Skil 3410 Operating/Safety Instructions Manual

3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 1
IMPORTANT:
Read Before Using
IMPORTANT :
Lire avant usage
IMPORTANTE:
Leer antes de usar
Operating/Safety Instructions
Consignes de fonctionnement/sécurité
Instrucciones de funcionamiento y seguridad
3410
15
Amp
de
10” Bla 254mm
Hoja Ø 254mm
Lame Ø
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Consumer Information
& Service Locations
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les adresses de nos centres de
service après-vente,
appelez ce numéro gratuit
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ubicaciones de servicio
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Versión en español
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3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 2
General Safety Rules
! WARNING
“READ ALL INSTRUCTIONS” Failure to follow the safety rules listed below and other basic safety precautions
may result in serious personal injury.
Work Area
KEEP CHILDREN AWAY
Do not let visitors contact tool or extension cord. All visitors
should be kept away from work area.
KEEP WORK AREAS CLEAN
Cluttered areas and benches invite accidents.
MAKE WORKSHOP CHILD-PROOF
With padlocks, master switches.
AVOID DANGEROUS ENVIRONMENTS
Donʼt use power tools in damp or wet locations. Keep work
area well-lit. Do not expose power tools to rain. Do not use
tool in presence of flammable liquids or gases.
Electrical Safety
• Before plugging in the tool, be certain the outlet
voltage supplied is compatible with the voltage
marked on the nameplate within 10%. An outlet voltage
incompatible with that specified on the nameplate can
result in serious hazards and damage to the tool.
• Avoid body contact with grounded surfaces such as
pipes, radiators, ranges and refrigerators. There is an
increased risk of electric shock if your body is grounded.
• Do not expose power tools to rain or wet conditions.
Water entering a power tool will increase the risk of
electric shock.
• Do not abuse the cord. Never use the cord to carry
the tools or pull the plug from an outlet. Keep cord
away from heat, oil, sharp edges or moving parts.
Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
• When operating a power tool outside, use an outdoor
extension cord marked “W-A” or “W.” These cords are
rated for outdoor use and reduce the risk of electric shock.
DRESS PROPERLY
Do not wear loose clothing or jewelry. They can be caught
in moving parts. Rubber gloves and non-skid footwear are
recommended when working outdoors. Wear protective hair
covering to contain long hair.
USE SAFETY GOGGLES
Also face or dust mask if cutting operation is dusty, and ear
plugs during extended periods of operation.
GUARD AGAINST ELECTRIC SHOCK
Prevent body contact with grounded surfaces. For example:
pipes, radiators, ranges, refrigerator enclosures.
DISCONNECT TOOL FROM POWER SOURCE
When not in use, before servicing, when changing blades,
bits, cutters, etc.
KEEP GUARDS IN PLACE
In working order, and in proper adjustment and alignment.
REMOVE ADJUSTING KEYS AND WRENCHES
When not in use, before servicing, when changing blades,
bits, cutters, etc.
AVOID ACCIDENTAL STARTING
Make sure the switch is in the “OFF” position before plugging
in tool.
NEVER STAND ON TOOL OR ITS STAND
Serious injury could occur if the tool is tipped or if the cutting
tool is accidentally contacted. Do not store materials on or
near the tool such that it is necessary to stand on the tool or
its stand to reach them.
CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that is
damaged should be carefully checked to ensure that it will
operate properly and perform its intended function. Check for
alignment of moving parts, mounting and any other conditions that may affect its operation. A guard or other part that
is damaged should be properly replaced.
All repairs, electrical or mechanical, should
be attempted only by trained repairmen.
Contact the nearest Skil Factory Service Center, Authorized
Service Station or other competent repair service.
! WARNING
Personal Safety
KNOW YOUR POWER TOOL
Read and understand the ownerʼs manual and labels affixed
to the tool. Learn its application and limitations as well as the
specific potential hazards peculiar to this tool.
DONʼT OVERREACH
Keep proper footing and balance at all times.
STAY ALERT
Watch what you are doing. Use common sense. Do not operate tool when you are tired. Do not operate while under
medication or while using alcohol or other drug.
! WARNING
Use only Skil replacement parts; any others
may create a hazard.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be suitable for one tool
may become hazardous when used on another tool.
! WARNING
“SAVE THESE INSTRUCTIONS”
2.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 3
General Safety Rules
DIRECTION OF FEED
Feed work into a blade or cutter against the direction of
rotation of the blade or cutter only.
Tool Use
DONʼT FORCE TOOL
It will do the job better and safer at the rate for which it was
designed.
NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Donʼt leave tool until it comes to a complete
stop.
USE THE RIGHT TOOL
Donʼt force small tool or attachment to do the job of a heavyduty tool. Donʼt use tool for purpose not intended — for example; donʼt use circular saw for cutting tree limbs or logs.
SECURE WORK
Use clamps or a vise to hold work. Itʼs safer than using your
hand and it frees both hands to operate the tool.
Additional Safety Rules
Tool Care
For your own safety, do not operate your
table saw until it is completely assembled
and installed according to the instructions … and until you
have read and understood the following:
! WARNING
DO NOT ALTER OR MISUSE TOOL
These tools are precision built. Any alteration or modification
not specified is misuse and may result in dangerous conditions.
1. General Safety Rules. . . . . . . . . . . . . . . . . . 2–3
2. Additional Safety Rules . . . . . . . . . . . . . . . . 3 –5
3. Connection to a Power Source . . . . . . . . . . . . . . 6
4. Extension Cords . . . . . . . . . . . . . . . . . . . . . . 6
5. Getting To Know Your Table Saw . . . . . . . . . . 9–10
6. Assembly . . . . . . . . . . . . . . . . . . . . . . . 12–16
7. Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17–20
8. Basic Table Saw Operation . . . . . . . . . . . . . 21–33
9. Maintaining Your Table Saw. . . . . . . . . . . . . 33–34
AVOID GASEOUS AREAS
Do not operate electric tools in gaseous or explosive atmo spheres. Motors in these tools normally spark, and may result in a dangerous condition.
MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged,
have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep
handles dry, clean and free from oil and grease.
7. STABILITY OF SAW
Your table saw MUST BE BOLTED securely to a stand or
workbench. In addition, if there is any tendency for the table
saw to tip over or move during certain operations such as
cutting long, heavy boards, use an auxiliary support.
Before connecting the tool to a power source
(receptacle, outlet, etc.), be sure voltage
supplied is the same as that specified on the nameplate of
the tool. A power source with voltage greater than that
specified for the tool can result in serious injury to the user —
as well as damage to the tool. If in doubt, DO NOT PLUG IN
THE TOOL. Using a power source with voltage less than the
nameplate rating is harmful to the motor.
! WARNING
8. LOCATION
Use the table saw in a well-lit area and on a level surface,
clean and smooth enough to reduce the risk of trips and falls.
Use it where neither the operator nor the casual observer is
forced to stand in line with the blade.
9. KICKBACK
Kickbacks can cause serious injury: A “KICKBACK” occurs
when a part of the workpiece binds between the sawblade
and the rip fence or other fixed object. Workpiece binding the
blade due to misalignment can also cause kickback. During
kickback, workpiece rises from table and is thrown toward
the operator. Keep your face and body to one side of the
sawblade, out of line with a possible “KICKBACK.”
3.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 4
Additional Safety Rules
KICKBACKS AND POSSIBLE INJURY
CAN USUALLY BE AVOIDED BY:
e. NEVER place your face or body in line with the cutting
tool.
a. Maintaining the rip fence parallel to the sawblade.
• NEVER place your fingers and hands in the path of the
sawblade or other cutting tool.
b. Keeping the sawblade sharp. Replacing or sharpening
anti-kickback pawls when points become dull.
• NEVER reach in back of the cutting tool with either hand to
hold down or support the workpiece, remove wood scraps,
or for any other reason. Avoid awkward operations and hand
positions where sudden slip could cause fingers or hand to
move into a sawblade or other cutting tool.
c. Keeping sawblade guard, spreader and anti-kickback
pawls in place and operating properly. The spreader must
be in alignment with the sawblade and the pawls must stop
a kickback once it has started. Check their action before
ripping.
• DO NOT perform any operation “FREEHAND” — always
use either the rip fence or the miter gauge to position and
guide the work.
d. NOT ripping workpiece that is twisted or warped or does
not have a straight edge to guide along the rip fence.
e. NOT releasing work until you have pushed it all the way
past the sawblade.
• NEVER use the rip fence when crosscutting or the miter
gauge when ripping. DO NOT use the rip fence as a length
stop.
f. Using a Push Stick for ripping widths of 2" to 6" and an
auxiliary fence and Push Block for ripping widths narrower
than 2" (See “Basic Saw Operation, Using the Rip Fence”
section, pages 27–28).
• NEVER hold onto or touch the “free end” of the workpiece
or a “free piece” that is cut off, while power is “ON” and/or the
sawblade is rotating.
g. NOT confining the cut-off piece when ripping or crosscutting.
• Shut “OFF” the saw and disconnect the power cord when
removing the table insert, changing the cutting tool, removing
or replacing the blade guard, or making adjustments.
h. When ripping, apply the feed force to the section of the
workpiece between the sawblade and the rip fence. Use
Push Stick or Push Block when appropriate (see item f.
above).
• Provide adequate support to the rear and sides of the saw
table for wider or long workpieces.
• Plastic and composition (like hardboard) materials may be
cut on your saw. However, since these are usually quite hard
and slippery, the anti-kickback pawls may not stop a kickback. Therefore, be especially attentive to following proper
setup and cutting procedures for ripping. Do not stand, or
permit anyone else to stand, in line with a potential kickback.
10. PROTECTION: Eyes, hands, face, ears and body.
TO AVOID BEING PULLED INTO
THE SPINNING TOOL,
DO NOT WEAR: Loose-Fitting Gloves
Loose Clothing
Necktie, Jewelry
DO:
TIE BACK LONG HAIR
ROLL LONG SLEEVES ABOVE ELBOWS
! WARNING
f. If you stall or jam the sawblade in the workpiece, turn saw
“OFF”, remove the workpiece from the sawblade, and check
to see if the sawblade is parallel to the table slots or grooves
and if the spreader is in proper alignment with the sawblade.
If ripping at the time, check to see if rip fence is parallel with
the sawblade. Readjust as indicated.
a. If any part of your saw is missing, malfunctioning, has
been damaged or broken … such as the motor switch, or
other operating control, a safety device or the power cord …
cease operating immediately until the particular part is
properly repaired or replaced.
g. NEVER gang crosscut — lining up more than one workpiece in front of the blade (stacked vertically, or horizontally
outward on the table) and then pushing through sawblade.
The blade could pick up one or more pieces and cause a
binding or loss of control and possible injury.
b. Wear safety goggles and a face shield if operation is
dusty. Wear ear plugs or muffs during extended periods of
operation. Small loose pieces of wood or other objects that
contact the rear of the revolving blade can be thrown back
at the operator at excessive speed. This can usually be
avoided by keeping the guard and spreader in place for all
“THRU-SAWING” operations (sawing entirely through the
work) AND by removing all loose pieces from the table with a
long stick of wood IMMEDIATELY after they are cut off.
h. DO NOT remove small pieces of cut-off material that may
become trapped inside the blade guard while the saw is
running. This could endanger your hands or cause a kickback. Turn saw “OFF” and wait until blade stops.
c. Use extra caution when the guard assembly is removed
for resawing, dadoing, rabbeting or molding — replace the
guard as soon as that operation is completed.
d. NEVER turn the saw “ON” before clearing the table of all
tools, wood scraps, etc., except the workpiece and related
feed or support devices for the operation planned.
4.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 5
Additional Safety Rules
11. KNOW YOUR CUTTING TOOLS
Dull, gummy or improperly sharpened or set cutting tools can
cause material to stick, jam, stall the saw, or kickback at the
operator. Minimize potential injury by proper cutting tool and
machine maintenance. NEVER ATTEMPT TO FREE A
STALLED SAWBLADE WITHOUT FIRST TURNING THE
SAW OFF.
d. Make sure the top of the cutting tool rotates toward you
when standing in normal operating position. Also make sure
the cutting tool, arbor collars and arbor nut are installed prop erly. Keep the cutting tool as low as possible for the operation being performed. Keep all guards in place whenever
possible.
• Do not use any blade or other cutting tool marked for an
operating speed less than 5000 R.P.M. Never use a cutting
tool larger in diameter than the diameter for which the saw
was designed. For greatest safety and efficiency when ripping, use the maximum diameter blade for which the saw is
designed, since under these conditions the spreader is nearest the blade.
a. NEVER use grinding wheels, abrasive cut-off wheels, friction wheels (metal slitting blades) wire wheels or buffing
wheels.
b. USE ONLY RECOMMENDED ACCESSORIES.
c. Crosscutting operations are more conveniently worked
and with greater safety if an auxiliary wood facing is attached
to the miter gauge (see page 24).
e. Make sure the table insert is flush or slightly below the
table surface on all sides except for rear side. NEVER operate the saw unless the proper insert is installed.
f. Do not perform plunge cut operation.
NOTE AND FOLLOW SAFETY INSTRUCTIONS THAT APPEAR
ON THE FRONT OF YOUR TABLE SAW.
12. THINK SAFETY
SAFETY IS A COMBINATION OF OPERATOR COMMON
SENSE AND ALERTNESS AT ALL TIMES WHEN THE
TABLE SAW IS BEING USED.
Some dust created by power sanding,
sawing, grinding, drilling, and other
construction activities contains chemicals known to
cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
Do not allow familiarity (gained from frequent use of your table saw) to become
commonplace. Always remember that a careless fraction of
a second is sufficient to inflict severe injury.
• Lead from lead-based paints,
! WARNING
! WARNING
• Crystalline silica from bricks and cement and other
masonry products, and
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how
often you do this type of work. To reduce your exposure to
these chemicals: work in a well-ventilated area, and work
with approved safety equipment, such as those dust
masks that are specially designed to filter out microscopic
particles.
The operation of any
power tool can result in
foreign objects being
thrown into the eyes, which
can result in severe eye
damage. Always wear
safety goggles that comply
with
ANSI Z87.1 (shown
Wear Eye Protection
on pack age) before
commencing power tool operation.
WARNING
5.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 6
Connection to a Power Source
This machine must be grounded while in use to protect the
operator from electric shock.
This power tool is equipped
with a 3-conductor cord and
grounding type plug, approved
by Underwriters Laboratories
and the Canadian Standards
Association. The ground
conductor has a green jacket
and is attached to the tool
housing at one end and to the
ground prong in the
attachment plug at the other end.
Plug power cord into a 110-120V properly grounded type
outlet protected by a 15-amp dual element time delay fuse or
circuit breaker.
Not all outlets are properly grounded. If you are not sure that
your outlet, as pictured on this page, is properly grounded,
have it checked by a qualified electrician.
To avoid electric shock, do not touch the
metal prongs on the plug when installing or
removing the plug to or from the outlet.
!
DANGER
If the outlet you are planning to use for this power tool is of
the two-prong type, DO NOT REMOVE OR ALTER THE
GROUNDING PRONG IN ANY MANNER. Have a qualified
electrician replace the TWO-prong outlet with a properly
grounded THREE-prong outlet.
! DANGER Failure to properly ground this power tool
can cause electrocution or serious shock,
particularly when used near metal plumbing or other metal
objects. If shocked, your reaction could cause your hands to
hit the tool.
Improper connection of the equipment-grounding conductor
can result in a risk of electric shock. The conductor with
insulation having an outer surface that is green with or
without yellow stripes is the equipment conductor. If repair or
replacement of the electric cord or plug is necessary, do not
connect the equipment-grounding conductor to a live
terminal.
If power cord is worn, cut or damaged in
any way, have it replaced immediately to
avoid shock or fire hazard.
!
DANGER
Your unit is for use on 120 volts; it has a plug that looks like
the one shown on this page.
Check with a qualified electrician or service personnel if the
grounding instructions are not completely understood, or if in
doubt as to whether the tool is properly grounded.
Extension Cords
! WARNING
RECOMMENDED SIZES OF EXTENSION CORDS
120 VOLT ALTERNATING CURRENT TOOLS
Replace damaged cords immediately.
Use of damaged cords can shock, burn or
electrocute.
Toolʼs
Ampere
Rating
Always use proper extension cord. If an
! WARNING
extension cord is necessary, a cord with
adequate size con ductors should be used to prevent
excessive voltage drop, loss of power or overheating. The
table shows the correct size to use, depending on cord
length and nameplate amperage rating of tool. If in doubt,
use the next heavier gauge. Always use U.L. and CSA listed
extension cords.
3-6
6-8
8-10
10-12
12-16
Always use proper extension cord. The use of any extension
cord will cause some loss of power. To keep this to a
minimum and to prevent overheating and motor burn-out,
use the table to determine the minimum wire size (A.W.G.)
extension cord. Use only 3-wire extension cords which have
3-prong grounding type plugs and 3-pole receptacles which
accept the toolʼs plug. Make sure your extension cord is in
good condition.
Cord Size in A.W.G.
Wire Sizes in mm2
Cord Length in Feet
25 50 100 150
Cord Length in Meters
15 30 60 120
18
18
18
16
14
16
16
16
16
12
16
14
14
14
—
14
12
12
12
—
.75
.75
.75
1.0
—
.75
1.0
1.0
2.5
—
1.5 2.5
2.5 4.0
2.5 4.0
4.0 —
— —
NOTE: The smaller the gauge number, the heavier the cord.
“SAVE THESE INSTRUCTIONS”
6.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 7
Table of Contents
Page
Mounting the Table Saw ..................................................16
Adjustments ...............................................................17–20
Adjusting 0° and 45° Positive Stops............................17
Adjusting Blade Parallel to the Miter Gauge Slots ......18
Aligning Rip Fence ......................................................19
Rip Fence Pointer Adjustment ....................................19
Riving Knife Alignment ................................................20
Basic Table Saw Operation .......................................21–33
Safety Power Switch ...................................................21
Smart Guard System...................................................21
Blade Bevel Control ....................................................22
Extending Table Extension .........................................22
Work Helpers ..............................................................23
Push Stick and Push Block .........................................23
Auxiliary Fence............................................................23
Making a Featherboard ...............................................23
Using the Miter Gauge ................................................24
Crosscutting ................................................................25
Repetitive Cutting ........................................................26
Miter Cutting ................................................................26
Bevel Crosscutting ......................................................27
Compound Miter Cutting .............................................27
Using the Rip Fence..............................................27–28
Ripping ........................................................................29
Non Thru-Sawing ........................................................30
Rabbeting ....................................................................30
Dado Cutting .........................................................31–32
Special Cutting Techniques ........................................33
Cutting Metals and Masonry .......................................33
Maintaining Your Table Saw ......................................33–34
Maintenance..........................................................33–34
Lubrication...................................................................34
Troubleshooting ...............................................................35
Page
General Safety Rules .....................................................2–3
Additional Safety Rules ..................................................3–5
Connection to a Power Source & Extension Cords ...........6
Table of Contents...............................................................7
Glossary of Terms..............................................................8
Tools Needed for Assembly ..........................................8
Getting To Know Your Table Saw................................9–10
Power Switch ................................................................9
Table .............................................................................9
Base ..............................................................................9
Blade Bevel Lock Handle ..............................................9
Table Extension ............................................................9
Table Extension Lock Lever ..........................................9
Elevation Wheel ............................................................9
Blade Bevel Scale .........................................................9
Rip Fence Scale ............................................................9
Miter Gauge ..................................................................9
Rip Fence Storage ........................................................9
Miter Gauge Storage .....................................................9
Blade Storage & Wrench...............................................9
Cord Wrap .....................................................................9
Rip Fence ......................................................................9
Smart Guard System...................................................10
Smart Guard System Storage .....................................10
Table Insert .................................................................10
Push Stick ...................................................................10
Stand ...........................................................................10
Unpacking and Checking Contents..................................11
Table of Loose Parts ...................................................11
Assembly ...................................................................12–16
Assembling the Stand .................................................12
Mounting Saw to Stand ...............................................12
Attaching the Smart Guard System.......................13–14
Changing the Blade.....................................................15
Attaching Rip Fence ....................................................16
7.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 8
Glossary of Terms
WORKPIECE
The item on which the cutting operation is being performed.
The surfaces of a workpiece are commonly referred to as
faces, ends and edges.
burning of the workpiece or splintering. In general, heel creates a poor quality cut and can be a safety hazard.
KERF
The space in the workpiece where the material was removed
by the blade.
ANTI-KICKBACK PAWLS
Device which, when properly maintained, is designed to stop
the workpiece from being kicked back at the operator during
operation.
KICKBACK
An uncontrolled grabbing and throwing of the workpiece
back toward the front of the saw during a rip-type operation.
ARBOR
The shaft on which a cutting tool is mounted.
LEADING END
The end of the workpiece which, during a rip-type operation,
is pushed into the cutting tool first.
BEVEL
Blade angle relative to the table surface.
MOLDING
A non-through cut which produces a special shape in the
workpiece used for joining or decoration.
CROSSCUT
A cutting or shaping operation made across the width of the
workpiece cutting the workpiece to length.
NON THRU-SAWING
Any cutting operation where the blade does not extend
through the workpiece (e.g. Dado, Rabbet).
DADO
A non-through cut which produces a square sided notch or
trough in the workpiece.
PUSH STICK
A device used to feed the workpiece through the saw during
narrow ripping-type operation and helps keep the operatorʼs
hands well away from the blade. Use the Push Stick for rip
widths less than 6" and more than 2".
FEATHERBOARD
A device which can help guide workpieces during rip type
operation by keeping workpiece in contact with the rip fence.
It also helps prevent kickback.
PUSH BLOCK
A device used for ripping-type operations too narrow to allow
use of a Push Stick. Use a Push Block for rip widths less than
2".
FREEHAND
Performing a cut without a fence, miter gauge, fixture, hold
down or other proper device to keep the workpiece from
twisting during the cut.
RABBET
A notch in the edge of a workpiece. Also called an edge
dado.
GUM
A sticky, sap-based residue from wood products. After it has
hardened, it is referred to as “RESIN.”
RIPPING
A cutting operation along the length of the workpiece cutting
the workpiece to width.
HEEL
Misalignment of the blade which causes the trailing or outfeed side of the blade to contact the cut surface of the workpiece. Heel can cause kickback, binding, excessive force,
REVOLUTIONS PER MINUTE (R.P.M.)
The number of turns completed by a spinning object in one
minute.
Tools Needed for Assembly
COMBINATION SQUARE MUST BE TRUE
FLAT SCREWDRIVER
COMBINATION SQUARE
PHILLIPS SCREWDRIVER
DRAW LIGHT LINE ON
BOARD ALONG THIS EDGE.
1/2 or 13 mm WRENCH
OR ADJUSTABLE WRENCH
8.
STRAIGHT EDGE OF BOARD 3/4"
THICK. THIS EDGE MUST BE
PERFECTLY STRAIGHT.
SHOULD BE NO GAP OR OVERLAP
HERE WHEN SQUARE IS FLIPPED
OVER IN DOTTED POSITION.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 9
Getting To Know Your Table Saw
1. POWER SWITCH
Switch incorporates hole for use with padlock to prevent
accidental starting.
FIG. 1
2
16
18
5
10
15
9
2. TABLE
Provides large working surface to support workpiece.
3. BASE
Supports table saw. Holes are provided in base to bolt the saw to
a workbench or stand.
17
4. BLADE BEVEL LOCK HANDLE
Locks the blade to desired bevel angle.
15
Amp
e
10” Blad254mm
Hoja Ø 254mm
Lame Ø
5. TABLE EXTENSION
Provides a larger work surface for wider workpieces.
6
3
14
6. TABLE EXTENSION LOCK LEVER
Allows you to lock the table extension at desired distances. Also
prevents use of table saw with unlocked extension.
12
8
20
7. ELEVATION WHEEL
Elevates or lowers the blade. Also used to tilt the blade 0° to 45°.
1
7
4
8. BLADE BEVEL SCALE
Shows the degree the blade is tilted.
9. RIP FENCE SCALE
Shows the distance from the blade to rip fence through a
convenient viewing and magnifying window. Upper portion of
scale can be used up to 18". Lower portion of scale is used for
cuts beyond 18".
10. MITER GAUGE
Head can be locked in desired position for crosscutting or
mitering by tightening the lock knob. ALWAYS SECURELY
LOCK IT WHEN IN USE.
11. RIP FENCE STORAGE
Conveniently stores rip fence when not in use.
FIG. 2
12. MITER GAUGE STORAGE
Conveniently stores miter gauge when not in use.
13. BLADE STORAGE & WRENCH
Allows you to store 10" blades and arbor wrench.
14. CORD WRAP
Allows you to easily secure the cord so itʼs out of the way when
transporting or storing.
13
15. RIP FENCE
Exclusive Self-Aligning rip fence can be easily moved or locked
in place by simply raising or lowering lock handle.
11
9.
19
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 10
Getting To Know Your Table Saw
16. SMART GUARD SYSTEM
Consists of three key elements: Adjustable (3 position) Riving
Knife, Anti-Kickback Device and Barrier Guard Device. All of these
are part of a modular system that requires no tools to assemble or
unassemble. This Guard System must always be in place and
working properly for all thru-sawing cuts.
FIG. 1
2
17. SMART GUARD SYSTEM STORAGE
When not in use, the Main Barrier Guard and Anti-Kickback
Device can be stored under the right side table extension.
16
18
5
10
9
17
15
Amp
e
10” Blad254mm
Hoja Ø 254mm
Lame Ø
6
18. TABLE INSERT
Removable for removing or installing blade or other cutting tools.
3
14
19. PUSH STICK
Allows you to rip smaller pieces of stock with a greater level of
safety.
15
12
8
20
20. STAND
Allows table saw to be raised during use.
1
7
4
General Specifications
Voltage Rating ...............................................................120 V, 60 Hz
Amperage Rating .........................................................................15A
No Load Speed.............................................................No 5,000/min
Sawing Capacity ...............................................3.5" (8.89 cm) at 90°
2.5" (6.35 cm) at 45°
13/16" (2.06 cm) with dado
Table Size...........................................................................19 x 32.5"
FIG. 2
13
11
10.
19
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 11
Unpacking and Checking
Contents
4
FIG. 3
5
2
To avoid injury from unexpected starting or
! WARNING
electrical shock during unpacking and setting up,
do not plug the power cord into a source of power. This cord must
remain unplugged whenever you are working on the table saw.
7
8
Model 3410 Table Saw is shipped complete in one carton.
6
3
Separate all parts from packing materials and check each one with
the illustration and the list of Loose Parts to make certain all items
are accounted for before discarding any packing material (Fig. 3).
18
17
16
15
14
13
12
11
10
If any parts are missing, do not attempt to
assemble the table saw, plug in the power cord or
turn the switch on until the missing parts are obtained and are
installed correctly.
9
8
7
6
5
! WARNING
4
3
2
1
0
0
1
2
3
4
5
6
7
8
9
10
11
15
Amp
e
10” Blad254mm
Hoja Ø 254mm
Lame Ø
1
Table of Loose Parts
ITEM
DESCRIPTION
QTY.
1
2
3
4
5
6
7
8
Table Saw Assembly
Rip Fence
Table Insert
Barrier Guard Assembly
Anti-Kickback Device
Miter Gauge
Push Stick
Outfeed Assembly
1
1
1
1
1
1
1
1
9
10
11
12
13
14
15
16
TABLE SAW STAND
Leg (A)
Front - Top Rail (20-1/4" Long) (B)
Front - Bottom Rail (24-1/4" Long) (C)
Side - Top Rail (17-3/4" Long) (D)
Side - Bottom Rail (21-3/4" Long) (E)
Carriage Bolt (5/16" - 18 x 5/8")
Hex Nut (5/16" - 18)
Leg Pad
4
2
2
2
2
24
24
4
12
10
16
17
9
PARTS FOR TABLE SAW MOUNTING
17
18
19
Hex Bolt (5/16" - 18 x 1-3/4")
Flat Washer (5/16")
Hex Nut (5/16" - 18)
13
11
18
14
4
4
4
FIG. 4
NOTE: Remove styrofoam block (for shipping purpose only)
located between the table and motor (Fig. 4). You may cause
damage to the blade elevation system if trying to raise blade if
styrofoam is not removed.
Assembly Time
The expected time to assemble and properly adjust this saw is two
hours.
11.
15
19
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 12
Assembly
FIG. 5
Assembling the Leg Stand
After completing adjustments, securely tighten
! WARNING
all fasteners. An unstable stand may shift in use
and cause serious personal injury.
! WARNING
A
The stamped rails may have sharp edges. Be
careful in handling the rails to prevent being cut.
FIG. 6
B
NOTE: Use the screws 1 and lock nuts 2 supplied in the
hardware kit to attach the pieces of the leg stand together (Fig.
6). Do not tighten the hardware completely until the leg stand is
completely assembled.
The following letters are stamped on pieces for identification:
A - Legs (qty. 4).
B - Front and rear top plates (qty. 2).
C - Front and rear support plates (qty. 2).
D - Side top plates (qty. 2).
E - Side support plates (qty. 2).
1
D
C
A
2
A
E
D
1
B
2
1. Attach the side top plates D to the legs A.
2. Attach the side support plates E to the legs A.
E
C
3. Place the front and rear top plates B over the side top plates D
and attach to the legs A.
4. Attach the front and rear support plates C to the legs A.
3
3
A
5. Tap the four rubber feet 3 onto the bottom of the legs A.
Mounting the Table Saw
to the Leg Stand
3
NOTE: Mount the table saw to the leg stand using the hardware
supplied in the hardware kit.
FIG. 7
1. Place the table saw onto the assembled leg stand so that the
four (4) mounting holes in the base of the saw are over
the four (4) mounting holes in the front and rear top plates
(Fig. 7).
15
2. Secure the table saw to the leg stand using four (4) bolts 4,
washers 5, and lock nuts 6.
4
Amp
e
10” Blad254mm
Hoja Ø 254mm
Lame Ø
IMPORTANT! When mounting the table saw to the leg stand,
DO NOT overtighten the mounting hardware.
5
Before operating table saw, securely fasten
! WARNING
table saw to stand and entire unit must be
placed on solid, level surface.
! WARNING
Do not stand on table saw stand or use as
ladder or scaffolding.
! WARNING
Do not use table saw if stand tips, slides, or
moves in any way.
6
12.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 13
Attaching the Smart Guard
System
FIG. 8
To prevent personal injury, always disconnect
plug from power source before attaching or
removing the Smart Guard System.
! WARNING
2
POSITIONING THE RIVING KNIFE
1.
Remove table insert using finger hole.
2.
Raise the blade as high as it will go and set it perpendicular
to table (0° on bevel scale) (Fig. 8).
3.
Rotate the riving knife release lever 1 clockwise, so that it
points upward (Fig. 8).
4.
Pull riving knife 2 towards release lever to disengage it from
the pins 3.
5.
Slide the riving knife 2 up to its highest position, so that it is
directly over the center of the blade (Fig. 9).
6.
Align holes in riving knife with pins 3 and lock the release
lever 1 by rotating it counterclockwise. Push/pull riving knife
to verify that it is locked in place (Fig. 9).
7.
1
2
Replace table insert (Fig. 10).
FIG. 9
3
1
13.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 14
ATTACHING THE GUARD ASSEMBLY
8.
With one hand, hold the front of the barrier guard assembly
4 by the metal “fork.” With the other hand, hold the guard
release lever 5 up (Fig. 10).
9.
Lower the rear of guard assembly and slip the cross bar 6
into the rear notch 7 on top of the riving knife 2 (Fig. 10).
FIG. 10
4
10. Lower the front of the guard assembly 4 until the metal “fork”
is parallel with the table (Fig. 11).
5
11. Press down on the guard release lever 5 until you feel and
hear it snap into the locking position. Check that the guard
assembly is securely connected (Fig. 11).
6
ATTACHING THE ANTI-KICKBACK DEVICE
12. Attach the Anti-Kickback Device 7 into the flat recessed
area 8 of the riving knife 2 (Fig. 12).
2
13. Squeeze the compression pads 9 while nesting the device
into the flat area (Fig. 12).
14. Release the compression pads such that the Anti-Kickback
Device locks onto the riving knife immediately behind the
guard assembly. Check that the attachment pin is securely
connected into locking hole. Carefully raise and lower the
pawls 10 – when letting go, the spring-loaded pawls must
come down and contact the table insert (Fig. 12).
4
FIG. 11
5
Hint: Position the Anti-Kickback Device behind the flat recessed
area and slide it towards the front until it drops into the recessed
area – then release the compression pins.
Note: The two attachments are independant of each other, so
the Anti-Kickback Device can be attached before the Guard
Assembly.
7
ATTACHING THE OUTFEED ASSEMBLY
1.
Attach the steel outfeed support 1 using the screws and
washers 2 (Fig. 13).
2.
Tighten the screws using a Phillips screwdriver.
9
FIG. 12
9
FIG. 13
10
8
2
1
2
14.
7
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 15
Changing the Blade
! WARNING
.090"
RIVING KNIFE
COUTEAU DIVISEUR
CUCHILLA SEPARADORA
To prevent personal injury, always disconnect plug from power source before chang-
FIG. 14
ing blades.
Using the Correct Blade
KERF WIDTH
MUST BE .092" OR MORE
IMPORTANT: The saw blade provided on this tool has a
carbide-tipped kerf width of .128" and a plate (body) thickness
that is .086" thick. When looking for a replacement blade, select
one with dimensions close to the original blade. This information
may not be printed on the bladeʼs packaging. If not, check the
manufacturerʼs catalog or website. Skil offers an extensive line of
Premium-Quality Professional Saw Blades that match the
requirements for this tool. You must select a blade with a kerf
width of .092" or more and a plate (body) thickness .088" or less
(Fig. 14).
DOIT ÊTRE DE 0,092 po OU PLUS
DEBE SER 0.092 PULGADAS O MÁS
LARGEUR DE VOIE
ANCHURA DE LA SECCIÓN DE CORTE
BLADE TEETH
DENTS DE LA SCIE
DIENTES DE LA HOJA
MUST BE LESS THAN .088"
DOIT ÊTRE DE MOINS DE 0,088 po
DEBE SER MENOS DE 0.088 PULGADAS
FIG. 15
To reduce the risk of injury, do not use extra
thin kerf saw blades. The kerf of the blade
must be wider than .092". Extra thin kerf saw blades (less than
.092") may cause the workpiece to bind against the riving knife
during cutting. It is recommended that the kerf of the
replacement blade used on this saw be .092" or more.
BLADE BODY PLATE
PLAQUE DU CORPS DE LA LAME
PLACA DEL CUERPO DE LA HOJA
2
! WARNING
To reduce the risk of injury, do not use saw
blades made with a thick body plate. If the
replacement saw bladeʼs plate thickness is greater than .088",
the riving knife would not properly serve as an aid to reduce
kickback. The replacement bladeʼs plate thickness must be less
than .088".
! WARNING
1
To reduce the risk of injury, do not use blade
“dampeners,” “stabilizers” or “stiffening
collars” on both sides of a replacement blade. These are
metal plates positioned against the sides of the blade to reduce
deflection that may occur when using thin saw blades. Use of
these devices on both sides will prevent the blade from being
properly aligned with the riving knife, which may bind the
workpiece during cutting. One “stabilizer” plate may be placed
only against the outside of a thin replacement blade. These
plates are not required with the supplied Skil blade.
! WARNING
5
FIG. 16
Changing the Blade
1.
Turn elevation wheel clockwise until the blade is up as high
as it will go, remove table insert 1 using finger hole (Fig. 15).
2.
Insert the wrench 2 next to the blade onto the arbor shaft
(Fig. 15). Slowly rotate the blade by hand until the wrench
fully engages on the two flats on the arbor shaft. While
holding the first wrench, loosen the arbor nut 3
counterclockwise using the other arbor wrench 4 (Fig. 16).
Set wrench aside and continue to loosen arbor nut 3 by
hand and remove arbor nut 3 and outer washer 5. Blade
may now be removed or installed by sliding on or off arbor
shaft 6.
3.
4
3
Assemble inner washer 7 and new blade as shown in figure
17, making certain the TEETH OF THE BLADE ARE
POINTING DOWN AT THE FRONT OF THE TABLE.
FIG. 17
NOTE: The printing on different saw blades are not always
on the same side.
4.
Assemble outer washer 5, arbor nut 3 as shown in figure 17.
While holding arbor shaft with wrench 2 securely tighten
arbor nut 3 clockwise with the wrench 4 (Fig. 16).
5.
Position table insert in pocket of table so tab on table insert
is in slots in pocket of table and push down and secure in
place.
6
3
7
15.
5
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 16
Assembly
4
FIG. 18
Attaching Rip Fence
1.
Raise rip fence handle 1, so holding clamp 2 is out far enough
to fit on the table 3 (Fig. 18).
2.
Position the rip fence 4 over table 3 holding up the front
end, first engage holding clamp 2 with rear rail.
3.
Lower front end onto front rail 5.
1
2
2
3
3
15
Amp
5
e
10” Blad254mm
Hoja Ø 254mm
Lame Ø
Mounting the
Table Saw
FIG. 19
If table saw is to be used in a permanent location, it should be
fastened securely to a firm supporting surface such as a stand or
workbench, using the four mounting holes 6 (Fig. 19).
1.
15
Amp
e
10” Blad254mm
Hoja Ø 254mm
Lame Ø
If mounting to a workbench, the base should be bolted
securely using 5/16" hex bolts (not included) through
mounting holes 6.
Hint: If workbench is 3/4" thick, bolts will have to be at least
3-1/2" long - if workbench is 1-1/2" thick, bolts should be at
least 4-1/2" long.
2.
Locate and mark where the saw is to be mounted, relative to
holes in the base of the tool.
3.
Drill four (4) 3/8" diameter holes through workbench.
4.
Place table saw on workbench aligning holes in base with
holes drilled in workbench.
5.
Insert four (4) 5/16" diameter bolts through holes in base
and supporting surface; then secure with (4) 5/16" flat
washers and (4) 5/16" hex nuts.
5/16 Hex Bolt
Washer & Hex
Nut - X 4
16.
1
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 17
FIG. 20
Adjustments
6
3
8
1
9
Adjusting 0° and 45° Positive Stops
15
Your saw is equipped with positive stops for fast and accurate
positioning of the saw blade at 90° and 45° to the table.
! WARNING
1.
10” Blade4mm
Hoja Ø 25 4mm
Lame Ø 25
To prevent personal injury, always disconnect
plug from power source when making
adjustments.
Turn elevation wheel 2 clockwise and raise blade to maximum
height (Fig. 20).
Adjusting 0° Positive Stop:
2.
Loosen the blade tilt lock handle 1 and push the elevation
wheel 2 to the left as far as possible and tighten the blade tilt
lock handle 1 (Fig. 20).
3.
Place a combination square on the table with one end of
square against the blade as shown (Fig. 21), and check to see
if the blade is 90° to the table. If the blade is not 90° to the
table, loosen the blade tilt lock handle 1, loosen 90°
adjustment screw 4, loosen 90° bevel stop cam 5 and push
the elevation wheel until the blade is 90° to the table.
4.
Tighten blade tilt lock handle 1, rotate the bevel stop cam 5
until it touches the bevel stop housing 7, then tighten 90°
adjustment screw 3.
5.
Loosen adjustment screw 6 and adjust pointer 3 to indicate 0°
on the bevel scale.
2
7
FIG. 21
Adjusting 45° Positive Stop:
6.
Loosen the blade tilt lock handle 1 and push the elevation
wheel 2 to the right as far as possible and tighten the blade tilt
lock handle 1.
7.
Place a combination square on the table with one end of
square against the blade as shown (Fig. 22), and check to see
if the blade is 45° to the table. If the blade is not 45° to the
table, loosen the blade tilt lock handle 1, loosen 45°
adjustment screw 8, loosen 45° bevel stop cam 9 and push
the elevation wheel until the blade is 45° to the table.
8.
Tighten blade tilt lock handle 1, rotate the 45° bevel stop cam
9 until it touches the bevel stop housing 7, then tighten 45°
adjustment screw 8.
A p
FIG. 22
17.
5
4
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 18
Adjusting Blade Parallel to
the Miter Gauge Slots
FIG. 23
The blade was adjusted parallel to the miter gauge slots at the
factory. In order to ensure accurate cuts and help prevent
kickback, this adjustment should be rechecked. If adjustment is
necessary, follow the steps below.
To prevent personal injury, always discon nect the plug from power source before making any adjustments.
! WARNING
1.
Turn elevation wheel and raise blade as high as it will go.
2.
Select a point on the body of the saw blade that is set to the
left when viewing blade from the front of saw, and mark with
a pencil (Fig. 23).
3.
Place the base of a combination square against the edge of
the miter gauge slot, and extend the sliding rule of square
so it just touches the marked point on the body of the saw
blade at the rear of the table.
4.
Rotate blade and check the same marked point of the saw
blade at the front of the table (Fig. 23).
5.
If the front and back measurements, shown in Figure 23, are
not identical, loosen the four alignment bolts 2, located on
the underside of the table at the front and rear of the saw
(Fig. 24 & 25). Carefully move the saw blade until the blade
is parallel to the miter gauge slot, and securely tighten all
four bolts.
FIG. 24
2
UNDER FRONT OF TABLE
FIG. 25
UNDER REAR OF TABLE
2
18.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 19
Aligning Rip Fence
FIG. 26
To prevent personal injury, always disconnect
plug from power source before making any
adjustments. The rip fence must be parallel with the SAWBLADE
in order to prevent KICKBACK when ripping.
Your table saw is equipped with a Self-Aligning, Quick-Set rip
fence. Once the adjustments below have been made, the rip
fence will self align when the fence is locked into position.
NOTE: The blade must be parallel with the miter gauge slots
(see page 18) and be perpendicular to table before proceeding
with rip fence alignment.
To prevent personal injury, always make sure
! WARNING
the rip fence is locked before making rip cuts.
1. Lift both guard barriers 2 to their up locked position.
2. Raise lock handle 1 and slide fence 3 until it is alongside the
sawblade, by lifting right side pawl 4 above fence (Fig. 26).
The fence should touch the blade teeth at the front and rear
of the blade. If fence does not touch the teeth at front and
rear of blade continue with the following the steps:
3. Loosen the two screws 5 on the top front section of the rip
fence using the included 5mm hex wrench.
4. Move fence 3 until it touches the teeth and is parallel to the
blade.
5. Hold fence in place and lower lock handle, check to make
sure the fence stayed parallel to the blade then tighten
screws (Fig. 26).
6. Clamp rip fence to check if it holds securely at front and
rear. If rear is not clamped securely, unclamp fence and turn
rear clamp adjustment screw 6 clockwise for increased
clamping. Try clamping the fence to verify if it self aligns and
clamps tightly at the front and rear. Overtightening of the
rear clamp adjustment screw 6 will cause the rip fence to be
non-self aligning (Fig. 26). Overtightening may cause friction
or “chatter” when fence is moved side to side.
! WARNING
2
4
5
6
1
3
FIG. 27
7
0
0
Rip Fence Pointer Adjustment
8
The distance of the rip fence body from the blade when ripping
on the right side of the blade is determined by lining the pointer 7
with the desired dimension on the scale 8 (Fig. 27).
To set the rip fence pointer:
1. Lift both guard barriers 2 to their up locked position
(Fig. 26).
2. Raise lock handle 1 and slide fence 3 until it is alongside the
sawblade, by lifting right side pawl 4 above fence (Fig. 26).
3. Loosen pointer adjustment screw 9, adjust pointer 7 to “0”
mark on lower scale 8, then re-tighten screw 9 (Fig. 27).
19.
9
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 20
Riving Knife Alignment
FIG. 28
IMPORTANT: The Riving Knife 1 must always be in line with the
Saw Blade 2. The Riving Knife 1 is thinner than the width of the Kerf
4 by approximately three thicknesses of paper 5 on each side (Fig.
28). Note: The Kerf is the width of the cut made by the teeth on the
saw blade.
1
5
5
WORK
BOIS
MADERA
To prevent personal injury, always disconnect plug
from power source before making any adjustments
and when attaching or removing the Smart Guard System.
! WARNING
Checking Riving Knife Alignment
4
NOTE: The Riving Knife has been properly aligned at the factory Check the alignment before making any adjustments.
1.
Raise the Saw Blade to maximum height and set the bevel
angle to 0°.
2.
Remove the Barrier Guard Assembly and Anti-Kickback Device
(see manual).
3.
Place the Rip Fence 3 on the right side and slide it until it
touches the tips of the Saw Blade 2 - Lock fence.
4.
Check the alignment:
A.
From the top, look down over the Fence and check that the
Riving Knife is in line (front to back) with the blade and
parallel with the fence.
B.
Slide the fence away from the blade. Look over the front of the
blade and check that the Riving Knife is in line with the blade.
C.
If steps A or B show misalignment, proceed to “Adjusting
Riving Knife.”
5
2
LOOKING DOWN ON SAW
VUE DE DESSUS
VISTA HACIA ABAJO SOBRE LA SIERRA
1
Adjusting Riving Knife
1.
Raise the Saw Blade 2 to maximum height and set the bevel
angle to 0°.
2.
Remove the Barrier Guard Assembly and Anti-Kickback Device
(see manual).
3.
Remove the Table Insert.
4.
Place the Rip Fence 3 on the right side and slide it until it
touches the tips of the Saw Blade 2 - Lock fence.
5.
Loosen Hex Nut 6 with 10mm open end wrench (Fig. 29).
Slightly loosen Clamping Screws 8 (1/4-1/2 turns) using a 5mm
Allen wrench. Loosen Set Screw 7 using a flat screwdriver
(Fig. 29).
6.
Make two folds in a small piece of paper (6" x 6") forming three
layers (Fig. 28). Paper 5 is used as a “Spacing Gauge.”
5
FIG. 29
8
7
6
8
3
2
NOTE: The spacing instructions above are based on using a
standard kerf blade (.128" kerf on the Skil blade included). If a
smaller kerf blade is used, adjust the paper spacer. For instance,
if the kerf of the replacement blade is near .100", use 1 thickness
of paper as a spacer; if the kerf is near .110", use 2 thicknesses.
7.
8.
5
Insert folded paper 5 between Riving Knife 1 and Fence 3.
A.
Hold Riving Knife and paper firmly against Fence (Fig. 29 & 30).
B.
Lightly tighten the clamp screws 8.
C.
Remove the paper - slide fence away from blade.
D.
Slowly turn the Set Screw 7 while watching the Riving
Knife tilt until it is in line with the blade.
E.
Recheck squareness of riving knife to table by sliding
fence against blade. Readjust if necessary.
FIG. 30
3
1
3
After completing adjustments:
A.
Lightly tighten hex nut 6 (hold set screw position with
screwdriver while tightening nut).
B.
Fully tighten Clamp Screws 8 with Allen wrench. Then fully
tighten the hex nut.
8
NOTE: Check that the riving knife stays in line with blade when the
blade is tilted at any angle. Replace the Barrier Guard Assembly and
Anti-Kickback Device before making cuts.
20.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 21
Basic Table Saw Operation
FIG. 31
Safety Power Switch
NOTE: This table saw has a safety feature that helps prevent
accidental starting.
ON
To turn saw on: lift switch lever by pinching side walls and pulling
up. This action starts the saw (Fig. 31).
To turn off power: push switch lever down to its original position
(Fig. 32).
To prevent unauthorized use, the switch can accommodate a
padlock with a long, 3/16" or 1/4" diameter shackle (not provided
with table saw) (Fig. 32).
Smart Guard System
FIG. 32
The Skil Smart Guard has been designed for modularity,
enabling the use of multiple combinations of the three main
components – Main barrier guards, Anti-kickback device and
riving knife. Additionally, the riving knife can be quickly adjusted
to three positions (high, middle and stored), depending on the
application requirement.
Component Parts (figure 33):
OFF
Riving Knife
The Riving Knife is the central element of the Skil Smart
Guard blade guarding system, serving as the attachment
point for both the Main Barrier Guard and the Anti-Kickback
Device. In the event that the Main Barrier Guard and AntiKickback Device are removed, the Riving Knife maintains its
functionality as material splitter, and is adjustable to three
positions. Because of this adjustability, the Riving Knife can
be appropriately positioned for all cutting applications.
Note: The highest position of the Riving Knife is used for
all “thru-cutting.” The middle position of the Riving Knife is
for “non thru-cutting” with a 10" blade. The lowest position
of the Riving Knife is used for dado cutting (up to 8" dado
blade can be used with this saw). When the Riving Knife is
at its lowest position and mounted to a workbench, do not
lower the dado blade to more than slightly below the table
saw top. Otherwise, there may be interference of the
Riving Knife to the workbench.
FIG. 33
2
3
Main Barrier Guard
The main guard is comprised of a pair of plastic barriers
attached to the metal upper barrier guard. The side barriers
(one to the left and one to the right of the blade) operate
independently of one another, maintaining maximum blade
coverage during cutting operations. The main guard
incorporates a quick-connect attachment point and can be
attached or removed from the blade guarding system
independent of the Anti-Kickback Device and Riving Knife.
1
Note: To best secure the main guard for transport, adjust
the blade to its lowest position. This keeps the guard tight
to the table surface and prevents damage related to the
guard swinging during transport.
Anti-Kickback Device
In the event of kickback, the Anti-Kickback Device, (also
known as dogs, or pawls) is intended to help prevent the
board from being thrown in the direction of the user. The
sharp teeth of the pawls are intended to “catch” the material
in the event of kickback.
21.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 22
Attachment/Removal
(see pages 13–14 for detailed instructions)
The three primary components of the Smart Guard blade
guarding system are designed for rapid attachment, adjustment
and/or removal without the need for additional tools.
FIG. 34
The Main Barrier Guard component can be quickly attached and
detached through the use of a quick release lever. The guard is
attached by seating the crossbar into the top of the Riving Knife
and engaging the locking lever. Following this process in
reverse, the guard can be easily removed for special operations
such as dados or rabbets.
2
1
The Anti-Kickback Device can be easily attached by aligning the
attachment pin with the hole in the rear of the riving knife. It can
be easily removed by depressing the compression pads on
either side of the Anti-Kickback Device and lifting it away.
The Riving Knife can be easily adjusted to one of three heights
by removing the table insert, raising the blade to its full height
and releasing the riving knife release lever at the base of the
Riving Knife. The Riving Knife should be locked in its highest
position for use with the Main Barrier Guard and Anti-Kickback
Device. It can be adjusted to its middle position for non-through
cuts and for use as a material splitter without the Main Barrier
Guard and Anti-Kickback Device.
3
FIG. 35
4
In the event that the Riving Knife cannot be used for a specific
cut, it can be adjusted to its lowest position, thus placing it 1"
above the surface of the table (while the blade is at its full
height).
System Storage
When not in use, the Main Barrier Guard and Anti-Kickback
Device can be stored under the right side table extension.
15
10” Blade4mm
Hoja Ø 25 4mm
Lame Ø 25
Use of all the components of the Smart Guard
System, including Main Barrier Guard, AntiKickback Device, and Riving Knife is highly recommended to
provide protection against accidents and injury.
! WARNING
1.
Slide the Main Barrier Guard assembly (upside down) up
and back into the U-bracket at the rear right side of the saw
(Fig. 34).
2.
Pivot the rear of the guard up and into the front mounting
bracket.
3.
Lock the Main Barrier Guard assembly into place in the
same manner as you would attach it to the Riving Knife
(Fig. 35).
4.
Attach the Anti-Kickback Device to the hanging bracket in
the same manner that it attaches to the Riving Knife.
Amp
1
FIG. 36
3
2
FIG. 37
Blade Bevel Control
Loosen blade bevel lock handle 1 counterclockwise (Fig. 36), slide
the elevation wheel 2 until pointer 3 is at desired angle and tighten
blade tilt lock handle 1 clockwise.
Extending Table Extension
5
To extend the table, raise the table extension lock handle 4 (Fig. 36)
and slide table extension 5 to desired width (Fig. 37). To secure
table setting, lower the lock handle 4.
4
22.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 23
FIG. 38
Work Helpers
3/4
1
Before cutting any wood on your saw, study all of the “Basic Saw
Operations.”
1-1/2
Notice that in order to make some of the cuts, it is necessary to use
certain devices, “Work Helpers”, like the Push Stick, the Push
Block and the Auxiliary Fence, which you can make yourself.
1/4
1/4
After you have made a few practice cuts, make these “helpers”
before starting any projects. Make the “Push Stick” first.
Push Stick and Push Block
WORKPIECE
END
1/4
15
45° NOTCH
ENCOCHE À
45°
EXTRÉMITÉ
CONTACT AVEC
L’OUVRAGE
EXTREMO DE
LA PIEZA DE
TRABAJO
MUESCA DE
45°
Make the Push Stick 1 using a piece of 1" x 2" as shown (Fig. 38).
Make the Push Block 2 using pieces of 3/8" plywood 3 and 3/4"
hardwood 4 (Fig. 39). For proper use of push block (see page 29).
FIG. 39
4
The small piece of wood, 3/8" x 3/8" x 2-1/2", should be GLUED to
the plywood… DO NOT USE NAILS. This is to prevent dulling the
sawblade in the event you mistakenly cut into the Push Block.
12
4-3/4
Position the handle in the center of the plywood and fasten together
with glue and woodscrews.
2
12
3/8
Use a push stick whenever the fence is 2" or more from the blade.
Use a push block when the operation is too narrow to allow the use
of a push stick. For proper use, see page 29.
5
2-1/2
2-1/2
5-1/8
Both a push stick or block should be used in the place of the userʼs
hand to guide the material only between the fence and blade.
THESE EDGES MUST BE PARALLEL
CES BORDS DOIVENT ÊTRE PARALLÈLES
When using a push stick or push block, the trailing end of the board
must be square. A push stick or block against an uneven end could
slip off or push the work away from the fence.
ESTOS BORDES DEBEN SER PARALELOS
3/8
3/8
3
FIG. 40
Auxiliary Fence
3
4
Make one using pieces of 3/8" plywood 3 and 3/4" hardwood 4.
Fasten together with glue and woodscrews (Fig. 40).
2-1/4
5
NOTE: Since the Push Block 2 is used with the Auxiliary Fence 5,
the 4-3/4" dimensions must be held identical on both the pieces.
THIS FACE AND THIS EDGE
MUST BE PARALLEL
CETTE FACE ET CE BORD DOIVENT
ÊTRE PARALLÈLES
Making a Featherboard
Figure 41 illustrates dimensions for making a typical featherboard.
It should be made from a straight piece of wood that is free of knots
or cracks.
4-3/4
21-1/2
5-1/2
ESTA CARA Y ESTE BORDE DEBEN
ER PARALELOS
Kerf 5 should be about 1/4" apart (Fig. 41).
8
FIG. 41
5
25
5
3/4
4-1/2
NOTE: All dimensions in inches.
REMARQUE : Toutes les dimensions sont en pouces.
NOTA: Todas las dimensiones están en pulgadas.
23.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 24
Using the Miter Gauge
FIG. 42
CROSSCUTTING, MITER CUTTING, BEVEL CUTTING,
COMPOUND MITER CUTTING and when RABBETING across the
end of a narrow workpiece, the MITER GAUGE is used.
For your own safety, always observe the following
safety precautions in addition to the safety
instructions on pages 2–6.
! WARNING
Never make these cuts freehand (without using the miter gauge or
other auxiliary devices) because the blade could bind in the cut and
cause a KICKBACK or cause your fingers or hand to slip into the
blade.
1
2
Always lock the miter gauge securely when in use.
Remove rip fence from table during any operations which utilize the
miter gauge.
When cross cutting and the blade set at 90° to the table, the miter
gauge can be used in either slot on the table. When cross cutting
and the blade is tilted, use slot on right side of table where the
blade is tilted away from your hands and miter gauge.
3
To adjust the miter angle:
Loosen lock knob 1 and set the miter gauge body 2 so the pointer
3 is at desired angle, then tighten lock knob 1 (Fig. 42).
Miter Gauge Auxiliary Facing
Select a suitable piece of smooth straight wood, drill two holes
through it and attach it with screws and washers 5 (Fig. 42).
Example:
A. Drill 1/4" dia. holes through miter gauge.
B. Drill 5/32" dia. holes through (board 3/4" thick, 3" high, and
desired length).
C. Attach with two No. 12 round head wood screws 1-1/2" long
with washers, 5, not included (Fig. 42).
4
5
Be sure screws never protrude above outside surface of facing.
Be sure facing does not interfere with the proper operation of the
saw blade guard.
NOTE: When bevel crosscutting, attach facing so that it extends to
the right of the miter gauge and use the miter gauge in the groove
to the right of the blade.
24.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 25
Crosscutting
CROSSCUTTING is known as cutting wood across the grain, at
90°, or square with both the edge and the flat side of the wood.
This is done with the miter gauge set at 90° (Fig. 43).
Make sure blade guard is installed for all “thru-sawing” operations
(when sawblade cuts entirely through the thickness of the
workpiece). Replace guard IMMEDIATELY after completion of
dadoing, molding or rabbeting cuts.
Have blade extend approximately 1/8" above top of workpiece.
Additional blade exposure would increase the hazard potential.
FIG. 43
Do not stand directly in front of the blade in case of a
THROWBACK (small cut-off piece caught by the back of the blade
and thrown toward the operator). Stand to either side of the blade.
Keep your hands clear of the blade and out of the path of the
blade.
If blade stalls or stops while cutting, TURN SWITCH OFF before
attempting to free the blade.
Do not reach over or behind the blade to pull the workpiece
through the cut … to support long or heavy workpieces … to
remove cut-off pieces of material or FOR ANY OTHER REASON.
Do not pick up small pieces of cut-off material from the table.
REMOVE them by pushing them OFF the table with a long stick.
Otherwise they could be thrown back at you by the rear of the
blade.
Do not remove small pieces of cut-off material that are close to or
may become TRAPPED inside the blade guard while the saw is
RUNNING. THIS COULD ENDANGER YOUR HANDS or cause a
KICKBACK. Turn the saw OFF. After the blade has stopped
turning, lift the guard and remove the piece.
If workpiece is warped, place the CONCAVE side DOWN. This will
help prevent it from rocking while it is being cut.
The graduations on the miter gauge provide accuracy for average
woodworking. In some cases where extreme accuracy is required,
when making angle cuts, for example, make a trial cut and then
recheck it with an accurate square or protractor.
If necessary, the miter gauge head can be swiveled slightly to
compensate for any inaccuracy.
TIP: The space between the miter gauge bar and the groove in the
table is held to a minimum during manufacturing. For maximum
accuracy when using the miter gauge, always “favor” one side of
the groove in the table. In other words, donʼt move the miter gauge
from side to side while cutting but keep one side of the bar riding
against one side of the groove.
TIP: Glue a piece of sandpaper to the face of the miter gauge
head. This will help prevent the workpiece from “creeping” while it
is being cut.
The miter gauge may be used in either of the grooves in the table.
Make sure it is locked.
When using the miter gauge in the LEFT hand groove, hold the
workpiece firmly against gauge head with your left hand, and
grip the lock knob with your right hand.
When using the RIGHT hand groove, hold the workpiece with
your right hand and the lock knob with your left hand.
25.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 26
Repetitive Cutting
FIG. 44
REPETITIVE CUTTING is known as cutting a quantity of pieces
the same length without having to mark each piece (Fig. 44).
When making repetitive cuts from a long workpiece, make sure it is
supported.
Never use the rip fence as a length stop because
the cutoff piece could bind between the fence and
the blade causing a kickback.
! WARNING
1.
When making repetitive cuts, clamp a block of wood 3" long to
the table at desired length to act as a length stop.
When clamping the block, make sure that the end
of the block is well in front of the sawblade. Be
sure it is clamped securely.
! WARNING
2.
Slide the workpiece along the miter gauge until it touches the
block … hold it securely.
3.
Make the cut … pull the workpiece back … push the cut-off
piece off the table with a long Push Stick … DO NOT
ATTEMPT TO PICK IT UP AS THIS COULD ENDANGER
YOUR HANDS.
Miter Cutting
FIG. 45
MITER CUTTING is known as cutting wood at an angle other than
90° with the edge of the wood. Follow the same procedure as you
would for crosscutting (Fig. 45).
Adjust the miter gauge to the desired angle, and lock it.
The miter gauge may be used in either of the grooves in the table.
When using the miter gauge in the LEFT hand groove, hold the
workpiece firmly against the miter gauge head with your left hand,
and grip the lock knob with your right hand.
When using the RIGHT hand groove, hold the workpiece with your
right hand and the lock knob with your left hand.
26.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 27
FIG. 46
Bevel Crosscutting
BEVEL CROSSCUTTING is the same as crosscutting except that
the wood is also cut at a bevel angle (Fig. 46) … other than 90°
with the flat side of the wood.
Adjust the blade to the desired angle.
Use the Miter Gauge in the groove to the RIGHT of the blade
where the blade is tilted away from your hands and miter gauge.
Compound Miter Cutting
COMPOUND MITER CUTTING is a combination of miter cutting
and bevel crosscutting. The cut is made at an angle other than 90°
to both the edge and the flat side of the wood (Fig. 46).
Adjust the miter gauge and the blade to the desired angle and
make sure miter gauge is locked.
Only use the miter gauge in the groove to the RIGHT of the blade
where the blade is tilted away from your hands and miter gauge.
Using the Rip Fence
RIPPING, BEVEL RIPPING, RESAWING AND RABBETING are
performed using the RIP FENCE together with the AUXILIARY
FENCE / WORK SUPPORT, PUSH STICK OR PUSH BLOCK.
For your own safety, always observe the following
safety precautions in addition to the safety
instructions on pages 2–6.
! WARNING
1.
Never make these cuts FREEHAND (without using the rip
fence or auxiliary devices when required) because the blade
could bind in the cut and cause a KICKBACK.
2.
Always lock the rip fence securely when in use.
3.
Remove miter gauge from table during any operations which
utilize the rip fence.
4.
Make sure blade guard is installed for all thru-sawing type
cuts. Replace the guard IMMEDIATELY following completion
of resawing, rabbeting, dadoing or molding operations.
Frequently check the action of the ANTIKICKBACK PAWLS
by passing the workpiece alongside of the spreader while saw
is OFF.
Pull the workpiece TOWARD you. If the PAWLS do not DIG into
the workpiece and HOLD it … the pawls must be REPLACED
or SHARPENED (see “Maintenance” on page 33).
5.
Have blade extend approximately 1/8" above top of workpiece.
Additional blade exposure would increase the hazard potential.
6.
Do not stand directly in front of the blade in case of a
KICKBACK. Stand to either side of the blade.
7.
Keep your hands clear of the blade and out of the path of
the blade.
8.
If the blade stalls or stops while cutting, TURN SWITCH
OFF before attempting to free the blade.
9.
Do not reach over or behind the blade to pull the workpiece
through the cut … to support long or heavy workpieces … to
remove small cut-off pieces of material or FOR ANY
OTHER REASON.
27.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 28
FIG. 47
10. Do not pick up small pieces of cut-off material from the
table. REMOVE them by pushing them OFF the table with a
long stick. Otherwise they could be thrown back at you by
the rear of the blade.
3
11. Do not remove small pieces of cut-off material that may
become TRAPPED inside the blade guard while the saw is
RUNNING. THIS COULD ENDANGER YOUR HANDS or
cause a KICKBACK. Turn the saw OFF and disconnect
power source. After the blade has stopped turning, lift the
guard and remove the piece.
6-1/8˝
1˝
19-3/8
˝
˝
WASHER
3/4˝
DIA.
3/4" thick wood board (solid or plywood) cut to size
Two (2) 1/4" Washers
Two (2) 1/4" x 20 machine nuts
The facing is made to the same height (2") as the fence and can
work with the blade guard system in place when moving the
fence to contact the blade. The taller facing design (4-1/4") is
optional and can be used for clamping on other accessories. Cut
the board to the size shown, drill through 9/32" holes, then
counter-sink each hole (down 3/8") using a 3/4" drill bit.
Assembly:
3.
Place washers over screw threads.
4.
Thread and tighten the nuts onto the screws.
9/32˝
HOLE.
1/4˝X 20 X 1-3/4˝ LONG
STANDARD HEX HEAD.
TALLER AUXILIARY FACING
Two (2) 1/4" x 20 x 1-3/4" long hex. head machine screws
Place facing board 3 over screws.
3/8˝
NUT
Parts Required:
2.
4-1/4
3/4
RIP FENCE AUXILIARY FACING
When using dado or molding head accessories, an auxiliary
facing board should be used. This will help prevent damage to
the aluminum fence. The facing should be made of 3/4" thick
wood – Figure 47 shows dimensional plans to make a facing
board to fit this saw.
Install each machine screw 1 through the holes 2 in the
rear fence housing.
2˝
6-5/8˝
12. If workpiece is warped, place the CONCAVE side DOWN.
This will prevent it from rocking while it is being ripped.
1.
1
2
28.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 29
Ripping
RIPPING is known as cutting a piece of wood with the grain, or
lengthwise. This is done using the rip fence. Position the fence to
the desired WIDTH OF RIP and lock in place. Before starting to
rip, be sure:
A. Rip Fence is parallel to sawblade.
B. Riving knife is properly aligned with sawblade.
C. Antikickback pawls are functioning properly.
When ripping LONG BOARDS or LARGE PANELS, always use
a work support (Fig. 48).
FIG. 48
BEVEL RIPPING
When bevel ripping material 6" or narrower, use fence on the
right side of the blade ONLY. This will provide more space
between the fence and the sawblade for use of a Push Stick. If
the fence is mounted to the left, the sawblade guard may
interfere with proper use of a Push Stick.
When “WIDTH OF RIP” is 6" and WIDER use your RIGHT hand
to feed the workpiece, use LEFT hand ONLY to guide the
workpiece … do not FEED the workpiece with the left hand
(Fig. 48).
When “WIDTH OF RIP” is 2" to 6" wide USE THE PUSH STICK
1 to feed the work (Fig. 49).
”
2-6
When WIDTH OF RIP is NARROWER than 2" the Push Stick
CANNOT be used because the guard will interfere … USE the
AUXILIARY FENCE, and PUSH BLOCK.
Attach auxiliary fence 2 to rip fence with two “C” clamps
(Fig. 50).
Feed the workpiece by hand until the end is approx. 1" from the
front edge of the table. Continue to feed using the PUSH BLOCK
3 on top of auxiliary fence UNTIL THE CUT IS COMPLETE
(Fig. 51).
FIG. 50
FIG. 51
29.
FIG. 49
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 30
Non Thru-Sawing
Add 8" high flat facing board to the fence, the full length of the
fence (Fig. 52).
Use featherboards for all “Non Thru-Sawing” operations (when
sawblade guard must be removed). Featherboards 1 are used to
keep the work in contact with the fence and table as shown, and to
stop kickbacks.
FIG. 52
Before starting the operation, switch saw “OFF,” and remove blade
guard and anti-kickback pawls. Set riving knife to middle position
and set cutter below table surface.
1
Mount featherboards 1 to fence and table as shown, so that
leading edges of featherboards will support workpiece until cut is
complete, and the workpiece has been pushed completely past the
cutter (sawblade, dado head, molding head, etc.) with a Push Stick
2, as in ripping.
A.
Install featherboards so they exert pressure on the workpiece;
BE POSITIVE THEY ARE SECURELY ATTACHED.
B.
Make sure by trial that the featherboards will stop a kickback if
one should occur.
2
1
Featherboards are not employed during non thru-sawing
operations when using the miter gauge.
REPLACE THE SMART GUARD SYSTEM AS SOON AS THE
NON THRU-SAWING OPERATION IS COMPLETE.
Rabbeting
RABBETING is known as cutting out a section of the corner of a
piece of material, across an end or along an edge (Fig. 53).
Making a RABBET requires cuts which do not go all the way
through the material. Therefore the Smart Guard System must be
removed.
FIRST CUT
1.
Before starting the operation, switch saw “OFF,” and remove
blade guard and anti-kickback pawls. Set riving knife to middle
position and set cutter below table surface.
FIG. 53
2.
For rabbeting along an edge (long way of workpiece) as
shown, add facing to rip fence approximately as high as the
workpiece is wide. Adjust rip fence and blade to required
dimensions; then make first cut with board flat on table, follow
setup (Fig. 52). Make second cut with workpiece on edge.
Follow all precautions, safety instructions and operation
instructions as for ripping or rip-type operations, including
featherboards and Push Stick, etc.
RABBET
FEUILLURE
REBAJO
3.
For rabbeting across an end, for workpiece 10-1/2" and
narrower make the rabbet cut with the board flat on the table.
Using the miter gauge fitted with a facing, follow the same
procedures and instructions for crosscutting making successive cuts across the width of the workpiece to obtain the
desired width of cut. DO NOT use the rip fence for rabbeting
across the end.
4.
PREMIÈRE COUPE
PRIMER CORTE
SECOND CUT
DEUXIÈME COUPE
SEGUNDO CORTE
INSTALL SMART GUARD SYSTEM IMMEDIATELY UPON
COMPLETION OF RABBETING OPERATION.
Rabbet cuts can also be made in one pass of the workpiece over
the cutter using the dado head or molding head.
30.
RABBETING ALONG
THE EDGE
RABBETING ACROSS
THE END
RÉALISATION D’UNE
FEUILLURE LE LONG D’UN
BORD
RÉALISATION D’UNE
FEUILLURE EN TRAVERS
D’UNE EXTRÉMITÉ
REBAJO A LO LARGO
DEL BORDE
REBAJO TRANSVERSAL
AL EXTREMO
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 31
Dado Cutting
USING STACKED DADO SETS
Instructions for operating the saw with Dado Head sets are
contained in the booklet furnished with these accessories.
1.
Disconnect plug from power source.
2.
Remove the Blade Guard Assembly and Anti-Kickback Device
(see pages 13–14). Lower and lock the Riving Knife in its
lowest position.
3.
Remove standard table insert plate. Raise saw blade to
maximum height.
ALWAYS USE AN APPROPRIATE SKIL TABLE INSERT AND
WASHERS.
ALWAYS PLACE THE BLADE WASHERS IN THE ORIGINAL
POSITIONS WHEN YOU ARE FINISHED DADO CUTTING.
INSTALLING A DADO SET
A dado set is an accessory system used to make non-thru grooves
or lap cuts on work pieces. These tools are commonly used in
furniture and cabinet building. After work pieces have been
properly dado cut, they can be tightly joined together. The 3410
table saw can accommodate dado cutting up to 13/16" wide in a
single pass.
4.
Remove the arbor nut 6, then outer washer 5 and saw blade.
5.
Installing a dado stack (Fig. 54):
A)
Place the desired parts of the dado set onto the arbor
shaft.
B)
Place the outer washer onto the outside of the dado
stack.
C) Replace and tighten the arbor nut onto the arbor shaft.
To reduce the risk of injury, always
disconnect plug from power source before
changing blades.
! WARNING
6.
Placing dado blades and chippers (see Fig. 54):
NOTE: The arbor nut 6 must be fully engaged on shaft 1
threads. If the stacked width is more than 3/8", do not use
the table sawʼs inner washer 2, outer washer 5 and nut 6.
Instead, use the accessory nut 7 with integral washer and
thinner inner washer supplied with the accessory nut. With
this saw, do not exceed a stacked dado width greater than
13/16".
To reduce the risk of injury, always use the
Skil Dado Blade Table Insert No. 2610011337
(comes with a dado accessory washer). Never make dado cuts
without this insert. Do not use dado sets larger than 8" diameter.
Never set dado cutters to any bevel angle other than the vertical 0°
angle. Follow all warnings and instructions shown here and those
that accompany your dado set. Failure to comply with these
warnings may result in serious bodily injuries.
! WARNING
To reduce the risk of injury, do not use dado
sets larger than 8" in diameter. The saw is not
designed to accept larger sized dados.
•
For 1/4" wide cuts, place the two outside dado blades 3
(cutters) on the shaft. The two outside dado blades may
be different; check for information on the blade and the
manufacturerʼs instructions for proper installation.
•
For wider cuts (up to 13/16" maximum), chipper blades 4
and spacers can be placed only between the outside
blades 3 (cutters).
! WARNING
3
4
3
FIG. 54
5
6
2
1
7
31.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 32
FIG. 55
To reduce the risk of injury, never use a
single dado blade for normal saw thrucutting. Never use chippers without both outside cutters.
Read and follow all Operation/Safety Instructions included
with the dado set.
! WARNING
1
2
3
4
NOTE: When installing dado blades the nut must be fully
engaged on the shaft threads. If the stacked width if 3/8" or less,
use the standard inner washer 1 and the standard outer washer
2. If the stacked width is more than 3/8" but less than 13/16", use
the thin inner washer 3 and the nut with integral washer that was
supplied with kit 2610011337. Never mount a dado stack that is
wider than 13/16".
7.
Lower the blades below the table top and insert the Skil
Dado Table Insert (2610011337) 5 (Fig. 56). Raise the
cutters to the desired depth of cut (above the insert). Check
that the tool is not plugged into a power source; then
carefully rotate the cutters by hand to make sure all
components are tightly held and no interferences exist.
8.
Plug saw into power source. Using scrap wood, make
practice dado cuts and adjust height accordingly.
3/8˝ 13/16˝
3/8˝
To reduce the risk of injury, never pass your
hands over the cutting dado blades. Dado
cuts are non-thru (blind) cuts. Many times the cutters cannot be
seen during cutting. See page 30 for instructions on Non Thrusawing.
! WARNING
To reduce the risk of injury, never make
freehand cuts. The work piece must be held
against the sawʼs fence or miter gauge as it is being fed.
Whenever possible, use push sticks and push blocks for cutting
(see page 29). Always use feather boards, attached to the table
or fence, when rip cutting (see page 30). When cross cutting,
firmly hold work piece against the miter gauge
(see page 25).
! WARNING
FIG. 56
NOTE: Because dado cuts are non-thru cuts, the miter gauge
can be used with the fence locked in place. This is helpful when
making repeat dado cross-cuts from the ends of more than one
work piece. Each piece is held against the miter gauge and its
end slides along the fence at a preset distance.
Depending on the final depth of cut and/or the density of the
material, it may be required to make multiple cuts starting with
small depths of 1/4" to 1/2" and progressing to final depth. When
performing extensive repetitive dado cutting, periodically check
the work pieces to see that the depth of cut is maintained.
5
RETURNING SAW TO NORMAL THRU-CUTTING
After completing your Dado cutting, be sure to return the inner
and outer washers to the original positions (see page 15 for
details). It is important that the original equipment washers are in
the proper positions so that the saw blade always aligns with the
permanently installed riving knife.
ADJUSTABLE OR WOBBLE DADO SETS
To reduce the risk of injury, do not use
adjustable or “wobble” dado sets on this
saw. Adjustable dado sets can be easily set to positions that
may interfere with working components of this saw.
! WARNING
32.
3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 33
Special Cutting Techniques
This table saw is a highly versatile tool, capable of
performing a wide range of highly specialized cuts
that cannot be covered in this manual. Do not attempt to perform
cuts not covered in this manual unless you are thoroughly familiar
with procedures and fixturing.
! WARNING
See your local library for books on woodworking techniques, such
as: The Complete Book of Stationary Power Tool Techniques by
R.J. De Christoforo or Table Saw Techniques by R. Cliffe.
Cutting Metals and Masonry
This table saw is not recommended for cutting
metals, such as aluminum or copper, even with
a special blade designed to cut these materials.
! WARNING
! WARNING
This table saw is not recommended for cutting
any masonry material, even with abrasive cut-off
wheels.
Maintaining Your Table Saw
Maintenance
For your own safety, turn switch “OFF” and
! WARNING
remove plug from power source outlet before
maintaining or lubricating your saw.
Do not allow sawdust to accumulate inside the saw. Frequently
blow out any dust that may accumulate inside the saw cabinet and
the motor. Clean your cutting tools (i.e., blades) with a Gum and
Pitch Remover.
Periodically clean the guard. Wipe it or blow it clean with
compressed air.
The cord and the tool should be wiped with a dry clean cloth to
prevent deterioration from oil and grease.
Certain cleaning agents and solvents can damage
plastic parts. Some of these are: gasoline, carbon
tetrachloride, chlorinated cleaning solvents, ammonia and
household detergents which contain ammonia. Avoiding use of
these and other types of cleaning agents will minimize the
possibility of damage.
! WARNING
A coat of automobile-type wax applied to the table will help to keep
the surface clean and allow workpieces to slide more freely.
If the power cord is worn or cut, or damaged in any way, have it
replaced immediately.
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3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 34
Make sure the teeth of the ANTIKICKBACK pawls are always
sharp. To sharpen:
1.
Remove blade guard.
2.
Rotate pawl toward rear of spreader so that teeth are above
top of spreader.
3.
Hold spreader with pawl over corner of workbench (Fig. 57).
4.
Using a small round file (Smooth Cut) sharpen the teeth.
FIG. 57
All repairs, electrical or mechanical, should be
attempted only by trained repairmen. Contact the
nearest Factory Service Center or Authorized Service Station or
other competent repair service. Use only identical replacement
parts, any other may create a hazard.
! WARNING
Lubrication
The gear case has been completely lubricated at the factory.
However, after six months to one year, depending upon use, itʼs
wise to return your tool to the nearest Service Center for the
following:
• Brushes replaced.
• Parts cleaned and inspected.
• Relubricated with fresh lubricant.
• Electrical system tested.
• All repairs.
The following parts should be oiled occasionally with SAE No. 20 or
No. 30 oil, or WD 40.
1. Elevation, support rods, and gears.
2. Sliding rails and supports.
3. Table locking cams (Front & Rear).
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3410 2610013681 ENG:2610008499 7/20/10 2:14 PM Page 35
Troubleshooting
! WARNING
PROBLEM
REMEDY
1.
2.
3.
4.
1.
2.
3.
4.
PROBLEM
REMEDY
PROBLEM
REMEDY
Turn switch “OFF” and always remove plug from the
power source before troubleshooting.
TROUBLE: SAW WILL NOT START
Power cord is not plugged in.
Fuse or circuit breaker tripped.
Cord damaged.
Burned out switch.
Plug saw in.
Replace fuse or reset tripped circuit breaker.
Have cord replaced by an Authorized Skil Service Center
or Service Station.
Have switch replaced by an Authorized Skil Service
Center or Service Station.
TROUBLE: BLADE DOES NOT COME UP TO SPEED
1. Extension cord too light or too long.
2. Low house voltage.
1. Replace with adequate cord.
2. Contact your electric company.
TROUBLE: EXCESSIVE VIBRATION
Failure to tighten tilt lock handle.
Blade out of balance.
Saw not mounted securely to stand or workbench.
Arbor Nut not tight.
See “Getting To Know Your Table Saw” section
(pages 9-10).
2. Discard Blade and use different blade.
3. Tighten all mounting hardware, see “Mounting the Table
Saw” section (page 16).
4. See “Assembly” section, “Changing the Blade”
(page 15).
1.
2.
3.
4.
1.
TROUBLE: CUT BINDS, BURNS, STALLS MOTOR WHEN RIPPING
PROBLEM
1. Dull blade with improper tooth set.
2. Warped board.
3. Rip fence not parallel to blade.
REMEDY
1. Sharpen or replace blade.
2. Make sure concave or hollow side is facing “DOWN”
feed slowly.
3. See “Adjustments” section “Aligning Rip Fence”
(page 19).
TROUBLE: CUT NOT TRUE AT 90° OR 45° POSITIONS
PROBLEM
1. Alignment screws not adjusted properly.
REMEDY
1. See “Adjustments” section, “Adjusting Blade Parallel to
the Miter Gauge Slots” (page 18).
35.