LAWN TRACTO

Owner's Manual
ICRAFTSMAN'J
20.0 HP
ELECTRIC START
42" MOWER
AUTOMATIC
LAWN TRACTO
Model No.
917.270940
• Safety
• Assembly
• Operation
• Maintenance
• Repair Parts
This product has a low emission engine which operates gine, read and understand this Owner's Manual,
CAUTION:
Read and follow all Safety
Rules and Instructions before operating this equipment,
For answers to your questions about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am - 5 pro, MonSat
Sears, Roebuck and Co., Hoffman Estates, II 60179
Visit our Craftsman website:www.sears.com/craftsman
Warranty ...............................................
Safety Rules .........................................
Product Specifications ..........................
5
2
3
Assembly ..............................................
7
Operation ............................................
11
Maintenance Schedule ......................
18
Maintenance .......................................
18
Service and Adjustments ....................
22
Storage ...............................................
29
Troubleshooting .................................
30
Repair Parts ........................................
34
Parts Ordering .....................
Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is maintained, lubricated and tuned up according to the instructions in the owner's manual, Sears will repair or replace, free of charge, any parts found to be defective in material or workmanship.
Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center.
In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
This Warranty does not cover:
• Expendable items which become worn during normal use, such as blades, spark plugs, air cleaners, belts and oil filters.
• Tire replacement or repair caused by punctures from outside objects, such as nails, thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage caused by towing objects beyond the capability of the riding equipment, impacting objects that bend the frame or crankshaft, or over speeding the engine.
•
Repairs necessary because of operator negligence, including but not limited to, electrical and mechanical damage caused by improper storage, failure to use the proper grade and amount of engine oil, failure to keep the deck clear of flammable debris, or the failure to maintain the equipment according to the instructions contained in the owner's manual.
•
Engine (fuel system) cleaning or repairs caused by fuel determined to be contaminated or oxidized (stale). In general, fuel should be used within thirty (30) days of its purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge, Sears will replace the battery at no charge.
Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center.
In-home warranty service is available but a trip charge will apply. This warranty applies only while this product is in the United States.
To locate the nearest sears service center or to schedule in-home warranty service, simply contact sears at 1-800-4-my-home
This Warranty gives you specific legal rights, and you may also have other rights which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2
IMPORTANT:
This cutting machine is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury or death.
GENERAL
OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the instructions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Be aware of the mower discharge direction and do not point it at anyone.
Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended.
Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or unclogging chute.
• Mow only in daylight or good artificial light.
• Do not operate the machine while under the influence of alcohol or drugs.
• Watch for traffic when operating near or crossing roadways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mowerrelated injuries.
These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury.
SLOPEOPERATION
Slopes are a major factor related to lossof-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution.
If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Use slow speed.
Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer's recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or other attachments.
These can change the stability of the machine.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
• Avoid starting or Stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
DO NOT:
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
• Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
• Do not mow on wet grass. Reduced traction could cause sliding.
• Do not try to stabilize the machine by putting your foot on the ground.
• Do not use grass catcher on steep slopes.
CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children.
Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
3
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Never carry children.
They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container.
Never remove gas cap or add fuel with the engine running.
Allow engine to cool before refueling.
Do not smoke.
Never refuel the machine indoors.
Never store the machine or fuel container inside where there is an open flame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices.
Check their proper operation regularly.
• Keep machine free of grass, leaves, or other debris build-up.
Clean oil or fuel spillage.
Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine running.
• Grass catcher components are subject to wear, damage, and deterioration, which could expose moving parts or allow objects to be thrown.
Frequently check components and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
• Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while backing.
• Never carry children.
They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15 ° Max), not across.
4
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
A(_Look for this symbol to point out important safety precautions.
It means
CAUTION!H BECOMEAWARE!!!
YOUR
_FETY IS INVOLVED.
CAUTION: In order to prevent accidental starting when setting up, transporting, adjusting or making repairs always disconnect spark plug wire and place wire
_ere it cannot contact spark plug.
CAUTION; Do not coast down a hill in neutral, you may lose control of the tractor.
_CAUTION: Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Operate only at the lowest possible speed when on a slope. Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control
ARNING: The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
PRODUCT SPECIFICATIONS
GASOLINE
CAPACITY
AND TYPE:
OILTYPE
API-SF/SG/SH):
OIL CAPACITY:
SPARK PLUG:
GAP: .030")
VALVE
ADJUSTMENT
GROUND
SPEED(MPH):
TIRE
PRESSURE:
CHARGING
SYSTEM:
BATTERY:
BLADE BOLT
TORQUE:
3.5 GALLONS
UNLEADED
REGULAR
SAE 30
(ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
3.0PINTS
CHAMPION
RJ19LM OR J19LM
INTAKE: .004"-.006"
EXHAUST: .007"-.009"
FORWARD: 5.5
REVERSE: 2.4
FRONT:
REAR:
14 PSI
10 PSI
3AMPS BATTERY
5 AMPS HEADLIGHTS
AMP/HR: 30
MIN. CCA: 240
CASE SIZE:U1R
27-35 FT. LBS
CONGRATULATIONS on your purchase
of a new Tractor.
It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you cannot easily remedy, please contact
your nearest authorized
service center/ department.
We have competent, wel!-trained technicians and the proper tools to service
or
repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES".
REPAIR
AGREEMENT
A Repair Agreement is available on this product.
Contact your nearest Sears store for details.
CUSTOMER RESPONSIBILITIES
•
Read and observe the safety rules.
•
Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.
_,WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brushcovered or grass-covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
In the state of California the above is required by law (Section 4442 of the
California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffler is available through your nearest authorized service center/department (See REPAIR PARTS section of this manual).
5
Steering
Sleeve
Steering Wheel
_
Steering
P
Wheel Adapter
/>
Steering
Wheel Insert
I
Steering
Extension
Shaft
(1) Hex Bolt
3/8-16 x 1
(1) Lock washer
3/8
(1) Hex Bolt
(1) Large Flat
Washer
(1) Locknut
5/16-18
Seat
Keys
@ (1) Washer
17/32 x 1-3/16 x 12 Gauge
(_ (1) Knob
Videq Cassette
Slope Sheet
(2) Keys
6
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely.
Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier.
Standard wrench sizes you need are listed below.
(1) 9/16" wrench
(2) 1/2" wrench
(1) Tire pressure
(1) Pliers
(1) Utility knife gauge
When right or left hand is mentioned in this manual, it means, from your point of view, when you are in the operating position (seated behind the steering wheel).
• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
• Snap steering wheel insert into center of steering wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid.
/
Steering
Wheel
Insert
Hex Bolt
TO REMOVE TRACTOR FROM
CARTON
_Lock
_-- ---i _
Washer
Large Flat
UNPACK
CARTON
• Remove all accessible loose parts and parts boxes from shipping carton.
• Cut, from top to bottom, along lines on all four corners of shipping carton, and lay panels flat.
• Check for any additional loose parts or boxes and remove.
BEFORE REMOVING TRACTOR
FROM SKID
ATTACH STEERING WHEEL
ASSEMBLE EXTENSION SHAFT AND
BOOT
• Slide extension shaft onto lower steering shaft.
Align mounting holes in extension and lower shafts and install
5/16 hex bolt and Iocknut.
Tighten securely.
•
Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
• Remove steering wheel adapter from steering wheel and slide adapter onto steering shaft extension.
• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.
7
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY
• Lift hood to raised position.
• If this battery is put into service after month and year indicated on label
(label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in
Maintenance section of this manual for charging instructions).
INSTALL SEAT
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor.
• Pivot seat upward and remove from the cardboard packing.
Remove the cardboard packing and discard.
• Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
• Assemble adjustment knob and flat washer loosely.
Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment knob securely.
Seat
Shoulder
Bolt __
Seat Pan
Label
NOTE: You may now roll or drive you tractor off the skid. Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR
OFF SKID
(See
Operation section
for location
and
function
of controls)
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Release parking brake by depressing clutch/brake pedal.
• Place freewheel control in freewheeling position to disengage transmission
(See "TO TRANSPORT" in the Operation section of this manual).
• Roll tractor forward off skid.
• Remove banding holding discharge guard up against tractor.
TO DRIVE TRACTOR
OFF SKID (See
Operation section for location
and function of controls)
_WARNING: Before starting read, understand and fo ow all instructions in the Operation section of this manual.
Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been completed.
• Check engine oil level and fill fuel tank with gasoline.
• Place freewheel control in "transmission engaged" position.
• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
• Place motion control lever in neutral
(N) position.
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Start the engine. After engine has started, move throttle control to idle position.
• Release parking brake.
• Slowly move the motion control lever forward and slowly drive tractor off skid.
• Apply brake to stop tractor, set parking brake and place motion control lever in neutral position.
• Turn ignition key to "OFF" position.
Continue with the instructions that follow.
Adjustment
Knob
Flat
Washer
8
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tire pressure is important for best cutting
performance.
• Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section of this manual.
CHECK
DECK LEVELNESS
For best cutting results, mower housing should be properly leveled.
See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
CHECK FOR PROPER
POSITION
OF
ALL BELTS
See the figures that are shown for
replacing motion and mower blade drive
belts in the Service and Adjustments section of this manual.
Verify that the belts are routed correctly.
CHECK
BRAKE
SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted.
See "TO ADJUST
BRAKE" in the Service and Adjustments section of this manual.
INSTALL MULCHER PLATE
(If previously
removed)
• Raise and hold deflector shield in upright position.
• Place front of mulcher plate over front
of mower deck opening and slide into place, as shown.
• Hook front latch into hole on front of
mower deck.
• Hook rear latch into hole on back of mower deck.
_kCAUTION: Do not remove deflector shield from mower. Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation.
Deflector-_-_
Shield
Mulcher
Latch
Hooks
TO CONVERT
TO BAGGING OR
DISCHARGING
Simply remove mulcher plate and store
in a safe place. Your mower is now ready for discharging or installation of optional
grass catcher accessory.
NOTE:
It is not necessary to change blades.
The mulcher blades are designed for discharging and bagging also.
9
_ CHECKLIST
BEFORE YOU OPERATE AND ENJOY
YOUR NEW TRACTOR, WE W_SH TO
ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION
FROM THIS QUALITY PRODUCT.
PLEASE REVIEWTHE FOLLOWING
CHECKLIST:
,I All assembly instructions have been completed.
,/No remaining loose parts in carton.
•/ Battery is properly prepared and charged.
(Minimum 1 hour at 6 amps).
,/Seat
is adjusted comfortably and tightened securely.
J Al_tires are properly inflated.
(For shipping purposes, the tires were overinflated at the factory).
,/Be sure mower deck is properly leveled side-to-side/front-to-rear for best cutting results.
(Tires must be properly inflated for leveling).
,/Check mower and drive belts.
Be sure they are routed properly around pulleys and inside all belt keepers.
,/Check wiring.
See that all connections are still secure and wires are properly clamped.
,/Before
driving tractor, be sure freewheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean, regular unleaded gasoline.
,/Become familiar with all controls - thei, location and function.
Operate them before you start the engine.
•/ Be sure brake system is in safe operating condition.
,/It is important to purge the transmissiol before operating your tractor for the fir,' time.
Follow proper starting and transmission purging instructions (Se_
"TO START ENGINE" and "PURGE
TRANSMISSION" in the Operation section of this manual).
10
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.
BATTERY CAUTION OR
WARNING
REVERSE FORWARD FAST SLOW
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
!
MOWER LIFT FUEL CHOKE MOWER HEIGHT PARKING BRAKE
LOCKED
UNLOCKED
R N H L
NEUTRAL ATTACHMENT
CLUTCH ENGAGED
REVERSE HIGH LOW PARKING BRAKE
IGNITION
ATTACHMENT
CLUTCH DISENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
11
KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize
yourself with the locations of various controls and adjustments.
Save this manual for future reference.
Light Switch
Ammeter
Choke Control
X'_/;i""
,
Attachment
Clutch Lever
•- - -
" " - - --"
Ignition
Switch
Throttle Control
Clutch/
Brake Pedal
Lever
Plunger
Lift Lever
_nt
Height
Adjustment
Indicator
Free Wheel
Control g Brake Lever
_Motion
Control
Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
AMMETER
- Indicates charging (+) or discharging (-) of battery.
ATTACHMENT CLUTCH LEVER - Used to engage the mower blades, or other
attachments
mounted to your tractor.
ATTACHMENT LIFT LEVER - Used to
raise, lower, and adjust the mower deck
or other attachments mounted to your tractor.
CHOKE CONTROL
- Used when starting
a cold engine.
CLUTCH/BRAKE
PEDAL - Used for
declutching and braking the tractor and
starting the engine.
MOTION CONTROL
LEVER - Selects the speed and direction of tractor.
FREEWHEEL
transmission
CONTROL for pushing
stopping the engine.
- Disengages or slowly towing
the tractor with the engine off.
IGNITION SWITCH
- Used for starting and
LIFT LEVER PLUNGER
- Used to release
attachment lift lever when changing its position.
LIGHT SWITCH
- Turns the headlights on and off.
PARKING
BRAKE LEVER - Locks clutch/
brake pedal into the brake position.
THROTTLE CONTROL - Used to control
engine speed.
12
The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage.
Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs.
We recommend a wide vision safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator presence sensing switch.
When engine is running, any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine.
• Depress clutch/brake pedal into full
"BRAKE" position and hold.
• Place parking brake lever in "EN-
GAGED" position and release pressure from clutch/brake pedal.
Pedal should remain in "BRAKE" position.
Make sure parking brake will hold tractor secure.
Attachment Clutch Lever
Choke
"Engaged" Position
Key
• Never use choke to stop engine.
IMPORTANT:
Leaving the ignition switch in any position other than "OFF" will cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may cause "browning" of grass.
To eliminate this possibility, always stop engine when stopping tractor on grass areas.
_,CAUTION" Always stop tractor completely, as described above, before leaving the operator's position; to empty grass catcher, etc.
TO USE THRO'n'LE CONTROL
Throttle
Control
Clutch/
,
Position gaged"
Parking Brake
Always operate engine at full throttle.
• Operating engine at less than full throttle reduces the battery charging rate.
• Full throttle offers the best bagging and mower performance.
TO USE CHOKE
CONTROL
"Disengaged"
Position
STOPPING
Motion
Control
"Brake" Lever
Position
Use choke control whenever you are starting a cold engine. Do not use to start a warm engine.
• To engage choke control, pull knob out.
Slowly push knob in to disengage.
TO MOVE FORWARD AND BACK-
WARD
MOWER BLADES -
• To stop mower blades,move attachment clutch lever to "DISENGAGED" position.
GROUND DRIVE -
• To stop ground drive, depress clutch/ brake pedal into full "BRAKE" position.
• Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.
ENGINE -
•
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to
"backfire".
• Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent unauthorized use.
13
The direction and speed of movement is controlled by the motion control lever.
• Start tractor with motion control lever in neutral (N) position.
• Release parking brake and clutch/ brake pedal.
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING
HEIGHT
The position of the attachment lift lever determines the cutting height.
• Grasp lift lever.
• Press plunger with thumb and move lever to desired position.
The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with the engine not running.
These heights are approximate and may vary depending upon soil conditions, height of grass and types of grass being mowed.
• The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months.
For healthier and better looking lawns, mow often and after moderate growth.
• For best cutting performance, grass over 6 inches in height should be mowed twice.
Make the first cut relatively high; the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position.
Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
• Adjust gauge wheels with tractor on a flat level surface.
• Adjust mower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of this manual).
• With mower in desired height of cut position, gauge wheels should be assembled so they are slightly off the ground.
Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten securely.
• Repeat for opposite side installing gauge wheel in same adjustment hole.
3/8-16
• TO STOP MOWER BLADES - disengage attachment clutch control.
_CAUTIONDo not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.
Attachment Clutch
Lever "Engaged"
Position it
_
'
/
i _ _{
TO OPERATE
ON HILLS
Attachemnt Lift
Lever High
Position
_
LOW
Position
._
Deflector
Shield
_,CAUTION: Do not drive up or down hills with slopes greater than 15° and do not drive across any slope.
• Choose the slowest speed before starting up or down hills.
• Avoid stopping or changing speed on hills.
• If slowing is necessary, move throttle control lever to slower position.
• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: The motion control lever does not return to neutral (N) position when the clutch/brake pedal is depressed.
• To restart movement, slowly release parking brake and clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
Gauge
Wheel
Mounting
Bracket
3/8
Gauge Wheel Bolt
TO OPERATE
MOWER
Your tractor is equipped with an operator presence sensing switch.
Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine.
• Select desired height of cut.
• Start mower blades by engaging attachment clutch control.
14
TO TRANSPORT
When pushing or towing your tractor, be sure to disengage placing freewheel transmission control by in freewheeling position.
Free wheel control is located at the rear drawbar of tractor.
• Raise attachment with attachment lift to highest position lift control.
•
Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and secured to tractor.
Use an appropriate means of tying hood to tractor (rope, cord, etc.).
TOWING CARTS AND OTHER
ATrACHMENTS
Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor. Use common sense when towing.
Too heavy of a load, while on a slope, is dangerous.
Tires can lose traction with the ground and cause you to lose control of your tractor.
BEFORE
STARTING
THE ENIGNE
CHECK ENGINE OIL LEVEL
• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the dipstick and screw cap tight, wait for a few seconds, remove and read oil level.
If necessary, add oil until "FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather
operation
you should change oil for easier starting (See "OIL
VISCOSITY CHART" in the Maintenance section of this manual).
• To change engine oil, see the Maintenance section in this manual.
ADD GASOLINE
• Fill fuel tank.
Use fresh, clean, regular unleaded gasoline with a minimum of
87 octane.
(Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life).
Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30 days to assure fuel freshness.
IMPORTANT: When operating in temperatures below 32°F(0°C), use fresh clean winter grade gasoline to help insure good cold weather starting.
_,WARNING: Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage.
To avoid engine problems, the fuel system should be emptied before storage of 30 days or longer.
Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty.
Use fresh fuel next season.
See Storage Instructions fo_ additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur.
_CAUTIONj Fillto bo!tom of gas tank tiller neck. uo no[ overrill.
Wipe off any spilled oil or fuel.
Do not store, spill or use gasoline near an open flame.
TO START ENGINE
When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from the tank to the engine.
• Be sure freewheel control is in the transmission engaged position.
• Sit on seat in operating position, depress clutch/brake pedal and set parking brake.
• Place motion control lever in neutral
(N) position.
• Move attachment clutch to "DISEN-
GAGED" position.
• Move throttle control to fast position
• Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may not be needed.
NOTE: Before starting, read the warm and cold starting procedures below.
15
Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen seconds per minute. If the engine does not start after several attempts, push choke control in, wait a few minutes and try again. If engine still does not start, pull the choke control out and retry.
WARM WEATHER STARTING (50 ° F and above)
• When engine starts, slowly push choke control in until the engine begins to run smoothly.
If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
• The attachments and ground drive can now be used. If the engine does not accept the load, restart the engine and allow it to warm up for one minute using the choke as described above.
COLD WEATHER STARTING (50 ° F and below)
• When engine starts, slowly push choke control in until the engine begins to run smoothly.
Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load, until the choke control is fully in. If the engine starts to run roughly, pull the choke control out slightly for a few seconds and then continue to push the control in slowly.
This may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the transmission should be warmed up as follows:
• Be sure the tractor is on level ground.
• Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake slowly return to operating position.
• Allow one minute for transmission to warm up. This can be done during the engine warm up period.
• The attachments can be used during the engine warm-up period after the transmission has been warmed up and may require the choke control be pulled out slightly.
16
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may need to be adjusted for best engine performance.
See "TO ADJUST CARBURETOR" in the
Service and Adjustments section of this manual.
PURGETRANSMISSION
,_CAUTION: Never engage or disengage freewheel lever willie the engine is running.
To ensure proper operation and performance, it is recommended that the transmission be purged before operating tractor for the first time. This procedure will remove any trapped air inside the transmission which may have developed during shipping of your tractor.
IMPORTANT: Should your transmission require removal for service or replacement, it should be purged after reinstallation before operating the tractor.
• Place tractor safely on level surface with engine off and parking brake set.
• Disengage transmission by placing freewheel control in freewheeling position (See "TO TRANSPORT" in this section of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to slow position.
With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
• Move motion control lever to full forward position and hold for five (5) seconds.
Move lever to full reverse position and hold for five (5) seconds.
Repeat this procedure three (3) times.
NOTE: During this procedure there will be no movement of drive wheels. The air is being removed from hydraulic drive system.
• Move motion control lever to neutral (N) position.
Shut- off engine and set parking brake.
• Engage transmission by placing freewheel control in driving position
(See "TO TRANSPORT" in this section of manual).
• Sitting in the tractor seat, start engine.
After the engine is running, move throttle control to half (1/2) speed. With motion control lever in neutral (N) position, slowly disengage clutch/brake pedal.
• Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move motion control lever to reverse position.
After the tractor moves approximately five (5) feet return the motion control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
• Your tractor is now purged and now ready for normal operation.
MOWING TIPS
• Mower should be properly leveled for best mowing performance.
See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
• The left hand side of mower should be used for trimming.
• Drive so that clippings are discharged onto the area that has been cut.
Have the cut area to the right of the tractor.
This will result in a more even distribution of clippings and more uniform cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences, driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished.
•
If grass is extremely tall, it should be mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively
high; the second to the desired height.
• Do not mow grass when it is wet. Wet grass will plug mower and leave
undesirable clumps.
Allow grass to dry
before mowing.
• Always
operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of material.
Regulate ground speed by selecting
a low enough gear to give the mower cutting performance as well as the quality of cut desired.
• When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment
being used.
/-
1
•
)
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
• The special
mulching blade will recut the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed.
Also, the mulched grass will biodegrade quickly
to provide nutrients for the lawn.
Always
mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
• Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon.
At this time the grass has dried and the newly cut area will
not be exposed to the direct sun.
• For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades. For extremely
heavy mulching, reduce your width of cut on each pass and mow slowly.
• Certain types of grass and grass
conditions may require that an area be
mulched a second
time to completely hide the clippings.
When doing a second cut, mow across or perpendicu-
lar to the first cut path.
• Change your cutting pattern from week
to week.
Mow north to south one week
then change to east to west the next week.
This will help prevent matting and graining of the lawn.
Max 1/3"
17
f" SERVICE DATES
T
Check Operator Presence and
Interlock Systems
Fasteners
_
li_
V'7
If
T
cA
Check Battery
Mower Blades a Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
Check Engine Oil Level
Change Engine Oil
I/
V'
_4
I_
1_123
V's
II/s
V w
V'
I_
_Vj:
i/
Inspect Muffler/Spark Arrester
N Clean Engine Cooling Fins
Replace Oil Filter (If equipped)
Replace Air Filter Paper Cartridge
Replace Fuel Filter
_i
V'2
V'
V'
1 - Change more
often when
operating
under
a heavy
load
or in high ambient
temperatures,
2 - Service more
often when operating
in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours,
4 - Replace blades
more often when
mowing in sandy
soil
GENERAL RECOMMENDATIONS
5 - If equipped with adiustable
system.
6 - Not required
if equipped
with maintenance-free battery
7 - Tighten front axle pivot bolt to 35 fb-lbs maximum,
Do not overtighten.
LUBRICATION CHART
The warranty on this tractor does not
cover items that have been subjected to
operator abuse or negligence.
To receive
full value from the warranty, operator must maintain tractor as instructed in this
manual.
Some adjustments will need to be made periodically
to properly maintain your tractor.
All adjustments in the Service and
Adjustments
section of this manual
should be checked at least once each season.
• Once a year you should replace the spark plug, clean or replace air filter, and check blades and belts for wear.
A new spark plug and clean air filter assure proper air-fuel mixture and help your engine run better and last longer.
BEFORE
EACH USE
• Check engine oil level.
• Check brake operation.
• Check tire pressure.
• Check operator presence and interlock systems for proper operation.
• Check for loose fasteners.
_Front Wheel
Bearing
Zerk
i
Zerk i Beading
Zerk
18
OGeneral Purpose
@)Refer
Grease to Maintenance
"Engine"
Section
IMPORTANT:
Do not oil or grease the
pivot points which have special nylon
bearings.
Viscous lubricants will attract dust and dirt that will shorten the life of
the self-lubricating
bearings.
If you feel
they must be lubricated, use only a dry,
powdered graphite type lubricant sparingly.
TRACTOR
Always observe safety rules when performing any maintenance.
BRAKE OPERATION
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this manual).
TIRES
• Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS" section of this manual).
• Keep tires free of gasoline, oil, or insect control chemicals which can harm rubber.
• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.
NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
OPERATOR
PRESENCE SYSTEM
Be sure operator presence and interlock systems are working properly.
If your tractor does not function as described, repair the problem immediately.
• The engine should not start unless the clutch/brake pedal is fully depressed and attachement clutch control is in the disengaged position.
• When the engine is running, any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine.
• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat should shut off the engine.
• The attachment clutch should never operate unless the operator is in the seat.
BLADE CARE
For best results mower blades must be
kept sharp.
Replace bent or damaged blades.
BLADE REMOVAL
• Raise mower to highest position to allow access to blades.
• Remove hex bolt, lock washer and flat washer securing blade.
• Install new or resharpened blade with trailing edge up towards deck as shown.
IMPORTANT" To ensure proper assembly, center hole in blade must align with star on mandrel assembly.
• Reassemble hex bolt, lock washer an_ flat washer in exact order as shown.
• Tighten bolt securely (27-35 Ft. Lbs.
torque).
lrailing Edge Up
\.
/ _?_
Blade Center
Hole
Mandrel Assembly
Flat Washer\
Lock Washer
_--Hex Bolt (Grade)
*A Grade 8 heat treated bolt can be identified by six lines on the bolt head.
IMPORTANT: Blade bolt is Grade 8 heat treated.
TO SHARPEN BLADE
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balanced.
Care should be taken to keep the blade balanced.
An unbalanced blade will cause excessive vibration and eventual damage to mower and engine.
• The blade can be sharpened with a file or on a grinding wheel.
Do not attempt to sharpen while on the mower.
• To check blade balance, you will need a 5/8" diameter steel bolt, pin, or a con_ balancer.
(When using a cone balancer, follow the instructions supplied with balancer.)
NOTE: Do not use a nail for balancing blade.
The lobes of the center hole may appear to be centered, but are not.
• Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground.
If blade is balanced, it should remain in a horizontal position.
If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.
/
•
o
BATrERY
Your tractor has a battery charging systen
which is sufficient for normal use.
However, periodic charging of the battery with an automotive charger will extend its life.
•
Keep battery and terminals clean.
Keep battery bolts tight.
• Keep small vent holes open.
19 ° Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor is maintenance free. Do not attempt to open or remove caps or covers.
Adding or checking level of electrolyte is not necessary.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause the battery to "leak" power.
• Remove terminal guard.
• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
• Rinse the battery with plain water and dry.
• Clean terminals and battery cable ends with wire brush until bright.
• Coat terminals with grease or petroleum jelly.
• Reinstall battery (See "REPLACING
BATTERY" in the SERVICE AND
ADJUSTMENTS section of this manual).
V-BELTS
Check V-belts for deterioration and wear
after 100 hours of operation and replace
if necessary. The belts are not adjustable.
Replace belts if they begin to slip from
wear.
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean to assure proper cooling.
Do not attempt to clean fan or transmission while engine is running or while the transmission is hot. To prevent possible damage to seals, do not use high pressure water or steam to clean transaxle.
• Inspect cooling fan to be sure fan blades are intact and clean.
• Inspect cooling fins for dirt, grass clippings and other materials.
To prevent damage to seals, do not use cetnpressed air or high pressure sprayer to clean cooling fins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid maintenance is not required for the life of the transaxle.
Should the transaxle ever leak or require servicing, contact your nearest authorized service center/department.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service classification SF, SG, or
SH.
Select the oil's SAE viscosity grade according to your expected operating temperature.
NOTE:
Although multi-viscosity
oils
(5W30, 10W30 etc.) improve starting in
cold weather, these multi-viscosity oils will result in increased oil consumption when used above 32°F.
Check your
engine oil level more frequently
to avoid
possible engine damage4rom
running low on oil.
Change the oil after every 25 hours of
operation or at least once a year if the
tractor is not used for 25 hours in one
year.
Check the crankcase oil level before starting the engine and after each eight
(8) hours of operation. Tighten oil fill cap/
dipstick securely
each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range expected before oil change.
All oil must meet API service classification SF, SG or SH.
• Be sure tractor is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
• Remove oil fill cap/dipstick.
Be careful not to allow dirt to enter the engine when changing oil.
• Remove drain plug.
• After oil has drained completely, replace oil drain plug and tighten securely.
• Refill engine with oil through oil fill dipstick tube.
Pour slowly.
Do not overfill.
For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
• Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate reading.
Keep oil at "FULL" line on dipstick.
_
_': _
J,
Oil Drain _
P,uo
OIL Fill Cap/ _
Dipstsick _
_
Air
Screen
_lr[! _:
'ti
20
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent engine damage
from overheating.
Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers.
ENGINE COOLING FINS
Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.
Air guide covers must be removed.
Remove side panels and hood (See "TO REMOVE HOOD AND
GRILL ASSEMBLY" in the Service and
Adjustments section of this manual).
Cover
Top Air
_
Engine Cooling "_
,,o
Fins _ '_
IMPORTANT:
Petroleum solvents, such as kerosene, are not to be used to clean the cartridge.
They may cause deterioration of the cartridge.
Do not oil cartridge.
Do not use.pressurized
air to clean or dq cartridge.
45
Cover
Knob
Cartridge Wing
Foam Pre-
Air Screen dge
Air Guide Cover 6
(Both Sides)
AIR FILTER
Your engine will not run properly using a dirty air filter.
Clean the foam pre-cleaner after every 25 hours of operation or every season.
Service paper cartridge every
100 hours of operation or every season, whichever occurs first.
Service air cleaner more often under dusty conditions.
• Remove knob(s) and cover.
TO SERVICE PRE-CLEANER
• Slide foam pre-cleaner off cartridge.
• Wash it in liquid detergent and water.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in clean, absorbent cloth and squeeze to remove
excess
oil.
• If very dirty or damaged, replace precleaner.
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with knob(s).
TO SERVICE CARTRIDGE
• Remove wing nuts and cartridge plate.
• Carefully remove cartridge to prevent debris from entering carburetor.
• Clean cartridge by tapping gently on flat surface.
If very dirty or damaged, replace cartridge.
• Reinstall cartridge plate, wing nuts, precleaner, cover and secure with knob(s).
21
MUFFLER
Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation, whichever occurs first.
Spark plug type and gap setting are shown in "PRODUCT SPECIFICATIONS" section of this manual.
IN-LINE FUEL FILTER
The fuel filter should be replaced once each season.
If fuel filter becomes clogged, obstructing fuel flow to carburetor, replacement is required.
• With engine cool, remove filter and plug fuel line sections.
• Place new fuel filter in position in fuel line with arrow pointing towards carburetor.
• Be sure there are no fuel line leaks and clamps are properly positioned.
• Immediately wipe up any spilled gasoline.
CLEANING
• Clean engine, battery, seat, finish, etc. of all foreign matter.
• Keep finished surfaces and wheels free of all gasoline, oil, etc.
•
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose to clean your tractor unless the electrical system, muffler, air filter and carburetor are covered to keep water out.
Water in engine can result in a shortened engine life.
CAUTION: Before performing any service or adjustments:
• Depress clutch/brake pedal fully and set parking brake.
• Place motion control lever in neutral (N) position.
• Place attachment clutch in "DISENGAGED" position.
• Turn ignition key "OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.
TRACTOR
TO REMOVE MOWER
Mower will be easier to remove from the
right side of tractor,
• Place attachment clutch in "DISEN-
GAGED" position.
• Move attachment lift lever forward to lower mower to its lowest position.
• Roll belt off engine pulley.
• Remove small retainer spring, and lift clutch spring off pulley bolt.
• Remove large retainer spring, slide collar off and push housing guide out of bracket.
• Disconnect anti-swaybar from chassis bracket by removing retainer spring.
• Disconnect suspension arms from rear deck brackets by removing retainer springs.
•
•
Disconnect tractor.
position.
removal front links from deck by removing retainer springs.
• Raise lift lever to raise suspension arms. Slide mower out from under
IMPORTANT: If an attachment other than the mower deck is to be mounted on the tractor, remove the front links and hook the clutch spring Into square hole in frame.
TO INSTALL MOWER
Raise attachment lift lever to its highest
• Slide mower under tractor with discharge guard to right side of tractor.
• Lower lift lever to its lowest position.
• Install mower in reverse order of instructions.
Small Retainer
Spring
Clutch Spring
Retainer Spring -_
Anti-Sway
Collar
--
Housing
Guide
Large
Retainer
Spring ine Pulley
22
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or driveway.
Make sure tires are properly inflated (See "PROD-
UCT SPECIFICATIONS" section of this manual).
If tires are over or underinflated, you will not properly adjust your mower.
SIDE-TO-SIDE ADJUSTMENT
• Raise mower to its highest position.
• At the midpoint of both sides of mower, measure height from bottom edge of mower to ground.
Distance "A" on both sides of mower should be the same or within 1/4" of each other.
• If adjustment is necessary, make adjustment on one side of mower only.
• To raise one side of mower, tighten lift link adjustment nut on that side.
• To lower one side of mower, _oosen ift link adjustment nut on that side.
NOTE:Each full turn of adjustment nut will change mower height about 1/8".
• Recheck measurements after adjusting.
Bottom edge of Bottom edge of
• Before making any necessary adjustments, check that both front links are equal in length.
Both links should be approximately 10-3/8".
• If links are not equal in length, adjust one link to same length as other link.
• To lower front of mower loosen nut "E" on both front links an equal number of turns.
• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.
• To raise front of mower, loosen nut "F" from trunnion on both front links.
Tighten nut "E" on both front links an equal number of turns.
• When distance "D" is 1/8" to 1/2" lower at front than rear, tighten nut "F" agains trunnion on both front links.
• Recheck side-to-side adjustment.
m°we_ °und
Both Front Links Should be Equal in Length
(_ Suspension
Nut
Lift Link Adjustment Nut
FRONT-TO-BACK ADJUSTMENT
IMPORTANT: Deck must be level side-to side. If the following front-to-back adjustment is necessary, be sure to adjust both front links equally so mower will stay level side-to-side.
To obtain the best cutting results, the mower housing should be adjusted so that the front is approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor.
Measure distance "D" directly in front and behind the mandrel at bottom edge of mower housing as shown.
23
Front Links
TO REPLACE MOWER BLADE
DRIVE BELT
The mower blade drive belt may be replaced without tools. Park the tractor on level surface.
Engage parking brake.
BELT REMOVAL-
•
Remove mower from tractor (See "TO
REMOVE MOWER" in this section of this manual).
• Work belt off both mandrel pulleys and idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION -
• Install new belt in reverse order of removal.
• Make sure belt is in all pulley grooves and inside all belt guides.
• Install mower in reverse order of removal instructions.
Mandrel
:_== /
Pulley Idler
Pulleys j,,,,,,_
,_-f_:-_i" 2 _/_
I .
-,
/Pulley
\ _._,f
TO ADJUST BRAKE
Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle.
If tractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.
• Depress clutch/brake pedal and engage parking brake.
• Measure distance between brake operating arm and nut "A" on brake rod.
• If distance is other than 1-9/16", loosen jam nut and turn nut "A" until distance becomes 1-9/16".
Retighten jam nut against nut "A".
• Road test tractor for proper stopping distance as stated above.
Readjust if necessary.
If stopping distance is still greater than six (6) feet in highest gear, further maintenance is necessary.
Contact your nearest authorized service center/department.
24
With Parking
Brake "Engaged"
Nut "A"
//
Jam Nut
L
)erating
Arm
Do not touch this nut. If further brake adjustment is necessary contact your nearest authorized service center/department
TO REPLACE MOTION DRIVE BELT
Park the tractor on level surface.
Engage parking brake.
For assistance, there is a belt installation guide decal on bottom side of left footrest.
•
Remove mower (See "TO REMOVE
MOWER" in this section of this manual.)
• Remove belt from stationary idler and clutching idler.
• Pull belt slack toward rear of tractor.
Carefully remove belt upwards from transmission input pulley and over cooling fan blades.
• Pull belt toward front of tractor and remove downward from around engine pulley.
• Install new belt by reversing above procedure.
Engine Pulley--
Clutching Idler /
Stationary Idler _
Transmission
Input Pulley _
TRANSAXLE MOTION CONTROL
LEVER NEUTRAL ADJUSTMENT
The motion control lever has been preset at the factory and adjustment should not be necessary.
• Loosen adjustment bolt in front of the right rear wheel, and lightly tighten.
• Start engine and move motion control lever until tractor does not move forward or backward.
• Hold motion control lever in that position and turn engine off.
• While holding motion control lever in place, loosen the adjustment bolt.
• Move motion control lever to the neutral
(N) (lock gate) position.
• Tighten adjustment bolt securely.
NOTE; If additional clearance is needed to get to adjustment bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps forward or backward while motion control lever is in neutral position, follow these steps:
• Loosen the adjustment bolt.
• Move the motion control lever 1/4 to
1/2 inch in the direction it is trying to creep.
• Tighten adjustment bolt securely.
• Start engine and test.
• If tractor still creeps, repeat above steps until satisfied.
Neutral Lock Gate
Motion Control
Lever
TO ADJUST STEERING WHEEL ALIGN
MENT
If steering wheel crossbars are not horizontal (left to right) when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly section of this manual.
FRONT WHEEL TOE-IN/CAMBER
The front wheel toe-in and camber are not adjustable on your tractor.
If damage has occurred to affect the front wheel toe in or camber, contact your nearest authorized service center/department.
TO REMOVE WHEEL FOR REPAIRS
• Block up axle securely.
• Remove axle cover, retaining ring and washers to allow wheel removal (rear wheel contains a square key - Do not lose).
• Repair tire and reassemble.
• On rear wheels only: align grooves in rear wheel hub and axle.
Insert square key.
• Replace washers and snap retaining ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and preven' flat tires due to slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and corrosion.
Retaining
Ring
Washers
Axle
Cover
Adjustment Bolt
TRANSMISSION REMOVAL/REPLACE-
MENT
Should your transmission require
removal for service or replacement, it
should
be purged after reinstallation and
before operating the tractor. See "PURGE
TRANSMISSION" in the Operation
section
of this manual.
Square Key
(Rear Wheel Only) t
25
TO START ENGINE WITH AWEAK
BAI-I'ERY
CAUTION:
Lead-acid batteries generate explosive gases.
Keep sparks, flame and smoking materials away from batteries.
Always wear eye protection when around batteries.
If your battery is too weak to start the engine, it should be recharged.
(See
"BATTERY" in the MAINTENANCE section of this manual).
If "jumper cables" are used for emergency starting, follow this procedure:
IMPORTANT: Your tractor is equipped with a 12 volt negative grounded system.
The other vehicle must also be a 12 volt negative grounded system.
Do not use your tractor battery to start other vehicles.
TO ATTACH JUMPER CABLES -
• Connect each end of the RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against chassis.
• Connect one end of the BLACK cable to the NEGATIVE (-) terminal of fully charged battery.
• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.
TO REMOVE CABLES, REVERSE
ORDER -
• BLACK cable first from chassis and then from the fully charged battery.
• RED cable last from both batteries.
q
P
"Positive" (+)
L.H. Panel
Bolt
o
REPLACING BA'n'ERY
ACAUTION: Do not short battery
terminals by allowing a wrench or any
other object to contact both terminals at the same time. Before connecting battery, remove metal bracelets, wristwatch bands,rings,etc.
Positive terminal must be connected first to prevent sparking from accidental grounding.
•
Lift hood to raised position.
• Remove terminal guard.
• Disconnect BLACK battery cable then
RED battery cable and carefully remove battery from tractor.
•
Install new battery with terminals in same position as old battery.
• Reinstall terminal guard.
• First connect RED battery cable to positive (+) battery terminal with hex bolt and keps nut as shown. Tighten securely.
• Connect BLACK grounding cable to negative (-) battery terminal with remaining hex bolt and keps nut.
Tighten securely
• Close terminal access doors.
• Close hood.
Keps
Terminal
Access _;:; ;'
Door_
,
' • !
Hex Bolt
(Red)
Cable
"Negative" (-)
26
Guard
-Negative
(Black)
Cable
TO REPLACE HEADLIGHT BULB
•
Raise hood.
• Pull bulb holder out of the hole in the backside of the grill.
• Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill.
• Close hood.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.
• Check wiring.
See electrical wiring diagram in the Repair Parts section.
TO REPLACE FUSE
Replace with 15 amp automotive-type plug-in fuse.
The fuse holder is located
TO REMOVE HOODAND GRILL
ASSEMBLY
• Raise hood.
• Unsnap headlight wire connector.
• Stand in front of tractor.
Grasp hood at sides, tilt toward engine and lift off of tractor.
• To replace, reverse above procedure.
\
,\
Headlight Wire
Connector
TO ADJUST CHOKE CONTROL
The choke control has been preset at the
factory and adjustment should
not be
necessary.
Check adjustment as described below before loosening cable.
If adjustment is necessary, proceed as follows:
• With engine not running, move choke control (located on dash panel) to full choke position.
• Remove air cleaner cover, filter and cartridge plate to expose carburetor choke (see "AIR FILTER" in the
Maintenance section of this manual).
• Choke should be closed.
If it is not, loosen casing clamp screw and move choke cable until choke is completely closed.
Tighten casing clamp screw securely.
• Reassemble air cleaner.
Choke Closed
ENGINE
Maintenance, repair, or replacement of the emission control devices and systems, w_ich are being done at the customers expense, may be performed by any non-road engine repair establishment or individual.
Warranty repairs must be performed by an authorized engine manufacturer's service outlet.
TO ADJUST THROTTLE CONTROL
CABLE
The throttle control has been preset at the factory and adjustment should not be necessary.
Check adjustment as described below before loosening cable.
If adjustment is necessary, proceed as follows:
• With engine not running, move throttle control lever to fast position.
• Check that swivel is against side of quarter circle.
If it is not, loosen cable clamp screw and pull cable back until swivel is against quarter circle.
Tighten cable clamp screw securely.
Clamp Screw
Quarter
Circle _
Lever
Casing
Clamp Screw
TO ADJUST CARBU RETOR
The carburetor has been preset at the factory and adjustment should not be necessary.
However, minor adjustment may be required to compensate for differences in fuel, temperature, altitude or load.
If the carburetor does need adjustment, proceed as follows:
In general, turning the mixture screw in
(clockwise) decreases the supply of fuel to the engine giving a leaner fuel/air mixture.
Turning the mixture screw out
(counterclockwise) increases the supply of fuel to the engine giving a richer fuel/ air mixture.
IMPORTANT: Damage to the needles and the seats in carburetor may result if screw is turned in too tight.
PRELIMINARY SETTING -
• Be sure you have a clean air filter, and
the throttle control cable and choke are adjusted properly (see above).
\
Swivel
27
• With engine off turn idle mixture screw in (clockwise) closing it finger tight and then turn out (counterclockwise) 1-1/4 to 1-1/2 turns.
FINAL SETTING -
• Start engine and allow to warm for five minutes.
Make final adjustments with engine running and shift/motion control lever in neutral (N) position.
• With throttle control lever in slow position, hold throttle lever against idle speed screw and adjust idle speed screw to obtain 1200 to 1400 RPM.
• While still holding throttle lever against idle speed screw, turn idle mixture screw in (clockwise) until engine begins to die and then turn out
(counterclockwise) until engine runs rough.
Turn screw to a point midway between those two positions.
• Continue to hold throttle lever against idle speed screw and adjust idle speed screw to obtain 900 to 1200 RPM.
Release throttle lever.
ACCELERATION TEST -
• Move throttle control lever from slow to fast position.
If engine hesitates or dies, turn idle mixture screw out
(counterclockwise) t/8 turn.
Repeat test and continue to adjust, if necessary, until engine accelerates smoothly.
High speed stop is factory adjusted.
Do not adjust - damage may result.
IMPORTANT" Never tamper with the engine governor, which is factory set for proper engine speed.
Overspeeding the engine above the factory high speed setting can be dangerous.
If you think the engine-governed high speed needs adjusting, contact your nearest authorized service center/department, which has proper equipment and experience to make any necessary adjustments.
__
"_,_
_Throttle
Idle Speed_
_
_.._
.,,
Screw
--.--Jdle Mixture
Screw
Lever
..Idle Speed
Screw__
Throttle
Le ve r ""-"---_
_
_---------_ldle _ixt u re
Screw
_
28
Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more.
CAUTION: Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark.
Allow the engine to cool before storing in any enclosure.
TRACTOR
Remove mower from tractor for winter storage.
When mower is to be stored for a period of time, clean it thoroughly, remove all dirt, grease, leaves, etc.
Store in a clean, dry area.
• Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).
•
Inspect and replace belts, if necessary
(See belt replacement instructions in the Service and Adjustments section of this manual).
• Lubricate as shown in the Maintenance section of this manual.
• Be sure that all nuts, bolts and screws are securely fastened.
Inspect moving parts for damage, breakage and wear.
Replace if necessary.
• Touch up all rusted or chipped paint surfaces; sand lightly before painting.
BATI'ERY
• Fully charge the battery for storage.
• After a period of time in storage, battery may require recharging.
• To help prevent corrosion and power leakage during long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see
"TO CLEAN BATTERY AND TERMI-
NALS" in the Maintenance section of this manual).
• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery terminals.
• If battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.
ENGINE
FUEL SYSTEM
IMPORTANT:
It is important to prevent
puUmdeposits from forming
in essential
el system parts such as carburetor, fuel filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels
called gasohol or using
29
ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage.
Acidic gas can damage the fuel system of an engine while in storage.
• Drain the fuel tank.
• Start the engine and let it run until the fuel lines and carburetor are empty.
• Never use engine or carburetor cleane_ products in the fuel tank or permanent damage may occur.
• Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor.
Do not drain the gas tank and carburetor if using fuel stabilizer.
ENGINEOIL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of this manual).
CYLINDER(S)
• Remove spark plug(s).
• Pour one ounce of oil through spark plug hole(s) into cylinder(s).
• Turn ignition key to "START" position for a few seconds to distribute oil.
• Replace with new spark plug(s).
OTHER
• Do not store gasoline from one season to another.
• Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
• If possible, store your tractor indoors and cover it to give protection from dust and dirt.
• Cover your tractor with a suitable protective cover that does not retain moisture.
Do not use plastic.
Plastic cannot breathe which allows condensation to form and will cause your tractor to rust.
IMPORTANT: Never cover tractor while engine and exhaust areas are still warm.
TROUBLESHOOTING CHART
PROBLEM
Willnotstart
Hard to start
Engine will not turn over
Engine clicks but will not start
Loss of power
CAUSE
• Out of fuel.
• Engine not "CHOKED" properly.
• Engine flooded.
• Bad spark plug.
• Dirty air filter.
• Dirty fuel filter.
• Water in fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
Service Adjustments
• Engine valves out of adjustment.
• Dirty air filter.
• Bad spark plug.
• Weak or dead battery.
• Dirty fuel filter.
• Stale or dirty fuel.
• Loose or damaged wiring.
• Carburetor out of adjustment.
• Engine valves adjustment.
out of
• Clutch/brake pedal not depressed
• Attachment clutch is engaged.
• Weak or dead battery.
• Blown fuse.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty ignition switch.
• Faulty solenoid or starter.
• Faulty operator presence switch(es).
• Weak or dead battery.
• Corroded battery terminals.
• Loose or damaged wiring.
• Faulty solenoid or starter.
• Cutting too much grass/too fast.
• Throttle position.
in "CHOKE"
CORRECTION
• Fill fuel tank.
• See "TO START ENGINE" in Operation section.
• Wait several minutes before attempting to start.
• Replace spark plug.
• Clean/replace air filter.
• Replace fuel filter.
• Drain fuel tank and carbure tor, refill tank with fresh gasoline and replace fuel filter.
• Check all wiring.
• See "To Adjust Carburetor" in section.
• Contact an authorized service center/department.
• Clean/replace air filter.
• Replace spark plug.
• Recharge or replace battery.
• Replace fuel filter.
• Drain fuel tank and refill with fresh gasoline.
• Check all wiring.
• See "To Adjust Carburetor" in
Service Adjustments section.
• Contact an authorized service center/department.
i
• Depress clutch/brake pedal.
• Disengage attachment clutch.
• Recharge or replace battery.
• Replace fuse.
• Clean battery terminals.
• Check all wiring.
• Check/replace ignition switch.
• Check/replace solenoid or starter.
• Contact an authorized service center/department.
• Recharge or replace battery.
• Clean battery terminals.
• Check all wiring.
• Check/replace solenoid or starter.
• Set in "Higher Cut" position/ reduce speed.
• Adjust throttle control.
30
TROUBLESHOOIIN_
PROBLEM
Loss of power
(Continued)
Excessive vibration
UHAHI
CAUSE
• Build-up of grass, leaves and trash under mower.
Dirty air filter.
Low oil level/dirty oil.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
Water in fuel.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of adjustment.
• Worn, bent or loose blade.
• Bent blade mandrel.
• Loose/damaged part(s).
CORRECTION
• Clean underside of mower housing.
• Clean/replace air filter.
• Check oil level/change oil.
• Clean and regap or change spark plug.
• Replace fuel filter.
• Drain fuel tank and refill with fresh gasoline.
• Drain fuel tank and carburetor, refill tank with fresh gasoline and replace fuel filter.
• Connect and tighten spark plug wire.
• Clean engine air screen/ fins.
• Clean/replace muffler.
• Check all wiring.
• See "To Adjust Carburetor" in Service Adjustments section.
• Contact an authorized service center/department.
• Replace blade.
Tighten blade bolt.
• Replace blade mandrel.
• Tighten loose part(s).
Replace damaged parts.
• Check wiring, switches and connections.
If not corrected contact an authorized service center/department.
Engine continues to run when operator leaves seat with attachment clutch engaged
Poor cut - uneven
• Faulty operator-safety presence control system.
Mower blades will not rotate
• Worn, bent or loose blade.
• Mower deck not level.
• Buildup of grass, leaves, and trash under mower.
• Bent blade mandrel.
• Clogged mower deck vent from build-up of grass, leaves, and trash around mandrels.
• Obstruction in clutch mechanism.
• Worn/damaged mower drive belt.
• Frozen idler pulley.
• Frozen blade mandrel.
• Replace blade
• Clean bolt.
• Level mower deck.
housing.
• Replace blade mandrel.
• Clean around mandrels to open vent holes.
• Remove blade.
underside
Tighten of mower obstruction.
• Replace mower drive belt.
• Replace idler pulley.
• Replace blade mandrel.
31
TROUBLESHOOTING CHART
PROBLEM CAUSE
CORRECTION
Poor grass discharge
Headlight(s) working not
(if so equipped)
Battery will not charge
Loss of drive
Engine "backfires"
when turning engine
"OFF"
• Engine speed too slow.
• Travel speed too fast.
• Wet grass.
• Mower deck not level.
• Low/uneven tire air pressure.
• Worn, bent or loose blade.
• Buildup of grass, leaves and trash under mower.
• Mower drive belt worn.
• Blades improperly installed.
• Improper blades used.
• Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
• Switch is "OFF".
• Bulb(s) burned out.
• Faulty light switch.
• Loose or damaged wiring.
• Blown fuse.
• Bad battery cell(s).
• Poor cable connections.
• Faulty regulator
(if so equipped).
• Faulty alternator.
• Freewheel control in
"disengaged" position.
• Motion drive belt worn, damaged, or broken.
• Air trapped in transmission durin.g, shipment or
servicing.
• Engine throttle control not set at "S LOW" position for 30 seconds stopping engine.
• Place throttle control in
"FAST" position.
• Shift to slower speed.
• Allow grass to dry before mowing.
• Level mower deck.
• Check tires for proper air pressure.
• Replace/sharpen blade.
Tighten blade bolt.
• Clean underside of mower housing.
• Replace mower drive belt.
• Reinstall blades sharp edge down.
• Replace with blades listed in this manual.
• Clean around mandrels to open vent holes.
• Turn switch "ON".
• Replace bulb(s).
• Check/replace light switch.
• Check wiring and connec tions.
• Replace
• Purge fuse.
• Replace battery.
• Check/clean all connections.
• Replace regulator.
• Replace alternator.
• Place freewheel control in
"engaged" position.
• Replace motion drive belt.
transmission.
• Move throttle control to
"SLOW" position and allow to idle for 30 seconds before stopping engine.
32
I HAL; IUH
- - MUL)P-.L
NUMI::II"H 917.270940
SCHEMATIC
BATTERY
)G A1
IGNITION
SWITCH
IGNITION SWITCH
POSITION
_OFF
RUN_IGRT
RUN
START
CIRCUIT
M+G+A1
B+A1
B+A1
3+ S + A1
"MAKE"
NONE
A2+L
NONE
NONE
REO
RED
FUSE
STARTER
BLACK
SOLENOID
CLUTCH /
BRAKE
(PEDAL UP)
_H_TF-
BLACK
BLACK
I
i
•
I
I
(NOT OCCUPIED)
SEAT SWITCH q (_
BLACK (CLUTCH OFF)
BLACK
GROUNDING
I
CONNECTOR
(OPTIONAL)
-_
FUELI
LINE i
BLACK
/
_
IGNITION
UNIT
TWIN CYL. ENGINES
28 VOLTS AC MIN
O 3600
RPM CHARGING
SYSTEM
OUTPUT
3 AMP OC @ 3600
RPM
FUEL
L
SHUT
I
OFF SOLENO}D
(IF SO EQUIPPED)
ORANGE
REO I
IIALTERNATOR
LI \
\ 14 VOLTS AC MIN _
3600
RpM (LIGHTS OFF}
NOTE
YOUR TRACTOR IS
EQUIPPED WiTH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED
TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL
SOURCE,
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE
WITH ENGINE
SPEED.
AT IDLE THE LIGHTS
WILL DIM.
ASTHE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.
BROWN
HEADLIGHTS
NON-REMOVABLE
CONNECTIONS
O
REMOVABLE
CONNECTIONS
WIRING
INSULATED
CLIPS
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO
PROPERLY SECURE YOUR WIRING.
33
ELECTRICAL
TRACTOR - - MODEL NUMBER 917.270940
I
........
22 .......
_ _ r
Ii
I
I
26
i
I
J
/i
!
t /
I
I I
I
i i
I
I
I
I
I
L
I
I
_
I
I
25
\
29
_
I
I
I
I
I
34
ELECTRICAL
TRACTOR
-- MODEL NUMBER
917.270940
KEY PART
NO.
NO.
DESCRIPTION
163465
74760412
7603J
145211
150109.
145769
153664
166182
4152J
4799J
146148
166180
73510400
145491
121305X
163968
140403
170217
71110408
131563
145673
121433X
141940
17490508
27
28
29
30
33
40
41
42
43
21
22
24
25
26
45
52
55
1
2
8
10
11
12
16
Battery
Bolt, Hex 1/4-20 x 3/4
Tray, Battery
Bolt, Btr Front 1/4-20 x 7-1/2
Holddown Battery Front Mount
Nut, Push Nylon Battery Front 1/4
Switch Interlock Push-ln
Harness, Light Socket (w/4152J)
Light Bulb
Cable, Battery
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 Unc
Cable, Ground
Switch, Seat
Switch, Ignition
Key, Molded
Harness, Ignition
Bolt BIk Fin Hex 1/4-20 UNC x 1/2
Cover, Terminal
Solenoid
Ammeter Rectangular 6Amp
Protection Wire Loop (Hour Meter)
Screw Thdrol 5/16-18 x 1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR
- - MODEL NUMBER
917.270940
CHASSIS AND ENCLOSURES
31
3/¸¸
60
74
3
3
3
37
36
208 207
20
28
58 12
53
52
55
2O8
TRACTOR
- - MODEL
NUMBER 917.270940
CHASSIS AND ENCLOSURES
KEY PART
NO.
NO.
DESCRIPTION
1
2
3
5
9
10
169830
169061
17060612
155272
168337X013
STD533710
30
31
37
38
25
26
28
29
51
52
53
11
12
13
17
18
20
23
54
55
57
58
60
64 154798
74 STD541437
142 165867
143 154966
144 154207
145 156524
206 170165
155927
145660
172107X010
144983X558
126938X
156437
124028X
19131312
STD541437
156725X558
155217X599
164918X558
139976
17490508
169834
738O0400
19091416
145201
161464
145202
STD552507
140547
72140606
207 17670508
208 17670608
212 165919
- 5479J
Chassis
Drawbar
Screw 3/8-16 x 3/4
Bumper Hood/Dash
Dash
Bolt, Carriage 3/8-16 x 1
Panel, Dash, LH
Clip Tinnerman Grille P/L
Panel, Dash, RH
Hood Assembly
Bumber Hood
Plate Mtg Battery Fuel Tank
Bushing, Snap, Nylon, Fuel Line
Washer 13/32 x 13/16 x 12 Gauge
Locknut, Hex, with Insert 3/8-16 UNC
Grille/Lens Asm
Lens, Grille
Fender/Footrest
Bracket, Fender/Support
Screw, ThdroL 5/16-18 x 1/2 TYT
Pivot Bracket Assembly,
LH, Mower, Rear
Nut Lock W!Insert 1/4 - 20 UNC
Washer 9/32 X 7/8 X 16 Ga.
Bracket Grille Pickoff LH
Screw, Hex Wshd #8-18 x 7/8
Bracket Grille Pickoff RH
Bolt FinHex 1/4-20 UNC X.75
Air Duct
Bolt Rdhd Sqnk 3/8-16 UNC x 3/4
Dash Lower STLT
Nut Crownlock 3/8-16 UNC
Plate Reinforcement STLT
Bracket Swaybar Chassis
Bracket Footrest STLT
Rod Pivot Chassis/Hood
Bolt Shoulder 5/16-18TT
Screw Thdrol 5/16-18 x 1/2
Screw Thdrol 3/8-16 x 1/2
Insert Lens Reflective
Plug Button
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
GROUND DRIVE
TRACTOR
- - MODEL NUMBER 917.270940
77
197
32
156 166
62
36
73
38
GROUND DRIVE
TRACTOR -- MODEL NUMBER 917.270940
8
10
32
34
35
36
25
26
27
28
29
30
37
38
39
40
41
42
21
22
24
14
15
16
19
47
48
49
50
51
57
59
61
62
63
64
52
53
55
56
KEY PART
NO.
NO.
1
DESCRIPTION
......
Transaxle (See Breakdown)
Hydro Gr 314-0510
165866 Rod Shift Fender Adjust
STD561210 Pin Cotter 1/8 x t CAD
10040400
74490544
Washer Lock Hvy Helical
Bolt Hex FLGHD 5/16-18 GR.5
STD541431 Nut Lock Hex W/Ins.
5/16-18 Unc
STD541437 Nut Lock Hex W/Wsh 3/8-16 Unc
130564
169498
73350600
Knob, Deluxe 1/2-13
Rod, Brake Hydro
Nut, Hex Jam 3/8-16 Unc
106888X Spring, Brake Rod
STD551037 Washer
STD561210
Pin Cotter
1/8 x 3/4 CAD.
145204 Rod, Parking Brake
71673
169592
Cap, Parking Brake
Bracket, Transaxle
74760512
155071
120183X
19211616
Bolt Hex Hd 5/16-18 Unc x 3/4
Shaft, Foot Pedal
Bearing, Nylon
Washer
1572H
131494
74760644
4470J
165838
19131312
Pin, Roll
Pulley, Idler, Flat
Bolt
Spacer, Split
Keeper, Belt Idter
Washer 13/32 x 13/16 x 12 Ga.
127783
154407
Pulley, Idler, V-Groove
Bellcrank Clutch Grnd Drv STL
123205X Retainer, Belt
STD523715 Bolt
STD541437 NutCrownlock 3/8-16UNC
STD541431 Nut, Crownlock 5/16-18 Unc
105710X
Link, Clutch
105709X Spring, Return, Clutch
STD523712 Bolt Hex 3/8-16 x 1-1/4
140294
169691
17060612
8883R
140186
71170764
V-Belt, Ground Drive
Keeper, Center Span
Screw 3/8-16 x 3/4
Cover, Pedal
Pulley, Engine
Bolt Hex 7/16-20 x 4 Gr. 5
KEY
NO.
65
66
70
71
81
82
83
84
89
90
95
96
116
150
151
156
158
159
161
162
72
73
74
75
76
77
78
163
164
165
166
168
169
197
198
199
200
202
PART
NO.
DESCRIPTION
STD551143 Washer
154778
134683
169183
19132012
Keeper Belt Engine Hydro
Guide Belt RH Engine
Strap Torque Lh
Washer 13/32 x 1-1/4 x 12 Ga.
169182
169496
121749X
StrapTorque
Spacer, Split
Rh
Washer 25/32 x 1-1/4 x 16 Ga.
STD581075 E-Ring
123583X Key, Square
121748X
165596
Washer 25/32 x 1-5/8 x 16 Ga.
Shaft Asm Cross
165711
19171216
169594
164890X428 Console, Shift
124346X Nut Self-Thd Wsh-hd 1/4 Zinc
170201
4497H
Control Bypass
Retainer Spring 1" Zinc/Cad
Bolt Carr. 3/8-16 x 1.25
72110610
165850
19133210
166002
165589
Bushing Bellcrank Grd Drive
Washer 13/32 x 2 x 10 Ga.
Washer Srrted 5/161D x 1.125
Bracket Shift Mount
165494
72140406
73680400
74780416
19091010
165623
166880
SpringTorsion
Washer 17/32 x 3/4 x 16 Ga.
Link Transaxle
Hub Tappered Flange Shift Lt
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5
Nut Crownlock1/4-20 Unc
Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5
Washer 5/8 x .281 x 10 Ga
Bracket Pivot Lever
Screw 5/16-18 x 5/8
Bolt Shoulder 5/16-18 x .561
165492
165580
169613
169593
169612
72140508
72110612
Plate Fastening Lt
Nytiner Snap-tn
Washer Nyliner
Bolt Shoulder 5/16-18UNC
Bolt RDHD SQNK 5/16-18UNC x 1
Bolt Carr SH 3/8-16 x 1-1/2Gr.5
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
TRACTOR -- MODEL NUMBER 917.270940
STEERING ASSEMBLY
i
,_-_-_
42
'
/
25
79 80
46
13
67
4O
/
3O
26
40
I
I
/
/
x
43
STEERING
I HAI_, IUH - - IVIUUIIL NUMI_PI
ASSEMBLY
_11/.'_/U_U
KEY PART
NO.
NO.
DESCRIPTION
130465
155099
152927
139769
19133812
STD541537
100711L
145054X428
121749X
153720
121232X
6855M
738OO50O
74780520
167902
74780616
160367
154404
72140618
169827
19132012
74950612
169835
133835
139768
154427
169840
169839
6266H
!21748X
19272016
12000029
3366R
169832
STD551137
136518
145212
156546
57079
160395
165857
165851
154406
126847X
136874
19131416
17060612
STD561210
39
40
41
42
43
44
32
36
37
38
46
47
51
54
62
63
65
66
67
68
79
80
82
85
27
28
29
30
22
23
25
26
13
15
17
18
19
3
4
5
1
2
8
9
6
7
10
11
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Steering Wheel
Front Axle Assembly
Spindle Assembly, L.H.
Spindle Assembly, R.H.
Bearing, Race, Thrust, Hardened
Washer 25/32 x 1-5/8 x 16 Gauge
Washer 27/32 x 1-1/4 x 16 Gauge
Ring, Klip
Bearing, Steering Column
Link, Drag
Washer, Lock
Spacer, Bearing, Front Axle
Nut, Hexflange Lock
Shaft Assembly, Steering
Washer, Thrust .515 x .750 x .033
Support, Shaft
Screw hex Wshhd Torx
Pittman Shaft Assembly
Bracket, Steering
Bushing, Link, Drag
Gear, Sector
Washer 13/32 x 7/8 x 16 Gauge
Screw 3/8-16 x 3/4
Pin
Rod, Tie
Bushing, Steering
Screw TT #10-32 x 5 x 3/8 Flange
Insert, Steering Wheel
Washer 13/32 x 2-3/8 x 12 Gauge
Lock Nut Center 3/8-24 UNF
Adaptor, Steering Wheel
Boot, Steering Dash P/L Mtl BIk
Washer 25/32 x 1-1/4 x 16 Gauge
Extension Steering Non-Adjust
Cap, Spindle
Fitting, Grease
Nut Lock Hx W/Ins 5/16-18 UNC
Bolt Fin Hex 5/16-18 UNC x !-1/4
Kit, Steering Assembly, Service
Bolt Fin Hex 3/8-16 unc. x 1 Gr. 5
Spacer Brace Axle
Bearing Arm Pittman
Bolt Rhnd Sqn 3/8-16 x 2-1/4
Brace Axle
Washer 13/32 x 1-1/4 x 12 Ga
Bolt Hex Nylon 3/8-16 x 3/4
Bracket Susp Chassis Front
Fastener Christmas Tree
41
ENGINE
TRACTOR
- - MODEL NUMBER 917.270940
14
3
13
32
31
39
29
I
OPTIONAL EQUIPMENT
Spark Arrester
37
23
42
ENGINE
TRACTOR
- - MODEL NUMBER 917.270940
KEY PART
NO.
NO.
34
37
38
39
29
31
32
33
45
81
15
16
17
23
25
26
27
7
8
10
11
12
13
14
1
2
3
4
5
6
162152
17720410
149723
144069
144068
138129
150176
145552
STD551125
STD522507
165287
13280336
132003O0
STD551237
17490624
169837
145996
73920600
152927
13718O
157103
161696
123487X
106082X
8543R
.......
109227X
17000612
73510400
DESCRIPTION
Control Throt Paddle 32 22
Screw Hex Thd Cut 1/4-20x5/8 T
Engine (See Breakdown) Briggs Model No. 461707-0145-E3
Muffler Exhaust
Exhaust Asm. Left
Exhaust Asm, Right
ClampTube Double Engine
Bolt 5/16 - 18 UNC X 3/4 W/Sems
Heat Shield Lt
Washer Lock Hvy. Helical 1/4
Bolt Fin Hex 1/4-20 x 3/4
Gasket Muffler
Nipple Pipe 4-1/2"
Elbow Std 90 Degree 3/8-18 Npt
Washer Lock Ext Tooth 3/8
Screw Thdrol 3/8-16x1-1/2 Tytt
Shield Browning/Debris Guard
Control Choke
Nut Keps 3/8-24 Unf
Screw TT #10-32 x 5 x 3/8 Flange
Arrestor Spark
Tank Fuel 3 50 Rear
Cap Fuel Guage STLT
Clamp Hose BIk
Spacer Pad
Line Fuel
Plug Oil Drain (See Engine Breakdown)
Pad Idler 1,75 x .75 x .06
Screw Hex Wsh 3/8-16 x 3/4
Nut Keps Hex 1/4-20 Unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
SEAT ASSEMBLY
TRACTOR
- - MODEL NUMBER 917.270940
i
I
KEY PART
NO.
NO.
5
6
7
8
9
10
11
12
3
4
2
1
140123
140551
71110616
19131610
145006
STD541437
124181X
17000616
19131614
155925
166369
121246X
DESCRIPTION
Seat 3450 BIk/blk Craftsman
Bracket Pnt Pivot Seat (blk)
Bolt Fin Hex 3/8-16unc X 1
Washer 13/32 X 3/4 X 10 Ga
Clip Push In Hinged
Nut Hex Lock w/Ins 3/8-16 Unc
Spring Seat Cprsn 2 250 BIk Zi
Screw 3/8-16 x 1.5 SMGML
Washer 13/32 X 1 X 14 Ga
Pan Pnt Seat (blk)
Knob Seat
Bracket Pnt Mounting Switch
KEY PART
NO.
NO.
13
14
15
16
17
_1
22
24
25
121248X
72050412
134300
121250X
123976X
171852
STD541431
19171912
127018X
DESCRIPTION
Bushing Snap BIk Nyl 50 Id
Bolt Rdhd Sht Nk 1/4-20x1-1/2
Spacer Split 28 X 96 Zinc
Spring Cprsn 1 27 BIk Pnt
Nut Lock 1/4 Lge Fig Gr 5 Zinc
Bolt Shoulder 5/16-18 Unc-2A
Nut Hex Lock w/Ins 5/16-18
Washer 17/32 X 1-3/16 X 12 Ga.
Bolt Shoulder 5/16-18 X 62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
44
DECALS
14
TRACTOR
- - MODEL NUMBER 917.270940
6
3
4
1
11 2
20
19
13
14
KEY PART
NO.
NO.
3
4
5
6
1
2
7
9
11
156439
163205
171696
171697
165407
133644
1718O9
163204
156811
DESCRIPTION
Decal Fender Danger Sears
Decal Fend Auto Sears Gold
Decal Hood Rh Craftsman
Decal Hood Lh Craftsman
Decal Engine H/P
Decal Maint Customer
Sears Dom
Decal Replacement Srs
Decal Fender Craftsman Gold
Decal Fender STLTH Oper
Inst E/S
KEY PART
NO.
NO.
20
22
- -
- -
13
14
15
19
- -
- -
- -
- -
DESCRIPTION
146046
163257
160396
138047
166887
149516
169210
138311
165800X428
165799X428
174500
174501
Decal V-belt Dr Sch Tractor E
Decal Dash Panel
Decal Mower Drive Schematic
Decal, Battery Diehard Sears
Decal Deck Mower EZ3
Decal Battery
Decal By Pass Lt Hydro
Decal Lift Handle
Pad Footrest Lh STLT
Pad Footrest Rh STLT
Manual, Owner's (English)
Manual, Owner's (Spanish)
WHEELS & TIRES
4,10
11
KEY PART
NO.
NO.
DESCRIPTION
3
4
1
2
5
6
7
8
9
10
11
59192
65139
106222X
59904
104757X
144334
Valve Cap, Tire
Stem, Valve
Tire, Front
Tube, Front Tire
(Not Provided, Service Item Only)
106732X427 Rim, Front
278H Fitting, Grease (Front Wheel Only)
9040H Bearing, Flange (Front Whee_ Only)
166108X427 Rim, Rear
122082X
7152J
Tire, Rear
Tube, Rear Tire
(Not Provided, Service Item Only)
Cap, Axle
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
LIFT ASSEMBLY
TRACTOR
-- MODEL NUMBER 917.270940
19
I
6
_/
2
3
13
20
15
46
LIFT ASSEMBLY
TRACTOR
- - MODEL
NUMBER 917.270940
KEY PART
NO.
NO.
13
15
16
17
18
19
20
31
32
1
2
3
4
5
6
7
8
11
12
DESCRIPTION
159460
159471
105767X
12000002
19211621
120183X
125631X
122365X
139865
139866
Lift Lever Inner Wire Asm.
Shaft Asm. Lift
Pin Groove
E Ring
Washer 21/32 x 1 x21 Ga,
Bearing Nylong
GripHandle
Button Plunger
Link Asm Lift L.H.
Link Asm Lift R.H.
STD624008 Retainer Spring
173288 Link Front
73350800
130171
73800800
Nut Jam Hex 1/2-13 Unc
Trunnion BIk Zinc
Nut Lock w/Wsh 1/2-13 Unc
139868
163552
169865
73540600
Arm Suspension Mower
Retainer Spring
Bearing, Pvt. Lift.
Nut Crownlock 3/8-24
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
47
MOWER DECK
TRACTOR-
- MODEL NUMBER 917.270940
151
i
34
117_
119
11++j++ i 121
\
2
16
,146
106/_.
102 103 105
lO3_\/_"
\_ lO2_'
/!
_jlO41o6
/
21
29
_
28 "\
23 24
25
6
27
6
4.8
MOWER DECK
TRACTOR - - MODEL NUMBER 917.270940
26
27
28
29
30
31
32
33
34
35
36
37
40
44
14
15
16
18
19
20
21
22
23
24
25
45
46
48
49
50
51
52
53
54
55
56
4
5
6
8
9
10
11
12
13
KEY PART
NO.
NO.
1
2
3
DESCRIPTION
165892
STD533107
138017
165460
STD624008
130832
850857
STD551137
140296
134149
129895
137645
128774
110485X
140329
72140505
132827
159770
STD541431
134753
131267
105304X
123713X
110452X
130968X428
19111016
131491
157722
129963
153535
137266
STD533717
133835
131494
19131316
STD5414-37
140088
STD624003
137729
133944
155066
131340
STD541410
139888
131845
133943
155046
165723
Mower Housing
Bolt
Bracket Assembly,Sway Bar,
Front
Bracket Sway Bar 38/42"
Retainer Spring
Arm, Suspension, Rear
Bolt, Hex 3/8-24 x 1.25 Gr. 8
Washer, Lock
Washer, Hardened
Blade, Mulching
Bearing, Ball
Shaft Assembly, Mandrel, Vented
(Incl. Key Number 6)
Housing, Mandrel, Vented
Bearing, Ball, Mandrel
Stripper, Vented Mower Deck
Bolt, Carriage 5/16-18 x 5/8
Bolt, Shoulder
Baffle, Vortex
Nut, Crownlock 5/16-18 UNC
Stiffener Bracket
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
Shield, Deflector
Washer 11/32 x 5/8 x 16 Ga.
Rod, Hinge
ScrewThdrol Rolling Wsh Hd
Washer, Spacer
Pulley, Mandrel
Nut, Toplock, Flanged
Bolt
Fastner, ChristmasTree
Pulley, Idler, Flat
Washer 13/32 x 13/16 x 16 Ga.
Nut, Crownlock 3/8-16 UNC
Guard, MandreI, L.H.
Retainer
Screw, Thd. Roll 1/4-20 x 5/8
Washer, Hardened
Roller Assembly, Cam Follower
Bolt, Shoulder #10-24 Grade 5
Locknut
Bolt, Shoulder 5/16-18 UNC
Arm Assembly, Pad, Brake
Washer, Hardened
Arm, Idler
Spacer, Retainer
KEY PART
NO.
NO.
DESCRIPTION
59
67
68
92
141043
149846
144959
STD541437
101 136420
102 71161010
103 19061216
104 STD551110
105 160793
106 2029J
111 155197
112 155198
113 17060512
114 73510500
115 72110504
116 4898H
117 165746
118 73930600
119 19121414
121 143723
128 153390
129 19131312
130 STD523710
131 STD533710
142 165890
143 157109
144 158634
145 165888
146 165891
147 131335
148 169022
149 165898
150 19091216
151 169670 t52 169676
153 169674
154 169675
155 169671
156 169672
157 169669
158 17720410
159 STD533717
- 130794
- 169583
Guard, Tuv Idler (94)
Knob Custom Oval
V-Belt
Locknut, Hex W/Wsh 3/8-16 UNC
Cover Mulching 42" Black
Screw Truss Hd Phil10-24 x5/8
Washer#10
Washer Lock
Latch Asm Bagger
Nut Weld
Bracket Gauge, Wheel LH
Bracket, Gauge, Wheel BH
Screw 5/16-18 x 3/4
Nut, Hex Keps 5/16-18 UNC
Bolt, Carriage 5/16 UNC x 1/2
Bolt, Shoulder
Wheel, Gauge
Nut, Crownlock 3/8-16
Washer 13/32 x 7/8 x 14 Ga.
Bracket
Washer Felt
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 UNC x 1 Gr 5
Bolt Rdhd Sqnk 3/8-16 UNC x 1
Arm Spring Brake Mower
Bracket Arm Idler 42"
Keeper Belt 42" Clutch Cable
Pulley Idler Flat
Bolt Carraige Idler
Spring Extension
Spring Return Idler
Retainer Spring Yellow Zinc
Washer 9/32 x 3/4 x 16 Ga.
Bracket Clutch
Cable Clutch 42"
Washer flat 3/8" Type B
Spring Retainer
Spring Retention Lever
Spacer
Rod Clutch
Screw Hex Thd Cut 1/4-20 x 5/8
Bolt Rdhd Sqn 3/8-16 Uric x 1-3/4
Mandrel Assembly (Includes Key
Numbers 8-10, 12-15, 3t and 32)
Mower Deck, Complete (Std deck
- order separately muicher plate components key nos. 101-106)
NOTE: All component dimensions given in U.S.inches
1 inch = 25.4 mm
49
64
12
35 \
32
119-
10\
14
-126
112
87
88
109
X
38 3O
124
27 '\ 44
\
48
125
107 "43
19
83 i23
/
900
0
!
#£
m 0
i
",4
0
4_
0
TRACTOR
- - MODEL NUMBER 917.270940
HYDRO GEAR TRANSAXLE - - MODEL NUMBER 314-0510
53
54
55
56
57
58
16
17
18
19
23
24
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
KEY PART
NO.
NO.
1
2
3
4
5
6
11
12
13
14
7
8
9
10
170351
170352
170353
170354
169898
170355
170356
170357
170358
170359
170360
169870
170361
169869
170392
150792
150793
150809
170393
170394
170395
170396
150797
170397
170398
170999
170400
170401
170202
170403
170404
170362
170363
170364
150771
170365
170366
170367
170368
170369
170370
170371
170389
142991
170390
170391
170405
170406
142977
142978
150798
170407
DESCRIPTION
Main Housing, Assembly
Side Housing, Assembly
Center Section, Assembly
Swashplate, Trunion Machined
Block - Assembly
Sealant 10.50z
Hex Flange Screw 1/4-20 X 1.25
Stud, 5/16-24 Hex Double End
Shaft, input
Ring-Retaining
Spacer
Ring-Retaining
Seal, Lip ,67 X 1.58 X .276
Ball Brg ! 7mm Id X 40mm Od X
12rnm
Hex Ftange Head Screw 5/16-
24X0.75
Lip Seal 18 X 32 X 7
Arm,Control
Bearing, 30x52x13 Thrust
Check Plug Assembly, Washer
Shaft, Motor
Gear - Pinion, 13t
10t/48t Gear
Gear, 10t Jackshaft
6Ot Bull Gear
Sleeve Bearing .75 X 1.575 X
.625
Sleeve Bearing(Outboard)
.75x1.750x.625
Washer, 3/4 Id X 1-1/20d X
.13 Thk
Lip Seal Axle Seal
Shaft, Axle .75 X 11.39 (Key,
R.H.)
Shaft, Axle .75 X 16.99 (Key,
L.H.)
Miter Gear (Splined)
Miter Gear 15t (0.5 Id)
Shaft
Ring, Spiral Retaining
Pin, Jackshaft
Magnet, Ring
Spring, Bypass
Hydro Mtg Screw 3/8-24 X 2.5
Long
Filter
Base, Filter
Actuator, Bypass
Rod, Bypass Actuator
Arm, Bypass
Retaining Ring.250
External
Seal, Lip .741 X .250 X .250 Tc
Flat Washer, 5/8 Id X 1.00d
X
.05 Thk
Retaining Ring
Bearing, Center Block
Spring - Helical Compression
Washer
20w-50 Oil
Brake Yoke
51
KEY PART
NO.
NO.
DESCRIPTION
59
60
61
62
63
68
69
70
71
64
65
66
67
72
73
74
75
76
77
78
79
80
81
82
83
84
85
109 170434
111 170435
112 170436
113 170437
116 170438
119 170439
120
121
122
170440
170441
170442
123 170443
124 170444
125
126
127
900
170408
142883
142881
142887
170410
142892
170411
170412
170413
170414
170415
170416
170417
170418
142884
170419
170420
170421
170422
142969
142980
150778
170423
170424
161162
170425
170426
86
87
88
90
170427
170424
170429
170430
93 170431
107 170432
108 170433
170445
170446
170447
166768
Rotor, Brake
Brake Puck
Puck Plate
Brake Actuating Pin
Hfhcs 1/4-20x2 W/
Patch,SpecialElange
Bolt, 1/4-20 X 1 W/Patch
Spacer
Spring, Brake Arm Bias
Sq. Hal. Bolt 5/16-24-Ribbed
Arm, Brake
Slotted Hex Nut 5/16-24
Cotter Pin 3/32 X 3/4
Compression Spring Brake Anti-
Drag
Washer, Ht .5 I.D. X 10.D.
X
.032
Flat - Washer 11/32 I.D. X 7/8
O.D
Oil Seal .625 X 1.O X .25
Check Plug Assembly, .027,
Washer
Stud, 5/16-24 Friction Pack
Puck, .330 X 1.50 X .0975
Spring, Helical Comp
Spacer
Hex Lock Nut 5/16-24Unjf(Nylon
Insert)
Wedge, Friction Pack
Clip, Washer .316xl.50x.1046
(Plated)
Pin, Standard Headless
Fitting, 5/16 Sae 5/32 Tube
Hose, Expansion Tank
Expansion Tank
Cap - Poppet Valve
Bolt, Self Tapping 10-32 X 1/2
Puck, Inner Wedge
Spring Clip - Housing Thrust
Deflector
Washer,Motor Shaft
.71idx1.15odx.030thk
Plug, Sae #6
O-Ring .07 X .301 i.D.
Shield, Vent
Bracket, Support Expansion Tank
Silicon Sponge
Fan, 7 In.
Pulley
Hex Lock Nut 1/2-20 (Nylon
Insert)
Washer, Belleville
Belt Keeper
Center Section-Filter-Bypass
Assembly
Filter Assembly
Fan - Pulley Service Assembly
Seal - O-Ring Kit
Transaxle Complete
NOTE:
All component dimensions given in U.S. inches
1 inch = 25.4 mm
TRACTOR - - MODEL NUMBER 917.270940
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3
i
741)_i_i
146
• s23
441 *
1T7
5( 9 "
1125 *S ';'
1081 :'
449 _
634
13 _ 552A _
552 ,_;_
404
45
40
_,_
_,
868A868 _,_,_!_
45 (;_ _
35
42 _ ,_;
34
_
41'
:, _,_
36
_ • •
33 __"
47
52
258ft-
1019 LABEL KIT ]
11058 OWNER'S MANUAL
-JrREQUIRESSPECIALTOOLS
TO INSTALL. SEE REPAIR
INSTRUCTIONMANUAL.
I
I HAL; IUH
- - MUUI-L
NUMIdI-H 917.270940
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3
861 PUMP REPAIR KIT
392 '_,_ 432 _I ,_Q=li
121 CARBURETOR KIT
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SPECIAL TOOLS
TO INSTALL.
SEE REPAIR
INSTRUCTION MANUAL.
859
4331
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1036 LABEL KIT-EMISSION
14741
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73
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53
TRACTOR
- - MODEL NUMBER 917.270940
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3
783
513
697
_'_
801
544,_
358 GASKET SET
_ °3,+i++._+
_+T ++_+
177+++,
i+++
163 9
t :+ 3 ( a-+_'! 20 t(_4!+
54
TRACTOR
- - MODEL NUMBER
917.270940
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3
KEY
NO.
PART
NO.
1
498583
2
3
4
399265
391086
493304
5
5A
691162
691163
7
271867
7A 271868
8 495754
9 27803
10 690334
10A
11
12
690366
280225
273390
34
35
36
40
41
42
45
46
47
48
50
51
51A
53
54
73
75
78
91
95
271188
271189
13 94565
15 94239
16
19
20
23
24
25
26
27
28
28
690666
399264
291675
491180
222698
499180
499181
499182
499183
499184
499284
499186
499187
691299
498319
498320
29
29
32
33
498314
498541
691133
390420
691302
65906
26828
221596
292260
494553
261368
691161
393415
498542
213290
271412
270884
690321
93208
691438
225137
691134
693483
690718
DESCRIPTION
Cylinder Assembly
Bushing/Seal Ktt
-# Seal-Oil
Sump-Engine
Head-Cylinder #1
Head-Cylinder f12
_, Gasket-Cylinder Head #1
.#, Gasket-Cylinder Head ft2
Breather Assembly
(Cylinder #1)
-#_ Gasket-Breather
Screw (Breather Assembly)
Screw (Breather Cover)
Tube-Breather
_ Gasket-Crankcase
(.015" Thick, Std.)
_ Gasket-Crankcase
(.005" Thick)
-_ Gasket-Crankcase
(.009" Thick)
Screw (Cylinder Head)
Plug-Oil Drain
Crankshaft
Bushing
Yr Seal-Oil
Flywheel
Key-Flywheel
Piston Assembly (Standard)
Piston Assembly (.010"O.S.)
Piston Assembly (.020"O.S.)
Piston Assembly (.030"O.S.)
Ring Set, Piston (Standard)
Ring Set, Piston (.010"O.S.)
Ring Set, Piston (.020"O.S.)
Ring Set, Piston (.030"O.S.)
Lock-Piston Pin
Pin Assembly, Piston (Std.)
Pin Assembly-Piston
(.005" O.S.)
Rod-Connecting (Standard)
Rod-Connecting (.020 U.S.)
Screw (Connecting Rod)
Valve-Exhaust (Include(s):
494553 Keeper-Valve
(Ref. No. 42))
Valve-Intake
Spring-Valve (Intake)
Spring-Valve (Exhaust)
Retainer-Valve (Exhaust)
Retainer-Valve (Exhaust)
Keeper-VaNe
Tappet-Valve
Camshaft
Slinger-Oil
Short Block
Manifold-Intake
-#i Gasket-intake
.A-_. Gasket-Intake
Screw (Carburetor)
Screw (Intake Manifold)
Screen-Rotating
Washer(Flywheel)
Screw (Flywheel Fan)
Body Assembly-Upper
Screw (Throttle Valve)
197
202
203
205
209
211
212
215
219
220
KEY
NO.
PART
NO.
97
98
693485
807923
102 693509
104 693506
105
692078
107
108
693482
693505
109 693498
117 693538
693500
121 491539
122
125
130
281411
693479
693504
133 693512
146 94196
147 693508
161
163
691401
271411
177 271170
187 499167
690364
690570
280997
690322
691273
261563
693985
690481
394348
690412
222
227
235
240
244
258
267
278
491282
491297
224995
394358
230318
94930
690316
691366
297 94289
304 691390
305 690960
306
306A
6904141
690435
RPM Settings:
•
.#
•
+
Low Speed: 1900-2100
High Speed: 3000-320
Included in Gasket Set, Ref Number 358.
Included in Carburetor Kit, Ref Number 121.
Included in Value Overhaul Kit,
Ref Number 1095.
Included in Fuel Pump Kit, Ref Number 861
NOTE: All component dimensions given in U.S.
inches t inch = 25.4 mm
DESCRIPTION
Shaft-Throttle
Kit-Idle Speed
•
Gasket-Carburetor Body
• Pin-FloatHinge
• Valve-Float Needle
Body Assembly-Lower
Valve-Choke
Shaft-Choke
Jet-Main
Jet-Main (High Altitude)
Carburetor Kit
Spacer
Carburetor
Valve-Throttle
Float-Carburetor
Key-Timing
Jet-Pilot
Base-Air Cleaner
.# Gasket-Air Cleaner
.A- Seal-O-Ring
Line.Fuel (Cut to Length)
Screw (Back Plate)
Link-Mechanical Governor
Crank-Bell
Screw (Bell Crank)
Spring-Governor
Spring-Governor
Link-Throttle
Gakle-Air
Gear-Governor
Washer-Thrust
(Governor Gear)
Bracket-Control
Lever-Governor
Shield-Fuel Spray
FUter-Fuel
Connector-Hose
(Pulse Line)
Screw (Engine Sump)
Screw (Casing Clamp)
Washer (Governor Lever)
Nut-Wing (Air Filter Retainer)
Housing-Blower
Screw (Blower Housing)
ShieLd-CyUnder
Shield-Cylinder
55
TRACTOR
- - MODEL NUMBER
917.270940
BRIGGS & STRATTON ENGINE-MODEL NUMBER 461707, TYPE NUMBER 0145-E3
KEY
NO,
PART
NO,
307
309
310
311
332
333
334
337
358
383
386
391
392
404
423
425
432
433
434
435
441
445
447
449
474
482
510
93621
497606
513
523
525
398003
691385
690823
527
535
544
552
690423
272490
497603
690553
552A 690552
562 690311
94930
497596
690323
497608
230674
394891
94731
802592
495868
89838
693490
693487
693491
690442
691100
94823
693492
693489
693493
693494
691176
394019
690297
94882
393474
569
572
573
272645
690415
690764
726
741
783
789
797
635
637
643
689
697
725
592
601
92278
95162
615 690328
615A 690317
616
634
491530
690657
634A 271013
66538
693510
496700
690555
93585
280866
391362
691285
693059
695050
94010
DESCRIPTION
Screw (Cylinder Shield)
Motor-Starter
Bolt (Starter Motor)
Brush Set
Nut (Flywheel)
Armature-Magneto
Screw (Magneto Armature)
Plug-Spark
Gasket Set
Wrench-Spark Plug
0+ Gasket-Pump
Body-Pump
_ Spring.Pump Diaphragm
Washer (Governor Crank)
Screw (Air Cleaner Base)
Screw (Air Cleaner Cover)
0+ Cap-Spring
O¢- Diaphragm-Fuel Pump
Cover-Diaphragm
Screw (Diaphragm Cover)
Bracket-Oil Fill
Filter-Air
Screw (Air Guide Cover)
Screw (Oil Fill Bracket)
Alternator
Screw (Alternator)
Drive-Starter
Clutch-Drive
Dipstick
Tube-Oil Fill
Clamp-Tube
Filter-Air
Armature-Starter
Bushing (Governor Crank)
Bushing (Governor Crank)
Bolt-Carriage
(Governor Lever)
_ Gasket-Base
Cover-Breather (Cylinder #2)
Plate-Back
Nut (Governor Lever)
Clamp-Hose
Retainer (Governor Crank)
Retainer-Governor Shaft
Crank-Governor
_ Seal-Governor Shaft
Washer-Foam
Boot-Spark Plug
Washer-Seal
Retainer-Air Filter
Spring-Friction
Screw (Drive Cap)
Shield-Heat
Gear-Ring
Gear-Timing
Gear-Starter
Wiring Harness
Nut (Starter Terminal)
KEY
NO.
PART
NO.
DESCRIPTION
797A
693167
801 394860
802
803
497607
691427
807
822
847
851
859
693511
693497
495715
493880
693488
861
865
693502
691196
865A 691197
868 497656
868A 273312
869 261463
870
871
262924
261961
877
881
918
231218
393456
495901
393815
934
955
968
971
94627
693513
691207
690720
1005
498157
1006 691247
1019
496726
1036 694979
1051 263080
1058 273688
1081
280860
1090 497605
1095 498047
1125 691104
1132 690353
1136 690329
Nut (Starter Terminal)
Cap-Drive
Cap-End
Housing-Starter
Spacer
Washer-Seal (Throttle Shaft)
Dipstick/Tube Assembly
Terminal-Cable
_ Diaphragm-Fuel Pump
Kit-Fuel Pump
Cover-Air Guide
Cover-Air Guide
Seal-Valve
Seal-Valve
Seat-Valve(Intake)
Seat-Valve (Exhaust)
Bushing-Guide (Exhaust)
Bushing-Guide (Intake)
Wire-Alternator
Plate-Cover
Hose-Vacuum
(Cylinder-To-Impulse Pump)
(Cut to Length)
Screw (Fan Retainer)
Plug-Carburetor
Cover-Air Cleaner
Screw
(Upper Body To Lower Body)
Fan-Flywheel
Retainer-Fan
Label Kit
Label Kit-Emission
Ring-Retaining
Owner's Manual
_r Seal-O-Ring
Retainer-Brush
Gasket Set-Valve Overhaul
Screw (Cover Plate)
Screw (Oil Slinger)
Screw
1137 690390
(Governor, Control Rod)
Washer
1138 690330
(Governor, Control Rod)
Nut (Governor, Control Rod)
445777-0027-E1 Replacement Engine
RPM Settings: LowSpeed: t900-2100
High Speed: 3000-320
•
•
_r Included in Gasket Set, Ref Number 358.
Included in Carburetor Kit, Ref Number 121.
Included in Value Overhaul Kit,
Ref Number 1095.
Included in Fuel Pump Kit, Ref Number 861 +
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
56
57
58
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
IIDE
_.
._..CuT
TH_
15 ° MAX.
;1
A
i!I _ il _
Operate your Tractor up and down the face of slopes (not I greater than 15°), never across the face. Make turns gradually to prevent tipping or loss of control.
Exercise extreme when cha ging direction on slopes
Get it fixed, at your home or ours!
For repair of major brand appliances in your own home...
no matter who made it, no matter who sold it!
1-800-4-MY-HOM E
sM Anytime, day or night
(1-800-469-4663) www.sears.com
To bring in products such as vacuums, lawn equipment and electronics for repair, call for the location of your nearest Sears Parts & Repair Center.
1-800-488-1222
Anytime, day or night
www.sears,com
For the replacement parts, accessories and owner's manuals that you need to do-it-yourself, call Sears PartsDirectSM!
1-800-366-PART
6am.-11p.m.
(1-800-366-7278) 7 days a week
www.sears.com/par tsdirect
To purchase or inquire about a Sears Service Agreement:
1-800-827-6655
7 a.m.5 p.m. CST, Mon.Sat.
Pare pedir servicio de reparac{6na domicilio, y para ordenar piezas con entrega a domicilio:
1-888-SU-HOGAR sM
(1-888-784-6427)
Au Canada pour service en |ran(_ais:
1-877-LE-FOYER
(1-877-533-6937)
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® Registered Trademark / TM Trademark of Sears, Roebuck and Co.
® Marca Registrada / TM Marca de F&brica de Sears, Roebuck and Co.
174500 03.23.00
RH Printed in U.S.A.
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