58-01-6230

WIRING INSTRUCTIONS

TITLE VARIABLE SPEED BAND SAW

MILWAUKEE ELECTRIC TOOL CORP. 13135 WEST LISBON RD. BROOKFIELD, WIS.

AS AN AID TO REASSEMBLY, TAKE NOTICE OF

WIRE ROUTING AND POSITION IN WIRE GUIDES

AND TRAPS WHILE DISMANTLING TOOL.

7

BE CAREFUL AND AVOID PINCHING

WIRES BETWEEN HANDLE HALVES

WHEN ASSEMBLING.

Assemble Insulator 23-16-1340 with large side slot facing ground screw in Motor Housing (small slot towards right handle, as shown).

Route leads #5 and #8 through large opening in Insulator before placing it in Motor Housing.

Secure wires #3, #5 and #8 with nylon tie 22-78-0110 just above the Insulator.

8

T3

T4

HEAT

SINK

9

DIAL ASSEMBLY

Cord Clamp

Edge

3

POWER

CORD

1

5

2

4

6

DATE

Jan. 2009

BULLETIN

58-01-6230

Cord jacket to extend 1/4” min. beyond the cord clamp area in handle halves.

To tab ‘5’ on side of switch 4

5 To 1

To 2a

6

To 2

Ç

1

INSULATOR

Terminals ‘T2’ connect to brush tubes from wires

#8 and 10.

10

T1

5

3

Field wire #5 along with ground wire #3 and leadwire assy. #8 are to be routed behind this vent. Hold wires in

place with rubber in-

insulator 43-86-6230.

T5

SWITCH

When connecting terminal ‘T5’ from wire #4 onto switch terminal tab, be careful not to bend the tab.

To 1 Ç

2

Switch

Detail

8

Heat Sink to be placed here with wires facing back towards the right handle half.

Dial Assembly to be placed here.

G A =Wire Trap

B

K L

C

D

BRUSH TUBES

Position with terminal tabs to the top FIELD

J H

WIRE ASSEMBLY PROCEDURE:

Rubber Insulator

No. 43-86-6230

STEP 1: Black wire #4 to be routed through traps J, H, A, D, E and F to tab '5' on side of switch.

STEP 2: Black wire #6 to be routed through traps J, G, A, C and D to the '2a' cavity of switch.

STEP 3: Black wire #1 to be routed through traps A, C and D to the '2 Ç' cavity of switch.

STEP 4: White wire #2 to be routed through traps A, C and D to the '1 Ç' cavity of switch.

STEP 5: Green wire #3 to be routed through traps G, J and K to the motor housing. Secure T1 with ground screw.

STEP 6: Yellow wire #5 to be routed through traps K, J, H, A, B, C and D to the '1' cavity of switch.

STEP 7: Connect terminal of Black wire #7 to terminal of Black wire #8. Routed Black wire #8 through trap L.

WIRING SPECIFICATIONS

Wire

No.

Wire

Color

Origin or

Gauge Length Terminals, Connectors and 1 or 2 End Wire Preparation

1 Black

2 White Cord 4"

Component of 22-64-0555. Strip 5/16" and tin for location '1Ç' on Switch.

3 Green Cord

Component of 22-64-0555. Strip 3/16" for T1.

4 Black 14-20-6230 7-1/2"

Component of Dial Assembly. Connect T5 to terminal tab on switch.

5 Yellow Field

Component of 18-30-0120. Strip 3/16" and tin for location '1' on Switch.

6 Black

Heat Sink (18)

7-3/8"

Part of Dial Assy. 14-20-6230. Strip 3/16" and tin for location '2a' on Switch.

7 Black

Heat Sink (18)

3-3/4"

Component of Dial Assembly 14-20-6230. Connect T3 to T4 on wire #8.

8 Black 23-94-0470 3-1/2"

Leadwire Assy. Connect T4 to T3 on wire #7. Connect T2 to left brush tube.

9 Black

Heat Sink (18)

3-1/8"

Component of Dial Assembly 14-20-6230.

10 Brown Field 3-1/8"

Component of 18-30-0120. Connect T2 to right brush tube.

BULK LEAD WIRE - BULLETIN NO. 58-01-0003

T1

T2

T3

T4

T5

F

23-74-0840

23-74-0900

-----

-----

-----

1

2

1

1

1

E

NOTE:

All leads must be held to ± 1/8".

All lead lengths are before stripping.

TERMINAL DESCRIPTION

Code Part No.

Qnty.

Drwg. 1