Rosemount 5400 Series

Rosemount 5400 Series
Product Data Sheet
Rosemount® 5400 Series
June 2015
00813-0100-4026, Rev MA
Superior Performance Two-Wire Non-Contacting Radar Level
Transmitter

Virtually unaffected by process conditions

Increased safety, overfill prevention and safety integrated system suitability

Easy installation and commissioning

High application flexibility, including solids

Minimized maintenance and no re-calibration required

Condensation- and dirt-resistant antennas
June 2015
Rosemount 5400 Series
Innovation that delivers clear business results
Tank Height
Level
Distance
Measurement principle
Time
Storage and buffer tanks
The distance to the surface is measured by short radar pulses,
which are transmitted from the antenna at the tank top. When a
radar pulse reaches a media with a different dielectric constant,
part of the energy is reflected back to the transmitter. The time
difference between the transmitted and the reflected pulse is
proportional to the distance to the product surface, from which
the level, volume, and level rate are calculated.
Applications with, for example, turbulence, foam, long
measuring ranges can reduce the energy reflected back. The
reflection intensity can however be improved by using this high
performance radar with dual port technology, and thereby
detect the surface in challenging applications.
Radar technology benefits
Pipes, stilling wells, and
underground tanks

Highly accurate and reliable direct level measurement with no
compensation needed for changing process conditions
(such as density, conductivity, temperature, and pressure)

Top down installation minimizes risk for leakages and allows
for installation with liquid in the tank

No moving parts and no re-calibration needed

Non-contacting technology is ideal for dirty, coating, and
corrosive applications
Reactor and mixing tanks
Solids applications
Contents
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensional Drawings and Mechanical Properties . . . 40
2
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June 2015
Rosemount 5400 Series
Special 5400 features
High application flexibility

Suitable for most liquid and slurry level applications and
process conditions from challenging reactor tanks to storage
and buffer tanks

Suitable for solids applications. See page 26 for more
information.

High and low frequency models

A wide selection of materials, process connections, antenna
styles, and accessories

Can be isolated by full-port ball valves
High frequency is preferred
in most other applications
due to greater mounting
flexibility.
Low frequency is preferred
when measuring in vapor
and foam.
Best performance and uptime

Dual port technology ensures reliability, even with disturbing
factors, longer measuring ranges, and lower dielectrics

Smart surface tracking provides the ability to handle weak
echoes reliably by identifying the true echo and registering
false echoes

Condensation- and dirt- resistant antennas maximize uptime

Uninterrupted process monitoring reduces downtime
Robust design reduces costs and increases safety

Robust, shock-resistant, and vibration-proof design

Detachable transmitter head allows the tank to remain sealed

Dual Compartment housing separates cable connections and
electronics for safer handling and improved moisture
protection
Cone
Extended
cone
Process
seal
Rod
antenna
Bracket
mount
High application flexibility
The unique dual microwave ports for sending and
receiving radar signals yield a 75% stronger signal than
single port transmitters.
Rosemount 5400
Smart surface
tracking utilizes
advanced
mathematical
algorithms and
EchoLogics to
correctly identify the
surface.
5400
2410
Rx
Tx
USB
RS-232
Ext. pwr
Rosemount TankRadar
Lo - GAIN - Hi
On - TERM - Off
FBM 2180
High Level Alarm
Independent alarm sensor in a continuous overfill prevention
tank gauging system
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3
June 2015
Rosemount 5400 Series
Easy installation and plant integration
Larger sealing surface towards the
process connection, making the
transmitter less sensitive to
condensation and dirt. Circular
polarization will automatically reduce
the disturbance effect close to tank
walls and obstacles.
Robust modular design

Circular polarization minimizes installation constraints

Multivariable device reduces the number of process
penetrations

Seamless system integration with HART®, FOUNDATION™
fieldbus, Modbus®, or IEC 62591 (WirelessHART®) with the
Smart Wireless THUM™ Adapter

Multivariable output includes the choice of level, distance,
volume, and signal strength

Pre-configured or easy configuration in Rosemount Radar
Master with a five-step wizard, auto connect, and online help

Supports DD compatible configuration tools such as AMS
Device Manager, and Field Communicator

Enhanced DD with step-by-step configuration and echo curve
capability (HART)

DTM with echo curve capability for use in FDT®/DTM™
compatible configuration tools such as PACTware™, Yokogawa
FieldMate/PRM
Minimized maintenance reduces cost

No contact with media and no mechanical moving parts

No re-calibration or compensation needed

Easy online troubleshooting with user friendly software,
utilizing powerful echo curve and logging tools

Predictive maintenance with advanced diagnostics and
PlantWeb® alerts
Rosemount Radar Master enables easy
configuration and service with a wizard, an
echo curve tool with the “Measure and
Learn” function, offline/online
configuration, an extensive online help,
logging capabilities, and more.
4
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June 2015
Rosemount 5400 Series
Ordering Information
Rosemount 5402 High Frequency Radar Level Transmitter
Rosemount 5402 High Frequency Radar Level Transmitter is a reliable 2-wire radar level transmitter
designed for outstanding performance in a wide range of applications and process conditions.
Characteristics include:

The preferred choice for most applications

Build-up resistant cone antenna

The narrow radar beam means it is suitable for mounting on valves, taller nozzles and smaller
openings

Condensation resistant process seal antenna

Rosemount 5402 with 4-inch cone antenna available for solids measurements, see page 18 and
page 26 for more information.
Additional information
Specifications: page 18
Certifications: page 33
Dimensional drawings: page 40
Specification and selection of product materials, options, or components must be made by the purchaser of the equipment.
See page 29 for more information on Material Selections.
Table 1. 5402 High Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Model
Product description
5402
High frequency version (~26 GHz)
★
Housing material
A
Polyurethane-covered Aluminum
S
Stainless Steel (SST), Grade CF8M (ASTM A743)
★
Signal output
H
4-20 mA with HART communication (HART Revision 5, see page 18 for details)
★
F
FOUNDATION fieldbus (see page 20 for details)
★
M
RS-485 with Modbus communication (see page 21 for details)
★
U
Rosemount 2410 tank hub connectivity
★
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5
Rosemount 5400 Series
June 2015
Table 1. 5402 High Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Conduit/cable threads
1
½ in. - 14 NPT
★
2
M20 x 1.5 adapter
★
E(1)
M12, 4-pin, male connector (eurofast®)
★
M(1)
A size Mini, 4-pin, male connector (minifast®)
★
4
2 pcs M20 x 1.5 adapters
★
G(2)(3)
2 pcs metal cable glands (½-14 NPT)
★
Product certifications
NA
No product certificates
★
E1(1)
ATEX Flameproof
★
I1
ATEX Intrinsic safety
★
IA(4)
ATEX FISCO Intrinsic safety
★
E5(1)
FM Explosion-proof
★
I5
FM Intrinsic safety and non-incendive
★
IE(4)
FM FISCO Intrinsic safety
★
E6(1)
CSA Explosion-proof
★
I6
CSA Intrinsic safety
★
IF(4)
CSA FISCO Intrinsic safety
★
E7(1)
IECEx Flameproof
★
I7
IECEx Intrinsic safety
★
IG(4)
IECEx FISCO Intrinsic safety
★
E2
INMETRO Flameproof
EM
Technical Regulations Customs Union (EAC) Explosion-proof
EP
Korea Flameproof
I2
INMETRO Intrinsic safety
IB
INMETRO FISCO Intrinsic safety
E3(1)
NEPSI Flameproof
I3
NEPSI Intrinsic safety
IC
NEPSI FISCO Intrinsic safety
IM
Technical Regulations Customs Union (EAC) Intrinsic Safety
E4(5)
TIIS Flameproof
N1(1)
ATEX Type n
6
★
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June 2015
Rosemount 5400 Series
Table 1. 5402 High Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
N7(1)
IECEx Type n
★
Antenna - size and material (for process connection availability,
refer to “Dimensional Drawings and Mechanical Properties” on page 40)
Cone antennas
2S
2 in. DN 50, 316L SST (EN 1.4404)
★
3S
3 in. DN 80, 316L SST (EN 1.4404)
★
4S
4 in. DN 100, 316L SST (EN 1.4404)
★
2H
2 in. DN 50, Alloy C-276 (UNS N10276) with protective plate
3H
3 in. DN 80, Alloy C-276 (UNS N10276) with protective plate
4H
4 in. DN 100, Alloy C-276 (UNS N10276) with protective plate
2M
2 in. DN 50, Alloy 400 (UNS N04400) with protective plate
3M
3 in. DN 80, Alloy 400 (UNS N04400) with protective plate
4M
4 in. DN 100, Alloy 400 (UNS N04400) with protective plate
2N
2 in. DN 50, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE® MR0175/ISO 15156
and NACE MR0103.
3N
3 in. DN 80, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156
and NACE MR0103.
4N
4 in. DN 100, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156
and NACE MR0103.
Process seal antennas
2P
2 in. (DN50), PTFE (requires tank sealing code NA)
3P
3 in. (DN80), PTFE (requires tank sealing code NA)
4P
4 in. (DN100), PTFE (requires tank sealing code NA)
Other antennas
XX
Customer specific
Tank sealing, O-ring material
PV
Viton® Fluoroelastomer
★
PK
Kalrez® 6375 Perfluoroelastomer
★
PE
Ethylene Propylene (EPDM)
★
PB
Nitrile Butadiene (NBR)
★
NA(6)
None
★
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7
Rosemount 5400 Series
June 2015
Table 1. 5402 High Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Process connection and material (for antenna availability,
refer to “Dimensional Drawings and Mechanical Properties” on page 40)
ASME flanges (316/316L SST)(7)
AA
2 in. cl 150
★
AB
2 in. cl 300
★
BA
3 in. cl 150
★
BB
3 in. cl 300
★
CA
4 in. cl 150
★
CB
4 in. cl 300
★
DA
6 in. cl 150
★
EA
8 in. cl 150
★
EN flanges (EN 1.4404 SST)(7)
HB
DN 50 PN 40
★
IB
DN 80 PN 40
★
JA
DN 100 PN 16
★
JB
DN 100 PN 40
★
KA
DN 150 PN 16
★
LA
DN 200 PN 16
★
JIS flanges (EN 1.4404 SST)(7)
UA
50A 10K
★
VA
80A 10K
★
XA
100A 10K
★
YA
150A 10K
★
ZA
200A 10K
★
Other flanges
BR(8)
Bracket mounting, 316L/EN 1.4404 SST
XX
Customer specific
8
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June 2015
Rosemount 5400 Series
Table 1. 5402 High Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Options
Display
M1
Integral digital display
★
Protection cover
GC
Transparent meter glass protection cover made of PTFE/FEP
★
Transient protection
T1
Transient protection terminal block (standard with FISCO options)
★
Purging connection
PC1(9)
Purging connection for cone antenna
Extended product warranty
WR3
3-year limited warranty
★
WR5
5-year limited warranty
★
Factory configuration
C1
Factory configuration (Configuration Data Sheet required with order, available at www.rosemount.com)
★
Alarm limit configuration
C4
NAMUR alarm and saturation levels, high alarm
★
C8(10)
Low alarm (standard Rosemount alarm and saturation levels)
★
Overfill prevention
U1(11)
WHG Overfill approval
★
Special certifications
Q4
Calibration Data Certificate
★
Q8(12)
Material Traceability Certification per EN 10204 3.1
★
N2(13)
Certificate of compliance with guidelines in NACE MR0175/ISO 15156 and NACE MR0103
QG
GOST Primary Verification Certificate
Safety certifications
QS(11)
Prior use certificate of FMEDA data
www.rosemount.com
9
June 2015
Rosemount 5400 Series
Table 1. 5402 High Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Shipboard approvals(14)
SBS
American Bureau of Shipping Type Approval
★
SDN
Det Norske Veritas (DNV) Type Approval
★
SLL
Lloyd's Register Type Approval
★
SBV
Bureau Veritas Type Approval
★
Special procedures
P1(8)
★
Hydrostatic testing
Antenna extension
S3(15)
Cone antenna extension in 316/316L/EN 1.4404 SST. To be used if there are irregularities in the nozzle.
Fits nozzles up to 20 in. (500 mm).
Diagnostics functionality (see page 23)
DA1
HART Diagnostics Suite (includes Signal Quality Metrics diagnostics)
★
Solids applications (see page 26 for more information)
SM1(16)
Solids Measurement mode
★
Engineered solutions (see page 29)
Rxxxx
Engineered Solutions beyond standard model codes (consult factory for details)
Typical model number: 5402 A H 1 E5 4S PV CA - M1 C1
1.
Options E (eurofast) and M (minifast) are not available with explosion-proof, flameproof, or type n approvals.
2.
Min temperature -20 °C (-4 °F).
3.
Not available with explosion-proof, flameproof, or type n approvals.
4.
Requires FOUNDATION fieldbus signal output (Ui parameter listed in “Product Certifications” on page 33).
5.
G ½ in. SST cable gland is included in delivery.
6.
Requires Process seal antenna (2P-4P). O-rings are not wetted.
7.
See “Process connections” on page 45 for Face style.
8.
Bracket mounting (BR) is not available with hydrostatic testing (P1).
9.
Only available for Cone antenna 4S with Process connection and material option; CA, CB, DA, EA, JA, JB, KA or LA.
10. The standard alarm setting is high.
11. Only available with 4-20 mA HART signal output.
12. Certificate includes all metallic pressure retaining wetted parts.
13. Requires Protective plate cone antennas (2H-4H, 2M-4M, 2N-4N) or Process seal antennas (2P-4P).
10
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June 2015
Rosemount 5400 Series
14. Only for stainless steel housing material (code S). Not available with Modbus signal output (code M). Contact an Emerson Process Management representative for
additional information.
15. Requires a SST Cone antenna (2S-4S).
16. Solids Measurement mode (SM1) is not available with HART Diagnostics Suite (DA1).
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11
June 2015
Rosemount 5400 Series
Rosemount 5401 Low Frequency Radar Level Transmitter
Rosemount 5401 Low Frequency Radar Level Transmitter is a reliable 2-wire radar level transmitter
designed for use in tough, challenging turbulence and foam applications.
Characteristics include:

Ideal for applications with obstacles, condensation, vapor, dust and contamination, or where
there is a risk of deposits forming on the antenna

Condensation resistant cone or rod antennas
Additional information
Specifications: page 18
Certifications: page 33
Dimensional Drawings: page 40
Specification and selection of product materials, options, or components must be made by the purchaser of the equipment.
See page 29 for more information on Material Selections.
Table 2. 5401 Low Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Model
Product description
5401
Low frequency version (~6 GHz)
★
Housing material
A
Polyurethane-covered aluminum
S
Stainless Steel (SST), Grade CF8M (ASTM A743)
★
Signal output
H
4-20 mA with HART communication (HART Revision 5, see page 18 for details)
★
F
FOUNDATION fieldbus (see page 20 for details)
★
M
RS-485 with Modbus communication (see page 21 for details)
★
Conduit/cable threads
1
½ in. - 14 NPT
★
2
M20 x 1.5 adapter
★
M12, 4-pin, male connector (eurofast)
★
A size Mini, 4-pin, male connector (minifast)
★
E
(1)
M(1)
Product certifications
NA
No product certificates
★
E1(1)
ATEX Flameproof
★
I1
ATEX Intrinsic safety
★
IA(2)
ATEX FISCO Intrinsic safety
★
E5(1)
FM Explosion-proof
★
12
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June 2015
Rosemount 5400 Series
Table 2. 5401 Low Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
FM Intrinsic safety and non-incendive
★
FM FISCO Intrinsic safety
★
E6
CSA Explosion-proof
★
I6
CSA Intrinsic safety
★
IF
CSA FISCO Intrinsic safety
★
E7(1)
IECEx Flameproof
★
I7
IECEx Intrinsic safety
★
IG(2)
IECEx FISCO Intrinsic safety
★
E2
INMETRO Flameproof
I2
INMETRO Intrinsic safety
IB
INMETRO FISCO Intrinsic safety
E3(1)
NEPSI Flameproof
EM
Technical Regulations Customs Union (EAC) Explosion-proof
EP
Korea Flameproof
I3
NEPSI Intrinsic safety
IC
NEPSI FISCO Intrinsic safety
IM
Technical Regulations Customs Union (EAC) Intrinsic Safety
E4(3)
TIIS Flameproof
N1(1)
ATEX Type n
★
N7(1)
IECEx Type n
★
I5
IE(2)
(1)
(2)
Antenna - size and material (for process connection availability,
refer to “Dimensional Drawings and Mechanical Properties” on page 40)
Cone antennas
3S
3 in. DN 80, 316L SST (EN 1.4404)
★
4S
4 in. DN 100, 316L SST (EN 1.4404)
★
6S
6 in. DN 150, 316L SST (EN 1.4404)
★
8S
8 in. DN 200, 316L SST (EN 1.4404)
★
3H
3 in. DN 80, Alloy C-276 (UNS N10276) with protective plate, pipe installations only
4H
4 in. DN 100, Alloy C-276 (UNS N10276) with protective plate
6H
6 in. DN 150, Alloy C-276 (UNS N10276) with protective plate
8H
8 in. DN 200, Alloy C-276 (UNS N10276) with protective plate
3M
3 in. DN 80, Alloy 400 (UNS N04400) with protective plate, pipe installations only
4M
4 in. DN 100, Alloy 400 (UNS N04400) with protective plate
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June 2015
Rosemount 5400 Series
Table 2. 5401 Low Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
6M
6 in. DN 150, Alloy 400 (UNS N04400) with protective plate
8M
8 in. DN 200, Alloy 400 (UNS N04400) with protective plate
3N
3 in. DN 80, 316L SST (EN 1.4404), with protective plate, pipe installations only. Complies with guidelines in NACE
MR0175/ISO 15156 and NACE MR0103.
4N
4 in. DN 100, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156
and NACE MR0103.
6N
6 in. DN 150, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156
and NACE MR0103.
8N
8 in. DN 200, 316L SST (EN 1.4404), with protective plate. Complies with guidelines in NACE MR0175/ISO 15156
and NACE MR0103.
Rod antennas
1R(4)(5)
Short version, all-PFA, with protective plate, max. nozzle height 4 in. (100 mm), free propagation only
2R(4)(5)
Long version, all-PFA, with protective plate, max. nozzle height 10 in. (250 mm), free propagation only
3R(4)
Short version, SST+PFA, max. nozzle height 4 in. (100 mm), free propagation only
4R(4)
Long version, SST+PFA, max. nozzle height 10 in. (250 mm), free propagation only
Other antennas
XX
Customer specific
Tank sealing, O-ring material
PV
Viton Fluoroelastomer
★
PK
Kalrez 6375 Perfluoroelastomer
★
PE
Ethylene Propylene (EPDM)
★
PB
Nitrile Butadiene (NBR)
★
PD(4)
All-PFA Rod Antennas (O-rings are not wetted)
★
Process connection and material (for antenna availability,
refer to “Dimensional Drawings and Mechanical Properties” on page 40)
ASME flanges (316/316L SST)(6)
AA
2 in. cl 150
★
AB
2 in. cl 300
★
BA
3 in. cl 150
★
BB
3 in. cl 300
★
CA
4 in. cl 150
★
CB
4 in. cl 300
★
DA
6 in. cl 150
★
EA
8 in. cl 150
★
14
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June 2015
Rosemount 5400 Series
Table 2. 5401 Low Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
EN flanges (EN 1.4404 SST)(6)
HB
DN 50 PN 40
★
IB
DN 80 PN 40
★
JA
DN 100 PN 16
★
JB
DN 100 PN 40
★
KA
DN 150 PN 16
★
LA
DN 200 PN 16
★
JIS flanges (EN 1.4404 SST)(6)
UA
50A 10K
★
VA
80A 10K
★
XA
100A 10K
★
YA
150A 10K
★
ZA
200A 10K
★
Tri Clamp connection (316/316L)
AT(7)
2-in. Tri Clamp
BT(7)
3-in. Tri Clamp
CT(7)
4-in. Tri Clamp
Threaded connection
RA(7)(8)
1.5-in. NPT (316L/EN 1.4404 SST)
Other
BR(8)
Bracket mounting, 316L/EN 1.4404 SST
XX
Customer specific
Options
Display
M1
Integral digital display
★
Transient protection
T1
Transient protection terminal block (standard with FISCO options)
★
Protection cover
GC
Transparent meter glass protection cover made of PTFE/FEP
www.rosemount.com
15
June 2015
Rosemount 5400 Series
Table 2. 5401 Low Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Extended product warranty
WR3
3-year limited warranty
★
WR5
5-year limited warranty
★
Factory configuration
C1
Factory configuration (Configuration Data Sheet required with order, available at www.rosemount.com)
★
Alarm limit configuration
C4
NAMUR alarm and saturation levels, high alarm
★
C8(9)
Low alarm (standard Rosemount alarm and saturation levels)
★
Overfill prevention
U1(10)
★
WHG Overfill approval
Special certifications
Q4
Calibration Data Certificate
★
Q8(11)
Material Traceability Certification per EN 10204 3.1
★
N2(12)
Certificate of compliance with guidelines in NACE MR0175/ISO 15156 and NACE MR0103
QG
GOST Primary Verification Certificate
Safety certifications
QS(10)
Prior use certificate of FMEDA data
Shipboard approvals(13)
SBS
American Bureau of Shipping Type Approval
★
SDN
Det Norske Veritas (DNV) Type Approval
★
SLL
Lloyd's Register Type Approval
★
SBV
Bureau Veritas Type Approval
★
Special procedures
P1(8)
★
Hydrostatic testing
Antenna extension
S3(14)
Extended Cone antenna in 316/316L/EN 1.4404 SST. Maximum recommended nozzle height is 20 in. (500 mm).
Diagnostics functionality (see page 23 for more information)
DA1
16
HART Diagnostics Suite (includes Signal Quality Metrics diagnostics)
★
www.rosemount.com
June 2015
Rosemount 5400 Series
Table 2. 5401 Low Frequency Radar Level Transmitter Ordering Information
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
Engineered solutions (see page 29)
Rxxxx
Engineered Solutions beyond standard model codes (consult factory for details)
Typical model number: 5401 A H 1 NA 4S PV CA - M1 C1
1.
Options E (eurofast) and M (minifast) are not available with explosion-proof, flameproof, or type n approvals.
2.
Requires FOUNDATION fieldbus signal output (Ui parameter listed in “Product Certifications” on page 33).
3.
G ½ in. SST cable gland is included in delivery.
4.
PFA is a fluoropolymer with properties similar to PTFE.
5.
All-PFA Rod antennas (1R or 2R) require all-PFA tank seal (PD).
6.
See “Process connections” on page 45 for Face style.
7.
Only available with Rod antenna (3R and 4R).
8.
Certain process connections are not available with hydrostatic testing (P1).
9.
The standard alarm setting is high.
10. Only available with 4-20 mA HART signal output.
11. Certificate includes all metallic pressure retaining wetted parts.
12. Requires Protective plate cone antennas (3H-8H, 3M-8M, 3N-8N) or Rod antennas (1R-4R).
13. Only for stainless steel housing material (code S). Not available with Modbus signal output (code M). Contact an Emerson Process Management representative for
additional information.
14. Requires a SST Cone antenna (4S-8S).
Table 3. Accessories
The starred options (★) represent the most common options and should be selected for best delivery.
The non-starred offerings are subject to additional delivery lead time.
HART modem and cables
03300-7004-0001
MACTek® VIATOR® HART modem and cables (RS232 connection)
★
03300-7004-0002
MACTek VIATOR HART modem and cables (USB connection)
★
www.rosemount.com
17
June 2015
Rosemount 5400 Series
Specifications
Functional specifications
General
4-20 mA HART (output option code H)
Field of liquids application
Output
Ideal for liquids and slurries in tanks, vessels, containers, reactor
vessels, and underground tanks. Applications with sticky,
viscous, corrosive, condensing, and crystallizing product.
Two-wire 4–20 mA, HART Revision 5. Digital process variable is
superimposed on 4–20 mA signal, and available to any host that
conforms to the HART protocol. The HART signal can be used in
a multidrop mode.
Model 5402, best choice for a broad range of applications and
suitable for mounting in valves and bridles/stilling wells

Model 5401, suitable for some extreme process conditions
such as condensing vapors, product build-up, and heavy
turbulence
Field of solids application

Model 5402 with 4-in. cone antenna for a broad range of
solids applications
Host / DCS system
(e.g. DeltaV™)
3 x 4-20 mA

PC with
Rosemount Radar
Master or AMS®
Suite
Rosemount
333 HART
Tri-Loop™
HART modem
Measurement principle
Pulsed, free propagating radar. Low frequency (model 5401,
6 GHz) and high frequency (model 5402, 26 GHz).
(See “Measurement principle” on page 2 for details)
Microwave output power
< 1 mW
Field Communicator
Display
(option)
4-20 mA
with HART
Rosemount
5400 Series
Transmitter
Internal power consumption
< 50 mW in normal operation
Humidity
0 - 100% relative humidity, non-condensing
Start-up time
< 40 s
Signal wiring
Recommended output cabling is twisted shielded pairs,
18-12 AWG.
HART Tri-Loop
By sending the digital HART signal to the optional
HART Tri-Loop, it is possible to have up to three
additional 4–20 mA analog signals.
See the Rosemount 333 HART Tri-Loop Product Data Sheet
(document number 00813-0100-4754) for additional
information.
18
www.rosemount.com
June 2015
Rosemount 5400 Series
Smart Wireless THUM Adapter
Load limitations
The optional Smart Wireless THUM Adapter can
be mounted directly on the transmitter or by
using a remote mounting kit.
IEC 62591 (WirelessHART) enables access to multi-variable data
and diagnostics, and adds wireless to almost any measurement
point.
See the Rosemount Smart Wireless THUM Adapter Product Data
Sheet (document number 00813-0100-4075) and Smart
Wireless THUM Adapter for Rosemount Process Level
Transmitter Applications (document number
00840-0100-4026).
Maximum load resistance (R) is determined by the voltage level
of the external power supply (UE), as described by:
External power supply
The input voltage Ui for HART is 16-42.4 Vdc (16-30 Vdc in IS
applications, and 20-42.4 Vdc in Explosion-proof/Flameproof
applications).
Non-hazardous installation:
Maximum Load Resistance
Operating
region
External Power
Supply Voltage
Intrinsically safe installations:
Maximum Load Resistance
R
UE
Operating
region
External Power
Supply Voltage
Ui
R = Load Resistance ()
UE = External Power Supply Voltage (Vdc)
Ui = Input Voltage (Vdc)
Explosion-proof/Flameproof installations:
Maximum Load Resistance
IS Electrical parameters
See “Product Certifications” on page 33.
Signal on alarm (configurable)
High = 21.75 mA (standard Rosemount setting)
Low = 3.75 mA (option code C8)
Namur NE43: High = 22.5 mA (option code C4)
Operating
region
External Power
Supply Voltage
Saturation levels
Standard: Low=3.9 mA, High=20.8 mA
Namur NE43: Low=3.8 mA, High=20.5 mA
Rosemount Alarm Level
Note
The diagram is only valid if the HART load resistance is at the +
side and if the - side is grounded, otherwise the load resistance
value is limited to 435 .
Normal operation
4 mA
3.75 mA(1)
3.9 mA
low saturation
20 mA
21.75 mA(2)
20.8 mA
high saturation
1.
Transmitter failure, hardware or software alarm in Low position.
2.
Transmitter Failure, hardware or software alarm in High position.
www.rosemount.com
19
June 2015
Rosemount 5400 Series
FOUNDATION fieldbus
(output option code F)
FOUNDATION fieldbus blocks and execution time
Output
6200 ft (1900 m) max
(depending upon cable
characteristics)
H1 - Low Speed
Field Bus
H2 - High Speed
Field Bus
Fieldbus
modem
PC with Rosemount
Radar Master
Rosemount 752 Field
Signal Indicator
Rosemount
5601
Maintenance
Block
Execution time
1 Resource
N/A
3 Transducer
N/A
6 Analog input (AI)
10 ms
1 Proportional/Integral/Derivate (PID)
15 ms
1 Control selector (CS)
10 ms
1 Output splitter (OS)
10 ms
1 Integrator (IT)
10 ms
1 Arithmetic (AR)
10 ms
1 Input selector (IS)
10 ms
FOUNDATION fieldbus class (Basic or Link Master)
Link Master (LAS)
Conforming FOUNDATION fieldbus
ITK 5.2.0
Rosemount
5401
FOUNDATION fieldbus alerts
PlantWeb Alerts
Host/DCS system
(e.g. DeltaV)
Rosemount
5301
Field
Communicator
Signal wiring
Recommended output cabling is twisted shielded pairs,
18-12 AWG.
External power supply
The input voltage UI for FOUNDATION fieldbus is 9-32 Vdc
(9-30 Vdc in IS applications, 9-17.5 Vdc in FISCO applications,
and 16-32 Vdc in Explosion-proof/flameproof applications).
Quiescent current draw
21 mA
20
www.rosemount.com
June 2015
Rosemount 5400 Series
Rosemount 2410 Tank Hub connectivity
(output option code U)
RS-485 with Modbus communication
(output option code M)
Output
Output
The 5400 Level Transmitter communicates with the 2410 Tank
Hub via a daisy-chain connection. The 2410 Tank Hub supports
autoconfiguration of the FOUNDATION fieldbus based Tankbus.
The hub identifies and auto-addresses the different field devices
in the network, manages communication, and supervises the
status of all connected devices.
Primary fieldbus: Rosemount 2410 communicates with a host
or a field communication unit via TRL2 Modbus, RS485 Modbus,
Enraf or HART.
Secondary fieldbus: TRL2 Modbus, Enraf, IEC 62591
(WirelessHART).
The RS-485 Modbus version communicates by Modbus RTU,
Modbus ASCII, and Level Master Protocols.
8 data bits, 1 start bit, 1 or 2 stop bits, and software configured
parity
Baud Rate: 1200, 2400, 4800, 9600 (default), and 19200 bits/s
Address range: 1 to 255 (default device address is 246)
HART communication is used for configuration via HART
terminals, or tunneling via the RS-485.
TankMaster
Control
system
Rosemount 5400
Series Transmitter
Power
Modbus, Levelmaster
Emulation/RS-485
Field
Communication
Unit
HART
modem
RS-232/RS-485
converter
Rosemount 2180
Field Bus Modem
Rosemount 5400
Level Transmitter
475 Field
Communicator
Rosemount
2230
Display
Rosemount
2410 Tank Hub
Tankbus
Secondary bus
(IS)
Rosemount 644
Temperature transmitter
with sensor
PC
5400 Setup in
Rosemount
Radar Master
PC
5400 Setup in
Rosemount
Radar Master
via Tunneling
Primary
bus
Secondary bus (Non-IS)
Relay Outputs
Signal wiring
Recommended output cabling is twisted shielded pairs,
18-12 AWG (cable characteristics specified for FISCO according
to IEC 60079-27).
Power supply
The 5400 Level Transmitter and other connected devices are
powered by the 2410 Tank Hub.
www.rosemount.com
21
June 2015
Rosemount 5400 Series
Display and configuration
External power supply
The input voltage Ui for Modbus is 8-30 Vdc (max. rating)
Power consumption:
<0.5 W (with HART address=1)
<1.2 W (incl. four HART slaves)
Integral display
(option code M1)
If it is the last
transmitter on the bus,
connect the 120 
termination resistor.
MB
MB
HART HART +
120 
MODBUS
(RS-485)
-
MODBUS
MA
(RS-485)
-
POWER
MA
-
Configuration tools
+
Ambients > 60 ºC
HART Use wiring rated
+
for min 90 ºC
Power
supply
A
RS-485 Bus
Remote display
Data can be read remotely by using the Rosemount 751 Field
Signal Indicator (see Product Data Sheet, document number
00813-0100-4378) for 4-20 mA/HART, or Rosemount 752
Remote Indicator for FOUNDATION fieldbus (see Product Data
Sheet, document number 00813-0100-4377).
verter
HART to Modbus Converter
5-digit integral display. The process variables listed below can be
presented. If more than one variable is chosen, carousel toggling
of data is used. The display also shows diagnostics and error
information.
120 
Emerson Field Communicator (e.g. 375/475 Field
Communicator), Rosemount Radar Master (RRM) software
package (included with delivery of transmitter), Emerson AMS
Device Manager or any other EDDL or enhanced-EDDL host, or
DeltaV or any other DD (Device Description) compatible host
systems. Certificates are available from all major host system
vendors.
B
Signal wiring
Two-wire half duplex RS-485 Modbus. Use shielded twisted pair
wiring, preferably with an impedance of 120 
(typically 24 AWG), in order to comply with EIA-485 standard
and EMC regulations.
Ground (common mode) voltage limit
±7V
Bus termination
Note
DTM (compliant with version 1.2 of the FDT/DTM specification)
supporting configuration in for instance Yokogawa
Fieldmate/PRM, E+H FieldCare™, and PACTware.
Note
To communicate using RRM or AMS Device Manager, a HART
modem is required. The HART modem is available as an RS232
or USB version (see Table 3 on page 17).
Standard RS-485 bus termination per EIA-485.
Note
The transmitter can be pre-configured by selecting option code
C1, and sending a complete Configuration Data Sheet (CDS).
The CDS is available from www.rosemount.com.
Output units
Level and distance: ft, in., m, cm, or mm
Volume: ft3, in.3, US gals, Imp gals, barrels, yd3, m3, or liters
Level rate: ft/s, m/s
Temperature: °F, °C
22
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June 2015
Rosemount 5400 Series
Temperature limits
Output variables
Display
PV, SV, TV, QV
Ambient temperature
Level
X
X
Distance
X
X
Verify that the operating atmosphere of the transmitter is
consistent with the appropriate hazardous locations
certifications.
Level Rate
X
X
Signal Strength
X
X
Volume
X
X
Internal Temperature
X
X
SQM Signal Quality
X(1)
X(1)(2)
SQM Surface Noice Margin
X(1)
X(1)(2)
X(2)
Heartbeat
Analog Output Current
X
Percent of Range
X
Communication Quality
X
Ambient temperature
IS/Ex ia
XP/Ex d
HART comm.
-58 °F to 158 °F -40 °F to 158 °F -40 °F to 176 °F
(-50 °C to 70 °C) (-40 °C to 70 °C) (-40 °C to 80 °C)
FOUNDATION
fieldbus
-58 °F to 140 °F -40 °F to 140 °F -40 °F to 176 °F
(-50 °C to 60 °C) (-40 °C to 60 °C) (-40 °C to 80 °C)
FISCO
-58 °F to 140 °F
(-50 °C to 60 °C)
Modbus
comm.
N/A
N/A
LCD display readable in: -4 °F to 158 °F (-20 °C to 70 °C)
Storage temperature
1.
Not applicable for FOUNDATION fieldbus
2.
Not available as primary value.
Process temperature and pressure
0-60 s (2 s, default value)
The final rating depends on the antenna, the tank seal, and
O-rings (if applicable).
Temperature restrictions due to O-ring selection
Diagnostics
General
Invalid measurement alerts, configuration error alerts, advanced
full/empty tank diagnostics, hardware/software failures,
electronic temperature, online status report
(advisory/warnings/errors), signal quality and signal strength
monitoring.
Diagnostics Suite
(option code DA1)
Signal Quality Metrics - Diagnostics package that monitors the
relations between surface, noise and threshold. The function
can be used to detect abnormal conditions in the process such
as antenna contamination or sudden loss of signal strength.
Signal Quality Metrics parameters can be configured as Output
Variables in Rosemount Radar Master, and can then be sent to
Distributed Control System (DCS) to trigger an alarm.
www.rosemount.com
-40 °F to 176 °F
(-40 °C to 80 °C)
-40 °F to 158 °F -40 °F to 176 °F
(-40 °C to 70 °C) (-40 °C to 80 °C)
-58 °F to 194 °F (-50 °C to 90 °C)
LCD display: -40 °F to 185 °F (-40 °C to 85 °C)
Damping
Non-hazardous
Tank seal with different O-ring
materials(1)(2)
Temperature °F (°C) in air
Min.
Max.
Viton Fluoroelastomer
-4 (-20)
302 (150)
Ethylene Propylene (EPDM)
-40 (-40)
302 (150)
5 (-15)
302 (150)
-40 (-40)
230 (110)
Kalrez 6375 Perfluoroelastomer
Nitrile Butadiene (NBR)
1.
Not applicable for antennas with Model Code 1R-2R or 2P-4P, where no
process O-ring is present.
2.
Always check the chemical compatibility of the O-ring material with your
application.
23
June 2015
Rosemount 5400 Series
ASME Flange rating
Operating range
(1)
SST Cone antenna and Protective plate cone antenna :
316L SST flanges according to ASME B16.5 Table 2-2.3
EN Flange rating
Pressure psig (bar)
1.4404 according to EN 1092-1 material group 13E0
232 (16)
JIS Flange rating
Operating range:
The final rating
may be limited by
flange and O-ring
selection.
Flange temperature
°F (°C)
-14 (-1)
-40 (-40)
316L SST according to JIS B2220 material group 2.3
Conditions used for flange strength calculations
ASME
EN, JIS
Bolting
material
SST SA193 B8M Class 2
EN 1515-1/-2
group 13E0, A4-70
Gasket
Soft (1a) with min.
thickness 1.6 mm
Soft (EN 1514-1) with
min. thickness 1.6 mm
Flange
material
SA/A182 316L
EN10222-5-1.4404
302 (150)
Rod antenna(1):
Pressure psig (bar)
145 (10)
Operating range:
The final rating
may be limited by
flange and O-ring
selection.
Flange temperature
°F (°C)
-14 (-1)
-40 (-40)
302 (150)
Process seal antenna:
Pressure psig (bar)
120 (8.2)
90 (6.2)
Operating range:
The final rating may be
limited by flange
selection.
Flange temperature
°F (°C)
10 (0.69)
-14 (-1)
-4 (-20)
1.
24
104 (40)
212 (100)
302 (150)
The figure shows operating range defined by maximum pressure and maximum flange temperature. If either the pressure or temperature value is
kept lower than the defined limit, it may be possible to increase the other
value outside the specific range (customer responsibility).
www.rosemount.com
June 2015
Rosemount 5400 Series
Performance specifications
General
Beam angle and beam width
5401
(low frequency)
Reference conditions
Ideal metal plate with no disturbing objects
Temperature: + 68 °F (20 °C)
Pressure: 14-15 psi (960-1060 mbar)
Humidity: 25-75% RH
5402
(high frequency)
Distance
Instrument accuracy at reference conditions
16 ft (5 m)
5402: ± 0.1 in. (± 3 mm)
5401: ± 0.4 in. (± 10 mm)
Repeatability
Beam angle
Beam angle
33 ft (10 m)
± 0.04 in. (± 1 mm) at 16.4 ft (5 m) distance
Resolution
0.04 in. (1 mm)
49 ft (15 m)
66 ft (20 m)
Ambient temperature effect
0.05%/10 K in temperature range -40 °F to 176 °F
(-40 °C to 80 °C)
Update interval
1 second
Measuring range
Measuring range and minimum Dielectric constant
Maximum measuring range from flange: 115 ft (35 m)
The measuring range depends on:
 microwave frequency
Beam width
For a comparison between the beam angle and beam width for
the Rosemount 5401 (~6 GHz) and 5402 (~26 GHz) transmitters
with antennas of the same size and type, see the following
tables.
Beam angle
Beam angle Beam angle
5402
5401
Antenna size
2-in. Cone/Process seal(1)
19°
N/A
3-in. Cone/Process seal(1)
14°
(pipe only)
4-in. Cone/Process seal(1), Rod(2)
9°
37°

antenna size

the dielectric constant (er) of the liquid (min. er=1.4)
6-in. Cone
N/A
23°

process conditions
8-in. Cone
N/A
17°
See Table 4 on page 28 and Table 5 on page 28 for measuring
range and minimum dielectric constant. Due to the measuring
range depending on the application and factors described
below, the values are a guideline for clean liquids. For more
information, ask your local Emerson Process Management
representative.
1.
Only with Rosemount 5402.
2.
Only with Rosemount 5401.
Beam width at different distances from Flange for 5402
Distance
2-in. Cone/
Process seal
3-in. Cone/
Process seal
4-in. Cone/
Process seal
Beam width
www.rosemount.com
16 ft (5 m)
4.9 ft (1.5 m)
3.3 ft (1.0 m)
3.3 ft (1.0 m)
33 ft (10 m)
9.8 ft (3.0 m)
6.6 ft (2.0 m)
4.9 ft (1.5 m)
49 ft (15 m)
14.8 ft (4.5 m)
9.8 ft (3.0 m)
8.2 ft (2.5 m)
66 ft (20 m)
19.7 ft (6.0 m)
13.1 ft (4.0 m)
9.8 ft (3.0 m)
25
June 2015
Rosemount 5400 Series
Beam width at different distances from Flange for 5401
Distance
4-in. Cone/Rod
6-in. Cone
8-in. Cone
Beam width
Solids applications
Rosemount 5402 Non Contacting Radar level transmitter
provides industry leading measurement capabilities and
reliability on solids.
16 ft (5 m)
11.5 ft (3.5 m)
6.6 ft (2.0 m)
4.9 ft (1.5 m)
33 ft (10 m)
23.0 ft (7.0 m)
13.1 ft (4.0 m)
9.8 ft (3.0 m)
49 ft (15 m)
32.8 ft (10 m)
19.7 ft (6.0 m) 14.8 ft (4.5 m)

Measurement accuracy: Application dependent
26.2 ft (8.0 m) 19.7 ft (6.0 m)

Measurement independent of dust (may need air purging(1))
66 ft (20 m)
42.7 ft (13 m)
Characteristics include:
 4-in. cone antenna (4S)
Transition zone and Near zone
Transition zones are areas where measurements are not
recommended. Near zones are areas where the accuracy is
reduced.
Transition
zone
Transition zone
Near zone
Note
Transition zones are areas
where measurements are not
recommended. The transition
zone for Rosemount 5402 in
solids mode is 3 ft (1 m).
Measuring range and dielectric constant(2)
Transition zone distance
Minimum
dielectric constant
Maximum
measuring range
1.5
33 ft (10 m)
2.0
66 ft (20 m)
Transition zone
3 ft (1 m)
Antenna length + 6 in. (150 mm)
Near zone distance
10 in. (250 mm) from lower end of Transition zone
Near zone accuracy
5402: ± 0.6 in. (± 15 mm)
5401: ± 1.2 in. (± 30 mm)
Max level rate
1.6 in./s (40 mm/s) as default, adjustable to 7.1 in./s (180 mm/s)
26
1.
An air purge connection can prevent clogging of the antenna in extremely
dusty applications.The easiest way to determine if air purging is needed, is
to open the manhole hatch and see if there is a thick layer of
dust/condensation on it. If so, air purging is most likely needed.
2.
Measuring range may be reduced by steep inclining surfaces and a combination of dust and condensation. For low dielectric constants and/or long
ranges consider the Rosemount 5303 guided wave radar or the Rosemount
5708 3D solids scanner.
www.rosemount.com
June 2015
Rosemount 5400 Series
Environment
Vibration resistance(1)
Aluminum housing: IEC 60770-1 Level 1. SST housing: IACS E10.
Electromagnetic compatibility(1)
Emission and immunity: EMC directive 204/108/EC
EN 61326-1:2006(2)
NAMUR recommendations NE21(2)
Built-in lightning protection
EN 61326, IEC 61000-4-5, level 2kV (6kV with T1 terminal block)
Pressure Equipment Directive (PED)
Complies with 97/23/EC article 3.3
Radio approvals(3)(4)
FCC part 15C (1998)(5), R&TTE (EU directive 99/5/EC), and
IC (RSS210-5)
1.
The device may also comply with other standards. Consult your local Emerson Process Management representative.
2.
Additional deviations at strong electromagnetic fields (NAMUR NE21) at
specific frequencies are less than ± 1.6 in. (40 mm).
3.
Only a limited selection is presented. Contact your local Emerson Process
Management representative for more information.
4.
For Japan: “Install device on tanks or pipes made of metal”.
5.
For 5402: “This device is authorized for use in tank-mounted applications,
including metal tanks as well as concrete, plastic, glass, and other non-conductive tanks.” No specific restrictions are stated for the 5401.
www.rosemount.com
27
June 2015
Rosemount 5400 Series
Table 4. Rosemount 5402, Maximum Recommended Measuring Range, ft (m)
High frequency antennas
Dielectric constant(1)
A
B
C
A
B
C
A
B
C
2-in. Cone/Process seal
33(10)
49 (15)
66 (20)
82 (25)
115 (35)
115 (35)
9.8 (2)
20 (6)
33 (10)
3-in. Cone/Process seal
49 (15)
66 (20)
98 (30)
82 (25)
115 (35)
115 (35)
13 (4)
30 (9)
39 (12)
4-in. Cone/Process seal
66 (20)
82 (25)
115 (35)
82 (25)
115 (35)
115 (35)
23 (7)
39 (12)
49 (15)
1.
A. Oil, gasoline or other hydrocarbons, and petrochemicals (r=1.9-4.0)
In pipes or with ideal surface conditions, for some liquefied gases (r=1.4-4.0)
B. Alcohols, concentrated acids, organic solvents, oil/water mixtures, and acetone (r=4.0-10.0)
C. Conductive liquids, e.g. water based solutions, dilute acids, and alkalis (r>10.0)
Table 5. Rosemount 5401, Maximum Recommended Measuring Range, ft (m)
Low frequency antennas
3-in. Cone(2)
Dielectric constant(1)
A
B
C
A
B
C
A
B
C
N/A
N/A
N/A
82 (25)
115 (35)
115 (35)
N/A
N/A
N/A
4-in. Cone/Rod(3)
23 (7)
39 (12)
49 (15)
82 (25)
115 (35)
115 (35)
13 (4)
26 (8)
39 (12)
6-in. Cone
43 (13)
66 (20)
82 (25)
82 (25)
115 (35)
115 (35)
20 (6)
33 (10)
46 (14)
8-in. Cone
66 (20)
82 (25)
115 (35)
82 (25)
115 (35)
115 (35)
26 (8)
39 (12)
52 (16)
1.
A. Oil, gasoline or other hydrocarbons, and petrochemicals (r=1.9-4.0)
In pipes or with ideal surface conditions, for some liquefied gases (r=1.4-4.0)
B. Alcohols, concentrated acids, organic solvents, oil/water mixtures, and acetone (r=4.0-10.0)
C. Conductive liquids, e.g. water based solutions, dilute acids, and alkalis (r>10.0)
2.
Pipe installations only. NA=not applicable.
3.
Pipe installations are not allowed with Rod antennas.
28
www.rosemount.com
June 2015
Rosemount 5400 Series
Physical specifications
Material selection
Engineered solutions
Emerson provides a variety of Rosemount product with various
product options and configurations including materials of
construction that can be expected to perform well in a wide
range of applications. The Rosemount product information
presented is intended as a guide for the purchaser to make an
appropriate selection for the application. It is the purchaser’s
sole responsibility to make a careful analysis of all process
parameters (such as all chemical components, temperature,
pressure, flow rate, abrasives, contaminants, etc.), when
specifying product, materials, options and components for the
particular application. Emerson Process Management is not in a
position to evaluate or guarantee the compatibility of the
process fluid or other process parameters with the product,
options, configuration or materials of construction selected.
When standard model codes are not sufficient to fulfill
requirements, please consult the factory to explore possible
Engineered Solutions. This is typically, but not exclusively,
related to the choice of wetted materials or the design of a
process connection. These Engineered Solutions are part of the
expanded offerings and may be subject to additional delivery
lead time. For ordering, factory will supply a special R-labeled
numeric option code that should be added at the end of the
standard model string. See example model string below.
Housing and enclosure
The tank connection consists of a tank seal, a flange, Tri Clamp,
or NPT thread.
Certain models of tank connections have a tank connection
design with a protective plate of the same material as the
antenna. This is to prevent the 316L/EN1.4404 stainless steel
flange from being exposed to the tank atmosphere.
Product
Rosemount 5400 Series, Non-Contacting Radar.
Type
Dual compartment (terminal compartment and the electronics
are completely separated).
Two entries for conduit or cable connections. The transmitter
housing can be rotated in any direction.
Example Model String: 5402-A-H-1-E5-45-PV-CA-M1C1-R1234
Tank connection and antennas
Tank connection
Electrical connection
½ - 14 NPT for cable glands or conduit entries.
Optional: M20 x 1.5 conduit / cable adapter, M12 4-pin male
eurofast connector or A size Mini 4-pin male minifast connector.
Recommended output cabling is twisted shielded pairs,
18-12 AWG.
Housing material
Polyurethane-covered Aluminum, or Stainless Steel Grade CF8M
(ASTM A743).
Ingress protection
Type 4X, IP66, IP67.
Factory sealed
Yes.
Weight
Transmitter Head (TH): aluminum 4.4 lb (2 kg),
stainless steel 10.8 lb (4.9 kg).
Protective plate
See “Dimensional Drawings and Mechanical Properties” on
page 40.
Flange dimensions
Follows ASME B16.5, JIS B2220, and EN 1092-1 standards.
For more information, see “Standard flanges” on page 45.
Antennas
Cone, Process Seal, and Rod antenna. Cone antennas can be
ordered in different materials. Extended cone antennas are
available in SST 316L.
5402 Cone antenna:
Suitable for stilling-well/bridle installation


Can be recessed in smooth nozzles

Cone extensions are available

Suitable for solids applications (only 4-inch cone antenna)
5402 Process seal antenna:
 Ideal for small tanks and corrosive applications

www.rosemount.com
Suitable for applications with heavy condensation/build-up
29
June 2015
Rosemount 5400 Series
5401 Cone antenna:
 Suitable for applications with heavy condensation/build-up

Cone extensions are available
5401 Rod antenna:
 Suitable for small process connections and corrosive
environments

Weight
Antenna
Weight
Cone antenna
2.2 lb (1.0 kg)
Process seal antenna
4.4 lb (2.0 kg)
Rod antenna
2.2 lb (1.0 kg)
Process connection(1)
Weight
ASME Flange, 2 in. 150 lb SST (AA)
6.6 lb (3.0 kg)
EN Flange, DN50 PN40 SST (HB)
8.8 lb (4.0 kg)
JIS Flange 50A 10K SST (UA)
6.6 lb (3.0 kg)
Bracket mounting (BR)
4.4 lb (2.0 kg)
Thread adapter (RA)
1.1 lb (0.5 kg)
Two versions: all PFA and PFA+SST
Antenna dimensions
Cone antenna:
See “Rosemount 5402 and 5401 with SST Cone antenna (Model
Code: 2S-8S)” on page 40 and “Rosemount 5402 and 5401 with
Protective plate cone antenna (Model Code: 2H-8H, 2M-8M, and
2N-8N)” on page 41.
Rod antenna:
See “Rosemount 5401 with Rod antenna (Model Code: 1R-4R)”
on page 42.
Process seal antenna:
See “Rosemount 5402 with Process seal antenna (Model Code:
2P-4P)” on page 43.
Material exposed to tank atmosphere
Cone antenna:
 316 / 316 L SST (EN 1.4404) or Alloy 400 (UNS NO4400) or
Alloy C-276 (UNS N10276). Alloy 400 and Alloy C-276
antennas have a protective plate design

PTFE fluoropolymer

O-ring material
1.
Approximate weights for other 5400 Series process connection sizes
than those in this table can be estimated:
First of all, find out the weight of the SST blind flange (slip-on for Process
Seal Antennas) that corresponds to the type and size shown in this table.
Find out the weight for the SST blind flange that corresponds to the
specific Rosemount 5400 Series flange size which is not represented in
this table.
The Rosemount 5400 Series flange weight can be estimated by adding
the relative weight difference of these SST blind flanges.
Minimum clearance
No clearance distance needed.
Rod antenna, two versions:
(1) fluoropolymer
 All-PFA

PFA(1) fluoropolymer, 316 / 316 L SST (EN 1.4404)
and O-ring material
Process seal antenna:
 PTFE fluoropolymer
1.
30
PFA is a fluoropolymer with properties similar to PTFE.
www.rosemount.com
June 2015
Rosemount 5400 Series
Installation and mounting considerations
Tank installations
5401 with Rod antenna:
The active part of the rod antenna should be placed under the
nozzle (E).
Special considerations may have to be taken due to the nozzle,
depending on the selection of transmitter model and antenna.
5402 with Cone antenna:
The antenna can be recessed in smooth nozzles up to 6 ft (2 m).
If the inside of the nozzle contains disturbing objects, use the
extended cone (A).
(A)
Active
part
starts
here
(E)
Max 4 or 10 in.
(100 or 250 mm)
for short and long
version
respectively.
Pipe/chamber installations
Spray
nozzle
If used correctly, pipe or chamber measurement can be
advantageous in many applications:
Smooth nozzle
Bad weldings
5402 with Process seal antenna:
The antenna can be used on nozzles up to 6 ft (2 m), (B).
Disturbing objects inside the nozzle (C) may impact the
measurement, and should be avoided.
The flange on the tank should have a flat or raised face. Other
tank flanges may be possible, please consult your local Emerson
representative for advice.
(F)
Max 0.2 in.
(5 mm)

The Rosemount 5402 cone antenna is the preferred choice
(for process seal antenna installations consult factory)

The inside of the chamber shall be of a constant diameter

The gap between the cone antenna and the still-pipe is limited
to 0.2 in. (5 mm). If required, order an oversized antenna and
cut on location (F).
Ball-valve installations
(B)
(C) Bad welding
5401 with Cone antenna:
The antenna should extend 0.4 in. (10 mm), or more, below the
nozzle (D). Use the extended cone solution.
The Rosemount 5400 Series Transmitter can be isolated from
the process by using a valve:
 The 5402 is the preferred choice for pipe measurement

Use the largest possible antenna

Use a full-port ball valve

Ensure there is no edge between the ball valve and the
nozzle/pipe, the inside should be smooth

Valves can be combined with pipes
(D) 0.4 in. (10 mm) or more
www.rosemount.com
31
June 2015
Rosemount 5400 Series
Mechanical mounting considerations

Filling inlets creating turbulence (G), and stationary metallic
objects with horizontal surfaces (H) should be kept at a
distance, outside the signal beam – see “Beam angle and
beam width” on page 25 for beam width information.

Agitators with large horizontal blades may reduce the
performance of the transmitter, so install the transmitter in a
location where this effect is minimized. Vertical or slanted
blades are often invisible to radar, but create turbulence (I).

Do not install the transmitter in the center of the tank (J).

Because of circular polarization, there is no clearance distance
requirement from the tank wall if it is flat and free from
obstructions such as heating coils and ladders (K). Usually, the
optimal location is 1/3 of the radius from the tank wall (L).
(I)
(L) (J)
(G)
(K)
(H)

The antenna is normally aligned vertically.

A still-pipe can be used to avoid disturbing objects,
turbulence, and foam (M).
(M)
(N)

The walls in non-metallic tanks are invisible to the radar
signal, so nearby objects outside the tank may be detected.

Choose the largest possible antenna diameter for installation.
A larger antenna concentrates the radar beam, and will be less
susceptible to obstruction interference.
It also assures maximum antenna gain.

Multiple Rosemount 5400 Transmitters can be used in the
same tank without interfering with each other (N).
32
www.rosemount.com
June 2015
Rosemount 5400 Series
Product Certifications
Note
A safety isolator such as a zener barrier is always needed for intrinsic
safety.
4-20 mA/
HART
FOUNDATION
FISCO
fieldbus
EU conformity
Voltage Ui
30 Vdc
30 Vdc
17.5 Vdc
The most recent revision of the EC declaration of conformity can
be found at www.rosemount.com.
Current Ii
130 mA
300 mA
380 mA
Power Pi
1.0 W
1.3 W
5.32 W
Safety Instrumented Systems (SIS)(1)
Capacitance Ci
7.26 nF
0 nF
0 nF
Inductance Li
0H
0H
0H
The Rosemount 5400 Series has been evaluated by a third party,
the SP (Technical Research Institute of Sweden), against
hardware requirements according to IEC 61508. With a FMEDA
(Failure Modes, Effects and Diagnostics Analysis) report with a
Safe Failure Fraction (SFF) above 80%, 5400 is suitable in SIS
according to the Prior Use methodology. For more information,
go to:
http://www.rosemount.com/safety. To order the certificate of
FMEDA data use option code QS.
Hazardous locations certifications
North-American certifications
Factory Mutual (FM) Approvals
Project ID: 3020497
E5
Explosion-proof for Class I, Div. 1,
Groups B, C, and D;
Dust ignition proof for Class II/III, Div. 1, Groups E, F, and G;
With intrinsically safe connections to
Class I, II, III, Div. 1, Groups B, C, D, E, F, and G.
Temp. Code T4
Ambient temperature limits: -50 °C to +70 °C(2).
Seal not required.
Approval valid for HART, FOUNDATION fieldbus, and Modbus
options.
I5, IE Intrinsically safe for Class I, II, III, Div. 1, Groups A, B, C, D,
E, F, and G,
Class I, Zone 0, AEx ia IIC T4 when installed per control
drawing: 9150079-905.
Non-incendive Class I, II, Div. 2, Groups A, B, C, D, F, and G
suitable for Class II, III.
1.
Not available for solids applications.
2.
+60 °C with FOUNDATION fieldbus or FISCO option.
www.rosemount.com
Temp. Code T4
Ambient temperature limits: -50 °C to +70 °C(2).
Approval valid for HART, FOUNDATION fieldbus, and FISCO
options.
Canadian Standards Association (CSA) Approvals
When bearing the “Dual Seal” marking, this product meets the
Dual Seal Requirements of ANSI/ISA 12.27.01-2003.
Cert. No.: 1514653
E6
Explosion-proof with internal intrinsically safe circuits
[Exia] Class I, Div. 1, Groups B, C, and D;
Temp Code T4.
Class II, Div. 1 and 2, Groups E, F, and G;
Class III, Div. 1
Ambient temperature limits -50 °C to +70 °C(2)
Approval valid for HART, FOUNDATION fieldbus, and Modbus
options.
I6, IF Intrinsically safe Exia:
Class I, Div. 1, Groups A, B, C, and D.
Temp Code T4.
4-20 mA/
HART
FOUNDATION
FISCO
fieldbus
Voltage Ui
30 Vdc
30 Vdc
17.5 Vdc
Current Ii
130 mA
300 mA
380 mA
Power Pi
1.0 W
1.3 W
5.32 W
Capacitance Ci
7.26 nF
0 nF
0 nF
Inductance Li
0H
0H
0H
Installation drawing: 9150079-906
Ambient temperature limits -50 °C to +70 °C(2).
Approval valid for HART, FOUNDATION fieldbus, and FISCO
options.
33
June 2015
Rosemount 5400 Series
European certifications
I1, IA Intrinsically safe:
II 1 G Ex ia IIC T4 Ga or II 1/2 G Ex ib IIC T4 Ga/Gb
(-50 °C Ta +70 °C(1))
II 1 D Ex ta IIIC T79°C(2) Da (-50 °C Ta +70 °C(1))
ATEX Approvals
Nemko 04ATEX1073X
Specific Conditions for Safe Use (X):
4-20 mA/
HART
1. The intrinsically safe circuits do not withstand the 500V AC
test as specified in EN 60079-11 clause 6.4.13.
2. “Potential ignition hazards by impact or friction need to be
considered according to EN 60079-0:2012 clause 8.3 (for
EPL Ga and EPL Gb) and clause 8.4 (for EPL Da and EPL Db),
when the transmitter enclosure and antennas exposed to
the exterior atmosphere of the tank, is made with light
metals containing aluminum or titanium, The end user
shall determine the suitability with regard to avoid hazards
from impact and friction.”
3. The antennas for type 5400, are non-conducting and the
area of the non-conducting part exceeds the maximum
permissible areas for Group IIC and according to EN
60079-0:2012 clause 7.4: 20 cm2 for EPL Gb and 4 cm2 for
EPL Ga. Therefore, when the antenna is used in a
potentially explosive atmosphere, appropriate measures
must be taken to prevent electrostatic discharge.
4. The Ex ia version of model 5400 may be supplied by an Ex
ib certified safety barrier. The whole circuit shall then be
regarded type Ex ib.
The preferred type Ex ia or Ex ib shall be indicated on the
marking label as specified in the instructions for the
transmitter. The antenna part, located in the process
vessel, is classified EPL Ga and electrically separated from
the Ex ia or ib circuit.
5. ½” NPT threads need to be sealed for dust and water
ingress protection, IP 66, IP 67 or ‘Ex t’, EPL Da or Db is
required.
E1
Flameproof:
II 1/2 G Ex d ia IIC T4 Ga/Gb (-40 °C Ta +70 °C(1)).
II 1D Ex ta IIIC T79°C(2) Da (-40 °C Ta +70 °C(1))
Um=250 V
Approval valid for HART, FOUNDATION fieldbus, and Modbus
options.
1.
+60 °C with FOUNDATION fieldbus or FISCO option.
2.
+69 °C with FOUNDATION fieldbus or FISCO option.
34
FOUNDATION
FISCO
fieldbus
Voltage Ui
30 Vdc
30 Vdc
17.5 Vdc
Current Ii
130 mA
300 mA
380 mA
Power Pi
1.0 W
1.5 W
5.32 W
Capacitance Ci
7.26 nF
4.95 nF
4.95 nF
Inductance Li
0H
0H
<1 μH
Installation drawing: 9150079-907.
Approval valid for HART, FOUNDATION fieldbus, and FISCO
options.
Nemko 10ATEX1072
N1
Type n:
II 3G Ex nA IIC T4 Gc (-50 °C Ta +70 °C(1))
II 3G Ex nL IIC T4 Gc (-50 °C Ta +70 °C(1))
(Table valid for Ex nL)
HART
4-20 mA
FOUNDATION
fieldbus
Maximum input voltage Ui
42.4 V
32 V
Maximum input current Ii
23 mA
21 mA
Maximum input power Pi
1.0 W
0.7 W
Maximum internal
capacitance Ci
7.25 nF
4.95 nF
Maximum internal
inductance Li
0H
0H
Approval valid for HART and FOUNDATION fieldbus options.
Installation drawing: 9240031-958
www.rosemount.com
June 2015
Rosemount 5400 Series
IECEx Approval
4-20 mA/
HART
FOUNDATION
FISCO
fieldbus
Voltage Ui
30 Vdc
30 Vdc
17.5 Vdc
Current Ii
130 mA
300 mA
380 mA
Power Pi
1.0 W
1.5 W
5.32 W
Capacitance Ci
7.26 nF
4.95 nF
4.95 nF
Inductance Li
0H
0H
<1 μH
IECEx NEM 06.0001X
Specific Conditions for Safe Use (X):
1. The intrinsically safe circuits do not withstand the 500V AC
test as specified in IEC 60079-11 clause 6.4.13.
2. “Potential ignition hazards by impact or friction need to be
considered according to IEC 60079-0:2011 clause 8.3 (for
EPL Ga and EPL Gb) and clause 8.4 (for EPL Da and EPL Db),
when the transmitter enclosure and antennas exposed to
the exterior atmosphere of the tank, is made with light
metals containing aluminum or titanium, The end user
shall determine the suitability with regard to avoid hazards
from impact and friction.”
3. The antennas for type 5400, are non-conducting and the
area of the non-conducting part exceeds the maximum
permissible areas for Group IIC and according to IEC
60079-0 .2011 clause 7.4: 20 cm2 for EPL Gb and 4 cm2 for
EPL Ga. Therefore, when the antenna is used in a
potentially explosive atmosphere, appropriate measures
must be taken to prevent electrostatic discharge.
4. The Ex ia version of model 5400 may be supplied by an Ex
ib certified safety barrier. The whole circuit shall then be
regarded type Ex ib.
The preferred type Ex ia or Ex ib shall be indicated on the
marking label as specified in the instructions for the
transmitter. The antenna part, located in the process
vessel, is classified EPL Ga and electrically separated from
the Ex ia or ib circuit.
5. ½” NPT threads need to be sealed for dust and water
ingress protection, IP 66, IP 67 or ‘Ex t’, EPL Da or Db is
required.
E7
Flameproof:
Ex d ia IIC T4 Ga/Gb (-40 °C  Ta  +70 °C(1))
Ex ta IIIC T79°C(2) Da (-40 °C  Ta +70 °C(1))
Um=250 V
Approval valid for HART, FOUNDATION fieldbus, and Modbus
options.
Installation drawing: 9150079-907.
Approval valid for HART, FOUNDATION fieldbus, and FISCO
options.
IECEx NEM 10.0005
N7
Type n:
Ex nA IIC T4 Gc (-50 °C Ta +70 °C(1))
Ex nL IIC T4 Gc (-50 °C Ta +70 °C (1))
(Table valid for Ex nL)
HART
4-20 mA
FOUNDATION
fieldbus
Maximum input voltage Ui
42.4 V
32 V
Maximum input current Ii
23 mA
21 mA
Maximum input power Pi
1.0 W
0.7 W
Maximum internal
capacitance Ci
7.25 nF
4.95 nF
Maximum internal
inductance Li
0H
0H
Approval valid for HART and FOUNDATION fieldbus options
installation drawing 9240031-958
I7, IG Intrinsically safe:
Ex ia IIC T4 Ga or Ex ib IIC T4 Ga/Gb (-50 °C Ta +70 °C(1)).
Ex ta IIIC T79°C(2) Da (-50 °C Ta +70 °C(1)).
1.
+60 °C with FOUNDATION fieldbus or FISCO option.
2.
+69 °C with FOUNDATION fieldbus or FISCO option.
www.rosemount.com
35
June 2015
Rosemount 5400 Series
Technical Regulations Customs Union (EAC)
certifications
5400 Transmitters comply with the Technical Regulations of the
Customs Union TP TC 012/2011; GOST R IEC 60079-1-2011;
GOST R IEC 60079-11-2010; GOST 31610.26-2012/
IEC 60079-26:2006.
Certificate: RU C-SE.ГБ05.B.00537
IM
EAC Intrinsically Safe:
4-20 mA/HART model:
Ga/Gb Ex ia IIC T4 X (-50 °C  Ta  +70 °C)
FOUNDATION fieldbus:
Ga/Gb Ex ia IIC T4 X (-50 °C  Ta  +60 °C)
FISCO model:
Ga Ex ia IIC T4 X or Ga/Gb Ex ia/ib IIC T4 X
(-50 °C  Ta  +60 °C)
Special Conditions for Safe Use (X):
1. Transmitters with Exia marking shall be powered with
intrinsic safety barriers certified for compliance.
4-20 mA/
HART
FOUNDATION FISCO
fieldbus
2. Inductance and capacity of intrinsically safe transmitters
circuits, including parameters of cables to be connected,
shall not exceed max. values indicated on the intrinsic
safety barriers at the side of a hazardous area.
Voltage Ui
30 Vdc
30 Vdc
17.5 Vdc
Current Ii
130 mA
300 mA
380 mA
Power Pi
1.0 W
1.5 W
5.32 W
3. Transmitters do not withstand the 500 VAC hipot test for
1 minute.
Capacitance Ci
7.26 nF
4.95 nF
4.95 nF
Inductance Li
0 μH
0 μH
1 μH
4. External electric circuits shall be connected to the
transmitters via cable entries that were certified for
compliance.
5. Unused cable entries of transmitters shall be closed with
the plugs that were certified for compliance.
6. Avoid an ignition hazard due to mechanical impact or
friction when the aluminum housing transmitters are
installed in Zone 0.
EM EAC Explosion-proof:
4-20 mA/HART model:
Ga/Gb Ex ia/db ia IIC T4 X (-40 °C  Ta  +70 °C)
FOUNDATION fieldbus:
Ga/Gb Ex ia/db ia IIC T4 X (-40 °C  Ta  +60 °C)
Modbus RS-485:
Ga/Gb Ex ia/db ia IIC T4 X (-40 °C  Ta  +70 °C)
Max ratings:
36
4-20 mA/
HART
FOUNDATION Modbus
fieldbus
Um
250 Vac
250 Vac
250 Vac
Voltage
42.4 Vdc
32 Vdc
30 Vdc
Current
25 mAdc
21 mAdc
-
Power
-
-
1.2 W
www.rosemount.com
June 2015
Rosemount 5400 Series
Brazilian certifications
4-20 mA/
HART
FOUNDATION
FISCO
fieldbus
Voltage Ui
30 Vdc
30 Vdc
17.5 Vdc
Current Ii
130 mA
300 mA
380 mA
Power Pi
1.0 W
1.5 W
5.32 W
Capacitance Ci
7.26 nF
4.95 nF
4.95 nF
Inductance Li
0H
0H
<1 μH
NCC/INMETRO Approvals
Special Condition for Safe Use (X):
1. Refer to Certificate NCC 14.2256X
Standards
ABNT NBR IEC 60079-0:2013, ABNT NBR IEC 60079-1:2009,
ABNT NBR IEC 60079-11:2009; ABNT NBR IEC 60079-26:2008,
ABNT NBR IEC 60079-27:2010, ABNT NBR IEC 60079-31:2011
E2
Flameproof:
Ex ia/db ia IIC T4 Ga/Gb(-40 °C Ta +70 °C(1))
Ex ta IIIC T79 °C(2)
IP66/67
I2, IB Intrinsically safe:
Ex ia IIC T4 Ga/Gb (-50 °C Ta +70 °C(1))
Ex ta IIIC T79 °C(2) (-50 °C Ta +70 °C(1))
IP66/67
4-20 mA/
HART
FOUNDATION
FISCO
fieldbus
Voltage Ui
30 Vdc
30 Vdc
Current Ii
130 mA
300 mA
380 mA
Power Pi
1.0 W
1.5 W
5.32 W
Capacitance Ci
7.26 nF
4.95 nF
4.95 nF
Inductance Li
0H
0H
<1 μH
17.5 Vdc
Japanese certifications
Technology Institution of Industrial Safety (TIIS) Approval
Special Condition for Safe Use (X):
1. Refer to certificate TC20109-TC20111 (4-20 mA HART)
and TC20244-TC20246 FOUNDATION fieldbus)
E4(3) Flameproof:
4-20 mA HART model:
Transmitter: Ex d [ia] IIC T4x
-20 ~ +60 °C
DC 20 - 42.4 V
Um = 250 V
Uo = 22.2 V
Io = 177 mA
Po = 0.985 W
Antennas: Ex ia IIC T4X
FOUNDATION fieldbus model:
Transmitter: Ex d [ia] IIC T4x
-20 ~ +60 °C
DC 16 - 32 V
Um = 250 V
Uo = 22.2 V
Io = 177.5 mA
Po = 0.985 W
Antennas: Ex ia IIC T4X
Installation drawing: 05400-00375.
Approval valid for HART and FOUNDATION fieldbus options.
Chinese certifications
National Supervision and Inspection Center for Explosion
Protection and Safety of Instrumentation (NEPSI) Approvals
Special Condition for Safe Use (X):
1. Refer to Certificate GYJ111229X
E3
Flameproof:
Ex d ia IIC T4 (-40 °C < Ta < +70 °C(1))
Um=250 V
I3
Intrinsically safe:
Ex ia IIC T4 (-50 °C < Ta < +70 °C(1))
DIP A20 Ta 79°C(2) (-50 °C < Ta < +70 °C(1))
1.
+60 °C with FOUNDATION fieldbus or FISCO option.
2.
+69 °C with FOUNDATION fieldbus or FISCO option.
www.rosemount.com
3.
Not available for solids applications.
37
June 2015
Rosemount 5400 Series
Korean certifications
Korean certificate of Safety (KCCs)
Special Condition for Safe Use (X):
1. The intrinsically safe circuits are not capable of
withstanding a 500V dielectric strength test as defined in
[Attachment No 11] clause 3.Ra.12) of Announcement No.
2010-36 of Ministry of Employment and Labor. This shall
be taken into account during installation.
2. Impact and friction hazardous need then to be considered
according to [Attachment No.6] clause 5.Ga.2) of
Announcement No. 2010-36 of Ministry of Employment
and Labor when the transmitter and part of antennas
exposed to the exterior atmosphere of the tank is made
with light metal alloys and used in Zone 0(EPL Ga).
3. WARNING- POTENTIAL ELECTROSTATIC CHARGING
HAZARD-SEE INSTRUCTIONS. Parts of the rod-antenna
and the All PTFE antenna are non-conducting and the area
of the non-conducting part exceeds the maximum
permissible areas for Group IIC according to [Attachment
No.6] clause 4.0a.2) of Announcement No. 2010-36 of
Ministry of Employment and Labor: 20 cm² for Zone 1 and
4 cm² for Zone 0. Therefore, when the antenna is used in a
potentially explosive atmosphere, appropriate measures
must be taken to prevent electrostatic discharge.
EP
Flameproof:
Certificate number 13-KB4BO-0017X:
Ex ia/d ia IIC T4 Ga/Gb
Um = 250 VAC
Ambient temperature: -40 °C  Ta  +60 °C
Rating: 16-32 VDC, 21 mA
Approval valid for FOUNDATION fieldbus option
Other certifications
Overfill prevention
Cert No: Z-65.16-475
U1(1) TÜV-tested and approved by DIBt for overfill prevention
according to the German WHG regulations.
Approval valid for HART option.
Suitability for intended use
Compliant with NAMUR NE 95, “Basic Principles of
Homologation”
Type Approval Certifications (Marine/shipboard approvals)
SBS(1)American Bureau of Shipping (ABS) Product Type
Approval
Certificate Number: 10-LD530607-PDA
Intended Service: For monitoring, process-control and
hi/lo-alarming in continuous or batch like operation for the
marine applications on Oil, Product, Chemical and Gas
tankers as well as on Offshore mobile units.
ABS Rules: 2010 Steel Vessels Rules 1-1-4/7.7, 4-8-4/27.5
and 4-9-7, 5C-1-7/21.15.1; 5C-8-13/2; 5C-9-13/1
Approval valid for HART and FOUNDATION fieldbus options.
SDN(1)Det Norske Veritas (DNV) Type Approval Certificate
Certificate Number: A-11731
Intended Service: The Rosemount 5400 is found to comply
with Det Norske Veritas' Rules for Classification of Ships,
High Speed & Light Craft and Det Norske Veritas' Offshore
Standards.
Certificate number 13-KB4BO-0018X
Ex ia/d ia IIC T4 Ga/Gb
Um = 250 VAC
Ambient temperature: -40 °C  Ta  +70 °C
Rating: 20-42.4 VDC, 25 mA
Approval valid for HART option
Location classes
Temperature
D
Humidity
B
Vibration
A
EMC
B
Enclosure
C
Approval valid for HART and FOUNDATION fieldbus options.
1.
38
Not available for solids applications.
www.rosemount.com
June 2015
Rosemount 5400 Series
SLL(1)Lloyd's Register Type Approval Certificate
Certificate Number: 09/00034
Application: For use in environmental categories ENV1,
ENV2, ENV3 and ENV5 as defined in Lloyd's Register Test
Specification No. 1: 2002.
Approval valid for HART and FOUNDATION fieldbus options.
SBV(1)Bureau Veritas Type Approval Certificate
Certificate Number: 22379/A0 BV
Requirements: BUREAU VERITAS Rules for the
Classification of Steel Ships
Application: Approval valid for ships intended to be
granted with the following additional class notations:
AUT-UMS, AUT-CCS, AUT-PORT and AUT-IMS.
Approval valid for HART and FOUNDATION fieldbus options.
Canadian Registration Number (CRN)
Cert No: 0F06878.2
The product design has been accepted and registered for use in
Canada.
For more information on product certificates, refer to the
Rosemount 5400 Series Reference Manual
(document number 00809-0100-4026).
1.
Not available for solids applications.
www.rosemount.com
39
June 2015
Rosemount 5400 Series
Dimensional Drawings and Mechanical Properties
Rosemount 5402 and 5401 with SST Cone antenna (Model Code: 2S-8S)
7.1 (180)
3.5 (88)
All dimensions are in inches (mm).
5.2 (133)
3.6 (92)
7.3 (185)
5402 Extended SST Cone
Cone size (inches)
V°
2
3
4
90°
90°
90°
9.4 (240)
s60
Optional
purging connection,
inlet ¼- 18 NPT
5401 Extended SST Cone
Cone size (inches)
V°
3
4
6
8
90°
135°
135°
90°
A
V°
Optional
antenna
extension
V°
B
5402 and 5401 Extended SST Cone(1)
5402 Standard SST Cone
Cone size
(inches)
A
B
Antenna
code
2
3
4
6.5 (165)
5.9 (150)
8.8 (225)
2.0 (50)
2.6 (67)
3.6 (92)
2S
3S
4S
1.
5401 Standard SST Cone
Cone size
(inches)
A
B
Antenna
code
3
4
6
8
3.3 (84)
5.9 (150)
7.3 (185)
10.6 (270)
2.6 (67)
3.6 (92)
5.5 (140)
7.4 (188)
3S
4S
6S
8S
Max. nozzle height
A
Option code
20 (500)
20.4 (518)
S3
The extended cone antennas are available in 5-inch step increments from 10 to 50
inches. Consult your local Emerson Process Management representative for more
information. Expect long lead times for other sizes than the 20 in. (500 mm)
version.
5402 Standard SST Cone with Purging Connection
Cone size
(inches)
A
B
Option
code
Antenna
code
4
9.0 (229)
3.6 (92)
PC1
4S
Process connection availability
● Available as standard
❍ Available as special, consult factory
– Not available
Antenna code
Process connection
2S
3S
4S
6S
8S
2 in./DN 50/50A
3 in./DN 80/80A
4 in./DN 100/100A
6 in./DN 150/150A
8 in./DN 200/200A
Threaded connection
Bracket mounting
●
❍
❍
❍
❍
●
●
❍
❍
❍
●
●
●
❍
❍
●
●
●
●
❍
●
●
●
●
●
-
-
-
-
-
●
●
●
●
●
40
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June 2015
Rosemount 5400 Series
Rosemount 5402 and 5401 with Protective plate cone antenna
(Model Code: 2H-8H, 2M-8M, and 2N-8N)
7.1 (180)
All dimensions are in inches (mm).
5.2 (133)
3.6 (92)
3.5 (88)
7.3 (185)
9.4 (240)
s60
Protective plate
A
B
5402 Cone Antenna with protective plate
Cone size (inches)
A
B
Antenna code
2
3
4
5.9 (150)
6.9 (175)
9.8 (250)
2.0 (50)
2.6 (67)
3.6 (92)
2H, 2M, 2N
3H, 3M, 3N
4H, 4M, 4N
5401 Cone Antenna with protective plate
Cone size (inches)
A
B
Antenna code
3
4
6
8
3.3 (84)
5.9 (150)
7.3 (185)
10.6 (270)
2.6 (67)
3.6 (92)
5.5 (140)
7.4 (188)
3H, 3M, 3N
4H, 4M, 4N
6H, 6M, 6N
8H, 8M, 8N
Process connection availability
● Available as standard
❍ Available as special, consult factory
– Not available
Antenna code
Process connection
2 in./DN 50/50A
3 in./DN 80/80A
4 in./DN 100/100A
6 in./DN 150/150A
8 in./DN 200/200A
Threaded connection
Bracket mounting
www.rosemount.com
2H, 2M,
2N
3H, 3M,
3N
4H, 4M,
4N
6H, 6M,
6N
8H, 8M,
8N
●
-
-
-
-
●
●
-
-
-
●
●
●
-
-
●
●
●
●
-
●
●
●
●
●
-
-
-
-
-
-
-
-
-
-
41
June 2015
Rosemount 5400 Series
Rosemount 5401 with Rod antenna (Model Code: 1R-4R)
7.1 (180)
3.5 (88)
All dimensions are in inches (mm).
5.2 (133)
3.6 (92)
7.3 (185)
9.4 (240)
s60
Rod antenna
with protective
plate (1R, 2R)
B
Rod antenna
without
protective plate
(3R, 4R)
A
1.5 (38)
Rod
A
B(1)
Antenna code
Short
Long
14.4 (365)
20.3 (515)
4 (100)
10 (250)
1R, 3R
2R, 4R
Process connection availability
● Available as standard
❍ Available as special, consult factory
– Not available
Antenna code
1.
The active part of the antenna must protrude into the tank. B is the
maximum nozzle height.
Threaded
connection
(RA) is
available for
Rod antennas
without
protective
plate (3R, 4R)
42
Tri Clamp
connections
(AT, BT, CT) are
available for
Rod antennas
without
protective plate
(3R, 4R)
Process connection
1R, 2R
3R, 4R
2 in./DN 50/50A
3 in./DN 80/80A
4 in./DN 100/100A
6 in./DN 150/150A
8 in./DN 200/200A
2 in. Tri Clamp
3 in. Tri Clamp
4 in. Tri Clamp
Threaded connection
Bracket mounting
●
●
●
●
●
●
●
●
❍
●
❍
●
❍
●
❍
●
-
●
-
●
www.rosemount.com
June 2015
Rosemount 5400 Series
Rosemount 5402 with Process seal antenna (Model Code: 2P-4P)
All dimensions are in inches (mm).
5.2 (133)
7.1 (180)
3.5 (88)
3.6 (92)
7.3 (185)
s60
B
1.1 (27)
C
A
Process seal
size (inches)
A
B
C
Antenna
code
2
3
4
1.8 (46)
2.8 (72)
3.8 (97)
14.2 (360)
17.3 (440)
18.9 (480)
0.9 (22)
1.4 (35)
1.9 (48)
2P
3P
4P
Process connection availability
● Available as standard
❍ Available as special, consult factory
– Not available
Antenna code
Process connection
2P
2 in./DN 50/50A
3 in./DN 80/80A
4 in./DN 100/100A
6 in./DN 150/150A
8 in./DN 200/200A
Threaded connection
Bracket mounting
●
-
-
-
●
-
-
-
●
-
-
-
-
-
-
-
-
-
-
-
-
www.rosemount.com
3P
4P
43
June 2015
Rosemount 5400 Series
Bracket mounting (Model Code: BR)
Bracket mounting is available for the Rosemount 5401 and 5402 with SST Cone antenna (2S-8S) and Rosemount 5401 with Rod
antenna (3R-4R).
All dimensions are in inches (mm).
Pipe diameter max
2.5 inches (64 mm)
5.2 (133)
Pipe mounting
(horizontal pipe)
Pipe mounting
(vertical pipe)
2.2 (57)
0.3 (7)
2.8 (70)
0.8 (20)
Wall mounting
44
Hole pattern wall
mounting
www.rosemount.com
June 2015
Rosemount 5400 Series
Process connections
Standard flanges
Cone and Rod antennas (model code: 2S-8S and 1R-4R)
Designation
Mating standard Face style(1)
Face surface finish Material
ASME
EN
JIS
ASME B16.5
EN 1092-1
JIS B2220
Ra = 125-250 μin
Ra = 3.2-12.5 μm
Ra = 3.2-6.3 μm
1.
0.06 in. raised face
2 mm raised face (Type B1)
2 mm raised face
316 / 316L
EN 1.4404
EN 1.4404
Face gasket surface is serrated per mating standard.
Cone antennas with protective plate (model code: 2H-8H, 2M-8M, and 2N-8N)
Designation
Mating standard
Face style including
protective plate
Plate surface finish Material
ASME
EN
JIS
ASME B16.5
EN 1092-1
JIS B2220
Raised face
Raised face
Raised face
Ra = 3.2-6.3 μm
Ra = 3.2-6.3 μm
Ra = 3.2-6.3 μm
316 / 316L
EN 1.4404
EN 1.4404
Process seal antennas
Designation
Standard
Style
ASME
EN
JIS
ASME B16.5
EN 1092-1
JIS B2220
Slip-on
316 / 316L
Slip-on (Type 01)
EN 1.4404
Slip-on plate (SOP) EN 1.4404
www.rosemount.com
Material
45
Rosemount 5400 Series
00813-0100-4026, Rev MA
Product Data Sheet
June 2015
Global Headquarters
Emerson Process Management
6021 Innovation Blvd
Shakopee, MN 55379, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001
[email protected]
North America Regional Office
Emerson Process Management
8200 Market Blvd.
Chanhassen, MN 55317, USA
+1 800 999 9307 or +1 952 906 8888
+1 952 949 7001
[email protected]
Latin America Regional Office
Emerson Process Management
1300 Concord Terrace, Suite 400
Sunrise, Florida, 33323, USA
+1 954 846 5030
+1 954 846 5121
[email protected]
Europe Regional Office
Emerson Process Management Europe GmbH
Neuhofstrasse 19a P.O. Box 1046
CH 6340 Baar
Switzerland
+41 (0) 41 768 6111
+41 (0) 41 768 6300
[email protected]
Asia Pacific Regional Office
Emerson Process Management Asia Pacific Pte Ltd
1 Pandan Crescent
Singapore 128461
+65 6777 8211
+65 6777 0947
[email protected]
Middle East and Africa Regional Office
Emerson Process Management
Emerson FZE P.O. Box 17033,
Jebel Ali Free Zone - South 2
Dubai, United Arab Emirates
+971 4 8118100
+971 4 8865465
[email protected]
Standard Terms and Conditions of Sale can be found at
www.rosemount.com\terms_of_sale
The Emerson logo is a trade mark and service mark of Emerson Electric Co.
AMS, PlantWeb, Rosemount, and the Rosemount logotype are registered
trademarks of Rosemount Inc.
DeltaV, THUM, and Tri-Loop are trademarks of Rosemount Inc.
HART and WirelessHART are registered trademarks of the FieldComm Group.
FOUNDATION fieldbus is a trademark of the FieldComm Group.
Modbus is a registered trademark of Modicon, Inc.
Viton and Kalrez are registered trademarks of DuPont Performance Elastomers.
eurofast and minifast are registered trademarks of TURCK.
FDT is a registered trademark of the FDT group.
DTM is a trademark of the FDT group.
PACTware is a trademark of PACTware Consortium.
NACE is a registered trademark of NACE International.
FieldCare is a trademark of Endress + Hauser AG.
MACTek and VIATOR are registered trademarks of MACTek Corporation.
All other marks are the property of their respective owners.
© 2015 Rosemount Inc. All rights reserved.
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