E1.10 2009 Product Catalog

E1.10 2009 Product Catalog
Bryan Fuller host of TWO GUYS GARAGE
and avid welder.
2009 Product Catalog
www.lincolnelectric.com
INTRODUCTION
The Lincoln Electric Company
The Welding Experts
®
®
Welding is everywhere, and Lincoln Electric has been there since the beginning.
Lincoln Electric has always been a leader and innovator in the design
and production of arc welding equipment and consumables. Headquartered in Cleveland Ohio, we are also a worldwide leader in robotic
arc welding systems as well as plasma and oxyfuel cutting equipment.
The catalog you hold in your hands contains some of the best
performing, most well made and tested Welders and Consumables
on the market today.
We are committed to your success. At Lincoln Electric, we have a
global team of professionally trained Technical Sales Representatives,
Application Engineers, and Customer Service Representatives ready
to help you improve quality and productivity, while reducing costs.
And with more than 2,000 Authorized Distributor partners, no other
company is better able to serve your welding and cutting needs.
Who We Are
The people of the Lincoln Electric Company strive to meet the goals
set forth by our founders John and James Lincoln.
• Make a product you can take pride in, so the customer can too.
• Listen to the people that use your products, and always look for
ways to make it better.
• Lead by design and innovation, and never accept that it can’t be
improved.
• Be The Best.
We’re proud to say that for over 114 years, people have chosen Lincoln
Electric products. No matter where you work; from a coal mine to a
skyscraper, an oil derrick to your garage, there’s a Lincoln Electric
welder and consumable that can help you make it the best.
Thank you for Choosing Lincoln Electric!
Please note that products offered in this catalog are subject to change and availability at any time without notice.
2
www.lincolnelectric.com
Table of TABLE
Contents
OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Table of Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Using this Catalog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Stick Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
TIG Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-17
MIG: Wire Feeder/Welders . . . . . . . . . . . . . . . . . . . . . . . . 18-23
MIG: Industrial Welders . . . . . . . . . . . . . . . . . . . . . . . . . . 24-27
Multi-Process Welders . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-32
Advanced Process Welders . . . . . . . . . . . . . . . . . . . . . . . 33-37
Multi-Operator Welding Systems . . . . . . . . . . . . . . . . . . 38-40
Engine Drives: Commercial/Small Contractors . . . . . . 41-51
Engine Drives: Industrial/Construction . . . . . . . . . . . . . 52-60
Semiautomatic Wire Feeders . . . . . . . . . . . . . . . . . . . . . 61-71
Submerged Arc & Automatic Equipment . . . . . . . . . . . 72-82
Plasma Cutting Systems . . . . . . . . . . . . . . . . . . . . . . . . . 83-85
Environmental Systems . . . . . . . . . . . . . . . . . . . . . . . . . . 86-93
Automated Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . 94-101
Welding Consumables . . . . . . . . . . . . . . . . . . . . . . . . . 102-150
Recommended Options . . . . . . . . . . . . . . . . . . . . . . . . 151-171
www.lincolnelectric.com
3
HOW TO USE THIS CATALOG
Content
2
2
Product Name
Official Lincoln product name.
3
Product Description
Brief description of the product.
3
4
5
Key Features
This section highlights the key features
and benefits of the product.
5
6
Product Picture
Detailed photo of Lincoln product.
7
Processes
Recommended arc welding processes
for the product.
Vantage ® 500
K2724-3
K2728-3
e
500A/40V/100%
525A/38V/60%
Output Range
30-525A DC
40-300A Pipe
20-250A DC TIG
14-40V CV
3-Phase AC Powe
r: 20 kW Continuou
1-Phase AC Powe
s
r: 12 kW Continuou
s
Type of
Engine
Perkins ® 404D-22T
Turbo Diesel
EPA Tier 4i
No. of
Cylinders
4
CC
CV
DC 22
Input
kW
Key Options
• K2636-1 Med
ium Two-Wheel
Road Trailer with
Duo-Hitch™:
Ball/Eye Hitch
Combo
• K704 Accesso
ry Kit, 400 Amp
• K857-1 Remote
Control, 100 ft.
• More options
at end of section
Literature: E6.2
14
HP & Speed
(rpm)
49 @ 1,850
HxWxD
inches (mm)
35.9 x 25.3 x 60.0
(913 x 642 x 1524
)
—
—
Net Weight
lbs.(kg)
1,445
(655)
—
—
®
Processes
• Stick
• TIG
• MIG
ne
rator and Air
When you nee
Compressor
d it
duty constructio all, consider the rugged Air
Vantage 500 for
n,
plenty of air for and rental fleet use. A dire
ct gear-driven railroad, mining, heavy
arc gouging wit
compressor pum
other air tools.
h up to 3/8" car
ps
A
bons, plasma cut
for almost any powerful 500 amps @ 100%
ting or
dut
stick, TIG, MIG
or flux-cored we y cycle is enough
lding project.
• Rotary screw
compre
Output
Product
Name
Air Vantage ® 500
Air Vantage ® 500
One-Pak ®
Air Vantage ® 500
Ready-Pak ®
Product
Number
K2325-2
K2725-3
K2729-3
Rated Outp
Current/ Voltage/D ut
uty Cycle
500A/40V/100%
550A/36V/60%
575A/35V/50%
Output Range
30-575A DC
40-300A Pipe
20-250A DC TIG
14-40V
3-Phase AC Powe CV
r: 20 kW Continuou
1-Phase AC Powe
s
r: 12 kW Continuou
s
Compressor: 60
CFM, 100 PSI
www.lincolnele
ctric.com/engin
Type of
Engine
Kubota ® V3600-T
EPA Tier 4i
CC
CV
• Flux-Cored
• Gouging
DC 20
Input D
kW
Ready-Pak ® Pac
kage Includes
• Air Vantage®
500
• Road Trailer
with Duo-Hitch™
:
Ball/Eye Hitch
Com
• Fender and Ligh bo
t Kit
• Cable Rack
• Cable Connec
tors (qyt. 2)
• Electrode Cab
le 3/0, two 50 ft.
(15.3m) lengths
• Electrode Cab
le 3/0, 10 ft. (3 m)
• Work Cable 3/0,
• 400A Electrod 50 ft (15.3 m)
e Holder
• 500A Work Clam
p
ssor rated at 60
100% duty cyc
CFM, 100 PSI,
le.
• Multi-process
pow
duty cycle, or 575 erhouse— 500 amps at 100
%
amps at 50%.
• Plenty of AC
Generator Pow
er
– 20 kW continu
ous 3-phase 240
– 12 kW continu
V
ous 1-phase 120 AC
/240V AC
• Stainless stee
l corrosion-res
istant enclosu
• Three-year wa
re.
rranty on welder.
warranted sep
arately by the man(Engine is
ufacturer.)
Key Options
• K2636-1 Med
ium Two-Wheel
Road Trailer with
Duo-Hitch™:
Ball/Eye Hitch
Combo
• K704 Accesso
ry
• K857-1 Remote Kit, 400 Amp
• More options Control, 100 ft.
at end of section
Literature
E6.217
No. of
Cylinders
4
HP & Speed
(rpm)
58 @ 1,850
HxWxD
inches (mm)
49.0 x 32.7 x 63.1
(1245 x 831 x 1603
)
—
—
Net Weight
lbs.(kg)
1,730
(785)
—
—
e-drives
58
Icons
Output Icons
CC For constant current stick
and TIG processes
AC Alternating current
11.5P
CV For constant voltage
DC Direct current
5.5s
welding output
kW
Peak auxiliary power
ouput
2-Roll Wire feeder
4-Roll Wire feeder
MIG, flux-cored and
subarc processes
welding output
AC
CC
CV
For multiprocess constant
current or constant
voltage applications
Input Icons
1 Single phase input power
DC
115
VAC
PHASE
3
Three phase input power
42
VAC
PHASE
1 3
PHASE
4
Single or three phase
input power
40
VDC
kW
Alternating or direct
current welding output
10
kW
Surge auxiliary power
output
Continuous auxiliary
power output
115 Volt AC
Wire feeder input power
50 50 Hertz input power
42 Volt AC
Wire feeder input power
60 60 Hertz input power
40 Volt DC
Wire feeder input power
50
60
Hz
Hz
50/60 Hertz input power
Hz
www.lincolnelectric.com
D
Ready-Pak ® Pac
kage Includes
• Vantage ® 500
• Road Trailer
with Duo-Hitch™
:
Ball/Eye Hitch
Com
• Fender and Ligh bo
t Kit
• Cable Rack
• Electrode Cab
le 3/0, two 50 ft.
(15.3 m) lengths
• Electrode Cab
le
• Work Cable 3/0, 3/0, 10 ft. (3 m)
• 400A Electrod 50 ft (15.3 m)
e Holder
• 500A Work Clam
p
10
Rated Outp
Current/ Voltage/D ut
uty Cycl
Air Vantage 5
00
Technical Specifications
Common specifications, ratings,
dimensions and weight for the product.
11
Vantage ® 500 One- ®
Pak
Vantage ® 500 Read
y-Pak ®
Product
Number
K2686-1
It’s Three in On
e — Welder, Ge
Literature Number
Order number to request more
information.
10
Output
Compact Cas
available. Suitab e. One of the most compact
500 amp machine
le for many pick
up and service
s
• Stainless stee
trucks.
l enclosure for
corrosion-resista
and durability.
nt protection
• Multi-Process
Welding. 500 amp
CC-stick, pipe,
% duty cyc
CV-wire, DC Tou s at 100
ch-Start® TIG and le for
•
VRD™ Voltage Red
arc gouging.
uction Device™
the CC-Stick wel
for
reduced OCV in
d mode.
• Plenty of AC
Generator Pow
er:
- 22 kW peak (20
- 13 kW peak (12 kW continuous) 3-Phase 240
V AC
kW continuous
) 1-phase 120/240
• Three-year wa
V AC
rranty on welder.
warranted sep
arately by the man(Engine is
ufacturer.)
11
• Flux-Cored
• Gouging
7
®
6
Unit Includes/Key Options
These sections list options that are included or are the most popular
options requested for each product.
9
Processes
• Stick
• TIG
• MIG
Get a 500 amp
we
Chopper Techno
A turbo-charged lder in a compact case! The
logy
same size as the
Also, less weigh diesel engine with Lincoln’s
Vantag ®
t
Chopper Techno e® 300 and Vantage ® 400!
compact design than traditional 500 amp we
log
y
ma
kes this a reality
lde
a
!
available space great choice for installation rs makes the Vantage ® 500
on
and weight cap
acity are limited truck beds where
.
•
Product
Name
Input & Output Icons
See below for descriptions.
8
GINE DRIVES:
INDUSTRIAL/C
ONSTRUCTION
Vantage 500 (C
Compact Desig
o
m
p
a
c
t
n!
Case)
®
Opening Paragraph
This is a general description of the
product. It may include features and
applications of the product.
4
1
EN
Catalog Section
Identifies catalog section for easy-to-find
products.
1
Engine Driven –
Gas, Diesel or LPG
8
9
STICK WELDERS
Versatile Stick Welders for Shop or Field
• Weld a Wide Range of Materials and
Thicknesses
• Conventional or Inverter Models
OUTPUT
INPUT
Polarity Switch
Voltmeter/Ammeter
CC
DC
5-275 DC
1/3
50/60
•
Idealarc R3R-400
CC
DC
60-500 DC
3
60
•
•
•
•
•
Idealarc R3R-500
CC
DC
75-625 DC
3
60
•
•
•
•
•
®
®
KEY:
Excellent
Good
1
50,60
1
60
Arc Force
Invertec V275-S
50,60
Hot Start
•
1
115/230 Volt
Auto-Sensing
50,60
35-300 AC
Hertz
1
40-250 DC
Phase
5-155 DC
40-225 AC
Arc Gouge
DC
AC/DC
30-125 DC
TIG Hi-Freq ™
CC
®
CC
40-225 AC
TIG Touch-Start ®
Invertec V155-S
AC
TIG Scratch
AC/DC
®
CC
Current Range
(Amps)
Stick
CC
®
AC/DC 225/125
Polarity
Idealarc 250
AC-225
Mode
7-Yr. Warranty
(on Power Rectifier)
FEATURES
Meters
PROCESS
Compact
3-Phase
Transformer
Inverter
1-Phase
Transformer
MODEL
•
•
•
•
•
Optional
5
STICK WELDERS
Processes
• Stick
AC-225
Output
AC General Purpose Welding
CC AC
Input
1
PHASE
60 50
Hz
Hz
• 40-225 amps AC stepped output control is
enough for 3/16" (4.8 mm) diameter mild steel
general purpose stick electrodes and select
5/32" (4.0 mm) diameter electrodes.
Unit Includes
• Insulated electrode holder and
cable
• Lightweight helmet with lenses
• Heavy duty work clamp and cable
• Sample pack of electrodes
• Helpful Welder’s Guide
• Input Cable with integrated plug
• K1170-4 also includes Wheel Kit
and Gloves
• Weld 16 gauge sheet metal to heavy plate
on mild steel, low alloy stainless, cast iron
and hardfacing applications.
Key Options
• K761 Wheel Kit
• More options at end of section
• Included Helmet and Sample Electrodes
allow you to start welding right away.
Literature
E2.30
Use our popular AC-225 to stick weld mild steel, low alloy
and stainless steels as well as cast iron for common
repair and hobby projects.
• Three-year warranty on parts and labor.
Shown:
K1170 AC-225
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
AC-225
K1170
K1170-4
230/1/60
225A/25V/20%(1)
50A
40-225 Amps
Max. OCV: 79V
24 x 17.25 x 12
(610 x 438 x 305)
109
(49.5)
K1290
220/1/50
225A/25V/15%
63A
50-250 Amps
Max. OCV: 76V
108
(49.0)
(1) Except 75 amp setting which can be used continuously for 1 hour.
AC/DC 225/125
Processes
• Stick
• TIG
Tackle More Tasks with AC/DC
Output
Select DC polarity for extremely stable arc action or out-of-position
welding with Lincoln Fleetweld® 5P+. Choose AC polarity for
welding on heavier plate, greater deposition or faster travel
speeds with Lincoln® Fleetweld® 35. Great choice for stick
welding on mild steel, low alloy and stainless steels as
well as cast iron and hardfacing for maintenance, repair
and light fabrication projects.
Unit Includes
• Insulated electrode holder and
cable
• Heavy duty work clamp and cable
• Helpful Welder’s Guide
• Input Cable with integrated plug
and receptacle
CC
AC
DC
Input
1
PHASE
60 50
Hz
Hz
Key Options
• K761 Wheel Kit
• More options at end of section
• 40-225 amps AC and 30-125 amps DC stepped output control is
enough for 3/16" (4.8 mm) mild steel general purpose electrode
diameters and select 5/32" (4.0 mm) diameter electrodes.
Literature
E2.60
• Weld 16 gauge sheet metal to heavy plate on mild steel,
low alloy stainless, cast iron and hardfacing applications.
• Includes integrated input power cable with plug and
receptacle for wall-mounting.
Shown:
K1297 AC/DC 225/125
• Three-year warranty on parts and labor.
6
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
AC/DC
225/125
K1297
230/1/60
AC: 225A/25V/20%
DC: 125A/25V/20%
AC: 50A
DC: 36A
40-225 Amps AC
Max. OCV: 79V
30-125 Amps DC
Max. OCV: 73V
AC/DC
225/125
K1299
AC: 225A/25V/15%
DC: 125A/25V/15%
AC: 55A
DC: 41A
50-250 Amps AC
Max. OCV: 76V
35-135 Amps DC
Max. OCV: 69V
220/1/50
Output Range
www.lincolnelectric.com/stick-welders
HxWxD
inches (mm)
24 x 17.25 x 12
(610 x 438 x 305)
Net Weight
lbs.(kg)
124
(56.3)
123
(55.8)
STICK WELDERS
Processes
• Stick
• TIG
• Gouging
Idealarc 250
®
Basic Industrial Stick Welding
Output
The Idealarc 250 delivers up to 300 amps AC (250 amps DC) for
stick welding in vocational education, industrial production,
maintenance and repair or farm shop environments.
CC
AC
Input
DC
1
60
PHASE
Hz
®
Key Options
• K1894-1 Power Factor
Capacitor Kit (60 Hz)
• K866 Undercarriage
• K704 Accessory Kit, 400 Amp
• K930-2 TIG Module
• More options at end of section
• Plenty of output—300 amps AC and 250 amps DC is enough
for up to 1/4" (6.4 mm) diameter of some stick electrode types.
• Run every type of stick electrode, including cellulosic and
low hydrogen, and those for stainless steel, hardfacing
and cast iron applications.
Literature
E2.70
• Easy to use full range continous control provides precise
command of heat input in the weld.
• Stackable case design can be stacked up to three high
to save valuable floor space.
• Three-year warranty on parts and labor.
Shown:
K1053-7 Idealarc® 250
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc® 250
K1053-7
K1053-9 (w/PFC)
K1053-8
208/230/460/1/60
AC: 250A/30V/30%
DC: 250A/30V/30%
95/86/43A
75/68/34A
86/43/34A
230/460/575/1/60
Output Range
35-300 Amps AC
Max. OCV: 72V
40-250 Amps DC
Max. OCV: 70V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27 x 19 x 21.5
(686 x 483 x 546)
350
(159)
Invertec V155-S
Processes
• Stick
• DC TIG
Portable. Professional. Rugged. Affordable.
Output
The NEW Invertec® V155-S offers much more than you would expect from a welder
this size. Weighing in at just under 15 lbs. (6.8 kg) the Invertec® V155-S is no
lightweight contender. It packs the full punch of a heavyweight professional that you can take to the most demanding job sites. It
features 120/230V auto reconnect operation and can operate
from a portable generator. It can also plug into a 200 ft. (61 m)
230V extension cord so you can weld just about anywhere.
Base Unit Includes
• Invertec® V155-S (K2605-1).
• Stick electrode holder, cable and
Twist-Mate™ plug.
• Work cable and clamp with
Twist-Mate™ plug.
• Fully adjustable shoulder strap.
• 120/230V input cord, 6.6 ft. (2 m)
with a 120V 15 Amp plug.
• Extra 120V 20 Amp plug.
®
• Two stick modes, SOFT and CRISP, provide the right arc
characteristics for different types of electrodes.
• Fan-As-Needed™ (F.A.N.™) reduces noise and dust
inside the machine.
Shown:
K2605-1 Base Unit
with Stick Accessories
• Auto-Adaptive Arc Force minimizes electrode
sticking in the puddle without compromising
arc stability or increased spatter.
™
CC DC
Input
1
50
60
PHASE
Hz
Key Options
• K2275-1 Welding Cart
• K852-25 Twist-Mate™ Cable
Plug Kit
• TIG Ready-Pak® (K2606-1)
(see TIG Section for details).
• More options at end of section
Literature
E2.141
• Automatic Hot-Start™ boosts the current during
starting to make striking an arc easier.
• Touch Start TIG® mode – it’s like getting a
TIG welder for free!
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Invertec®
V155-S
K2605-1
and
K2606-1
120V/1/50/60
75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
24.0A
33.8A
21.5A
28.8A
5-155 Amps DC
Max. OCV: 75V
11.3 x 6.2 x 15.4
(288 x 158 x 392)
14.7
(6.7)
230V/1/50/60
100A/24.0V/100% Stick
145A/25.8V/30% Stick
100A/14.0V/100% TIG
155A/16.2V/30% TIG
21.0A
31.0A
14.1A
22.8A
(1) Input amps on 60 Hz input.
www.lincolnelectric.com/stick-welders
7
STICK WELDERS
Processes
• Stick
• TIG
• Gouging
Invertec V275-S
®
Weather-Resistant Stick and TIG Welder
Output
The V275-S Stick and TIG power source is ideal for outdoor construction sites—it’s IP23S
rated and equipped with weather resistant features. Up to 275 amps of output gives you
access to a greater number of stick electrodes, including outstanding E6010 performance.
CC DC
Input
1 3 50
60
PHASE
Hz
Key Options
• K852-70 Twist-Mate™ Cable Plug
for 1/0-2/0, 50-70 mm2 cable
• K1759-70 Twist-Mate™
Receptacle for 1/0-2/0, 50-70mm2
cable
• K2394-1 Stick Electrode Holder,
Work Clamp, Cable and TwistMate™ Set
• K857 Remote Output Control,
25 ft (7.6 m)
• K2265-1 TIG-Mate™ 17V TIG Torch
Starter Kit (air-cooled)
• More options at end of section
• Outstanding E6010 and E7018 performance using up
to 7/32" (5.6 mm) diameter electrode.
• Touch Start TIG® DC allows the welding arc to be
established without high frequency starting.
• Air Carbon Arc Cutting and Gouging with up to 3/16"
(4.8 mm) diameter carbon electrode.
• Selectable Hot Start—Turn it off for thin material or
flip it on for thick, rusty or dirty material.
• Variable Arc Force—Dial in the “soft” or “crisp” arc
you want.
Literature
E2.161
• All-in-one machine—208/220/415/575 input volt
settings—no single phase de-rating.
Shown:
K2269-1 Invertec V275-S
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Invertec®
V275-S
K2269-1
208/230/460/
575/3/60
or
or
208/230/460/
575/1/60
Invertec®
V275-S
(Tweco®)(1)
K2269-3
220/380/400/
415/440/3/50
220/380/400/
415/440/1/50
275A/31V/35%
250A/30V/60%
200A/28V/100%
275A/29-31V/35%
250A/30V/60%
200A/28V/100%
250A/30V/35%
200A/28V/100%
38/37/19/16A
34/33/17/14A
27/25/13/11A
68/67/38/31A
63/62/33/27A
49/48/26/21A
32/20/19/18/17A
25/15/15/14/13A
63/42/40/38/36A
48/32/30/29/27A
Output Range
5-275A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
13.6 x 9.0 x 20.25
(345 x 229 x 514)
54.5
(24.7)
( Tweco® is a registered trademark of Thermadyne. )
Processes
• Stick
• TIG
• Gouging
Idealarc R3R-400 & R3R-500
®
Heavy Duty Stick Welding and Arc Gouging
Output
Look to the R3R-400 and R3R-500 for your heavy-duty stick welding needs. Whether you are using
cellulosic, low hydrogen, stainless steel or hardfacing electrodes, the Idealarc® R3R-400 and
R3R-500 produce a smooth, quality arc for consistent results day-in and day-out.
• Substantial amperage ranges include the
R3R-400 at 60-500 amps and the R3R-500 at
72-625 amps.
• Easy to operate—Calibrated current control
knob makes procedure setting simple and easy.
CC DC
Input
3
60
PHASE
Hz
Key Options
• K841 Undercarriage – Hand
moving
• K2149-1 Work Lead Package
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
• More options at end of section
Literature
E2.100
• Polarity switch, voltmeter and ammeter are
standard.
• Arc gouge with the R3R-400 using up to 5/16"
(7.9 mm) diameter carbon electrode and the
R3R-500 using up to 3/8" (9.5 mm) diameter
carbon electrode.
• Three-year warranty on parts and labor.
• Seven-year warranty on the power rectifier.
Shown:
K1285-16 Idealarc® R3R-400
Shown:
K1286-16 Idealarc® R3R-500
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc®
R3R-400
Idealarc®
R3R-500
K1285-16
230/460/3/60
400A/36V/60%
74/37A
500A/40V/60%
88/44A
K1286-16
Output Range
60-500A
Max. OCV: 67V
72-625A
Max. OCV: 67V
NOTE: 50 Hertz models available.
8
www.lincolnelectric.com/stick-welders
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27.5 x 22.3 x 32
(699 x 566 x 813)
402 (183)
446 (203)
STICK WELDERS
Stick Options
See “Recommended General Options” pgs. 151-171 for descriptions.
AC-225
General Options
K761
Wheel Kit
—
Fume Extraction System
Invertec® V275-S
General Options
K852-70
Twist-Mate™ Cable Plug, for 1/0-2/0, 50-70 mm2 cable
K852-95
Twist-Mate™ Cable Plug, for 2/0-3/0, 70-95 mm2 cable
K1759-70
Twist-Mate™ Receptacle, for 1/0-2/0, 50-70 mm2 cable
K1759-95
Twist-Mate™ Receptacle, for 2/0-3/0, 70-95 mm2 cable
—
Fume Extraction System
Stick Options
K2394-1
Stick Electrode Holder, Work Clamp, Cable &
Twist-Mate™ Set
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options
K2265-1
TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled)
K960-1
Twist-Mate™ Torch Adapter (with separate gas)
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
AC/DC 225/125
General Options
K761
Wheel Kit
—
Fume Extraction System
Idealarc® 250
General Options
K1894-1
Power Factor Capacitor Kit (60 Hz)
K866
Undercarriage
—
Fume Extraction System
Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp
TIG Options
K930-2
TIG Module
K938-1
Contactor Kit
K936-4
Control Cable (9-pin to 115V plug)
Invertec® V155-S
General Options
K2275-1
Welding Cart (80 cu ft bottle capacity)
K852-25
Twist-Mate™ Cable Plug Kit
—
Fume Extraction System
TIG Options
K1781-7
PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.)
K960-2
Small Twist-Mate™ Torch Adapter (with separate gas)
KP507
Parts Kit for PTA-9 Series Torches
K1782-13
PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex™ Cable (12.5 ft., 1 pc.)
K960-2
Small Twist-Mate™ Torch Adapter (with separate gas)
KP508
Parts Kit for PTA-17 Series Torches
K586-1
Deluxe Adjustable Gas Regulator and Gas Hose Kit
Idealarc® R3R-400 and R3R-500
General Options
K841
Undercarriage – Hand moving
K2149-1
Work Lead Package
—
Fume Extraction System
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options
K930-2
TIG Module
K939-1
Docking Kit
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K938-1
Contactor Kit
K936-3
Control Cable (9-pin to 6-pin and 115V plug)
K937-45
Control Cable Extension, 45 ft.
K586-1
Deluxe Adjustable Gas Regulator and Hose Kit
www.lincolnelectric.com/stick-welders
9
TIG WELDERS
Lincoln TIG Welders Give You
the Power to Perform! ™
• Precision Arc Control
• Code Quality Results
• Convenient High Value Features
TECHNOLOGY
Chip Foose – World-renowned automotive designer, builder and welder.
•
•
•
Precision TIG 275
CC
AC/DC
2-340
1
50,60
•
•
•
Precision TIG 375
CC
AC/DC
2-420
1
50,60
•
•
®
Invertec V155-S
CC
DC
5-155
1
50,60
•
Invertec ® V160-T
CC
DC
5-160
1
50,60
•
Invertec V205-T DC
CC
DC
6-200
1
50,60
•
Invertec V205-T AC/DC
CC
AC/DC
6-200
1
50,60
•
•
•
Invertec V310-T AC/DC
CC
AC/DC
5-310
1/3
50,60
•
•
•
®
®
®
KEY:
Excellent
Good
Optional
www.lincolnelectric.com/tig-welders
One-Pak ®
50,60
Ready-Pak ®
Auto-Balance ®
1
Variable AC
Frequency
Micro-Start™ II
5-230
TIG Pulse
AC/DC
TIG Hi-Freq ™
CC
®
Current Range
(Amps)
Stick
Hertz
Auto-Reconnect™
FEATURES
Phase
INPUT
Polarity
TIG Touch-Start ®
PROCESS
Precision TIG ® 225
®
10
OUTPUT
Mode
Inverter
Conventional
Rectifier
MODEL
•
•
•
TIG WELDERS
®
Precision TIG 225
Processes
• Stick
• TIG
Great for Motorsports and Other Custom Fabricators
Output
CC
AC
DC
Input
1
PHASE
60 50
Hz
Hz
Ready-Pak Pkg. (K2535-1)
Includes
• Precision TIG® 225 (K2533-1)
• Removable Lift Eye
• 10 ft. (3.0 m) Work Cable & Clamp
• NEMA 6-50R Receptacle
(208/230V models only)
• TIG Procedure Guide
• GTAW (TIG) Handbook
• PTA-17 One-Piece TIG Torch
• Gas Regulator/Hose
• Foot Amptrol®
®
The Precision TIG® 225 gives you the “Power to Perform ”, for general
fabrication, automotive/ motorsports, vocational schools or serious
hobby work. Micro-Start™ II Technology delivers precision arc
performance to improve arc starting, welding and weld cratering.
SM
• 5-230 amps is the widest welding range in its class.
• Patented Micro-Start™ II Technology delivers extremely
stable low amperage starting, welding and cratering
for AC and DC welding.
• AC Auto-Balance® automatically sets the optimal
cleaning vs. penetration levels for great looking
aluminum welds.
Ready-Pak® w/Cart Pkg. (K2535-2)
Includes
• Everything Listed Above (K2535-1)
• Understorage Cart
• FREE! Built-in TIG pulser helps control heat
input in the weld.
• 115 volt auxiliary power receptacles
with 20 amp service reliably powers
water coolers or other tools. (208/230V
models only. 460/575V models feature
6 amp service).
One-Pak® w/POWER MIG® 140
(K2680-1)
• See below for what’s included
• Three-year warranty on parts
and labor.
Shown:
K2535-2 Ready-Pak ® w/Cart Pkg.
Key Options
• K2266-1 TIG-Mate™ 17 Air-Cooled
TIG Torch Starter Pack
• K870 Foot Amptrol®
• K963-3 Hand Amptrol®
• K2348-1 Understorage Cart
• Fume Extraction System
• More options at end of section
Literature
E3.37
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output(1)
Current/Voltage/Duty Cycle
Input Current @
Rated Output(2)
Precision TIG® 225
Ready-Pak® Pkg.
K2535-1
208/230/1/60
90A/23.4V/100%
42/39A
Precision TIG® 225
Ready-Pak® w/Cart Pkg.
K2535-2
Precision TIG® 225
Base Model
K2533-1
K2533-2
K2534-1
(1) Tested at 104°F (40°C).
208/230/1/60
460/575/1/60
380/400-415/1/50/60
42/39A
18/15A
21/20-19A
Output Range
5-230 Amps AC
5-230 Amps DC
Max. OCV: 75V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
20.7 x 14.5 x 25.6
(526 x 368 x 650)
212
(96)
31.2 x 19.8 x 38
(794 x 503 x 966)
258
(117)
20.7 x 14.5 x 25.6
(526 x 368 x 650)
192
(87)
(2) Inputs and ratings are based on the 115 volt auxiliary receptacle being loaded to its full rating. 208/230V model feature a 20 amp rated auxiliary. 460/575V models feature a 6 amp auxiliary.
COMPLETE PACKAGE Includes:
Precision TIG 225 (208/230/1/60) (K2535-1)
• 10 ft. (3.0 m) Work Cable & Clamp
• 9 ft. (2.7 m) Input Power Cord with Plug
• NEMA 6-50R Receptacle
• GTAW (TIG) Handbook
• PTA-17 12 ft.Ultra-Flex™ TIG Torch Package
• Gas Regulator with Hose
• Foot Amptrol® (K870)
®
Wire Feed Welder Mounting Bracket (K2616-1)
Dual Cylinder Cart (K2617-1)
Stick Electrode Holder & Cable (K2374-1)
POWER MIG® 140C (K2471-1)
• Magnum® 100L gun
• Contact Tips
• Gasless & Gas Nozzle
• .025"-.035" Wire Guide
• .025" & .035 Smooth Drive Rolls
• .030"-.045" Knurled Drive Roll
• Gas Regulator and Hose
• Spool of .025" SuperArc® L-56®
Solid MIG wire
• Spool of .035" Innershield®
NR®-211-MP® wire
• Spindle Adapter for 8" Diameter Spools
• Work Clamp and Cable
• How to Use DVD
www.lincolnelectric.com/tig-welders
11
TIG WELDERS
Precision TIG 275
Processes
• Stick
• TIG
Serious TIG Welding Performance
Output
®
The Precision TIG® 275 gives you the “Power to Perform ”, for fabrication,
aerospace, production, motorsports or vocational education.
SM
• AC Auto-Balance® automatically sets the optimal cleaning vs.
penetration levels for great looking aluminum welds.
• Widest Output Range – 2-340 amps.
• Highest duty cycle – 275 amps @ 40%.
• Optional TIG pulser helps control heat input in the weld
to reduce distortion and burnthrough on thin materials.
• Built-in storage compartment for torch consumables.
• Fan-As-Needed™ (F.A.N.™) prevents overheating. F.A.N.™ reduces
power consumption, noise, motor wear and dust in the machine.
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Precision TIG® 275
Ready-Pak® w/Cart Pkg.
K2618-1
208/230/460/1/60
275A/31V/40%
[rated @ 104˚F (40˚C)]
80/72/36A with PFC
104/94/47A w/o PFC
K2619-1
208/230/460/1/60
K2619-2
460/575/1/60
K2620-1
220-230/380-400/
415/1/50/60
Precision TIG 275
Output Range
DC: 2-340A
AC: 2-340A
Max. OCV: 75V
80/72/36A with PFC
104/94/47A w/o PFC
35/28A with PFC
47/38A w/o PFC
80/46/43A with PFC
95/55/50A w/o PFC
Net Weight
lbs.(kg)
49.7 x 28 x 41
(1262 x 711 x 1041)
641
(291)
31 x 22 x 26
(787 x 559 x 660)
397
(180)
Precision TIG 375
Precision Arc—Maximum Control
Output
• AC Auto-Balance® automatically sets the optimal cleaning vs.
penetration levels for great looking aluminum welds.
• Widest Output Range in its class – 2-420 amps.
• Highest duty cycle – 375 amps @ 40%.
• FREE! Built-in TIG pulser helps control heat input in the weld
to reduce distortion and burnthrough on thin materials.
• Built-in storage compartment with removable tray for torch consumables.
• Fan-As-Needed™ (F.A.N.™) prevents overheating. F.A.N.™ reduces
power consumption, noise, motor wear and dust in the machine.
Input
1
PHASE
50 60
Hz
Hz
Literature
E3.51
Shown:
K2624-1 Water-Cooled Ready-Pak ®
w/Cart Pkg.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Precision TIG® 375
Ready-Pak® w/Cart Pkg.
K2624-1
208/230/460/1/60
375A/35V/40%
[rated @ 104˚F (40˚C)]
102/92/46A with PFC
K2622-1
208/230/460/1/60
K2622-2
230/460/575/1/60
102/51/41A with PFC
K2623-1
220-230/380-400/
415/1/50/60
119/69/63A with PFC
12
AC
DC
Key Options
• K963-1 Hand Amptrol®
• K704 Stick Welding Accessory Kit
• More options at end of section
• Neat/organized cable management with integrated torch holster.
Precision TIG 375
CC
Water-Cooled Ready-Pak
w/Cart Includes
• K2622-1 Precision TIG® 375
• Under-Cooler Cart
• Foot Amptrol®
• Gas Regulator/Flowmeter/Hose
• PTW-20 Pro-Torch™ TIG Torch
• Zippered Torch Cover
• Parts Kit
• Water Hose (2 included)
• 15 ft., (4.5m) 2/0 Work Cable/Clamp
• PTA-9 or -17 Torch Adapter
• Patented Micro-Start™ II Technology delivers extremely stable low
amperage starting, welding and cratering for AC and DC welding.
®
Hz
®
The Precision TIG® 375 delivers full featured welding sequencing, pulsing
controls and power factor correction for serious code-level TIG welders.
• New set-up menu gives more features.
Hz
HxWxD
inches (mm)
Processes
• Stick
• TIG
®
• Three-year warranty on parts and labor.
60 50
PHASE
Literature
E3.42
Shown:
K2618-1 Ready-Pak ® w/Cart Pkg.
Product
Name
®
1
Input
Key Options
• K2621-1 Advanced Control Panel
• K963-3 Hand Amptrol®
• K704 Stick Welding Accessory Kit
• More options at end of section
• Neat/organized cable management with integrated torch holster.
• Three-year warranty on parts and labor.
AC
DC
Water-Cooled Ready-Pak®
w/Cart Includes
• K2619-1 Precision TIG® 275
• Under-Cooler Cart
• Foot Amptrol®
• Gas Regulator/Flowmeter/Hose
• PTW-20 Pro-Torch™ TIG Torch
• Zippered Torch Cover
• Parts Kit
• Water Hose (2 included)
• 15 ft. (4.5 m) 2/0 Work Cable/Clamp
• PTA-9 or -17 Torch Adapter
• Patented Micro-Start™ II Technology delivers extremely stable low
amperage starting, welding and cratering for AC and DC welding.
• New set-up menu gives more features.
CC
Output Range
DC: 2-420A
AC: 2-420A
Max. OCV: 80V
www.lincolnelectric.com/tig-welders
HxWxD
inches (mm)
Net Weight
lbs.(kg)
49.7 x 28 x 41
(1262 x 711 x 1041)
751
(340)
31 x 22 x 26
(787 x 559 x 660)
507
(230)
TIG WELDERS
Processes
• Stick
• TIG
Invertec V155-S
®
Output
Portable. Professional. Rugged. Affordable.
The Invertec® V155-S offers much more than you would expect from a welder this size. It packs
the full punch of a heavyweight professional that you can take to the most demanding job sites.
It features 120/230V auto reconnect operation and can operate from a portable generator.
It can also plug into a 200 ft. (61 m) 230V extension cord so you can weld
just about anywhere. The Invertec® V155-S is available in two models:
a base unit with stick accessories or a complete Stick/TIG ready to
weld package in an Easy-Store/Easy-Carry Suitcase.
• Touch Start TIG® DC operation allows you to strike the arc
easily without high frequency or tungsten contamination.
• Dent resistant case is IP23 rated for outdoor use.
• Fan-As-Needed™ (F.A.N.™) reduces noise and dust inside
the machine.
• Two stick modes, SOFT and CRISP, provide the right
arc characteristics for different types of electrodes.
• Auto-Adaptive Arc Force™ minimizes electrode
sticking in the puddle without compromising
arc stability or increased spatter.
Shown: K2606-1
Ready-Pak® Pkg.
• Automatic Hot-Start™ boosts the current
during starting to make striking an arc easier.
• Three-year warranty on parts and labor.
CC DC
Input
1
50
60
PHASE
Hz
TIG Ready-Pak® Welding
Package (K2606-1) Includes
• Invertec® V155-S (K2605-1)
• Stick electrode holder & cable,
10 ft. (3.0 m) with Twist-Mate™ plug
• Work clamp and cable, 10 ft.
(3.0 m) with Twist-Mate™ plug
• Fully adjustable shoulder strap
• 120/230V input cord [6.6 ft. (2 m)]
with a 120V 15 Amp plug
• Extra 120V 20 Amp plug
• Gas Regulator
• PTA-17V TIG torch with Ultra-Flex™
cable and Twist-Mate™ dapter
• PTA-17 TIG Accessory Kit (KP508)
• Easy-Store/Easy-Carry Suitcase
Key Options
• K2275-1 Welding Cart
• K852-25 Twist-Mate™ Cable
Plug Kit
• K1782-13 PTA-17FV Flex Head
Gas Valve Torch
• K1781-7 PTA-9FV Flex Head
Gas Valve Torch
• More options at end of section
Literature: E2.141
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Invertec®
V155-S
K2606-1
and
K2605-1
120V/1/50/60
75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
24.0A
33.8A
21.5A
28.8A
230V/1/50/60
75A/23.0V/100% Stick
100A/24.0V/30% Stick
105A/14.2V/100% TIG
130A/15.2V/30% TIG
21.0A
31.0A
14.1A
22.8A
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
5-155 Amps DC
Max. OCV: 75V
11.3 x 6.2 x 15.4
(288 x 158 x 392)
14.7
(6.7)
(1) Input amps on 60 Hz input.
Invertec V160-T
Processes
• Stick
• TIG
Serious DC TIG Arc—Extremely Small Package
Output
The Invertec® V160-T is a full function DC TIG inverter intended
for alloy fabrication or critical maintenance work.
Unit Includes
• 115V Input Cord (10 ft.) & Plug
(NEMA 5-15P).
• 20 Amp Plug (NEMA 5-20P).
• Twist-Mate™ Torch Adapter for
PTA-9 or -17 one-piece torch.
• Adjustable Shoulder Strap.
• Work Clamp & Cable.
®
• Advanced inverter technology delivers superior TIG performance.
• Selectable Touch Start TIG® starting or high frequency starting
makes it easy to establish an arc under a variety of conditions.
• Built-in pulsing functions give you greater control
over thin materials.
CC DC
Input
1 5060
PHASE
Hz
Key Options
• TIG-Mate™ 17 Air-Cooled TIG
Torch Starter Pack (K2266-1)
• Foot Amptrol® (K870)
• Hand Amptrol® (K963-3)
• Fume Extraction System
• More options at end of section
• Auto-reconnect between 115/230V 50/60Hz input
power eliminates operator error.
• Auto restore fuse protects the machine from
high input currents.
• Integral gas and power connector for simple
torch connections and quick changes
between TIG and stick welding.
Shown:
K1845-1 Invertec® V160-T
Literature
E3.105
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Invertec®
V160-T
K1845-1
115/1/50/60
20A Branch Circuit
90A/13.6V/100% TIG
60A/22.4V/100% Stick
20A
115/1/50/60
30A Branch Circuit
110A/14.4V/100% TIG
80A/23.2V/100% Stick
25A
230/1/50/60
30A Branch Circuit
130A/15.2V/100% TIG
130A/25.2V/100% Stick
25A
www.lincolnelectric.com/tig-welders
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
5-160 Amps DC
Max OCV: 48V
13 x 8 x 17
(330 x 203 x 432)
24
(10.8)
(1) Input amps on 60 Hz input.
13
TIG WELDERS
Processes
• Stick
• TIG
Invertec V205-T DC
®
CC DC
Output
The Invertec® V205-T DC is a compact, TIG power source intended for critical DC TIG welding.
From maintenance to production fabrication, to motorsports, aerospace, nuclear piping, and
shipbuilding, this feature-packed inverter is flexible enough for almost any job!
One-Pak Pkg. (K2671-1) Includes
• K2629-1 Invertec® V205-T DC
• K2266-1 TIG-Mate™ 17 air-cooled
TIG Torch Starter Pack
• K870 Foot Amptrol®
• Stick Crisp Mode for exceptional Fleetweld® 5P & 5P+ (E6010) Performance.
Input
1 5060
Code Quality DC TIG Welding
PHASE
Hz
®
Key Options
• K2413-1 TIG Mate™ 9 Air-Cooled
TIG Torch Starter Pack
• K870 Foot Amptrol®
• K963-3 Hand Amptrol®
• More options at end of section
• Improved TIG starting – Starts DC(-) to maintain a sharp tungsten.
• Adjustable DC strike mode – Allows adjustment of a hotter or colder
start depending on the tungsten diameter.
• Voltage Reduction Device™ (VRD™) – Reduces the open circuit voltage
in STICK mode for use in electrically hazardous conditions or when
the use of a VRD™ is required.
Literature
E3.110.1
• 200 amps @ 40% duty cycle – highest output rating in this machine class.
• Fan-As-Needed™ (F.A.N.™) – Fan only operates when needed to
reduce power consumption, noise and dust in machine.
Shown:
K2629-1 Invertec® V205-T DC
• Three-year Lincoln Warranty on parts and labor.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Invertec®
V205-T DC
K2629-1
115/1/50/60
150A/16.0V/40% TIG
120A/14.8V/60% TIG
100A/14.0V/100% TIG
200A/18.0V/40% TIG
170A/16.0V/60% TIG
140A/15.6V/100% TIG
110A/24.4V/35% Stick
90A/23.6V/60% Stick
70A/22.8V/100% Stick
180A/27.2V/35% Stick
150A/26.0V/60% Stick
130A/25.2V/100% Stick
34.0A
25.0A
20.0A
30.0A
18.0A
15.0A
34.0A
28.0A
20.0A
30.0A
23.0A
19.0A
230/1/50/60(2)
115/1/50/60
230/1/50/60(2)
(1) Input current on 60 hertz input.
(2) Also operates on 208V input.
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
6-200A DC
Max OCV: 53.7V
15.0 x 8.5 x 19.0
(381 x 216 x 483)
38
(17.3)
Invertec V205-T AC/DC
Processes
• Stick
• TIG
Code Quality AC/DC TIG Welding
Output CC
®
AC
DC
Input
1 5060
PHASE
Hz
One-Pak® Pkg. (K2350-2) Includes
• K1855-4 V205-T AC/DC
• 230V Input Cord & Plug
• Adjustable Shoulder Strap
• K870 Foot Amptrol®
• K2266-1 TIG Mate™ 17 TIG Torch
Starter Kit
The Invertec® V205-T AC/DC is a compact, TIG power source intended for critical AC or
DC TIG welding. The V205-T AC/DC has many new features!
• Added Stick Crisp Mode for exceptional Fleetweld® 5P & 5P+ (E6010) Performance.
• Improved TIG starting – Now starts DC (-) to maintain a sharp tungsten.
• Adjustable DC strike mode – Allows adjustment of a hotter or colder
start depending on the tungsten diameter.
• 200 amps @ 40% duty cycle is the highest output rating in this
machine class.
Key Options
• K2266-1 TIG Mate™ 17 Air-Cooled
TIG Torch Starter Pack
• K870 Foot Amptrol®
• K963-3 Hand Amptrol®
• Fume Extraction System
• More options at end of section
• Fan-As-Needed™ (F.A.N.™) – Fan only operates when needed
to reduce power consumption, noise and dust in machine.
Literature
E3.110
• Voltage Reduction Device™ (VRD™) – Reduces the open circuit voltage
in STICK mode for use in electrically hazardous conditions or when
the use of a VRD™ is required.
Shown:
K1855-4 Invertec® V205-T AC/DC
• Three-year Lincoln Warranty on parts and labor.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
Invertec®
V205-T AC/DC
K1855-4
115/1/50/60
150A/16.0V/40% TIG
120A/14.8V/60% TIG
100A/14.0V/100% TIG
200A/18.0V/40% TIG
170A/16.0V/60% TIG
140A/15.6V/100% TIG
110A/24.4V/35% Stick
90A/23.6V/60% Stick
70A/22.8V/100% Stick
180A/27.2V/35% Stick
150A/26.0V/60% Stick
130A/25.2V/100% Stick
34.0A
25.0A
20.0A
30.0A
18.0A
15.0A
34.0A
28.0A
20.0A
30.0A
23.0A
19.0A
230/1/50/60(2)
115/1/50/60
230/1/50/60(2)
(1) Input current on 60 hertz input.
(2) Also operates on 208V input.
14
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
6-200A AC/DC
Max OCV: 53.7V
15.0 x 8.5 x 19.0
(381 x 216 x 483)
38
(17.3)
www.lincolnelectric.com/tig-welders
TIG WELDERS
Invertec V310-T AC/DC
Processes
• Stick
• TIG
Customize the Arc with Dynamic Display™
Output
The Invertec V310-T AC/DC is the most technologically advanced
AC/DC TIG welder in its class. It fits the bill for serious fabrication,
maintenance, and production work, yet it's compact, lightweight
size makes it ideal for field applications like advanced
motorsports, aerospace, shipbuilding, and construction.
One-Pak Pkg. (K2695-1) Includes
• K2228-1 Invertec® V310-T AC/DC
• K2630-1 Cool Arc® 35
Water Cooler
• K2694-1 Inverter Cart
• K2267-1 TIG Mate™ 20 Torch Kit
• K870 Foot Amptrol®
®
CC
AC
DC
Input
1 3 50
60
PHASE
Hz
®
®
• LCD Dynamic Display™ (patent pending) – Shows the effect
of adjusting the various welding parameters making
setup simple.
Key Options
• K2630-1 Cool Arc® 35
Water Cooler
• K2694-1 Inverter Cart
• K2666-1 TIG Mate™ 17 Air Cooled
TIG Torch Starter Pack
• K870 Foot Amptrol®
• K963-3 Hand Amptrol®
• More options at end of section
• Adjustable AC Frequency and Selectable Waveshapes –
Allows you to customize the arc.
• Soft, Crisp and AC Stick Modes – Excellent welding
performance with all electrodes, even E6010!
• Optional Cool Arc® 35 “Smart” Water Cooler – Digitally
controls the speed of the water cooler’s 3-phase pump
motor based on coolant temperature for quiet operation
and long dependable life. Powered directly by the Invertec®
V310-T AC/DC.
Literature
E3.115
• 208-460 1/3 Phase Auto-Reconnect – Weld just about
anywhere with minimal set up.
Shown:
K2228-1 Invertec® V310-T AC/DC
with K2630-1 Cool Arc® 35 Water Cooler
• High Efficiency Inverter – Yields extremely low input
currents.
• Three-year Lincoln Warranty on parts and labor.
Product
Name
Product
Number
Invertec®
V310-T AC/DC
K2228-1
Input Power
Phase
Voltage/Hertz
3-Phase
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
210A/18.4V/100%
230A/19.2V/60%
310A/22.4V/40%
210A/18.4V/100%
230A/19.2V/60%
310A/22.4V/30%
200A/18.0V/100%
220A/18.8V/60%
310A/22.4V/35%
200A/18.0V/100%
220A/18.8V/60%
310A/22.4V/25%
200A/18.0V/100%
220A/18.8V/60%
310A/22.4V/25%
7.3 A
8.3 A
12.3 A
13.9 A
15.8 A
24.6 A
13.6 A
14.9 A
23.1 A
21.9 A
24.6 A
41.5 A
24.2 A
27.7 A
47.3 A
460/50/60
230/50/60
1-Phase
460/50/60
230/50/60
208/50/60
(1) Input current on 60 hertz input.
Output Range
5-310A
Max. OCV:
80V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
17.3 x 10.6 x 24
(439 x 269 x 609)
75
(34)
CHIP FOOSE –
World-renowned automotive designer, builder and welder.
Foose, Chip Foose, Foose Design and the Chip Foose signature are registered trademarks of Foose Design Inc. and used with permission.
www.lincolnelectric.com/tig-welders
Photo by Scott Williamson.
15
TIG WELDERS
TIG Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Precision TIG® 225
General Options
K2348-1
Understorage Cart
K2617-1
Dual Cylinder Cart
K2616-1
Small Wire Feeder Welder Mounting Bracket
K2378-1
Medium Canvas Cover
—
Fume Extraction System
Stick Options
K2374-1
Stick Electrode Holder and Cable
TIG Options
K2266-1
TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)
K2267-1
TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)
K2413-1
TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled)
K1781-9
PTA-9F Flexible Head w/Ultra-Flex™ Cable Torch
Package (12.5 ft., 1pc)
K1783-12
PTA-26 TIG Torch Package w/Ultra-Flex™ Cable (12.5 ft., 1pc)
KP2414-1
PTA-9/PTW-20 Gas Lens Parts Kit
KP508
Parts Kit For PTA-17 Series Torches
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K814
Arc Start™ Switch
K1813-1
Cool Arc® 40 Water Cooler 115/1/50/60
—
Cut Length Consumables
Precision TIG® 275
General Options
K2621-1
Advanced Control Panel
K1869-1
Undercarriage
K2150-1
Work Clamp and Cable Assembly
K1831-1
Power Factor Capacitor Kit
—
Fume Extraction System
Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options
—
Pro-Torch™ Air and Water-Cooled TIG Torches
K2166-3
PTA-9, -17 One Cable Torch Adapter
K2166-2
PTA-9, -17, -26 Two Cable Torch Adapter
K2166-1
PTA-26 One Cable Torch Adapter
K1828-1
Under-Cooler Cart Water Cooler
3100211
Harris® Argon Flowmeter Regulator and Hose Kit
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K814
Arc Start™ Switch
—
Cut Length Consumables
16
Precision TIG® 375
General Options
K1869-1
Undercarriage
K2150-1
Work Clamp and Cable Assembly
—
Fume Extraction System
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options
—
Pro-Torch™ Air and Water-Cooled TIG Torches
K2166-3
PTA-9, -17 One Cable Torch Adapter
K2166-2
PTA-9, -17, -26 Two Cable Torch Adapter
K2166-1
PTA-26 One Cable Torch Adapter
K1828-1
Under-Cooler Cart Water Cooler
3100211
Harris® Argon Flowmeter Regulator and Hose Kit
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K814
Arc Start™ Switch
—
Cut Length Consumables
Invertec® V155-S
General Options
K2275-1
Welding Cart (80 cu ft bottle capacity)
K852-25
Twist-Mate™ Cable Plug Kit
—
Fume Extraction System
TIG Options
K1781-7
PTA-9FV Flexible Head Gas Valve Torch (25 ft., 1 pc.)
K960-2
Small Twist-Mate™ Torch Adapter (with separate gas)
KP507
Parts Kit for PTA-9 Series Torches
K1782-13
PTA-17FV Flex Head Gas Valve TIG Torch
w/Ultra-Flex™ Cable (12.5 ft., 1 pc.)
K960-2
Small Twist-Mate™ Torch Adapter (with separate gas)
KP508
Parts Kit for PTA-17 Series Torches
K586-1
Deluxe Adjustable Gas Regulator and Gas Hose Kit
Invertec® V160-T
General Options
K2275-1
Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1
Small Canvas Cover
—
Fume Extraction System
Stick Options
K2394-1
Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate™ Set
TIG Options
K2413-1
TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled)
K2266-1
TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)
K2267-1
TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)
3100211
Harris® Argon Flowmeter Regulator and Hose Kit
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K814
Arc Start™ Switch
K1813-1
Cool Arc® 40 Water Cooler 115/1/50/60
—
Cut Length Consumables
www.lincolnelectric.com/tig-welders
TIG WELDERS
TIG Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
Invertec® V205-T AC/DC
General Options
K2275-1
Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1
Small Canvas Cover
—
Fume Extraction System
Stick Options
K2394-1
Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate™ Set
TIG Options
K2413-1
TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled)
K2266-1
TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)
K2267-1
TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)
3100211
Harris® Argon Flowmeter Regulator and Hose Kit
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K814
Arc Start™ Switch
K1813-1
Cool Arc® 40 Water Cooler 115/1/50/60
K1781-1
PTA-9 TIG Torch (12.5 ft., 1 pc.)
K1622-1
Twist-Mate™ Torch Adapter, PTA-9, -17
K1783-1
PTA-26 TIG Torch (12.5 ft., 1 pc.)
K1622-3
Twist-Mate™ Torch Adapter, PTA-26
K1784-3
PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)
K1622-4
Twist-Mate™ Torch Adapter, Water-Cooled
K1859-2
Water Hose Kit, 25 ft. (5/8 LH CGA to 5/8 LH CGA)
—
Cut Length Consumables
Invertec® V310-T AC/DC
General Options
K2694-1
Inverter Cart
—
Fume Extraction System
Stick Options
K2394-1
Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate™ Set
TIG Options
K2413-1
TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled)
K2266-1
TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)
K2267-1
TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)
3100211
Harris® Argon Flowmeter Regulator and Hose Kit
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K814
Arc Start™ Switch
K2630-1
Cool Arc® 35 Water Cooler
K1781-1
PTA-9 TIG Torch (12.5 ft., 1 pc.)
K1622-1
Twist-Mate™ Torch Adapter, PTA-9, -17
K1783-1
PTA-26 TIG Torch (12.5 ft., 1 pc.)
K1622-3
Twist-Mate™ Torch Adapter, PTA-26
K1784-3
PTW-20 Braided TIG Torch (12.5 ft., 3 pc.)
K1622-4
Twist-Mate™ Torch Adapter, Water-Cooled
—
Cut Length Consumables
Invertec® V205-T DC
General Options
K2275-1
Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K2377-1
Small Canvas Cover
—
Fume Extraction System
Stick Options
K2394-1
Stick Electrode Holder, Work Clamp, Cable
& Twist-Mate™ Set
TIG Options
K2413-1
TIG-Mate™ 9 TIG Torch Starter Kit (air-cooled)
K2266-1
TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)
K2267-1
TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)
3100211
Harris® Argon Flowmeter Regulator and Hose Kit
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K814
Arc Start™ Switch
K1813-1
Cool Arc® 40 Water Cooler 115/1/50/60
K1859-2
Water Hose Kit - 25 ft (5/8 LH CGA to 5/8 LH CGA)
K1781-1
PTA-9 TIG Torch (12.5ft 1pc)
K1622-1
Twist-Mate™ Torch Adapter - PTA-9, -17
K1782-1
PTA-17 TIG Torch (12.5ft 1pc)
K1622-1
Twist-Mate™ Torch Adapter - PTA-9, -17
K1783-1
PTA-26 TIG Torch (12.5ft 1pc)
K1622-3
Twist-Mate™ Torch Adapter - PTA-26
K1784-3
PTW-20 Braided TIG Torch (12.5ft 3pc)
K1622-4
Twist-Mate™ Torch Adapter - Water-Cooled
—
Cut Length Consumables
www.lincolnelectric.com/tig-welders
17
MIG WIRE FEEDER / WELDERS
POWER MIG® – The Professional’s Choice!SM
• Typical applications include – home, farm,
autobody, maintenance or fabrication.
• Diamond Core® Technology delivers a
superior arc.
• Professional Drive System.
• Spool Gun Ready.
®
30-140
POWER MIG 140C
30-140
SP-180T
30-180
®
POWER MIG 180C
30-180
POWER MIG 215XT
30-250
POWER MIG 255XT
30-300
POWER MIG 350MP
5-350
®
®
®
®
KEY:
18
Excellent
Good
Optional
www.lincolnelectric.com/mig-welders
• •
1
60
• •
1
60
• •
•
•
1 50/60
• •
•
1
• • •
•
60
1 50/60
• • • • •
Chopper Technology®
60
Diamond Core®
Technology
1
Push-Pull Model
• •
Synergic Control
60
FEATURES
Meters
1
Locking Tool Storage
Spool Gun Capable
.035
(0.9)
.035
(0.9)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
.035-.045
(0.9-1.2)
TIG Touch-Start ®
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
.023-.035
(0.6-0.9)
.023-.045
(0.6-1.2)
Stick
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-500
(1.3-12.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
50-700
(1.3-17.7)
Flux-Cored
Cored Wire
Size Range
in. (mm)
MIG Pulsed
Solid Wire
Size Range
in. (mm)
Compact
SP-140T
Wire Feed
Speed Range
ipm (m/min)
Hertz
208-230 Volt
Input
120 Volt
Input
Current Range
(Amps)
INPUT
PROCESS
MIG
OUTPUT
MODEL
Great Arc Starts
Low Spatter
Excellent Out-of-Position Arc Action
Enhanced Performance Stainless & Aluminum
Phase
Jessi Combs – TV Host and Welder
•
•
•
•
•
MIG WIRE FEEDER/WELDERS – PORTABLE
Processes
• MIG
SP-140T
Output
120 Volt AC Input Compact Wire Welder
Here’s a great little welder for project and repair MIG welding on mild or stainless steel and
flux-cored welding on mild steel.
• Ready to Weld! Includes mild steel MIG and fluxcored wire spools, regulator and basic handshield.
Just add shielding gas (sold separately).
• Easy to Set – 5 position tap voltage control and
continuous full-range wire feed speed control
help you dial in your application.
• Wide 30-140 amp welding output range.
• MIG weld 24 gauge up to 10 gauge (.135")
sheet metal in a single pass. Weld up to
5/16 in. steel using self-shielded Innershield®
wire (FCAW-S).
• Spool Gun Ready – add the optional
Magnum® 100SG spool gun for reliable
aluminum wire feeding.
• Flux-Cored
CV DC
Input
1
60
PHASE
Hz
Unit Includes
• Magnum® 100L gun 10 ft. (3.0 m)
• .025" (0.6 mm) Contact Tips (Qty. 3)
• .035" (0.9 mm) Contact Tips (Qty. 3)
• Gasless Nozzle for Innershield®
• Gas Nozzle for MIG
• Spindle Adapter, 8" (203 mm)
Dia. Spools
• .025"-.030" (0.6-0.7 mm) MIG
Drive Roll
• .035" (0.9 mm) MIG Drive Roll
• .030"-.045" (0.7-1.1 mm) Knurled
Drive Roll
• Adjustable Gas Regulator & Hose
• 2 lb. (0.90 kg) Spool of SuperArc®
L-56® MIG wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
• Work Clamp & 10 ft. (3.0 m) Cable
• Handshield
• How to Use DVD
Key Options
• K2532-1 Magnum® 100SG Spool Gun
• More options at end of section
• Three-year warranty on parts and labor.
Shown:
K2688-1 SP-140T
Literature
E7.62
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
SP-140T
(Tapped Voltage
Control)
K2688-1
120/1/60
90A/19.5V/20%
20A
Output Range
30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33
HxWxD
inches (mm)
Net Weight
lbs.(kg)
14 x 10.15 x 18.6
(357 x 258 x 472)
58
(26.3)
Processes
• MIG
SP-180T
Output
More Power for Thicker Material
• Flux-Cored
CV DC
Input
1
60
PHASE
Hz
• MIG weld 24 gauge up to 3/16" sheet
metal in a single pass. Weld up to 1/2"
steel using self-shielded Innershield®
wire (FCAW-S).
Unit Includes
• Magnum® 100L gun 10 ft. (3.0 m)
• .025" (0.6 mm) Contact Tips (Qty. 3)
• .035" (0.9 mm) Contact Tips (Qty. 3)
• Gasless Nozzle for Innershield®
• Gas Nozzle for MIG
• Spindle Adapter, 8" (203 mm)
Dia. Spools
• .025"-.030" (0.6-0.7 mm) MIG
Drive Roll
• .035" (0.9 mm) MIG Drive Roll
• .030"-.045" (0.7-1.1 mm) Knurled
Drive Roll
• Adjustable Gas Regulator & Hose
• 2 lb. (0.90 kg) Spool of SuperArc®
L-56® MIG wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
• Work Clamp & 10 ft. (3.0 m) Cable
• Handshield
• How to Use DVD
• Spool Gun Ready – add the optional
Magnum® 100SG spool gun for reliable
aluminum wire feeding.
Key Options
• K2532-1 Magnum® 100SG Spool Gun
• More options at end of section
Just plug this compact wire welder into a 208 or 230V outlet in your garage, barn or shop and
start welding– up to 3/16” MIG wire welding and 1/2” with self-sheilded flux-cored wire.
• Ready to Weld! Includes both mild steel MIG and fluxcored wire as well as an adjustable gas regulator.
Just add shielding gas (sold separately).
• Easy to Set – 5 position tap voltage control and
continuous full-range wire feed speed control
help you dial in your application.
• Wide 30-180 amp welding output range –
use .025" wire on thin sheet metal up to
.045" flux-cored wire on thick plate.
Shown:
K2689-1 SP-180T
• Three-year warranty on parts and labor.
Literature
E7.63
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
SP-180T
(Tapped Voltage
Control)
K2689-1
208/230/1/60
208V: 130A/17V/30%
230V: 130A/20V/30%
20A
www.lincolnelectric.com/mig-welders
Output Range
30-180 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
14 x 10.15 x 18.6
(357 x 258 x 472)
66
(30)
19
MIG WIRE FEEDER/WELDERS – PORTABLE
®
POWER MIG 140C
®
Processes
• MIG
• Flux-Cored
Premium 120 Volt Input Wire Welder with Continuous Control
Output
Home projects and repair, sheet metal and autobody work, farm and small shop welding—
the POWER MIG® 140C designed for 120 volt household power does it all!
Unit Includes
• Magnum® 100L Gun, 10 ft. (3.0 m)
• Gas and Gasless Nozzles
• Cable Liner
• Contact Tips
• Work Cable and Clamp
• Adjustable Gas Regulator & Hose
• Spindle Adapter
• 2 lb. (0.90 kg) Spool of SuperArc®
L-56® Mild Steel MIG Wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
Flux-Cored Wire
• Learn-To-Use DVD
• Exclusive Diamond Core® Technology delivers an outstanding arc you’ll notice immediately:
– Great arc starts.
– Wide voltage “sweet spot” gives you a very forgiving arc.
• Wide 30-140 amp welding output range is the highest output
in the 120 volt input power welder class.
• MIG weld 24 gauge up to 10 gauge (.135") sheet metal in
a single pass. Weld up to 5/16” steel using self-shielded
Innershield® wires (FCAW-S).
CV DC
Input
1
60
PHASE
Hz
Key Options
• K520 Utility Cart, 150 cu ft. bottle
capacity
• K2377-1 Small Canvas Cover
• K2525-1 Spot Timer Kit
• K2532-1 Magnum® 100SG
Spool Gun
• More options at end of section
• Spool Gun Ready – add the optional Magnum® 100SG
spool gun for reliable aluminum wire feeding.
• Three-year warranty on parts and labor.
Spool Gun Ready
Shown:
K2471-1 POWER MIG® 140C
Literature
E7.23
Light Duty
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
POWER MIG® 140C
(Continuous Voltage Control)
K2471-1
120/1/60
90A/19.5V/20%
20A
Output Range
30-140 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V
®
POWER MIG 180C
®
Premium 230 Volt Compact Wire Welder with Continuous Control
Whether you’re a farmer or a fabricator, an autobody shop or a backyard mechanic, the
POWER MIG® 180C helps you get the job done! It’s a portable wire welder designed for
use with industrial 230 volt input power.
HxWxD
inches (mm)
Net Weight
lbs.(kg)
14 x 10.15 x 18.6
(357 x 258 x 472)
58
(26.3)
Processes
• MIG
• Flux-Cored
Output
CV DC
Input
1
60
PHASE
Hz
Unit Includes
• Magnum® 100L Gun, 10 ft. (3.0 m)
• Gas and Gasless Nozzles
• Cable Liner
• Contact Tips
• Work Cable and Clamp
• Adjustable Gas Regulator & Hose
• Spindle Adapter
• 2 lb. (0.90 kg) Spool of SuperArc®
L-56® Mild Steel MIG Wire
• 1 lb. (0.45 kg) Spool NR®-211-MP
Flux-Cored Wire
• Learn-To-Use DVD
• Exclusive Diamond Core® Technology delivers an outstanding arc you‘ll notice immediately:
– Great arc starts.
– Wide voltage “sweet spot” gives you a very forgiving arc.
• Wide 30-180 amp welding output range is the highest output
in this welder class.
• MIG weld 24 gauge up to 3/16" sheet metal in a single
pass. Weld up to 1/2" steel using self-shielded Innershield®
wires (FCAW-S).
Key Options
• K520 Utility Cart, 150 cu ft. bottle
capacity
• K2377-1 Small Canvas Cover
• K2525-1 Spot Timer Kit
• K2532-1 Magnum® 100SG
Spool Gun
• More options at end of section
• Spool Gun Ready – add the optional Magnum 100SG
spool gun for reliable aluminum wire feeding.
®
• Three-year warranty on parts and labor.
Spool Gun Ready
Literature
E7.24
Shown:
K2473-1 POWER MIG® 180C
Light Duty
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
POWER MIG® 180C
(Continuous Voltage Control)
K2473-1
208/230/1/60
208V: 130A/17V/30%
230V: 130A/20V/30%
20A
20
Output Range
30-180 Amps DC
50-500 ipm WFS
(1.3-12.7 m/min)
Max. OCV: 33V
www.lincolnelectric.com/mig-welders
HxWxD
inches (mm)
Net Weight
lbs.(kg)
14 x 10.15 x 18.6
(357 x 258 x 472)
66
(30)
MIG WIRE FEEDER/WELDERS – MOBILE
®
POWER MIG 215XT
®
Processes
• MIG
• Flux-Cored
Simple Control for Sheet Metal Welding
Output
The POWER MIG® 215XT offers the autobody and sheet
metal fabrication industries top welding performance and a
host of professional features not often found at this price.
Unit Includes
• Magnum® 250L Gun, 15 ft. (4.5 m)
• Work Cable and Clamp
• Contact Tips
• Cable Liner
• Drive Rolls
• Adjustable Gas Regulator & Hose
• More Output—rated at 215 amps/22 volts @ 30% duty cycle,
with an amperage range of 30-250 amps DC – the highest
rating and widest amperage range in its class.
Input
1
PHASE
50
60
Hz
Key Options
• K2590-1 Magnum® 250 LX Spool
Gun
• K2532-1 Magnum® 100SG Spool
Gun
• K487-25 Magnum® SG Spool Gun
• K2703-1 Spool Gun Adapter
(for K487-25 Magnum® SG and
K2490-1 Magnum® 250LX Spool
Guns)
• K2378-1 Medium Canvas Cover
• More options at end of section
• Seven tapped voltage ranges make it easy to
select the right procedure for your application.
• 115 volt auxiliary power receptacle for grinders and
tool chargers.
• Spool Gun Ready – Add the optional Magnum® 100SG
spool gun for reliable aluminum wire feeding.
• Three-year warranty on parts and labor. (90 days on gun.)
Spool Gun Ready
CV DC
Spool Gun Capable
Literature
E7.51
Light Duty
Medium Duty
Shown:
K2700-1 POWER MIG® 215XT
Heavy Duty
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
POWER MIG® 215XT
K2700-1
208/230/1/50/60
215A/22V(1)/30%
190A/23V/40%
170A/24V/60%
45/41A
42/38A
39/35A
(1) 21V on 220V 50 Hz input.
®
POWER MIG 255XT
HxWxD
inches (mm)
Net Weight
lbs.(kg)
31.8 x 18.9 x 38.8
(808 x 408 x 985)
198
(90)
Output Range
30-250 Amps DC
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 39V
®
Processes
• MIG
Output
The Professional’s Choice! SM for Job Shop Fabrication
• Flux-Cored
CV DC
Input
1
60
PHASE
Hz
One-Pak Spool Gun Pkg. Includes
• POWER MIG® 255XT (K2701-1)
• Magnum® 250XL Spool Gun
• Spool Gun Holder
• Dual Cylinder Mounting Kit
• Adjustable Gas Regulator
& Hose Kit
®
The POWER MIG® 255XT sets the standard for MIG and flux-cored welding in industrial
production, job shop fabrication, maintenance or repair work.
• Timer Functions – Adds 4-step interlock, spot mode,
adjustable run-in speed for smoother arc starting and
adjustable burn-back timer.
Unit Includes
• Magnum® 250L Gun
• Work Clamp and Cable, 10 ft. (3.0 m)
• 230V Input Power Cable w/Plug
(208/230V model only)
• Drive Rolls & Guide for Steel
• Adjustable Gas Regulator & Hose
• Digital meters display – Preset wire feed speed and voltage,
and actual amperage and voltage while welding.
• Spool Gun Ready – Electronics and second gas solenoid
are built-in to drive either the Magnum® SG or Magnum®
250LX™ spool gun.
• 115V auxiliary receptacle (208/230V model only) powers
a grinder or other equipment.
Key Options
• K1702-1 Dual Cylinder Kit
• K2378-1 Medium Canvas Cover
• K2490-1 Magnum® 250LX™ Spool
• K487-25 Magnum® SG Spool Gun
• K2445-1 Power MIG SG Spool Gun
Control Cable Adapter
• More options at end of section
• Three-year warranty on parts and labor. (90 days on gun.)
Spool Gun Capable
Medium Duty
Shown:
K2701-1 POWER MIG® 255XT
Heavy Duty
Literature
E7.54
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output(1)
POWER MIG® 255XT
One-Pak® w/Spool Gun
POWER MIG® 255XT
K2702-1
208/230/1/60
250A/26V/40%
56/52A
K2701-1
K2701-2
208/230/1/60
230/460/575/1/60
(1) Input current
56/52A
50/24/19A
Output Range
30-300 Amps
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 40V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
—
—
31.8 x 18.9 x 38.8
(808 x 480 x 985)
240 (109)
(with gun)
is at the rated output with the 115V auxiliary receptacle also drawing 15 amps.
www.lincolnelectric.com/mig-welders
21
MIG WIRE FEEDER/WELDERS – MOBILE
®
POWER MIG 350MP
Chopper Technology®
The Professional’s Choice! SM
Processes
• Stick
• TIG
• MIG
Output
When you want more than just a MIG machine, the POWER MIG® 350MP is the choice for you.
Lincoln’s
Chopper Technology® delivers more welding processes: Stick, TIG, MIG,
Flux-cored, and Advanced Processes such as Power Mode® and Pulse-On-Pulse®.
CC
CV
• Pulsed
• Flux-Cored
DC
Input
1
60
PHASE
Hz
Push-Pull One-Pak Includes
• POWER MIG® 350MP (K2403-1)
• Python®-Plus Push-Pull Gun,
25 ft. (7.6 m)
• 3/64" Aluminum Drive Roll Kit
• Magnum® 300 Gun, 15 ft. (4.5m)
• Cable Liner
• Contact Tips
• Work Clamp and Cable
• Adjustable Gas Regulator & Hose
®
• Pulse-on-Pulse® – Improves cleaning action when welding aluminum
and delivers a TIG-like appearance to the MIG weld beads.
• Synergic control of voltage and wire feed speed allows
you to set weld procedures with one control.
• Push-Pull or Spool Gun Ready – A second gas solenoid
and other electronics are built-in to drive either a spool
gun or push-pull gun.
Unit Includes
• POWER MIG® 350MP
• Magnum® 300 Gun
• Work Clamp and Cable
• 230V Input Power Cable w/Plug
(208/230V model only)
• Drive Rolls & Guide for Steel
• Adjustable Gas Regulator & Hose
• 115V auxiliary receptacle – Powers a grinder or
other equipment.
• Dual Procedure capable – Select between either two
welding procedures or two welding modes.
• Three-year warranty on parts and labor.
(90 days on gun.)
Key Options
• K1702-1 Dual Cylinder Kit
• K2378-1 Medium Canvas Cover
• K2447-2 Python®-Plus Push-Pull
Gun, 25 ft. (7.6 m)
• K2490-1 Magnum® 250LX
Spool Gun
• More options at end of section
Spool Gun Ready
Shown:
K2403-1 POWER MIG® 350MP
Heavy Duty
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
POWER MIG® 350MP
Push-Pull One-Pak®
POWER MIG® 350MP
K2451-2
208/230/460/575/1/50/60
300A/32V/60%(1)
72/62/31/25A
K2403-1
(1) 40% on 208V input. Ratings based on 60 Hz operation.
Literature
E7.57
Output Range
5-350 Amps DC
50-700 ipm WFS
(1.3 -17.7 m/min)
Max. OCV: 67V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
—
—
31.8 x 18.9 x 38.8
(808 x 408 x 985)
255
(116)
Chopper Technology®
Take advantage of the advanced welding
features of the POWER MIG ® 350MP.
WAVEFORM CONTROL TECHNOLOGY®
Pulse-On-Pulse ® takes the hassle out of aluminum welding
• TIG-like bead appearance when MIG welding
• Excellent weld properties
• Controls arc length and heat input
• Makes it easy to achieve good penetration
• Minimizes chances of burnthrough
• Very forgiving arc characteristics
Shown: Pulse-On-Pulse® on 3mm aluminum
22
www.lincolnelectric.com/mig-welders
MIG WIRE FEEDER/WELDERS – MOBILE
MIG: Wire Feeder/Welders Options
See “Recommended General Options” pgs. 151-171 for descriptions.
SP-140T and SP-180T
General Options
K2275-1
Welding Cart (80 cu. ft. bottle capacity)
K520
Utility Cart (150 cu. ft. bottle capacity)
K2377-1
Small Canvas Cover
K2525-1
Spot Timer Kit
—
Fume Extraction System
Wire Feeder Options
K2532-1
Magnum® 100SG Spool Gun
K2528-1
.045" Innershield® Welding Kit (POWER MIG® 180T only)
KP2529-1
Drive Roll, .025"-.030" Smooth
KP2529-2
Drive Roll, .035" Smooth
KP2529-3
Drive Roll, .030"-.045" Knurled
POWER MIG® 140C and POWER MIG® 180C
General Options
K2275-1
Welding Cart (80 cu. ft. bottle capacity)
K520
Utility Cart (150 cu. ft. bottle capacity)
K2377-1
Small Canvas Cover
K2525-1
Spot Timer Kit
—
Fume Extraction System
Wire Feeder Options
K2532-1
Magnum® 100SG Spool Gun
K2528-1
.045" Innershield® Welding Kit (POWER MIG® 180C only)
KP2529-1
Drive Roll, .025"-.030" Smooth
KP2529-2
Drive Roll, .035" Smooth
KP2529-3
Drive Roll, .030"-.045" Knurled
KP2531-1
Inner Wire Guide, .025"-.035" Steel
KP2531-2
Inner Wire Guide, .045" Steel
POWER MIG® 215XT
General Options
K2532-1
Magnum® 100SG Spool Gun
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft
K2490-1
Magnum® 250LX Spool Gun
K2378-1
Medium Canvas Cover
K466-6
Connector Kit – POWER MIG®/Wire-Matic™
K2703-1
Adapter Kit for Magnum® SG or Magnum® 250LX Spool Gun
K1703-1
3/64" Aluminum Feeding Kit
K468
8" O.D. Spool Adapter
K1702-1
Dual Cylinder Mounting Kit
KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire
KP1696-035S Drive Roll Kit, .035" Solid Wire
KP1696-1
Drive Roll Kit, .035" and .045" Solid Wire
KP1696-2
Drive Roll Kit, .040" Solid Wire
KP1696-045S Drive Roll Kit, .045" Solid Wire
KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire
KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire
—
Fume Extraction System
POWER MIG® 255XT
General Options
K1702-1
Dual Cylinder Mounting Kit
K1703-1
3/64" Aluminum Feeding Kit
K2378-1
Medium Canvas Cover
K466-6
Connector Kit – POWER MIG®/Wire-Matic™
K468
8" O.D. Spool Adapter
KP1696-030S Drive Roll Kit, .023-.030" Solid Wire
KP1696-035S Drive Roll Kit, .035" Solid Wire
KP1696-1
Drive Roll Kit, .035" and .045" Solid Wire
KP1696-2
Drive Roll Kit, .040" Solid Wire
POWER MIG® 255XT, con’t.
General Options, con’t.
KP1696-045S Drive Roll Kit, .045" Solid Wire
KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire
KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire
KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire
—
Fume Extraction System
Spool Gun Options
K2490-1
Magnum® 250LX Spool Gun
K2519-1
Control Cable Extension, 25 ft
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K2445-1
POWER MIG® 255XT/Magnum® SG Spool Gun Control
Cable Adapter
K1738-1
Spool Gun Holder
POWER MIG® 350MP
General Options
KP1696-030S Drive Roll Kit, .023"-.030" Solid Wire
KP1696-035S Drive Roll Kit, .035" Solid Wire
KP1696-1
Drive Roll Kit, .035" and .045" Solid Wire
KP1696-2
Drive Roll Kit, .040" Solid Wire
KP1696-045S Drive Roll Kit, .045" Solid Wire
KP1697-035C Drive Roll Kit, .030"-.035" Cored Wire
KP1697-045C Drive Roll Kit, .040"-.045" Cored Wire
KP1695-035A Drive Roll Kit, .035" Aluminum Wire
KP1695-3/64A Drive Roll Kit, 3/64" Aluminum Wire
K1702-1
Dual Cylinder Mounting Kit
K2378-1
Medium Canvas Cover
—
Fume Extraction System
Stick Options
K875
Accessory Kit, 150 Amp
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
TIG Options
—
Pro-Torch™ TIG Torches
KP508
Parts Kit For PTA-17 Series Torches
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K814
Arc Start™ Switch
Wire Feeder Options
K489-8
Fast-Mate™ Adapter For POWER MIGs
K2447-1
Python®-Plus Push-Pull Gun, Air-Cooled, 15 ft.
K2447-2
Python®-Plus Push-Pull Gun, Air-Cooled, 25 ft.
K2447-3
Python®-Plus Push-Pull Gun, Air-Cooled, 50 ft.
K2296-2
Prince® XL Push-Pull Gun, Air-Cooled, 25 ft.
K2154-1
Push-Pull Gun Connection Kit
K468
8" O.D. Spool Adapter
Spool Gun Options
K2490-1
Magnum® 250LX Spool Gun
K2519-1
Control Cable Extension, 25 ft.
K1738-1
Spool Gun Holder
www.lincolnelectric.com/mig-welders
23
MIG: INDUSTRIAL WELDERS
• Recommended for industrial job
shops and manufacturing
applications.
• Optimized for CV processes.
• Designed for use with a variety of
wire feeders.
• 100% Duty Cycle.
Scott Webster – Leroy Thompson Handcrafted Customs
PROCESS
Hertz
Stackable
7-Yr. Warranty
(on Power
Rectifier)
DC
50-400 A
3
60
•
•
CV-400
CV
DC
60-500 A
3
60
•
•
CV-655
CV
DC
70-815 A
3
50,60
•
•
KEY:
24
Excellent
Good
Arc Gouging
CV
Flux-Cored
CV-305
Current Range
Amps (A)
MIG
Phase
FEATURES
Polarity
INPUT
Mode
OUTPUT
Submerged Arc
MODEL
Optional
www.lincolnelectric.com/mig-welders
MIG: INDUSTRIAL WELDERS
CV-305
Processes
• MIG
• Flux-Cored
For All Day Long MIG Welding
Output
Input
3
60
PHASE
Hz
Ready-Pak Package (K2395-1)
Includes
• CV-305 Power Source
• LF-72 Bench Model (2-Roll) Wire
Feeder w/Standard Duty Wire
Reel Stand, 10 ft. Control Cable,
and .035"-.045" solid Drive Roll &
Guide Tube Kits
• Magnum® 400 Welding Gun, 15 ft.,
.035"-.045" wire
• Work and Wire Feeder Power
Cables Package
• Harris® Flowmeter Regulator &
Gas Hose
®
When it comes to welding mild steel, stainless steel, aluminum and alloy materials,
you won't find a more reliable power source than the CV-305.
• Digital Ammeter/Voltmeter read-out display allows you to
view voltage presets for added convenience and accuracy.
• Easy access Twist-Mate™ connections on the front of
the machine.
• Two output connectors allow you to optimally connect
to high or low inductance for arc control. Use low
inductance output connection when short-arc welding,
and high inductance output connection with spray and
globular transfer welding.
Key Options
• K857 Remote Output Control
• K857-1 Remote Output Control
• K852-70 Twist-Mate™ Welding
Cable Connectors
• K852-95 Twist-Mate™ Welding
Cable Connectors
• More options at end of section
• Stack them three-high or purchase an affordable
Ready-Pak® package that includes the LF-72 wire
feeder, a Magnum® 400 MIG gun and more!
• Compact unit is 20 lbs. (9.0 kg) lighter and significantly
smaller than competitive models—save your space!
• Three-year warranty on parts and labor.
Shown:
K2400-1 CV-305
• Seven-year warranty on power rectifier.
CV DC
Literature
E4.22
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
CV-305
K2400-1
K2400-2
208/230/460/3/60
230/460/575/3/60
315A/32.6V/100%
52/48/24A
48/24/19A
50-400A
7-37V
24.6 x 19.5 x 27.0
(625 x 495 x 686)
330
(149)
CV-305/LF-72
Ready-Pak® Pkg.
K2395-1
208/230/460/3/60
47.7 x 25.5 x 33.0
(1212 x 648 x 838)
448
(203)
52/48/24A
NOTE: 50 Hertz models available.
CV-400
Processes
• MIG
• Flux-Cored
Rugged, Proven Construction for Wire Welding
Output
The rugged CV-400 is ready to tackle MIG and flux-cored wire welding for fabrication and
production work in a variety of industries: transportation, heavy equipment, structural steel,
railroad, furniture, appliances and sheet metal fabrication.
CV-400/LF-72 Ready-Pak Package
(K2439-1) Includes
• CV-400 Power Source
• LF-72 Wire Feeder (Bench Model)
• .035"-.045" Drive Rolls for Solid
Wire
• Heavy Duty Wire Reel Stand
• Control Cable, 10 ft. (3.0 m)
• Weld Power Cable, 10 ft. (3.0 m)
• Work Cable & Clamp, 10 ft. (3.0 m)
• Magnum® 400 MIG Gun w/15 ft.
(4.5 m) Cable
• Harris® Flowmeter Regulator &
Gas Hose
• 115V and 42V wire feeder auxiliary power with circuit
breaker protection.
• Internal components, including windings, rectifiers
and circuit boards, are coated to protect against
moisture and corrosion.
• Electronic and thermostatic protection from current
overload and excessive temperatures. Indicator
light lets you know when machine is reset.
3
60
PHASE
Hz
Key Options
• K857 Remote Output Control
• K864 Remote Control Adapter
• K841 Undercarriage
• More options at end of section
• Three-year warranty on parts and labor.
Shown:
K1346-13 CV-400
Literature
E4.30
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
CV-400
K1346-22
K1346-13
K2439-1
230/460/575/3/60
230/460/3/60
400A/36V/100%
450A/38V/60%
77/39/31A 80/40/32A
77/39A
80/40A
CV-400/LF-72
Ready-Pak® Pkg.
CV-400/LF-74
Ready-Pak® Pkg.
Input
®
• Connect wire feeders via either 14-pin MS-type or
terminal strip.
• Seven-year warranty on power rectifier.
CV DC
• Gouging
K2496-1
Output Range
60-500A
12-42V
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27.5 x 22.2 x 32
(699 x 564 x 813)
22.5 x 36.5 x 53
(571 x 927 x 1346)
27.5 x 36.5 x 53
(699 x 927 x 1346)
383
(174)
490
(222)
490
(222)
NOTE: 50 Hertz models available.
www.lincolnelectric.com/mig-welders
25
MIG: INDUSTRIAL WELDERS
Processes
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
CV-655
Dependable High Output MIG Welding
Energy efficiency, reliability and exceptional performance are what set the CV-655 apart from
the rest. Designed primarily for heavy-duty applications, the CV-655 is an outstanding choice
for MIG and flux-cored welding on mild steel, stainless steel, aluminum and alloys.
• Calibrated output control lets operator accurately
regulate power levels.
• Line voltage compensation maintains weld consistency,
even with line voltage changes of ±10%.
Output
CV DC
Input
3
60 50
PHASE
Hz
Hz
Key Options
• K1482-1 Digital Meter Kit
• K1486-1 Air Filter Kit
• K1528-1 Dual Process Switch
• K857 Remote Output Control
• More options at end of section
Literature
E4.40
• 115-volt duplex receptacle provides 20 amps of auxiliary
power.
• Separate output studs allow the operator to select high
or low inductance.
• Panel switches allow operator to change settings at
the power source or wire feeder.
• Solid state circuitry provides extra long life during
repetitive applications.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
Shown:
K1480-1 CV-655
26
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
CV-655
K1480-1
K1480-5
K1481-1
K1481-5
230/460/3/60
575/3/60
230/400/3/50/60
415/3/50/60
650A/44V/100%
815A/44V/60%
94/47A
38A
94/54A
52A
Output Range
70-815A
13-44V
Max. OCV: 48V
www.lincolnelectric.com/mig-welders
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27.5 x 22.2 x 38.0
(699 x 565 x 965)
652
(296)
MIG: INDUSTRIAL WELDERS
MIG: Industrial Welders Options
See “Recommended General Options” pgs.151-171 for descriptions.
CV-305
General Options
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K1803-1
Work and Wire Feeder 2/0 Weld Cable (10 ft.) Package
K852-70
Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable
K852-95
Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable
K484
Jumper Plug Kit
K867
Universal Adapter Plug
K874
Undercarriage – Hand moving
—
Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN™-25 PRO
Magnum® SG Spool Gun
CV-400
General Options
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K841
Undercarriage – Hand moving
K484
Jumper Plug Kit
K2149-1
Work Lead Package
—
Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN™-8
LN™-9
LN™-10 and DH-10
LN™-15 and LN™-25 PRO
LN™-35
CV-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
K842
Undercarriage – Hand moving
K1737-1
All-Terrain Undercarriage
—
Fume Extraction System
Wire Feeder Options
LF-72 and LF-74
LN™-8
LN™-9
LN™-10 and DH-10
LN™-35
NA-3 and NA-5
www.lincolnelectric.com/mig-welders
27
MULTI-PROCESS WELDERS
TIG
MIG
Stick
Arc Gouging
• For Heavy Manufacturing and Fabrication
• One Machine For Stick, TIG, Wire Welding and
Arc Gouging
• Ruggedly Built For Tough Environments
Idealarc DC-600
®
Idealarc DC-655
®
KEY:
28
Excellent
Good
7-Yr. Warranty
on Power
Rectifier
High Efficiency
Arc Gouge
Submerged Arc
Flux-Cored
MIG Pulsed
1/3
50/60
DC
5-570 A
3
50/60
•
DC
60-500 A
3
50,60
•
•
DC
70-850 A
3
50/60
•
•
DC
50-815 A
3
50,60
•
•
MIG
5-425 A
TIG
DC
Current Range
Amps (A)
Stick
Hertz
Idealarc DC-400
®
FEATURES
Phase
Invertec V450-PRO
®
CC
CV
CC
CV
CC
CV
CC
CV
CC
CV
Polarity
Mode
Invertec ® V350-PRO
INPUT
PROCESS
Stackable
OUTPUT
MODEL
Optional
www.lincolnelectric.com/multi-process-welders
•
•
MULTI-PROCESS WELDERS
Processes
• Stick
• TIG
• MIG
• Pulsed (Advanced Process
Panel only)
• Flux-Cored
• Gouging
Invertec V350-PRO
®
Designed Smart. Built Tough.
The Invertec® V350-PRO is a versatile, multi-purpose, multi-process power source
that’s lightweight and portable. Available in four models: construction, factory,
advanced process and factory rack.
Output
• All input voltages and frequencies are both single and three
phase rated—no phase derating necessary on single phase.
• Input voltage from 208-575V—this one machine is
capable of running on virtually any input power supply.
• 50 and 60 Hz operation—can be connected
anywhere in the world.
• Touch Start TIG® for contamination-free starts.
• 87% efficiency—low power consumption for
energy savings.
Shown:
K1728-7 Invertec® V350-PRO
(Advanced Process Model)
• Three-year warranty on parts and labor.
Product
Number
Input Power
Rated Output
Voltage/Phase/Hertz Current/Voltage/Duty Cycle
Invertec® V350-PRO/LF-72
Ready-Pak® Pkg.
K2437-1
K2438-1
Factory
200-208/230/380-415/
Advanced Process
460/575/3/50/60
Invertec® V350-PRO
K1728-5
K1728-6
K1728-7
K1728-13
Construction
Factory
Advanced Process
Factory (Tweco®)
208/230/415/
460/575/1/50/60
K1728-8
CE
200-220/380-400/
415-440/1/3/50/60
Model
DC
Input
1 3 50
60
PHASE
Hz
Ready-Pak® Package (K2437-1)
Includes
• V350-PRO Factory Model
(K1728-6)
• LF-72 Heavy Duty Wire Feeder
(K2327-3)
• Work & Wire Feeder 2/0 Welding
Cable Package, 10 ft. (3.0 m)
• Harris® Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
• Inverter and Wire Feeder Cart
• 5-425 amp output range for all recommended processes
from TIG to arc gouging.
Product
Name
CC
CV
350A/34V/60%
Literature
E5.91
Input Current @
Rated Output
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
3-ph: 50/42/28-26/23/18
1-ph: 94/85/54/42/37
5-425A
Max OCV:
55.2 x 28.5 x 55.5
(1403 x 724 x 1410)
370
(168)
80V DC
14.8 x 13.3 x 27.9
(376 x 338 x 709)
81
(36.7)
300A/32V/100%
3-ph: 41-39/36/23-22/19/16
1-ph: 76/69/41/36/31
350A/34V/60% (3ph)
320A/33V/60% (1ph)
300A/32V/100% (3ph)
275A/31V/100% (1ph)
3ph: 48/28-27/26-24
3ph: 41-37/28-22/22-21
86.5
(37.4)
Processes
• Stick
• TIG
• MIG
• Pulsed (Advanced Process
Panel only)
• Flux-Cored
• Gouging
Invertec V450-PRO
®
Substantial Output. Smart Performance. Rugged Reliability.
The Invertec® V450-PRO is targeted for shops commonly welding with .052" or larger diameter
wires that also require plenty of power for arc gouging repair work with a 3/8" carbon.
Output
• Features full remote and multi-process capability—
Stick, Touch Start TIG®, MIG, Flux-cored and Arc Gouging.
CC
CV
DC
Input
3
PHASE
50
60
Hz
Ready-Pak Package (K2494-1)
Includes
• V450-PRO
• LF-72 Heavy Duty Bench Model
Wire Feeder (K2327-3)
• Magnum® 400 Gun and Cable
Assembly, 15 ft. (4.5 m)
• .035-.045" (0.8-1.1 mm) Drive Rolls
and Wire Guides
• Work & Wire Feeder 2/0 Welding
Cable Package, 10 ft. (3.0 m)
• Harris® Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
®
• 5-570 amp output range for all recommended processes.
• 88% efficiency with a high 95% power factor.
• Standard Controls Include – Selectable Hot Start for
stick welding and Variable Arc Control.
• Touch Start TIG® – Makes it easy to achieve great arc
starts with minimal or no tungsten contamination.
• Stackable Case Design – Allows you to stack up
to three units to save valuable shop floor space.
• Supports 24, 42 or 115 volt wire feeders.
• Easy access front panel – With 15 amp 115 volt AC auxiliary
power receptacles with circuit breaker protection will
power your lights, grinders or gun/torch water coolers.
Shown:
K2420-1 Invertec® V450-PRO
Literature
E5.94
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Invertec® V450-PRO/LF-72
Ready-Pak® Pkg.
Invertec® V450-PRO/LF-74
Ready-Pak® Pkg.
K2494-1
208/230/460/575/3/50/60
60Hz: 450A/38V/100%
(570A/43V/60%)
50Hz: 400A/36V/100%
(500A/40V/60%)
60Hz: 58/53/25/22A
(82/78/37/31A)
50Hz: 49/45/23/18A
(67/61/31/25A)
Invertec®
V450-PRO
Invertec®
V450-PRO (CE)
K2420-1
K2495-1
K2421-1
380/415/3/50/60
400A/36V/100%
(500A/40V/60%)
www.lincolnelectric.com/multi-process-welders
36/33A
(48/44A)
Output Range
5-570A
5-500A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
47.5 x 24 x 38
(1207 x 610 x 965)
405
(184)
26.1 x 19.9 x 32.9
(663 x 505 x 835)
293
(133)
278
(126)
29
MULTI-PROCESS WELDERS
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
Idealarc DC-400
®
DC Multi-Process Welding Power Source
This heavy-duty, industrial, three-phase multi-process power source from Lincoln Electric
scores big in MIG, Flux-cored, Submerged Arc, Stick and DC TIG welding.
Output
• Large, conveniently located controls make it easy
to change between CC (Stick/TIG/arc gouging), CV
(MIG/flux-cored) and CV Submerged Arc modes.
CC
CV
DC
Input
3
PHASE
50 60
Hz
Hz
Key Options
• K804-1 Multi-Process Switch
• K841 Undercarriage
• More options at end of section
• Arc force control adjusts short circuit current for a soft
arc or a forceful driving arc in the CC (Stick/TIG) mode.
• Arc control adjustment changes pinch effect of
the arc to control spatter, fluidity, and bead shape
in the MIG/Flux-Cored mode.
Literature
E5.20
• Solid state circuitry provides extra long life for
repetitive welding applications.
• ±10% input line voltage compensation for
maintaining weld consistency.
• Low profile case allows stacking machines
up to three high to conserve floor space.
• Three-year warranty on parts and labor.
Shown:
K1308-12 Idealarc® DC-400
• Seven-year warranty on power rectifier.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc®
DC-400
K1308-11
K1308-12
w/Multi-Process Switch
K1309-20
K1309-17
230/460/3/60
400A/36V/100%
(450A/38V/60%)
(500A/40V/50%)
78/39A
220/380/440/3/50/60
230/400/3/50/60
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
60-500A
12-42V
27.5 x 22.3 x 33.1
(698 x 566 x 840)
473
(215)
81/47/40A
77/45A
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
Idealarc DC-600
®
Rugged Multi-Process Power for Industrial Manufacturing
Rugged construction, simple controls and plenty of amperage for heavy duty applications
on thick steel or other materials make this welder a sound investment.
Output
• 115V, 15 amps, duplex auxiliary power receptacle
(60Hz models) makes it easy to power lights, grinders
and other shop tools at your work station.
CC
CV
DC
Input
3
60
PHASE
Hz
Key Options
• K804-1 Multi-Process Switch
• K1611-1 Paralleling Kit
(for codes above 10500)
• K1897-1 Paralleling Kit
(for codes below 10500)
• K842 Undercarriage
• More options at end of section
• Full range output voltage control for easy
operation and precise control.
• Standard analog ammeter and voltmeter.
• Mode switch for selecting desired output
characteristics.
Literature
E5.40
• Windings and rectifiers protected against
moisture and corrosive environments.
• Flat-top case with a small footprint can be
placed under a workbench or stacked up
to 3 high on top of each other.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
Shown:
K1288-17 Idealarc® DC-600
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc® DC-600
w/Multi-Process Switch
Idealarc® DC-600
K1288-18
230/460/3/60
600A/44V/100%
680A/44V/60%
108/54A
K1288-17
K1288-22
230/460/575/3/60
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
CV: 70-850A, 13-44V
CC: 90-850A, 24-42V
30.7 x 22.2 x 38
(781 x 565 x 965)
522
(237)
108/54/43.2A
NOTE: 50 Hertz models available.
30
www.lincolnelectric.com/multi-process-welders
MULTI-PROCESS WELDERS
Idealarc DC-655
®
Energy Efficient Multi-Process Welder
This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication
because of its excellent arc performance and many energy saving features.
• CC Arc Force Control Knob with built-in “Hot Start”.
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
Output
CC
CV
DC
Input
3
60 50
PHASE
Hz
Hz
Key Options
• K1482-1 Digital Meter Kit
• K1528-1 Dual Process Switch
• K1611-1 Paralleling Kit
• K842 Undercarriage
• More options at end of section
• “Idle Shut Down mode” automatically shuts machine off
when not in use to minimize power consumption.
• Fan-As-Needed™—solid state thermally controlled cooling
fan operates only when required. Minimizes power
consumption, operating noise and dust intake.
Literature
E5.46
• Separate output studs let you choose low or high inductance.
• Panel switches are behind front latched panel, for remote
or machine panel output control, and output “on” or remote
“on” selection, and CC, CV Subarc or CV MIG mode selection.
• Low profile case allows stacking machines up to three high
to conserve floor space.
• Electronic and thermal protection from current overload
and excessive temperatures.
• Three-year warranty on parts and labor.
Shown:
K1609-2 Idealarc® DC-655
• Seven-year warranty on power rectifier.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc®
DC-655
K1609-2
K1610-1
230/460/575/3/60
230/400/3/50/60
650A/44V/100%
(815A/44V/60%)
122/61/49A
122/70A
Output Range
13-44V
50-815A Max.
OCV: 46V (CV)
68V (CC)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27.5 x 22.2 x 38
(699 x 564 x 965)
720
(327)
Multi-Process Welders Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Invertec® V350-PRO
General Options
K1763-1
Advanced Process Panel
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
K1803-1
Work and Wire Feeder 2/0 Weld Cable Package
K852-70
Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable
K852-95
Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable
K1759-70
Twist-Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable
K1759-95
Twist-Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable
K2176-1
Twist-Mate™ to Lug Cable Adapter
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K1838-1
Undercarriage – Valet Style
K867
Universal Adapter Plug
—
Fume Extraction System
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6m)
K857-1
Remote Output Control, 100 ft. (30m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K936-4
Control Cable (9-pin to 115V plug)
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K814
Arc Start™ Switch
K1762-2
Invertec® TIG Solenoid Kit
Invertec® V350-PRO, con’t.
TIG Options, con’t.
K1622-1
Twist-Mate™ Torch Adapter, PTA-9, -17
K1622-3
Twist-Mate™ Torch Adapter, PTA-26
K1622-4
Twist-Mate™ Torch Adapter, Water-Cooled
K960-1
Twist-Mate™ Torch Adapter (with separate gas)
K2265-1
TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled)
K2266-1
TIG-Mate™ 17 TIG Torch Starter Kit (air-cooled)
K2267-1
TIG-Mate™ 20 TIG Torch Starter Kit (water-cooled)
Wire Feeder Options
LF-72 and LF-74
LN™-10 and DH-10
LN™-15 and LN™-25 PRO
Invertec® V450-PRO
General Options
K1763-1
Advanced Process Panel
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
K1813-1
Cool-Arc 40 Water Cooler 115/1/50/60
K1570-1
Dual Cylinder Platform Undercarriage
K2149-1
Work Lead Package
—
Fume Extraction System
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
www.lincolnelectric.com/multi-process-welders
31
MULTI-PROCESS WELDERS
Multi-Process Welders Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
Invertec® V450-PRO, con’t.
TIG Options
K1783-7
PTA-26V TIG Torch (12.5 ft., 2 pc)
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
K1782-7
PTA-17V TIG Torch (12.5 ft., 2 pc)
K1782-9
PTA-17V TIG Torch (25 ft., 2 pc)
K930-2
TIG Module
K939-1
Docking Kit
K936-1
Control Cable (9-pin to 14-pin)
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K814
Arc Start™ Switch
Wire Feeder Options
LF-72 and LF-74
LN™-8
LN™-10 and DH-10
LN™-15 and LN™-25 PRO
Idealarc® DC-400
General Options
K804-1
Multi-Process Switch
K841
Undercarriage – Hand moving
K2149-1
Work Lead Package
—
Fume Extraction System
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6m)
K857-1
Remote Output Control, 100 ft. (30m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable – Male 14-pin Control Cable to Terminal Strip
K937-45
Control Cable Extension, 45 ft.
K939-1
Docking Kit
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K864
Remote Control Cable Adapter
K843
Amptrol® Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options
LF-72 and LF-74
LN™-8
LN™-9
LN™-10 and DH-10
LN™-15 and LN™-25 PRO
LN™-23P
LN™-35
LT-7
Idealarc® DC-600
General Options
K804-1
Multi-Process Switch
K842
Undercarriage – Hand moving
K1737-1
All-Terrain Undercarriage
K1611-1
Paralleling Kit (codes above 10500)
K1897-1
Paralleling Kit (codes below 10500)
—
Fume Extraction System
32
Idealarc® DC-600, con’t.
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable – Male 14-pin Control Cable to Terminal Strip
K937-45
Control Cable Extension, 45 ft.
K939-1
Docking Kit
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K843
Amptrol® Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options
LF-72 and LF-74
LN™-8, LN™-9
LN™-10 and DH-10
LN™-15 and LN™-25 PRO
LN™-23P
LN™-35
NA-3 and NA-5
LT-7
Idealarc® DC-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K1611-1
Paralleling Kit
K842
Undercarriage – Hand moving
K1737-1
All-Terrain Undercarriage
—
Fume Extraction System
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K864
Remote Control Cable Adapter
TIG Options
K930-2
TIG Module
K936-1
Control Cable (9-pin to 14-pin)
K1798
Adapter Cable – Male 14-pin Control Cable to Terminal Strip
K937-45
Control Cable Extension, 45 ft.
K939-1
Docking Kit
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K864
Remote Control Cable Adapter
K843
Amptrol® Adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
Wire Feeder Options
LF-72 and LF-74
LN™-8
LN™-9
LN™-10 and DH-10
LN™-15 and LN™-25 PRO
LN™-23P
LN™-35
NA-3 and NA-5
LT-7
www.lincolnelectric.com/multi-process-welders
ADVANCED PROCESS WELDERS
• A Wide Variety of Welding Waveforms for
Every Application
• Fast, Reliable Digital Communication
• Expand or Update With Lincoln’s Latest
Welding Processes
• Multi-Process Welding On A Variety Of
Materials
®
Power Wave 355M
®
Power Wave 455M
®
Power Wave 455M/STT
®
KEY:
Excellent
®
Good
ArcLink® Digital
Communication
•
DC
5-425 A
1,3
50,60
•
•
•
DC
5-570 A
3
50,60
•
•
•
DC
5-570 A
3
50,60
•
•
•
Inverter
Efficiency
•
Arc Gouge
•
Flux-Cored
50,60
DC
Pulsed
1,3
CC
CV
CC
CV
CC
CV
CC
CV
MIG/STT®
5-300 A
0-450 A PEAK
0-125 A BKGRND
MIG
•
DC
TIG
50,60
STT®
Current Range
Amps (A)
Stick
Waveform
Control
Technology®
Power Wave C300
FEATURES
INPUT
3
Polarity
®
Mode
®
Invertec STT II
PROCESS
Hertz
OUTPUT
Phase
MODEL
•
Optional
www.lincolnelectric.com/multi-process-welders
33
ADVANCED PROCESS WELDERS
Processes
• MIG-STT®
®
Invertec STT II
®
Output
Featuring Surface Tension Transfer ® Process
The Invertec® STT® II power source combines high frequency inverter technology with advanced
Waveform Control Technology® to provide a better welding solution than traditional short arc MIG.
• Controlled penetration and outstanding heat input control—Ideal for welding
joints with open root, gaps, or on thin material with no burnthrough.
• Various shielding gases—STT® may be used with various gas blends
including 100% CO2 and Argon or Helium blends. Larger diameter
wires can typically be used.
• Good bead control and faster travel speeds—Can replace TIG (GTAW)
in many applications without sacrificing appearance or quality.
• Background and Tailout Current—accurately control fine and coarse
heat input for reduced distortion and burnthrough as well as proper
penetration.
Invertec® STT® II
K1525-1
K1526-1
K1526-2
K1527-1
K1527-2
Invertec® STT® II CE
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
208/230/460/3/60
225A/29V/60%
200A/28V/100%
32/30/16A
33/30/15/17/16A
36/34/20/19/18A
33/30/18/17/16A
36/34/20/19/18A
200/208/380/400/415/3/50/60
200/220/380/415/440/3/50/60
200/208/380/400/415/3/50/60
50 60
Hz
Hz
Unit Includes
• Twist-Mate™ Cable Plugs (qty.2)
• STT® II Sense Lead Kit,
25 ft. (7.6 m)
Shown:
K1525-1 Invertec® STT II
Input Power
Voltage/Phase/Hertz
200-208/220-230/380-415/440-460/3/50/60
3
PHASE
Literature
E4.52
• Adjustable Hot Start controls the heat at the start of the weld.
Product
Number
Input
Key Options
• K1560-2 STT® 10 Wire Feeder
• K1759-70 Twist-Mate™ Female
Plug
• K2593-100 Coaxial Power
#1 Cable, 100 ft.
• K1758-L Input Cable Assembly
• K852-xx Twist-Mate™ Welding
Cable Connectors
• More options at end of section
• Reduced spatter and fumes—Current is controlled to achieve optimal
metal transfer.
Product
Name
STT DC
HxWxD
inches (mm)
Net Weight
lbs.(kg)
23.2 x 13.2 x 24.4
(589 x 336 x 620)
117
(53)
Output Range
Peak Current: 0-450A
Background Current:
0-125A
Max. OCV: 85V
Processes
• Stick
• DC TIG
• Pulsed DC TIG
Power Wave C300
®
Portable. Powerful. Compact. One Machine Does it All!
Output
The Power Wave® C300 is a portable multi-process power source with high-end functionality. Ideal
for welding a wide variety of materials including aluminum, stainless, and nickel materials –
where arc performance is critical. The Power Wave® C300 is well suited for production welding,
construction, aerospace, automotive repair, general fabrication and training facilities.
• PowerConnect™ Technology (patent pending) – Allows you
to automatically switch from 200-600V, 50 or 60 Hz, single or
three phase, with no manual reconnect.
CC
CV
DC
• Pulsed MIG
• MIG
• Flux-Cored
Input
1 3 50
60
PHASE
Hz
Ready-Pak Package (K2774-1)
Includes
• Power Wave® C300 (K2675-1)
• Power Wave® C300 Undercarriage
• Magnum® 300 Gun Package
• Harris® Flowmeter
• Hose
®
Unit Includes
• Drive Roll Kit, .035"/.045" (0.9/1.2 mm)
• Input Cord, 10 ft. (3.0 mm)
• Work Lead & Clamp, 10 ft. (3.0 m)
• Tribrid™ Power Module – Industry leading 88% efficiency at
250 amps and power factor of 0.97 for low operating costs.
• Durable and Rugged Case – IP23 rated and designed with
harsh environments in mind.
Key Options
• Pro-Torch® TIG Torches
• K870 Foot Amptrol®
• K963-3 Hand Amptrol®
• More options at end of section
• Advanced User Interface – Allows the machine to be customized for multiple operators, processes, and settings.
• High Speed iARC™ Digital Controls – More than 90 times
faster than the previous generation and Ethernet is standard.
Literature
E5.100
• Waveform Control Technology® – Provides industry leading
arc performance focused on high quality and increased
productivity.
Shown:
K2774-1 Power Wave® C300
Ready-Pak® Pkg.
• Production Monitoring™ 2 – Standard feature that
enables weld data to be monitored and stored.
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Power Wave®
C300
K2675-1
300A/29V/40%
250A/27V/100%
Power Wave®
C300
Ready-Pak® Pkg.
K2774-1
208/230/400/460/575
VAC
1/3 Phase
50/60 Hz
53/48/29/25/20A
(1-phase)
30/28/16/14/11A
(3-phase)
34
Wire Feed Speed Range Wire Size Range
ipm (m/min)
inches (mm)
50-700
(1.27-17.8)
www.lincolnelectric.com/multi-process-welders
Solid:
.023-.045
(0.6-1.2)
Cored:
.035-.045
(0.9-1.2)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
20.4 x 14 x 24
(518 x 356 x 609)
91
(41.4)
40.2 x 24 45.2
(1021 x 609 x 1148)
180
(81.6)
ADVANCED PROCESS WELDERS
Processes
• Stick
• TIG
• MIG
• Pulsed
Power Wave 355M
®
Superior Arc Performance.
Revolutionary Communication.
• Pulsed
• Flux-Cored
• Gouging
®
Output
The Power Wave® 355M features some of Lincoln’s® best performance technologies
and processes all rolled into one highly efficient inverter power source designed
for high-end semiautomatic welding.
CC
CV
DC
Input
1 3 50
60
PHASE
Hz
Ready-Pak Package for Steel
(K2372-1) Includes
• Power Wave® 355M (K2368-1)
• Power Feed™ 10M Bench Model
(K2230-1)
• .035" (0.9 mm) and .045" (1.1 mm)
Drive Roll & Spilt Wire Guide Kit
• Magnum® 400 Gun Pkg., 15 ft. (4.5 m)
• Work & Wire Feeder Power Cable
Package
• Harris® Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
• Inverter and Wire Feeder Cart
• 10 ft. (3.0 m) Power Input Cord
®
• Waveform Control Technology® gives you the ability to
select the right waveform for each application—that
means the arc has been optimized for each wire type
and size for exceptionally smooth arc performance.
• Utilizes ArcLink®—the leading digital communication
protocol for welding, making it the best choice for
seamless, time critical integration with the wire feeder.
• Push-pull capability for ultimate aluminum welding
with the Power Feed™ 10M or Power Feed™ 25M
wire feeder.
Key Options
• K586-1 Deluxe Adjustable Gas
Regulator and Hose Kit
• K1764-1 Inverter and Wire Feeder
Cart
• K1803-1 Work and Feeder Cables
Package
• K2436-1 Ethernet/DeviceNet™º
Communication Interface
• More options at end of section
• Pulse-On-Pulse welding mode improves cleaning
action when welding aluminum and delivers a
TIG-like bead appearance.
®
• Power Mode® maintains a stable, smooth arc for
short arc welding on thin materials.
• State-of-the-art inverter technology provides high
power efficiency, excellent welding performance
and a lightweight, compact design.
Shown:
K2368-1 Power Wave® 355M
• Rigorous environmental, mechanical and weld
testing ensures ruggedness and reliability.
Wire Feeders
Power Feed™ 10M, Power Feed™ 25M
Literature
E5.146
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Power Wave® 355M/
Power Feed™ 10M
Ready-Pak® Pkg.
K2372-1
(for steel)
K2373-1
(for aluminum)
3 ph: 200/208-230/380-400/
415-460/575/3/50/60
1 ph: 208-230/415-460/575/
1/50/60
350A/34V/60%
(300A/32V/100%)
350A/34V/60%
(300A/32V/100%)
3 ph: 50/50-42/28-27/26-23/18A
1 ph: 94-85/64-42/37A
Power Wave® 355M
K2368-1
Output Range
5-425A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
—
—
—
—
250
(113)
250
(113)
14.8 x 13.3 x 27.9
(376 x 338 x 709)
81.5
(37)
Take advantage of the advanced welding
features powered by Nextweld®
Technologies such as RapidArc® .
RapidArc® - High Speed GMAW Welding
• Faster travel speeds
• Lower spatter
• Lower heat input
• Excellent bead profile
• Excellent arc stability
Traditional pulse welding
Shown: RapidArc® Pulse Welding
www.lincolnelectric.com/multi-process-welders
35
ADVANCED PROCESS WELDERS
Power Wave 455M &
Power Wave 455M/STT
®
®
®
®
Superior Arc Performance. Revolutionary Communication.
Processes
• Stick
• TIG
• MIG
• Pulsed
• STT® (455M/STT® only)
• Flux-Cored
• Gouging
Output
• Waveform Control Technology gives you the ability to
select the right waveform for each application, enabling
patented processes like Pulse-On-Pulse®, Power Mode®
and RapidArc®.
®
CC
CV
DC
Input
3
PHASE
50
60
Hz
Ready-Pak Package (K2375-1)
Includes
• Power Wave® 455M (K2202-1)
• Power Feed™ 10M Bench Model
(K2230-1)
• .040-.045" (1.0-1.1 mm) Drive Roll
& Guide Tube Kit
• Magnum® 400 Gun Pkg.,
15 ft. (4.5 m)
• Work Lead Package
• Harris® Flowmeter/Regulator
w/Adapter and Hose, 10 ft. (3.0 m)
®
• Choose from over 60 standard welding waveform
programs that offer a broad range of electrode size,
type and shielding gas combinations to give you optimal
appearance, penetration, beadshape and travel speed
for each application.
• Optional communication modules provide networking
and process monitoring capabilities via DeviceNet™
or Ethernet.
Key Options
• K2149-1 Work Lead Package
• K2207-2 Ethernet/DeviceNet™
Interface Module
• K1570-1 Dual Cylinder Platform
Undercarriage
• K1813-1 Cool Arc® 40 115/1/50/60
• Push-Pull capability delivers ultimate aluminum
welding with the Power Feed™ 10M and
Power Feed™ 25M wire feeder.
• Utilizes ArcLink®—the leading digital communication
protocol for welding, making it the best choice for
seamless, time critical integration with the wire feeder.
• Three-year warranty on parts and labor.
Wire Feeders
Power Feed™ 10M, Power Feed™ 25M
Shown:
K2202-1 Power Wave® 455M
Literature
E5.161
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Power Wave® 455M
K2202-1
208/230/460/575/3/50/60
60Hz:
450A/38V/100%
(570A/43V60%)
60Hz:
58/53/25/22A
(82/78/37/31A)
50Hz:
400A/36V/100%
(500A/40V/60%)
50Hz:
49/45/23/18A
(67/61/31/25A)
®
Power Wave 455M/
Power Feed™ 10M
Ready-Pak®
Power Wave® 455M/STT®
K2375-1
Power Wave® 455M CE
K2202-2
Power Wave 455M/STT CE
K2203-2
®
®
K2203-1
Output Range
380/415/3/50/60
Take advantage of the advanced welding
features powered by Nextweld®
Technologies such as Power Mode® .
Power Mode® - Produces quality edge and joint welds
PROVIDES STABLE ARC WELDING ON THIN MATERIALS
MAKES ALUMINUM WELDING MORE FORGIVING
36
www.lincolnelectric.com/multi-process-welders
5-570A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
26.1 x 19.9 x 32.9
(663 x 505 x 835)
286
(130)
477
(216)
293
(133)
280
(127)
340
(154)
ADVANCED PROCESS WELDERS
Advanced Process Welders Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Invertec® STT® II
General Options
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K940-25
Sense Lead Kit, 25 ft.
K940-75
Sense Lead Kit, 75 ft.
K1796-25
Coaxial Weld Power Cable (350A), 25 ft.
K1796-50
Coaxial Weld Power Cable (350A), 50 ft.
K1796-75
Coaxial Weld Power Cable (325A), 75 ft.
K1796-100
Coaxial Weld Power Cable (300A), 100 ft.
K2593-25
Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
K2593-50
Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
K2593-100
Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
K852-70
Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable
K852-95
Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable
K1759-70
Twist-Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable
K1759-95
Twist-Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable
K2176-1
Twist-Mate™ to Lug Cable Adapter
—
Fume Extraction System
Wire Feeder Options
STT®-10, LN™-15 (Control Cable model)
Power Wave® C300
General Options
K2378-1
Canvas Cover
K2734-1
Understorage Cart
—
Fume Extracton System
Stick Options
K875
Accessory Kit, 150 amps
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30.5 m)
TIG Options
K1782-2
PTA-17, 150 Amp, Air-Cooled TIG Torch, 12.5 ft. (3.8 m)
length, 2-cable
K1782-4
PTA-17, 150 Amp, Air-Cooled TIG Torch, 25 ft. (7.6 m)
length, 2-cable
K1783-2
PTA-26, 200 Amp, Air-Cooled TIG Torch, 12.5 ft. (3.8 m)
length, 2-cable
K1783-4
PTA-26, 200 Amp, Air-Cooled TIG Torch, 25 ft. (7.6 m)
length, 2-cable
KP508
Parts Kits for PTA-17
KP509
Parts Kits for PTA-26
K870
Foot Amptrol®
K963-3
Hand Amptrol®
K814
Arc Start™ Switch
Wire Feeder Options
K2153-1
Aluminum Feeding Kit
K489-8
Fast-Mate™ Adapter
K2449-1
Dual Procedure Switch
K2490-1
Magnum® 250LX™ Spool Gun
K2519-1
Magnum® 250LX™ Spool Gun Control Cable Extension
K2447-1
Python®-Plus Push-Pull Gun, Air-Cooled, 15 ft. (4.5 m)
K2447-2
Python®-Plus Push-Pull Gun, Air-Cooled, 25 ft. (7.6 m)
K2447-3
Python®-Plus Push-Pull Gun, Air-Cooled, 50 ft. (15.2 m)
K2295-1
Magnum® 300 Gun Package
K2296-2
Prince® XL Push-Pull Gun, Air-Cooled, 25 ft. (7.6 m)
K2154-1
Push-Pull Gun Connection Kit
Power Wave® 355M
General Options
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
K1764-1
Inverter and Wire Feeder Cart
K1702-1
Dual Cylinder Mounting Kit
K1838-1
Undercarriage – Valet Style
K852-70
Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm cable
K852-95
Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm cable
K1759-70
Twist-Mate™ Receptacle for 1/0-2/0, 50-70 mm cable
K1759-95
Twist-Mate™ Receptacle for 2/0-3/0, 70-95 mm cable
K2176-1
Twist-Mate™ to Lug Cable Adapter
K940-25
Sense Lead Kit, 25 ft.
K940-75
Sense Lead Kit, 75 ft.
K1811-50
Heavy Duty Process Sense Lead, 50 ft.
K1811-75
Heavy Duty Process Sense Lead, 75 ft.
K1811-100
Heavy Duty Process Sense Lead, 100 ft.
K1803-1
Work and Wire Feeder 2/0 Weld Cable Package
K2436-1
Ethernet/DeviceNet™ Communication Interface
—
Fume Extraction System
Stick Options
K704
Accessory Kit, 400 Amp
TIG Options
K2265-1
TIG-Mate™ 17V TIG Torch Starter Kit (air-cooled)
Wire Feeder Options
Power Feed™ 10M, Power Feed™ 25M
Power Wave® 455M & 455M/STT®
General Options
K2206-1
DeviceNet™ Interface Module
K2207-2
Ethernet/DeviceNet™ Interface Module
K1570-1
Dual Cylinder Platform Undercarriage
K1813-1
Cool Arc® 40 Water Cooler 115/1/50/60
K2149-1
Work Lead Package
K1811-50
Heavy Duty Process Sense Lead, 50 ft.
K1811-75
Heavy Duty Process Sense Lead, 75 ft.
K1811-100
Heavy Duty Process Sense Lead, 100 ft.
—
Fume Extraction System
Stick Options
K704
Accessory Kit, 400 Amp
TIG Options
K1782-7
PTA-17V TIG Torch (12.5 ft., 2 pc)
K1783-7
PTA-26V TIG Torch (12.5 ft., 2 pc)
Wire Feeder Options
Power Feed™ 10M
Power Feed™ 25M
Power Feed™ 10R
www.lincolnelectric.com/multi-process-welders
37
MULTI-OPERATOR WELDING SYSTEMS
• Great For Field or Shop
Applications
• Multiple Arcs
• Simultaneous Welding with
a Number of Operators
OUTPUT
INPUT
Hertz
DC+ Welding
Only
Touch-Start
TIG®
One Disconnect
Switch
•
Invertec® V275-S
CC
DC
5-275 A
1/3
50,60
•
•
Invertec V350-PRO
CC
CV
CC
CV
DC
5-425 A
1/3
50,60
•
•
DC
5-570 A
3
50,60
•
•
Arc Gouge
—
Flux-Cored
—
Pulsed
30-350 A
MIG
DC+
only
TIG
CC
CV
Multi-Weld ™ 350
Current Range
Amps (A)
Stick
Phase
FEATURES
Polarity
PROCESS
Mode
MODEL
Inverter Racks:
®
Invertec V450-PRO
®
KEY:
38
Excellent
Good
Optional
www.lincolnelectric.com/racks
MULTI-OPERATOR WELDING SYSTEMS
Processes (DC+ only)
• Stick
• MIG
• Flux-Cored
• Gouging
™
Multi-Weld 350
Connect Several DC+ Welders to One Power Supply
The Multi-Weld™ 350 system offers a cleaner, safer job site, and allows operators to have high
performance welding control right where they need it—at the arc.
• Independent arcs. Starting or stopping one Multi-Weld™ doesn’t affect the welding of the others.
• The Multi-Weld™ 350 is capable of continuous operation at 350 amps
in 122°F (50°C) air temperature.
• No control cables are needed. Single weld cable output from the
power source to one or several Multi-Weld™ 350s.
Output
CC
CV
DC
Input
80
VDC
Key Options
• K1736-1 Distribution Box
• K852-70 Twist-Mate™ Welding
Cable Connectors
• K1759-70 Twist-Mate™ Female
Plug
• K857 Remote Output Control
• More options at end of section
• Controls are located close to the operator for quick access.
Power Sources
Idealarc® DC-1500, SAE-400
(Perkins®), Idealarc® DC-1000,
DC-655, Vantage® 500
• High efficiency design uses less than half the power of
other grid systems.
• Lincoln® Chopper Technology® for quality welds with
instant control of the arc for superior welding results.
Wire Feeders
LN™-15 Across-The-Arc ,
LN™-25 PRO
• Additional stick welding controls include hot start,
arc force, and electrode type selection (E7018 & E6010).
• Three-year warranty on parts and labor.
Shown:
K1735-1 Multi-Weld™ 350
Product
Name
Product
Number
Input Volts
Multi-Weld™
350
K1735-1
80V DC
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
350A/34V/100%
(DC+ only output)
165A
Output Range
15-40 Volts
30-350 Amps
Max. OCV: 76V
Ideal for grouping several inverter power sources in
a portable industrial-grade package. These inverter
racks are constructed of heavy gauge square tubular
steel to ensure long life, yet maintain an extremely
compact size.
Output
• 200 amp, 600 volt, 3 phase main disconnect switch.
• Individual fuses provide overcurrent protection for
each power source.
Output
• Standard length input cord insures the power sources
can be placed in any position on the rack.
(1)
K2667-1
4-Pack Rack
V275-S
8-Pack Rack
V275-S
K2666-1
Input
3
50
60
Hz
PHASE
CC
CV
DC
Input
3
PHASE
50
60
Hz
CC DC
Input
3
PHASE
50 60
Hz
Hz
Literature
E5.92
Rated Output
Current/Voltage/Duty Cycle(2)
Rated Input Current
@ Rated Output
HxWxD
in. (mm)
Net Weight
lbs.(kg)
208/230/460/575/3/50/60
60Hz: 570A/43V/60%
50Hz: 500A/40V/60%
60Hz: 82/78/37/31A
50Hz: 67/61/31/25A
5-570A
72.5 x 41.5 x 63
(1842 x 1054 x 1600)
1644
(746)
208/230/380-415/460/575/3/50/60
350A/34V/60%
200/230/380-415/
460/575/3/50/60
5-425A
60.0 x 44.5 x 33.5
(1524 x 1130 x 851)
60.0 x 59.0 x 33.5
(1524 x 1499 x 851)
796
(361)
1039
(471)
208/230/460/575/3/60
220/380/400/415/440/3/50
208/230/460/575/3/60
220/380/400/415/440/3/50
275A/31V/35%
250A/30V/35%
275A/31V/35%
250A/30V/35%
96/89/46/39A
89/53/53/50/46A
161/149/77/65A
149/89/89/83/77A
5-275A
60.0 x 38.0 x 33.5
(1524 x 965 x 851)
60.0 x 59.0 x 33.5
(1524 x 1499 x 851)
483
(219)
986
(447)
Output Range
K2667-2
K2666-2
DC
Shown:
K2667-2 V350-PRO Tweco® 6-Pack Rack
• Three-year warranty on parts and labor.
4-Pack Rack
V350-PRO
6-Pack Rack
V350-PRO
CC
CV
Invertec® V275-S
• Stick
• TIG
• Gouging
• Entire system meets National Electrical Code (NEC).
K2713-1
59
(27)
Invertec® V350-PRO
• Stick
• Flux-Cored
• TIG
• Gouging
• MIG
• The power sources are factory installed in the rack
and wired to the main power distribution panel.
4-Pack Rack
V450-PRO
11.6 x 10 x 21.5
(295 x 254 x 546)
Output
• One easy connection allows power sources to be
connected with one easy primary drop.
Rack Input Power(1)
Net Weight
lbs.(kg)
Invertec® V450-PRO
• Stick
• Pulsed (Advanced
• TIG
Process Panel)
• MIG
• Flux-Cored
• Gouging
Featuring Invertec ® V350-PRO, V450-PRO or V275-S Power
Sources with Tweco ® Output Connectors
Product
Number
HxWxD
inches (mm)
Processes:
Inverter Racks
Product
Name
Literature
E5.302
Fused for 460/575/3/50/60 VAC operation. For 230 or 208 VAC operation, primary fuses must be changed.
(2)
Based on a 10 minute period. Output is for each individual machine.
www.lincolnelectric.com/racks
39
MULTI-OPERATOR WELDING SYSTEMS
Multi-Operator Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Multi-Weld™ 350
General Options
K1736-1
Distribution Box
K852-70
Twist-Mate™ Cable Plug for 1/0-2/0, 50-70 mm2 cable
K852-95
Twist-Mate™ Cable Plug for 2/0-3/0, 70-95 mm2 cable
K1759-70
Twist-Mate™ Receptacle for 1/0-2/0, 50-70 mm2 cable
K1759-95
Twist-Mate™ Receptacle for 2/0-3/0, 70-95 mm2 cable
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K1838-1
Undercarriage – Valet Style
—
Fume Extraction System
Power Source Options
DC-655, DC-1000 & DC-1500
SAE-500, Vantage® 500
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder
K1870-1
LN™-15 Wire Feeder Across-the-Arc Model
Inverter Racks
Power Source Options
K2269-3
Invertec® V275-S
K1728-13
Invertec® V350-PRO
K2420-1
Invertec® V450-PRO
General Options
K2665-1
Caster Kit
Inverter racks and the Multi-Weld ™ 350 are an excellent choice for construction sites.
40
www.lincolnelectric.com/racks
ENGINE DRIVES: COMMERCIAL
•
•
•
•
Your Choice For Farm, Contractors, and Maintenance
Outstanding Arc For Stick, TIG, Wire Welding
Plenty Of AC Generator Power
Rugged Reliability
50-125 DC
5,500(P)/4,250(C)
•
•
Outback™ 185
CC
DC
50-185 DC
5,700(P)/5,200(C)
•
•
50-210 DC
10,500(P)/9,000(C)
Ranger ® 10,000 Plus
CC/CV AC/DC
5/32
(4.0)
•
CC/CV AC/DC
50-185 DC
10,500(P)/9,500(C)
5/32
(4.0)
•
• •
Ranger ® 250 GXT
CC/CV AC/DC
50-250 DC
11,000(P)/10,000(C)
3/16
(4.8)
•
• • •
Ranger ® 3 Phase
CC/CV AC/DC
3-Phase:
11,500(P)/10,500(C)
1-Phase:
10,500(P)/9,500(C)
5/32
(4.0)
•
Ranger ® 250
CC/CV
10,500(P)/9,500(C)
3/16
(4.8)
•
• • • • • •
Ranger ® 250 LPG
CC/CV
10,000(P)/9,000(C)
3/16
(4.8)
•
• • • • • •
Ranger ® 305 G
CC/CV
10,500(P)/9,500(C)
3/16
(4.8)
•
• • • • • • •
Ranger ® 305 D
CC/CV
10,000(P)/9,500(C)
3/16
(4.8)
•
• • • • • • •
KEY:
Excellent
Gasoline
Ranger ® 225 GXT
Diesel
50-225 AC
Digital Meters
DC
Hot Start
CC
Arc Force Control
Weldanpower ® 125
Downhill Pipe Mode
•
Remote Capable
•
Electric Fuel Gauge
5,500(S)/4,000(C)
Enclosed Case
Tube Frame
70-125 AC
MIG
AC
AC TIG
CC
Pipe
Power Arc ® 5500
Current Range
(Amps)
Stick
Polarity
Reactor Technology
FEATURES
Mode
(C)=Continuous
(P)=Peak
(S)=Surge
Arc Gouge
in. (mm)
AC Generator
Power (Watts)
Flux-Cored
PROCESS
DC TIG Touch-Start ®
OUTPUT
DC TIG Scratch Start
MODEL
Chopper Technology®
Chopper Technology®
50-250 AC
50-210 DC
50-225 AC
LPG
20-250 DC
DC
40-250 DC Pipe
20-250 DC TIG
20-250 DC
DC
40-250 DC Pipe
20-250 DC TIG
20-305 DC
DC
40-300 DC Pipe
20-250 DC TIG
20-305 DC
DC
40-300 DC Pipe
20-250 DC TIG
Good
Optional
www.lincolnelectric.com/engine-drives
41
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Processes
• Stick
Power Arc 5500
®
Output
It’s Two Tools in One!
CC AC
5.5s
kW
Input
G
Key Options
• K875 Accessory Kit, 150 Amp
• K882-2 Hand Moving
Undercarriage (2 wheels)
The Power Arc® 5500 is ideal for home, farm, contractors, maintenance, or business power
outage emergencies. You get two great tools in one for double the value—125 amps of AC
welding output and maximum AC generator power in a lightweight package—that makes
it easy to get auxiliary power where you need it – fast!
Literature
E6.21
• 125 amps AC welding output is ideal for
3/32" (2.4 mm) and 1/8" (3.2 mm) diameter
stick electrodes.
• Sizable 5500 watts surge (4000 watts
continuous) single phase AC generator
power keeps your lights, tools, heaters,
sump pumps or appliances running during
emergencies or for any project—any time,
anywhere!
• Rugged tube frame roll cage adds protection
and many lift handle points.
• 9 HP engine with cast iron
sleeve for long engine life:
Shown:
K1429-12
Power Arc® 5500
- Subaru Robin® OHC (Overhead Cam)
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Power Arc® 5500 Subaru Robin®
K1429-12
125A/20V/30%
100A/25V/60%
70-125A AC
5,500 Watts Surge
4,000 Watts
Continuous
Subaru Robin®
EX 27 Gasoline
1
9 @ 3600
21 x 20 x 30
(530 x 508 x 762)
160 (72.5)
Processes
• Stick
Weldanpower 125
®
Versatile Welder and AC Power Generator for Year-Round Projects
Contractors and maintenance teams will appreciate the great arc and robust welding of the
Weldanpower® 125. Step up to a DC welding machine to run smooth DC stick electrodes for
welding projects on steel, stainless steel, cast iron or hardfacing. The handyman, farmer and
small contractor will also value the 5500 watt AC generator power for lights, tools, pumps
and emergency power.
Output
CC DC
5.5P
kW
Input
G
Key Options
• K875 Accessory Kit, 150 Amp
• K882-2 Hand Moving
Undercarriage (2 wheels)
Literature
E6.51
• 125 amps DC welding output gives you access
to steel, stainless steel, cast iron or hardfacing
projects.
• Plenty of 120 or 240 volt AC generator power
5500 watts peak (4250 watts continuous) for
lights, tools, pumps, or emergency power
outage needs.
• Rugged tubular roll cage provides added protection and a host of handy lift handle points.
• The chain-driven OHC (Overhead Cam)
Subaru Robin® 9 HP EX 27 engine is easy to
start, delivers low noise and good fuel economy.
Shown:
K1444-4
Weldanpower® 125
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
42
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
Weldanpower® 125
K1444-4
125A DC/25V/30%
100A DC/25V/60%
50-125A DC
5,500 Watts Peak
4,250 Watts
Continuous
Subaru Robin®
EX 27 OHC
Gasoline
No. of Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
1
9 @ 3600
21 x 20 x 30
(530 x 508 x 762)
180
(82)
www.lincolnelectric.com/engine-drives
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Processes
• Stick
Outback 185
™
Output
Built For The Outdoors!
P
CC DC 5.7
kW
Input
G
Key Options
• K875 Accessory Kit, 150 Amp
• K2722-1 Undercarriage
• K2804-1 Canvas Cover
Great for service trucks, fence contractors, maintenance crews, farmers, ranchers and
anyone who needs portable DC stick welding and AC generator power!
Literature
E6.70
• Low-Lift™ Grab Bars. More leverage for lifting unit on
and off truck beds! Extra protection against product
damage.
• All Engine Controls on Front Control Panel. Easy access
for starting, especially when mounted on truck beds.
Includes electric start switch and choke control.
• 1-1/4" (32 mm) Diameter Rugged Tube Frame for
all-around sturdy protection.
• 6.8 Gallon (25.7 Liter) Fuel Tank for extended
run times.
• Weld with up to 5/32" (4 mm) Stick Electrode.
• 5,700 Watts Peak (5,200 Watts Continuous)
AC Generator Power.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Shown:
K2706-1 Outback™ 185
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Outback™ 185
K2706-1
100A DC/25V/100%
130A DC/25V/60%
150A DC/25V/20%
50-185 DC
Kohler® CS 12.75
1
12.75 @ 3,600
25.5 x 21.1 x 31.5
(647 x 536 x 800)
310
(141)
www.lincolnelectric.com/engine-drives
43
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
Ranger 10,000 Plus
®
Excellent Value AC/DC Stick Welding
It’s the right choice for a general contractor, maintenance crew, farmer or rancher
who needs a reliable and rugged general purpose AC/DC welder and AC generator.
You can stick, TIG, MIG or flux-cored weld. You can also power
lights and tools with up to 10,500 watts peak power (9,000
continuous) from the high capacity AC generator.
Output
CC
CV
AC
10.5P
kW
10
Input
P
kW
G
Key Options
• K889-2 Hand Moving
Undercarriage (2 wheels)
• K875 Accessory Kit, 150 Amp
• More options at end of section
• Smooth AC/DC welding output for a broad range of
Fleetweld® and Excalibur® stick electrodes. Also capable
of MIG, Flux-Cored, and TIG welding.
Literature
E6.92
• Rated 225 amps/25 volts for AC, 210 amps/25 volts for DC
and 200 amps/20 volts for CV. All rated outputs at 100%
duty cycle 104˚F (40˚C).
• Expand to AC TIG welding with optional TIG Module.
• Arc Gouge with up to 5/32" (4.0 mm) carbon electrode.
• Up to 10,500 watts peak (9,000 continuous) single-phase
AC generator power for high capacity needs.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.
Shown:
K14419-5
Ranger® 10,000 Plus
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP @ Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Ranger® 10,000 Plus
K1419-5
225A AC CC/25V/100%
210A DC CC/25V/100%
200A DC CV/20V/100%
50-225A AC
50-210A DC
15-25V CV
10,500/
10,000 watts peak
9,000 watts continuous
Kohler OHV Command®
CH23S
Subaru Robin® OHV
EH65 Gasoline
2
23 @ 3600
30.3 x 19.1 x 42.3
(770 x 485 x 1074)
502
(228)
528
(240)
K2468-2
Ranger 225
®
22 @ 3600
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
GXT
Got It Covered! ™
For construction contractors, maintenance crews, farmers or ranchers, the Ranger® 225 GXT does
a variety of basic welding jobs. And with 10,500 watts of peak AC generator power, it handles
a variety of other jobs: lights, grinder, Lincoln inverter, a Lincoln plasma cutter (separate air
supply needed) or emergency power.
Output
CC
CV
AC 10.5P
DC
kW
Input
G
Key Options
• K886-2 Canvas Cover
• K1737-1 All-Terrain
Undercarriage
• K704 Accessory Kit, 400 Amp
• More options at end of section
• Totally Enclosed Case for great Showroom Appearance.
• Versatile AC/DC welding. Smooth welding output for a broad
range of stick electrodes, including Fleetweld® and Excalibur®.
Also weld MIG, flux-cored, and TIG (with additional optional
equipment). All outputs rated at 100% duty cycle 104°F (40° C )
Literature
E6.95
• 10,500 Watts Peak Single-Phase AC Generator Power.
Use peak power for motor starting. 9,000 watts continuous
power for high capacity needs such as a back-up generator,
powering a Pro-Cut® plasma cutter, or an Invertec® inverter
welder, as well as lights, grinders or other power tools.
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.
Shown:
K2733-1
Ranger® 225 GXT
44
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Ranger®
225 GXT
K2733-1
225A/25V/100%
210A/25V/100%
200A/20V/100%
50-225A AC
50-210A DC
15-25V CV
10,500 watts peak
9,000 watts continuous
Kohler® OHV Command CH23S
(Mechanical Fuel Pump)
2
23 @ 3600
36.2 x 21.5 x 42.3
(920 x 546 x 1073)
567
(257)
www.lincolnelectric.com/engine-drives
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Ranger 250
®
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
GXT
XTra Performance! XTra Power! XTra Protection!
The Ranger® 250 GXT has all of the Xtras you need for construction and maintenance work—
250 amps for AC or DC stick and wire welding, 11,000 watts peak AC auxiliary power and
Lincoln’s® enclosed case.
• XTra Performance! Rated 250 amps/25 volts for AC, DC and CV. All
rated outputs at 100% duty cycle 104˚F (40˚C).
• Smooth AC/DC welding output for Fleetweld® and Excalibur® stick
electrodes.
• Expand to AC TIG welding with optional TIG Module and either a foot
or hand Amptrol® for excellent aluminum and other alloy welding.
• Arc gouge with up to 3/16" (4.8 mm) carbon electrode.
Output
CC
CV
AC
11
DC
kW
P
Input
G
Key Options
• K886-2 Canvas Cover
• K930-2 TIG Module
• K1737-1 All-Terrain
Undercarriage
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
• More options at end of section
Literature
E6.96
• XTra Power! 11,000 watts peak (10,000 continuous) AC generator
power for high capacity needs such as a back-up generator, or
powering Pro-Cut® plasma cutters and Invertec® inverter welders,
as well as lights, grinders and other power tools.
• XTra Protection! Engine doors provide protection and easy
service access.
Shown:
K2382-3
Ranger® 250 GXT
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Ranger®
250 GXT
K2382-4
250A/25V/100%
50-250A AC
50-250A DC
14-28V CV
11,000 watts peak
10,000 watts continuous
Kohler® OHV Command CH23S
(Electric Fuel Pump)
Kohler® OHV Command CH23S
(Mechanical Fuel Pump)
2
23 @ 3600
36.2 x 21.5 x 42.3
(920 x 546 x 1074)
602
(273)
K2382-5
(Stainless Steel Roof,
Case Sides & Engine Doors)
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
Ranger 3 Phase
®
480V 3-Phase Portable Power for the Farm, Ranch or Job Site
Select the Ranger® 3 Phase for portable auxiliary power on the farm,
ranch or construction sites. This rugged Ranger® delivers up to 11,500
watts peak three phase 480V power for farm irrigation circles, pumps
and other power-hungry applications, or 10,500 watts peak single
phase power for lights, grinders and farm, shop or home
auxiliary power. You can also use the Ranger® 3 Phase
for AC/DC stick welding and arc gouging, as well as
TIG, MIG and flux-cored welding.
Output
CC
CV
AC
11.5P
DC
kW
Input
G
Key Options
• K886-1 Canvas Cover
• K2635-1 Small 2-Wheel Road
Trailer w/Combination Ball/Eye
Hitch
• K704 Accessory Kit, 400 Amp
• More options at end of section
Literature
E6.94
• 480V 3-Phase AC generator power for irrigation
circles or farm pumps.
• 10,500 watts peak single-phase power to start
single-phase motors.
• Smooth AC/DC welding output for a broad range
of Fleetweld® and Excalibur® stick electrodes.
• Arc Gouge with up to 5/32" (4.0 mm) carbon
electrode.
Shown:
K2337-2
Ranger® 3 Phase
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
Ranger® 3 Phase
K2337-2
225A AC CC/25V/100%
210A DC CC/25V/100%
200A DC CV/20V/100%
50-225A AC 50-210A DC
15-25V CV
1-Phase: 10,500 watts peak
9,500 watts continuous
3-Phase: 11,500 watts peak
10,500 watts continuous
Kohler OHV Command®
CH23S
www.lincolnelectric.com/engine-drives
No. of Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
2
23 @ 3600
30.3 x 19.1 x 42.3
(770 x 485 x 1074)
538
(244)
45
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Ranger 250
®
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
Chopper Technology®
250 Amp DC Gasoline Engine-Driven Welder/Generator
For contractors, construction and maintenance applications, this tough Lincoln® gasoline-driven
welder/generator delivers 250 amps for welding at 100% duty cycle. You can weld with stick,
Touch Start TIG® DC, flux-cored wire, MIG wire and arc gouge.
Output
CC
CV
DC
10.5P
kW
Input
G
Key Options
• K886-2 Canvas Cover
• K2635-1 Small Two-Wheel Road
Trailer with Duo-Hitch™: Ball/Eye
Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
• More options at end of section
• Lincoln’s® Chopper Technology® provides easy starts, a
smooth arc, low spatter and excellent bead appearance.
• Arc Force control provides a soft or more forceful
digging arc.
• Built-in “hot” start for easier starts and restrikes.
• Touch Start TIG® DC—Simply lift tungsten to start the arc.
Literature
E6.103
• Arc gouging with up to 3/16" (4.8 mm) carbons.
• A portable powerhouse—Delivers 10,500 watts peak (9,500
watts continuous) of 120V/240V AC generator power.
• Fully enclosed case for equipment protection and low noise.
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.
Shown:
K1725-12
Ranger® 250
Product
Name
Product
Number
Rated Output
Current /Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Ranger® 250
K1725-12
250A DC CC/28V/100%
250A DC CV/28V/100%
275A DC CV/27V/60%
20-250A DC
40-250A Pipe
20-250A DC TIG
14-28V CV
10,500 watts peak
9,500 watts continuous
Subaru Robin® OHV EH65 Gas
(Vacuum Fuel Pump)
Kohler® OHV Command® CH23S Gas
(Electric Fuel Pump)
2
22 @ 3600
36.2 x 21.5 x 42.3
(920 x 546 x 1074)
518
(235)
500
227
K1725-11
Ranger 250 LPG
®
23 @ 3600
Chopper Technology®
250 Amp DC Liquid Propane Gas Engine-Driven Welder/Generator
For environments where gasoline and diesel emissions are unacceptable, this tough
Lincoln® LPG fuel welder/generator delivers 250 amps for welding at 100% duty cycle.
It’s recommended for stick welding as well as Touch Start TIG® DC, flux-cored wire,
MIG wire and arc gouging.
Output
• Arc Force control provides a soft or more forceful
digging arc.
• Built-in “hot” start for easier starts and restrikes.
• Touch Start TIG® DC—Simply lift tungsten to start
the arc.
• A portable powerhouse—Delivers 10,000 watts
peak (9,000 watts continuous) watts of 120V/240V
AC generator power.
Ranger® 250 LPG
One-Pak® Package
K2371-2
46
250A DC CC/28V/100%
250A DC CV/28V/100%
275A DC CV/27V/60%
Input
L
P
G
Shown:
K2336-2
Ranger® 250 LPG
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
K2336-2
P
kW
Literature
E6.104
• Fully enclosed case for equipment protection
and low noise.
Ranger® 250 LPG
DC 10
Key Options
• K886-2 Canvas Cover
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
• More options at end of section
• Arc gouging with up to 3/16" (4.8 mm) carbons.
Rated Output
Current/Voltage/Duty Cycle
CC
CV
One-Pak® Package Includes
• K2336-2 Ranger® 250 LPG
• Factory Undercarriage
• Welding Gas Cylinder/LPG Tank
Holder
• LPG Tank Strap
• K704 Accessory Kit, 400 Amp
• Six 10 lb. cans 1/8" dia. Excalibur®
7018 Stick Electrode
• Lincoln’s® Chopper Technology® provides easy starts, a
smooth arc, low spatter and excellent bead appearance.
Product
Name
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
Output Range
20-250A DC
40-250A Pipe
20-250A DC TIG
14-28V CV
10,000 watts peak
9,000 watts continuous
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Kohler® OHV Command®
CH730 LPG
2
25 @ 3600
36.2 x 21.5 x 42.3
(920 x 546 x 1074)
482
(218)
—
—
www.lincolnelectric.com/engine-drives
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Ranger 305 G
®
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
Chopper Technology®
300 Amp DC Gasoline Engine-Driven Welder
For contractors with a gasoline fleet, here’s a powerful stick, TIG, wire and pipe welding
gasoline engine-driven welder that is ready for all day, everyday performance. Rugged
and dependable, the Ranger® 305 G is built with a totally enclosed case for
maximum protection. The 12 gallon (45 L) fuel tank will last the entire day.
Output
CC
CV
DC
10.5P
kW
Input
G
One-Pak® Package Includes
• K1726-4 Ranger® 305G
• K704 Accessory Kit, 400 Amp
• K2613-1 LN™-25 PRO Wire Feeder
• K126-2 Gun and Cable
• KP1697-068 Drive Roll Kit
• .072" NR®-232, 25 lb. Spool
• Excellent DC multi-process welding for general purpose
stick, downhill pipe (stick), TIG, cored-wire, MIG (100% CO2
and blended gas) and arc gouging with up to 3/16" (4.8 mm)
carbons.
• Lincoln’s® Chopper Technology® provides easy starts, a
smooth arc, low spatter and excellent bead appearance.
Key Options
• K886-2 Canvas Cover
• K2635-1 Small 2-Wheel Road
Trailer with Duo-Hitch™: Ball/Eye
Hitch Combo
Ball/Eye Hitch
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
• More options at end of section
• A portable powerhouse—Delivers 10,500 peak (9,500
continuous) watts of 120V/240V AC generator power.
• Arc force control provides a soft or more forceful
digging arc.
• Built-in “hot” start for easier starts and restrikes.
• Touch Start TIG® DC—Lift tungsten to start the arc.
Shown:
K1726-4
Ranger® 305 G
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Literature
E6.117
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Ranger® 305 G
K1726-5
305A DC CC/29V/100%
300A DC CV/29V/100%
23 @ 3600
K2353-2
Kohler® OHV Command® CH23S Gas
Electrical Fuel Pump
Kohler® OHV Command® CH23S Gas
Mechanical Fuel Pump
2
Ranger 305 G
One-Pak® Package
20-305A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,500 watts peak
9,500 watts continuous
36.2 x 21.5 x 42.3
(920 x 546 x 1074)
—
510
(231)
—
®
Ranger 305 D
®
Chopper Technology®
THE LINCOLN ELECTRIC GREEN INITIATIVE
300 Amp DC Diesel Engine-Driven Welder
Complies to EPA Tier 4i
Emissions Standard.
For contractors with a diesel fleet, here’s a powerful stick, TIG, wire and pipe welding diesel
engine-driven welder. Rugged and dependable, the Ranger® 305 D is built with a totally
enclosed case for maximum protection. The 12 gallon (45 L) fuel tank will last the
entire day. Lincoln’s® Ranger® 305 D . . . It's ready for a workout!
• Excellent DC multi-process welding for general purpose stick, downhill pipe (stick), TIG, cored-wire, MIG
(100% CO2 and blended gas) and arc gouging with up
to 3/16" (4.8 mm) carbons.
• Lincoln’s® Chopper Technology® provides easy starts,
a smooth arc, low spatter and excellent bead
appearance.
• Arc force control provides a soft or more forceful
digging arc.
• Built-in “hot” start for easier starts and restrikes.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
K1727-3
Ranger® 305 D
One-Pak® Package
K2352-1
CC
CV
DC 10
P
kW
Input
D
One-Pak® Package Includes
• K1727-3 Ranger® 305D
• K704 Accessory Kit, 400 Amp
• K2613-1 LN™-25 PRO Wire Feeder
• K126-2 Gun and Cable
• KP1697-068 Drive Roll Kit
• .072" NR®-232, 25 lb. Spool
Literature
E6.118
Shown:
K1727-3
Ranger® 305 D
• Touch Start TIG® DC—Lift tungsten to start the arc.
Ranger® 305 D
Output
Key Options
• K2635-1 Small 2-Wheel Road
Trailer with Duo-Hitch™: Ball/Eye
Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Output Control,
100 ft. (30 m)
• More options at end of section
• A portable powerhouse—delivers 10,000 peak (9,500
continuous) watts of 120V/240V AC generator power.
Product
Name
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Gouging
Rated Output
Current/Voltage/Duty Cycle
Output
Range
Type of
Engine
No. of
Cyl.
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
305A DC CC/29V/100%
300A DC CV/29V/100%
20-305A DC
40-300A Pipe
20-250A DC TIG
14-29V CV
10,000 watts peak
(9,500 watts continuous)
Kubota® D722 Diesel
EPA Tier 4 Final
3
18.8 @ 3600
35.8 x 21.5 x 52.3
(909 x 546 x 1327)
698
(317)
—
—
www.lincolnelectric.com/engine-drives
47
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Engine Drives:
Commercial/Small Contractor Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Power Arc® 5500
General Options
K875
Accessory Kit, 150 Amp
K882-2
Hand Moving Undercarriage (2 wheels)
Ranger® 10,000 Plus and Ranger® 10,000, cont’t.
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft., .062-3/32
KP1697-068
Drive Roll Kit, .068"-.072" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., .035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K2473-1
POWER MIG® 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum® 100SG Spool Gun
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
Weldanpower® 125
General Options
K875
Accessory Kit, 150 Amp
K882-2
Hand Moving Undercarriage (2 wheels)
Outback™ 185
General Options
K875
Accessory Kit, 150 Amp
K2793-1
Spark Arrestor Kit
K2722-1
Undercarriage
K2804-1
Canvas Cover
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K2471-1
POWER MIG® 140C
K2473-1
POWER MIG® 180C
K2532-1
Magnum® 100SG Spool Gun
Ranger® 10,000 Plus and Ranger® 10,000
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K894-1
Spark Arrestor Kit
K886-1
Canvas Cover
K889-2
Hand Moving Undercarriage
(2 wheels, inner-tube and sealant tires)
K889-3
Hand Moving Undercarriage
(2 wheels, foam-filled tires)
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarraige
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small 2-Wheel Road Trailer and
Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K1788-1
Roll Cage
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft.
K814
Arc Start™ Switch
K938-1
Contactor Kit
K939-1
Docking Kit
K2535-1
Precision TIG® 225 Ready-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
48
Ranger® 225 GXT
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarraige
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2635-1
Small 2-Wheel Road Trailer and
Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K1788-1
Roll Cage
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft.
K814
Arc Start™ Switch
K938-1
Contactor Kit
K939-1
Docking Kit
K2535-1
Precision TIG® 225 Ready-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft., .062-3/32
KP1697-068
Drive Roll Kit, .068"-.072" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., .035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K2473-1
POWER MIG® 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum® 100SG Spool Gun
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Engine Drives:
Commercial/Small Contractor Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
Ranger® 250 GXT
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1788-1
Roll Cage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K1739-1
Cable Carrier Kit
K1788-1
Roll Cage
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-4
Pro-Torch™ TIG Torch PTA-26 (25 ft., 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-3
Control Cable (9-pin to 6-pin and 115V plug)
K937-45
Control Cable Extension, 45 ft.
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K938-1
Contactor Kit
K939-1
Docking Kit
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft., .062"-3/32"
KP1697-068
Drive Roll Kit, .068"-.072" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., 035"-045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K2473-1
POWER MIG® 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum® 100SG Spool Gun
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
Ranger® 3 Phase
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
K894-1
Spark Arrestor Kit
K886-1
Canvas Cover
K889-2
Hand Moving Undercarriage (2 wheels)
K889-3
Hand Moving Undercarriage
(2 wheels, no-flat puncture proof tires)
K1737-1
All-Terrain Undercarriage
K1770-1
Factory Undercarraige
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K1788-1
Roll Cage
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K814
Arc Start™ Switch
K939-1
Docking Kit
K938-1
Contactor Kit
K937-45
Control Cable Extension, 45 ft.
K2535-1
Precision TIG® 225 Ready-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft., .062"-3/32"
KP1697-068
Drive Roll Kit, .068"-.072" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., 035"-045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K2473-1
POWER MIG® 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum® 100SG Spool Gun
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives
49
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Engine Drives:
Commercial/Small Contractor Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
Ranger® 250
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1739-1
Cable Carrier Kit
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K1739-1
Cable Carrier Kit
K1788-1
Roll Cage
K2635-1
Small 2-Wheel Road Trailer and
Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K2535-1
Precision TIG® 225 Ready-Pak®
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun 15 ft., .062"-3/32"
KP1697-068
Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., 035"-045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K316L-2
LN-23P Wire Feeder
K2393-1
Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2
Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10
350A FCAW-SS Gun, 10 ft., .068"-5/64"
K2473-1
POWER MIG® 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum® 100SG Spool Gun
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488
SG Control Module
K691-10
Control Module Input Cable – 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
50
Ranger® 250 LPG
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K2361-1
LPG Tank Strap (requires K1745-1)
K1739-1
Cable Carrier Kit
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K2535-1
Precision TIG® 225 Ready-Pak®
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft., .062"-3/32"
KP1697-068
Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., 035"-045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K2473-1
POWER MIG® 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum® 100SG Spool Gun
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives
ENGINE DRIVES: COMMERCIAL/SMALL CONTRACTORS
Engine Drives:
Commercial/Small Contractor Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
Ranger® 305 G
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K886-2
Canvas Cover
K1737-1
All-Terrain Undercarriage
K1739-1
Cable Carrier Kit
K1788-1
Roll Cage
K1770-1
Factory Undercarriage
K1745-1
Welding Gas Cylinder/LPG Tank Holder
K1739-1
Cable Carrier Kit
K1788-1
Roll Cage
K2635-1
Small 2-Wheel Road Trailer and Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K2535-1
Precision TIG® 225 Ready-Pak
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft., .062"-3/32"
KP1697-068
Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., .035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K316L-2
LN™-23P Wire Feeder
K2393-1
Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2
Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10
350A FCAW-SS Gun, 10 ft., .068"-5/64"
K2473-1
POWER MIG® 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum® 100SG Spool Gun
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
Ranger® 305D
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp (2 required)
K1898-1
Spark Arrestor Kit
K2174-1
Cold Weather Operation Kit
K1788-1
Roll Cage
K2635-1
Small 2-Wheel Road Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 100 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K963-3
Hand Amptrol® (Rotary Track Style)
K870
Foot Amptrol®
K2535-1
Precision TIG® 225 Ready-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder with Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft., .062"-3/32"
KP1697-068
Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., .035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K316L-2
LN™-23P Wire Feeder
K2393-1
Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2
Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10
350A FCAW-SS Gun, 10 ft., .068"-5/64"
K2473-1
POWER MIG® 180C
K1816-1
Full KVA Adapter Kit (required)
K2532-1
Magnum® 100SG Spool Gun
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft.
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives
51
ENGINE DRIVES: INDUSTRIAL
•
Classic ® 300D
CC
DC
40-350 DC
1-Phase: 3,000 (C)
3/16
(4.8)
•
Vantage ® 300
CC/CV
DC
3-Phase: 12,500(P)/11,000(C)
1-Phase: 11,000(P)/10,000(C)
1/4
(6.3)
• •
•
3-Phase: 19,000(P)/17,000(C)
1-Phase: 12,000(P)/11,000(C)
5/16
(8.0)
• •
• •
40-300 DC Pipe
30-500 DC
Vantage ® 400
CC/CV
DC
40-300 DC Pipe
20-250 DC TIG
SAE-500
CC
DC
80-575 DC
1-Phase: 3,000 (C)
3/8
(10)
•
SAE-500
Severe Duty
CC
DC
80-575 DC
1-Phase: 3,000 (C)
3/8
(10)
•
CC/CV
DC
30-575 DC
40-300 DC Pipe
3-Phase: 20,000(C)
1-Phase: 12,000(C)
3/8
(10)
• •
•
3-Phase: 20,000(C)
1-Phase: 12,000(C)
3/8
(10)
• •
•
3-Phase: 20,000(C)
1-Phase: 12,000(C)
3/8
(10)
• •
•
Vantage ® 500
20-250 DC TIG
Vantage ® 500
(Compact Case)
CC/CV
DC
30-575 DC
40-300 DC Pipe
20-250 DC TIG
30-575 DC
Air Vantage ® 500
CC/CV
DC
40-300 DC Pipe
20-250 DC TIG
KEY:
Excellent
Good
Optional
www.lincolnelectric.com/engine-drives
Air Compressor
Voltage Reduction
Device (VRD)
Digital Meters
Corrosive
Environments
Stainless Steel Case
Pure DC Generator
Arc Gouge
in. (mm)
Flux-Cored
5/32
(4.0)
MIG
1-Phase: 1,750 DC
AC TIG
40-300 DC
Pipe
Polarity
DC
(C)=Continuous (P)=Peak
Stick
Mode
CC
20-250 DC TIG
Diesel Engine
AC Generator Power
(Watts)
FEATURES
Pipeliner ® 200D
Current Range
(Amps)
30-400 DC
52
PROCESS
DC TIG Scratch Start
OUTPUT
DC TIG Touch-Start ™
MODEL
World’s Most Respected Among Pipe Welders
Built Tough for Extreme Environments
More Amperage for Thicker Materials
Strong Arc Gouging Capability
Chopper Technology®
•
•
•
•
•
•
ENGINE DRIVES: INDUSTRIAL/CONSTRUCTION
Pipeliner 200D
®
THE LINCOLN ELECTRIC GREEN INITIATIVE
Complies to EPA Tier 4i
Emissions Standard.
Rich Heritage – 200 Amp DC Diesel Engine
Processes
• Stick
• Flux-Cored(1)
• Gouging
Output
The Pipeliner® 200D is a direct descendant of Lincoln’s® industryrespected 200 amp pure DC generator welders the cross-country
pipeline welding. It features a DC exciter and runs slower
than the common 1800 RPM, as requested by the most
discriminating cross-country pipeline operators.
CC CV
(1)
DC 1.75
kW
Input
D
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K924-5 Remote Control Kit, 100 ft.
(for use w/o Wire Feed Module)
• K623-1 Wire Feed Module
• More options at end of section
• All copper windings enhance arc stability.
• 200 amps DC @ 60% duty cycle. Weld up to 7/32"
(5.6 mm) low hydrogen electrode. Gouge with up
to 5/32" (4.0 mm) carbons.
Literature
E6.132
• Five overlapping current ranges with fine-tuning
within each range for precise control.
• Custom Arc™ 150 RPM high idle (OCV) adjustment
range—enhanced fine tuning for pipe.
• Local/Remote switch and receptacle are factory installed.
Shown:
K6090-11
Pipeliner® 200D
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Pipeliner® 200D
K6090-11
200A/40V/60%
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Kubota® V2203M Diesel
EPA Tier 4i
4
27.8 @ 1600
45.5 x 24.0 x 68.0
(1156 x 610 x 1727)
1,302
(590)
Output Range
40-300A DC
1,750 watts DC
Auxiliary Power
(1) With Wire Feed Module. Rated at 200 amps, 35 volts at 60% duty cycle. 250 amps, 30 volts at 35% duty cycle.
Classic 300D
®
THE LINCOLN ELECTRIC GREEN INITIATIVE
Complies to EPA Tier 4i
Emissions Standard.
Excellent for Pipeline, Construction and Maintenance
Processes
• Stick
• TIG
• MIG(1)
Output
The Classic 300D, with proven, rugged construction, is recommended for pipeline,
construction and maintenance welding. It features Lincoln’s® pure DC generator
design for outstanding performance on pipe. Choose Perkins® or Kubota®
4-cylinder, water-cooled industrial diesel engines and add CV wire
welding with the optional Wire Feed Module.
CC CV
• Flux-Cored(1)
• Gouging
(1)
DC 3
kW
Input
D
®
Ready-Pak® Package Includes
• Classic 300D
• Road Trailer & Combination
Ball/Eye Hitch
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 2/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 2/0, 10 ft. (3 m)
• Work Cable 2/0, 50 ft. (15.3 m)
• 300A Electrode Holder
• 300A Work Clamp
• 300 amps @ 60% duty cycle. Welds with up to 7/32"
(5.6 mm) Fleetweld® 5P+ cellulosic and Excalibur®
low hydrogen electrode.
• 3,000 watts of AC auxiliary power.
• All copper windings enhance arc stability for an
extremely smooth arc.
• Five current ranges with overlap and fine-tuning
within each range.
• Local/Remote switch and receptacle are factory
installed.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Shown:
K1643-7
Pipeliner® 300D
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K924-5 Remote Control Kit, 100 ft.
(for use w/o Wire Feed Module)
• More options at end of section
Literature
E6.155
(1) With Wire Feed Module. Rated at 300 amps, 35 volts at 60% duty cycle.
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Classic® 300D
Classic® 300D w/Wire Feed Module
Classic® 300D One-Pak®
Classic® 300D Ready-Pak®
K1643-7
K1643-8
K1864-3
K2242-3
250A/30V/100%
300A/32V/60%
Classic® 300D
Classic® 300D w/Wire Feed Module
Classic® 300D One-Pak®
Classic® 300D Ready-Pak®
K1643-9
K1643-10
K2386-3
K2387-3
Output Range
40-350A DC
3000 watts
AC Power
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Perkins® 404C-22 Diesel
EPA Tier 4i
4
32.7 @ 1800
45.5 x 24.0 x 65.0
(1156 x 610 x 1651)
—
—
1354 (614)
1389 (630)
—
—
35.5 @ 1800
45.5 x 24.0 x 66.5
(1156 x 610 x 1727)
—
—
1320 (599)
1355 (615)
—
—
Kubota® V2203M Diesel
EPA Tier 4i
www.lincolnelectric.com/engine-drives
53
ENGINE DRIVES: INDUSTRIAL/CONSTRUCTION
Vantage 300
®
Chopper Technology®
THE LINCOLN ELECTRIC GREEN INITIATIVE
Compact, Multi-Process, Excellent Value
Complies to EPA Tier 4i
Emissions Standard.
Processes
• Stick
• TIG
• MIG
Output
The Vantage® 300 is an ideal choice for construction teams, pipe rig owners
and rental fleet managers. Housed in a compact, corrosion-resistant
stainless steel case, this rugged welder/generator features
Lincoln®
Chopper Technology® to deliver great arc
starts and a smooth arc for stick, TIG or wire welding.
CC
CV
• Flux-Cored
• Gouging
DC
12.5P
kW
Input
D
Ready-Pak® Package Includes
• Vantage® 300
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 2/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 2/0, 10 ft. (3 m)
• Work Cable 2/0, 50 ft. (15.3 m)
• 300A Electrode Holder
• 300A Work Clamp
• Compact Case with stainless steel enclosure.
• Multi-Process Welding—Four process modes,
including CC-Stick (up to 3/16"), Downhill Pipe (for stick),
Touch Start TIG® DC or CV-Wire (up to 5/64").
• Plenty of AC Generator Power
– 12.5 kW peak (11 kW continuous) 3-phase 240V AC
– 11.5 kW peak (10 kW continuous) 1-phase 120/240 AC
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K2627-2 Remote Output Control
w/120V AC, 100 ft., 20A capacity
• More options at end of section
• Arc Gouging—with up to 1/4" carbons.
• Reliable Engines—4 cylinder 1800 RPM Kubota®
or Deutz® diesel engines run smooth and quiet.
Shown:
K2409-3
Vantage® 300
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Literature: E6.206
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Vantage® 300
K2409-3
300A/32V/100%
350A/28V/100%
Vantage 300 One-Pak
Vantage® 300 Ready-Pak®
K2452-3
K2453-3
Vantage® 300
K2499-3
®
®
Vantage 300 One-Pak
Vantage® 300 Ready-Pak®
®
®
K2506-3
K2507-3
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
30-400A DC
40-300A Pipe
20-250A DC TIG
14-32V CV
Kubota® V1505 Diesel
EPA Tier 4i
4
22 @ 1800
35.9 x 25.3 x 60.0
(913 x 642 x 1524)
—
—
1,035 (469)
3-Phase AC Power:
12.5 kW Peak , 11 kW Continuous
1-Phase AC Power:
11.5 kW Peak , 10 kW Continuous
Deutz® D2008L4 Diesel
EPA Tier 4i
35.9 x 25.3 x 60.0
(913 x 642 x 1524)
—
—
1,150
(522)
—
—
Output Range
Vantage 400
®
24 @ 1800
THE LINCOLN ELECTRIC GREEN INITIATIVE
Complies to EPA Tier 4i
Emissions Standard.
Compact, Multi-Process, Excellent Value
Processes
• Stick
• TIG
• MIG
Output
The Vantage 400 is one of the most compact 400 amp engine-driven
welder/generators in the construction, pipe or rental fleet market today.
It's also one of the most quiet, with a smooth running 4-cylinder
Perkins® diesel engine. Use this multi-process welder for arc
gouging with up to 5/16" carbons, stick welding with up to
1/4" electrodes and CV wire welding with up to 3/32" wire.
CC
CV
—
—
• Gouging
• Flux-Cored
DC 19
P
kW
Input
D
®
Ready-Pak® Package Includes
• Vantage® 400
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft. (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
• Standard stainless steel roof, side panels and
engine-access door.
• Plenty of AC Generator Power
– 19 kW peak (17 kW continuous) 3-phase 240V AC.
– 12 kW peak (11 kW continuous) 1-phase 120/240V AC.
• Low Noise—99.1 dBA Lwa sound power
(74.8 dB at 23 ft./7 m).
Shown:
K2410-3
Vantage® 400
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Vantage® 400
K2410-3
400A/36V/100%
450A/32V/100%
Vantage® 400 One-Pak®
Vantage® 400 Ready-Pak®
Vantage® 400
K2508-3
K2509-3
K2711-1
Vantage® 400 One-Pak®
Vantage® 400 Ready-Pak®
K2717-3
K2718-3
54
Output Range
30-500A DC
40-300A Pipe
20-250A DC TIG
14-36V CV
3-Phase AC Power:
19 kW Peak , 17 kW Continuous
1-Phase AC Power:
12 kW Peak , 11 kW Continuous
Key Options
• K2627-2 Remote Output Control
w/120V AC, 100 ft., 20A capacity
• More options at end of section
Literature: E6.210
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Perkins® 404D-22 Diesel
EPA Tier 4i
4
32.7 @ 1800
35.9 x 25.3 x 60
(913 x 642 x 1524)
—
—
35.9 x 25.3 x 60
(913 x 642 x 1524)
—
—
1,230
(559)
—
—
1,245
(565)
—
—
Kubota® V2403M
EPA Tier 4i
www.lincolnelectric.com/engine-drives
35.5 @ 1800
ENGINE DRIVES: INDUSTRIAL/CONSTRUCTION
Processes
• Stick
• Gouging
SAE-500 Severe Duty
Great for Off-Shore Salt Spray and Other Corrosive Environments
Output
For offshore and other corrosive environments the SAE-500 Severe Duty (The “Silver Bullet”)
is the preferred choice—featuring great arc performance, design simplicity, high reliability
and extreme ruggedness!
Key Options
• K2637-1 Large Two-Wheeled
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• More options at end of section
THE LINCOLN ELECTRIC GREEN INITIATIVE
Complies to EPA Tier 4i
Emissions Standard.
• Stainless steel and hot-dip galvanized case
and internal sheet metal parts.
– Stainless steel brushholder assemblies.
– All copper coils.
– Coated radiator, fuel tank, laminations and
wire connections.
– Sealed switches.
CC DC 3
kW
Input
D
Literature
E6.184
• Rugged Construction—Heavy steel gauge
case withstands rough field handling.
• Spark arrestor and engine air intake shutdown
per Mineral Management Services Code.
• Large diameter stick welding and arc gouging
with up to 3/8" (10 mm) carbons.
• Dual Continuous Control—both current and
open circuit voltage for precise control.
Shown:
K1278-12
SAE-500 Severe Duty
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Output Range
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
SAE-500
Severe Duty
K1278-12
400A/40V/100%
500A/40V/60%
80-575A DC
3,000 watts Power
Kubota® V3600-T Turbo Diesel
EPA Tier 4i
4
57.8 @ 1800
50.13 x 28 x 83
(1273 x 711 x 2109)
2,084
(945)
Assembled on a heavy guage galvanized steel frame. Designed for
durability on the job site. Rugged construction withstands rough
field handling, protecting internal parts.
Stainless steel roof, doors, control panel
and remote control box.
Radiator – Phenolic (plastic) dip-coated for
corrosion protection.
Plastic Fuel Tank
All copper coil windings. Improved coil insulation
for increased durability.
Lexan™ nameplates – printing will
not wash out from salt spray.
Generator, armature and exciter lamination
stacks are processed through an E-Coat
(Electro-Coating) system for a tough,
completly bonded protective coating.
Weather protective covers on
all receptacles.
All toggle switches sealed
to protect against moisture.
Brushholder assemblies are stainless steel and
non-metalic materials to avoid corrosion.
All switch and wire connections are coated for
corrosion protection and to prevent electrical
”tracking“ between contacts.
Hot-dip galvanized base, radiator shroud
and internal steel components.
www.lincolnelectric.com/engine-drives
55
ENGINE DRIVES: INDUSTRIAL/CONSTRUCTION
SAE-500
Processes
• Stick
• TIG
THE LINCOLN ELECTRIC GREEN INITIATIVE
Complies to EPA Tier 4i
Emissions Standard.
(1)
• Flux-Cored
• Gouging
Heavy Duty Industrial Pipe and Construction Stick Welder
Output
For high amperage stick applications in demanding environments, the SAE-500 delivers 500
amps for DC stick welding and 3,000 watts of AC power. Designed especially for pipeliners
and field welders, the SAE-500 is powered by a heavy duty Kubota® industrial turbo-charged
diesel engine, offering low maintenance and a long service life.
Ready-Pak® Package Includes
• SAE-500
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qty. 2)
• Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft. (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
• Rugged Construction—Withstands rough field handling,
protecting internal parts.
• High Welding Output—60% duty cycle at 500 amps for
demanding applications.
• Dual Continuous Output Control—Select either a soft
“buttery” arc or snappy “digging” arc.
• Multiple Arcs—Robust DC weld output makes the SAE-500
the #1 choice for the multi-arc Multi-Weld™ 350 system.
Shown:
K1278-11
SAE-500
Rated Output
Current/Voltage/Duty Cycle
SAE-500
K1278-11
400A/40V/100%
500A/40V/60%
K2726-3
K2730-3
SAE-500 One-Pak
SAE-500 Ready-Pak®
®
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
80-575A DC
3,000 watts
AC Power
Kubota® V3600-T
Turbo Diesel
EPA Tier 4i
4
57.8 @ 1800
50.1 x 28 x 83
(1273 x 711 x 2109)
—
—
2,048
(928)
—
—
Chopper Technology®
500 Amps @ 100 Duty Cycle, 20,000 Watts
AC Generator Power!
THE LINCOLN ELECTRIC GREEN INITIATIVE
Complies to EPA Tier 4i
Emissions Standard.
• Corrosion-resistant stainless steel case.
• Multi-process powerhouse—500 amps at 100% duty cycle,
or 575 amps at 50%.
• Plenty of AC Generator Power
– 20 kW continuous 3-phase 240V AC
– 12 kW continuous 1-phase 120/240V AC
• Digital Weld Meters and Fuel, Oil Pressure and
Engine Temperature gauges.
• 48 HP oil/air-cooled Deutz® engine.
Shown:
K2405-2
Vantage® 500
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Vantage® 500
K2405-2
500A/40V/100%
550A/36V/60%
575A/35V/50%
K2288-3
K2290-3
Output
CC
CV
• Flux-Cored
• Gouging
DC 20
kW
Input
D
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Control, 100 ft.
• More options at end of section
Literature: E6.216
Output Range
30-575A DC
40-300A Pipe
20-250A DC TIG
14-40V CV
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Deutz® D2011 L4i
EPA Tier 4i
4
48 @ 1800
50.8 x 31.5 x 63.1
(1290 x 800 x 1603)
—
—
1,532
(695)
—
—
3-Phase AC Power:
20 kW Continuous
1-Phase AC Power:
12 kW Continuous
56
Processes
• Stick
• TIG
• MIG
Ready-Pak® Package Includes
• Vantage® 500
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
If you’re looking for a rugged welder for demanding construction, rental
fleet or repair applications, take a close look at the Vantage® 500. Standard
stainless steel panels, simple controls and
Chopper Technology®
deliver the low maintenance, long service life, easy operation
and great arc performance every owner appreciates.
Vantage 500 One-Pak
Vantage® 500 Ready-Pak®
D
Type of
Engine
Vantage 500
®
Input
kW
Output Range
®
®
DC 3
Literature
E6.182
(1) With CV Adapter. Rated at 400 amps, 35 volts at 60% duty cycle.
Product
Number
(1)
Key Options
• K924-5 Remote Control Kit,
10 ft. (3.0 m)
• K2637-1 Large Two-Wheeled
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K385-2 CV Adapter
• More options at end of section
• Three-year warranty on welder. (Engine is warranted
separately by the manufacturer.)
Product
Name
CC CV
www.lincolnelectric.com/engine-drives
ENGINE DRIVES: INDUSTRIAL/CONSTRUCTION
Vantage 500
®
Compact Design!
(Compact Case)
Complies to EPA Tier 4i
Emissions Standard.
Compact Case. One of the most compact 500 amp machines
available. Suitable for many pickup and service trucks.
• Stainless steel enclosure for corrosion-resistant protection
and durability.
• Multi-Process Welding. 500 amps at 100% duty cycle for
CC-stick, pipe, CV-wire, DC Touch-Start® TIG and arc gouging.
•
VRD Voltage Reduction Device for reduced OCV in
the CC-Stick weld mode.
™
™
• Plenty of AC Generator Power:
- 22 kW peak (20 kW continuous) 3-Phase 240V AC
- 13 kW peak (12 kW continuous) 1-phase 120/240V AC
Shown:
K2686-1
Vantage® 500
(Compact Case)
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Product
Name
Product
Number
Rated Output
Current/Voltage/Duty Cycle
Vantage® 500
K2686-1
500A/40V/100%
525A/38V/60%
Vantage 500 One-Pak
Vantage® 500 Ready-Pak®
®
®
K2724-3
K2728-3
Output Range
30-525A DC
40-300A Pipe
20-250A DC TIG
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
Output
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Control, 100 ft.
• More options at end of section
Literature: E6.214
Net Weight
lbs.(kg)
Perkins® 404D-22T
Turbo Diesel
EPA Tier 4i
4
49 @ 1,850
35.9 x 25.3 x 60.0
(913 x 642 x 1524)
—
—
1,445
(655)
—
—
Complies to EPA Tier 4i
Emissions Standard.
When you need it all, consider the rugged Air Vantage 500 for railroad, mining, heavy
duty construction, and rental fleet use. A direct gear-driven compressor pumps
plenty of air for arc gouging with up to 3/8" carbons, plasma cutting or
other air tools. A powerful 500 amps @ 100% duty cycle is enough
for almost any stick, TIG, MIG or flux-cored welding project.
Processes
• Stick
• TIG
• MIG
• Multi-process powerhouse—500 amps at 100%
duty cycle, or 575 amps at 50%.
• Plenty of AC Generator Power
– 20 kW continuous 3-phase 240V AC
– 12 kW continuous 1-phase 120/240V AC
• Stainless steel corrosion-resistant enclosure.
• Three-year warranty on welder. (Engine is
warranted separately by the manufacturer.)
Shown:
K2325-2
Air Vantage® 500
(Compact Case)
K2325-2
500A/40V/100%
550A/36V/60%
575A/35V/50%
Air Vantage 500 One-Pak
Air Vantage® 500 Ready-Pak®
®
K2725-3
K2729-3
30-575A DC
40-300A Pipe
20-250A DC TIG
14-40V CV
3-Phase AC Power: 20 kW Continuous
1-Phase AC Power: 12 kW Continuous
Compressor: 60 CFM, 100 PSI
CC
CV
• Flux-Cored
• Gouging
DC 20
kW
Input
D
Ready-Pak® Package Includes
• Air Vantage® 500
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Cable Connectors (qyt. 2)
• Electrode Cable 3/0, two 50 ft.
(15.3m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
• Rotary screw compressor rated at 60 CFM, 100 PSI,
100% duty cycle.
Air Vantage® 500
D
HxWxD
inches (mm)
THE LINCOLN ELECTRIC GREEN INITIATIVE
Output Range
Input
Ready-Pak® Package Includes
• Vantage® 500
• Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• Fender and Light Kit
• Cable Rack
• Electrode Cable 3/0, two 50 ft.
(15.3 m) lengths
• Electrode Cable 3/0, 10 ft. (3 m)
• Work Cable 3/0, 50 ft (15.3 m)
• 400A Electrode Holder
• 500A Work Clamp
Output
Rated Output
Current/Voltage/Duty Cycle
kW
HP & Speed
(rpm)
It’s Three in One — Welder, Generator and Air Compressor
Product
Number
DC 22
No. of
Cylinders
Air Vantage 500
Product
Name
CC
CV
Type of
Engine
®
®
• Flux-Cored
• Gouging
THE LINCOLN ELECTRIC GREEN INITIATIVE
Chopper Technology®
Get a 500 amp welder in a compact case! The same size as the Vantage® 300 and Vantage® 400!
A turbo-charged diesel engine with Lincoln’s
Chopper Technology® makes this a reality!
Also, less weight than traditional 500 amp welders makes the Vantage® 500
compact design a great choice for installation on truck beds where
available space and weight capacity are limited.
•
Processes
• Stick
• TIG
• MIG
Key Options
• K2636-1 Medium Two-Wheel
Road Trailer with Duo-Hitch™:
Ball/Eye Hitch Combo
• K704 Accessory Kit, 400 Amp
• K857-1 Remote Control, 100 ft.
• More options at end of section
Literature
E6.217
Type of
Engine
No. of
Cylinders
HP & Speed
(rpm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Kubota® V3600-T
Turbo Diesel
EPA Tier 4i
4
58 @ 1,850
49.0 x 32.7 x 63.1
(1245 x 831 x 1603)
—
—
1,730
(785)
—
—
www.lincolnelectric.com/engine-drives
57
ENGINE DRIVES: INDUSTRIAL/CONSTRUCTION
Engine Drives: Industrial/Construction Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Pipeliner® 200D
General Options
K903-1
Spark Arrestor Kit
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K1858-1
Service Indicator Kit
K2423-1
Stainless Steel Sheet Metal Kit
Stick Options
K704
Accessory Kit, 400 Amp
K875
Accessory Kit, 150 Amp
K924-5
Remote Control Kit, 100 ft.
Wire Feeder Options
K623-1
Wire Feed Module
K2613-1
LN™-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun 15 ft., .062"-3/32"
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K2464-1
Remote Control Kit, 100 ft.
Classic® 300D (Perkins® and Kubota®)
General Options
K802D
Power Plug Kit
K903-1
Spark Arrestor Kit
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K1858-1
Service Indicator Kit
K2423-1
Stainless Steel Sheet Metal Kit
Stick Options
K704
Accessory Kit, 400 Amp
K924-5
Remote Control Kit, 100 ft.
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft.
K814
Arc Start™ Switch
K938-1
Contactor Kit
Wire Feeder Options
K623-1
Wire Feed Module
K2613-1
LN™-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun 15 ft., .062"-3/32"
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., .035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K316L-2
LN™-23P Wire Feeder
K2393-1
Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2
Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10
350A FCAW-SS Gun 10 ft. (3.0 m), .068"-5/64"
K2464-1
Remote Control Kit, 100 ft. (30 m)
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
58
Vantage® 300 (Kubota® and Deutz®)
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full KVA Power Plug (1-Phase)
T12153-10
Full KVA Power Plug (3-Phase)
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch
K1898-1
Spark Arrestor Kit
K2467-1
Digital Weld Meters Kit (for K2409-1 and K2499-1)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6m)
K857-1
Remote Output Control, 100 ft. (30m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft. 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K2535-1
Precision TIG® 225 Ready-Pak® Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun 15 ft., .062"-3/32"
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft., .035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K316L-2
LN™-23P Wire Feeder
K2393-1
Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2
Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10
350A FCAW-SS Gun 10 ft., .068"-5/64"
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives
ENGINE DRIVES: INDUSTRIAL/CONSTRUCTION
Engine Drives:
Industrial/Construction Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
SAE-500
General Options
K802D
Power Plug Kit
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp
K2637-1
Large Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-1
Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch
K1858-1
Service Indicator Kit
K1735-1
Multi-Weld™ 350 (See Bulletin E5.302)
Stick Options
K704
Accessory Kit, 400 Amp
K924-5
Remote Control Kit
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K930-2
TIG Module
K936-4
Control Cable (9-pin to 115V plug)
K937-45
Control Cable Extension, 45 ft.
K814
Arc Start™ Switch
K938-1
Contactor Kit
Wire Feeder Options
K385-2
CV Adapter (with MS-Type connection, local/remote switch)
K316L-2
LN™-23P Wire Feeder
K2379-1
SAE-400 & SAE-500/LN™-23P Interface Kit
K385-1
CV Adapter (w/o MS-Type connection, local/remote switch)
K316L-1
LN™-23P Wire Feeder
K345-10
350A FCAW-SS Gun 10 ft. (3.0 m), .068"-5/64
K350
LN™-23P Adapter Kit, for Terminal Strip Connection
K2613-1
LN™-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun 15 ft. (4.5 m), .062"-3/32"
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft. (4.5 m),
.035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
SAE-500 Severe Duty
General Options
K802D
Power Plug Kit
K1690-1
GFCI Receptacle Kit, 120V, 20 Amp
K2637-1
Large Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-1
Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch
Stick Options
K704
Accessory Kit, 400 Amp
Vantage® 400 (Perkins® and Kubota®)
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full-KVA Power Plug (1-Phase)
T12153-10
Full-KVA Power Plug (3-Phase)
K2636-1
Medium Two-Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch
K903-1
Spark Arrestor Kit
K1858-1
Service Indicator Kit
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
K2679-1
Cold Weather Heater and Tarp Kit (Perkins®)
K2679-2
Cold Weather Heater and Tarp Kit (Kubota®)
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit For PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K2535-1
Precision® TIG 225 Ready-Pak® Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun 15 ft. (4.5 m), .062"-3/32"
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun Package, 15 ft. (4.5 m), .035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K316L-2
LN™-23P Wire Feeder
K2393-1
Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2
Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10
350A FCAW-SS Gun 10 ft. (3.0 m), .068"-5/64"
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1580-1
Pro-Cut® 55 with 25 ft. Torch
K1816-1
Full-KVA Adapter Kit (1-phase)
www.lincolnelectric.com/engine-drives
59
ENGINE DRIVES: INDUSTRIAL/CONSTRUCTION
Engine Drives:
Industrial/Construction Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
Vantage® 500 (Deutz® and Perkins®)
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full-KVA Power Plug (1-Phase)
T12153-10
Full-KVA Power Plug (3-Phase)
K2636-1
Medium Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch
K887-1
Ether Start Kit (Deutz)
K899-1
Spark Arrestor Kit (Deutz)
K903-1
Spark Arrestor Kit (Perkins)
K1858-1
Service Indicator Kit (Perkins)
K2356-1
Control Panel Cover Kit (Deutz)
K2340-1
Lockable Fuel Cap/Flash Arrestor Kit (Deutz)
K2679-1
Cold Weather Heater & Tarp Kit (Perkins)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K2535-1
Precision® TIG 225 Ready-Pak® Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft. (4.5 m), .062"-3/32"
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft. (4.5 m),
.035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K316L-2
LN™-23P Wire Feeder
K2393-1
Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2
Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10
350A FCAW-SS Gun 10 ft. (3.0 m), .068"-5/64"
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1581-1
Pro-Cut® 80 with 25 ft. Torch
60
Air Vantage® 500
General Options
K802N
Power Plug Kit, 20 amp
K802R
Power Plug Kit, 15 amp
T12153-9
Full-KVA Power Plug (1-Phase)
T12153-10
Full-KVA Power Plug (3-Phase)
K2636-1
Medium Two Wheel Trailer & Duo-Hitch™ Ball/Eye Hitch
K2639-1
Fender and Light Kit
K2640-1
Cable Rack
K2641-2
Four-Wheel Yard Trailer with Duo-Hitch™ Ball/Eye Hitch
K2354-2
Air Dryer Kit (Kubota®)
K2356-1
Control Panel Cover Kit
K2340-1
Lockable Fuel Cap/Flash Arrestor Kit
K2359-2
Cold Weather Heater and Tarp Kit (Kubota®)
K2642-1
Polarity/Multi-Process Switch
K2663-1
Docking Kit
Stick Options
K704
Accessory Kit, 400 Amp
K857
Remote Output Control, 25 ft. (7.6 m)
K857-1
Remote Output Control, 100 ft. (30 m)
K2627-2
Remote Output Control with 120V AC,
100 ft. (30 m), 20 amp capacity
TIG Options
K1783-9
Pro-Torch™ TIG Torch PTA-26V (25 ft., 2 pc)
KP509
Parts Kit for PTW-18 and PTA-26 Series Torches
K870
Foot Amptrol®
K963-3
Hand Amptrol® (Rotary Track Style)
K2535-1
Precision TIG® 225 Ready-Pak® Package
K1816-1
Full-KVA Adapter Kit (1-phase)
K2350-2
Invertec® V205-T AC/DC One-Pak®
K1816-1
Full-KVA Adapter Kit (1-phase)
Wire Feeder Options
K2613-1
LN™-25 PRO Wire Feeder w/Internal Contactor
& Gas Solenoid
K126-2
350A FCAW-SS Gun, 15 ft. (4.5 m), .062"-3/32"
KP1697-068 Drive Roll Kit, .068"-.072" Cored/Solid
KP1697-5/64 Drive Roll Kit, 5/64" Cored/Solid
K1802-1
Magnum® 300 Gun and Cable Assembly, 15 ft. (4.5 m),
.035"-.045"
KP1696-1
Drive Roll Kit, .035" and .045" Solid
K316L-2
LN™-23P Wire Feeder
K2393-1
Input Cable Assembly for LN™-23P, 25 ft. (7.6 m)
K2393-2
Input Cable Assembly for LN™-23P, 75 ft. (22.9 m)
K345-10
350A FCAW-SS Gun, 10 ft. (3.0 m), .068"-5/64"
Spool Gun Options
K487-25
Magnum® SG Spool Gun, Air-Cooled, w/Remote, 25 ft. (7.6 m)
K488
SG Control Module
K691-10
Control Module Input Cable, 14-pin MS-type & Lug, 10 ft.
Plasma Cutting Options
K1581-1
Pro-Cut® 80 with 25 ft. Torch
www.lincolnelectric.com/engine-drives
SEMIAUTOMATIC WIRE FEEDERS
• Designed for MIG or Flux-Cored
Processes
• Models for Shop Fabrication or Field
Construction
.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)
.025-1/16 (0.6-1.6)
.025-3/32 (0.6-2.4)
.030-3/32 (0.8-2.4)
.030-5/64 (0.8-2.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)
.035-.120 (0.9-3.0)
LF-72
50-800 (1.3-20.3)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
LF-74
100-800 (2.5-20.3)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
™
Power Feed 10M
LF-74 Extra Torque
✓ •
•
4-Roll Drive
.023-1/16 (0.6-1.6)
Power Feed 10M Dual
50-800 (1.3-20.3)
30-400 (0.76-10.1)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)
75-1200 (2.0-30.5)
50-800 (1.27-20.3)
Power Feed 25M
FEATURES
2-Roll Drive
Submerged Arc
High Speed Cored
Low Speed Cored
MIG
Digital
WIRE SIZE RANGE
in. (mm)
High Speed Solid
Low Speed Solid
™
Analog
WIRE FEED
SPEED RANGE
ipm (m/min)
High Speed
Low Speed
™
•
•
•
•
✓
•
✓
✓
•
•
50-400 (1.3-10.1)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
.023-1/16 (0.6-1.6)
.023-5/64 (0.6-2.4)
.023-1/16 (0.6-1.6)
.023-3/32 (0.6-3.0
.035-5/64 (0.9-2.0)
.035-1/8 (0.9-3.2)
.035-5/64 (0.9-3.0)
.030-1/8 (0.8-3.2)
•
DH-10
55-1250 (1.3-31.7)
35-750 (0.8-19.0)
55-1250 (1.3-31.7)
35-750 (0.8-19.0)
STT ®-10
35-500 (0.8-12.7)
.023-.052 (0.6-1.4)
—
•
™
LN -15
50-700 (1.3-17.8)
—
.035-1/16 (0.9-1.6)
™
30-170 (0.76-4.3)
.023-.052 (0.6-1.3)
.068-5/64 (1.7-2.0)
™
50-700 (1.3-17.7)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
™
30-400 (0.8-10.1)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
™
50-700 (1.3-17.7)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
50-600 (1.3-12.8)
—
.035-7/64 (0.9-2.8)
•
0-800 (0-20.3)
.030-1/16 (0.8-1.6)
.030-1/16 (0.8-1.6)
•
™
LN -10
LN -23P
LN -25 Pro
Field
Flux-Cored
MIG-STT®
Pulsed MIG
PROCESS
ArkLink ®
MODEL
LN -25 Pro Extra Torque
LN -25 Pro Dual Power
™
LN -35
Cobramatic
KEY:
®
Excellent
Good
•
✓ •
•
•
✓
✓
✓
•
•
•
Optional
www.lincolnelectric.com/wire-feeders
61
SEMIAUTOMATIC WIRE FEEDERS
Processes
• MIG
• Pulsed
• STT®
• Flux-Cored
™
Power Feed 25M
Premium Welding Solution with a Portable Design!
• Stick
• TIG
• Gouging
®
Output
Lincoln offers this full featured design in a robust package that can meet industry
challenges. The lightweight construction, durable case, as well as the patented
design of the MAXTRAC® wire drive system delivers the results you need.
• Hardened and Construction Ready. Built tough for rough environments.
From construction to shipbuilding, this design will meet your
expectations. Packaged standard with either a durable
aluminum or plastic case.
Key Options
• Magnum® Gun & Cable
Assemblies
• Self-Shielded Gun & Cable
Assemblies
• K2447-2 Python®-Plus Push-Pull
Gun
• K1543-25 ArcLink®/Linc-Net™
Control Cables
• K1733-4 MicroWire Straightner
• More options at end of section
• Internal Lighting. High intensity LEDs illuminate the
wire drive.
• Internal heating maintains control of humidity on your
consumable by keeping the package warmed and protected in an enclosed case.
• Mode Select Panel (MSP4) allows easy access to the
Power Wave® library of waveforms. Advanced controls
and set-up options are only a fingertip away!
• Dual Procedure and Memory Buttons allow you to set-up
an A and B procedure to simplify “on the-fly” switching.
Shown:
K2536-2
Power Feed™ 25M
(Aluminum Case)
• Three-year warranty on parts and labor.
Power Feed™ 25M
Product
Number
Input
Power
K2536-2
40 VDC
(Aluminum Case)
K2536-3
Gearing
Standard Speed
(factory setting)
Extra Torque
(Plastic Case)
40
VDC
Unit Includes
• Electrode Pigtail
• MSP4 Panel
• Dual Procedure/Memory Panel
• Push-Pull Gun Connector
• Remote Control Connector
• Gun Receiver Bushing
• Standard & Extra Torque Gearing
• Push-Pull Capability is a standard function that delivers premier aluminum performance
by offering uniform feeding, as well as a flexible system for extending the gun.
Product
Name
Input
Literature
E8.271
Wire Feed Speed Range
ipm (m/min)
Wire Size Range – Solid
in. (mm)
Wire Size Range – Cored
in. (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
Solid: 50-800 (2.5-20.3)
Cored: 50-800 (2.5-20.3)
Solid: 30-400 (1.3-10.4)
Cored: 30-400 (1.3-10.4)
.023-1/16 (0.6-1.6)
.030-5/64 (0.8-2.0)
14.5 x 8.5 x 23.5
(368 x 216 x 597)
35
(15.9)
.023-1/16 (0.6-1.6)
.030-3/32 (0.8-2.4)
™
Power Feed 10M
®
Single and Dual Bench Wire Feeders
When you need a versatile, multi-process industrial wire feeder for welding virtually any material,
you need the Power Feed™ 10M. Choose the Power Feed™ 10M for automotive manufacturing,
shipbuilding, pressure vessels/heavy plate, oil, gas and pipeline construction, particularly
when code-quality work is required.
• Waveform Control Technology® featuring patented processes
like Pulse-On-Pulse®, for a TIG-like bead appearance, and
Power Mode®, for a stable arc at low current levels.
• Utilizes ArcLink®—the leading digital communication protocol for welding, making it the best choice for seamless,
time critical integration with the power source.
• Pulsed MIG process—great for low spatter, low heat
input and out-of-position applications—makes virtually
any operator a better welder!
• Easy-to-understand user interface panel with large
numeric displays make it easy to set weld parameters.
Shown:
K2230-1 Power Feed™ 10M
(shown with optional
coil adapter and wire)
• Three-year warranty on parts and labor.
Output
Input
40
VDC
Dual Bench Model Includes
• Wire Reel Stand
• MSP4 Panel
• Dual Procedure/Memory Panel
• ArcLink®/Linc-Net™ Control Cable
• Weld Power Cable, 8 ft.
• High Speed Pinion Gear
• Power Wave® Utilities CD-ROM
with Weld Manager®
• World-class arc performance on steel, stainless steel, aluminum
and other materials.
• Features push-pull capability for great performance
on aluminum.
Processes
• MIG
• Pulsed
• STT®
• Flux-Cored
• Stick
• TIG
• Gouging
Key Options
• K1543-XX ArcLink®/Linc-Net™
Control Cable
• K1733-1 Wire Straightener
• K2593-XX Coaxial Weld Power
Cable
• More options at end of section
Literature
E8.266
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
in/min (m/min)
Wire Size Range
in. (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
Power Feed™ 10M
Single Bench Model
K2230-1
40 VDC
600A/60%
500A/100%
62
(28.1)
K2234-1
High Speed:
Solid: .025-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
Low Speed:
Solid: .025-3/32 (0.6-2.4)
Cored: .035-.120 (0.9-3.0)
18.5 x 13.5 x 30.5
(470 x 343 x 775)
Power Feed™ 10M
Dual Bench Model
High Speed:
75-1200 (2.0-30.5)
Low Speed:
50-800 (1.27-20.3)
20.0 x 20.0 x 30.7
(508 x 508 x 781)
90
(40.8)
62
www.lincolnelectric.com/wire-feeders
SEMIAUTOMATIC WIRE FEEDERS
™
Power Feed 10M
®
Single and Dual Boom Wire Feeders
Processes
• MIG
• Pulsed
• STT®
Output
The Power Feed™ 10M single or dual industrial wire feeders are recommended for multi-process
wire welding in the automotive manufacturing, pressure vessels/heavy plate, or job shop fabrication industries, particularly when code quality work is required.
• Waveform Control Technology® featuring patented processes like Pulse-On-Pulse®, for
a TIG-like bead appearance, and Power Mode®, for a stable arc at low current levels.
• ArcLink® capability for networking welding equipment.
• Pulsed MIG process—great for low spatter,
low heat input and out-of-position applications—
makes virtually any operator a better welder!
Shown:
K2314-1 Power Feed ™ 10M
Single Boom Model
• Three-year warranty on parts and labor.
Input
40
VDC
Dual Boom Model Includes
• MSP4 Panel
• Dual Procedure/Memory Panel
• Gun Trigger Cable
• ArcLink®/Linc-Net™ Control
Cables, 8 ft. (2.4 m) & 25 ft. (7.6 m)
• Hardware Kit (high speed pinion
gear, mounting hardware)
• Power Wave® Utilities CD-ROM
with Weld Manager®
Key Options
• Magnum® Gun & Cable
Assemblies
• K1733-1 Wire Straightner
• K2593-100 Coaxial Weld Power
#1 Cable, 100 ft.
• KP1505-030S Drive Roll Kit –
.023-.030" (0.6-0.8 mm) Solid Wire
• Easy-to-understand user interface panel
with large numeric displays so it's easy
to set weld parameters.
• Weld Manager® software, for wireless
remote access to system configuration,
allowing you to manage one or many
welding systems from the palm of your hand.
• Flux-Cored
• Stick
• TIG
• Gouging
Literature
E8.267
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in. (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
Power Feed™ 10M
Single Boom Model
K2314-1
40 VDC
600A/60%
500A/100%
High Speed:
75-1200 (2.0-30.5)
Low Speed:
50-800 (1.27-20.3)
Power Feed™ 10M
Dual Boom Model
K2316-1
High Speed:
Solid: .025-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
Low Speed:
Solid: .025-3/32 (0.6-2.4)
Cored: .035-.120 (0.9-3.0)
Control: 13.0 x 8.5 x 4.0
(330 x 215 x 105)
Wire Drive: 7.6 x 12.9 x 13.7
(195 x 325 x 345)
Control: 13.0 x 8.5 x 4.0
(330 x 215 x 105)
Wire Drive: 9.0 x 19.0 x 15.5
(228 x 483 x 394)
8.5
(3.8)
30
(13.6)
8.5
(3.8)
50
(22.7)
Processes
• MIG
• Pulsed
• Flux-Cored
LF-72
2-Roll Heavy Duty Industrial Feeder
Output
Input
24-42 50
VAC
60
Hz
Designed for MIG and cored wire welding in job shop and manufacturing environments,
the rugged LF-72 is built to deliver reliable performance day after day.
Base Model (K2327-4) Includes
• .035/.045" Drive Rolls and Guide
• Patented MAXTRAC® heavy-duty cast aluminum wire drive system
provides reliable feeding and durability.
Required Options
Weld Power Cable
• Brass-to-brass gun connections for better electrical
conductivity that results in better arc performance.
Key Options
• K2330-1 Postflow and Burnback
Timer Kit
• K2329-1 Remote Voltage Control
Kit
• K1546-1 Incoming Bushing for
Lincoln Conduit
• More options at end of section
• Totally tool-less drive rolls and wire guide installation.
Two gear-driven wire drive rolls slide on and off easily!
• Calibrated wire feed speed dial for precise
and accurate settings.
• In addition to great mild steel performance,
these feeders deliver positive arc starting
and feeding with stainless steel, aluminum
and flux-cored wires!
Literature
E8.11
• Control cable connector with a Spin-Nut™
makes connecting the control cable a
simple twist-of-the-wrist.
Shown:
K2327-2 LF-72 Bench Model
Standard Duty
(shown with optional wire.)
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LF-72 Base Model
(no gun, no cable)
LF-72 Bench Model
Standard Duty(1)
LF-72 Bench Model
Heavy Duty
K2327-4
24-42 VAC
50/60 Hz
9 Amps
500A/60%
400A/100%
50-800
(1.3-20.3)
Solid: .023-1/16 (0.6-1.6)
Cored: .030-5/64 (0.8-2.0)
11.1 x 10.2 x 12.9
(282 x 259 x 328)
12.6 x 10.9 x 22.5
(320 x 277 x 574)
15.3 x 13.0 x 27.7
(389 x 330 x 704)
27
(12)
53
(24)
68
(31)
K2327-2
K2327-3
(1)
44 lbs. (19.9 kg) spool, max.
www.lincolnelectric.com/wire-feeders
63
SEMIAUTOMATIC WIRE FEEDERS
Processes
• MIG
• Pulsed
• Flux-Cored
LF-74
4-Roll Heavy Duty Industrial Feeder
Output
Input
24-42 50
60
VAC
Hz
Designed for MIG and cored wire welding in job shop and manufacturing environments, the rugged
LF-74 wire feeders are built to deliver reliable performance day after day. Select the LF-74 for large
diameter wires, longer gun cables or long boom conduit or hard automation applications.
Base Model Includes
• Control Cable, 15 ft. (4.5 m)
• .035/.045" Drive Rolls and Guide
• Patented MAXTRAC® heavy-duty cast aluminum wire
drive system provides reliable feeding and durability.
Required Options
• Weld Power Cable
• Brass-to-brass gun connections for better electrical
conductivity that results in better arc performance.
Key Options
• K2330-1 Postflow and Burnback
Timer Kit
• K2329-1 Remote Voltage Control
Kit
• K1546-1 Incoming Bushing for
Lincoln® Conduit
• K162-1 Spindle Adapter For
Readi-Reels and Spools
• More options at end of section
• Totally tool-less drive rolls and wire guide
installation. Four gear-driven wire drive rolls
slide on and off easily!
• Calibrated wire feed speed dial for precise
and accurate settings.
• In addition to great mild steel performance,
these feeders deliver positive arc
starting and feeding with stainless
steel, aluminum and flux-cored wires!
Literature
E8.11
• Control cable connector with a Spin-Nut™
makes connecting the control cable a
simple twist-of-the-wrist.
Shown:
K2426-3
LF-74 Bench Model
Heavy Duty, Extra Torque
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LF-74
Base Model
LF-74 Bench Model
Heavy Duty
LF-74 Bench Model
Heavy Duty, Extra Torque
K2426-1
24-42 VAC
50/60 Hz
9 Amps
600A/60%
500A/100%
100-800
(2.5-20.3)
Solid: .023-1/16 (0.6-1.6)
Cored: .030-5/64 (0.8-2.0)
11.1 x 10.2 x 12.9
(282 x 259 x 328)
15.3 x 13.0 x 27.7
(389 x 330 x 704)
50-400
(1.3-10.1)
Solid: .023-1/16 (0.6-1.6)
Cored: .030-3/32 (0.8-2.4)
46
(21)
71
(32)
71
(32)
K2426-2
K2426-3
Processes
• MIG
• Pulsed
• Flux-Cored
™
LN -10
Single Header Wire Feeder
Output
The LN -10 semiautomatic wire feeder features the revolutionary split wire guide which
precisely aligns and supports the wire through the entire feeding system. The system
also features a rugged 4 driven roll design for positive wire feeding. The LN™-10’s
modular design provides for many mounting options, including boom mounting.
Input
42
VAC
50
60
Hz
™
Bench Model (Standard Speed)
Includes
• Control Cable, 10 ft. (3.0 m)
Required Options
• Drive Roll Kit
• Weld Power Cable
• Standard dual procedure allows operator to set
different voltage and wire feed speeds and
switch between the two.
Key Options
• K1501-10 Control Cable
• K1798 Terminal Strip Adapter
Cable
• K1785-12 Control Cable
(Heavy Duty), 12 ft. (3.6 m)
• K1785-16 Control Cable
(Heavy Duty), 16 ft. (4.8 m)
• More options at end of section
• Selectable trigger control for standard 2-step,
interlocking 4-step, spot weld and cold feed
trigger control.
• Digital Display standard.
• Preflow/Postflow/Burnback and Spot Timer
standard.
• Three-year warranty on parts and labor.
Shown:
K1559-3
LN -10 Bench Model
(standard speed)
™
Literature
E8.200
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LN™-10 Bench Model
(Standard Speed)
K1559-3
42 VAC
50/60 Hz
6 amps
600A/60%
500A/100%
Low Gear:
35-750 (0.8 19.0)
Solid: .023-3/32 (0.6-2.4)
Cored: .035-1/8 (0.9-3.2)
16 x 15 x 31
(406 x 381 x 787)
65
(29.5)
LN™-10
Generic Boom Package
K1564-4
High Gear:
50-750 (1.3-19.0)
NOTE: All units include 10 ft. (3.0 m) control cable. Boom packages also include a 25 ft (7.6 m) control cable/welding cable (3/0) assembly.
64
www.lincolnelectric.com/wire-feeders
SEMIAUTOMATIC WIRE FEEDERS
Processes
• MIG
• Pulsed
• Flux-Cored
DH-10
Double Header Wire Feeder
Output
Input
42
50
60
VAC
Hz
Precision times two! This DH-10 dual wire feeder utilizes Lincoln’s revolutionary split wire guide
system to precisely align and feed wire, and its dual wire feeder system allows you to weld with
two different wires, with two different welding procedures using one power source.
Bench Model (Std./Std. Speed)
Includes
• Control Cable, 10 ft. (3.0 m)
• Each side of the DH-10 wire drive system is driven by its
own motor and gear box for confidence that the feeder
won’t go down.
Required Options
• Drive Roll Kit
• Weld Power Cable
®
• Split wire guide and 4 driven rolls for positive wire feeding.
Key Options
• K1501-10 Control Cable
• K1798 Terminal Strip Adapter
Cable
• K1785-12 Control Cable
(Heavy Duty), 12 ft. (3.6 m)
• K1785-16 Control Cable
(Heavy Duty), 16 ft. (4.8 m)
• Fume Extraction System
• More options at end of section
• Presettable voltage and wire feed speed for extra control.
• Standard dual procedure allows operator to set different
voltage and wire feed speeds and switch between the two.
• Selectable trigger control for standard 2-step,
interlocking 4-step, spot weld and cold feed
trigger control.
• Digital Display standard.
• Preflow/Postflow/Burnback & Spot Timer standard.
Shown:
K1499-3 DH-10
• Three-year warranty on parts and labor.
Literature
E8.200
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
DH-10
DH-10
Generic Boom Package
K1499-3
K1521-7
42 VAC
50/60 Hz
6 Amps
600A/60%
500A/100%
35-750
(0.8-19.0)
Solid: .023-3/32 (0.6-2.4)
Cored: .035-1/8 (0.9-3.2)
21 x 20 x 32
(533 x 508 x 813)
98
(44.4)
DH-10
(Std./High Speed)
K1499-4
Std: 35-750 (0.8-19.0)
Solid: .023-3/32 (0.6-2.4)
Cored: .030-1/8 (0.8-3.2)
Solid: .023-1/16 (0.6-1.6)
Cored: .035-5/64 (0.9-2.0)
High: (55-1250 (1.3-31.7)
NOTE: All units include 10 ft. (3.0 m) control cable. Boom packages also include a 25 ft (7.6 m) control cable/welding cable (3/0) assembly.
Processes
• MIG-STT®
®
STT -10
Output
Semiautomatic Wire Feeder
Input
42
VAC
Required Options
Drive Roll Kit
The sophisticated STT®-10 Process Controller was designed specifically to work with
the revolutionary STT® II power source. Its microprocessor controls make the STT®-10
easy to develop optimal procedures and set the range of operator adjustments.
Key Options
• K1758-50 Control Cable,
50 ft. (15.2 m).
• K940-25 Sense Lead Kit,
25 ft. (7.6 m)
• More options at end of section
• Presettable background and peak current settings for
optimum starting performance.
• Split wire guide and four drive rolls for positive feeding.
Literature
E4.52
• Modular design for many mounting options.
• Range control keeps procedures in the “sweet spot”.
• Four step trigger for “cruise control” on long welds
and hard automation.
• Three-year warranty on parts and labor.
Shown:
K1560-2 STT ®-10
Product
Name
Product
Number
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in. (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
STT®-10
K1560-2
35-500
(0.8-12.7)
Solid: .023-.052 (0.6-1.4)
16 x 15 x 31
(406 x 381 x 787)
65
(29.5)
www.lincolnelectric.com/wire-feeders
65
SEMIAUTOMATIC WIRE FEEDERS
Processes
• MIG
• Pulsed
• MIG-STT®
(Control Cable Model only)
• Flux-Cored
™
LN -15
Portable, Semiautomatic Wire Feeder
The LN™-15 is one of the smallest and most maneuverable wire feeders for the construction,
shipbuilding and pipeline industries available on the market today. The LN™-15 is available
in both Across-The-Arc and Control Cable versions. Both offer outstanding welding
performance, including pulse welding, on a wide variety of steel, stainless steel,
aluminum and alloy materials.
Output
• Designed for MIG, Pulsed MIG, Flux-Cored, and Metal-Cored
welding processes using light weight 8" (203 mm)diameter spools.
Unit Includes
• K1500-2 Gun Receiver Bushing
• Carrying Strap
• Spindle Adapter for 8" O.D. Spools
• Standard Contactor (Across-TheArc Model)
• Illuminated digital meters are easy to read in
adverse lighting conditions.
Required Options
• Drive Roll Kit
• Fully enclosed molded case is heat, spatter
and impact resistant.
• Full body aluminum roll cage provides sturdy
impact protection and all-around handles for
easy portability.
Key Options
• K1500-1 Gun Receiver Bushing
• K1500-2 Gun Receiver Bushing
• K1797-25 Control Extension
Cable, 25 ft. (7.6 m)
• K1797-50 Control Extension
Cable, 50 ft. (15.2 m)
• More options at end of section
• Adjustable carrying strap makes it easy to
carry and hang.
Literature
E8.60
• Double latch case seals tight to protect drive
system and wire from dirt, dust and rain.
• Compact unit fits easily through 14" diameter
manhole/manway.
• Three-year warranty on parts and labor.
Shown:
K1871-1 LN ™-15
Control Cable
Shown:
K1870-1 LN ™-15
Across-The-Arc
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in. (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LN™-15
Across-The-Arc
K1870-1
15-110 VDC
300A/60%
50-700
(1.3-17.8)
Solid: .023-.052 (0.6-1.3)
Cored: .035-1/16 (0.9-1.6)
12.7 x 8.7 x 23
(356 x 188 x 533)
30
(15.4)
LN™-15
Control Cable
K1871-1
42 VAC
500A/60%
28
(12.7)
Processes
• Innershield
™
LN -23P
Output
Semiautomatic Wire Feeder
Unit Includes
• 25 ft. (7.6m) Control Cable
• 25 ft. (7.6m) 1/0 Electrode Cable
• 3/32" Drive Rolls and Guide Tubes
The LN™-23P semiautomatic wire feeder is able to handle the
toughest work sites and is an excellent choice for field erection
and pipe welding applications. It is portable, easy to set-up, and
ideal for reaching difficult locations.
• Weighs less than 50 lbs. (22.7 kg) including optional Innershield® gun
and 14 lb (6.3 kg) coil of electrode.
Required Options
• Adapter Kit
• FCAW-SS 90° Nozzle
• More options at end of section
• Continuous wire feed speed control, voltage control and analog
voltmeter are standard.
Literature
E8.90
• Completely enclosed wire reel keeps the wire free of contaminants.
• Equipped with trigger interlock circuit to reduce operator fatigue.
• Gun-mounted two-position switch allows on-the-fly change to
83% of the preset wire feed speed.
• Electrode and control cable quickly connect to power source.
• One or two LN™-23P wire feeders can be directly connected
to recommended Lincoln® power sources, but only one can
be used at a time.
Shown:
K316L-1 LN ™-23P
(shown with options)
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in. (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LN™-23P
K316L-1
K316L-2(1)
14-50V DC
(90V DC Max. OCV)
350A/60%
30-170
(0.76-4.3)
.068-5/64
(1.7-2.0)
20.5 x 9 x 19
(520 x 230 x 480)
27
(12.3)
(1)
See Engine Drive Section for compatible equipment.
66
www.lincolnelectric.com/wire-feeders
SEMIAUTOMATIC WIRE FEEDERS
Processes
• MIG
• Pulsed
• Flux-Cored
™
LN -25 PRO
Portable Industrial Wire Feeder
Output
The LN -25 PRO is designed to be simple, reliable and easy to service. The LN -25 PRO
is ideal for field construction and fabrication, shipyards, and rental companies.
™
Input
15-110
VDC
24-42
VAC
™
LN™-25 PRO Includes
• Internal Contactor
• Gas Solenoid
• Flowmeter
• Arc Sensing Lead & Clip,
15 ft. (4.5m)
• 2 Gun Bushings (K1500-2
installed; K1500-1 loose)
• The LN™-25 PRO is available in 3 models: Standard, Exta Torque, and Dual Power.
• The Extra Torque model features additional torque gearing for reliable feeding
of large diameter flux-cored wires.
• The Dual Power model features a voltage control knob for superior
arc control, digital meters for increased monitoring, MIG-STT®
capability, and can be powered by either a control cable or
across the arc.
Required Options
• Drive Roll and Guide Kit
• Non-linear wire feed speed gives single range control,
yet maintains sensitivity with low wire feed speed.
Key Options
• More options at end of section
• Lightweight, impact and flame resistant polycarbonate
case design keeps the internal components protected.
Power Sources
All electric or engine drive welders
with CV capability.
• Potted and trayed PC board protects against
moisture and corrosion.
• Case can be replaced in less than 5 minutes –
eliminates downtime.
• Timer Kit available – includes preflow, postflow
and burnback.
K2613-1
LN ™-25 PRO Standard
Literature
E8.105
K2614-1
LN ™-25 PRO Dual Power
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Gas Solenoid &
Flow Meter
Wire Feed Speed Range
ipm (m/min)
LN™-25 PRO
Standard
K2613-1
15-110V DC
325A/100%
450A/60%
YES
50-700 (1.3-17.7)
.023-1/16 .030-5/64 .035-1/16
(0.6-1.6) (0.8-2.0) (0.9-1.6)
LN™-25 PRO
Extra Torque
K2613-2
30-400 (0.8-10.1)
.030-3/32
(0.8-2.4)
50-700 (1.3-17.7)
.030-5/64
(0.8-2.0)
K2614-1
LN™-25 PRO
Dual Power
15-110V DC
or
24-42V AC
www.lincolnelectric.com/wire-feeders
Wire Size Range - in. (mm)
Solid
Cored
Aluminum
HxWxD
in. (mm)
Net Weight
lbs.(kg)
15 x 8 x 22
(381 x 203 x 558)
37 (16)
67
SEMIAUTOMATIC WIRE FEEDERS
LN -35
Processes
• Flux-Cored (Self-Shielded Wires
only)
Rugged, Portable Wire Feeder
Output
The LN™-35 is an across-the-arc, semiautomatic wire feeder for
hardfacing and fabrication applications using self-shielded,
flux-cored welding electrodes.
Unit Includes
• Wire Reel Stand
• Coil Adapter and Case
™
Key Options
• K1840-10 Weld Power Cable –
Twist-Mate™-to-Lug, 10 ft. (3.0 m)
• K1842-10 Weld Power Cable –
Lug-to-Lug, 10 ft. (3.0 m)
• K1842-35 Weld Power Cable –
Lug-to-Lug, 35 ft. (10.6 m)
• K1842-60 Weld Power Cable –
Lug-to-Lug, 60 ft. (9.1 m)
• More options at end of section
• The LN™-35 is designed to feed .035-7/64" (0.9-2.8 mm)
flux-cored electrodes.
• Enhanced starting control for smooth arc starting in
CV mode.
• Electronic circuits protect wire feeder from overload.
• Adjustable wire feed speed for settings of
50-500 ipm (1.3-12.8 m/min).
• Three-year warranty on parts and labor.
Literature
E8.110
Shown:
K2281-1
LN -35 Across-The-Arc
™
Product
Name
LN™-35
Across-The-Arc
Product
Number
K2281-1
Input
Power
15-40V DC
(Max. OCV: 110V DC)
Output Capacity
Current/Duty Cycle
500A/60%
Wire Feed Speed Range
ipm (m/min)
50-500 (1.3-12.8)
Wire Size Range
in. (mm)
Cored: .035-7/64 (0.9-2.8)
HxWxD
in. (mm)
27.0 x 10.0 x 30.0
(686 x 254 x 762)
Net Weight
lbs.(kg)
82
(37)
NOTE: A constant voltage (CV) power source is recommended for self-shielded, flux-cored arc welding (FCAW-S). The LN™-35 may be used
with a constant current (CC) power source for non-critical applications where weld quality and deposition properties are not critical.
Cobramatic
Processes
• MIG
• Pulsed
®
Push-Pull Cabinet
Output
The Cobramatic® incorporates a push-pull drive system that virtually eliminates the problems
associated with wire feeding. Cobramatic® is a great MIG welding choice for all wire types.
Unit Includes
• 14-Pin Control Cable, 8 ft. (5.4 m)
• Gas Purge/Trigger Latch Kit
• Push-pull wire drive system yields reliable, consistent,
trouble-free wire feeding up to 50 ft. (15.2 m) from the
cabinet.
Required Options
• Python® Push-Pull Gun
• CobraMAX™ Push-Pull Gun
• Compatible with complete line of Lincoln®
push-pull guns.
Input
42
VAC
Key Options
• K1520-1 42 Volt Transformer Kit
• K1679-1 Control Cable for
Power Wave® 450 ONE
• More options at end of section
• Feeds aluminum wire diameters .030-1/16"
(0.8-1.6 mm) with only a contact tip change.
• Patented paddle holds wire straight and level
during feeding to minimize damage to the wire.
Literature
E8.300
• Patented clutch/brake system keeps wire from
over running on shut-off.
• Tool-less spool brake adjustment knob allows
for easy tension adjustment.
• Simplified wire tension adjustment using
two position steel/aluminum selector for
foolproof operation.
Shown:
K2259-1
Cobramatic
• Three-year warranty on parts and labor.
NOTE: Cobramatic®, CobraMAX ™, Prince® XL and Python® are registered trademarks of MK Products, Inc.
Product
Name
Product
Number
Input
Power
Output Capacity(1)
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in. (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
Cobramatic®
K2259-1
42 VAC
400A/100%
0-800 Max.
(0-20.3)
Solid: .030-1/16 (0.8-1.6)
Cored: .030-1/16 (0.8-1.6)
14.8 x 9.5 x 19.3
(376 x 241 x 490)
47
(21)
(1) With
68
appropriate gun.
www.lincolnelectric.com/wire-feeders
SEMIAUTOMATIC WIRE FEEDERS
Semiautomatic Wire Feeders Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Power Feed™ 25M Wire Feeder
General Options
Push-Pull Guns
See Push-Pull Guns chart in the “Recommended General Options” section.
K590-6
Water Connection Kit
K2339-1
Push-Pull Gun adapter Kit
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
ArcLink®/Linc-Net™ Control Cables
See ArcLink®/Linc-Net™ Control Cables chart in the “Recommended General
Options” section.
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
K1796-25
Coaxial Weld Power Cable (350A), 25 ft.
K1796-50
Coaxial Weld Power Cable (350A), 50 ft.
K1796-75
Coaxial Weld Power Cable (325A), 75 ft.
K1796-100
Coaxial Weld Power Cable (300A), 100 ft.
K2593-25
Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
K2593-50
Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
K2593-100
Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum® 550 Gun Adapter
K1500-4
Miller® Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate™ Adapter 10 Series
K1733-4
Micro Wire Straightner
K2429-1
ArcLink® “T” Cable Connector
K2596-1
Replacement Case (Aluminum)
K2596-2
Replacement Case (Polycarbonate)
—
Fume Extraction System
Power Source Options
—
Power Wave® 355M, 455M, 455M/STT®
Power Feed™ 10M and Power Feed™ 10M Dual Wire Feeders
General Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
ArcLink®/Linc-Net™ Control Cables
See ArcLink®/Linc-Net™ Control Cables chart in the “Recommended General
Options” section.
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
K1796-25
Coaxial Weld Power Cable (350A), 25 ft.
K1796-50
Coaxial Weld Power Cable (350A), 50 ft.
K1796-75
Coaxial Weld Power Cable (325A), 75 ft.
K1796-100
Coaxial Weld Power Cable (300A), 100 ft.
K2593-25
Coaxial Weld Power Cable (#1, Lug to Lug), 25 ft.
K2593-50
Coaxial Weld Power Cable (#1, Lug to Lug), 50 ft.
K2593-100
Coaxial Weld Power Cable (#1, Lug to Lug), 100 ft.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum® 550 Gun Adapter
K1500-4
Miller® Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate™ Adapter 10 Series
K683-3
Dual Procedure Switch (5 pin)
K2429-1
ArcLink® “T” Cable Connector
Power Feed™ 10M and Power Feed™ 10M Dual Wire Feeders, con’t.
General Options, con’t.
K1733-1
Wire Straightener
K1733-4
Micro Wire Straightener
K435
14 lb. Innershield® Coil Adapter
K468
8" O.D. Spool Adapter
K363P
22-30 lb. Readi-Reel® Adapter
K438
50-60 lb. Readi-Reel® Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs
K1634-2
Plastic Wire Cover, up to 60 lbs
K1504-1
50-60 lb Coil Adapter (2 inch spindle)
K1546-1
Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire)
K1546-2
Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire)
K590-6
Water Connection Kit
K1536-1
Flow Sensor
K283
Portable Digital Wire Feed Speed Meter
—
Fume Extraction System
For Single Bench and Dual Bench Models only:
K2339-1
Push-Pull Gun Adapter Kit
K1556-1
Light Duty Caster Kit
K2320-1
Foot Amptrol® Connector Kit
For Single Bench and Single Boom Models only:
K2360-1
Dual Procedure/Memory Panel
For Single Bench Model only:
K1557-1
Swivel Platform
K1555-1
Insulated Lift Bail
Power Source Options
—
Power Wave® 355M, 455M and 455M/STT®
—
Power Wave® 655 Robotic
LF-72 and LF-74 Wire Feeders
Required Options
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
General Options
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum® 550 Gun Adapter
K1500-4
Miller Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate™ Adapter 10 Series
—
Fume Extraction System
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K2330-1
Postflow and Burnback Timer Kit
K2329-1
Remote Voltage Control Kit
K1546-1
Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire)
K1546-2
Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire)
K162-1
Spindle Kit, 2 Inch Hub
K586-1
Deluxe Adjustable Gas Regulator & Hose Kit
3100211
Harris® Argon Flowmeter Regulator and Hose Kit
K2335-1
Adapter for Competitive Power Sources
K1798
Adapter Cable, Male 14-pin Control Cable to Terminal Strip
K1520-1
42 Volt Transformer Kit
Additional Options For Base Model
K2328-1
Standard Duty Wire Reel Stand (44 lbs. spools, max.)
K1524-3
Heavy Duty Wire Reel Stand (60 lbs. spools, max.)
www.lincolnelectric.com/wire-feeders
69
SEMIAUTOMATIC WIRE FEEDERS
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
LF-72 and LF-74 Wire Feeders, con’t.
Additional Options For Feeders Equipped With Standard Duty
Wire Reel Stand (44 lbs. spools, max.)
K2331-1
Lift Bail Kit
K2332-1
Lightweight Swivel Kit
K163
Undercarriage
K435
14 lb. Innershield® Coil Adapter
K468
8" O.D. Spool Adapter
K363P
22-30 lb. Readi-Reel® Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs.
Additional Options For Feeders Equipped With Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail (60 lbs. spools, max.)
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K163
Undercarriage
K435
14 lb. Innershield® Coil Adapter
K468
8" O.D. Spool Adapter
K363P
22-30 lb. Readi-Reel® Adapter
K1634-1
Plastic Wire Cover, 30-40 lbs.
K438
50-60 lb. Readi-Reel® Adapter
K1504-1
50-60 lb. Coil Adapter (2 inch spindle)
K1634-2
Plastic Wire Cover, up to 60 lbs.
Power Source Options
MIG Welders (CV)
Multi-Process Welders (CC/CV)
LN™-10 and DH-10 Wire Feeders
Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
General Options
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum® 550 Gun Adapter
K1500-4
Miller® Gun Receiver Bushing
K1500-5
OXO Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate™ Adapter 10 Series
K1546-1
Incoming Bushing for Lincoln® Conduit (.025"-1/16" wire)
K1546-2
Incoming Bushing for Lincoln® Conduit (1/16"-1/8" wire)
K1733-1
Wire Straightener
K1733-4
Micro Wire Straightener
K162-1
Spindle Kit, 2 Inch Hub
K435
14 lb. Innershield® Coil Adapter
K468
8" O.D. Spool Adapter
K363P
22-30 lb. Readi-Reel® Adapter
K438
50-60 lb. Readi-Reel® Adapter
K1504-1
50-60 lb. Coil Adapter (2 inch spindle)
K1634-1
Plastic Wire Cover, 30-40 lbs
K1634-2
Plastic Wire Cover, up to 60 lbs
K590-6
Water Connection Kit
K683-3
Dual Procedure Switch (5-pin)
K1520-1
42 Volt Transformer Kit
K283
Portable Digital Wire Feed Speed Meter
—
Fume Extraction System
70
LN™-10 and DH-10 Wire Feeders, con’t.
For LN ™-10 only:
K1557-1
Swivel Platform
K1556-1
Light Duty Caster Kit
K1555-1
Insulated Lift Bail
Recommended Power Source Options
MIG Welders (CV)
Multi-Process Welders (CC/CV)
STT®-10 Wire Feeder
Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
General Options
K1567-16
Head to Control, 16 ft.
K1567-20
Head to Control, 20 ft.
K1567-25
Head to Control, 25 ft.
K1758-10
Control / Weld Cable, 10 ft.
K1758-25
Control / Weld Cable, 25 ft.
K1758-50
Control / Weld Cable, 50 ft.
K2147-75
Control Cable w/Coaxial Power Cable, 14-pin MS-Type, 75 ft.
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum® 550 Gun Adapter
K1500-4
Miller® Gun Receiver Bushing
K489-7
Dual Schedule Fast-Mate™ Adapter 10 Series
K940-25
Sense Lead Kit, 25 ft.
K940-75
Sense Lead Kit, 25 ft.
K1561-1
Robotic Interface Module
K468
8" O.D. Spool Adapter
K363P
22-30 lb. Readi-Reel® Adapter
K438
50-60 lb. Readi-Reel® Adapter
K1504-1
50-60 lb. Coil Adapter (2 inch spindle)
K1634-1
Plastic Wire Cover, 30-40 lbs.
K1634-2
Plastic Wire Cover, up to 60 lbs.
K683-3
Dual Procedure Switch (5-pin)
K1556-1
Light Duthy Caster Kit
K1555-1
Insulated Lift Bail
Power Source Options
Invertec® STT® II
www.lincolnelectric.com/wire-feeders
SEMIAUTOMATIC WIRE FEEDERS
Semiautomatic Wire Feeders Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
LN™-15 Wire Feeder
Required Options
Drive Roll and Wire Guide Kits
See Drive Roll and Wire Guide Kits chart in the “Recommended General
Options” section.
General Options
K1733-4
Micro Wire Straightener
K1500-1
Gun Receiver Bushing
K1500-2
Gun Receiver Bushing
K1500-3
Magnum® 550 Gun Adapter
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K484
Jumper Plug Kit
K468
8" O.D. Spool Adapter
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
K283
Portable Digital Wire Feed Speed Meter
—
Fume Extraction System
Power Source Options
CV-400, CV-655, Invertec® STT® II
Engine Driven Welders
LN™-23P Wire Feeder
Required Options
K345-10
350A FCAW-SS Gun, 10 ft., .068"-5/64"
Options for K316L-1 only
K350
LN™-23P Adapter Kit, For Terminal Strip Connection
K350-1
LN™-23P Adapter Kit, For 14 pin Connection
Options for K316L-2 only
K2393-1
Control/Weld Power Cable, 25 ft.
K2393-2
Control/Weld Power Cable, 75 ft.
K2379-1
SAE-400/LN™-23P Interface Kit
General Options
Fume Extraction System
Power Source Options
MIG Welders (CV)
Multi-Process Welders (CC/CV)
Engine Driven Welders
LN™-25 PRO Wire Feeder
(includes Dual Power and Extra Torque models)
Required Options
Drive Roll and Wire Guide Kits
See chart in “Recommended General Options” section.
K852-70
Twist-Mate™ Cable Plug, for 1/0-2/0, 50-70 mm2 cable
K852-95
Twist-Mate™ Cable Plug, for 2/0-3/0, 70-95 mm2 cable
S1119-14
Cable Lugs, Unattached, for 1, 1/0 and 2/0 cable
General Options
K2330-2
Preflow, Postflow and Burnback Time Kit
K484
Jumper Plug Kit
K363P
22-30 lb. Readi-Reel™ Adapter
K435
14 lb. Innershield® Coil Adapter
K468
8" O.D. Spool Adapter
K2596-1
Aluminum Case Replacement Kit
K2596-2
Plastic Case Replacement Kit
K1733-4
Mico Wire Straightener
LN™-35
Required Options
Drive Roll and Guide Tube Kits
See chart in “Recommended General Options” section.
Weld Power Cables
See chart in “Recommended General Options” section.
General Options
K1504-1
50-60 lb. Coil Adapter, 2 inch spindle
K283
Portable Digital Wire Feed Speed Meter
K1803-1
Work and Wire Feeder 2/0 Weld Cable Package
Fume Extraction System
Cobramatic® Wire Feeder
Expendable Parts
KP2073-1
Incoming Guide Tube
KP2073-2
Outgoing Guide Tube
General Options
K1520-1
42 Volt Transformer Kit
—
Fume Extraction System
www.lincolnelectric.com/wire-feeders
71
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Idealarc ® DC-1000
Idealarc ® DC-1500
Digital
Idealarc ® AC-1200
Power Wave ®
AC/DC 1000 ®
KEY:
72
Excellent
Polarity
Mode
Analog
Idealarc ® DC-655
Digital Display
•
Power
40
VDC
INPUT
PROCESS
Current Range
Amps (A)
Submerged Arc
—
Flux-Cored
1/8-7/32
(3.2-5.6)
OUTPUT
WELDER
MODEL
Idealarc ® DC-600
10-300
(0.25-7.62)
•
•
FEATURES
7-Yr. Warranty
on Power
Rectifier
Power Wave
AC/DC 1000®
•
Stackable
®
Waveform
Control
Technology®
Power Feed
10A Control & Head
™
.045-5/32
(1.2-4.0)
•
Production
Monitoring
DC-600, DC-655,
DC-1000, DC-1500
—
FEATURES
115
VAC
115
VAC
115
VAC
40
VDC
115
VAC
115
VAC
115
VAC
Digital
Communication
NA-5 Control & Heads
.045-5/32
(1.2-4.0)
Waveform
Control
Technology®
AC-1200
—
Hertz
NA-4 Control & Heads
—
Arc Gouge
NA-3 Control & Heads
DC-600, DC-655,
DC-1000, DC-1500
.045-.120
(1.2-3.0)
.045-.120
(1.2-3.0)
Submerged Arc
Power Wave®
AC/DC 1000®
.040-3/32
(1.0-2.4)
.040-3/32
(1.0-2.4)
3/32-3/16
(2.4-4.8)
1/16-7/32
(1.6-5.6)
1/16-7/32
(0.8-5.6)
1/16-7/32
(0.8-5.6)
.035-7/32
(0.9-5.6)
TIG
Cruiser Tractor
™
50-600
(1.3-15.2)
50-600
(1.3-15.2)
100-400
(2.5-10.2)
15-200
(0.4-5.0)
25-600
(0.6-15.2)
Subject to arc
voltage used
25-775
(0.6-19.7)
Flux-Cored
DC-600, DC-655,
DC-1000
LT-7 Tractor
Cored Wire
Size Range
in. (mm)
Pulsed
™
LN -9 Feeder
Solid Wire
Size Range
in. (mm)
MIG
DC-600,
DC-655
DC-600,
DC-655
™
LN -8 Feeder
Wire Feed
Speed Range
ipm (m/min)
Stick
Automatic
SemiMechanized automatic
(Tractors) (Hand-held)
Power Source
Required
INPUT
PROCESS
MIG
OUTPUT
Phase
WIRE FEEDER
MODEL
•
•
CC
CV
CC
CV
CC
CV
CC
CV
CC
CV
DC
70-680 A
3 50/60
DC
50-815 A
3 50,60
DC
150-1300 A
3 50,60
DC
200-1500 A
3 50,60
•
AC
200-1500 A
1 50,60
•
CC
CV
AC
100-1000 A
3 50/60
Good
Optional
Analog
Digital
www.lincolnelectric.com/subarc
•
•
•
•
•
•
SUBMERGED ARC & AUTOMATIC EQUIPMENT
LN -8 and LN -9
Processes
• Flux-Cored
• Submerged Arc
Semiautomatic Wire Feeders
Output
The LN-8 and LN-9 are semiautomatic wire feeders providing dependable performance
and reliable operation, making them ideal for shop or field operations. For precise
wire feeding and quality welds, the LN-8 and LN-9 feature controlled wire feed
speed and voltage during starting for clean, positive starts and reduced
stubbing, skipping and spatter.
Required Options
• Drive Roll Kit
• Control Cable
• Terminal Strip Adapter Cable
• Control Extension Cable
• Weld Power Cable
™
™
• Rugged and durable design recognized throughout the industry
for its long life and years of trouble-free wire feeding.
• Solid state control compensates for wire drag and input
line variations to maintain accurate wire feed speed.
VAC
Literature
E8.30
• Standard digital meter can be set to read volts,
inches or meters/minute on the LN-9.
• Three-year warranty on parts and labor. Two-year
extended warranty available in the U.S.
115
Key Options
• K1524-3 Heavy Duty
Wire Reel Stand
• K1555-1 Insulated Lift Bail
• K1556-1 Light Duty Caster Kit
• K1557-1 Swivel Platform
• More options at end of section
• Completely enclosed case protects the heavy duty wire drive
mechanism from damage, yet allows easy access to drive rolls.
• Control of wire feed speed and voltage at the wire
feeder eliminates the need to return to the power
source to adjust procedures.
Input
Shown:
K357-1 LN-9
(K297 LN-8 and K357-1 LN-9
shown with options.)
Shown:
K297 LN-8
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
in. (mm)
HxWxD
in. (mm)
Net Weight
lbs.(kg)
LN™-8
K297
115 VAC
50/60 Hz
600A/60%
50-600
(1.3-15.2)
Solid: .040-3/32 (1.0-2.4)
Cored: .045-.120 (1.2-3.0)
Hardfacing: 7/64 (2.8)
10.9 x 9.8 x 9.6
(277 x 248 x 244)
36
(16.2)
LN™-9
K357-1
11.5 x 11.3 x 11.5
(292 x 287 x 292)
42
(19)
Processes
• Submerged Arc
LT-7 Tractor
Output
Submerged Arc DC Wire Feeder
The LT-7 Tractor is a self-propelled mechanized wire feeder, designed for the submerged
arc process with track system capabilities. It is self-guiding and easy to operate—only
one operator is usually required.
• Feeds 3/32"-3/16" (2.4-4.8 mm) solid wires, from 100-400
inches per minute (2.5-10.2 m/min) wire feed speed.
Input
115
VAC
Unit Includes
• Control Cable, 25 ft. (7.6 m)
Required Options
• Nozzle Assembly
• Control Cable
• Weld Power Cable
• Calibrated tractor drive adjusts travel speeds from
6"-70" per minute (0.12-1.8 m/min).
Key Options
• More options at end of section
• Vertical head lift adjuster for adjusting electrical
stick-out from 1/2"-5" (12.7-127.0 mm).
Literature
E9.70
• Weld angle is up to 50° from vertical on either side;
drag angle is up to 30° from vertical.
• Control box can be mounted either left or right,
eliminating the need to return to the power source
for routine procedure changes.
• Welds butts, horizontal fillet and lap joints to the
left or right side of the tractor frame for convenience.
• Three-year warranty on parts and labor.
Shown:
K395-1 LT-7 Track Model
Product
Name
Product
Number
Input
Power
Output Capacity
Current/Duty Cycle
Wire Feed Speed Range
ipm (m/min)
Wire Size Range
Solid – in. (mm)
HxWxD
in. (mm)
Net Weight
lbs. (kg)
LT-7
Standard
K227-1
115 VAC
50/60 Hz
600A/100%
1100A/100% (with
water cooling)
100 - 400
(2.5 - 10.2)
3/32 - 3/16
(2.4 - 4.8)
27.5 x 33 x 14
(698 x 838 x 356)
120
(54)
LT-7
Track Model
K395-1
130
(59)
www.lincolnelectric.com/subarc
73
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Processes
• Submerged Arc
Cruiser Tractor
™
Output
Submerged Arc Welding Tractor
Input
40
VDC
Cruiser™ Unit (K2607-1) Includes
• Pendant Control
• Butt, Fillet and Lap Joint Tracker
• 50-60 Lb. Coil Adapter
• Wire Straightener
• Drive Roll/Guide Tube Kit
• Contact Nozzle Assembly
• Nozzle Extension
• Contact Tip
®
Bring the productivity of the Power Wave® AC/DC 1000® to field
applications. The Cruiser™ is an automatic wire feeder tractor
for use with the Power Wave® AC/DC 1000®.
• Designed for welding big joints on big jobs – Ideal for welding heavy
plate on barges, ships, large tanks, bridges, and offshore platforms.
• High deposition rates up to 60 lbs./hr. – Rated output of 1000 amps
at 100% duty cycle.
Key Options
• K396 Track Section
• K1543-XX ArcLink® Control Cable
• KP2721-1 Nozzle Extension
• More options at end of section
• Versatile travel capabilities – 3 or 4 wheel configuration for use
with or without a track.
• Lightweight pendant control with digital meters – Save
procedures, apply procedure limits, and lockout any or
all controls.
Power Source
• K2344-2 Power Wave®
AC/DC 1000™ 380/400/460/500/
575/3/50/60
• Rugged mast and arm – Keeps the wire drive in
a steady position and allows flexible adjustment.
• Proven industrial Power Feed™ 10S wire
drive design – Rotates on two heavy duty
cross slides for any torch angle and
feeds up to 7/32" diameter wire.
Literature
E9.170
• Three-year warranty on parts and labor.
Shown:
K2607-1 Cruiser® Tractor
Product
Name
Product
Number
Input Power
Rated Output
Current/Duty Cycle
Gear Box
Cruiser™ Tractor
K2607-1
40 VDC
100A/100%
142:1
Wire Feed Speed
ipm (m/min)
Wire Size Range
Solid - inches (mm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
15-200
(0.4-5.0)
1/16-7/32
(1.6-5.6)
29 x 23 x 36
(737 x 584 x 914)
140
(63.5)
NA-3, NA-4 & NA-5
Control & Heads
Processes
• MIG
• Flux-Cored
• Submerged Arc
Automatic Welding Systems
Required Options
• Nozzle Assembly
• Control Cable
• Weld Power Cable
Output
Improve productivity with the NA-3, NA-4, or NA-5 automatic
wire feeders. These systems have been specially designed
to deposit more weld metal at faster travel speeds which
eliminates bottlenecks and cuts costs.
Input
115
VAC
Key Options
• More options at end of section
Literature
E9.10 (NA-3, NA-4)
E9.30 (NA-5)
• Solid state controls allow for precise control of
welding procedures, striking characteristics, as
well as bead size and shape.
• Easily adjusted for a wide range of processes,
feed speeds, and wire sizes.
• Compact units with excellent flexibility to
fit into simple fixtures or the most complex
automated production lines.
• Rugged construction minimizes downtime
and maintenance costs.
• Three-year warranty on parts and labor.
74
Shown:
K356-2 NA-5
Product
Name
Product
Number
Wire Feed Speed Range
ipm (m/min)
Solid
NA-3
K210-2
25-650
(0.6-16.5)
1/16-7/32
(1.6-5.6)
.035-5/32
(0.9-4.0)
NA-4
K388-2
subject to arc
voltage used
1/16-7/32
(1.6-5.6)
–
–
NA-5
K356-2
25-775
(0.6-16.5)
.035-7/32
(0.9-5.6)
.045-5/32
(1.2-4.0)
www.lincolnelectric.com/subarc
Wire Size Range - in. (mm)
Cored
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Processes
• Submerged Arc
™
Power Feed 10A
Controller & Head
Output
®
ArcLink® Controller for Power Wave ® AC/DC Systems
Designed for use with the Power Wave® AC/DC 1000™ power source,
the Power Feed™ 10A eliminates the need for a separate AC and DC
controller, making this powerful hard automation system controllable,
adaptable and easy to use.
Input
40
VDC
Unit Includes
• Power Feed™ 10A Control Box
• Remote Pendant
• Remote Pendant Cable, 10 ft.
(3.0 m)
Key Options
• K2311-1 Power Feed™ 10SM
• K2370-1 Power Feed™ 10S Head
• K2312-1 Power Feed™ 10SF Head
• K1842-110 Weld Power Cable,
Lug to Lug, 110 ft. (33.5 m)
• K2462-1 Power Feed™ 10A
Mounting Bracket
• More options at end of section
• Versatile system set-up options for stand-alone or PLC
configurations help you customize the weld cell to
make your operations as efficient as possible.
• Lincoln’s Waveform Control Technology® gives
you the ability to select the right waveform for
each application.
Power Sources
• K2344-2 Power Wave®
AC/DC 1000™ 380/400/460/500/
575/3/50/60
• The Power Feed 10A Controller provides clear
dual digital display of set-up and weld modes,
six memories, AC controls, strike/start/end
options, travel stop/start, and timers.
™
Literature
E9.165
• Controls can be adjusted on-the-fly to change
penetration and/or deposition rates with
Variable Frequency, Variable Amplitude and
Variable Balance.
• Easy-to-use switch panel can be removed
and used as a Remote Control Pendant to
create a versatile work station set-up.
Shown:
K2362-1
Power Feed™ 10A
Controller
• The motor conversion kit allows the use of
existing NA-3, NA-4, and NA-5 feed head
mounting hardware.
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Input Power
Rated Output
Current/Duty Cycle
Gear Box
Power Feed™ 10A
Controller
with Wire Drive
K2362-1
40 VDC
100A/100%
(1) 142:1
Wire Feed Speed
ipm (m/min)
Wire Size Range
Solid - inches (mm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
142:1(1)
10-200
(0.25-5.08)
5/32-7/32
(4.0-5.6)
15 x 13 x 4
(381 x 259 x 102)
25
(11.3)
95:1(1)
10-300
(0.25-7.62)
1/8-5/32
(3.2-4.0)
gear box is standard. Conversion Kit supplied for conversion to 95:1 with Wire Drive (K2370-1, K2312-1, K2311-1).
Submerged arc welding with Power Wave® AC/DC 1000 ® and Power Feed ™ 10A Controller.
www.lincolnelectric.com/subarc
75
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
Idealarc DC-600
®
Rugged Multi-Process Power for Industrial Manufacturing
Rugged construction, simple controls and plenty of amperage for heavy duty applications
on thick steel or other materials make this welder a sound investment.
Output
• 115V, 15 amps, duplex auxiliary power receptacle
(60Hz models) makes it easy to power lights, grinders
and other shop tools at your work station.
CC
CV
DC
Input
3
60
PHASE
Hz
Key Options
• K804-1 Multi-Process Switch
• K1611-1 Paralleling Kit
• K1897-1 Paralleling Kit
• K842 Undercarriage
• More options at end of section
• Full range output voltage control for easy
operation and precise control.
• Standard analog ammeter and voltmeter.
Literature
E5.40
• Mode switch for selecting desired output
characteristics.
• Windings and rectifiers protected against
moisture and corrosive environments.
• Flat-top case with a small footprint can be
placed under a workbench or stacked up
to 3 high on top of each other.
Shown:
K1288-17
Idealarc® DC-600
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc® DC-600
w/Multi-Process Switch
Idealarc® DC-600
K1288-18
230/460/3/60
600A/44V/100%
680A/44V/60%
108/54A
K1288-17
K1288-22
230/460/575/3/60
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
CV: 70-850A, 13-44V
CC: 90-850A, 24-42V
30.7 x 22.2 x 38
(781 x 565 x 965)
522
(237)
108/54/43.2A
NOTE: 50 Hertz models available.
Idealarc DC-655
®
Energy Efficient Multi-Process Welder
This 650-amp, 100% duty cycle CV/CC power source is ideal for construction and shop fabrication
because of its excellent arc performance and many energy saving features.
• CC Arc Force Control Knob with built-in “Hot Start”.
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
Output
CC
CV
DC
Input
3
60 50
PHASE
Hz
Hz
Key Options
• K1482-1 Digital Meter Kit
• K1528-1 Dual Process Switch
• K1611-1 Paralleling Kit
• K842 Undercarriage
• More options at end of section
• “Idle Shut Down mode” automatically shuts machine off
when not in use to minimize power consumption.
• Fan-As-Needed™—solid state thermally controlled cooling
fan operates only when required. Minimizes power
consumption, operating noise and dust intake.
Literature
E5.46
• Separate output studs let you choose low or high inductance.
• Panel switches are behind front latched panel, for remote
or machine panel output control, and output “on” or remote
“on” selection, and CC, CV Subarc or CV MIG mode selection.
• Low profile case allows stacking machines up to three high
to conserve floor space.
• Electronic and thermal protection from current overload
and excessive temperatures.
Shown:
K1609-2
Idealarc® DC-655
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
76
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Idealarc®
DC-655
K1609-2
K1610-1
230/460/575/3/60
230/400/3/50/60
650A/44V/100%
(815A/44V/60%)
122/61/49A
122/70A
www.lincolnelectric.com/subarc
Output Range
13-44V
50-815A Max.
OCV: 46V (CV)
68V (CC)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
27.5 x 22.2 x 38
(699 x 564 x 965)
720
(327)
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Processes
• MIG
• Flux-Cored
• Submerged Arc
• Gouging
Idealarc DC-1000
®
Multi-Process Welder
Designed for semiautomatic and automatic welding, the precise control of the DC-1000 delivers
superior high amperage MIG, flux-cored, submerged arc welding and air carbon arc gouging
with up to 5/8" (15.9 mm) diameter carbons.
• 500 amp output connections provide enhanced arc characteristics
for low amperage submerged arc and MIG welding procedures.
• Single range control for precise output control and easy operation.
• Terminal strip and output studs for remote connections and cable.
Output
CC
CV
DC
Input
3
60 50
PHASE
Hz
Hz
Key Options
• K1897-1 Paralleling Kit
• K857 Remote Output Control
• K843 Amptrol® Adapter Kit
• K1798 Terminal Strip Adapter
Cable
• More options at end of section
Literature
E5.50
• Low profile case allows installation of the DC-1000 under a workbench and for stacking up to 2 machines to conserve floor space.
• Removable side panels for easy access to internal parts.
• Line voltage compensation maintains weld consistency, even with
line voltage changes of ±10%.
• Electronic and thermostatic protection from current overload and
excessive temperatures.
• Internal components, including windings, rectifiers and circuit
boards, are coated to protect against the effects of moisture and
corrosion.
Shown:
K1386-3
Idealarc® DC-1000
• Recessed front panel protects operating controls.
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Idealarc®
DC-1000
K1386-3
K1387-3
(CE Model)
K1387-6
230/460/3/60
220/380/440/3/50/60
1000A/44V/100%
193/96.5A
193/112/96.5A
16-46V
150-1300A
30.7 x 22.5 x 39
(781 x 572 x 991)
821
(372)
415/3/50/60
102A
Idealarc DC-1500
Processes
• Flux-Cored
• Submerged Arc
Multi-Process DC Arc Welding Power Source
Output
The precise output of the DC-1500 enhances productivity and quality control when used
with Lincoln NA-3 and NA-5 automatic wire feeders, and the LT-7 tractors.
Key Options
• K1900-1 Paralleling Kit
• K857 Remote Output Control,
25 ft. (7.6 m)
• K857-1 Remote Output Control,
100 ft. (30.5 m)
• K843 Amptrol® Adapter Kit
• More options at end of section
®
• Full range output voltage control for easy operation and
precise output control.
• Mode switch used to select the desired output characteristics
for the process being used.
• Line voltage compensation for maintaining weld consistency,
even with line voltage changes of ±10%.
CC
CV
DC
Input
3
60 50
PHASE
Hz
Hz
Literature
E5.60
• Fan cooled with electronic and thermostatic protection from
current overload and excessive temperatures.
• Function lights built into the printed circuit boards
speed diagnostics.
• Windings and rectifiers protected against moisture and
corrosive environments.
• Removable side panels for easy access to internal parts.
• Recessed front panel protects operating controls.
• Terminal strip and output studs for remote connections
and cable.
Shown:
K1275
Idealarc® DC-1500
• Three-year warranty on parts and labor.
• Seven-year warranty on power rectifier.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Idealarc®
DC-1500
K1275
K1383-4
460/3/60
380/440/3/50/60
1500A/44V/100%
1500A/60V/100%
184A
216A/187A
20-60V
200-1500A
57.2 x 22.3 x 38
(1453 x 566 x 965)
1420
(644)
www.lincolnelectric.com/subarc
77
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Processes
• Submerged Arc
Idealarc AC-1200
®
Output
Automatic Submerged Arc Welding Power Source
CC AC
Input
1
60 50
PHASE
Hz
Hz
Key Options
• Fume Extraction System
• More options at end of section
The AC-1200 is the industry’s leading power source for submerged arc welding specifically
designed for operation with Lincoln’s® NA-4 automatic wire feeder. It is a power source
that you can count on day-in and day-out to provide proven performance.
Literature
E5.70
• Scott® connection taps standard for two AC welding heads
operated in tandem.
• Rheostat adjusts the output settings while welding or at idle.
• Three output studs with overlapping ranges.
• ±10% input line voltage compensation for maintaining
weld consistency.
• Thermostatic protection from current overload and
excessive temperatures.
• Terminal strip for remote control and wire connections and
output studs for welding cables.
• Removable side panels for easy access to internal parts.
• Windings and rectifiers protected against moisture and
corrosive environments.
• Three-year warranty on parts and labor.
Shown:
K1276
Idealarc® AC-1200
• Seven-year warranty on power rectifier.
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output Range
Idealarc®
AC-1200
K1276
K1382
K1382-5
K1382-6
460/1/60
440/1/50/60
380/1/50/60
415/1/50/60
1200A/44V/100%
182A
190A
220A
201A
60Hz:
200-1500A
50Hz:
240-1500A
Power Wave AC/DC 1000
®
HxWxD
inches (mm)
Net Weight
lbs.(kg)
57.2 x 22 x 38
(1453 x 560 x 970)
1570
(712)
Processes
• Submerged Arc
®
Output
Increase Productivity, Quality and Flexibility
The Power Wave® AC/DC 1000™ is the first power
source to introduce Waveform Control Technology®
to submerged arc welding. An operator can increase
weld speeds, yield higher quality welds and improve
efficiencies in a single or multi-arc environment.
®
• Eliminate downtime with easy polarity switching—
no hardware reconfiguration required.
CC
CV
AC
DC
Input
3
50
60
PHASE
Hz
Key Options
• K2362-1 Power Feed™ 10A
• K2282-1 System Interface
• K1543-8 ArcLink®/Linc-Net
Control Cable, 8 ft
• K1785-12 Control Cable (Heavy
Duty), 12 ft.
• More options at end of section
• Stable and independent arc controls for multiple arc
applications.
Wire Feeders
Power Feed™ 10SF,
Power Feed™ 10S,
Power Feed™ 10SM
• Improved efficiency and reliability with cooler operation
through patented Coaxial Transformer Technology®.
Literature
E10.96
• 95% power factor correction enables connection of
more machines on the same plant infrastructure for
lower installation costs compared to other machines.
• Remote process monitoring and control through
ArcLink®, Ethernet, and DeviceNet™ communication.
• Consistent operation over ± 10% input voltage variation
through built-in line voltage compensation and reliable
input voltage connection.
Shown:
K2344-2
Power Wave® AC/DC 1000 ®
• Three-year warranty on parts and labor.
Product
Name
Product
Number
Power Wave®
AC/DC 1000
K2344-2(1)
Input Power
380/400/460/500/
575/3/50/60
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
Output Range
1000A/44V/100%
82/79/69/62/55A
100-1000A
(1)
External filter is required to meet CE conducted emisson requirements. The K2444-1 CE Filter must be used with the K2344-2 Power Wave® AC/DC 1000®
78
www.lincolnelectric.com/subarc
HxWxD
inches (mm)
Net Weight
lbs.(kg)
43.5 x 19.2 x 33
(1105 x 488 x 838)
650
(295)
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Submerged Arc & Automatic Equipment Options
See “Recommended General Options” pgs. 151-171 for descriptions.
LN-8
Required Options
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the “Recommended General
Options” section.
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
General Options
K1524-3
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K1504-1
50-60 lb Coil Adapter (2 inch spindle)
K1634-2
Plastic Wire Cover - up to 60 lbs
K261
Wire Feed Speed Meter Kit
K202
Burnback Kit
K58
Magnetic Flux Screen Separator
K310
Flux Screen with Air-Driven Vibrator
K305
Wire Reel and Flux Tank Assembly
K320
Continuous Flux Feeding Tank Assembly
K163
Undercarriage
K110
Mechanized Hand Travel Unit
K283
Portable Digital Wire Feed Speed Meter
LN-9
Required Options
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the “Recommended General
Options” section.
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
General Options
K1524-3
Heavy Duty Wire Reel Stand
K1555-1
Insulated Lift Bail
K1556-1
Light Duty Caster Kit
K1557-1
Swivel Platform
K1504-1
50-60 lb Coil Adapter (2 inch spindle)
K162-1
Spindle Kit - 2 Inch Hub
K1634-2
Plastic Wire Cover - up to 60 lbs
K202
Burnback Kit
K58
Magnetic Flux Screen Separator
K310
Flux Screen with Air-Driven Vibrator
K305
Wire Reel and Flux Tank Assembly
K320
Continuous Flux Feeding Tank Assembly
K163
Undercarriage
K110
Mechanized Hand Travel Unit
K283
Portable Digital Wire Feed Speed Meter
KP1998-6
Insulating Rings
KP2096-1
Contact Tip Coupler 3/8-16 Thread
LT-7 Tractor
Required Options
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
K231-3/32
Contact Nozzle Assembly for 3/32”“ (2.4mm) Wire
K231-1/8
Contact Nozzle Assembly for 1/8”“ (3.2mm) Wire
K231-5/32
Contact Nozzle Assembly for 5/32”“ (4.0mm) Wire
K231-3/16
Contact Nozzle Assembly for 3/16”“ (4.8mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32"-1/8"(2.4-3.2mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8mm) Wire
General Options
KP2268-1
LT-7 Drive Roll 052-1/16 (2 required)
KP2268-2
LT-7 Drive Roll 068-3/32 (2 required)
KP2268-3
LT-7 Drive Roll 3/32-3/16 (2 required)
KP2268-4
LT-7 Drive Roll 045-052 (2 required)
KP1890-1
Drive Roll Center 5/64-3/32 Tiny Twin
KP1890-2
Drive Roll Side 5/64-3/32 Tiny Twin
KP1984-1
Guide Tube Asbly 068-3/16 Incoming
KP1985-1
Guide Tube 3/32-3/16 Outgoing
KP1985-2
Guide Tube 5/64-3/32-068 Outgoing
KP1986-1
Guide Tube Outgoing Tiny Twinarc
KP2127-1
Guide Tube Incoming TinyTwin Tractor
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K149-3/32
Nozzle Extension for 3/32”“ (2.4mm) Wire
K149-1/8
Nozzle Extension for 1/8”“ (3.2mm) Wire
K149-5/32
Nozzle Extension for 5/32”“ (4.0mm) Wire
K232
Horizontal Fillet and Lap Adapter Ki
K229
Flat Fillet Adapter Kit
K230
Butt Seam Guide Kit
K400
Track Conversion Kit
K277-1
Tiny Twinarc Adapter Kit for Butt Seams
K277-2
Tiny Twinarc Adapter Kit for Flat Fillets
K396
Track Section - 70 in (1.8m)
K58
Magnetic Flux Screen Separator
K285
Concentric Flux Cone Assembly
www.lincolnelectric.com/subarc
79
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Submerged Arc & Automatic Equipment Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Cruiser™ Tractor
General Options
Control Cables and Adapters
See Control Cables and Adapters chart and Drive Roll and Wire Guide Kits
Chart in the “Recommended General Options” section.
K1504-1
50-60 lb Coil Adapter (2 inch spindle)
K162-1
Spindle Kit - 2 Inch Hub
K281
Tiny Twinarc Solid Wire Straightener
K1733-5
Wire Straightener (Automatics)
K310
Flux Screen with Air-Driven Vibrator
K58
Magnetic Flux Screen Separator
K2684-1
Pendant
K2714-1
Cross Slide Assembly
K2716-1
Tube and Clamp Kit
K396
Track Section - 70 in (1.8m)
K231-5/64
Contact Nozzle Assembly for 5/64" (2.0mm) Wire
K231-3/32
Contact Nozzle Assembly for 3/32" (2.4mm) Wire
K231-1/8
Contact Nozzle Assembly for 1/8" (3.2mm) Wire
K231-5/32
Contact Nozzle Assembly for 5/32" (4.0mm) Wire
K231-3/16
Contact Nozzle Assembly for 3/16" (4.8mm) Wire
K231-7/32
Contact Nozzle Assembly for 7/32" (5.6mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8mm) Wire
K149-3/32
Nozzle Extension for 3/32" (2.4mm) Wire
K149-1/8
Nozzle Extension for 1/8" (3.2mm) Wire
K149-5/32
Nozzle Extension for 5/32" (4.0mm) Wire
K285
Concentric Flux Cone Assembly
K129-1/16
Tiny Twinarc Assembly for 1/16" (1.6mm) Wire
K129-5/64
Tiny Twinarc Assembly for 5/64" (2.0mm) Wire
K129-3/32
Tiny Twinarc Assembly for 3/32" (2.4mm) Wire
KP1962-3B1 Nozzle Tip - 3/32" wire diameter
KP1962-1B1 Nozzle Tip - 1/8" wire diameter
KP1962-4B1 Nozzle Tip - 5/32" wire diameter
KP1962-2B1 Nozzle Tip - 3/16" wire diameter
KP1962-5B1 Nozzle Tip - 7/32" wire diameter
KP2719-1
Flux Tubing
NA-3 and NA-4
K208A
NA-3S/NA-4 Head (for solid wire diameters 3/32"-7/32"
(142:1 gear ratio)
K208B
NA-3S/NA-4 Head (for solid wire diameters 1/16"-3/32"
(95:1 gear ratio)
K209A
NA-3SF/NA-4F Head (for solid wire diameters 3/32"-7/32"
(142:1 gear ratio)
K209B
NA-3SF/NA-4F Head (for solid wire diameters 1/16"-3/32"
(95:1 gear ratio)
General Options
Control Cables and Adapters
See Control Cables and Adapters chart and Drive Roll and Wire Guide Kits
Chart in the “Recommended General Options” section.
K2163-35
Weld Power Cable - Lug to Lug (4/0) - 35 ft
K2163-60
Weld Power Cable - Lug to Lug (4/0) - 60 ft
K1842-110
Weld Power Cable - Lug to Lug (4/0, 600A, 60%) - 110 ft
K234-26
Control to Head Cable Extension - 26 ft
K234-46
Control to Head Cable Extension - 46 ft
K235-5
Control to Head Cable Extension - 5 ft
K235-26
Control to Head Cable Extension - 26 ft
K235-46
Control to Head Cable Extension - 46 ft
K231-5/64
Contact Nozzle Assembly for 5/64”“ (2.0mm) Wire
K231-3/32
Contact Nozzle Assembly for 3/32”“ (2.4mm) Wire
K231-1/8
Contact Nozzle Assembly for 1/8”“ (3.2mm) Wire
80
NA-3 and NA-4, con’t.
General Options, con’t.
K231-5/32
Contact Nozzle Assembly for 5/32”“ (4.0mm) Wire
K231-3/16
Contact Nozzle Assembly for 3/16”“ (4.8mm) Wire
K231-7/32
Contact Nozzle Assembly for 7/32”“ (5.6mm) Wire
K226R
Contact Jaw Assembly for 1/8-7/32”“ (3.2-5.6mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8”“ (2.4-3.2mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16”“ (4.0-4.8mm) Wire
K149-3/32
Nozzle Extension for 3/32”“ (2.4mm) Wire
K149-1/8
Nozzle Extension for 1/8”“ (3.2mm) Wire
K149-5/32
Nozzle Extension for 5/32”“ (4.0mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15
Liner Spring .133 ID .240 OD 12.60 in
KP2108-1B1 Nozzle Tip
KP1966-1B1 Contact Tip, Pressure Shoe Type - .052”“ wire diameter
KP1966-2B1 Contact Tip, Pressure Shoe Type - 1/16”“ wire diameter
KP1966-3B1 Contact Tip, Pressure Shoe Type - 3/32”“ wire diameter
KP1966-4B1 Contact Tip, Pressure Shoe Type - 5/64”“ wire diameter
K285
Concentric Flux Cone Assembly
K225
Sub Arc Twinarc Nozzle for 5/64”“, 3/32”“ & 1/8”“ Wire
K129-1/16
Tiny Twinarc Assembly for 1/16”“ (1.6mm) Wire
K129-5/64
Tiny Twinarc Assembly for 5/64”“ (2.0mm) Wire
K129-3/32
Tiny Twinarc Assembly for 3/32”“ (2.4mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
K223
Solenoid Kit
K221
Start Controls P.C. Board for Automatics
K245
Crater Fill Controls P.C. Board for Automatics
K325HCS
TC-3 High Capacity Travel Carriage, Multiple Heads &
Controls, 5-75 ipm.
K325HCF
TC-3 High Capacity Travel Carriage, Multiple Heads &
Controls, 15-270 ipm.
K299
Wire Reel Assembly for 50-60 lb Coils.
(without high frequency insulation).
K162-1
Spindle Kit - 2 Inch Hub
K29
Vertical Lift Adjuster (4”“)
K96
Horizontal Adjuster (2”“)
K278-1
Spreadarc Oscillator
K310
Flux Screen with Air-Driven Vibrator
K58
Magnetic Flux Screen Separator
K1733-5
Wire Straightener (Automatics)
NA-5
K331B
K346A
K346B
K347A
K346B
NA-5N Head (for solid wire diameters 1/16"-3/32"
(57:1 gear ratio, 760 ipm max wfs)
NA-5S Head (for solid wire diameters 1/16"-7/32"
(142:1 gear ratio, 290 ipm max wfs)
NA-5S Head (for solid wire diameters 1/16"-3/32"
(95:1 gear ratio, 456 ipm max wfs)
NA-5SF Head (for solid wire diameters 3/32"-7/32"
(142:1 gear ratio, 290 ipm max wfs)
NA-5SF Head (for solid wire diameters 1/16"-3/32”
(95:1 gear ratio, 456 ipm max wfs)
General Options
Control Cables and Adapters
See Control Cables and Adapters chart and Drive Roll and Wire Guide Kits
Chart in the “Recommended General Options” section.
K2163-35
Weld Power Cable - Lug to Lug (4/0) - 35 ft
K2163-60
Weld Power Cable - Lug to Lug (4/0) - 60 ft
K1842-110
Weld Power Cable - Lug to Lug (4/0, 600A, 60%) - 110 ft
www.lincolnelectric.com/subarc
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Submerged Arc & Automatic Equipment
Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
NA-5, con’t.
General Options, con’t.
K338-5
Control to Head Cable Extension - 5 ft
K338-11
Control to Head Cable Extension - 11 ft
K338-26
Control to Head Cable Extension - 26 ft
K338-46
Control to Head Cable Extension - 46 ft
K335-26
Control to Head Cable Extension - 26 ft
K231-5/64
Contact Nozzle Assembly for 5/64" (2.0mm) Wire
K231-3/32
Contact Nozzle Assembly for 3/32" (2.4mm) Wire
K231-1/8
Contact Nozzle Assembly for 1/8" (3.2mm) Wire
K231-5/32
Contact Nozzle Assembly for 5/32" (4.0mm) Wire
K231-3/16
Contact Nozzle Assembly for 3/16" (4.8mm) Wire
K231-7/32
Contact Nozzle Assembly for 7/32" (5.6mm) Wire
K226R
Contact Jaw Assembly for 1/8"-7/32" (3.2-5.6mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32"-1/8" (2.4-3.2mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32"-3/16" (4.0-4.8mm) Wire
K149-3/32
Nozzle Extension for 3/32" (2.4mm) Wire
K149-1/8
Nozzle Extension for 1/8" (3.2mm) Wire
K149-5/32
Nozzle Extension for 5/32" (4.0mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15
Liner Spring .133 ID .240 OD 12.60 i
KP2108-1B1 Nozzle Tip
KP1966-1B1 Contact Tip, Pressure Shoe Type - .052" wire diameter
KP1966-2B1 Contact Tip, Pressure Shoe Type - 1/16" wire diameter
KP1966-3B1 Contact Tip, Pressure Shoe Type - 3/32" wire diameter
KP1966-4B1 Contact Tip, Pressure Shoe Type - 5/64" wire diameter
K285
Concentric Flux Cone Assembly
K225
Sub Arc Twinarc Nozzle for 5/64", 3/32" & 1/8" Wire
K129-1/16
Tiny Twinarc Assembly for 1/16" (1.6mm) Wire
K129-5/64
Tiny Twinarc Assembly for 5/64" (2.0mm) Wire
K129-3/32
Tiny Twinarc Assembly for 3/32" (2.4mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
K373
Analog Interface Procedure Control
K349
Multi-Procedure Kit
K223
Solenoid Kit
K325HCS
TC-3 High Capacity Travel Carriage, Multiple Heads &
Controls, 5-75 ipm.
K325HCF
TC-3 High Capacity Travel Carriage, Multiple Heads &
Controls, 15-270 ipm.
K299
Wire Reel Assembly for 50-60 lb Coils.
(without high frequency insulation).
K162-1
Spindle Kit - 2 Inch Hub
K29
Vertical Lift Adjuster (4")
K96
Horizontal Adjuster (2")
K278-1
Spreadarc Oscillator
K334
Start or Crater Module
K337-10
Weld Timer Module - maximum time 9.99 seconds
K337-100
Weld Timer Module - maximum time 99.9 seconds
K336
Remote Interface Module
K219
Automatic Flux Hopper Assembly
K58
Magnetic Flux Screen Separator
K1733-5
Wire Straightener (Automatics)
Power Feed™ 10A
K2370-1
Power Feed™ 10S Head
K2312-1
Power Feed™ 10SF Head
Drive Roll and Guide Tube Kits
See Drive Roll and Guide Tube Kits chart in the “Recommended General
Options” section.
General Options
K2163-35
Weld Power Cable - Lug to Lug (4/0) - 35 ft
K2163-60
Weld Power Cable - Lug to Lug (4/0) - 60 ft
Weld Power Cables
See Weld Power Cables chart in the “Recommended General Options”
section.
K2311-1
Power Feed™ 10SM Motor Conversion Kit
K387
Tandem Arc Framework Assembly
K390
Tandem Arc Wire Reels and Mountings
K389
Flux Hopper Assembly
K231-5/64
Contact Nozzle Assembly for 5/64" (2.0mm) Wire
K231-3/32
Contact Nozzle Assembly for 3/32" (2.4mm) Wire
K231-1/8
Contact Nozzle Assembly for 1/8" (3.2mm) Wire
K231-5/32
Contact Nozzle Assembly for 5/32" (4.0mm) Wire
K231-3/16
Contact Nozzle Assembly for 3/16" (4.8mm) Wire
K231-7/32
Contact Nozzle Assembly for 7/32" (5.6mm) Wire
K226R
Contact Jaw Assembly for 1/8-7/32" (3.2-5.6mm) Wire
K148A
Positive Contact Nozzle Assembly
for 3/32-1/8" (2.4-3.2mm) Wire
K148B
Positive Contact Nozzle Assembly
for 5/32-3/16" (4.0-4.8mm) Wire
K149-3/32
Nozzle Extension for 3/32" (2.4mm) Wire
K149-1/8
Nozzle Extension for 1/8" (3.2mm) Wire
K149-5/32
Nozzle Extension for 5/32" (4.0mm) Wire
K386
Narrow Gap Deep Groove Nozzle
KP2095-15
Liner Spring .133 ID .240 OD 12.60 in
KP2108-1B1 Nozzle Tip
KP1966-1B1 Contact Tip, Pressure Shoe Type - .052" wire diameter
KP1966-2B1 Contact Tip, Pressure Shoe Type - 1/16" wire diameter
KP1966-3B1 Contact Tip, Pressure Shoe Type - 3/32" wire diameter
KP1966-4B1 Contact Tip, Pressure Shoe Type - 5/64" wire diameter
K285
Concentric Flux Cone Assembly
K225
Sub Arc Twinarc Nozzle for 5/64", 3/32" & 1/8" Wire
K129-1/16
Tiny Twinarc Assembly for 1/16" (1.6mm) Wire
K129-5/64
Tiny Twinarc Assembly for 5/64" (2.0mm) Wire
K129-3/32
Tiny Twinarc Assembly for 3/32" (2.4mm) Wire
K281
Tiny Twinarc Solid Wire Straightener
K325HCS
TC-3 High Capacity Travel Carriage, Multiple Heads &
Controls, 5-75 ipm.
K325HCF
TC-3 High Capacity Travel Carriage, Multiple Heads &
Controls, 15-270 ipm.
K299
Wire Reel Assembly for 50-60 lb Coils.
(without high frequency insulation).
K162-1
Spindle Kit - 2 Inch Hub
K29
Vertical Lift Adjuster (4")
K96
Horizontal Adjuster (2")
K278-1
Spreadarc Oscillator
K58
Magnetic Flux Screen Separator
K2462-1
Power Feed™ 10A Mounting Bracket
K1733-5
Wire Straightener (Automatics)
www.lincolnelectric.com/subarc
81
SUBMERGED ARC & AUTOMATIC EQUIPMENT
Submerged Arc & Automatic Equipment
Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
Idealarc® DC-600
General Options
K804-1
Multi-Process Switch
K842
Undercarriage - Hand moving
K1737-1
All-Terrain Undercarriage
K1611-1
Paralleling Kit
K1897-1
Paralleling Kit
Wire Feeder Options
LN™-8, LN™-9, LT-7, NA-3, NA-5
Idealarc® DC-1500
General Options
K1900-1
Paralleling Kit
K857
Remote Output Control - 25 ft
K857-1
Remote Output Control - 100 ft
K843
Amptrol Adapter Kit
Wire Feeder Options
LT-7, NA-3, NA-5
Idealarc® AC-1200
General Options
—
Fume Extraction System
Wire Feeder Options
NA-4
Idealarc® DC-655
General Options
K1482-1
Digital Meter Kit
K1486-1
Air Filter Kit
K1528-1
Dual Process Switch
K1611-1
Paralleling Kit
K842
Undercarriage - Hand moving
K1737-1
All-Terrain Undercarriage
Wire Feeder Options
LN™-8, LN™-9, LT-7, NA-3, NA-5
Idealarc® DC-1000
General Options
K1897-1
Paralleling Kit
K1520-1
42 Volt Transformer Kit
K857
Remote Output Control - 25 ft
K857-1
Remote Output Control - 100 ft
K843
Amptrol Adapter Kit
K1798
Adapter Cable - Male 14 pin Control Cable to Terminal Strip
K1770-1
Factory Undercarriage
K1737-1
All-Terrain Undercarriage
Wire Feeder Options
LN™-9, LT-7, NA-3, NA-5
SUBMERGED ARC GUNS
Submerged Arc Gun
Rated 600 amps, 15 ft.
(4.5 m) cable.
Order K113-1
for 5/64" (2.0 mm)
Order K113-2
for 3/32" (2.4 mm)
Mechanized SAW Gun
Rated 600 amps, for 5/64
and 3/32" (2.0 and 2.4 mm)
solid electrode. Includes
flux valve interlock switch
and receptacle for Hand
Travel Unit or Squirtmobile®.
Order K114
82
Power Wave® AC/DC 1000®
General Options
Control Cables and Adapters
See Control Cables and Adapters chart in the “Recommended General
Options” section.
K2282-1
System Interface Used for Multiple Arcs
K1795-10
Control Cable - 10 ft
K1795-25
Control Cable - 25 ft
K1795-50
Control Cable - 50 ft
K1795-100
Control Cable - 100 ft
K1785-12
Control Cable (Heavy Duty) - 12 ft
K1785-16
Control Cable (Heavy Duty) - 16 ft
K1785-25
Control Cable (Heavy Duty) - 25 ft
K1785-50
Control Cable - 14-pin - 50 ft
K1785-100
Control Cable - 14-pin - 100 ft
K2444-2
CE Filter
K2626-1
Remote Feed Head Kit
Wire Feeder Options
Power Feed™ 10A, Cruiser™ Tractor
SUBMERGED ARC
ACCESSORIES
Flux Cone
Fits K112 and K113 submerged arc guns for welding
without the Continuous Flux
Feed Tank Assembly.
Order K119
Wire Reel and Flux Tank
Assembly
Includes flux tank, undercarriage, wire reel and brake
assembly in open shroud.
Order K305
www.lincolnelectric.com/subarc
Magnetic Flux Screen
Separator
For submerged arc welding.
Removes foreign magnetic
particles from reused flux.
Order K58
PLASMA CUTTING SYSTEMS
Vortech Technology
™
• Cut Any Conductive Material
• Fast, Clean Cutting Compared to Oxy-Fuel
• Great for Hobby, Farm, Autobody or Industry
Dual Winding™
Technology
Valet Style
Undercarriage
•
12,700
•
•
•
•
18,400
•
•
•
•
3/8 (9.5)
8,700
Pro-Cut 55
25-60 DC
3/4 (19)
Pro-Cut 80
35-85 DC
1-1/4 (32)
Excellent
Good
CNC/Robotic
Interface
Vortech™ Torch
Consumables
Pierce
Parts-In-Place™
Safety
1 or 3
Phase
•
12-25 DC
®
FEATURES
•
Recommended
Generator Power
for Maximum Output
(1-Phase/230V)
Pro-Cut ® 25
®
KEY:
Maximum
Cutting
Thickness
in. (mm)
INPUT
Auto-Voltage
Reconnect
1
Phase
Cutting Output Range
(Amps)
CUTTING
CAPABILITY
Gouge
OUTPUT
Cut
MODEL
•
Optional
www.lincolnelectric.com/plasma
83
PLASMA CUTTING SYSTEMS
Pro-Cut 25
Processes
• Air Plasma Cutting
• Gouging
Portable Cutting Power Up To 3/8"
Output
The handy Pro-Cut® 25 is ideal for hobby, farm, HVAC, autobody shop or sheet metal
fabrication. This professional-grade plasma cutting system lists a host of
features that will make your metal cutting jobs safe, fast and easy!
Unit Includes
• PCT 20 Hand Torch, 15 ft. (4.5 m)
• Work lead and clamp
• Spare consumables
• Built-in air pressure regulator
with gauge
• Input Cord with 115V, 15 amp plug
(NEMA 5-15P)
• 115V, 20 amp plug
®
• 25 amps of cutting power from only a 29.5 lb. (13.4 kg)
package (without cables) for competitive performance
on materials up to 3/8" (9.5 mm) thick.
• Patented PCT 20 torch with VORTECH™ technology
consumables for unmatched cutting speed, precision
and long life.
• Parts-in-Place™ safety indicator and lockout
circuit to safely protect both the operator
and the system.
• Can be powered by most Lincoln® engine
driven welders for ultimate portability.
Shown:
K1756-1
Pro-Cut ® 25
• Two-year warranty on parts and labor.
(1-year warranty on plasma torch).
Pro-Cut® 25
Product Torch Length
Input Power
Number
ft. (m)
Voltage/Phase/Hertz
K1756-1
15
(4.5)
230/1/50/60
(1)
1
50
60
PHASE
Hz
Literature
E11.51
Rated Output
Input Current
Pilot
Current/Duty Cycle @ Rated Output Current
115/1/50/60
Input
Key Options
• K1572-1 Spare Parts Kit for
PCT-20 Torches
• K2275-1 Welding Cart (80 cu ft.
bottle capacity)
• K520 Utility Cart (150 cu ft. bottle
capacity)
• K1625-1 Combination Circle
Cutting Kit
• K1628-1 Suction Pivot
• More options at end of section
• Automatic re-connection between 115V and 230V
for easy power connection and flexibility.
Product
Name
CC DC
25A/35%(1)
20A/60%
25A/60%
20A/100%
37.7A
26.7A
19A
15A
12A
Output
Range
Air Pressure
Required
Air Flow
Rate
HxWxD
in. (mm)
Net Weight
(w/Torch) lbs.(kg)
12-25A
65 PSI
240
SCFH
10.2 x 6.3 x 16.1
(260 x 160 x 410)
29.5
(13.4)
Full-output current requires use of 25 amp branch circuit and plug (supplied).
Pro-Cut 55
Processes
• Air Plasma Cutting
• Gouging
Rugged Industrial System Cuts Up To 3/4"
Output
The Pro-Cut® 55 is your top choice for industrial plasma cutting for medium
plate fabrication metalworking applications. Packed with patented
features, the compact Pro-Cut® 55 generates 60 amps of cutting
power capable of cutting conductive materials up to 3/4"
(19.0 mm) thick.
Unit Includes
• PCT 80 Torch
• Work lead and clamp
• Spare consumables
• Built-in air filter and adjustable
pressure regulator with gauge
• Patented PCT 80 torch and VORTECH™ technology
consumables for excellent cutting speed and
performance.
Key Options
• K1838-1 Undercarriage – Valet
Style
• K1625-1 Combination Circle
Cutting Kit
• K1628-1 Suction Pivot
• More options at end of section
®
• Dual winding technology for fast arc transfers
and improved cut quality.
• Parts-in-Place™ safety indicator and lockout
circuit to safely protect both the operator
and the system.
CC DC
Input
1 3
3
PHASE
PHASE
50
60
Hz
Literature
E11.60
• “Valet Style” undercarriage available
for easy transport around the shop
or site.
Shown:
K1580-1
Pro-Cut ® 55
• Three-year warranty on parts and labor.
(1-year warranty on plasma torch).
Product
Name
Product
Number
Pro-Cut® 55
K1580-1
25 (7.6)
K1580-2
50 (15.2)
K1580-3
K1580-4
K1601-1
K1601-2
25 (7.6)
50 (15.2)
25 (7.6)
50 (15.2)
84
Torch Length
Input Power
Rated Output
ft. (m)
Voltage/Phase/Hertz Current/Duty Cycle
208/230/460/
1/3/50/60
55A/50%
40A/100%
460/575/3/50/60
55A/50%
40A/100%
55A/50%
40A/100%
200/380-415/
3/50/60
Input Current
@ Rated Output
1-ph, 50%: 60/55/30A
1-ph, 100%: 44/40/23A
3-ph, 50%: 31/28/17A
3-ph, 100%: 23/21/15A
17/14A
15/12A
30/17-16A
21/12-11A
Pilot Output Air Pressure Air Flow
Current Range
Required
Rate
18A
25-60A
www.lincolnelectric.com/plasma
70 PSI
360 SCFH
HxWxD
in. (mm)
Net Weight
(w/Torch) lbs.(kg)
12.6 x 11 x 26
(320 x 279 x 660)
55
(25)
PLASMA CUTTING SYSTEMS
Pro-Cut 80
Processes
• Air Plasma Cutting
• Gouging
Lincoln’s Best Plasma Cutting System Cuts Up To 1-1/4"
Output
The Pro-Cut® 80 exhibits maximum cutting ability with a full 85 amps
of power, slicing through metal up to 1-1/4" (32 mm) thick with
ease! Using six patented technologies, the unit is perfect
for maintenance, fabrication or other applications
which require cutting of thicker metals.
Unit Includes
• PCT 80 Torch
• Work lead and clamp
• Spare consumables
• Built-in air filter and pressure
regulator with gauge
• Dual winding technology for fast arc transfers and
improved cut quality.
Key Options
• K1838-1 Undercarriage – Valet
Style
• K1764-1 Inverter and Wire
Feeder Cart
• K1625-1 Combination Circle
Cutting Kit
• K1628-1 Suction Pivot
• K1571-3 PCT 80 Machine Torch,
25 ft. (7.6 m)
• K1571-5 PCT 80 Robotic Torch,
25 ft. (7.6 m)
• More options at end of section
®
• Patented PCT 80 torch and VORTECH™ technology
consumables for excellent cutting speed and
performance.
• Parts-In-Place™ safety indicator and lockout circuit
to protect both the operator and the system.
Shown:
K1581-1
Pro-Cut ® 80
• “Valet Style” undercarriage available for easy
transport around the shop or site.
• CNC/Robotic Interface is included as a standard
feature.
Product
Number
Torch Length
ft. (m)
Pro-Cut® 80
K1581-1
25 (7.6)
K1581-2
50 (15.2)
K1581-3
25 (7.6)
K1581-4
50 (15.2)
Input
1 3
3
PHASE
PHASE
50
60
Hz
Literature
E11.70
• Three-year warranty on parts and labor. (1-year
warranty on plasma torch).
Product
Name
CC DC
Input Power
Rated Output
Input Current
Pilot Output Air Pressure
Voltage/Phase/Hertz Current/Duty Cycle @ Rated Output Current Range
Required
208/230/460/
1/3/50/60
80A/60%
65A/100%
460/575/3/50/60
1-ph: 96/87/48A
3-ph: 47/44/25A
18A
35-85A
70 PSI
Air Flow
Rate
HxWxD
in. (mm)
480 SCFH 13.7 x 16.5 x 29.5
(348 x 419 x 749)
3-ph: 28/20A
Net Weight
(w/Torch) lbs.(kg)
98
(44.5)
113
(51.4)
98
(44.5)
113
(51.4)
Plasma Cutting Systems Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Pro-Cut® 25
Expendable Parts
KP2063-1B1
Electrode, 5/pack
KP2062-1B1
VORTECH™ Nozzle .028", 5/pack
KP2064-1
Shield Cup, 1/pack
General Options
K1615-1
PCT 20 Hand Torch, 15 ft
K2275-1
Welding Cart (80 cu ft. bottle capacity)
K520
Utility Cart (150 cu ft. bottle capacity)
K1625-1
Combination Circle Cutting Kit
K1628-1
Suction Pivot
K1626-1
Adapter Bushing
Pro-Cut ® 55, con’t.
General Options, con’t.
K1571-2
PCT 80 Hand Torch, 50 ft.
K1571-3
PCT 80 Machine Torch, 25 ft.
K1571-5
PCT 80 Robotic Torch, 25 ft.
Pro-Cut® 55
Expendable Parts
KP2063-1B1
Electrode, 5/pack
KP2062-2B1
VORTECH™ Nozzle, .043", 5/pack
KP2062-4B1
VORTECH™ Gouging Nozzle, .068", 5/pack
KP2064-1
Shield Cup, 1/pack
KP2065-1
Drag Cup, 1/pack
General Options
K1838-1
Undercarriage, Valet Style
K1625-1
Combination Circle Cutting Kit
K1628-1
Suction Pivot
K1626-1
Adapter Bushing
K1571-1
PCT 80 Hand Torch, 25 ft.
Pro-Cut® 80
Expendable Parts
KP2063-1B1
Electrode, 5/pack
KP2062-2B1
VORTECH™ Nozzle, .043", 5/pack
KP2062-3B1
VORTECH™ Nozzle, .053", 5/pack
KP2062-5B1
VORTECH™ Gouging Nozzle, .082", 5/pack
KP2064-1
Shield Cup, 1/pack
KP2065-1
Drag Cup, 1/pack
General Options
K1838-1
Undercarriage, Valet Style
K1764-1
Inverter and Wire Feeder Cart
K1625-1
Combination Circle Cutting Kit
K1628-1
Suction Pivot
K1626-1
Adapter Bushing
K1571-1
PCT 80 Hand Torch, 25 ft.
K1571-2
PCT 80 Hand Torch, 50 ft.
K1571-3
PCT 80 Machine Torch, 25 ft.
K1571-5
PCT 80 Robotic Torch, 25 ft.
www.lincolnelectric.com/plasma
85
ENVIRONMENTAL SYSTEMS
• Reduces Welding Fume and Dust in
The Workplace.
• Engineering Solution to Help Meet
OSHA Requirements.
• Portable, Wall Mounted or Shop-Wide
Systems.
• Visit www.lincolnelectric.com/safety
for more information.
Disposable
DownFlex™ 200-M
Self-Cleaning
Mobile
DownFlex™ 400-MS
®
Disposable
Mobiflex ® 100-NF
Non-Filtration
Miniflex
Wall
Mount
Mobiflex 200-M
®
Disposable
Mobiflex ® 400-MS
Self-Cleaning
Statiflex 200-M
®
Disposable
Statiflex 400-MS
Self-Cleaning
®
KEY:
86
Excellent
Good
—
52 m2
(560 ft2)
52 m2
(560 ft2)
12 m2
(130 ft2)
Dual Arm
System
Single Arm
System
Filter Indicator
Guage
Start/Stop
Sensor
FEATURES
Mobile
Size
System
Non-Filtration
DownFlex™ 100-NF
INPUT
FILTER
Flux-Cored
TIG
Stick
MIG
PROCESS
MODEL
Central System
208/230/460/3/60
•
•
208/230/460/3/60
•
•
115V/1/60
•
•
—
115V/1/60
•
50 m2
(538 ft2)
30 m2
(325 ft2)
50 m2
(538 ft2)
30 m2
(325 ft2)
115V/1/60
•
•
•
•
115V/1/60
•
•
•
•
•
•
—
•
•
•
—
•
•
•
Optional
www.lincolnelectric.com/fume-extraction
•
ENVIRONMENTAL SYSTEMS
Processes
• Stick
• TIG
• MIG
• Flux-Cored
• Plasma Cutting
• Grinding(1)
DownFlex 100-NF,
200-M & 400-MS
™
Rugged Workbench and Extraction System
Input
The NEW Lincoln DownFlex table is a rugged welding workbench and extraction system,
all in one self-contained unit. Great for welding, plasma cutting, grinding and polishing.
3
60
PHASE
Hz
™
Unit Includes
• Sturdy Welding Table
• Backdraft Panel
• Side Panels
• Filters & Controls
• Dual Role – acts as a rugged work bench and fume
extraction unit, all in one durable welding table
• Innovation filter design – unique oval shaped filters offer
an impressive 560 ft2 (52 m2)of filter media surface area,
giving longer filter life, lower energy consumption and
fewer cleaning cycles
• 3 Stage Spark Arrestor – provides 3 distinct and effective
stages of spark arrest protection.
Key Options
• K2752-1 HEPA Filter Kit
• K2752-2 Plasma Cutting Grid
• K2752-3 Light Kit
• K2752-6 Wheel Kit
• More options at end of section
• Full Front Access – front access for controls, filters, trays
and spark arrestors makes it simple and easy to maintain.
Literature
E13.50
• Self Cleaning – Available on the 400-MS model.
• DownFlex™ 100-NF – Available for customers who need
a rugged downdraft table, but prefer a customized
extraction system. (no filtration, fan or electrical
controls supplied).
(1)
Shown:
K2751-3
DownFlex ™ 400-MS
Product
Name
Product
Number
Filter Type/
Filter Size
Input Power
Voltage/Phase/Hertz
Input Current
DownFlex™ 200-M
K2751-2
Cellulose/Polyester Fiber Filter
(Qty 2)
208/230/460/3/60
11A/10A/5A
DownFlex™ 400-MS
K2751-3
DownFlex™ 100-NF
K2571
Miniflex
Not suitable for grinding Aluminum
or Magnesium.
HxWxD
in. (mm)
Net Weight
lbs. (kg)
36 x 55 x 40
(920 x 1380 x 1005)
540 (245)
562 (255)
Non-Filtration
Central System
—
36 x 54 x 30
(1920 x 1366 x 750)
330 (150)
Processes
• Stick (light duty)
• TIG
• MIG
• Flux-Cored (light duty)
®
Portable Welding Fume Extractor
Input
Lincoln Electric’s Miniflex® is a portable, high vacuum, low volume system
specifically designed for the removal and filtration of welding fumes. With
light duty welding process, the Miniflex® excels in performance, design
and ease of handling. It can be used in locations that are not accessible
with other welding fume extractors.
1
60
PHASE
Hz
Unit Includes
• 9 ft. (3 m) cord (AWG 14) with
15 amp plug (NEMA 5-15).
• 8 ft. (2.5 m) length x 1-3/4 in.
(45 mm) O.D. extraction hose.
• LongLife®-H main filter.
• HEPA filter.
• 2 spare sets of carbon brushes
and seals for motors.
• Well thought-out, user-friendly design.
• Five-stage filtration system for higher efficiency.
• LongLife-H™ filter technique separates and retains
small particles for maximum efficiency.
Key Options
• K2387-8 16 ft. Extraction Hose
• K2387-9 8 ft. Extraction Hose
• K2389-5 EN20 Extraction Nozzle
• K2389-6 EN40 Extraction Nozzle
• More options at end of section
• Final filter: HEPA H12 Class.
• Two powerful motors: 1.2 hp each.
• Multiple extraction capacity settings:
- Low: 94 CFM.
- High: 135 CFM.
Literature
E13.11
• Cable sensor allows automatic start/stop capability.
Shown:
K2376-1 Miniflex®
• Low noise level: 70dB(A) with nozzle extraction installed.
• Standard wheels and handle make it easy to roll the
Miniflex® around the shop.
• One-year warranty on unit. (30 day warranty on all
consumables such as filters, hoses, hose adapters.)
Product
Name
Product
Number
Input Power
Voltage/Phase/Hertz
Input Current
Miniflex®
K2376-1
115V/1/60
15A
www.lincolnelectric.com/fume-extraction
HxW
inches (mm)
Net Weight
lbs.(kg)
28-3/4 x 16-1/2
(730 x 420)
36
(16)
87
ENVIRONMENTAL SYSTEMS
Processes
• Stick
• TIG
• MIG
• Flux-Cored
Mobiflex 100-NF
®
Portable Welding Exhaust System
1
60
PHASE
Hz
The Mobiflex® 100-NF is a portable, lightweight welding fume extraction unit that
provides source capture exhaust only capability. Great for field construction
sites, repair & maintenance operations and/or shop welding applications
where removing welding fumes at the source is needed. No filtration.
Input
• Lightweight and portable.
Required Options
• K1668-1 Hose & Hood Set, 16 ft.
Unit Includes
• Exhaust Fan Unit
• Carrying Handle
• Sturdy Base/Stand
• Weighs only 37.5 lbs (17 kg).
Key Options
• K1668-2 Extension Hose Kit, 16 ft.
• More options at end of section
• Handle and sturdy base included.
• Great for field or shop welding.
• Exhaust only capability, up to 735 CFM.
Literature
E13.42
• Low noise operation (69dBA).
Shown:
Mobiflex ® 100-NF with
K1668-1 Hose & Hood Set and
K1668-2 Extension Hose Kit
Product
Name
Product
Number
Filter Type/
Filter Size
Input Power
Voltage/Phase/Hertz
Input Current
Mobiflex® 100-NF
K1666-1
Non-Filtration Exhaust Only
115/1/60
12A
HxWxD
mm (in.)
Net Weight
kg (lbs.)
587 x 480 x 480
(23.2 x 19 x 19)
17
(37.5)
Processes
• Stick
• TIG
• MIG
• Flux-Cored
Mobiflex 200-M
®
Mobile Welding Fume Extractor
Input
Low vacuum/high volume disposable filtration system designed for
light to medium duty extraction of welding fumes. Ideal for facilities
that require welding fume extraction in multiple locations including
maintenance departments, general fabrication and job shops, and
industrial environments.
1
60
PHASE
Hz
Unit Includes
• Filter
• Plastic housing
• 8" (203 mm) Flexible Hose
• 6 m (19 ft.) 115 VAC Input Power
Cord
• Generous 735 CFM airflow with LFA 3.1/4.1
extraction arm.
• Internal aluminum mesh spark arrestor.
Required Options
• Extraction Arm
- K2633-1 LFA 3.1
- K2633-2 LFA 3.1 w/Lamp &
Arc Sensor
- K2633-3 LFA 4.1
- K2633-4 LFA 4.1 w/Lamp &
Arc Sensor
• One-year warranty on equipment. (30 day
warranty on filter cartridge.)
Key Options
• More options at end of section
• 50 m2 (538 ft2) LongLife® filter with ExtraCoat®
pretreatment.
• Filter status indicator gauges amount of
particulate in filter cartridge, indicating
system maintenance and filter replacement.
Literature
E13.12
Shown:
Mobiflex ® 200-M with
required Extraction Arm
88
Product
Name
Product
Number
Filter Type/
Filter Size
Input Power
Voltage/Phase/Hertz
Input Current
Mobiflex® 200-M
Base Unit
K1653-2
Pretreated Cellulose
50 m2 (538 ft2)
115/1/60
12A
www.lincolnelectric.com/fume-extraction
HxWxD
mm (in.)
Net Weight
kg (lbs.)
900 x 810 x 1210
(36 x 32 x 48)
111
(243)
ENVIRONMENTAL SYSTEMS
Processes
• Stick
• TIG
• MIG
• Flux-Cored
Mobiflex 400-MS
®
Portable Welding Fume Extractor
Input
Low vacuum/high volume self-cleaning filtration system designed
for heavy duty extraction of welding fumes. Ideal for facilities
that require welding fume extraction in multiple locations
including maintenance departments, general fabrication
and job shops, and industrial environments.
1
60
PHASE
Hz
Unit Includes
• Filter
• Plastic Housing
• 8" (203 mm) Flexible Hose
• 6 m (19 ft.) 115 VAC Input Power
Cord
• Generous 735 CFM airflow with LFA 3.1/4.1
extraction arm.
• Indicator light for saturated filter.
Required Options
• Extraction Arm
- K2633-1 LFA 3.1
- K2633-2 LFA 3.1 w/Lamp &
Arc Sensor
- K2633-3 LFA 4.1
- K2633-4 LFA 4.1 w/Lamp &
Arc Sensor
• RotaPulse® automatic filter cleaning
system.
Key Options
• More options at end of section
• 30 m2 (325 ft2) LongLife® filter with
ExtraCoat® pretreatment.
• Electronic filter pressure system
monitors internal static pressure and
controls filter cleaning.
• Internal aluminum mesh spark arrestor.
Literature
E13.13
• One-year warranty on unit. (30 day warranty
on all consumables such as filters, hoses,
hose adapters.)
Shown:
Mobiflex ® 400-MS with
required Extraction Arm
Product
Name
Product
Number
Filter Type/
Filter Size
Input Power
Voltage/Phase/Hertz
Input Current
Mobiflex® 400-MS
Base Unit
K1741-1
Pretreated Cellulose
30 m2 (325 ft2)
115/1/60
12A
HxWxD
mm (in.)
Net Weight
kg (lbs.)
1020 x 810 x 1210
(40 x 32 x 48)
130
(286)
Processes
• Stick
• TIG
• MIG
• Flux-Cored
Statiflex 200-M
®
Wall mounted low vacuum/high volume disposable filtration
system designed for light to medium duty extraction of
welding fumes.
Required Options
• Extraction Arm(s)
• Stationary Fan
• Overload Switch
• Lamp Kit with Arc Sensor
Ideal for a variety of facilities in which floor space is a
premium including maintenance departments, general
fabrication and job shops, weld schools, and industrial
environments.
Key Options
• More options at end of section
Literature
E13.14
• Generous 735 CFM airflow with LTA 2.0, LFA 2.0, LFA 3.1,
LFA 4.1, LFA 4.1-LC extraction arms and SF 2400 fan.
• 50 m2 (538 ft2) LongLife® filter with ExtraCoat® pretreatment.
• Filter status indicator gauges amount of particulate in
filter cartridge, indicating system maintenance and filter
replacement.
• Suitable for a single or dual arm system configuration.
• Internal aluminum mesh spark arrestor.
• One-year warranty on equipment. (30 day warranty on
filter cartridge.)
Shown:
K1654-1 Statiflex® 200-M
Single Arm Base Unit
Product
Name
Product
Number
Filter Type
Filter Surface
m2 (ft2)
HxWxD
mm (in.)
Net Weight
kg (lbs.)
Statiflex® 200-M
Single Arm Base Unit
K1654-1
Pretreated Cellulose
50
(538)
900 x 810 x 730
(36 x 32 x 29)
30
(66)
Statiflex® 200-M
Dual Arm Base Unit
K1654-2
Pretreated Cellulose
50
(538)
900 x 810 x 730
(36 x 32 x 29)
30
(66)
www.lincolnelectric.com/fume-extraction
89
ENVIRONMENTAL SYSTEMS
Processes
• Stick
• TIG
• MIG
• Flux-Cored
Statiflex 400-MS
®
Wall mounted low vacuum/high volume self-cleaning filtration system designed for heavy duty extraction of welding
fumes.
Required Options
• Extraction Arm(s)
• Stationary Fan
• Lamp Kit with Arc Sensor
Ideal for a variety of facilities in which floor space
is a premium including maintenance departments,
general fabrication and job shops,
weld schools, and industrial
environments.
Key Options
• More options at end of section
Literature
E13.15
• Generous 735 CFM airflow with
LTA 2.0, LFA 2.0, LFA 3.1, LFA 4.1,
LFA 4.1-LC extraction arms and SF 2400 fan.
• 30 m2 (325 ft2) LongLife® filter with ExtraCoat®
pretreatment.
• RotaPulse® automatic filter cleaning system.
• Internal aluminum mesh spark arrestor.
• Electronic filter pressure system monitors internal
static pressure and controls filter cleaning.
Shown:
Statiflex ® 400-MS with
required Extraction Arm
• One-year warranty on equipment. (30 day warranty
on filter cartridge.)
Product
Name
Product
Number
Filter Type
Statiflex® 400-MS
Base Unit
K1742-1
Pretreated Cellulose
Filter Surface
m2 (ft2)
HxWxD
mm (in.)
Net Weight
kg (lbs.)
30
(325)
1040 x 670 x 660
(41 x 27 x 26)
85
(187)
Processes
• Stick
• TIG
• MIG
• Flux-Cored
Fume Extraction Arms
Low Vacuum Flexible Extraction Arms
These flexible extraction arms are built the Lincoln Electric way, rugged and reliable. Designed
with the welder in mind, the arms come equipped with the 360° rotatable hood for optimal
positioning to the welding point.
Literature
E13.16
• Ultra-light positioning.
• Minimal maintenance.
• Dent and scratch resistant material.
• Unique spring-balanced internal
mechanism: LFA 3.1/4.1/4.1-LC.
• Unique advanced friction internal
mechanism: LTA 2.0/LFA 2.0.
• 360° rotatable hood.
LFA 4.1-LC
• Airflow throttle valve.
LFA 3.1
• 1-year warranty.
LTA 2.0
Product
Name
Product
Number
Arm Length
m (ft.)
HxW
mm (in.)
Net Weight
kg (lb.)
CFM with SF 2400 Fan
(with no filtration)
LFA 3.1
K2633-1
K1655-1
K2633-2
3.1
(10)
3.1
(10)
4.1
(13)
4.1
(13)
4.1
(13)
2
(6.5)
Retracts from
1-1.5 (3-4.5)
208 x 3,000
(8 x 118)
208 x 3,000
(8 x 118)
208 x 4,000
(8 x 157)
208 x 4,000
(8 x 157)
208 x 4,000
(8 x 157)
208 x 2,160
(8 x 85)
208 x 1,000-1,400
(8 x 39.5-55)
15
(33)
15
(33)
17
(37.5)
17
(37.5)
17
(37.5)
7
(15.4)
7
(15.4)
760
LFA 3.1
(with Lamp & Arc Sensor)
LFA 4.1
K2633-3
K1655-2
K2633-4
LFA 4.1
(with Lamp & Arc Sensor)
LFA 4.1-LC
(Low Ceiling)
LFA 2.0
K1655-6
LTA 2.0
K1655-3
90
LFA 4.1
LFA 2.0
K1655-5
www.lincolnelectric.com/fume-extraction
760
Use With:
Mobiflex®
Statiflex®
Mobiflex®
760
Mobiflex®
Statiflex®
Mobiflex®
760
Statiflex®
780
Statiflex®
780
Statiflex®
760
ENVIRONMENTAL SYSTEMS
Fume Extraction Systems
Engineered solutions customized to meet your individual needs.
Hood and Filter Bank Systems
For Robotics, Hard Automation, Cutting Tables
and Manual Welding Stations
High Vacuum Central Systems
For Fume Guns and Nozzles
Low Vacuum Central Systems
For Industry and Schools
For further information, contact the Automation Team at: [email protected] or call 216-383-2667
www.lincolnelectric.com/fume-extraction
91
ENVIRONMENTAL SYSTEMS
Environmental Systems Options
See “Recommended General Options” pgs. 151-171 for descriptions.
DownFlex™ 100-NF
General Options
K2752-10
Central System Connection Kit
K2752-11
Dust Container
K2752-12
Spark Arrestor
K2572-2
Plasma Cutting Grid
K2572-3
Working Lamp Kit
K2572-8
Mounting Kit for Bench Vise
Mobiflex® 100-NF
General Options
K1668-1
Hose and Hood Set, 16 ft. (4.9 m)
K1668-2
Exhaust or Extension Hood Set, 16 ft. (4.9 m)
DownFlex™ 200-M and DownDraft™ 400-MS
General Options
K2752-1
HEPA Filtraton Kit
K2752-2
Plasma Cutting Grid
K2752-3
Working Light Kit
K2752-4
Current Activated Start/Stop Sensor (400-MS only)
K2752-5
Motion Activated Start/Stop Sensor (400-MS only)
K2752-6
Wheel Kit
K2752-7
Silencer Outlet Duct
K2752-8
Bench Vice Mounting Bracket
K2752-9
Dust Tray Lid
Expendable Parts
K2752-13
LongLife® Filter FCC 52
K2752-14
HEPA Filter
Miniflex®
Expendable Parts
KP2390-1
LongLife®-H Filter
KP2390-2
HEPA Filter
KP2390-3
Miniflex® Prefilter
General Options
K2389-5
EN 20 Nozzle
K2389-6
EN 40 Nozzle
K639-1
SHM-300 Suction Head for Manual Welding, 12"
K639-2
SHM-400 Suction Head for Manual Welding, 16"
K639-3
SHM-500 Suction Head for Manual Welding, 20"
K639-4
SHMS Low Noise Suction Nozzle
K639-5
SHFA Flat Suction Head with Flexible Arm
K639-6
UNM Suction Head for Heavy Smoke
K639-14
SHMT Round Suction Head with Flexible Arm
K2389-3
NKT Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter
K2389-4
NKC Nozzle Kit, 1" x 8' Hose, 1-3/4" Hose Adapter
K2389-8
Extraction Hose, 1-3/4 " x 16'
K2389-9
Extraction Hose, 1-3/4" x 8'
K2389-10
Hose-to-Hose Adapter, 1-3/4" x 1-3/4""
K2389-2
Hose Connection Outlet
K2389-1
Activated Carbon Filter
K2389-7
MBH Wall Mounting Bracket
92
Mobiflex® 200-M
Hose/Hood Set or Extraction Arm
K1668-1
Hose and Hood Set (requires S23267 Flange Adapter)
K2633-1
LFA 3.1 10 ft. Extraction Arm
K2633-2
LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor
K2633-3
LFA 4.1 13 ft. Extraction Arm
K2633-4
LFA 4.1 13 ft. Extraction Arm with Lamp/Arc Sensor
General Options
K1706-2
Work Lamp with Arc Sensor
K1494-3
Starter Overload Switch for 230V
K1673-1
LongLife® Filter (for 200-M)
K1852-1
Activated Carbon Filter
Mobiflex® 400-MS
Hose/Hood Set or Extraction Arm
K1668-1
Hose and Hood Set (requires S23267 Flange Adapter)
K2633-1
LFA 3.1 10 ft. Extraction Arm
K2633-2
LFA 3.1 10 ft. Extraction Arm with Lamp/Arc Sensor
K2633-3
LFA 4.1 13 ft Extraction Arm
K2633-4
LFA 4.1 13 ft Extraction Arm with Lamp/Arc Sensor
General Options
K1706-2
Work Lamp with Arc Sensor
K1494-3
Starter Overload Switch for 230V
K1673-2
LongLife® Filter (for 400-MS)
www.lincolnelectric.com/fume-extraction
ENVIRONMENTAL SYSTEMS
Environmental Systems Options, con’t.
See “Recommended General Options” pgs. 151-171 for descriptions.
Statiflex® 200-M Single and Dual Arm
Wall Mounted Filtration Units
K1654-1
Statiflex® 200-M Single Arm Base Unit
(includes LongLife® Filter, mounting bracket and
one hose kit - 1m length)
K1654-2
Statiflex® 200-M Dual Arm Base Unit
(includes LongLife® Filter, mounting bracket and
two hose kits - 1m length each)
TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM
CATEGORY 2, AND ONE ITEM EACH FROM SYSTEMS 3A OR 3B
TO CREATE A DUAL ARM PACKAGE, CHOOSE TWO ITEMS FROM
CATEGORY 2, AND TWO ITEMS EACH FROM SYSTEMS 3A OR 3B
Extraction Arms (Category 2)
K1655-3
LTA 2.0 Telescopic Extraction Arm
K1655-5
LFA 2.0 6.5 ft Extraction Arm
K1655-1
LFA 3.1 10 ft Extraction Arm
K1655-2
LFA 4.1 13 ft Extraction Arm
K1655-6
LFA 4.1-LC Low Ceiling 13 ft Extraction Arm
Standard System (Category 3A) – requires fan, starting control and
mounting brackets
K1656-1
SF 2400 Stationary Fan (1 HP)
K1494-2
Starter Overload Switch for 115V
K1494-3
Starter Overload Switch for 230V
K1669-4
Lamp Kit with Arc Sensor for Wall Mounted Arms
K1657-1
SF 2400 Wall Mounting Bracket
K1657-2
SF 2400 Wall Mounting Bracket
Extension Crane System (Category 3B) – requires fan, starting control
and extension crane
K1656-4
SF 4200 Stationary Fan (2 HP)
K1494-10
Starter/Overload Switch for SF4200 Fan
K1669-10
Lamp with Arc Sensor for SF4200 Fan
K1671-1
EC 2 (7 ft) Extension Crane
K1671-2
EC 4 (14 ft) Extension Crane
K1672-1
Feeder Hanging Rail
General Options
K1750-1
230V Conversion Kit for SF 2400 Fan
K1673-1
LongLife® Filter (for 200-M)
K1852-1
Activated Carbon Filter
K1534-2
Air Exhaust Silencer
K1743-2
Non-Return Valve
Statiflex™ 400-MS Single Arm
Wall Mounted Filtration Unit
K1742-1
Statiflex® 400-MS Base Unit
(includes LongLife® Filter, mounting bracket and
one hose kit - 1m length)
TO CREATE A SINGLE ARM PACKAGE, CHOOSE ONE ITEM FROM
CATEGORY 2, AND ONE ITEM EACH FROM CATAGORY 3A OR 3B
(Requires Lamp/Arc Sensor Kit to operate Statiflex® 400-MS
Self-Cleaning Controls).
Extraction Arms (Category 2)
K1655-3
LTA 2.0 Telescopic Extraction Arm
K1655-5
LFA 2.0 6.5 ft Extraction Arm
K1655-1
LFA 3.1 10 ft Extraction Arm
K1655-2
LFA 4.1 13 ft Extraction Arm
K1655-6
LFA 4.1-LC Low Ceiling 13 ft Extraction Arm
Standard System (Category 3A) – requires fan, starting control and
mounting brackets
K1656-1
SF 2400 Stationary Fan (1 HP)
K1669-4
Lamp Kit with Arc Sensor for Wall Mounted Arms
K1657-1
SF 2400 Wall Mounting Bracket
K1657-2
SF 2400 Wall Mounting Bracket
Extension Crane System (Category 3B) – requires fan, starting control
and extension crane
K1656-4
SF 4200 Stationary Fan (2 HP)
K1669-10
Lamp with Arc Sensor for SF4200 Fan
K1671-1
EC 2 (7 ft) Extension Crane
K1671-2
EC 4 (14 ft) Extension Crane
K1672-1
Feeder Hanging Rail
General Options
K1750-1
230V Conversion Kit for SF 2400 Fan
K1673-2
LongLife® Filter (for 400-MS)
K1534-2
Air Exhaust Silencer
K1743-2
Non-Return Valve
( See page 171 for Fume Extraction Guns )
www.lincolnelectric.com/fume-extraction
93
AUTOMATED SOLUTIONS
•
•
•
•
OUTPUT
KEY:
94
Excellent
Good
50,60
•
•
•
DC
5-570 A
3
50,60
•
•
•
DC
5-570 A
3
50,60
•
•
•
DC
20-880 A
3
60
•
•
•
STT®
3
Flux-Cored
5-420 A
Pulsed
DC
Amperage Range
Amps (A)
MIG
Production
Monitoring
Power Wave 655 Robotic
®
ArcLink®
®
Waveform
Control
Technology®
Power Wave 455M/STT Robotic
®
Hertz
Power Wave 455M Robotic
®
CC
CV
CC
CV
CC
CV
CC
CV
FEATURES
INPUT
PROCESS
Phase
Power Wave ® i400
Polarity
Mode
MODEL
Drop-In-Place Pre-Engineered Solutions
Custom Systems Available for Unique Needs
Resolve Quality, Productivity or Skilled Labor Issues
Backed by Lincoln Automation Service, Support and Training
Optional
www.lincolnelectric.com/automated-solutions
AUTOMATED SOLUTIONS
Power Wave i400
®
Intelligent Robotic Solution
The Power Wave® i400 & AutoDrive™ 4R90 (see below) solution delivers Lincoln’s best performance
technologies and welding processes all rolled into one highly efficient inverter power source
paired with a compact, durable wire feeder designed for high-end robotic welding.
• Flexible Design – Designed for simple, seamless integration
with the FANUC® Robotics R-30iA Controller, or use as a separated configuration to meet your weld cell requirements.
• Quality and Consistent Welding Results – Lincoln’s
Waveform Control Technology® gives you the ability
to select the right waveform for each application.
Processes
• CV-MIG
• Pulsed-MIG
• Flux-Cored
• Metal-Cored
• Stainless
• Aliminum
Output
CV DC
Input
3
50
60
Hz
PHASE
Key Options
• K1785-25 14-14 Con trol Cable
• K2670-1 CE Filter Kit
• K2677-1 Integration Kit
• K1543-25 ArkLink® Control Cable
• More options at end of section
Wire Feeders
• K2685-2 AutoDrive™ 4R90
• K1780-2 Power Feed™ 10R
• High Performance Digital Communications – High
speed digital communication via ArcLink® protocol, a
CAN connection or now the ArcLink XT ™, the ArcLink®
protocol can be communicated over an Ethernet cable.
Literature
E10.11
• Best in Class Power – 5-420 amps output delivers
the power you need for a wide range of processes
and materials, with no derating for pulse waveforms.
• Industry Leading Technology – New high speed digital
controls lead the industry in the performance of this
welding package.
Shown:
Power Wave® i400 Power Source
• Ready to Perform – Auxiliary outlet offers flexibility to
add fume extraction, water cooler, computer or other
accessories quickly and easily.
Product
Name
Product
Number
Input Power
Power Wave® i400
K2669-1
200/230/380-415/460/575/3/50/60
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
50/60Hz:
350A/34V/100%
400A/36V/60%
420A/37V/40%
50/60Hz:
350A/34V/100%
400A/36V/60%
420A/37V/40%
Output Range
HxWxD
inches (mm)
Net Weight
lbs.(kg)
5-420A
10-37V
21 x 18.5 x 23.6
(533 x 470 x 600)
209
(95)
Processes
• CV-MIG
• Pulsed MIG
• Flux-Cored
• Metal-Cored
AutoDrive 4R90
®
Industry Leading Design
Output
• Integrated Design – Designed to “nest” in the upper arm of the
FANUC® Robotics 100iC arm.
Input
40
VDC
Unit Includes
• Outguide
• Incoming Bushing/Conduit
Connector
• Durable and Rugged – Patented MAXTRAC® wire drive is precision
cast aluminum designed to provide reliable feed force.
• Ease of Use – Unlike competitive models, no tools are required
for drive roll, wire guide or pressure arm adjustment.
Key Options
• K1505-035S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
• K1505-045S Four-Roll Drive
& Split Wire Guide Kit
(Solid Steel Wire)
• More options at end of section
• High Performance – Brass-to-brass gun connections
provide more reliable electrical connectivity and
more efficient energy transfer.
• Best in Class Torque – Results in faster acceleration
and reliably pulls wire through conduit.
• Precise Control – Dual spring pressure arms offer
clear-cut adjustment for optimizing pressure for
different wire types.
Literature
E10.11
• Welding Results – High resolution tachometer
for accurate wire feed speed control.
Shown:
K2685-2
AutoDrive™ 4R90
• Optimized Robotic Solution – Compact, lighter
weight packaging maximizes robot acceleration
performance and through put.
Product
Name
Product
Number
Wire Feed Speed Range
in/min (m/min)
Wire Size Range – Solid
inches (mm)
Wire Size Range – Cored
inches (mm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
AutoDrive® 4R90
K2685-2
30-800
(0.8-20.3)
.025-.045
(0.6-1.2)
.035-.045
(0.9-1.2)
9.1 x 7.5x 8.4
(231 x 141 x 213)
13.5
(6.1)
www.lincolnelectric.com/automated-solutions
95
AUTOMATED SOLUTIONS
Processes
• MIG
• Pulsed
• STT®
• Flux-Cored
Power Wave 455M Robotic
®
The Power Wave® 455M Robotic is a high performance, digitally
controlled inverter power source designed for robotic, hard
automation and semiautomatic applications.
Output
CC
CV
DC
Input
3
50
60
Hz
PHASE
Key Options
• K2207-2 Ethernet/DeviceNet™
Interface Module
• K1570-1 Dual Cylinder Platform
Undercarriage
• K1813-1 Cool-Arc™ 40 115/1/50/60
• More options at end of section
• Program your own waveform or choose from over 60
standard welding waveform programs.
• Optional communication modules provide networking
capabilities via DeviceNet™ or Ethernet.
• Utilizes ArcLink®—the leading digital communication
protocol for welding, making it the best choice for
seamless, time critical integration to the power source
and networked equipment.
Wire Feeders
• K1780-2 Power Feed™ 10R
• K2685-2 AutoDrive 4R90
• Software based controls can be upgraded as new
features become available.
Literature
E10.90
• Process and production monitoring with access to
real time (500Hz) feedback.
• A Power Wave® inverter operates at a high efficiency
(88-90%) with a 95% minimum power factor (at rated
output) and is capable of operating from a universal
input voltage (208 to 575 volts).
Product
Name
Product
Number
Input Power
Power Wave®
455M Robotic
K2262-1
208/230/460/575/3/50/60
Shown:
K2262-1 Power Wave®
455M Robotic
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
60Hz:
450A/38V/100%
(570A/43V/60%)
50Hz:
400A/36V/100%
(500A/40V/60%)
60Hz:
58/53/25/22A
(82/78/37/31A)
50Hz:
49/45/23/18A
(67/61/31/25A)
Output Range
5-570A
Net Weight
lbs.(kg)
26.1 x 19.9 x 32.9
(663 x 505 x 835)
286
(130)
Processes
• MIG
• Pulsed
• STT®
• Flux-Cored
Power Wave
455M/STT Robotic
®
®
Output
The Power Wave 455M/STT Robotic is a high performance, digitally
controlled inverter power source designed for robotic, hard automation
and semiautomatic applications.
®
HxWxD
inches (mm)
CC
CV
DC
Input
3
50
60
Hz
PHASE
®
Key Options
• K2207-2 Ethernet/DeviceNet™
Interface Module
• K1570-1 Dual Cylinder Platform
Undercarriage
• K1813-1 Cool-Arc™ 40 115/1/50/60
• More options at end of section
• Program your own waveform or choose from over 60 standard
welding waveform programs.
• Utilizes ArcLink® – the leading digital communication protocol
for welding, making it the best choice for seamless, time critical
integration to the power source and networked equipment.
Wire Feeders
• K1780-2 Power Feed™ 10R
• K2685-2 AutoDrive 4R90
• Software based controls can be upgraded as new features
become available.
Literature
E10.90
• Process and Production Monitoring™ with access to real time
(500Hz) feedback
• A Power Wave® inverter operates at a high efficiency (88-90%)
with a 95% minimum power factor (at rated output) and is capable of operating from a universal input voltage (208 to 575 volts).
• Features Lincoln’s Surface Tension Transfer® (STT®) Process,
which controls heat input for great penetration and reduced
spatter and fumes.
96
Product
Name
Product
Number
Input Power
Power Wave®
455M/STT® Robotic
K2263-1
208/230/460/575/3/50/60
Shown:
K2263-1 Power Wave®
455/STT® Robotic
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
60Hz:
450A/38V/100%
(570A/43V/60%)
50Hz:
400A/36V/100%
(500A/40V/60%)
60Hz:
58/53/25/22A
(82/78/37/31A)
50Hz:
49/45/23/18A
(67/61/31/25A)
Output Range
www.lincolnelectric.com/automated-solutions
5-570A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
26.1 x 19.9 x 32.9
(663 x 505 x 835)
286
(130)
AUTOMATED SOLUTIONS
Processes
• MIG
• Pulsed
• Flux-Cored
Power Wave 655 Robotic
®
For Tough Automation Jobs
Output
The Power Wave 655 Robotic is a high-performance, digitally controlled
inverter power source capable of complex, high-speed waveform control.
This Power Wave® connects seamlessly to robot controllers and hard
automation PLCs to create a highly integrated and flexible welding cell.
CC
CV
DC
Input
3
50
60
PHASE
Hz
®
Key Options
• K1570-1 Dual Cylinder Platform
Undercarriage
• K1813-1 Cool-Arc™ 40 115/1/50/60
• K2187-1 Cool-Arc™ 40
220-240/1/50/60
• More options at end of section
• Program your own waveform or choose from over 60
standard welding waveform programs.
• Utilizes ArcLink® —the leading digital communication
protocol for welding, making it the best choice for
seamless, time-critical integration to the power
source and networked equipment.
Wire Feeders
• K1780-2 Power Feed™ 10R
• K2685-2 AutoDrive™ 4R90
Literature
E10.95
• Software-based controls can be upgraded as new
features become available.
• Process and Production Monitoring™ with access
to real-time (500Hz) feedback.
• A Power Wave® inverter operates at a high efficiency
(88-90%) with a 95% minimum power factor (at rated
output) and is capable of operating from a universal
input voltage (230 to 575 volts).
Shown:
K1519-2 Power Wave®
655 Robotic
• Excellent power source for heavy-duty Tandem
MIG applications.
• Standard Ethernet/DeviceNet™ capabilities.
Product
Name
Product
Number
Input Power
Power Wave®
655 Robotic
K1519-2
460/575/3/50/60
400/3/50/60
Rated Output
Current/Voltage/Duty Cycle
Input Current @
Rated Output
60Hz:
650A/44V/100%
(815A/44V/60%)
60Hz:
41/33A
(53/42A)
Output Range
20-880A
HxWxD
inches (mm)
Net Weight
lbs.(kg)
26.1 x 19.9 x 32.9
(663 x 505 x 835)
306
(139)
Processes
• MIG
• Pulsed
• STT®
• Flux-Cored
• Metal-Cored
™
Power Feed 10R
Compact Wire Drive System for Automation
The Power Feed™ 10R is a high performance, digitally controlled wire
feeder designed to be part of a modular, multi-process welding system.
It is specifically designed to mount to a robot arm or to use in hard
automation applications.
Output
Input
40
VDC
Key Options
• K1785-25 Control Cable, Heavy
Duty, 25 ft.
• K590-7 Water Connection Kit
• K1733-1 Wire Straightner
• K1546-1 Incoming Conduit
Bushings, .025"-1/16"
• K1546-2 Incoming Conduit
Bushings, 1/16"-3/32"
• K1500-2 Tweco® or Tregaskiss®
Torch Bushings
• K1500-1 Lincoln or D&F® Torch
Bushings
• K489-7 Binzel or Lincoln
Fast-Mate™ Torch Bushings
• More options at end of section
• Digitally controlled by the Power Wave® power source,
yielding the best performance in the industry.
• Use with Lincoln power sources featuring ArcLink®, the
leading digital communications protocol for welding, making
it the best choice for seamless integration with the power
source and networked equipment.
• Tachometer feedback provides calibration and precise
control of wire feed speed.
• Feeder brakes from maximum speed to zero in milliseconds, minimizing the chance of wire sticking in the puddle.
• Select standard or high speed gears for wide wire feed
speed range.
Literature
E9.160
• Split wire guides provide trouble-free feeding and offer fast,
tool-less wire installation, changeover and maintenance.
• Easy-to-read gauge for accurate drive roll tension.
• Brass-to-brass connections for good connectivity between
feeder and gun.
Shown:
K1780-2 Power Feed™ 10R mounted on
FANUC Robot Arm.
• Self loading wire feature for easy set-up.
Product
Name
Product
Number
Wire Feed Speed Range
inches (mm)
Wire Size Range – Solid
inches (mm)
Wire Size Range – Cored
inches (mm)
HxWxD
inches (mm)
Net Weight
lbs.(kg)
Power Feed™ 10R
K1780-2
50-800 (1.3-20.3)
75-1200 (2.0-30.5)
.025-3/32 (0.6-2.4)
.025-1/16 (0.6-1.6)
.035-.120 (0.9-3.0)
.035-5/64 (0.9-2.0)
8.9 x 10.3 x 8.1
(226 x 261 x 206)
22.4
(10.2)
www.lincolnelectric.com/automated-solutions
97
AUTOMATED SOLUTIONS
Robotic Systems
Robot Arm
Selections
Combine Lincoln Electric’s industry leading welding and cutting
expertise with the most recognized name in robotics, FANUC®, and
you have a great robotics solution regardless of your application.
We have the ability to seamlessly integrate all aspects of the
automated welding/cutting process, from analysis to custom
and pre-engineered cells, to software, service, and training.
ARC Mate® 50iC/5L
• 5 kg (11.2 lbs) wrist loading
capacity
• 6 axes controlled motion
• 892 mm (35.1 in.) reach
ARC Mate® 100iC
• 10 kg (22.4 lbs) wrist loading
capacity
• 6 axes controlled motion
Custom Robotic Solutions
• 1420 mm (55.9 in.) reach
From concept to design and build,
Lincoln’s automation engineers
work closely with you to understand
your manufacturing needs. Correct
synergy, creative positioning design
and production efficiency are all
critical to producing repeatable,
high quality, high volume solutions.
ARC Mate® 100iC/6L
• 6 kg (13.2 lbs) wrist loading
capacity
• 6 axes controlled motion
• 1632 mm (64.2 in.) reach
ARC Mate® 120iC
Shown: System 30 Custom Cell
• 20 kg (44.8 lbs) wrist loading
capacity
• 20 kg (44.8 lbs) on J3 casting
Complete Single Source Robotic Solutions
• Welding applications evaluation
• Robot feasibility testing
• Sample part welding
• Computer robot simulations
• Return on investment calculations
• 6 axes controlled motion
• Complete system design and
build
• Pre-engineered systems
• 24-hour hotline assistance
• Operator training
• Robot repair/rebuild
• In-the-field service support
• In-plant start-up assistance
• Emergency welder/robot part
delivery
• Long-term preventative maintenance programs
For further information, contact the Automation Team at:
[email protected] or call 216-383-2667
• 1811 mm (71.3 in.) reach
ARC Mate® 120iC/10L
• 10 kg (22.4 lbs) wrist loading
capacity
• 12 kg (26.5 lbs) on J3 casting
• 6 axes controlled motion
• 2009 mm (79.1 in.) reach
ARC Mate® R2000-165F
Automation Division
• 165 kg (360 lbs.) wrist loading
capacity
Regional Service & Support
• 6 axes controlled motion
Cleveland, OH
Phone: (888) 935-3878
Fax: (216) 383-8823
Detroit, MI
Phone: (248) 348-2575
Nashville, TN
Phone: (615) 291-9927
Fax: (615) 291-9928
Lincoln Electric’s welding and autoamtion experts are always as close as
your phone – ready to provide fast, professional service and support.
Offering a variety of options:
Preventive maintenance
Repair sevices
Upgrade sevices
Redeployment capabilities
98
Equipment covered includes:
Power Wave® 355M & F355i
Power Wave® i400
Power Wave® 450 & Synergic 7F
Power Wave® 455R
Power Wave® 455M & 455M/STT
Power Wave® 655R
Power Feed ™ 10R
AutoDrive™ 4R90
www.lincolnelectric.com/automated-solutions
• 2660 mm (104 in.) reach
ARC Mate® M710.C/20L
• 20 kg (44 lbs.) wrist loading
capacity
• 6 axes controlled motion
• 3110 mm (122 in.) reach
AUTOMATED SOLUTIONS
Pre-Engineered Systems
Custom Integrated or Pre-Engineered Solutions
The ideal robotic welding system for your company may be one from our extensive menu of pre-engineered hardware and
software configurations. Or, it may require the development of a custom cell that’s designed and built specifically to meet
your requirements. in either case, Lincoln’s welding automation experts work with your team to identify the performance
and quality characteristics that are most important to you, and then suggest appropriate robotic options for your review.
Lincoln offers a wide spectrum of pre-engineered systems to meet virtually any fabrication need.
EDUCATIONAL CELL
SYSTEM 20
Product #: AD1222-36
Product #: AD1222-29
Includes:
Includes:
• FANUC ArcMate® 50iC/5L
• Fanuc ArcMate® 100iC
• Power Wave® 355M
• LEA-500WC 8' 22
• 360 Amp Air Cooled
Welding Torch
• Cool Arc® 40
• Self-contained aluminum
frame cart
• Torch Guard/30iA
• Robotic Software Package
• Power Wave® i400
• Power REAM® Torch
Maintenance Center
SYSTEM 5
Product #: AD1310-2
SYSTEM 30
Includes:
Product #: AD1310-4
• Fanuc ArcMate® 100iC
Includes:
• LEA-500WC 8' 22
• Fanuc ArcMate® 100iC
• Cool Arc® 40
• LEA-500WC 8' 22
• Power Wave® 455M/STT®
• Cool Arc® 40
• Torch Guard/30iA
• Power Wave® 455M/STT®
• Power REAM® Torch
Maintenance Center
• Torch Guard/30iA
• Power REAM® Torch
Maintenance Center
SYSTEM 10
Product #: AD1310-3
SYSTEM 30HS
Includes:
Product #: AD1310-7
• Fanuc ArcMate 100iC
Includes:
• LEA-500WC 8' 22
• Fanuc ArcMate® 100iC
®
• Cool Arc 40
• LEA-500WC 8' 22
• Power Wave® 455M/STT®
• Cool Arc® 40
• Torch Guard/30iA
• Power Wave®
455M/STT®
®
• Power REAM Torch
Maintenance Center
®
• Torch Guard/30iA
• Power REAM® Torch
Maintenance Center
www.lincolnelectric.com/automated-solutions
99
AUTOMATED SOLUTIONS
Pre-Engineered Systems, con’t.
Custom Integrated or Pre-Engineered Solutions
SYSTEM 35
SYSTEM 50HP
Product #: AD1310-5
Product #: AD1310-8
Includes:
Includes:
• Fanuc ArcMate® 100iC
• Fanuc ArcMate® 100iC
• LEA-500WC 8' 22
• LEA-500WC 8' 22
• Cool Arc® 40
• Cool Arc® 40
• Power Wave® 455M/STT®
• Power Wave®
455M/STT®
• Torch Guard/30iA
• Torch Guard/30iA
• Power REAM® Torch
Maintenance Center
• Power REAM® Torch
Maintenance Center
SYSTEM 40
SYSTEM 55
Product #: AD1310-6
Product #: AD1310-9
Includes:
• FANUC ArcMate® 100iC
Includes:
• LEA-500WC 8' 22
• Fanuc ArcMate® 100iC
• LEA-500WC 8' 22
• Cool Arc® 40
• Power Wave 455M/STT
• Cool Arc® 40
• Torch Guard/30iA
• Power Wave®
455M/STT®
®
®
• Power REAM® Torch
Maintenance Center
• Torch Guard/30iA
• Power REAM® Torch
Maintenance Center
VERNON Master Tube Plasma Profiler (MTC)
VERNON Tool
A Lincoln Electric Company
VERNON Abrasive Saw (VAS)
VERNON Pipe Cutting Machine (MPM)
VERNON Tool Company, Ltd. is a manufacturer of computer-controlled pipe cutting
equipment used for precision fabrication purposes based in San Diego, California.
Founded in 1930, VERNON Tool Company provides solutions to difficult pipe
fabrication and process flow issues in industrial construction, as well as
heavy fabrication uses in the infrastructure and energy-related segments.
Additional information can be found at www.VERNONTOOL.com.
100
www.lincolnelectric.com/automated-solutions
AUTOMATED SOLUTIONS
Automated Solutions Options
See “Recommended General Options” pgs. 151-171 for descriptions.
Power Wave® i400
General Options
K2673-1
Inverter Chasis
K2677-1
Integration Kit
K2670-1
CE Filter
K1543-25
ArcLink® Control Cable
K1785-2
Robotic Cable Adapter, 18 in.
K1785-12
Control Cable, 14 pin, Power Feed, external dress, 12 ft.
K1785-16
Control Cable, 14 pin, Power Feed, external dress, 16 ft.
K1785-25
Control Cable, 14 pin, Power Feed, external dress, 25 ft.
K1785-50
Control Cable, 14 pin, Power Feed, external dress, 50 ft.
K1785-100
Control Cable, 14 pin, Power Feed, external dress, 100 ft.
K940
STT® Sense Lead Kit, 25 ft.
K1813-1
Cool Arc® 40 Water Cooler 115/1/50/60
—
Fume Extraction System
Wire Feeder Options
K2685-2
AutoDrive® 4R90
K1780-2
Power Feed™ 10R
AutoDrive™ 4R90
General Options
K590-7
Water Connection Kit
K2709-25
Control Cable, 14 pin, AutoDrive, external dress, 25 ft.
K2709-50
Control Cable, 14 pin, AutoDrive, external dress, 50 ft.
K2709-100
Control Cable, 14 pin, AutoDrive, external dress, 100 ft.
—
Fume Extraction System
Power Sources
—
Power Wave® 455M Robotic
—
Power Wave® 455M/STT® Robotic
—
Power Wave® 655 Robotic
—
Power Wave® i400
Power Wave® 455M Robotic & 455M/STT® Robotic
General Options
K2207-2
Ethernet/DeviceNet™ Interface Module
K1570-1
Dual Cylinder Platform Undercarriage
K1813-1
Cool Arc® 40 Water Cooler 115/1/50/60
—
Fume Extraction System
Wire Feeder Options
K2685-2
AutoDrive® 4R90
K1780-2
Power Feed™ 10R
Power Feed™ 10R
Drive Roll and Wire Guide Kits
See chart in “Recommended General Options” section.
General Options
K590-7
Water Connection Kit
K1785-2
Robotic Cable Adapter, 18 in.
K1785-12
Control Cable, 14 pin, Power Feed, external dress, 12 ft.
K1785-16
Control Cable, 14 pin, Power Feed, external dress, 16 ft.
K1785-25
Control Cable, 14 pin, Power Feed, external dress, 25 ft.
K1785-50
Control Cable, 14 pin, Power Feed, external dress, 50 ft.
K1785-100
Control Cable, 14 pin, Power Feed, external dress, 100 ft.
K1795-10
Control Cable, 10 ft.
K1795-25
Control Cable, 25 ft.
K1795-50
Control Cable, 50 ft.
K1795-100
Control Cable, 100 ft.
K1804-1
Robotic Cable Adapter, 22-pin to 14-pin, 10 ft.
K1804-2
Robotic Cable Adapter, 22-pin to 14-pin, 18 in.
K1805-1
Robotic Cable Adapter, 14-pin to 22-pin, 18 in.
—
Fume Extraction System
Power Sources
—
Power Wave® 455M Robotic
—
Power Wave® 455M/STT® Robotic
—
Power Wave® 655 Robotic
—
Power Wave® i400
Power REAM®
General Options
KP2435-1
Reaming Bit, 1/2" with Washer
KP2435-3
Reaming Bit, 5/8" with Washer
KP2435-5
Reaming Bit, 3/4" with Washer
KP2457-1
Anti-Spatter Fluid, 1 gallon
K2433-1
Power REAM® Robotic Cable, 20 ft.
K2434-1
Remote Power REAM® Reservoir Kit
Power Wave® 655 Robotic
General Options
K1570-1
Dual Cylinder Platform Undercarriage
K2681-1
22-pin to 14-pin Adapter Cable Assembly
K1813-1
Cool Arc® 40 Water Cooler 115/1/50/60
K2444-2
CE Filter
—
Fume Extraction System
Wire Feeder Options
K2685-2
AutoDrive® 4R90
K1780-2
Power Feed™ 10R
www.lincolnelectric.com/automated-solutions
101
CONSUMABLES
®
Fleetweld®
Jetweld®
Lincolnweld®
PACKAGE OPTIONS
102
PACKAGE OPTIONS
Accu-Pak ® Box (AP)
Hermetically Sealed Pail (HS)
Accu-Trak ® Drum (AD)
Plastic Bag (PLB)
Accu-Trak ® Reel (AR)
Plastic Spool (SP)
Bag (B)
Sahara ReadyPak ® (SRP)
Bulk Bag (BB)
Speed-Feed ® Drum (D)
Cardboard Carton (CT)
Speed-Feed ® Reel (R)
Coil (C)
Steel Spool (SSP)
Easy Open Hermetic Can (EO)
Tube (TB)
Fiber Spool (FS)
Vacuum Sealed Foil Bag (VFB)
Foil Bag (FB)
Vertical Reel (VR)
www.lincolnelectric.com/fume-extraction
Outershield®
Shield-Arc®
Premium Low Hydrogen Mild Steel Stick Electrode
Industry Tested.
Operator Approved.
ENHANCED ARC PERFORMANCE – Smooth arc
and square coating burn-off increases puddle visibility and control,
even in out-of-position welding.
EASY STRIKE AND RE-STRIKE CAPABILITY –
Minimize starting porosity.
EFFORTLESS SLAG REMOVAL – Reduce post-weld clean-up
and slag inclusions.
SAFETY FIRST PACKAGING – Easy Open Pull Tab Lid
for quick access with smooth edges to minimize risk of
operator injury.
103
STICK ELECTRODE
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Steel – Carbon & Low Alloy
Fast Freeze, Out-of-Position, Mild Steel Stick Electrodes
Fleetweld® 35
E6011
AC
DC±
Operators consistently give this electrode high marks. This quality Lincoln
product is a proven performer for sheet metal welding applications and AC
pipe welding. Fleetweld 35 is a great electrode to use on jobs where the
steel isn’t clean.
3/32
1/8
5/32
3/32
1/8
5/32
3/16
7/32
1/4
30CT (10EO)
30CT (10EO)
30CT (10EO)
50CT
50CT
50CT
50CT
50CT
50CT
ED032567
ED032568
ED032569
ED028152
ED028153
ED028154
ED028155
ED032301
ED028157
Fleetweld® 35LS
E6011
AC
DC±
Specifically designed for making tack welds under Innershield® deposits. Use
Fleetweld® 35LS with confidence on plated, dirty, painted, or greasy steel. It’s
an outstanding stick choice for AC pipe welding, for applications that require
deep penetration, and in jobs where x-ray quality welds are required.
1/8
5/32
50CT
50CT
ED028158
ED028159
Fleetweld® 180
E6011
AC
DC±
Got a small AC welder? Here’s your electrode! Fleetweld® 180 offers excellent
arc stability for excellent performance with power sources as low as 50V opencircuit voltage (OCV). A great stick electrode with the ability to start easily on
low open circuit voltage welders.
3/32
1/8
3/32
1/8
5/32
3/32
1/8
5/32
6CT (1TB)
6CT (1TB)
20CT (5CT)
20CT (5CT)
20CT (5CT)
50EO
50EO
50EO
ED031152
ED031722
ED030562
ED030563
ED031724
ED010110
ED010105
ED010114
Fleetweld® 22
E6022
DC+
AC
Developed specifically for floor decking and other applications where burnthrough spot welding on sheet metal is required. Fleetweld® 22 is great for
galvanized or plated sheet steel, as well as on steel that is painted or dirty.
1/8
5/32
50CT
50CT
ED021896
ED021895
Fast-Fill, Fill-Freeze, High Deposition, Mild Steel Stick Electrode
Jetweld® 1
E7024-1
AC
DC±
When the project involves large welds, you can’t pick a more user-friendly
electrode! Operators appreciate Jetweld® 1’s smooth bead and high deposition
rates. A great general purpose electrode for single or multi-pass applications.
1/8
5/32
3/16
7/32
1/4
50CT
50CT
50CT
50CT
50CT
ED010362
ED010372
ED010366
ED010375
ED010360
Jetweld® 2
E6027
AC
DC±
When the job demands x-ray quality welds, high deposition rates, and excellent
wash-in, reach for Jetweld® 2. We’ve designed Jetweld® 2 for peak performance
on multiple pass welds, and fast-fill single pass welds.
5/32
3/16
1/4
50CT
50CT
50CT
ED010502
ED010501
ED010500
Fast-Fill, Fill-Freeze, High Speed, Mild Steel Stick Electrodes
Fleetweld® 37
E6013
AC
DC±
Here’s a terrific all-position electrode for low amperage welding on sheet
metal—especially in applications where appearance is important. We’ve
designed Fleetweld® 37 for excellent performance with smaller AC welders
having low open-circuit voltages. It’s an excellent choice for jobs involving
irregular or short welds that require a change in position.
3/32
1/8
1/16
5/64
3/32
1/8
5/32
3/32
1/8
5/64
3/32
1/8
5/32
3/16
6CT (1TB)
6CT (1TB)
20CT (5CT)
20CT (5CT)
20CT (5CT)
20CT (5CT)
20CT (5CT)
30CT (10EO)
30CT (10EO)
50CT
50CT
50CT
50CT
50CT
ED031726
ED031727
ED030692
ED030691
ED030564
ED030565
ED031729
ED032573
ED032574
ED010170
ED010161
ED010153
ED010165
ED010156
Fleetweld® 47
E7014
AC
DC±
Fleetweld® 47 features high deposition rates for fast performance. Operators
love this easy-to-use, all-position electrode! Choose Fleetweld® 47 for sheet
metal lap joints and fillet welds, general purpose plate welding and
maintenance jobs.
3/32
1/8
3/32
1/8
5/32
3/32
1/8
5/32
3/16
6CT (1TB)
6CT (1TB)
20CT (5CT)
20CT (5CT)
20CT (5CT)
50CT
50CT
50CT
50CT
ED031713
ED031153
ED030566
ED030567
ED031742
ED010189
ED010183
ED010193
ED010186
Package Code Key:
104
CT = Cardboard Carton
EO = Easy Open Hermetic Can
TB = Tube
www.lincolnelectric.com/welding-consumables
STICK ELECTRODE, CON’T.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Steel – Carbon & Low Alloy, con’t.
Low Hydrogen, Mild Steel Stick Electrodes
Excalibur® 7018 MR
E7018 H4R
DC+
AC
Excalibur® 7018 MR is a low hydrogen stick electrode designed for superior
arc performance, weld appearance and operability. It is recommended for all
position welding of mild steel with low diffusible hydrogen levels in weld
deposits. For industry leading puddle control, strike-ability and slag removal,
even in out-of-position welding—choose Excalibur® 7018 MR.
3/32
1/8
5/32
3/32
1/8
5/32
3/32
1/8
5/32
3/16
7/32
1/4
6CT (1TB)
6CT (1TB)
6CT (1TB)
30CT (10EO)
30CT (10EO)
30CT (10EO)
50EO
50EO
50EO
50EO
50EO
50EO
ED032086
ED031468
ED032087
ED032588
ED032589
ED032590
ED028280
ED028281
ED028282
ED028283
ED028917
ED028918
Excalibur® 7018-1 MR E7018-1 H4R
DC+
AC
When the job involves critical, out-of-position welding, reach for Lincoln Electric’s®
Excalibur® 7018-1. It offers a beautifully clean weld puddle, uniform slag follow,
and superior wash-in with no undercutting. Also great for welding on steels with
marginal weldability.
3/32
1/8
3/32
1/8
5/32
3/16
7/32
1/4
30CT (10EO)
30CT (10EO)
50EO
50EO
50EO
50EO
50EO
50EO
ED032591
ED032592
ED028700
ED028702
ED028704
ED028706
ED028919
ED028920
Lincoln® 7018AC
E7018 H8
AC
DC±
AC? DC? This electrode performs beautifully either way! Lincoln® 7018AC is a
great choice for low open circuit voltage AC power sources. Cold restrikes are
no problem with this versatile, all-position electrode.
3/32
1/8
3/32
1/8
5/32
3/32
1/8
5/32
6CT(1TB)
6CT(1TB)
20CT(5CT)
20CT(5CT)
20CT(5CT)
50EO
50EO
50EO
ED031714
ED031715
ED030568
ED030569
ED031736
ED031732
ED031734
ED031738
Jetweld® LH-70
E7018 H4R
DC+
AC
A top-choice electrode for welding on thick sections and restrained joints when
cracking is an issue. It’s also a good call when the project involves hard-to-weld
steels. Jetweld® LH-70 also offers high deposition rates.
3/32
1/8
5/32
3/16
7/32
1/4
50EO
50EO
50EO
50EO
50EO
50EO
ED010568
ED010561
ED010575
ED010564
ED010577
ED010558
Jet-LH®-78 MR
E7018 H4R
DC+
AC
Great for jobs on mild steel and some high-strength low-alloy steels. It also
tolerates high sulfur and high silicon steels. Jet-LH®-78 MR features higher
tensile strength for stress-relieved properties.
3/32
1/8
5/32
3/32
1/8
5/32
3/16
7/32
1/4
40CT (5CT)
40CT (5CT)
40CT (5CT)
50EO
50EO
50EO
50EO
50EO
50EO
ED030174
ED030175
ED030176
ED015161
ED015198
ED015141
ED015186
ED015258
ED015383
Excalibur® 7028
E7028 H8
AC
DC+
Excalibur® 7028 is a low hydrogen electrode designed for high-deposition welding
applications in the flat and horizontal positions. Excalibur® is Lincoln Electric’s
premium line of low hydrogen electrodes featuring excellent slag release, arc
stability, resistance to starting porosity, and puddle control.
5/32
3/16
7/32
50EO
50EO
50EO
ED032636
ED032790
ED032638
.
Package Code Key:
CT = Cardboard Carton
EO = Easy Open Hermetic Can
TB = Tube
www.lincolnelectric.com/welding-consumables
105
STICK ELECTRODE, CON’T.
Excalibur ® low hydrogen stick electrodes are designed for superior arc performance, weld appearance and
operability. They are recommended for all position welding of mild steel with low diffusible hydrogen levels in
weld deposits. For industry leading puddle control, strike-ability and slag removal—choose Excalibur ®.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Steel – Carbon & Low Alloy, con’t.
Low Hydrogen, Low Alloy Steel Stick Electrodes
Excalibur®
7018-A1 MR
E7018-A1 H4R
DC+
AC
Excalibur® 7018-A1 MR low hydrogen electrode is an outstanding choice for all
position welding of 0.50% molybdenum low alloy steels of 50 ksi (345 MPa)
minimum yield strength.
3/32
1/8
5/32
3/32
1/8
5/32
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
ED032593
ED032594
ED032595
ED030862
ED030863
ED030864
Excalibur®
8018-C1 MR
E8018-C1 H4R
DC+
AC
Excalibur® 8018-C1 MR is the ideal moisture resistant electrode for welding on
equipment and pipe that transport liquid ammonia, propane and other gases. An
excellent all position electrode for applications requiring a nominal 2-1/4% nickel
deposit.
3/32
1/8
5/32
3/32
1/8
5/32
3/16
7/32
1/4
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
50EO
50EO
50EO
ED032596
ED032597
ED032598
ED030876
ED030877
ED030878
ED030879
ED030881
ED030880
Excalibur®
8018-C3 MR
E8018-C3 H4R
DC+
AC
Excalibur® 8018-C3 MR is a 1% nickel all position electrode for fabrication or
repair of 1% nickel steels, as well as a wide variety of other low alloy and
carbon steels.
3/32
1/8
5/32
3/32
1/8
E5/32
3/16
7/32
1/4
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
50EO
50EO
50EO
ED032599
ED032600
ED032601
ED030892
ED030893
ED030894
ED030895
ED030897
ED030896
Excalibur®
9018M MR
E9018-M H4R
DC+
Excalibur® 9018M MR is intended for welding high strength steels of 90,000 psi
(620 MPa) tensile strength and higher.
3/32
1/8
5/32
3/16
3/32
1/8
5/32
3/16
30CT(10EO)
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
50EO
ED032602
ED032603
ED032604
ED032605
ED030868
ED030869
ED030870
ED030871
Excalibur®
11018M MR™
E11018M-H4R
DC+
Excalibur® 11018M MR™ is designed primarily for joining high strength steel types
in the as-welded or stress relieved conditions with excellent low temperature
impact properties and robust welding procedures. All-position welding, except
verticle down.
3/32
1/8
5/32
3/32
1/8
5/32
3/16
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
50EO
ED032606
ED032607
ED032608
ED031975
ED031976
ED031977
ED031978
Blue Max®
SL 9Cr (P91)
E9016-B9 H4
DC±
AC
Blue Max® SL 9Cr (P91) is a basic, very low hydrogen stick electrode designed for
9% Cr, 1% Mo creep resistant and hydrogen-resistant steels commonly used in
power plants and petrochemical industries. SL 9Cr weld deposits can be used at
a maximum service temperature of 1200°F (650°C).
(2.5 mm)
(3.2 mm)
(4.0 mm)
3SRP
4SRP
3.3SRP
ED031235
ED031236
ED031237
Package Code Key:
106
CT = Cardboard Carton
EO = Easy Open Hermetic Can
TB = Tube
www.lincolnelectric.com/welding-consumables
STICK ELECTRODE, CON’T.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Steel – Carbon & Low Alloy, con’t.
Fill Freeze, Out-Of-Position Pipe Welding, Mild Steel & Low Alloy Steel Stick Electrodes
Fleetweld® 5P
E6010
DC+
Fleetweld® 5P is a great choice for welding on dirty, rusty, greasy or painted
steel – especially in vertical or overhead applications.
3/32
1/8
5/32
3/32
1/8
5/32
3/32
1/8
5/32
3/16
7/32
1/4
40CT(5CT)
40CT(5CT)
40CT(5CT)
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
50EO
50EO
50EO
ED030141
ED030142
ED030143
ED032561
ED032562
ED032563
ED010211
ED010203
ED010216
ED010207
ED010219
ED010200
Fleetweld® 5P+
E6010
DC+
Lincoln’s® Fleetweld® 5P+ is ideal for steel that’s less than clean. It’s a first
choice for pipe welding, and vertical-up and overhead plate welding. This
electrode is a longtime favorite among operators who handle cross-country
and in-plant pipe welding.
3/32
1/8
5/32
3/32
1/8
5/32
F3/16
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
50EO
ED032564
ED032565
ED032566
ED010283
ED010278
ED010285
ED010281
Shield-Arc® 85
E7010-A1
DC+
Need a reliable, all-position stick electrode for high tensile steel pipe? Here’s
your electrode! Shield-Arc® 85 produces a 70,000 psi, 1/2% molybdenum weld
deposit for use on 1/2% molybdenum pipe steels and API 5LX-42 through X-56
line pipe.
3/32
1/8
5/32
3/16
50EO
50EO
50EO
50EO
ED012893
ED012885
ED012896
ED012889
Shield-Arc® HYP+
E7010-P1
DC+
Tendency for “fingernailing” and electrode sticking have been virtually eliminated!
Designed for all passes of API 5LX-52 through X-65 high strength pipe. Shield-Arc®
HYP+ provides the welder with a clean, visible weld puddle and superior puddle
control. A true E7010-P1 electrode.
1/8
5/32
3/16
50EO
50EO
50EO
ED029511
ED029513
ED029509
Shield-Arc® 70+
E8010-G
DC+
Here’s an electrode that makes short work of even the most challenging high
silicon pipe applications! Shield Arc® 70+ is an outstanding choice for API
5LX-56 through X-70 grade pipe, as well as for a wide range of sheet metal
welding assignments.
1/8
5/32
3/16
50EO
50EO
50EO
ED012841
ED012849
ED012845
Shield-Arc® 90
E9010-G
DC+
An all-position pipe electrode that’s a great choice when the task is vertical
down welding on API 5LX-70 through X-80 pipe. Shield-Arc® 90 also performs
well in situations where low hydrogen processes are not practical, and when
welding on dirty steels.
(3.2 mm)
(4.0 mm)
(5.0 mm)
50EO
50EO
50EO
EDS01693
EDS01694
EDS01695
Package Code Key:
CT = Cardboard Carton
EO = Easy Open Hermetic Can
TB = Tube
www.lincolnelectric.com/welding-consumables
107
TIG CUT LENGTHS
Electrode
Name
AWS
Class
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Carbon Steel Gas Welding
Lincoln® R45
R45
General purpose oxyfuel rod for welding mild steels.
1/16
3/32
1/8
1/16
3/32
1/8
20CT(2TB)
20CT(2TB)
20CT(2TB)
10CT
10CT
10CT
ED025392
ED025395
ED025398
ED025394
ED025397
ED025400
Lincoln® R60
R60
Oxyfuel rod for welding a variety of steels where additional strength and ductility are needed.
1/16
3/32
1/8
1/16
3/32
1/8
20CT(2TB)
20CT(2TB)
20CT(2TB)
10CT
10CT
10CT
ED025401
ED025404
ED025407
ED025403
ED025406
ED025409
Carbon Steel TIG Welding
Lincoln® ER70S-2
ER70S-2
Triple deoxidized rod which produces x-ray quality welds over most surface conditions.
1/16
3/32
1/8
1/16
3/32
1/8
1/16
3/32
1/8
20CT(5TB)
20CT(5TB)
20CT(5TB)
10CT
10CT
10CT
50CT
50CT
50CT
ED025880
ED025881
ED025882
ED025439
ED025442
ED025445
ED026649
ED026650
ED026651
Lincoln® ER70S-6
ER70S-6
High quality rod with high levels of Mn and Si which produces sound welds with excellent
wetting action.
1/16
3/32
1/8
1/16
3/32
1/8
1/16
3/32
1/8
20CT(5TB)
20CT(5TB)
20CT(5TB)
10CT
10CT
10CT
50CT
50CT
50CT
ED025877
ED025878
ED025879
ED025448
ED025451
ED025454
ED026652
ED026653
ED026654
Stainless Steel
Lincoln®
ER308/308L
ER308, ER308L
For joining 304 and 304L and other “18-8” stainless steels.
1/16
3/32
1/8
1/16
3/32
1/8
1/16
3/32
1/8
10CT(1TB)
10CT(1TB)
10CT(1TB)
10CT
10CT
10CT
50CT
50CT
50CT
ED025410
ED025413
ED025416
ED025412
ED025415
ED025418
ED026655
ED026656
ED026657
Lincoln®
ER309/309L
ER309, ER309L
For 309 stainless steels and joining carbon steels or low alloy steels to stainless steels.
1/16
3/32
1/8
1/16
3/32
1/8
1/16
3/32
1/8
10CT(1TB)
10CT(1TB)
10CT(1TB)
10CT
10CT
10CT
50CT
50CT
50CT
ED025419
ED025422
ED025425
ED025421
ED025424
ED025427
ED026658
ED026659
ED026660
(Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.)
Package Code Key:
108
CT = Cardboard Carton
TB = Tube
www.lincolnelectric.com/welding-consumables
TIG CUT LENGTHS, CON’T.
Electrode
Name
AWS
Class
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
ER316, ER316L
For joining 316L stainless steels.
1/16
3/32
1/8
1/16
3/32
1/8
1/16
3/32
1/8
10CT(1TB)
10CT(1TB)
10CT(1TB)
10CT
10CT
10CT
50CT
50CT
50CT
ED025428
ED025431
ED025434
ED025430
ED025433
ED025436
ED026661
ED026662
ED026663
SuperGlaze® 4043
ER4043
Aluminum-silicon alloy for use on many weldable cast and wrought aluminum alloys. The
silicon addition improves puddle fluidity, making it a preferred alloy.
1/16
3/32
1/8
1/16
3/32
1/8
10CT
10CT
10CT
25CT
25CT
25CT
ED031111
ED031112
ED031113
ED026664
ED026665
ED026666
SuperGlaze® 5356
ER5356
Aluminum-magnesium alloy for use on many weldable cast and wrought aluminum alloys.
SuperGlaze® 5356 is generally chosen for its high shear strength.
1/16
3/32
1/8
1/16
3/32
1/8
10CT
10CT
10CT
25CT
25CT
25CT
ED031108
ED031109
ED031110
ED026667
ED026668
ED026669
Stainless Steel, con’t.
Lincoln®
ER316/316L
Aluminum
A fabricator from Bill Davis Racing® TIG welds a seat for a NASCAR ® racecar using Lincoln® machines and consumables.
(Please refer to page 124 for additional Stainless, Nickel and High Alloy TIG cut lengths.)
Package Code Key:
CT = Cardboard Carton
TB = Tube
www.lincolnelectric.com/welding-consumables
109
®
Premium Copper Coated, Mild Steel MIG Wire
Top Performance
and Reliability.
Guaranteed.
SUPERIOR ARC PERFORMANCE AND FEEDABILITY –
MicroGuard® Ultra surface treatment on all SuperArc® wire maximizes arc
performance and contact tip life, while minimizing spatter.
INDUSTRY-LEADING CONSISTENCY – Lincoln Electric tests all
incoming raw steel and finished product with more restrictive standards than are
required by AWS to offer customers consistent arc action and wire stiffness.
WIDE RANGE OF DIAMETERS AND PACKAGING OFFERED –
All SuperArc MIG wires are available in a variety of diameters and alloys with a
generous range of application specific packaging options from two-pound spools to
1000 lb. drums.
SATISFACTION GUARANTEED – Lincoln is so confident that
SuperArc is the best performing and most trouble-free MIG wire offered in
the market that we offer a 100% satisfaction MIGuarantee.
110
Consumables
MIG WIRE
®
Electrode
Name
AWS
Class
Today, Lincoln’s Super Arc® premium copper-coated MIG wire, and Super Glide® premium bare MIG wire, are the
choice of welders and welding decision-makers everywhere because of their exceptional consistency, feedability,
and arc performance.
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
.030
.035
.045
.030
.035
.045
.035
.045
.052
.035
.045
.035
.045
.052
1/16
.035
.045
.052
1/16
.030
.035
.040
.045
.052
.035
.045
.052
1/16
.035
.045
.052
1/16
.035
.045
.052
1/16
.035
.045
.052
1/16
.035
.045
.052
1/16
33SP
33SP
33SP
33SSP
33SSP
33SSP
44SSP
44SSP
44SSP
44FS
44FS
60C
60C
60C
60C
60FS
60FS
60FS
60FS
500AD
500AD
500AD
500AD
500AD
500AP
500AP
500AP
500AP
1000R
1000R
1000R
1000R
1000AR
1000AR
1000AR
1000AR
1000AD
1000AD
1000AD
1000AD
900AP
1000AP
1000AP
1000AP
ED032923
ED032924
ED032925
ED031407
ED031408
ED031409
ED031914
ED031915
ED031916
ED021268
ED021270
ED011301
ED011306
ED011311
ED011317
ED021269
ED021271
ED021273
ED027274
ED029223
ED021052
ED028729
ED020526
ED020527
ED032899
ED032901
ED032902
ED032903
ED011647
ED011648
ED011649
ED011650
ED021361
ED020524
ED020525
ED029222
ED028825
ED028826
ED029082
ED029083
ED032842
ED032844
ED032845
ED032846
.035
.045
.035
.045
.052
.045
1/16
.045
44FS
44FS
500AD
500AD
500AD
1000R
1000R
1000AD
ED028621
ED028622
ED030772
ED030773
ED030774
ED028625
ED028633
ED029087
Mild Steel Wire
SuperArc® L-50
ER70S-3
Our most popular MIG wire, SuperArc® L-50, premium copper coated wire, is an excellent
choice for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. SuperArc® L-50
has moderate levels of silicon and manganese for deoxidation and cleaning action. Designed
for use on clean, oil-free, and rust-free base material. SuperArc® L-50 also has an excellent
reputation for feedability and trouble-free performance. Shielding gases include argon/carbon
dioxide blends, argon/oxygen blends, or straight carbon dioxide.
SuperGlide® S3
ER70S-3
SuperGlide® S3, our premium bare MIG wire, like our SuperArc® L-50, is an excellent choice
for 70,000 psi (482 MPa) tensile strength, carbon steel base materials. SuperGlide® S3 has
moderate silicon and manganese deoxidizer levels and has an excellent reputation for
feedability and trouble-free performance. Designed for use on clean, oil-free, and rust-free
base material. SuperGlide® S3 MIG wire is an excellent choice when a bare or non-copper
coated ER70S-3 wire is preferred. Shielding gases include argon/carbon dioxide blends,
argon/oxygen blends, or straight carbon dioxide.
Package Code Key:
AD = Accu-Trak ® Drum
R = Speed Feed ® Reel
AP = Accu-Pak ® Box
SP = Plastic Spool
AR = Accu-Trak ® Reel
C = Coil
SSP = Steel Spool
VR = Vertical Reel
www.lincolnelectric.com/welding-consumables
CT = Cardboard Carton
FS = Fiber Spool
111
MIG WIRE, CON’T.
®
Electrode
Name
AWS
Class
Today, Lincoln’s Super Arc® premium copper-coated MIG wire, and Super Glide® premium bare MIG wire, are the
choice of welders and welding decision-makers everywhere because of their exceptional consistency, feedability,
and arc performance.
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Mild Steel Wire, con’t.
SuperArc® L-54
ER70S-4
SuperArc® L-54 premium copper coated MIG wire is your first choice when welding on
metals with a light to medium presence of millscale. For best performance, use on clean,
oil-free, and rust-free base material. Improved wetting at the toes of a weld when compared
to welds made with ER70S-3 electrode. SuperArc® L-54 has higher silicon and manganese
deoxidizer levels than AWS ER70S-3 electrodes to tolerate surface contaminants. Shielding
gases include argon/carbon dioxide blends, argon/oxygen blends, or straight carbon dioxide.
.035
.052
.035
.035
.045
.052
.035
.045
.052
1/16
44SSP
44SSP
44FS
500AD
500AD
500AD
1000AD
1000AD
1000AD
1000AD
ED031052
ED031054
ED021117
ED031033
ED031034
ED031035
ED031036
ED031037
ED031038
ED031039
SuperArc® L-56
ER70S-6
Lincoln’s® premium copper coated MIG wire, SuperArc® L-56 is an excellent choice for
welding on metals with a medium to high presence of millscale. For best performance,
use on clean, oil-free, and rust-free base material. Best weld appearance and toe wetting
when compared to ER70S-3 and ER70S-4 classifications. SuperArc® L-56 has high silicon
and manganese deoxidizer levels. Superior feedability and excellent arc characteristics are
trademarks of SuperArc® L-56. Shielding gases include argon/carbon dioxide blends,
argon/oxygen blends, or straight carbon dioxide.
.025
.030
.035
.025
.030
.035
.045
.030
.035
.045
.030
.035
.045
.035
.045
.035
.040
.045
.052
.035
.045
.052
1/16
.035
.045
.052
.035
.045
.052
.030
.035
.045
.052
1/16
10CT(2SP)
10CT(2SP)
10CT(2SP)
12.5SP
12.5SP
12.5SP
12.5SP
33SP
33SP
33SP
33SSP
33SSP
33SSP
44SSP
44SSP
44FS
44FS
44FS
44FS
60C
60C
60C
60C
60FS
60FS
60FS
250AD
250AD
250AD
500AD
500AD
500AD
500AD
500AD
ED030583
ED030631
ED030632
ED015790
ED023334
ED028676
ED029042
ED032926
ED032927
ED032928
ED031410
ED031411
ED031412
ED025945
ED025946
ED021274
ED027384
ED021276
ED021278
ED011655
ED011659
ED011663
ED011666
ED021275
ED021277
ED021279
ED029914
ED029915
ED029916
ED030771
ED021056
ED020532
ED020533
ED029225
Package Code Key:
112
AD = Accu-Trak® Drum
R = Speed Feed® Reel
AP = Accu-Pak® Box
SP = Plastic Spool
AR = Accu-Trak® Reel
C = Coil
SSP = Steel Spool
VR = Vertical Reel
CT = Cardboard Carton
www.lincolnelectric.com/welding-consumables
FS = Fiber Spool
MIG WIRE, CON’T.
®
Electrode
Name
AWS
Class
Today, Lincoln’s Super Arc® premium copper-coated MIG wire, and Super Glide® premium bare MIG wire, are the
choice of welders and welding decision-makers everywhere because of their exceptional consistency, feedability,
and arc performance.
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
.035
.045
.052
1/16
.035
.045
.052
1/16
.035
.045
.052
.035
.040
.045
.052
1/16
.035
.045
.052
1/16
500AP
500AP
500AP
500AP
1000R
1000R
1000R
1000R
1000AR
1000AR
1000AR
1000AD
1000AD
1000AD
1000AD
1000AD
900AP
1000AP
1000AP
1000AP
ED032904
ED032905
ED032906
ED032907
ED011734
ED011735
ED011736
ED011737
ED021362
ED020530
ED020531
ED028827
ED031032
ED028828
ED029084
ED029085
ED032847
ED032849
ED032850
ED032851
.035
.045
.052
.035
.045
.052
.035
.045
.035
.045
44FS
44FS
44FS
500AD
500AD
500AD
1000AR
1000AR
1000AD
1000AD
ED028635
ED028636
ED028637
ED030694
ED030695
ED030696
ED028642
ED028643
ED029089
ED029090
SuperArc® L-59™ is a copper coated, mild steel, engineered alloy wire that leads the industry
in arc performance, wire feedability, and consistency, as well as extended contact tip life.
Improved arc deoxidizing and wetting action, enhanced silicon island management, and
minimal spatter provide operators with reduced pre- and post-weld clean up time and higher
deposition rates. SuperArc® L-59™ handles higher amounts of surface contaminants and is
designed for all position welding.
.035
.045
.052
.035
.045
.052
1/16
.035
.045
.052
1/16
44SSP
44SSP
44SSP
500AP
500AP
500AP
500AP
900AP
1000AP
1000AP
1000AP
ED032366
ED032367
ED032368
ED032894
ED032896
ED032897
ED032898
ED032861
ED032863
ED032864
ED032865
SuperArc® LA-75 is a premium copper coated, low alloy MIG wire certified to meet
80,000 psi (552 MPa) minimum tensile strength. Optimal mechanical properties are
achieved with a 98-95% argon, 2-5% oxygen shielding gas blend. Can be welded
with 90% argon, 10% carbon dioxide gas blend, as well as 75% argon, 25% carbon
dioxide mixture. Charpy V-Notch impact testing meets or exceeds 20 ft. lbs. (27 J) at
-50°F (-46°C). LA-75 delivers a weld deposit with outstanding corrosion resistance for
use on ASTM A588 weathering steels.
.035
.045
.045
33SSP
33SSP
500AD
ED031415
ED031416
ED027345
Mild Steel Wire, con’t.
SuperArc® L-56, con’t.
SuperGlide® S6
ER70S-6
Lincoln’s® premium bare, mild steel MIG wire, SuperGlide® S6 is an excellent choice for
welding on metals with a medium to high presence of millscale. For best performance
use on clean, oil-free, and rust-free base material. S6 will tolerate higher levels of surface
contaminants than ER70S-3 or S-4 electrodes. Best weld appearance and toe wetting
when compared to ER70S-3 and ER70S-4 classifications. High silicon and manganese
deoxidizer levels.
SuperGlide® S6 MIG wire is the choice for you when a bare or non-copper coated ER70S-6
wire is preferred. Shielding gases include argon/carbon dioxide blends, argon/oxygen
blends, or straight carbon dioxide.
SuperArc® L-59™
Low Alloy Wire
SuperArc® LA-75
Package Code Key:
ER80S-Ni1
AD = Accu-Trak ® Drum
R = Speed Feed ® Reel
AP = Accu-Pak ® Box
SP = Plastic Spool
AR = Accu-Trak® Reel
C = Coil
CT = Cardboard Carton
SSP = Steel Spool
VR = Vertical Reel
www.lincolnelectric.com/welding-consumables
FS = Fiber Spool
113
MIG WIRE, CON’T.
®
Electrode
Name
AWS
Class
Today, Lincoln’s Super Arc® premium copper-coated MIG wire, and Super Glide® premium bare MIG wire, are the
choice of welders and welding decision-makers everywhere because of their exceptional consistency, feedability,
and arc performance.
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Low Alloy Wire, con’t.
SuperArc® LA-90
ER80S-D2
ER90S-D2
(ER90S-G)
SuperArc® LA-90 is our premium copper coated, low alloy MIG wire manufactured to meet
tensile strength requirements of 80,000 to 90,000 psi (552-620 MPa) minimum. The addition
of 0.5% molybdenum provides strength after stress relief. Ideal selection when welding
ASTM A182, A217, A234 and A335 high temperature pipe, fittings, flanges and valves and
A336 pressure vessel forgings. Best mechanical properties are achieved with an 98-95%
argon, 2-5% oxygen shielding gas blend.
.035
.045
.035
.045
.052
.035
.045
1/16
.045
.035
.045
.052
.045
.052
.045
.052
.035
.045
.052
.035
.045
.052
33SSP
33SSP
44SSP
44SSP
44SSP
60C
60C
60C
60FS
500AD
500AD
500AD
500AP
500AP
1000R
1000R
1000AR
1000AR
1000AR
1000AD
1000AD
1000AD
ED031413
ED031414
EDS30775
EDS30776
EDS30777
ED011088
ED014779
ED013999
EDS01380
EDS01372
ED001378
ED026627
ED032919
ED032920
ED014828
EDS01383
EDS29593
EDS29594
EDS29595
EDS29590
ED029591
EDS29592
SuperArc® LA-100
ER100S-G
ER110S-G
MIL-100S-1
(Military)
SuperArc® LA-100, our premium copper coated, low alloy MIG wire is designed for use on
100,000 psi (690 MPa) tensile base material and those materials that require a minimum
yield strength of 82,000 psi (565 MPa). Excellent for welding on ASTM A514, A543, A724
and A782 quenched and tempered plate or HY-80 base material. LA-100 provides excellent
impact properties under higher heat input conditions. Best mechanical properties are
achieved with an 98-95% argon, 2-5% oxygen shielding gas blend or 95% argon, 5% CO2.
Also meets MIL-E-23765/2C, /2D, /2E specifications as a MIL-100S-1 classification.
.045
.035
.045
.052
.045
1/16
.035
.045
33SSP
44SSP
44SSP
44SSP
60C
60C
500AD
500AD
ED031417
EDS30778
EDS30779
EDS30780
ED010993
ED010996
ED031445
EDS01162
Package Code Key:
114
AD = Accu-Trak® Drum
R = Speed Feed ® Reel
AP = Accu-Pak ® Box
SP = Plastic Spool
AR = Accu-Trak ® Reel
C = Coil
CT = Cardboard Carton
SSP = Steel Spool
VR = Vertical Reel
www.lincolnelectric.com/welding-consumables
FS = Fiber Spool
Premium Aluminum MIG Wire
More of What
You Need.
CONTROLLING ALLOYS - Alloy is carefully refined prior
to casting to minimize hydrogen, alkaline metals, and inclusions.
CONTINUOUS CASTING - Keeps the surface free from
imperfections and impurities.
DRAWING THE WIRE - Advanced wire drawing technology
preserves surface integrity and internal soundness.
TESTING THE WIRE - Continuous finished product
inspection and surface quality evaluations must be passed.
115
ALUMINUM MIG WIRES
SuperGlaze® controls the problems usually associated with aluminum wire feeding such as birdnesting, tangling
and burnback, by providing a pristine surface condition and feeding the wire with less force than typical
competitive products.
Electrode
Name
AWS
Class
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
SuperGlaze® 1100
ER1100
SuperGlaze® 1100 is highly resistant to chemical corrosion and has good crack resistance.
Suitable for electrical and chemical applications utilizing aluminum base metal with little
or no alloying elements. Like all 1XXX filler alloys, Lincoln’s® SuperGlaze® 1100 is the softest
aluminum MIG wire and requires extra care to ensure good feeding.
3/64
16SP
EDS28407
SuperGlaze® 4043
ER4043
SuperGlaze® 4043 is a great choice for the welding of heat-treatable base alloys and more
specifically the 6XXX series alloys. It has a lower melting point and more fluidity than the
5XXX series filler alloys and is preferred by welders because of its favorable operating
characteristics. ER4043 type wires are also less sensitive to weld cracking with the 6XXX
series base alloys. SuperGlaze® 4043 is suitable for sustained elevated temperature service,
i.e. above 150°F (65°C).
.030
.035
3/64
.035
3/64
3/64
1/16
20CT(1SP)
20CT(1SP)
20CT(1SP)
16SP
16SP
20SP
20SP
ED030307
ED030308
ED030310
ED028395
ED028397
ED029234
ED030281
SuperGlaze® 4047
ER4047
A lower melting point and higher fluidity are two advantages SuperGlaze® 4047 has over its
cousin SuperGlaze® 4043. SuperGlaze® 4047 produces very clean weld deposits and possesses
excellent operator appeal. It can be used as a substitute for an ER4043 type wire to increase
silicon in the weld metal, minimize hot cracking, and produce higher fillet weld shear strength.
SuperGlaze® 4047 is suitable for sustained elevated temperature service, i.e. above 150°F
(65°C).
3/64
1/16
16SP
16SP
EDS28417
EDS28418
SuperGlaze® 5183
ER5183
SuperGlaze® 5183 is designed to weld high magnesium alloys to meet higher tensile strength
requirements. Use on 5083 and 5654 base materials when required tensile strengths are
40,000 psi (276 MPa) or greater. Typical applications are in the marine and cryogenic
industries, and high strength structural aluminum fabrication.
3/64
1/16
3/64
1/16
16SP
16SP
300AP
300AP
EDS28437
EDS28438
EDO31825
EDO31938
SuperGlaze® 5356
ER5356
SuperGlaze® 5356 is our most popular aluminum MIG wire. It is a great general purpose filler
alloy designed for the welding of 5XXX series alloys when 40,000 psi (276 MPa) tensile
strength is not required. 5356 is often chosen for its high shear strength.
.035
3/64
.035
3/64
3/64
1/16
3/64
1/16
20CT(1SP)
20CT(1SP)
16SP
16SP
20SP
20SP
300AP
300AP
ED030312
ED030314
ED028385
ED028387
ED030282
ED030283
ED031826
EDO30985
SuperGlaze® 5554
ER5554
SuperGlaze® 5554 is intended as a matching filler alloy when welding 5554 base alloys. This
alloy is a lower magnesium content alloy and is often used for automotive wheels, over-theroad trailers, and rail tank cars where the weld filler metal chemistry must closely match the
base material chemistry to maximize corrosion performance.
3/64
1/16
3/64
1/16
16SP
16SP
300AP
300AP
ED029573
EDS29574
EDO31827
EDO31939
SuperGlaze® 5556
ER5556
SuperGlaze® 5556 weld deposits will provide matching tensile strengths for the 5XXX alloys,
such as 5083 and 5654. Contains increased amounts of magnesium or manganese compared
to SuperGlaze® 5356.
3/64
1/16
3/64
1/16
16SP
16SP
300AP
300AP
EDS29581
EDS29582
EDO31828
EDO31940
SuperGlaze ®
Package Code Key:
116
AP = Accu-Pak® Box
CT = Cardboard Carton
SP = Plastic Spool
www.lincolnelectric.com/welding-consumables
Premium Flux-Cored Gas Shielded Wire
Ultra Performance.
Ultra Dependability.
QUALITY – UltraCore
®
features a stable arc, wide operating
range and superior feedability to help increase productivity.
CONSISTENCY – UltraCore
®
offers unparalleled consistency in
hydrogen performance, weldability and mechanical properties.
RELIABILITY –
ProTech® Foil Bag Packaging protects UltraCore® wire
from harmful moisture and contamination, ensuring reliable performance you
can depend on.
ARC PERFORMANCE – Smooth, consistent arc behavior results in
extremely smooth bead appearance, even out-of-position.
117
GAS-SHIELDED FLUX-CORED WIRES
UltraCore®, Lincoln's premium our premium gas-shielded flux cored wire product line, is a true performer for
fillet, lap or butt welds – on single and multiple pass welding applications. UltraCore® wires feature unparalleled
consistency in weldability and mechanical properties, superior arc action and bead shape, easy slag removal
and exceptional puddle control.
Electrode
Name
AWS
Class
Recm’d
Shielding Gas
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Gas-Shielded Flux-Cored Wires
UltraCore® 71A85
E71T-1M-D H8
E71T-9M-D H8
75-85% Argon
with a balance
of CO2
Designed specifically for use with high Argon mixed gas, UltraCore®
71A85 delivers Lincoln’s best arc characteristics for gas-shielded flux
cored welding. Shipbuilders and structural fabricators like it because
it runs well — it’s our best running E71T-1 for high Argon gas blends,
and it delivers great arc stability and fast freezing slag for easy outof-position welding, even with 1/16" diameter wire. This electrode
is carefully protected from moisture contamination using the new
ProTech® foil bag packaging system.
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
60CT(15SP)
60CT(15SP)
60CT(15SP)
33SP(FB)
33SP(FB)
33SP(FB)
50FS(FB)
50FS(FB)
50FS(FB)
500AD (23” dia)
500AD (23” dia)
500AD (23” dia)
ED031885
ED031886
ED031887
ED031663
ED031664
ED031665
ED031847
ED031848
ED031849
ED032047
ED032048
ED032049
UltraCore®
71A75 Dual
E71T-1 H8
E71T-1M H8
E71T-9 H8
E71T-9M H8
75% Argon
with a balance
of CO2 or
100% CO2
UltraCore® 71A75 Dual is a general purpose wire that gives you the
flexibility to use either straight CO2 or 75% Argon / 25% CO2 gas. It
delivers a stable arc, low spatter, and a smooth bead appearance for
general fabrication applications. The ProTech® foil bag packaging
system protects the wire from atmospheric moisture while in shipping
or storage.
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
60CT(15SP)
60CT(15SP)
60CT(15SP)
33SP(FB)
33SP(FB)
33SP(FB)
50FS(FB)
50FS(FB)
50FS(FB)
500AD (23” dia)
500AD (23” dia)
500AD (23” dia)
ED031882
ED031883
ED031884
ED031669
ED031670
ED031671
ED031844
ED031845
ED031846
ED032044
ED032045
ED032046
UltraCore®
71C
E71T-1-D H8
E71T-9-D H8
100% CO2
For those who prefer the economy of welding with 100% CO2 for
seismic structural fabrication, railcar, shipbuilding and barge
applications, UltraCore® 71C is a great choice that delivers superior
arc characteristics for single and multiple pass welding. It’s our best
running E71T-1 for CO2 applications, and it delivers great arc stability
and fast freezing slag for easy out-of-position welding, even with 1/16"
diameter wire. The ProTech® foil bag packaging system protects wire
form moisture contamination for consistent quality reel after reel.
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
60CT(15SP)
60CT(15SP)
60CT(15SP)
33SP(FB)
33SP(FB)
33SP(FB)
50FS(FB)
50FS(FB)
50FS(FB)
500AD (23” dia)
500AD (23” dia)
500AD (23” dia)
ED031818
ED031819
ED031820
ED031666
ED031667
ED031668
ED031822
ED031823
ED031824
ED031876
ED031877
ED031878
UltraCore®
712A80
E71T-1MJ H8
E71T-9MJ H8
E71T-12MJ H8
75-80% Argon
with a balance
of CO2
UltraCore® 712A80 is Lincoln’s best running E71T-12 product because
of its superior arc characteristics in a variety of applications, including
offshore, tank and pressure vessel fabrication. Robust impact toughness
values — even with a notch offset of 2.5 mm from weld centerline —
makes this a favorite for designers who need consistency weld after
weld. Tensiles will not exceed 90 ksi to help reduce cracking tendency,
and the new ProTech® foil bag packaging system protects the wire from
harmful moisture contamination.
.045
.052
1/16
.045
.052
1/16
.045
U.052
1/16
.045
.052
1/16
60CT(15SP)
60CT(15SP)
60CT(15SP)
33SP(FB)
33SP(FB)
33SP(FB)
50FS(FB)
50FS(FB)
50FS(FB)
500AD (23” dia)
500AD (23” dia)
500AD (23” dia)
ED031888
ED031889
ED031890
ED031675
ED031676
ED031677
ED031850
ED031851
ED031852
ED032050
ED032051
ED032052
UltraCore®
712A80-H
E71T-1MJ H4
E71T-9MJ H4
E71T-12MJ H4
75-80% Argon
with a balance
of CO2
UltraCore® 712A80-H, featuring ProTech® foil bag packaging, is
designed to achieve low hydrogen levels for the toughest applications
in heavy equipment, offshore, shipbuilding and pressure vessel
fabrication. UltraCore® 712A80-H is ideal for all-position, single
and multiple pass welding on heavy sections where hydrogen induced
cracking may be a concern. UltraCore® 712A80-H potentially reduces
the need for preheat, so prep-time can be virtually eliminated and
efficiencies can be increased. For heavy duty reduced hydrogen
applications, choose UltraCore® 712A80-H.
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
60CT(15SP)
60CT(15SP)
60CT(15SP)
33SP(FB)
33SP(FB)
33SP(FB)
50FS(FB)
50FS(FB)
50FS(FB)
ED031891
ED031892
ED031893
ED031678
ED031679
ED031680
ED031841
ED031842
ED031843
Package Code Key:
118
AD = Accu-Trak® Drum
CT = Cardboard Carton
FB = Foil Bag
FS = Fiber Spool
SP = Plastic Spool
www.lincolnelectric.com/welding-consumables
GAS-SHIELDED FLUX-CORED WIRES
UltraCore®, Lincoln's premium our premium gas-shielded flux cored wire product line, is a true performer for
fillet, lap or butt welds – on single and multiple pass welding applications. UltraCore® wires feature unparalleled
consistency in weldability and mechanical properties, superior arc action and bead shape, easy slag removal
and exceptional puddle control.
Electrode
Name
AWS
Class
Recm’d
Shielding Gas
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Gas-Shielded Flux-Cored Wires, con’t.
UltraCore®
712C
E71T-1J H8
E71T-91J H8
E71T-12J H8
100% CO2
For tank and shipbuilding applications using 100% CO2, UltraCore®
712C is a versatile E71T-12 choice — even with a notch offset of
2.5 mm from weld centerline. Tensiles will not exceed 90 ksi to help
reduce cracking tendency. The ProTech® foil bag packaging system
protects the wire from harmful moisture for consistent chemistry and
performance. Use UltraCore® 712C to get high impacts when using
straight CO2 for deep penetration profile and minimal gas costs.
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
60CT(15SP)
60CT(15SP)
60CT(15SP)
33SP(FB)
33SP(FB)
33SP(FB)
50FS(FB)
50FS(FB)
50FS(FB)
500AD (23” dia)
500AD (23” dia)
500AD (23” dia)
ED031894
ED031895
ED031896
ED031672
ED031673
ED031674
ED031838
ED031839
ED031840
ED031681
ED031879
ED031799
Low Alloys
UltraCore®
81Ni1A75-H
E81T1-Ni1MJ H4
75% Ar/CO2
An extension of our superior line of carbon steel UltraCore® products,
81Ni1A75-H is designed for high strength, low-alloy applications using
75% Argon / 25% CO2. The use of mixed shielding gas stabilizes arc
characteristics, reduces spatter levels, and washes out the weld bead
for a flat appearance. These electrodes exhibit superior crack
resistance, due to low diffusible hydrogen levels (4mL/100 grams
of weld deposit max). This electrode is ideally suited to replace
E8018-C3 stick electrodes for added efficiency and increased
productivity in bridge fabrication, offshore work, or structural
fabrication.
.045
.052
1/16
33SP(VFB)
33SP(VFB)
33SP(VFB)
ED032206
ED032279
ED032207
UltraCore®
81Ni1C-H
E81T1-Ni1CJ H4
100% CO2
An extension of our superior line of carbon steel UltraCore® products,
81Ni1C-H is designed for high strength, low-alloy applications using
100% CO2. These electrodes exhibit robust impact properties, even
with a notch offset of 2.5 mm from weld centerline, as well as superior
crack resistance, due to low diffusible hydrogen levels (4mL/100
grams of weld deposit max). This electrode is ideally suited to replace
E8018-C3 stick electrodes for added efficiency and increased productivity in bridge fabrication, offshore work, or structural fabrication.
.045
.052
1/16
33SP(VFB)
33SP(VFB)
33SP(VFB)
ED032204
ED032280
ED032205
UltraCore®
81Ni2A75-H
E81T1-Ni1MJ H4
75% Ar/CO2
Look to UltraCore® 81Ni2A75-H for high strength, low alloy
applications where productivity and consistency are a must in
75% Argon / 25% CO2 applications. The mixed shielding gas stabilizes
arc characteristics, reduces spatter levels, and washes out of the weld
bead for a flat appearance. This welding wire exhibits superior crack
resistance due to low diffusible hydrogen levels (4 mL/100 grams of
weld deposit max). Even with a notch offset of 2.5 mm from weld
centerline, this wire displays robust impact properties. Whether your
application is mining, offshore, or fabrication, UltraCore® 81Ni2A75-H
is the premier low alloy welding wire.
.045
.052
1/16
33SP(VFB)
33SP(VFB)
33SP(VFB)
ED032217
ED032277
ED032216
UltraCore®
81Ni2C-H
E81T1-Ni1CJ H4
100% CO2
To meet the most demanding requirements in high strength, low alloy
applications, UltraCore® 81Ni2C-H is an outstanding performer. This
100% CO2 welding wire exhibit H4 diffusable hydrogen levels, even
with a notch offset of 2.5 mm from weld centerline. Regardless of
whether you are welding in mining, offshore, or fabrication
applications, UltraCore® 81Ni2C-H is a preferred product for both
consistency and productivity.
.045
.052
1/16
33SP(VFB)
33SP(VFB)
33SP(VFB)
ED032215
ED032278
ED032214
Package Code Key:
AD = Accu-Trak® Drum
CT = Cardboard Carton
FB = Foil Bag
FS = Fiber Spool
www.lincolnelectric.com/welding-consumables
SP = Plastic Spool
119
GAS-SHIELDED METAL-CORED WIRES
Metalshield®, Lincoln's metal-cored wire product portfolio, is the choice of welders all over the world who
demand: quality, consistency, reliability, and performance. You will find that it’s well-suited to a wide range
of fabrication applications including, automotive, structural and offshore.
Electrode
Name
AWS
Class
Recm’d
Shielding Gas
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Mild Steel Metal-Cored Wires
Metalshield®
MC-6®
E70C-6M H8
75-95% Argon
with a balance
of CO2
Metalshield® MC-6® is a mild steel, metal-cored wire designed for
superior arc performance in fast-follow, high travel speed applications
requiring minimal amounts of spatter. The wire tolerates moderate
amounts of surface contaminants and produces welds with Charpy
V-notch toughness down to -20°F (-30°C). All position welding.
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
33SSP
33SSP
33SSP
50FS
50FS
50FS
60C
60C
60C
500AD (20” dia)
500AD (20” dia)
500AD (20” dia)
ED030392
ED030393
ED030394
ED030554
ED030556
ED030555
ED030549
ED030550
ED030577
ED031011
ED030946
ED030947
Metalshield®
MC-706®
E70C-6M H8
75-95% Argon
with a balance
of CO2
Metalshield® MC-706™ is a mild steel, metal-cored wire designed
for superior arc performance in high deposition, high travel speed
applications requiring minimal amounts of spatter, improved arc
wetting action, and enhanced silicon island management. The wire
tolerates higher amounts of surface contaminants and produces
welds with Charpy V-notch toughness down to -20°F (-30°C). All
position welding.
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
33SSP
33SSP
33SSP
50FS
50FS
50FS
50C
50C
50C
500AD (20" dia)
500AD (20" dia)
500AD (20" dia)
ED031583
ED031584
ED031585
ED031586
ED031587
ED031588
ED031589
ED031590
ED031591
ED031592
ED031593
ED031594
Metalshield®
MC-710XL®
E70C-6M H16
75-95% Argon
with a balance
of CO2
Metalshield® MC-710XL™ is a mild steel, metal-cored wire designed
for high deposition, high travel speed applications requiring minimal
amounts of spatter. The wire tolerates moderate amounts of surface
contaminants and produces welds with Charpy V-notch toughness
down to -20°F (-30°C). All position welding.
.045
.052
1/16
.045
.052
1/16
.045
1/16
33SSP
33SSP
33SSP
60C
60C
60C
600AD (23" dia)
600AD (23" dia)
ED030592
ED030593
ED030594
ED028526
ED028527
ED028528
ED029524
ED028450
.045
.052
1/16
33SP(FB)
33SP(FB)
33SP(FB)
ED032838
ED032839
ED032840
.045
33SP(FB)
ED032841
Low Alloy Metal-Cored Wires
Metalshield®
MC-900™
E90C-G H4
75-90% Argon
with a balance
of CO2
Metalshield® MC-900™ is a low alloy steel, metal-cored wire designed
for high deposition, high travel speed applications requiring minimal
amounts of spatter on high strength steels. The wire tolerates moderate
amounts of surface contaminants and produces welds with Charpy
V-notch toughness down to -60°F (-50°C). All position welding.
Metalshield®
MC-1100™
E110C-G H4
75-90% Argon
with a balance
of CO2
Metalshield® MC-1100™ is a low alloy steel, metal-cored wire designed
for high deposition, high travel speed applications requiring minimal
amounts of spatter on high strength steels. The wire tolerates moderate
amounts of surface contaminants and produces welds with Charpy
V-notch toughness down to -60°F (-50°C). All position welding.
Package Code Key:
120
AD = Accu-Trak ® Drum
C = Coil
FS = Fiber Spool
SP = Plastic Spool
SSP = Steel Spool
www.lincolnelectric.com/welding-consumables
VFB = Vacuum Sealed Foil Bag
GAS-SHIELDED FLUX-CORED WIRES
Outershield
Electrode
Name
AWS
Class
®
Establishing a name for itself in the welding industry, Outershield ® wire offers proven consistency, demonstrated
performance, and a solution for any job’s requirements. Outershield ® wires also provide for a superb arc, high
deposition rates, and exceptional puddle control in out-of-position welding.
Recm’d
Shielding Gas
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Mild Steel Flux-Cored Wires — High Deposition
Outershield®
70
E70T-1C,
E70T-9C
100% CO2
Outershield® 70 has a smooth stable arc that delivers beads with
good tie-in. Outershield® 70 is able to weld over mild levels of mill
scale, rust and other contaminants because of its high level of
deoxidization.
1/16
5/64
3/32
1/16
3/32
3/32
50C
50C
50C
600R
600R
600D
ED012782
ED012785
ED012784
ED014588
ED014120
ED030262
Outershield®
70-H
E70T-1C H8,
E70T-9C H8
100% CO2
Outershield® 70-H has all the great qualities of Outershield® 70, but
with lower diffusible hydrogen levels for extra crack resistance and
potential reduced preheat temperatures.
3/32
50C
ED030419
Outershield®
XLH70
E70T-1C H8,
E70T-9C H8
100% CO2
Outershield® XLH70 has low diffusible hydrogen levels (8 ml/max per
100g of weld metal), and is capable of the best low temperature impact
properties of any of our E70T-1 electrodes. It is an excellent choice for
welding structures subject to seismic requirements.
3/32
3/32
50C(VFB)
500D
ED030236
ED030360
Mild Steel Flux-Cored Wires — All Position
Outershield® 71
E71T-1C H8,
E71T-9C H8
100% CO2
Outershield® 71 has excellent bead wetting action that produces great
looking fillet welds. Provides easy handling in out-of-position welding,
such as vertical up.
.045
.045
.052
1/16
33SSP
50C
50C
50C
ED030589
ED012797
ED012799
ED012803
Outershield®
71 Elite
E71T-1C H8,
E71T-9C H8,
E71T-1M H8,
E71T-9M H8
100% CO2 or
75-82% Argon
with a balance
of CO2
Smooth arc transfer, low spatter and good bead appearance make this
a top quality electrode. Operators will enjoy the well directed arc with
small ball transfer. The fast freezing slag system makes out-of-position
welding easy.
.045
.052
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
60CT(15SP)
60CT(15SP)
33SSP
33SSP
33SSP
60C
60C
60C
500AD (23” dia)
500AD (23” dia)
600AD (23” dia)
ED029418
ED029419
ED029201
ED029204
ED029206
ED029202
ED029205
ED029207
ED030290
ED030291
ED029387
Package Code Key:
AD = Accu-Trak ® Drum
C = Coil
CT = Cardboard Carton
SP = Plastic Spool
www.lincolnelectric.com/welding-consumables
SSP = Steel Spool
VFB = Vacuum Sealed Foil Bag
121
GAS-SHIELDED FLUX-CORED WIRES
Outershield
Electrode
Name
AWS
Class
®
Establishing a name for itself in the welding industry, Outershield ® wire offers proven consistency, demonstrated
performance, and a solution for any job’s requirements. Outershield ® wires also provide for a superb arc, high
deposition rates, and exceptional puddle control in out-of-position welding.
Recm’d
Shielding Gas
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Outershield® 71M is an overall performer. From excellent feedability
to good arc performance, welders enjoy using 71M. Outershield® 71M
is extremely stiff because of the unique manufacturing process that we
use to make this product. No side cutters are required to restart, just
break the wire off in your hands — it's that easy.
.035
.045
.035
.045
.052
1/16
.045
.052
1/16
.045
.052
1/16
1/16
1/16
.045
.052
1/16
10SP
10SP
25SP
25SP
25SP
25SP
33SSP
33SSP
33SSP
50C
50C
50C
300R
600R
500AD (23” dia)
500AD (23” dia)
500AD (23” dia)
ED026804
ED020836
ED026805
ED022659
ED022660
ED022661
ED030007
ED030008
ED030009
ED020844
ED020845
ED020846
ED020848
ED020851
ED027364
ED029778
ED029779
Mild Steel Flux-Cored Wires — All Position, con’t.
Outershield®
71M
E71T-1C,
E71T-9C,
E71T-1M,
E71T-9M
100% CO2 or
75-80% Argon
with a balance
of CO2
Low Alloy Flux-Cored Wires
Outershield®
81K2-H
E81T1-K2M H8
75-82% Argon
with a balance
of CO2
Outershield® 81K2-H has excellent arc characteristics and weld metal
properties. This electrode is a good choice for welding offshore
platforms and components. The hydrogen control helps to potentially
reduce preheat normally used in highly restrained joints and on crack
sensitive steels.
.045
33SP
ED030942
Outershield®
91K2-H
E91T1-K2M H8
75-95% Argon
with a balance
of CO2
Operators will love this smooth, well-directed spray type arc.
Outershield® 91K2-H offers superior puddle control in all positions,
virtually effortless slag removal and excellent bead wetting. It can
potentially reduce the level of preheat normally used on crack sensitive
steels. Uses include welding HY-80 and ASTM A710 type steels.
.045
.052
1/16
25SP(VFB)
25SP(VFB)
25SP(VFB)
ED030975
ED030976
ED030977
Package Code Key:
122
AD = Accu-Trak ® Drum
C = Coil
CT = Cardboard Carton
SP = Plastic Spool
SSP = Steel Spool
www.lincolnelectric.com/welding-consumables
VFB = Vacuum Sealed Foil Bag
SELF-SHIELDED FLUX-CORED WIRES
Lincoln’s Innershield ® products are the worldwide leader in self-shielded flux-cored wire and offer
the welding industry a more efficient welding method for crucial applications, including: structural,
transportation, offshore and marine. For the portability of stick electrode and the productivity of wire
electrode—welding fabricators choose Lincoln’s Innershield ® Flux-Cored Wire.
Electrode
Name
AWS
Class
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
High Speed Single Pass Welding Wires
Innershield®
NR®-5
E70T-3
Innershield® NR®-5 is designed for high speed single pass welding applications. It is
recommended for flat and horizontal positions with maximum steel thickness up to 3/16 in.
(4.8 mm). For high productivity welding on thin gauge material—choose Innershield® NR®-5.
3/32
.120
3/32
600R
600R
600D
ED012701
ED012698
ED012699
Innershield®
NR®-131
E70T-10
Innershield® NR®-131 is designed for high deposition rates at high speeds. It is recommended
for single pass welding on material thicknesses of 0.110 in. (2.8 mm) or greater. For both
single and twin arc welding applications and automatic roundabout positions—choose
Innershield® NR®-131.
3/32
600R
ED012163
Innershield®
NR®-152
E71T-14
Innershield® NR®-152 is designed for high speed welding of specialty coated steels. It is
recommended for single pass welding on material thicknesses from 0.030 in. to 3/16 in.
(0.8 to 4.8 mm). For excellent arc characteristics on galvanized and zinc or other coated
steels—choose Innershield® NR®-152.
.045
.062
.068
.062
25SP
50C
50C
500D
EDS01702
ED012185
ED012186
ED024301
Out-of-Position Welding Wires with No Impact Requirements
Innershield®
NR®-211-MP
E71T-11
Innershield® NR®-211-MP is a versatile wire suitable for all-position welding of light gauge
or thin plate. It is recommended for maximum plate thicknesses in the range of 5/16 in.
(7.9 mm) to ½ in. (12.7 mm). For an easy to use general fabrication wire—choose
Innershield® NR®-211-MP.
.030
.035
.035
.045
.068
5/64
.035
.045
.068
5/64
.068
5/64
3/32
5CT(1SP)
10CT(1SP)
10SP
10SP
56CT(14C)
56CT(14C)
25SSP
25SSP
25SSP
25SSP
50C
50C
50C
ED031448
ED027641
ED016354
ED016363
ED012506
ED012508
ED030637
ED030638
ED030641
ED030645
ED012507
ED012509
ED013869
Innershield®
NR®-212
E71TG-G
Innershield® NR®-212 is designed with the same arc characteristics of NR®-211, but for use
on a larger range of applications. It is recommended for single or multiple pass welding on
up to ¾ in. (19 mm) thicknesses. For smooth arc performance on a wide variety of
applications—choose Innershield® NR®-212.
.045
.068
5/64
.045
.068
5/64
5/64
10SP
56CT(14C)
56CT(14C)
25SSP
25SSP
25SSP
50C
ED026090
ED027803
ED027794
ED030639
ED030642
ED030646
ED026858
5/64
.068
56CT(14C)
25SSP
ED021604
ED030640
5/64
5/64
56CT(14C)
50C
ED012385
ED012386
Out-of-Position Welding Wires with Impact Requirements
Innershield®
NR®-203MP
E71T-8J
Innershield®
NR®-203
Nickel (1%)
E71T8-Ni1
Innershield® NR®-203MP is designed to handle poor fit-up on heavy wall tubes and gaps
up to 3/8 in. (9.5 mm) with ¼ in. (6.4 mm) offset. It is recommended for all position welding
on unlimited plate thicknesses. For a FCAW-S electrode capable of producing impact values
tested to -40° F (-40° C) and operability on materials with poor fit-up—choose Innershield®
NR®-203MP.
Innershield® NR®-203 Nickel (1%) is designed to produce a nickel bearing weld deposit
with impact properties tested at -20° F (-29° C). It handles poor fit-up in the vertical up
position and welds gaps up to 3/8 in. (9.5 mm). For nickel bearing weld deposits and color
matching on weathering steels—choose Innershield® NR®-203 Nickel 1%.
NOTE: All Innershield® wires are recommended for use with constant voltage (CV) power sources.
Package Code Key:
C = Coil
CT = Cardboard Carton
D = Speed Feed ® Drum (wire) or Steel Drum (flux)
HS = Hermetically Sealed Pail
R = Speed Feed® Reel
SP = Plastic Spool
SSP = Steel Spool
VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/welding-consumables
123
SELF-SHIELDED FLUX-CORED WIRES
Lincoln’s Innershield ® products are the worldwide leader in self-shielded flux-cored wire and offer
the welding industry a more efficient welding method for crucial applications, including: structural,
transportation, offshore and marine. For the portability of stick electrode and the productivity of wire
electrode—welding fabricators choose Lincoln’s Innershield ® Flux-Cored Wire.
Electrode
Name
AWS
Class
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
.068
.072
5/64
.068
.072
5/64
.068
.072
5/64
Sealed Pkg:
.068
.072
5/64
.068
.072
5/64
54CT(13.5C)
54CT(13.5C)
54CT(13.5C)
25SSP
25SSP
25SSP
50C
50C
50C
ED012518
ED012522
ED012525
ED030643
ED030644
ED030647
ED012519
ED012523
ED012526
54HS(13.5C)
54HS(13.5C)
54HS(13.5C)
25SP(VFB)
25SP(VFB)
25SP(VFB)
ED032531
ED030232
ED032532
ED032533
ED030949
ED032534
1/16
1/16
.072
Sealed Pkg:
1/16
.072
50CT(12.5SP)
25SP
25SP
ED030933
ED030934
ED031030
25SP(VFB)
25SP(VFB)
ED031576
ED031577
Innershield® NR®-305 is designed for in-position, high deposition welding on carbon steel.
It is recommended in single or multiple pass, automatic and semiautomatic welding. For a
FCAW-S wire capable of producing Charpy V-notch impact properties tested at -20° F (-29° C)
and excellent operator appeal—choose Innershield® NR®-305.
5/64
3/32
Sealed Pkg:
3/32
3/32
25SSP
50C
ED030648
ED012593
25SP(VFB)
50C(VFB)
ED030971
ED030005
Innershield® NR®-311 Ni is designed to provide a nominal 1.5% nickel weld deposit with high
deposition rates and fast travel. It is recommended for flat and horizontal positions in single
and multiple pass welding. For a FCAW-S wire capable of producing Charpy V-notch impact
properties tested at -20° F (-29° C) required in AWS D1.8—choose Innershield® NR®-311 Ni.
5/64
3/32
7/64
Sealed Pkg:
3/32
25SSP
50C
50C
ED030650
ED017822
ED017824
50C(VFB)
ED032530
Out-of-Position Welding Wires with Impact Requirements, con’t.
Innershield®
NR®-232
Innershield®
NR®-233
E71T-8
E71T-8
Innershield® NR®-232 is designed for high deposition, out-of-position welding for structural
fabrication in seismic zones. It is recommended for single or multiple pass welding of 3/16 in.
(4.8 mm) and heavier carbon steel. For a high deposition FCAW-S wire capable of producing
Charpy V-notch impacts meeting the requirements in the AWS D1.8 when tested—choose
Innershield® NR®-232.
Innershield® NR®-233 is a good choice for training or novice welders while also meeting
the mechanical property requirements listed in AWS D1.8. It is recommended for vertical
up and overhead fillet and groove welds. For a FCAW-S wire with easy out-of-position
operability and capable of producing Charpy V-notch impact tested at -20° F (-29° C)
—choose Innershield® NR®-233.
In-Position Welding Wires with Impact Requirements
Innershield®
NR®-305(1)
Innershield®
NR®-311 Ni
E70T-6
E70T7-K2
(1)
Only 3/32" (2.4 mm) diameter is recommended for FEMA 353 and AWS D1.8 applications.
NOTE: All Innershield® wires are recommended for use with constant voltage (CV) power sources.
Package Code Key:
124
C = Coil
CT = Cardboard Carton
D = Speed Feed® Drum (wire) or Steel Drum (flux)
HS = Hermetically Sealed Pail
R = Speed Feed® Reel
SP = Plastic Spool
SSP = Steel Spool
VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/welding-consumables
SELF-SHIELDED FLUX-CORED WIRES
Lincoln’s Innershield ® products are the worldwide leader in self-shielded flux-cored wire and offer
the welding industry a more efficient welding method for crucial applications, including: structural,
transportation, offshore and marine. For the portability of stick electrode and the productivity of wire
electrode—welding fabricators choose Lincoln’s Innershield ® Flux-Cored Wire.
Electrode
Name
AWS
Class
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
In-Position Welding Wires with No Impact Requirements
Innershield®
NR®-311
E70T-7
Innershield® NR®-311 is designed for very high deposition rates and fast travel speeds. It is
recommended for fillet, lap and butt welds on 1/8 in. (3.2 mm) and thicker steel, including
some low alloy steels. For high deposition rates, easy slag removal and good bead shape
—choose Innershield® NR®-311.
5/64
5/64
5/64
3/32
7/64
7/64
3/32
56CT(14C)
25SSP
50C
50C
50C
600R
600D
ED014464
ED030649
ED014459
ED012629
ED012632
ED012633
ED012628
Innershield®
NS-3M
E70T-4
Innershield® NS-3M is designed for high deposition rates and increased resistance to
hydrogen cracking and porosity on sulfur steel or dirty plate. It is recommended for single
or multiple pass welding on carbon steel and some low alloy steels in applications without
impact strength requirements. For high deposition on less than ideal welding surfaces
—choose Innershield® NS-3M.
5/64
5/64
3/32
.120
3/32
.120
56CT(14C)
50C
50C
50C
600D
600D
ED012739
ED012740
ED012736
ED012732
ED012735
ED012731
Pipe Fabrication Welding Wires
Innershield®
NR®-207
E71T8-K6
Innershield® NR®-207 is designed for vertical down, hot, fill and cap passes on standard
cross-country pipelines and artic grade pipe. It is recommended for API Pipe Grades X42
up to undermatching X70. For pipe welding up to X70 pipe —choose Innershield® NR®-207.
.068
5/64
56HS(14C)
56HS(14C)
ED016312
ED012438
Innershield®
NR®-208-H
E91T8-G
Innershield® NR®-208-H is designed to create high strength weld deposits with yield strength
test results exceeding minimum AWS requirements. It is recommended for API Pipe Grade
X80. For up to X80 pipe welding applications—choose Innershield® NR®-208-H.
5/64
14(HS)
ED023366
NOTE: All Innershield® wires are recommended for use with constant voltage (CV) power sources.
Package Code Key:
HS = Hermetically Sealed Pail
C = Coil
CT = Cardboard Carton
D = Speed Feed® Drum (wire) or Steel Drum (flux)
®
R = Speed Feed Reel
SP = Plastic Spool
SSP = Steel Spool
VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/d1.8
For everything you need to know about welding in seismic zones
To assist structural fabricators, erectors, inspectors and specifying engineers — Lincoln Electric created the D1.8 Resource
Center with tools to understand seismic welding guidelines. The site offers links to Lincoln Electric consumables tested to
meet the AWS D1.8 and FEMA 353 requirements. The development of Lincoln Electric’s D1.8 Resource Center is just one
more way Lincoln sets the standard for the welding industry, worldwide.
www.lincolnelectric.com/welding-consumables
125
Stainless, Nickel & High Alloy Consumables
Quality, Consistency
and Variety in Stainless,
Nickel and High Alloy Welding.
WIDE PRODUCT OFFERING – Stick (SMAW), Flux-Cored Gas-Shielded
(FCAW-G), MIG (GMAW), TIG (GTAW), and Submerged Arc (SAW) consumables to
choose from.
INDUSTRY LEADING CONSISTENCY – Every pound of incoming
raw steel and flux is checked and re-checked before entering Lincoln’s meticulously
designed, diligently monitored, and technically advanced manufacturing process.
CONSISTENT CHEMICAL COMPOSITION – Lincoln's incredibly
tight tolerances means less adjusting, less waste, cleaner welds, and increased
efficiency.
OUTSTANDING ARC STABILITY – Blue Max
®
stainless steel and high
alloy products deliver one of the most stable arcs on the market today.
126
STAINLESS, NICKEL & HIGH ALLOY STICK ELECTRODE
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Red Baron ® Stainless Steel Stick Electrode
Red Baron®
308L MR
E308L-16
DC+
AC
Red Baron® 308L MR is a low carbon version of Red Baron® 308/308H MR, which
gives it better resistance to intergranular corrosion than the higher carbon
deposits. A good all-position stick electrode, except vertical down.
3/32
1/8
5/32
3/16
8EO
10EO
10EO
10EO
ED020388
ED020389
ED020390
ED020391
Red Baron®
308/308L-V MR
E308-15,
E308L-15
DC+
Slag control is second to none with this stick electrode. Designed specially for
vertical down welding of 304 and 304L stainless steels. Can also be used on other
common austenitic stainless steels referred to as “18-8” steels. Low heat input
makes this stick electrode great for joining thin gauge materials and pipe.
3/32
1/8
8EO
8EO
ED025079
ED025080
Red Baron®
308/308H MR
E308-16,
E308H-16
DC+
AC
Red Baron® 308/308H MR is intended for joining 304 and 304L stainless steels.
Can also be used on other common austenitic stainless steels referred to as
stainless. Improved high temperature strength and exceptional all-position
“18-8” welding capability, except vertical down.
3/32
1/8
5/32
3/16
8EO
10EO
10EO
10EO
ED020397
ED020398
ED020399
ED020400
Red Baron®
309/309L MR
E309-16,
E309L-16
DC+
AC
This stick electrode is designed for joining stainless steels to carbon steels or
stainless steels to low alloy steels. All-position electrode, except vertical down.
3/32
1/8
5/32
3/16
8EO
10EO
10EO
10EO
ED020401
ED020402
ED020403
ED020404
Red Baron®
309/309L-V MR
E309-15,
E309L-15
DC+
Slag control is second to none with this stick electrode, designed specially for
vertical down welding of stainless steels to carbon steels or stainless steels to
low alloy steels. Low heat input makes this stick electrode a great choice for
joining thin gauge materials and pipe.
3/32
1/8
8EO
8EO
ED025081
ED025082
Red Baron®
310 MR
E310-16
DC+
AC
Red Baron® 310 MR electrode has a very high alloy content consisting of 25%
chromium and 20% nickel. Ideal for joining types 310S and 310H wrought and
type CK-20 castings in all welding positions, except vertical down.
3/32
1/8
5/32
8EO
10EO
10EO
ED020410
ED020411
ED020412
Red Baron®
316/316L MR
E316-16
E316L-16
DC+
Red Baron® 316/316L is designed for welding extra low carbon molybdenum
bearing austenitic stainless steels, such as type 316 and 316L. Welds in all
positions, except vertical down.
3/32
1/8
5/32
3/16
8EO
10EO
10EO
10EO
ED025083
ED025084
ED025085
ED025086
Red Baron®
316/316L-V MR
E316-15,
E316L-15
DC+
Red Baron® 316/316L-V MR is designed specially for vertical down welding of
extra low carbon molybdenum bearing austenitic stainless steels, such as type
316 and 316L. The low heat input of this electrode makes it a great choice for
joining thin gauge materials and pipe.
3/32
1/8
8EO
8EO
ED025087
ED025088
Package Code Key:
CT = Cardboard Carton
EO = Easy Open Hermetic Can
www.lincolnelectric.com/welding-consumables
127
STAINLESS, NICKEL & HIGH ALLOY STICK ELECTRODE
The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray
type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear
of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Stainless and High Alloy Stick Electrode
Blue Max®
Arosta 307
E307-16
DC+
AC
Blue Max® Arosta 307 is a stainless steel stick electrode designed for steels that
are difficult to weld and dissimilar joints. Extra manganese is added to improve
resistance to hot-cracking.
(2.5 mm)
(3.2 mm)
5.7CT
10.3CT
ED031270
ED031271
Blue Max®
308/308L AC-DC
E308-17,
E308L-17
DC+
AC
Blue Max® 308/308L stick electrode is ideally suited for joining 304 and 304L
stainless steels. Can also be used on other common austenitic stainless steels
referred to as “18-8”. Designed for all-position welding, except vertical down.
1/8
3/32
1/8
5/32
3/16
6CT(1TB)
8EO
10EO
10EO
10EO
ED031472
ED025089
ED025090
ED025091
ED025092
Blue Max®
309/309L AC-DC
E309-17
E309L-17
DC+
AC
Blue Max® 309/309L stick electrode is ideally suited for joining carbon steels or
low alloy steels to stainless steels. Designed for all-position welding, except
vertical down.
3/32
1/8
5/32
3/16
8EO
10EO
10EO
10EO
ED025093
ED025094
ED025095
ED025096
Blue Max®
Arosta 309Mo
E309LMo-16
DC+
AC
Blue Max® Arosta 309Mo is a stainless steel stick electrode designed for welding
mild steel to stainless steel and root runs in cladding applications. Maximum plate
thickness in butt welds is 1/2" (12.7 mm). Suitable for repair welding in dissimilar
metals and difficult to weld steels.
(2.5 mm)
(3.2 mm)
(4.0 mm)
(5.0 mm)
5.7CT
10.3CT
10.5CT
11.9CT
ED031266
ED031267
ED031268
ED031269
Blue Max®
316/316L AC-DC
E316-17,
E316L-17
DC+
AC
Blue Max® 316/316L stick electrode, with its distinctive blue coating, is for joining
316 and 316L stainless steels. Designed for all-position welding, except vertical
down.
3/32
1/8
5/32
3/16
8EO
10EO
10EO
10EO
ED025097
ED025098
ED025099
ED025100
Blue Max® 2100
—
DC+
AC
Blue Max® 2100 is designed for “hard-to-weld” applications. It provides high
resistance to cracking, yet high strength when joining steels that are normally
difficult to weld. Designed for all-position welding, except vertical down.
(2.5 mm)
(3.2 mm)
(2.5 mm)
(3.2 mm)
(4.0 mm)
6CT(1TB)
6CT(1TB)
10EO
10EO
10EO
ED032296
ED032297
ED032298
ED032299
ED032300
Blue Max®
Arosta 4462
E2209-16
DC±
AC
Blue Max® Arosta 4462 is an all position stainless steel stick electrode designed
for welding duplex stainless steels. For applications up to 480°F (250°C) and down
to -40°F (-40°C). It has a high resistance to general corrosion, pitting and stress
corrosion.
(2.5 mm)
(3.2 mm)
(4.0 mm)
3.3SRP
4SRP
3.5SRP
ED031244
ED031245
ED031246
Blue Max®
Jungo 4462
E2209-15
DC±
AC
Blue Max® Jungo 4462 is a stainless steel stick electrode designed for welding
22% chromium duplex stainless steels. Can be used in applications with service
temperatures up to 480°F (250°C) and down to -58°F (-50°C). It has a high
resistance to general corrosion, pitting and stress corrosion.
(2.5 mm)
(3.2 mm)
(4.0 mm)
3SRP
4SRP
3.3SRP
ED031251
ED031252
ED031253
Blue Max® Jungo
Zeron 100X
E2553-15
DC+
Blue Max® Jungo Zeron 100X is a stainless steel stick electrode designed for
welding 25% Chromium super duplex stainless steels. Core wire alloyed.
Improved corrosion resistance, high strength and reliable impact toughness.
(3.2 mm)
(4.0 mm)
4SRP
1.75SRP
ED031257
ED031259
Package Code Key:
128
CT = Cardboard Carton
EO = Easy Open Hermetic Can
SRP = Sahara Ready-Pak®
TB = Tube
www.lincolnelectric.com/welding-consumables
STAINLESS, NICKEL & HIGH ALLOY STICK ELECTRODE
The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray
type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear
of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Stainless and High Alloy Stick Electrode, con’t.
Blue Max®
Jungo 4500
E385-16
DC+
Blue Max® Jungo 4500 is a stainless steel stick electrode designed for welding
fully austenitic, 20% Cr, 25% Ni, 5% Mo stainless steels, such as AISI 904L.
Blue Max® Jungo 4500 has excellent weldability, bead appearance, easy slag
removal combined with excellent corrosion resistance.
(2.5 mm)
(3.2 mm)
6.3CT
12.5CT
ED031276
ED031277
Blue Max®
Nyloid 2
ENiCrMo-6
DC±
AC
Blue Max® Nyloid 2 is a nickel-based stick electrode designed for welding low
temperature steels. The deposition rate is very high—150% recovery. Especially
developed for welding 9% nickel stainless steels.
(2.5 mm)
(3.2 mm)
(4.0 mm)
(5.0 mm)
3.7SRP
4.8SRP
4SRP
3.3SRP
ED031403
ED031404
ED031405
ED031406
Blue Max®
NiCro 60/20
ENiCrMo-3
DC+
Blue Max® NiCro 60/20 is designed for joining nickel-based alloys, such as Alloy
625, for applications with both high and low temperatures. Provides improved
corrosion resistance. All-position welding, except vertical down.
(2.5 mm)
(3.2 mm)
(4.0 mm)
3.5CT
3.7CT
4.6CT
ED031287
ED031288
ED031289
Blue Max®
NiCro 70/15Mn
ENiCrFe-3
DC+
Blue Max® NiCro 70/15Mn is a nickel-based stick electrode for welding nickel-base
alloys, such as Alloy 600. Because of its composition, NiCro 70/15Mn is very
suitable for welding dissimilar metals that require postweld heat treatment.
(2.5 mm)
(3.2 mm)
(4.0 mm)
3.5TB
3.7TB
4.1TB
ED031290
ED031291
ED031292
Cast Iron and Aluminum Stick Electrode
Softweld 55Ni
ENiFe-CI
DC+
AC
A versatile, all-purpose electrode for repairing and reclaiming gray cast iron. It
is recommended for repairing heavy sections and phosphorous bearing castings.
Welds made with this electrode are strong and ductile. Mulit-pass welds are
typically machinable. Operational characteristics are excellent.
(2.5 mm)
(3.2 mm)
(4.0 mm)
(2.5 mm)
(3.2 mm)
(4.0 mm)
6CT (1TB)
6CT (1TB)
6CT (1TB)
30CT (10EO)
30CT (10EO)
30CT (10EO)
ED031539
ED031540
ED031541
ED032293
ED032363
ED032364
Softweld 99Ni
ENi-CI
DC+
AC
Description: A high nickel electrode specifically recommended for applications where
machinability is important. Even single pass welds are machinable. It is recommended
for surfacing applications and repairing small casting defects when the deposit will
require machining.
(2.5 mm)
(3.2 mm)
(2.5 mm)
(3.2 mm)
(4.0 mm)
6CT (1TB)
6CT (1TB)
30CT (10EO)
30CT (10EO)
30CT (10EO)
ED032287
ED032288
ED032289
ED032290
ED032291
Ferroweld®
ESt
DC+
AC
A low cost steel electrode for repairing cast iron. It is recommended for repairing pits
and small cracks in castings. The deposits are not machinable but may be finished by
grinding.
1/8
1/8
10EO
1TB
ED010098
ED031542
Aluminweld® 43
E4043
DC+
An extruded electrode for both metallic arc and carbon arc welding aluminum plate.
The dense high strength welds can be polished leaving practically no discoloration.
The molton flux retards oxidation and dissolves excess aluminum oxide to produce
high quality deposits.
1/8
1/8
1/8
5EO
1TB
.5TB
ED020453
ED025114
ED031469
Package Code Key:
CT = Cardboard Carton
EO = Easy Open Hermetic Can
SRP = Sahara Ready-Pak®
www.lincolnelectric.com/welding-consumables
TB = Tube
129
STAINLESS, NICKEL & HIGH ALLOY TIG CUT LENGTHS
The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray
type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear
of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding.
Electrode
Name
AWS
Class
General
Description
Diameter Package
mm
Weight Lbs.
Product
Number
Stainless, Nickel & High Alloy TIG Cut Lengths
Blue Max®
LNT 9Cr (P91)
ER90S-B9
Blue Max® LNT 9Cr (P91) is a cut length consumable designed for welding on 9% Cr, 1% Mo
creep resistant and hydrogen-resistant steels commonly used in power plants and petrochemical industries. Blue Max® LNT 9Cr (P91) weld deposits can be used at a maximum
service temperature of 1200°F (650°C).
(2.4 mm)
(3.2 mm)
11TB
11TB
ED031300
ED032201
Blue Max®
LNT 347Si
ER347Si
Blue Max® LNT 347Si is an austenitic stainless steel consumable for welding Ti or Cb (Nb)
stabilized CrNi steels. The resistance to intergranular corrosion and oxidizing environments
is excellent.
(1.6 mm)
(2.4 mm)
(3.2 mm)
22TB
22TB
22TB
ED031357
ED031359
ED031360
Blue Max®
LNT 4462
ER2209
Blue Max® LNT 4462 is a duplex stainless steel consumable for welding 2205 duplex stainless
steel base materials. The high chromium and molybdenum content provides resistance against
pitting and stress corrosion, as well as general corrosion.
(1.6 mm)
(2.0 mm)
(2.4 mm)
(3.2 mm)
22CT
22CT
22CT
22CT
ED031309
ED031310
ED031311
ED031312
Blue Max®
LNT Zeron 100X
ER2553
Blue Max® LNT Zeron 100X is a stainless steel TIG cut length consumable for welding 2507
superduplex base materials. Welds made with LNT Zeron 100X have high resistance against
pitting and crevice corrosion.
(1.6 mm)
(2.4 mm)
(3.2 mm)
4.4TB
4.4TB
4.4TB
ED031319
ED031320
ED031749
LNT NiCro 60/20
ERNiCrMo-3
Blue Max® LNT is a nickel-based TIG cut length consumable. The chemical composition is
similar to Alloy 625. It is suitable for both high and low temperature applications, as well as
corrosive environment applications.
(1.6 mm)
(2.4 mm)
(3.2 mm)
30CT
30CT
30CT
ED032161
ED032162
ED032163
LNT NiCroMo 60/16
ERNiCrMo-4
LNT NiCroMo 60/16 GTAW wire designed for welding CrMoW-alloyed nickel alloys, such as
C-276. Weld deposit is extremely resistant to corrosion environments containing sulphuric
acid and chlorides and is also applicable for surfacing in high temperature applications (up
to 1200˚C)
(1.6 mm)
(2.4 mm)
(3.2 mm)
30CT
30CT
30CT
ED032155
ED032156
ED032157
Lincoln®
ER308/308L
ER308,
ER308L
For joining 304 and 304L and other “18-8” stainless steels.
1/16
3/32
1/8
1/16
3/32
1/8
1/16
3/32
1/8
10CT(1TB)
10CT(1TB)
10CT(1TB)
10CT
10CT
10CT
50CT
50CT
50CT
ED025410
ED025413
ED025416
ED025412
ED025415
ED025418
ED026655
ED026656
ED026657
Lincoln®
ER309/309L
ER309,
ER309L
For 309 stainless steels and joining carbon steels or low alloy steels to stainless steels.
1/16
3/32
1/8
1/16
3/32
1/8
1/16
3/32
1/8
10CT(1TB)
10CT(1TB)
10CT(1TB)
10CT
10CT
10CT
50CT
50CT
50CT
ED025419
ED025422
ED025425
ED025421
ED025424
ED025427
ED026658
ED026659
ED026660
Lincoln®
ER316/316L
ER316,
ER316L
For joining 316L stainless steels.
1/16
3/32
1/8
1/16
3/32
1/8
1/16
3/32
1/8
10CT(1TB)
10CT(1TB)
10CT(1TB)
10CT
10CT
10CT
50CT
50CT
50CT
ED025428
ED025431
ED025434
ED025430
ED025433
ED025436
ED026661
ED026662
ED026663
Package Code Key:
130
CT = Cardboard Carton
TB = Tube
www.lincolnelectric.com/welding-consumables
STAINLESS, NICKEL & HIGH ALLOY WIRES
The Blue Max® AC-DC series of stainless steel electrodes is characterized by their distinctive blue coating and spray
type metal transfer. These electrodes can be lightly dragged, if desired, on the surface of the base metal with no fear
of freezing to the weld. The 3/16” diameter size is generally limited to flat and horizontal welding.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Blue Max ® Gas-Shielded, Flux-Cored Wires
Blue Max®
FC-308L
E308LT0-1,
E308LT0-4,
E308T0-1,
E308T0-4
DC+
Blue Max® FC-308L wire is optimized for joining 304 and 304L stainless steels and
other common “18-8” stainless steels in the downhand and horizontal positions.
This wire provides attractive operation and a low carbon deposit.
.045
1/16
25SP
25SP
ED026991
ED026990
Blue Max®
FC-309L
E309LT0-1,
E309LT0-4,
E309T0-1,
E309T0-4
DC+
Blue Max® FC-309L is a great choice for joining carbon or low alloy steels
to austenitic stainless steels in the downhand and horizontal positions.
It has excellent operating characteristics and a low carbon weld deposit.
.045
1/16
25SP
25SP
ED026989
ED026988
Blue Max®
FC-316L
E316LT0-1,
E316LT0-4,
E316T0-1,
E316T0-4
DC+
Blue Max® FC-316L wire is designed for joining 316 and 316L wrought stainless
steels in the downhand and horizontal welding positions. It has a low carbon
weld deposit and excellent operating characteristics.
.045
1/16
25SP
25SP
ED026993
ED026992
Blue Max®
FCP-309L
E309LT1-1,
E309LT1-4,
E309T1-1,
E309T1-4
DC+
Blue Max® FCP-309L is designed for welding carbon and low alloy steels to
austenitic stainless steels. Optimized for welding in out-of-position applications,
especially vertical-up and overhead. Applications can be welded without procedure adjusting for each position change.
.045
1/16
25SP
25SP
ED027951
ED027952
Blue Max®
FCP-316L
E316LT1-1,
E316LT1-4,
E316T1-1,
E316T1-4
DC+
Blue Max® FCP-316L wire is designed for out-of-position joining of types 316
and 316L stainless steels, especially in the vertical-up and overhead positions.
Excellent choice when the job calls for several position changes—no need to
adjust procedures.
.045
1/16
25SP
25SP
ED027953
ED027954
.045
.045
.045
33SSP
ED031419
400AD
ED023400
500AD (23” dia) ED027361
Stainless Steel Gas-Shielded, Metal-Cored Wires
Outershield®
MC®-409
Package Code Key:
EC409
DC+
AD = Accu-Trak® Drum
Outershield® MC®-409 is designed for single pass welding of 409 stainless steel,
used on exhaust systems in the automotive industry.
SP = Plastic Spool
www.lincolnelectric.com/welding-consumables
131
STAINLESS, NICKEL & HIGH ALLOY WIRES
Blue Max® stainless steel MIG wires can be used for all position welding. Globular and spray transfer are recommended
for downhand and horizontal only. Short circuiting mode and pulsed arc can be used for out of position welding. Gas
shielding mixtures recommended are either Argon and Oxygen blend for spray and pulsed transfer, or a Helium-rich
blend for short circuiting and STT ® welding.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Blue Max ® MIG Wires
Blue Max®
LNM 307
ER307*
DC+
Blue Max® LNM 307 is a austenitic stainless steel MIG wire for steels that are
difficult to weld and dissimilar metals. Extra manganese is added to improve
hot-cracking resistance.
(1.0 mm)
(1.2 mm)
33SSP
33SSP
ED031325
ED031326
Blue Max® MIG
308LSi
ER308Si,
ER308LSi
DC+
Blue Max® MIG 308LSi is designed for joining type 304 and 304L stainless steels
and other common austenitic stainless steels referred to as “18-8” steels.
Optimized for chemistry, arc performance and feedability.
.030
.035
.045
1/16
.035
.045
25SP
25SP
25SP
25SP
500AD
500AD
ED023961
ED019292
ED019293
ED019294
ED029768
ED029769
Blue Max® MIG
309LSi
ER309Si,
ER309LSi
DC+
Blue Max® MIG 309LSi is designed for joining stainless steels to carbon steels or
low alloy steels. Optimized for chemistry, arc performance and feedability.
.030
.035
.045
1/16
.035
.045
25SP
25SP
25SP
25SP
500AD
500AD
ED023962
ED019295
ED019296
ED019297
ED029770
ED029771
Blue Max® MIG
316LSi
ER316Si,
ER316LSi
DC+
Blue Max® MIG 316LSi is designed for joining extra low carbon molybdenum
bearing austenitic stainless steels, such as type 316 and 316L. Optimized for
chemistry, arc performance and feedability.
.030
.035
.045
1/16
.035
.045
25SP
25SP
25SP
25SP
500AD
500AD
ED023963
ED019298
ED019299
ED019300
ED029772
ED029773
Blue Max®
LNM 347Si
ER347Si
DC+
Blue Max® LNM 347Si is an austenitic stainless steel MIG wire consumable for
welding Ti or Cb (Nb) stabilized CrNi steels. The resistance to intergranular
corrosion and oxidizing environments is excellent.
(1.0 mm)
(1.2 mm)
33SSP
33SSP
ED031351
ED031352
Blue Max®
LNM 4462
ER2209
DC+
Blue Max® LNM 4462 is a duplex stainless steel MIG wire for welding 2205
duplex stainless steel base materials. The high chromium and molybdenum
content provides resistance against pitting and stress corrosion, as well as
general corrosion.
(1.2 mm)
(1.0 mm)
(1.2 mm)
11SP
33SSP
33SSP
ED031784
ED031302
ED031303
Blue Max®
LNM Zeron 100X
ER2553
DC+
Blue Max® LNM Zeron 100X is a stainless steel MIG wire for welding 2507 super
duplex base materials. Welds made with LNM Zeron 100X have high resistance
against pitting and crevice corrosion.
(1.2 mm)
27.5SSP
ED031317
Blue Max®
LNM 4500
ER385
DC+
Blue Max® LNM 4500 is a fully austenitic stainless steel MIG wire for welding
904L, or equivalent stainless steels. Welds have high corrosion resistance to
phosphoric acid and sulfuric acid applications.
(1.2 mm)
33SSP
ED031329
LNM NiCro 60/20
ERNiCrMo-3
DC+
LNM NiCro 60/20 is a nickel-based MIG wire. Its chemical composition is similar
to Alloy 625. It is suitable for both high and low temperature applications, as well
as corrosive environment applications.
(0.9 mm)
(1.0 mm)
(1.2 mm)
33SSP
33SSP
33SSP
ED032158
ED032159
ED032160
LNM NiCroMo 60/16
ERNiCrMo-4
DC+
LMN NiCroMo 60/16 GMAW wire is designed for welding CrMoW-alloyed nickel
alloys, such as C-276. Weld deposit is extremely resistant to corrosion environments containing sulphuric acid and chlorides and is also applicable for surfacing
in high temperature applications (up to 1200˚C)
(0.9 mm)
(1.0 mm)
(1.2 mm)
33SSP
33SSP
33SSP
ED032149
ED032150
ED032151
Blue Max®
LNM NiCro 70/19
ERNiCr-3
DC+
Blue Max® LNM NiCro 70/19 is a nickel-based MIG wire for welding nickel-base
alloys such as Alloys 600 and 601. The chemical composition gives it a high
resistance against oxidation. Welds made with LNM NiCro 70/19 also have
excellent impact toughness at low temperatures.
(1.0 mm)
(1.2 mm)
33SSP
33SSP
ED031379
ED031380
* Nearest classification
Package Code Key:
132
AD = Accu-Trak ® Drum
SP = Plastic Spool
SSP = Steel Spool
www.lincolnelectric.com/welding-consumables
STAINLESS, NICKEL & HIGH ALLOY SUBMERGED ARC WIRE & FLUX
Blue Max® stainless steel wires and flux are designed for use in submerged arc welding, both with chromiumcompensating fluxes like ST-100, and with highly basic unalloyed fluxes like 880, 882, 801, 802 and Blue Max® 2000.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Blue Max ® Submerged Arc Wire
Blue Max®
S308/308L
ER308,
ER308L
DC+
DC-
Blue Max® S308/308L is designed primarily for submerged arc welding with basic
fluxes. Balanced chromium and nickel levels provide enough ferrite in the weld
metal for high resistance to hot cracking. Recommended Fluxes: Lincolnweld® 801,
802, 880, 880M, 882, ST-100, and Blue Max® 2000.
5/64
3/32
1/8
5/32
60C
60C
60C
60C
ED021437
ED021438
ED021439
ED021440
Blue Max®
S309/309L
ER309,
ER309L
DC+
DC-
Blue Max® S309/309L wire is designed for submerged arc welding with basic
fluxes that recover nearly all of the wire chromium in the deposit. Good
resistance to hot cracking. Recommended Fluxes: Lincolnweld® 801, 802,
880, 880M, 882, ST-100, and Blue Max® 2000.
5/64
3/32
1/8
5/32
60C
60C
60C
60C
ED021445
ED021446
ED021447
ED021448
Blue Max®
S316/316L
ER316,
ER316L
DC+
DC-
Blue Max® S316/316L is designed for submerged arc welding with basic fluxes
that recover nearly all of the wire chromium in the deposit. Good resistance to
hot cracking. Recommended Fluxes: Lincolnweld® 801, 802, 880, 880M, 882,
ST-100, and Blue Max® 2000.
5/64
3/32
1/8
5/32
60C
60C
60C
60C
ED021453
ED021454
ED021455
ED021456
Blue Max®
LNS 4462
ER2209
DC+
AC
Blue Max® LNS 4462 is designed for joining duplex (ferritic-austenitic) stainless
steel.
(2.4 mm)
(3.2 mm)
55SSP
55SSP
ED031313
ED031314
LNS NiCro 60/20
ERNiCrMo-3
DC±
AC
LNS NiCro is designed for joining nickel-based alloys. Depending on the
application, it is also suitable for welding fully austenitic stainless steels, 9%
Ni-steel and dissimilar joints.
(1.6 mm)
(1.6 mm)
(2.4 mm)
(3.2 mm)
33FS
55C
55C
55C
ED032189
ED032164
ED032165
ED032166
LNS NiCro Mo 60/16
ERNiCrMo-4
DC+
LNS NiCroMo 60/16 is designed for welding CrMoW-alloyed nickel alloys, such as
C-276. Weld deposits are extremely resistant to corrosion environments containing
sulphuric acid and chlorides. Applicable for surfacing in high temperature applications up to 2192˚F (1200˚C).
(1.6 mm)
(1.6 mm)
(2.4 mm)
(3.2 mm)
33FS
55C
55C
55C
ED032188
ED032152
ED032153
ED032154
Blue Max ® Submerged Arc and Electroslag Fluxes
Blue Max®
2000
—
—
Blue Max® 2000 is a neutral basic flux designed for welding the more difficult
stainless steels such as 347 and 2205 as well as nickel-based alloys. Maximum
toughness and ductility with duplex stainless steels.
N/A
50PLB
ED031857
Blue Max®
3000
—
—
Blue Max® 3000 is a chromium alloyed flux for strip cladding where ferrite content
of at least 4 FN is desired with 309L strip on carbon steel in one layer.
N/A
44HS
ED029474
Blue Max®
4000
—
—
Blue Max® 4000 is a neutral flux designed for cladding, using the electroslag
welding process with stainless steel and nickel based strip electrodes.
N/A
44HS
ED025014
ST-100
—
—
Lincolnweld® ST-100 is an alloy flux for use with solid stainless steel wires. It is
formulated to compensate for the chromium in the wire that is not recovered in
the weld deposit.
N/A
N/A
60PLB
600D
ED031856
ED012924
Package Code Key:
C = Coil
D = Speed Feed® Drum (wire) or Steel Drum (flux)
SSP = Steel Spool
F = Fiber Spool
www.lincolnelectric.com/welding-consumables
HS = Hermetically Sealed Pail
PLB = Plastic Bag
133
Wearshield® and Lincore® Consumables
Don’t Replace,
Hardface.
GET NEW LIFE OUT OF OLD PARTS – Hardfacing offers
superior wear-resistance, hardness, and service life compared to the original material.
SUPERIOR WELDABILITY AND WEAR CHARACTERISTICS
– Lincoln hardfacing and build-up deposits go on smoothly and exhibit better wear
characteristics than many competitive products intended for the same application.
WEARSHIELD STICK ELECTRODES –
Deliver maximum welding
application flexibility in remote applications.
LINCORE® SELF-SHIELDED AND GAS-SHIELDED WIRE
ELECTRODES AND SUBMERGED ARC WIRE ELECTRODES
– Many alloys, sizes and packages available for delivering the highest deposition rates
and maximum productivity.
LINCOLNWELD® NEUTRAL AND ALLOY SUBMERGED
ARC FLUXES – Tailor the resulting wear characteristics for your hardfacing
application with either neutral or allow fluxes.
134
HARDFACING STICK ELECTRODE
Select one of Lincoln's Wearshield electrodes for almost hardfacing job for maximum welding flexibility in
remote locations.
Electrode
Name
Hardness
Rockwell C
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Wearshield® BU
23-28
For carbon and low alloy steels. Builds up worn steel parts to produce tough, forgeable,
machinable surfaces of moderate hardness.
5/32
5/32
3/16
1/4
6CT(1TB)
40CT(10CT)
40CT(10CT)
50CT
ED031471
ED021991
ED021993
ED021995
Wearshield® BU-30
31-38
Moderate hardness to resist shock. Used as final overlay on parts which must be machined
or forged. For mild, medium carbon, low alloy and high tensile steels.
(3.2 mm)
(4.0 mm)
40CT(10CT)
40CT(10CT)
ED024943
ED024944
(3.2 mm)
(4.0 mm)
(3.2 mm)
(4.0 mm)
(5.0 mm)
40CT(10CT)
40CT(10CT)
50CT
50CT
50CT
ED021986
ED021988
ED021987
ED021989
ED021990
1/8
5/32
3/16
1/8
5/32
3/16
1/4
40CT(10CT)
40CT(10CT)
40CT(10CT)
50CT
50CT
50CT
50CT
ED022003
ED022005
ED022007
ED022004
ED022006
ED022008
ED022009
Build-Up
Metal-To-Metal Wear
Wearshield® MM
52-58
Martensitic deposit. Heat treatable weld metal. Can be tempered, annealed. Can be used on
carbon and low alloy steels.
Wearshield® MI
50-58
Provides wear-resistant surface of martensite, with substantial retained austenite. Resists
metal-to-metal wear, impact, mild abrasion. Can be used on carbon and low alloy steels.
Severe Abrasion
Wearshield® 60
60-65
Excellent abrasion resistance. Fuses to carbon, low alloy, stainless, and manganese steel.
Limit 2 layers. Use Wearshield® BU, Mangjet® or 15CrMn for preliminary layer(s).
1/8
5/32
3/16
40CT(10CT)
40CT(10CT)
40CT(10CT)
ED022010
ED022011
ED022012
Wearshield® 70
69
Resists very severe abrasion at temperatures up to 1400°F (760°C). Use with mild, low alloy,
stainless and austenitic manganese steels. Limit 2 layers.
(3.2 mm)
(4.0 mm)
(5.0 mm)
40CT(10CT)
40CT(10CT)
40CT(10CT)
ED024951
ED024952
ED024953
Use on carbon and low alloy steels, cast iron, austenitic manganese and austenitic stainless
steels. Use Wearshield® BU or 15CrMn for preliminary layer(s).
1/8
5/32
3/16
1/8
5/32
3/16
40CT(10CT)
40CT(10CT)
40CT(10CT)
50CT
50CT
50CT
ED023323
ED023324
ED023325
ED023326
ED023327
ED023328
Metal-To-Earth
Wearshield® ME
Package Code Key:
49-59
CT = Cardboard Carton
EO = Easy Open Hermetic Can
TB = Tube
www.lincolnelectric.com/welding-consumables
135
HARDFACING STICK ELECTRODE
Select one of Lincoln's Wearshield electrodes for almost hardfacing job for maximum welding flexibility in
remote locations.
Electrode
Name
Hardness
Rockwell C
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Severe Impact
Wearshield®
Mangjet®
17-20
For building up austenitic manganese steel and cladding carbon steel. Pounding in service
work hardens the deposit to develop maximum hardness and abrasion resistance (40-50 Rc).
5/32
3/16
5/32
3/16
1/4
40CT(10CT)
40CT(10CT)
50CT
50CT
50CT
ED021975
ED021977
ED021976
ED021978
ED021979
Wearshield®
15CrMn
17-20
For austenitic manganese steel to resist severe impact or gouging even in single layer over
carbon steel, with excellent crack resistance. Joining of manganese steel to itself or carbon
or low alloy steel. Work hardens to 40-50 Rc.
1/8
5/32
3/16
40CT(10CT)
40CT(10CT)
40CT(10CT)
ED021980
ED021982
ED021984
Wearshield®
Frogmang®
20-23
Provides high alloy austenitic manganese steel buildup to resist severe impact. Specifically
designed for rebuilding rail frogs and crossings. Work hardens to 44-55 Rc.
5/32
3/16
1/4
60CT(10EO)
60CT(10EO)
72CT(12EO)
ED026100
ED026101
ED031803
Abrasion Plus Impact
Wearshield® ABR
28-53
Versatile electrode producing good resistance to abrasion and moderate impact. Good
hot-forging properties. Hardness will vary depending on cooling rate.
1/8
5/32
3/16
1/4
40CT(10CT)
40CT(10CT)
40CT(10CT)
50CT
ED021996
ED021998
ED022000
ED022002
Wearshield® 44
42-48
Moderate hardness to resist abrasion under impact at temperatures up to 1100°F (593°C).
Good spalling resistance on two or more layers.
1/8
1/8
5/32
3/16
6CT(1TB)
40CT(10CT)
40CT(10CT)
40CT(10CT)
ED031470
ED024940
ED024941
ED024942
Package Code Key:
136
CT = Cardboard Carton
EO = Easy Open Hermetic Can
TB = Tube
www.lincolnelectric.com/welding-consumables
HARDFACING FLUX-CORED WIRES
Lincore® wires for submerged arc hardfacing are designed for use with specific Lincoln® fluxes to provide optimum
deposit composition, hardness and microstructure for a variety of applications.
Electrode
Name
Hardness
Rockwell C
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Lincore® BU
85-95 Rb
For rebuilding worn parts to near final size before applying final hardfacing layer(s), which
is more wear resistant. Use on carbon, low alloy steels.
5/64
5/64
7/64
7/64
25SSP
50C
50C
125D
ED031115
ED022064
ED022065
ED022069
Lincore® BU-G
20-35 Rc
30-42(1) Rc
Gas-shielded cored wire for build-up of mild steel and low alloy steel parts to bring them to
final dimensions, or for metal-to-metal wear.
.045
1/16
25SP
25SP
ED029079
ED029080
Lincore® 33
28-34 Rc
For build-up prior to hardfacing. Use on carbon and low alloy steels. Can be used under 802,
803, 880M flux.
5/64
.045
1/16
5/64
5/64
3/32
7/64
7/64
56CT(14C)
25SSP
25SSP
25SSP
50C
50C
50C
125D
ED011237
ED031116
ED031117
ED031118
ED011238
EDS01197
ED011240
ED011239
Build-Up
Metal-To-Metal Wear
Lincore® 40-O
40-45(1) Rc
Bridges the hardness gap between Lincore® 33 and Lincore® 55.
5/64
5/64
7/64
25SSP
50C
50C
ED031119
ED025907
ED025908
Lincore® 55
56-62(1) Rc
Hardfacing overlay to resist rolling, sliding, and metal-to-metal wear. For carbon, low alloy,
and manganese steels. Can be used under 802, 803, 880M flux.
5/64
.045
1/16
5/64
5/64
7/64
56CT(14C)
25SSP
25SSP
25SSP
50C
50C
ED011277
ED031120
ED031121
ED031122
ED011278
ED011280
Lincore® 55-G
48-60 Rc
Gas-shielded cored wire. Martensitic low alloy steel deposit for resistance to metal-to-metal
wear. Despite the high hardness, crack-free deposits can be obtained with proper preheat,
interpass temperature control, and post-weld cooling.
.045
1/16
.045
1/16
25SP
25SP
500AD (20” dia)
500AD (20” dia)
ED028176
ED028177
ED031475
ED031476
Lincore® T&D
48-65 Rc
For rebuilding tools and dies and for putting tool steel surface on carbon and low alloy steels.
1/16
7/64
25SSP
50C
ED031134
ED022057
Severe Impact
Lincore®
Frogmang®
40-50(1) Rc
Self-shielded, cored wire. High alloy austenitic manganese composition for resistance to
severe impact. Ideal for rebuilding worn manganese rail frogs, diamonds and switches.
1/16
5/64
3/32
7/64
25SP
25SP
25SP
25SP
ED026106
ED026105
ED026104
ED026103
Lincore® M
40-48(1) Rc
Produces austenitic manganese steel deposit. Rebuild/join manganese steel. Limit interpass
to 500°F.
.045
1/16
5/64
5/64
7/64
7/64
7/64
7/64
25SSP
25SSP
25SSP
50C
50C
125D
300D
600D
ED031128
ED031129
ED031130
ED011160
ED011164
ED011163
ED011161
ED011162
(1)
Hardness range given is work hardened. As-welded range would be significantly lower, typically around 22 Rc.
Package Code Key:
AD = Accu-Trak® Drum
C = Coil
CT = Cardboard Carton
SP = Plastic Spool
SSP = Steel Spool
D = Speed Feed® Drum (wire) or Steel Drum (flux)
www.lincolnelectric.com/welding-consumables
137
HARDFACING FLUX-CORED WIRES
Lincore® wires for submerged arc hardfacing are designed for use with specific Lincoln® fluxes to provide optimum
deposit composition, hardness and microstructure for a variety of applications.
Electrode
Name
Hardness
Rockwell C
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Severe Impact, con’t.
Lincore®
15CrMn
40-50(1) Rc
Provides impact resistance on carbon, low alloy, austenitic manganese and stainless steels.
Good for joining manganese steels. Limit interpass to 500° F.
5/64
5/64
7/64
7/64
25SSP
50C
50C
125D
ED031126
ED022060
ED022061
ED022068
Lincore 15CrMn LS
40-50(1) Rc
Lincore 15CrMn LS is a self-shielded, flux-cored wire with the same characteristics as Lincore
15CrMn but with lighter slag, that allows welding additional layer(s) without removing slag
from the prior pass.
5/64
7/64
7/64
25SSP
50C
125D
ED031127
ED029064
ED029558
Severe Abrasion
Lincore® 60-O
55-60 Rc
Hardfacing carbon. low alloy, manganese, and stainless steels. Limit 2 layers.
.045
1/16
5/64
5/64
7/64
.120
5/64
7/64
25SSP
25SSP
25SSP
50C
50C
50C
125D
300D
ED031131
ED031132
ED031133
ED019887
ED019888
ED020800
ED020803
ED020807
Lincore® 65-O
60-65 Rc
Resists dilution better than 60-O. Check cracks are desired to relieve stress.
7/64
7/64
7/64
1/8
7/64
50C
125D
200D
200D
500D
ED026077
ED026079
ED026081
ED026080
ED026083
Lincore® 60-G
57-61 Rc
Gas-shielded, metal-cored wire for hardfacing carbon, low alloy, manganese and
stainless steels.
.045
.045
10SP
25SP
ED029937
ED029936
Use on low carbon, medium carbon, low alloy, manganese, and stainless steels.
.045
1/16
5/64
.045
1/16
5/64
7/64
7/64
25SSP
25SSP
25SSP
50C
50C
50C
50C
125D
ED031123
ED031124
ED031125
ED020828
ED020829
ED017825
ED011275
ED011274
Abrasion Plus Impact
Lincore® 50
Package Code Key:
138
48-52 Rc
AD = Accu-Trak® Drum
C = Coil
CT = Cardboard Carton
SP = Plastic Spool
SSP = Steel Spool
D = Speed Feed® Drum (wire) or Steel Drum (flux)
www.lincolnelectric.com/welding-consumables
HARDFACING SUBMERGED ARC WIRES
Lincore® wires for submerged arc hardfacing are designed for use with specific Lincoln® fluxes to provide optimum
deposit composition, hardness and microstructure for a variety of applications.
Electrode
Name
Hardness
Rockwell C
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Lincore®
20
22-28 Rc
For build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux.
3/32
1/8
3/32
1/8
5/32
50C
50C
600D
600D
600D
EDS18565
EDS18566
EDS18568
ED018569
EDS18570
Lincore®
30-S
24-32 Rc
For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802, 880 or 860 flux.
3/32
1/8
1/8
3/32
1/8
50C
50C
300D
600D
600D
ED011200
ED015889
ED015890
ED011199
ED015891
Lincore®
32-S
28-36 Rc
For two to three layer build-up on 4140 steel drill stems, with 802 or 803 flux.
3/32
1/8
3/32
1/8
1/8
50C
50C
300D
300D
600D
ED025655
ED025129
ED025656
ED025130
ED025131
Lincore®
35-S
34-42 Rc
For build-up on tractor idler rolls, crane wheels, shafts, with 801, 802 or 880 flux. Suitable
for flame hardening.
3/32
1/8
5/32
3/32
1/8
5/32
50C
50C
50C
600D
600D
600D
ED019880
ED019881
ED019882
ED019883
ED019884
ED019885
Lincore®
4130
18-24 Rc
For build-up for plate, rolls and sheaves, with 801, 802 or 880 flux. Suitable for flame
hardening.
3/32
1/8
3/32
1/8
50C
50C
600D
600D
ED015265
ED015266
ED015532
ED015405
Lincore®
8620
16-22 Rc
For build-up on continuous caster rolls for the steel industry, with 801, 802 or 880 flux.
3/32
5/32
1/8
50C
50C
600D
ED020787
EDS20789
ED020791
Build-Up
Metal-To-Metal Wear
Lincore®
40-S
36-42 Rc
For hardfacing of tractor undercarriage parts and links with 801, 802 or 880 flux.
1/8
1/8
1/8
1/8
50C
300R
300D
600D
ED015892
ED016262
ED015945
ED015909
Lincore®
42-S
38-44 Rc
For hardfacing of tractor undercarriage parts and links with 801 or 802 flux.
3/32
1/8
3/32
1/8
3/32
1/8
50C
50C
300D
300D
600D
600D
EDS29162
ED029159
EDS29298
ED029264
EDS29164
ED029161
Lincore®
96S
48-56 Rc
For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux. 12% Cr
deposit also resists corrosion.
5/32
3/32
1/8
5/32
50C
600D
600D
600D
EDS18573
ED018574
ED018575
ED018576
Lincore®
102W
48-56 Rc
For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit resists
softening in PWHT.
3/32
1/8
1/8
5/32
50C
50C
600D
600D
ED018577
ED018578
ED018581
ED018582
Package Code Key:
C = Coil
D = Speed Feed® Drum (wire) or Steel Drum (flux)
www.lincolnelectric.com/welding-consumables
139
HARDFACING SUBMERGED ARC WIRES
Lincore® wires for submerged arc hardfacing are designed for use with specific Lincoln® fluxes to provide optimum
deposit composition, hardness and microstructure for a variety of applications.
Electrode
Name
Hardness
Rockwell C
General
Description
Diameter Package
inches
Weight Lbs.
Product
Number
Metal-To-Metal Wear, con’t.
Lincore® 102HC
53-60 Rc
For hardfacing work and transfer rolls for steel mill with 802 flux. Tool steel deposit
resists softening in PWHT.
3/32
1/8
3/32
1/8
50C
50C
600D
600D
ED026084
ED026085
ED026086
ED026087
Lincore® 410
28-36 Rc
For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux.
12% Cr deposit also resists corrosion.
3/32
1/8
3/32
1/8
5/32
50C
50C
600D
600D
600D
ED018583
ED018584
ED018586
EDS18587
ED018588
Lincore® 410NiMo
30-38 Rc
For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux.
12% Cr deposit also resists corrosion.
3/32
1/8
5/32
3/32
1/8
50C
50C
50C
600D
600D
ED018589
ED018590
EDS18591
EDS18592
ED018593
Lincore® 420
44-52 Rc
For hardfacing continuous caster and work rolls for steel mills with 801 or 802 flux.
12% Cr deposit also resists corrosion.
3/32
1/8
5/32
3/32
1/8
5/32
50C
50C
50C
600D
600D
600D
ED015260
ED015262
EDS15263
ED015261
ED015268
ED015264
Lincore® 423L
41-47 Rc
For hardfacing continuous caster and work rolls for steel mills with 802 flux. 11.5% Cr
deposit also resists corrosion. Contains vanadium for resistance to softening.
1/8
3/32
1/8
50C
600D
600D
ED018548
EDS18550
ED018551
Lincore® 423Cr
41-47 Rc
For hardfacing continuous caster and work rolls for steel mills with 802 flux. 13.5% Cr
deposit also resists corrosion. Contains vanadium for resistance to softening.
3/32
1/8
3/32
1/8
5/32
50C
50C
600D
600D
600D
EDS18553
EDS18554
EDS18556
ED018557
ED018558
Lincore® 424A
37-43 Rc
For hardfacing continuous caster and work rolls for steel mills with 802 flux. 13% Cr
deposit also resists corrosion.
3/32
1/8
5/32
3/32
5/32
50C
50C
50C
600D
600D
EDS18559
ED018560
EDS18561
EDS18562
EDS18564
For hardfacing crusher rolls, ore chutes, and blast furnace bells and hoppers. Use with 803
flux.
5/32
5/32
50C
600D
EDS16880
ED016884
Severe Abrasion
Lincore® 60-S
Package Code Key:
140
55-60 Rc
C = Coil
D = Speed Feed® Drum (wire) or Steel Drum (flux)
R = Speed-Feed® Reel
www.lincolnelectric.com/welding-consumables
HARDFACING FLUXES
Lincolnweld
Electrode
Name
®
Lincoln defines neutral fluxes as those which will not produce any significant changes in the all weld metal
composition as a result of a large change in the arc voltage, and thus the arc length. Lincoln defines alloy
fluxes as those which are used with a plain carbon steel electrode to make alloy weld deposits. The alloys
for the weld deposit are added as ingredients in the flux. Alloy fluxes are designed for use with Lincolnweld ®
L-60 mild steel wire.
General
Description
Package
Weight Lbs.
Product
Number
Hardfacing Fluxes - Neutral
Lincolnweld® 801
Fast-freezing flux provides smooth beads and excellent slag removal. Use with Lincore® 20, 30-S, 35-S, 40-S,
42-S, 4130, 8620, 410, 410NiMo, 420 and 96S.
50B
450D
2700BB
ED019588
ED023403
EDS30786
Lincolnweld® 802
Excellent hot slag removal with wire containing columbium, vanadium or very high chrome levels. Use with
Lincore® 102W, 423L, 423Cr and 102HC.
50B
550D
3000BB
ED019457
ED023365
EDS30787
Lincolnweld® 803
Specially designed for Lincore® 60-S on high speed welding applications, such as the resurfacing of coal
crusher rolls and blast furnace bells and hoppers.
50B
ED019799
Lincolnweld® 880
Can be used in applications similar to 801 and 802 and may improve slag removal.
50B
550D
ED027866
ED028322
Hardfacing Fluxes - Alloy
Lincolnweld® H-535
Produces a deposit with good abrasion resistance, allows some machinability. Low carbon martensitic
deposit. Hardness range is 24-45 Rockwell C, depending upon the actual welding procedure used.
50B
ED027865
Lincolnweld® A-96-S
Modified Type 420 stainless deposit with a carbon content near the high side for as-welded hardness.
Carbon will be about .23%, with about 13% chromium using proper procedures.
50FB
ED027863
Lincolnweld® H-560
High alloy flux depositing primary carbides in a martensitic matrix. Excellent material for severe abrasion
applications. Resistance to abrasion is 50 to 60 times that of plain carbon steel.
100B
ED010345
NOTE: Deposit carbon, alloy content and hardness depend upon the ratio of flux melted to wire melted. High voltage promotes high carbon and alloy contents,
while low voltage promotes lower carbon and alloy content.
Package Code Key:
FB = Foil Bag
B = Bag
D = Speed Feed® Drum (wire) or Steel Drum (flux)
www.lincolnelectric.com/welding-consumables
BB = Bulk Bag
141
Submerged Arc
Wire and Flux for Mild and Low Alloy Steels
Over 100 Combinations
to Choose From.
BETTER CHEMISTRY – Incoming raw material checked for
19 elements, and chemistry is verified more than a dozen times during
manufacturing ensuring consistent quality.
EXTENSIVE PRODUCT LINE – Over 100 flux / wire
combinations tested to meet your application requirements.
BETTER MANUFACTURING SYSTEMS –
ISO 9001 and 14001
certified and manufactured to standards for environmental and quality
management systems.
WIDE VARIETY OF LINCOLNWELD® FLUXES – Active, neutral
and alloy fluxes available to give you more flexibility out of your submerged arc
consumable solution.
LINCOLNWELD® SOLID AND CORED WIRE ELECTRODES
– Choose from mild or low alloy steel electrodes to increase your submerged arc
welding performance and expand your capabilities.
142
SUBMERGED ARC ELECTRODE
Electrode
Name
AWS
Class
General
Description
Diameter
in
Package
Weight Lbs.
Product
Number
Lincolnweld ® Carbon Steel Solid Wire
Lincolnweld® L-50
EM13K
Lincolnweld® L-50 is a low carbon, medium manganese, medium silicon wire. Team it
up with Lincolnweld® 980 flux for the best flux/wire combination when semiautomatic
subarc welding.
1/16
5/64
3/32
1/8
5/32
3/16
1/16
5/64
3/32
1/8
5/32
3/16
1/16
60C
60C
60C
60C
60C
60C
600D
1000D
1000D
1000D
1000D
1000D
1000AD
ED011317
ED011335
ED011328
ED011323
ED011332
ED015469
ED011316
ED011334
ED011327
ED011322
ED011331
ED015352
ED029083
Lincolnweld® L-56
EH11K
Lincolnweld® L-56 is a low carbon, high manganese, very high silicon special purpose wire.
It is primarily used with Lincolnweld® 880M flux on multiple pass welds requiring 70 ksi
tensile strengths in stress relieved conditions.
1/16
5/64
3/32
1/8
5/32
1/16
5/64
60C
60C
60C
60C
60C
1000R
1000R
ED011666
ED011678
ED011674
ED011671
EDS11677
ED011737
EDS01631
Lincolnweld® L-60
EL12
Lincolnweld® L-60 is a low carbon, low manganese, and low silicon general purpose
electrode. It provides the lowest hardness and is best suited for use with the Lincolnweld®
700 series of active fluxes.
5/64
3/32
1/8
5/32
3/16
5/64
1/8
5/64
3/32
1/8
5/32
3/16
60C
60C
60C
60C
60C
600D
600D
1000D
1000D
1000D
1000D
1000D
ED011762
ED011752
ED011743
ED011758
ED011749
EDS11760
EDS11741
ED011761
ED011751
ED011742
ED011757
ED011748
Lincolnweld® L-61
EM12K
Lincolnweld® L-61 is a low carbon, medium manganese, low silicon general purpose
subarc electrode. It is a good choice for a wide range of applications with single or
multiple pass subarc welding.
1/16
5/64
3/32
1/8
5/32
3/16
5/32
5/64
3/32
1/8
5/32
5/64
3/32
1/8
5/32
3/16
60C
60C
60C
60C
60C
60C
300D
600D
600D
600D
600D
1000D
1000D
1000D
1000D
1000D
ED011803
ED011825
ED011815
ED011807
ED011821
ED011812
ED030628
EDS11823
EDS11813
EDS11805
EDS11819
ED011824
ED011814
ED011806
ED011820
ED011811
Lincolnweld® LA-71
EM14K
Lincolnweld® LA-71 is a low carbon, medium manganese, medium silicon submerged
arc electrode containing approximately 0.1% titanium. This small addition of titanium
allows deposits to be stress-relieved with little loss of strength. It is also widely used
with neutral basic fluxes where excellent CTOD’s are required.
5/64
3/32
1/8
1/8
5/32
60C
60C
60C
1000D
1000D
EDS11054
ED011052
ED011051
EDS30781
EDS30782
Package Code Key:
AD = Accu-Trak® Drum
C = Coil
D = Speed Feed® Drum (wire) or Steel Drum (flux)
www.lincolnelectric.com/welding-consumables
R = Speed-Feed® Reel
143
SUBMERGED ARC ELECTRODE
Electrode
Name
AWS
Class
General
Description
Diameter
in
Package
Weight Lbs.
Product
Number
1/8
5/32
5/32
5/32
3/16
60C
60C
300D
1000D
1000D
ED016767
ED016248
ED030567
ED029226
EDS01652
Lincolnweld ® Carbon Steel Solid Wire, con’t.
Lincolnweld® L-S3
EH12K
Lincolnweld® L-S3 is a low carbon, high manganese, medium silicon electrode designed
for use with the Lincolnweld® 800 series of neutral fluxes. It is capable of producing
impact properties exceeding 20 ft•lbf (27 J) at -80° F (-62º C) when used with
Lincolnweld® 882, 888™, 8500, or MIL800-H fluxes and is often used in the most
demanding offshore applications.
Lincolnweld ® Low Alloy Steel Solid Wire
Lincolnweld® L-70
EA1
Lincolnweld® L-70 is a low carbon, medium manganese, low silicon, 0.5% molybdenum
wire used for single or multiple pass welds. This electrode is a standard choice for pipe
fabrication and other limited pass applications.
5/64
1/8
5/32
3/16
1/8
5/32
3/16
60C
60C
60C
60C
1000D
1000D
1000D
ED012054
ED012051
ED012053
ED012052
ED021192
ED021193
EDS21194
Lincolnweld® LA-75
ENi1K
Lincolnweld® LA-75 is a low carbon, medium manganese, high silicon, nickel-bearing
electrode designed for use with Lincoln’s family of neutral fluxes. It is suitable for use
where deposits with less than 1% Ni are required.
5/64
3/32
1/8
5/32
60C
60C
60C
60C
ED011066
ED011064
ED011062
ED011065
Lincolnweld® LA-81
EG
Lincolnweld® LA-81 is a low carbon, medium manganese, low silicon, 0.5% molybdenum
wire containing small additions of titanium and boron for extremely high toughness. It is
generally used in two pass applications for arctic grade line pipe or as a back bead on
multiple pass welds. It can be used to weld up to API X90 grade pipe.
5/32
5/32
60C
1000D
ED023163
EDS31060
Lincolnweld® LA-82
EF2
Lincolnweld® LA-82 is designed especially for high strength applications. This is primarily
used when 100 ksi tensile strength is required.
3/32
1/8
5/32
60C
60C
60C
EDS30785
ED026958
ED026959
Lincolnweld® LA-84
EF3
Lincolnweld® LA-84 is a nickel-bearing electrode with 0.5% molybdenum. This electrode
is used for higher strength weldements where impact properties exceeding 20 ft•lbf
(27 Joules) at -80° F (-62º C) are needed. It can be used where less than 1% Ni is required.
3/32
3/32
60C
1000D
ED031871
ED031872
Lincolnweld® LA-85
ENi5
Lincolnweld® LA-85 is a nickel-bearing wire with 0.2% molybdenum for use on weathering
steels. When used with 8500 or MIL800-H flux, it can also be used for applications requiring
impact properties which exceed 20 ft•lbf (27 Joules) at -80°F (-62º C).
3/32
1/8
5/32
3/16
60C
60C
60C
60C
ED023166
ED023167
ED023168
ED023169
Lincolnweld® LA-90
EA3K
Lincolnweld® LA-90 is a low carbon, high manganese, high silicon, 0.50% molybdenum
special purpose wire.
1/16
5/64
3/32
1/8
5/32
5/32
60C
60C
60C
60C
60C
1000D
ED013999
ED011086
ED011084
EDS11083
EDS11085
EDS01152
Lincolnweld® LA-92
EB2R
Lincolnweld® LA-92 is designed for the welding of 1-1/4% chromium, 1/2% molybdenum
steels. These weld deposits are used for high temperature service applications such as
pressure vessels or piping. The AWS R designator denotes ultra low residuals which will
result in a low Bruscato factor.
3/32
1/8
5/32
60C
60C
60C
EDS30783
EDS26960
EDS26961
Lincolnweld® LA-93
EB3R
Lincolnweld® LA-93 is designed for high temperature applications such as pressure vessels
and piping for 2-1/4% chromium, 1% molybdenum steels. The AWS R designator denotes
ultra low residuals which will result in a low Bruscato factor.
3/32
1/8
5/32
60C
60C
60C
EDS30784
EDS26962
EDS26963
Lincolnweld® LA-100
EM2
Lincolnweld® LA-100 is a low carbon, high manganese wire with nickel and molybdenum
designed to weld high strength steels such as HY-80 and HSLA-80. It is also used for
undermatching on HY-100 and HSLA-100 and is used extensively in critical high strength
applications with MIL800-H flux.
1/16
5/64
3/32
1/8
5/32
60C
60C
60C
60C
60C
ED010996
ED011002
ED010999
ED010998
EDS11001
Package Code Key:
144
C = Coil
D = Speed Feed® Drum (wire) or Steel Drum (flux)
www.lincolnelectric.com/welding-consumables
SUBMERGED ARC ELECTRODE
Electrode
Name
AWS
Class
General
Description
Diameter
in
Package
Weight Lbs.
Product
Number
5/64
3/32
3/32
3/32
3/32
50C
50C
300R
600R
600D
ED011099
ED011098
EDS01186
EDS01188
EDS01187
Lincolnweld ® Carbon Steel Cored Wire
Lincolnweld® LC-72
EC1
Lincolnweld® LC-72 is a cored wire designed to increase deposition rates 10-30% when
used with 980 flux. Good bead shape, penetration, and slag removal make LC-72 the only
mild steel cored wire option needed.
Lincolnweld Low Alloy Steel Cored Wires
Lincolnweld® LAC-B2
ECB2
Lincolnweld® LAC-B2 is a flux-cored wire designed to weld with either single or tandem
arcs using a neutral flux. It is a cost effective choice when welding chrome-moly steels
where Bruscato factor is not an issue.
3/32
5/32
3/32
5/32
60C
60C
600D
600D
ED010954
ED010955
ED019581
ED019582
Lincolnweld® LAC-M2 ECM2
Lincolnweld® LAC-M2 flux-cored subarc wire delivers yield strengths around 100 ksi.
Lincolnweld® LAC-M2 also delivers impact properties exceeding 20 ft•lbf (27 Joules) at
-80° F (-62º C) when used with 888™ flux.
3/32
5/32
50C
50C
ED010981
ED010982
Lincolnweld® LAC-Ni2 ECNi2
Lincolnweld® LAC-Ni2 is a 2% Ni flux-cored subarc wire which us usedprimarily for
weathering steel applications. When used with 888™ flux, it can product impact properties
exceeding 20 ft•lbf (27 Joules) at -100° F (-73º C).
3/32
50C
ED010986
Package Code Key:
Wire
AWS
ASME
Class
C = Coil
D = Speed Feed® Drum (wire) or Steel Drum (flux)
R = Speed-Feed® Reel
AWS Wire Composition Limits(1)
%C
%Mn
%Si
%Cr
%Ni
%Mo
%Ti
%Zr
%Al
%V
%S
%B
%P
%Cu
Lincolnweld ® Carbon Steel Electrodes (Chemistry)
Lincoln® Electrode Classifications per AWS A5.17-97
L-50
EM13K
.06-.16
.90-1.40
.35-.75
—
—
—
—
—
—
—
.030
—
.030
.35
L-56
EH11K
.06-.15
1.40-1.85
.80-1.15
—
—
—
—
—
—
—
.030
—
.030
.35
L-60
EL12
.04-.14
.25-.60
.10
—
—
—
—
—
—
—
.030
—
.030
.35
L-61
EM12K
.05-.15
.80-1.25
.10-.35
—
—
—
—
—
—
—
.030
—
.030
.35
LA-71
EM14K
.06-.19
.90-1.40
.35-.75
—
—
—
.03-.17
—
—
—
.025
—
.025
.35
LC-72(2,3)
EC1
.15
1.80
.90
—
—
—
—
—
—
—
.035
—
.035
.35
L-S3
EH12K
.06-.15
1.50-2.0
.25-.65
—
—
—
—
—
—
—
.025
—
.025
.35
Lincolnweld ® Low Alloy Electrodes (Chemistry)
Lincoln® Electrode Classifications per AWS A5.23-97
L-70
EA1
.05-.15
.65-1.00
.20
—
—
.45-.65
—
—
—
—
.025
—
.025
.35
LA-75
ENi1K
.12
.80-1.40
.40-.80
—
.75-1.25
—
—
—
—
—
.020
—
.020
.35
LA-81(4)
EG
.05
1.2
.2
—
—
.5
.1
—
—
—
—
.01
—
.20
LA-82
EF2
.10-.18
1.70-2.40
.2
—
.40-.80
.40-.65
—
—
—
—
.025
—
.025
.35
LA-84
EF3
.10-.18
1.75-2.20
.15-.25
—
.80-1.0
.45-.60
—
—
—
—
.010-.020
—
LA-85
ENi5
.12
1.20-1.60
.05-.30
—
.75-1.25
.10-.30
—
—
—
—
.020
—
.020
.35
LA-90
EA3K
.05-.15
1.60-2.10
.50-.80
—
—
.40-.60
—
—
—
—
.025
—
.025
.35
LA-92
EB2R
.07-.15
.45-1.00
.05-.30
1.00-1.75
—
.45-.65
—
—
—
—
.025
—
.025
.35
LA-93
EB3R
.05-.15
.40-.80
.05-.30
2.25-3.00
—
.90-1.10
—
—
—
—
.025
—
.025
.35
LA-100
EM2
.10
1.25-1.80
.20-.60
.30
1.40-2.10
.25-.55
.10
.10
.10
.05
.015
—
.010
.25
www.lincolnelectric.com/welding-consumables
.010-.020 .05-.15
145
SUBMERGED ARC FLUX
Electrode General
Name
Description
Package
Weight Lbs.
Product
Number
Fluxes – Active
760
Lincolnweld® 760 is highly active and designed to handle rust and mill scale. It is recommended for applications where
porosity caused by arc blow is a challenge. For excellent bead appearance on flat fillet welds—choose Lincolnweld® 760.
50B
ED019584
761
Lincolnweld® 761 is a manganese alloying and carbon reducing flux designed to provide superior crack resistance. It is
recommended for single pass welding with Lincolnweld® L-70 and LA-90 electrodes. For a flux which produces welds with
good bead appearance and is capable of producing Charpy V-Notch results exceeding 20 ft•lbf (27 J) @ -20° F (-29° C)
when welded in accordance to AWS A5.17 or AWS 5.23—choose Lincolnweld® 761.
50B
ED032765
780
Lincolnweld® 780 features fast freezing slag for easy removal and minimized spilling. When paired with Lincolnweld® L-61
it is recommended for a wide range of single and multi-pass welding applications. For low flash-through, excellent bead
shape, and easy slag removal—choose Lincolnweld® 780.
50B
550D
ED019586
ED032007
781
Lincolnweld® 781 features fast follow characteristics needed to make uniform welds at high speed without undercut or
voids. It is recommended for high speed, limited pass welds on clean plate and sheet steel. For good wetting action and
uniform welds at high speeds—choose Lincolnweld® 781.
50B
ED019587
Fluxes – Neutral
The primary use for Neutral Fluxes is for multiple-pass welding applications.
860
Lincolnweld® 860 offers excellent operating characteristics and is tested to exceed the impact and tensile strength
requirements of AASHTO Fracture Critical and FEMA seismic applications. When tested to applicable specifications, this
flux is capable of producing Charpy V-Notch test results exceeding 20 ft•lbf (27 J) @ -20° F (-29° C). For a flux with the
ability to meet the stringent fracture and tensile strength requirements of many applications—choose Lincolnweld® 860.
50B
ED019589
865
Lincolnweld® 865 is a general purpose flux designed to weld butt joints and flat and horizontal fillets. When used with
Lincolnweld® L-50 or L-61, it produces 70 ksi tensile strength as welded or after short- or long-term stress relief. For
fracture toughness exceeding minimum requirements, as well as resistance to rust porosity and pockmarking—choose
Lincolnweld® 865.
50B
EDS27857
880
Lincolnweld® 880 is designed for use with solid low alloy steel electrodes with a minimum of 0.20% silicon to obtain
increased de-oxidation and optimal bead appearance. It is also recommended for use with Lincolnweld® LAC series of low
alloy flux-cored electrodes, and many Lincore® flux-cored hardfacing electrodes. For a smooth bead appearance on low alloy
or hardfacing welding applications–choose Lincolnweld® 880.
50B
550D
ED027866
ED028322
880M
Lincolnweld® 880M features industry proven operating characteristics and mechanical properties tested to exceed the
minimum specifications relevant to many applications. It is recommended for welding with solid carbon steel and low alloy
steel electrodes, as well as Lincoln’s LAC series of low alloy flux-cored electrodes. For the best single arc AC welding flux
with the ability to meet Charpy V-Notch requirements–choose Lincolnweld® 880M.
50PLB
ED031853
882
Lincolnweld® 882 is designed for a variety of welding applications and is known for providing a good bead appearance. It is
recommended for stainless steel welding and paired with both mild and low alloy steel electrodes. For a multi-purpose flux
designed to accommodate a wide range of welding applications—choose Lincolnweld® 882.
50B
ED027859
888™
Lincolnweld® 888™ is a basic flux designed for use in critical applications requiring minimum Charpy V-Notch properties. It
is recommended for joining mild steel and low alloy steels in as welded and stress relieved applications, typical of the offshore, wind tower or structural fabrication industries. For a flux capable of low diffusible hydrogen levels and Charpy
V-Notch test results exceeding 20 ft•lbf (27 J) @ -20° F (-29° C)—choose Lincolnweld® 888™.
50PLB
ED031596
MIL800-H
Lincolnweld® MIL800-H features very low diffusible hydrogen levels and is designed for low temperature applications
where minimum Charpy V-Notch properties are required. It is recommended for both single and multiple arc welding of
both butt welds and fillets. For Charpy V-Notch test results exceeding 20 ft•lbf (27 J) @ -60° F (-51° C)—choose
Lincolnweld® MIL800-H.
50HS
ED020925
8500
Lincolnweld® 8500 is designed to resist nitrogen porosity and exceed minimum fracture toughness requirements. It is
recommended for multi-pass welding with mild and low alloy steel electrodes in both single and multiple electrode
welding. For a flux capable of producing Charpy V-Notch test results exceeding 20 ft•lbf (27 J) @ -40° F (-40° C) with
L-61, L-S3 and LA-85 electrodes—choose Lincolnweld® 8500.
50PLB
ED031854
Package Code Key:
146
B = Bag
BB = Bulk Bag
PLB = Plastic Bag
D = Speed Feed® Drum (wire) or Steel Drum (flux)
FB = Foil Bag
www.lincolnelectric.com/welding-consumables
HS = Hermetically Sealed Pail
SUBMERGED ARC CONSUMABLES
Electrode
Name
General
Description
Package
Weight Lbs.
Product
Number
Fluxes – Special Purpose Neutral
960
Lincolnweld® 960 is a low cost, general purpose flux designed to weld butt joints and both single and multiple pass
fillets. It is recommended for automatic and semiautomatic subarc welding. For a flux designed to meet the fracture
toughness requirements in AASHTO Fracture Critical applications—choose Lincolnweld® 960.
50B
ED022412
980
Lincolnweld® 980 combines many of the features of the 700 and 800 series fluxes, making it an excellent choice for
fabricators who desire one flux for both automatic and semiautomatic welding throughout the shop. It is primarily
recommended for semiautomatic, multi-pass welding of mild steel. For exceptional resistance to flash-through and
porosity caused by arc blow in a variety of applications—choose Lincolnweld® 980.
50B
ED027861
Fluxes – Fabrication of Line Pipe
995N
Lincolnweld® 995N is a nitrogen limiting flux designed for longitudinal and spiral seams on pipe. It is recommended for
automatic single pass welding with single or multiple arcs. For pipe applications requiring a flux capable of producing
Charpy V-Notch test results exceeding 20 ft•lbf (27 J) @ -20° F (-29° C)—choose Lincolnweld® 995N.
50PLB
2600BB
EDS01669
EDO30657
761-Pipe
Lincolnweld® 761-Pipe features similar chemical composition to 761 with a particle size is optimized for seam welding.
Weld deposits are usually low carbon, fairly high manganese and have superior resistance to cracks and pockmarking.
For AC and multiple arc pipe welding applications—choose Lincolnweld® 761-Pipe.
50B
ED032797
P223
P223 is an industry standard for pipe welding on up to X80 grade pipe. It is recommended for many two-run welding
applications, but can also be used in multiple pass welding because it is neutral. For fast freezing slag characteristics
ideal for welding small diameter pipe—choose P223.
50B
EDS30636
50B
ED027862
50HS
ED028657
Additional High Performance Fluxes
AXXX10
Lincolnweld® AXXX-10 is an alloy flux designed to produce a nickel bearing weld deposit. It is recommended for use on
ASTM A533-Class 1 and A588 weathering steels when combined with Lincolnweld® L-61. For a low alloy deposit on
weather steel welding applications—choose Lincolnweld® AXXX-10.
MIL800-HPNi Lincolnweld® MIL800-HPNi is designed to be used with Lincolnweld® LA-85 (ENi5) electrode to increase the nickel
content of a weld deposit from a nominal 1% to a minimum 1%. It is recommended for high performance steel
applications, such as HPS70W, with minimum yield strengths of 70 ksi. For a flux capable of producing low diffusible
hydrogen levels and high deposition rates on applications ranging from bridge girder manufacturing to those requiring
100 ksi yield strength—choose Lincolnweld® MIL800-HPNi.
Package Code Key:
B = Bag
HS = Hermetically Sealed Pail
PLB = Plastic Bag
www.lincolnelectric.com/welding-consumables
147
Premium Pipe Welding Consumables
World Class
Performance.
World Wide Support.
CUSTOM PIPELINE WELDING SOLUTIONS – Choose
from premium Stick (SMAW), MIG (GMAW), Flux-Cored Gas & Self-Shielded
(FCAW-G/FCAW-S) consumables.
PROCESS CONTROL MANUFACTURING –
Tightly controlled
worldwide manufacturing operations ensure pipe welding professionals around the
world the highest quality and consistency.
LOT-CONTROLLED AND LOT-TESTED – All Pipeliner
®
products
carry a Q2 certification and have archived records of in-process and finished
product testing and manufacturing.
HERMETICALLY SEALED PACKAGING – Pipeliner
®
products are
delivered in moisture resistant packaging to ensure the product's integrity in
the harshest environments.
GLOBAL SUPPORT – Lincoln Electric's global network of
manufacturing and distribution facilities, pipe welding engineers,
welding technicians, and technical experts are there to deliver.
148
PIPELINER® CONSUMABLES
Pipeliner® is Lincoln Electric’s® family of premium SMAW (Stick), GMAW (MIG), FCAW-G (Gas Shielded FluxCored) and FCAW-S (Self Shielded Flux-Cored) consumables developed specifically to meet the rigorous
demands of the global pipe welding industry.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
mm
Weight Lbs.
Product
Number
Cellulosic All Position Stick (SMAW) Electrodes
Pipeliner®
6P+
E6010
DC±
Pipeliner® 6P+ sets the standard for root pass welding in the pipeline industry.
It is recommended for root pass welding in either vertical up or vertical down
welding positions of up to X80 grade pipe as well as hot, fill and cap pass welding
of up to X60 grade pipe. For all-position pipe welding—choose Pipeliner® 6P+.
(2.5 mm)
(3.2 mm)
(4.0 mm)
(3.2 mm)
(4.0 mm)
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
ED032609
ED032610
ED032611
ED030848
ED030849
Pipeliner®
7P+
E7010-P1
DC±
Pipeliner® 7P+ has high deposition rates which allow for fewer fill, cap and hot
passes. It is capable of meeting stringent pipeline welding requirements when
tested for low temperature impact toughness. It is recommended for root pass
welding of up to X80 grade pipe, and hot, fill and cap pass welding of up to
X65 grade pipe. For vertical down and out-of-position pipe welding—choose
Pipeliner® 7P+.
(3.2 mm)
(4.0 mm)
(5.0 mm)
(3.2 mm)
(4.0 mm)
(5.0 mm)
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
ED032612
ED032613
ED032614
ED031611
ED031612
ED031613
Pipeliner®
8P+
E8010-P1
DC+
Pipeliner® 8P+ is the highest strength cellulosic electrode in the Lincoln Pipeliner®
family. It is recommended for root pass welding of up to X80 grade pipe, and
hot, fill and cap pass welding of up to X70 grade pipe. For vertical down and
out-of-position pipe welding—choose Pipeliner® 8P+.
(3.2 mm)
(4.0 mm)
(5.0 mm)
(3.2 mm)
(4.0 mm)
(5.0 mm)
30CT(10EO)
30CT(10EO)
30CT(10EO)
50EO
50EO
50EO
ED032615
ED032616
ED032617
ED030826
ED030827
ED030828
Low Hydrogen Stick (SMAW) Electrodes
Pipeliner®
16P
E7016 H4
DC+
Pipeliner® 16P has unique properties that enable low hydrogen SMAW root
passes meeting strict pipe welding requirements. It is recommended for root
pass welding of up to X100 grade pipe where a low hydrogen SMAW root pass
is required. For vertical up pipe welding—choose Pipeliner® 16P.
(2.5 mm)
(3.2 mm)
(4.0 mm)
50EO
50EO
50EO
ED030916
ED030917
ED030918
Pipeliner®
17P
E7018-1 H4R
DC+
Pipeliner® 17P has high operator appeal, with smooth arc, square burn-off and
excellent puddle control. It is recommended for fill and cap pass welding of up
to X65 grade pipe. For vertical up pipe welding—choose Pipeliner® 17P.
(3.2 mm)
(4.0 mm)
30CT(10EO)
30CT(10EO)
ED032618
ED032619
Pipeliner®
18P
E8018-G H4
DC+
Pipeliner® 18P has high operator appeal, with smooth arc, square burn-off and
excellent puddle control. It is recommended for fill and cap pass welding of up
to X70 grade pipe. For vertical up pipe welding—choose Pipeliner® 18P.
(3.2 mm)
(4.0 mm)
30CT(10EO)
30CT(10EO)
ED032620
ED032621
Pipeliner®
19P
E10018-G H4R
DC+
Pipeliner® 19P has high operator appeal, with smooth arc, square burn-off and
excellent puddle control. It is recommended for fill and cap pass welding of up
to X80 grade pipe. For vertical up pipe welding—choose Pipeliner® 19P.
(3.2 mm)
(4.0 mm)
30CT(10EO)
30CT(10EO)
ED032622
ED032623
Pipeliner®
20P
E12018-G H4R
DC+
Pipeliner® 20P has high operator appeal, with smooth arc, square burn-off and
excellent puddle control. It is recommended for fill and cap pass vertical up
welding of up to X100 grade pipe. For vertical up pipe welding—choose
Pipeliner® 20P.
(3.2 mm)
(4.0 mm)
30CT(10EO)
30CT(10EO)
ED032624
ED032625
Pipeliner®
LH-D80
E8045-P2 H4R
DC+
Pipeliner® LH-D80 is a low hydrogen high deposition electrode specially designed
for the vertical down welding of pipe. It is recommended for fill and cap pass
welding of up to X70 pipe as well as pipe repair and hot tapping applications.
For an electrode capable of low hydrogen levels, high productivity and operator
appeal—choose Pipeliner® LH-D80.
(3.2 mm)
(4.0 mm)
(4.5 mm)
30CT(10EO)
30CT(10EO)
30CT(10EO)
ED032626
ED032627
ED032628
Pipeliner®
LH-D90
E9045-P2 H4R
DC+
Pipeliner® LH-D90 is a low hydrogen high deposition electrode specially designed
for the vertical down welding of pipe. It is recommended for fill and cap pass
welding of up to X80 pipe as well as pipe repair and hot tapping applications.
For an electrode capable of low hydrogen levels, high productivity and operator
appeal—choose Pipeliner® LH-D90.
(3.2 mm)
(4.0 mm)
(4.5 mm)
30CT(10EO)
30CT(10EO)
30CT(10EO)
ED032629
ED032630
ED032631
Pipeliner®
LH-D100
E10045-P2 H4R
DC+
Pipeliner® LH-D100 is a low hydrogen high deposition electrode specially designed
for the vertical down welding of pipe. It is recommended for fill and cap pass
welding of up to X90 pipe as well as pipe repair and hot tapping applications.
For an electrode capable of low hydrogen levels, high productivity and operator
appeal—choose Pipeliner® LH-D100.
(3.2 mm)
(4.0 mm)
(4.5 mm)
30CT(10EO)
30CT(10EO)
30CT(10EO)
ED032632
ED032633
ED032634
NOTE: Pipeliner® electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties is available on www.lincolnelectric.com for every lot.
Package Code Key:
C = Coil
CT = Cardboard Carton
EO = Easy Open Hermetic Can
SSP = Steel Spool
VFB = Vacuum Sealed Foil Bag
HS = Hermetically Sealed Pail
www.lincolnelectric.com/welding-consumables
SP = Plastic Spool
149
PIPELINER® CONSUMABLES
Pipeliner® is Lincoln Electric’s® family of premium SMAW (Stick), GMAW (MIG), FCAW-G (Gas Shielded FluxCored) and FCAW-S (Self Shielded Flux-Cored) consumables developed specifically to meet the rigorous
demands of the global pipe welding industry.
Electrode
Name
AWS
Class
Recm’d
Polarity
General
Description
Diameter Package
in. (mm) Weight Lbs.
Product
Number
MIG (GMAW) Wires
Pipeliner®
70S-G
ER70S-G
Pipeliner® 70S-G has a low silicon level for unblemished welds with less clean
up required. Welds have good back bead shape for STT root passes. It is
recommended for root pass welding of up to X100 grade pipe as well as hot,
fill and cap pass welding of up to X70 grade pipe. For all-position welding
—choose Pipeliner® 70S-G.
.045 (1.2)
.045 (1.2)
10SP(VFB)
30SP(VFB)
ED030904
ED030905
Pipeliner®
80S-G
ER80S-G
Pipeliner® 80S-G is the highest strength MIG wire in Pipeliner® family.
Recommended for root pass welding of up to X100 grade pipe as well as hot,
fill and cap pass welding of up to X80 grade pipe. For all-position welding
—choose Pipeliner® 80S-G.
.045 (1.2)
.045 (1.2)
10SP(VFB)
30SP(VFB)
ED031493
ED031494
Self-Shielded Flux-Cored (FCAW-S) Wires
Pipeliner®
NR®-207+
E71T8-K6
DC-
Pipeliner® NR®-207+ has the portability of stick electrode and the productivity
of wire. It is recommended for hot, fill and cap pass welding of up to X70 grade
pipe. For vertical down pipe welding—choose Pipeliner® NR®-207+.
5/64 (2.0)
56HS(14C)
ED030924
Pipeliner®
NR®-208P
E81T8-6
DC-
Pipeliner® NR®-208P has the portability of stick electrode and the productivity
of wire. It is capable of exceeding impact values of 29 Joules (20 ft•lbf) @ 0°C
(32°F) when tested. It is recommended for hot, fill and cap pass welding of up
to X70 grade pipe. For vertical down pipe welding—choose Pipeliner® NR®-208P.
5/64 (2.0)
56HS(14C)
ED031912
Pipeliner®
NR®-208XP
E81T8-G
DC-
Pipeliner® NR®-208XP has been micro-alloyed to be capable of producing impact
values of 29 J (20 ft•lbf) @ -20°C (-40°F). It is recommended for hot, fill and cap
pass welding of up to X70 grade pipe. For vertical down pipe welding—choose
Pipeliner® NR®-208XP.
5/64 (2.0)
56HS(14C)
ED031968
Gas-Shielded Flux-Cored (FCAW-G) Wires
Pipeliner®
G70M
E71T-1MJH8
E71T-9MJH8
DC+
75-80% Ar/
balance CO2
Pipeliner® G70M is designed for use with mechanized welding systems and has
the best operator appeal in difficult welding positions. It is recommended for
hot, fill and cap pass welding of up to X70 grade pipe. For vertical up pipe
welding—choose Pipeliner® G70M.
.045 (1.2)
.045 (1.2)
.052 (1.3)
10SP(VFB)
25SP(VFB)
10SP(VFB)
ED030926
ED030927
ED030928
Pipeliner®
G80M
E101T1-GM-H8
DC+
75-80% Ar/
balance CO2
Pipeliner® G80M is higher strength than G70M, with slightly lower toughness.
It is recommended for hot, fill and cap pass welding of up to X80 grade pipe.
For vertical up pipe welding—choose Pipeliner® G80M.
.045 (1.2)
.045 (1.2)
10SP(VFB)
25SP(VFB)
ED031107
ED031486
Pipeliner®
G90M
E111T1-K3 MJ H4
DC+
75-90% Ar/
balance CO2
Pipeliner® G90M is the highest strength FCAW-G wire capable of producing the
lowest hydrogen level. It is recommended for hot, fill and cap pass welding of
up to X80 grade pipe. For vertical up pipe welding—choose Pipeliner® G90M.
.045 (1.2)
.052 (1.3)
.045 (1.2)
10SP(VFB)
10SP(VFB)
33SP(VFB)
ED032860
ED032664
ED031931
NOTE: Pipeliner® electrodes are manufactured under lot control. A Certificate of Test showing actual deposit chemistry and mechanical properties are available on www.lincolnelectric.com for every lot.
Package Code Key:
150
C = Coil
HS = Hermetically Sealed Pail
SP = Plastic Spool
SSP = Steel Spool
VFB = Vacuum Sealed Foil Bag
www.lincolnelectric.com/welding-consumables
RECOMMENDED GENERAL OPTIONS
Index
For ALL my welding needs...
Stick Options
Power Source Options
• Accessory Kits . . . . . . . . . . . . . . . . . . . . . . . . . pg.152
• Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 152
•
•
•
•
•
•
•
•
•
•
TIG Options
•
•
•
•
•
TIG Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Remote Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Water-Cooled Options . . . . . . . . . . . . . . . . . . . . . 153
TIG-Mate™ Starter Packs . . . . . . . . . . . . . . . . . . . 153
Pro-Torch™ TIG Torches . . . . . . . . . . . . . . . . . . . . . 154
•
•
•
•
•
•
Power Plug Kits (GFCI Receptacle Kit) . . . . . . . . . 155
Full KVA Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Cold Weather Kits . . . . . . . . . . . . . . . . . . . . . . . . 155
Spark Arrestor Kits . . . . . . . . . . . . . . . . . . . . 155-156
Wire Feeder Capability (CV Adapter,
LN™-23P Adapter Kit, Wire Feed Module) . . . . . . 156
Miscellaneous Kits
(Control Panel Kit, Air Dryer Kit, Meters Kit) . . . . 157
Undercarriages . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
LPG/Gas Cyclinder Holders . . . . . . . . . . . . . . . . . 157
Cable Carrier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Roll Cages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Road Trailers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Weld Cable . . . . . . . . . . . . . . . . . . . . . . . . . . ™. pg.163
Adapters and Twist-Mate™ Plugs/Receptacles . . 163
Wire Reel Stands . . . . . . . . . . . . . . . . . . . . . . . . . 163
Lift Bails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Swivel Platforms and Wheels . . . . . . . . . . . . . . . 163
Wire Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Wire Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Straighteners and Incoming Bushings . . . . . . . . . 164
Drive Roll and Guide Tube Kits . . . . . . . . . . . . . . 165
Drive Roll and Wire Guide Kits . . . . . . . . . . . . . . 165
Welding Guns
Engine Drive Options
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
I CHOOSE LINCOLN.
Undercarriages . . . . . . . . . . . . . . . . . . . . . . . . pg.158
Carts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Canvas Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Control Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Air Filter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Meter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Multi-Process Switch . . . . . . . . . . . . . . . . . . . . . . 159
Paralleling Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Capacitor Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Ethernet/DeviceNet™ Interfaces . . . . . . . . . . . . . . 159
MIG Wire Feeder/Welder Options
• Welding Kits (Aluminum and Innershield®) . . . . . 160
• POWER MIG® Spool Gun Systems . . . . . . . . . . . . 160
Wire Feeder Options
•
•
•
•
•
•
•
•
Remote Pendants . . . . . . . . . . . . . . . . . . . . . . . . . 161
GMA Timer Kits . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Gas Solenoid Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Burnback Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Contactor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Gas Regulators and Water Connection Kits . . . . . 161
Control Cables and Adapters . . . . . . . . . . . . . . . . 162
Adapters and Extension Cables . . . . . . . . . . . . . . 162
www.lincolnelectric.com/plasma
•
•
•
•
•
•
MIG and Gas-Shielded Cored Wire Guns . . . 166-168
Self-Shielded Cored Wire Guns . . . . . . . . . . . . . . 168
Push-Pull Guns . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
Spool Gun Systems . . . . . . . . . . . . . . . . . . . . . . . 170
Fume Extraction Guns . . . . . . . . . . . . . . . . . . . . . . 171
Submerged Arc (Guns and Accessories) . . . . . . . 171
Welding Helmets
• VISTA® Auto-Darkening
Welding Helmets . . . . . . . . . . . . . . . . . . . . . . . . . 172
151
RECOMMENDED GENERAL OPTIONS
Stick
ACCESSORY KITS
REMOTE CONTROLS
Accessory Kit, 400 Amp
For stick welding. Includes 35
ft. (10.7 m) #2/0 electrode
cable with lug, 30 ft. (9.1 m)
#2/0 work cable with lugs,
headshield, filter plate, work
clamp and electrode holder.
Order K704
Remote Output Control
For remote output of welding
voltage. Consists of control
box with 25 or 100 ft. (7.6 or
30 m) of four conductor cable
and 6 pin MS-type connector.
Order K857 for 25 ft. (7.6 m)
Order K857-1 for 100 ft.
(30 m)
Accessory Kit, 150 Amp
For stick welding. Includes 20
ft. (6.1 m) #6 electrode cable
with lug, 15 ft. (4.6 m) #6
work cable with lugs, headshield, filter plate, work
clamp, electrode holder and
sample pack of mild steel
electrode.
Order K875
Stick Electrode
Holder & Cable
Includes 12.5 ft. (3.8 m)
electrode cable with
Twist-Mate™ connectors.
Order K2374-1
for Precision TIG® 225
Remote Output Control
with 120V AC Receptacles
Remote weld output control
box with two 120V AC receptacles having GFCI (Ground
Fault Circuit Interrupter) protection. One cord for both
remote and power. 100 ft.
(30.5 m) long. Permits remote
adjustment of weld output
and power for tools 20 amp
capacity.
Order K2627-2 for Ranger®
225 GXT, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305 G, Ranger®
305 D, Vantage® 300,
Vantage® 400, Vantage® 500,
Air Vantage® 500
Stick Electrode Holder,
Work Clamp, Cable &
Twist-Mate™ Set
Includes 200 amp stick holder,
welding cable, work cable,
work clamp and Twist-Mate™
connections.
Order K2394-1 for V275-S,
V160-T, V205-T AC/DC,
V205-T DC
152
www.lincolnelectric.com
Remote Output Control
(Stick Welding)
Contains remote control
rheostat, and 100 ft. (30.5 m)
long cable.
Order K924-5 for Pipeliner®
200D, Classic® 300D (Code
10911 and up), SAE-500
Remote Output Control
(Stick and Wire Welding)
Contains rheostat for stick
output, potentiometer for
wire output, and 100 ft.
(30.5 m) long control cable.
Order K2464-1 for Pipeliner®
200D, Classic® 300D (Code
10911 and up)
RECOMMENDED GENERAL OPTIONS
TIG
TIG MODULE
TIG Module
Portable, high frequency unit
with gas valve for TIG welding. Rated at 300 amps/60%
duty cycle.
Order K930-2
Control Cable
Connects TIG Module to
power source.
Order K936-1 for 9-pin to
14-pin
Order K936-3 for 9-pin to
6-pin plus 115V
Order K936-4 for 9-pin to
115V
Control Cable Extension
Allows the TIG Module to be
operated at distances up to
200 ft. (61 m) from the power
source. Available in 45 ft.
(13.7 m) sections.
Order K937-45
Docking Kit
Allows you to “dock” the TIG
Module on top of a flatroofed power source, or any
other flat surface measuring
at least 10 x 15 in. (254 x 381
mm). Includes a latch and provisions for a user-supplied
padlock to lock the TIG
Module in place.
Order K939-1
Contactor Kit
Installs in the K930-2 TIG
Module for use with welders
without a contactor. Makes
the TIG torch electrode electrically “cold” until the
Amptrol® is activated.
Order K938-1
TIG REMOTE CONTROLS
Arc Start™ Switch
May be used in place of the
foot or hand Amptrol®. Comes
with a 25 ft. (7.6 m) cable and
6 pin plug connector.
Attaches to the TIG torch for
convenient finger control to
start and stop the weld cycle
at the current set on the
machine.
Order K814
Amptrol® Adapter Kit
Adapts Amptrol’s 6-pin
MS-type plug connection to
terminal strip on power
source.
Order K843
TIG-MATE ™ STARTER
PACKS
Includes ™
Ultra-Flex
Torch!
TIG-Mate™ 9 Air-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying
case. Includes: PTA-9 UltraFlex™ torch, gas lens parts kit,
Harris® flowmeter/regulator,
Twist-Mate™ adapter, gas
hose, work clamp and cable.
Order K2413-1
Includes ™
Ultra-Flex
Torch!
TIG-Mate™ 17V Air-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying
case. Includes: PTA-17V UltraFlex™ torch, parts kit, Harris®
flowmeter/regulator, 10 ft.
(3.0 m) gas hose, and work
clamp and cable.
Order K2265-1
Foot Amptrol®
Provides 25 ft. (7.6 m) of
remote output control for
TIG welding. (6-pin plug
connection).
Order K870
Hand Amptrol®
Provides 25 ft. (7.6 m) of
remote current control for
TIG welding. (6-pin plug
connection). Velcro straps
secure it to the torch.
Order K963-3 (One size fits
all Pro-Torch™ TIG Torches.)
TIG WATER-COOLED
OPTIONS
Cool Arc® 35 Water Cooler
Cooler plugs directly into the
Invertec® V310-T AC/DC for
digital communication and
input power. This “smart
cooler” monitors pressure
and temperature and adjusts
its speed accordingly.
Order K2630-1
Cool Arc® 40 Water Cooler
Reliable and affordable water
cooler for water-cooled MIG,
TIG, or plasma cutting applications.
Order K1813-1 for
115/1/50/60
Order K2187-1 for
220-240/1/50/60
Water Cooler Hoses
(CGA to CGA)
For 5/8" LH CGA fitting applications at both cooler and
wire feeder. Kit contains two
25 ft. hoses with 5/8" left
hand CGA fittings on both
ends of hose.
Order K1859-2 for
Precision TIG® 275,
Precision TIG® 375
www.lincolnelectric.com
Includes ™
Ultra-Flex
Torch!
TIG-Mate™ 17 Air-Cooled
TIG Torch Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying
case. Includes: PTA-17 UltraFlex™ torch, parts kit, Harris®
flowmeter/regulator, 10 ft.
(3.0 m) gas hose, Twist-Mate™
adapter, and work clamp and
cable.
Order K2266-1
TIG-Mate™ 20
Water-Cooled TIG Torch
Starter Pack
Get everything you need for
TIG welding in one complete
easy-to-order kit packaged in
its own portable carrying
case. Includes: PTW-20 torch,
parts kit, Harris® flowmeter/
regulator, 10 ft. (3.0 m) gas
hose, Twist-Mate™ adapter,
work clamp and cable and
10 ft. (3.0 m) water hose.
Order K2267-1
153
RECOMMENDED GENERAL OPTIONS
TIG, con’t.
PRO-TORCH ™ TIG TORCHES
Light and easy to use, these torches feature flexible head models that give you the power of maximum versatility and maneuverability. A molded,
knurled handle gives you a sure grip so you can focus on the weld. Available in either air-cooled or water-cooled designs.
Request publication E12.150 for details.
Lincoln Adapters
TIG Torches
Model
Rated
Amperage
Air-Cooled TIG Torches
PTA-9
125
125
Tungsten
Range
in. (mm)
Length
ft. (m)
Number
of Cables
Product
Number
.020-1/8
12.5 (3.8)
25.0 (7.6)
1
1
K1781-1
K1781-3
Model
Product
Number
For Precision TIG ® 275/375 Power Sources
PTA-26
K2166-1
(one-piece power cable)
125
.020-1/8
(0.8-3.2)
25.0 (7.6)
1
K1781-6
PTA-9, -17
(one-piece power cable)
K2166-3
PTA-9F
125
.020-1/8
(0.8-3.2)
25.0 (7.6)
1
K1781-7
PTA-9, -17, -26
(two-piece power cable)
K2166-2
PTA-9FV
PTW-18, -20
No adapter required.
PTA-9F
Ultra-Flex™(1)
125
.020-1/8
(0.8-3.2)
12.5 (3.8)
1
K1781-9
PTA-17
150
150
150
150
.020-5/32
(0.5-4.0)
12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)
1
2
1
2
K1782-1
K1782-2
K1782-3
K1782-4
PTA-17F
150
.020-5/32
(0.5-4.0)
25.0 (7.6)
1
K1782-10
PTA-17FV
150
.020-5/32
(0.5-4.0)
25.0 (7.6)
1
K1782-11
150
150
150
150
.020-5/32
(0.5-4.0)
12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)
1
2
1
2
K1782-6
K1782-7
K1782-8
K1782-9
PTA-17
Ultra-Flex™
150
.020-5/32
(0.5-4.0)
12.5 (3.8)
1
K1782-12
PTA-17FV
Ultra-Flex™
150
.020-5/32
(0.5-4.0)
12.5 (3.8)
1
K1782-13
PTA-26
200
200
200
200
.020-5/32
(0.5-4.0)
12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)
1
2
1
2
K1783-1
K1783-2
K1783-3
K1783-4
PTA-26F
200
.020-5/32
(0.5-4.0)
25.0 (7.6)
1
K1783-10
PTA-26FV
200
.020-5/32
(0.5-4.0)
25.0 (7.6)
1
K1783-11
PTA-26V
200
200
200
200
.020-5/32
(0.5-4.0)
12.5 (3.8)
12.5 (3.8)
25.0 (7.6)
25.0 (7.6)
1
2
1
2
K1783-6
K1783-7
K1783-8
K1783-9
PTA-26(2)
Ultra-Flex™
200
.020-5/32
(0.5-4.0)
12.5 (3.8)
1
K1783-12
PTA-17V
For Invertec® V160-T, V205T AC/DC, V205T DC & Precision TIG® 225
Power Sources
PTA-9, -17
K1622-1
PTW-18, -20
K1622-4
PTA-26
K1622-3
For TIG Module & Power Sources with 1/2" Stud Output Terminals
PTW-18, -20
K2505-2 and K1622-4
PTA-26, -26V
K2505-2 and K1622-3
PTA-9, -17
K2505-2 and K1622-1
PTA-9, -17, -26
(two-piece power cable)
No adapter required
For Invertec® V160-S, V275-S, V350-PRO and Power Sources with
Twist-Mate® Power and Separate Gas
PTA-9FV, -17V, -17FV
K2505-1 and K1622-1
For Invertec® V100-S or V155-S Power Sources with small Twist-Mate®
Power and Separate Gas
PTA-9FV, -17V, -17FV
K960-2
15 ft. (4.6 m) Torch
Extension (right) for
PTA-9, -17, and -26
torches
K2412-2
Water-Cooled TIG Torches
PTW-18
350
350
.020-5/32
(0.5-4.0)
12.5 (3.8)
25.0 (7.6)
3
3
K1784-1
K1784-2
PTW-20
250
250
.020-1/8
(0.5-3.2)
12.5 (3.8)
25.0 (7.6)
3
3
K1784-3
K1784-4
PTW-18
PTA-17FV
(1)
Pre-configured package with K1622-1 Twist-Mate® adapter and 1/16" gas lens collet body,
collet, and gas lens installed.
(2)
Pre-configured package with K1622-3 Twist-Mate® adapter , 1/8" collet, collet body, and
gas lens installed.
154
PTA-9FV
www.lincolnelectric.com
RECOMMENDED GENERAL OPTIONS
Engine Drive
120V
120V
115V
POWER PLUG KITS
FULL KVA KITS
Power Plug Kit (20 amp)
Provides four 120V plugs rated
at 20 amps each, and one dual
voltage, full KVA plug rated
at 120/240V, 50 amps. 120V
plug may not be compatible
with common household
receptacles.
Order K802N for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 225 GXT, Ranger® 3
Phase, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305 G, Ranger®
305 D, Vantage® 300,
Vantage® 400, Vantage® 500,
Air Vantage® 500
Full-KVA Adapter Kit
(1-Phase)
Provides convenient connection of Lincoln Electric®
equipment with NEMA 6-50P
plug to Lincoln® engine driven
welders having a full KVA
receptacle.
Order K1816-1 for all
engine driven welders with
120V/240V AC 1-Phase
Receptacle
Power Plug Kit (15 amp)
Provides four 120V plugs rated
at 15 amps each, and one dual
voltage, full KVA plug rated at
120/240V, 50 amps. 120V plug
is compatible with common
household receptacles.
Order K802R for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 225 GXT, Ranger® 3
Phase, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305 G, Ranger®
305 D, Vantage® 300,
Vantage® 400, Vantage® 500,
Air Vantage® 500
Power Plug Kit
Provides two 115V plugs rated
at 20 amps each, and two
230V plugs rated at 15 amps
each. 115V plugs may not be
compatible with common
household receptacles.
Order K802D for SAE-500,
SAE-500 Severe Duty,
Classic® 300D
GFCI Receptacle Kit
Includes one UL approved
120V ground fault circuit
interrupter duplex type
receptacle and installation
instructions. Replaces the
factory-installed 120V duplex
receptacle. Each receptacle
of the GFCI duplex is rated
at 20 amps. Maximum total
current from the GFCI duplex
is limited to 20 amps. Two
kits required for all 120V
receptacles on Ranger®
products.
Order K1690-1 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 225 GXT, Ranger® 250
GXT, Ranger® 250, Ranger®
305 G, SAE-500, SAE-500
Severe Duty
155
Full-KVA Power Plug
(1-Phase)
One dual voltage plug rated
at 120/240V, 50 amps. NEMA
14-50P.
Order T12153-9 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 225 GXT, Ranger® 3
Phase, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305 G, Ranger®
305 D, Vantage® 300,
Vantage® 400, Vantage® 500,
Air Vantage® 500
Full-KVA Power Plug
(3-Phase)
One plug rated at 240V, 50
amps. NEMA 15-50P.
Order T12153-10
for Vantage® 300, Vantage®
400, Vantage® 500,
Air Vantage® 500
Cold Weather Kit
For engine starting and
operation in extreme cold
weather conditions down
to -40˚F/-40˚C (with the use
of 0W40 synthetic oil and
arctic diesel fuel). Includes
120V AC oil pan heater, 120V
AC engine block heater, and
radiator grill tarp.
Order K2679-1 for Vantage®
400 (Perkins®), Vantage® 500
(Perkins®)
Order K2679-2 for Vantage®
400 (Kubota®)
Cold Weather Heater and
Tarp Kit
For extreme cold conditions
where normal engine starting
is not sufficient. Includes oil
pan heater, battery heater,
engine water heater and
radiator grill tarp
Order K2359-2 for
Air Vantage® 500
Ether Start Kit
Provides maximum cold
weather starting assistance
for frequent starting below
10°F (-12°C). Required ether
tank is not provided with kit.
(For Cummins® engine Ether
Start Kit cannot be used
simultaneously with service
indicator kit).
Order K887-1
for Vantage® 500 (Deutz®)
SERVICE KITS
SPARK ARRESTOR KITS
Service Indicator Kit
Provides a GO/NO-GO visual
indication of air cleaner element useful service life. Filter
service based on restriction
readings allows the longest
life possible from the filter
and best engine protection.
Order K1858-1 for Pipeliner®
200D, Classic® 300D,
Vantage® 400, Vantage® 500
(Perkins®)
COLD WEATHER KITS
Cold Weather Operation
Kit
For extreme cold conditions
where engine glow plug starting is not sufficient. Includes
oil pan heater, engine water
heater and radiator grill tarp.
Order K2174-1 for Ranger®
305D (Kubota®)
www.lincolnelectric.com
Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates
spark emissions.
Order K2793-1 for
Outback™ 185
Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates
spark emissions.
Order K1898-1 for Ranger®
225 GXT, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305 G, Ranger®
305 D, Vantage® 300
Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates
spark emissions.
Order K899-1 for
Vantage® 500 (Deutz)
155
RECOMMENDED GENERAL OPTIONS
Engine Drive, con’t.
SPARK ARRESTOR KITS,
CON’T.
Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates
spark emissions.
Order K903-1 for Pipeliner®
200D (Kubota®), Classic®
300D, Vantage® 400,
Vantage® 500 (Perkins®)
Spark Arrestor Kit
Attaches to muffler exhaust
tube. Virtually eliminates
spark emissions.
Order K894-1 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 3 Phase
Lockable Fuel Cap/Flash
Arrestor Kit
For use in locations where
flash arrestor safety is
required. Lockable fuel cap
prevents tampering with fuel.
Green cap color provides a
visual reminder to use diesel
when refueling.
Order K2340-1 for Vantage®
500 (Deutz®), Air Vantage®
500
WIRE FEEDER CAPABILITY
CV Adapter
Provides constant voltage
output for semiautomatic
wire welding. Includes 14-pin
MS-Type connection and
local/remote switch.
Order K385-2 for SAE-500
LN™-23P Interface Kit
Required for connecting
LN™-23P to the K385-2 CV
Adapter. Includes 50 ft.
(15.2m) control cable.
Order K2379-1 for SAE-500
Wire Feed Module
Provides constant voltage
(CV) output with improved arc
stability for Innershield welding. Also excellent for MIG
welding. Easy installation.
The recommended wire
feeder is the LN™-25 PRO.
Order K623-1 for Pipeliner®
200D, Classic® 300D
156
MISCELLANEOUS KITS
Control Panel Cover Kit
Clear Plexiglas cover to protect
control panel from dirt and
debris, and to visually monitor
machine operation. Lockable
to deter vandalism.
Order K2356-1 for Vantage®
500 (Deutz®), Air Vantage® 500
Air Dryer Kit
Minimizes water content in
supply air. Avoids cold weather
air hose ice up and water
condensation in air tools during
humid weather. Highly recommended for use with plasma
cutter. Installs inside the
machine for compact operation.
Order K2354-2 for
Air Vantage® 500 (Kubota®)
Digital Weld Meters Kit
Easy-to-read digital meters for
volts and amps. Easy to install.
Order K2467-1 for Vantage®
300. (K2409-1 and K2499-1)
Stainless Steel Sheet
Metal Kit
Stainless steel roof and doors.
Also includes decals (mounted),
door latches, door hooks,
bumpers and all required
mounting hardware.
Order K2423-1 for Pipeliner®
200D, (K6090-9 thru -11),
Classic® 300D (K1643-1
thru -10)
Polarity/Multi-Process
Switch
For easy polarity switching. 6
and 14-pin remote connections
can be made to this unit. For all
Lincoln Chopper Technology®
engine-driven welders. Mounts
on roof with K2663-1 Docking
Kit.
Order K2642-1 for Ranger®
250, Ranger® 250 LPG,
Ranger® 305 G, Ranger® 305 D,
Vantage® 300, Vantage® 400,
Vantage® 500, Air Vantage®
500
Docking Kit
Secures the K2642-1 Polarity/
Multi-Process Switch to the
engine-driven welder roof.
Release latch permits removal
of K2642-1 Polarity/ MultiProcess Switch. Made from
stainless steel for rust-free
operation. For all Lincoln
Chopper Technology® enginedriven welders.
Order K2663-1 for Ranger®
250, Ranger® 250 LPG,
Ranger® 305 G, Ranger®
305 D, Vantage® 300,
Vantage® 400, Vantage® 500,
Air Vantage® 500.
UNDERCARRIAGES
Hand Moving
Undercarriage
For moving by hand.
Order K882-2 for Power Arc®
5500, Weldanpower® 125
Undercarriage
Pneumatic tires for easy transport, fold down handles for
easy storage when not needed, and convenient holders for
wrapping welding output
cables.
Order K2722-1
for Outback™ 185
Hand Moving
Undercarriage
For moving by hand. Overall
width 27" (0.7 m). Includes
heavy-duty puncture-resistant
tires.
Order K889-2 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 3 Phase
Hand Moving
Undercarriage
Includes no-flat puncture proof
tires. For moving by hand.
Overall width 27" (0.7m).
Order K889-3 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 3 Phase
All-Terrain Undercarriage
For moving by hand at construction sites. Maneuvers
over obstacles. Heavy-duty
puncture-resistant tires.
Order K1737-1 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 225 GXT, Ranger® 3
Phase, Ranger® 250 GXT,
Ranger® 250, Ranger® 305 G
www.lincolnelectric.com
RECOMMENDED GENERAL OPTIONS
Engine Drive, con’t.
UNDERCARRIAGES, CON’T.
Factory Undercarriage
For moving by hand on
smooth surface floors. Heavyduty, puncture-resistant tires
and front caster. Convenient
steering handle.
Order K1770-1 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 225 GXT, Ranger® 3
Phase, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305G
Welding Gas Cylinder/LPG
Tank Holder
Holds welding gas cylinder or
LPG tank (for products with
LPG engine). For LPG: Use
first holder for LPG tank and
second holder for welding gas
cylinder. Both holders will
attach to the K1770-1
Undercarriage.
Order K1745-1 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 225 GXT, Ranger®
3 Phase, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305 G
LPG Tank Strap
Mounts to K1745-1 gas cylinder holder to secure LPG tank.
Order K2361-1 for Ranger®
250 LPG
Cable Carrier Kit
Holds up to two 100 ft. (30m)
lengths of #2/0 or smaller
cable. Includes holder tray for
electrodes or miscellaneous
items. For use with K1737-1
or K1770-1 undercarriage.
Order K1739-1 for Ranger®
225 GXT, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305 G
Roll Cage
Improves damage protection
and includes built-in cable
rack. Attaches to K1737-1 or
K1770-1 undercarriage. Can
mount to K2635-1 trailer.
Order K1788-1 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 225 GXT, Ranger® 3
Phase, Ranger® 250 GXT,
Ranger® 250, Ranger® 305G
157
Roll Cage
Improves damage protection
and includes built-in cable
rack. Attaches to K2635-1
trailer.
Order K1789-1 for Ranger®
305D
ROAD TRAILERS
Small Two Wheel Trailer
For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 13" wheels. Stiff
.120" welded rectangular
steel tube frame construction
is phosphate etched and powder coat painted for superior
rust and corrosion resistance.
Low sway suspension gives
outstanding stability with
manageable tongue weight.
Wheels bearings packed with
high viscosity, high pressure,
low washout Lubriplate®
grease. Includes a Duo-Hitch™
(2" Ball/Lunette Eye combination hitch). Overall width 60".
Order:
K2635-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack
for Ranger® 10,000 Plus,
Ranger® 10,000, Ranger® 225
GXT, Ranger® 3 Phase,
Ranger® 250 GXT, Ranger®
250, Ranger® 305G, Ranger®
305D
Medium Two Wheel
Trailer
For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 13" wheels. Stiff
.120" welded rectangular
steel tube frame construction
is phosphate etched and powder coat painted for superior
rust and corrosion resistance.
Low sway suspension gives
outstanding stability with
manageable tongue weight.
Wheels bearings packed with
high viscosity, high pressure,
low washout Lubriplate®
grease. Includes a Duo-Hitch™
(2" Ball/Lunette Eye combination hitch). Overall width 60".
Order:
K2636-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack
for Pipeliner® 200D,
Classic® 300D, Vantage® 300,
Vantage® 400, Vantage® 500,
Air Vantage® 500
www.lincolnelectric.com
Large Two Wheel Trailer
For heavy-duty road, off-road,
plant and yard use. Includes
pivoting jack stand, safety
chains, and 14" wheels. Stiff
.120" welded rectangular
steel tube frame construction
is phosphate etched and powder coat painted for superior
rust and corrosion resistance.
Low sway suspension gives
outstanding stability with
manageable tongue weight.
Wheels bearings packed with
high viscosity, high pressure,
low washout Lubriplate®
grease. Includes a Duo-Hitch™
(2" Ball/Lunette Eye combination hitch). Overall width 60".
Order:
K2637-1 Trailer
K2639-1 Fender & Light Kit
K2640-1 Cable Rack for SAE
500, SAE 500 Severe Duty
Four-Wheeled Steerable
Yard Trailer
For off-road, plant and yard
use. Includes an automatically engaging drawbar
lock when the drawbar is
raised to the verticle position.
13" wheels. Wheel bearings
are packed with high viscosity, high pressure, low
washout Lubriplate® grease.
Assembles directly to the
base of the SAE-400 or SAE400 Severe Duty welder. Also
includes a Duo-Hitch™ – a 2"
Ball/Lunette Eye combination
hitch. Overall width: 55".
Order K2641-1 for SAE-500,
SAE-500 Severe Duty
Four-Wheeled Steerable
Yard Trailer
For off-road, plant and yard
use. Includes an automatically engaging drawbar
lock when the drawbar is
raised to the verticle position.
13" wheels. Wheel bearings
are packed with high viscosity, high pressure, low
washout Lubriplate® grease.
Stiff 3/16" welded rectangular steel frame construction is
phosphate etched and powder-coat painted for superior
rust and corrosion resistance.
Also includes a Duo-Hitch™ –
a 2" Ball/Lunette Eye combination hitch. Overall width:
55"
Order K2641-2 for Vantage®
300, Vantage® 400, Vantage®
500, Air Vantage® 500
157
RECOMMENDED GENERAL OPTIONS
Power Sources
UNDERCARRIAGES
Wheel Kit
Includes axle, two wheels,
and assembly hardware. Can
be installed in minutes.
Order K761 for AC-225,
AC/DC-225/125
Undercarriage
For hand moving. Includes
handle, axle, wheels, front
bracket and mounting
hardware.
Order K866 for Idealarc® 250
Undercarriage
Platform undercarriage with
mounting for two gas cylinders at rear of welder.
Order K841 for R3R-400,
R3R-500, CV-400, DC-400
Order K842 for CV-655,
DC-600, DC-655
Order K874 for CV-305
Dual Cylinder Platform
Undercarriage
Platform undercarriage for
mounting two gas cylinders
at rear of welder
Order K1570-1 for Power
Wave® 455M, Power Wave®
455M/STT®, Invertec®
V450-PRO
Undercarriage
Includes a dual bottle rack
with chain and front casters,
rear wheels and a handle.
Order K1869-1 for Precision
TIG® 275, Precision TIG® 375
Under-Cooler Cart Water
Cooler
Includes “cooler-in-a drawer”
with hoses and a lockable
storage drawer on a dual
bottle undercarriage.
Order K1828-1 for Precision
TIG® 275, Precision TIG® 375
Valet Style Undercarriage
Offers a unique pull-out handle. It provides cable storage
and the ultimate in portability.
Order K1838-1 for V350-PRO,
Multi-Weld™ 350, Power
Wave® 355M, Pro-Cut® 55,
Pro-Cut® 80
158
Understorage Cart
Adds easy shop mobility and
provides shielding gas bottle
platform, handy storage
drawer and two filler rod
holders.
Order K2348-1 for
Precision TIG® 225
Dual Cylinder Kit
Permits side-by-side mounting
of two full size gas cylinders,
with easy loading. For use
with K1764-1 cart and Power
MIG® 215XT, Power MIG®
255XT, Power MIG® 350MP
and Power Wave® 355M.
Order K1702-1
CARTS
CANVAS COVERS
Utility Cart
Heavy duty cart stores and
transports welder, 150 cubic
foot shielding gas cylinder,
welding cables and accessories. Includes stable
platforms for welder and gas
bottle, lower tray for added
storage capacity and
adjustable height handle.
Order K520 for AC-225C,
SP-140T, SP-180T, POWER
MIG® 140C, Power MIG®
180C
Welding Cart
Lightweight cart stores and
transports welder, 80 cubic
foot shielding gas cylinder,
welding cables and accessories. Includes an angled top
shelf for easy access to controls, lower tray for added
storage capacity, a sturdy
fixed handle and convenient
cable wrap hanger.
Order K2275-1 for Invertec®
V160-S, Invertec® V160-T,
Invertec® V205-T AC/DC,
Invertec® V205-T DC, SP-140T,
SP-180T, Power MIG® 140C,
Power MIG® 180C, Pro-Cut®
25
Inverter and Wire Feeder
Cart
Rear-wheeled cart includes
front casters and no-lift gas
bottle platform. Convenient
handles allow for easy cable
storage while full length side
trays store parts and tools.
Shipped fully assembled.
Small footprint fits through 30
inch door.
Order K1764-1 for STT®-II,
V350-PRO, Power Wave®
355M
www.lincolnelectric.com
Small Canvas Cover
Protect your machine when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent. Includes
a convenient side pocket to
hold welding torch or gun.
Order K2377-1 for SP-140T,
SP-180T, Power MIG® 140C,
Power MIG® 180C, Invertec®
V160-T, Invertec® V205-T
AC/DC, Invertec® V205-T DC
Outback Canvas Cover
To protect your machine when
not in use. Made from attractive red canvas material that
is flame retardant, mildew
resistant and water repellent.
Order K2804-1
for Outback™ 185
Medium Canvas Cover
Protect your machine when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent.
Order K2378-1 for Power
MIG® 215XT, Power MIG®
255XT, Power MIG® 350MP,
Precision TIG® 185,
Precision TIG® 225
Large Canvas Cover
Protect your machne when
not in use. Made from attractive red canvas that is flame
retardant, mildew resistant
and water repellent.
Order K886-1 for Ranger®
10,000 Plus, Ranger® 10,000,
Ranger® 3 Phase
Order K886-2 for Ranger®
225 GXT, Ranger® 250 GXT,
Ranger® 250, Ranger® 250
LPG, Ranger® 305G
RECOMMENDED GENERAL OPTIONS
Power Sources
POWER SOURCE OPTIONS
Advanced Control Panel
Provides 2/4-step trigger with
adjustable Pulser controls and
Downslope timer for TIG
welding. Also includes
adjustable Hot Start and
Arc Force internal panel
controls for stick welding,
and other user selectable
features.
Order K2621-1 for
Precision TIG® 275
Dual Process Switch
Mounts on front of machine
and provides polarity change
or electrical isolation. Great
for arc gouging applications
and where two separate
feeders require different output polarity or inductance settings. Not compatible with air
filter kit.
Order K1528-1 for CV-655
and DC-655
Advanced Process Panel
Includes Pulsed MIG,
Pulse-On-Pulse® and Power
Mode® capabilities. Alphanumeric display for accurate
setting.
Order K1763-1 for V350-PRO
Factory Model, V450-PRO
Multi-Process Switch
3-position switch allows
quick and easy change from
electrode positive or negative
semiautomatic/automatic
wire feed welding to stick or
air carbon arc gouging.
Order K804-1 for DC-400,
DC-600
Air Filter Kit
Mounts on the front of the
machine and uses cleanable,
all metal air filters. Not compatible with dual process
switch.
Order K1486-1 for CV-655
and DC-655
Digital Meter Kit
Accurately displays welding
amps and volts.
Order K1482-1 for CV-655
and DC-655
159
Paralleling Kit
Permits paralleling of two
power sources.
Order K1611-1 for DC-600
and DC-655
Order K1897-1 for DC-1000
Order K1900-1 for DC-1500
Power Factor Capacitor
Kit
Used to reduce current draw
and keep electricity costs to a
minimum when machine is
routinely operated at high
outputs. Reduces input amps
by approximately 20% at
rated load.
Order K1894-1 for Idealarc®
250 (60 Hz models only)
www.lincolnelectric.com
Power Factor Capacitor
Kit
Used to reduce current draw
and keep electricity costs to
a minimum when machine
is routinely operated at high
outputs.
Order K1831-1 for
Precision TIG® 275
42 Volt Transformer Kit
Provides a way to use the
LF-72, LF-74, LN™-742, LN™-10,
DH-10 and Cobramatic® wire
feeder on a DC-1000 that has
115V AC available on the
terminal strip.
Order K1520-1 for DC-1000
DeviceNet™ Interface
Module
This module provides networking capabilities for
Output Control, Weld
Settings, Weld Mode
Selection and Data Logging.
Order K2206-1
for Power Wave® 455M,
Power Wave® 455M/STT®
Ethernet/DeviceNet™
Interface Module
This module provides all
DeviceNet functionality, networking capabilities for Weld
Development, Data Logging,
Systems Updates,
Diagnostics, Weld Settings
and Weld Mode Selection.
Order K2207-2
for Power Wave® 455M,
Power Wave® 455M/STT®
159
RECOMMENDED GENERAL OPTIONS
MIG Wire Feeder/Welder
WELDING KITS
.035" Aluminum Welding
Kit
Includes drive roll, non-metallic cable liner and contact tips
(qty. 6) for feeding .035" (0.9
mm) aluminum MIG wire.
Also includes 1 lb. spool of
SuperGlaze® 4043 aluminum
MIG wire.
Order K664-2 for SP-135T,
SP-175T
.035" Innershield® Welding
Kit
Includes everything needed
for Magnum® 100L gun and
cable to use .035" (0.9 mm)
diameter flux-cored wire.
Includes a contact tip, gasless
nozzle, cable liner, and a
10 lb. (4.5 kg) spool of .035"
(0.9 mm) Innershield®
NR®-211-MP wire.
Order K549-1 for SP-135T,
SP-175T
.045" Innershield® Welding
Kit
Includes everything needed
for Magnum® 100L gun and
cable to use .045" (1.2 mm)
diameter flux-cored wire.
Includes a .045" (1.2 mm)
knurled drive roll, contact tip,
gasless nozzle, cable liner,
and a 10 lb. (4.5 kg) spool of
.045" Innershield NR®-211-MP
wire.
Order K549-2 for SP-175T
.045" Innershield® Welding
Kit
Includes everything needed to
weld with .045" (1.1 mm)
Innershield® self-shielded
flux-cored wire. Includes an
.035"-.045" (0.9-1.1 mm)
Magnum® 100L gun liner, a
.045" (1.1 mm) contact tip, a
gasless nozzle, knurled drive
roll, .045" (1.1 mm) inner wire
guide and 10 lb. (4.5 kg) spool
of .045" (1.1 mm) Innershield®
NR®-212 wire.
Order K2528-1 for
Power MIG® 180C
160
3/64" Aluminum Feeding Kit
Conversion kit for welding
with 3/64" (1.2mm) aluminum
wire. Includes drive rolls, contact tips (qty. 2), non-metallic
guides and cable liner.
Order K1703-1 for POWER
MIG® 215, POWER MIG® 255C
3/64" Aluminum Feeding Kit
Conversion kit for welding
with 3/64" (1.2 mm) aluminum wire. Includes drive
rolls, contact tips (qty. 2),
polished wire guides and
cable liner.
Order K2153-1 for
POWER MIG® 350MP
POWER MIG® SPOOL GUN
SYSTEMS
POWER MIG® 215XT:
POWER MIG® 215XT
Spool Gun Adapter
This kit is designed to allow
the Magnum® SG or
Magnum® 250LX spool gun to
operate with the POWER
MIG® 215XT. The kit includes
the solenoid, gas lines, wiring
harness and gun connection
panel. The gun connection
panel features a 6-pin
MS-type connector for the
Magnum® SG spool gun and a
7-pin MS-type connector for
the Magnum® 250LX spool
gun and a selector switch to
choose which gun you are
using.
Order K2703-1
(Note: The K2703-1 spool
gun adapter disables the
Magnum® 100SG capability.)
POWER MIG® 255XT:
Magnum® SG Spool Gun
Lightweight, well-balanced,
semiautomatic spool gun
designed primarily for easy,
accurate aluminum wire
feeding.
Order K487-25
POWER MIG® 350MP:
Magnum® 250LX Spool Gun
300 amps, 60% duty cycle.
Feeds .035-3/64” dia. aluminum wire on 2 lb. spools.
Order K2490-1
Magnum® SG Spool Gun
Control Cable Adapter Plug
Allows K487-25 Magnum®
spool gun’s 6-pin control
cable to plug into the POWER
MIG® 255C’s 7-pin spool gun
control receptacle.
Order K2445-1
Spool Gun Holder
Provides neat storage of
spool gun cable, and gas hose
on power source.
Order K1738-1
OR
Timer Kit
Adds 4-step trigger interlock,
spot mode, adjustable run-in
speed for smoother arc starting, and adjustable burnback
time to minimize wire sticking
in puddle. Easy to install.
Order K1701-1 for
POWER MIG® 255C
Magnum® 250LX Spool Gun
300 amps, 60% duty cycle.
Feeds .035-3/64” dia. aluminum wire on 2 lb. spools.
Order K2490-1
POWER MIG® TIMER KIT
POWER MIG® 140C & 180C
and SP-140T & SP-180T:
Magnum® 100SG Spool Gun
Designed to easily feed 4"
(102 mm) diameter 1 lb. (0.45
kg) spools of .030" (0.8 mm)
or .035" (0.9 mm) diameter
SuperGlaze® aluminum MIG
wire. Includes gun, adapter
kit, .035" (0.9 mm) contact
tips (qty. 3), gas nozzle, and
a 1 lb. (0.45 kg) spool of
SuperGlaze® 4043 .035" (0.9
mm) MIG wire. Packaged in
a convenient carrying case.
Order K2532-1
www.lincolnelectric.com
Spot Timer Kit
This timer allows you to set a
fixed weld time of up to 10
seconds that is initiated when
you pull the gun trigger. Ideal
for making consistent spot
welds on thin sheet metal.
Order K2525-1 for POWER
MIG® 140C, POWER MIG®
180C
RECOMMENDED GENERAL OPTIONS
Wire Feeder
DUAL PROCEDURE KITS
AND REMOTE PENDANTS
Dual Procedure/Memory
Panel
User memories work by copying the weld procedure from
one of the six memories into
either the A or B procedure.
Weld procedures are saved
into the memory only when
the operator chooses.
Order K2360-1 for
Power Feed™ 10M
Dual Procedure Switch
Allows the use of two welding procedures with one
Lincoln Magnum® gun. 15 ft.
(4.5m).
Order K683-3 for LN™-10,
DH-10, STT®-10, Power Feed™
10M
STT Remote Output
Control
Remotely controls peak and
background current. 10 pin
remote control with 25 ft.
(7.6m) of cable.
Order K942-1 for STT®-II
®
Foot Amptrol® Connector
Kit
Provides 25 ft. (7.6m) of
remote output control for TIG
welding. (6 pin plug connection).
Order K2320-1 for
Power Feed™ 10M
Dual Procedure Switch Kit
Easily mounts to gun using
convenient velcro straps to
allow welding operators to
select between two preset
welding procedures or modes.
Plugs into the gun trigger
connector on the wire feeder.
Order K2449-1 for
POWER MIG® 350MP
GMA TIMER KITS, GAS
SOLENOID AND BURNBACK KITS
LF-72 and LF-74:
Postflow and Burnback
Timer Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking
in crater when using high
wire feed speeds.
Order K2330-1 for LF-72,
LF-74
Remote Voltage Control Kit
Allows arc voltage to be
changed at the feeder.
Order K2329-1 for LF-72,
LF-74
LN™-7, LN™-8, LN™-9,
LN™-25 PRO, LN™-25 PRO
Dual Power:
GMA Timer Kit
Provides delays for preflow
and postflow gas, adjustable
burnback, and a purge/cold
inch switch.
Order K418 for LN™-7 GMA,
LN™-9 GMA, LN™-9F GMA
REGULATORS AND WATER
CONNECTION KITS
Deluxe Adjustable Gas
Regulator & Hose Kit
Accommodates CO2, argon, or
argon-blend gas cylinders.
Includes a cylinder pressure
gauge, dual scale flow gauge
and 4.3 ft. (1.3m) gas hose.
Order K586-1
Harris® Argon Flowmeter
Regulator
Deluxe flowmeter/regulator.
Includes 10 ft. (3.0 m) hose.
Order 3100211
Water Connection Kit
Includes quick connect fittings on front and back of
wire drive for use with watercooled guns and coolers. Kit
provides for one gun.
Order K590-6 for LN™-10,
DH-10, Power Feed™ 10M,
Power Feed™ 10M Dual,
Power Feed™ 25M
Gas Solenoid Assembly
Includes solenoid valve and
mounting bracket.
Order K494 for LN™-7
Gas Solenoid Kit
Includes solenoid valve and
mounting bracket.
Order K425 for LN™-8, LN™-9
Burnback Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking
in crater when using high
wire feed speeds. Includes a
cold inch switch.
Order K419 for LN™-7, LN™-7
GMA, LN™-9 GMA
Order K202 for LN™-8, LN™-9
Preflow, Postflow and
Burnback Timer Kit
Provides adjustable delay of
power source output shut off
to prevent electrode sticking
in crater when using high
wire feed speeds.
Order K2330-2 for LN™-25
PRO, LN™-25 PRO Dual Power
www.lincolnelectric.com
161
RECOMMENDED GENERAL OPTIONS
Wire Feeder, con’t.
CONTROL CABLES AND ADAPTERS
Description
Connection
Order No.
Wire Feeder Control Cable
Male 6-pin to Female 14-pin
K1818-10 (for LN™-7)
Wire Feeder Control Cable
Female 8-pin to Male 14-Pin
K1819-10 (for LN™-742)
Wire Feeder Control Cable
Male 9-pin to Female 14-pin
K1820-10 (for LN™-8, LN™-9)
Wire Feeder Control Cable
Male 14-pin to Female 9-pin
K1501-10 (for LN™-10, DH-10)
Wire Feeder Control Cable
Male 14-pin to Female 8-pin
K2393-1, 25 ft. (for LN™-23P [K316L-2])
Wire Feeder Control Cable
Male 14-pin to Female 8-pin
K2393-2, 75 ft. (for LN™-23P [K316L-2])
Wire Feeder Control Cable Extension
(May require K1818-10, K1819-10,
K1820-10 or K1501-10, depending
on the feeder)
Male 14-pin to female 14-pin
K1797-10 for 10 ft. (3 m)
K1797-25 for 25 ft. (7.6 m)
K1797-50 for 50 ft. (15.2 m)
K1797-100 for 100 ft. (30.4 m)
Adapter Cable for Control Cable to
Terminal Strip of Power Source
Male 14-pin control cable to
terminal strip
K1798
ArcLink®/Linc-Net™ Control Cables
For Power Wave®/Power Feed™
Systems
K1543-8 for 8 ft. (2.5 m)
K1543-16 for 16 ft. (4.8 m)
K1543-25 for 25 ft. (7.6 m)
K1543-50 for 50 ft. (15.2 m)
K1543-100 for 100 ft. (30.4 m)
Heavy Duty ArcLink ®/Linc-Net ™
Control Cables
For Cruiser™ Tractor and
Power Wave® AC/DC 1000®
K2683-25 for 25 ft. (7.6 m)
K2683-50 for 50 ft. (15.2 m)
K2683-100 for 100 ft. (30.4 m)
Wire Feeder Control Cables
Extensions and Adapters
ArcLink ®/Linc-Net ™ Control Cables
CONTROL CABLES AND
ADAPTERS
Remote Control Cable
Adapter
Y connector adapter for connecting K857 Remote Output
Control (6 pin plug connection) and wire feeder input
cable (14-pin plug connection)
to power source 14-pin receptacle.
Order K864 for CV-305,
CV-400, CV-655, DC-400,
DC-600, DC-655
Jumper Plug Kit
Required to close the contactor in the power source when
the power source is used with
a remote output contactor
such as the contactor in
across-the-arc wire feeders.
Order K484 for LN™-15,
LN™-25 PRO, LN™-25 PRO Dual
Power
162
Sense Lead Kit
Recommended for extended
cable length. Application
allows machine to sense voltage directly at the work piece
for improved arc performance.
Order K940-25 for 25 ft.
(7.6 m)
Order K940-75 for 75 ft.
(23 m) for STT®-II, Power
Wave® 355M, Power Wave®
455M/STT®
Universal Adapter Plug
The adapter plug allows user
connection of any suitable
accessory or wire feeder
cable to the output contactor
and auxiliary power circuitry
of power source with 14-pin
receptacle. Consists of a
14-pin MS-type (Amphenol)
plug with 8" (203mm) stripped
leads.
Order K867
www.lincolnelectric.com
ArcLink® “T” Connector Kit
For connecting multiple feeders to a single power source.
Order K2429-1
Adapter for Competitive
Power Sources
Allows wire feeder to connect
to select Miller Electric®
power sources.
Order K2335-1 for LF-72,
LF-74
RECOMMENDED GENERAL OPTIONS
Wire Feeder, con’t.
WELD CABLES
Coaxial Weld Power
Cables
Recommended for STT® and
pulse welding when using
long distances between
feeder and power source.
Order K1796-25
25 ft. (7.6 m), 350 amps
Order K1796-50
50 ft. (15.2 m), 350 amps
Order K1796-75
75 ft. (22.8 m), 325 amps
Order K1796-100
100 ft. (30.4 m), 300 amps
ADAPTERS AND
PACKAGES
Twist-Mate™ to Lug
Adapter
For connection of lugged
cable to Twist-Mate™ connectors, 18" (457 mm) long.
Order K2176-1 for
V350-PRO, Power Wave®
355M
Work and Wire Feeder 2/0
Weld Cable Package
Includes Twist-Mate™ connectors, work clamp, 15 ft.
(4.5 m) work cable and 10 ft.
(3.0 m) electrode cable. Rated
350 amps, 60% duty cycle.
Order K1803-1 for CV-305,
V350-PRO, Power Wave®
355M
Weld Power Cables
Connection
Description
Order No.
Twist-Mate™ to Lug
Lug to Lug
1/0, 350A, 60% duty cycle, 10 ft. (3.0 m)
3/0, 600A, 60% duty cycle, 10 ft. (3.0 m)
3/0, 600A, 60% duty cycle, 35 ft. (10.6 m)
3/0, 600A, 60% duty cycle, 60 ft. (18.2 m)
4/0, 600A, 60% duty cycle, 110 ft. (33.5 m)
Order K1840-10
Order K1842-10
Order K1842-35
Order K1842-60
Order K1842-110
Twist-Mate™ to Twist-Mate™
1/0, 350A, 60% duty cycle, 25 ft. (7.6 m)
2/0, 350A, 60% duty cycle, 50 ft. (15.2 m)
Order K1841-25
Order K1841-50
Twist-Mate™ Cable Plug
For connecting welding
cable to output terminal
receptacles.
Order K852-70 for 1/0-2/0
(50-70 mm2) cable
Order K852-95 for 2/0-3/0
(70-95 mm2) cable.
Order both for V275-S,
CV-305, STT®-II, V350-PRO,
Power Wave® 355M
Twist-Mate™ Cable
Receptacle
For connecting welding cable
to Twist-Mate™ cable plug.
Order K1759-70 for 1/0-2/0
(50-70 mm2) cable
Order K1759-95 for 2/0-3/0
(70-95 mm2)
STANDS AND
UNDERCARRIAGES
Work Lead Package
15 ft. (4.5 m) 4/0 cable with
1/2" (12.7 mm) stud lug and
work clamp
Order K2149-1
Work Clamp and Cable
Assembly
15 ft. 2/0 cable with 1/2"
(12.7 mm) stud lug and work
clamp.
Order K2150-1
Twist-Mate™ Cable Plug
For connecting welding
cable to output terminal
receptacles.
Order K852-25
for #4-#6 cable (V155-S small
Twist-Mate™).
Order K852-50 for #1-#2
cable (V160-S).
Heavy Duty Wire Reel
Stand
For use with Lincoln® 10-60
lb. (4.5-27.2 kg) wire packages that use a 2" (51 mm)
spindle. Hole in stand fits
over lift bail.
Order K1524-3 for LF-72,
LF-74, LN™-7, LN™-8, LN™-9
Insulated Lift Bail
Allows the entire wire feeder
to be hung from a crane or
hook. Use with Heavy Duty
Wire Reel Stand.
Order K1555-1 for LF-72,
LF-74, LN™-7, LN™-8, LN™-9,
LN™-10, STT®-10, PF-10
Swivel Platform
Mounts to the lift bail on the
power source and bottom of
the Heavy Duty Wire Reel
Stand. Wire feeder may be
lifted off if needed.
Compatible with Light Duty
www.lincolnelectric.com
Caster Kit. Includes “lazy
susan” parts tray.
Order K1557-1 for LF-72,
LF-74, LN™-7, LN™-8, LN™-9,
LN™-10, STT®-10, PF-10
Caster Kit – Light Duty
Mounts to the Heavy Duty
Wire Reel Stand. Allows
for easy movement of wire
feeder.
Order K1556-1 for LF-72,
LF-74, LN™-7, LN™-8, LN™-9,
LN™-10, STT-10, PF-10
Standard Duty Wire Reel
Stand
For use with Lincoln 10-44 lb.
(4.5-20 kg) wire packages that
use a 2" (51 mm) spindle.
Standard on K2327-2 LF-72
wire feeder.
Order K2328-1 for LF-72,
LF-74
Lift Bail Kit
Allows the entire wire feeder
to be hung fram a crane or
hook. Use with Standard Duty
Wire Reel Stand.
Order K2331-1 for LF-72,
LF-74
Lightweight Swivel Kit
Allows wire feeder to freely
turn. For use with Standard
Duty Wire Reel Stand.
Order K2332-1 for LF-72,
LF-74
Undercarriage
Includes mounting frame,
front casters, rear wheels and
handle for hand towing. For
use with Wire Reel Stand.
Order K163 for LF-72, LF-74,
LN™-7, LN™-8, LN™-9
163
RECOMMENDED GENERAL OPTIONS
Wire Feeder, con’t.
WIRE ADAPTERS, COVERS
AND STRAIGHTENERS
Wire Straightener
Straightens wire for better,
smoother feeding.
Order K1733-1 for LN™-10,
DH-10, Power Feed™ 10M,
Power Feed™ 10R
8" O.D. Spool Adapter
Permits 8" (200 mm) O.D.
spools to be mounted on
2" (51 mm) O.D. spindles.
Order K468
Micro Wire Straightener
Straightens .035"-1/16"
(0.9-1.6 mm) wire for use
with portable feeders.
Order K1733-4
for Power Feed™ 25M and
LN™-25 PRO
14 lb. Innershield® Coil
Adapter
Permits 14 lb. (6 kg)
Innershield® electrode coils to
be mounted on 2" (51 mm)
O.D. spindles.
Order K435
Spindle Adapter for
Readi-Reels® and Spools
2" (51 mm) O.D. spindle for
mounting Readi-Reels® and
2" (51 mm) I.D. spools up to
60 lb. (27.2 kg) capacity to
custom installations.
Order K162-1
22-30 lb. Readi-Reel®
Adapter
Adapts 22-30 lb. (10-14 kg)
Lincoln Readi-Reels® of electrode to 2" (51 mm) spindle.
Order K363P
Incoming Bushings for
Lincoln® Conduit
Connects directly to Lincoln
plastic conduit (not included),
for use in boom systems, long
distances, or large payoff
packages.
Order K1546-1
for .025-1/16”
Order K1546-2
for 1/16-1/8”
50-60 lb. Readi-Reel®
Adapter
Adapts 60 lb. (27.2 kg) coils
of Lincoln® electrode to 2"
(51 mm) spindle.
Order K438
50-60 lb. Coil Adapter
Adapts 50-60 lb. (22.6-27.2
kg) coils of Lincoln® electrode
to 2" (51 mm) spindle.
Order K1504-1
Portable Feeder Case
Replace a damaged case
without replacing the entire
unit.
Plastic Wire Cover
Plastic enclosure for 30-44
lbs. (13.6-19.9 kg) wire
packages.
Order K1634-1
Plastic Wire Cover Kit
Plastic enclosure for up
to 60 lb. (27.2 kg) wire
packages.
Order K1634-2
Order K2596-1 Aluminum,
for Power Feed™ 25M
(shown), LN™-25 PRO, LN™-25
PRO Dual Power
Order K2596-2
Polycarbonate, for Power
Feed™ 25M, LN™-25 PRO
(shown), LN™-25 PRO Dual
Power
Shown: Aluminum Case
for Power Feed™ 25M
Shown: Polycarbonate Case
for LN ™-25 PRO
164
164
www.lincolnelectric.com
Portable Digital Wire Feed
Speed Meter
When clamped on an exposed
section of continuously fed
electrode, unit reads wire
feed speed in inches per
minute.
Order K283
Accu-Trak® Drum
Payoff Kit
A Payoff Kit must be used
with Accu-Trak® Drums to
ensure precise feeding. The
fitting on the top of the Payoff
Kit has a 1/2-14 NPT internal
pipe thread to facilitate the
connection of the conduit.
Order K884-5 for 500 lb.
Accu-Trak® Drum
Order K884-6 for 250 lb. and
1,000 lb. Accu-Trak® Drums
Accu-Pak® Box Payoff Kit
A Payoff Kit is necessary for
our 100% recyclable AccuPak® Box to ensure precise
feeding. The fitting on the top
of the Payoff Kit has a 1/2-14
NPT internal pipe thread to
facilitate the connection of
the conduit.
Order K2175-1 for 500 lb.
Accu-Pak® Box
Order K2175-2 for 1,000 lb.
Accu-Pak® Box
RECOMMENDED GENERAL OPTIONS
Wire Feeder, con’t.
DRIVE ROLL AND GUIDE TUBE KITS
DRIVE ROLL AND WIRE GUIDE KITS
LN ™-7 GMA, LN ™-23P, LN ™-25, LN ™-35
Power MIG 215XT, 255XT, 350MP, LN -15,
Power Feed ™ 25M, LF-72, LN ™-25 PRO, LN ™-25
PRO Dual Power
®
2-Roll
Wire
Drive
Systems
Description
™
2-Roll
Wire
Drive
Systems
Product Number
Solid Wire (includes stainless steel)
.023-.030" (0.6-0.8mm)
KP1696-030S
.035" (0.9mm) solid
KP1696-035S
.035", .045" (0.9, 1.2mm)
KP1696-1(1)
.040" (1.0mm)
KP1696-2(1)
.045" (1.2mm)
KP1696-045S
.052" (1.4mm)
KP1696-052S
1/16" (1.6 mm)
KP1696-1/16S(1)
KP1697-035C
KP1697-045C
KP1697-052C
KP1697-1/16C
KP1697-068
KP1697-5/64
KP1505-3/32(2)
Solid Wire
.023"-.025" (0.6-0.9 mm)
.030" (.8 mm)
.035"-.040" (0.9-1.0 mm)
.045"-.052" (1.2-1.4 mm)
KP653-025S
KP653-030S
KP653-035S
KP653-052S
Cored Wire
.035" (0.9 mm)
.045"-.052" (1.2-1.4 mm)
KP653-035C
KP653-052C
Solid or Cored Wire
1/16" (1.6mm)
.068"-3/32" (1.7-2.4 mm)
KP653-1/16
KP653-3/32(2)
Hardfacing
7/64" (2.8 mm)
KP653-7/64H(1)
Aluminum Wire
.035" (0.9mm)
.040” (1.0mm)
3/64” (1.2mm)
1/16" (1.6mm)
KP1695-035A
KP1695-040A
KP1695-3/64A
KP1695-1/16A(1)
Solid Wire
.030"-.035" (0.8-0.9 mm)
KP502-035
.040", .045"-.052" (1.0-1.4 mm) KP502-052
1/16" (1.6 mm)
KP502-1/16
LF-74, LN -10, DH-10, Power Feed 10M,
Power Feed ™ 10M Dual
4-Roll
Wire
Drive
Systems
Product Number
LN ™-8, LN ™-9
Cored Wire
.030-.035" (0.8-0.9mm)
.040-.045" (1.0-1.2mm)
.052" (1.4mm)
1/16" (1.6mm)
.068-.072" (1.7-1.8mm)
5/64" (2.0mm)
3/32" (2.4mm)
™
Description
Cored Wire
.045"-.052" (1.0-1.4 mm)
1/16"-.062" (1.6 mm)
7/64"-.120" (2.8-3.0 mm)
KP502-052C
KP502-1/16C
KP502-120
Solid or Cored Wire
.068"-3/32" (1.7-2.4 mm)
KP502-3/32
Hardfacing
7/64" (2.8 mm)
KP502-7/64H
™
Description
Product Number
Solid Wire, Smooth V Groove
.023-.030” (0.6-0.8mm)
.035” (0.9mm)
.040-.045” (1.0-1.2mm)
.052” (1.4mm)
1/16” (1.6mm)
KP1505-030S
KP1505-035S
KP1505-045S
KP1505-052S
KP1505-1/16S
Cored Steel Wire, Knurled V Groove
.030-.035” (0.8-0.9mm)
KP1505-035C
.040-.045” (1.0-1.2mm)
KP1505-045C
.052” (1.4mm)
KP1505-052C
1/16” (1.6mm)
KP1505-1/16C
7/64” Hardfacing
KP1505-7/64H(2)
(Knurled V Groove with matching Smooth U Groove)
Cored or Solid Steel Wire, Knurled V Groove
.068-.072” (1.8mm)
KP1505-068
5/64” (2.0mm)
KP1505-5/64
3/32” (2.4mm)
KP1505-3/32
7/64” (2.8mm)
KP1505-7/64(3)
.120” (3.2mm)
KP1505-120(3)
Aluminum Wire, Smooth U Groove
.035” (0.9mm)
KP1507-035A
.040” (1.0mm)
KP1507-040A
3/64” (1.2mm)
KP1507-3/64A
1/16” (1.6mm)
KP1507-1/16A
3/32” (2.4mm)
KP1507-3/32A(3)
(1) Not for use with the LN™-15.
(2) Not for use with the LN™-15 or LF-72.
(3) Not for use with the LF-74.
www.lincolnelectric.com
(1) Not for use with the LN™-25 PRO and LN™-25 PRO Dual Power
(2) For LN™-7 only.
Cruiser ™ Tractor, NA-3, NA-4, NA-5, Power
Feed ™ 10A Controller
2-Roll
Wire
Drive
Systems
Description
Product Number
Solid Wire
3/32"-7/32"
1/16" 5/64" 3/32"
.035" .045" .052"
KP1889-1
KP1889-2
KP1889-3
Cored Wire
.045"-.052"
KP1889-4
Knurled Wire
3/32"-7/32"
1/16"-3/32"
.045"-.052"
KP1885-1
KP1886-1
KP1892-1
Smooth Wire
3/32"-7/32"
KP1887-1
Outgoing
3/32"-7/32"
.052"
3/32"
KP1963-1
KP2097-1
KP2097-2
Incoming
.035"-.052"
1/16"-3/32"
3/32"-7/32"
KP1967-1
KP2116-1
KP2116-2
165
WELDING GUNS
Don’t Be Undergunned!
Magnum® Guns Increase Your:
• Productivity
• Ease-Of-Use
• Peace-Of-Mind
Fume
Extraction
Sub
Spool Guns
Arc
Self-Shielded
Excellent
Good
60%
.025-.045 (0.6-1.2)
300
60%
.035-.045 (0.9-1.2)
400
60%
.035-5/64 (0.9-2.0)
550
60%
.035-1/8 (1.3-3.2)
450
100%
.035-5/64 (0.9-2.0)
250
100%
.025-.045 (0.6-1.2)
350
100%
.035-5/64 (1.3-2.0)
450
100%
.035-3/32 (1.3-2.4)
550
100%
.052-1/8 (1.3-3.2)
250
60%
.062-3/32 (1.6-2.4)
350
60%
.062-3/32 (1.6-2.4)
450
60%
3/32-.120 (2.4-3.0)
600
60%
7/64-.120 (2.8-3.0)
300
60%
.023-3/64 (0.6-1.2)
250
60%
.023-3/64 (0.6-1.2)
130
30%
.030-.035 (0.8-0.9)
600
60%
5/64-3/32 (2.0-2.4)
250
60%
.035-.045 (0.9-1.2)
340
60%
.035-.045 (0.9-1.2)
350
100%
.035-3/32 (0.9-2.4)
550
100%
.052-1/8 (1.3-3.2)
Optional
www.lincolnelectric.com/mig-guns
•
•
•
•
•
•
•
•
•
•
Fume Extraction
250
Water-Cooled
.025-.045 (0.6-1.2)
Submerged Arc
.025-.045 (0.6-1.2)
60%
Flux-Cored,
Self-Shielded
60%
200
Flux-Cored,
Gas-Shielded
100
Aluminum MIG
Duty Wire Diameter Range
Cycle
in. (mm)
MIG
Current Range
(Amps)
FEATURES
PROCESS
Dual Procedure
Magnum® 100 Amp Gun
Magnum® 200 Amp Gun
Magnum® 250 Amp Gun
Magnum® 300 Amp Gun
Magnum® 400 Amp Gun
Magnum® 550 Amp Gun
Magnum® 450 Amp Gun
Magnum® Pro 250 Gun
Magnum® Pro 350 Gun
Magnum® Pro 450 Gun
Magnum® Pro 550 Gun
250 Amp Gun
350 Amp Gun
450 Amp Gun
600 Amp Gun
Magnum® 250LX Spool Gun
Magnum® SG Spool Gun
Magnum® 100SG Spool Gun
600 Amp Gun
Magnum® 250 Amp Gun
Magnum® 340 Amp Gun
Magnum® Pro 350XA Gun
Magnum® Pro 550XA Gun
KEY:
166
OUTPUT
Dual Schedule
Gas-Shielded
MODEL
•
•
•
•
•
•
•
•
•
RECOMMENDED GENERAL OPTIONS
Welding Guns
Magnum® Guns
MIG and Gas-Shielded Cored Wire Guns
Magnum® MIG and gas-shielded cored wire guns are engineered with the welder in mind. The handle grip design provides balance, reduces operator fatigue and offers a sure,
confident grip. Magnum® gas-shielded welding guns have outstanding construction including a proprietary wound liner, a durable abrasion-resistant gun cable outer jacket and a
gooseneck that’s three-layer insulated. Gun nozzles, contact tips, gas diffusers and nozzle insulators are manufactured to tight tolerances and deliver consistent arc performance,
improved electrical conductivity and wire feedability.
For more information on Magnum® MIG (GMAW) and gas-shielded cored welding guns, request publication E12.10.
Magnum® 100L
(100 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.)
Gun Type
Cable
Length
ft. (m)
Standard
10 (3.0)
Magnum® 200
Gun Type
Standard
Wire Diameter
Magnum ® 100L Gun
Wire Diameter
.025"-.035" (0.6-0.9 mm)
.035"-.045" (0.9-1.2 mm)
K530-5
K530-6(1)
K530-3 (FCAW-SS only)
(200 amps, 60% duty cycle, CO2 shielding gas.)
Magnum ® 200 Gun
Wire Diameter
Wire Diameter
.025"-.030" (0.6-0.8 mm)
.035"-.045" (0.9-1.2 mm)
Cable
Length
ft. (m)
Open-End
10 (3.0)
12 (3.6)
15 (4.5)
—
—
K497-3
Gun Connector
Fast-Mate™
Gun Connector
Package
Open-End
Fast-Mate™
Package
—
—
—
—
K497-6
K497-1
K498-2
K498-6
K498-1
—
—
K497-21(3)
—
—
—
Magnum ® 250L Gun
Magnum® 250L
Gun Type
Standard
(250 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.)
Cable
Length
ft. (m)
.035"-.045" (0.9-1.2 mm)
12 (3.6)
15 (4.5)
K533-7 (Fixed Gas Nozzle)
K533-3 (Adjustable Gas Nozzle)
Wire Diameter
Magnum ® 250SP Gun
Magnum 250SP
®
Gun Type
Standard
.035"-.045" (0.9-1.2 mm)
12.5 (3.8)
K524-5 (Fixed Gas Nozzle)
Magnum® 300
Gun Type
Standard
(250 amps, 60% duty cycle, CO2 shielding gas. Includes Gun Connector.)
Cable
Length
ft. (m)
Wire Diameter
Wire Diameter
Wire Diameter
Wire Diameter
.035"-.045" (0.9-1.2 mm)
.052"-1/16" (1.3-1.6 mm)
1/16"-5/64 (1.6-2.0 mm)
Cable
Length
ft. (m)
Open-End
10 (3.0)
12 (3.6)
15 (4.5)
K470-1
K470-7
K470-2
Magnum® 400
Gun Connector
Fast-Mate™
K478-1
—
K478-2
Gun Connector
Open-End
Fast-Mate™
Open-End
—
—
K1802-1(2)
—
—
K470-4
K478-3
—
—
—
—
K470-6
Magnum ® 400 Gun
Wire Diameter
Wire Diameter
Wire Diameter
.035"-.045" (0.9-1.2 mm)
.052"-1/16" (1.3-1.6 mm)
1/16"-5/64" (1.6-2.0 mm)
Open-End
10 (3.0)
12 (3.6)
15 (4.5)
K471-1
K471-7
K471-2
—
K479-7
K479-2
20 (6.1)
25 (7.6)
K471-10
K471-13
Dual
Schedule
15 (4.5)
25 (7.6)
Dual
Procedure
Short Neck
Standard
Gun Connector
Package
(400 amps, 60% duty cycle, CO2 shielding gas.)
Cable
Length
ft. (m)
Gun Type
Magnum ® 300 Gun
(300 amps, 60% duty cycle, CO2 shielding gas.)
Gun Connector
Fast-Mate™
Gun Connector
Gun Connector
Package
Open-End
Fast-Mate™
Package
Open-End
Fast-Mate™
Package
—
K471-8
K471-4
—
—
K479-4
—
—
K471-22(3)
—
—
K471-6
—
—
K479-6
—
—
K471-23(3)
—
—
—
—
K2286-1(2)
K471-21(3)
—
—
K471-11
K471-14
—
—
—
—
—
K471-15
—
—
—
—
K574-1
K574-4
K575-1
—
—
—
K574-2
—
K575-2
—
—
—
—
—
—
—
—
—
10 (3.0)
15 (4.5)
25 (7.6)
—
K1722-2
K1722-3
K1723-1
K1723-2
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
—
(1) Includes 4-pin MS-Type
connection for trigger control
10 (3.0)
15 (4.5)
K541-1
K541-3
—
—
—
K541-23(2)
—
—
—
—
—
—
—
—
—
—
—
—
(3) Includes K466-10 Connector Kit
www.lincolnelectric.com/mig-guns
(2) Includes K466-1 Connector Kit
167
RECOMMENDED GENERAL OPTIONS
Welding Guns, con’t.
Magnum® Guns
MIG and Gas-Shielded Cored Wire Guns, con’t.
Magnum 550
®
Gun Type
Standard
Magnum ® 550 Gun
(550 amps, 60% duty cycle, CO2 shielding gas.)
Wire Diameter
Wire Diameter
Wire Diameter
Cable
Length
ft. (m)
.035"-.045" (0.9-1.2 mm)
.052"-1/16" (1.3-1.6 mm)
5/64"-3/32 (2.0-2.4 mm)
600A Open-End
600A Open-End
500A Open-End
600A Open-End
500A Open-End
10 (3.0)
12 (3.6)
15 (4.5)
25 (7.6)
—
—
—
K598-4
K598-5
K598-6
K598-7
—
—
—
K598-16
—
—
—
K598-11
—
—
—
K598-17
—
Gun Connector
Magnum® 450 Water-Cooled
Gun Connector
Gun Connector
(450 amps, 100% duty cycle, CO2 shielding gas.)
Gun Type
Cable
Length
ft. (m)
Wire Diameter
Wire Diameter
Wire Diameter
Wire Diameter
Wire Diameter
.035"-.045" (0.9-1.2 mm)
.052"-1/16" (1.3-1.6 mm)
1/16"-5/64" (1.6-2.0 mm)
.035"-3/64" (0.9-1.2 mm)
1/16" (1.6 mm)
Standard
10 (3.0)
—
15 (4.5)
K684-12
—
—
K684-17
K684-18(1)
K684-14
K684-16
—
—
(1) Made to order.
Lincoln Adapters
Brand
Lincoln Electric Adapters
(for MIG and Gas-Shielded Cored Wire Guns)
Order
Number
Model
Brand
Magnum® 200, 300 & 400 Guns
Lincoln Electric
Order
Number
Model
Magnum® 450WC Gun
LN -7 Series, LN -25
LN™-8, LN™-9 (using smaller than 1/16” wire)
LN™-35
™
(for 450WC Gun)
™
K466-1
Wire-Matic Power MIG
K466-6
LN™-8, LN™-9
K466-8
Small wire feed welders
(e.g. SP-100T, SP-125 Plus)
K466-9
Lincoln Electric/ Power Feed™ 10, LN™-10, LN™-15, LN™-72,
Tweco® Adapted LF-4, DH-10 & STT-10
Lincoln
LN™-7, LN™-8, & LN™-9 Series
LN™-9 with K319 Dual Procedure Kit
LN™-25 PRO
Power Feed™ 10, 10 Series Feeder & LN™-15
Wire-Matic, Power MIG® Small wire feed
K489-1
K573-1
K489-2
K489-7
K489-8
Tweco Adapted
No. 2, No.3, or No. 4 Guns
K489-4
K466-10
Magnum® 550 Gun
Lincoln Electric
LN™-7 Series, LN™-25 PRO, LN™-8,
LN™-9 using smaller than 1/16" wire
LN™-8, LN™-9 Series (1/16" & larger wires)
10 Series Feeders
K613-1
K613-6
K613-7
Self-Shielded Cored Wire Guns
Durable and reliable, Lincoln Electric semiautomatic flux-cored gun and cable assemblies have
been proven tough in the field. These lightweight and maneuverable gun and cable assemblies
are designed for welding with self-shielded, flux-cored arc welding (FCAW-S) continuous feed
wires. Request publication E12.110.
Self-Shielded Cored Wire Guns
Gun Type
Amperage
Diameter
in. (mm)
Length
ft. (m)
Angle
Order
Number
K126
350
.062-3/32
(1.6-2.4)
10 (3.0)
15 (4.5)
62°
62°
K126-1
K126-2
K345
350
.068-5/64
(1.7-2.0)
10 (3.0)
62°
K345-10
K115
450
3/32 (2.4)
10 (3.0)
10 (4.5)
15 (4.5)
45°
82°
82°
K115-10
K115-3
K115-4
7/64 (2.8)
10 (3.0)
15 (4.5)
15 (4.5)
82°
45°
82°
K115-1
K115-8
K115-2
7/64 (2.8)
15 (4.5)
Straight
K116-2
K116
168
600
K126 Gun
Lincoln Electric Adapters
(for Self-Shielded Cored Wire Guns)
Model
Order
Number
Feed Plate Gun Bushing
10 Series, 15 Series
& LF-72, LF-74
www.lincolnelectric.com/mig-guns
K1500-1
RECOMMENDED GENERAL OPTIONS
Welding Guns, con’t.
Push-Pull Guns
Python® and Python®-Plus Push-Pull Guns
Hold the Python® in your hand and you’ll know why this is a favorite among new and experienced welders. The
ergonomic handle design, fingertip controls and foolproof set-up make the Python the most advanced gooseneck gun
on the market. The Python® family offers several options, starting with the standard air-cooled Python® rated 200 amps
at 100% duty cycle. The water-cooled version has a rating of 400 amps, 100% duty cycle. The standard Python® gun has
a separate wire and conduit, power and gas connections. The Python®-Plus air-cooled models feature a Magnum® backend
that integrates power, gas, and wire conduit into a single easy connection for direct plug into a Power MIG® 350MP or
Power Feed™ 10M.
Request publication E12.13
Prince® XL Push-Pull Gun
The Prince® XL is one of the smallest, lightest pistol grip push-pull guns you can buy. It’s a
favorite among experienced welders who appreciate the versatility of the Prince® XL system.
Choose the standard straight barrel or optional curved barrel with ratings up to 200 amps 100%
duty cycle. The patented EZ-Lock system makes rotating or changing the barrel an easy no-tool
“twist of the wrist.” An ingenious 3-3/4 turn potentiometer is easily adjustable and conveniently
hidden in the base of the handle for added protection. No matter what the situation demands, the
Prince® XL delivers.
Request publication E12.11
PUSH-PULL GUN ACCESSORIES
Push-Pull Gun Connection Kit
For push-pull guns. Includes push-pull
gun receiver bushing, fittings, modified
gas-bypass valve, valve removal tool
and control cable extension assembly.
Order K2339-1
for Power Feed™ 10M,
Power Feed™ 25M
Push-Pull Gun Connection Kit
Required for aluminum welding with
the Prince® XL, Python® and CobraMax™
air or water-cooled push-pull guns.
Includes power block, gun bushing,
gas hose adapter, gun gas bypass
valve (required for Prince® XL gun only),
and wire reel brake limiter. Requires
aluminum drive roll kit.
Order K2154-1
for Power MIG® 350MP, Prince® XL,
Python® (non Plus version).
Push-Pull Guns
Model
Python®
Diameter
in. (mm)
.030-1/16
(0.8-1.6)
Description
Air-Cooled
Water-Cooled
Length
ft. (m)
Pruduct
Number
Machine
Adapter
25 (7.6)
50 (15.2)
25 (7.6)
K2211-2
K2211-3
K2212-2
Power Feed™ 10M,
Power Feed™ 25M,
Power MIG® 350MP,
Cobramatic®
K2339-1
K2339-1
K2154-1
None
Python®-Plus
.030-1/16
(0.8-1.6)
Air-Cooled
15 (4.5)
25 (7.6)
50 (15.2)
K2447-1
K2447-2
K2447-3
Power Feed™ 10M,
Power Feed™ 25M,
Power MIG® 350MP,
None
None
None
Prince® XL
.030-1/16
(0.8-1.6)
Air-Cooled
25 (7.6)
K2296-2
Power Feed™ 10M,
Power Feed™ 25M,
Power MIG® 350MP,
Cobramatic®
K2339-1
K2339-1
K2154-1
None
NOTE: Prince® XL, Python® and Python®-Plus are registered trademarks of MK Products, Inc.
169
www.lincolnelectric.com/mig-guns
169
RECOMMENDED GENERAL OPTIONS
Welding Guns, con’t.
Spool Guns
Magnum® 100SG Spool Gun
The Magnum® 100SG spool gun is the lowest cost way to add reliable and precise spool gun wire feeding
performance for soft aluminum wire. It’s easy to set up, does not require a bulky outboard adapter/power
module and shares gun expendable parts with the standard MIG gun included with the Power MIG® models.
Request publication E12.21
Magnum® SG Spool Gun
The Magnum® SG – a lightweight, well balanced semiautomatic spool gun designed for
easy and reliable aluminum wire feeding with a variety of CV power sources and engine-driven
welders. Rated 250 amps @ 60%, the Magnum® SG features a generous 25 ft (7.5 m) gun cable
and integrated wire feed speed control in the handle to cut your trips back to the power source.
Easy to set up, operate and maintain...the Magnum® SG is a great addition to your welding tool set.
Request publication E12.22
Magnum® 250LX™ Spool Gun
The Magnum® 250LX™ spool gun is a professional grade solution for feeding small spools of
aluminum and steel wire. Featuring a 1-year warranty and a 280A 60% duty cycle rating, the
Magnum® 250LX™ is a combination of durability and performance. The gun is well balanced and
lightweight, and the unique oval shaped handle with finger ribs ensures both comfort and a sure grip.
The Magnum® 250LX™ is an ideal complement to the Power MIG® 350MP and the Power MIG® 255XT.
Request publication E12.25
MAGNUM ® SG SPOOL GUN ACCESSORIES
SG Control Module
Provides control of wire speed and gas
flow. For use with CV power sources
and CV Engine Drives with output
contactor.
Order K488
Control Module Input Cable
Terminal Strip and Lug. Required
for connection of control module to
power source. Consists of control
and electrode cables and gas line.
10 ft. (3.0 m). For Lincoln® power
sources having terminal strip and
lug connections.
Order K492-10
Control Module Input Cable
14-pin MS-type & Lug. Required
for connection of control module to
power source. Consists of control and
electrode cables and gas line. 10 ft.
(3.0 m). For Lincoln® engine driven
power sources with 14-pin MS-type
connection, separate 115V NEMA
receptacles and lug power connections.
Order K691-10
Control Module Input Cable
14-pin MS-type and Twist-Mate™.
Required for connection of control
module to power source. Consists of
control and electrode cables and gas
line. 10 ft. (3.0 m). For Lincoln® power
sources having 14-pin MS-type control
connections and Twist-Mate™ power
connections.
Order K493-10
Spool Guns
Model
170
Diameter
in. (mm)
Description
Length
ft. (m)
Pruduct
Number
Machine
Adapter
Magnum® 100SG
.030-.035
(0.8-0.9)
130A/30%
10 (3.0)
K2532-1
Power MIG® 215XT
Power MIG® 180C
Power MIG® 140C
SP-180T, SP-140T
None
Magnum® SG
.025-3/64
(0.6-1.2)
250A/60%
25 (7.5)
K487-25
Power MIG® 215XT
K2703-1
Magnum® 250 LX™
.025-3/64
(0.6-1.2)
CO2: 300A/60%
Ar: 280A/60%
Ar: 200A/100%
25 (7.5)
K2490-1
Power MIG® 350MP
Power MIG® 255XT
Power MIG® 215XT
None
None
K2703-1
www.lincolnelectric.com
RECOMMENDED GENERAL OPTIONS
Welding Guns, con’t.
Fume Extraction & Submerged Arc Guns
FUME EXTRACTION GUNS
Magnum Pro 350XA
350 amp capacity at 100%
duty cycle (CO2). Delivers
superior fume extraction performance in severe GMAW
and FCAW-GS applications.
Order K2649-1
®
Magnum® Pro 550XA
Rated 550 amps at 100% duty
cycle (CO2 shielding).
Toughest smoke gun in the
business for GMAW and
FCAW-GS applications.
Order K2650-1
Magnum® 250FG
Lightweight and balanced
Fume Extraction Gun for
GMAW and FCAW-GS
welding .035"-045" wire.
250 amps at 60% duty cycle
(CO2) with a 45° Gooseneck.
Includes a 15 ft. cable.
Order:
K2797-1 for Tweco® Adapter
K2797-2 for Power MIG®/
Lincoln style
K2797-4 for Miller® Feeders
Magnum® 340FG
Lightweight and balanced
Fume Extraction Gun for
GMAW and FCAW-GS
welding .035"-.045"
(0.9-1.1 mm) wire. 340 amps
at 60% duty cycle (CO2) with
45° Gooseneck. Includes a
15 ft. cable.
Order:
K2798-1 for Tweco® Adapter
K2798-2 for Power MIG®/
Lincoln old style
K2798-4 for Miller® Feeders
Order K206
500A Gun
For Innershield® or Lincore®.
Rated 500 amps at 60%
duty cycle. Use 5/64"-.120"
(2.0-3.0 mm) diameter wires.
select either 45°or 82° gun
tube angle. Includes 15 ft.
cable.
Order K289-1 for 82° angle
Order K289-4 for 45° angle
FUME EXTRACTION
ACCESSORIES
250A Gun
For Innershield® or Lincore®.
Rated 250 amps at 60%
duty cycle. Use .068"-3/32"
(1.7-2.4 mm) diameter wires.
62° gun tube angle. Includes
15 ft. cable.
Order K309
Magnum® Pro Spoiler™
This innovative attachment
relieves hand fatigue by
allowing a looser grip on
the gun. Works with all
Magnum® Pro models.
Order K2710-1
350A Gun
For Innershield® or Lincore®.
Rated 350 amps at 60%
duty cycle. Use .062"-3/32"
(1.6-2.4 mm) diameter wires.
62° gun tube angle. Includes
15 ft. cable.
(See page 92, Environmental Section, for other Fume Extraction attachments and accessories)
SUBMERGED ARC GUNS
Submerged Arc Gun
Rated 600 amps, 15 ft.
(4.5 m) cable.
Order K113-1
for 5/64" (2.0 mm)
Order K113-2
for 3/32" (2.4 mm)
Mechanized SAW Gun
Rated 600 amps, for 5/64
and 3/32" (2.0 and 2.4 mm)
solid electrode. Includes
flux valve interlock switch
and receptacle for Hand
Travel Unit or Squirtmobile®.
Order K114
171
SUBMERGED ARC
ACCESSORIES
Flux Cone
Fits K112 and K113 submerged arc guns for welding
without the Continuous Flux
Feed Tank Assembly.
Order K119
Magnetic Flux Screen
Separator
For submerged arc welding.
Removes foreign magnetic
particles from reused flux.
Order K58
Wire Reel and Flux Tank
Assembly
Includes flux tank, undercarriage, wire reel and brake
assembly in open shroud.
Order K305
www.lincolnelectric.com/mig-guns
171
See publication MC07-81 for more information.
District Sales Offices
U.S.A.
ALABAMA
BIRMINGHAM 35124-1156
(205) 988-8232
MOBILE 36582-5209
(251) 443-6524
ALASKA
Contact VANCOUVER, WA
(360) 693-4712
ARIZONA
PHOENIX 85260-1745
(480) 348-2004
ARKANSAS
LITTLE ROCK 72032-4371
(501) 764-0480
CALIFORNIA
FRESNO 93722-3949
(559) 276-0110
LOS ANGELES 90670-2936
(562) 906-7700
SAN DIEGO 92065-4165
(760) 787-1970
N. CALIFORNIA 95762-5706
(916) 939-8788
IDAHO
Contact SALT LAKE CITY, UT
(801) 233-9353
MINNESOTA
MINNEAPOLIS 55369-5455
(763) 391-8384
ILLINOIS
CHICAGO 60440-3538
(630) 783-3600
BLOOMINGTON 61704-1510
(309) 838-3717
MISSISSIPPI
JACKSON 39212-9635
(601) 372-7679
INDIANA
FT. WAYNE 46825-1551
(260) 484-4422
INDIANAPOLIS 46250-5536
(317) 845-8445
IOWA
CEDAR RAPIDS 52402-3160
(319) 362-6804
DAVENPORT 52806-1344
(563) 386-6522
DES MOINES
(563) 386-6522
MONTANA
Contact VANCOUVER, WA
(360) 693-4712
KANSAS
KANSAS CITY 66214-1629
(913) 894-0888
WICHITA 67235-9261
(316) 789-5954
NEW HAMPSHIRE
Contact BOSTON MA
(508) 788-9353
COLORADO
DENVER 80112-5115
(303) 792-2418
KENTUCKY
LOUISVILLE 47112-7025
(502) 727-7335
CONNECTICUT
NORTH HAVEN 06238-1090
(860) 742-8887
LOUISIANA
BATON ROUGE 70808-3150
(225) 922-5151
LAFAYETTE 70507-3126
(337) 886-1090
SHREVEPORT 75692-9313
(318) 518-4099
DELAWARE
Contact PHILADELPHIA, PA
(610) 543-9462
FLORIDA
JACKSONVILLE 32216-4634
(904) 642-3177
MIAMI 33178-1175
(305) 888-3203
ORLANDO 32714-1954
(407) 788-8557
TAMPA
(407) 788-8557
GEORGIA
ATLANTA 30122-3811
(888) 935-3860
SAVANNAH 31324-3866
(912) 656-1978
HAWAII
Contact LOS ANGELES, CA
(562) 906-7700
MISSOURI
KANSAS CITY (KS) 66214-1629
(913) 894-0888
ST. LOUIS 63045-1210
(314) 291-5877
SPRINGFIELD 65804-2309
(417) 773-2657
NEBRASKA
OMAHA 68046-7031
(402) 203-6401
NEW MEXICO
ALBUQUERQUE 87120-5360
(505) 890-6347
NEW YORK
BUFFALO 14228-1035
(716) 574-2292
SYRACUSE 13057-9313
(315) 432-0281
NORTH CAROLINA
CHARLOTTE 28273-3552
(704) 588-3251
RALEIGH 27540-9649
(704) 301-0565
MAINE
Contact BOSTON MA
(508) 788-9353
NORTH DAKOTA
Contact MINNEAPOLIS, MN
(763) 391-8384
MARYLAND
BALTIMORE 21044-5675
(410) 443-1091
MASSACHUSETTS
BOSTON 01581-2658
(508) 788-9353
MICHIGAN
DETROIT 48393-4700
(248) 348-2575
FLINT 48439-8728
(810) 695-2627
GRAND RAPIDS 49512-3924
(616) 942-8780
OHIO
AKRON
(216) 383-2662
CINCINNATI 45242-3706
(513) 554-4440
CLEVELAND 44117-2525
(216) 383-2662
COLUMBUS 43221-4073
(614) 488-7913
TOLEDO 43551-1914
(419) 874-6331
OKLAHOMA
OKLAHOMA CITY 73139-2432
(405) 616-1751
TULSA 74146-1622
(918) 622-9353
OREGON
Contact VANCOUVER, WA
(360) 693-4712
PENNSYLVANIA
PHILADELPHIA 19008-4310
(610) 543-9462
PITTSBURGH 15001-4800
(724) 857-2750
HARRISBURG 17104-1422
(717) 213-9163
RHODE ISLAND
Contact BOSTON MA
(508) 788-9353
SOUTH CAROLINA
FLORENCE 29063-8468
(803) 331-4340
SOUTH DAKOTA
Contact MINNEAPOLIS, MN
(763) 391-8384
TENNESSEE
KNOXVILLE
(423) 612-1204
MEMPHIS 38119-5811
(901) 683-6260
NASHVILLE 37228-1708
(615) 291-9926
TRI-CITIES 37659-5693
(423) 612-1204
TEXAS
DALLAS 76051-7602
(817) 329-9353
HOUSTON 77060-3143
(281) 847-9444
SAN ANTONIO 78258-4009
(210) 393-9337
UTAH
MIDVALE 84047-3759
(801) 233-9353
VERMONT
Contact BOSTON MA
(508) 788-9353
VIRGINIA
LEESBURG, VA 20176-4113
Washington, D.C.
(703) 904-7735
DANVILLE 24541-6785
(434) 441-0227
HAMPTON ROADS 23455-7216
(757) 870-5508
WASHINGTON
VANCOUVER 98661-8023
(360) 693-4712
SPOKANE 99005-9637
(509) 953-7399
WASHINGTON DC
LEESBURG, VA 20176-4113
(703) 904-7735
WEST VIRGINIA
BARBOURSVILLE 25504-9665
(304) 736-5600
WISCONSIN
GREEN BAY 54302-1829
(920) 435-1012
MILWAUKEE
(262) 650-9364
CANADA
ALBERTA
CALGARY
(403) 253-9600/
(877) 600-WELD
WINNIPEG
(204) 488-6398
BRITISH COLUMBIA
VANCOUVER
(604) 945-7524
MARITIMES
NEW BRUNSWICK
(506) 849-4474
MANITOBA
WINNIPEG
(204) 488-6398
ONTARIO
MISSISSAUGA
(905) 565-5600
TORONTO
(416) 421-2600/
(800) 268-6114
QUEBEC
MONTREAL
(450) 654-3121
International Headquarters
LATIN AMERICA
Miami, Florida U.S.A.
Phone: (305) 888-3203
EUROPE
Barcelona, Spain
Phone: 34 91 816 4266
RUSSIA, AFRICA &
MIDDLE EAST
Cleveland, Ohio U.S.A.
Phone: (216) 481-8100
ASIA PACIFIC
Shanghai
Phone: 86 21 6602 6620
Australia
Phone: 61 2 9772 7222
The Harris Products Group
®
4501 Quality Place, Mason, Ohio 45040 U.S.A. • Web Site: www.harrisproductsgroup.com
Consumables: ph: 1-800-733-8912, fax: (513) 754-8778 • Equipment: ph: 1-800-241-0804, fax: (770) 535-0544
www.lincolnelectric.com
173
TO MEET THE STRICT REQUIREMENTS OF STRUCTURAL FABRICATION. Fracture
toughness guidelines in seismic areas call for industry tested consumables.
Coupled with the right welding equipment, Lincoln’s Excalibur® stick electrode
and UltraCore® flux-cored wire are capable of—and tested to—exceed these
standards. These are the challenges that motivate us at Lincoln Electric.
AWS
D 1.8
Structural Welding Code
Seismic Supplement
THE LINCOLN ELECTRIC COMPANY
22801 St. Clair Avenue • Cleveland, OH • 44117-1199
PH: 216-481-8100 • www.lincolnelectric.com
E1.10 1/09 © The Lincoln Electric Co. All Rights Reserved.
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement