English - Power Tools Plus

English - Power Tools Plus
Owner’s Manual
3/8" Drill
054-2991-0
CAUTION:
Before using this drill
or any of its
accessories, read this
manual and follow all
Safety Rules and
Operating Instructions.







General Safety Rules
Specific Safety Rules
and Symbols
Functional Description
Assembly
Operation
Maintenance
Accessories
Imported by Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8
Rev 1.3
10/11/2009
TABLE OF CONTENTS
SECTION
Warranty ….……………………….
Product specifications …………...
Power tool safety …………………
Specific safety rules ……………..
Extension cord guidelines ..……..
Symbols …………………………..
PAGE
2
3
3–5
6
7
8
SECTION
Know your drill …………………
Accessories ……………………
Carton contents……..………....
Assembly & operation ..………
Maintenance …….……………..
Parts & service ..……..………..
PAGE
9
10
10
10–15
15
16–17
WARRANTY
1-year Warranty
This JobMateTM product carries a one (1) year warranty against
defects in workmanship and materials. Trileaf Distribution agrees to
replace the defective product free of charge with the same model or
one of equal value or specification, within the stated warranty period,
when returned by the original purchaser with proof of purchase. This
product is not guaranteed against wear or breakage due to misuse
and/or abuse.
This product is not guaranteed if used for industrial or
commercial purposes.
TOLL FREE HELPLINE: 1-866-JOBMATE
2
SPECIFICATIONS
Rating ………………………
Amperes ……………………
Motor speed ……………….
Reversible ………………...
Chuck ………………………
Max. drilling depth in metal
Weight ……………………...
120 V, 60 Hz, AC
3.5 A
2500 RPM (no load)
Yes
3
/8” keyless
3
/8” (10 mm)
3 lb 7 oz (1.57 kg)
! WARNING: To avoid electrical hazards, fire hazards or damage to the drill, use
proper circuit protection.
The drill is wired at the factory for 120 V operation. It must be connected to a 120 V,
15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace power cord
immediately if it is worn, cut or damaged in any way.
POWER TOOL SAFETY
ALWAYS WEAR EYE PROTECTION THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY STANDARD Z87.1
FLYING DEBRIS can cause permanent eye damage. Prescription
eyeglasses ARE NOT a replacement for proper eye protection.
!
WARNING: Non-compliant eyewear can cause serious injury if broken
during operation of a power tool.
SAVE THESE INSTRUCTIONS FOR REFERENCE
3
POWER TOOL SAFETY
Don’t expose power tools to rain or wet
conditions. Water entering the power tool
will increase the risk of electric shock.
GENERAL SAFETY RULES
! WARNING: Read and understand
all instructions. Failure to follow all
instructions listed below may result in
electric shock, fire and/or serious personal
injury.
Do not abuse the cord. Never use the
cord to carry the tools or pull the plug from
an outlet. Keep cord away from heat, oil,
sharp edges or moving parts. Replace
damaged cords immediately. Damaged
cords increase the risk of electric shock.
WORK AREA
Keep your work area clean and well lit.
Cluttered benches and dark areas invite
accidents.
When operating a power tool outside,
use an outdoor extension cord marked
“W-A” or “W”. These cords are rated for
outdoor use and reduce the risk of electric
shock.
Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gas or dust. Power
tools create sparks which may ignite the
dust or fumes.
PERSONAL SAFETY
Stay alert, watch what you are doing and
use common sense when operating a
power tool. Do not use the tool while
tired or under the influence of drugs,
alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
Keep bystanders, children and visitors
away while operating the tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
Double insulated tools are equipped
with a polarized plug (one blade is wider
than the other). This plug will fit in a
polarized plug only one way. If the plug
does not fit fully in the outlet, reverse
the plug. If it still does not fit, contact a
qualified electrician to install a polarized
outlet. Do not change the plug in any
way. Double insulation eliminates the need
for the three-prong grounded power cord
and grounded power supply system.
Dress properly. Do not wear loose
clothing or jewellery.
Contain long hair. Keep your hair,
clothing and gloves away from moving
parts. Loose clothing, jewellery or long hair
can be caught in moving parts.
Avoid accidental starting. Be sure
switch is OFF before plugging in.
Carrying tools with your finger on the switch
or plugging in tools that have the switch
turned ON invites accidents.
Avoid body contact with grounded
surfaces such as pipes, radiators,
ranges and refrigerators. There is
increased risk of electric shock if your body
is grounded.
Remove adjusting keys or wrenches
before turning the tool ON. A wrench or
key that is left attached to a rotating part of
the tool may result in personal injury.
SAVE THESE INSTRUCTIONS FOR REFERENCE
4
POWER TOOL SAFETY
Do not overreach. Keep proper footing
and balance at all times. Proper footing
and balance enables better control of the
tool in unexpected situations.
Check for misalignment or binding of
moving parts, breakage of parts and any
other condition that may affect the tool’s
operation. If damaged, have the tool
serviced before using. Many accidents
are caused by poorly maintained tools.
Use safety equipment. Always wear eye
protection. Dust mask, non-skid safety
shoes, hard hat or hearing protection must
be used under applicable conditions.
Use only accessories that are
recommended by the manufacturer for
your model. Accessories that may be
suitable for one tool may become
hazardous when used on another tool.
TOOL USE AND CARE
Use clamps or other practical method to
secure and support the workpiece on a
stable platform. Holding the work by hand
or against your body is unsafe and may
lead to loss of control.
SERVICE
Tool service must be performed only by
qualified personnel. Service or
maintenance performed by unqualified
personnel could result in risk of injury.
Do not force the tool. Use the correct
tool for your application. The correct tool
will do the job better and safer at the rate
for which it is designed.
When servicing a tool, use only identical
replacement parts. Follow instructions
in the Maintenance section of this
manual. Use of unauthorized parts or
failure to follow Maintenance instructions
may create a risk of electric shock or injury.
Do not use the tool if the switch does
not turn it ON or OFF. Any tool that cannot
be controlled with the switch is dangerous
and must be repaired.
Disconnect the plug from the power
source before making any adjustments,
changing accessories or storing the
tool. Such preventive safety measures
reduce the risk of starting the tool
accidentally.
Store idle tools out of reach of children
and other untrained persons. Tools are
dangerous in the hands of untrained users.
Maintain tools with care. Keep cutting
tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier
to control.
SAVE THESE INSTRUCTIONS FOR REFERENCE
5
SPECIFIC SAFETY RULES
! WARNING: For your safety, do not
plug in your drill until you have carefully
read and understood this Owner’s
Manual.
Do not install or use any drill bit that
exceeds 7” (175 mm) in length or extends
more than 6” (150 mm) beyond the chuck
jaws. They can bend or break suddenly.
ALWAYS WEAR EYE PROTECTION
THAT CONFORMS WITH CSA
REQUIREMENTS or ANSI SAFETY
STANDARD Z87.1
Before starting the operation, jog the
drill switch to make sure the drill bit does
not wobble or vibrate.
Do not use fly cutters or multiple-part
hole cutters, as they can come apart or
become unbalanced in use.
FLYING DEBRIS can cause
permanent eye damage.
Prescription eyeglasses ARE
NOT a replacement for proper
eye protection.
Make sure the spindle has come to a
complete stop before touching the chuck
or attempting to change the drill bit.
! WARNING: Non-compliant
eyewear can cause serious injury if
broken during operation of a power tool.
Always make sure the chuck is tight and
the drill bit firmly tightened in the chuck
before starting drill.
Do not wear gloves, neckties or loose
clothing.
Do not drill material too small to be
securely held.
Always keep hands out of the path of
the drill bit. Avoid awkward hand positions
where a sudden slip could cause your hand
to move into the path of the drill bit.
Secure workpiece. Use clamps or a vice
to hold the workpiece. It is safer than using
your hand and it frees both hands to
operate the tool.
Make sure there are no nails or foreign
objects in the part of the workpiece to be
drilled.
To avoid injury from accidental starting,
always remove the battery from the tool
before installing or removing a drill bit.
SAVE THESE INSTRUCTIONS FOR REFERENCE
6
EXTENSION CORD GUIDELINES
Make sure your extension cord is the
proper size. When using an extension
cord, be sure to use one heavy enough to
carry the current the tool will draw. An
undersized cord will cause a drop in line
voltage resulting in loss of power and
overheating. The table at right shows the
correct size to use according to cord length
and nameplate ampere rating. If in doubt,
use the next heavier gauge. The smaller
the gauge number the heavier the cord.
Select the appropriate extension cord
gauge and length using the chart below.
Be sure your extension cord is properly
wired and in good condition. Always
replace a damaged extension cord or have
it repaired by a qualified electrician before
using it. Protect your extension cord from
sharp objects, excessive heat and damp or
wet areas.
Not
Applicable
MINIMUM GAUGE (AWG) EXTENSION
CORDS (120 V use only)
Ampere rating
Not
More
more
than
than
0
6
6
10
10
12
12
16
Total length in feet
25’
50’
100’
150’
18
18
16
14
16
16
16
12
16
14
14
14
12
12
Use a separate electrical circuit for your
power tools. This circuit must not be less
than 14 gauge wire and should be
protected with either a 15A time delay fuse
or circuit breaker. Before connecting the
power tool to the power source, make sure
the switch is in the OFF position and the
power source is the same as indicated on
the nameplate. Running at lower voltage
will damage the motor.
! WARNING: Repair or replace
damaged or worn extension cords
immediately.
SAVE THESE INSTRUCTIONS FOR REFERENCE
7
SYMBOLS
! WARNING: Some of the following symbols may be used on your
tool. Please study them and learn their meaning. Proper interpretation
of these symbols will allow you to operate the tool better and safer.
V
A
Hz
W
kW
volts
three-phase alternating
current with neutral
amperes
direct current
hertz
no load speed
watt
alternating or direct current
kilowatts
class II construction
microfarads
L
kg
H
N/cm2
Pa
Min
S
splash proof construction
litres
watertight construction
kilograms
newtons per square
centimetre
protective earthing at
earthing terminal, Class I
tools
revolutions or
reciprocations per minute
pascals
diameter
minutes
off position
seconds
arrow
hours
alternating current
warning symbol
three-phase alternating
current
61TN
E213739
JD2009U
This symbol designates that
this tool is listed with both
Canadian and U.S.
requirements by Underwriters
Laboratories.
8
KNOW YOUR DRILL
3/8” Keyless
chuck
Lock-on
button
Forward /
reverse switch
Trigger switch
9
ACCESSORIES &
CARTON CONTENTS
ASSEMBLY & OPERATION
FORWARD/REVERSE SWITCH
AVAILABLE ACCESSORIES
The forward/reverse switch (1) is
conveniently mounted above the trigger
switch (2) (see Fig. 1). To make the drill
rotate clockwise (for drilling) push the
forward/reverse switch to the left. To make
the drill rotate counter-clockwise for
removing screws, push the forward/reverse
switch to the right.
NOTE: Never change position of the
forward/reverse switch while chuck is
turning.
! WARNING: Use only accessories
recommended for this drill. Follow
instructions that accompany
accessories. Use of improper
accessories may cause injury to the
operator or damage to the drill.
Do not use any accessory unless you have
completely read the instructions or Owner’s
Manual for that accessory.


Drill bits
Screwdriver bits
CARTON CONTENTS
! WARNING: If any part is missing
or damaged, do not plug the drill into
the power source until the missing or
damaged part is replaced.
Fig. 1
Carefully unpack the drill. Compare
contents against the “Drill Components”
chart below.
!
TRIGGER SWITCH
This drill is equipped with a ON/OFF trigger
switch.
WARNING: To avoid fire or toxic
reaction, never use gasoline, naphtha,
acetone, lacquer thinner or similar
highly volatile solvents to clean the tool.
DRILL COMPONENTS
DESCRIPTION
Drill
Owner’s manual
QTY
1
1
1.
To start drill, gently squeeze the trigger
switch (1) (see Fig. 2).
2.
To stop the drill, release the trigger
switch.
NOTE: Drilling for an extended period of
time may cause the drill motor to overheat.
If the drill motor gets hot, stop drilling and
allow to cool for at least 15 minutes.
10
ASSEMBLY & OPERATION
TRIGGER SWITCH – cont’d
Fig. 3
INSTALLING DRILL BITS
Fig. 2
! WARNING: Never hold the chuck
body with one hand and use the drill
power to rotate the drill body to loosen
or tighten bits. Serious injury may
result.
TRIGGER SWITCH LOCK
The trigger switch lock-on feature allows
the trigger switch to be locked in the ON
position when continuous operation for
extended periods of time is required (see
Fig. 3).
To lock the trigger switch in the ON
position, pull back on the trigger switch (1)
to start the drill and push the trigger switch
lock button (2) into the drill handle. Release
the trigger switch while holding the trigger
switch lock button into the drill handle. The
drill will continue to run. To release the
trigger switch lock button, pull trigger switch
back and then release the trigger.
11
1.
To open the keyless drill chuck, grasp
the chuck body (1) and the chuck collar
(2) with the other hand. Rotate the
chuck body in a counter-clockwise
direction (3) until the chuck jaws (4)
open wide enough to accept the bit
(see Fig. 4).
2.
Insert bit (5) into the chuck the full
length of the jaws (4). Raise the front
of your drill slightly to prevent the bit
from falling out of the chuck jaws.
3.
Tighten the chuck jaws onto the bit by
holding the chuck collar (2) with one
hand and turning the chuck body (1) in
a clockwise direction.
NOTE: Make sure the bit is properly
aligned in the jaws and NOT at an
angle. An improperly aligned bit could
be thrown from the chuck when the drill
is started. Make sure the chuck jaws
grasp the flat sides of a screwdriver bit.
ASSEMBLY & OPERATION
REMOVING BITS
INSTALLING DRILL BITS – cont’d
1.
To open the keyless drill chuck, grasp
and hold the chuck collar with one
hand and the chuck body with the
other hand. Rotate the chuck body in a
counter-clockwise direction until the
chuck jaws open and release the bit.
2.
Remove the drill bit.
! WARNING
Have you read “POWER TOOL
SAFETY”, “SPECIFIC SAFETY
RULES”, “EXTENSION CORD
GUIDELINES” and “SYMBOLS” on
pages 3, 4, 5, 6, 7 & 8 of this Manual?
If not, please do so before you
operate this drill. Your safety
depends on it!
Fig. 4
4.
Finish tightening the chuck jaws. Firmly
grasp the chuck body with one hand
and the chuck collar with the other
hand rotate the chuck body in a
clockwise direction.
NOTE: Hand tighten chuck jaws. Do
NOT use pliers.
Every time you use the drill you
should verify the following:
1. Chuck is tight.
2. Workpiece is properly secured.
3. Safety glasses are being worn.
! WARNING: Do not insert drill bit
into chuck and tighten as shown in
Fig. 5. Drill bit MUST be properly
inserted with all three chuck jaws
holding the bit centred in the chuck.
Failure to properly insert drill bit could
cause the drill bit to be thrown from the
chuck resulting in possible serious
injury or damage to the chuck.
Failure to adhere to these safety
rules can greatly increase the
chances of injury.
DRILLING
When drilling into smooth, hard surfaces
such as metal, use a centre punch to mark
the desired hole location. This will prevent
the drill bit from slipping off centre as the
hole is started.
Fig. 5
12
ASSEMBLY & OPERATION
DRILLING – cont’d
3.
While holding the drill firmly, place the
point of the drill bit at the point to be
drilled. Depress the switch trigger to
start the drill.
NOTE: Always use a higher drill speed
when drilling small holes. Use a slower
drill speed when drilling large holes.
4.
Move the drill bit into the workpiece
applying only enough pressure to keep
the bit cutting. Do not force the drill bit
or apply sideways pressure to elongate
the hole.
The workpiece to be drilled should be
secured in a vise or with clamps to keep it
from turning as the drill bit rotates
(see Fig. 6).
1.
2.
Check drill bit to make sure it is firmly
locked into the drill chuck and the
forward/reverse switch is in the forward
position.
Hold the drill firmly with both hands
whenever possible. Use one hand to
grasp the handle and switch and the
other to grasp the body of the drill.
NOTE: Make sure the hand placed on
the body of the drill does not cover the
air vents. Covering these air vents will
reduce the motor cooling and possibly
lead to overheating the motor.
! WARNING: Be prepared for
binding and bit breakthrough. When
these situations occur, the drill bit has a
tendency to grab the workpiece. This
action will kick the drill opposite to the
direction of drill bit rotation and could
cause loss of control when breaking
through material as you complete
drilling the hole. If you are not prepared,
this loss of control can result in serious
injury.
When drilling metals, use a light oil on the
drill bit to keep it from overheating. The oil
will prolong the life of the drill bit and
improve the drill cutting action. If the bit
jams in the workpiece or if the drill stalls,
release the trigger switch immediately.
Remove the bit from the workpiece and
determine the reason for jamming.
Fig. 6
13
ASSEMBLY & OPERATION
CHUCK REMOVAL
To remove the chuck:
1.
2.
3.
Remove the plug from the power
source.
Fig. 8
Insert a 5/16” or larger hex key (1) into
the chuck (2) and tighten the chuck
jaws (3) securely. Make sure each of
the chuck jaws is seated on the flat
surfaces of the hex key (see Fig. 7).
7.
Tap the hex key sharply with a mallet
in a clockwise direction (4). This action
will loosen the screw in the chuck for
easy removal.
Insert the hex key into the chuck and
tighten jaws of chuck securely
(see Fig. 9). Tap the hex key sharply
with a mallet in a COUNTERCLOCKWISE direction. This will loosen
the chuck on the spindle. The chuck
can now be unscrewed and removed
from the spindle by hand.
Fig. 9
Fig. 7
4.
Open chuck jaws and remove hex key.
5.
Open chuck jaws as far as possible.
6.
Remove the chuck screw using a
#2
screwdriver (see Fig. 8).
NOTE: Turn screw CLOCKWISE to
remove it. This screw has a lefthanded thread.
14
ASSEMBLY & OPERATION
RETIGHTENING LOOSE CHUCK
GENERAL
! WARNING: When servicing, use
After installing the chuck once it has been
removed, the chuck may become loose on
the spindle and develop a wobble. Also, the
chuck screw may become loose causing
the chuck jaws to bind and prevent them
from closing. To tighten the chuck, follow
these steps:
1.
Insert hex key into chuck and tighten
chuck securely.
2.
Tap hex key sharply with a mallet in a
CLOCKWISE direction. This will
tighten the chuck on the spindle.
3.
Open chuck jaws and remove the hex
key.
4.
Tighten the chuck screw using a #2
screwdriver.
NOTE: Turn screw COUNTERCLOCKWISE to tighten it. This screw
has a left-handed thread.
MAINTENANCE
only identical JobMate™ replacement
parts. Use of any other part may create a
hazard or cause product damage.
DO NOT use solvents when cleaning
plastic parts. Most plastics are susceptible
to damage from various types of
commercial solvents and may be damaged
by their use. Use clean cloth to remove dirt,
dust, oil, grease etc.
! WARNING: Do not at any time
allow brake fluids, gasoline, petroleumbased products, penetrating oils, etc. to
come in contact with plastic parts. They
contain chemicals that can damage,
weaken or destroy plastic.
DO NOT abuse power tools. Abusive
practices can damage the tool as well as
the workpiece.
! WARNING: DO NOT attempt to
modify tools or create accessories not
recommended. Any such alteration or
modification is misuse and could result
in a hazardous condition leading to
possible serious injury. It will also void
the warranty.
LUBRICATION
All of the bearings in this tool are lubricated
with a sufficient amount of high-grade
lubricant for the life of the unit under normal
conditions. Therefore, no further lubrication
is required.
15
PARTS DIAGRAM – MODEL 054-2991-0
Drill
16
PARTS LIST – MODEL 054-2991-0
Drill
! WARNING: When servicing, use only JobMate™ replacement parts. Use of any
other parts may create a HAZARD or cause damage to your power tool.
Any attempt to repair or replace electrical parts on this power tool may create a
hazard unless repair is performed by a qualified technician.
Always order by PART NUMBER, not by key number.
Key #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Part #
500813
161118
213029
520033
200303
520010
325001
520017
314022
163702
300093
160205
322003
315000
500201
314525
162425
500200
300093
100097
520012
110097
Part Name
Screw
Chuck
Shaft
Bearing 6001
Driven gear
Bearing 687
Abutment
Bearing 608
Fan
Switch
Left enclosure
AC cord & plug
Cord sleeve
Strain relief
Tapping screw
Brush holder
Carbon brush
Tapping screw
Right enclosure
Rotor
Bearing 607
Stator
17
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
8
1
1
1
1
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