cozy Gas Fired Vented Console Heater
Cozy Gas Fired Direct Vent Heater
Cozy Gas Fired Counterflow Furnace
Cozy Gas Fired Counterflow Direct Vent Furnace
Cozy Gas Fired Mobile Home Direct Vent Furnace
Cozy Gas Fired Hi-Efficient Direct Vent Wall Furnace
LOUISVILLE T1N AND STOVE COMPANY
EO. BOX 2767 LOUISVILLE, KY. 40201-2767
Wananty Period
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
10 Years
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