Sysmac Automation Platform One Machine Control One Machine Control Motion, Logic and Vision in one Complete machine control through one connection and one software is how we define the new Sysmac machine control. Our new machine automation controller - NJ - integrates motion, sequencing and network. A new software - Sysmac Studio -includes configuration, programming, simulation and monitoring. A fast machine network - EtherCAT - controls motion, vision, sensors and actuators. Sysmac is the powerful and robust ONE automation platform. 2 One machine controller: NJ-Series One connection: EtherNet/IP For complete control and management of your machine: Logic and advanced motion control in one For local or remote access to the complete machine One machine network: EtherCAT For real time control of servo drive, inverter, vision system and I/O One software: Sysmac Studio For configuration, programming, simulation and monitoring Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory automation products. Windows is a registered trademark of Microsoft Corporation in the USA and other countries. EtherCAT® is a registered trademark of Beckhoff Automation GmbH for their patented technology. Other company names and product names in this document are the trademarks or registered trademarks of their respective companies. 3 One connection One machine network One connection via the NJ-Series controller allows seamless control and communication with both the machine and the factory. The new NJ-Series controllers join the world standard factory automation network, EtherNet/IP, with the best Ethernet-based machine control network, EtherCAT. EtherNet/IP: the ONE factory automation network » Peer-to-Peer controller communication » Interface with NS HMI series or SCADA software » Interface to Sysmac Studio 4 GE A M I E GX Series Block I/O FQ-M Vision Sensor MX2 Inverter Accurax G5 Servo System EtherCAT: the ONE machine network » Up to 192 slaves » Fastest machine network on the market » Noise immunity to stringent Omron standards » Embedded in Omron servo drive, inverter, vision sensor and I/O » Uses standard STP Ethernet cable with RJ45 connectors A DAT AM R G PRO 5 One connection EtherCAT the optimal machine network EtherCAT is the fastest emerging network for machine automation. It is Omron’s de-facto machine network for our wide range of field and motion devices. It is Ethernet based, fast, accurate and highly efficient in terms of data transmission. All our EtherCAT devices have been designed and tested to meet Omron’s stringent requirements on noise immunity. Key features •It is industrial Ethernet and uses standard IEEE 802.3 frames. •It achieves high synchronization accuracy by using a distributed clock mechanism. •It is the fastest network on the market with 100 ms refresh time and less than 1 ms jitter •It is simple to set up with automatic address assignment for nodes •It uses standard Ethernet cables and connectors Master clock EtherCAT is Industrial Ethernet The EtherCAT Telegram is contained in the Ethernet Data section of the IEEE 802.3 Ethernet frame. The frame travels through the media at 100 Mbps in full duplex mode. 6 Simple cabling: 100Base-TX EtherCAT uses standard 100BASE-TX Ethernet communication very efficiently, over standard shielded Ethernet cables and connectors. No need for network switches. Slave clock 100 m Slave clock DATA E XCH ANGE Slave clock Flexible topology With two EtherCAT ports on all devices, no additional switches are required to create a linear network. EtherCAT junctions can be used to build tree and star topologies, which can reduce the amount of cabling. “On-the-fly” data exchange Distributed clocks The slave devices extract and/or insert data on the fly. This method assures the highest possible throughput. The EtherCAT node slave measures the time difference between incoming and returning frame - timestamp. With these timestamps the master can determine the propagation delay offset to the individual slave accurately. This mechanism ensures accurate synchronization between devices with less than 1 ms jitter. 7 One software Sysmac Studio for machine creators Turning machine programmers into machine creators is the driving vision behind Sysmac Studio. Cutting programming, debugging and set-up time while maximizing the functionality and performance of your machine is our ultimate goal. Sysmac Studio delivers machine creators ONE software for the complete machine: Learn to use the tool once, then program, test and tune as one, and secure machine functionality as a whole. 8 Learn it once » One software for sequencing, motion, drives and vision » Fully compliant with open standard IEC 61131-3 » One design and operation environment for configuration, programming and monitoring Develop it fast » Supports Ladder, Structured Text and Function Block programming with a rich instruction set » CAM editor for easy programming of complex motion profiles » Intuitive editor with auto-complete assistance for Ladder and Structured Text programming Test it in ONE » One simulation tool for sequence and motion in a 3D environment » Complete or partial program can be simulated and debugged » Data trending for tuning and debugging Secure it all » Advanced security function with 32 digit security password. » Complete project or single Function Block* can be protected » Machine cloning prevention 9 One Software Sysmac Studio – Learn Quickly, Develop Efficiently, Test Continuously, Secure Instantly Created to give you complete control over your automation system, Sysmac Studio integrates configuration, programming and monitoring. Graphics-oriented configuration allows quick set-up of the controller, field devices and networks while machine and motion programming based on IEC standard and PLCopen Function Blocks for Motion Control cuts programming time. Smart Editor with on-line debugging helps support quick, error-free programming. Advanced simulation of sequence and motion control, and data trace reduce machine tuning and set-up. Design and operability Unified design environment is provided for programming, configuration and monitoring. It also offers intuitive navigation between control modes. Motion control The graphical CAM editor allows quick implementation of complex motion profiles. CAM tables can be modified on the fly. A library of PLCopen Function Blocks for Motion Control is available to implement general purpose motion control. Simulation Motion trajectories in 3D can be pre-tested with advanced simulation of sequence and motion control. Simulation of single Function Blocks, POU’s (Program Organisation Unit) or the entire program can be performed. In addition, all standard features such as Break & Step are available. Data logging* and tracing System tuning is made easy thanks to integrated and synchronized data tracing of motion commands, position and speed feedback and I/O status and values. 10 Configuration Programming Simple drag and drop configuration for controller, network, servo-axis and other field devices. Multi-tasking and fully compliant with IEC61131-3 standard. The program editor includes smart support functions such as syntax error check and clear color segregation of variables and symbols. ST instructions can be directly written in Ladder programs thanks to in-line ST function. * Available in Sysmac Studio above v1.0 11 Service and Support PRESENCE OMRON Automation Competence Centers and technical offices across the World Automation Competence Center Channel Partner Application Engineer Tsunagi laboratory COMPETENCE Proof of concept OMRON Design Our wide network of machine automation specialists will help you select the right automation architecture and products to meet your requirements. Our flat structure based on expert-to-expert contact ensures that you will have ONE accountable and responsible expert to deal with on your complete project. 12 As your project matures make use of our Automation centers to test and catch-up with technology trends in motion, robotics, networking, safety, quality control, etc. Make use of our Tsunagi (connectivity) laboratory to interface, test and validate your complete system with our new machine network (EtherCAT) and factory network (EtherNet/IP). We will assign a dedicated application engineer to assist with initial programming and proof testing of the critical aspects of your automation system. Our application engineers have in-depth expertise in and knowledge of networks, PLCs, motion, safety and HMIs when applied to machine automation. Edmonton Saskatoon Calgary Regina Winnipeg Val D'or Quebec City Moncton Montreal Eden Fredericton Prairie Mississauga Oregon Sherbrooke Boise Appleton Toronto Windsor City Halifax Milwaukee West Salt Lake Des Moines Chicago City Indianapolis, IN Santa Clara Bloomington Salina Park City Oakland Farmington Hills, MI St. Joseph Centennial Campbell Springfield Grand Rapids, MI St. Louis Pueblo Fresno Lexington Wichita Westlake, OH Cypress Phoenix Little Rock Amarillo Santa Monica Loveland, OH Bessemer Montgomery Lakeland Cincinnati, OH Tijuana Tempe Dallas El Paso Nashville, TN Mobile Lawrenceville Austin Knoxville, TN Houston Los Mochis Torreón Reynosa Monterrey Kingston Mexico City Vancouver Seattle Santo Domingo London, Ontario Granby, Quebec Ottawa, Ontario Kingston, Ontario Barrie, Ontario Kitchener, Ontario Trenton, Ontario Stratford, Ontario Portland, ME Bloomfield, CT Danvers, MA Mt Vernon, NY Pittsford, NY Syracuse, NY East Rutherford, NJ New Brunswick, NJ Pittsburgh, PA Bensalem, PA Chesterfield, VA Richmond, VA Ashland, VA Belmont, NC San Juan San Salvador Managua Bogota Manaus Fortaleza Goiânia Belo Horizonte Campinas Vitória Rio de Janeiro Sao Paulo Curitiba Caxias do Sul Porto Alegre Santiago CONFIDENCE Development As your development begins, our Customer Service support ensures accurate ordering and delivery coordination, offering you peace of mind. Buenos Aires Montevideo ASSURANCE Commissioning Full scale production Our worldwide service and support network makes the export of your product simple. All our products are global products, meeting global standards - CE, cULus, NK, LR. We will support you on-site with your customer anywhere in the world. Our support extends to a comprehensive set of post-sale support services, including: •Commissioning/Startup •Field maintenance & troubleshooting •Telephone technical support - Free •Warranty repair •Replacement parts •Training •Product operation/automation optimization 13 Product overview NJ-Series • Integration of Logic and Motion in one Intel® Atom™ Processor • Up to 64 axes motion control Controller • New PLC Logic and Motion cores, 100% Omron quality • IEC 61131-3 programming languages • EtherCAT and EtherNet/IP ports embedded • Certified PLCopen Function Blocks for Motion Control Servos • Reuse with most of the CJ-Series I/O units G5 servo motor G5 servo drive • Power range from 50 W to 15 kW • High-response frequency of 2 kHz • IP67 protection • Built-in safety conforming ISO13849-1 Performance Level d • Low cogging torque • Advanced vibration suppression functions • High accuracy provided by 20 bit encoder Inverters MX2 14 • Torque control in open loop • 200% starting torque • Double rating VT 120%/1 min and CT 150%/1 min Distributed I/O Vision sensor FQ-M series* • Camera, vision and connectivity in one • Compact vision sensor GX series • Wide variety of Block I/O: digital, analog and encoder I/O units • High-speed input • Designed for high speed Pick & Place • Removable I/O terminal for easy maintenance • Encoder tracking and smart calibration function • Easy set-up: automatic and manual address setting • Fast and powerful object recognition CONFIGURAT ION PROGRAMMIN G MONITORING Security Ladder Field devices Structured text Motion axis Network Function B locks Controller ESI files Tag Data base Trending logging & tra, cing 3D Motion simulation CAM editor IEC programming PLCopen FB motion T JEC PRO Event log Data ba se Sysmac Stud io * Available as of autumn 2011 15 OMRON INDUSTRIAL AUTOMATION • THE AMERICAS HEADQUARTERS • Schaumburg, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com OMRON CANADA, INC. • HEAD OFFICE Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com OMRON ARGENTINA • SALES OFFICE Cono Sur • 54.11.4783.5300 OMRON ELECTRONICS DE MEXICO • HEAD OFFICE México DF • 52.55.59.01.43.00 • 001.800.556.6766 • [email protected] OMRON CHILE • SALES OFFICE Santiago • 56.9.9917.3920 OMRON ELECTRONICS DE MEXICO • SALES OFFICE Apodaca, N.L. • 184.108.40.206.99.20 • 001.800.556.6766 • [email protected] OTHER OMRON LATIN AMERICA SALES 54.11.4783.5300 OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br Omron Europe B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • Tel: +31 (0) 23 568 13 00 • Fax: +31 (0) 23 568 13 88 • www.industrial.omron.eu Authorized Distributor: Automation Systems • Programmable logic controllers (PLC) • Human machine interfaces (HMI) • Remote I/O • Industrial PC’s • Software Motion & Drives • Motion controllers • Servo systems • AC drives Control Components • Temperature controllers • Power supplies • Timers • Counters • Programmable relays • Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays • Limit switches • Pushbutton switches • Low voltage switch gear Sensing & Safety • Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors • Cable connectors • Displacement & width-measuring sensors • Vision systems • Safety networks • Safety sensors • Safety units/relay units • Safety door/guard lock switches R33I-E-01 Note: Specifications are subject to change. © 2011 Omron Electronics LLC Printed on recycled paper. Printed in U.S.A.
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