DL405 PLC - Automation Direct

DL405 PLC - Automation Direct
For the latest prices, please check AutomationDirect.com.
DL405 CPU Comparisons
DL405 CPU Specifications
D4-430
D4-440
D4-450
6.5 K
22.5 K
30.8 K
3.5 K EEPROM
N/A
3.0 K
Yes
1664 (X+Y+CR+GX)
None, requires MC
up to 15.5 K
7.0 K
Yes
2688 (X+Y,+CR+GX)
7.5 K flash
up to 15.5 K
15.3 K
Yes
8192 (X+Y+GX+GY)
2/4/8/16/32/64
4/6/8
320 in/320 out
1664 max.
2
512
Yes
1664 max.
(Including local and
exp.I/O)
Map into V-memory
Limited by power budget
16,384 (limited to 1664)
2/4/8/16/32/64
4/6/8
320 in/320 out
1664 max.
2
512
Yes
2688 max.
(Including local and
exp.I/O)
Map into V-memory
Limited by power budget
16,384 (limited to 2688)
2/4/8/16/32/64
4/6/8
1024 in/1024 out
4224 max.
3
512; 2048 (port 3)
Yes
8192 max.
(Including local and exp.I/O)
Map into V-memory
Limited by power budget
16,384 (16 fully expanded
H4-EBC slaves using
V-memory and bit-of-word
instructions)
3.0 µs
8-10 ms
0.33 µs
2-3 ms
0.96 µs
4-5 ms
Yes
Yes/384
No
No
Variable
113
480
128
128
Yes
No
No
No
Yes
No
No
No
No
No
No
No
Yes
No
No
No
Yes
Yes/1024
Yes
No
Variable
170
1024
256
128
Yes
Yes
Yes
Yes
Yes
No
No
Yes
No
No
No
Yes
Yes
Yes
Yes
No
Yes
Yes/1024
Yes
Yes
Fixed or variable
210
2048
256
256
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Multi-level
Yes
Yes
2 ports
Yes
Yes
No
No
19.2 K
2 ports
Yes
Yes
No
No
19.2 K
4 ports
Yes
Yes
Yes
Yes
38.4 K
System Capacity
Total memory available (words)
Ladder memory (words)
built-in memory
with memory cartridge
V-memory (words)
Battery backup
Total CPU memory I/O pts. available (actual
I/O points depend on I/O configuration selected)
I/O module point density
I/O module slots per base
Local/local expansion
Serial remote I/O (including local & exp. I/O
Remote I/O Channels
I/O pts. per remote module channel
Ethernet Remote I/O (including local/exp. I/O)
Discrete I/O pts.
Analog I/O channels
Remote I/O channels
I/O per remote channel
Performance
Contact execution (boolean)
Typical scan (1K boolean)
Programming and Diagnostics
RLL ladder style
RLL PLUS/flowchart style (Stages)
Run time editing
Supports Overrides
Variable/fixed scan
Instructions
Control relays
Timers
Counters
Immediate I/O
Subroutines
For/next loops
Timed interrupt
Integer math
Floating-point math
Trigonometric functions
Table instructions
PID
Drum sequencers
Bit of word
Real-time clock/calendar
Internal diagnostics
Password security
System and User error log
IBox instructions
CPU Ports Communications
Built-in ports
K-sequence (proprietary protocol)
DirectNET
Modbus master/slave
ASCII out (Print)
Maximum baud rate
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DL405 PLCs
mDL4-3
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D4-450 Key Features
DL450 CPU
D4-450
$945.00
D4-450DC-1 $945.00
D4-450DC-2 $945.00
16 PID loops
The D4-450 CPU can process up to
16 PID loops directly in the CPU. You
can select from various control modes
including automatic control, manual
control, and cascade control. There are
a wide variety of alarms including Process
Variable, Rate of Change, and Deviation.
The various loop operation parameters
are stored in V-memory, which allows easy
access from operator interfaces. Setup
is accomplished with our DirectSOFT
Programming Software. An overview of the
various loop specifications and features is
on page mDL4-7.
Floating-point math
The D4-450 CPU supports IEEE format
floating-point math calculations. This
feature means the D4-450 includes full
trigonometric functions and various forms
of integer/floating point number conversions.
Power supplies
We offer a choice of three power supplies
for the DL450 CPU. The power supplies
are built into the CPU. Available power
supplies are:
• 110/220 VAC version - D4-450
• 24 VDC version - D4-450DC-1
• 125 VDC version - D4-450DC-2
D4-450 CPU
The D4-450 provides all the capabilities of the D4-430 and D4-440 CPUs,
plus several additional features such as
DirectSOFT6 IBox instructions.
D4–450 offers four built-in communication ports
Built-in CPU
communications ports
The D4-450 offers four built-in ports for
extra convenience. The 15-pin port offers
our proprietary K-sequence protocol
and is primarily used for programming connections to a D4-HPP-1 handheld programmer or to a PC running
DirectSOFT software. It can also be used
to connect to a C-more panel or other
operator interfaces. The 6-pin phone jack
also supports K-sequence; plus, it can be
a DirectNET slave port or an ASCII output
port. The bottom 25-pin port contains
two logical ports with different pins for
each port. It is primarily a networking
port that supports DirectNET master/
slave or Modbus master/slave protocols.
The bottom port can be used as an ASCII
output port for connections to devices
that can accept ASCII input. It can also
be used as a remote I/O Master. The
Communications Ports table on the next
page has a complete description of each
port.
Note: if you are considering a D4-450 CPU to replace a CPU in an existing system, and the system uses specialty
modules with an F4 prefix, then these modules may require an upgrade to operate with the
D4-450. Contact our Technical Services group prior to placing your order for more information.
(This note does not apply to analog modules.)
mDL4-4
DL405 PLCs
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D4-450 Features
The diagrams on this page show the
various hardware features found on the
D4-450 CPU.
CPU Keyswitch
RUN
Forces CPU to RUN mode. Locks Comm port - will
not receive incoming data.
TERM
Allows peripherals (HPP, DCM, DirectSOFT, etc.) to
select operating mode
STOP
Forces CPU out of RUN
PWR
ON
OFF
CPU power good
CPU power failure
RUN
ON
OFF
CPU is in RUN mode
CPU is in STOP mode
CPU
ON
OFF
CPU self-diagnostics error
CPU self-diagnostics good
BATT
ON
OFF
CPU battery is low
CPU battery is good or disabled
DIAG
ON
OFF
CPU diagnostics or local bus error
CPU diagnostics or local bus good
I/O
ON
OFF
I/O self-diagnostics error
I/O self-diagnostics good
TXD
ON
OFF
Data is being transmitted
No data is being transmitted
RXD
ON
OFF
Data is being transmitted
No data is being transmitted
Wiring terminals
CPU battery
Run relay
24V auxiliary power
(400ma)
CPU Status Indicators
Slot for optional
memory cartridge
Logic ground
Chassis ground
AC power
110/220
voltage select
Communications Ports
Phone
Jack
Port 2
Programming Port, RS232C, baud rate selectable up
to 38.4Kb. Connects to DirectSOFT, DV-1000,
C-more panels, network, etc. K-sequence protocol,
DirectNET protocol (slave only), ASCII out
15-pin
Port 0
Programming port, RS232C, 9600 baud, connects to
HPP, DirectSOFT, DV-1000, C-more panels, etc.
K-sequence protocol (fixed station address=1)
25-pin
Port 1
and
Port 3
General purpose port for RS232C and RS422.
(RS485 Remote I/O Master available on Port 3 only.)
Baud rate selectable via software up to 38.4K baud.
Connects to DirectSOFT, C-more panels, network, etc.
Two logical ports (separate pins on connector).
Software selectable protocol includes:
Protocol
Port 1 Port 3
K-sequence
3
3
DirectNETMaster/Slave
3
3
Modbus Master/Slave
3
3
Remote I/O
n/a
3
ASCII Out
3
3
D4-450 communications ports pin-out
15-pin connector
Phone jack
Port 2
Port 0
25-pin connector
Port 1
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25-pin connector
Port 3
DL405 PLCs
mDL4-5
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D4-450 Fixed or Variable Scan
D4-450 Scan control
The D4-450 CPU provides several scan
control options, which are useful in some
high-speed machine control applications.
Variable — The scan varies as necessary from scan to scan. The actual scan
time depends on the instructions being
executed.
Limited — This is similar to a variable
scan in that the scan varies as necessary.
However, if the actual scan time exceeds
a specified target scan time, then a scan
overrun condition is indicated.
Fixed — If the scan is finished before the
time specified, idle time is added to ensure
a fixed scan period. If the scan exceeds the
time specified, the scan is extended to ensure
all instructions are executed. A scan overrun
condition is also reported.
Memory
Rel. 2.1 or later of DirectSOFT, is required to program the D4-450.
The D4-450 has 7.5 K of flash memory on
board. Upgrade to 15.5 K by choosing an
optional memory cartridge listed on page
mDL4-8. The memory cartridge is recommended since it is removable in the event of
problems.
Full array of instructions
Imagine if someone asked you to write a
book, but then told you that you could only
use 50 different words? That would be a
tough job! The same is true for writing a
PLC program. The right instruction can
greatly simplify your control program.
The D4-450 supports over 200 powerful
instructions. These include:
• Four types of drum sequencers, each with
16 steps and up to 16 outputs
• Leading and trailing edge triggered
oneshots
• Bit of word manipulation
(bit set, reset, etc.)
• Trigonometric functions
• Floating point conversions
• Ibox instructions that simplify tasks such
as configuring analog modules or
performing complex math equations
Note: if you are considering a D4-450 CPU to replace a CPU in an existing system, and the system uses specialty
modules with an F4 prefix, then these modules may require an upgrade to operate with the
D4-450. Contact our Technical Services group prior to placing your order for more information.
(This note does not apply to Analog modules.)
mDL4-6
DL405 PLCs
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D4-450 PID loops
PID Loop Specifications and Key Features
Number of Loops
Selectable, 16 maximum
CPU V-memory Required
PID Algorithm
Auto Tuning
32 V-memory locations per loop selected (An additional 32 V-memory locations per loop required if using Ramp/Soak)
Sample Rate
Specify the time interval between PV samples, 0.05 to 99.99 in units of seconds or minutes. If using all 16 loops, the smallest sample rate is limited to
either 0.2 seconds or (PLC scan time x number of loops).
Loop Operation Modes
Ramp/Soak
Loop can be in automatic control, manual (operator) control, or cascade control. PV alarm monitoring continues when loops are in manual mode.
Square Root PV
Specify a square root of the PV for a flow control application.
Limit SP
Specify a maximum and minimum value for allowable setpoint changes.
Limit OUT
Specify a maximum and minimum value for the output range.
Gain
Specify proportional gain of 0.01 to 99.99.
Reset
Specify integral time of 0.1 to 99.98 in units of seconds or minutes.
Rate
Rate Limiting
Specify the derivative time, 0.00 to 99.99 seconds.
Bumpless Transfer I
Bias and setpoint are initialized automatically when the loop is switched from manual to automatic. This provides for a bumpless transfer, which reduces
the chance of sharp changes in the output as a result of entering automatic mode.
Bumpless Transfer II
Bias is set equal to the Output when the module is switched from manual to automatic. This allows switching in and out of automatic mode without having to re-enter the setpoint.
Step Bias
Provides proportional bias adjustment for large setpoint changes. This may stabilize the loop faster and reduce the chance of the output going out of
range. Step bias should be used in conjunction with the normal adjusted bias operation.
Anti-windup
If the position form of the PID equation is specified, the reset action is stopped when the PID output reaches 0 or 100%. Select adjusted bias or freeze
bias operation.
Error Deadband
Error Squared
Specify an incremental value above and below the setpoint in which no change in output is made.
Position or velocity form of the PID equation. Optionally specify direct or reverse acting, square root of the error and error squared control.
Open loop step response method and closed loop limit cycle method.
Up to 16 steps (8 ramp, 8 soak) per loop, with indication of Ramp/Soak step.
Specify a derivative gain limiting coefficient to filter the PV used in calculating the derivative term (0 to 20).
Squaring the error minimizes the effect a small error has on the Loop output, however, both Error Squared and Error Deadband control may be enabled.
Alarm Specifications
Deadband
Specify 0.1% to 5% alarm deadband on all alarms except Rate of Change.
PV Alarm Points
Specify PV alarm settings for low-low, low, high, and high-high conditions. You can also specify a deadband to minimize the alarm cycles when the PV
approaches alarm limits.
PV Deviation
Specify alarms to indicate two ranges of PV deviation from the setpoint value (yellow and red deviation).
Specify a rate-of-change limit for the PV.
Rate of Change
Need Temperature Control?
If you’re only interested in controlling temperature, then there may be a better solution than the D4-450 CPU. Check out the F4-4LTC module. This module has the capabilities of our single loop controllers built into one economical module! Detailed specifications can be found later in this section. This module can directly control up to
four loops and it even includes built-in relay outputs for heater or chiller control! If you use the built-in PID capability of the D4-450 CPU, you still have to purchase the
analog input modules and the output modules (either discrete or analog) in order to complete the loop.
This can result in a much higher overall cost when compared to the F4-4LTC.
Operator Interface
S
D4–450 CPU
DL405
Analog Output
or Discrete Output
PID Loop Control
Block Diagram
DL405 Analog
Input Modules
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DL405 PLCs
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D4-440/430 Key Features
DL440 CPU
DL430 CPU
D4-440
$630.00
D4-440DC-1 $651.00
D4-440DC-2 Retired
D4-430
Handheld Programmer
Operator Interfaces
D4-430 CPU
D4–430 and D4–440 offer two
built- in communication ports
DirectNET
Network Slave
DirectSOFT
D4-440 CPU
The D4-440 provides a subset of the
D4-450’s capabilities. If you need
fast
boolean
execution,
good
communications, and complex math or
PID isn’t required, this is the CPU for you.
Instruction set
The D4-440 instruction set includes most
of the capabilities of the D4-450. The
D4-440 does not support some of the
more advanced instructions such as PID,
floating point math, drum sequencers,
trig. functions, IBoxes, etc.
Two built-in
communication ports
D4-440 offers two communication ports.
The top port can be used for a direct
connection to a personal computer
for programming, to our handheld
programmer, to our DV-1000, or to
operator interfaces and touch panels.
The bottom port is a slave-only port and
supports our DirectNET or K-sequence
protocol at speeds up to 19.2 Kbaud.
Range of power supplies
The D4-440 provides a wide range of
power supply options:
• 110/220 VAC
• 24 VDC
• 125 VDC
mDL4-8
DL405 PLCs
$557.00
The D4-430 is the most economical CPU
in the DL405 product family. If you are
primarily looking at the DL405 because
of I/O form factor or reasons that don’t
require tons of CPU horsepower, try the
D4-430.
Two built-in
communication ports
Memory cartridges
The table below shows the memory
cartridges available for the D4-440
and D4-450. The D4-440 requires a
memory cartridge for program storage.
The D4-450 has 7.5K of built-in FLASH
program memory. However, you can use
a memory cartridge instead of the built-in
memory if you need more program space.
(The D4-430 has built-in program memory
and cannot use a memory cartridge.)
D4-RAM-1
$113.00
The D4-430 also offers two communication ports. The top port can be used
for a direct connection to a personal
computer for programming, to our handheld programmer, to the DV-1000, or to
operator interfaces and touch panels.
The bottom port is a slave-only port and
supports DirectNET protocol at speeds up
to 19.2K.
Built-in EEPROM memory
One advantage of the D4-430 is 3.5 K
of built-in EEPROM program memory. A
memory cartridge is not required.
D4-RAM-2
$146.00
D4-UV-2
$146.00
D4-EE-2
$153.00
Program Storage
Capacity
7.5K
15.5K
15.5K
15.5K
Cartridge Battery
Type
Lithium
Lithium
None
None
Writing Cycle Life
N/A
N/A
1,000
>10,000
Write Inhibit
Internal jumper
Internal jumper
N/A
Internal jumper
Memory Clear
Method
Electrical
Electrical
Ultraviolet light
Electrical
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D4-440/430 Features
The following diagram shows the
various hardware features found on
the D4-440 CPU. The D4-430 looks
the same, except that the memory
cartridge slot can not be used.
CPU Status Indicators
CPU Keyswitch
RUN
Forces CPU to RUN mode
TERM
Allows peripherals (HPP, DCM,
DirectSOFT, etc.) to select operating and TEST modes.
STOP
Forces CPU to STOP mode
ON
CPU power good
CPU power failure
BATT OFF
RUN
ON
OFF
CPU in RUN mode
CPU in STOP mode
I/O
CPU
ON
OFF
CPU diagnostic error
CPU diagnostics OK
COM OFF
PWR OFF
ON
CPU battery low
CPU battery good
ON
OFF
I/O diagnostics error
I/O diagnostics OK
ON
Communication error
Communication OK
Run Relay Output
24VDC Auxiliary Power
(400ma)
Logic Ground
Chassis Ground
AC Power
110/220
Voltage Select
CPU Battery
Programming port, RS232C, 9600 Baud,
15 Pin K-sequence protocol, connects to HPP, DirectSOFT,
DV-1000 and some operator interfaces
25 Pin
SW3
CPU Dipswitch
Communication Ports
Auxiliary port, R232C or RS422, Baud rate selectable
via CPU dipswitch, K-sequence protocol, DirectNET
protocol (slave only) connects to DirectNET,
DirectSOFT, and other operator interfaces
SW4
Baud
SW1
ON
OFF
CPU battery disabled
CPU battery enabled
OFF
OFF
300
OFF
ON
1,200
SW2
ON
OFF
Station address is 1
Station address set by HPP
ON
OFF
9,600
ON
ON
19,200
D4-430/D4-440 communications ports pin-outs
25-pin connector
15-pin connector
0V
0V
0V
Port 0
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DL405 Programming Tools and Cables
Select a
programming device
There are two tools for programming
the DL405 CPUs: DirectSOFT PC-based
programming software and the D4-HPP-1
handheld programmer.
DirectSOFT
programming software
Our powerful Windows-based programming packages make it easy for you to
program and monitor your DL405 PLC
system. The version of the software that
supports the DL405 CPUs is described
in the table below. See the DirectLOGIC
Overview Section DL in this catalog for
detailed information on DirectSOFT.
Direct Soft
Part Number Price
Description
PC-DSOFT6
$395.00
Programs all PLC families
DL05/06/105/205/305/405
PC-DS100
Free
Free version of DirectSOFT;
programs all DirectLOGIC PLC
CPUs; limited to 100 word
program
DL405 programming cables
Choose the proper cable to connect
the DL405 CPU to your PC running
DirectSOFT.
CPU
D4-430/
D4-440
Price
Port
Cable
Price
port
$557.00 Top
(15 pin)
D4-DSCBL
port
$630.00 Lower
(25 pin)
D3-DSCBL-2 $30.00
Top port
(15 pin)
D4-DSCBL
$30.00
$30.00
port
D3-DSCBL-2 $30.00
D4-450 $945.00 Lower
(25pin)
Phone jack
(RJ12)
D2-DSCBL
$14.00
Handheld programmer
The D4-HPP-1 handheld programmer
connects to the 15-pin port on any of
the DL405 CPUs. A memory cartridge
is located on the side of the handheld
programmer. This slot allows you to copy
memory cartridges (including UV PROMs)
and transfer data/programs between the
CPU and a memory cartridge.
mDL4-10
DL405 PLCs
There are three optional connecting cables available for use with
the D4-HPP-1 programmer:
• D4-HPCBL-1: 3m cable
• D4-HPCBL-2: 1.5m cable
• D4-CASCBL: cassette cable
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Need additional Communications Ports?
Do you need communications ports in
addition to the built-in CPU communications ports to connect to an operator interface or HMI? Would you like to connect
to a network of other AutomationDirect
products, or a Modbus RTU or Ethernet
network? If yes, then choose between the
H4-ECOM100 Ethernet communications module or the D4-DCM serial data
communications module. Both modules’
specifications and communications details
are covered later in this section.
Note: The DL405 CPUs also support a Modbus RTU master module for connection to a Modbus RTU network. This module is listed later in this section.
PCs running DirectSOFT Programming Software, HMI software, or other Windows-based programs
Ethernet networking with
the H4-ECOM100
All
DL405
CPUs
support
the
H4-ECOM100 module, which makes
Ethernet networking a snap. The
H4-ECOM100 module supports industrystandard 10/100Base-T networking with
an RJ45 port. The ECOM100 module
uses standard cables, hubs and repeaters,
which are available from a large number
of suppliers. A virtually unlimited number
of PLCs can be connected to an Ethernet
network using ECOM modules. This is the
fastest data transfer rate we offer for your
HMI or other Windows-based software.
Use DirectSOFT to program any PLC on
the network, and when monitoring your
operating PLC, you will see much faster
updates with Ethernet and the ECOM
modules.
Stride
Ethernet switch
D2-240/250(-1)/260 CPU with
H2-ECOM
D4-430, D4-440, 04 D4-450
CPU with H4-ECOM
D2-240/250(-1)/260 CPU with
H2-ECOM
Stride Ethernet Switch
(see the Communications
Products section for details)
Serial networking with
the D4-DCM
All
DL405
CPUs
support
the
D4-DCM Data Communications Module
that can serve as a DirectNet master/
slave, DirectNet peer, or a Modbus
RTU slave. The D4-DCM supports
RS-232 and RS-422 communications. You
can program the CPU through the DCM
locally, or if a PC is the RS-422 master,
you can use DirectSOFT to program any
PLC on the network.
Master – Slave Network
DL405
DCM as Master
Connect
the
DCM
to
our
MDM-TEL serial modem (see the
Communication Products section
for details on the modem)
D2-260 Slave
DCM Slave
D3-350 Slave
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DL405 CPU
(bottom port)
DL405 PLCs
mDL4-11
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Select the I/O Modules
There are several factors you should
consider when choosing an I/O module.
1.Environmental specifications: To what
environmental conditions will the I/O
modules be subjected?
2.Hardware specifications: Does this
product have the right features, performance,
and capacity to adequately serve your application?
3.Field termination: How does this
module connect to your field devices? For
DC modules, do you need a sinking or
sourcing module?
4. Power budget: It is very important that
your module selections operate within the
base power budget. Refer to the power
budget description later in this section.
Check the
environmental
specifications
The following table lists environmental
specifications that globally apply to the
DL405 system (CPU, Expansion Unit,
Bases, and I/O modules). Be sure the
modules you choose are operated within
these environmental specifications.
Review hardware
specifications
The hardware specifications for every
DL405 module are described later in this
section. Discrete module specifications are
in a format similar to the example shown.
Take time to understand the specification
chart, the derating curve, and the wiring
diagram. The specialty modules specifications are shown in a format relevant for
each module. All of these module specifications should help you determine if the
module is right for your application.
Understand the
factors affecting
field termination
Physical wire terminations: In general,
DL405 modules use four types of field
terminations. They include: removable
terminal blocks (included on all 8 and 16
point modules), specialty D-sub connectors (used on 32 and 64 point modules),
standard D-sub connectors (used on most
specialty intelligent modules), and phone
jack style (used on some specialty modules
and included in the universal cable kit).
Specifications
Specification
High-density modules do not come with
connectors. To create a custom cable,
solder or ribbon-style connectors are sold
two per pack, and must be ordered separately. See the individual I/O specification
sheets for the part numbers. The easiest
way to wire high-density modules is with
pre-wired ZIPLink cables and connector
modules.
Sinking and sourcing for DC field devices:
If you are using a DC-type of field device,
you should determine whether the device
is a sinking or sourcing configuration. This
may affect your module selection since it
determines the manner in which the device
must be wired to the module.
AutomationDirect offers both sinking
and sourcing modules. Refer to the
Appendix for a complete explanation on
sinking and sourcing and how this could
affect your system.
Derating Curve
Rating
Storage
Temperature
-4°F - 158°F
(-20°C to 70°C)*
Ambient Operating
Temperature
32°F - 140°F
(0° to 60°C)*
Ambient Humidity
5% - 95% relative humidity
(non-condensing)**
Vibration Resistance
Shock Resistance
Noise Immunity
MIL STD810C, Method 514.2
Atmosphere
No corrosive gases
MIL STD810C, Method 516.2
NEMA(ICS3-304)
*Storage temperature for the Handheld Programmer is 14° to 149°F
(-10° to 65°C).
Storage temperature for the DV-1000 is -4 to 158°F (-20 to 70°C).
Operating temperature for the DV-1000 is 32° to 122° F (0° to 50°C).
**Ambient humidity for the Handheld Programmer is 20% to 90%
non-condensing.
Ambient humidity for the DV-1000 is 30% to 95% non-condensing.
Module wiring
mDL4-12
DL405 PLCs
Typical Circuit
1-800-633-0405
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I/O Modules
H4-CTRIO high-speed
counter module vs.
D4-HSC high speed
counter module
Select the H4-CTRIO instead of the
D4-HSC if your application requires:
•More than one quadrature encoder
•More than one single up counter
•Pulse outputs
•Output operations on the module based
on counts, without interaction with the
CPU scan
The CTRIO is configured using a
Windows-based “Wizard” utility,
eliminating the need for ladder logic
programming to configure the module.
Multiple CTRIO modules can be used
in a base to support additional input/
output pulse trains.
Analog module
selection tips
Need spare parts?
Sometimes it is helpful to have extra I/O
module connectors or spare fuses. The
DL405 spare parts and accessories are
listed below:
D4-FUSE-2 ($14.00)
Fuses for F4-08TRS-2
D4-ACC-1 ($15.00)CPU spare kit (covers
and screws)
D4-ACC-2 ($15.00)Screws for 8-pt. I/O
module terminals
D4-ACC-3 ($15.00)Screws for 16-pt. I/O
module terminals
D4-FILL ($19.00)Filler module to cover
empty I/O slots
D4-8IOCON ($46.00)8-pt. module terminal
blocks
D4-16IOCON ($79.0016-pt. module terminal
blocks
D4-IOCVR ($4.50)Replacement terminal
block covers
ZL-D24-CON-R ($33.50)32/64-pt. ribbon-style
connectors
ZL-D24-CON-X ($56.50)32/64-pt. solder-style
connectors
If you’re going to control the speed of
an AC inverter or drive with the DL405
analog module, make sure you select
either the current sourcing F4-04DAS-1
or voltage sourcing F4-04DAS-2
isolated analog output module.
Complete module specifications are
listed later in this section.
Now that you understand the factors
affecting your choice of I/O modules,
it’s time to choose the ones that best
fulfill your needs. Review the module
specifications later in this section. (See
the DL405 Price List for a complete list
of part numbers.) If you have any questions, give us a call. When you have
selected the modules you need, proceed
to the next section to choose an I/O
configuration scheme that best suits your
application.
ZIPLinks
eliminate the tedious process of
wiring the PLC I/O to terminal blocks.
See the Wiring Solutions section for
details.
ZIPLink connection system
One ZIPLink cable required for 32-pt.
Two cables required for 64-pt.
ZIPLink Cable and Connector
ZIPLink connection
systems
ZIPLinks consist of PLC interface cables
and connector modules that offer
“plug and play” capability by plugging one end of the ZIPLink cable into
an I/O module and the other end into
the ZIPLink connector module. This
eliminates the tedious process of wiring
PLC I/O to terminal blocks. For more
information, refer to Wiring System for
DL405 PLCs later in this chapter or the
Wiring Solutions section in this catalog.
Terminal Screws
D-sub Type Connector
DINnectors terminal
blocks
DINnectors are DIN rail mounted connectors or terminal blocks. All DINnectors
are UL, CSA, VDE, SEV, RINA and IEC
approved. Refer to the Terminal Blocks
section of this catalog for details.
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Removable Terminal
Block
This logo is placed by each I/O module that supports ZIPLink
connection systems. (The I/O modules are listed at the end of
this section). See the Wiring Solutions section of this catalog for
complete information on ZIPLinks.
DINnectors terminal blocks
DINnectors
provide a means of connecting
and identifying two or more wires within
the demands of an industrial environment.
See the Terminal Blocks section for details.
DL405 PLCs
mDL4-13
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Select an I/O Configuration
Four configurations for
system flexibility
The DL405 system offers
configurations of I/O. The
described on the following
Keep these choices in mind
your I/O system.
Local I/O
Example of I/O system configurations
four major
choices are
two pages.
as you plan
1
The local base is the base that holds the
CPU. The term “local I/O” refers to the
modules that reside in the base with the
CPU. Each local I/O point is updated
on every CPU scan. Up to 512 points
are available in the local base by using
64-point modules (requires a D4-440 or
D4-450).
7 remote I/O bases per channel
1000m total distance
D4-450 also offers a remote
I/O port on 25-pin connector
Expansion I/O
3 Expansion racks maximum
Expansion I/O
Expansion bases are commonly used
when there are not enough I/O slots available in the local base, or when the power
budget for the base will be exceeded with
the addition of I/O. This configuration
requires additional base(s), each of which
require a D4-EX Local Expansion Unit in
place of the CPU, and a cable to connect
the expansion bases to the local CPU
base. Up to three expansion bases can be
connected to a local CPU base, for a total
of four bases. The CPU updates expansion I/O points on every scan. The total
number of local and expansion I/O points
for the D4-450 is 2048 points. The total
for the D4-430 and D4-440 is 640 I/O.
2
mDL4-14
DL405 PLCs
I/O expansion cable (1m max. cable length)
1-800-633-0405
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I/O Configurations
Ethernet remote I/O
The DL405 Ethernet Remote I/O system
allows you to locate I/O bases at a
remote distance from the CPU. For many
applications, this can reduce wiring costs
by allowing I/O points to be located near
the devices they are controlling.
The Ethernet Remote Master module
(H4-ERM(100)) is placed in an I/O slot
of the local CPU base. Ethernet Base
Controller (EBC) modules serve as the
Remote Slave Units and are placed in the
CPU slot of one or more remote bases.
You can use standard DL405 modules in
the remote bases. The Remote Slaves are
connected to the Master using Category
5 UTP cables for cable runs up to 100
meters. Use repeaters to extend distances
and hubs to expand the number of nodes.
3
Each H4-ERM(100) module can support
up to 16 slaves: 16 H2-EBC systems, 16
Terminator I/O EBC systems, or 16 fully
expanded H4-EBC systems.
The PLC, ERM and EBC slave modules
work together to update the remote I/O
points. These three scan cycles are occurring at the same time, but asynchronously.
It is recommended that critical I/O points
that must be monitored every scan be
placed in the CPU base.
ERM Workbench is an easy-to-use
Windows-based software utility that is
used to configure the ERM and its remote
slaves.
It is highly recommended that a dedicated
Ethernet remote I/O network be used for
the ERM and its slaves. While Ethernet
networks can handle a very large number
of data transactions, and normally handle
them very quickly, heavy Ethernet traffic
can adversely affect the reliability of
the slave I/O and the speed of the I/O
network. Keep ERM networks, multiple
ERM networks and ECOM/office networks
isolated from one another.
I/O Configuration Specifications
Total Channels
Available
Remote I/O
D4-450
D4-440
D4-430
Total number of Remote channels available
3
2
2
Maximum number of D4-RM per system
2
2
2
Number of masters built into CPU port
1
0
0
Maximum I/O points supported per channel
512
512
512
Maximum I/O points supported
1536
1024
512
7
7
Maximum number of remote I/O bases per channel 7
Serial remote I/O
Remote I/O solutions allow you to place
I/O points at some remote distance from
the CPU. The remote I/O points are
updated asynchronously to the CPU scan.
For this reason, remote I/O applications
should be limited to those that do not
require the I/O points to be updated on
every scan.
Remote I/O requires a remote master
to control the remote I/O channel. This
master can be a module (D4-RM) in the
local CPU base, or the D4-450 CPU
(through the 25-pin port). For the D4-RM
solution, the CPU updates the remote
master, then the remote master handles
all communication to and from the remote
I/O base by communicating to the remote
slave module (D4-RS) installed in each
remote base. If you use the D4-450 CPU,
then it communicates directly with the
D4-RS.
4
The maximum distance between a Remote
Master and a Remote Slave is 3,300 feet
(1000 m).
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DL405 PLCs
mDL4-15
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Module Placement and I/O Usage Tables
I/O module placement
restrictions
Local CPU
Base
Module/Unit
The most commonly used I/O modules
for the DL405 system (AC, DC, AC/
DC, Relay, and Analog) can usually be
used in any base you have in your local,
expansion or remote system. However,
some specialty modules (and the 64pt.
discrete I/O modules) are limited to the
CPU base, or our D4-xxB-1 bases. This
table lists by category the valid locations
for all modules/units in a DL405 system.
Keep in mind the power budget may limit
where some modules can be placed,
since the necessary power may have been
consumed.
I/O point usage table for
modules
The bottom tables indicate the number of
I/O points consumed by each module.
Use this information to ensure you stay
within the I/O count of the I/O configuration you have chosen. Remember, each
CPU supports a different amount of I/O.
Check the specifications to determine the
I/O limits.
CPUs
Expansion Units
8/16/32pt DC Input
64pt DC Input
AC Input
AC/DC Input
8/16/32pt DC Input
64pt DC Output
DC Input
Relay Output
Analog Input and Output
Thermocouple Input
Expansion
Base
Remote
Base
CPU slot only
CPU slot only
4
41
4
4
4
41
4
4
4
4
Remote I/O
Remote Masters (serial / Ethernet)
Remote Slave Unit
4
Communications and Networking Modules
4
CoProcessor Modules
4
Specialty Modules
Interrupt
with D4-430
with D4-440/D4-450
PID
4-Loop Temp. Controller
High-speed Counter
Simulator
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
42
CPU slot only
43
4
4
Slot 0 only
Slot 0 and1
4
4
4
4
1 – If you are using 64pt. modules, you cannot install any specialty modules in slots 5,6, or 7 of the local CPU base.
2 – Modules can be installed in expansion bases if you are using the D4-450 CPU and ALL bases in the system are D4-xB-1 bases.
3 - D4-HSC only
I/O points required per module
DC Input
D4-08ND3S
I/O pt.
8 in
DC Output
D4-08TD1 (S)
I/O pt.
Analog
8 out
F4-04AD
16 out
Remote I/O
16 or 32 in
I/O pt.
H4-ERM(100)
0
D4-16ND2
16 in
D4-16TD1
F4-04ADS
16 in
D4-RM
0
D4-16ND2F
16 in
D4-16TD2
16 out
F4-08AD
16 in
D4-RS
0
D4-32ND3-1
32 in
D4-32TD1, (-1)
32 out
F4-16AD -1,(-2)
16 in
D4-RSDC
0
D4-32ND3-2
32 in
D4-32TD2
32 out
F4-04DA-1, (-2)
16 out
Specialty Modules
D4-64ND2
64 in
D4-64TD1
64 out
F4-04DAS-1, (2)
32 out
F4-08DA-1, (-2)
16 out
D4-INT
F4-16DA-1, (-2)
32 out
D4-HSC
F4-08RTD
32 in
F4-16PID
F4-08THM-n
16 in
F4-8MPI
F4-08THM
32 in
D4-16SIM
AC Input
AC Output
D4-08NA
8 in
D4-08TA
8 out
D4-16NA
16 in
D4-16TA
16 out
Relay Output
AC/DC Input
D4-16NE3
16 in
F4-08NE3S
8 in
D4-08TR
8 out
F4-08TRS-1
8 out
F4-08TRS-2
D4-16TR
8 out
16 out
Communications/Networking
All modules
DL405 PLCs
16 in
H4-CTRIO
F4-4LTC
0
16 in/32 out
0
0
8 or 16 in
0
0
CoProcessors
All modules
mDL4-16
I/O pt.
0
1-800-633-0405
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DL405 I/O Addressing
Many of our customers were familiar with other PLC systems
prior to trying DirectLOGIC products. One of the key differences
between various PLC systems is how they treat the I/O module
addressing. This section will describe how we address the individual I/O points in a DL405 system.
Octal addressing
The DL405 uses octal addressing. That is, the I/O point
addresses do not include any “8s” or “9s”. The I/O points start
at 0 and continue in increments of 8, 16, 32, or 64 points,
depending on the modules being used. We use the designator
“X” for inputs and “Y” for outputs.
Automatic addressing
Manual addressing
The D4-440 and D4-450 CPUs allow you to manually assign
I/O addresses for any or all I/O slots on the local or expansion
bases. This feature is useful if you have a standard configuration that you must sometimes change slightly to accommodate
special requests. It is also useful if you have to leave empty slots
in between I/O modules and you do not want an added module
to cause addressing problems. In automatic configuration, the
addresses are assigned on 8-point boundaries. Manual configuration assumes that all modules are at least 16 points, so you
can only assign addresses that are a multiple of 20 (octal). This
does not mean you can only use 16, 32, or 64-point modules
with manual configuration. You can use 8-point modules, but
16 addresses will be assigned and 8 are unused.
The DL405 CPUs automatically examine any I/O modules in
the local CPU and expansion bases to establish the correct I/O
configuration and addressing on power-up. The modules don’t
have to be grouped by type and the discrete input and output
modules can typically be mixed in any order. However, there
may be restrictions placed on some specialty modules or combinations of modules (Check the Module Placement restrictions).
The following diagram shows sample addresses for a simple
system containing discrete I/O modules.
Remote I/O addressing
For most applications, you never have to change or adjust
the configuration. However, if you use automatic addressing
and you add modules in between existing modules, the I/O
addresses may be subject to renumbering. If you want to add
modules in the future, add them to the right of any existing
modules to avoid any re-addressing of your I/O points, or use
manual addressing.
With Remote I/O, you can choose the designator type that is
used for the addresses. For example, you could choose to map
the remote points into GX data types or GY data types or even
into control relays. This can be very helpful in those situations
where the local and expansion I/O have consumed all of the X
inputs or Y outputs. You make these various choices when you
define the setup logic for the remote I/O.
Automatically Assigned
Module Addresses
Remote I/O is very flexible when it comes to I/O addressing. For
example, you specify the starting addresses, number of total points, etc.
when you set up the system.
Manual addressing and choice of data
type designators
Manually Assigned
Module Addresses
New modules do not cause conflicts
Inputs start at X0
Outputs start at Y0
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8 point. modules still consume 16 points
DL405 PLCs
mDL4-17
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Check the Power Budget
Verify your power budget
requirements
This logo is placed next to I/O modules
that are supported by the ZIPLink connection systems.
Your I/O configuration choice can be
affected by the power requirements of the
I/O modules you choose. When determining the types and quantity of I/O
modules you will be using, it is important
to remember there is a limited amount of
power available from the power supply.
See the I/O module specifications at the
end of this section.
The chart on the opposite page indicates
the power supplied and used by each
DL405 device. The adjacent chart shows
an example of how to calculate the power
used by your particular system. These
two charts should make it easy for you to
determine if the devices you have chosen
fit within the power budget of your system
configuration.
Calculating your power
usage
The following example shows how to
calculate the power budget for the DL405
system. The example is constructed around
a single 8-slot base using the devices
shown. It is recommended you construct a
similar table for each base in your system.
A
Base Number
0
Device Type
B
5 VDC (mA)
External 24 VDC
Power (mA)
CURRENT SUPPLIED
CPU/Expansion Unit
/Remote Slave
D4-440 CPU
C
3700
400
CURRENT REQUIRED
If the I/O you have chosen exceeds the
maximum power available from the power
supply, you can resolve the problem by
shifting some of the modules to an expansion base or remote I/O base (if you are
using remote I/O).
SLOT 0
D4-16ND2
+150
+0
SLOT 1
D4-16ND2
+150
+0
SLOT 2
F4-04DA
+120
+100
SLOT 3
D4-08ND3S
+100
+0
D4-08ND3S
+100
+0
Warning: It is extremely important to calculate the
power budget correctly. If you exceed the power
budget, the system may operate in an unpredictable
manner which may result in a risk of personal injury
or equipment damage.
SLOT 4
SLOT 5
D4-16TD2
+100
+0
SLOT 6
D4-16TD2
+100
+0
SLOT 7
D4-16TR
+1000
+0
BASE
D4-08B
+80
+0
Handheld Programmer
D4-HPP
+320
+0
E Maximum Current Required
2820
100
F Remaining Current Available
3700-2820=880
400-100=300
D
Use ZIPLinks to reduce
power requirements
If your application requires a lot of relay
outputs, consider using the ZIPLink AC
or DC relay output modules. These
modules can switch high current (10A)
loads without putting a load on your base
power budget. Refer to Wiring System for
DL405 PLCs later in this section for more
information.
OTHER
1. Using a chart similar to the one above, fill in column 2.
2. Using the tables on the opposite page, enter the current supplied and used by each device (columns 3 and 4). Pay special attention to
the current supplied by the CPU, Expansion Unit, and Remote Slave since they differ. Devices which fall into the “Other” category (Row D)
are devices such as the Base and the Handheld programmer, which also have power requirements, but do not plug directly into the base.
3. Add the current used by the system devices (columns 3 and 4) starting with Slot 0 and put the total in the row labeled “maximum current required” (Row E).
4. Subtract the row labeled “Maximum current required” (Row E), from the row labeled “Current Supplied” (Row B). Place the difference in
the row labeled “Remaining Current Available” (Row F).
5. If “Maximum Current Required” is greater than “Current Supplied” in either column 3 or 4, the power budget will be exceeded. It will be
unsafe to use this configuration and you will need to restructure your I/O configuration. Note the auxiliary 24VDC power supply does not
need to supply all the external power. If you need more than the 400mA supplied, you can add an external 24VDC power supply. This will
help keep you within your power budget for external power.
DL405 CPU power supply specifications and power requirements
Specification
Part Numbers
AC Powered Units
D4-450, D4-440, D4-430,
D4-EX (expansion base unit),
D4-RS (remote slave unit)
Voltage Withstand (dielectric)
24 VDC Powered Units
D4-450DC-1, D4-440DC-1,
D4-EXDC (expansion base unit),
D4-RSDC (remote slave unit)
125 VDC Powered Units
D4-450DC-2
D4-440DC-2
1 minute @ 1,500 VAC between primary, secondary, field ground, and run relay
Insulation Resistance
> 10Mq at 500VDC
Input Voltage Range
85–132 VAC (110 range) 170–264 VAC (220
range
20–28 VDC (24VDC)
with less than 10% ripple
90–146 VDC (125VDC)
with less than 10% ripple
Maximum Inrush Current
20A
20A
20A
Maximum Power
50VA
38W
30W
mDL4-18
DL405 PLCs
1-800-633-0405
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Power Requirements
Power Supplied
CPUs/Remote Units/
Expansion Units
5 VDC Current
Supplied in mA
24V Aux Power
Supplied in mA
CPUs/Remote Units/
Expansion Units
5V Current Supplied
in mA
24V Aux Power
Supplied in mA
D4-430 CPU
D4-440 CPU
D4-440DC-1 CPU
D4-440DC-2 CPU
D4-450 CPU
D4-450DC-1 CPU
D4-450DC-2 CPU
3700
3700
3700
3700
3100
3100
3100
400
400
NONE
NONE
400
NONE
NONE
D4-EX
D4-EXDC
D4-EXDC-2
D4-RS
D4-RSDC
H4-EBC
H4-EBC-F
4000
4000
3700
3700
3700
3470
3300
400
NONE
NONE
400
NONE
400
400
Power-consuming
Device
I/O Bases
5V Current
Consumed
External 24VDC
Current Required
Power-consuming
5V Current
Device
Consumed
Analog Modules (continued)
External 24VDC
Current Required
D4-04B-1
D4-06B-1
D4-08B-1
80
80
80
NONE
NONE
NONE
100
150
150
150
150
300 max.
NONE
NONE
NONE
NONE
NONE
NONE
F4-16AD-1
F4-16AD-2
F4-04DA-1
F4-04DA-2
F4-04DAS-1
F4-04DAS-2
F4-08DA-1
F4-08DA-2
F4-16DA-1
F4-16DA-2
F4-08RTD
F4-08THM-n
F4-08THM
75
75
70
90
60
60
90
80
90
80
80
120
110
100
100
75+20per circuit
90
60 per circuit
60 per circuit
100+20 per circuit
150
100+20 per circuit
25 max.
NONE
50
60
100
150
NONE
NONE
320(300)
450
300
NONE
NONE
NONE
150
90
NONE
NONE
D4-08TD1
F4-08TD1S
D4-16TD1
D4-16TD2
D4-32TD1
D4-32TD1-1
D4-32TD2
150
295
200
400
250
250
350
D4-64TD1
800
35
NONE
125
NONE
140
140 (15V)
120 (4A max
including loads)
NONE
250
450
NONE
NONE
Power Consumed
DC Input Modules
D4-08ND3S
D4-16ND2
D4-16ND2F
D4-32ND3-1
D4-32ND3-2
D4-64ND2
Remote I/O
AC Input Modules
D4-08NA
D4-16NA
H4-ERM(100)
H4-ERM-F
D4-RM
AC/DC Input Modules
D4-16NE3
F4-08NE3S
DC Output Modules
Communications and Networking
H4-ECOM100
H4-ECOM-F
D4-DCM
F4-MAS-MB
FA-UNICON
300
670
500
235
NONE
NONE
NONE
NONE
NONE
65
305
NONE
400
100
300
160
225
150
280
NONE
NONE
NONE
NONE
170
NONE
75
320
NONE
DV-1000
150
NONE
C-more Micro-Graphic
210
NONE
CoProcessors
F4-CP128-1
AC Output Modules
D4-08TA
D4-16TA
Relay Output Modules
D4-08TR
F4-08TRS-1
F4-08TRS
D4-16TR
550
575
575
1000
NONE
NONE
NONE
NONE
Analog Modules
Specialty Modules
H4-CTRIO
D4-INT
D4-HSC
F4-16PID
F4-8MPI
D4-16SIM
F4-4LTC
Programming
D4-HPP-1 (Handheld Prog.)
F4-04AD
F4-04ADS
F4-08AD
150
370
75
100
120
90
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Operator Interface
DL405 PLCs
mDL4-19
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Dimensions and Installation
Local base expansion unit, includes
110/220 VAC power supply, requires
local I/O expansion cable D4-EXCBL-1 or
D4-EXCBL-2It is important to understand
the installation requirements for your
DL405 system. This will help ensure that
the DL405 products operate within their
environmental and electrical limits.
With 32-pt. or 64-pt. solder
With-32 pt. or 64-pt. ribbon
With programming or OI cable
With 8 or 16 I/O
Plan for safety
This catalog should never be used as a
replacement for the user manual. The user
manual, D4-USER-M, contains important
safety information that must be followed.
The system installation should comply with
all appropriate electrical codes and standards.
Base dimensions
and mounting
orientation
Use the diagrams to the right to make sure
the DL405 system can be installed in your
application. To ensure proper airflow for
cooling purposes, DL405 bases must be
mounted horizontally. It is important to
check these dimensions against the conditions required for your application. For
example, it is recommended that you leave
2” depth for ease of access and cable
clearance. However, your distance may be
greater or less. Also, check the installation
guidelines for the recommended cabinet
clearances.
With 8 or 16 I/O
Specification
Rating
Storage Temperature
-4°F - 158°F (-20°C to 70°C)
Ambient Operating Temperature
32°F - 140°F (0° to 60°C)
Ambient Humidity
30% - 95% relative humidity (non-condensing)
Vibration Resistance
MIL STD 810C, Method514.2
Shock Resistance
MIL STD810C, Method516.2
Noise Immunity
NEMA(ICS3-304)
Atmosphere
No corrosive gases
See
the Enclosures section
of this catalog for an enclosure
that may be suitable for
your application
DL405 base
Note: there is a minimum of 2” (50mm) clearance required
between the panel door or any devices mounted in the panel
door and the nearest DL405 component.
mDL4-20
DL405 PLCs
Base
Price
D4-04B-1
A
B
C
$132.00
11.53”
293mm
10.82”
275mm
10.50”
267mm
D4-06B-1
$158.00
14.44”
367mm
13.74”
349mm
13.42”
341mm
D4-08B-1
$184.00
17.36”
441mm
16.65”
423m
16.32”
423mm
1-800-633-0405
For the latest prices, please check AutomationDirect.com.
Base Configurations
Four, six, and
eight-slot bases
6-slot base
4-slot base
The DL405 product family offers four, six,
and eight-slot I/O bases.
Expansion units
The expansion units are only necessary
when you want to use local expansion.
They are installed in the CPU slot of the
expansion bases. They appear very similar
to CPUs, but they only contain a power
supply. One of the most often asked questions for the DL405 family is, “Does the
CPU consume an I/O slot?” The answer
is no. The CPU has a special slot in the
base and does not consume any of the
available I/O slots. The same is true for
Expansion Units.
• D4-EX 110/220 VAC power supply
• D4-EXDC 24 VDC power supply
• D4-EXDC-2 125 VDC power supply
CPU, Expansion Unit, or
Remote Slave Slot
I/O Slot
Expansion
Connectors
Specialty modules in expansion bases
No! Must use
D4-450 CPU
D4-450 and –1 bases
Yes! Uses D4-450
and “-1” bases.
No! Both bases must be
“-1” type
and the Remote Slave Units
• D4-RS 110/220 VAC power supply
An expansion cable is required to connect
each of the expansion bases to the CPU
base
• D4-EXCBL-1 3.08 ft (1m) cable
• D4-EXCBL-2 1.54 ft (0.5m) cable
Base Expansion Cable
8-Slot base
D4-04B
D4-04B-1
D4-04B-1
Specialty
module
Specialty
module
D4-04B-1
Specialty
module
Part
Description
In the past, a DL405 system has been
Local base expansion unit, includes 110/220 VAC power supply,
limited to only accepting specialty modules
D4-EX
requires local I/O expansion cable D4-EXCBL-1 or D4-EXCBL-2
in the local CPU base. The –1 bases must
Local base expansion unit, includes 24VDC power supply, requires
D4-EXDC
be used with the D4-450 CPU to remove
local I/O expansion cable D4-EXCBL-1 or D4-EXCBL-2
this limitation. The part numbers for the
Local base expansion unit, includes 125VDC power supply, requires
D4-EXDC-2
local I/O expansion cable D4-EXCBL-1 or D4-EXCBL-2
bases are D4-04B-1, D4-06B-1, and
Serial remote I/O slave unit (used with D4-RM), includes 110/220 VAC
D4-08B-1. (Note: you cannot simply add
D4-RS
power supply, uses shielded twisted pair (24 AWG minimum)
a –1 base to an existing system to gain
Base expansion cable, 3.08 ft (1m)
D4-EXCBL-1
specialty modules in expansion bases.
Base expansion cable, 1.54 ft (0.5m)
D4-EXCBL-2
Instead, you must replace the CPU base
and all other expansion bases as well.)
Expansion Unit Wiring
You can add the –1 bases in an older
125VDC
24VDC
system, but they are subject to the limita- Terminal Strip
AC Terminal Strip
Terminal Strip
tions of the regular bases.
Price
$187.00
$179.00
Retired
$496.00
$54.00
$50.00
24V Auxiliary
Power
Logic
Ground
Chassis
Ground
+ DC
Logic
Ground
Chassis
Ground
+ DC
Chassis
Ground
AC Line
- DC
- DC
AC Neutral
Logic Ground
110/220
Voltage Select
Install shunt between LG and G
Recommended screw torque: 10.6 lb-in (1.2 Nm)
www.automationdirect.com/dl405
Install shunt for 110 VAC range,
leave off for 220 VAC range.
Install shunt between LG and G
DL405 PLCs
mDL4-21
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