Dynasty®350 and700

Dynasty®350 and700
Dynasty 350 and700
®
Quick
Specs
Industrial Applications
Processes
Precision Fabrication
Heavy Fabrication
Pipe and Tube Fabrication
Aerospace
Aluminum Ship Repair
Anodized Aluminum Fabrication
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
Air Carbon Arc (CAC-A)
350: 1/4-in. maximum
700: 3/8-in. maximum
Issued Dec. 2014 • Index No. AD/5.0
TIG/ Stick Welding
Power Source
Input Power 208–575 V, 3- or 1-Phase Power
Amperage Range 350: 3–350 A
700: 5–700 A
Rated Output
350: 300 A at 32 V, 60% Duty Cycle
700: 600 A at 44 V, 60% Duty Cycle
Net Weight
350: 135 lb. (61 kg)
700: 198 lb. (90 kg)
AC TIG Features
Independent amplitude/amperage
control allows EP and EN
amperages to be set independently
to precisely control heat input to
the work and electrode.
Balance control provides adjustable
oxide removal which is essential
for creating the highest quality
aluminum welds. These models
provide extended ranges.
Frequency controls the width of
the arc cone and can improve
directional control of the arc.
Allows for any input voltage hookup
(208–575 V) with no manual linking,
providing convenience in any job setting.
Ideal solution for dirty or unreliable power.
Meter calibration allows digital meters to
be calibrated for certification.
120-volt auxiliary power
receptacle for cooling system
or small tools.
Wind Tunnel Technology™
protects internal electrical
components from airborne
contaminants, extending the
product life.
Fan-On-Demand™ power source
cooling system operates only when
needed, reducing noise, energy use
and the amount of contaminants
pulled though the machine.
AC Waveforms
Dynasty 350
machine only
Lift-Arc™ provides AC or DC
arc initiation without the use of
high frequency.
Blue Lightning™ high-frequency (HF)
arc starter for non-contact arc initiation.
Provides more consistent arc starts
and greater reliability compared to
traditional HF arc starters.
Program memory features nine
independent program memories
that maintain/save your parameters.
Auto-postflow adjusts the length of
postflow time based on the amperage
setting, shielding your tungsten
and eliminating the need to set the
postflow time.
Dynasty 350 Wireless Complete W-375
AC/ DC Stick Features
DIG control allows the arc characteristics to be changed for
specific applications and electrodes. Lower the DIG setting
for smooth running electrodes like E7018 and increase the
DIG setting for stiffer, more penetrating electrodes like E6010.
Hot Start™ adaptive control provides positive arc starts
without sticking.
AC frequency control adds additional stability when Stick
welding in AC for smoother welds.
Advanced squarewave,
fast freezing puddle, deep
penetration and fast travel speeds.
Soft squarewave for a soft
buttery arc with maximum
puddle control and good wetting action.
Sine wave for customers
that like a traditional arc.
Quiet with good wetting.
Triangular wave reduces
the heat input and is good on
thin aluminum. Fast travel speeds.
DC TIG Features
Exceptionally smooth and precise
arc for welding exotic materials.
Pulse. Pulsing can increase puddle
agitation, arc stability and travel
speeds while reducing heat input
and distortion. These models
provide extended ranges.
Power source is warranted for 3 years, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Specifications (Subject to change without notice.)
Model
Dynasty
350
Input
Power
Welding
Amperage Rated
Output
Range
3-phase 3–350 A
1-phase 3–350 A
Dynasty
700
3-phase 5–700 A
1-phase 5–700 A
Amps Input at Rated Load Output, 50/60 Hz
208 V 230 V 400 V 460 V 575 V KVA KW
250 A at 30 V,
100% duty cycle
29
26
15
13
10
10.3
9.9
300 A at 32 V,
60% duty cycle
35
32
18
16
13
12.7
12.1
180 A at 27.2 V,
100% duty cycle
35
32
—
15
12
7.4
6.8
225 A at 29 V,
60% duty cycle
47
43
—
21
17
9.8
9.1
500 A at 40 V,
100% duty cycle
75
68
39
34
27
27
26
600 A at 44 V,
60% duty cycle
97
88
51
44
35
35
34
360 A at 34 V,
100% duty cycle
82
74
—
37
30
17
16
450 A at 38 V,
60% duty cycle
115
104
—
52
42
24
22
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
* Indicates sense-voltage for
Lift-Arc™ TIG and
Max.
Open-Circuit
Voltage
75 VDC
(10–15 VDC* )
75 VDC
(10–15 VDC* )
Net
Weight
Dimensions
H: 24.75 in. (629 mm)
W: 13.75 in. (349 mm)
D: 22 in. (559 mm)
135.5 lb.
(61 kg)
with TIGRunner®
H: 43.125 in. (1146 mm)
W: 23.125 in. (587 mm)
D: 43.75 in. (1111 mm)
with
TIGRunner®
308 lb.
(140 kg)
H: 34.5 in. (876 mm)
W: 13.75 in. (349 mm)
D: 22 in. (559 mm)
198 lb.
(90 kg)
with TIGRunner®
H: 53.125 in. (1400 mm)
W: 23.125 in. (587 mm)
D: 43.75 in. (1111 mm)
with
TIGRunner®
370 lb.
(168 kg)
All CEmodels conform to the applicable parts of the IEC60974 series of standards.
Low OCV Stick.
Control Panel
11
12
10
13
9
1
9. Amperage Control
10. Encoder Control
11. Ammeter Display
12. Voltmeter Display
13. Memory Display
Additional Setup Parameter Values
Preprogrammed Starts
Dynasty 350
.020–3/16 in. tungsten
Dynasty 700
.040–1/4 in. tungsten
f
2
3
4
5
6
7
8
Control Panel Parameter Values
1. Memory
36 Combinations
(9 AC TIG)
(9 AC Stick)
(9 DCTIG)
(9 DCStick)
2. Polarity
AC/DC
3. Process/
TIG: HF Impulse, Lift Arc
Arc Starting
STICK: Adaptive Hot Start
4. Output Control Standard Remote,
2T Trigger Hold, Output ON
5. Pulser Control
Pulses per Second DC: 0.1–5000 PPS
AC: 0.1–500 PPS
Peak Time
5–95%
Background Amps 5–95%
2
6. Sequencer Control
Initial Amps
Dynasty 350: 3–350 A
Dynasty 700: 5–700 A
Initial Slope
0.0–50.0 seconds
Final Slope
0.0–50.0 seconds
Final Amps
Dynasty 350: 3–350 A
Dynasty 700: 5–700 A
7. Gas/DIG Preflow 0.0–25.0 seconds
Postflow
Auto Postflow,
Adjust 0.0–50 seconds
DIG
0–100%
8. ACWaveshape
EN Amperage
3–350 A/5–700 A
EP Amperage
3–350 A/5–700 A
Balance
30–99%
AC Frequency
20–400 Hz
Programmable Starts
Amperage
Dynasty 350: 3–200 A
Dynasty 700: 5–200 A
Time
0–200 milliseconds
Ramp Time
0–250 milliseconds
Minimum Amperage Dynasty 350: 3–25 A
Dynasty 700: 5–25 A
Additional Triggers 3T, 4T, Mini Logic,
4T Momentary
Waveshapes
Advance Squarewave,
Soft Squarewave, Sine
Wave, Triangular wave
Amplitude Lock
EN EP Same,
EN EP Independent
Spot/Weld Timer
0.0–999 seconds
OCV
Low OCV, Normal OCV
Stick-Stuck Check
On/Off
Lockouts
Four levels
Arc Timer
0.0–9999 hours
and 0–59 minutes
Cycle Counter
0–999,999 cycles
Meter Calibration
±0–20.0 amps
±0–20.0 volts
Performance Data
DUTY CYCLE
Dynasty 350
%
3-PHASE
AMPERAGE
30%
60%
100%
%
Dynasty 700
350 A
300 A
250 A
30%
60%
100%
1-PHASE
AMPERAGE
10%
30%
60%
100%
3-PHASE
AMPERAGE
%
1-PHASE
AMPERAGE
%
350 A
250 A
225 A
180 A
700 A
600 A
500 A
10%
30%
60%
100%
700 A
500 A
450 A
360 A
TIG Upgrade Chart
Which Machine is Right for You?
Why Upgrade?
Syncrowave 350 UPGRADE
Dynasty 350
Maximum Thickness Capacity
1/2-in. Aluminum
5/8-in. Aluminum
High Frequency Arc Starting
Continuous HF
Start Only
AC Frequency Control
(Aluminum TIG)
Fixed at 60 Hz
Variable 20–400 Hz
AC Waveforms
(Aluminum TIG)
Soft Squarewave
Advanced Squarewave
Soft Squarewave
Dynasty 350 Benefits
Increases aluminum thickness.
Start Only limits HF interference issues.
Higher frequencies provide better arc control
and faster travel speeds.
Advanced Squarewave =Travel faster
Soft Squarewave = Maximum puddle control
Sine Wave
Triangular Wave
Sine Wave = Traditional characteristics
Triangular Wave = Reduced heat input
Waveshaping controls maintain the point. The
benefits are: reduced heat input into your part,
smaller weld beads, better starting and more
control of the arc.
Weld Aluminum
with Pointed Tungsten
(Aluminum TIG)
Portability
496 lb. (225 kg)
135 lb. (61 kg)
Easier to move because of size and weight.
Power Flexibility
Manual Link
208/230/460 V
1-Phase
Auto-Line™
208–575 V
1-Phase or 3-Phase
Auto-Line™ allows the unit to operate on any
voltage. 1- or 3-phase. Even generators!
Line Draw at 300 Amps
110 A, 230 V, 1-Phase
32 A, 230 V, 3-Phase
Line requirement to operate is much less. Smaller
electrical service needed, smaller breaker/fuses
and power cord.
Precise Controls
Some Digital Controls
All Digital Controls
Accuracy and repeatability with all digital controls.
3
AC Waveshape Controls
Feature
Setting
AC Balance Control
Reduces balling
action and helps
maintain point
Minimum visible
oxide removal (etching)
Time
50% EN
Increases balling
action of the
electrode
AC Frequency Control
Visible oxide
removal (etching)
Wider profile
ideal for buildup work
60 Hz
Current
Bead
% EP
0
% EN
Note: Decreasing the AC Frequency
softens the arc and broadens the weld
puddle for a wider weld.
Visible oxide
removal (etching)
Time
Current
120 Hz
%
EP
0
% EN
%
EP
Narrower profile
for fillet welds
and automated
applications
100A EP
200A EN
Current
Independent AC Amperage
Control
0
EP+
More current
in EN than EP:
Faster travel speeds
and deeper
penetration
EN –
Time
Current
200A EP
100A EN
0
EP+
EN –
Time
Bead
Visible oxide
removal (etching)
% EN
Time
4
Bead
% EP
% EN
Time
Allows the EN and EP amperage
values to be set independently. Adjusts
the ratio of EN to EP amperage to
precisely control heat input to the
work and the electrode. EN amperage
controls the amount of heat directed
to the work, while EP amperage
dramatically affects the arc cleaning
action (along with the AC Balance
control). Increased EN amperage also
provides deeper penetration and
allows for increased travel speeds.
Bead
% EP
% EN
0
Controls the width of the arc cone.
Increasing the AC Frequency
provides a more focused arc and
increased directional control.
Weld Effect
0
Current
Note: Set the AC Balance control for
adequate arc cleaning (etching) action at
the sides and in front of the weld puddle.
AC Balance should be fine-tuned
according to the amount of etching
desired.
75% EN
Current
Controls arc cleaning action.
Adjusting the % EN of the AC wave
controls the width of the etching zone
surrounding the weld.
Arc Effect
More current
in EP than EN:
Shallow penetration,
increased balling
and etching
Bead
Minimum visible
oxide removal (etching)
Bead
Visible oxide
removal (etching)
AC Waveshape Controls (Continued)
ACWaveform Selection
Select from four different AC waveforms to optimize the arc characteristic for your application. Choose from:
Advanced Squarewave
Soft Squarewave
All the benefits of
advanced square,
fine tuned to provide
a smooth, soft arc
with maximum
puddle control and
good wetting action.
(+)
Fast transitions for
responsive and
dynamic arc.
0
(–)
Amps
Amps
(+)
0
(–)
Time (1 AC Cycle)
Time (1 AC Cycle)
Sinewave
0
(–)
(+)
Amps
Square transitions
eliminate the need for
continuous HF, while
the sinewave peaks
soften the arc.
(+)
Amps
Triangular Wave
0
(–)
Time (1 AC Cycle)
Time (1 AC Cycle)
Unconventional wave
provides the punch of
the peak amperage,
while reducing overall
heat input. Quick puddle
formation reduces weld
time — limiting heat
input and reducing weld
distortion, especially
on thin materials.
Pulsed TIG Controls
High-Speed Pulsed TIG Controls
• PPS Pulses per second (Hz): DC = 0.1– 5,000 PPS / AC = 0.1– 500 PPS
• % ON – % Peak Time: 5 – 95% (Controls the amount of time during each pulse cycle at the PEAK amperage.)
• Background Amps: 5 – 99% (Sets the low-pulse amperage value as a % of the Peak Amps.)
Conventional Pulsed TIG
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
High-Speed Pulsed TIG
Peak
Amps
Peak Time %
Background
Amps
(% of Peak)
Pulse Cycle
Typically from 1 to 10 PPS. Provides a heating and cooling effect
on the weld puddle and can reduce distortion by lowering the
average amperage. This heating and cooling effect also produces a
distinct ripple pattern in the weld bead. The relationship between
pulse frequency and travel speed determines the distance between
the ripples. Slow pulsing can also be coordinated with filler metal
addition and can increase overall control of the weld puddle.
Pulse Cycle
In excess of 40 PPS, Pulsed TIG becomes more audible than visible —
causing increased puddle agitation for a better as-welded microstructure.
Pulsing the weld current at high speeds — between a high Peak and a
low Background amperage — can also constrict and focus the arc.
This results in maximum arc stability, increased penetration and
increased travel speeds (Common Range: 100 – 500 PPS).
The Arc-Sharpening effects of high speed pulsing are expanded to new
dimensions. The ability to pulse at 5,000 PPS further enhances arc
stability and concentration potential — which is extremely beneficial to
automation where maximum travel speeds are required.
5
Dynasty 350 and 700 Models/ Packages
®
Machines and Preconfigured
Water-Cooled Packages
Order machine only or use a single stock number to
order a complete preconfigured system.
#907 204 001 and
#907 101 001
packages shown.
#907 204 and
#907 101
models shown.
Machine Only
TIGRunner® Package (Machine/Cart/Cooler)
Complete Package (Machine/Cart/Cooler/Torch Kit/Remote)
Dynasty 350 (CSA)
Dynasty 350 (CE)
#907 204
#907 204 021
Dynasty 350 (CSA)
#907 204 001
Dynasty 350 (CSA) w/Foot Control, W-375
#951 626
Dynasty 350 (CSA) w/Wireless Foot Control, W-375 #951 627
Dynasty 700 (CSA)
Dynasty 700 (CE)
#907 101
#907 101 021
Dynasty 700 (CSA)
#907 101 001
Dynasty 700 (CSA) w/Foot Control
Dynasty 700 (CSA) w/Wireless Foot Control
Comes with:
• 8-ft. power cord (no plug) (350 model)
• Setup DVD and quick reference guide
• Two 50-mm Dinse-style connectors (350 model)
• Two thread-lock connectors (700 model)
• One thread-lock water-cooled connector
(700 model)
Build a
Water-Cooled
Package
Select desired
stock number
for each step.
Comes with:
• 8-ft. power cord (no plug) (350 model)
• Setup DVD and quick reference guide
• Runner™ cart #300 244
• Coolmate™ 3.5 #300 245
#951 403
#951 404
Comes with:
• 8-ft. power cord (no plug) (350 model)
• Setup DVD and quick reference guide
• Runner™ cart #300 244
• Coolmate™ 3.5 #300 245 and 4 gallons of coolant #043 810
• W-375 torch kit #301 268 (350 model) or
W-400 (WP-18SC) torch kit #300 186 (700 model)
• Remote control #194 744 (foot) or
Remote control #300 429 (wireless foot)
#907 204 001
Dynasty 350
TIGRunner® shown
with four bottles
of #043 810
Low-Conductivity
Coolant.
#194 744 remote shown.
Step #1 • Select Dynasty TIGRunner® and Coolant
6
#951 627
package shown.
Dynasty 350 TIGRunner
Dynasty 700 TIGRunner
#907 204 001
#907 101 001
&
Low-Conductivity Coolant
(must be ordered in quantities of four)
#043 810
#301 268 kit shown.
Step #2 • Select Remote Control
Wireless Foot
RFCS-14 HD Foot
RCC-14 E/W Fingertip
RCCS-14 N/S Fingertip
RMS-14 Pushbutton
RMLS-14 Momentary/Maintained
RHC-14 Hand
Wireless Hand
#300 429
#194 744
#151 086
#043 688
#187 208
#129 337
#242 211 020
#300 430
Step #3 • Select Torch Kit
W-250 (WP-20) Kit
#300 185
W-375 Kit
#301 268
(recommended for 350 model)
W-400 (WP-18SC) Kit
#300 186
(recommended for 700 model)
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