operating instructions & parts Manual

en

Wet/dry

Vacuums

CoMMerCial/indusTrial use

Models 22XJ56, 22XJ59, 22XJ60, 1Vhg3a

87549-58

PLEASE READ AND SAVE

THESE INSTRUCTIONS.

READ CAREFULLY

BEFORE ATTEMPTING

TO ASSEMBLE, INSTALL,

OPERATE OR MAINTAIN THE

PRODUCT DESCRIBED.

PROTECT YOURSELF AND

OTHERS BY OBSERVING ALL

SAFETY INFORMATION. FAILURE

TO COMPLY WITH INSTRUCTIONS

COULD RESULT IN PERSONAL

INJURY AND/OR PROPERTY

DAMAGE! RETAIN INSTRUCTIONS

FOR FUTURE REFERENCE.

PLEASE REFER TO BACK COVER

FOR INFORMATION REGARDING

DAYTON’S WARRANTY

AND OTHER IMPORTANT

INFORMATION.

Model #: ___________________

Serial #: ___________________

Purch. Date: _______________

Form 5S6800 / Printed in U.S.A.

07985 Version 3 08/2013

© 2013 Dayton Electric Manufacturing Co.

All Rights Reserved

IMPORTANT SAFETY INSTRUCTIONS

ALWAYS WEAR

EYE PROTECTION

Never operate this unit when flammable materials or vapors are present because electrical devices produce arcs or

sparks that can cause a fire or explosion. NEVER OPERATE UNATTENDED!

When using an electrical appliance, basic precautions should always be followed, including the following: READ ALL

INSTRUCTIONS BEFORE USING THIS APPLIANCE.

To reduce The risk of fire, elecTric shock, or iNjury:

1. Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing. Connect to a properly grounded outlet only. See Grounding Instructions.

2. Do not expose to rain–store indoors.

3. Do not allow to be used as a toy. Close attention is necessary when used by or near children.

4. Use only as described in this manual. Use only Manufacturer’s recommended attachments.

5. Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors or dropped into water, return it to a service center.

6. Do not: pull or carry by cord, use cord as a handle, close a door on cord or pull cord around sharp edges or corners. Do not run appliance over cord. Keep cord away from heated surfaces.

7. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

8. Do not handle plug or appliance with wet hands.

9. Do not put any object into openings. Do not use with any openings blocked; keep free of dust, lint, hair and anything that may reduce air flow.

10. Keep hair, loose clothing, fingers and all parts of body away from openings and moving parts.

11. Do not pick up anything that is burning or smoking, such as cigarettes, matches or hot ashes.

12. Do not use without dust bag and/or filters in place.

13. Turn off all controls before unplugging.

14. Use extra care when cleaning on stairs.

15. Do not use to pick up flammable or combustible liquids such as gasoline or use in areas where they may be present.

16. Do not use your cleaner as a sprayer of flammable liquids such as oil base paints, lacquers, household cleaners, etc.

17. Do not vacuum toxic, carcinogenic, combustible or other hazardous materials such as asbestos, arsenic, barium, beryllium, lead, pesticides, or other health endangering materials. Specially designed units are available for these purposes.

18. Do not pick up soot, cement, plaster or drywall dust without cartridge filter and collection filter bag in place. These are very fine particles that may pass through the foam and affect the performance of the motor or be exhausted back into the air.

Additional collection filter bags are available.

19. Do not leave the cord lying on the floor once you have finished the cleaning job. It can become a tripping hazard.

20. Use special care when emptying heavily loaded tanks.

21. To avoid spontaneous combustion, empty tank after each use.

22. The operation of a utility vac can result in foreign objects being blown into eyes, which can result in eye damage. Always wear safety goggles when operating vacuum.

23. STAY ALERT. Watch what you are doing and use common sense. Do not use vacuum cleaner when you are tired, distracted or under the influence of drugs, alcohol, or medication causing diminished control.

24. WARNING! Do NOT use this vacuum cleaner to vacuum lead paint debris because this may disperse fine lead particles into the air. This vacuum cleaner is not intended for use under EPA Regulation 40 CFR Part 745 for lead paint material cleanup.

SAVE THESE INSTRUCTIONS

do NoT leave vacuum uNaTTeNded wheN iT is plugged iN aNd/or operaTiNg. uNplug uNiT wheN NoT iN use.

GROUNDING INSTRUCTIONS

This appliance must be grounded. If it should malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

IMPROPER CONNECTION OF THE EqUIPMENT-GROUNDING CONDUCTOR CAN RESULT IN A RISk OF ELECTRIC

SHOCk. CHECk WITH A qUALIFIED ELECTRICIAN OR SERVICE PERSON IF YOU ARE IN DOUBT AS TO WHETHER

THE OUTLET IS PROPERLY GROUNDED. DO NOT MODIFY THE PLUG PROVIDED WITH THE APPLIANCE – IF IT WILL

NOT FIT THE OUTLET HAVE A PROPER OUTLET INSTALLED BY A qUALIFIED ELECTRICIAN.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug illustrated in sketch A.

A temporary adaptor that looks like the adaptor illustrated in sketches B and C may be used to connect this plug to a 2-pole receptacle as shown in sketch B if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet

(sketch A) can be installed by a qualified electrician. The green colored rigid ear, lug or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

E1

GROUNDING INSTRUCTIONS (CONTINUED)

In CAnADA, ThE USE oF A TEMPoRARy ADAPToR IS noT PERMITTED By ThE CAnADIAn ElECTRICAl CoDE.

Make sure that the appliance is connected to an outlet having the same configuration as the plug. no adapter should be used with this appliance.

if The cord is damaged, iT musT Be replaced By a special cord or assemBly availaBle from The maNufacTurer or his auThorized service ageNT.

EXTENSION CORDS

When using the appliance at a distance where an extension cord becomes necessary, a 3-conductor grounding cord of adequate size must be used for safety, and to prevent loss of power and overheating. Use the table to determine A.W.G. wire size required. To determine ampere rating of your vacuum, refer to nameplate located on motor housing/cover. Before using appliance, inspect power cord for loose or exposed wires and damaged insulation. Make any needed repairs or replacements before using your appliance. Use only three-wire outdoor extension cords which have three-prong grounding-type plugs and three-pole receptacles which accept the extension cord’s plug.

Volts

120V

Ampere Rating

More Not More

Than Than

0 - 6

6 - 10

10 - 12

12 - 16

Total length of cord in feet

25

18

18

16

14

50

16

16

16

12

100

AWG

150

16

14

14

12

14 12

Not recommended

NOTE: STATIC ShoCKS ARE CoMMon In DRy AREAS oR WhEn ThE RElATIvE hUMIDITy oF ThE AIR IS loW. ThIS IS only TEMPoRARy AnD DoES noT AFFECT ThE USE oF ThE APPlIAnCE. To REDUCE ThE FREqUEnCy oF STATIC ShoCKS

In yoUR hoME, ThE BEST REMEDy IS To ADD MoISTURE To ThE AIR WITh A ConSolE oR InSTAllED hUMIDIFIER.

SPECIFICATIONS

22XJ56 22XJ59

1VHG3A

Tank Style

Tank Capacity

Electrical Rating

Static Pressure

Air Movement

Certification

Stainless Steel

20 Gal.

(75.7 liters)

120v, 60 hz

AC 12 Amps

120”

(304.8 cm)

105 cfm

(2.9 m

3

/min)

Stainless Steel

12 Gal.

(45.5 liters)

120v, 60 hz

AC 12 Amps

120”

(304.8 cm)

105 cfm

(2.9 m

3

/min)

22XJ60

Stainless Steel

16 Gal.

(60.5 liters)

120v, 60 hz

AC 12 Amps

120”

(304.8 cm)

105 cfm

(2.9 m

3

/min)

55 Gal. vacuum head Assembly n/A

120v, 60 hz

AC 12 Amps

125”

(317.5 cm)

110 cfm

(3.1 m

3

/min)

BEFORE YOU BEGIN

Tools needed:

•

Flathead screwdriver

•

(2) 7/16” Wrench or socket

•

Safety glasses

•

(2) ½” open end wrench

• hammer

•

Socket set

UNPACkING

E2

Unpack:

• Pull lid latches in an outward motion, remove tank cover and any accessories that may have been shipped in the tank.

Inspect:

• After unpacking the unit, carefully inspect for any damage that may have occured during transit. Check for loose, missing or damaged parts. Shipping damage claims must be filed with the carrier.

if The cord is damaged, iT musT Be replaced By a special cord or assemBly availaBle from The maNufacTurer or his auThorized service ageNT.

UNPACkING (CONTINUED)

See General Safety Instructions on Page 1 and 2, and Cautions and Warnings as shown.

ASSEMBLY INSTRUCTIONS

1. Attach caster system following the instructions and illustrations in this manual.

2. Attach side tank handles following the instructions and illustrations in this manual.

3. Before replacing tank cover, please refer to Dry Pick Up or Wet Pick Up operation in this manual to ensure you have the proper filters installed for your cleaning operation.

4. Replace tank cover, and apply pressure with thumb to each latch until it snaps tightly in place. Make sure all lid latches are clamped securely.

5. Insert long machine hose end with locking-nut into inlet of tank and tighten. Do not over-tighten.

For 1vhG3A, insert machine hose end into inlet on lid.

6. Attach the extension wands (not standard on all models) to the accessory end of the hose.

Twist slightly to tighten the connection

(Figure 1).

7. Attach one of the cleaning accessories (depending on your cleaning requirements) to the extension wands or accessory end of hose. Twist slightly to tighten the connection

(Figure 1).

8. Plug the cord into the wall outlet. your cleaner is ready for use.

1

I = ON, O =OFF

CASTER SYSTEM ASSEMBLY

Not all units are equipped with the same caster system. follow the instructions, which apply to your specific unit.

With Dolly (22XJ59)

Please refer to parts list in the maintenance/repair section for instructions.

With FlipNPour Dolly (Models 22XJ56, 22XJ60)

Please refer to parts list in the maintenance/repair section for instructions.

INSTALLATION INSTRUCTIONS

2

INSTALLING THE SIDE TANk HANDLES

(Models 22XJ56, 22XJ59, 22XJ60)

(Not standard with all models)

Attach side handles with screws provided.

Élément Description

1

2

Poignée latérale du réservoir

Vis à tête hexagonale de 10 x ¾ po

1

OPERATION INSTRUCTIONS

NOTE: This series of long-life motor vacuums include Electronic Drive with a “Soft Start” feature. These vacuum motors take longer to come up to full speed than conventional vacuum motors. This is normal.

do NoT operaTe This vacuum oN a variaBle TraNsformer (variac) or adjusTaBle speed coNTrol. damage To elecTroNic drive may resulT.

This equipment incorporates parts such as switches, motors or the like that tend to produce arcs or sparks that can cause an explosion. do not pick up flammable, combustible, or hot materials. do not use around explosive liquids or vapors, as electrical devices produce arcs or sparks which can cause a fire or explosion - do not use at filling stations or anywhere gasoline is stored or dispensed.

NEVER OPERATE UNATTENDED!

AUTO RE-SETTING THERMAL MOTOR PROTECTIVE DEVICE

This feature protects the motor by shutting off the vacuum should a pre-set temperature be exceeded. This condition typically occurs due to a restriction in cooling air-flow to the motor. If activated:

1. Switch the vacuum oFF and unplug.

2. Check for full filter bag or clogged, dirty filter including doughnut-shaped foam pad (model 1vhG3A only) under top cover.

3. Check hose for blockage.

4. Clean or replace filters. Remove any obstruction from hose.

5. The Thermal Motor Protective Device will automatically re-set in approx. 15 min.

6. Plug back into receptacle, switch vacuum on and continue cleaning.

BLOWER FEATURE

2

(Models 22XJ56, 22XJ59, 22XJ60)

This vacuum can be used as a powerful blower. To use your unit as a blower, unscrew blower port cover located on the backside of the motor housing

(Figure 2). The blower port cover is equipped with a retaining strap to prevent loss of the port cover while blower is in use. Insert hose end with locking-nut into blower port of tank and tighten. For maximum blower performance attach concentrator nozzle to accessory end of hose (not standard with all models). Caution should be used when using a blower due to the powerful force of air when using certain attachments.

E3

OPERATION INSTRUCTIONS (CONTINUED)

ALWAYS WEAR EYE PROTECTION TO PREVENT ROCkS OR DEBRIS FROM BEING

BLOWN OR RICOCHETING INTO THE EYES OR FACE WHICH CAN RESULT IN

SERIOUS INJURY.

ALWAYS DISCONNECT THE PLUG FROM THE WALL OUTLET BEFORE REMOVING

THE TANk COVER.

keep Filters Clean

The efficiency of these vacuum cleaners is largely dependent on the filter.

A clogged filter can cause overheating and possibly damage the vacuum cleaner.

Clean or replace filters regularly. Do not use the vacuum or filters for collecting hazardous or other health endangering materials.

NOTE: never machine wash or dry filters.

DRY PICk UP OPERATION

For models 22XJ59 and 22XJ60, make sure inlet deflector is fully inserted into deflector guide on inside of tank. If it is not, install inlet deflector by sliding it downward into slot on deflector guide (Figure 3). NOTE: hose must be removed before inlet deflector can be inserted into or removed from deflector guide. opening on inlet deflector can face either side of tank. Inlet deflector should always be in place for any type of cleaning. With the tank cover in an upside down position, slide the cartridge filter down over the lid cage, pushing until the filter seals against cover (Figure 4).

NOTE: Foam sleeve does not need to be removed for dry pick up. Place the filter retainer into the top of the cartridge filter, holding the tank cover with one hand, turn the handle on the filter retainer clockwise to tighten, locking the filter into place

(Figures 5 & 6). To remove the filter for cleaning, again hold the tank cover and turn the filter retainer counter-clockwise to loosen and remove, slide the cartridge filter off the lid cage (Figures 7 & 8). To clean the cartridge filter shake or brush off excess dirt or rinse (from the inside of the filter) with water, dry completely (approximately 24 hours) and reinstall (Figures 9

& 10). Better quality filtration is required for finer dry materials. Collection filter bags are recommended for very fine materials such as dry wall dust.

NOTE: When using the vacuum to pick up very fine dust such as sawdust or dry wall dust, it will be necessary to empty the tank and clean the filter at more frequent intervals to maintain maximum pick up power or upgrade to collection filter bags.

3

4

5

6

7 8

10

9

INSTALLING COLLECTION FILTER BAG

(Not standard on all models)

1. Use for dry pick up only. Use in conjunction with cartridge filter for picking up soot, cement, plaster or drywall dust.

2. With cord disconnected from receptacle, pull latches in an outward motion and remove tank cover.

3. Unscrew hose locking-nut and remove hose from inlet (Figure 11).

4. For models 22XJ59 and 22XJ60, remove inlet deflector from deflector guide (Figure 12). NOTE: hose must be removed before inlet deflector can be taken out. With the opening of the inlet deflector facing the left or right side of the filter bag, slide filter bag collar over deflector matching notches of bag collar to tabs on inlet deflector, bag will only fit properly one way

(Figure 13). Slide deflector with collection bag attached into deflector guide (Figure 14).

11 12 13

14

E4

OPERATION INSTRUCTIONS (CONTINUED)

5. For model 22XJ56, grasp cardboard collar firmly on filter bag and slide guard onto inlet fitting as far as possible (Figure 15).

6. Reinsert hose into inlet and tighten locking-nut

(Figure 16).

7. When secured in place, expand bag and position around the inside of the tank.

15

16

WET PICk UP OPERATION

Remove all dry filters plus all dirt and debris found in the tank assembly. For best results for wet pick up we recommend removing the cartridge filter and utilizing the foam sleeve (already in place over lid cage). For models 22XJ59 and 22XJ60, make sure inlet deflector is fully inserted into deflector guide on inside of tank. If it is not, install inlet deflector by sliding it downward into slot on deflector guide

(Figure 17). NOTE: hose must be removed before inlet deflector can be inserted into or removed from deflector guide. opening on inlet deflector can face either side of tank. Inlet deflector should always be in place for any type of cleaning. Misting in exhaust air may occur if the foam sleeve becomes saturated during wet pick up. If misting occurs, remove and dry the saturated foam sleeve or replace with another dry foam sleeve to eliminate the misting and possible dripping of liquid around the lid. Turn the unit off immediately upon completing a wet pick up job or when tank is full and ready to be emptied, raise the hose to drain any excess liquid into the tank. The interior of the tank should be periodically cleaned. The foam sleeve should be cleaned periodically as described in the following steps:

1. Always disconnect the plug from the wall receptacle before removing the tank cover. Remove foam sleeve by sliding it up and off the lid cage.

2. Shake excess dust off sleeve with rapid up and down movement.

17

18

3. hold sleeve under running water rinsing from the inside. A water wash is not always required, depending on the condition of the sleeve.

4. Gently wring out excess water, blot sleeve with a clean towel and allow foam sleeve to dry. The foam sleeve is now ready to be reinstalled on the lid cage.

NOTE: For models 22XJ59, 22XJ56 and 22XJ60, bottom of sleeve should be TUCKED in groove between lid cage and tank lid (Figure 18).

NOTE: Wet pick up accessories should be washed periodically with soap and water, especially after picking up wet, sticky liquids. Picking up detergent or cleaners that create foam or suds can defeat the vacuums filtration. This could cause foreign material to pass into the motor impeller area and shorten motor life. This is not normal use and is not covered by product warranty.

AUTOMATIC SUCTION SHUT-OFF

This vacuum is equipped with an automatic suction shut-off that operates when picking up liquids. As the level of the liquid rises in the tank, an internal float rises until it seats itself against a seal at the intake of the motor, shutting off suction. When this happens, the motor will develop a higher than normal pitch noise and the suction is drastically reduced. If this occurs, turn the unit off immediately. Failure to turn unit off after float rises and shuts off suction will result in extensive damage to the motor. To continue use, empty the liquid waste from the tank as outlined in the paragraph below. (Emptying Tank).

NOTE: If accidentally tipped over, the vacuum could lose suction. If this occurs, turn unit off and place vac in upright position.

This will allow the float to return to its normal position, and you will be able to continue operation.

EMPTYING TANk

use special care when emptying heavily loaded tanks. your wet/dry vacuum may be emptied of liquid waste by removing the tank cover. To empty, switch off the vac and remove the plug from the wall receptacle. remove the tank cover and empty the tank.

NoTe: for those models with a tank drain, tank can be emptied by removing drain cap and draining liquid waste into a suitable drain. for those models with a flip ‘N’ pour dolly, tank can be emptied using this feature and pour liquid waste into a suitable drain, toilet, wet room, etc. with vacuum cord unplugged from power outlet and lid/head assembly removed, position dolly properly at selected drain. remove accessory basket from dolly. ensure pivot clasp secures tank to pivot tube and brakes are engaged on dolly. grasp dolly tank handle with two hands. in a controlled manner slowly lift on tank handle, tipping tank back over pivot tube, emptying liquid from the tank into a suitable drain.

WET/DRY FLOOR NOZZLE

E5

TroubleshooTing guide

Symptom

Parts/accessories missing vacuum cleaner will not start

Dust discharging from exhaust loss of suction

Misting in the exhaust air

Possible Cause(s)

Packed in tank

1. no power at receptacle

2. Thermal shutdown may

be activated

3. Motor does not run

1. Filter not installed/not

installed properly

2. Filter damaged

3. Filter clogged or dust is

too fine

4. Filter not functional

1. loose hose connection

2. Filter clogged

3. Full tank

4. hole in hose

Saturated filter

Corrective Action

Check in tank

1. Check for power

2. Refer to Auto Re-setting Thermal

Motor Protective Device in the operation Section

3. Replace motor

1. Properly install filter

2. Replace filter

3. Use more efficient filter

4. Clean or replace filter

1. Tighten hose connection

2. Clean or replace filter

3. Empty tank

4. Replace hose

Replace saturated filter with a dry filter

MAINTENANCE INSTRUCTIONS

Be sure to disconnect power supply before attempting to service or remove any components.

STORAGE

Before storing the vacuum cleaner, always empty and clean the tank. never allow liquids to sit in the tank for any extended period of time. Always store the vacuum cleaner indoors.

Hose Holder

(Not standard on all models)

LUBRICATION no lubrication is necessary as the motor is equipped with lifetime lubricated bearings.

SERVICE

Do not attempt to service your Dayton wet/dry vacuum cleaner beyond that described in this manual. Refer all other servicing to a qualified service center.

if aNy of The moTor housiNg parTs should Become deTached or BrokeN, exposiNg The moTor or aNy oTher elecTrical compoNeNTs, operaTioN should Be discoNTiNued immediaTely To avoid persoNal iNjury or furTher damage To The vacuum. repairs should Be made Before reusiNg The vacuum.

E6

Be sure to disconnect power supply before attempting to service or remove any components.

NOTES

E7

repair parTs illusTraTion for 1Vhg3a

2

1

3

4

31

34

32

7

8

9

10

15

16

17

19

29

18

30

6

33

12

11

14

13

35

21

22

24

25

28

26

E8

For Repair Parts, call 1-800 Grainger

24 hours a day – 365 days a year

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

20

10

27

27

23

5

repair parTs lisT for 1Vhg3a

ref.

no. description

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

#10-24 x 3/8” Pan head screw

Motor cover

Foam pad hex spacer

Motor controller Includes 31-34

Motor housing

Power cord

Strain relief bushing handle pkg. (includes 2 handles and hardware)

#10 x 5/8“ Slotted hex head screw, type AB

Switch

Exhaust fitting

Gasket o-ring

Retaining ring

Mid motor gasket

Motor

Grid plate

Ball float

Filter cage

20

21

22

23

24

25

26

27

28

29

30

31

32 lid adapter

Strip gasket

Cover

Flange ferrule

#10-24 hex nut, washer base

Ultra-duty cartridge filter

Filter retainer

Inlet elbow

Clamp assembly lower motor gasket

Screw #8-10 w/lock

Screw, flanged, 16mm long

Wire harness

33

34

35

∆

∆

∆

‡

Controller baffle

Controller

Foam Sleeve

12’ x 1½” hose (3.66m x 3.81cm)

6” Master nozzle (15.24cm)

6” Squeegee shoe (15.25cm)

6” Brush Shoe (15.25cm)

hEPA Cartridge filter ‡

(*) Standard hardware item, available locally.

(∆) not shown.

(‡) optional.

Do not attempt to service your Dayton vacuum beyond that described in the

Operating Instructions and Parts Manual

1Vhg3a

8988001

2071102

3140400

2340100

*

1vhG9

3008000

0910400

4580096

2072100

1591725

2783410

2941120

2940770

1944931

5X879A

5AU40

7180004

7380496

7370496

4TB93

*

1945310

9933410

9933200

1944933

1944943

4152100

3401099

9355196

*

8231900

8460000

8323400

3600299

5630000

1944278

8940010

0081100

8790100

Qty.

1

2

6

1

1

2

1

1

2

3

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

8

1

1

1

1

1

1

5

5

1

1

E9

repair parTs illusTraTion for 22XJ56

1

9

8

5

24

24

15

33

2

3

7

13

24

12

6

11

10

4

14

34

16

17

18

20

19

21

23

22

24

25

29

32

30

31

26

27

28

For Repair Parts, call 1-800 Grainger

24 hours a day – 365 days a year

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

E10

repair parTs lisT for 22XJ56

ref.

no. description

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19 handle Assembly

Blower Cap Assembly

Power Cord Surround

Power Cord

Top Cover Assembly

Cord Clamp

Screw #6 x 3/4” (1.9 cm) Type B Phillips

Electrical Panel Assembly (Includes 9)

Switch

Inner Cover Accoustical Foam

Undercover heat Sink Air Box

Circuit Board Mounting Bracket

Circuit Board

Wire harness-Motor

Motor housing

Upper Motor Gasket

Motor lower Motor Gasket

20

21

22

23

24

25

26

27

28

29

30

31

32

Grid Plate

Float Cup lid Cage and latch Assembly lid latch

Screw #10 x 3/4” (1.9 cm) Trilobe T25

Foam Sleeve

Cartridge Filter

Filter Retainer

Collection Filter Bag

Tank Assembly

Drain Cover

Side Tank handle

Screw #10 x 3/4” (1.9 cm) Sl hex head

33

34

Wire harness-Switch

Screw M5 x 16mm long, #20 Torx Drive

∆

∆

∆ 1½” (3.8 cm) Wand- Upper

∆ 14” (35.5 cm) Master nozzle

∆

∆

12’ (3.6 m) x 1½” (3.8 cm) Positive lock hose

1½” (3.8 cm) Wand- lower

14” (35.5 cm) Squeegee Insert

14” (35.5 cm) Carpet Insert

14” (35.5 cm) Brush Insert ∆

∆

∆

∆

∆

Crevice Tool

Dusting Brush

Utility nozzle hose holder

(∆) not shown.

Do not attempt to service your Dayton vacuum beyond that described in the

Operating Instructions and Parts Manual

22XJ56

2941119

2783410

5AU40

3261100

3261000

7281400

7111400

7331400

7341400

2nyE8

2nyE6

2nyE7

3132630

8865700

7411200

6463053

6461100

1517699

5X879A

4TB93

3008000

1UG85

5201797

7446800

9355100

1503999

6463351

7412538

6463100

4880069

6463055

0049810

1510499

6460580

8232410

1290556

6460320

6461800

6461700

1945303

2941121

6460450

2070000

1944278

2072001

Qty.

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

22

1

1

2

1

1

1

2

1

1

4

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

1

1

E11

repair parTs illusTraTion for 22XJ59, 22XJ60

1

9

8

5

24

24

34

15

17

2

3

7

13

24

12

6

11

10

4

14

35

16

18

20

19

21

23

22

29

24

25

30

33

31

32

26

27

28

For Repair Parts, call 1-800 Grainger

24 hours a day – 365 days a year

Please provide following information:

-Model number

-Serial number (if any)

-Part description and number as shown in parts list

E12

repair parTs lisT for 22XJ59, 22XJ60

ref.

no. description

3

4

1

2

5 handle Assembly

Blower Cap Assembly

Power Cord Surround

Power Cord

Top Cover Assembly

14

15

16

17

18

19

6

7

Cord Clamp

Screw #6 x 3/4” (1.9 cm) Type B Phillips

8 Electrical Panel Assembly (Includes 9)

9 Switch

10 Inner Cover accoustical Foam

11 Undercover

12

13 heat Sink Air Box

Circuit Board Mounting Bracket

Circuit Board

Wire harness-Motor

Motor housing

Upper Motor Gasket

Motor lower Motor Gasket

24

25

26

27

20

21

22

23

28

29

30

31

32

Grid Plate

Float Cup lid Cage and latch Assembly lid latch

Screw #10 x 3/4” (1.9 cm) Trilobe T25

Foam Sleeve

Cartridge Filter

Filter Retainer

Collection Filter Bag

Inlet Deflector

Tank Assembly

Drain Cover

Side Tank handle

33

34

35

∆

Screw #10 x 3/4” (1.9 cm) Sl hex head

Wire harness-Switch

Screw: Flange, 16MM

12’ (3.6 m) x 1½” (3.8 cm) Positive lock hose

∆ 1½” (3.8 cm) Wand- lower

∆

1½” (3.8 cm) Wand- Upper

∆

∆

14” (35.5 cm) Master nozzle

14” (35.5 cm) Squeegee Insert

∆

∆

14” (35.5 cm) Carpet Insert

14” (35.5 cm) Brush Insert

∆

∆

Crevice Tool

Dusting Brush

∆

Utility nozzle

∆ hose holder

22XJ59 22XJ60

1503999

2941119

2783410

5AU40

3261100

3261000

7281400

7111400

7331400

7341400

2nyE8

2nyE6

2nyE7

8865700

7411200

1945302

6461100

1517699

5X879A

4TB93

3008000

3UP66

7413120

5121497

7446800

9355100

3132630

6463351

7412538

6463100

4880069

6463052

0049810

1510499

6460580

8232410

1290556

6460320

6461800

6461700

1945303

2941121

6460450

2070000

1944278

2072001

1503999

2941119

2783410

5AU40

3261100

3261000

7281400

7111400

7331400

7341400

2nyE8

2nyE6

2nyE7

8865700

7411200

6463053

6461100

1517699

5X879A

4TB93

3008000

1UG85

7413120

5165597

7446800

9355100

3132630

6463351

7412538

6463100

4880069

6463054

0049810

1510499

6460580

8232410

1290556

6460320

6461800

6461700

1945303

2941121

6460450

2070000

1944278

2072001

(∆) not shown.

Do not attempt to service your Dayton vacuum beyond that described in the

Operating Instructions and Parts Manual

Qty.

1

1

1

1

2

1

4

1

1

1

1

1

1

1

1

22

1

1

2

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

3

1

1

1

1

1

E13

21

22

23

‡

•

17

18

19

20

10

11

12

13

14

15

REPAIR PARTS LIST FOR 22XJ59

Ref.

No.

3

4

1

2

Description

∆

Handle

Handle upright

Handle brace

• ¼” - 20 x 1¼” Hex head machine screw

5

6

7

∆

∆

• ¼” External tooth lockwasher

• ¼” - 20 Hex nut

Rear dolly frame

8 Main dolly frame

9 ∆ • 5 /

16

” - 18 x 2½”

Hex head bolt

16

∆

∆

∆

• 5 /

16

” Split lockwasher

•

5

/

16

” - 18 Hex nut

• Tank retainer bracket

• Threaded knob

Axle

• ¼”- 20 x 5 /

8

” Hex head machine screw

• Caster socket

∆

∆

• Caster

Bumper

10” Wheel (25.4 cm)

• Cap nut

• ¼ - 20 Hex nut

Accessory basket

Basket adapter

Floating floor nozzle

Caster and hardware package

(∆) Standard hardware item, available locally.

(*) 4200596 hardware package only.

(‡) Optional.

DOLLY ASSEMBLY INSTRUCTIONS

(Model 22XJ59)

Tools required:

(2) ½ inch open end wrenches, (2) 7 /

16

inch open end wrenches, or a socket set and a hammer.

1. Insert 2½ inch long bolt through center hole in rear frame, attach split lockwasher, nuts tighten securely.

2. Attach handle brace to back of rear frame with 5 /

8

inch long machine screws, lockwashers, and nuts (Finger tighten only).

3. Position main frame inside rear frame. Attach (2)

5

/

8

inch long machine screws, lockwashers and nuts in both sides. Tighten

securely.

4. Attach handle uprights, inside main frame (make sure buttons at top face inward) using

5

/

8

inch long machine screws, lockwashers and nuts (Finger tighten only). Align holes at top of handle braces with holes in handle uprights. Attach with 1¼ inch long machine screws, lockwashers and nuts (Tighten securely).

5. Go back and tighten machine screws at bottom of uprights and braces.

6. Attach caster sockets (open end down) to front of main frame using

5

/

8

inch long machine screws, lockwashers and nuts. Insert casters into sockets.

7. Apply basket adapters to handle upright. Figure 19 (see Figure 20 for correct positioning of adapters.)

8. Attach handle onto uprights by pushing down and holding buttons in on uprights.

9. Place tank retaining bracket through slot and bolt in rear frame and screw on knob.

10. Slide bumper down over main dolly frame until it bottoms out.

11. Place axle upright on a hard surface and hammer on (1) cap nut. Place (1) wheel on axle and slide down to cap nut. Slide axle through rear of frame and slide on other wheel. Before assembling cap nut on other end of axle, be certain dolly is assembled correctly. (you may place tank on dolly and tighten knob of retaining bracket to be sure of correct assembly.)

12. After ensuring dolly is assembled correctly remove tank and place dolly on side with installed cap nut on hard surface and hammer second cap nut on axle.

13. Place accessory basket on adapters and snap in place while pulling out on outer lip of basket rim

(Figure 20).

*

*

2083200

2083110

*

*

*

2085300

2330100

2440600

*

7540001

6775200

8781001

2420700

4300299

*

7442902

7442950

3UP60

4209496

Part

Number Qty.

2085502

2085601

2085701

*

2

2

1

2

14

12

1

1

1

1

1

1

1

1

12

2

1

1

1

2

2

2

2

1

2

3UP60

Floor Nozzle

23

Basket

Adapter

14"

Tank

Basket

Pull Outward on

Basket

Figure 20

22

Basket

Adapter

23

Figure 19-

Dolly Repair

Parts Illustration for

Model 22XJ59

E14

21

DOLLY ASSEMBLY INSTRUCTIONS

(Models 22XJ56 and 22XJ60)

Tools required:

(2) ½ inch open end wrenches, (2) 7 /

16

inch open end wrenches, or a socket set and a hammer.

1. Place dolly onto one side on flat surface.

2. From bottom of the dolly, slide ¼”-20 X 2.5” lg hex head Machine Screw through one hole in back portion of dolly (Figure 21).

3. Secure screw from top of dolly by placing washer then hex nut onto screw and tighten (Figure 22).

4. Repeat steps 2 and 3 using second hole on opposite side of dolly.

5. Place axle upright on a hard surface, slide on one wheel and hammer on one cap nut. Slide wheel to rest against cap nut

(Figure 23).

6. Slide axle through holes provided in dolly, at the back side, you will encounter resistance (Figure 24).

7. Slide remaining wheel onto axle and hammer on second cap nut (Figure 25).

8. Place dolly on the floor so the bottom is facing up (Figure 26).

9. Insert casters into holes provided in dolly opposite of wheels. Apply pressure and twisting motion until caster snap into place

(Figure 27).

10. Turn dolly so it is sitting on the casters and wheels.

11. Place compression spring onto ¼” – 20 X 2.5” lg. hex head Machine Screw on one side of dolly (Figure 28).

12. Slide brake clamp onto ¼” – 20 X 2.5” lg. hex head Machine Screw over top of spring, making sure longer side is positioned over wheel

(Figure 29).

13. Insert cross dowel nut into hole in brake lever (Figure 30).

14. Screw brake lever assembly onto ¼” – 20 X 2.5” lg. hex head Machine Screw through hole in cross dowel

(Figure 31).

15. Adjust brake lever by twisting it up or down (Figure 32) so wheel moves freely but locks into place when brake lever is in the down position

(Figure 33).

16. Repeat steps 11-15 to install second break lever.

17. Insert handle upright into handle top, slide one handle upright into handle top making sure button faces towards center of handle top. Push until button locks into place (Figure 34).

18. Repeat step 17 using second handle upright.

19. Slide handle assembly into holes provided in back of dolly until handle stops. Use two of the four ¼” X ¾” screws to secure handle assembly to top side of dolly

(Figure 35).

20. Place dolly onto one side.

21. Use the remaining two ¼” X ¾” screws to secure handle assembly to bottom side of dolly making sure to use the hole provided in dolly (Figure 36, 37).

22. Place pivot tube into u-shaped cutout on dolly with holes facing up. Secure with #10 X 1½” screws provided

(Figure 38).

23. Slide accessory basket (not standard with all models) onto rear of dolly (Figure 39).

24. lock both wheels by pushing the levers to the down position. Install tank assembly following the instruction and illustrations in this manual.

22 23 24 25 26

27 28 29

30

31 32 33 34 35 36 37 38 39

6

7

8

10

9

11

12

13

14

15

16

17

18

LISTA DE PIEZAS DE REPARACIÓN PARA LAS UNIDADES 22XJ56 ET 22XJ60

Ref. No.

1

2

3

4

5

Description

Cap nut

Axle ½ x 24 5/8 Long (Solid)

Wheel 10”

(22XJ60)

Dolly Black

Caster

Part

Number

4300299

2442600

2420500

2420700

7432001

6775200

Qty.

2

2

2

1

1

2

Handle Upright

Handle Top

Screw ¼” x ¾” Long

Phillips (Truss)

Pivot Tube

Screw #10 x 1½” AB Type

Accessory Basket

1/4”- 20 x 2.5” Lg.

Hex Head Machine Screw

Washer

Hex Nut

Compression Spring

Brake Clamp

Cross Dowel Nut

Brake Lever

2088800

2088900

1514699

2088700

1504199

7432800

0907599

0700399

1300199

2803099

7432050

7433000

7432900

1

2

1

2

2

1

4

2

2

2

2

2

2

4

Dolly Assembly

Parts Illustration for Models

22XJ56 and

22XJ60

17

18

16

14

15

13

10

6

7

12

9

8

2

1

3

5

11

1

10

8

12

E15

HANDLE AND PIVOT ADAPTER ASSEMBLY

(Models 22XJ56 and 22XJ60)

1. Place tank,

(Item 1) upside down so that bottom is facing up.

2. Position tank so tank drain is facing you, and remove tank drain cap, (Item 2).

3. Place pivot adapter, (Item 3) over rim of tank (opposite of inlet). PLEASE NOTE: Pivot adapter must be centered around the tank drain fitting.

4. Position weld nut,

(Item 4) in slot on pivot adapter, on the inside wall of the pivot adapter, with flat side of weld nut toward rim of tank.

5. Position tank clip, (Item 5) on opposite side of pivot adapter, with notch on tank clip facing up. Secure with screw, (Item 6).

Repeat on other side of pivot adapter.

6. Replace tank drain cap.

7. Install pivot clasp, (Item 7) into pivot adapter, making sure opening in the pivot clasp is even with the channel in the pivot adapter. Secure with knob, (Item 8). Repeat this step with other pivot clasp

8. Reposition tank so inlet is facing you.

9. Place tank handle,

(Item 9) over rim of tank (opposite of drain) making sure to maintain equal spacing on both sides, between already installed pivot adapter and tank handle. PLEASE NOTE: SPACING SHOULD BE APPROXIMATELY 1 5/16”

BETWEEN PIVOT ADAPTER AND TANk HANDLE WHERE THEY MATE TO TANk.

10. Position weld nut,

(Item 4) in slot on tank handle with flat side of weld nut toward rim of tank.

11. Position tank clip,

(Item 5) on opposite side of tank handle, with notch on tank clip facing up. Secure with screw, (Item 6).

Repeat on other side of tank handle.

12. Remove webbing between spacers, (Item 11 & 12).

13. Insert spacer marked (A) on the left side of tank, sliding it up and between the tank handle and the outside wall of the tank.

Insert spacer marked (B) on the other side of tank.

14. Return tank to upright position, and place tank into dolly base, making sure pivot clasps secure the tank to the pivot tube, (Item

10). See Dolly Assembly instructions.

15. Place motor housing onto unit. your vacuum is now ready for use.

LISTA DE PIEZAS DE REPARACIÓN PARA LAS UNIDADES 22XJ56 ET 22XJ60

Nº de

Ref.

Descripción

Part

Number

1

2

3

Depósito

Tapa de drenaje

*

7446800

Adaptador pivotante

4 Tuerca soldada 5000499

5 Abrazadera del depósitoT

Qty.

1

8

1

1

8

6 Tornillo mecánico de cabeza 0907199

9

10

7

8 hexagonal #10-24 x ½”

Pasador de pivote

Perilla

Manija del depósito

7432700

7432200

11 7432500

7432510

8

1

1

2

2

1

1

* Consulte el listado de piezas de reparación de la aspiradora para ver el número.

5

9

11

12

4

1

6

7

3

8

2

5 6

4

10

E16

NOTES

E17

DAYTON ONE-YEAR LIMITED WARRANTY

DAYTON ONE-YEAR LIMITED WARRANTY. All Dayton

® product models covered in this manual are warranted by Dayton

Electric Mfg. Co. (“Dayton”) to the original user against defects in workmanship or materials under normal use for one year after date of purchase. If the Dayton product is part of a set, only the portion that is defective is subject to this warranty. Any product or part which is determined to be defective in material or workmanship and returned to an authorized service location, as Dayton or Dayton’s designee designates, shipping costs prepaid, will be, as the exclusive remedy, repaired or replaced with a new or reconditioned product or part of equal utility or a full refund given, at Dayton’s or Dayton’s designee’s option, at no charge. For limited warranty claim procedures, see “Warranty Service” below. This warranty is void if there is evidence of misuse, mis-repair, mis-installation, abuse or alteration. This warranty does not cover normal wear and tear of Dayton products or portions of them, or products or portions of them which are consumable in normal use. This limited warranty gives purchasers specific legal rights, and you may also have other rights which vary from jurisdiction to jurisdiction.

WARRANTY DISCLAIMERS AND LIMITATIONS OF LIABILITY RELATING TO ALL CUSTOMERS FOR ALL

PRODUCTS

LIMITATION OF LIABILITY. TO THE EXTENT ALLOWABLE UNDER APPLICABLE LAW, DAYTON’S LIABILITY FOR

CONSEQUENTIAL AND INCIDENTAL DAMAGES IS EXPRESSLY DISCLAIMED. DAYTON’S LIABILITY IN ALL EVENTS IS

LIMITED TO AND SHALL NOT EXCEED THE PURCHASE PRICE PAID.

WARRANTY DISCLAIMER. A DILIGENT EFFORT HAS BEEN MADE TO PROVIDE PRODUCT INFORMATION AND

ILLUSTRATE THE PRODUCTS IN THIS LITERATURE ACCURATELY; HOWEVER, SUCH INFORMATION AND ILLUSTRATIONS

ARE FOR THE SOLE PURPOSE OF IDENTIFICATION, AND DO NOT EXPRESS OR IMPLY A WARRANTY THAT THE PRODUCTS

ARE MERCHANTABLE, OR FIT FOR A PARTICULAR PURPOSE, OR THAT THE PRODUCTS WILL NECESSARILY CONFORM

TO THE ILLUSTRATIONS OR DESCRIPTIONS. EXCEPT AS PROVIDED BELOW, NO WARRANTY OR AFFIRMATION OF FACT,

EXPRESSED OR IMPLIED, OTHER THAN AS STATED IN THE “LIMITED WARRANTY” ABOVE IS MADE OR AUTHORIZED

BY DAYTON.

PRODUCT SUITABILITY. MANY JURISDICTIONS HAVE CODES AND REGULATIONS GOVERNING SALES, CONSTRUCTION,

INSTALLATION, AND/OR USE OF PRODUCTS FOR CERTAIN PURPOSES, WHICH MAY VARY FROM THOSE IN NEIGHBORING

AREAS. WHILE ATTEMPTS ARE MADE TO ASSURE THAT DAYTON PRODUCTS COMPLY WITH SUCH CODES, DAYTON CANNOT

GUARANTEE COMPLIANCE, AND CANNOT BE RESPONSIBLE FOR HOW THE PRODUCT IS INSTALLED OR USED. BEFORE

PURCHASE AND USE OF A PRODUCT, REVIEW THE SAFETY/SPECIFICATIONS, AND ALL APPLICABLE NATIONAL AND LOCAL

CODES AND REGULATIONS, AND BE SURE THAT THE PRODUCT, INSTALLATION, AND USE WILL COMPLY WITH THEM.

CONSUMERS ONLY. CERTAIN ASPECTS OF DISCLAIMERS ARE NOT APPLICABLE TO CONSUMER PRODUCTS SOLD

TO CONSUMERS; (A) SOME JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR

CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU; (B) ALSO, SOME

JURISDICTIONS DO NOT ALLOW A LIMITATION ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION

MAY NOT APPLY TO YOU; AND (C) BY LAW, DURING THE PERIOD OF THIS LIMITED WARRANTY, ANY IMPLIED WARRANTIES

OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE APPLICABLE TO CONSUMER PRODUCTS PURCHASED

BY CONSUMERS, MAY NOT BE EXCLUDED OR OTHERWISE DISCLAIMED.

THIS LIMITED WARRANTY ONLY APPLIES TO UNITED STATES PURCHASERS FOR DELIVERY IN THE UNITED STATES.

WARRANTY SERVICE

To obtain warranty service if you purchased the covered product directly from W.W. Grainger, Inc. (“Grainger”), (i) write or call or visit the local Grainger branch from which the product was purchased or another Grainger branch near you (see www.grainger.com for a listing of Grainger branches); or (ii) contact Grainger by going to www.grainger.com and clicking on the “Contact Us” link at the top of the page, then clicking on the “Email us” link; or (iii) call Customer Care (toll free) at

1-888-361-8649. To obtain warranty service if you purchased the covered product from another distributor or retailer, (i) go to www.grainger.com for Warranty Service; (ii) write or call or visit a Grainger branch near you; or (iii) call Customer Care

(toll free) at 1-888-361-8649. In any case, you will need to provide, to the extent available, the purchase date, the original invoice number, the stock number, a description of the defect, and anything else specified in this Dayton One-Year Limited

Warranty. You may be required to send the product in for inspection at your cost. You can follow up on the progress of inspections and corrections in the same ways. Title and risk of loss pass to buyer on delivery to common carrier, so if product was damaged in transit to you, file claim with carrier, not retailer, Grainger or Dayton. For warranty information for purchasers and/or delivery outside the United States, please use the following applicable contact information:

Dayton Electric Mfg. Co.,

100 Grainger Parkway, Lake Forest, IL 60045 U.S.A.

or call

+1-888-361-8649

DM_US 44930530-6.019350.0029