SERVICE MANUAL FOR ROOM AIR CONDITIONER (Inverter Split-Type) This manual is applicable only to the following models – Australia 13 23 50 New Zealand 0800 653 330 Web www.lennoxaus.com.au E963_Lennox Luna Inverter Service Manual 3.indd 40-1 LNIV2610 LNIV3510 LNIV5010 LNIV6510 23/01/12 9:28 AM CONTENTS 1. PRECAUTIONS ................................................................. 3 1.1 Safety precautions ...................................................... 3 1.2 Warning ..................................................................... 3 2. FUNCTIONS ..................................................................... 5 3. DIMENSIONS ................................................................... 6 3.1 Indoor Unit ................................................................. 6 3.2 Outdoor Unit ............................................................... 7 1. PRECAUTIONS 1.1 Safety precautions • To prevent injury to the user or other people and property damage, the following instructions must be followed. • Incorrect operation due to not following instructions may cause personal injury or damage. • Before servicing the unit, be sure to read this service manual first. 4. REFRIGERANT CYCLE DIAGRAM ..................................... 8 1.2 Warning 5. WIRING DIAGRAM ........................................................... 9 ❯ INSTALLATION 5.1 Indoor Unit ................................................................. 9 5.2 Outdoor Unit ............................................................. 11 6. INSTALLATION DETAILS ................................................ 13 6.1 Wrench torque sheet for installation ........................... 13 6.2 Connecting the cables .............................................. 13 6.3 Pipe length and the elevation ..................................... 14 6.4 Installation for the first time ....................................... 15 6.5 Adding the refrigerant after running the system for many years ........................................ 18 6.6 Re-installation while the indoor unit need to be repaired .................................................. 19 6.7 Re-installation while the outdoor unit need to be repaired .................................................. 21 7. OPERATION CHARACTERISTICS .................................... 23 8. ELECTRONIC FUNCTIONS .............................................. 24 8.1 Abbreviations ........................................................... 24 8.2 Display function ........................................................ 24 8.3 Main Protection ........................................................ 25 8.4 Operation Modes and Functions ................................ 25 9. TROUBLESHOOTING ........................................................ 33 9.1 Indoor Unit Error Display ............................................ 33 9.2 Diagnosis and Solutions ............................................ 33 • Do not use a defective or underrated circuit breaker. Use this appliance on a dedicated circuit. If these directions are not followed, you run the risk of starting a fire or suffering an electric shock. • Do not place anything on the power cable. This increases the risk of fire or electric shock. • Do not plug or unplug the power supply plug during operation. This increases the risk of fire or electric shock. • Do not operate the product with wet hands. • Do not place a heater or other appliance near the power cable. This increases the risk of fire or electric shock. • Always ground the product. Not doing so increases the risk of starting a fire or suffering an electric shock. • Do not allow water to run into electrical parts. This may cause fire, failure of the product, or electric shock. • Install the panel and the control box cover securely. Not doing so increases the risk of starting a fire or suffering an electric shock. • Always install a dedicated circuit and circuit breaker. Improper wiring or installation may cause a fire or electric shock. • Use the correctly rated fuse or circuit breaker Not doing so increases the risk of starting a fire or suffering an electric shock. • Do not modify or extend the power cable. Improper wiring or installation may cause a fire or electric shock. • Do not install, remove, or reinstall the unit by yourself (customer). Improper wiring or installation may cause a fire or electric shock. • For installation, always contact the dealer or an authorized service centre. • Do not install the product on a defective installation stand. E963_Lennox Luna Inverter Service Manual 1c.indd 2-3 • Do not let the air conditioner run for a long time when the humidity is very high and a door or a window is left open. • Take care to ensure that the power cable cannot be pulled out or damaged during operation. Faulty cabling increases the risk of fire or electric shock. • For electrical work, contact the dealer, seller, a qualified electrician, or an authorized service centre. Do not disassemble or repair the product as doing so will increase the risk of fire or electric shock. • Be careful when unpacking and installing the product. Sharp edges may cause injury. Be especially careful of the case edges and the fins on the condenser and evaporator. 2 • Ensure the installation area does not deteriorate with age. If the base collapses, the air conditioner could fall with it, causing property damage, product failure, and personal injury. • Do not store or use flammable gas or combustible products near the unit. This increases the risk of fire or electric shock. • Do not use the product in an enclosed space for a long time. Oxygen deficiency may occur. • If you experience a flammable gas leak, turn off the gas and open a window for ventilation before turning the product on. • If strange sounds or smoke comes from product, turn the breaker off or disconnect the power supply cable immediately. Not doing so increases the risk of fire or electric shock. • Close the window and do not operate the unit in electrical storms or severe winds. If possible, remove the product from the window before the storm arrives. Not doing so increases the risk of property damage, failure of product or electric shock. • Do not open the inlet grill of the product during operation. (Do not touch the electrostatic filter, if the unit is so equipped.) There is risk of physical injury, electric shock, or product failure. • If the unit is soaked, contact an authorized service centre. There is an increased risk of fire or electric shock. 3 13/12/11 4:43 PM • Be careful to avoid water entering the unit. There is an increased risk of fire, electric shock, or product damage. • Ventilate the product from time to time when operating it in conjunction with a stove etc. Not doing so may increase the risk of fire, electric shock, or product damage. • Turn the main power off when cleaning or maintaining the product. Not doing so may increase the risk of fire, electric shock, or product damage. • When the product is not be used for a long time, disconnect the power supply plug or turn off the circuit breaker. Doing so will minimise the risk of product damage or failure, or unintended operation. • Take care to ensure that nobody can step on or fall onto the outdoor unit. This could result in personal injury and product damage. ❯ CAUTION • Always check for gas (refrigerant) leakage after installation or repair of product. Low refrigerant levels may cause unit failure. • Install the drain hose correctly to ensure that water is drained away properly. A bad connection may cause water leakage. • Keep unit level even when installing the product. This will avoid vibration or any leakages from the unit. • Do not install the product where noise or hot air emissions from the outdoor unit could adversely affect your neighbour. • Use two or more people to lift and transport the product. • Do not install the product where it will be exposed to sea wind (salt spray) directly. It may cause corrosion to the product. Corrosion, particularly on the condenser and evaporator fins, could cause product malfunction or inefficient operation. 4 E963_Lennox Luna Inverter Service Manual 2.indd 4-5 ❯ OPERATIONAL CONSIDERATIONS • Do not expose the skin directly to cool air for long time. (Do not sit in the draft). • Do not use the product for special purposes, such as preserving foods, works of art etc. It is a consumer-use air conditioner, not a precision refrigeration system. Incorrect use may increase the risk of damage or loss of property. • Do not block the air inlet or outlet vents. • Use a soft cloth to clean. Do not use harsh detergents, solvents, etc. Incorrect cleaning methods may increase the risk of fire, electric shock, or damage to the plastic parts of the product. • Do not touch the metal parts of the product when removing the air filter. They are very sharp. • Do not climb onto or use the outdoor units as a shelf as the brackets may not carry the additional weight. • Always insert the filter securely. Clean the filter every two weeks or more often if necessary. A dirty filter reduces the efficiency of the air conditioner and could cause product malfunction or damage. • Do not insert hands or other objects through air inlet or outlet while the unit is use. • Do not drink the water drained from the unit. • Use a firm stool or ladder when cleaning or maintaining the product. Be careful and avoid personal injury. • Replace all the batteries at the same time in the remote control with new ones of the same type. Do not mix old and new batteries or different types of batteries. • Incorrect battery usage increases the risk of fire or explosion. • Do not recharge or break down the batteries. Do not dispose of batteries in a fire. They may explode. • If the liquid from the batteries gets onto your skin or clothes, wash thoroughly with clean water. Do not use the remote control if the batteries have leaked. 2. FUNCTIONS Model Names of Indoor/Outdoor Units DC Inverter Capacity Indoor units Outdoor units 9k LNEO26V LNCO26V 12k LNEO35V LNCO35V 18k LNEO50V LNCO50V 24k LNEO65V LNCO65V Filter Killer of formaldehyde Ionizer+(O) Ionizer(O) 8 degree heating(O) Silver Ico Filter(O) Heat compensation(O) Vitamin C Filter(O) Self-diag. function 3M HAM Filter(O) Hydrophilic aluminium fin Bio Filter(O) Anti-rust cabinet Golden Fin(O) Valve protection cover Self Clean(O) PTC Heating Belt(O) Follow me(O) Compessor Cranckcase Heater(O) 5 21/12/11 10:28 AM 3.2 Outdoor Unit 3. DIMENSIONS 3.1 Indoor Unit More than 30cm More than 60cm (Service space More than 30cm Fe n ob c e o sta r cle s More than 60cm More than 70cm Model W D H LNEO26V 790 198 265 LNEO35V 920 223 292 998 240 322 LNEO50V LNEO65V L R Model W D H W1 A B 760 285 590 823 530 290 LNCO50V 845 320 700 908 560 335 LNCO65V 900 315 860 980 590 333 LNCO26V LNCO35V H Model R(mm) L(mm) H(mm) LNEO26V 151 100 45 LNEO35V 185 150 45 118.5 100 45 LNEO50V LNEO65V 6 E963_Lennox Luna Inverter Service Manual 2.indd 6-7 Dimension of Installation Hole (mm) ∅65 7 21/12/11 10:28 AM 4. REFRIGERANT CYCLE DIAGRAM 5. WIRING DIAGRAM 5.1 Indoor Unit INDOOR OUTDOOR LNEO26V LIQUID SIDE CHECK VALVE (Heating Model only) 2-WAY VALVE CAPILIARY TUBE HEAT EXCHANGE (EVAPORATOR) HEAT EXCHANGE (CONDENSER) GAS SIDE REVERSING VALVE (Heating Model only) 3-WAY VALVE ACCUMULATOR LNEO35V COOLING COMPRESSOR 8 E963_Lennox Luna Inverter Service Manual 2.indd 8-9 HEATING 9 21/12/11 10:28 AM LNEO50V 5.2 Outdoor Unit LNCO26V LNEO65V 10 E963_Lennox Luna Inverter Service Manual 2.indd 10-11 LNCO35V 11 21/12/11 10:28 AM LNCO50V 6. INSTALLATION DETAILS 6.1 Torque wrench installation sheet Outside diameter Torque Additional tightening torque mm Inch N.cm N.cm ∅6.35 1/4 1500 (153kgf.cm) 1600 (163kgf.cm) ∅9.52 3/8 2500 (255kgf.cm) 2600 (265kgf.cm) ∅12.7 1/2 3500 (357kgf.cm) 3600 (367kgf.cm) ∅16 5/8 4500 (459kgf.cm) 4700 (479kgf.cm) ∅19 3/4 6500 (663kgf.cm) 6700 (683kgf.cm) 6.2 Connecting the cables The connecting power cord should be selected according to the following specifications: LNCO65V 12 E963_Lennox Luna Inverter Service Manual 2.indd 12-13 Rated current of appliance (Amps) Nominal cross-sectional area (mm²) >3 and ≤6 0.75 >6 and ≤10 1.0 >10 and ≤16 1.5 >16 and ≤25 2.5 The cable size and the current of the fuse or switch are determined by the maximum current indicated on the nameplate which is located on the side panel of the unit. Please refer to the nameplate before selecting the cable, fuse and switch. 13 21/12/11 10:28 AM 6.3 Pipe length and elevation 6.4 Installation for the first time The pipe length and the amount of refrigerant is determined by the table below: Air and moisture in the refrigerant system have undesirable effects as detailed below: Pipe Size Model LNIV2610 LNIV3510 LNIV5010 LNIV6510 Gas Liquid 3/8" (∅9.53) 1/4" (∅6.35) 1/2" (∅12.7) 1/4" (∅6.35) 5/8" (∅16.0) 3/8" (∅9.53) Standard Length (m) Max. Elevation B (m) Max. Length A (m) Additional refrigerant (g/m) 5 8 20 20 5 8 20 20 5 10 25 20 5 10 25 40 • • • • • Pressure in the system rises. Current required to operate the unit increases. Cooling or heating efficiency drops. Moisture in the refrigerant circuit may freeze and block capillary tubing. Water may lead to corrosion of parts in the refrigerant system. Therefore, the indoor units and the pipes between indoor and outdoor units must be leak-tested and properly cleared to remove gas and moisture from the system. Gas leak check (Soap water method): Apply soapy water or a liquid neutral detergent on the indoor unit connections or outdoor unit connections with a soft brush to check for leakage at the connecting points of the piping. If bubbles appear, the pipes are leaking. (Indoor unit) (Outdoor unit) (Liquid side) Two-way valve Close (Gas side) Three-way valve Manifold valve Compound meter Pressure gauge 20Pa Lo CAUTION The capacity test is based on the standard length and the maximum permissive length is based on system reliability. The oil trap should be installed every 5-7 metres Handle Lo Charge hose Close Hi Handle Hi Charge hose Vacuum pump Vacuum pump 1. Air purging with vacuum pump 1. Tighten the flare nuts of the indoor and outdoor units, confirming that both the 2-way and 3-way valves are set to the “closed” position. 2. Connect the charge hose with the push pin of handle to the 3-way valve’s gas service port. 3. Connect the charge hose of Handle Hi connection to the vacuum pump. 4. Fully open the Handle Lo of the manifold valve. 5. Turn on the vacuum pump to evacuate all gases. 6. Run the pump for 30 minutes and check whether the compound meter indicates -0.1Mpa. If this pressure level is not achieved after pumping for 50 minutes, please check if there are any leakage points. Fully close the Handle Lo valve of the manifold valve and turn off the vacuum pump. Confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). 7. Turn the flare nut of the 3-way valves about 45° counterclockwise for 6 or 7 seconds after the gas has come out, then tighten the flare nut again. Make sure the pressure display in the pressure indicator is a little higher than the atmospheric pressure. Then remove the charge hose from the 3 way valve. 14 E963_Lennox Luna Inverter Service Manual 2.indd 14-15 8. Fully open the 2-way and 3-way valves and securely tighten the cap of the 3-way valve. 15 21/12/11 10:28 AM 2. Air purging by refrigerant 3. Adding refrigerant if the pipe length >5m Electronic scale Procedure: 1. Confirm that both the 2-way and 3-way valves are set to the “closed” position. 2. Connect the charge set and a charging cylinder to the service port of the 3-way valve. 3. Air purging. Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2-way valve approximately 45° for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve. 4. Check for gas leakage. Check the flare connections for gas leakage. 16 E963_Lennox Luna Inverter Service Manual 1d.indd 16-17 Procedure: 5. Discharge the refrigerant. Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2-way valve approximately 45° until the gauge indicates 0.3 to 0.5 Mpa. 6. Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the “open” position. Be sure to use a hexagonal wrench to open the valve stems. 7. Mount the valve stems nuts and the service port cap. Be sure to use a torque wrench to tighten the service port cap to a torque of 18Nm. Be sure to check for gas leakage. 1. Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve. Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom-up to ensure the liquid charge. 2. Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant). 3. Put the charging cylinder onto the electronic scale and record the weight. 4. Operate the air conditioner in the cooling mode. 5. Open the valves (Low side) on the charge set and charge the system with liquid refrigerant. 6. When the electronic scale displays the proper weight (refer to the table), disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the hose. 7. Mount the valve stem caps and the service port. Use a torque wrench to tighten the service port cap to a torque of 18Nm. Be sure to check for gas leakage. 17 14/12/11 12:56 PM 6.5 Adding the refrigerant after running the system for many years 6.6 Re-installation while the indoor unit need to be repaired 1. Collecting the refrigerant into the outdoor unit Electronic scale Procedure: 1. Connect the charge hose to the 3-way service port, open the 2-way valve and the 3-way valve. Connect the charge hose to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom-up to ensure liquid charge. 2. Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant). 3. Put the charging cylinder onto the electronic scale and record the weight. 4. Operate the air conditioner in the cooling mode. 18 E963_Lennox Luna Inverter Service Manual 1c.indd 18-19 Procedure: 5. Open the valves (Low side) on the charge set and charge the system with liquid refrigerant. 6. When the electronic scale displays the proper weight (refer to the gauge and the pressure of the low side), disconnect the charge hose from the 3-way valve’s service port immediately and turn off the air conditioner before disconnecting the hose. 7. Mount the valve stem caps and the service port. Use a torque wrench to tighten the service port cap to a torque of 18Nm. Be sure to check for gas leakage. 1. Confirm that both the 2-way and 3-way valves are set to the “open” position Remove the valve stem caps and confirm that the valve stems are in the “open” position. Be sure to use a hexagonal wrench to undo the valve stems. 2. Connect the charge hose with the push pin of handle Lo to the 3-way valve’s gas service port. 3. Air purging of the charge hose. Open the handle Lo valve of the manifold valve slightly to purge air from the charge hose for 5 seconds and then close it quickly. 4. Set the 2-way valve to the “closed” position. 5. Operate the air conditioner on the cooling cycle and stop it when the gauge indicates 0.1MPa. 6. Set the 3-way valve to the “closed” position immediately. Do this quickly so that the gauge ends up indicating 0.3 to 0.5Mpa. Disconnect the charge set, and tighten the 2-way and 3-way valve’s stem nuts. Use a torque wrench to tighten the 3-way valves service port cap to a torque of 1.8 kgf.m. Be sure to check for gas leakage. 19 13/12/11 4:43 PM 2. Air purging by the refrigerant 6.7 Re-installation while the outdoor unit need to be repaired 1. Evacuation of the whole system Procedure: 1. Confirm that both the 2-way and 3-way valves are set to the “closed” position. 2. Connect the charge set and a charging cylinder to the service port of the 3-way valve. Leave the valve on the charging cylinder closed. 3. Air purging. Open the valves on the charging cylinder and the charge set. Purge the air by loosening the flare nut on the 2-way valve approximately 45° for 3 seconds then closing it for 1 minute; repeat 3 times. After purging the air, use a torque wrench to tighten the flare nut on the 2-way valve. 4. Check for gas leakage. Check the flare connections for gas leakage. 20 E963_Lennox Luna Inverter Service Manual 1c.indd 20-21 Procedure: 5. Discharge the refrigerant. Close the valve on the charging cylinder and discharge the refrigerant by loosening the flare nut on the 2-way valve approximately 45° until the gauge indicates 0.3 to 0.5 Mpa. 6. Disconnect the charge set and the charging cylinder, and set the 2-way and 3-way valves to the “open” position. Be sure to use a hexagonal wrench to operate the valve stems. 7. Mount the valve stems nuts and the service port cap. Be sure to use a torque wrench to tighten the service port cap to a torque 18Nm. 1. Confirm that both the 2-way and 3-way valves are set to the “open” position. 2. Connect the vacuum pump to 3-way valve’s service port. 3. Evacuate for approximately one hour. Confirm that the compound meter indicates -0.1Mpa. 4. Close the valve (Low side) on the charge set, turn off the vacuum pump, and confirm that the gauge needle does not move (approximately 5 minutes after turning off the vacuum pump). 5. Disconnect the charge hose from the vacuum pump. Be sure to check for gas leakage. 21 13/12/11 4:43 PM 2. Refrigerant charging 7. OPERATION CHARACTERISTICS Operation Mode Outdoor temperature (ºC) Room temperature (ºC) Cooling operation 0 – 50 ≥17 Heating operation -15 – 34 ≤30 CAUTION 1. If the air conditioner is used outside the above conditions, certain safety protection features may come into operation and cause the unit to operate abnormally. 2. The room relative humidity should be less than 80%. If the air conditioner operates above this figure, the surface of the air conditioner may attract condensation. Please set the vertical air flow louvre to its maximum angle (vertically to the floor), and set fan mode to HIGH. 3. Optimum performance will be achieved whilst operating within this temperature zone. Electronic scale Procedure: 1. Connect the charge hose to the charging cylinder, open the 2-way valve and the 3-way valve. Connect the charge hose which you disconnected from the vacuum pump to the valve at the bottom of the cylinder. If the refrigerant is R410A, make the cylinder bottom-up to ensure liquid charge. 2. Purge the air from the charge hose. Open the valve at the bottom of the cylinder and press the check valve on the charge set to purge the air (be careful of the liquid refrigerant). 3. Put the charging cylinder onto the electronic scale and record the weight. 4. Open the valves (Low side) on the charge set and charge the system with liquid refrigerant. If the system cannot be charged with the specified amount of refrigerant, it can be charged a little at a time (approximately 150g each time), operating the air conditioner in the cooling cycle. However, one time is not sufficient. Wait approximately 1 minute and then repeat the procedure. 5. When the electronic scale displays the proper weight, disconnect the charge hose from the 3-way valve’s service port immediately. If the system has been charged with liquid refrigerant while operating the air conditioner, turn off the air conditioner before disconnecting the hose. 6. Mount the valve stem caps and the service port. Use a torque wrench to tighten the service port cap to a torque of 18Nm. Be sure to check for gas leakage. 22 E963_Lennox Luna Inverter Service Manual 1c.indd 22-23 23 13/12/11 4:43 PM 8. ELECTRONIC FUNCTIONS 8.1 Abbreviations T1: Indoor room temperature T2: Coil temperature of evaporator T3: Coil temperature of condenser 8.3 Main Protection 8.3.1 Three Minutes Delay at restart for compressor A 1 minute delay for the 1st start-up and 3 minutes’ delay for subsequent re-starts. 8.2 Display functions 8.2.1 Icon explanation on indoor display board. If the unit detects that the time interval is not sufficient for a continuous 240 secs, the unit will stop and the LED will display the error. The correct zero crossing signal time interval should be between 6-13 mins. 8.3.2 Temperature protection of compressor top The unit will stop working when the compressor top temperature protector cuts off, and will restart after the compressor top temperature protector restarts. T4: Outdoor ambient temperature T5: Compressor discharge temperature 8.3.8 Zero crossing detection error protection 8.3.3 Temperature protection of compressor discharge When the compressor discharge temperature increases, the running frequency will be limited as stated below: • Compressor discharge temp. T5 > 115° for 5s, compressor will stop. • 108° < T5 < 115°, decrease the frequency to the lower level every 3 minutes. • 90° < T5 < 105°, keep running at the current frequency. • T5 < 90°, no limit for frequency. 8.4 Operation Modes and Functions 8.4.1 Fan mode 1. Outdoor fan and compressor stop. 2. Temperature setting function is disabled, and no setting temperature is displayed. 3. Indoor fan can be set to high/med/low/auto. 4. The louvre operates same as in cooling mode. 5. Auto fan: 27.5 High 8.3.4 Fan Speed is out of control 27 When Indoor Fan Speed remains too low (300RPM) for a certain time, the unit will stop and the LED will display the failure. 25.5 Medium 25 8.3.5 Inverter Module Protection Low The Inverter module has a protection function related to current, voltage and temperature. If one of these protection functions occur, the corresponding code will display on the indoor unit and the unit will stop working. 8.4.2 Cooling Mode run Run Indication Lamp: This lamp lights up when the air conditioner is in operation. Auto Indication Lamp: Lights up during the Auto operation 8.3.6 Indoor fan delayed 10 seconds open function 8.4.2.1 Compressor running guidelines When the unit starts up, the louvre will be active immediately and the indoor fan will open 10 seconds later. If the unit runs in heating mode, the indoor fan will be also controlled by the anticold wind function. The maximum operating frequency of the compressor after starting is specified in the diagram below: 8.3.7 Compressor pre-heating functions Fmax=F4 45 Pre-heating permitting condition: ion timer def. Ion Indication Lamp: Lights up when Ionizer/Plasma function is activated. Timer Indication Lamp: Lights up during Timer operation Defrost Indication Lamp: This indicator lights up when the air conditioner starts defrosting automatically or when the anti-cold wind function is activated in heating operation. DIGITAL DISPLAY Indication Lamp: Displays current setting temperature or malfunction codes when the air conditioner is in operation. 24 E963_Lennox Luna Inverter Service Manual 4.indd 24-25 If T4 (outdoor ambient temperature) < 3° and the machine has just been turned on or if T4 < 3° and compressor has been switched off for over 3 hours, the compressor heating cable will work. Pre-heating mode: If the current flow through the wiring terminal of the compressor is too low, the compressor can get heated even if it is not operating. Pre-heating release condition: If T4 > 5° or the compressor starts running, the pre-heating function will stop. 43 40 Fmax=F7 38 30 Fmax=F8 28 22 Fmax=F6 20 Fmax=F3 25 2/02/12 10:13 AM If users switch on the unit by remote control, the compressor will run at the Fmax frequency for 7 minutes according to the outdoor ambient temperature. During the 7 minutes, the frequency limitation is active. 7 minutes later, the compressor running frequency will be controlled as below: 8.4.2.2 Outdoor fan running guidelines 8.4.3 Heating Mode 8.4.3.1 Compressor running guidelines The maximum operating frequency of the compressor after starting is determined by the diagram below: 3.5 A High 3.0 22 B 2.5 34 33 C 2.0 20 D 1.5 28 27 Low E 1.0 F 0.5 -0.5 G 8.4.2.3 Indoor fan running rules -1.0 H In cooling mode, the indoor fan runs continuously and the speed can be selected as high, medium, low and auto. Auto fan in cooling mode acts as follow: Temp. zone A B C D E F G Frequency F8 F8 F7 F6 F5 F3 F1 Note: When T1-Ts remains in the same temperature zone for 3 minutes, the compressor will run according to the following: A~E: Increase the frequency to the higher level until reaches F8. 4 High 3 F: Maintain the current frequency. Off Fmax=F2 25 24 Fmax=F3 22 21 Fmax=F4 19 18 Fmax=F5 17 16 Fmax=F6 15 14 Fmax=F7 12 11 Fmax=F8 6 5 Fmax=F9 Fmax=F10 Medium G: Decrease the frequency to the lower level until it reaches F1. 1.5 H: Run at F1 for 1 hour (if T1-Ts < -2°, the compressor will stop) 1 Meanwhile, the compressor running frequency is limited by the current. Low If users switch on the unit by remote control, the compressor will run at the Fmax frequency for 7 minutes according to outdoor ambient temperature. During the 7 minutes, the frequency limitation is active. 8.4.2.4 Condenser temperature protection Off I3COOL Decrease I2COOL Hold I1COOL • 55° < T3 < 60°, the compressor frequency will decrease to the lower level until to F1 and then runs at F1. If T3 < 54°, the compressor will keep running at the current frequency. • T3 < 52°, the compressor will not limit the frequency and return to the original frequency. • T3 > 60° for 5 seconds, the compressor will stop working until T3 < 52°. Resume 8.4.2.5 Evaporator temperature protection Off: Compressor stops. Decrease: Decrease the running frequency to the lower level. Hold: Maintain the current frequency. Resume: No limitation for frequency. 26 E963_Lennox Luna Inverter Service Manual 1c.indd 26-27 Note: When unit is in the “hold” zone for 3 minutes, the compressor frequency will rise to the higher level. (The maximum amount frequency will increase is 200%) • T2 < 0°, the compressor will stop and restart when T2 ≥ 5°. • 0° ≤ T2 < 4°, the compressor frequency will be limited and reduced to the lower level • 4° ≤ T2 ≤ 7°, the compressor will maintain the current frequency. • T2 > 7°, the compressor frequency will not be limited. 27 13/12/11 4:43 PM 8.4.3.2 Outdoor fan running rules 7 minutes later, the compressor running frequency will be controlled as below: 8.4.3.4 Defrosting mode Condition of defrosting: T4 > 0°C, H When the unit is running, if the following two conditions are met, the unit starts defrosting: H +5.0 +4.5 17 Low • The unit runs with T3 < 3°C for 40 minutes and T3 keeps lower than TCDI°C for more than 3 minutes. • The unit runs with T3 < 3°C for 80 minutes and T3 keeps lower than TCDI + 2°C for more than 3 minutes and TCDI = – 6°C. G +3.5 +3.0 F +2.5 E +2.0 D 15 T4 < 0°C, High If the 1st and 2nd conditions are met, then the program determines if T2 has decreased by more than 5°C. When T2 has decreased by more than 5°C, it will automatically enter the defrosting mode. C +1.5 B +1.0 +0.5 8.4.3.3 Indoor fan running rules If the compressor stops due to the room temperature rising, the indoor fan will be forced to run for 127 seconds with breeze. During this period, the anti-cold-wind is disabled. If the machine runs in rating capacity test mode, the indoor fan will run with rating speed and the anti-cold-wind function is disabled. A Temp. zone A B C D E F G Frequency F10 F9 F8 F7 F5 F3 F1 Indoor fan speed can be set as high, medium, low or auto fan and the anti-cold-wind function is optional. Auto fan action in heating mode: ▲T = 0°C as default. No matter what value T4 is, if the machine runs with T3 < 3°C for more than 120 minutes and T3 remains lower than TCDI + 4°C for more than 3 minutes, the machine will enter the defrosting mode no matter if T2 drops by more than 5°C or not. Condition of ending defrosting: If any one of the following conditions are met, the defrosting will finish and the machine will return to normal heating mode. • T3 rises to be higher than TCDE1°C. • T3 remains higher than TCDE2°C for 80 seconds. • The machine has run for 10 minutes in defrosting mode. While TCDE1 = 12°C, TCDE2 = 8°C for LNIV2610. TCDE1 = 15°C, TCDE2 = 8°C for other models. Note: When T1-Ts remains in the same temperature zone for 3 minutes, the compressor will run according to the following: Setting A~E: Increase the frequency to the higher level until to F10. 44 F: Maintain the current frequency. G: Decrease the frequency to the lower level until to F1. 38 37 H: Run at F1 for 1 hour (if T1-Ts-▲T > 6°C, the compressor will stop) Low Meanwhile, the compressor running frequency is limited by the current. 34 33 Breeze Off I3HEAT 17 Off Decrease I2HEAT Hold I1HEAT Resume Off: Compressor stops. Decrease: Decrease the running frequency to the lower level. Hold: Keep the current frequency. Resume: No limitation for frequency. 28 E963_Lennox Luna Inverter Service Manual 3.indd 28-29 Note: When the unit is in the “hold” zone for 3 minutes, the compressor frequency will rise to the higher level. (The maximum frequency increase is 200%) 29 23/01/12 9:28 AM Defrosting action: 8.4.3.5 Evaporator coil temperature protection 8.4.6.3 Operation rules: For LNIV2610: • T2 > TEH2°C, the compressor running frequency decreases to the lower level and runs for 20 seconds. • When the frequency decreases to F2 and the T2 is still over TEH2°C for 3 minutes, the compressor will stop. • T2 < 48°C or T2 stays in the range 48°C - TEH2°C for 6 minutes, the frequency will not be limited by T2. • T2 > 60°C, the compressor will stop and restart when T2 < 48°C. Forced cooling mode: While TEH2 = 53°C for LNIV2610 and LNIV3510 TEH2 = 55°C for LINV5010 and LNIV6510 Forced auto mode: The action of forced auto mode is the same as normal auto mode with 24°C setting temperature. 8.4.7 Timer function 8.4.7.1 Timing range is 24 hours. 8.4.7.2 Timer on. The machine will turn on automatically when reaching the set time. 8.4.4 Auto mode This mode can be chosen with the remote control and the setting temperature can be changed between 17–30°C. In auto mode, the machine will choose cooling, heating or fan-only mode according to ▲T (▲T =T1-Ts). ▲T = T1 - Ts Running mode ▲T > 1°C Cooling -1 < ▲T ≤ 1°C Fan-only ▲T ≤ -1°C Heating Indoor fan will run on auto in the relevant mode. For other models: The compressor runs at F2 frequency and indoor fan runs as breeze. After running for 30 minutes, the machine will turn to auto mode as 24°C setting temperature. The louvre operates same as in relevant mode. If the machine switches modes between heating and cooling, the compressor will keep stopping for 15 minutes and then choose the relevant mode according to T1-Ts. If the temperature setting is modified, the machine will choose running function again. 8.4.5 Drying mode 8.4.5.1 Indoor fan speed is fixed at breeze and can’t be changed. The louvre angle is the same as in cooling mode. 8.4.5.2 Compressor running rules 8.4.5.3 Low indoor room temperature protection In drying mode, if room temperature is lower than 10°C, the compressor will stop and not resume until room temperature exceeds 12°C. 8.4.5.4 Evaporator anti-freezing protection, condenser high temperature protection and outdoor unit frequency limit are active and the same as that in cooling mode. 8.4.5.5 The outdoor fan operates the same as in cooling mode. 8.4.6 Forced operation function 8.4.7.3 Timer off. The machine will turn off automatically when reaching the set time. 8.4.7.4 Timer on/off. The machine will turn on automatically when reaching the set “on” time, and then turn off automatically when reaching the set “off” time. 8.4.7.5 Timer off/on. The machine will turn off automatically when reaching the set “off” time, and then turn on automatically when reaching the set “on” time. 8.4.7.6 The timer function will not change the unit’s current operation mode. If the unit is off, it will not start up after setting the “timer off” function. When reaching the set time, the timer LED will be off and the unit running mode will not be changed. 8.4.7.7 The set time is relative to the actual time. 8.4.8 Sleep function mode 8.4.8.1 Operation time in sleep mode is 7 hours. After 7 hours the units leaves this mode and turns off. 8.4.8.2 Operation process in sleep mode is as follows: When cooling, the set temperature rises 1°C (be lower than 30°C) every one hour. 2 hours later the setting temperature stops rising and indoor fan is fixed at low speed. When heating, the set temperature decreases 1°C (be higher than 17°C) every one hour. 2 hours later the set temperature stops rising and indoor fan is fixed at low speed. 8.4.8.3 Timer setting is available 8.4.8.4 When user uses timer off function in sleep mode (or sleep function in timer off mode) and the set time is less than 7 hours, sleep function will be cancelled when reaching the set time. If the set time is more than 7 hours, the machine will not stop until it reaches the set time in sleep mode. 8.4.6.1 Enter forced operation function: Model FD FD1 LNIV3510 60 70 90 100 LNIV5010 LNIV6510 30 E963_Lennox Luna Inverter Service Manual 4.indd 30-31 When the machine is off, pressing the touch button will change the setting to forced auto mode. Pressing the button again within 5 seconds will change the setting to forced cooling mode. In forced auto, forced cooling or any other operation mode, pressing the touch button will turn off the machine. 8.4.6.2 In forced operation mode, all general protections and remote control are available. 31 2/02/12 10:13 AM 8.4.9 Auto-Restart function 8.4.11 Ionizer+ function (optional) 9. TROUBLESHOOTING The indoor unit is equipped with an auto-restart function, which is carried out through an auto-restart module. In the case of a sudden power failure, the module memorizes the set conditions before the power failure. The unit will resume the previous operation settings (not including swing function) automatically after 3 minutes when power returns. 9.1 Indoor Unit Error Display Display If the previous condition was forced cooling mode, the unit will run in cooling mode for 30 minutes and turn to auto mode as 24°C set temperature. There is a one (1) minute delay for the compressor to restart if power to the unit is switched off accidentally before turning the mains off. For other conditions, the compressor will have a three (3) minute delay when restarting. 8.4.10 Ionizer function (optional) The indoor unit is equipped with an Ionizer, which is controlled by the CLEAN AIR button on the remote control. When the unit is turned on, press the CLEAN AIR button to activate the function. Press it again to stop the function. During the time that the Ionizer is controlled by remote control, the Ionizer will be turned off automatically if the indoor fan stops running due to a malfunction or anti-cold-wind. When the indoor fan restarts after a malfunction has been rectified and anti-cold-wind has been released, the Ionizer option will be available again. LED STATUS E0 EEPROM parameter error E1 Indoor/outdoor units communication protection E2 Zero-crossing signal error E3 Indoor fan speed out of control When the positive ions and negative ions are neutralized they release tremendous amounts of energy which sterilize the air passing through and alter the structure of any resident bacteria. E5 Open or short circuit of outdoor temperature sensor or outdoor unit EEPROM parameter error E6 Open or short circuit of room or evaporator temperature sensor The residual negative ions not only eliminate odour, dust, smoke and pollen particles in the air, but also bring a fresh and healthy sensation to the user - just like being in a forest or standing close to a waterfall. This function is available only when the unit is on using the remote control. After the unit has been turned on, the Ionizer+ function is switched on when the user presses the ”clean air” button on the remote control. Pressing the button again will switch off the ionizer function. The Ionizer+ function only works when the indoor fan motor is running. If the indoor fan motor is off, the Ionizer+ also stops working even though the Ionizer+ function is available. E7 Outdoor fan speed out of control P0 IBM malfunction or IGBT over-strong current protection P1 Over voltage or too low voltage protection P2 Temperature protection of compressor top P4 Inverter compressor drive error Ionizer+ is a device that ionizes the air through positive and negative high voltage electrodes operating simultaneously. P.S. The Ionizer+ function cannot be used at the same time as the Ionizer function. Note: E4 & P3: Reserved function. 9.2 Diagnosis and Solutions 9.2.1 EEPROM parameter error 8.4.12 8°C Heating (optional) When using the heating function, the preset temperature of the air conditioner can be as low as 8°C, which keeps the room temperature steady at 8°C and prevents household things freezing when the house is unoccupied for a long time in severe cold weather. Turn off the power supply and turn it back on 5 secs later The problem returns Is the EEPROM chip plugged into the indoor PCB properly? No Fix the connection Yes Replace the main PCB for the indoor unit 32 E963_Lennox Luna Inverter Service Manual 4.indd 32-33 33 2/02/12 10:13 AM 9.2.2 Indoor and outdoor unit communication protection error 9.2.3 Fan speed has been out of control Turn off the power supply. After 1 minute, re-start the unit using the remote control Turn off the power supply and turn it back on 5 secs later The unit does not work normally Check the wiring between the indoor and outdoor units. Are the L, N, S & GND wires properly connected? The unit does not work normally No Re-connect and re-test Yes Are the LED4 (red) and LED1 (yellow) lights blinking on the outdoor PCB? Turn off the unit and rotate the cross fan. Does it rotate freely? No Disassemble the connection between the fant and the motor. Check if the bearing is normal. If not, change the bearing. If OK, go to the next step. Yes Yes Replace indoor PCB The unit does not work normally No Is the fan motor connector and connection good? Yes Yes The power supply for the outdoor PCB has failed. Check the wiring on the outdoor PCB comparing it to the wiring plate. Are the connections good? Is the voltage reaching the fan motor? Yes Replace the fan motor Replace the outdoor e-box No No Replace the PCB Fix the connection. 9.2.4 Open or short circuit of temperature sensor Check the connections between the sensors and the OCB. Are the connections good? Yes Replace the sensor and check if the error re-occurs. 34 E963_Lennox Luna Inverter Service Manual 3.indd 34-35 Yes Replace the outdoor PCB 35 23/01/12 9:28 AM 9.2.5 IGBT excessive current protection 9.2.7 High temperature protection of compressor top Check whether the connections between the outdoor PCB and the IPM are good. Does the compressor work? No Is the connection OK? Yes No Re-connect the wiring Yes Yes No Check whether the IPM is affixed to the radiator tightly. No Fasten the IPM to the radiator Is the refrigerant circulation volume normal? Is the protector OK? Yes No, Charge refrigerant Replace the outdoor PCB The unit does not work normally Replace the IPM Replace it Replace the compressor Do the same problems occur after recharging the gas? There is a blockage (e.g in the capillary tubing or at one of the weld points in the pipes) 9.2.6 Excessive or too low voltage protection No Is the power supply good? Yes Replace the outdoor e-box Make sure the power supply is normal 9.2.8 Inverter compressor drive error Are the connections to the compressor good? Is the wiring sequence correct? Is the voltage supply within the correct range? No Re-connect and test again. Yes No Replace the outdoor PCB Replace the inverter compressor 9.2.9 Zero crossing detection error This alarm is triggered when the main chip can’t detect an over-zero signal. When such a failure occurs, the main control board must be faulty. 36 E963_Lennox Luna Inverter Service Manual 1d.indd 36-37 37 14/12/11 12:56 PM 38 E963_Lennox Luna Inverter Service Manual 1c.indd 38-39 39 13/12/11 4:43 PM
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