Millermatic® 211

Millermatic® 211
Issued Aug. 2016 • Index No. DC/12.58
Millermatic 211
®
Quick
Specs
Light Industrial
Applications
Light fabrication
Maintenance and repair
Auto body
Farm/home
MIG Power Source,
Wire Feeder and Gun Package
Processes
Weld Thickness
Input Power
MIG (GMAW)
Flux-cored (FCAW)
120 V: 24 ga.–3/16 in. steel
18 ga.–1/8 in. aluminum
240 V: 24 ga.–3/8 in. steel
18 ga.–3/8 in. aluminum
120 V: 24.3 A, 50/60 Hz, single-phase
240 V: 16.6 A, 50/60 Hz, single-phase
Rated Output
120 V: 115 A at 19.8 VDC, 20% duty cycle
240 V: 150 A at 21.5 VDC, 40% duty cycle
120 or
240 V
WEIGHS
ONLY
38lb.
INPUT POWER
Uses 120- or 240-volt power
Portable
3∕8"
(9.5 mm)
MATE
SS
NE
24 ga.
L THICK
RIA
(0.8 mm)
Weld capacity
Advanced Auto-Set ™ now includes five different
wire/gas combinations and .024-inch (0.6 mm)
wire capability. The easiest welder to use just
became more versatile.
• Wire/gas combinations include Flux Cored,
Mild Steel with 100% CO2, Mild Steel with C25,
Stainless Steel, and Aluminum with spool gun
• Select the wire type and gas being used
• Set the wire diameter, and select from .024,
.030 and .035 diameters. A blue LED indicates
that Auto-Set is activated
• Dial in the thickness of what you’re welding
• Start welding with the exact parameters
you need!
Inverter technology combines best-in-class arc
characteristics with the portability of a 38-pound
machine. The arc is extremely forgiving to
variations in arc length and travel speeds.
Multi-voltage plug (MVP)
allows connection to
common 120- and 240volt power receptacles
without the use of any
tools — simply choose the plug that fits the
receptacle and connect to the power cord.
Angled cast-aluminum drive system with
calibrated tension knob creates consistent feeding
and easy setup for up to 15-foot MIG guns.
Quick Select™ drive roll makes setup quicker by
offering three grooves— two for different size
solid wire and a third for flux-cored wire.
Quick and easy setup
Uses 4- or 8-inch (102 or 203 mm) spools
and can be set up to weld with .024–.035 inch
(0.6–0.9 mm) solid wire and .030–.045 inch
(0.8–1.2 mm) flux-cored wire.
Auto Spool Gun Detect™ automatically detects
when a MIG gun or spool gun is connected
eliminating the need for a switch.
Fan-On-Demand™ power source cooling system
operates only when needed, reducing noise,
energy use and the amount of contaminants
pulled though the machine.
Smooth-Start ™ provides a smooth, spatter-free
start. It’s the best-starting machine in the small
MIG machine category.
Thermal overload protection shuts down unit
and activates the over temperature light if
airflow is blocked or duty cycle is exceeded.
Automatically resets when unit cools.
Comes complete with:
Power source
6.5 ft. (2 m) power cord with MVP plugs
for 120 V and 240 V
10 ft. (3 m) M-100 MIG gun and cable
assembly
10 ft. (3 m) work cable with clamp
Flow gauge regulator and gas hose for
argon and AR/CO2 mix
Hobart® spool of .030 in. (0.8 mm)
solid wire
Two contact tips for .030 in. (0.8 mm) wire
Quick Select ™ drive rolls for .024 in.
(0.6 mm) or .030/.035 in. (0.8/0.9 mm)
solid wire, and .030/.035 in.
(0.8/0.9 mm) flux-cored wire
Material thickness gauge
229895
Hook-and-loop cord wraps
Note: Shielding gas and
safety equipment not included.
Welder is warranted for three years, parts and labor.
Gun warranted for 90 days, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada MillerWelds.com
An ITW Welding Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
Operation Modes
Auto-Set ™ mode
Auto-Set eliminates guesswork and saves you time on setup. Turn wire selector knob to select
the wire and gas combination being used. Turn wire speed control fully clockwise to select
Auto-Set mode and set the wire diameter to either .024, .030 or .035 inch. The Auto-Set light
indicates mode is activated. Then select material thickness using the Auto-Set control.
Use Auto-Set when you want the speed, convenience and confidence of pre-set controls.
Auto-Set automatically sets your welder to the proper parameters. It’s available for welding
with .024-, .030- and .035-inch steel and stainless steel wires, .030- and .035-inch flux-cored
wires, and .030- and .035-inch 4043 aluminum wires with the Spoolmate 100 spool gun.
Shielding gas is dependent on the wire being used.
Manual mode
When welding outside of Auto-Set
capabilities, or if you prefer custom
parameters, use manual mode. The
parameter chart on the inside of the access
door is an easy-to-use guide for determining
your voltage and wire feed speed settings.
To optimize arc starts, turn wire selector
knob to select the wire and gas combination
being used. Reference the white areas on the
controls when welding in manual mode.
Specifications (Subject to change without notice.)
Amps Input at Rated Output, 50/60 Hz
120 V
240 V
KVA
KW
Input
Power
Amperage
Range
120 V
30–130 A
115 A at 19.8 VDC,
20% duty cycle
24.3
–
2.9
2.9
240 V
30–230 A
150 A at 21.5 VDC,
40% duty cycle
–
16.6
4.0
4.0
Rated Output
Wire Feed Speed
Wire Type
and Diameter
Max. Open-Circuit
Voltage
60 – 600 ipm
Solid/stainless:
(1.5 –15.2 m/min.) .024–.035 in.
(0.6–0.9 mm)
Flux-cored:
.030–.045 in.
(0.8–1.2 mm)
Net
Weight
Dimensions
H: 12.5 in.
(318 mm)
W: 11.25 in.
(286 mm)
D: 20.5 in.
(521 mm)
54
38 lb.
(17.2 kg)
42 lb.
(19.1 kg)
with gun
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Control Panel
Performance Data
Duty Cycle Chart
250
3
4
5
6
7
8
9
10
11
12
1. Power On Light
2. Over Temperature Light
3. Auto-Set Light
4. Wire Speed/Wire Diameter Control
5. Wire Selector Knob
6. Voltage/Material Thickness Control
7. Plastic Hub with Retaining Ring for
8-inch Spools (shaft also accepts
4-inch spools)
8. Calibrated Tension Knob
9. T-Knob (secures torch)
10. Drive Roll
11. Trigger Control Connector
12. Polarity Changeover Terminals
Note: Power switch and gas solenoid are
on machine back panel.
240 V
200
Weld Amperes
2
150
120 V, 20 A
100
50
0
10
20
30
40
Volt/Amp Curves
100
80
60
40
240 V Maximum
20
0
120 V Maximum
120/240 V Minimum
0
25
50
75
100
125
Amps
2
50 60 70 80 90100
% Duty Cycle
Volts
1
150
175
200
225
Genuine Miller Accessories
®
Replacement/Optional MIG Gun
M-100 (Standard)
248282 10 ft. (3 m)
M-150 (Optional)
249040 12 ft. (3.7 m)
249041 15 ft. (4.5 m)
All ship with liner 194011.
Spoolmate™ 100
Spool Gun 300371
Direct-connect
spool gun for all
Millermatic 140, 141,
180, 190, 211 and
Multimatic 200
models. Handles
.030–.035 inch (0.8–0.9 mm) aluminum
(4043 only) and .023–.035 inch (0.6–0.9 mm)
steel/stainless steel wires. Rated at 135 amps,
30-percent duty cycle. Includes 12-foot (3.7 m)
cable assembly and custom carrying case.
Spoolmate™ 150
Spool Gun 301272
Direct-connect
spool gun for all
Millermatic 211 and
Multimatic 200
models. Handles
.030–.035 inch
(0.8–0.9 mm) 4000/5000 series aluminum and
.023–.035 inch (0.6–0.9 mm) steel/stainless
steel wires. Rated at 150 amps, 60-percent duty
cycle. Includes 20-foot (6.1 m) cable assembly.
Running Gear/
Cylinder Rack
301239
Heavy-duty
construction with
8-inch rubber rear
wheels. Convenient
front handles, cable
holders and plastic
consumable box.
For gas cylinders no greater than 7 inches
(178 mm) in diameter or 65 pounds (29.5 kg)
in weight.
Purchase the Millermatic 211 package
(951603) and receive the Millermatic 211
and running gear/cylinder rack (301239)
packaged together!
Millermatic Protective Cover 301262
Consumables (Order from Miller Service Parts.)
For M-100/M-150 Gun
Contact Tips
087299 .024 in. (0.6 mm)
000067 .030 in. (0.8 mm)
000068 .035 in. (0.9 mm)
000069 .045 in. (1.2 mm)
For Spoolmate™ 100 Spool Gun
Gasless Flux-Cored Nozzle
226190
For M-100 gun only.
For use with self-shielding flux-cored wires.
Improves visibility, eases access in tight
corners, protects tip adapter/gas diffuser from
spatter and from shorting to the workpiece.
Contact Tips (5 per package)
199730 .024 in. (0.6 mm)
186419 .030 in. (0.8 mm)
186406 035 in. (0.9 mm)
Nozzle 186405
Contact Tip Adapter 169716
For Spoolmate™ 150 Spool Gun
Drive Rolls
Quick Select ™ 261157
For .024-inch (0.6 mm) or .030/.035-inch
(0.8/0.9 mm) solid wire, and .030/.035-inch
(0.8/0.9 mm) flux-cored wire.
Replacement Liners
194010 .024 in.
194011 .030–.035 in. (standard)
194012 .035–.045 in.
15-foot length — trim to size needed.
Nozzle 169715
1/2-inch (13 mm) diameter orifice.
Nozzle flush with contact tip (standard).
Dual Groove, V-Knurled 202926
For .030/.035-inch (0.8/0.9 mm) or
.045-inch (1.2 mm) flux-cored wire.
Contact Tips (5 per package)
199387 .030 in. (0.8 mm)
199388 .035 in. (0.9 mm)
Nozzle 050622
For Both Spool Guns
M-Series Gun Consumable Kits
234607 .024 in. (0.6 mm)
234608 .030 in. (0.8 mm)
234609 .035 in. (0.9 mm)
Each kit contains ten contact tips, one nozzle,
and one contact tip adapter.
Drive Roll (1) 186413
For .030/.035-inch
(0.8/0.9 mm) wire.
Push Roll (1) 186414
For .030/.035-inch
(0.8/0.9 mm) wire.
3
Typical Installations
MIG (GMAW) or Flux-Cored (FCAW)
Basic Equipment
Shielding
gas cylinder
MIG gun
Work
Aluminum MIG (GMAW)
Basic Equipment
Optional spool gun
Shielding
gas cylinder
Work
Ordering Information
Power Source and Options
Stock No.
Description
Qty.
Millermatic® 211
Millermatic® 211 with Running Gear/Cyl Rack
907614
951603
120/240 V, 50/60 Hz
Power source packaged with 301239 running gear/cylinder rack
Guns
M-100 Gun (Standard)
248282
10 ft. (3 m), .030 –.035 in. (0.8 – 0.9 mm)
M-150 Gun (Optional)
249040
249041
12 ft. (3.7 m), .030 –.035 in. (0.8 – 0.9 mm)
15 ft. (4.5 m), .030 –.035 in. (0.8 – 0.9 mm)
Spoolmate™ 100 Spool Gun
300371
12 ft. (3.7 m). Includes custom carrying case
Spoolmate™ 150 Spool Gun
301272
20 ft. (6.1 m)
Accessories
Protective Cover
301262
Running Gear/Cylinder Rack
301239
Material Thickness Gauge
229895
Flux-Cored Wire
Solid Wire
Shielding Gas Cylinder
Helmet/Gloves/Scratch Brush
Available Through Miller Service Parts
Flow Gauge Regulator for Argon or AR/CO2 Mix
268546
Flow Gauge Regulator for CO2
212492
Contact Tips
Contact Tip Adapter
169716
See page 3
226190
Drive Rolls
Date:
Distributed by:
© 2016 Miller Electric Mfg. Co.
For M-100 and M-150 guns
See page 3
Nozzles
M-Series Gun Consumable Kits
Required if using 100-percent CO2 gas
See page 3
Replacement Liners
Gasless Flux-Cored Nozzle
Replacement standard regulator
For M-100 gun
See page 3
234607
234608
234609
.024 in. (0.6 mm)
.030 in. (0.8 mm)
.035 in. (0.9 mm)
Total Quoted Price:
Price
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