VULCAN ELECTRIC SOLId TOp OVEN RANgE

VULCAN ELECTRIC SOLId TOp OVEN RANgE
VULCAN ELECTRIC SOlid top oven range
MODEL: RE-3 - SOLID TOP oven Range
RE-3T - SOLID range top only ON CABINET BASE
RE-3 : SOLID TOP RANGE
Model Re-3T : Solid TOP
RANGE TOP ONLY
Index:
General Data
2
Owners Responsibility
3
Authorised Vulcan Catering Equipment Branches And Dealers
3
Parts Ordering / Service Information
4
Prior To Installation Of Equipment
4
Cleaning Process
4
Trouble Shooting
5
Installation
5
Wiring Diagrams 6
Use Of Controls
9
Operation
10
Optional
10
Preventative maintenance
11
Safety 12
Vulcan Catering
Equipment (PTY)LTD
GENERAL DATA:
Manufacturer:
Vulcan Catering Equipment (Pty) Ltd
P O Box 60188
Langlaagte 2102 Industria 2093
Johannesburg
15 Newclare Road
Johannesburg
South Africa
South Africa
Web Site
www.vulcan.co.za
Model / Serial Number:
RE 3
143/33/7891
RE - 3T
Without oven
onwards
Hotplates:
RE-3
RE - 3T
Three 4kW hotplates
640 x 330 each controlled by a three heat switch.
Three 4kW hotplates
640 x 330mm,
each controlled by a three heat switch.
Protection:
RE – 3T
3 x 32 Amp line circuit breakers.
Conduit Entry:
25mm conduit (male) at rear right hand side of unit
Electrical loading:
L1 = 4kW]
L2 = 4kW]
L3 = 4kW]
Electrical Supply:
400V, 3N (400 Volts, 3 Phase, 4 Wire, 50Hz).
Net Mass:
215Kg
VULCAN CATERING EQUIPMENT (PTY)LTD
[ 2 ]
Total load 12kW
VULCAN ELECTRIC BOILING / SOLID TABLE
OWNERS RESPONSIBILITY
It is the owners responsibility to:
• To ensure that the RE3 and RE3T are regularly and properly maintained.
• Ensure that all safety devices and warning signs are in their original location.
• Allow only trained personnel to operate, clean and maintain the equipment.
• Replace warning signs or manuals when necessary. Contact an authorised Vulcan
Catering Equipment Dealer for replacement.
AUTHORISED VULCAN CATERING EQUIPMENT BRANCHES AND DEALERS:
Vulcan Toll Free Number
0860 Vulcan / 885226
Johannesburg Branch Office
(011)
249 - 8500
Johannesburg Service Department
(011)
249 - 8578 / 8582
Johannesburg Spares Department
(011)
249 - 8600
Johannesburg Standby Tel. Number
(082)
446 - 7095
Cape Town Branch Office
Cape Town Office Tel. Number
(021)
510 - 5010
Durban Branch Office
Durban Branch Office Tel. Number
(031)
569 - 7800
Port Elizabeth Office
Port Elizabeth Office Tel. Number
(041)
453 - 5177
East London Branch Office
East London Office Tel. Number
(043)
722 - 2883
Botswana Dealer Office
Botswana Dealer Office Tel. Number
(+267) 395 - 2228
Namibia Dealer Office
Namibia Dealer Office Tel. Number
(+264) 61 251 - 708
VULCAN CATERING EQUIPMENT (PTY)LTD
[ 3 ]
After Hours
Ranges RE-3 and RE-3-T
REV3-11-2011 / VFM29
PARTS ORDERING / SERVICE INFORMATION:
Parts / spares orders must be placed directly with your local branch / distributor. To help
speed up your order, we require the following information:
1) Model / Serial Number
2) Voltage
3) Item Part Number
4) Quantity Required
The serial number data plate is sited on the front bottom right hand corner of the unit.
Service information may be obtained by calling your local branch / distributor.
When calling, please have the following information available:
1) Model / Serial Number
2) Voltage
3) Nature of Service Problem
PRIOR TO THE INSTALLATION OF EQUIPMENT:
• Read the operating manual to make sure that the installation meets all the requirements
as specified within the Operating and Installation manual provided with your unit.
CLEANING PROCESS:
Please note
• Always switch off unit and circuit breakers at main power supply after use, during
maintenance and cleaning.
• Clean the unit while it is still warm, it is easier to remove dirt.
• Use only warm soapy water and a soft cloth when cleaning.
• Never use steel wool, soda or any other harsh abrasives for cleaning.
• Do not hose the unit down.
• Remove crumb tray and clean.
VULCAN CATERING EQUIPMENT (PTY)LTD
[ 4 ]
VULCAN ELECTRIC BOILING / SOLID TABLE
TROUBLE SHOOTING:
COMPLAINT
Not switching on.
POSSIBLE CAUSE
REMEDY
•
Main isolator off.
•
Switch isolator on.
•
Main circuit breaker off.
•
Switch main circuit breaker on.
INSTALLATION:
1) Before leaving the factory, the unit has been fully assembled and undergone
final tests.
2) Unit must be installed on a fire proof floor. If the floor is of wood, arrangements must
be made to comply with local fire regulations.
3) Remove plastic material protecting the stainless steel panels.
4) Position the unit. Check with a spirit level and use floor adjusters on legs to bring to
the correct level if necessary.
5) An electrical isolator switch must be incorporated in the supply line and fitted adjacent
to the unit.
6) Before connecting the electrical supply to the unit, check voltage details correspond
with the data plate positioned at the front bottom right hand corner of the unit.
7)For access to main terminals behind right hand control panel, remove the three
Screws fixing the side panel and the two screws fixing the panel to the door frame.
Connect the 3 phase wires to circuit breakers, neutral wire to neutral block and the
earth wire to earth connection. Ensure that the unit is effectively earthed.
8) NOTE: Before operating the boiling top, switch hotplates to low position (1) to burn
off manufacturing residues. During this operation, smoke may be emitted from
the unit.
9) The unit is not intended for use by persons (including children) with reduced physical,
sensory or mental capabilities, or lack of experience and knowledge unless they
have been given supervision or instruction concerning use of the appliance by a
person responsible for their safety.
10)Children should be supervised to ensure that they do not play with the appliance.
PLEASE NOTE
11)The installation of the equipment must be done by a qualified registered
technician all in compliance with statutory Health and Safety Regulations.
VULCAN CATERING EQUIPMENT (PTY)LTD
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Ranges RE-3 and RE-3-T
REV3-11-2011 / VFM29
Wiring diagram Vulcan RE3 range and oven
18kW, 400V, 3N
Item No
Stores Ref.No
Description
A1 - A3
B1
B2 – B4
H1
R1-R2-R3
R4-R5-R6
R7 – R9
S1-S2-S3
T1
3010 - 28
3076 - 01
3076 - 15
3051 - 01
3017 - 09
3017 - 08
3017 - 10
3067 - 37
3077 - 40
Circuit Breaker 40amp
Terminal block
Terminal block
Amber pilot light
Outer element 2kW
Inner element 2kW
Oven element 2kW
EGO switch 3 heat
Thermostat 3 pole 50º C - 300ºC
VULCAN CATERING EQUIPMENT (PTY)LTD
[ 6 ]
VULCAN ELECTRIC BOILING / SOLID TABLE
WIRING DIAGRAM RE 3T 12kW, 400V, 3N
Item No
Stores Ref.No
Description
A1 - A3
B1
R1 – R3
R4 – R6
S1 – S3
3010 – 39
3076 - 01
3017 - 09
3017 - 08
3067 - 37
Circuit Breaker 32amp
Terminal block
Solid plate 2kW, element outer
Solid plate 2kW, element inner
EGO switch 3 heat
Filter
Fry Switch
VULCAN CATERING
EQUIPMENT
(PTY)LTD
[ 7 ]
Ranges RE-3 and RE-3-T
REV3-11-2011 / VFM29
Line Drawing indicating Service and spare parts
ordering data
Item No
Stores Ref.No
Description
1
3067 - 37
EGO switch 3 heat
2
Switch knob 3 heat
3
3067 - 39
Energy regulator
4
3077 - 94
Energy regulator knob
5
3051 - 01
Pilot light amber
6
3010 - 28
Circuit breaker 40 amp
7
3017 - 09
Solid plate 2kW element outer
8
3017 - 08
Solid plate 2kW element inner
9
Top plate – fully assembled with elements
Backing plates and channels
10
3035 – 05
VULCAN CATERING EQUIPMENT (PTY)LTD
Hot plates 2kW 220mm diameter
[ 8 ]
VULCAN ELECTRIC BOILING / SOLID TABLE
LINE DRAWING INDICATING CONTROLS RE 3T
Spilage tray
L / H 3 Heat Switch
R / 3 Heat Switch
L / H Indicator Lamp
R / H Indicator Lamp
Centre 3 Heat Switch
Centre Indicator Lamp
Circuit Breakers
Data Plate
MK 5 AND MK 6 ELECTRIC RANGE WITH BOILING TOP / RE - 3
Spilage tray
L / H 3 Heat Switch
R / 3 Heat Switch
Centre 3 Heat Switch
Oven Thermostat
Oven Indicator Lamp
Circuit Breakers
Data Plate
VULCAN CATERING EQUIPMENT (PTY)LTD
[ 9 ]
Ranges RE-3 and RE-3-T
REV3-11-2011 / VFM29
OPERATION:
HOTPLATE:
The 640 x 330mm hotplates are controlled by 3 heat switches.
Position 0:
Off
Position 1:
Low 1000 watts
Position 2:
Medium 2000 watts
Position 3:
High 4000 watts
The loading of these plates is evenly distributed i.e. - the heat is uniform over the
complete surface of the plate.
The 220mm diameter round hotplates are controlled by an energy regulator which gives
linear heating from low (1) to high (3).
All cooking utensils should have machined flat bases to give maximum heat
transference.
CLEANING: Please see page 4 of this manual for cleaning process.
Optional:
Range Mounted Salamander
VULCAN CATERING EQUIPMENT (PTY)LTD
[ 10 ]
VULCAN ELECTRIC BOILING / SOLID TABLE
PREVENTATIVE MAINTENANCE:
1) Do a routine check on general appearance, moving parts and check to see if any nuts
or screws have worked themselves loose.
2) HOTPLATES:
Check that the hotplates and switches are working correctly by setting each control
to low (1) and noting that the plates heat up.
3) HOTPLATE REPLACEMENT:
Hotplates 640 x 330mm
Remove the front curb, back splash plate and panel above the door.
Disconnect at terminals and lift hotplate completely out of the unit.
Dismantle hotplate and replace defective element.
On clamping plate and elements together, fully tighten nuts and then release one full
turn before locking with locknut.
On replacement, be careful to group terminal wires together under spillage channel.
Ensure that the earth wire is connected.
It may be necessary to level plates on replacement.
Use straight edge across top of plates, adjust on the four corner adjusting screws. When levelled, tighten locknuts.
Hotplate 220mm diameter
Remove front curb, back splash plate and panel above the door.
Disconnect hotplate. On replacement, be careful to group terminal wires together
under spillage channel.
Hotplate switches. Switches are fitted to the left and right hand control panels. It will be necessary to remove these panels for replacement.
VULCAN CATERING EQUIPMENT (PTY)LTD
[ 11 ]
Ranges RE-3 and RE-3-T
REV3-11-2011 / VFM29
SAFETY:
1) Always use extreme caution when dealing with any heavy duty electrical appliance.
2) Do not place your hand directly onto the hot plate.
3) Do not spray water onto the electrical connections, this could result in an electric
shock.
4) Turn the temperature down when the unit is not in use to avoid burns.
5) Do not block chimney area as the heat transfer through the chimney area ensures
proper baking results.
6) Do not use oven for storage area.
Subject to standard Vulcan warranty within South Africa borders. Subject to standard Vulcan Export warranty outside South Africa
borders. Vulcan reserves the right to modify or alter appliances without prior notice. Local prices subject to confirmation at time
of purchase / placing of order.
© Copyright subsists on all work published in this operating manual and may not be reproduced or adapted,
in whole or in part, without written permission of Vulcan Catering Equipment (Pty) Limited. Whilst every effort
has been taken in the preparation of this operating manual to ensure the accuracy and relevance of the
contents, Vulcan Catering Equipment (Pty) Limited cannot be held responsible for any omissions or errors, or
from damages resulting from the use of information contained herein.
VULCAN CATERING EQUIPMENT (PTY)LTD
[ 12 ]
VULCAN ELECTRIC BOILING / SOLID TABLE
REV3-11-2011
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