Sysmac Automation Platform Brochure

Sysmac Automation Platform Brochure
Sysmac Automation Platform
One Machine Control
One Machine Control
Motion, Logic and Vision in one
Complete machine control through one connection and one software is how we define the new
Sysmac machine control. Our new machine automation controller - NJ - integrates motion,
sequencing and network. A new software - Sysmac Studio -includes configuration,
programming, simulation and monitoring. A fast machine network - EtherCAT - controls motion,
vision, sensors and actuators. Sysmac is the powerful and robust ONE automation platform.
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One machine controller: NJ-Series
One connection: EtherNet/IP
For complete control and management of your machine:
Logic and advanced motion control in one
For local or remote access to the complete machine
One machine network: EtherCAT
For real time control of servo drive, inverter, vision system and I/O
One software: Sysmac Studio
For configuration, programming, simulation and monitoring
Sysmac is a trademark or registered trademark of OMRON Corporation in Japan and other countries for OMRON factory
automation products. Windows is a registered trademark of Microsoft Corporation in the USA and other countries.
EtherCAT® is a registered trademark of Beckhoff Automation GmbH for their patented technology. Other company names
and product names in this document are the trademarks or registered trademarks of their respective companies.
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One connection
One machine network
One connection via the NJ-Series controller
allows seamless control and communication
with both the machine and the factory. The
new NJ-Series controllers join the world
standard factory automation network,
EtherNet/IP, with the best Ethernet-based
machine control network, EtherCAT.
EtherNet/IP: the ONE factory automation
network
» Peer-to-Peer controller communication
» Interface with NS HMI series or SCADA software
» Interface to Sysmac Studio
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GE
A
M
I
E
GX Series
Block I/O
FQ-M Vision
Sensor
MX2 Inverter
Accurax G5
Servo System
EtherCAT: the ONE machine network
» Up to 192 slaves
» Fastest machine network on the market
» Noise immunity to stringent Omron standards
» Embedded in Omron servo drive, inverter, vision
sensor and I/O
» Uses standard STP Ethernet cable with RJ45 connectors
A
DAT
AM
R
G
PRO
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One connection
EtherCAT the optimal machine network
EtherCAT is the fastest emerging network for machine automation. It is Omron’s
de-facto machine network for our wide range of field and motion devices. It is
Ethernet based, fast, accurate and highly efficient in terms of data transmission.
All our EtherCAT devices have been designed and tested to meet Omron’s stringent
requirements on noise immunity.
Key features
•It is industrial Ethernet and uses standard IEEE 802.3 frames.
•It achieves high synchronization accuracy by using a distributed
clock mechanism.
•It is the fastest network on the market with 100 ms refresh time
and less than 1 ms jitter
•It is simple to set up with automatic address assignment for nodes
•It uses standard Ethernet cables and connectors
Master clock
EtherCAT is Industrial Ethernet
The EtherCAT Telegram is contained in the Ethernet
Data section of the IEEE 802.3 Ethernet frame. The
frame travels through the media at 100 Mbps in full
duplex mode.
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Simple cabling: 100Base-TX
EtherCAT uses standard 100BASE-TX Ethernet
communication very efficiently, over standard
shielded Ethernet cables and connectors.
No need for network switches.
Slave clock
100
m
Slave clock
DATA E
XCH
ANGE
Slave clock
Flexible topology
With two EtherCAT ports on all devices, no additional
switches are required to create a linear network.
EtherCAT junctions can be used to build tree and star
topologies, which can reduce the amount of cabling.
“On-the-fly” data exchange
Distributed clocks
The slave devices extract and/or insert data
on the fly. This method assures the highest
possible throughput.
The EtherCAT node slave measures the time difference between incoming and
returning frame - timestamp. With these timestamps the master can determine the
propagation delay offset to the individual slave accurately. This mechanism ensures
accurate synchronization between devices with less than 1 ms jitter.
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One software
Sysmac Studio for machine creators
Turning machine programmers into machine creators is the driving vision behind Sysmac
Studio. Cutting programming, debugging and set-up time while maximizing the functionality and
performance of your machine is our ultimate goal. Sysmac Studio delivers machine creators ONE
software for the complete machine: Learn to use the tool once, then program, test and tune as
one, and secure machine functionality as a whole.
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Learn it once
» One software for sequencing, motion, drives and vision
» Fully compliant with open standard IEC 61131-3
» One design and operation environment for configuration,
programming and monitoring
Develop it fast
» Supports Ladder, Structured Text and Function Block
programming with a rich instruction set
» CAM editor for easy programming of complex motion
profiles
» Intuitive editor with auto-complete assistance for Ladder
and Structured Text programming
Test it in ONE
» One simulation tool for sequence and motion in a 3D
environment
» Complete or partial program can be simulated and
debugged
» Data trending for tuning and debugging
Secure it all
» Advanced security function with 32 digit security
password.
» Complete project or single Function Block* can be
protected
» Machine cloning prevention
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One Software
Sysmac Studio – Learn Quickly, Develop Efficiently, Test Continuously,
Secure Instantly
Created to give you complete control over your automation
system, Sysmac Studio integrates configuration, programming
and monitoring. Graphics-oriented configuration allows quick
set-up of the controller, field devices and networks while
machine and motion programming based on IEC standard
and PLCopen Function Blocks for Motion Control cuts
programming time. Smart Editor with on-line debugging helps
support quick, error-free programming. Advanced simulation
of sequence and motion control, and data trace reduce
machine tuning and set-up.
Design and operability
Unified design environment is provided for programming,
configuration and monitoring. It also offers intuitive
navigation between control modes.
Motion control
The graphical CAM editor allows quick implementation of
complex motion profiles. CAM tables can be modified on
the fly. A library of PLCopen Function Blocks for Motion
Control is available to implement general purpose motion
control.
Simulation
Motion trajectories in 3D can be pre-tested with advanced
simulation of sequence and motion control. Simulation of
single Function Blocks, POU’s (Program Organisation Unit)
or the entire program can be performed. In addition, all
standard features such as Break & Step are available.
Data logging* and tracing
System tuning is made easy thanks to integrated
and synchronized data tracing of motion
commands, position and speed feedback
and I/O status and values.
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Configuration
Programming
Simple drag and drop configuration for controller,
network, servo-axis and other field devices.
Multi-tasking and fully compliant with IEC61131-3 standard. The program
editor includes smart support functions such as syntax error check and
clear color segregation of variables and symbols. ST instructions can be
directly written in Ladder programs thanks to in-line ST function.
* Available in Sysmac Studio above v1.0
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Service and Support
PRESENCE
OMRON Automation Competence Centers and technical offices across the World
Automation Competence Center
Channel Partner
Application Engineer
Tsunagi laboratory
COMPETENCE
Proof of concept
OMRON
Design
Our wide network of machine
automation specialists will help you
select the right automation
architecture and products to meet
your requirements. Our flat structure
based on expert-to-expert contact
ensures that you will have ONE
accountable and responsible expert
to deal with on your complete project.
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As your project matures make use of
our Automation centers to test and
catch-up with technology trends in
motion, robotics, networking, safety,
quality control, etc. Make use of our
Tsunagi (connectivity) laboratory to
interface, test and validate your
complete system with our new
machine network (EtherCAT) and
factory network (EtherNet/IP).
We will assign a dedicated
application engineer to assist with
initial programming and proof
testing of the critical aspects of
your automation system. Our
application engineers have
in-depth expertise in and
knowledge of networks, PLCs,
motion, safety and HMIs when
applied to machine automation.
Edmonton
Saskatoon
Calgary
Regina
Winnipeg
Val D'or
Quebec
City
Moncton
Montreal
Eden
Fredericton
Prairie
Mississauga
Oregon
Sherbrooke
Boise
Appleton
Toronto
Windsor
City
Halifax
Milwaukee
West
Salt Lake
Des Moines Chicago
City
Indianapolis, IN
Santa Clara
Bloomington
Salina
Park City
Oakland
Farmington Hills, MI
St. Joseph
Centennial
Campbell
Springfield
Grand Rapids, MI
St. Louis
Pueblo
Fresno
Lexington
Wichita
Westlake, OH
Cypress
Phoenix
Little Rock
Amarillo
Santa Monica
Loveland, OH
Bessemer Montgomery Lakeland
Cincinnati, OH
Tijuana Tempe
Dallas
El Paso
Nashville, TN
Mobile Lawrenceville
Austin
Knoxville, TN
Houston
Los Mochis
Torreón
Reynosa
Monterrey
Kingston
Mexico City
Vancouver
Seattle
Santo Domingo
London, Ontario
Granby, Quebec
Ottawa, Ontario
Kingston, Ontario
Barrie, Ontario
Kitchener, Ontario
Trenton, Ontario
Stratford, Ontario
Portland, ME
Bloomfield, CT
Danvers, MA
Mt Vernon, NY
Pittsford, NY
Syracuse, NY
East Rutherford, NJ
New Brunswick, NJ
Pittsburgh, PA
Bensalem, PA
Chesterfield, VA
Richmond, VA
Ashland, VA
Belmont, NC
San Juan
San Salvador
Managua
Bogota
Manaus
Fortaleza
Goiânia
Belo Horizonte
Campinas
Vitória
Rio de Janeiro
Sao Paulo
Curitiba
Caxias do Sul
Porto Alegre
Santiago
CONFIDENCE
Development
As your development begins, our
Customer Service support
ensures accurate ordering and
delivery coordination, offering
you peace of mind.
Buenos Aires
Montevideo
ASSURANCE
Commissioning
Full scale production
Our worldwide service and support
network makes the export of your
product simple. All our products
are global products, meeting global
standards - CE, cULus, NK, LR. We
will support you on-site with your
customer anywhere in the world.
Our support extends to a comprehensive set
of post-sale support services, including:
•Commissioning/Startup
•Field maintenance & troubleshooting
•Telephone technical support - Free
•Warranty repair
•Replacement parts
•Training
•Product operation/automation optimization
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Product overview
NJ-Series
• Integration of Logic and Motion in one Intel® Atom™ Processor
• Up to 64 axes motion control
Controller
• New PLC Logic and Motion cores, 100% Omron quality
• IEC 61131-3 programming languages
• EtherCAT and EtherNet/IP ports embedded
• Certified PLCopen Function Blocks for Motion Control
Servos
• Reuse with most of the CJ-Series I/O units
G5 servo motor
G5 servo drive
• Power range from 50 W to 15 kW
• High-response frequency of 2 kHz
• IP67 protection
• Built-in safety conforming ISO13849-1 Performance Level d
• Low cogging torque
• Advanced vibration suppression functions
• High accuracy provided by 20 bit encoder
Inverters
MX2
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• Torque control in open loop
• 200% starting torque
• Double rating VT 120%/1 min and CT 150%/1 min
Distributed I/O
Vision sensor
FQ-M series*
• Camera, vision and connectivity in one
• Compact vision sensor
GX series
• Wide variety of Block I/O: digital, analog and encoder
I/O units
• High-speed input
• Designed for high speed Pick & Place
• Removable I/O terminal for easy maintenance
• Encoder tracking and smart calibration function
• Easy set-up: automatic and manual address
setting
• Fast and powerful object recognition
CONFIGURAT
ION
PROGRAMMIN
G
MONITORING
Security
Ladder
Field devices
Structured
text
Motion axis
Network
Function B
locks
Controller
ESI files
Tag Data
base
Trending
logging & tra,
cing
3D Motion
simulation
CAM editor
IEC
programming
PLCopen
FB
motion
T
JEC
PRO
Event log Data
ba
se
Sysmac Stud
io
* Available as of autumn 2011
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OMRON INDUSTRIAL AUTOMATION • THE AMERICAS HEADQUARTERS • Schaumburg, IL USA • 847.843.7900 • 800.556.6766 • www.omron247.com
OMRON CANADA, INC. • HEAD OFFICE
Toronto, ON, Canada • 416.286.6465 • 866.986.6766 • www.omron247.com
OMRON ARGENTINA • SALES OFFICE
Cono Sur • 54.11.4783.5300
OMRON ELECTRONICS DE MEXICO • HEAD OFFICE
México DF • 52.55.59.01.43.00 • 001.800.556.6766 • [email protected]
OMRON CHILE • SALES OFFICE
Santiago • 56.9.9917.3920
OMRON ELECTRONICS DE MEXICO • SALES OFFICE
Apodaca, N.L. • 52.81.11.56.99.20 • 001.800.556.6766 • [email protected]
OTHER OMRON LATIN AMERICA SALES
54.11.4783.5300
OMRON ELETRÔNICA DO BRASIL LTDA • HEAD OFFICE
São Paulo, SP, Brasil • 55.11.2101.6300 • www.omron.com.br
Omron Europe B.V. • Wegalaan 67-69, NL-2132 JD, Hoofddorp, The Netherlands. • Tel: +31 (0) 23 568 13 00 • Fax: +31 (0) 23 568 13 88 • www.industrial.omron.eu
Authorized Distributor:
Automation Systems
• Programmable logic controllers (PLC) • Human machine interfaces (HMI) • Remote I/O
• Industrial PC’s • Software
Motion & Drives
• Motion controllers • Servo systems • AC drives
Control Components
• Temperature controllers • Power supplies • Timers • Counters • Programmable relays
• Digital panel indicators • Electromechanical relays • Monitoring products • Solid-state relays
• Limit switches • Pushbutton switches • Low voltage switch gear
Sensing & Safety
• Photoelectric sensors • Inductive sensors • Capacitive & pressure sensors
• Cable connectors • Displacement & width-measuring sensors • Vision systems
• Safety networks • Safety sensors • Safety units/relay units • Safety door/guard lock switches
R33I-E-01
Note: Specifications are subject to change.
© 2011 Omron Electronics LLC
Printed on recycled paper.
Printed in U.S.A.
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