model g0623x/g0623x3 10" sliding table saw

model g0623x/g0623x3 10" sliding table saw
MODEL G0623X/G0623X3
10" SLIDING TABLE SAW
OWNER'S MANUAL
(For models manufactured since 02/07)
G0623X ONLY
COPYRIGHT © NOVEMBER, 2007. BY GRIZZLY INDUSTRIAL, INC., REVISED APRIL, 2017 (KB)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR9147 PRINTED IN TAIWAN
V6.04.17
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
•
•
•
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION................................................ 2
Manual Accuracy............................................ 2
Contact Info.................................................... 2
Identification.................................................... 3
G0623X/G0623X3 Data Sheets...................... 4
SECTION 1: SAFETY........................................ 8
Safety Instructions for Machinery................... 8
Additional Safety for Sliding Table Saws...... 10
Preventing Kickback..................................... 11
Protecting Yourself From Kickback.............. 11
Glossary of Terms........................................ 12
SECTION 2: POWER SUPPLY....................... 13
G0623X3 440V Voltage Conversion............. 16
SECTION 3: SETUP........................................ 17
Unpacking..................................................... 17
Needed for Setup.......................................... 17
Inventory....................................................... 18
Hardware Recognition Chart........................ 20
Cleanup......................................................... 21
Site Considerations....................................... 22
Moving & Placing Table Saw Cabinet.......... 23
Assembly & Setup........................................ 24
Power Connection........................................ 32
Test Run....................................................... 33
SECTION 4: OPERATIONS............................ 35
Operation Overview...................................... 35
Workpiece Inspection................................... 36
Non-Through & Through Cuts...................... 36
Blade Guard & Splitter/Riving Knife.............. 37
Safety Tips.................................................... 40
Blade Requirements..................................... 40
Blade Selection............................................. 40
Changing Main Blade................................... 42
Changing/Adjusting Scoring Blade............... 43
Rip Cutting.................................................... 44
Crosscutting.................................................. 46
Miter Cutting................................................. 48
Dado Cutting................................................. 49
Rabbet Cutting.............................................. 51
Resawing...................................................... 53
SECTION 5: SHOP-MADE SAFETY
ACCESSORIES............................................... 55
Featherboards............................................... 55
Push Sticks................................................... 58
Push Blocks.................................................. 59
Zero-Clearance Insert................................... 60
Outfeed Table............................................... 61
SECTION 6: AFTERMARKET ACCESSORIES
FROM GRIZZLY.............................................. 62
SECTION 7: MAINTENANCE.......................... 66
Schedule....................................................... 66
Cleaning........................................................ 66
Unpainted Cast Iron...................................... 66
Lubrication.................................................... 67
SECTION 8: SERVICE.................................... 68
Troubleshooting............................................ 68
Belt Replacement......................................... 70
Blade Tilt Calibration..................................... 71
Sliding Table Parallel Adjustment................. 72
Sliding Table Adjustment.............................. 73
Squaring Crosscut Fence to Blade............... 74
Splitter/Riving Knife Mounting Block............. 75
SECTION 9: WIRING....................................... 76
Wiring Safety Instructions............................. 76
G0623X Wiring Diagram............................... 77
G0623X3 7.5 HP 220V Wiring Diagram....... 78
G0623X3 7.5 HP 440V Wiring Diagram....... 79
SECTION 10: PARTS...................................... 80
Cabinet.......................................................... 80
Main Trunnion............................................... 81
Main Motor.................................................... 82
Sliding Table................................................. 84
Tables........................................................... 86
Rip Fence..................................................... 87
Handwheels.................................................. 88
Scoring Trunnion.......................................... 89
Crosscut Table.............................................. 90
Swing Arm.................................................... 91
Miter Gauge.................................................. 92
Crosscut Fence............................................. 93
Labels & Miscellaneous................................ 94
WARRANTY & RETURNS.............................. 97
INTRODUCTION
Manual Accuracy
Contact Info
We are proud to provide a high-quality owner’s
manual with your new machine!
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number and manufacture date from the
machine ID label. This will help us help you faster.
We made every effort to be exact with the instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that sometimes the machine you receive is
slightly different than shown in the manual.
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something, check our
website for an updated version. We post current
manuals and manual updates for free on our website at www.grizzly.com.
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the Manufacture Date and Serial Number from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
Manufacture Date
Serial Number
-2-
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
For Your Own Safety Read Instruction
Manual Before Operating Saw
a) Wear eye protection.
b) Use saw-blade guard and spreader for
every operation for which it can be used,
including all through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push-stick when required.
e) Pay particular attention to instructions
on reducing risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over saw blade.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Identification
B
C
D
E
F
A
G
H
I
Figure 1. Main view of machine features and controls.
A. Crosscut Table—Provides a wide, stable
platform for supporting full-size panels during
crosscutting operations.
B. Flip Stops—Used for quick measurements
for crosscutting.
C. Crosscut Fence—Used during crosscutting
operations. Features a scale and multiple
flip-style stop blocks for precise, repeatable
crosscutting operations.
D. Sliding Table—Conveniently glides the
workpiece through the blade with effortless
precision and ease.
E. Blade Guard—Fully-adjustable blade guard
maintains maximum protection around the
saw blade and a 2½" dust port effectively
extracts dust from the cutting operation.
Model G0623X/G0623X3 (Mfd. Since 02/07)
F. Rip Fence—Fully adjustable with microadjustment knob for precision adjustments.
Fence face can be positioned for standard
cutting operations, or in the lower position for
blade guard clearance during narrow ripping
operations.
G.Switch—Features push-button controls starting and stopping the table saw motor.
H. Blade Angle Handwheel—Adjusts the angle
of the saw blades.
I.
Blade Elevation Handwheel—Located
on the right-hand side of the cabinet, this
handwheel adjusts the height of the main saw
blade.
-3-
MODEL G0623X & G0623X3
10" SLIDING TABLE SAW SPECIFICATIONS
Model Number
G0623X
G0623X3
Product Dimensions
533 lbs
Weight
Width (side-to-side)/Depth
(front-to-back)/Height
Foot Print (Width/Depth)
76 x 124-3/4 x 46 in.
25-1/4 x 28 in.
25-1/4 x 28 in.
Shipping Dimensions
Carton 1
Type
Wood Crate
Content
Weight
Machine
570 lbs.
556 lbs.
Width (side-to-side)/Depth
(front-to-back)/Height
46 x 42 x 44 in.
Carton 2
Type
Cardboard
Content
Sliding Table & Fence
Weight
118 lbs.
Width (side-to-side)/Depth
(front-to-back)/Height
67 x 18-1/2 x 10 in.
Electrical
Power Requirement
230V, Single-Phase, 60 Hz
220V or 440V, 3-Phase, 60 Hz
Prewired Voltage
230V
220V
Full-Load Current Rating
19A
18A @ 220V, 9A at 440V
Minimum Circuit Size
30A
30A @ 220V, 15A @440V
Switch
Magnetic with Themal Overload Protection
“S”-Type, 3-Wire, 12 AWG, 300 VAC
Recommend “S”-Type, 4-Wire, 10 AWG, 300
VAC for 220V; Permanent Connection for 440V
Plug Included
Yes
No
Plug/Outlet Type
L6-30
Recommend L15-30 for 220V; Permanent
Connection for 440V
Voltage Conversion Kit
Not Applicable
Requires Part# G440VG0623X3
Recommended Phase
Converter
Not Applicable
G5845
Power Cord
Main Motor
Type
TEFC Capacitor Start Induction
Horsepower
5 HP
7.5 HP
Voltage
230V
220V/440V
Prewired
Not Applicable
220V
Phase
Single
3-Phase
Amps
19A
18A @ 220V, 9A @ 440V
Speed
3450 RPM
Cycle
60 Hz
Power Transfer
Bearings
-4-
V-Belt Drive
Sealed and Lubricated
Model G0623X/G0623X3 (Mfd. Since 02/07)
Model Number
G0623X
G0623X3
Operation Information
Main Blade Size
10 in.
Main Arbor Size
5/8 in.
Scoring Blade Size
3-1/8 in.
Scoring Blade Arbor Size
22 mm
Maximum Width of Dado
13/16 in.
Main Blade Tilt
0 - 45 deg
Main Blade Speed
4000 RPM
Scoring Blade Tilt
0 - 45 deg
Scoring Blade Speed
8000 RPM
Cutting Capacities
Max Depth of Cut At 90 Deg
3-1/8 in.
Max Depth of Cut At 45 Deg
2-1/4 in.
Table With Rip Fence Max Cut
Width
33 in.
Sliding Table With Cross Fence
Max Cut Width
78-1/2 in.
Sliding Table With Cross Fence
Max Cut Length
63 in.
Miter Fence Cut Width At 45 Deg
63 in.
Table Information
Floor To Table Height
33-5/8 in.
Table Size Length
27 in.
Table Size Width
14-3/8 in.
Table Size Thickness
2 in.
Table Size With Ext Wings Length
47 in.
Table Size With Ext Wings Width
40 in.
Table Size With Ext Wings
Thickness
2 in.
Sliding Table Length
63 in.
Sliding Table Width
12-1/4 in.
Sliding Table Thickness
3-1/2 in.
Sliding Table T Slot Top Width
Sliding Table T Slot Height
Sliding Table T Slot Bottom Width
5/8 in.
1/2 in.
1-1/4 in.
Fence Information
Fence Type
Extruded Aluminum
Fence Size Length
33-1/2 in.
Fence Size Width
2 in.
Fence Size Height
4-1/4 in.
Fence Stops
Model G0623X/G0623X3 (Mfd. Since 02/07)
2
-5-
Model Number
G0623X
G0623X3
Construction Materials
Table
Cast Iron
Sliding Table
Aluminum
Base
Steel
Body Assembly
Steel
Cabinet
Steel
Trunnions
Fence Assembly
Cast Iron
Extruded Aluminum
Rails
Hardened Steel
Guard
Plastic
Spindle Bearing Type
Paint
Radial Ball Bearing 6004LLB
Powder Coated
Other Related Information
No of Dust Ports
Dust Port Size
-6-
2
4, 2-1/2 in.
Model G0623X/G0623X3 (Mfd. Since 02/07)
SlIdINg
SLIDING TABle
TABLE
SAW CAPACITIeS
CAPACITIES
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
model
g0623X3
10" SLIDING
SlIdINg
TABle
SAWSAW
MODEL
G0623X 10"
TABLE
SAW
MODEL
G0623X/G0623X3
10" SLIDING
TABLE
78-1/2"
78-1/2"
63"
33"
Ripping Width
Cross Cut
31-1/2"
78-3/4"
37"
44-1/2"
78-3/4"
Miter Cut 45º
(push cut)
Miter Cut 90º
(push cut)
78-3/4"
63"
63"
63"
Miter Cut 45º
Cross Cut
(fence not extended)
48"
31-1/2"
48-3/4"
48-3/4"
50"
44-1/2"
48-3/4"
Miter Cut 45º
(push cut, fence not extended)
Model G0623X/G0623X3 (Mfd. Since 02/07)
63"
Miter Cut 45º
(fence not extended)
48"
-7-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
NOTICE
This symbol is used to alert the user to useful information about
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
-8-
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Model G0623X/G0623X3 (Mfd. Since 02/07)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
Model G0623X/G0623X3 (Mfd. Since 02/07)
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
-9-
Additional Safety for Sliding Table Saws
Serious cuts, amputation, or death can occur from contact with rotating saw blade during
operation. Workpieces, broken blades, or flying particles thrown by blade can blind or strike
operators or bystanders with deadly force. To reduce the risk of these hazards, operator and
bystanders MUST completely heed the hazards and warnings below.
HAND & BODY POSITIONING. Keep hands
away from saw blade and out of blade path during operation, so they cannot accidentally slip
into blade. Only operate at front of machine and
always stand to side of blade path. Never reach
behind or over blade.
BLADE GUARD. The blade guard protects operator from rotating saw blade. Make sure blade
guard is installed, adjusted correctly, and used
for all possible “through cuts.” Promptly repair or
replace if damaged. Re-install immediately after
operations that require its removal.
RIVING KNIFE. Use riving knife for all “nonthrough cuts.” Make sure it is aligned and positioned correctly. Promptly repair or replace it if
damaged.
KICKBACK. Kickback occurs when saw blade
ejects workpiece back toward operator. Know
how to reduce risk of kickback, and learn how to
protect yourself if it does occur.
FEEDING WORKPIECE. Feeding workpiece
incorrectly increases risk of kickback. Always
allow blade to reach full speed before cutting,
feed workpiece from front of saw, making sure
workpiece is flat against table and a fence, miter
gauge, or other guide is used to feed workpiece
in a straight line. Feed cuts through to completion.
Never start saw with workpiece touching blade
or pull workpiece from behind blade. Never back
workpiece out of cut, move it sideways, or perform
a “freehand” operation. Never plunge cut.
PUSH STICKS/PUSH BLOCKS. To reduce risk
of accidental blade contact, use push sticks/
push blocks whenever possible. In event of an
accident, these will often take damage that would
have occurred to hands/fingers.
-10-
FENCE. To reduce risk of kickback, make sure
fence remains properly adjusted and parallel with
blade. Always lock fence before using.
CUT-OFF PIECES. To avoid risk of injury due to
blade contact, turn saw OFF and allow blade to
completely stop before removing cut-off pieces
near blade or trapped between blade and table
insert. Never use your hands to move cut-off
pieces away from blade while saw is running.
BLADE ADJUSTMENTS. Adjusting blade height
or tilt during operation increases risk of crashing blade and sending metal fragments flying
with deadly force at operator or bystanders. Only
adjust blade height and tilt when blade is completely stopped and saw is OFF.
CHANGING BLADES. Accidental startup while
changing saw blade can result in serious injury.
To reduce risk of accidental blade contact, always
disconnect power before changing blades.
DAMAGED SAW BLADES. Damaged saw blade
teeth can become deadly projectiles. Never use
blades that have been dropped or damaged.
DADO AND RABBET OPERATIONS. Dado and
rabbeting operations require special attention
since they must be performed with blade guard
removed, which increases risk of blade contact.
DO NOT attempt dado or rabbeting operations
without first reading these sections in this manual.
CUTTING CORRECT MATERIAL. Cutting metal,
glass, stone, tile, etc., increases risk of operator
injury due to kickback or flying particles. Only cut
natural and man-made wood products, laminatecovered wood products, and some plastics. Never
cut materials not intended for this saw.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Preventing Kickback
Protecting Yourself
From Kickback
Below are ways to avoid the most common
causes of kickback:
•
•
•
Only cut workpieces with at least one smooth
and straight edge. DO NOT cut excessively
warped, cupped or twisted wood. If the
workpiece warpage is questionable, always
choose another workpiece.
Never attempt freehand cuts. If the workpiece
is not fed parallel with the blade, a kickback
will likely occur. Always use the rip fence or
crosscut fence to support the workpiece.
Make sure the splitter/riving knife is aligned
with the blade. A misaligned splitter/riving
knife can cause the workpiece to catch or
bind, increasing the chance of kickback. If
you think that your splitter/riving knife is not
aligned with the blade, check it immediately!
•
Ensure that your table slides parallel with the
blade; otherwise, the chances of kickback are
greatly increased. Take the time to check and
adjust the sliding table to be parallel with the
blade.
•
Do not remove the splitter/riving knife. The
splitter/riving knife maintains the kerf in the
workpiece, reducing the chance of kickback.
•
Keep the blade guard installed and working
correctly for all through cuts.
•
Feed cuts through to completion. Anytime
you stop feeding a workpiece in the middle of
a cut, the chance of kickback is increased.
•
Never move the workpiece backwards while
cutting or try to back it out of a cut while the
blade is moving. If you cannot complete a
cut for some reason, stop the saw motor and
allow the blade to completely stop moving
before backing the workpiece out. Promptly
fix the condition that prevented you from
completing the cut, before starting the saw
again.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Even if you know how to prevent kickback, it
may still happen. Here are some tips to protect yourself if kickback DOES occur:
•
Stand to the side of the blade during every
cut. If a kickback does occur, the thrown
workpiece usually travels directly in front of
the blade.
•
Wear safety glasses or a face shield. In the
event of a kickback, your eyes and face are
the most vulnerable part of your body.
•
Never, for any reason, place your hand
behind the blade. Should kickback occur,
your hand will be pulled into the blade, which
could cause amputation.
•
Use a push stick to keep your hands farther
away from the moving blade. If a kickback
occurs, the push stick will most likely take
the damage that your hand would have
received.
•
Use featherboards or anti-kickback devices
to assist with feeding and prevent or slow
down kickback.
Statistics show that most common accidents among table saw users can be linked
to kickback. Kickback is typically defined
as the high-speed ejection of stock from the
table saw toward its operator. In addition to
the danger of the operator or others in the
area being struck by the flying stock, it is
often the case that the operator’s hands are
pulled into the blade during the kickback.
-11-
Glossary of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting
or operating this machine.
Arbor: The metal shaft on which the blade is
mounted.
Bevel Edge Cut: A cut made along the edge of
a workpiece with the saw blade tilted between 0˚
and 45˚. Refer to Page 71 for more details.
Blade Guard Assembly: A safety device that
mounts over the saw blade to help prevent accidental contact with the saw blade and to contain
flying chips and dust. Refer to Page 37 for more
details.
Crosscut: Cutting operation in which the miter
gauge is used to hold the workpiece while it is
cut across its shortest width. Refer to Page 46 for
more details.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets.
Dado Cut: Cutting operation that uses a dado
blade to cut a flat bottomed groove into the face of
the workpiece. Refer to Page 49 for more details.
Featherboard: Safety device used to keep the
workpiece held firmly against the rip fence or table
surface. Refer to Page 55 for more details.
Kerf: The resulting cut or gap in the workpiece
after the saw blade passes through during a cutting operation.
Kickback: An event in which the spinning blade
ejects the workpiece toward the front of the saw
at a high rate of speed.
Non-Through Cut: A cut in which the blade does
not cut through the top of the workpiece. Refer to
Page 36 for more details.
-12-
Parallel: Being an equal distance apart at every
point along two given lines or planes (i.e. the
rip fence face is parallel to the face of the saw
blade).
Perpendicular: Lines or planes that intersect and
form right angles (i.e. the blade is perpendicular to
the table surface).
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used most
often when rip cutting thin workpieces. Refer to
Page 58 for more details.
Rabbet: Cutting operation that creates an
L-shaped channel along the edge of the workpiece.
Refer to Page 51 for more details.
Rip Cut: Cutting operation in which the rip fence
is used to cut across the widest width of the
workpiece. Refer to Page 44 for more details.
Splitter/Riving Knife: Curved metal plate located behind the blade. Maintains kerf opening in
wood when performing a cutting operation. Acts
as a barrier behind blade to shield hands from
being pulled into the blade if a kickback occurs.
Refer to Page 39 for more details.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Thin Kerf Blade: A blade with a kerf or thickness
that is thinner than a standard blade cannot be
used on this saw.
Through Cut: A cut in which the blade cuts completely through the workpiece (refer to Page 36).
Model G0623X/G0623X3 (Mfd. Since 02/07)
SECTION 2: POWER SUPPLY
Availability
Circuit Information
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
Electrocution, fire, shock,
or equipment damage
may occur if machine is
not properly grounded
and connected to power
supply.
Full-Load Current Rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
G0623X at 230V, 1-Ph.......................... 19 Amps
G0623X3 at 220V, 3-Ph........................ 18 Amps
G0623X3 at 440V, 3-Ph.......................... 9 Amps
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
For your own safety and protection of
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
-13-
G0623X Circuit Requirements
G0623X3 Circuit Requirements 220V
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Nominal Voltage.......... 208V, 220V, 230V, 240V
Cycle...........................................................60 Hz
Phase............................................ Single-Phase
Circuit Rating....................................... 30 Amps
Plug/Receptacle........................................L6-30
Nominal Voltage.......... 208V, 220V, 230V, 240V
Cycle...........................................................60 Hz
Phase..................................................... 3-Phase
Power Supply Circuit.......................... 30 Amps
Plug/Receptacle...................................... L15-30
Cord........."S"-Type, 4-Wire, 10 AWG, 300 VAC
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!
L6-30 GROUNDED
LOCKING
RECEPTACLE
Grounding Prong
is Hooked
L6-30
LOCKING
PLUG
The power cord and plug used on this machine
must have an equipment-grounding wire and
grounding prong. The plug must only be inserted
into a matching receptacle (outlet) that is properly installed and grounded in accordance with all
local codes and ordinances (see figure below).
GROUNDED
L15-30 RECEPTACLE
Grounding Prong
is Hooked
L15-30
PLUG
Current Carrying Prongs
Figure 2. Typical L6-30 plug and receptacle.
No adapter should be used with plug. If
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
-14-
Current Carrying Prongs
Figure 3. Typical L15-30 plug and receptacle.
No adapter should be used with plug. If
plug does not fit available receptacle, or if
machine must be reconnected for use on a
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
Model G0623X/G0623X3 (Mfd. Since 02/07)
G0623X3 Circuit Requirements 440V
Extension Cords
This machine can be converted to operate on a
power supply circuit that has a verified ground
and meets the requirements listed below. (Refer
to Voltage Conversion instructions for details.)
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
Nominal Voltage.............................. 440V, 480V
Cycle...........................................................60 Hz
Phase..................................................... 3-Phase
Power Supply Circuit.......................... 15 Amps
Connection Type.......... Permanent (Hardwire)
A permanently connected (hardwired) power supply is typically installed with wires running through
mounted and secured conduit. A disconnecting
means, such as a locking switch (see following
figure), must be provided to allow the machine
to be disconnected (isolated) from the power
supply when required. This installation must be
performed by an electrician in accordance with all
applicable electrical codes and ordinances.
Power
Source
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
G0623X............. 3 Wire, 10 AWG, 50 ft. or less
G0623X3 (220V) .4 Wire, 10 AWG, 50 ft. or less
G0623X3 (440V)...................... N/A (Hardwired)
Locking
Disconnect Switch
Conduit
Ground
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Machine
Conduit
Ground
Figure 4. Typical setup of a permanently
connected (hardwired) machine.
In the event of a malfunction or breakdown,
grounding provides a path of least resistance
for electrical current to reduce the risk of electric
shock. A permanently connected machine must
be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified
and rated for the electrical requirements of the
machine. Improper grounding can increase the
risk of electric shock!
Model G0623X/G0623X3 (Mfd. Since 02/07)
-15-
G0623X3 440V
Voltage Conversion
To rewire the machine for 440V operation:
1. DISCONNECT SAW FROM POWER!
2. Remove cover of magnetic switch.
The Model G0623X3 is prewired for 220V 3-phase
operation, but it can be rewired for 440V operation.
To complete this conversion procedure, you must
buy a 440V magnetic switch and rewire the motor
for 440V operation. The 440V magnetic switch,
Part P0623X30346A, can be purchased from
Grizzly by calling 1-800-523-4777.
This rewiring job must be inspected by a qualified electrician before the saw is connected to the
power source. Also, the junction box on the motor
can be accessed easier for rewiring if the blade is
moved to 0˚ (90˚ to table) before beginning.
-16-
3. Disconnect all wires from incoming power
cords.
4. Remove magnetic switch and install new
magnetic switch in same manner as old
switch was installed. Refer to wiring diagram
on Page 79 if you need help remembering
where wires are attached.
5. Remove cabinet cover from back of machine.
6. Rewire motor to 440V as shown in diagram
on Page 79.
7. Replace junction box cover, cabinet door
cover, and magnetic switch cover.
Model G0623X/G0623X3 (Mfd. Since 02/07)
SECTION 3: SETUP
Unpacking
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during
the entire setup process!
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
get help from other people
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage. If items are damaged,
please call us immediately at (570) 546-9663.
IMPORTANT: Save all packaging materials until
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
SUFFOCATION HAZARD!
Keep children and pets away
from plastic bags or packing
materials shipped with this
machine. Discard immediately.
Needed for Setup
The following are needed to complete the setup
process, but are not included with your machine.
DescriptionQty
• An Assistant................................................ 1
• Safety Glasses (for each person)............... 1
• Forklift.......................................................... 1
• Lifting Straps............................................... 2
• An Electrician.............................................. 1
• Straightedge 4' (or longer).......................... 1
• Hex Wrenches 3, 4, 5, 6, 8mm.......... 1 Each
Model G0623X/G0623X3 (Mfd. Since 02/07)
-17-
Inventory
F
E
G
After all the parts have been removed from the
boxes in the crate, you should have the items
listed below.
H
I
If any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Inventory Item (Figure 5):
Qty
A. Table Saw.................................................... 1
A
J
K L
Figure 7. Crosscut table items.
Inventory Item (Figure 8):
Qty
M. Rip Fence Rail............................................. 1
N. Rip Fence.................................................... 1
O. Rip Fence Scale.......................................... 1
P. Rip Fence Lever w/Hex Nut M8-1.25.......... 1
Q. Rip Fence Base........................................... 1
M
N
Figure 5. Table saw.
Inventory Item (Figure 6):
Qty
B. Large Extension Table................................ 1
C. Small Extension Table................................. 1
D. Hose Support.............................................. 1
C
B
D
Q
O
P
Figure 8. Rip fence items.
Inventory Item (Figure 9):
Qty
R. Blade Guard w/Cap Screw & Lock Nut....... 1
S. Arbor Lock Tool........................................... 1
T. Sliding Table Handle w/Lock....................... 1
U. Push Stick................................................... 1
V. Splitter/Riving Knife..................................... 1
W. End Cover.................................................... 1
X. Wrench 17mm (not shown).......................... 1
Y. Wrench 19/22mm (not shown)..................... 1
Figure 6. Extension table items.
Inventory Item (Figure 7):
Qty
E. Crosscut Fence........................................... 1
F. Support Bar................................................. 1
G. Crosscut Table............................................ 1
H. Crosscut Table Support Leg........................ 1
I. Flip Stops.................................................... 2
J. Lock Lever M12-1.75 x 55............................ 1
K. Flat Washer 12mm...................................... 1
L. T-Nut M12-1.75............................................. 1
-18-
S
R
T
U
V
W
Figure 9. Miscellaneous components.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Inventory Item (Figure 10):
Qty
AA.Miter Clamp................................................. 1
AB.Miter Flip Stop............................................. 1
AC.Miter Handle w/Fender Washer 10mm........ 1
AD.Miter Gauge Fence...................................... 1
AE.Miter Gauge Body....................................... 1
AF. Miter Guide Bar........................................... 1
AB
AA
AN.Push Handle M12-1.75 x 14......................... 1
—Flat Washer 12mm................................... 1
—Plastic Washer 12mm.............................. 1
—Push Handle T-Nut M12-1.75................... 1
AO.Support Leg T-Slot Plates........................... 2
AP. Sliding Table T-Studs M12-1.75 x 35........... 2
—Flat Washers 12mm................................ 2
—Lock Washers 12mm............................... 2
—Hex Nuts M12-1.75.................................. 2
AC
AJ
AK
AL
AD
AE
AF
AP
Figure 10. Miter gauge items.
Inventory Item (Figure 11):
Qty
AG.Sliding Table................................................ 1
AH.Sliding Table Support Legs......................... 2
AI. Feet M12-1.75 x 75 w/Nuts.......................... 2
AG
AH
AI
Figure 11. Sliding table items.
Inventory Item (Figure 12):
Qty
AJ. Crosscut Brace Knobs M8-1.25 x 50.......... 2
—Flat Washers 8mm.................................. 2
—Square Nuts M8-1.25............................... 2
AK.Crosscut Fence Knob M8-1.25.................... 1
—Flat Washer 8mm.................................... 1
—Crosscut Fence T-Stud M8-1.25 x 60...... 1
AL.Crosscut Fence Lock Knob M8-1.25 x 25... 1
—Square Nut M8-1.25................................. 1
AM.Pivot Stud.................................................... 1
—Special Washer 8 x 20mm...................... 1
—Square Nut M8-1.25................................. 1
Model G0623X/G0623X3 (Mfd. Since 02/07)
AO
AM
AN
Figure 12. Miscellaneous knobs and hardware.
Other Hardware (not shown)
Qty
Cap Screws M10-1.5 x 25 (Extension Tables)... 5
Flat Washers 10mm (Extension Tables)............ 5
Lock Washers 10mm (Extension Tables).......... 6
Set Screws M8-1.25 x 25 (Extension Tables).... 6
Hex Nuts M8-1.25 (Extension Tables)............... 6
Hex Bolts M6-1 x 16 (Fence Scale)................... 2
Hex Bolt M6-1 x 25 (Fence Scale)..................... 1
Flat Washers 6mm (Fence Scale)...................... 3
Lock Washers 6mm (Fence Scale).................... 3
Hex Nuts M6-1 (Fence Scale)............................ 3
Cap Screws M6-1 x 16 (CT Support Leg).......... 4
Lock Washers 6mm (CT Support Leg).............. 4
Flat Washers 6mm (CT Support Leg)................ 4
Button Head Screws M5-.8 x 25 (Switch).......... 2
Flange Nuts M5-.8 (Switch)................................ 2
Cap Screws M8-1.25 x 20 (ST Leg Plates)....... 4
Lock Washers 8mm (ST Leg Plates)................. 4
Lock Nut M10-1.5 (Hose Support)..................... 1
Lock Washer 10mm (Hose Support).................. 1
Cap Screw M10-1.5 x 25 (Hose Support).......... 1
Flat Washers 10mm (Hose Support).................. 2
Button Head Cap Screws M6-1 x 16
(ST Handle)................................................. 2
Lock Washers 6mm (ST Handle)....................... 2
Flat Washers 6mm (ST Handle)......................... 4
Hex Nuts M6-1 (ST Handle)............................... 2
-19-
Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE INVENTORY
AND ASSEMBLY PROCESS.
Flat
Head
Cap
Screw
5mm
5mm
-20-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Cleanup
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
•
Disposable rags
•
Cleaner/degreaser (WD•40 works well)
•
Safety glasses & disposable gloves
•
Plastic paint scraper (optional)
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo i d
u sing t h e s e p r o d u c t s
to c l e a n m a c hin e r y.
Many cleaning solvents
are toxic if inhaled. Only
work in a well-ventilated
area.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Basic steps for removing rust preventative:
1.
Put on safety glasses.
2.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
3.
Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
4.
Figure 13. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-21-
Site Considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
other hazards. Make sure to leave enough space
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
123"
71"
150"
Figure 14. Minimum working clearances.
-22-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Moving & Placing
Table Saw Cabinet
We strongly recommend using a forklift to move
this saw. This will greatly reduce the risk of a lifting injury. If a forklift is not available, a minimum
of four strong people are required to move the
saw off the pallet. The saw can be "walked" off
the pallet, then moved into place with a dolly or
by sliding it.
This machine and its
components are heavy.
Serious injury may occur
if safe moving methods
are not followed.
Get help when lifting or
moving the machine and
its components. Use a
forklift to reduce the
risk of a lifting strain or
crushing injury.
DO NOT lift the table saw any higher than
necessary to clear the floor. Serious personal injury and damage to the machine
may occur if safe moving methods are not
followed.
2. Lift table saw cabinet and move it to your
predetermined location.
3. Remove red lifting bolts from back of table.
4. Place a level on cast-iron table to level table
saw cabinet side to side and front to back.
This will allow table to slide smoothly.
Note: There are three options for leveling the
saw: 1) Place it on a mobile base (Grizzly
Model G7315Z) and use the mobile base
controls to level it, 2) shim under the cabinet,
and 3) thread bolts down into the nuts welded
on the stand corners (Figure 16).
To lift and move the machine:
1. Feed lifting straps around lifting bolts on back
of table and sliding table saw mounts on front
of cabinet (see Figure 15). Attach the ends of
lifting straps to forklift forks
Figure 16. Hex bolt in stand corners for leveling;
the hex nut is used to secure bolt position.
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
Figure 15. Lifting the table saw cabinet.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-23-
Assembly & Setup
4. Put 12mm flat washer, lock washer and hex
nut onto bottom of each T-stud and tighten
hex nut to secure sliding table in place.
Before shipping, the sliding table was installed on
the machine and calibrated to the main table and
blade. When the sliding table was removed for
shipping, the lock nuts on the sliding table mounting brackets were carefully left in position to make
re-installation easier. As such, be careful not to
move any pre-installed nuts when installing the
sliding table.
5. Install small extension table with two M10-1.5
x 25 cap screws, flat washers and lock washers (see Figure 18).
The sliding table and extension tables are heavy
so you must get help lifting and holding them during the installation process. We recommend using
a forklift or four strong helpers to lift the sliding
table during installation.
To assemble the sliding table saw:
1. Place sliding table on cabinet.
2. On each side of sliding table, slide a T-stud
down the center bottom T-slot until it is next
to mounting bracket.
3. Lift one side of sliding table, position T-stud
over hole in mounting bracket, then lower
sliding table so T-stud fits through hole, as
shown in Figure 17. Repeat on other side.
Mounting Cap Screws
Leveling Set Screws
Figure 18. Small extension table installed.
6. Thread one M8-1.25 hex nut halfway onto
each M8-1.25 x 25 set screws, then thread
two set screws where shown in Figure ??, to
act as leveling set screws in a later step.
7. Install large extension table with three M101.5 x 25 cap screws, flat washers, and lock
washers (see Figure 19).
Mounting Cap Screws
T-Stud Inserted
Through Mounting
Bracket
Figure 17. T-stud inserted in mounting bracket.
-24-
Leveling Cap Screws
Figure 19. Large extension table installed.
8. Thread four M8-1.25 x 25 set screws with
hex nuts where shown in Figure 19, to act as
leveling set screws in a later step.
Model G0623X/G0623X3 (Mfd. Since 02/07)
9. Level top of extension tables even with top of
cast-iron table.
Using straightedge as a guide (Figure 20),
adjust leveling cap screws to align top of
extension tables with top of cast-iron table.
Tighten hex nuts on leveling cap screws
against extension table to lock cap screws
when tables are aligned.
11. Mount rip fence rail as shown in Figure 22.
Make sure black tab is toward back end of
saw. Adjust hex nuts so gap between rail and
tables is even, but leave rail slightly loose for
now.
Black Tab
M12-1.75 Hex Nut
12mm Flat
Washer
Figure 20. Extension wings mounted and even
with cast-iron table.
10. Mount rip fence scale to large extension table
and cast-iron table (Figure 21) using three
6mm hex nuts, lock washers, flat washers,
two M6-1 x 16 hex bolts, and one M6-1 x 25
hex bolt. (The longer hex bolt is used in the
cast-iron table.) Secure scale height so it is
even with table tops.
Stud M12-1.75 x 90
Rail
12mm Lock
Washer
M12-1.75 Hex Nut
T-Nut
Figure 22. Rip fence rail mounting.
12. Slide rip fence base on rail, and check spacing between rip fence base and scale bar
(see Figure 23). There should be a minimum
of 1⁄8" between scale bar and fence base.
Adjust mounting position of rip fence rail to
create this space evenly along length of scale
bar, then tighten rail mounting nuts.
Spacing
Table
Scale
Hex Nut
Flat Washer
Hex Bolt
Lock Washer
Figure 21. Mounting rip fence scale.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Figure 23. Fence base installed; spacing
between fence base and scale bar.
-25-
Note: The fence should slide smoothly on the
rail; if it doesn't, remove the fence base and
adjust the spring pressure plate mounting
position on the fence base (see Figure 24).
15. Place 12mm flat washer on crosscut table
lock lever, then insert it through crosscut
fence and thread M12-1.75 T-nut onto end
approximately two turns.
16. Align T-nuts on crosscut table with T-slot in
face of sliding table, then slide crosscut table
into position on sliding table (see Figure 26)
and tighten crosscut table lock lever.
Spring Pressure
Plate
Rip Fence
Lever
Lock Lever
T-Slot
Figure 24. Location of spring pressure plate for
fence slide adjustments.
13. Thread rip fence lever into fence base (Figure
24), tighten hex nut against rip fence base to
keep lever in place.
14. Slide rip fence on fence base T-bar as shown
in Figure 25. Use two lock levers on opposite
side of fence base to secure fence in position.
Figure 26. Crosscut table installation.
17. Place crosscut table support leg on extension
arm, and attach it to crosscut table with four
M6-1 x 16 cap screws, 6mm lock washers,
and 6mm flat washers (see Figure 27).
Attachment
Location
Rip Fence
T-Bar
Extension
Arm
Support Leg
Lock Levers
Figure 25. Rip fence installed on fence base.
-26-
Figure 27. Support leg installed.
Model G0623X/G0623X3 (Mfd. Since 02/07)
18. Insert two crosscut brace knobs with 8mm
flat washers through crosscut table, then
thread square nuts onto ends of knob threads
(Figure 28, A). Slide T-slot in support bar
over both T-nuts, and tighten knobs (Figure
28, B).
Support
Bar
Square Nut
M8-1.25
22. Hold crosscut fence against positive stop
bolt, shown in Figure 30, then tighten knob
underneath crosscut table to lock crosscut
fence in position.
Note: This positive stop bolt can be finetuned later to ensure that the crosscut fence
is square to the blade.
Crosscut
Table
B
Flat Washer
8mm
Knob
M8-1.25 x 50
Positive
Stop Bolt
A
Figure 28. Installing support bar on crosscut
table.
19. Slide pivot stud assembly and M8-1.25 x 60
T-bolt into crosscut fence T-slot, as shown in
Figure 29.
23. Install flip stops in T-slot on crosscut fence,
as shown in Figure 31, and use crosscut
fence lock knob to secure extendable end of
fence in position.
Flip Stops
Pivot Stud
Assembly
...to T-bolt
T-Bolt M8-1.25 x 60
Figure 30. Positive stop bolt against the crosscut
fence.
Flat Washer
Knob 8mm
M8-1.25 x 55
Crosscut Fence Lock Knob
M8-1.25 x 25
Figure 31. Flip stops installed on crosscut fence.
Figure 29. Pivot stud and T-bolt installed in
crosscut fence.
20. Align T-bolt and pivot stud with crosscut table
insertion points (see Figure 29), and install
fence on table.
21. Thread M8-1.25 knob with an 8mm flat
washer onto bottom of T-bolt from underside
of table.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-27-
24. Remove shipping brace from sliding table
(see Figure 32), then install sliding table end
cover over fixed part of sliding table end,
as shown in Figure 33, using premounted
hardware.
Shipping Brace
26. Verify that two M5-.8 x 25 button head screws
are threaded tightly into magnetic switch
mounting bracket. Loosen two attached
M5-.8 flange nuts for clearance if needed,
then slide mounting bracket and switch into
sliding table base T-slot.
27. Adjust switch location, then tighten M5-.8
flange nuts to secure (see Figure 35).
Figure 32. Sliding table shipping brace.
Magnetic
Switch
Figure 33. Sliding table end cover installed.
25. Attach sliding table handle, as shown in
Figure 34, with two button head screws and
flat washers, using premounted hardware.
Button Head
Cap Screws
Figure 35. Magnetic switch attached with flange
nuts adjusts for location.
28. Thread feet fully into bottom of support legs.
DO NOT remove hex nuts pre-installed on
bottom of feet. They will be used to secure
feet after legs are installed.
29. Thread two M8-1.25 x 20 cap screws and
8mm lock washers through each support
leg and part way into T-slot plates for legs,
slide T-slot plates into both ends of sliding
table base, and tighten cap screws (see
Figure 36).
Figure 34. Sliding table handle attached to end
of sliding table.
Support Leg
Figure 36. Support leg installed (1 of 2 shown).
-28-
Model G0623X/G0623X3 (Mfd. Since 02/07)
30. Adjust feet downward so they press against
floor, then tighten hex nuts up against support leg so feet are locked in place.
31. Open cabinet door and remove motor shipping brace shown in Figure 37.
34. Insert arbor lock tool into hole shown in
Figure 39, rotate arbor until arbor lock tool
seats, then install scoring blade, using arbor
wrench. There MUST be an arbor flange on
both sides of blade.
Arbor
Lock
Tool
Figure 37. Motor shipping brace.
Figure 39. Installing scoring blade.
32. Tilt blade assembly to 0˚, then slide sliding
table forward all the way until you can open
lower blade guard cover and access blade
arbors.
35. Install splitter/riving knife as shown in Figure
40, but do not tighten mounting bolt yet.
33. Insert arbor lock tool into hole shown in
Figure 38, rotate arbor until arbor lock tool
seats, then install main blade, using included
arbor wrench. There MUST be an arbor
flange on both sides of blade.
Arbor
Lock
Tool
Figure 40. Installing splitter/riving knife.
36. Adjust splitter/riving knife approximately 1⁄8"
away from main blade, using a 1⁄8" or 3mm
hex wrench as guide (see Figure 41).
Figure 38. Installing main blade.
Figure 41. Adjusting the riving knife spacing.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-29-
37. Use straightedge to make sure splitter/riving
knife and scoring blade are aligned with main
blade. Alignment should be with blade bodies, not the carbide teeth.
38. Install blade guard on splitter/riving knife, as
shown in Figure 43, with M10-1.5 x 25 cap
screw and M10-1.5 lock nut shipped in blade
guard assembly. (Blade guard/dust hood
MUST be installed.)
—Splitter/riving knife position can be changed
by adjusting set screws at splitter/riving
knife mounting block. Refer to Page 75 for
more details.
—Scoring blade alignment can be changed
by adjusting set screws accessible through
table top (see Figure 42).
Scoring Blade
Alignment
Scoring Blade Elevation
Figure 43. Blade guard installed.
39. Assemble miter gauge and push handle as
shown in Figure 44.
Scoring Controls Lock
Push Handle
Miter Gauge
Figure 42. Access holes for scoring blade
adjustment controls.
Figure 44. Push handle and miter gauge
installed.
-30-
Model G0623X/G0623X3 (Mfd. Since 02/07)
40. Attach hose support to large extension table
as shown in Figure 45.
41. Secure 4" dust hose to dust port located
under saw table and 2 1⁄2" dust hose to blade
guard (see Figure 46).
Hose
Support
4" Hose
2 1⁄2" Hose
Lock Washer
10mm
Lock Nut
M10-1.5
Hose
Support
Flat Washer
10mm
Large
Extension
Table
Figure 46. Dust hoses attached.
Cap Screw
M10-1.5 x 25
42. Run 2½" hose over hose support, as shown
in Figure 47.
Figure 45. Attaching hose support to large
extension table..
DO NOT operate this saw without an adequate dust collection system. This saw creates substantial amounts of wood dust while
operating. Failure to use a dust collection
system can result in short and long-term
respiratory illness.
Minimum CFM at 5" Dust Port:
625 CFM
Minimum CFM at 21 ⁄ 2" Dust Port: 150 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine
the CFM at the dust port, you must consider
these variables: (1) CFM rating of the dust collector, (2) hose type and length between the
dust collector and the machine, (3) number
of branches or wyes, and (4) amount of other
open lines throughout the system. Explaining
how to calculate these variables is beyond the
scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Figure 47. Dust hose placement on hose
support.
Tip: Connect saw to a single dust collection
branch line, using optional accessory shown
in Figure 48.
4" Dust Hose
T20559
21⁄ 2" x 4" x 4"
Y-Fitting
Figure 48. Optional accessories for consolidating
dust lines.
-31-
Power Connection
Before the machine can be connected to the
power source, an electrical circuit must be made
available that meets the minimum specifications
given in Circuit Requirements on Page 14. If
a power circuit has not been prepared for the
machine, do that now. To ensure a safe and codecompliant setup, we strongly recommend that all
electrical work be done by an electrician or qualified service personnel.
To connect the Model G0623X/G0623X3 to
power:
1. Open power connection box shown in
Figure 49.
Power
Connection Box
G0623X/G0623X3 230V/220V Power
Connection
Insert the plug into a matching NEMA receptacle, (see Figure 2 for G0623X and Figure 3 for
G0623X3 on Page 14).
G0623X3 440V Power Connection
Hardwire setups require power supply lines to be
enclosed inside conduit, which is securely mounted and constructed in adherence to applicable
electrical codes.
A hardwire setup for this machine must be
equipped with a locking disconnect switch as a
means to disconnect the power during adjustments or maintenance, which is a typical requirement for lock-out/tag-out safety programs (commonly required by OSHA).
Figure 4 on Page 15 shows a simple diagram of
a hardwire setup with a locking disconnect switch
between the power source and the machine. Due
to the complexity required for planning, bending, and installing the conduit necessary for a
hardwire setup, this type of setup should only be
performed by an experienced electrician.
Figure 49. Power connection box.
2. Loosen strain relief on bottom of connection
box, then insert incoming power wires into
connection box.
3. G0623X: Connect incoming power wires and
ground wire to wires in connection box using
wire nuts, (see Figure 50), then wrap each
wire nut and their respective wires with electrical tape to secure them together.
Connect
Wires
with
Wire
Nuts
Ground
Incoming
Power Line
Figure 50. Model G0623X incoming power wires
connected.
-32-
Model G0623X/G0623X3 (Mfd. Since 02/07)
G0623X3: Connect incoming power wires to
terminals shown in Figure 51.
Note: If using a phase converter, connect the
manufactured power leg to the #2 terminal to
prevent damage.
1
2
3
R
S
T
4
Ground
Incoming
Power Line
Test Run
After the machine has been connected to the
power source, the machine MUST be test run to
make sure all the controls and safety components
function properly before the machine is placed
into regular operation.
It is extremely important that all steps in this section be followed very closely, in the order given,
to ensure that the safety features are tested correctly.
Before beginning the test run, review the power
controls shown in Figure 52 and Identification
on Page 3.
Figure 51. G0623X3 power connection terminals.
4. Tighten strain relief on bottom of connection box against power cord (G0623X or
G0623X3, 230V/220V) or conduit (G0623X3,
440V)—not directly against power cord or
wires—then close cover. Leave a little slack
in wires inside box.
ON Button
STOP Button
Figure 52. Main power controls.
If the machine does not operate as stated
in this section, review the Troubleshooting
section on Page 68. If you need additional
help, call Tech Support at (570) 546-9663.
DO NOT place a machine into regular operation if you suspect that it is malfunctioning,
or serious injury could occur.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-33-
To test run the saw:
6. DISCONNECT SAW FROM POWER!
1. Put on safety glasses, make sure any
bystanders are out of the way, and that all
tools have been removed from saw.
7. Move sliding table all the way forward, then
open orange blade guard (refer to Page 42
for details on accessing and opening blade
guard). Opening blade guard triggers limit
switch.
2. Push in, then rotate both STOP buttons
clockwise until they pop out. This resets
switch so machine can be started.
3. Press ON button. Blades should start up and
run smoothly without any problems. If any
problems occur, immediately press the STOP
button.
4. Press STOP button. As main blade comes to
a stop, watch the direction that it spins.
—The main blade should spin clockwise if you
are standing at the front of the machine. If
this is true, continue to Step 5.
—If the main blade rotates counterclockwise, disconnect the saw from power and
exchange wires R & T in the power connection box to change the motor direction
(Model G0623X3 only). After exchanging
the wires and closing the power connection
box, connect the saw to power, and repeat
Steps 3–4.
8. Connect saw to power source and rotate
STOP button clockwise so it pops out.
9. (During this step, be prepared to immediately
press STOP button if blades start operating.)
Press ON button.
—If the blade guard limit switch functions correctly, the machine will not start. If this is
true, continue to Step 10.
—If the machine starts during this test, the
limit switch is NOT functioning correctly.
Disconnect the saw from power, and call
Tech Support for advice before proceeding
any further with the test run or machine
operations.
10. Close orange blade guard and move sliding
table back to center of machine.
5. Make sure STOP button is pushed in, then
press ON button.
—The saw should NOT start if the disabling
feature on the STOP button is working correctly. If this is true, continue to Step 6.
—If the saw DOES start when the STOP button is pushed in, then the safety feature
on the STOP button is not working correctly. Call Tech Support for advice before
proceeding any further with the test run or
machine operations.
-34-
Model G0623X/G0623X3 (Mfd. Since 02/07)
SECTION 4: OPERATIONS
Operation Overview
To reduce your risk of
serious injury, read this
entire manual BEFORE
using machine.
Eye injuries, respiratory problems, or hearing loss can occur while operating this
tool. Wear personal protective equipment to
reduce your risk from these hazards.
The purpose of this overview is to provide the
novice machine operator with a basic understanding of how the machine is used during a typical
operation, so the controls/components discussed
later in this manual are easier to understand.
Due to the generic nature of this overview, it is
not intended to be an instructional guide. To learn
more about specific operations, read this entire
manual, read "how to" books, and seek additional
training from experienced machine operators.
To complete a typical operation, the operator
does the following:
1. Examines the workpiece to make sure it is
suitable for cutting.
For Your Own Safety Read Instruction
Manual Before Operating Saw
a) Wear eye protection.
b)Use saw-blade guard and splitter/riving
knife for every operation for which it can
be used, including all through sawing.
c) Keep hands out of the line of saw blade.
d)Use a push-stick when required.
e)Pay particular attention to instructions
on reducing risk of kickback.
f) Do not perform any operation freehand.
g)Never reach around or over saw blade.
2. Adjusts the blade tilt, if necessary, to the correct angle of the desired cut.
3. Adjusts the blade height approximately 1⁄4"
higher than the thickness of the workpiece.
4. Adjusts the fence to the desired width of cut
then locks it in place.
5. Checks the outfeed side of the machine
for proper support and to make sure the
workpiece can safely pass all the way through
the blade without interference.
6. Puts on safety glasses and a respirator, and
locates push sticks if needed.
If you are not experienced with this type
of machine, WE STRONGLY RECOMMEND
that you seek additional training outside of
this manual. Read books/magazines or get
formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable
for accidents caused by lack of training.
7. Starts the saw.
8. Feeds the workpiece all the way through the
blade while maintaining firm pressure on the
workpiece against the table and fence, and
keeping hands and fingers out of the blade
path and away from the blade.
9. Stops the machine immediately after the cut
is complete.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-35-
Workpiece
Inspection
Some workpieces are not safe to cut on this
machine or may need to be modified before they
can be safely cut. Before cutting, inspect all
workpieces for the following:
•
Material Type:Thismachineisintendedfor
cutting natural and man-made wood products, laminate covered wood products, and
someplastics.Cuttingdrywallorcementitious
backerboardcreatesextremelyfinedustand
may reduce the life of the motor bearings.
ThismachineisNOTdesignedtocutmetal,
glass,stone,tile,etc.;cuttingthesematerials
withatablesawgreatlyincreasestheriskof
injuryanddamagetothesaworblade.
•
Foreign Objects: Nails, staples, dirt, rocks
and other foreign objects are often embedded in wood. While cutting, these objects
can become dislodged and hit the operator,
cause kickback, or break the blade, which
might then fly apart. Always visually inspect
your workpiece for these items. If they can’t
beremoved,DONOTcuttheworkpiece.
•
Large/Loose Knots: Loose knots can
become dislodged during the cutting operation. Large knots can cause kickback and
machine damage. Choose workpieces that
donothavelarge/looseknotsorplanahead
toavoidcuttingthroughthem.
•
Wet or “Green” Stock:Cuttingwoodwitha
moisturecontentover20%causesunnecessarywearontheblades,increasestheriskof
kickback,andyieldspoorresults.
•
Excessive Warping:Workpieceswithexcessivecupping,bowing,ortwistingaredangerous to cut because they are unstable and
maymoveunpredictablywhenbeingcut.
•
Minor Warping:Slightlycuppedworkpieces
can be safely supported with cupped side
facing the table or fence; however, workpiecessupportedonthebowedsidewillrock
duringthecut,whichcouldcausekickback.
-36-
Non-Through &
Through Cuts
Non-Through Cuts
A non-through cut is a sawing operation where
the blade does not protrude above the top face of
the wood stock, as shown in the Figure below.
Figure 53. Example of a non-through cut.
Examples of non-through cuts include dadoes
and rabbets. Non-through cuts have a higher risk
of injury from kickback because the blade guard
must be removed. However, the riving knife MUST
be installed because it still provides some protection. When making non-through cuts with a dado
blade, do not attempt to cut the full depth in one
pass. Instead, take multiple light passes to reduce
the load on the blade. A dado blade smaller than
10" will require removal of the riving knife, because
the riving knife will be higher than the blade.
Through Cuts
A through cut is a sawing operation in which the
workpiece is completely sawn through, as shown
in the Figure below. Examples of through cuts are
rip cuts, cross cuts, miter cuts, and beveled cuts.
The blade guard assembly MUST be used when
performing through cuts.
Figure 54. Example of a through cut (blade
guard not shown for illustrative clarity).
Model G0623X/G0623X3 (Mfd. Since 02/07)
Blade Guard &
Splitter/Riving Knife
The term "blade guard" refers to the assembly
that consists of the guard and splitter/riving knife
assembly (see Figure 55 below). Each of these
components have important safety functions.
Guard
To ensure that the splitter/riving knife works
safely, it MUST be aligned with and correctly adjusted to the blade.
When to Use the Blade Guard
The blade guard MUST be installed on the saw
for all normal through cuts (defined on owner's
manual Page 36).
Sometimes the blade guard or its components
can get in the way when cutting very narrow
workpieces or other specialized cuts. Because
the blade guard is provided to decrease your risk
of injury, it should not be used if it gets in the way
of making a safe cut. Use good judgment!
Splitter/Riving Knife
Figure 55. Blade guard assembly components.
Understanding the Blade Guard
The guard encloses the top of the blade to reduce
the risk of accidental blade contact and contain
flying chips or dust.
The guard is designed to lift as the workpiece is
pushed into the blade, remain in contact with the
workpiece during the cut, then return to a resting
position against the table when the cut is complete. When installed and properly maintained,
the guard is an excellent tool for reducing the risk
of injury when operating the table saw.
To ensure that the guard does its job effectively, it
MUST be installed and adjusted so that it moves
up and down properly to accommodate workpieces and maintain coverage over the blade.
Understanding Splitter/Riving Knife
In general, the blade guard MUST remain installed
on the saw—unless a specific operation requires
its removal. If the blade guard is removed for
specific operations, always immediately replace it
after those operations are complete.
When to Use Riving Knife Only
Use the splitter/riving knife without the blade
guard for any non-through cuts (defined on owner's manual Page 36) or narrow/specialized cuts
in which the blade guard gets in the way of a safe
cut.
Always immediately replace the blade guard when
these cuts are complete!
When Not to Use Riving Knife
If you use a dado blade that has a diameter smaller than 10", the splitter/riving knife will be taller
than the top of the blade, which will prevent the
cut from being completed. In this case, the only
way to complete the cut is to remove the splitter/
riving knife.
The splitter/riving knife is a metal plate that prevents the freshly cut pieces of the workpiece from
pinching the backside of the blade and causing a
kickback. It also acts as a barrier behind the blade
to shield hands from being pulled into the blade
if a kickback occurs and the operator is reaching
behind the blade. (Reaching behind the blade is a
major safety risk and should not be done).
Model G0623X/G0623X3 (Mfd. Since 02/07)
-37-
Blade Guard Installation & Removal
Testing Guard for Correct Operation
The blade guard fits over the splitter/riving knife
and is secured in place with an M10-1.5 x 25 cap
screw and an M10-1.5 lock nut (see "Mounting
Screw" in Figure 56). These are the only fasteners that need to be installed/removed when
installing or removing the blade guard.
After installing the blade guard, you must verify
that it functions correctly before making a cut. To
test the blade guard operation, lift up the front end
about 4" then release it.
•
If the blade guard freely drops down against
the table surface, then it is functioning correctly and is ready for operation.
•
If the blade guard remains in the position
where you released it, or it does not drop
down against the surface of the table, then
the mounting screw and lock nut are too tight.
Loosen it slightly and repeat this test until the
guard functions correctly.
•
If the blade guard feels loose and easily
moves back and forth as you raise it, then the
mounting screw and lock nut are too loose.
Tighten it slightly and repeat this test until the
guard functions correctly.
Mounting
Screw
Figure 56. Blade guard mounted to riving knife.
When installing the blade guard, the mounting
screw and lock nut must be left loose enough
that the guard can freely pivot up and down, but
not so loose that there is side-to-side play when
pivoting.
-38-
For Your Own Safety Read Instruction
Manual Before Operating Saw
a) Wear eye protection.
b) Use saw-blade guard and spreader for
every operation for which it can be used,
including all through sawing.
c) Keep hands out of the line of saw blade.
d) Use a push-stick when required.
e) Pay particular attention to instructions
on reducing risk of kickback.
f) Do not perform any operation freehand.
g) Never reach around or over saw blade.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Splitter/Riving Knife Installation &
Removal
The splitter/riving knife must be correctly installed,
adjusted, and aligned in order to provide the maximum safety benefit.
The splitter/riving knife attaches to the mounting
block as shown in Figure 57. Always firmly tighten
the hex nut when securing the splitter/riving knife
in place.
Top Distance
Minimum 3mm
Maximum 8mm
Bottom Distance
Minimum 3mm
Maximum 8mm
Figure 59. Allowable top and bottom distances
between splitter/riving knife and blade.
Once the splitter/riving knife is properly positioned
at the correct distance from the blade, verify that
it is aligned with the blade by checking the alignment with a straightedge in the top and bottom
locations shown in Figure 60.
1
2
3
Top Alignment
Figure 57. Installing splitter/riving knife on
mounting block.
Secure the splitter/riving knife so that the top of
it is 1–5mm below the top level of the blade, as
shown in Figure 58.
Bottom Alignment
Figure 60. Checking top and bottom splitter/
riving knife alignment with blade.
Minimum 1mm
Maximum 5mm
Height Difference
The splitter/riving knife should be parallel with the
blade along its length at both positions and should
be in the "Alignment Zone" shown in Figure 61.
Alignment
Zone
Figure 58. Height difference between splitter/
riving knife and blade.
The height difference between the splitter/riving
knife and the blade allows the workpiece to pass
over the blade during non-through cuts (those in
which the blade does not cut all the way through
the thickness of the workpiece).
The splitter/riving knife also prevents the freshly
cut sides of the workpiece from pinching the blade
and causing kickback. For maximum effectiveness of this safety design, the splitter/riving knife
must be positioned within 3–8mm from the blade,
as shown in Figure 59.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Spreader or
Riving Knife
Blade
Straightedge
Figure 61. Verifying that splitter/riving knife is in
the alignment zone behind the blade.
If the splitter/riving knife is not aligned or parallel with the blade, refer to Splitter/Riving Knife
Mounting Block on Page 75.
-39-
Safety Tips
Blade Requirements
Your safety is important. The tips below are
intended to supplement SECTION 1: SAFETY.
But remember, no safety list can cover every situation. The operator is ultimately responsible for
their own safety, as well as the safety of bystanders. Every cutting operation is uniquely different
and may require safety equipment or safety procedures not mentioned in this manual.
The splitter/riving knife included with this machine
is 0.090" (2.3mm) thick and is only designed for
10" diameter blades.
Please follow these safety tips EVERY time
you use your saw:
•
Stand to the left of the blade line-of-cut when
performing a cutting operation.
•
Turn OFF the saw and allow the blade to
come to a complete stop before removing
cut-off pieces.
•
Make sure that the splitter/riving knife is
always aligned with the main blade before
cutting!
•
Always position the blade guard to the correct
height above the workpiece.
•
Carefully plan each cutting operation to avoid
injuries.
•
When you release the sliding table lock,
make sure that the knob is positioned so that
it will not lock the table during a cut.
•
Plan your cut to avoid putting your hands
near the blade or reaching across the blade.
When choosing a main blade, make sure the
blade size meets the requirements listed below.
The thickness of the blade body and teeth can be
measured with calipers or any precision measuring device.
Blade Size Requirements:
• Body Thickness: 0.079"–0.090"
(2.0mm–2.3mm)
• Kerf (Tooth) Thickness: 0.122"–0.129"
(3.1mm–3.3mm)
Blade Selection
This section on blade selection is by no means
comprehensive. Always follow the saw blade
manufacturer's recommendations to ensure safe
and efficient operation of your table saw.
Ripping Blade Features:
•
Best for cutting with the grain
•
20-40 teeth
•
Flat-top ground tooth profile
•
Large gullets for large chip removal
Flat
Top
Blade
Figure 62. Ripping blade.
-40-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Crosscut blade features:
•
Best for cutting across the grain
•
60-80 teeth
•
Alternate top bevel tooth profile
•
Small hook angle and a shallow gullet
Laminate blade features:
•
Best for cutting plywood or veneer
•
40-80 teeth
•
Triple chip tooth profile
•
Very shallow gullet
Alternate
Top
Bevel
Triple
Chip
Blade
Figure 63. Crosscutting blade.
Figure 65. Laminate blade.
Combination blade features:
•
Designed to cut both with and across grain
•
40-50 teeth
•
Alternate top bevel and flat, or alternate top
bevel and raker tooth profile
•
Teeth are arranged in groups
•
Gullets are small and shallow (similar to a
cross-cut blade), then large and deep (similar
to a ripping blade
Thin Kerf Blade: A blade with thinner kerf than
a standard blade. Since the spreader/riving knife
included with this table saw is sized for standard
blades, thin kerf blades cannot be used on this
saw unless they meet the Blade Requirements
specified in this manual; otherwise, they will
increase the risk of kickback.
Alternate
Top
Bevel
and
Flat
Dado Blades
Stacked Dado Blade (see below): Multiple
blades are stacked together to control the cutting
width. Stacked dado blades are more expensive
than wobble blades, but typically produce higher
quality results.
Wobble Dado Blade: A single blade mounted at
a slight angle on an arbor hub. The blade angle is
adjustable on the hub, and the width of the dado
cut is controlled by the angle setting of the blade.
Figure 64. Combination blade.
Figure 66. Stacked dado blade.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-41-
Changing Main
Blade
This saw performs best with high-quality sharp
blades. Whenever the blades become dull, replace
or have them sharpened.
To change the main blade:
6. Use arbor wrenches to remove arbor nut
and arbor flange, as shown in Figure 68,
then pull old blade off the arbor. Arbor nut
has left-hand threads and loosens by turning
clockwise.
Arbor
Lock
Tool
1. DISCONNECT SAW FROM POWER!
2. Move blade tilt to 0° (blade 90° to table) and
raise main blade as far as it will go.
3. Move sliding table out of the way to expose
lower blade cover that covers blades and
splitter/riving knife, as shown in Figure 67.
Tighten
Loosen
Figure 68. Replacing the main blade.
Hole for Arbor
Lock Tool
7. Install blade as shown in Figure 69, making
sure teeth face toward scoring blade. DO
NOT overtighten arbor nut.
Blade Cover
Figure 67. Blade cover made accessible with
sliding table moved out of the way.
4. Pull blade cover away from blades to expose
mounting assembly. (Blade cover is held
closed with a magnet.)
5. Insert arbor lock tool into hole shown in
Figure 67, then rotate blade by hand until
arbor lock tool seats.
Figure 69. Main blade installation and order of
assembly.
—If you changed the diameter of the blade
during this procedure, adjust the splitter/
riving knife according to Splitter/Riving
Knife Installation & Removal on Page
75.
8. Move blade cover back into its original position next to blades, then center sliding table.
Before proceeding with the next step, wear
gloves to protect your hands while handling
and installing the blade.
-42-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Changing/Adjusting
Scoring Blade
The scoring blade included with the Model
G0623X/G0623X3 has wedge shaped teeth. With
this style of scoring blade, the kerf thickness is
adjusted by changing the height of the scoring
blade. Raising the scoring blade higher increases
the kerf thickness.
Adjusting Scoring Blade
1. DISCONNECT SAW FROM POWER!
2. Unlock scoring blade controls by inserting
6mm hex wrench into controls lock hole
shown in Figure 71 and turning mechanism
inside counterclockwise until loose.
Alignment Control
Height Control
Changing Scoring Blade
1. DISCONNECT SAW FROM POWER!
Controls Lock
2. Remove blade guard and move blade tilt to 0˚
(blade 90˚ to table).
3. Move sliding table to side and pull blade
cover open.
4. Insert arbor lock tool in table, rotate scoring
blade to seat arbor lock tool, and use arbor
wrenches to remove arbor nut and scoring
blade (see Figure 70).
Arbor Lock
Tool
Tighten
Figure 71. Checking and adjusting scoring blade
positioning.
3. Place straightedge across body of main
blade (not the teeth) and align body of scoring blade to main blade by turning alignment
control (Figure 71) with 6mm hex wrench.
4. Adjust height of scoring blade by turning
height control (Figure 71) with a 6mm hex
wrench, until exposed portion equals kerf
thickness of main blade.
Loosen
Note: The easiest way to match the scoring blade kerf is by laying a straightedge on
the table, and placing it up against the main
blade teeth and beyond the scoring blade,
then adjusting the scoring blade height until
its teeth align with the main blade teeth. Also
check on the other side of the blades to verify
that the kerf thickness matches and the scoring blade is aligned with the main blade.
5. Tighten controls lock.
6. Move blade cover back into its original position next to blades, then center sliding table.
Figure 70. Removing/installing scoring blade.
5. Install new scoring blade as shown in Figure
70, tighten arbor nut, and adjust scoring
blade alignment and height as necessary.
Model G0623X/G0623X3 (Mfd. Since 02/07)
7. Perform test cut and check for chip out on
underside of test piece. If there is chip out,
make adjustments necessary to match kerfs.
-43-
Rip Cutting
This saw has the capability of rip cutting large
panels (Figure 72). The sliding table removes the
burden of sliding a large and heavy panel over a
stationary table surface.
Determine which cutting operation will be best
suited for the workpiece to be ripped.
•
To use the sliding table, read the instructions
titled “Rip Cutting w/Sliding Table.”
•
To use the machine as a traditional table saw,
skip ahead to “Rip Cutting w/Rip Fence.”
Rip Cutting with Sliding Table
1. Install crosscut fence on crosscut table, and
rotate it until fence touches 90° stop bolt
(Figure 74).
90° Stop Bolt
Figure 72. Rip cutting with the sliding table.
This saw also has the capability of rip cutting
smaller boards, using the machine as a traditional
table saw (Figure 73). Smaller, lighter boards
are easier to slide across the stationary cast iron
table surface to the right of the saw blade.
Figure 74. Crosscut fence mounting locations.
2. Check to make sure fence is at 90˚ and, if
necessary, adjust it as described in Squaring
Crosscut Fence to Blade on Page 74.
3. Slide fence so plastic block on end is next to
blade teeth—this calibrates scale to zero—
then tighten lock knob.
Note: Avoid cutting the plastic block on the
end of the fence.
4. Set flip stop to desired width-of-cut.
5. Position blade guard to correct height for your
workpiece.
Figure 73. Traditional rip cutting.
6. Load workpiece onto table saw. Set up
should look similar to Figure 72.
7. Take all necessary safety precautions, then
perform cutting operation.
-44-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Rip Cutting with Rip Fence
1. Slide crosscut table out of the way.
2. Lock sliding table into a stationary position
(see Figure 75).
Note: The table will only lock in place when it
is centered with the saw cabinet.
4. Slide leading end of rip fence so it is even
with center of main saw blade as shown in
Figure 77.
Note: This technique allows the finished cutoff piece to “fall” away from the blade when
the cutting operation is complete; reducing
the possibility of kickback.
Table Lock
Figure 77. Rip fence even with center of blade
(blade guard removed for clarity).
Figure 75. Sliding table lock.
5. Tighten lock handles (Figure 78) to secure
rip fence against base.
3. Place fence in vertical position for larger workpieces, or in horizontal position for
angled cuts and for small workpieces (see
Figure 76).
Vertical
Horizontal
Figure 76. Rip fence positions.
Lock
Handles
Lock
Lever
Figure 78. Rip fence micro-adjusting controls.
6. Pull up lock lever to loosen fence base on
rail, position fence at correct distance away
from blade (as needed for cut), then push
down lock lever to lock fence base in position.
7. Take all necessary safety precautions, then
make cut as you would with a traditional table
saw.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-45-
Crosscutting
Additionally, this machine has the capability of
crosscutting workpieces while using the rip fence
as a cut-off gauge (Figure 81).
The Model G0623X/G0623X3 can crosscut fullsize panels with the fence in the forward or rear
position, although it is easier to load full-size panels with the crosscut fence mounted in the forward
position (see Figure 79).
Forward Mounted
Crosscut Fence
Figure 81. Crosscutting workpieces using the rip
fence as a cut-off gauge.
Determine which cutting operation will be best
suited for the workpiece to be crosscut.
Figure 79. Crosscutting full-size panel.
Mounting the crosscut fence in the rear position
(Figure 80) gives greater stability for crosscutting
smaller panels.
Rear Mounted
Crosscut Fence
—If you will be crosscutting full-size panels,
then skip ahead to Crosscutting Full-Size
Panels.
—If you will be crosscutting smaller panels,
then skip ahead to Crosscutting Smaller
Panels.
—If you will be crosscutting workpieces using
the rip fence as a cut-off gauge, then skip
ahead to Crosscutting Using Rip Fence
as a Cut-Off Gauge.
Figure 80. Crosscutting smaller panels.
-46-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Crosscutting Full-Size Panels
1. Install crosscut fence in forward mounting
location shown in Figure 82 and lock it in
place.
2. Check to make sure fence is at 90˚ and
adjust it as described in Squaring Crosscut
Fence to Blade on Page 74 if necessary.
Rear Mounting
Location
4. Load workpiece onto table saw. Setup should
look similar to Figure 80.
5. Once all necessary safety precautions have
been taken, perform cutting operation.
Crosscutting Using Rip Fence as a
Cut-Off Gauge
1. Install crosscut fence in rear mounting points
shown in Figure 82 and lock it in place.
2. Check to make sure fence is at 90˚ and
adjust it as described in Squaring Crosscut
Fence to Blade on Page 74 if necessary.
3. Position rip fence for desired width.
4. Load workpiece onto table saw. Setup should
look similar to Figure 81.
Forward Mounting
Location
Figure 82. Crosscut fence mounting points.
5. Slide leading end of rip fence behind front
edge of blade as shown in Figure 83. (This
step is critical to reduce the risk of blade
binding and kickback.)
3. Set either flip stop to desired width-of-cut.
Note: Extend the crosscut fence slide if the
workpiece is more than 74".
Rip Fence
4. Load workpiece onto table saw. Setup should
look similar to Figure 79.
5. Once all necessary safety precautions have
been taken, perform cutting operation.
Crosscutting Smaller Panels
1. Install crosscut fence in rear mounting points
shown in Figure 82 and lock it in place.
2. Check to make sure fence is at 90˚ and
adjust it as described in Squaring Crosscut
Fence to Blade on Page 74 if necessary.
Front Edge
of Blade
Leading Edge
of Rip Fence
Figure 83. Correct rip fence position when using
it as a cut-off gauge.
6. Take all necessary safety precautions, then
perform cutting operation.
3. Set either flip stop to desired width-of-cut.
Note: Extend the crosscut fence slide if the
workpiece is more than 74".
Model G0623X/G0623X3 (Mfd. Since 02/07)
-47-
Miter Cutting
The crosscut fence allows miter cuts from 0˚
through 135˚. The table mounted miter scale has
a resolution of 1˚.
To perform a miter cut:
3. Rotate fence to desired angle and lock it in
place.
4. Position flip stop according to length of
workpiece you want to cut off to the left of the
blade.
5. Load workpiece onto table saw. Setup should
look similar to Figure 85.
1. Slide crosscut table to front edge of sliding
table and lock it in place.
2. Place crosscut fence center stud in left or
right stud hole of crosscut table. Fence can
be installed as shown in Figure 84 for 90˚ to
135˚ cuts, or as shown in Figure 85 for 0˚ to
90˚ cuts.
Figure 85. Example of miter cutting operation.
6. Once all necessary safety precautions have
been taken, perform cutting operation.
Figure 84. Fence set-up for 90˚ to 135˚ cuts.
-48-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Dado Cutting
Installing Dado Blade
1. DISCONNECT SAW FROM POWER!
Commonly used in furniture joinery, a dado is a
straight channel cut in the face of the workpiece.
Dadoes are "non-through" cuts that can be made
with a dado blade or a standard saw blade. The
Figure below shows a cutaway view of a dado cut
being made with a dado blade.
2. Move sliding table out of the way to expose
lower blade cover.
3. Remove standard blade. To loosen arbor
nut, insert arbor lock tool that came with saw
and turn arbor nut clockwise (it has left-hand
threads).
4. Remove spacer block installed on arbor
behind standard blade you removed in Step
3. Spacer block is not used when dado
blades are installed (see Figure 88).
Dado Blade
Fence
Workpiece
Spacer Block
Figure 86. Example of a dado being cut with a
dado blade.
This saw can only accept a dado blade with 5 ⁄ 8"
arbor hole and maximum width of 13 ⁄ 16". If you
have any doubts or questions about the size of
dado blade you want to install, call our Technical
Support before proceeding.
In order to install a dado blade, the scoring blade
should be removed and a zero-clearance table
insert must be made specifically for the dado
blade you will install (see Figure 87). Refer to
Zero-Clearance Insert on Page 60 for instructions on how to do this.
Figure 88. Dado blade installed on saw with new
zero-clearance table insert.
5. Assemble/adjust dado blade system to
desired width of cut, according to dado blade
manufacturer’s instructions.
6. Install dado blade on arbor shaft, as shown in
Figure 89.
Dado
Blade
Shop-Made
Zero-Clearance
Table Insert
Figure 89. Installing a dado blade.
Figure 87. Dado blade raised into shop-made
zero-clearance table insert.
If you plan on making dadoes at varying widths,
we strongly recommend making a zero-clearance
table insert for each thickness of dado blade that
will be used.
Model G0623X/G0623X3 (Mfd. Since 02/07)
DO NOT make through cuts with a dado
blade. Dado blades are only intended for
non-through cuts. Failure to heed this
warning could result in serious injury.
-49-
Cutting Dadoes with a Dado Blade
Because dado blades are much wider than standard blades, they place a greater amount of force
against the workpiece when cutting. This additional force increases the risk of kickback, requiring
the operator to take additional steps when cutting
to keep their injury risk at an acceptable level.
Cutting Dadoes with a Standard
Blade
A ripping blade is typically the best blade to use
for cutting dadoes when using a standard blade
because it removes sawdust very efficiently. See
Page 44 for blade details.
To use a standard saw blade to cut dadoes:
1. DISCONNECT SAW FROM POWER!
Dado blades have a higher risk of kickback
than normal blades because their larger size
applies stronger forces to the workpiece.
This risk increases relative to the depth and
width of the cut. To minimize your risk of
serious personal injury, ensure that stock
is flat and straight, and make multiple light
cuts (rather than one deep cut) to achieve
the desired cutting depth.
The Figure below demonstrates the sequential
process of making multiple, light cuts that get
progressively deeper. The actual number of cuts
used should be determined by workpiece hardness, total dado depth, and feed rate. In general, if
you hear the motor slow down during the cut, you
are cutting too deep or feeding too fast.
Dado Blade
3. Raise blade up to desired depth of cut (depth
of dado channel desired).
4. Set saw up for type of cut you need to make,
depending on if it is a rip cut (Page 44) or
crosscut (Page 46).
5. Align blade to cut one of the dado sides, as
shown in Figure 91.
Cut 1
Cut 1
Fence
Workpiece
2. Mark width of dado cut on workpiece. Include
marks on edge of workpiece so cut path can
be aligned when workpiece is lying on table.
Workpiece
Blade
Fence
Figure 91. First cut for a single-blade dado.
Cut 2
Fence
Workpiece
Cut 3
Workpiece
Fence
Finished
Dado Cut
Workpiece
Fence
Figure 90. Example of dado being cut with
multiple light cuts, instead of one deep cut.
-50-
Model G0623X/G0623X3 (Mfd. Since 02/07)
6. Reconnect saw to power source and turn
saw ON. Allow blade to reach full speed, then
perform cutting operation.
Rabbet Cutting
7. Repeat cutting operation on other side of
dado channel, as in Figure 92.
Commonly used in furniture joinery, a rabbet is an
L-shaped groove cut in the edge of the workpiece.
Rabbets can be cut with either a dado blade or a
standard saw blade.
Cut 2
Blade
Workpiece
Fence
Figure 92. Second cut for a single-blade dado.
8. Make additional cuts in center of dado to
clear out necessary material. The dado is
complete when channel is completely cleared
out.
Rabbet cutting on the edge of the workpiece with
a dado blade requires a sacrificial fence (Figure
94). Make the sacrificial fence the same length as
the fence and 3⁄4" thick. Attach it to the fence with
screws or clamps, making sure they are all secure
and tight. Raise the blade into the sacrificial fence
to the height needed.
Rip Fence
Sacrificial
Fence
Dado Insert
Blade Cut-Out
Cuts 3+
Workpiece
Fence
Figure 93. Successive cuts in the middle to
complete the dado.
Figure 94. Sacrificial fence.
Dado blades have a higher risk of kickback
than normal blades because their larger size
applies stronger forces to the workpiece.
This risk increases relative to the depth and
width of the cut. To minimize your risk of
serious personal injury, ensure that stock
is flat and straight, and make multiple light
cuts (rather than one deep cut) to achieve
the desired cutting depth.
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require
that the blade guard to be removed from the
saw. ALWAYS replace the blade guard after
dadoing is complete.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-51-
1. DISCONNECT THE SAW FROM POWER!
2. Adjust dado blade to height needed for rabbeting operation. When cutting deep rabbets,
take more than one pass to reduce risk of
kickback.
3. Raise blade up to desired depth of cut (depth
of rabbet channel desired).
4. Adjust fence so blade is aligned with inside of
your rabbet channel as shown in Figure 96.
3. Adjust fence and align workpiece to perform
cutting operation as shown in Figure 95.
Blade
Sacrificial Fence
Dado Blade
Workpiece
Workpiece
Cutting Rabbets with a Dado Blade
Fence
Figure 96. Rabbet cutting with a standard blade.
Fence
Figure 95. Rabbet cutting with a dado blade.
4. Reconnect saw to power source and turn
saw ON. When blade has reached full speed,
perform test cut with scrap piece of wood.
—If the cut is satisfactory, repeat the cut with
the final workpiece.
5. Reconnect saw to power source and turn
saw ON. When blade has reached full speed,
perform test cut with scrap piece of wood.
—If the cut is satisfactory, repeat the cut with
the final workpiece.
6. Lay workpiece on its side, as shown in Figure
97, adjust saw blade height to intersect with
first cut, and perform second cut to complete
the rabbet.
Cutting Rabbets with a Standard
Blade
A ripping blade is typically the best blade to use
for cutting rabbets when using a standard blade
because it removes sawdust very efficiently. (See
Page 44 for blade details.) Also, a sacrificial fence
is not required when cutting rabbets with a standard blade.
Blade
Workpiece
Fence
To cut rabbets with the standard blade:
1. DISCONNECT SAW FROM POWER!
Figure 97. Second cut to create a rabbet.
2. Mark width of rabbet cut on edge of workpiece,
so you can clearly identify intended cut while
it is laying flat on saw table.
-52-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Resawing
Resawing operations require proper procedures to avoid serious injury. Extra care
must be taken to prevent kickback when
resawing. Any tilting or movement of the
workpiece away from the fence will cause
kickback. Be certain that stock is flat and
straight. Failure to follow these warnings
could result in serious personal injury.
Resawing is the process of cutting a thick piece
of stock into one or more thinner pieces. Although
resawing can be done with a table saw, we strongly recommend that you use a bandsaw instead.
A bandsaw is the ideal machine for resawing, and
resawing with one is fairly easy and safe. A table
saw is not intended for resawing, and resawing
with one is difficult and dangerous due to the
increased risk of kickback from binding and deep
cuts, and the increased risk of injury from having
to remove the guard.
If you insist on resawing with a table saw, DO
NOT do so without using a resaw barrier and
wearing a full face shield. The following instructions describe how to build a resaw barrier that
can be used with the rip fence when resawing to
reduce the risk injury.
Note: To determine the maximum resawing height
for this table saw, find the maximum blade height,
then double it and subtract 1⁄ 8".
Making Resaw Barrier
The resaw barrier acts in tandem with the rip
fence when resawing to provide tall support for
the workpiece to minimize the probability of it
binding against the blade and causing kickback.
Tools Needed:
Qty
Table Saw...........................................................1
Jointer and Planer........................ Recommended
Clamps................................................ 2 Minimum
Drill and Drill Bits.................................................1
Components Needed for Resaw Barrier:
Wood* 3⁄4" x 51⁄2" x Length of Fence....................1
Wood* 3⁄4" x 3" x Length of Fence.......................1
Wood Screws #8 x 2" . .......................................8
Wood Glue..........................................As Needed
* Only use furniture grade plywood or kiln dried
hardwood to prevent warping.
To build the resaw barrier:
1. Cut your wood pieces to size specified above.
If you are using hardwood, cut pieces oversize, then joint and plane them to correct size
to make sure they are square and flat.
2. Pre-drill and countersink four holes approximately 3⁄8" from bottom of 51⁄2" tall wood piece.
3. Glue end of 3" board, then clamp boards at
a 90° angle with larger board in vertical position, as shown in Figure 98, fasten together
with wood screws.
#8 x 2"
Wood Screw
⁄4"
3
⁄4"
3
Assembled
Resaw Barrier
Figure 98. Resaw barrier.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-53-
Resawing Operations
The table saw motor is pushed to its limits when
resawing. If the motor starts to bog down, slow
down your feed rate. Motor overloading and blade
wear can be reduced by using a ripping blade.
Ripping blades are designed to clear the sawdust
quickly.
Components Needed for Resawing:
Zero-clearance Insert..........................................1
Ripping Blade 10"................................................1
Clamps................................................................2
Shop Made Auxiliary Fence................................1
Shop Made Resaw Barrier..................................1
You may experience kickback during this
procedure. Stand to the side of the blade
path and wear safety glasses or a face
shield to prevent injury.
To perform resawing operations:
1. DISCONNECT SAW FROM POWER!
2. Install rip fence in vertical position.
5. Raise blade approximately 1", or close to half
the height of workpiece, whichever is less.
Operations requiring the blade guard to
be removed increase the risk of accidental
contact with the blade. To reduce this risk,
use push sticks/paddles and featherboards
to keep your hands at a safe distance from
the blade throughout the entire cut. Always
replace guard after completing the cut!
6. Connect power to saw, turn it ON, and use
push stick to feed workpiece through cut
using a slow, steady feed rate.
7. Flip workpiece end for end, keeping same
side against fence, and cut other side of
workpiece.
8. Repeat Steps 4–6 until blade is close to half
of the height of the board to be resawn. The
ideal completed resaw cut will leave a 1⁄8"
connection when resawing is complete as
shown in Figure 100. Leaving a 1⁄8" connection will reduce risk of kickback.
3. Place workpiece against rip fence and slide
resaw barrier against workpiece. Now clamp
resaw barrier to top of the table saw (see
Figure 98).
Workpiece
Resaw
Barrier
Workpiece
Resaw
Barrier
Rip Fence
Fence
/8" Connection
Table
Figure 100. Ideal completed resaw cut.
Figure 99. Resaw setup with barrier.
9. Turn OFF table saw, then separate parts of
workpiece and hand plane remaining ridge.
4. Lower blade completely below table, and
slide workpiece over blade to make sure it
moves smoothly and fits between resaw barrier and fence.
-54-
1
Auxiliary
Fence
10. When finished resawing, remove resaw barrier and re-install blade guard/splitter.
Model G0623X/G0623X3 (Mfd. Since 02/07)
SECTION 5: SHOP-MADE SAFETY
ACCESSORIES
Featherboards
Easily made from scrap stock, featherboards
provide an added degree of protection against
kickback, especially when used together with
push sticks. They also maintain pressure on the
workpiece to keep it against the fence or table
while cutting, which makes the operation easier
and safer because the cut can be completed without the operator’s hands getting near the blade.
The angled ends and flexibility of the fingers allow
the workpiece to move in only one direction.
2. Cut a 30º angle at one end of board.
3. Make a series of end cuts with the grain 3⁄8"–
1
⁄4" apart and 2"–3" long, as shown in Figure
101 (A). Alternatively, start cuts at 2"-3" deep,
then make them progressively deeper, as
shown in Figure 101 (B). Cuts made across
the grain will result in weak fingers that will
easily break.
10" (Minimum)
30°
A
Kerf
⁄16"-1⁄8"
⁄8"
3
1
Making a Featherboard
This sub-section covers the two basic types of
featherboards: 1) Those secured by clamps to the
table or fence, or 2) those secured by a wood runner that mounts in the table saw miter slot.
Material Needed for Featherboard Mounted
with Clamps
Hardwood 3⁄4" x 3" x 10" (Minimum)
Hardwood 3⁄4" x 6" x 28" (Maximum)...................1
Material Needed for Featherboard Mounted in
Miter Slot
Hardwood 3⁄4" x 3" x 10" (Minimum)
Hardwood 3⁄4" x 6" x 28" (Maximum)...................1
Hardwood 3⁄8" x (Miter Slot Width) x 5"L ............1
Wing Nut 1/4"-20...................................................1
Flat Head Screw 1⁄4"-20 x 2"................................1
Flat Washer 1⁄4"-20..............................................1
To make a featherboard:
1. Cut hardwood board approximately 3⁄4" thick
to size. Length and width of board can vary
according to your design. Most featherboards
are 10"–28" long and 3"–6" wide. Make sure
wood grain runs parallel with length of featherboard, so the fingers you will create in Step
3 will bend without breaking.
Model G0623X/G0623X3 (Mfd. Since 02/07)
2"-3"
Initial Cut
2"-3"
B
Kerf
⁄16"-1⁄8"
1
⁄8"
3
Progressively
Longer Cuts
Figure 101. Patterns for featherboards
(top view shown).
When complete, the fingers should flex when
pushed with moderate pressure. If the fingers do
not flex, they are too thick.
Note: We recommend using a bandsaw for making fingers because it tends to be safer. A table
saw can be used, but it will over-cut the underside
of the ends, produce a thicker kerf, and require
you to stop the blade half-way through the cut,
which can be dangerous.
If you are securing the featherboard with clamps,
no further steps are necessary. Your featherboard
is complete! If you are making a featherboard that
mounts in the miter slot, continue with Step 4.
-55-
4. Rout a 1⁄ 4"–3⁄ 8" wide slot 4"–5" long in
workpiece and 1"–2" from short end of featherboard (see Figure 102).
/4"-3/8" Slot
1
1"-2"
4"-5"
Figure 102. Slot routed in featherboard.
6. Drill 1⁄4" hole in center of bar, then countersink
bottom to fit 1⁄4"-20 flat head screw.
7. Mark 4" line through center of countersunk
hole in center, then use jig saw with narrow
blade to cut it out.
8. Assemble miter bar and featherboard with
1
⁄4"-20 x flat head screw, flat washer, and
wing nut or star knob (see Figure 104).
Congratulations! Your featherboard is
complete.
5. Cut a miter bar that will fit in table miter slot
approximately 5" long (see Figure 103).
Wing Nut
Flat Washer
Featherboard
Tip: Consider making the miter bar longer for
larger featherboards—approximately half the
length of the total featherboard—to support
the force applied to the featherboard during
use.
(Top View)
3
5"
(Side View)
5"
/8"
1
/4" Hole
Countersink on Bottom
(Side View)
Miter Bar
Flat Head Screw
Figure 104. Assembling miter slot featherboard
components.
Tip: The length of the flat head screw depends
on the thickness of the featherboard—though
11⁄2" to 2" lengths usually work.
Now, proceed to Mounting Featherboard in
Miter Slot on Page 57.
4" Slot
Figure 103. Miter bar pattern.
-56-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Mounting Featherboards w/Clamps
Mounting Featherboard in Miter Slot
1. Lower saw blade, then adjust fence to desired
width and secure it.
1. Lower saw blade, then adjust fence to desired
width and secure it.
2. Place workpiece against fence, making sure
it is 1" in front of the blade.
2. Place workpiece evenly against fence, making sure it is 1" in front of blade.
3. Place featherboard on table away from blade
so all fingers point forward and contact
workpiece (see Figure 105).
3. Slide featherboard miter bar into miter slot,
making sure fingers slant toward blade, as
shown in Figure 106.
Fence Featherboard
Blade
Clamp
Featherboard
Clamp
Table
Featherboard
Workpiece
Figure 105. Example of featherboards secured
with clamps.
4. Secure featherboard to table with clamp.
5. Check featherboard by pushing it with your
thumb to ensure it is secure.
—­If the featherboard moves, tighten the
clamp more.
6. Mount second featherboard to fence with
another clamp (see Figure 105), then repeat
Step 5 to ensure it is secure.
Figure 106. Featherboard installed in miter slot
and supporting workpiece for ripping cut.
4. Position fingered edge of featherboard
against edge of workpiece, so that all fingers
contact workpiece. Slide featherboard toward
blade until first finger is nearly even with end
of workpiece, which should be 1" away from
blade.
5. Double check workpiece and featherboard
to ensure they are properly positioned as
described in Step 4. Then secure featherboard to table. Check featherboard by hand
to make sure it is tight.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Note: The featherboard should be placed
firmly enough against the workpiece to keep
it against the fence but not so tight that it is
difficult to feed the workpiece.
-57-
Push Sticks
Supporting: A second push stick can be used to
keep the workpiece firmly against the fence while
cutting. When using a push stick in this manner,
only apply pressure before the blade; otherwise,
pushing the workpiece against or behind the
blade will increase the risk of kickback (see "Push
Stick Prohibition Zone" in the Figure below).
When used correctly, push sticks reduce the risk
of injury by keeping hands away from the blade
while cutting. In the event of an accident, a push
stick can also absorb damage that would have
otherwise happened to hands or fingers.
Push Stick
Prohibition
Zone
Using a Push Stick
Use push sticks whenever your hands will get
within 12" of the blade. To maintain control when
cutting large workpieces, start the cut by feeding
with your hands then use push sticks to finish
the cut, so your hands are not on the end of the
workpiece as it passes through the blade.
Push Stick
Store Push
Stick Here
for Easy
Access
Supporting
Blade
Path
Feeding: Place the notched end of the push
stick against the end of the workpiece (see inset
Figure below), and move the workpiece into the
blade with steady downward and forward pressure.
Push Stick
Feeding
Figure 107. Using push sticks to rip narrow
stock.
Making a Push Stick
Use this template to make
your own push stick.
90º
15 3
/4 "
Figure 108. Side view of a push stick in use.
Mi
nim
um
Le
ng
Cut here to
push 1⁄4" stock
th
SIZING: Push stick
must be at least 15 3⁄4"
long. Use 1⁄2"–3⁄4" thick
material.
Cut here to push 1⁄2" stock
Notch for placing on
corners of workpieces
⁄ " Grid
12
Notch to help
prevent hand
from slipping
MATERIAL: Only use
hardwood, sturdy plywood,
or high-density plastic. Do
not use softwood that may
break under pressure or
metal that can break teeth
from the blade!
SANDING: Sand
edges to remove
rough edges and
increase comfort.
Figure 109. Template for a basic shop-made push stick (not shown at actual size).
-58-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Push Blocks
The notched end of the push block is then used
to push the workpiece the rest of the way through
the cut, keeping the operator's hands at a safe
distance from the blade. A push stick is often
used at the same time in the other hand to support the workpiece during the cut (see "Using a
Push Stick" on previous page).
When used correctly, a push block reduces the
risk of injury by keeping hands away from the
blade while cutting. In the event of an accident,
a push block often takes the damage that would
have otherwise happened to hands or fingers.
Push Stick
Prohibition
Zone
Using a Push Block
A push block can be used in place of or in addition to a push stick for feeding workpieces into the
blade. Due to their design, push blocks allow the
operator to apply firm downward pressure on the
workpiece that could not otherwise be achieved
with a push stick.
Push Stick
Supporting
Blade
Path
The push block design on this page can be used
in two different ways (see inset Figure below).
Typically, the bottom of the push block is used
until the end of the workpiece reaches the blade.
Feeding
Push
Block
Figure 111. Using a push block and push stick
to make a rip cut.
CAUTION: Bottom
of handle must be
at least 4" above
bottom of push
block to keep
hand away
from blade.
Making a Push Block
Use this template to make your own push block.
Handle for
firm grip
Figure 110. Side view of a push block in use.
Notch for use
as a push stick
Make push block with
1⁄2"–3⁄4" thick material
4"
CAUTION: Only use hardwood, sturdy plywood,
or high-density plastic. Do not use softwood that
may break under pressure or metal that can break
teeth from the blade!
⁄ " Grid
12
/4"–1/2"
1
Lip for pushing workpiece
9"−10" Minimum Length
Figure 112. Template for a shop-made push block (shown at 50% of full size).
Model G0623X/G0623X3 (Mfd. Since 02/07)
-59-
Zero-Clearance
Insert
3. Remove main blade and spacer block behind
it (see Figure 113).
A zero-clearance insert can be made for the saw
in about 30 minutes, and must be made of 3 ⁄4"
furniture quality plywood or hardwood. (We recommend making at least 6–12 while you are going
through the process, so you have plenty on hand
for varying blade widths, heights, or angles.
A zero-clearance insert is required if you want
to install a dado blade. When a dado blade is
installed, the scoring blade and splitter/riving knife
are removed—as neither will properly perform
their intended function.
If you plan to use a standard blade with a
zero-clearance insert, additional modifications
will need to be made in order to install the scoring
blade and splitter/riving knife.
If you must use this saw to cut the dimensions of the zero-clearance insert you will
fabricate in these instructions, make sure
you DO NOT make any cuts while the
included table insert is removed. THIS IS
DANGEROUS. You must re-install the table
insert, reassemble all saw components, and
remove all tools before cutting.
Figure 113. Original table insert and all
necessary components removed.
4. Remove table insert installed on saw.
5. Cut new table insert to exact length of included table insert and 1 1⁄16" wide.
6. Use included table insert as template, as
shown in Figure 114, to mark mounting holes
on new table insert. (Clamping pieces together while you do this will allow you to ensure
hole spacing is exact.)
Items Needed
Qty
Table Saw.......................................................... 1
Drill Press........................................................... 1
Sander................................................................ 1
Drill Bits 7⁄32" and 13⁄32"................................ 1 Each
Plywood/Hardwood Piece 14" x 11⁄16" x 3⁄4"......... 1
Bandsaw or Jigsaw (Optional)........................... 1
Clamp (Optional)................................................ 1
To make a zero-clearance table insert:
1. DISCONNECT SAW FROM POWER
2. Lower main blade all the way, remove blade
guard, splitter/riving knife, and scoring blade.
After removing scoring blade, reinstall and
tighten scoring blade flanges and arbor nut.
-60-
Figure 114. Marking location for mounting holes
in new insert.
7. Use 7⁄32" drill bit to drill holes completely
through new table insert.
8. Install 13⁄32" drill bit and use included table
insert as guide to set depth stop on your drill
press to countersink holes.
Model G0623X/G0623X3 (Mfd. Since 02/07)
9. Countersink holes you drilled in Step 7 (see
Figure 115), so heads of mounting screws
can be recessed into table insert when
installed.
⁄ " Hole
Countersink
for Screw Head
13 32
Cutaway View
of Drilled Hole
14. Close cover over blade and move sliding
table to center of saw.
15. Connect saw to power, start motor, and slowly raise blade into zero-clearance table insert
(see Figure 117) only as high as you intend
to cut with insert.
Dado
Blade
New
Table Insert
⁄ " Hole
for Screw Threads
7 32
Zero-clearance
Table Insert
Figure 115. Countersinking mounting holes.
10. Install blade you will use to cut insert, making
sure blade flange is used on front of blade
behind arbor nut, then lower blade fully.
11. Test fit new table insert in table, then sand
corners or trim ends as necessary to get a
precise fit.
12. Mount new table insert into table and check
to make sure that it is flush with top of table.
If necessary, remove insert and sand top of it
down until it will mount up flush with table top
(see Figure 116).
Standard
Blade
Slot for
Riving Knife
Slot for Scoring Blade
Figure 117. Zero-clearance table inserts for
dado and standard blades.
Outfeed Table
One of the best accessories for improving the
safety and ease of using a table saw is simply
placing a large table (outfeed table) behind the
saw to catch the workpiece.
Outfeed
Table
Figure 116. New zero-clearance table insert
installed to be cut with a dado blade.
13. (This step only for standard blades.) Use
bandsaw or jigsaw to cut slots or notches
that will allow riving blade to be installed with
minimal open space around it. If you plan to
use scoring knife, do the same for that blade.
(We do not recommend using the scoring
blade to cut the slot in the insert because the
adjustment screw is inside the cabinet).
Model G0623X/G0623X3 (Mfd. Since 02/07)
Figure 118. Example of outfeed table.
-61-
SECTION 6: AFTERMARKET
ACCESSORIES FROM GRIZZLY
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. To minimize this
risk, only install accessories recommended
for this machine by Grizzly.
G5562—SLIPIT® 1 Qt. Gel
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
NOTICE
Refer to the newest copy of the Grizzly
Catalog for other accessories available for
this machine.
10" Blades
H5190—Razor Variable Tooth Carbide 50T
H9146—Heavy-Duty ATB Carbide Tip 60T
G2804—Commercial Solid Surface Blade 60T
H9147—Heavy-Duty ATB Carbide Tip 80T
H9360—Commercial Melamine Blade 80T
H9148—Heavy-Duty ATB Carbide Tip 100T
These blades work especially well for most sliding
table saw applications and are manufactured for
heavy-duty, industrial use.
T21382—Scoring Blade
Replacement scoring blade. Measures 80mm
in diameter with 22mm arbor hole. Blade is a
solid, one-piece wedge-type blade. Kerf width is
controlled by changing the height of the exposed
portion of the blade from the table.
Figure 120. Recommended products for protecting unpainted cast-iron/steel parts on machinery.
T23964—Armor Plate with Moly-D MultiPurpose Grease, 14.5 oz. (NLGI#2 Equivalent)
Armor Plate with Moly-D is a rich green moly
grease that provides excellent stability and unsurpassed performance under a wide range of temperatures and operating conditions. Armor Plate
grease is entirely unique due to the fact that the
moly in it is solubilized, which provides superior performance to other greases containing the
black solid form of molybdenum disulfide.
Figure 121. T23964 Armor Plate with Moly-D
Multi-Purpose Grease.
Figure 119. T21382 Scoring Blade.
-62-
Model G0623X/G0623X3 (Mfd. Since 02/07)
H8029—5-Piece Safety Kit
This kit has four essential jigs. Includes two
push blocks, push stick, featherboard, and combination saw and router gauge. Featherboard
fits 3 ⁄ 8" x 3 ⁄4" miter slots. Made of high-visibility
yellow plastic.
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20451—“Kirova” Clear Safety Glasses
T20452—“Kirova” Anti-Reflective S. Glasses
H7194—Bifocal Safety Glasses 1.5
H7195—Bifocal Safety Glasses 2.0
H7196—Bifocal Safety Glasses 2.5
T20502
T20452
T20503
Figure 122. H8029 5-Piece Safety Kit.
H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
H3632—Large Half-Mask Respirator
H3635—Cartridge Filter Pair P100
Wood dust has been linked to nasal cancer and
severe respiratory illnesses. If you work around
dust every day, a half-mask respirator can be a
lifesaver. Also compatible with safety glasses!
H7194
T20451
Figure 124. Eye protection assortment.
H4978—Deluxe Earmuffs - 27dB
H4979—Twin Cup Hearing Protector - 29dB
T20446—Classic Earplugs, 200-pair - 31dB
Protect yourself comfortably with a pair of cushioned earmuffs. Especially important if you or
employees operate for hours at a time.
H4978
T20446
H4979
Figure 123. Half-mask respirator with disposable
cartridge filters.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Figure 125. Hearing protection.
-63-
H4753—Duraline HI/A-T, Melamine & Veneer
80T
For chipless cutting of two sided melamine, vinyl,
polyester, and kortron. Recommended for thin,
low pressure, two-sided laminates and veneer
plywood. For thin veneers on flakeboard - fireretardant, laminated (1 or 2 sides), masonite, fiber
board, lumbercore, glue-ups, hard/soft woods and
chemically impregnated wood. Arbor bore size is
1" and kerf is 0.125".rolling capacity
G2795—10" x 24t Stack Dado Set
Use these high-precision dado heads on wood,
prefinished materials, Formica® and other related
products. Fits standard 5/8" arbors and width can
be varied from 1/8" to 13/16".
Set includes:
(2) 24 Tooth blades
(4) Chippers
(12) Shims: (4) .010" and (8) .020"
Blade carrier
Figure 126. 10" 80T Duraline HI-A/T saw blade.
H4758 & H4759—Blade Stiffeners
For smoother, quieter cuts, a single FORREST
Dampener-Stiffener is highly recommended for all
applications. Made from top-quality saw steel and
precision ground to within 0.001" of side runout.
Mount one stiffener against the outside of the
blade.
Figure 128. G2795 Stack Dado Set.
H6290—Scissor Lift Table, 330 lb. Capacity
This rugged and affordable lifting table allows
you to lift stacks of sheet goods right up to the
saw table with just the power of your leg and the
mechanical advantage of a scissor lift. The table
features a hand lever release, fold-down handle,
two locking swivel casters, and two fixed casters.
Figure 127. H4758 & H4759 Blade Stiffeners for
10" blades.
Figure 129. H6290 Scissor Lift Table.
-64-
Model G0623X/G0623X3 (Mfd. Since 02/07)
D4218—Black Flexible Hose 5" x 10'
D4212—Black Flexible Hose 21⁄2" x 10'
W1318—Wire Hose Clamp 5"
W1314—Wire Hose Clamp 21⁄2"
W1008—Plastic Blast Gate 5"
We've hand picked a selection of commonly
used dust collection components for the Model
G0764Z.
W1008
D2058A—Super Heavy-Duty SHOP FOX®
Mobile Base
This patented, super heavy-duty mobile machine
base is the strongest mobile base on the market. 18" x 241⁄2" minimum and adjusts to 281⁄2" x
331⁄2" maximum.1200 lb. capacity. This base is
extremely stable with outrigger type supports and
a four wheel system. Weighs 38 lbs.
D4218
W1318
Figure 130. Recommended dust collection
accessories.
T21578—12” Beveled Straight Edges w/ Scale
T21579—24” Beveled Straight Edges w/ Scale
T21580—36” Beveled Straight Edges w/ Scale
These Bevel Straight Edges are made from hardened steel and feature a satin chrome finish and
are ground and lapped for straightness and parallelism. Each straightedge offers true right angles
for all edges, along with a beveled edge with scale
in US standard. Accuracy of 0.001”, and a resolution of 1⁄ 64”.
Figure 132. D2058A SHOP FOX® Mobile Base.
D2271—Shop Fox® Roller Table
Use these versatile roller tables wherever you
need extra workpiece support. Features all-steel
welded construction and measures 19" x 65" long.
Comes with 9 ball bearing rollers and has four
independently adjustable legs for any leveling
requirement. Adjustable in height from 263⁄8" to
441⁄8". Approximate shipping weight: 62 lbs.
1000 Lb. Capacity!
Figure 131. T21578, T21579, and T21580
straightedge.
Figure 133. D2271 Shop Fox® Roller Table.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-65-
SECTION 7: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
The frequency of maintenance necessary for any
machine will always depend on the operating conditions and environment. The schedule below is a
basic guideline for keeping your machine in proper operating condition. Always repair any adverse
conditions immediately upon discovery.
Daily (Ongoing)
• Loose mounting bolts.
• Worn or damaged saw blades.
• Worn or damaged switches or wires.
• Any other unsafe condition.
Weekly
• Clean sliding table surface and grooves.
• Lubricate the sliding table ways (Page 67).
• Clean the cast iron saw table.
• Clean the sliding table roller guideways.
• Clean the rip fence.
• Clean the rip fence bracket and rail.
Cleaning the Model G0623X/G0623X3 is relatively easy. Vacuum excess wood chips and sawdust
from the table saw and inside the cabinet. Wipe
off the remaining dust with a dry cloth.
Use compressed air (make sure to wear safety
glasses and a respirator when doing this) to blow
dust from between the two sections of the sliding
table. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast
iron and steel with a non-staining lubricant after
cleaning.
Unpainted Cast Iron
Protect the unpainted cast-iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
remain on bare metal surfaces. DO NOT clean
cast iron with water or it will rust!
Keep tables rust-free with regular applications of
products like G96® Gun Treatment, SLIPIT®, or
Boeshield ® T-9 (see Page 62 for more details).
Monthly
• Clean/vacuum dust buildup from inside cabinet and off motor.
• Check V-belt tension, damage, or wear.
Every 6–12 Months
• Lubricate the trunnions (Page 67).
• Lubricate the elevation and tilt leadscrews
(Page 67).
Note: To ensure optimum power transmission
from the motor to the blades, the V-belts must be
in good condition (free from cracks, fraying and
wear) and operate under proper tension.
-66-
Figure 134. Recommended products for protecting unpainted cast-iron/steel parts on machinery.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Lubrication
Bearings: The bearings are sealed and prelubricated; they require no lubrication.
Trunnions: Use multi-purpose grease in the trunnion grooves (Figure 136) every 6–12 months,
depending on the frequency of use. To grease
the blade height trunnion, move the blade height
all the way down and smear a dab of grease into
the trunnion groove, behind the plate shown in
Figure 136, then move the blade up all the way,
then down all the way to spread the grease.
Leadscrews: Use multi-purpose grease on the
leadscrews (Figure 136) every 6-12 months, at
the same time you lubricate the trunnions. Wipe
the leadscrews clean with a dry rag and brush a
light coat of new grease on them with a clean,
dry brush. Only grease the area of the leadscrew
between the stop nuts. Move the blade height and
tilt back and forth to distribute the grease evenly.
Sliding Table Ways & Rip Fence Rail: Wipe on
a light machine oil (such as Boeshield shown on
Page 62) down the entire length of the sliding
table steel rods (Figure 135) and rip fence rail.
To grease the blade tilt trunnions, move the sliding table out of the way and open the blade guard.
Tilt the blade to 90°. From the front of the saw,
smear a dab of grease in the front of the trunnion
grooves on both sides. Now, tilt the blade to 45°
and reach inside the cabinet and smear a dab of
grease into the back of the trunnion grooves on
both sides. Tilt the blade back and forth to distribute the grease evenly.
Sliding Table Way Steel Rod
Figure 135. Sliding table ways.
Blade Tilt
Trunnions
Blade Height Trunnion
(Grease Behind This
Plate)
Leadscrews
Figure 136. Lubrication locations (table removed for clarity).
Model G0623X/G0623X3 (Mfd. Since 02/07)
-67-
SECTION 8: SERVICE
Review the troubleshooting and procedures in this section if a problem develops with your machine. If
you need replacement parts or additional help with a procedure, call our Technical Support. Note: Please
gather the serial number and manufacture date of your machine before calling.
Troubleshooting
Motor & Electrical
Symptom
Possible Cause
Possible Solution
1. Rotate clockwise slightly until it pops out/replace it.
2. Ensure power supply is switched on; ensure power
supply has the correct voltage.
3. Correct motor wiring connections.
Motor connection wired incorrectly.
4. Wait for it to cool down, then it will reset autoThermal overload relay has tripped.
matically. If necessary, disconnect power and reset
manually by pushing reset button inside switch.
5. Ensure circuit size is suitable for this machine;
Wall fuse/circuit breaker is blown/tripped.
replace weak breaker.
Contactor not getting energized/has burnt 6. Test for power on all legs and contactor operation.
Replace unit if faulty.
contacts.
7. Check for broken wires or disconnected/corroded
Wiring is open/has high resistance.
connections, and repair/replace as necessary.
Motor ON button or ON/OFF switch is at 8. Replace faulty ON button or ON/OFF switch.
fault.
9. Test/repair/replace.
Motor is at fault.
Machine does not 1. Stop push-button is engaged/faulty.
start or a breaker 2. Power supply switched OFF or is at fault.
trips.
3.
4.
5.
6.
7.
8.
9.
1. Decrease feed rate/cutting speed.
Machine stalls or is 1. Feed rate/cutting speed too fast for task.
underpowered.
2. Workpiece material is not suitable for this 2. Only cut wood products; make sure moisture content
is below 20% and there are no foreign materials in
machine.
the workpiece.
3. Replace bad belt(s), align pulleys, and re-tension.
3. Belt(s) slipping.
4. Correct motor wiring connections.
4. Motor connection is wired incorrectly.
5. Test by rotating shaft; rotational grinding/loose shaft
5. Motor bearings are at fault.
requires bearing replacement.
6. Adjust to correct delay; replace module.
6. Start delay module is at fault.
7. Test/repair/replace.
7. Motor is at fault.
-68-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Symptom
Possible Cause
Machine has vibration or noisy
operation.
1. Inspect/replace stripped or damaged bolts/
nuts, and re-tighten with thread locking fluid.
2. Replace warped, bent, or twisted blade;
2. Blade is at fault.
resharpen dull blade.
3. Inspect/replace belts (refer to Page 70).
3. Belt(s) worn or loose.
4. Realign/replace shaft, pulley, setscrew, and
4. Pulley is loose.
key as required.
5. Tighten/replace.
5. Motor mount loose/broken.
6. Machine is incorrectly mounted or 6. Tighten/replace anchor studs in floor; relocate/
shim machine.
sits unevenly.
7. Retighten/replace arbor pulley with shaft and
7. Arbor pulley is loose.
thread locking liquid.
8. Replace dented fan cover; replace loose/dam8. Motor fan is rubbing on fan cover.
aged fan.
9. Replace arbor housing bearings; replace
9. Arbor bearings are at fault.
arbor.
10.Test by rotating shaft; rotational grinding/loose
10.Motor bearings are at fault.
shaft requires bearing replacement.
Main blade runs
(G0623X3 only).
Possible Solution
1. Motor or component is loose.
backwards 1. Two of the power wires are reversed 1. Exchange wires R & T in the terminal box (3(3-phase version only).
phase version only).
Operation
Symptom
Possible Cause
Possible Solution
Workpiece has burned edges, 1. Sliding table is not parallel to blade. 1. Adjust sliding table parallel with the blade
binds, or kicks back.
(Page 72).
2. Riving knife is not aligned with the 2. Adjust the riving knife to align it with the main
blade.
blade.
3. Replace the blade.
3. Blade is warped.
1. Adjust the height of the scoring blade.
Workpiece has chip out on the 1. Scoring blade height is incorrect.
bottom edge.
2. Scoring blade is not aligned with the 2. Align the scoring blade (Page 43).
main blade.
3. Scoring blade kerf does not match 3. Adjust the scoring blade kerf (Page 43).
the main blade.
Cuts are not square.
1. Sliding table is not parallel to blade. 1. Adjust the sliding table (Page 73).
2. Adjust the rip fence parallel to blade.
2. Rip fence is not parallel to blade.
3. Crosscut fence is not perpendicular 3. Adjust the crosscut fence perpendicular to the
blade.
to the blade.
Fence hits table top when sliding 1. Front rail is too low.
across table.
2. Rip fence roller is too low.
1. Raise the front rail.
2. Adjust the rip fence roller.
Blade does not reach 90˚, or 2. Blade tilt stop bolts are out of adjust- 2. Adjust the tilt stop bolts (Page 71).
blade does not reach 45˚.
ment.
The rip fence scale is not accu- 1. The rip fence scale is out of calibra- 1. Adjust the rip fence scale so it is accurately
rate.
tion or was not set up correctly.
calibrated with the blade.
Handwheels for blade adjust- 1. Shipping braces still attached.
ments will not turn or are difficult 2. Lock knob is tight.
3. Gears caked with dust.
to turn.
Model G0623X/G0623X3 (Mfd. Since 02/07)
1. Remove shipping braces.
2. Release the lock knob.
3. Clean out dust and grease the gears.
-69-
Belt Replacement
Main Belt Replacement
1. DISCONNECT SAW FROM POWER!
2. Tilt blade to 45˚ and lower it as far as it will
go.
3. Remove motor cabinet door.
4. Loosen pivot bolt and two adjustment bolts
(Figure 137).
Note: DO NOT loosen these bolts more than
⁄2" or you run the risk of the motor mount
bolts coming out of their holes, which will be
difficult to thread back in.
Scoring Belt Replacement
1. DISCONNECT SAW FROM POWER!
2. Tilt blade to 45˚ and lower it as far as it will
go.
3. Remove motor cabinet door.
4. Pull tensioner away from scoring belt (Figure
138) to relieve belt tension and remove scoring belt from the pulleys.
Note: Turn the belt sideways to squeeze the
flat part through the small gap between the
bottom pulley and the casting.
1
Scoring Belt
Adjustment Bolt
Pivot Bolt
Scoring Belt
Tensioner
Figure 138. Replacing the scoring motor belt.
Adjustment Bolt
5. Put the scoring belt on pulleys as shown in
Figure 139, and push tensioner against scoring belt to take up any slack.
Figure 137. Main blade belt tension controls.
5. Push and hold motor all the way up to relieve
tension on belt, remove bels from top pulley,
and squeeze them between lower pulley and
casting.
= Pulley/Roller
= Scoring Belt
Tensioner
6. Fit new belts onto pulleys in same manner
that you removed old belts.
7. Push down on motor with one hand, and
tighten adjustment and pivot bolts with the
other hand or have someone help you. The
belts should be tight enough that they only
deflect approximately 1⁄4" when pushed in the
center with your thumb or index finger.
Motor Pulley
Figure 139. Scoring belt installation
configuration.
6. Replace motor cabinet door.
8. Replace motor cabinet door.
-70-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Blade Tilt Calibration
45° Stop
The blade tilt is calibrated at the factory, but can
be recalibrated if it changes during the life of the
machine. The 0° stop positions the blade square
with the table.
2. Adjust blade angle until you hit the 45° positive stop and check blade angle with a 45°
square.
0° Stop
1. DISCONNECT SAW FROM POWER!
2. Move blade tilt to 0° according to gauge, and
raise main blade as far as it will go.
1. DISCONNECT SAW FROM POWER!
—If the blade is not 45° to the table, loosen
the two set screws that secure the 45˚ tilt
stop nut shown in Figure 141. (This nut
can also be accessed from the front of the
saw by moving the sliding table all the way
forward.)
3. Use a machinist's square to check if blade is
square to table.
—If the blade is not square to the table,
loosen the two set screws that secure the
0˚ tilt stop nut shown in Figure 140.
45° Tilt
Stop Nut
Figure 141. Blade tilt stop nut (45°).
0° Tilt
Stop Nut
3. Adjust stop nut and recheck blade tilt as
many times as necessary until blade is 45° to
table.
4. Tighten two set screws in stop nut.
Figure 140. Blade tilt stop nut (0°).
4. Adjust stop nut and recheck blade tilt as
many times as necessary until blade is
square to table.
5. Tighten two set screws in stop nut.
6. Check blade tilt pointer mechanism to ensure
that it points to 0°.
—If the blade tilt pointer shows an incorrect
tilt, adjust it by loosening the cap screws,
rotating the pointer until it points to 0°, then
tightening the cap screws.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-71-
Sliding Table Parallel
Adjustment
5. Rotate blade 180°, move sliding table all the
way forward, and measure distance between
"B" in Figure ??.
6. Note difference between the two positions.
The table is calibrated at the factory, but can be
adjusted slightly if it is not parallel to the blade.
Tools Needed:
Qty
Felt Tip Pen.........................................................1
90° Square..........................................................1
Precise Measuring Tool.......................................1
Wrench 17mm.....................................................1
Hex Wrench 5mm................................................1
To adjust the sliding table parallel with the
main blade:
—If the gap is the same on both sides or the
difference is 0.004" or less, no adjustments
to the table parallelism need to be made.
—If the difference is greater than 0.004",
then the sliding table parallelism must be
adjusted. Proceed to Step 7.
7. Loosen sliding table mounting nuts (see
Figure 143) at both mounting locations.
1. DISCONNECT SAW FROM POWER!
2. Move blade tilt to 0˚ (blade 90˚ to table), and
raise main blade up to maximum height.
3. Mark one blade tooth with a felt-tip pen. This
will be your reference point when taking measuring points, so you take them in the same
location each time.
4. Move sliding table all the way back, and measure distance "A" in Figure 142, between
marked tooth and edge of miter slot.
Blade
Marked Tooth
A
Miter Slot
Marked Tooth
B
Parallel
Adjustment Screw
Table
Mounting Nuts
Figure 143. Table parallelism adjustment
controls.
8. At side of the table that needs to move,
loosen hex nut on parallel adjustment screw.
9. Slowly rotate parallel adjustment screw (see
Figure 143) as necessary to move table. If
you move adjustment screw away from table,
push table against screw before proceeding.
10. Tighten hex nut on parallel adjustment screw
to secure it in place, then tighten table mounting nuts. Repeat Steps 4–6 as necessary
until sliding table is parallel with blade.
Figure 142. Measuring distance between table
and blade.
-72-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Sliding Table
Adjustment
If the adjustment bolts do require adjustments,
turning them counterclockwise increases pressure against the steel rails. This reduces table
movement slop, which increases accuracy, but
makes it harder to slide the table.
The sliding table features an adjustment bar with
bolts that control how easily the sliding table
moves across the base (see Figure 144). These
adjustment bolts are factory set. They can only
be accessed by removing the end covers from
both ends of the sliding table base and sliding the
plastic plate out of the way.
Turning the adjustment bolts clockwise decreases
the pressure against the steel rails. This increases table movement slop, which reduces accuracy,
but makes it easier to slide the table.
Adjusting this part of the sliding table correctly is
a matter of trial-and-error by making adjustments,
moving the sliding table, then making additional
adjustments. Ultimately, the table must move easily without any slop.
Adjustment
Bolt
Figure 144. Adjustment bolt access location.
Model G0623X/G0623X3 (Mfd. Since 02/07)
-73-
Squaring Crosscut
Fence to Blade
Squaring the crosscut fence to the blade ensures
that cuts made with the crosscut fence will be
square. This procedure can be done by using a
piece of scrap plywood as a test piece and making five test cuts, then adjusting the fence as
necessary.
5. Loosen knob on crosscut fence to allow it
to pivot (make sure 90° stop bolt remains
against fence during adjustments).
6. Loosen hex nut on 90° stop bolt shown
in Figure 146, and rotate 90° stop bolt to
square crosscut fence.
To square the crosscut fence with the blade:
90° Stop
Bolt
1. Make sure blade is parallel with sliding table
and that crosscut fence is resting against 90°
stop bolt (see Figure 146 for locations).
2. Prepare scrap test piece by cutting it to 32" x
32", then number all four sides of test piece.
3. Use crosscut fence to cut 1⁄2" off of each side
of test piece, then cut side 1 again (make five
cuts total).
4. Measure test piece diagonally from corner-tocorner as shown in Figure 145.
Figure 146. Crosscut fence adjustment cam.
7. Tighten hex nut on 90° stop bolt, then tighten
crosscut fence knob, making sure block is
touching 90° stop bolt.
8. Repeat Steps 3-4.
—If both measurements are not within 1⁄16",
then the crosscut fence needs to be adjusted. Proceed to Steps 5–8.
—If both measurements are within 1⁄16" then
no adjustments need to be made. You are
finished with this procedure.
Figure 145. Fence adjustment test piece.
-74-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Splitter/Riving Knife
Mounting Block
The splitter/riving knife must be aligned with the
blade when installed. If the splitter/riving knife is
not aligned with the blade, then the workpiece
will be forced sideways during the cut, which will
increase the risk of kickback.
The splitter/riving knife mounts to a block that can
be repositioned to correctly align the splitter/riving
knife to the blade. The mounting block adjusts by
turning the set screws in each corner of the block.
Figure 147 shows the set screws associated with
controlling the mounting block position. Have
patience when adjusting the mounting block,
because it requires trial-and-error to perform with
accuracy.
Mounting Block
Face View
Top Control
Side
Control
Side
Control
Bottom Control
Figure 147. Splitter/riving knife mounting block
adjustment controls.
All adjustment and alignment positions for the
splitter/riving knife are covered on Page 39 in the
subsection Splitter/Riving Knife Installation
& Removal; the mounting block should not be
adjusted unless you have been unable to mount
the splitter/riving knife as instructed by these procedures.
Model G0623X/G0623X3 (Mfd. Since 02/07)
Qty
Tools Needed
Straightedge....................................................... 1
Wrench 17mm.................................................... 1
Hex Wrench 4mm............................................... 1
To adjust the splitter/riving knife mount block:
1. DISCONNECT SAW FROM POWER!
2. Raise blade all the way up, move sliding table
to side, and open lower blade cover to gain
access to splitter/riving knife mounting block.
3. Loosen lock nut that secures splitter/riving
knife to mounting block, and remove splitter/
riving knife.
4. Adjust each pair of set screws that controls
direction required to move mounting block so
splitter/riving knife can be aligned with blade.
Make sure to move both set screws in even
increments.
5. Reinstall splitter/riving knife and check alignment with blade. Repeat Step 4 as necessary
until splitter/riving knife is properly aligned to
blade.
Note: If you discover that the splitter/riving
knife is bent and cannot be properly aligned
with the blade, it is possible to bend it into
alignment, but make sure that the final result
is precisely aligned so the risk of kickback
is not increased. If the splitter/riving knife is
bent, and you cannot easily bend it back into
alignment, we recommend replacing it with a
new one.
6. Properly re-install splitter/riving knife as
described on Page 39, close blade cover,
and move sliding table back to center
position.
-75-
SECTION 9: WIRING
These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one
stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at
(570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Instructions
SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical components!
MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpredictable results, including serious injury or fire.
This includes the installation of unapproved aftermarket parts.
WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires disconnected or connected during any wiring task to
ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious personal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.
MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.
CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.
EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information
included in this section, contact our Technical
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.
-76-
Model G0623X/G0623X3 (Mfd. Since 02/07)
G0623X Wiring Diagram
MAGNETIC SWITCH
ASSEMBLY
BLADE GUARD
LIMIT SWITCH
A1
1L1
3L2
5L3
13NO
NHD C-18D
230V
17
2T1
4T2
Ground
18
14NO
6T3
A2
21
8
17 1
O
0
19 2
2T1
98
4T2
97
96
R
95
6T3
NHD
NTH-21
EMERGENCY
STOP SWITCH
Start
Capacitor
400MFD
250VAC
V1
U1
Ground
Run
Capacitor
30MFD
500VAC
Ground
MOTOR 5HP 230V SINGLE-PHASE
L6-30 PLUG
Hot
X
G
Y
Ground
POWER
CONNECTION
BOX
Hot
230 VAC
Model G0623X/G0623X3 (Mfd. Since 02/07)
READ ELECTRICAL SAFETY
ON PAGE 76!
-77-
G0623X3 7.5 HP 220V Wiring Diagram
Emergency Stop
Button
2
1
Blade Guard
Limit Switch
A
L1/1
L2/3
L3/5
NO13
SDE MA-18
NC15
Magnetic Switch
Assembly
T1/2
GROUND
NC16
T3/6 NO14
T2/4
1/2
3/4
5/6
26
22
96
18
98
L15-30 PLUG
(as recommended) 220 VAC
Set @ 18A
AMP
RESET
A2
Hot
95
Hot
GND
Hot
Power Box
3
2
3
4 10
5 11
6
12
-78-
1
9
GROUND
1
8
2
2
3
4
MOTOR
220V
7
1
READ ELECTRICAL SAFETY
ON PAGE 76!
Model G0623X/G0623X3 (Mfd. Since 02/07)
G0623X3 7.5 HP 440V Wiring Diagram
Emergency Stop
Button
2
1
Blade Guard
Limit Switch
A
L1/1
L2/3
L3/5
NO13
SDE MA-18
NC15
Magnetic Switch
Assembly
T1/2
GROUND
NC16
T3/6 NO14
T2/4
A2
3/4
RESET
1/2
5/6
12
8
96
98
3-PHASE
Set @ 9A
AMP
440 VAC
DISCONNECT SWITCH
(as recommended)
95
Ground
Hot
Hot
Hot
Power Box
2
3
5 8
6 9
4
7
1
11
10 3
GROUND
1
2
2
3
4
MOTOR
440V
12
1
Model G0623X/G0623X3 (Mfd. Since 02/07)
READ ELECTRICAL SAFETY
ON PAGE 76!
-79-
SECTION 10: PARTS
Cabinet
14V2
29V2 30
7 19 18V2
8
34
9
321
17
61
59
25
7
51
7
25
16
25
7
15
5
2
4
60
3
10V2
12
37
11
32V2
33V2
23V2
25
6
7
38
36
35
12
42
9
20V2
41
12
57
56
55
27
1V3
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1V3
2
3
4
5
6
7
8
9
10V2
11
12
13
14V2
15
16
17
18V2
19
20V2
23V2
CABINET V3.10.16
COVER PLATE
EMERGENCY STOP BUTTON
TAP SCREW M5 X 16
BLADE TILT SCALE
LOCK WASHER 10MM
HEX NUT M10-1.5
SWITCH BOX
STRAIN RELIEF TYPE-3 PG-9
BUTTON HD CAP SCR M6-1 X 10
HEX NUT M6-1
STRAIN RELIEF TYPE-3 PG-13.5
HEX NUT M10-1.5
HEX BOLT M10-1.5 X 35
DUST PORT 4"
LOCK WASHER 6MM
PHLP HD SCR M6-1 X 16
SET SCREW M8-1.25 X 30
HEX NUT M8-1.25
JUNCTION BOX V2.08.14
BUTTON HD CAP SCR M5-.8 X 35
25
27
29V2
30
32V2
33V2
34
35
36
37
38
41
42
51
55
56
57
59
60
61
321
FLAT WASHER 10MM
DECORATIVE PLATE
SET SCREW M8-1.25 X 30
HEX NUT M8-1.25
BUTTON HD CAP SCR M8-1.25 X 16
LOCK WASHER 8MM
WIRE CONNECTOR
WIRE NUT 12AWG X 2 (G0623X)
PLUG 10MM
SET SCREW M12-1.75 X 35
HEX NUT M12-1.75
HEX BOLT M12-1.75 X 40
HEX NUT M12-1.75
HEX NUT M10-1.5 THIN
PHLP HD SCR M5-.8 X 25
EXT TOOTH WASHER 5MM
HEX NUT M5-.8
LOCK NUT M10-1.5
POWER CORD 12AWG 3W L6-30
SET SCREW M10-1.5 X 80
LOCATE BLOCK
-80-
P0623X0001V3
P0623X0002
P0623X0003
P0623X0004
P0623X0005
P0623X0006
P0623X0007
P0623X0008
P0623X0009
P0623X0010V2
P0623X0011
P0623X0012
P0623X0013
P0623X0014V2
P0623X0015
P0623X0016
P0623X0017
P0623X0018V2
P0623X0019
P0623X0020V2
P0623X0023V2
P0623X0025
P0623X0027
P0623X0029V2
P0623X0030
P0623X0032V2
P0623X0033V2
P0623X0034
P0623X0035
P0623X0036
P0623X0037
P0623X0038
P0623X0041
P0623X0042
P0623X0051
P0623X0055
P0623X0056
P0623X0057
P0623X0059
P0623X0060
P0623X0061
P0623X0321
Model G0623X/G0623X3 (Mfd. Since 02/07)
Main Trunnion
107
106
123
108
109
110
121
102
120
111
105
117
112V2
113
114
115V2
102
101V2
122
119V2
118
103V2
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
101V2
102
103V2
105
106
107
108
109
110
111
112V2
P0623X0101V2
P0623X0102
P0623X0103V2
P0623X0105
P0623X0106
P0623X0107
P0623X0108
P0623X0109
P0623X0110
P0623X0111
P0623X0112V2
CHANNEL BASE BLADE SHROUD V2.12.12
TRUNNION BRACKET
FLANGE SCREW M5-.8 X 8
CAP SCREW M8-1.25 X 16
BUTTON HD CAP SCR M8-1.25 X 35
LOCK WASHER 8MM
STOP BRACKET
LIMIT SWITCH AZZ7100
PHLP HD SCR M4-.7 X 25
CAP SCREW M5-.8 X 10
FLAT WASHER 5MM
113
114
115V2
117
118
119V2
120
121
122
123
P0623X0113
P0623X0114
P0623X0115V2
P0623X0117
P0623X0118
P0623X0119V2
P0623X0120
P0623X0121
P0623X0122
P0623X0123
BLADE GUARD PLATE
HINGE
PHLP HD SCR M5-.8 X 8
MAGNET ASSEMBLY
BLADE SHROUD DUST PORT
PHLP HD SCR M5-.8 X 8
LOCK NUT M5-.8
LOCK WASHER 5MM
KEEPER PLATE
LIMIT SWITCH CORD
Model G0623X/G0623X3 (Mfd. Since 02/07)
-81-
Main Motor
G0623X3 7.5-HP 220V/440V MOTOR
228V3-1
202V2
201V2
228V3-3
201V2A
203V2
G0623X 5-HP 230V MOTOR
247
204V2A
275
276
245
207V2
277
288
208
205
263V2
-82-
223V2 225 226
217 224
260
234V2
282
284
228
279 217
264V2
221V2
220V3
219
217 270 283
269 289
235
227
256
226
255
224
217
216V2
236
243V2
282
222
249
244
287
253
217
216V2 229
268
215V2
218
214V2
222
209
235
261V2
209
272
262
228-7
228-2
219
213V3
211V2
228-6
258
252V2
239
211V2
240
241 211V2
212
228-5
284
239
240
238 241
238
228-4
253A
266
242
228-1
228-3
228
206V2A
206V2
228V3-5
228V3-2
228V3
204V2 246
248V2
228V3-4
228V3
251
257A
278
267
285
281
278
258 286
287
266
257
253 287
252V2
250V2
Model G0623X/G0623X3 (Mfd. Since 02/07)
Main Motor Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
201V2
201V2A
202V2
203V2
204V2
204V2A
205
206V2A
206V2
207V2
208
209
211V2
212
213V3
214V2
215V2
216V2
217
218
219
220V3
221V2
222
223V2
224
225
226
227
229
230
231
232
233
234V2
235
236
238
239
240
241
242
243V2
244
245
246
247
248V2
249
250V2
251
P0623X0201V2
P0623X0201V2A
P0623X0202V2
P0623X0203V2
P0623X0204V2
P0623X0204V2A
P0623X0205
P0623X0206V2A
P0623X0206V2
P0623X30207V2
P0623X0208
P0623X0209
P0623X0211V2
P0623X0212
P0623X0213V3
P0623X0214V2
P0623X0215V2
P0623X0216V2
P0623X0217
P0623X0218
P0623X0219
P0623X0220V3
P0623X0221V2
P0623X0222
P0623X0223V2
P0623X0224
P0623X0225
P0623X0226
P0623X0227
P0623X0229
P0623X30230
P0623X30231
P0623X30232
P0623X30233
P0623X0234V2
P0623X0235
P0623X0236
P0623X0238
P0623X0239
P0623X0240
P0623X30241
P0623X0242
P0623X0243V2
P0623X0244
P0623X0245
P0623X0246
P0623X0247
P0623X0248V2
P0623X0249
P0623X0250V2
P0623X0251
BLADE GUARD V2.02.12
BLADE GUARD ASSY V2.02.12
LOCK NUT M10-1.5
CAP SCREW M10-1.5 X 25
RIVING KNIFE MNTNG BLK V2.04.12
MOUNTING BLOCK ASSY V2.04.12
KEY 5 X 5 X 20
LOCATING BLOCK ASSY V2.08.10
LOCATING BLOCK V2.08.10
HEX NUT M10-1.5
LINK PLATE
BALL BEARING 6004LLB
HEX NUT M10-1.5
GIB PLATE
BUTTON HD CAP SCR M10-1.5 X 45
SET SCREW M5-.8 X 10
ARBOR PULLEY (FLAT) V2.01.08
FLAT WASHER 8 X 30 X 3MM
LOCK WASHER 8MM
V-BELT M20 3L200
BUTTON HD CAP SCR M8-1.25 X 20
SET SCREW M8-1.25 X 16
MOTOR PULLEY (TYPE-M20) V2.01.08
HEX SHAFT M12-1.75 LONG
MOTOR MOUNT PLATE V2.06.12
FLAT WASHER 12MM
LOCK WASHER 12MM
HEX BOLT M12-1.75 X 25
KEY 7 X 7 X 30
CAP SCREW M8-1.25 X 20
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 20
LOCK WASHER 8MM
FENDER WASHER 8MM
ROTATE PLATE V2.12.12
CAP SCREW M12-1.75 X 30
SHAFT
BUTTON HD CAP SCR M8-1.25 X 20
BUSHING 5MM
FENDER WASHER 8MM
LOCK WASHER 8MM
BUTTON HD CAP SCR M8-1.25 X 16
MAIN ARBOR CSA V2.02.07
ARBOR FLANGE CSA
LOCATING PIN
HEX BOLT M10-1.5 X 50
FLAT WASHER 10 X 28 X 2.5MM
RIVING KNIFE V2.05.12
ARBOR WASHER CSA
HOSE 3" X 37" V2.10.16
HOSE CLAMP 3-1/4"
252V2
253
253A
255
256
257
257A
258
260
261V2
262
263V2
264V2
266
267
268
269
270
272
275
276
277
278
279
281
282
283
284
285
286
287
288
289
P0623X0252V2
P0623X0253
P0623X0253A
P0623X0255
P0623X0256
P0623X0257
P0623X0257A
P0623X0258
P0623X0260
P0623X0261V2
P0623X0262
P0623X0263V2
P0623X0264V2
P0623X0266
P0623X0267
P0623X0268
P0623X0269
P0623X0270
P0623X0272
P0623X30275
P0623X30276
P0623X30277
P0623X0278
P0623X0279
P0623X0281
P0623X0282
P0623X0283
P0623X0284
P0623X0285
P0623X0286
P0623X0287
P0623X0288
P0623X0289
CAP SCREW M12-1.75 X 45
IDLER PULLEY
IDLER ASSEMBLY
LOCK WASHER 12MM
FLAT WASHER 12MM
ROTATING ARM
ROTATING ARM IDLER ASSY
INT RETAINING RING 28MM
BELT 15 X 1140MM
PLATE V2.08.14
BUSHING
ARBOR HEX NUT 5/8-12 LH V2.02.07
BUSHING 6.1MM V2.10.16
BALL BEARING 6001ZZ
EXTENSION SPRING
LOCK WASHER 10MM
MOUNTING PLATE
HEX SHAFT M12-1.75 SHORT
BUTTON HD CAP SCR M5-.8 X 12
ROLL PIN 3 X 12
SECONDARY BLOCK
BUTTON HD CAP SCR M5-.8 X 8
CAP SCREW M8-1.25 X 25
FLAT WASHER 8MM
LOCK NUT M8-1.25
LOCK NUT M12-1.75
CAP SCREW M12-1.75 X 45
FLAT WASHER 12 X 22 X 2
FLAT WASHER 8MM
HEX NUT M8-1.25 THIN
HEX NUT M12-1.75 THIN
SET SCREW M5-.8 X 10
CAP SCREW M8-1.25 X 20
Model G0623X/G0623X3 (Mfd. Since 02/07)
G0623X 5HP, 230V, SINGLE-PHASE MOTOR
228
228-1
228-2
228-3
228-4
228-5
228-6
228-7
P0623X0228
P0623X0228-1
P0623X0228-2
P0623X0228-3
P0623X0228-4
P0623X0228-5
P0623X0228-6
P0623X0228-7
MOTOR 5HP 230V 1-PH
MOTOR FAN COVER
MOTOR FAN
JUNCTION BOX
CAPACITOR COVER
S CAPACITOR 400M 250V 1-3/4 X 3-1/2
CAPACITOR COVER
R CAPACITOR 30M 500V 1-1/2 X 3-3/8
G0623X3 7.5HP, 220/440V, 3-PHASE MOTOR
228V3
228V3-1
228V3-2
228V3-3
228V3-4
228V3-5
P0623X30228V3
P0623X30228V3-1
P0623X30228V3-2
P0623X30228V3-3
P0623X30228V3-4
P0623X30228V3-5
MOTOR 7.5 HP 220V 3-PH V3.10.16
MOTOR FAN COVER
MOTOR FAN
JUNCTION BOX
BALL BEARING 6203ZZ
BALL BEARING 6206ZZ
-83-
Sliding Table
318
301V2A
319V2
343
345V2
301V2
342
321
347
323
335
348
302
303
304
324
349
350
336
312V2
320V2
305
311V2
309 310
322
332
326
324
328
327
325
333
G0623X
5 HP
230V SWITCH
-84-
329V2
329V2-1
329V2-2
329V2-4
329V2-3
340
329A-1
329A-2
329A-3
313
314V2
306
317
307
308
346
329A
G0623X3
7.5HP
220V SWITCH
337
344
339
334V2
316
341
338
330
315
323
331V2
G0623X3
7.5HP
440V SWITCH
346-1
346-2
346-3
Model G0623X/G0623X3 (Mfd. Since 02/07)
Sliding Table Parts List
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
301V2A
301V2
302
303
304
305
306
307
308
309
310
311V2
312V2
313
314V2
315
316
317
318
319V2
320V2
321
322
323
324
325
326
327
328
330
331V2
332
333
334V2
335
P0623X0301V2A
P0623X0301V2
P0623X0302
P0623X0303
P0623X0304
P0623X0305
P0623X0306
P0623X0307
P0623X0308
P0623X0309
P0623X0310
P0623X0311V2
P0623X0312V2
P0623X0313
P0623X0314V2
P0623X0315
P0623X0316
P0623X0317
P0623X0318
P0623X0319V2
P0623X0320V2
P0623X0321
P0623X0322
P0623X0323
P0623X0324
P0623X0325
P0623X0326
P0623X0327
P0623X0328
P0623X0330
P0623X0331V2
P0623X0332
P0623X0333
P0623X0334V2
P0623X0335
SLIDING TABLE ASSEMBLY V2.03.14
SLIDING TABLE W/BASE 688 X 316 V2.03.14
T-SCREW M12-1.75 X 35
FLAT WASHER 12MM
LOCK WASHER 12MM
HEX NUT M12-1.75
LOCK WASHER 6MM
HEX NUT M6-1
HEX NUT M16-2
BUTTON HD CAP SCR M6-1 X 10
BUTTON HD CAP SCR M6-1 X 10
LOCATE PLATE V2.03.14
LOCATE PLATE (RR) V2.03.14
HANDLE
LOCATE PLATE V2.03.14
CAP SCREW M6-1 X 16
PIN LOCK
BUTTON HD CAP SCR M6-1 X 16
BUTTON HD CAP SCR M6-1 X 10
SLIDING TABLE END PLATE (FR) V2.03.14
SLIDING TABLE END PLATE (RR) V2.03.14
LOCATE BLOCK
LOCATE PLATE
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 20
SUPPORT LEG
HEX NUT M12-1.75
ADJUST FOOT
SWITCH MOUNTING BRACKET
PHLP HD SCR M4-.7 X 16
BUTTON HD CAP SCR M5-.8 X 25
LOCATE PLATE
HEX NUT M5-.8
FLANGE NUT M5-.8
LOCK NUT M10-1.5
336
337
338
339
340
341
342
343
344
345V2
347
348
349
350
P0623X0336
P0623X0337
P0623X0338
P0623X0339
P0623X0340
P0623X0341
P0623X0342
P0623X0343
P0623X0344
P0623X0345V2
P0623X0347
P0623X0348
P0623X0349
P0623X0350
FENDER WASHER 10MM
FLANGE NUT M6-1
CAP SCREW M5-.8 X 12
FLAT WASHER 5MM
HEX NUT M5-.8
FLAT WASHER 6MM
LOCK WASHER 6MM
HEX NUT M6-1
FLEXIBLE CONDUIT
LOCATE PLATE (FR) V2.03.14
MOTOR CORD 12G 4W
POWER BOX CORD 12G 3W (G0623X)
LIMIT SWITCH CORD 18G 2W
E-STOP CORD 18G 2W
329V2
329V2-1
329V2-2
329V2-3
329V2-4
P0623X0329V2
P0623X0329V2-1
P0623X0329V2-2
P0623X0329V2-3
P0623X0329V2-4
REF
PART #
DESCRIPTION
329A
329A-1
329A-2
329A-3
P0623X30329A
P0623X30329A-1
P0623X30329A-2
P0623X30329A-3
SWITCH MP-18 7.5HP 220V 3PH
SWITCH BOX
CONTACTOR SDE MA-18 220V
RELAY SDE RA-30 18-26A
REF
PART #
DESCRIPTION
346
346-1
346-2
346-3
P0623X30346
P0623X30346-1
P0623X30346-2
P0623X30346-3
MAG SWITCH MP-18 7.5HP 440V 3PH
SWITCH BOX
CONTACTOR SDE MA-18 440V
RELAY SDE RA-20 8-12A
Model G0623X/G0623X3 (Mfd. Since 02/07)
G0623X 5HP, 230V, 1-PH SWITCH
MAG SWITCH NHD MS 1-18D V2.09.10
SWITCH BOX NHD
CONTACTOR NHD C-18D 230V
OL RELAY NHD NTH-21 17-21A
WHITE SWITCH COVER SCREW
G0623X3 7.5HP, 220V, 3-PH SWITCH
G0623X3 7.5HP, 440V, 3-PH SWITCH
-85-
Tables
425
432
424
431
433
401
423
422
418
417
416
430
411
415
414
429
413
435
436
434
427
428
410
402
419
437
405
403V2
426
420
421
405-1
404V2
409
415
406 412
414
412
415
408
407
REF
PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
402
403V2
404V2
405
405-1
406
407
408
409
410
411
412
413
414
415
416
417
418
P0623X0401
P0623X0402
P0623X0403V2
P0623X0404V2
P0623X0405
P0623X0405-1
P0623X0406
P0623X0407
P0623X0408
P0623X0409
P0623X0410
P0623X0411
P0623X0412
P0623X0413
P0623X0414
P0623X0415
P0623X0416
P0623X0417
P0623X0418
LARGE EXTENSION TABLE
CAST IRON TABLE
TABLE INSERT (ALUM.) V2.11.16
BUTTON HD CAP SCR M5-.8 X 12
RAIL SCALE
SCALE 0-39.25"
STUD-FT M12-1.75 X 90
T-NUT M12-1.75
RIP FENCE RAIL
HEX BOLT M6-1 X 25
LOCK WASHER 6MM
HEX NUT M6-1
FLAT WASHER 12MM
FLAT WASHER 12MM
LOCK WASHER 12MM
HEX NUT M12-1.75
LOCK WASHER 10MM
FLAT WASHER 10MM
CAP SCREW M10-1.5 X 25
419
420
421
422
423
424
425
426
427
428
429
430
431
432
433
434
435
436
437
LOCK NUT M5-.8
TAP SCREW M4 X 10
RAIL END PLATE
SMALL EXTENSION TABLE
FLAT WASHER 10MM
LOCK WASHER 10MM
CAP SCREW M10-1.5 X 25
LOCK WASHER 5MM
BUTTON HD CAP SCR M5-.8 X 12
STOP TAB
CAP SCREW M10-1.5 X 25
DUST HOSE SUPPORT
LOCK WASHER 10MM
LOCK NUT M10-1.5
FLAT WASHER 10MM
HEX NUT M8-1.25
CAP SCREW M8-1.25 X 25
HEX BOLT M6-1 X 16
FLAT WASHER 6MM
-86-
P0623X0419
P0623X0420
P0623X0421
P0623X0422
P0623X0423
P0623X0424
P0623X0425
P0623X0426
P0623X0427
P0623X0428
P0623X0429
P0623X0430
P0623X0431
P0623X0432
P0623X0433
P0623X0434
P0623X0435
P0623X0436
P0623X0437
Model G0623X/G0623X3 (Mfd. Since 02/07)
Rip Fence
514
515
516
513
511
502
522
517
510
503
512
509
501
507
520
505
506
508
521
504
518
519
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
501
502
503
504
505
506
507
508
509
510
511
RIP FENCE
CLAMP PLATE
STEEL PIN 6MM
ROD
HDPE STRIP
FLANGE SCREW M5-.8 X 10
HEX NUT M8-1.25
FENCE LOCK HANDLE
SLEEVE
SPRING PRESSURE PLATE
COVER PLATE
512
513
514
515
516
517
518
519
520
521
522
TAP SCREW
LOCK PLATE HANDLE M8-1.25
FLAT WASHER 8MM
RIP FENCE FRONT HOUSING
RIP FENCE REAR HOUSING
PLASTIC SCREW
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 20
FLAT HD SCR M6-1 X 12
WAVY WASHER 12MM
HDPE STRIP 50 X 5MM
P0623X0501
P0623X0502
P0623X0503
P0623X0504
P0623X0505
P0623X0506
P0623X0507
P0623X0508
P0623X0509
P0623X0510
P0623X0511
Model G0623X/G0623X3 (Mfd. Since 02/07)
P0623X0512
P0623X0513
P0623X0514
P0623X0515
P0623X0516
P0623X0517
P0623X0518
P0623X0519
P0623X0520
P0623X0521
P0623X0522
-87-
Handwheels
621
623V2
620
622
632V2
611 618
640
644
625
640
627
617
619
616
614V2
615V2
628 626
639
613
629
612
630
603
631
604
638
606
633 607
610
607
609
605
608V2
641V2
633
634
603
645
637
641V2
643
624
601
636
602
643
602
601
645
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
601
602
603
604
605
606
607
608V2
609
610
611
612
613
614V2
615V2
616
617
618
619
620
621
622
P0623X0601
P0623X0602
P0623X0603
P0623X0604
P0623X0605
P0623X0606
P0623X0607
P0623X0608V2
P0623X0609
P0623X0610
P0623X0611
P0623X0612
P0623X0613
P0623X0614V2
P0623X0615V2
P0623X0616
P0623X0617
P0623X0618
P0623X0619
P0623X0620
P0623X0621
P0623X0622
LOCK KNOB M10-1.5
HANDWHEEL HANDLE M6-1 X 28 X 110L
HANDWHEEL TYPE-12 160D B 12B-K X M6-1
KEY 5 X 5 X 20
ANGLE SEAT
INT RETAINING RING 28MM
SET SCREW M6-1 X 6
CAP SCREW M10-1.5 X 25
LEADSCREW A
LEADSCREW CAM
LOCATE RING
LEADSCREW B
FINGER GUIDE
CAP SCREW M6-1 X 20
HEX NUT M6-1
CAP SCREW M8-1.25 X 20
LOCK WASHER 8MM
FLAT WASHER 8MM
STRUT BOARD
CAP SCREW M8-1.25 X 50
LOCK WASHER 8MM
BEARING SELF LUBRICATING
623V2
624
625
626
627
628
629
630
631
632V2
633
634
636
637
638
639
640
641V2
642
643
644
645
P0623X0623V2
P0623X0624
P0623X0625
P0623X0626
P0623X0627
P0623X0628
P0623X0629
P0623X0630
P0623X0631
P0623X0632V2
P0623X0633
P0623X0634
P0623X0636
P0623X0637
P0623X0638
P0623X0639
P0623X0640
P0623X0641V2
P0623X0642
P0623X0643
P0623X0644
P0623X0645
FLAT WASHER 6 X 16 X 2
EXT RETAINING RING 12MM
LOCATE BLOCK
JACK SCREW CAM
CAP SCREW M6-1 X 10
FLAT WASHER 6MM
SLEEVE
LOCK NUT M16-2
FLAT WASHER 16MM COPPER
SET SCREW M6-1 X 30
STOP NUT M16-2 W/SET SCREW
HEX NUT M12-1.75
KEY 5 X 5 X 20
BALL BEARING 6001
SET SCREW M12-1.75 X 35
SET SCREW M6-1 X 6
HEX NUT M16-2
FLAT WASHER 10 X 27 X 3
BUSHING
HANDWHEEL EXT 6 X 20 X 22L
HEX NUT M6-1
FLAT HD SCR M6-1 X 35
-88-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Scoring Trunnion
716
720
712
713
708
718
717
714
707
709
715
706
710
704
702
701
711
705
719
703
721V2
722
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
701
702
703
704
705
706
707
708
709
710
711
ARBOR FLANGE
SCORING SAW BLADE CSA 22MM
CAP SCREW M8-1.25 X 20
SHAFT CSA 22MM
SHAFT
BEARING
REGULATOR
SCORING PULLEY 60HZ
SET SCREW M6-1 X 6
SET SCREW M6-1 X 6
ADJUST SHAFT
712
713
714
715
716
717
718
719
720
721V2
722
P0623X0712
P0623X0713
P0623X0714
P0623X0715
P0623X0716
P0623X0717
P0623X0718
P0623X0719
P0623X0720
P0623X0721V2
P0623X0722
ADJUST SCREW M8-1.25 X 100
PLATE
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 25
LOCK COMPRESSION SPRING
LOCK NUT M8-1.25
FLAT WASHER 10MM
HEX NUT M12-1.75 LH
FLAT WASHER 10MM
CAP SCREW M6-1 X 25
HEX NUT M6-1
P0623X0701
P0623X0702
P0623X0703
P0623X0704
P0623X0705
P0623X0706
P0623X0707
P0623X0708
P0623X0709
P0623X0710
P0623X0711
Model G0623X/G0623X3 (Mfd. Since 02/07)
-89-
Crosscut Table
822
814
821V2
808
807V2
820V2
816
802
803
804
805V2
823
806
815
826
813
801
812
811
809
810
825
819
824V2
818
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
801
802
803
804
805V2
806
807V2
808
809
810
811
812
813
P0623X0801
P0623X0802
P0623X0803
P0623X0804
P0623X0805V2
P0623X0806
P0623X0807V2
P0623X0808
P0623X0809
P0623X0810
P0623X0811
P0623X0812
P0623X0813
SUPPORT FRAME
PLUG 38 X 38MM
PLUG 40 X 20MM
T-NUT M12-1.75
T-SLOT BAR V2.12.12
PAD
CAP SCREW M6-1 X 16
LOCK WASHER 6MM
FENDER WASHER 12MM
ADJUST HANDLE M12-1.75 X 55
T-NUT
HEX NUT M8-1.25
HEX BOLT M8-1.25 X 40
814
815
816
818
819
820V2
821V2
822
823
824V2
825
826
P0623X0814
P0623X0815
P0623X0816
P0623X0818
P0623X0819
P0623X0820V2
P0623X0821V2
P0623X0822
P0623X0823
P0623X0824V2
P0623X0825
P0623X0826
FLAT WASHER 6MM
PLUG 80 X 40MM
PLUG
KNOB SCREW M8-1.25 X 50
FENDER WASHER 8MM
SQUARE BRACE 70MM WIDE V2.11.13
COVER 70MM WIDE V2.11.13
TAP SCREW #8 X 3/8
T-NUT M8-1.25
CAP SCREW M8-1.25 X 35
FENDER WASHER 8MM
LOCK NUT M8-1.25
-90-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Swing Arm
932
901
923
924 925
902
926V2
903
909
930
920
922V2
908V2
904
921V2
905
916
910V2
935 917
918
919
907
906
912
911
913
914
927V2
933V2
915
912
931
934
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
901
902
903
904
905
906
907
908V2
909
910V2
911
912
913
914
915
916
917
P0623X0901
P0623X0902
P0623X0903
P0623X0904
P0623X0905
P0623X0906
P0623X0907
P0623X0908V2
P0623X0909
P0623X0910V2
P0623X0911
P0623X0912
P0623X0913
P0623X0914
P0623X0915
P0623X0916
P0623X0917
FRAME
LOCK WASHER 6MM
CAP SCREW M6-1 X 16
ROTARY SHAFT
HEX NUT M20-2.5
PLUG 40 X 80MM
SLIDING TUBE
CAP SCREW M8-1.25 X 12
HEX NUT M8-1.25
BUTTON HD CAP SCR M4-.7 X 6
COVER
EXT RETAINING RING 15MM
BALL BEARING 6202ZZ
ROLLER
ADJUST SHAFT
EXT RETAINING RING 15MM
BALL BEARING 6202ZZ
918
919
920
921V2
922V2
923
924
925
926V2
927V2
930
931
932
933V2
934
935
P0623X0918
P0623X0919
P0623X0920
P0623X0921V2
P0623X0922V2
P0623X0923
P0623X0924
P0623X0925
P0623X0926V2
P0623X0927V2
P0623X0930
P0623X0931
P0623X0932
P0623X0933V2
P0623X0934
P0623X0935
RING
ADJUST SHAFT
SWING ARM SHAFT
FENDER WASHER 17MM
SWING ARM V2.10.16
BRUSH
FLAT WASHER 6MM
CAP SCREW M6-1 X 20
SET SCREW M10-1.5 X 10
SET SCREW M10-1.5 X 20
PLUG
HEX NUT M10-1.5
COVER
SET SCREW M8-1.25 X 20
FLAT WASHER 8MM
MAGNETIC BASE ASSEMBLY
Model G0623X/G0623X3 (Mfd. Since 02/07)
-91-
Miter Gauge
1006
1029
1007
1005
1008V2
1030
1004
1003
1032
1033
1009V2
1012
1010
1013
1011
1018
1014
1001
1019
1020
1016
1017
1002
1027
1026
1021
1022
1034
1031
1015
1024V3
1023
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1001
1002
1003
1004
1005
1006
1007
1008V2
1009V2
1010
1011
1012
1013
1014
1015
1016
1017
P0623X1001
P0623X1002
P0623X1003
P0623X1004
P0623X1005
P0623X1006
P0623X1007
P0623X1008V2
P0623X1009V2
P0623X1010
P0623X1011
P0623X1012
P0623X1013
P0623X1014
P0623X1015
P0623X1016
P0623X1017
SQUARE FENCE
MITER GAUGE BODY
LARGE WASHER
BODY
CLAMP SHAFT
KNOB SCREW M10-1.5
KNURLED KNOB
MITER GAUGE SHAFT V2.10.16
FENDER WASHER 10MM
HEX BOLT M6-1 X 30
HEX NUT M5-.8
ADJUST HANDLE M6 X 30
LOCK SHAFT
STOP PLATE
SQUARE NUT M6-1
FLAT WASHER 10MM
LOCK NUT M10-1.5
1018
1019
1020
1021
1022
1023
1024V3
1025
1026
1027
1028
1029
1030
1031
1032
1033
1034
P0623X1018
P0623X1019
P0623X1020
P0623X1021
P0623X1022
P0623X1023
P0623X1024V3
P0623X1025
P0623X1026
P0623X1027
P0623X1028
P0623X1029
P0623X1030
P0623X1031
P0623X1032
P0623X1033
P0623X1034
CAP SCREW M5-.8 X 25
PHLP HD SCR M4-.7 X 12
POINTER
FIXED BLOCK
STOP BAR
PHLP HD SCR M4-.7 X 16
FIXED BASE 3MMH V3.10.16
SET SCREW M4-.7 X 10
ADJUST HANDLE
SHAFT
SET SCREW M8-1.25 X 45
ROLL PIN 3 X 20
PUSH HANDLE M12-1.75 X 14
FLAT WASHER 12MM
FLAT WASHER 12MM PLASTIC
PUSH HANDLE T-NUT M12-1.75
SPACING PLATE
-92-
Model G0623X/G0623X3 (Mfd. Since 02/07)
Crosscut Fence
1105
1131
1119V2
1121
1103
1104
1128V2
1102
1122
1127
1120
1106
1122
1101
1116V2
1107
1108
1101
1130
1115
1117
1127
1123
1111 1110
1118
1126
1109V2
1129V2
1101
1125
1114
1113
1124
1112
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1101
1102
1103
1104
1105
1106
1107
1108
1109V2
1110
1111
1112
1113
1114
1115
1116V2
P0623X1101
P0623X1102
P0623X1103
P0623X1104
P0623X1105
P0623X1106
P0623X1107
P0623X1108
P0623X1109V2
P0623X1110
P0623X1111
P0623X1112
P0623X1113
P0623X1114
P0623X1115
P0623X1116V2
T-NUT M8-1.25
STOP BRACKET
KNOB M8-1.25 X 40
SCREW
FLIP STOP
SET SCREW M6-1 X 10
LOCK NUT M10-1.5
SQUARE TUBE
EXT FENCE V2.06.13
COVER
TAP SCREW M4 X 10
BUTTON HD CAP SCR M8-1.25 X 16
LOCK WASHER 8MM
LOCATE PLATE
KNOB SCREW M8-1.25 X 25
SQUARE FENCE V2.06.13
1117
1118
1119V2
1120
1121
1122
1123
1124
1125
1126
1127
1128V2
1129V2
1130
1131
P0623X1117
P0623X1118
P0623X1119V2
P0623X1120
P0623X1121
P0623X1122
P0623X1123
P0623X1124
P0623X1125
P0623X1126
P0623X1127
P0623X1128V2
P0623X1129V2
P0623X1130
P0623X1131
ROTATE SHAFT
FLAT WASHER 8MM
END PIECE ABS V2.06.13
PHLP HD SCR M4-.7 X 10
PHLP HD SCR M4-.7 X 35
FLAT WASHER 10MM BRASS
SET SCREW M6-1 X 6
KNOB SCREW M8-1.25 X 55
FENDER WASHER 8MM
T-BOLT M8-1.25 X 60
T-NUT M5-.8
SCALE 2000-0MM (78.75-0") ST V2.06.13
SCALE 0-2000MM (0-78.75") ST V2.06.13
CAP SCREW M5-.8 X 6
SET SCREW M5-.8 X 5
Model G0623X/G0623X3 (Mfd. Since 02/07)
-93-
Labels & Miscellaneous
1201
1202
1203
1212
1204
1216
1206
1215
1205
1207
1213
1214
1208
1207
1211V2
1209
1210
REF PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1201
1202
1203
1204
1205
1206
1207
1208
1209
READ MANUAL LABEL
TABLE SAW BLADE GUARD LABEL
KICKBACK HAZARD LABEL
DISCONNECT POWER LABEL
BLADE GUARD DANGER LABEL
QUALIFIED PERSONNEL LABEL
ELECTRICITY LABEL
GLASSES/RESPIRATOR LABEL
GRIZZLY NAMEPLATE-SMALL
1210
1210
1211V2
1211
1212
1213
1214
1215
1216
P0623X1210
P0623X31210
P0623X1211V2
P0623X31211
P0623X1212
P0623X1213
P0623X1214
P0623X1215
P0623X1216
MODEL NUMBER LABEL (G0623X)
MODEL NUMBER LABEL (G0623X3)
MACHINE ID LABEL CSA V2.05.12 (G0623X)
MACHINE ID LABEL (G0623X3)
BLADE TILT LABEL
BLADE TILT SCALE
BLADE ELEVATION LABEL
TOUCH-UP PAINT, GRIZZLY GREEN
TOUCH-UP PAIN, GRIZZLY PUTTY
P0623X1201
P0623X1202
P0623X1203
P0623X1204
P0623X1205
P0623X1206
P0623X1207
P0623X1208
P0623X1209
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-94-
Model G0623X/G0623X3 (Mfd. Since 02/07)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1.
CUT ALONG DOTTED LINE
2.
How did you learn about us?
____ Advertisement
____ Card Deck
4.
5.
6.
____ Catalog
____ Other:
Which of the following magazines do you subscribe to?
____
____
____
____
____
____
____
____
____
____
3.
____ Friend
____ Website
Cabinetmaker & FDM
Family Handyman
Hand Loader
Handy
Home Shop Machinist
Journal of Light Cont.
Live Steam
Model Airplane News
Old House Journal
Popular Mechanics
____
____
____
____
____
____
____
____
____
____
Popular Science
Popular Woodworking
Precision Shooter
Projects in Metal
RC Modeler
Rifle
Shop Notes
Shotgun News
Today’s Homeowner
Wood
____
____
____
____
____
____
____
Wooden Boat
Woodshop News
Woodsmith
Woodwork
Woodworker West
Woodworker’s Journal
Other:
What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $50,000-$59,000
____ $60,000-$69,000
____ $40,000-$49,000
____ $70,000+
What is your age group?
____ 20-29
____ 50-59
____ 40-49
____ 70+
____ 30-39
____ 60-69
How long have you been a woodworker/metalworker?
____ 0-2 Years
____ 2-8 Years
____ 8-20 Years
____ 20+ Years
How many of your machines or tools are Grizzly?
____ 0-2
____ 3-5
____ 6-9
____ 10+
7.
Do you think your machine represents a good value?
_____ Yes
_____No
8.
Would you recommend Grizzly Industrial to a friend?
_____ Yes
_____No
9.
Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times.
_____ Yes
_____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
WARRANTY & RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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