Poulan PXT16542 (96016001900) XT Tractor Owner's Manual

iMPORTANT MANUAL
DO NOT THROW AWAY
50OO
OPERATOR'S
MANUAL
_,
EL:
WARNING:
Read this Manual and follow all Warnings
and Safety instructions. Failure to do so
can result in serious injury.
PXT16542
LAWN TRACTOR
ALWAYS
Visit
WEAR
our website:
424008 10.27.08 SBW
EYE PROTECTION
DURING
OPERATION
www.poulan-pro.com
Printed in the U.S.A.
SAFETY
RULES
Practices for Ride=On
Safe Operation
Mowers
DANGER: THiS CUTTING MACHINE iS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.
TO OBSERVE THE FOLLOWING SAFETY iNSTRUCTiONS COULD RESULT iN SERIOUS iNJURY OR DEATH.
*
*
WARNING: in orderto prevent accidental
starting when setting up, transporting,
adjusting or making repairs, always
disconnect spark plug wire and place
wire where it cannot contact spark plug.
WARNING:
tral,
you may
Dolose
not coast
control
down
of the
a hilltractor.
in neu-
WARNING: Tow onlythe attachments that
are recommended
by and comply with
specifications of the manufacturer of your
tractor. Use common sense when towing.
Operate only at the lowest possible speed
when on a slope. Too heavy of a load,
while on a slope, is dangerous.
Tires
can lose traction with the ground and
cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals
known to the State of California to cause cancer
and birth defects or other reproductive
harm.
WARNING
defects or other reproductive
after handling.
I. GENERAL
*
*
*
*
.
.
*
OPERATION
Slopes are a major factor related to loss of control and
tip=over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution.
if you cannot back up the slope or if you feel uneasy
on it, do not mow it.
*
Mow up and down slopes, not across.
Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
Choose a low ground speed so that you will not
have to stop or shift while on the slope.
Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
Avoid starting, stopping, or turning on a slope, if
the tires lose traction,
disengage the blades and
proceed slowly straight down the slope.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
*
Use extra care while operating machine with grass
catchers or other attachments; they can affect the
stability of the machine. Do no use on steep slopes.
Do not try to stabilize the machine by putting your
foot on the ground.
*
Do not mownear drop=offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is
over the edge or if the edge caves in.
harm. Wash hands
OPERATION
Read, understand, and follow all instructions on
the machine and in the manual before starting.
Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening
at all times.
Only allow responsible adults, who are familiar
with the instructions, to operate the machine.
Cleartheareaofobjectssuchas
rocks,toys, wire, etc.,
which could be picked up and thrown bythe blades.
Be sure the area is clear of bystanders
before
operating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
Never direct discharged material toward anyone.
Avoid discharging
material against a wall or
obstruction. Material may ricochet back toward
the operator. Stop the blades when crossing gravel
surfaces.
Do not operate machine without the entire grass
catcher, discharge guard, or other safety devices
in place and working.
Slow down before turning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop
before cleaning the machine, removing the grass
catcher, or unclogging the discharge guard.
Operate machine only in daylight or good artificial
light.
Do not operate the machine while under the
influence of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the
machine into a trailer or truck.
Always wear eye protection when operating
machine.
Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower=related injuries. These operators should
evaluate their ability to operate the riding mower
safely enough to protect themselves and others
from serious injury.
Follow the manufacturer's
recommendation for
wheel weights or counterweights.
Keep machine free of grass, leaves or other debris
build=up which can touch hot exhaust / engine parts
and burn. Do not allowthe mower deckto plow leaves
or other debris which can cause build-up to occur.
Cieananyoilorfuelspillagebeforeoperatingorstoring
the machine. Allow machine to cool before storage.
II. SLOPE
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known
to the State of California to cause cancer and birth
FAILURE
2
SAFETY
RULES
Practices for Ride=On
Safe Operation
Mowers
ill. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted
to the machine and the mowing activity. Never assume
that children will remain where you last saw them.
*
Keep children out of the mowing area and in the
watchful care of a responsible adult other than the
operator.
*
Be alert and turn machine off if a child enters the
if fuel is spilled on clothing, change clothing ira=
mediately.
Never overfill fueltank. Replace gas cap and tighten
securely.
GENERAL SERVICE
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equip=
ment is in safe working condition.
Never tamper with safety devices. Check their
proper operation regularly.
Keep machine free of grass, leaves, or other debris
build=up. Cleanoilorfuelspillageandremoveanyfuel=
soaked debris. Allow machineto cool before storing.
*
if you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Never make any adjustments or repairs with the
engine running.
Check grass catcher components and the discharge
guard frequently and replace with manufacturer's
recommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently.
Adjust and
service as required.
Maintain or replace safety and instruction labels,
as necessary.
area,
*
*
Before and while backing, look behind and down
for small children.
Never carry children, even with the blades shut
off. They may fall off and be seriously injured or
interfere with safe machine operation. Children who
have been given rides in the past may suddenly
appear in the mowing area for another ride and be
run over or backed over by the machine.
Never allow children to operate the machine.
Use extra care when approaching
blind corners,
shrubs, trees, or other objects that may block your
view of a child.
iV. TOWING
*
*
Tow only with a machine that has a hitch designed
for towing. Do not attach towed equipment except
at the hitch point.
Follow the manufacturer's
recommendation for
weight limits for towed equipment and towing on
slopes.
Never allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
*
*
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use ex=
treme care in handling gasoline. Gasoline is extremely
flammable and the vapors are explosive.
*
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where
there is an open flame, spark, or pilot light such
as on a water heater or other appliances.
Never fill containers inside a vehicle or on a truck
or trailer bed with plastic liner. Always place
containers on the ground away from your vehicle
when filling.
Remove gas-powered equipment from the truck
or trailer and refuel it on the ground, if this is not
possible, then refuel such equipment with a portable
container, rather than from a gasoline dispenser
nozzle.
Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
e
Be sure the area is clear of bystanders before op=
erating. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while
backing.
Never carry children, even with the blades shut
off. They may fall off and be seriously injured or
interfere with safe machine operation. Children who
have been given rides in the past may suddenly
appear in the mowing area for another ride and be
run over or backed over by the machine.
Keep children out of the mowing area and in the
watchful care of a responsible adult other than the
operator.
Be alert and turn machine off if a child enters the
area,
e
Before and while backing,
for small children.
e
Mow up and down slopes (15 ° Max), not across.
Choose a low ground speed so that you will not
have to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope, if
the tires lose traction,
disengage the blades and
proceed slowly straight down the slope.
if machine stops while going uphill, disengage
blades, shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
e
e
e
e
3
look behind and down
PRODUCT
SPECiFiCATiONS
GASOLINE CAPACITY
AND TYPE:
CONGRATULATIONS
on your purchase of a new tractor.
It has been designed, engineered and manufactured to give
you the best possible dependability and performance.
1.50 GALLONS
UNLEADED REGULAR
OIL TYPE (API: SF-SJ):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
OiL CAPACITY:
48 Oz.
SPARK PLUG:
Champion RC12YC
(GAP: .030")
GROUND SPEED (MPH):
Forward:
1st
2nd
3rd
4th
5th
6th
Reverse:
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. We have competent, well-trained technF
cians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the "SAFETY RULES".
CUSTOMER
1.0
1.4
2.1
3.1
4.0
5.1
1.6
CHARGING SYSTEM:
3 AMPS BATTERY
5 AMPS HEADLIGHTS
BATTERY:
AM P/H R:
MIN. CCA:
CASE SIZE:
BLADE BOLT TORQUE:
45-55 FT. LBS.
RESPONSiBiLiTiES
•
Read and observe the safety rules.
•
Follow a regular schedule in maintaining, caring for
and using your tractor.
Follow the instructions under "Maintenance" and "Storage" sections of this owner's manual.
•
WARNING: This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered
land unless the engine's exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
28
230
U1R
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
TABLE OF CONTENTS
SAFETY RULES .........................................................
2=3
PRODUCT SPECiFiCATiONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ....................................................................
6
OPERATION .............................................................
8=12
MAINTENANCE SCHEDULE ...................................... 13
MAINTENANCE ......................................................
13=15
SERVICE AND ADJUSTMENTS ............................ 16=19
STORAGE ..............................................
20
TROUBLESHOOTING ............................................ 21=22
WARRANTY .................................................................
24
4
UNASSEMBLED
PARTS
Steering
f
/
\
I
\
\
I
\
(1) Bolt
/
@
Steering
Wheel Insert
Steering
Wheel
f -- ...
/"
_
k....
j
I
L
i
J
i
-"
I
I
I
(1) Large
Flat Washer
I
I
I
Steering Wheel
Adapter
Steering
Extension
Shaft
I
,_ _
.I /
Steering
Boot
(1) Lock Washer
Seat
(1) Lock Washer
(1) Large Flat Washer
(1) Seat
(1) Bolt
Keys
Slope Sheet
(1) Oil Drain Tube
For Future Use
Key(s)
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS
REQUIRED
FOR ASSEMBLY
TO INSTALL
STEERING
WHEEL
(See Fig. 2)
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
ASSEMBLE EXTENSION SHAFT AND BOOT
•
Slide extension shaft onto lower steering shaft.
(1) 5/16" wrench
Utility knife
•
(2) 7/16" wrenches
Tire pressure gauge
Place tabs of steering boot over tab slots in dash and
push down to secure.
(2) 1/2" wrenches
Pliers
iNSTALL STEERING WHEEL
(1) 9/16" wrench
•
When right or left hand ismentioned in this manual, itmeans
when you are in the operating position (seated behind the
steering wheel).
Position front wheels of the tractor so they are pointing
straight forward.
•
Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension.
•
Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
•
Assemble large flat washer, lock washer, hex bolt and
tighten securely.
Snap steering wheel insert intocenter ofsteeringwheel.
TO REMOVE TRACTOR FROM CARTON
UNPACK
CARTON
•
Remove all accessible loose parts and parts cartons
from carton.
•
•
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
•
Check for any additional loose parts or cartons and
remove.
•
Remove protective materials from tractor hood and grill.
iMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
BEFORE REMOVING
SKID
TRACTOR
FROM
! i '_INSERT
'-i_BOLT
i
TO CHECK
•
BATTERY
LOCK
WASHER
(See Fig. 1)
LARGE FLAT
WASHER
Lift seat to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
•
/
For battery and battery cable installation see "REPLACING BATTERY"in the "Service and Adjustments"
section in this manual.
STEERING
BOOT
ADAPTER
SEAT
_------_
i
_o
_ _ _ - 71
LOWER
STEERING
SHAFT_
LABEL
II
#,,!
"
EXTENSION
SHAFT
_'-_
_ _
\
I
I\
i
£
ii
_.
i
\
/
li
Fig. 1
Fig. 2
6
/
/1
/_,b
ASSEMBLY
INSTALL
CHECK
SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
•
Reduce tire pressure to PSI shown on tires.
•
Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
•
Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
CHECK
•
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
•
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
For best cutting results, mower housing should be properly
leveled. See"TO LEVEL MOWER HOUSI NG" in the Service
and Adjustments section of this manual.
•
Pivot seat and pan forward and assemble adjustment
bolt, Iockwasher and flat washer loosely. Do not tighten
CHECK
BELTS
Slide seat until a comfortable position is reached which
allows you to press clutch/brake pedal all the way down.
•
Get off seat without moving its adjusted position.
•
Raise seat and tighten adjustment bolt securely.
SEAT
CHECK
PROPER
POSITION
OF ALL
BRAKE
SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See "TO CHECK BRAKE"
in the Service and Adjustments section of this manual.
SHOULDER
J'CHECKLIST
\
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THATYOU RECEIVETHE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
PRODUCT.
SEAT
PAN,
FOR
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments section of this manual. Verify that the belts are routed correctly.
Lower seat into operating position and sit on seat.
•
DECK LEVELNESS
_
PLEASE REVIEW THE FOLLOWING CHECKLIST:
FLAT
LOCK
ADJUSTMEN]
BOLT
Fig. 3
NOTE: You may now roll your tractor off the skid. Follow the
instructions below to remove the tractor from the skid.
,_,WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
¢"
All assembly instructions have been completed.
v"
No remaining loose parts in carton.
v"
Battery is properly prepared and charged.
¢"
Seat is adjusted comfortably and tightened securely.
v"
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
¢"
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
¢"
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
¢"
Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOWTO USEYOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
v"
Engine oil is at proper level.
TO ROLLTRACTOR
OFF SKiD (See Operation
section for location and function
of controls)
¢"
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
•
Raise attachment lift lever to its highest position.
v"
•
Release parking brake bydepressing clutch/brake pedal.
Become familiar with all controls, their location and
function. Operate them before you start the engine.
•
•
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
¢"
Be sure brake system is in safe operating condition.
¢"
•
Remove banding holding the deflector shield up against
tractor.
Be sure Operator Presence System and Reverse Operation System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
Continue with the instructions that follow.
7
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
REVERSE
NEUTRAL
I",1
L
HiGH
LOW
CHOKE
FAST
SLOW
IGNITION
G
ENGINE
OFF
REVERSE
OPERATION
ENGINE
ON
®
ENGINE START
PARKING
BRAKE
PARKING
d?
BRAKE
PARKING
LOCKED
SYSTEM (ROS)
SWITCH
BRAKE
UNLOCKED
t
LIGHTS ON
FUEL
ATTACHMENT
CLUTCH DISENGAGED
BATTERY
REVERSE
ATTACHM ENT
CLUTCH ENGAGED
FORWARD
MOWER HEIGHT
BRAKE/CLUTCH
PEDAL
MOWER
KEEP AREA CLEAR
SLOPE HAZARDS
(SEE SAFETY
DANGER
wili result
DANGER, KEEP HANDS
AND FEETAWAY
Models
WARNING
only)
CAUTION
might
or serious
in death
indicates
result
if not avoided,
injury.
indicates a hazard which,
could result
FREE WHEEL
(Automatic
RULES SECTION)
indicates a hazard which,
in death
LiFT
or serious
if not avoided,
injury.
a hazard which, if not avoided,
in minor
or moderate
injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor
Failure
to follow
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death,
and/or property
and/or
engine.
instructions
serious injury
damage.
HOT SURFACES
indicates a hazard which,
if not avoided, could result
and/or property
damage.
in death,
serious
FIRE indicates a hazard which,
if not avoided,
could
injury and/or
result
property
8
in death,
damage.
serious
injury
OPERATION
KNOW YOUR TRACTOR
READ THiS OWNER'S
MANUAL
AND SAFETY
RULES
BEFORE
OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
ATTACHMENT
CLUTCH LEVER
iGNiTiON
SWITCH
POSiTiON
LiFT LEVER
PLUNGER
LIGHT
ATTACHMENT
LiFT LEVER
THROTTLE/CHOKE
CLUTCH/BRAKE
PEDAL
PARKING
BRAKE
GEAR SHIFT
LEVER
02829
FIG. 4
Our tractors
conform to the applicable
safety standards
of the American
National Standards
Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the
mower blades, or other attachments mountedto your tractor.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
ATTACHMENT LIFT LEVER - Used to raise, lower, and
adjust the mower deck or other attachments mounted to
your tractor.
LIGHT SWITCH - Turns the headlights on and off.
PARKING BRAKE
brake position.
CLUTCH/BRAKE PEDAL- Used for declutching and braking the tractor and starting the engine.
- Locks clutch/brake
pedal into the
LEVER - Selects the speed and direction
REVERSE OPERATION SYSTEM (ROS) "ON" POSI=
TION =Allows operation of mower deck or other powered
attachment while in reverse.
IGNITION SWITCH - Used for starting/stopping the engine.
THROTTLE/CHOKE
CONTROL - Used for starting and
controlling engine speed.
GEARSHIFT
of the tractor.
9
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or
performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles
or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING
BRAKE
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot engine exhaust gases may
cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
(See Fig. 5)
Your tractor is equipped with an operator presence sensing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•
Depress clutch/brake pedal into full "BRAKE" position
and hold.
•
CAUTION: Always stop tractor completely, as described above, before leav=
ing the operator's position; to empty
grass catcher, etc.
Place parking brake lever in "ENGAGED" position and
release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
TO USE THROTTLE
TO MOVE FORWARD
The direction and speed of movement is controlled by the
gearshift lever.
•
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
•
Move gearshift lever to desired position.
•
Slowly release clutch/brake pedal to start movement.
"DISENGAGED"
POSiTiON
PARKING BRAKE
POSiTiON
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE
TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
GEAR SHIFT
LEVER
CLUTCH/BRAKE
PEDAL "DRIVE"
POSiTiON
PARKING BRAKE
"DISENGAGED"
POSiTiON
TO ADJUST
(See Fig. 6)
FIG. 5
STOPPING
GROUND DRIVE •
To stop ground drive, depress clutch/brake pedal into
full "BRAKE" position.
•
Move gearshift lever to neutral (N) position.
CUTTING
HEIGHT
The cutting height range is approximately 1-1/2 to 4".
The heights are measured from the ground to the blade tip
with the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•
The average lawn should be cut to approximately 2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
ENGINE •
Move throttle control between half and full speed (fast)
position.
NOTE: Failure to move throttle control between half and
full speed (fast) position, before stopping may cause engine
to "backfire".
Turn ignition key to "OFF" position and remove key.
Always remove key when leaving tractor to prevent
unauthorized use.
•
Never use the choke position to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
MOWER
The position of the attachment lift lever determines the
cutting height.
•
Grasp lift lever.
•
Press plunger with thumb and move lever to desired
position.
(See Fig. 5)
MOWER BLADES •
To stop mower blades,move attachment clutch lever
to "DISENGAGED" position.
•
AND BACKWARD
(See Fig. 5)
iGNiTiON KEY
"BRAKE"
POSiTiON
(See Fig. 5)
Always operate engine at full speed(Fast).
•
Operating engine at less than full speed(Fast) reduces
the engine's operating efficiency rate.
•
Full speed(Fast) offers the mower performance.
ATTACHMENT CLUTCH
LEVER "ENGAGED"
POSiTiON
THROTTLE/
CHOKE
CONTROL
LEVER
CONTROL
10
OPERATION
TO OPERATE
MOWER
REVERSE OPERATION
(See Fig. 7)
(See Fig. 6)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.
•
Select desired height of cut.
•
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER
•
BLADES
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off the
engine unless ignition key is placed in the ROS "ON" position.
_I:_WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
(See Fig. 6)
disengage attachment clutch control.
USING THE REVERSE OPERATION SYSTEM =
•
Depress clutch/brake pedal all the way down and hold.
•
With engine running, turn ignition key counterclockwise
to ROS "ON" position.
•
Look down and behind before and while backing.
•
Move gear shift lever to reverse (R) position and slowly
release clutch/brake pedal to start movement.
•
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
either
the entire
grass
catcher,mower
on mowers
so
AUTION:
Do not
operatethe
without
equipped, or the deflector shield in place.
_
"ENGAGED"
SYSTEM (ROS)
POSITION
LIFT LEVER
HiGH POSITION
LOW
POSITION
ATTACHMENT
CLUTCH LEVER
"DISENGAGED"
POSITION
-_.
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
Fig. 7
SHIELD
TO TRANSPORT
FiG. 6
TO OPERATE
I
I
•
•
•
•
•
•
ON HILLS
WARNING: Do not drive up or down hills
with
slopes
across
any greater
slope. than 15° and do not drive
I
•
Raise attachment lift to highest position with attachment
lift control.
•
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
Do not push or tow tractor at more than five (5) MPH.
•
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
Choose theslowestspeed beforestarting up or down hills.
Avoid stopping or changing speed on hills.
If stopping is absolutely necessary, push clutch/brake
pedal quicklyto brake position and engage parking brake.
Movegearshift leverto 1st gear. Besureyou haveallowed
room for tractor to roll slightly as you restart movement.
To restart movement, slowly release parking brake and
clutch/brake pedal.
Make all turns slowly.
BEFORE
CHECK
STARTING
THE ENGINE
ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Check engine oil with tractor on level ground.
•
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULE' mark on dipstick is reached. Do not overfill.
•
For cold weather operation you should change oil for
easier starting (See "OIL VISCOSITY CHART" in the
Maintenance section of this manual).
•
To change engine oil, see the Maintenance section in
this manual.
TOWING CARTS AND OTH ER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
11
OPERATION
ADD GASOLINE
•
i&
COLD WEATHER STARTING ( 50 ° F and below)
•
When engine starts, allow engine to run with the throttle
control in the choke (1\1)position until the engine runs
roughly, then move throttle control to fast position. This
may require an engine warm-up period from several seconds to several minutes, depending on the temperature.
•
The attachments can also be used during the engine
warm-up period.
Fill fuel tank to bottom offiller neck. Do not overfill. Use
fresh, clean, regular unleaded gasoline with a minimum
of 87 octane. (Use of leaded gasoline will increase
carbon and lead oxide deposits and reduce valve life).
Do not mix oil with gasoline. Purchase fuel in quantities
that can be used within 30 days to assure fuel freshness.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See "TO
ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
fuel. Do not store, spill or use gasoline
CAUTION:
off any spilled oil or
near an openWipe
flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW
32°F(0°0), USE FRESH, CLEAN WINTER GRADE GASOLINE
TO HELP INSURE GOOD COLD WEATHER STARTING.
MOWING TIPS
•
CAUTION:Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract tools=
ture which leads to separation and formation of
acids during storage. Acidic gas can damage
the fuel system of an engine while in storage.
To avoid engine problems, the fuel system
should be emptied before storage of 30 days or
longer. Drain the gas tank, start the engine and
let it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See Storage
Instructions
for additional information. Never
use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
TO START ENGINE
•
•
•
Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the
Service and Adjustments section of this manual.
The left hand side ofmower should be used for trimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 8).
(See Fig. 4)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•
Place gear shift lever in neutral (N) position.
•
Move attachment clutch to "DISENGAGED" position.
•
Move throttle control to choke (1\1) position.
NOTE: Before starting, read the warm and cold starting
procedures below.
•
Insert key into ignition and turn key clockwise to "START"
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
seconds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke (
I\1) position and retry.
J
FIG. 8
•
•
WARM WEATHER STARTING (50 ° F and above)
•
When engine starts, move the throttle control to the
fast position.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow itto warm up for one minute using the choke
as described above.
•
•
12
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clippings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mowing to assure better mowing performance and proper
discharge of material. Regulate ground speed by selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
MAINTENANCE
BEFORE
EACH
MAINTENANCE
SCHEDULE
T
R
USE
Check Brake Operation
Check Tire Pressure
Check Operator
Presence
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
v'
& ROS System. _
A Check for Loose Fasteners
C ChecWReplace Mower Blades
T Lubrication Chart
0 Check Battery Level
R Clean
Battery
and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
Check Engine Oil Level
VP1,2
Change Engine Oil (with oil filter)
Change
Engine
Oil (without
VP1,2
oil filter
!/+
t/+
_ Clean Air Filter
G Clean Air Screen
Inspect Muffler/Spark Arrester
_,2
N Replace Oil Filter (If equipped)
V'2
E Clean Engine Cooling Fins
Replace Spark Plug
Replace
__ _ce
V'2
Air Filter Paper Cartridge
Fuel Filter
- Change more often when operating under a heavy load or
in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
GENERAL
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free
battery.
LUBRICATION
RECOMMENDATIONS
The warranty on this tractor does not cover items that have
been subjected to operator abuse or negligence. To receive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
C_
•
SPINDLE ZERK
(2_ FRONT
WHEEL
BEARING
ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
BEFORE
CHART
FRONT
WHEEL
BEARING
ZERK
(_ ENGINE
GEARSHIFT
PIVOTS
EACH USE
•
Check engine oil level.
(_
•
Check brake operation.
•
Check tire pressure.
(_) General Purpose Grease
(_ Refer to Maintenance "ENGINE" Section
•
Check operator presence and ROS systems for proper
operation.
Check for loose fasteners.
•
13
SAE 30 or 10w30 motor oil
iMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS.
VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTEN THE LIFE OFTHE SELF-LUBRICATING BEARINGS.
IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLYA DRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
MAINTENANCE
BLADE
TRACTOR
Always observe
maintenance.
safety
rules
when
performing
CARE
For best results mower blades must be kept sharp. Replace
bent or damaged blades.
any
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
"TO CHECK BRAKE" in the Service and Adjustments
section of this manual).
BLADE
TIRES
•
Maintain proper air pressure in all tires (See the sides
of tires for proper PSI).
•
Keep tires free of gasoline, oil, or insect
chemicals which can harm rubber.
•
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
REMOVAL
(See Fig. 10)
•
Raise mower to highest position to allow accessto blades.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
control
•
•
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
IMPORTANT:TO ENSUREPROPERASSEMBLY,CENTERHOLE
IN BLADE MUSTALIGN WITH STARON MANDRELASSEMBLY.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
OPERATOR PRESENCE SYSTEM AND
OPERATION SYSTEM (ROS) (See Fig. 9)
proved by the manufacturer of your tractor.
Using
a blade
by the
manu=
CAUTION:
Use not
onlyaapproved
replacement
blade
ap=
facturer of your tractor is hazardous, could
damage your tractor and void your warranty.
_
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
REVERSE
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
•
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
BLADE
BOLT.
(SPECIAL)
X
CHECK OPERATOR PRESENCE SYSTEM
•
When the engine is running, any attempt bythe operator
to leave the seat without first setting the parking brake
should shut off the engine.
•
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
•
The attachment clutch should never operate unless
the operator is in the seat.
CENTER HOLE
Fig. 10
BATTERY
Your tractor has a battery charging system which is sufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
•
Keep battery and terminals clean.
•
Keep battery bolts tight.
•
Keep small vent holes open.
•
Recharge at 6-10 amperes for 1 hour.
NOTE: The original equipment battery on your tractor ismaintenance free. Do not attempt to open or remove caps or covers. Adding or checking level of electrolyte is not necessary.
CHECK REVERSE OPERATION (ROS) SYSTEM
•
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
•
When the engine is running with the ignition switch
in the ROS "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to "leak" power.
•
Raise seat.
•
ROS "ON"
POSITION
•
•
ENGINE "ON" POSITION
(NORMAL OPERATING)
•
•
Fig. 9
14
Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Coat terminals with grease or petroleum jelly.
Reinstall battery (See "REPLACING BATTERY" in the
SERVICEAND ADJUSTMENTS section ofthismanual).
MAINTENANCE
V=BELTS
•
CheckV-belts for deterioration and wear after 100 hours and
replace if necessary. The belts are not adjustable. Replace
belts if they begin to slip from wear.
•
TRANSAXLE
•
COOLING
Keep transaxle free from build-up of dirt and chaff which
can restrict cooling.
•
ENGINE
LUBRICATION
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS" section of this manual.
Use gauge on oil fill cap/dipstick for checking level.
For accurate reading, insert dipstick into the tube and
push down firmly into place before removing. Keep oil
up to, but not over, the "FULE' line on dipstick. Push
dipstick down firmly into the tube when finished.
CLEAN
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with awire brush or
compressed air to remove dirt and stubborn dried gum fibers.
SAE VISCOSITY GRADES
AIR FILTER
F
-20
c -_o
0
-20
TEMPERATURE
30
-1;
32
40
60
;
RANGE ANTICIPATED
;0
80
_o
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions. See
Engine Manual.
100
_o
4;
MUFFLER
BEFORE NEXT OIL CHANGE
oil
visc
chart1
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
FIG. 11
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, they will result in increased
oil consumption when used above 32°R Check your engine
oil level more frequently to avoid possible engine damage
from running low on oil.
Change the oil after every 25 hours of operation or at least
once a year if the tractor is not used for 25 hours in one
year.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation. Tighten oil fill
cap/dipstick securely each time you check the oil level.
TO CHANGE
SPARK
PLUGS
Replace spark plugs at the beginning of each mowing season or after every 100 hours of use, whichever comes first.
Spark plug type and gap setting is shown in "PRODUCT
SPECIFICATIONS" section of this manual.
IN=LINE FUEL FILTER
(See Fig. 13)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
•
With engine cool, remove filter and plug fuel linesections.
•
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
•
Be sure there are no fuel line leaks and clamps are
properly positioned.
•
Immediately wipe up any spilled gasoline.
ENGINE OIL (See Figs. 11 and 12)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
•
Be sure tractor is on level surface.
•
Oil will drain more freely when warm.
•
Catch oil in a suitable container.
•
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
CLAMP
U0667667
FUEL FILTER "-
OIL DRAIN VALVE
CLEANING
•
FIG. 13
•
•
Clean engine, battery, seat,finish, etc. ofall foreign matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
•
Protect painted surfaces with automotive type wax.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and transmission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
FIG. 12
•
_--._.Z_...__J
Unlock drain valve by pushing inward and turning
counterclockwise.
To open, pull out on the drain valve.
15
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral position.
Place attachment clutch in "DISENGAGED"
position.
Turn ignition key to "STOP" and remove key.
Make sure the blades and all moving parts have completely stopped.
Disc_nnects_ark__ugwirefr_ms_ark__ugandp_acewirewhereitcannotcomeincontactwithp_ug_
TO REMOVE
MOWER
(See Fig. 14)
TO INSTALL
•
•
Mower will be easier to remove from the right side of tractor.
•
Place attachment clutch in "DISENGAGED" position.
•
Move attachment lift lever forward to lower mower to
its lowest position.
•
Roll belt off engine pulley.
•
Remove small retainer spring, and remove clutch spring
off pulley bolt.
•
Remove large retainer spring, slide collar off and push
housing guide out of bracket.
•
Disconnect anti-swaybar from chassis bracket by removing retainer spring.
•
Disconnect suspension arms from rear deck brackets
by removing retainer springs.
•
Disconnect front links from deck by removing retainer
springs.
•
Raise lift lever to raise suspension arms. Slide mower
•
•
•
•
•
•
•
MOWER
TO LEVEL MOWER
out from under tractor.
IMPORTANT: IFAN ATTACHMENT OTHER THAN THE MOWER
DECK IS TO BE MOUNTED ON THE TRACTOR, REMOVE
THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO
SQUARE HOLE IN FRAME.
(See Fig. 14)
Raise attachment lift lever to its highest position.
Slide mower under tractor with deflector shield to right
side of tractor.
Lower lift lever to its lowest position.
Connect front links to mower deck and secure with
retainer springs.
Connect suspension arms to rear deck brackets and
secure with retainer springs.
Connect anti-swaybar to chassis bracket and secure
with retainer spring.
Push clutch cable housing guide into bracket, slide collar onto guide and secure with large retainer spring.
Place flat washer and clutch spring on idler pulley bolt
and secure with small retainer spring.
Install belt onto engine pulley.
HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See sides
of tires for proper PSI). If tires are over or underinflated,
you will not properly adjust your mower.
SMALL RETAINER SPRING
CLUTCH SPRING
FLAT
SMALL RETAINER
SPRING
SUSPENSION
ARMS
ENGINE PULLEY
CLUTCH SPRING
FRONT LINK
\
RETAINER
ANTI=SWAY
RETAINER SPRINGS
(BOTH SIDES)
COLLAR
HOUSING
GUIDE
LARGE RETAINER
SPRING
BRACKET
FIG. 14
16
DEFLECTOR
SHIELD
SERVICE AND ADJUSTMENTS
SIDE-TO-SIDE ADJUSTMENT (See Figs. 15 and 16)
•
Raise mower to its highest position.
•
At the midpoint of both sides of mower, measure height
from bottom edge of mower to ground. Distance '_'
on both sides of mower should be the same or within
1/4" of each other.
•
If adjustment is necessary, make adjustment on one
side of mower only.
•
To raise one side of mower, tighten lift link adjustment
nut on that side.
•
To lower one side of mower, loosen lift link adjustment
nut on that side.
NOTE: Each full turn of adjustment nut will change mower
height about 1/8".
•
Recheck measurements after adjusting.
BOTTOM
EDGE OF
MOWER
TO
_
/
I
_
! 1/_L_
_
I--_ / /
tAIL_
GROUND
_1_1
•
/
I
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH
/
NUT "E"
TRUNNION
FRONT LINKS
BOTTOM
EDGE OF
FIG. 18
MOWER
TO
_
TO REPLACE
GROUND
MOWER
BLADE
DRIVE
BELT
(See Fig. 19)
FiG. 15
The mower blade drive belt may be replaced without tools.
Park the tractor on level surface. Engage parking brake.
FiG. 16
BELT REMOVAL •
Remove mower from tractor (See "TO REMOVE
MOWER" in this section of manual).
•
Work belt off both mandrel pulleys and idler pulleys.
•
Pull belt away from mower.
BELT INSTALLATION •
Work belt around both mandrel pulleys and idler pulleys.
•
Make sure belt is in all pulley grooves and inside all
belt guides.
•
Install mower (See "TO INSTALL MOWER" in this
section of manual).
FRONT-TO-BACK
ADJUSTMENT
(See Figs. 17 and 18)
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE
FOLLOWING FRONT-TO-BACKADJUSTMENT
IS NECESSARY,
BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO
MOWER WILL STAY LEVEL SIDE-TO-SIDE.
IDLER PULLEYS
To obtain the best cutting results, the mower housing should
be adjusted so that the front is approximately 1/8" to 1/2"
lower than the rear when the mower is in its highest position.
Check adjustment on right side of tractor. Measure distance
"D" directly in front and behind the mandrel at bottom edge
of mower housing as shown.
•
Before making any necessary adjustments, check that
both front links are equal in length.
•
If links are not equal in length, adjust one link to same
length as other link.
•
To lower front of mower loosen nut "E" on both front
links an equal number of turns.
•
When distance "D" is 1/8" to 1/2" lower at front than
rear, tighten nuts"F" against trunnion on both front links.
•
To raise front of mower, loosen nut "F" from trunnion
on both front links. Tighten nut "E" on both front links
an equal number of turns. The two front links must
remain equal in length.
•
When distance "D" is 1/8" to 1/2" lower at front than rear,
tighten nut "F" against trunnion on both front links.
•
Recheck side-to-side adjustment.
-o.
.
o
,
. o,
o
FIG. 17
\
MANDREL'
PULLEY
FIG. 19
TO CHECK
BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be serviced.
You may also check brake by:
1. Park tractor on a level, dry concrete or paved surface,
depress clutch/brake pedal all the way down and engage parking brake.
2. Place gear shift lever in neutral (N) position.
The rear wheels must lock and skid when you try to manually
push the tractor forward. If the rear wheels rotate, then the
brake needs to be serviced. Contact a qualified service center.
MANDREL
o
17
SERVICE AND ADJUSTMENTS
TO REPLACE
MOTION DRIVE BE LT(See Fig. 20)
GEARSHIFT
NEUTRAL
LOCK
GATE
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
BELT REMOVAL •
Remove mower (See "TO REMOVE MOWER" in this
section of manual).
ADJ USTMENT
BOLT
NOTE: Observe entire motion drive belt and position of all
belt guides and keepers.
•
Remove belt from stationary idler and clutching idler.
•
Remove belt downward from around engine pulley.
•
Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keepers.
•
Remove belt from center span keeper and pull belt
away from tractor.
BELT INSTALLATION •
Carefully work new belt down between transaxle belt
keepers and onto the input pulley.
•
Slide belt into the center span keeper.
•
Pull belt toward front of tractor and roll around the top
groove of engine pulley.
•
Install belt through stationary idler and clutching idler.
•
Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
•
Install mower (See "TO INSTALL MOWER" in this
section of manual).
FIG. 21
TO ADJUST
STEERING
WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
when wheels are positioned straight forward, remove steering wheel and reassemble per instructions in the Assembly
section of this manual.
FRONT WHEEL
TOE=IN/CAMBER
The front wheel toe-in and camber are not adjustable on
your tractor. If damage has occurred to affect the front
wheel toe-in or camber, contact your nearest authorized
service center/department.
TO REMOVE
WHEEL
(See Fig. 22)
•
•
Block up axle securely.
Remove axle cover, retaining ring and washers to allow
wheel removal (rear wheel contains a square key - Do
not lose).
•
Repair tire and reassemble.
•
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
•
Replace washers and snap retaining ring securely in
axle groove.
•
Replace axle cover.
NOTE: To seal tire punctures and prevent flat tires due to slow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
ENGINE
CLUTCHING
IDLER
STATIONARY
CENTER SPAN
KEEPER
TRANSAXLE
WASHERS
AXLE
COVER
SQUARE KEY
(REAR WHEEL ONLY)
FIG. 20
TRANSAXLE
GEAR SHIFT LEVER
ADJUSTMENT
(See Fig. 21)
RETAINING
RING
NEUTRAL
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 23)
The transaxle should be in neutral when the gear shift lever is
in neutral (lock gate) position. The adjustment is preset at the
factory; however, ifadjustment is needed, proceed as follows:
•
Make sure transaxle is in neutral.
NOTE: When the tractor rear wheels move freely, the
transaxle is in neutral.
•
Loosen adjustment bolt in front of the right rear wheel.
•
Position the gear shift lever in the neutral position.
•
Tighten adjustment bolt securely.
NOTE: If additional clearance is needed to get to adjustment
bolt, move mower deck height to the lowest position.
_
explosive gases. Keep sparks, flame and
smoking
away
from batteries.
WARNING:materials
Lead=acid
batteries
generate
Always wear eye protection when around
batteries.
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the Maintenance section
of this manual).
18
SERVICE AND ADJUSTMENTS
If "jumper cables" are used for emergency
following procedure:
starting,
use the
TERMINAL
IMPORTANT:
YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12
VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO
START OTHER VEHICLES.
POSITIVE
(RED)
TO ATTACH JUMPER CABLES •
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
•
Connect one end ofthe BLACK cable to the NEGATIVE
(-) terminal (C) of fully charged battery.
•
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
NEGATIVE
(BLACK)
CABLE
FIG. 25
TO REPLACE
•
•
•
•
TO REMOVE CABLES, REVERSE ORDER •
BLACK cable first from chassis and then from the fully
charged battery.
•
RED cable last from both batteries.
HEADLIGHT
BULB
Raise hood.
Pull bulb holder out ofthe hole in the backside ofthe grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
INTERLOCKS
AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.
TO REPLACE
FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
WEAK OR
DEAD BATTERY
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 26)
FULLY CHARGED
BATTERY
•
•
•
FIG. 23
REPLACING
BATTERY
(See
Figs.
24 and 25)
•
Raise hood.
Unsnap headlight wire connector.
Stand in front of tractor. Grasp hood at sides, tilt toward
engine and lift off of tractor.
To replace, reverse above procedure.
WARNING: Do not short battery terminals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets,
wristwatch
bands, rings, etc. Positive terminal
must be connected first to prevent
sparking from accidental grounding.
HOOD
\
\
\
•
•
•
•
•
•
Lift seat pan to raised position.
Disconnect BLACKbatterycable firstthen RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
First connect RED battery cable to positive (+) terminal
with bolt and nut as shown. Tighten securely. Slide
terminal cover over terminal.
Connect BLACK grounding cable to negative (-) terminal with remaining bolt and nut. Tighten securely.
Lower seat pan.
HEADLIGHT
WIRE
CONNECTOR
Fig. 26
ENGINE
TO ADJUST
SEAT PAN
THROTTLE
CONTROL
CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is necessary, see engine manual.
TO ADJUST
CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
Fig. 24
19
STORAGE
ENGINE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
FUEL SYSTEM
IMPORTANT: IT IS IMPORTANTTO PREVENT GUM DEPOSITS
FROM FORMING IN ESSENTIAL FUELSYSTEM PARTS SUCH
AS CARBURETOR,
FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLOR METHANOL) CAN ATTRACT MOISTURE WHICH
LEADS TO SEPARATION AND FORMATION OFACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
gasoline in the tank inside a building
where fumes may reach an open flame
WARNIN G: Never store the tractor with
or spark. AIIowthe engine to cool before
storing in any enclosure.
TRACTOR
Remove mowerfrom tractor for winter storage. When mower
isto be stored for a period of time, clean itthoroughly, remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
Clean entire tractor (See "CLEANING" in the Maintenance section of this manual).
•
Inspect and replace belts, if necessary (See belt replacement instructions inthe Service and Adjustments
section of this manual).
•
Lubricate as shown in the Maintenance section of this
manual.
•
•
•
•
•
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor
are empty.
•
Never use engine or carburetor cleaner products
fuel tank or permanent
damage may occur.
Use fresh fuel next season.
•
in the
NOTE: Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OiL
Drain oil (with engine warm) and replace with clean engine oil. (See "ENGINE" in the Maintenance section of
this manual).
BATTERY
•
•
•
CYLINDER(S)
Fully charge the battery for storage.
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be disconnected and battery cleaned thoroughly (see "TO
CLEAN BATTERY AND TERMINALS" in the Maintenance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
•
•
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
Turn ignition key to "START" position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
•
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVERCOVERTRACTORWHILE ENGINE AND
EXHAUST AREAS ARE STILL WARM.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
2O
TROUBLESHOOTING
Will
not start
1.
Out of fuel.
2.
3.
4.
5.
6.
7.
Engine not "CHOKED" properly.
Engine flooded.
Bad spark plug.
Dirty air filter.
Dirty fuel filter.
Water in fuel.
2.
3.
4.
5.
6.
7.
See "TO START ENGINE" in Operation section.
Wait several minutes before attempting to start.
Replace spark plug.
Clean/replace air filter.
Replace fuel filter.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8.
9.
Loose or damaged wiring.
Carburetor out of adjustment.
8.
9.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
10.
Hard to start
Engine
turn
CORRECTION
CAUSE
PROBLEM
will not
over
Engine clicks
will not start
Loss of power
but
Engine valves out of adjustment.
10.
Contact an authorized service center/department.
1.
2.
3.
4.
5.
Dirty air filter.
Bad spark plug.
Weak or dead battery.
Dirty fuel filter.
Stale or dirty fuel.
1.
2.
3.
4.
5.
6.
7.
Loose or damaged wiring.
Carburetor out of adjustment.
6.
7.
8.
Engine valves out of adjustment.
8.
Contact an authorized service center/department.
1.
2.
Clutch/brake pedal not depressed.
Attachment clutch is engaged.
1.
2.
Depress clutch/brake pedal.
Disengage attachment clutch.
3.
4.
Weak or dead battery.
Blown fuse.
5.
6.
7.
8.
9.
Corroded battery terminals.
Loose or damaged wiring.
Faulty ignition switch.
Faulty solenoid or starter.
Faulty operator presence switch(es).
3.
4.
5.
6.
7.
8.
9.
Recharge or replace battery.
Replace fuse.
Clean battery terminals.
Check all wiring.
Check/replace ignition switch.
Check/replace solenoid or starter.
Contact an authorized service center/department.
1.
2.
3.
4.
Weak or dead battery.
Corroded battery terminals.
Loose or damaged wiring.
Faulty solenoid or starter.
1.
2.
3.
4.
Recharge or replace battery.
Clean battery terminals.
Check all wiring.
Check/replace solenoid or starter.
1.
2.
3.
Cutting too much grass/too fast.
Throttle in "CHOKE" position.
Build-up of grass, leaves and trash under
mower.
1.
2.
3.
Raise cutting height/reduce speed.
Adjust throttle control.
Clean underside of mower housing.
4.
5.
Dirty air filter.
Low oil level/dirty oil.
4.
5.
Clean/replace air filter.
Check oil level/change oil.
6.
7.
8.
Faulty spark plug.
Dirty fuel filter.
Stale or dirty fuel.
6.
7.
8.
Clean and regap or change spark plug.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean
gasoline.
9.
Water in fuel.
9.
Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
Connect and tighten spark plug wire.
Clean engine air screen/fins.
Clean/replace muffler.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
Contact an authorized service center/department.
10.
11.
12.
13.
14.
15.
Spark plug wire loose.
Dirty engine air screen/fins.
Dirty/clogged muffler.
Loose or damaged wiring.
Carburetor out of adjustment.
Engine valves out of adjustment.
10.
11.
12.
13.
14.
15.
21
Clean/replace air filter.
Replace spark plug.
Recharge or replace battery.
Replace fuel filter.
Empty fuel tank and refill tank with fresh, clean
gasoline.
Check all wiring.
See "To Adjust Carburetor" in Service Adjustments
section.
TROUBLESHOOTING
CAUSE
PROBLEM
Excessive
vibration
Engine continues
to run when oper=
ator [eaves seat
with attachment
clutch
CORRECTION
1.
2.
Worn, bent or loose blade.
Bent blade mandrel.
1.
2.
3.
Replace blade. Tighten blade bolt.
Replace blade mandrel.
Tighten loose part(s). Replace damaged parts.
3.
Loose/damaged
1.
Faulty operator-safety
system.
1.
Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
1.
2.
Worn, bent or loose blade.
Mower deck not level.
1.
2.
Replace blade. Tighten blade bolt.
Level mower deck.
3.
Buildup of grass, leaves, and trash under
mower.
Bent blade mandrel.
3.
Clean underside of mower housing.
4.
5.
Replace blade mandrel.
Clean around mandrels to open vent holes.
part(s).
presence control
engaged
Poor cut = uneven
4.
5.
Mower blades wil[
not rotate
Poor grass
discharge
Clogged mower deck vent holes from
buildup of grass, leaves, and trash around
mandrels.
1.
Obstruction in clutch mechanism.
1.
Remove obstruction.
2.
3.
4.
Worn/damaged mower drive belt.
Frozen idler pulley.
Frozen blade mandrel.
2.
3.
4.
Replace mower drive belt.
Replace idler pulley.
Replace blade mandrel.
1.
2.
3.
4.
Engine speed too slow.
Travel speed too fast.
Wet grass.
Mower deck not level.
1.
2.
3.
4.
Place throttle control in "FAST" position.
Shift to slower speed.
Allow grass to dry before mowing.
Level mower deck.
5.
6.
7.
Low/uneven tire air pressure.
Worn, bent or loose blade.
Buildup of grass, leaves and trash under
mower.
Mower drive belt worn.
5.
6.
7.
Check tires for proper air pressure.
Replace blade. Tighten blade bolt.
Clean underside of mower housing.
8.
9.
10.
11.
Blades improperly installed.
Improper blades used.
Clogged mower deck vent holes from
buildup of grass, leaves, and trash around
mandrels.
8.
9.
10.
11.
Replace mower drive belt.
Reinstall blades sharp edge down.
Replace with blades listed in parts manual.
Clean around mandrels to open vent holes.
1.
Switch is "OFF".
1.
Turn switch "ON".
2.
3.
4.
5.
Bulb(s) or lamp(s) burned out.
Faulty light switch.
Loose or damaged wiring.
Blown fuse.
2.
3.
4.
5.
Replace bulb(s) or lamp(s).
Check/replace light switch.
Check wiring and connections.
Replace fuse.
1.
2.
Bad battery cell(s).
Poor cable connections.
1.
2.
Replace battery.
Check/clean all connections.
3.
Faulty regulator (if so equipped).
4.
Faulty alternator.
3.
4.
Replace regulator.
Replace alternator.
Engine "backfires"
when turning
engine "OFF"
1.
Engine throttle control not set between
half and full speed (fast) position before
stopping engine.
1.
Move throttle control between half and full speed
(fast) position before stopping engine.
Engine dies when
tractor is shifted
into reverse
1.
Reverse operation system (ROS) is not
"ON" while mower or other attachment is
engaged.
1.
Turn ignition key to ROS "ON" position. See
Operation section.
Headlight(s) not
working
(if so equipped)
Battery
charge
wi[[ not
22
SUGGESTED
GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
SLO_
_
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
15 DEGREES
_i
MAX.
down the face of slopes, never across the face. Do not mow
ARNING: To avoid serious injury, operate your tractor up and
slopes greater than 15 degrees. Make turns gradually to prevent
tipping or loss of control. Exercise extreme caution when
changing direction on slopes.
1. Fold this page along dotted line indicated above.
2. Hold page before you so that its left edge is vertically parallel to a tree
trunk or other upright structure.
3. Sight across the fold in the direction of hill slope you want to measure.
4. Compare the angle of the fold with the slope of the hill.
03
LiMiTED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or
replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due
to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1.
This warranty does not apply to the engine, transaxte/transmission
components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these items.
2.
Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the purchaser unless such return is requested by the manufacturer.
3.
Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery which we find
to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the
Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must
be maintained in accordance with the instructions furnished.
4.
The Warranty period for any products used for rental or commercial
purchase.
5.
This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in accordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product.
6.
Exclusions: Excluded from this Warranty are belts, blades, blade adapters,
hardware and normal maintenance.
7.
In the event you have a claim under this Warranty, you must return the product to an authorized
purposes is limited to 90 days from the date of original
normal wear, normal adjustments,
standard
service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
HOP
In Canada contact:
Outdoor Products Customer Service Dept.
1030 Stevens Creek Road
HOP
Augusta, GA 30907 USA
5855 Terry Fox Way
Mississauga, Ontario
L5V 3E4
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights which
vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss
l!lllllatl
Act of 1975.