Grizzly G0501 Sliding Table Saw Owner's Manual
Below you will find brief information for Sliding Table Saw G0501. The Model G0501 Sliding Table Saw is part of Grizzly’s growing family of fine woodworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satisfaction.
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CORPORATE HEADQUARTERS P.O. BOX 2069. BELLINGHAM, WA U.S.A. TELEPHONE: (360) 647-0801 Dear Valued Customer, Due to improvements we've made to the internal structure of the Model G0501, the parts breakdown and some features shown your owner's manual are no longer current. However, critical safety, setup, and operation information in your owner's manual is still valid and MUST be understood and followed before and during the operation of this machine. If you are unsure about any operation or feature of the machine, DO NOT continue operation until you have resolved your uncertainty. Contact our Technical Support at (570) 546-9663 or email techsupport@grizzly. com for help. We are busy revising the owner's manual. Upon completion, we will send you a copy of the new manual. If you have any further questions about the changes to the machine or the manual, contact our Technical Support team. We sincerely hope you enjoy your new Sliding Table Saw! Best Regards, The Grizzly Technical Documentation Department MODEL G0501 SLIDING TABLE SAW MANUAL UPDATE The Sliding Table Saw has changed slightly from when the manual was originally written. We have improved the crosscut fence, extension tables, blade guard assembly, and the blade guard dust port size has been increased to 3". This manual update includes assembly instructions, parts lists, and parts diagrams that have changed because of those improvements. We have also included a simplified method for adjusting the sliding table to be parallel with the saw blade. Use this update WITH the original manual, not as a replacement for it. Before operating your new sliding table saw, you MUST read and understand the entire G0501 manual. If you need additional help with any of these procedures, contact our Tech Support at (570) 546-9663 or by email at [email protected]. COPYRIGHT © SEPTEMBER, 2005 BY GRIZZLY INDUSTRIAL, INC. REVISED NOVEMBER, 2005 WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #EW7533 PRINTED IN TAIWAN Installing Blade Guard Assembly 5. Remove the cap screws in the end of the upper support arm (Figure 1), thread them through the holes in the swing arm (Figure 2), and secure the swing arm to the upper support. Note: Get assistance holding the swing arm while securing it to the support. The blade guard MUST be installed on this table saw before operating it. Table saws are dangerous machines that can quickly cause serious injury if the blade guard is not used. The blade guard assembly parts have changed, but the location is still the same. Refer to the photographs in the manual for the installation location. To install the blade guard: 1. Remove the four bolts and lock washers from the side of the motor cabinet. 2. Position the lower support arm (Figure 1) over the holes in the motor cabinet and secure the arm with the bolts and lock washers removed in Step 1. Upper Support Arm Cap Screws Figure 2. Holes for securing the swing arm. 6. Remove the cap screws under the blade guard and a cap screw at the front. 7. Position the clear blade shield guide holes under the blade guard arm (Figure 3) and secure the shield with the cap screws removed in Step 6. Note: Overtightening cap screws may crack the blade shield. Lower Support Arm Figure 1. Support arms. 3. Unthread the two bolts and lock washers from the upper support arm. 4. Position the upper support arm over the holes in the lower support arm and secure the arm with the bolts and lock washers removed in Step 3. -2- Figure 3. Clear blade shield installed. G0501 Manual Update Installing Extension Tables 4. Note: The table saw may have been shipped with the bolts and washers needed for table installation already threaded into the holes in the cabinet. To install the extension tables: 1. With the help of two assistants, install the large extension table with four M8-1.25 x 20 hex bolts, lock washers, and flat washers as shown in Figure 6. Thread the M6-1 x 70 hex bolts through the center of the hollow hex bolts and into the holes in the bottom of the extension table as shown in Figure 4. Figure 6. Large extension table installed. Figure 4. Installing the hollow hex bolts. 2. Thread an M16-2 hex nut and a flat washer onto each hollow hex bolt. 3. Place the braces over the hollow hex nuts, followed by another flat washer and hex nut (see Figure 5). 5. Get an assistant to position the small extension table over the holes on the cast iron table, then secure it with three M8-1.25 x 20 hex bolts, lock washers, and flat washers. Note: Do not fully tighten the braces. The tables will need to be leveled when installed. Figure 5. Attaching the braces. G0501 Manual Update -3- 6. Sliding Table Parallelism Check the table surfaces with a straightedge as shown in Figure 7. Besides the tools included with the saw, this procedure requires you to have an adjustable square and feeler gauges or a dial indicator, a felt tip pen, and the help of another person. To adjust the sliding table parallel with the main blade: Figure 7. Checking the table surfaces with a straightedge. 7. Adjust the hex bolts under the small extension table to align the surface with the main table surface. 8. Use the hex nuts below the braces to level the surface of the large extension table. 9. Tighten the hex nuts to secure the adjustments made in Steps 7 & 8. 10. Tighten all extension table mounting bolts. 1. Move the blade tilt to 0˚ (blade 90˚ to table), and raise the main blade all the way up. 2. Loosen the cap screws securing the sliding table to the base, but leave the screw securing the center of the sliding table finger-tight. 3. DISCONNECT THE TABLE SAW FROM THE POWER SOURCE! 4. Make a mark near the edge of the blade at position A (Figure 8) using a felt tip pen. This mark will allow you to take your measurements from the exact same place on the blade. 5. Using an adjustable square or a dial indicator, measure the distance (A) between the T-slot and the front of the blade as shown in Figure 8. Blade Table T-Slot Figure 8. Measuring gap between the table and the blade. -4- G0501 Manual Update 6. Rotate the blade 180˚ and slide the table with the measuring device to position B. 7. Measure the difference between the two positions (use a feeler gauge if using the adjustable square). Note the difference between the two measurements on a piece of paper. —If the difference was less than 0.004" then the blade parallelism is correct. Crosscut Fence The new style crosscut fence has a wooden block attached to the blade end of the fence. This block is to prevent damage to the fence by the saw blade. If this part is damaged while sawing, it can be ordered using Grizzly part number P0501944 or it can be made using scrap lumber. —If the difference was greater than 0.004", then the sliding table needs to be adjusted. Continue with the next step. 8. Using the adjustable square or dial indicator, watch the gap measurement and have your assistant slowly make the adjustments at the parallel adjustment bolts (Figure 9) until the gap size is equal on both sides. Parallel Adjustment Bolt Figure 9. Sliding table parallel adjustment bolt (other side not shown). 9. Repeat Step 7 until the gap between your the blade and the edge of the sliding table is less than 0.004" at both ends. 10. Tighten the jam nuts on the parallel adjustment bolts to secure them in place 11. Tighten the three large cap screws that secure the sliding table to the base. -5- G0501 Manual Update G0501 Crosscut Fence 994 909 993 908 992 991 994 993 992 991 907 906 939 938 903 901 936 942 906 910 911 912 904 902 936 940 937 941 908 945 943 944 905 913 914 915 916 917 918 919 920 921 911 911 935 930 933 920 912 923 922 934 932 916 930 931 -6- 929 924 925 928 926 927 922 921 918 919 917 G0501 Manual Update G0501 Crosscut Fence REF PART # 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 922 923 P05010901 P05010902 P05010903 P05010904 P05010905 PSB106M P05010907 PFH25M P05010909 P05010910 PSB11M PRP62M P05010913 P05010914 PFH06M PR39M P05010917 P05010918 PSB01M P05010920 P05010921 P05010922 P05010923 -7- DESCRIPTION HELICAL PRESSURE SPRING CLAMPING PIECE SPACER STAR KNOB (FEMALE) M8-1.25 STOP RAIL TUBE CAP SCREW M8-1.25 X 90 SUPPORT FLAT HD SCR M4-.7 X 12 MAGNIFIER SQUARE PLUG CAP SCREW M8-1.25 X 16 ROLL PIN 6 x 35 CROSS FENCE FIXED PIN FLAT HD SCR M6-1.0 X 20 EXT RETAINING RING 8MM ROLLER CLAMPING HOLDER CAP SCREW M6-1.0 X 16 CAM LEVER STUD ROUND KNOB (FEM) 3/8-16 KNOB BOLT M6-1 X 75 REF PART # DESCRIPTION 924 925 926 927 928 929 930 931 932 933 934 935 936 937 938 939 940 941 942 943 944 945 P05010924 P05010925 P05010926 PFH12M P05010928 PB02M PHTEK24 P05010931 P05010932 P05010933 P05010934 P05010935 P05010936 P05010937 P05010938 PSS01M P05010940 P05010941 P05010942 P05010943 P05010944 P05010945 SUPPORT PULL NAIL FIXED PIN FLAT HD SCR M6-1.0 X 25 PLATE HEX BOLT M6-1.0 X 12 TAP SCREW 1/8" X 3/8" COVER SCALE GUIDE PIN EXTENSION FENCE BLOCK BUSHING FLIP STOP BRACKET FLIP STOP SET SCREW M6-1.0 X 10 AXIS MAGNIFIER T-NUT BLOCK FLAT WASHER #6 FRONT SUPPORT BLOCK SCREW #6 G0501 Manual Update G0501 Machine Table Assemblies -8- G0501 Manual Update G0501 Machine Table Assemblies REF PART # DESCRIPTION REF PART # DESCRIPTION 1001A 1002 1003 1004 1004-1 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1016 1018 P05011001A P05011002 P05011003 PFH26M PFH47M P05011005 PSB48M PN01M P05011008 PSB01M P05011010 PN13M PW08M PSS72M P05011014 PW03M PSB01M EXTENSION TABLE MAIN TABLE SCALE FLAT HD SCR M6-1.0 X 30 FLAT HD SCR M6-1.0 X 35 SCALE BRACKET CAP SCREW M6-1.0 X 35 HEX NUT M6-1.0 ROLL PIN 6 x 34 CAP SCREW M6-1.0 X 16 KNOB BOLT M6-1 X 20 HEX NUT M16-2.0 FLAT WASHER 16MM SET SCREW M16-2.0 X 120 TABLE STRIP FLAT WASHER 6MM CAP SCREW M6-1.0 X 16 1020 1023 1024 1025 1031A 1033 1034 1040 1052 1053 1054 1055 1056 1057 1058 1059 P05011020 PLW04M PW01M PB29M P05011031A PLW04M PW01M PN01M P05011052 PN13M PW08M P05011055 P05011056 P05011057 PB09M P05011059 TABLE BRACE LOCK WASHER 8MM FLAT WASHER 8MM HEX BOLT M6-1 X 30 WIDTH EXTENSION TABLE LOCK WASHER 8MM FLAT WASHER 8MM HEX NUT M6-1.0 HOLLOW BOLT M16-2 X 55 HEX NUT M16-2 FLAT WASHER 16MM HEX BOLT M6-1 X 70 SQUARE PLUG LEFT TABLE BRACE HEX BOLT M8-1.25 X 20 RIGHT TABLE BRACE -9- G0501 Manual Update -10- ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� ���� G0501 Blade Guard Assembly G0501 Manual Update G0501 Blade Guard Assembly REF PART # DESCRIPTION 1401 P05011401 DUST PORT 1402 P05011402 HANDLE 1403 P05011403 NARROW GUARD FRAME 1404 P05011404 WIDE BLADE GUARD 1405 P05011405 NARROW GUARD COVER 1406 P05011406 ROLLER BRACKET 1407 P05011407 ROLLER 1408 P05011408 AXLE 1409 PR03M EXT RETAINING RING 12MM 1410 PSBS11M BTN HD CAP SCR M6-1 X 10 1411 PW03M FLAT WASHER 6MM 1412 PB09M HEX BOLT M8-1.25 X 20 1413 P05011413 SMOOTH RAIL 1414 PSB07M CAP SCREW M6-1 X 30 1415 PSB11M CAP SCREW M8-1.25 X 16 1416 PN03M HEX NUT M8-1.25 1417 PSB13M CAP SCREW M8-1.25 X 30 1418 P05011418 BRACKET 1419 P05011419 ROLLER BLOCK 1420 P05011420 STATIONARY AXLE 1421 P05011421 ADJUSTABLE AXLE 1422 P05011422 ROLLER 1423 P05011423 STEEL PLATE 1424 P05011424 STEEL ROPE 1425 P05011425 ROLLER 1426 P05011426 SPECIAL BOLT M8-1.25 1427 PSB48M CAP SCREW M6-1 X 35 1428 PSB06M CAP SCREW M6-1 X 25 1429 PW03M FLAT WASHER 6MM 1430 PR57M INT RETAINING RING 22MM 1431 P6900 BALL BEARING 6900 1432 PLW03M LOCK WASHER 6MM 1433 PW03M FLAT WASHER 6MM G0501 Manual Update REF PART # DESCRIPTION 1434 PB03M HEX BOLT M8-1.25 X 16 1435 PLW04M LOCK WASHER 8MM 1436 PW01M FLAT WASHER 8MM 1437 PN01M HEX NUT M6-1 1438 PB08M HEX BOLT M6-1 X 20 1439 PFH02M FLAT HD SCR M6-1 X 12 1440 P05011440 TENSION SPRING 1441 P05011441 CONNECTING ARM 1442 P05011442 CONNECTOR 1443 P05011443 BUSHING 1444 PSB11M CAP SCREW M8-1.25 X 16 1445 P05011445 LOCK AXLE 1446 P05011446 BRACKET 1447 P05011447 STAR KNOB 1448 PLW04M LOCK WASHER 8MM 1449 PSB13M CAP SCREW M8-1.25 X 30 1451 P05011451 UPPER SUPPORT ARM 1452 P05011452 LOWER SUPPORT ARM 1453 PB74M HEX BOLT M10-1.5 X 20 1454 PLW06M LOCK WASHER 10MM 1455 PW04M FLAT WASHER 10MM 1456 PLN09M LOCK NUT M12-1.75 1457 P05011457 AXLE 1458 P05011458 BRACKET 1459 P05011459 ADJUSTMENT BLOCK 1460 P05011460 AXLE 1461 PSB11M CAP SCREW M8-1.25 X 16 1462 PLW04M LOCK WASHER 8MM 1463 PN03M HEX NUT M8-1.25 1464 PSS21M SET SCREW M8-1.25 X 25 1465 PW03M FLAT WASHER 6MM 1466 PLW03M LOCK WASHER 6MM 1467 PSB06M CAP SCREW M6-1 X 25 -11- Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value! Visit Our Website Today And Discover Why Grizzly® Is The Industry Leader! • SECURE ORDERING • ORDERS SHIPPED WITHIN 24 HOURS • E-MAIL RESPONSE WITHIN ONE HOUR -OR- Call Today For A FREE Full Color Catalog SLIDING TABLE SAW MODEL G0501 INSTRUCTION MANUAL COPYRIGHT © JULY, 2003 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #530903624 PRINTED IN USA ONLINE MANUAL DISCLAIMER THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE. WARNING Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are: • Lead from lead-based paints. • Crystalline silica from bricks, cement, and other masonry products. • Arsenic and chromium from chemically treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles. Table Of Contents SECTION 1: SAFETY........................................................................................................................3 Safety Instructions for Power Tools ............................................................................................3 Additional Safety Instructions for Table Saws ............................................................................5 Preventing Kickback....................................................................................................................6 Protecting Yourself from Kickback ..............................................................................................6 Glossary Of Terms ......................................................................................................................7 SECTION 2: GENERAL INFORMATION ..........................................................................................8 Commentary................................................................................................................................8 SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................9 220V 3-Phase ............................................................................................................................9 440V 3-Phase ..........................................................................................................................10 Grounding..................................................................................................................................11 Extension Cords........................................................................................................................11 Rewiring to 440V ......................................................................................................................12 SECTION 4: FEATURES & CONTROLS........................................................................................13 Main Features ..........................................................................................................................13 Control Panel ............................................................................................................................15 Rip Fence Controls ..................................................................................................................16 Blade Guard Controls................................................................................................................16 SECTION 5: SET UP ......................................................................................................................17 About this Section ....................................................................................................................17 Unpacking ................................................................................................................................17 Piece Inventory ........................................................................................................................17 Hardware Recognition Chart ....................................................................................................20 Clean Up ..................................................................................................................................21 Site Considerations ..................................................................................................................21 Moving & Placing Saw Base Unit ............................................................................................22 Setting Up Control Panel ..........................................................................................................23 Table Installation ......................................................................................................................23 Installing Blade Guard ..............................................................................................................26 Installing Extension Tables ......................................................................................................27 Rip Fence..................................................................................................................................29 Crosscut Table ..........................................................................................................................30 Miter Fence ..............................................................................................................................32 Power Cord ..............................................................................................................................33 Test Run....................................................................................................................................33 Sliding Table Parallel Adjustment ............................................................................................34 Fence Scale Alignment ............................................................................................................35 Dust Collection ..........................................................................................................................36 SECTION 6: OPERATIONS ............................................................................................................37 Operation Tips ..........................................................................................................................37 Changing Blade Tilt ..................................................................................................................38 Changing Blade Speeds ..........................................................................................................38 Aligning Scoring Blade Set ......................................................................................................39 Rip Cutting ................................................................................................................................40 Crosscutting ..............................................................................................................................42 Miter Cutting..............................................................................................................................44 Changing Main Blade................................................................................................................46 Changing Riving Knives ............................................................................................................47 Changing Scoring Blade Set ....................................................................................................48 SECTION 7: MAINTENANCE ........................................................................................................50 Cleaning ....................................................................................................................................50 Miscellaneous............................................................................................................................50 V-Belts ......................................................................................................................................50 Bearings ....................................................................................................................................50 Maintenance Log ......................................................................................................................51 SECTION 8: SERVICE ADJUSTMENTS ........................................................................................52 About Service............................................................................................................................52 Replacing Belts ........................................................................................................................52 Calibrating Blade Tilt ................................................................................................................53 Adjusting Riving Knife Alignment ..............................................................................................54 SECTION 9: REFERENCE INFO ....................................................................................................55 Aftermarket Accessories ..........................................................................................................55 Parts Breakdown and Parts Lists..............................................................................................58 Troubleshooting ........................................................................................................................84 Wiring Diagrams........................................................................................................................85 Warranty and Returns ..............................................................................................................88 SECTION 1: SAFETY For Your Own Safety, Read Instruction Manual Before Operating this Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment. Safety Instructions for Power Tools 1. KEEP GUARDS IN PLACE and in working order. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Form a habit of checking to see that keys and adjusting wrenches are removed from tool before turning on. 3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents. 4. DO NOT USE IN DANGEROUS ENVIRONMENT. DO NOT use power tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted. G0501 Sliding Table Saw 5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept at a safe distance from work area. 6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys. 7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed. 8. USE RIGHT TOOL. DO NOT force tool or attachment to do a job for which it was not designed. -3- Safety Instructions for Power Tools 9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged. Minimum Gauge for Extension Cords LENGTH AMP RATING 25ft 50ft 100ft 0-6 16 16 16 7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No 10. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses. 12. SECURE WORK. Use clamps or a vise to hold work when practical. It is safer than using your hand and frees both hands to operate tool. 13. DO NOT OVERREACH. Keep proper footing and balance at all times. 14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. -4- 15. USE RECOMMENDED ACCESSORIES. Consult the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury. 16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with magnetic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting. 17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly. 18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced. 19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. DO NOT leave tool until it comes to a complete stop. 20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alertness is required at all times when running a machine. 21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPERATE THE MACHINE. Make sure any instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood. G0501 Sliding Table Saw Additional Safety Instructions for Table Saws 1. SAFETY ACCESSORIES. Always use the blade guard and riving knife on all ''throughsawing'' operations. Through-sawing operations are those when the blade cuts completely through the workpiece. 2. KICKBACK. Be familiar with kickback. Kickback happens when the workpiece is thrown towards the operator at a high rate of speed. Until you have a clear understanding of kickback and how it occurs, DO NOT operate this table saw! 3. WORKPIECE CONTROL. Make sure the workpiece is placed in a stable position on the table and is either supported by the rip fence or the crosscut table during cutting operations. 4. PUSH STICK. Always use a push stick when ripping narrow stock. 5. OPERATOR POSITION. Never stand or have any part of your body directly in-line with the cutting path of the saw blade. 6. 7. USING THE RIP FENCE AND THE CROSSCUT FENCE TOGETHER DURING A CUTTING OPERATION. When using the crosscut fence, the workpiece should never be contacting the rip fence while the saw blade is cutting. 8. STALLED BLADE. Turn the saw off before attempting to "free" a stalled saw blade. 9. COMFORTABLE CUTTING OPERATIONS. Avoid awkward operations and hand positions where a sudden slip could cause your hand to move into the spinning saw blade. 10. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Service Department at (570) 546-9663. 11. BLADE HEIGHT. Always adjust the blade to the proper height above the workpiece. REACHING OVER SAW BLADE. Never reach behind or over the blade with either hand while the saw is running. If kickback occurs while reaching over the blade, hands or arms could be pulled into the spinning saw blade. 12. DAMAGED SAW BLADES. Never use blades that have been dropped or otherwise damaged. Like all machines there is danger associated with the Model G0501. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur. No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results. G0501 Sliding Table Saw 13. RIVING KNIFE ALIGNMENT. Only operate the saw if the riving knife is aligned with the main blade. -5- Statistics prove that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during the kickback. Protecting Yourself from Kickback Even if you know how to prevent kickback, it may still happen. Here are some tips to reduce the likelihood of injury if kickback DOES occur: • Stand to the side of the blade during every cut. If a kickback does occur, the thrown workpiece usually travels directly in front of the blade. • Always wear safety glasses or a face shield. In the event of a kickback, your eyes and face are the most vulnerable part of your body. • Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade. • Use a pushstick to keep your hands farther away from the moving blade. If a kickback occurs, the push stick will most likely take the damage that your hand would have received. Preventing Kickback Below are tips to reduce the likelihood of kickback: • Never attempt freehand cuts. If the workpiece is not fed perfectly parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece. • Make sure the riving knife is always aligned with the blade. A misaligned riving knife can cause the workpiece to bind or stop the flow of the cut, resulting in an increased chance of kickback. If you think that your riving knife is not aligned with the blade, check it immediately! • Ensure that your table slides parallel with the blade; otherwise, the chances of kickback are extreme. Take the time to check and adjust the sliding table. • Use the riving knife during every cut. The riving knife helps maintain the kerf in the workpiece after it is cut, therefore, reducing the chance of kickback. • Feed cuts through to completion. Anytime you stop feeding a workpiece that is in the middle of a cut, the chance of binding, resulting in kickback, is greatly increased. -6- G0501 Sliding Table Saw Glossary Of Terms The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Arbor: Metal shaft extending from the drive mechanism, to which saw blade is mounted. Bevel Edge Cut: Tilting the arbor and saw blade to an angle between 0° and 45° to cut a beveled edge onto a workpiece. Blade Guard: Metal or plastic safety device that mounts over the saw blade. Its function is to prevent the operator from coming into contact with the saw blade. Crosscut: Cutting operation in which the crosscut fence is used to cut across the grain, or across the shortest width of the workpiece. Dado Blade: Blade or set of blades that are used to cut grooves and rabbets. Dado Cut: Cutting operation that uses a dado blade to cut a flat bottomed groove into the face of the workpiece. Featherboard: Safety device used to keep the workpiece against the rip fence and against the table surface. Non-Through Cut: A sawing operation that requires the removal of the blade guard and riving knife. Dado and rabbet cuts are considered Non-Through Cuts because the blade does not protrude above the top face of the wood stock. Always remember to re-install the blade guard and riving knife after performing a non-through cut. Perpendicular: Lines or planes that intersect and form right angles. i.e. the blade is perpendicular to the table surface. Push Stick: Safety device used to push the workpiece through a cutting operation. Used most often when rip cutting thin workpieces. Rabbet: Cutting operation that creates an Lshaped channel along the edge of the workpiece. Riving knife: Metal plate located behind the the blade. It maintains the kerf opening in the wood when performing a cutting operation. Straightedge: A tool used to check the flatness, parallelism, or consistency of a surface(s). Kerf: The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation. Through Cut: A sawing operation in which the workpiece is completely sawn through. Kickback: An event in which the workpiece is propelled back towards the operator at a high rate of speed. Rip Cut: Cutting operation in which the rip fence is used to cut with the grain, or across the widest width of the workpiece. Parallel: Being an equal distance apart at every point along two given lines or planes. i.e. the rip fence face is parallel to the face of the saw blade. G0501 Sliding Table Saw -7- SECTION 2: GENERAL INFORMATION If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To protect yourself, read and understand this entire manual! Commentary Grizzly Industrial, Inc. is proud to offer the Model G0501 Sliding Table Saw. This table saw is part of Grizzly’s growing family of fine woodworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satisfaction. We are also pleased to provide this manual for the Model G0501. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possible. -8- If you have any comments or criticisms that you feel we should address in our next printing, please write to us at: Grizzly Industrial, Inc. ⁄O Technical Documentation P.O. Box 2069 Bellingham, WA 98227 C Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise. If you have any service questions or parts requests, please call or write to us at the location listed below. Grizzly Industrial, Inc 1203 Lycoming Mall Circle Muncy, PA 17756 Phone:(570) 546-9663 Fax:(800) 438-5901 E-Mail: [email protected] Web Site: http://www.grizzly.com The specifications, drawings, and photographs illustrated in this manual represent the Model G0501 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. G0501 Sliding Table Saw SECTION 3: CIRCUIT REQUIREMENTS 220V 3-Phase Serious personal injury could occur if you connect your machine to the power source before you have completed the set up process. DO NOT connect the machine to the power source until instructed to do so. Plug Type The plug you install on your cord will depend upon the type of service you currently have or plan to install. We recommend using the following plug and receptacle for your machine on a dedicated circuit only (see Figure 1a for an example): Plug & Receptacle ..................................L15-30 Wiring The Model G0501 is prewired for 220V 3-phase operation. Amperage Draw The Model G0501 has a 10 HP main motor and a 1 HP scoring motor that will draw the following amps at 220V 3-phase: Arbor Motor............................................25 Amps Scoring Motor ..........................................3 Amps Circuit Breaker Requirements Install the machine on a dedicated circuit to reduce the possibility of overloading the circuit and tripping the circuit breaker. If the circuit breaker trips and the circuit is of the correct load capacity, have the circuit inspected by qualified electrician. Never use a larger circuit breaker than stated below, or you will increase the risk of fire. Figure 1a. Typical locking type L15-30 plug and receptacle. Your Shop Circuit Capacity Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. Circuit Breaker ............................30 Amp, 3 Pole Minimum Cord Requirements For 220V 3-phase operation, use the following type of cord (a cord is not provided): A fire may occur if your particular electrical configuration does not comply with local and state codes. The best way to ensure compliance is to check with your local municipality or a licensed electrician. Cord................................................3 pole, 4 wire Gauge ..............................................................10 G0501 Sliding Table Saw -9- 440V 3-Phase Plug Type The plug you install on your cord will depend upon the type of service you currently have or plan to install. We recommend using the following plug and receptacle for your machine on a dedicated circuit only (see Figure 1b for an example): Serious personal injury could occur if you connect your machine to the power source before you have completed the setup process. DO NOT connect the machine to the power source until instructed to do so. Plug & Receptacle ..................................L15-20 Wiring The Model G0501 is prewired for 220V 3-phase operation. If 440 voltage is required, rewire the machine per the instructions on page 12 and follow the circuit requirements on this page. Amperage Draw The Model G0501 has a 10 HP main motor and a 1 HP scoring motor that will draw the following amps at 440V 3-phase : Arbor Motor ........................................12.5 Amps Scoring Motor ......................................1.5 Amps Circuit Breaker Requirements Install the machine on a dedicated circuit to reduce the possibility of overloading the circuit and tripping the circuit breaker. If the circuit breaker trips and the circuit is of the correct load capacity, have the circuit inspected by qualified electrician. Never use a larger circuit breaker than stated below, or you will increase the risk of fire. Circuit Breaker ............................20 Amp, 3 Pole Minimum Cord Requirements For 440V 3-phase operation, use the following type of cord (a cord is not included): Figure 1b. Typical locking type L15-20 plug and receptacle. Your Shop Circuit Capacity Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician. A fire may occur if your particular electrical configuration does not comply with local and state codes. The best way to ensure compliance is to check with your local municipality or a licensed electrician. Cord................................................3 pole, 4 wire Gauge ..............................................................12 -10- G0501 Sliding Table Saw Grounding Electrocution or fire could result if this machine is not grounded correctly. Make sure all electrical circuits are grounded before you connect them to the machine. DO NOT use the Model G0501 if it is not grounded. Extension Cords Because of the high amperage draw from this machine, we do not recommend the use of extension cords. Instead, position your equipment near installed wiring to eliminate the need for extension cords. In the event of an electrical malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine must be equipped with an electric cord that has an equipment grounding conductor. This conductor must be grounded in accordance with all local codes and ordinances. Improper connections of the electrical-grounding conductor can result in the risk of electric shock. Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if you are in doubt as to whether the machine is properly grounded. G0501 Sliding Table Saw -11- Rewiring to 440V 3. At the voltage transformer, remove the wire that leads to the “220” terminal and connect that wire to the “440” terminal (see Figure 3). The Model G0501 can be rewired for 440V operation. This rewiring job consists of disconnecting the saw from the power source, changing the connections on the voltage transformer, changing the overload relays for the cutting motor and scoring motor, and rewiring the cutting motor and scoring motor. 0 The necessary overload relays for this procedure can be purchased in the Model G0501 440V Conversion Kit by calling our customer service number at (800) 523-4777. This procedure takes moderate electrical skill and the rewiring job must be inspected by a licensed electrician before the saw is connected to the power source. Also, the motors can be accessed easier for rewiring if the blade is moved to 0˚ (90˚ to table) before beginning. Disconnect the saw from the power source! 2. Open the electrical panel and locate the voltage transformer shown in Figure 2. Voltage Transformer Scoring Motor Relay 340 440 480 Voltage Transformer Figure 3. Wire removed at 220V location and connected to 440V location. 4. Remove the main motor overload relay (RH18/26 21-31A) and replace with the 440V overload relay (RH-18/15 12-18A) that was included with the Grizzly 440V conversion kit. Set the overload relay dial to 13A. 5. Remove the scoring motor overload relay (RH10E/3C 2.4-3.6A) and replace with the 440V overload relay (RH10E/1.7C 1.3-2A) from the conversion kit. Set the overload relay dial to 1.7A. 6. Open the motor cabinet door and remove the motor wiring caps from the main motor and the scoring motor. 7. Rewire the motors as shown on the diagrams that are placed on the inside of the motor wiring caps. Note—The diagram labeled “Higher” is the correct wiring for 440V. To rewire the Model G0501 for 440V operation: 1. 220 Main Motor Relay Figure 2. Inside view of the control panel. -12- G0501 Sliding Table Saw SECTION 4: FEATURES & CONTROLS 8 1 7 6 2 3 5 4 Figure 4. Main view of machine features and controls. Main Features 5. Control Panel & Digital Display—Features a combination of digital and push-button controls for operating the many features of the saw. 1. Flip Stops—Used for quick measurements for crosscutting. 6. 2. Crosscut Fence—Used during crosscutting operations. Features a scale and multiple flip-style stopblocks for precise, repeatable crosscutting operations. Sliding Table—Conveniently glides the workpiece through the blade with effortless precision and ease. 7. Rip Fence—Fully adjustable with microadjustments. Fence face can be positioned for standard cutting operations, or in the lower position for blade guard clearance during narrow ripping operations. 8. Riving Knife—Maintains kerf opening during cutting operations. This function is crucial to preventing kickback caused by the kerf closing behind the blade. 3. 4. Crosscut Table—Provides a wide, stable platform for supporting full-size panels during crosscutting operations. Miter Fence—Allows precise miter cuts between 30˚ and 135˚. G0501 Sliding Table Saw -13- 9 10 13 11 14 Figure 5. Blade guard and dust ports. 9. Blade Guard—Fully-adjustable blade guard allows high visibility of the cutting operation while maintaining maximum protection around the saw blade. 10. Upper Dust Collection Port—2" port opening allows effective dust extraction from above the cutting operation. 11. Main Dust Collection Port—5" port allows efficient high-volume dust extraction from below the cutting operation. Figure 7. Blades. 13. Main Blade—Performs the cutting operations. 14. Scoring Blade—Small cutting blade that rotates opposite the main saw blade. The blade scores the workpiece before the actual cutting operation is performed; thus, preventing tear-out in laminate materials. The scoring blade is adjustable forward and backward, up and down, and in thickness of kerf. 12 Figure 6. Rip fence scale. 12. Rip Fence Scale—Allows precise measurement of rip cutting operations. Features a dual calibration block for effortless scale reading regardless of whether the fence is in the high or low position. -14- G0501 Sliding Table Saw Control Panel S T R P Q N O M A L K J B C D F E G H I Figure 8. Control panel close-up. A. EMERGENCY STOP Button—Disconnects power to all motors in the motor cabinet. B. MAIN BLADE OFF Button—Stops the main saw blade. C. SCORING BLADE OFF Button—Stops the scoring blade. D. MAIN BLADE DOWN Key—Lowers the height of the main saw blade. E. F. SCORING BLADE RIGHT Key—Moves the scoring blade right for alignment purposes. SCORING BLADE DOWN Key—Lowers the height of the scoring blade. L. “-” Key—Manually decreases the angle of the saw blades in increments of 0.1˚. M. Set Key—Used to set blade angles entered into the keypad. Also, used for calibration. N. Digital Display—Displays the current angle of the saw blades. O. SCORING BLADE UP Key—Raises the height of the scoring blade. P. ARBOR RPM Display—Displays the current RPM of the saw blades. Q. SCORING BLADE LEFT Key—Moves the scoring blade left for alignment purposes. G. C Key—Clears typed entries in the display. H. Keypad—Keys for inputting the desired angle of the saw blade. I. Stop Key—Stops the trunnion movement. J. Start key—Starts trunnion movement after an angle has been entered. R. MAIN BLADE UP Key—Raises the height of the main saw blade. S. SCORING BLADE ON Button—Starts the scoring blade. Note—The main saw blade must be ON for the scoring blade to start. T. MAIN BLADE ON Button—Starts the main saw blade. K. “+” Key—Manually increases the angle of the saw blades in increments of 0.1˚. G0501 Sliding Table Saw -15- Rip Fence Controls Blade Guard Controls D A C A B Figure 9. Rip fence controls. A. Fence Assembly Lock Down Lever— Secures the fence assembly into position along the fence rail. B. Micro-Adjust Knob—Precisely adjusts the fence. C. Forward/Backward Slide Lock Handle— Secures the aluminum fence piece on its forward/backward slide track. D. Micro-Adjust Lock Knob—Secures the fence after it has been adjusted with the micro-adjustment knob. -16- B C Figure 10. Blade guard controls. A. Height Adjustment Locking Lever— Secures the blade guard in the desired vertical position by clamping the dovetail slide. B. Leveling Adjustment Locking Lever— Allows the blade guard to be adjusted horizontally to level the blade guard with the table or workpiece. C. Mechanical Height Control Lever— Raises and lowers the blade guard to adjust the height when the height adjustment locking lever is released. G0501 Sliding Table Saw SECTION 5: SET UP About this Section The purpose of this section is to guide you through the required steps to get your machine out of its crate and into operating condition. This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine! Piece Inventory Main Crate: • • • • • • • • • • • • • • • Wear safety glasses during the entire set up process! Unpacking The Model G0501 is shipped from the manufacturer in a carefully built crate. If you discover the machine is damaged after you have signed for delivery, please immediately call Customer Service at (570) 546-9663 for advice. Save the containers and all packing materials for possible inspection by the carrier or its agent. Otherwise, filing a freight claim can be difficult. When you are completely satisfied with the condition of your shipment, you should inventory the equipment from the shipping crate. G0501 Sliding Table Saw Saw Base Unit Blade Guard Blade Guard Lower Support Arm Blade Guard Upper Support Arm Blade Guard Swing Arm Push Stick Large Extension Table Large Extension Table Braces (2) Small Extension Table Small Extension Table Braces (2) Crosscut Table Riving Knife Rip Fence Rail Rip Fence Clamp Tool Box —Feet (4) —Foot Studs (4) —Combo Arbor Wrench 30, 36 MM —Combo Wrench 22, 24 MM —10 pc Hex Key Set —6 pc Combo Wrench Set —Arbor Locking Tool Fence Crate: • • • • • • • • • • • • • Sliding Table Crosscut Fence Extruded Aluminum Rip Fence Miter Fence Long Crosscut Table Brace Short Crosscut Table Brace Sliding Table End Handle Sliding Table End Cap Flip Stop w/Indicator on End Flip Stop w/Indicator in Middle Sliding Table Rail Handle Bar w/Scale Flat Head Screws (4) M6-1.0 x 30 -17- In the event that any non-proprietary parts are missing (e.g. nuts or washers), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store. Figure 13. Extension tables and braces. Figure 11. Saw unit. Figure 14. Rip fence components and push stick. Figure 12. Blade guard assembly. -18- G0501 Sliding Table Saw Figure 15. Crosscut fence components. Figure 17. Sliding table. Figure 16. Toolbox inventory. G0501 Sliding Table Saw -19- Hardware Recognition Chart -20- G0501 Sliding Table Saw Clean Up Site Considerations The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For optimum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlorine-based solvents as they may damage painted surfaces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product. Floor Load The Model G0501 weighs 2314 lbs. and has a base footprint of 641⁄2" W x 39" D. Most commercial floors are suitable for your machine. Some residential floors may require additional reinforcement to support both the machine and operator. Working Clearances Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your saw. See Figure 18 for the maximum working clearances of the Model G0501. Smoking near solvents could ignite an explosion or fire and cause serious injury. DO NOT smoke while using solvents. Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Lack of ventilation while using these solvents could cause serious personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area. G0501 Sliding Table Saw 193" (Fully Extended) Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery. 243.5" Figure 18. Working clearances. Unsupervised children and visitors inside your shop could cause serious personal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time! -21- Moving & Placing Saw Base Unit The Model G0501 is a heavy machine that weighs approximately 2300 lbs. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate. 4. Lift the saw base unit and move it to your predetermined location. 5. Before lowering the saw into position, place safety blocks under the frame and thread the four foot studs into the frame at least half of their length. 6. Remove the safety blocks and lower the saw onto the feet as shown in Figure 20 and remove the forklift straps. To remove the saw base unit from the crate pallet: 1. Cut off and remove all plastic straps from the crate. 2. Position the forklift forks together and directly above the saw. 3. Place two lifting straps over the forks and attach the ends to the lifting bolts as shown in Figure 19. Figure 20. Foot studs placed in base feet. 7. Place a level on the saw table and adjust foot studs so the the saw table is level from left to right and from front to back. 8. Lock the foot studs in position by tightening their jam nuts against the machine body. Figure 19. Lifting the saw base unit. -22- G0501 Sliding Table Saw Setting Up Control Panel To set up the control panel: 1. Using a 6mm hex wrench, remove the red control panel shipping brace shown in Figure 21. 4. Swing the control panel against the frame of the saw and secure it in place with the three caps screws that you removed from the inside of the control panel in step 3. 5. Close the control panel face and secure it with the three cap screws that originally kept it closed, so the control panel is set up similar to the photo in Figure 23. Figure 23. Control panel correctly set up. Figure 21. Control panel shipping brace. 2. 3. Remove the three cap screws on the face of the control panel to open the cover. Remove the three cap screws and nuts from the inside left edge of the control panel (Figure 22). Figure 22. Control panel face and side cap screws. G0501 Sliding Table Saw Table Installation Installing the sliding table is a difficult procedure because the sliding table is very heavy and because the attachment blocks inside the table need to be aligned with the attachment holes on the bottom of the table. The sliding table for the Model G0501 weighs over 350 lbs. Use at least four strong people to lift it in position. Improper lifting techniques or inadequate lifting assistance could result in serious crushing or strain injuries. -23- To install the sliding table: 1. 3. Remove the red shipping brace, shown in Figure 24, from the blade tilt mechanism. Figure 26. Parallel adjustment bolts. Figure 24. Blade tilt shipping brace. 2. Using a 12mm hex wrench, remove the three large cap screws (Figure 25) from the saw base unit. Figure 25. Three large caps screws to be removed from saw base unit. -24- Back out the parallel adjustment bolts shown in Figure 26, but do not completely remove them or the jam nuts that are installed on them. 4. While the sliding table is still in its crate, pencil a light mark on the front of the table that references the middle mounting hole. Note— This step will save time when positioning the sliding table on the base unit. 5. Now, locate the middle attachment hole on the base unit (where you removed the large cap screws in step 2) and pencil a light alignment mark on the front of the machine base unit. 6. Use at least four strong people to lift the sliding table onto the base unit. The edge of the sliding table should be up against the edge of the base unit table and the penciled reference marks should be aligned with each other. 7. Have two of your assistants hold the sliding table in position so that it does not fall while you are securing it to the base unit. G0501 Sliding Table Saw 8. Remove the shipping brace, shown in Figure 27, from the end of the sliding table. Figure 28. Access panel removed (one side shown). Figure 27. Sliding table shipping brace. 9. From the end of the sliding table, look inside the sliding table and locate the three attachment blocks. These need to be positioned over the attachment holes. The scale bar is an excellent tool for inserting into the table and positioning the blocks. 10. Starting at the middle hole, reach through the dust port opening and stick your finger in the attachment hole. Have your third assistant use the scale bar to push or pull the middle attachment block so that you can align it with your finger. Figure 29. Sliding table handles. 11. Once aligned, thread one of the large cap screws from the base into the attachment block, but DO NOT completely tighten with the hex wrench until instructed later in this manual. 12. Remove the two access panels from the back of the base unit (Figure 28) so that you can access both of the remaining attachment holes. 13. Utilizing the same procedures from steps 10 & 11, thread the remaining two cap screws from the base into the sliding table attachment blocks. Figure 30. Sliding table end cap attachment screws. 14. Install the sliding table handles and end cap (shown in Figure 29 & 30) with two flat head screws per each, securing from the top of the table. G0501 Sliding Table Saw -25- Installing Blade Guard Upper Support Arm The blade guard assembly consists of four pieces: Lower and upper support arms, a pivoting swing arm and a clear plastic blade guard shield. To install the blade guard: 1. Remove the six bolts from the side of the motor cabinet. Figure 32. Vertical support installed. 2. Position the lower support arm over the holes on the side of the motor cabinet and secure it with the bolts and lock washers removed in step 1, so the assembly looks similar to Figure 31. 5. Loosen the pivot bolt (Figure 33) at the end of the swing arm to position the steel mounting brace over the end of the upper support arm. Steel Mounting Brace Pivot Bolt Pivoting Swing Arm Lower Support Arm Figure 33. Pivot bolt. Figure 31. Lower support arm installed. 6. 3. Unthread the eight bolts from the upper support arm. 4. Position the upper support arm over the holes in the lower support arm and secure it with the bolts removed in step 3 (Figure 32). -26- Position the pivoting swing arm over the saw table (Figure 34) and secure it with four M10-1.5 x 25 bolts, lock washers and flat washers. Note—Get assistance holding the swing arm in place while securing it to the support. G0501 Sliding Table Saw Installing Extension Tables To install the extension tables: 1. Assemble the braces to the underside of the small and large extension table, as shown in Figures 36 & 37. Note—Do not fully tighten the braces to the tables. They will need to be adjusted during installation. Figure 34. Pivoting swing arm installed on supports. 7. Remove the four cap screws under the blade guard and one cap screw at the front. 8. Position the clear blade shield guide holes under the blade guard arm (Figure 35) and secure it with the cap screws removed in step 7. Note—Overtightening cap screws may crack the blade guard. Figure 36. Large extension table and braces. Figure 35. Clear blade shield installed. Figure 37. Small extension table and braces. G0501 Sliding Table Saw -27- 2. Remove the three cap screws, lock washers and flat washers from the side of the table (Figure 38, white arrows) and remove the two cap screws from the motor cabinet (Figure 38, black arrows). 6. Check the surfaces of the table with a straight edge a shown in Figure 40. Figure 40. Checking with a straight edge. 7. Position the adjustment screws between the table support braces and extension table to finely tune the table so it is level. 8. To install the large extension table, move to the back of the saw and remove the four cap screws from cast iron table and the four cap screws from the cabinet. 9. With the help of at least two assistants, install and level the large extension table in the same manner as the small extension table, using the hardware removed in step 8. Figure 41 shows the large extension table installed correctly. Figure 38. Hardware location for small table. 3. Position the small extension table over the holes on the cast iron table and secure it with the three cap screws that you removed in step 2 (Figure 39). Note—Get assistance positioning the table and holding it in place while installing. Cap Screws Adjustment Screws Figure 39. Small extension table installed. 4. Use the adjustment screws (Figure 39) under the extension table to level the top surface with the saw table. 5. When the surfaces are level, slide the table supports against the machine frame and secure them with the cap screws. -28- Figure 41. Large extension table installed. G0501 Sliding Table Saw Rip Fence To install the rip fence: 1. Locate the fence rail and remove the last nut and washer from each threaded mounting post. 2. Position the three rail bolts in the location holes along the cast iron table and large extension table. Note—The center mounting post is positioned closer to one end of the rail. Align the mounting posts with the the mounting holes accordingly. 3. Secure the rail by installing the washer and nut that were removed in step 1 to the backside of the tables. Figure 42 shows the rail installed. Figure 43. Installed clamp assembly. 6. Slide one end of the aluminum fence piece over the mounting track on the side of the fence clamping assembly. Note—The aluminum fence piece should slide smoothly back and forth. The handle on the top of the clamping assembly rotates to lock the aluminum fence piece into position (Figure 44). Lock Handle Figure 42. Fence rail installed. 4. Secure the fence scale to the edge of the cast iron/extension table edge with the four M6-1.0 x 30 flathead cap screws from the packing inventory. 5. Slide the rip fence clamping assembly onto the end of the fence rail (Figure 43). Note— The fence clamping assembly will not slide onto the rail if the clamping lever is in the locked position. G0501 Sliding Table Saw Figure 44. Installing aluminum fence to clamping assembly in upward position. -29- 7. Check if the bottom edge of the aluminum fence piece rests on the top surface of the table. Note—The aluminum fence piece will scratch the table surface if the ride height is not adjusted correctly. — If the bottom edge of the aluminum fence piece does not rest on the table, then fence is correctly adjusted. Proceed to the next sub-section. — If the bottom edge of the aluminum fence piece does rest on the table, then continue on to the next step. 8. Loosen the cam bolt located on the end of the fence clamp assembly (see Figure 45). Crosscut Table To assemble the crosscut table: 1. Swing the crosscut table brace away from the table saw base. Note—A magnet holds the support against the base. A strong pull is necessary to free the support. 2. Position the brace perpendicular to the long edge of the sliding table. 3. One end of the crosscut table has a clamping assembly designed to attach to the bar on the sliding table. The two cap screws (Figure 46) located under the clamp need to be backed out far enough to allow the clamp to slip over the bar on the sliding table. Figure 45. Installed clamp assembly. 9. Rotate the cam up or down to adjust the ride height of the fence. 10. Retighten the cam bolt and check the ride height. Re-adjust if necessary. -30- Figure 46. Cap screws used to secure the crosscut table clamping assembly. 4. Lift the crosscut table and slip the clamp over the bar on the sliding table and set the other end of the crosscut table onto the shaft that protrudes up from the brace (Figure 47). G0501 Sliding Table Saw 9. Using the handles on the crosscut fence, slide the 2 cam lock rods into the crosscut table (Figure 49). Note—Make sure the locking bolts on the crosscut fence are disengaged so the locating pins will easily fall into the table extension. Cam Lock Rod Mounting Shaft Figure 47. Mounting the crosscut table over the shaft on the brace. 5. Remove both end caps from the short crosssupport and remove one end cap from the long cross-support as shown in Figure 48. Figure 49. Cam lock rod (1 of 2). Cross-support Cross-support Hold-Down Assembly 10. Install the flip stop units in the crosscut fence by unlocking the extension piece and aligning the clamp bar on the bottom of the flip stop unit to slide it into the fence. The correct order of placement for the flip stop units is shown in Figure 50. Inside Flip Stop Outside Flip Stop Figure 48. Cross-support assemblies. 6. Loosen the hold-down assemblies that secure each of the cross-supports. 7. Slide the cross-supports into position and secure them by tightening the hold-down assemblies. 8. Place the crosscut fence on the crosscut table so that the locating pins fit inside the guide holes. G0501 Sliding Table Saw Figure 50. Correct order of flip stop unit placement. -31- Miter Fence To install the miter fence: 1. Loosen the clamp plate with the ratchet handle to prepare the miter fence for installation. 2. Align the fixed bolt in the slot closest to the blade and align the clamp plate in the other slot as shown in Figure 51. 3. Thread the fixed bolt into the fixed block. The miter fence should now slide up and down the angle range freely. 4. Position the fence at the desired angle and use the clamp plate ratcheting handle to lock the fence in place. Figure 52 shows the miter fence set to 45˚ on the miter fence scale. Fixed Bolt Clamp Plate Figure 52. Miter fence set to 45˚ mark on the miter gauge scale. Figure 51. Miter fence components aligned for installation of miter fence. -32- G0501 Sliding Table Saw Power Cord Test Run The remaining adjustments in this section require you to connect the power cord to the saw and install a plug on the power cord. Before beginning, read Section 3: Circuit Requirements to make sure your setup meets the requirements of the machine. Now that the machine is connected to the power source, it is important to perform a test run to make sure all the controls are working properly. To connect the saw to the power source: 1. Read through Section 3: Circuit Requirements to double-check that your setup follows the safety and circuit requirements, and that the power cord you have chosen meets the minimum requirements for this machine. 2. Open the control panel box. 3. Feed the power cord through the strain relief on the side of the control panel, and connect the cord wires to the main terminal (Figure 53). 4. Before starting the saw, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety issues associated with this machine. Failure to follow this warning could result in serious personal injury or even death! To test run the saw: 1. Put on safety glasses and make sure any bystanders are out of the way and also wearing safety glasses. 2. Turn the switch on the side of the control panel to ON. This is the main power switch. 3. At the front of the control panel, rotate the red EMERGENCY STOP button until it springs up. The control panel is now live and any buttons you push will react accordingly. 4. Turn to page 14 and experiment with all of the controls until you are familiar and comfortable with them. Close the control panel door. — If the blade moves in the wrong direction, then disconnect the power and switch the power wires at the circuit breaker in the electrical box. Figure 53. Main terminal located inside saw control panel. 5. Connect the power cord to an L15-30 Plug. Note—You must have an L15-30 receptacle to use with the L15-30 plug. G0501 Sliding Table Saw — If any problems occur, press the EMG STOP button. Investigate and correct the problem before operating the machine further. If you need help, refer to the troubleshooting section in the back of this manual or contact our service department at (570) 546-9663. -33- Sliding Table Parallel Adjustment Now is the point in the assembly process to make the sliding table parallel with the main saw blade and tighten the three large cap screws that were used to secure the sliding table to the saw base. Besides the tools included with the saw, this procedure requires you to have a precision ruler, a felt tip pen, and the assistance of another person. 6. — If the gap is the same on both sides, then the sliding table is already parallel with the main blade. Skip to step 10. — If the gap on one side is different than the other, then continue with step 7. 7. Move the end of the sliding table that needs to be adjusted in front of the blade. 8. Using the ruler, watch the gap measurement and have your assistant slowly make the adjustments at the parallel adjustment bolts (Figure 55) until the gap size is equal to the other side. To adjust the sliding table parallel with the main blade: 1. Set the blade to 0˚ on the control panel (90˚ with the cast iron table). 2. Raise the main blade up as far as it will go. 3. Disconnect the saw from the power source! 4. Mark the center of the blade with a felt tip pen. This will allow you to take your measurements from the exact same place on the blade. 5. Move the sliding table all the way to one end, and using a precision ruler, measure the gap between the edge of the table and your mark on the blade as shown in Figure 54. Move the other end of the sliding table in front of the blade and measure the gap. Figure 55. Sliding table parallel adjustment bolt (other side not shown). 9. Repeat steps 5–6 until the gap between your mark on the blade and the edge of the sliding table is even at both ends. 10. Tighten the jam nuts on the parallel adjustment bolts to secure them in place 11. Now tighten the three large cap screws (Page 23, Figure 25) that secure the sliding table to the base. Figure 54. Measuring gap between sliding table edge and center of blade with a precision ruler. -34- G0501 Sliding Table Saw Fence Scale Alignment Before operation, the 0" mark on the rip fence scale must be aligned with the right side of the blade to ensure that the rip fence measurements will be accurate. To align the fence scale with the blade: 1. Set the blade to 0˚ on the control panel (90˚ with the cast iron table). 2. Raise the main blade up as far as it will go. 3. Disconnect the saw from the power source! 4. Remove the stop bolt shown in Figure 56. Figure 57. Rip fence aligned with blade. 6. Loosen the scale lock knob (Figure 58), adjust the scale 0" mark even with the fence, and tighten the scale knob to keep the scale in place. Figure 58. Rip fence scale lock knob. Figure 56. Rip fence stop bolts 5. Move the rip fence all the way against the blade as shown in Figure 57. G0501 Sliding Table Saw 7. Move the fence away from the blade and reinstall the stop bolt that was removed in step 4. -35- Dust Collection 3. Connect a 2" dust hose to the port located above the blade guard shown in Figure 60. The Model G0501 is equipped with two dust ports that should be properly connected to a dust collection system before operation. To connect the dust ports to a dust collection system: 1. Secure a 5" dust hose to the dust port located under the saw table (Figure 59). Figure 60. 2" dust port location. 4. Run the 2" hose along the braces on the back of the blade guard swing arm to your dust collection system. Make sure to leave extra slack in the dust hose near swing arm pivot points. NOTICE Figure 59. 5" dust port location. 2. -36- Run the 5" hose to your dust collection system. Remember maximum working clearances when installing dust hoses. 5. Run a ground wire along the dust hose and attach the wire to the machine to protect against static electricity. G0501 Sliding Table Saw SECTION 6: OPERATIONS Operation Tips Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a dust mask, and hearing protection when operating this machine. Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery. NOTICE The following section was designed to give instructions on the basic operations of this machine. However, it is in no way comprehensive of all of the machine’s applications. WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training to maximize the potential of your machine. G0501 Sliding Table Saw Your safety is important. The tips below are intended to supplement Section 2: Safety. But remember, no safety list can be comprehensive of every situation. The operator is ultimately responsible for their own safety, as well as the safety of bystanders. Every cutting operation is uniquely different and may require safety equipment or safety procedures not mentioned in this manual. Please follow these tips EVERY time you use your saw: • Stand to the left of the blade line-of-cut when performing a cutting operation. • Turn off the saw and allow the blade to come to a complete stop before removing the cutoff piece. • Make sure that the riving knife is always aligned with the main blade before cutting! • Always position the blade guard to the correct height above the workpiece. • Carefully plan each cutting operation to avoid injuries. • When you release the sliding table lock, make sure that the knob is positioned so that it will not lock the table during a cut. -37- Changing Blade Tilt Changing Blade Speeds The blade can be tilted anywhere from 0˚ to 45˚. To change the blade tilt: The blades for the Model G0501 can operate at 3000, 4000, 5000, and 6000 RPM. This speed can be easily changed by moving the V-belt position on the main motor pulley and arbor pulley. 1. Turn the main power switch ON. 2. Rotate the red EMERGENCY STOP button until it springs up. To change the blade speed: Press SET on the keypad. 1. Disconnect the saw from the power source! 2. Remove the cap screws on the top and bottom right corners, then open the motor cabinet door. 3. Move the belt tension handle (Figure 61) down to loosen the V-belt. 3. 4. 5. Type in your desired blade tilt. (For example: If you want the blade to tilt to 30˚, type 3, 0.) Press START on the keypad. The blade should now move to your desired tilt. Figure 61. Belt tension release handle. -38- G0501 Sliding Table Saw 4. Aligning Scoring Blade Set Position the V-belt in one of the pulley locations illustrated in Figure 62, depending on your desired blade speed. 5000 3000 The scoring blade must be aligned with the main blade to ensure satisfactory cutting results. Before attempting to align the scoring blade with the main blade, the kerf thickness must match that of the main blade. To align the scoring blade set: 1. Move the blade tilt to 0˚ on the control panel (blade 90˚ to table), and raise the main blade and scoring blade set up as far as they will go. 2. Remove the stop bolt from the rip fence, and move the rip fence against the main blade (or scoring blade) as shown in Figure 64. 4000 6000 Figure 62. Belt speed diagram. 5. Turn the pulley speed switch (Figure 63) so that the opening in the fins line up with the belt position. This switch registers the speed with the control panel. Pulley Speed Switch Figure 64. Fence against blade as a guide for aligning the scoring blade. Figure 63. Pulley speed switch. 6. Move the belt tension handle up to tighten the V-belt. 7. Close and secure the motor cabinet door. G0501 Sliding Table Saw 3. Use the control panel to move the scoring blade so that the rip fence can touch both the scoring blade and the main blade when positioned as shown in Figure 64. 4. Lower the scoring blade to the correct height and perform a test cut, then make any final adjustments. -39- Rip Cutting Determine which cutting operation will be best suited for the workpiece to be ripped. — To use the sliding table, read the instructions titled “Rip cutting with the sliding table.” The Model G0501 has the capability of rip cutting full size panels (Figure 65). The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface. — To use the machine as a traditional table saw, skip ahead to “Rip cutting using the traditional table saw technique.” Rip cutting with the sliding table: 1. Mount the crosscut table to the sliding table. 2. Slide and secure the crosscut table to the end of the sliding table opposite the sliding table handle. 3. Install the crosscut fence in the guide pin holes shown in Figure 67 and lock it in place with the cam locks. Note—First, drop the crosscut fence into the outside edge guide pin hole, then drop the other end of the crosscut fence into the guide pine hole closest to the sliding table. Figure 65. Rip cutting setup with the sliding table. This saw also has the capability of rip cutting smaller boards, using the machine as a traditional table saw (Figure 66). Smaller, lighter boards are easier to slide across the stationary cast iron table surface to the right of the saw blade. Figure 67. Guide pin holes used when mounting the crosscut fence for rip cutting operations. 4. Set either flip stop to the desired width-of-cut. Figure 66. Rip cutting using the traditional table saw technique. -40- G0501 Sliding Table Saw 5. Position the blade guard to the correct height for your workpiece. 5. Position the blade guard to the correct height for your workpiece. 6. Load the workpiece onto the table saw. The set up should look similar to Figure 65. 6. 7. Once all the necessary safety precautions have been taken, perform the cutting operation. Once all the necessary safety precautions have been taken, load the workpiece onto the table saw and perform the cutting operation. Rip cutting using the traditional table saw technique: 1. Slide the crosscut table out of the way. 2. Lock the sliding table into a stationary position. 3. Position the rip fence to the desired width-ofcut. 4. Slide the leading end of the rip fence so it is even with the center of the main saw blade as shown in Figure 68. Note—This technique allows the finished cut-off piece to “fall” away from the blade when the cutting operation is complete; therefore, reducing the possibility of kickback and preventing the trailing corner of the workpiece from being nicked by the back edge of the blade. Figure 68. Rip fence set even with center of blade. G0501 Sliding Table Saw -41- Crosscutting Lastly, this machine has the capability of crosscutting workpieces while using the rip fence as a cut-off gauge (Figure 71). With the crosscut fence mounted in the forward position (Figure 69), the Model G0501 has the capability of crosscutting full size panels. Forward Mounted Crosscut Fence Figure 71. Crosscutting workpieces using the rip fence as a cut-off gauge. Figure 69. Crosscutting full size panel. With the crosscut fence mounted in the rear position (Figure 70), this machine also has the capability of crosscutting smaller panels. Determine which cutting operation will be best suited for the workpiece to be crosscut. — If you will be crosscutting full size panels, then skip ahead to “Crosscutting full size panels.” — If you will be crosscutting smaller panels, then skip ahead to “Crosscutting smaller panels.” — If you will be crosscutting workpieces using the rip fence as a cut-off gauge, then skip ahead to “Crosscutting using the rip fence as a cut-off gauge.” Rear Mounted Crosscut Fence Figure 70. Crosscutting smaller panels. -42- G0501 Sliding Table Saw Crosscutting full size panels: Crosscutting smaller panels: 1. Mount the crosscut table to the sliding table. 1. Mount the crosscut table to the sliding table. 2. Install the crosscut fence in the forward guide pin holes shown in Figure 72 and lock it in place. Note—First, drop the crosscut fence into the outside edge guide pin hole, then drop the other end of the crosscut fence into the guide pine hole closest to the sliding table. 2. Install the crosscut fence in the rear guide pin holes shown in Figure 72 and lock it in place. Note—First, drop the crosscut fence into the outside edge guide pin hole, then drop the other end into the guide pin hole closest to the sliding table. 3. Set either flip stop to the desired width-of-cut. Note—If the workpiece extends to the left of the saw blade more than 66", then the crosscut fence slide needs to be extended. 4. Position the blade guard to the correct height for your workpiece. 5. Load the workpiece onto the table saw. The set up should look similar to Figure 69. 6. Once all the necessary safety precautions have been taken, perform the cutting operation. Rear Guide Pin Holes Forward Guide Pin Holes Figure 72. Guide pin holes used when mounting the crosscut fence for full size panel crosscutting. Crosscutting using the rip fence as a cut-off gauge: 1. Mount the crosscut table to the sliding table. 3. Set either flip stop to the desired width-of-cut. Note—If the workpiece extends to the left of the saw blade more than 66", then the crosscut fence slide needs to be extended. 2. 4. Position the blade guard to the correct height for your workpiece. Install the crosscut fence in the rear guide pin holes shown in Figure 72 and lock it in place. Note—First, drop the crosscut fence into the outside edge guide pin hole, then drop the other end into the guide pin hole closest to the sliding table. 6. Load the workpiece onto the table saw. The set up should look similar to Figure 69. 3. Position the rip fence to the desired width-ofcut. 7. Once all the necessary safety precautions have been taken, perform the cutting operation. 4. Load the workpiece onto the table saw. The set up should look similar to Figure 71. 5. Slide the leading end of the rip fence behind the back edge of the workpiece as shown in Figure 73. Note—When using the crosscut fence, the workpiece should never be making contact with the saw blade and the rip fence at the same time. G0501 Sliding Table Saw -43- Miter Cutting The miter fence allows miter cuts from 30˚ through 135˚ on boards ranging in length from 91⁄2" through 861⁄2". The table mounted miter scale has a resolution of 1⁄2˚. Either end of the flip stop slide can be slid into the end of the miter fence to accommodate cut off lengths both over and under 45" as shown in Figure 74 & 75. Figure 73. Correct rip fence position when performing crosscutting operations. 6. Position the blade guard to the correct height for your workpiece. 7. Once all the necessary safety precautions have been taken, perform the cutting operation. Figure 74. Example of miter cutting operation for a cut length less than 45". Figure 75. Example of miter cutting operation for a cut length over 45". -44- G0501 Sliding Table Saw To perform a miter cut: 4. 1. Mount the miter fence onto the sliding table. 2. Position the fence at the desired angle and use the clamp plate ratcheting handle to lock the fence in place. Figure 76 shows the miter fence set to 45˚ on the miter fence scale. Position the flip stop according to the length of the workpiece you want to cut off to the left of the blade. — If the desired cut-off length to the left of the blade is between 91⁄2" and 45", then the flip stop-end of the slide bar needs to be slid into the main miter fence body first (Figure 78). Clamp Plate Ratcheting Handle Figure 76. Miter fence set to 45˚ mark on the miter fence scale. 3. Loosen the lock knobs that secure the flip stop slide into position in the miter fence (Figure 77). Figure 78. Miter fence slide installation for cut lengths between 91⁄2" and 45". — If the desired cut-off length to the left of the blade is between 45" and 861⁄2, then the slide bar end opposite the flip stop needs to be slid into the main miter fence body first (Figure 79). Lock Knobs Flip Stop Miter Fence Figure 77. Flip stop slide lock knobs. Figure 79. Miter fence slide installation for cut lengths between 45" and 861⁄2. G0501 Sliding Table Saw -45- 5. Position the blade guard to the correct height for your workpiece. 6. Load the workpiece onto the table saw. The set up should look similar to Figure 74 or 75. 7. Once all the necessary safety precautions have been taken, perform the cutting operation. Sliding Table Release Knob Figure 80. Blade assembly exposed. Changing Main Blade 4. Pull the blade guard away from the riving knife to expose the mounting assembly. (The internal blade guard is held in place with a magnet.) 5. Insert the arbor lock tool (shaft with the round knob) into the hole in the cast iron table and rotate the main blade until the arbor lock tool drops in place (Figure 81) and locks the blade. The Model G0501 will perform best when high quality, sharp blades are used. Therefore, whenever the main blade starts to get dull, we recommend that you have it resharpened or replace it with a new blade. Also, the Model G0501 is designed to accommodate either a 12" or a 14" main blade. But any time you change blade sizes, the appropriate sized riving knife must also be changed to match the size of blade you install. To change main blade: 1. Move the blade tilt to 0˚ on the control panel (blade 90˚ to table). 2. Disconnect the saw from the power source! 3. -46- Move the sliding table all the way to the left and push the release knob to expose the internal blade guard that covers the blades and riving knife, as shown in Figure 80. Figure 81. Locking main blade with the lock tool. 6. Place a rag over the main blade and put leather gloves on your hands for protection. G0501 Sliding Table Saw 7. Changing Riving Knives Using the 36mm arbor wrench, remove the arbor nut that secures the main blade (turn clockwise to loosen, as shown in Figure 82). The Model G0501 comes with a riving knives for use with 12" and 14" blades. To change the riving knife: Figure 82. Removing arbor nut to change blade. 8. Remove the arbor flange and the old main blade. 9. Install the new main blade, replace the arbor flange and nut, and tighten the arbor nut to secure the main blade. 1. Move the blade tilt to 0˚ on the control panel (blade 90˚ to table), and raise the main blade as far as it will go. 2. Disconnect the saw from the power source! 3. Move the sliding table all the way to the left and push the release knob to expose the internal blade guard (Figure 83) that covers the blades and riving knife. — If you changed blade diameter sizes during this procedure, now is the time to change riving knifes. To do this, follow the instructions titled “Changing Riving Knives” in this manual. — If the kerf thickness is different from your old blade, the scoring blade kerf must be adjusted to match the new main blade kerf. To do this, read the “Changing Scoring Blade Set” and stack the blade inserts to match same thickness as the new blade. 10. Make sure the correct size riving knife is installed and aligned with the blade. Blade Guard Figure 83. Blade guard exposed to access riving knife. 4. 11. Move the orange blade guard back into its original position, next to the blades, and center the sliding table. Pull the blade guard away from the riving knife to expose the mounting assembly. (The internal blade guard is held in place with a magnet.) 5. 12. Align the scoring blade to the main blade as described in the “Aligning Scoring Blade Set” instructions. Remove the center bolt (Figure 84) in the mounting assembly to remove the mounting plate. 6. Remove the currently installed riving knife and install the correct riving knife. G0501 Sliding Table Saw -47- Changing Scoring Blade Set The scoring blade set consists of an inner and outer blade and four internal shims. Two of these shims are 0.008" thick and two are 0.004". These have been provided so the scoring blade set can match the kerf thickness of the main blade. Figure 86 shows a the scoring blade set laid out for identification. Figure 84. Center bolt in mounting assembly. 7. Replace the mounting plate and thread in the center bolt without completely tightening it. 8. Position the riving knife about 3mm or 1⁄8" away from the nearest carbide tooth on the main blade. Note—For a quick gauge, use the 3mm hex wrench to find the correct spacing between the blade and the riving knife, as shown in Figure 85. Figure 86. Scoring blade set separated for identification. To change scoring blade set: Figure 85. Checking riving knife distance from blade tip with 3mm hex wrench. 9. Tighten the center bolt to secure the riving knife in position. 1. Move the blade tilt to 0˚ on the control panel (blade 90˚ to table), and raise the main blade and scoring blade up as far as they will go. 2. Disconnect the saw from the power source! 3. Move the sliding table all the way to the left and push the release knob (Figure 87) to expose the internal blade guard that covers the blades and riving knife. 10. Move the internal blade guard (from step 4) back to its original position, and move the sliding table back to center. -48- G0501 Sliding Table Saw Figure 87. Sliding table release knob. 4. Pull the blade guard away from the blades to expose the arbor nut as shown in Figure 88. (The internal blade guard is held in place with a magnet.) 5. Remove the main blade. Figure 89. Loosening scoring blade arbor nut. 7. Remove the scoring blade set and replace with a new set that is stacked to the same kerf thickness as the main blade. 8. Install the flange and arbor nut, and tighten the arbor nut in the reverse order of step 5. 9. Move the orange blade guard back into its original position, next to the blades, and move the sliding table to its original position over the blades. 10. Align the scoring blade to the main blade as described in the “Aligning Scoring Blade Set” instructions in this manual. Figure 88. Scoring blade arbor nut. 6. Place a 23mm wrench behind the scoring blade on the flats of the arbor shaft, and use a 22mm wrench at the front to remove the arbor nut and flange, as shown in Figure 89 (turn counter-clockwise). G0501 Sliding Table Saw -49- SECTION 7: MAINTENANCE Miscellaneous Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury. Cleaning Cleaning the Model G0501 is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all cast iron and unpainted steel with a non-staining lubricant after cleaning. Once a week: • Clean sliding table surface and grooves. • Clean the cast iron saw table. • Clean the roller guideways for the sliding table. • Clean the aluminum rip fence and sliding grooves. • Clean the rip fence bracket. Always be aware of the condition of your machine. Routinely check the condition of the following items and repair or replace as necessary: • • • • Loose mounting bolts. Worn switch. Worn or damaged blade. Worn or damaged blade guard. V-Belts To ensure optimum power transmission from the motor to the blade and to the hydraulic pump, the V-belts must be in good condition (free from cracks, fraying and wear) and operate under proper tension. Check the V-belts at least every 3 months; more often if the saw is used daily. See Section 8: Service Adjustments for instructions on replacing the belts, if needed. Once a month: • Vacuum inside the motor cabinet. Bearings The bearings are sealed and pre-lubricated and require no lubrication during their usable life. However, your saw components will operate at their best if the bearing surfaces are kept clean— this is especially important for the trunnion bearings. -50- G0501 Sliding Table Saw Maintenance Log Date Approximate Hours Of Use G0501 Sliding Table Saw Maintenance Performed -51- SECTION 8: SERVICE ADJUSTMENTS Replacing Belts Always disconnect power to the machine before performing service adjustments. Failure to do this may result in serious personal injury. About Service This section is designed to help the operator with adjustments that were made at the factory and that might also need to be made during the life of the machine. To change the V-belt on the main motor: 1. Move the blade tilt to 0˚ on the control panel (blade 90˚ to table), and raise the main blade and scoring blade set up as far as they will go. 2. Disconnect the saw from the power source! 3. Open the motor cabinet door. 4. Move the belt tension handle (Figure 90) down to loosen the V-belt. This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If any adjustments arise that are not described in this manual, then feel free to call the Grizzly Service Department at (570) 546-9663. Similarly, if you are unsure of how to perform any procedure in this section, the Grizzly Service Department will be happy to guide you through the procedures or help in any other way. Figure 90. Belt tension handle. -52- 5. Remove the old V-belt and replace it with a new belt. 6. Move the belt tension handle up to tighten the V-belt. 7. Close and secure the motor cabinet door. G0501 Sliding Table Saw To change the belt on the scoring blade motor: 1. Move the blade tilt to 0˚ on the control panel (blade 90˚ to table), and raise the main blade and scoring blade set up as far as they will go. Calibrating Blade Tilt 2. Disconnect the saw from the power source! The blade tilt is calibrated at the factory, but can be adjusted if it changes during the life of the machine. 3. Open the motor cabinet door. To calibrate the blade tilt: 4. Jack up the scoring blade motor with a bottle jack, as shown in Figure 91, to loosen the belt. Note—Use wood blocks to raise the bottle jack. 1. Move the blade tilt to 0˚ on the control panel (blade 90˚ to table), and raise the main blade as far as it will go. 2. Place a machinist’s square on the table and against the blade. 3. Adjust the blade tilt until the blade is perfectly square with the table. 4. At the control panel, press SET. 5. Press 0. 6. Press and hold down SET for five seconds. This new setting will now be stored in the control panel. Figure 91. Jacking up scoring motor with a bottle jack to remove the belt. 5. Remove the old belt and install a new belt in the center of the pulleys. 6. Let the jack down, so the weight of the motor tensions the belt. 7. Remove the jack and wood blocks, and close the motor cabinet door. G0501 Sliding Table Saw -53- Adjusting Riving Knife Alignment 5. Loosen the securing bolt on the riving knife mounting plate. 6. Place the rip fence across the carbide teeth of the main blade and across the riving knife. The riving knife can be aligned with the blade by adjusting the four setscrews on the mounting plate. 7. Adjust the four setscrews (Figure 93) in/out until the riving knife is aligned with the carbide teeth of the main blade. To align the riving knife: 1. Move the blade tilt to 0˚ on the control panel (blade 90˚ to table), and raise the main blade and scoring blade set up as far as they will go. 2. Disconnect the saw from the power source! 3. Move the sliding table all the way to the left and push the release knob to expose the internal blade guard that covers the blades and riving knife. 4. Pull the blade guard away from the riving knife to expose the mounting assembly as shown in Figure 92. (The internal blade guard is held in place with a magnet.) Securing Bolt Figure 93. Adjusting riving knife alignment. 8. Tighten the securing bolt to lock the riving knife in place. 9. Move the blade guard back into position and center the sliding table. Figure 92. Riving knife securing bolt. -54- G0501 Sliding Table Saw Squaring Crosscut Fence to Blade 6. Loosen the jam nut and lock bolt shown in Figure 95. 7. Rotate the adjustment bolt, shown in Figure 95, to move the fence in the necessary direction that is needed to make the crosscut fence square. Squaring the crosscut fence to the blade ensures that cuts made with the crosscut fence will be square. This procedure can be done by using a piece of scrap plywood as a test piece and making five test cuts, then adjusting the fence as necessary. To square the crosscut fence with the blade: 1. Make sure the blade is parallel with the sliding table. 2. Prepare the scrap test piece by cutting it to 32" x 32". 3. Number all four sides of the test piece. 4. Using the crosscut fence, cut 1⁄2" off of each side of the test piece. 5. Measure the test piece diagonally from corner-to-corner, at all four corners, as shown in Figure 94. Lock Bolt and Jam Nut Adjustment Bolt Figure 95. Crosscut fence adjustment mechanism (fence removed for clarity). 8. Tighten the lock bolt and jam nut. 9. Repeat steps 4-8. — If both measurements are not within 1⁄16", then the crosscut fence needs to be adjusted. Proceed to step 6. — If both measurements are within 1⁄16" then you are finished with this procedure. Test Piece 2 1 3 4 Figure 94. Crosscut fence adjustment test piece. G0501 Sliding Table Saw -55- SECTION 9: REFERENCE INFO The following pages contain aftermarket accessories information, the machine data sheet, parts diagrams, parts lists, wiring diagrams, troubleshooting information and Warranty/Return information for your Model G0501. Aftermarket Accessories If you need parts or help in assembling your machine, or if you need operational information, call the Grizzly Service Department. Trained service technicians will be glad to help you. Replacement Blades 80 Tooth Carbide Tipped 14" Blade..........H3388 100 Tooth Carbide Tipped 14" Blade........H3389 If you have any comments regarding this manual, please write to Grizzly at the address below: Grizzly Industrial, Inc. /O Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069 C We recommend you keep a copy of our current catalog for complete information regarding Grizzly's warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Service Department at the location listed below. Grizzly Industrial, Inc. 1203 Lycoming Mall Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: [email protected] Web Site: http://www.grizzly.com. G0501 Sliding Table Saw -57- MACHINE DATA SHEET Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0501 SLIDING TABLE SAW Design Type .................................................................................................... Floor Model Overall Dimensions: Overall Width ....................................................110" (218" w/Sliding Table Extended) Overall Depth..........................................................................................................132" Overall Height ..........................................................................................................55" Table Height ..........................................................................................................351⁄2" Table Size (w/Extension Wings) ............................................................55" W x 60" D Sliding Table Size ................................................................................110" W x 15" D Sliding Table T-Slot Size ......................................................7⁄8" W x 3⁄4" H x (113⁄32" W) Machine Net Weight (Fully Assembled)..........................................................2314 lbs. 1 of 2 Crate Size ............................................901⁄2" W x 521⁄4" D x 401⁄4" H x 2310 lbs. 2 of 2 Crate Size ..............................................1151⁄2" W x 18" D x 111⁄2" H x 440 lbs. Base Footprint......................................................................................641⁄2" W x 39" D Capacities: Maximum Blade Diameter ........................................................................................14" Maximum Depth of Cut at 90˚ ..............................................................................315⁄16" Maximum Depth of Cut at 45˚ ................................................................................23⁄4" Blade Tilt ..............................................................................................................0–45˚ Table w/Rip Fence Max Cutting Width ..................................................................511⁄4" Sliding Table w/Cross Fence Max Cutting Width ..................................................118" Sliding Table w/Cross Fence Max Cutting Length ..............................................1101⁄4" Miter Fence Cutting Width at 45˚ ............................................................................59" Construction: Sliding Table ..................................................................................................Aluminum Machine Frame......................................................................................................Steel Fence................................................Single Lever Locking, Extruded Aluminum Sides Rails ......................................................................................................Chromed Steel Trunnions ........................................................................................................Cast Iron Spindle Bearings ................................................Sealed and Lubricated Ball Bearings Main Motor: Arbor ..........................................................................................................................1" Arbor Speed ......................................................................3000/4000/5000/6000 RPM Horsepower..........................................................................................................10 HP Phase/Cycle ........................................................................................3-Phase, 60 HZ Voltage (Prewired 220V) ................................................................................220/440V Amps ..............................................................................................................25/12.5A Motor RPM ............................................................................................................3450 Bearings ..............................................................Shielded & Lubricated Ball Bearings Power Transfer ..............................................................................................Belt Drive Switch ..........................................................Magnetic w/Thermal Overload Protection -58- G0501 Sliding Table Saw Scoring Motor: Arbor ..........................................................................................................22mm & 3⁄4" Arbor Speed..................................................................................................8000 RPM Horsepower............................................................................................................1 HP Phase/Cycle ........................................................................................3-Phase, 60 HZ Voltage ..........................................................................................................220/440V Amps ..................................................................................................................3/1.5A Motor RPM ............................................................................................................3450 Bearings ..............................................................Shielded & Lubricated Ball Bearings Power Transfer ..............................................................................................Belt Drive Switch ..........................................................Magnetic w/Thermal Overload Protection Features: ..................................................................................Saw Blade Guard w/2" Dust Port ..........................................................................................................5" Main Dust Port ......................................................................................................Digital Control Panel ............................................................................Riving Knife Alignment is Adjustable ................................................................Electronic Scoring Knife Alignment Controls ..............................................................................12" and 14" Riving Knifes Included ........................................................................................Adjustable Scoring Knife Kerf ........................................................................................Clear Blade Guard w/Rollers Specifications, while deemed accurate, are not guaranteed. G0501 Sliding Table Saw -59- SLIDING TABLE SAW CAPACITIES Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901 MODEL G0501 14" SLIDING TABLE SAW ���� �������� ������� Ripping Width Cross Cut ���� ������� ������� Miter Cut 45º ������� (push cut) Miter Cut 90º (push cut) (NO CAPACITY) ��� Cross Cut (fence not extended) Miter Cut 45º ������� ��� Miter Cut 45º (push cut, fence not extended) (NO CAPACITY) Miter Cut 45º (fence not extended) G0501 Machine Frame Assembly 111 110 113 112 115 114 117 116 118 112 119 129 121 120 123 122 110 124 126 125 127 105 128 101 102 103 109 103 104 105 143 102 108 145 146 142 144 151 103 148 147 102 107 106 -60- 141 149 150 G0501 Sliding Table Saw G0501 Saw Angle Measurement Assembly 131 133 132 136 134 135 137 138 139 135 140 G0501 Machine Frame/Saw Angle Measurement Assemblies REF PART # DESCRIPTION 101 P05010101 MACHINE FRAME 102 PN13M HEX NUT M16-2.0 103 PW08M FLAT WASHER 16MM 104 PB111M HEX BOLT M10-1.5 X 120 105 PN02M HEX NUT M10-1.5 106 P05010106 PRESSURE PIECE 107 P05010107 LEVELING SHOULDER STUD 108 PSB104M CAP SCREW M16-2.0 X 65 109 P05010109 MAGNETIC NUT M8-1.25 110 P05010110 LIMIT SWITCH 111 PSB01M CAP SCREW M6-1.0 X 16 112 PW03M FLAT WASHER 6MM 113 P05010113 PLATE 114 P05010114 FIXED POSITION IRON 115 PW06M FLAT WASHER 12MM 116 PB27M HEX BOLT M12-1.75 X 30 117 PSB04M CAP SCREW M6-1.0 X 10 118 PN04M HEX NUT M4-.7 119 P05010119 PLATE 120 P05010120 SAFETY SWITCH 121 PSB50M CAP SCREW M5-.8 X 10 122 PW05M FLAT WASHER 4MM 123 PSB46M CAP SCREW M4-.7 X 40 124 P05010124 HANDLE 125 PSB61M CAP SCREW M10-1.5 X 20 G0501 Sliding Table Saw REF PART # DESCRIPTION 126 PLW06M LOCK WASHER 10MM 127 P05010127 U-PROFILE 128 PB01M HEX BOLT M10-1.5 x 30 129 PLW02M LOCK WASHER 4MM 131 P05010131 GEAR 132 PSS02M SET SCREW M6-1.0 X 6 133 PSB23M CAP SCREW M4-.7 X 12 134 P05010134 BASE PLATE 135 PW03M FLAT WASHER 6MM 136 PLW03M LOCK WASHER 6MM 137 PSB01M CAP SCREW M6-1.0 X 16 138 P05010138 ENCODER 139 P05010139 COVER 140 PSB26M CAP SCREW M6-1.0 X 12 141 G8589 GRIZZLY NAMEPLATE 142 P05010142 GRIZZLY LOGO STRIP 143 P05010143 G0501 MODEL NAME 144 P05010144 G0501 MACHINE ID LABEL 145 P05010145 G0501 NOTICE LABEL 146 PLABEL-14 ELECTRIC LABEL 147 PLABEL-12 READ MANUAL LABEL 148 P05010148 KICKBACK HAZARD LABEL 149 P05010149 PREWIRED 220V LABEL 150 P05010150 STRAIN RELIEF 151 P05010151 MAIN POWER SWITCH -61- -62- 241 204 238 217 222 205 239 240 243 242 235 201 202 234 203 204 205 204 205 206 205 233 204 205 211 204 210 211 209 231 208 232 207 230 204 208 204 214 228 213 205 210 236 209 229 208 210 237 212 209 205 215 216 227 216 224 204 221 219 217 226 225 223 222 220 218 G0501 Chip Channel Assembly G0501 Sliding Table Saw G0501 Chip Channel Assembly REF 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 PART # DESCRIPTION P05010201 MAGNETIC SCREW P05010202 CHIP CHANNEL PB03M HEX BOLT M8-1.25 X 16 PLW04M LOCK WASHER 8MM PW01M FLAT WASHER 8MM P05010206 LEVER PSB11M CAP SCREW M8-1.25 X 16 P05010208 CAM P6202 BALL BEARING 6202 PR05M EXT RETAINING RING 15MM PB20M HEX BOLT M8-1.25 X 35 P05010212 MOTOR ROCKER PSB46M CAP SCREW M4-.7 X 40 PW05M FLAT WASHER 4MM P05010215 SAFETY SWITCH PSB26M CAP SCREW M6-1.0 X 12 PLW02M LOCK WASHER 4MM P05010218 PLATE PLW02M LOCK WASHER 4MM P05010220 SET SCREW M8-1.25 X 35 PN03M HEX NUT M8-1.25 PSB31M CAP SCREW M8-1.25 X 25 G0501 Sliding Table Saw REF 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 PART # DESCRIPTION P05010223 STOP PLW05M LOCK WASHER 12MM PSB92M CAP SCREW M12-1.75 X 40 P05010226 ARC GEAR P05010227 STRAIGHT PIN M8 X 30 P05010228 SEGMENT PB15M HEX BOLT M8-1.25 X 40 P05010230 SWIVEL LEVER P05010231 CLAMPING PIN 10MM PLW06M LOCK WASHER 10MM PSB70M CAP SCREW M10-1.5 X 45 PSB40M CAP SCREW M8-1.25 X 35 P05010235 COVER PLATE PN04M HEX NUT M4-.7 PSB50M CAP SCREW M5-.8 X 10 P05010238 CHIP FUNNEL PSB01M CAP SCREW M6-1.0 X 16 PN01M HEX NUT M6-1.0 P05010241 MAIN DIRECTION LABEL P05010242 SCORING DIRECTION LABEL P05010243 DANGER GUARD LABEL -63- G0501 Saw Blade Adjustment Assembly 302 301 305 303 304 313 306 307 308 304 309 310 313 304 312 305 304 311 317 309 304 304 315 316 318 320 319 316 314 -64- 323 321 324 322 G0501 Sliding Table Saw G0501 Saw Blade Adjustment Assembly REF 301 302 303 304 305 306 307 308 309 310 311 312 PART # DESCRIPTION PSB64M CAP SCREW M10-1.5 X 25 PLW06M LOCK WASHER 10MM P05010303 MOUNTING PW10M FLAT WASHER 14MM PN09M HEX NUT M12-1.75 P05010306 LINEAR ACTUATOR P05010307 MOUNTING PW06M FLAT WASHER 12MM PLW05M LOCK WASHER 12MM P05010310 CAP SCREW M12-1.75 X 45 PR09M EXT RETAINING RING 20MM P05010312 Y-PROFILE MOUNTING G0501 Sliding Table Saw REF 313 314 315 316 317 318 319 320 321 322 323 324 PART # DESCRIPTION P05010313 CLEVIS BOLT M12-1.75 P05010314 GROOVED CLEVIS PIN P05010315 SPECIAL HEX SCREW P05010316 BUSHING PN09M HEX NUT M12-1.75 P05010318 LINEAR ACTUATOR PSS02M SET SCREW M6-1.0 X 6 PR03M EXT RETAINING RING 12MM PSB31M CAP SCREW M8-1.25 X 25 PLW04M LOCK WASHER 8MM PW01M FLAT WASHER 8MM P05010324 U-PROFILE -65- G0501 Main Saw Assemblies 409 402 411 413 410 412 405 406 407 402 401 403 408 414 404 415 416 417 418 419 449 431 430 448 446 447 446 425 432 433 435 437 412 425 434 420 421 429 428 427 436 426 422 425 424 445 435 410 438 401 402 439 440 441 442 436 444 402 423 425 402 410 410 443 460 461 459 458 457 456 455 454 453 452 451 450 462 420 488 473 474 475 476 477 478 489 486 487 -66- 463 467 412 470 466 468 469 465 464 471 484 485 482 483 427 420 481 480 479 472 427 G0501 Sliding Table Saw G0501 Main Saw Assemblies REF 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 434 435 436 437 438 439 440 441 442 443 444 445 446 PART # DESCRIPTION PSB64M CAP SCREW M10-1.5 X 25 PLW06M LOCK WASHER 10MM P05010403 BRACKET P05010404 SAW ROCKER P05010405 EYE BOLT M12-1.75 PN09M HEX NUT M12-1.75 P05010407 TUBE P05010408 STEP SWITCH PB70M HEX BOLT M10-1.5 X 16 PW04M FLAT WASHER 10MM P05010411 BRACKET PSS01M SET SCREW M6-1.0 X 10 P05010413 ROTATIONAL SPEED LOCK PSB23M CAP SCREW M4-.7 X 12 PB02M HEX BOLT M6-1.0 X 12 P05010416 FLAT SPRING PSS66M SET SCREW M20-2.5 X 65 PN28M HEX NUT M20-2.5 PTLW7M INT TOOTH WASHER 20MM PN03M HEX NUT M8-1.25 PSB40M CAP SCREW M8-1.25 X 35 P05010422 WOODEN WEDGE PB32M HEX BOLT M10-1.5 X 25 PB14M HEX BOLT M10-1.5 X 35 PN02M HEX NUT M10-1.5 P05010426 FLAT SPRING PLW04M LOCK WASHER 8MM PSB31M CAP SCREW M8-1.25 X 25 P05010429 SET PILLAR P05010430 ADJUSTING LEVER P05010431 ROUND KNOB (FEMALE) PB31M HEX BOLT M10-1.5 X 40 P05010434 SPACER PSS16M SET SCREW M8-1.25 X 10 P05010436 SPACER P05010437 SHAFT P05010438 POLY-FLEX BELT AVX-10-850 P05010439 SPACER P05010440 PULLEY (60HZ, 10HP) PK79M KEY 10 X 8 X 55 P05010442 SPACER (10HP) PB116M HEX BOLT M10-1.5 X 45 P05010444 MOTOR 10 HP P05010445 MOTOR PLATE P8124039 O-RING P12 G0501 Sliding Table Saw REF PART # DESCRIPTION 447 P05010447 EYE BOLT 448 PN02M HEX NUT M10-1.5 449 PN09M HEX NUT M12-1.75 450 PB101M HEX BOLT M12-1.75 X 40 451 PLW05M LOCK WASHER 12MM 452 PW06M FLAT WASHER 12MM 453 P05010453 RIVING KNIFE 14" 453A P05010453A RIVING KNIFE 12" 454 P05010454 STUD BOLT 455 P05010455 PRESSURE PLATE 456 P05010456 ADJUSTMENT SCREW 457 P05010457 CLAMPING PLATE 458 PSB100M CAP SCREW M8-1.25 X 15 459 P05010459 RETAINING PLATE 460 P05010460 FLAT STEEL STRIP 461 P05010461 GUIDE PLATE 462 PFH20M FLAT HD SCR M10-1.5 X 20 463 P05010463 ARBOR LOCKING BOLT 464 P05010464 SAW SHAFT (ARBOR) 465 PK80M KEY 10 x 8 x 40 465 P6207 BALL BEARING 6207 467 P05010467 SPACER 468 P05010468 INNER BEARING RING 469 P05010469 SPACER 470 PFH22M FLAT HD SCR M10-1.5 X 30 471 P05010471 PULLEY 472 P05010472 SPANNER 473 P6207 BALL BEARING 6207 474 P05010474 INNER BEARING RING 475 PSB02M CAP SCREW M6-1.0 X 20 476 P05010476 RIVING KNIFE HOLDER HUB 477 PR52M EXT RETAINING RING 80MM 478 P05010478 RIVING KNIFE SUPPORT 479 P05010479 PARALLEL BAR 480 PN01M HEX NUT M6-1.0 481 PN03M HEX NUT M8-1.25 482 PSB31M CAP SCREW M8-1.25 X 25 483 P05010483 STOP 484 P05010484 INNER BEARING RING 485 P05010485 INTERMEDIATE DISC 486 P05010486 FRONT FLANGE 487 P05010487 ARBOR NUT M25-2.0 488 P05010488 BUSHING 489 PB09M HEX BOLT M8-1.25 X 20 -67- G0501 Scoring Saw Assemblies 519 512 514 516 515 509 513 517 504 509 503 505 518 511 510 520 508 502 521 522 506 524 507 526 501 535 534 533 528 529 523 525 527 563 530 529 532 528 562 531 531 563 551 552 550 550 557 558 539 538 556 555 553 554 553 557 559 541 522 520 540 521 537 536 543 542 533 549 533 560 534 519 561 534 560 545 534 547 548 546 544 -68- G0501 Sliding Table Saw G0501 Scoring Saw Assemblies REF PART # DESCRIPTION 501 PN32M HEX NUT M14-2.0 502 P05010502 FRONT FLANGE 503 P05010503 INNER RING 504 P05010504 REAR FLANGE 505 PSB01M CAP SCREW M6-1.0 X 16 506 P05010506 BEARING COVER 507 P05010507 SHAFT 508 PK81M KEY 6 X 6 X 12 509 P6204 BALL BEARING 6204 510 P05010510 INNER RING 511 P05010511 SCORING SAW ROCKER 512 P05010512 INNER RING 513 P05010513 PULLEY 514 P05010514 SPACER 515 P05010515 RETAINING BOLT 516 P05010516 O-RING P14 517 P05010517 TORQUE SUPPORT 518 P05010518 DC MOTOR PLATE 519 P05010519 DC MOTOR 520 PLW09M LOCK WASHER 3MM 521 PSB56M CAP SCREW M3-.5 X 10 522 PSS02M SET SCREW M6-1.0 X 6 523 P05010523 ADJUSTMENT SPINDLE 524 PB07M HEX BOLT M8-1.25 X 25 525 PLW04M LOCK WASHER 8MM 526 P05010526 BLOCK 527 P05010527 PROTECTION CAP 528 PN13M HEX NUT M16-2.0 529 PSS67M SET SCREW M16-2 x 60 530 P05010530 CODE 531 PN03M HEX NUT M8-1.25 G0501 Sliding Table Saw REF PART # DESCRIPTION 532 PSS19M SET SCREW M8-1.25 X 30 533 PN09M HEX NUT M12-1.75 534 PLW05M LOCK WASHER 12MM 535 PSS70M SET SCREW M12-1.75 X 80 536 PSB06M CAP SCREW M6-1.0 X 25 537 PLW03M LOCK WASHER 6MM 538 PW03M FLAT WASHER 6MM 539 P05010539 BELT GG04-16RF-850 540 P05010540 PULLEY 541 P05010541 MOTOR 1HP 542 P05010542 SPACER 543 P05010543 AXLE 544 PB49M HEX BOLT M12-1.75 X 20 545 PW06M FLAT WASHER 12MM 546 P05010546 MOTOR PLATE 547 P05010547 GAS PRESSURE REGULATOR 548 PN03M HEX NUT M8-1.25 549 PSS01M SET SCREW M6-1.0 X 10 550 PR06M EXT RETAINING RING 16MM 551 P05010551 LEVER 552 P05010552 EYE BOLT 553 PR01M EXT RETAINING RING 10MM 554 P05010554 SPECIAL BOLT 555 P05010555 HOLDER 556 PW06M FLAT WASHER 12MM 557 P8124039 O-RING P12 558 P05010558 SPACER 559 P05010559 ADJUSTMENT SPINDLE 560 PSS68M SET SCREW M12-1.75 X 40 561 P05010561 DC MOTOR PLATE 562 P05010562 CONNECTOR -69- G0501 Swinging Arm Assembly 608 611 610 609 608 607 603 602 606 605 604 603 602 629 601 608 612 613 625 622 623 624 625 622 628 626 627 626 620 621 616 618 619 617 615 613 614 608 -70- G0501 Sliding Table Saw G0501 Swinging Arm Assembly REF 601 602 603 604 605 606 607 608 609 610 611 612 613 614 615 PART # DESCRIPTION P05010601 CLEANING BRUSH PSB04M CAP SCREW M6-1.0 X 10 PW03M FLAT WASHER 6MM PW02M FLAT WASHER 5MM PHTEK23 TAP SCREW #10 X 1/2" P05010606 BRUSH COVER P05010607 STOP PN28M HEX NUT M20-2.5 P05010609 TELESCOPING TUBE P05010610 SUPPORT BOLT PW13M FLAT WASHER 20MM P05010612 TOP ARM BOLT P6203 BALL BEARING 6203 P05010614 BOTTOM ARM BOLT PN03M HEX NUT M8-1.25 G0501 Sliding Table Saw REF 616 617 618 619 620 621 622 623 624 625 626 627 628 629 PART # DESCRIPTION PLW04M LOCK WASHER 8MM PW01M FLAT WASHER 8MM PR37M EXT RETAINING RING 32MM P6002 BALL BEARING 6002 P05010620 PLASTIC ROLLER P05010621 CAM PW01M FLAT WASHER 8MM PB20M HEX BOLT M8-1.25 X 35 PB09M HEX BOLT M8-1.25 X 20 PR05M EXT RETAINING RING 15MM P6202 BALL BEARING 6202 P05010627 GUIDE ROLLER P05010628 AXIS P05010629 SWINGING ARM -71- '3LIDING4ABLEAND-ITER&ENCE!SSEMBLIES ,%( ,%' ,%* ,,+ ,%) ,%& ,%, ,&& ,%+ ,),+% ,%& ,),*. ,*,*, ,*+ ,** ,*) ,*( ,%* ,%) ,*& ,%( ,%+ ,&& ,&& ,%- ,*% ,). ,*' ,,, ,** ,%. ,&% ,%+ ,%& ,%( ,&' ,&( ,&) ,&* ,&+ ,),&, ,&,&. ,)+ ,), ,)+ ,)* ,)) ,() ,&' ,'%$'( ,') ,'* ,'+ ,(& ,(' ,', ,','. ,(% ,(& ,(& ,)( ,)' ,(' ,(' ,(& ,(( ,(' ,() ,)& ,+* ,+* ,+) ,+( ,)% ,(. ,+) ,+( ,++ ,+, ,+- ,(,&' ,(* ,(+ ,(, ,+) ,+( ,+' ,+& ,&- ,+* ,-, ,-+ ,+. ,,% ,,& ,,' ,,( ,,) ,,* ",'" <%*%&Ha^Y^c\IVWaZHVl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a^Y^c\IVWaZHVl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rosscut Table 801 802 803 804 805 807 806 809 808 833 814 816 815 834 835 836 819 818 837 838 839 817 821 832 818 810 811 812 840 813 841 825 826 828 827 830 818 831 814 815 816 817 818 819 830 829 828 827 825 826 818 -74- 811 822 823 824 818 820 821 G0501 Sliding Table Saw G0501 Crosscut Table REF 801 802 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 PART # DESCRIPTION P05010801 SQUARE PLUG P05010802 LONG CROSS-SUPPORT P05010803 SHORT CROSS-SUPPORT P05010804 SQUARE PLUG P05010805 FIXED PIECE P05010806 GUIDE FENCE PFH24M FLAT HD SCR M10-1.5 X 35 P05010808 SQUARE LOCK PR02M EXT RETAINING RING 14MM P05010810 STOP TUBE PW04M FLAT WASHER 10MM PB70M HEX BOLT M10-1.5 X 16 P05010813 CROSS SLIDE PFH23M FLAT HD SCR M8-1.25 X 16 P05010815 CLAMPING ELEMENT P05010816 90˚ GUIDE P05010817 90˚ GUIDE MOUNT PN03M HEX NUT M8-1.25 PB07M HEX BOLT M8-1.25 X 25 PSB11M CAP SCREW M8-1.25 X 16 P05010821 90˚ ADJUSTMENT BOLT G0501 Sliding Table Saw REF 822 823 824 825 826 827 828 829 830 831 832 833 834 835 836 837 838 839 840 841 PART # DESCRIPTION PB74M HEX BOLT M10-1.5 X 20 P05010823 CROSS SLIDE SUPPORT P05010824 RUBBER GUIDE PB07M HEX BOLT M8-1.25 X 25 PLW04M LOCK WASHER 8MM P05010827 EYE BOLT P05010828 SPACER P05010829 AXIS FOR ROLLER P6001 BALL BEARING 6001 P05010831 ROLLER ELEMENT P05010832 SQUARE PLUG P05010833 CLAMPING ELEMENT PB02M HEX BOLT M6-1.0 X 12 PLW03M LOCK WASHER 6MM P05010836 BLOCK PR09M EXT RETAINING RING 20MM P05010838 ECCENTRIC SHAFT P05010839 LEVER STUD P05010840 ROUND KNOB (FEM) 3/8-16 P05010841 KNOB BOLT M8-1.25 X 50 -75- G0501 Crosscut Fence 994 909 993 908 992 991 994 993 992 991 907 906 939 938 910 911 912 904 903 902 936 940 937 941 908 901 936 905 913 914 915 916 917 918 919 920 921 942 911 906 911 920 935 912 923 930 922 934 933 932 916 930 931 -76- 929 924 925 928 926 927 922 921 918 919 917 G0501 Sliding Table Saw G0501 Crosscut Fence REF 901 902 903 904 905 906 907 908 909 910 911 912 913 914 915 916 917 918 919 920 921 PART # DESCRIPTION P05010901 HELICAL PRESSURE SPRING P05010902 CLAMPING PIECE P05010903 SPACER P05010904 STAR KNOB (FEMALE) M8-1.25 P05010905 STOP RAIL TUBE PSB106M CAP SCREW M8-1.25 X 90 P05010907 SUPPORT PFH25M FLAT HD SCR M4-.7 X 12 P05010909 MAGNIFIER P05010910 SQUARE PLUG PSB11M CAP SCREW M8-1.25 X 16 PRP62M ROLL PIN 6 x 35 P05010913 CROSS FENCE P05010914 FIXED PIN PFH06M FLAT HD SCR M6-1.0 X 20 PR39M EXT RETAINING RING 8MM P05010917 ROLLER P05010918 CLAMPING HOLDER PSB01M CAP SCREW M6-1.0 X 16 P05010920 CAM P05010921 LEVER STUD G0501 Sliding Table Saw REF 922 923 924 925 926 927 928 929 930 931 932 933 934 935 936 937 938 939 940 941 942 PART # DESCRIPTION P05010922 ROUND KNOB (FEM) 3/8-16 P05010923 KNOB BOLT M6-1 X 75 P05010924 SUPPORT P05010925 PULL NAIL P05010926 FIXED PIN PFH12M FLAT HD SCR M6-1.0 X 25 P05010928 PLATE PB02M HEX BOLT M6-1.0 X 12 PHTEK24 TAP SCREW 1/8" X 3/8" P05010931 COVER P05010932 SCALE P05010933 GUIDE PIN P05010934 EXTENSION FENCE P05010935 BLOCK P05010936 BUSHING P05010937 FLIP STOP BRACKET P05010938 FLIP STOP PSS01M SET SCREW M6-1.0 X 10 P05010940 AXIS P05010941 MAGNIFIER P05010942 T-NUT BLOCK -77- G0501 Machine Table Assemblies 1001 1015 1023 1024 1002 1022 1021 1020 1007 1019 1016 1017 1018 1003 1004 1005 1018 1016 1015 1006 1006 1004 1007 1008 1014 1017 1031 1013 1012 1011 1032 1033 1034 1042 1035 1011 1012 1010 1009 1036 1037 1038 1039 1040 1041 1037 1039 1038 -78- G0501 Sliding Table Saw G0501 Machine Table Assemblies REF PART # DESCRIPTION 1001 P05011001 EXTENSION TABLE 1002 P05011002 MAIN TABLE 1003 P05011003 SCALE 1004 PFH26M FLAT HD SCR M6-1.0 X 30 1005 P05011005 SCALE BRACKET 1006 PSB48M CAP SCREW M6-1.0 X 35 1007 PN01M HEX NUT M6-1.0 1008 P05011008 ROLL PIN 6 x 34 1009 PSB01M CAP SCREW M6-1.0 X 16 1010 P05011010 KNOB BOLT M6-1 X 20 1011 PN01M HEX NUT M6-1.0 1012 PW08M FLAT WASHER 16MM 1013 PSS72M SET SCREW M16-2.0 X 120 1014 P05011014 TABLE STRIP 1015 PSB31M CAP SCREW M8-1.25 X 25 1016 PW03M FLAT WASHER 6MM 1017 PLW03M LOCK WASHER 6MM 1018 PSB01M CAP SCREW M6-1.0 X 16 G0501 Sliding Table Saw REF PART # DESCRIPTION 1019 PSB06M CAP SCREW M6-1.0 X 25 1020 P05011020 TABLE BRACE 1021 PN03M HEX NUT M8-1.25 1022 PSB31M CAP SCREW M8-1.25 X 25 1023 PLW04M LOCK WASHER 8MM 1024 PW01M FLAT WASHER 8MM 1031 P05011031 WIDTH EXTENSION TABLE 1032 PSB06M CAP SCREW M6-1.0 X 25 1033 PLW04M LOCK WASHER 8MM 1034 PW01M FLAT WASHER 8MM 1035 PN03M HEX NUT M8-1.25 1036 P05011036 TABLE BRACE 1037 PW03M FLAT WASHER 6MM 1038 PLW03M LOCK WASHER 6MM 1039 PSB01M CAP SCREW M6-1.0 X 16 1040 PN01M HEX NUT M6-1.0 1041 PSB06M CAP SCREW M6-1.0 X 25 1042 PSB13M CAP SCREW M8-1.25 X 30 -79- -80- 1136 1138 1137 1118 1140 1139 1101 1118 1142 1110 1109 1108 1107 1106 1105 1104 1103 1102 1134 1132 1133 1129 1130 1131 1111 1112 1117 1116 1115 1114 1113 1135 1111 1112 1115 1124 1125 1114 1123 1122 1120 1121 1120 1119 1128 1126 1127 1141 G0501 Rip Fence Assembly G0501 Sliding Table Saw G0501 Rip Fence Assembly REF PART # DESCRIPTION 1101 PB15M HEX BOLT M8-1.25 X 40 1102 PW01M FLAT WASHER 8MM 1103 P05011103 CAM 1104 P05011104 PLASTIC ROLLER 1105 P6002 BALL BEARING 6002 1106 PR37M EXT RETAINING RING 32MM 1107 PW01M FLAT WASHER 8MM 1108 PLW04M LOCK WASHER 8MM 1109 P05011109 TOP SECTION 1110 P05011110 CAM 1111 P05011111 LEVER STUD 1112 P05011112 ROUND KNOB (FEM) 1/2-13 1113 P05011113 KNOB BOLT M10-1.5 X 40 1114 PSB04M CAP SCREW M6-1.0 X 10 1115 P05011115 SCRAPER 1116 P05011116 LOWER RIP FENCE BLOCK 1117 PRP08M ROLL PIN 6 x 30 1118 P05011118 EXT RETAINING RING 20MM 1119 P05011119 SPECIAL SCR M16-1.5 X 80 1120 PW04M FLAT WASHER 10MM 1121 P05011121 SUPPORT G0501 Sliding Table Saw REF PART # DESCRIPTION 1122 P05011122 GRIP 1123 PSS05M SET SCREW M5-.8 X 10 1124 P05011124 STEEL BALL 1125 P05011125 HELICAL PRESSURE SPRING 1126 PSS69M SET SCREW M20-2.5 X 120 1127 PN28M HEX NUT M20-2.5 1128 P05011128 ROUND BAR 1129 P05011129 CAM 1130 P05011130 ROLLER 1131 PR02M EXT RETAINING RING 14MM 1132 PB04M HEX BOLT M6-1 X 10 1133 P05011133 STOP 1134 P05011134 SPACER 1135 PFH05M FLAT HD SCR M5-.8 X 12 1136 P05011136 RIP FENCE 1137 PFH06M FLAT HD SCR M6-1.0 X 20 1138 P05011138 CLAMPING STRIP 1139 P05011139 CLAMP 1140 PB107M HEX BOLT M5-.8 X 12 1141 PW13M FLAT WASHER 20MM 1142 PN03M HEX NUT M8-1.25 -81- G0501 Blade Guard Assembly 1218 1213 1212 1216 1221 1210 1224 1220 1223 1209 1227 1225 1226 1219 1222 1231 1229 1230 1230 1278 1265 1264 1228 1263 1262 1260 1222 1232 1217 1229 1233 1234 1235 1234 1261 1258 1217 1259 1257 1256 1249 1250 1251 1252 1236 1220 1254 1222 1221 1253 1248 1203 1247 1246 1228 1226 1224 1255 1210 1209 1225 1237 1208 1209 1210 1238 1239 1216 1245 1230 1243 1229 1229 1202 1230 1242 1241 1239 1279 1202 1203 1280 1240 1238 1210 1209 1208 1237 1281 1201 1203 1207 1210 1209 1208 1204 1202 1205 1206 1205 1203 1202 1266 1250 1270 1271 1268 1269 1272 1211 1273 1222 1267 1202 1204 1222 1273 1276 1277 1208 1209 1210 -82- 1222 1273 1264 1274 1273 1275 1222 1273 1222 G0501 Sliding Table Saw G0501 Blade Guard Assembly REF PART # DESCRIPTION 1201 P05011201 SUPPORT ARM 1202 PN03M HEX NUT M8-1.25 1203 PLW04M LOCK WASHER 8MM 1204 PSB40M CAP SCREW M8-1.25 X 35 1205 PW01M FLAT WASHER 8MM 1206 P05011206 STOP 1207 PB20M HEX BOLT M8-1.25 X 35 1208 PB32M HEX BOLT M10-1.5 X 25 1209 PLW06M LOCK WASHER 10MM 1210 PW04M FLAT WASHER 10MM 1211 P05011211 SUPPORT ARM FRAME 1212 PB01M HEX BOLT M10-1.5 X 30 1213 P05011213 CAM LOCKING HANDLE 1216 PSB11M CAP SCREW M8-1.25 X 16 1217 PN04M HEX NUT M4-.7 1218 P05011218 ROLLER BRACKET 1219 PLN05M LOCK NUT M10-1.5 1220 PSB21M CAP SCREW M4-.7 X 30 1221 P05011221 ROLLER 1222 PSB04M CAP SCREW M6-1 X 10 1223 PB76M HEX BOLT M12-1.75 X 110 1224 PW06M FLAT WASHER 12MM 1225 PB74M HEX BOLT M10-1.5 X 20 1226 P05011226 FIXED PLATE 1227 PB111M HEX BOLT M10-1.5 X 120 1228 P05011228 BUSH 1229 PLW01M LOCK WASHER 5MM 1230 PB112M HEX BOLT M5-.8 X 12 1231 P05011231 LEVER STUD 1232 P05011232 COVER 1233 P05011233 PULL SPRING 12 X 1.4MM 1234 PB82M HEX BOLT M8-1.25 X 80 1235 P05011235 PULL SPRING 11 X 1.5MM 1236 PB113M HEX BOLT M16-2.0 X 120 1237 PW08M FLAT WASHER 16MM 1238 P05011238 FIXED PLATE 1239 P05011239 BUSHING 1240 PN13M HEX NUT M16-2.0 1241 P05011241 CONNECTOR 1242 PSB31M CAP SCREW M8-1.25 X 25 G0501 Sliding Table Saw REF PART # DESCRIPTION 1243 PR09M EXT RETAINING RING 20MM 1244 P05011244 LEVER STUD 1245 P05011245 SPECIAL KNOB BOLT 1246 P05011246 CONNECTING ARM 1247 PB03M HEX BOLT M8-1.25 X 16 1248 P05011248 WIRE FIXED BLOCK 1249 P05011249 ROD 1250 PSB01M CAP SCREW M6-1 X 16 1251 PN01M HEX NUT M6-1 1252 P05011252 GUIDE 1253 P05011253 ROLLER 1254 P05011254 CONNECTOR 1255 PN09M HEX NUT M12-1.75 1256 P05011256 CONNECTOR 1257 P05011257 KNOB (FEMALE) M10-1.5 1258 P05011258 BUSH 1259 P05011259 SPRING PIN 6 X 35MM 1260 P05011260 CONNECTOR 1261 PSB26M CAP SCREW M6-1 X 12 1262 P05011262 AXIS 1263 P05011263 BLOCK 1264 PR03M EXT RETAINING RING 12MM 1265 P05011265 RING 1266 P05011266 GUIDE BLOCK 1267 P05011267 WIRE 1268 P05011268 BLOCK 1269 PSB15M CAP SCREW M5-.8 X 20 1270 P05011270 DUST HOOD 1271 P05011271 COVER 1272 P05011272 HANDLE 1273 PLW03M LOCK WASHER 6MM 1274 P05011274 AXIS 1275 P05011275 ROLLER 1276 P05011276 ROLLER BRACKET 1277 P05011277 SAW GUARD 1278 PW02M FLAT WASHER 5MM 1279 PLABEL-33 UNPLUG TABLE SAW LABEL 1280 PLABEL-11 SAFETY GLASSES LABEL 1281 P05011281 BLADE/KNIFE GUARD LABEL -83- G0501 Electrical Panel Components 1302 1304 1301 1304 1306 1303 1305 1307 1309 1309 1309 1305 1307 1309 1310 1310 1310 1310 1311 1308 1312 1314 1309 1309 1309 1309 1309 1317 1313 1315 1316 1319 1318 1320 -84- G0501 Sliding Table Saw G0501 Electrical Panel Components REF PART # 1301 1302 1303 1304 1305 1306 1307 1308 1309 1310 1311 P05011301 P05011302 P05011303 P05011304 P05011305 P05011306 P05011307 P05011308 P05011309 P05011310 P05011311 DESCRIPTION DIGITAL CONTROL DISPLAY DP-525 ARBOR R.P.M DISPLAY BUTTON I.C PLATE ON BUTTON JC01,250VAC6A(4P) OFF BUTTON JC01,250VAC6A(2P) E-STOP BUTTON 250VAC6A(2P) COMMUTATOR KBPC2506 POWER SUPPLY OUTPUT 0V,12V MAG CONTACTOR CN-11 RELAY FMY2-TN,AC220/240 RELAY LY 4NT,200/220VAC G0501 Sliding Table Saw REF PART # 1312 1313 1314 1315 1316 1317 1318 1319 1320 1321 P05011312 P05011313 P05011314 P05011315 P05011316 P05011317 P05011318 P05011319 P05011320 P05011321 DESCRIPTION FUSE 3A TRANSFORMER SP-TBS,1PH, 220V MAG CONTACTOR CN-25 OVR-RELAY RH 18/26 OVR-RELAY RH 10E/3C POWER SELECTOR SWITCH 220V TERMINAL STRIP 1 X 4 TERMINAL STRIP 1 X 35 CONTROL PANEL FACE 440V CONVERSION KIT (2 RELAYS) -85- Motor Troubleshooting Symptom Possible Cause Possible Solution Motor will not start. 1. Low voltage. 2. Open circuit in motor or loose connections. 1. Check power line for proper voltage. 2. Inspect all lead connections on motor for loose or open connections. Motor will not start; fuses or circuit breakers blow. 1. Short circuit in line cord or plug. 1. Repair or replace cord or plug for damaged insulation and shorted wires. 2. Repair or replace all connections on motor for loose or shorted terminals or worn insulation. 3. Reduce amperage load on circuit or motor. 2. Short circuit in motor or loose connections. 3. Circuit or motor overloaded. Motor fails to develop full power (power output of motor decreases rapidly with decrease in voltage at motor terminals). 1. Power line overloaded with lights, appliances, and other motors. 2. Undersized wires or circuits too long. 3. General overloading of power company facilities. 1. Reduce load on power line. Motor overheats. 1. Motor overloaded. 2. Air circulation through the motor restricted. 1. Reduce load on motor. 2. Clean out motor to provide normal air circulation. Motor stalls (resulting in blown fuses or tripped circuit). 1. Short circuit in motor or loose connections. 2. Low voltage. 3. Incorrect fuses or circuit breakers in power line. 4. Motor overloaded. 1. Repair or replace connections on motor for loose or short ed terminals or worn insulation. 2 Correct the low voltage conditions. 3. Install correct fuses or circuit breakers. Main blade runs backwards. 1. Two of the power wires reversed. 1. Switch two of the power wires at the terminal strip. Blade slows when cutting. Blade makes a squealing noise, especially on start-up. 1. V-belt loose. 2. V-belt worn out. 1. Tighten V-belt. 2. Replace V-belt. -86- 2. Increase wire sizes or reduce length of wire. 3. Request a power check from the power company. 4. Reduce load on motor. G0501 Sliding Table Saw Performance Troubleshooting Symptom Possible Cause 1. Fence ride not adjusted properly. Possible Solution 2. Extension table not flush with cast iron table. 1. Adjust the fence cam bolt as described on page 30, steps 8-10. 2. Adjust the extension table as described on page 28, steps 2-7. Cuts made on the sliding table are not square. 1. The sliding table is not parallel with the blade. 1. Adjust the sliding table to be parallel with the blade as described on page 34. Cuts made with the crosscut fence are not square. 1. The crosscut fence is not square to the blade. 2. The sliding table is not parallel with the blade. 1. Adjust the crosscut fence as described on page 54. Cuts made with the rip fence are not square. 1. The rip fence is not parallel with the blade. 1. Slide the rip fence over to the blade and adjust the rail until the fence is parallel with the blade. The rip fence scale is not accurate. 1. The rip fence scale is out of calibration or was not set up correctly. 1. Adjust the rip fence scale as described on page 35. The scoring blade cannot be aligned with both the left and right edges of the main blade. 1. The scoring blade kerf thickness does not match that of the main blade. 1. Remove the scoring blade and add or subtract shims in the center. See “Changing Scoring Blade Set” on page 48 for more details. Tilt angle shown on digital display is incorrect. 1. The blade tilt has not been calibrated or is out of adjustment. 1. Calibrate the blade tilt as described on page 52. Belt tension handle does not adequately loosen the V-belt. 1. The nut on the adjustment stud is positioned too high up on the stud. 1. Move the knob all the way up and tighten the nut on the adjustment stud to increase tension when knob is moved down. Rip fence scratches table. G0501 Sliding Table Saw 2. Adjust the sliding table to be parallel with the blade as described on page 34. -87- G0501 CONTROL PANEL (BACK SIDE) DIAGRAM 13 4 16 42 4 02 6 0V 33 34 35 36 12V 12 13 14 15 16 17 18 19 20 21 22 6 5 04 04 01 06 41 2 41 2 5 4 + B A 11 10 9 8 7 6 5 4 3 2 1 21 23 7 19 25 10 5 4 4 3 03 4 Black Green White Red 3 2 2 40 40 05 05 Encoder E H6 A6 H5 A5 H4 A4 H3 A3 42 41 0V 12V 36 35 34 33 30 29 28 27 25 23 21 19 16 13 10 7 6 5 4 4 4 3 2 H6 A6 H5 A5 H4 A4 H3 A3 42 41 0V 12V 36 35 34 33 30 29 28 27 25 23 21 19 16 13 10 7 6 5 4 4 4 3 2 Motor Wiring Diagram 1Hp Scoring Motor 10Hp Main Motor Z2 X2 Y2 Z1 X1 Y1 Z1 X1 Y1 W2 U2 V2 4 5 6 4 5 6 U2 V2 W2 Z2 X2 Y2 7 8 9 7 8 9 U1 V1 W1 U1 V1 W1 1 2 3 1 2 3 LOWER VOLTAGE (220V) -88- HIGHER VOLTAGE (440V) LOWER VOLTAGE (220V) HIGHER VOLTAGE (440V) G0501 Sliding Table Saw G0501 Electrical Panel 0V,Red + 24V,Blue 0V,Red + 10V,Blue 07 07 0V,Blue 22 - + M5a - G 3 M5b 26 - + M6a 0V,Blue 24V,Red 10V,Red 24 - + - 9 M6b 15 12 +H -H 18 20 CN-11 2 22 CN-11 2 24 CN-11 2 26 CN-11 2 R1 R2 R3 R4 09 09 09 09 10 10 10 10 08 + 20 - + - - 2 12V 0V + + 21 - 19 + - + 25 - 8 23 2 27 11 2 28 14 17 2 29 +L -L R5 220V R 0V S F F 11 12 2 42 +H -H +L -L 2 30 1 2 1 2 17 3 3 R 0V S 220V 380V 400V 415V 440V 5 PT M1 CN-25 OUT-PUT 0V 220V 0V 0V 220V 0V 24V 24V 0V 0V 5 R S 32 6 41 U RH 18/26 10V 6 + - 11 32 5 9 M3a CN-11 - + 8 - + 09 M2 CN-11 15 10V T 09 14 IN-PUT 13 T + 09 2 10 12 - 2 7 15 09 M4a CN-11 - 14 - + 09 M3b CN-11 + 17 - 2 + 18 M4b CN-11 + 16 - 2 13 RH 10E/3C 16 U V W 32 31 W V 31 2 R S T E E H6 A6 H5 A5 H4 A4 H3 A3 42 41 0V 12V 36 35 34 33 30 29 28 27 25 23 21 19 16 13 10 7 6 5 4 4 4 3 2 H6 A6 H5 A5 H4 A4 H3 A3 42 41 0V 12V 36 35 34 33 30 29 28 27 25 23 21 19 16 13 10 7 6 5 4 4 4 3 2 G0501 Sliding Table Saw -89- WARRANTY AND RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom. We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products. To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise. The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty. Please feel free to write or call us if you have any questions about the machine or the manual. Thank you again for your business and continued support. We hope to serve you again soon. -90- G0501 Sliding Table Saw WARRANTY CARD Name ____________________________________________________________________________________ Street ____________________________________________________________________________________ City ______________________________________________________________State________Zip_________ Phone Number_______________________E-Mail_______________________FAX________________________ MODEL: G0501 Sliding Table Saw Serial #______________________ Order _______________________ The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential. 1. How did you learn about us? ___Advertisement ___Catalog ___World Wide Web 9. ___Other__________________________________________________ How many of your woodworking machines are Grizzly? _____________ 10. Which benchtop tools do you own? Check all that apply. ___Friend ___Card Deck ___Other__________________________________________________ CUT ALONG DOTTED LINE 2. Which of the following magazines do you subscribe to. ___American Woodworker ___Practical Homeowner ___Cabinetmaker ___Shop Notes ___Family Handyman ___Today’s Homeowner ___Fine Homebuilding ___WOOD ___Fine Woodworking ___Wooden Boat ___Home Handyman ___Woodshop News ___Journal of Light Construction ___Woodsmith ___Old House Journal ___Woodwork ___Popular Mechanics ___Woodworker ___Popular Science ___Woodworker’s Journal ___Popular Woodworking ___Workbench ___Other__________________________________________________ 3. ___50-59 ___60-69 ___70 + Which portable⁄hand held power tools do you own? Check all that apply. ___________________________________________________________ ___________________________________________________________ ___________________________________________________________ 13. ___Advanced ___Master Craftsman ___________________________________________________________ ___________________________________________________________ 14. ___Panel Saw ___Planer ___Power Feeder ___Radial Arm Saw ___Shaper ___Spindle Sander ___Table Saw ___Vacuum Veneer Press ___Wide Belt Sander What new accessories would you like Grizzly Industrial to carry? ___Builders Hardware ___Hand Tools ___Fasteners ___Wood Components ___Other__________________________________________________ 15. What other companies do you purchase your tools and supplies from? __________________________________________________________ __________________________________________________________ 16. Do you think your purchase represents good value? ___Yes 17. 18. ___No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes 19. ___No Would you recommend Grizzly Industrial to a friend? ___Yes What stationary woodworking tools do you own? Check all that apply. ___Air Compressor ___Band Saw ___Drill Press ___Drum Sander ___Dust Collector ___Horizontal Boring Machine ___Jointer ___Lathe ___Mortiser What machines⁄supplies would you like Grizzly Industrial to carry? ___________________________________________________________ ___8 - 20 Years ___20+ Years How would you rank your woodworking skills? ___Simple ___Intermediate 8. ___$60,000-$69,999 ___$70,000-$79,999 ___$80,000-$89,999 ___$90,000 + How long have you been a woodworker? ___0 - 2 Years ___2 - 8 Years 7. 12. What is your age group? ___20-29 ___30-39 ___40-49 6. How many of the machines checked above are Grizzly? ____________ What is your annual household income? ___$20,000-$29,999 ___$30,000-$39,999 ___$40,000-$49,999 ___$50,000-$59,999 5. 11. 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Key Features
- 10 HP Main Motor
- 1 HP Scoring Motor
- Rip Fence
- Crosscut Table
- Miter Fence
- Blade Guard
- Dust Collection
- Sliding Table
Frequently Answers and Questions
What are the circuit requirements for the Model G0501?
The Model G0501 is prewired for 220V 3-phase operation. It has a 10 HP main motor and a 1 HP scoring motor. You should install the machine on a dedicated 30 Amp, 3 Pole circuit breaker. For 220V 3-phase operation, use a 3-wire cord.
How do I adjust the sliding table to be parallel with the saw blade?
You will need to loosen the cap screws securing the sliding table to the base, but leave the screw securing the center of the sliding table finger-tight. Then you can make a mark near the edge of the blade at position A (Figure 8) using a felt tip pen. Using an adjustable square or a dial indicator, measure the distance (A) between the T-slot and the front of the blade as shown in Figure 8. Then rotate the blade 180˚ and slide the table with the measuring device to position B. Measure the difference between the two positions. If the difference was less than 0.004" then the blade parallelism is correct. If the difference was greater than 0.004", then the sliding table needs to be adjusted. Using the adjustable square or dial indicator, watch the gap measurement and have your assistant slowly make the adjustments at the parallel adjustment bolts (Figure 9) until the gap size is equal on both sides. Repeat Step 7 until the gap between the blade and the edge of the sliding table is less than 0.004" at both ends. Tighten the jam nuts on the parallel adjustment bolts to secure them in place. Then tighten the three large cap screws that secure the sliding table to the base.
What is kickback and how can I prevent it?
Kickback is an event in which the workpiece is propelled back towards the operator at a high rate of speed. To prevent kickback, make sure the riving knife is always aligned with the blade, feed cuts through to completion, and never attempt freehand cuts. Always use the rip fence or crosscut fence to support the workpiece. Always use the blade guard and riving knife on all 'through-sawing' operations.
