Millermatic® 190

Millermatic® 190
Issued July 2014 • Index No. DC/12.44
Millermatic 190
®
Quick
Specs
MIG Power Source,
Wire Feeder and Gun Package
Light Industrial Applications
Processes
Weld Thickness
Light Fabrication
Maintenance and Repair
Auto Body
Farm/Home
MIG (GMAW)
Flux-Cored (FCAW)
24 ga.– 5/16 in. steel and 18 ga.–1/4 in. aluminum
Input Power 240 V, 21.7 A, 60 Hz, single-phase
Rated Output 140 A at 21 VDC, 40% Duty Cycle
240
WEIGHS
ONLY
VOLT
INPUT POWER
35 lb.
Uses 240-volt power
Portable
5∕16"
24 ga.
L THICK
RIA
SS
NE
MATE
(7.9 mm)
(0.8 mm)
Weld capacity
Auto-Set ™ automatically provides the right
settings to weld mild steel while infinite voltage
control allows the flexibility to manually set
your own parameters.
• Set the wire diameter, a blue light shows
Auto-Set is activated
• Dial in the thickness of what you’re welding
• Start welding with the exact parameters
you need!
Miller inverter technology combines
best-in-class arc characteristics with the
portability of a 35-pound machine. The arc is
extremely forgiving to variations in arc length
and travel speeds.
Angled cast-aluminum drive system with
calibrated tension knob creates consistent feeding
and easy setup for up to 15-foot MIG guns.
Quick Select™ drive roll makes setup quicker
by offering three grooves — two for different
size solid wire and a third for flux-cored wire.
Auto Spoolgun Detect™ automatically detects
when a MIG gun or spool gun is connected
eliminating the need for a switch.
Fan-On-Demand™ power source cooling system
operates only when needed, reducing noise,
energy use and the amount of contaminants
pulled though the machine.
Smooth-Start ™ provides a smooth, spatter-free
start. It’s the best-starting machine in the small
MIG machine category.
Thermal overload protection shuts down unit
and activates the over temperature light if
airflow is blocked or duty cycle is exceeded.
Automatically resets when unit cools.
Uses 4- or 8-inch (102 or 203 mm) spools
and can be set up to weld with .024 –.035 inch
(0.6 – 0.9 mm) solid wire and .030 –.045 inch
(0.8 – 1.2 mm) flux-cored wire.
Quick and easy setup
Comes complete with:
Power source
6.5-ft. (2 m) power cord with plug
10-ft. (3 m), M-100 MIG gun and cable
assembly
10-ft. (3 m) work cable with clamp
Argon and AR/CO2 mix flow gauge regulator
with gas hose
Hobart® spool of .030-in. (0.8 mm)
solid wire
Two contact tips for .030-in. (0.8 mm) wire
Quick Select ™ drive rolls for .024-in.
(0.6 mm) or .030/.035-in. (0.8/0.9 mm)
solid wire, and .030/.035-in.
(0.8/0.9 mm) flux-cored wire
Material thickness gauge ➤
#229 895
Velcro cord wraps
Note: Shielding gas and
safety equipment not included.
Welder is warranted for 3 years, parts and labor.
Gun warranted for 90 days, parts and labor.
Miller Electric Mfg. Co.
Equipment Sales US and Canada
An ITW Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
MillerWelds.com
Operation Modes
Auto-Set ™ Mode
Auto-Set eliminates guesswork and saves you time on setup. Turn wire speed control fully
clockwise to select Auto-Set mode, and set the wire diameter to either .024 or .030 in.
The Auto-Set light indicates mode is activated. Then select material thickness using the
Auto-Set control.
14ga
16ga
20
or
22
6
4
18
ga
5
1/8"
50
7
3/
16"
3
8
2
9 1/4"
60
70
80
40
Use Auto-Set when you want the speed, convenience and confidence of pre-set controls.
Auto-Set automatically sets your welder to the proper parameters. It’s available for welding
24-gauge through 5/16-inch mild steel, and only works with .024 and .030 solid wires and
C25 shielding gas (75% Argon, 25% CO2).
90
30
ga
1
10
24ga
100
0
20
.024"
10
5/16"
.030"
.024"
.030"
Auto-Set™*
WELD WIRE
DIAMETER
Auto-Set™*
WELD WIRE
DIAMETER
Manual Mode
When welding outside of Auto-Set’s
capabilities, or if you prefer custom
parameters, use manual mode. The
parameter chart on the inside of the
access door is an easy-to-use guide
for determining your voltage and wire
feed speed settings. Reference the
white areas on the controls when
welding in manual mode.
14ga
16ga
4
18
ga
20
or
22
5
6
1/8"
50
7
3/
16"
3
8
2
9 1/4"
60
70
80
40
90
30
ga
1
24ga
10
100
20
.024"
10
5/16"
.030"
Auto-Se
et™*
WELD WIRE
WIR
DIAMETER
Specifications (Subject to change without notice.)
Amperage
Range
30 –190 A
Rated Output
140 A at 21 VDC,
40% Duty Cycle
Amps Input at Rated Output, 60 Hz
240 V
KVA
KW
21
5.0
3.8
Wire Feed Speed
Wire Type and Diameter
60 – 600 IPM
(1.5 –15.2 m/min.)
Solid: .024 – .035 in.
(0.6 – 0.9 mm)
Stainless: .024 –.035 in.
(0.6 – 0.9 mm)
Flux-Cored: .030 –.035 in.
(0.8 – 0.9 mm)
Max. OpenCircuit Voltage
Net
Weight
Dimensions
45
35 lb.
(15.9 kg)
H: 12.5 in.
(318 mm)
W: 11.25 in.
(286 mm)
D: 20.5 in.
(521 mm)
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Control Panel
Performance Data
DUTY CYCLE CHART
250
3
4
5
6
7
8
9
10
11
1. Power On Light
2. Over Temperature Light
3. Auto-Set Light
4. Wire Speed/Wire Diameter Control
5. Voltage/Material Thickness Control
6. Plastic Hub with Retaining Ring for
8-inch Spools (shaft also accepts
4-inch spools)
7. Calibrated Tension Knob
8. T-Knob (secures torch)
9. Drive Roll
10. Trigger Control Connector
11. Polarity Changeover Terminals
Note: Power switch and gas solenoid are
on machine back panel.
190
160
140
120
100
50
0
10
15
20
40
25 30
60 70 80 100
VOLT/AMP CURVES
45
40
35
30
25
MAXIMUM
20
15
MINIMUM
10
5
0
0
20
40
60
80
100 120 140 160 180 200
AMPS
2
50
% DUTY CYCLE
VOLTS
2
WELD AMPERES
1
Genuine Miller Accessories
®
Spoolmate™
100 Spool Gun
#300 371
Direct-connect
spool gun for
Multimatic
200 and all
Millermatic 140,
141, 180, 190,
and 211 models. Handles .030–.035 inch
(0.8–0.9 mm) aluminum (4043 only) and
.023–.035 inch (0.6–0.9 mm) steel/stainless
steel wires. Rated at 135 amps, 30 percent
duty cycle. Includes 12-foot (3.7 m) cable
assembly and custom carrying case.
Replacement/Optional MIG Gun
M-100 (Standard)
#248 282 10 ft. (3 m)
M-150 (Optional)
#249 040 12 ft. (3.7 m)
#249 041 15 ft. (4.5 m)
All ship with liner #194 011.
Millermatic Protective Cover #301 262
Running Gear/
Cylinder Rack
#301 239
Heavy-duty
construction with
8-inch rubber rear
wheels. Convenient
front handles, cable
holders and plastic
consumable box. For gas cylinders no
greater than 7 inches (178 mm) in diameter
or 65 pounds (29.5 kg) in weight.
Purchase the Millermatic 190 package
(#951 602) and receive the Millermatic
190 and Running Gear/Cylinder Rack
(#301 239) packaged together!
Consumables (Order from Miller Service Parts.)
For M-100/M-150 Gun
For Spoolmate™ 100 Spool Gun
Contact Tips
#087 299 .024 in. (0.6 mm)
#000 067 .030 in. (0.8 mm)
#000 068 .035 in. (0.9 mm)
#000 069 .045 in. (1.2 mm)
Contact Tips (5 per package)
#199 730 For .024-inch (0.6 mm) wire.
#186 419 For .030-inch (0.8 mm) wire.
#186 406 For .035-inch (0.9 mm) wire.
Contact Tip Adapter #169 716
Replacement Liners
#194 010 .024 in.
#194 011 .030 –.035 in. (standard)
#194 012 .035 –.045 in.
15-foot length — trim to size needed.
Nozzle #169 715
1/2-inch (13 mm) diameter orifice.
Nozzle flush with contact tip (standard).
Gasless Flux-Cored
Nozzle #226 190
For use with self-shielding
flux-cored wires. Improves
visibility, eases access in tight corners,
protects tip adapter/gas diffuser from
spatter and from shorting to the workpiece.
For use with the M-100 gun.
Drive Rolls
Quick Select ™ #261 157
For .024-inch (0.6 mm) or .030/.035-inch
(0.8/0.9 mm) solid wire, and .030/.035-inch
(0.8/0.9 mm) flux-cored wire.
Dual Groove, V-Knurled #202 926
For .030/.035-inch (0.8/0.9 mm) or
.045-inch (1.2 mm) flux-cored wire.
Nozzle #186 405
Drive Roll (1)
#186 413
For .030/.035-inch
(0.8/0.9 mm) wire.
Push Roll (1)
#186 414
For .030/.035-inch
(0.8/0.9 mm) wire.
M-Series Gun Consumable Kits
#234 607 .024 in. (0.6 mm)
#234 608 .030 in. (0.8 mm)
#234 609 .035 in. (0.9 mm)
Each kit contains ten contact tips, one
nozzle, and one contact tip adapter.
3
Ordering Information
Power Source and Options
Stock No.
Description
Millermatic 190
Millermatic® 190 with Running Gear/Cyl Rack
#907 613
#951 602
240 V, 60 Hz
Power source packaged with #301 239 Running Gear/Cylinder Rack
®
Qty.
Guns
Spoolmate™ 100 Spool Gun
#300 371
12 ft. (3.7 m). Includes custom carrying case
M-100 Gun (Standard)
#248 282
10 ft. (3 m), .030 –.035 in. (0.8 – 0.9 mm)
M-150 Gun (Optional)
#249 040
#249 041
12 ft. (3.7 m), .030 –.035 in. (0.8 – 0.9 mm)
15 ft. (4.5 m), .030 –.035 in. (0.8 – 0.9 mm)
Accessories
Protective Cover
#301 262
Running Gear/Cylinder Rack
#301 239
Material Thickness Gauge
#229 895
Flux-Cored Wire
Solid Wire
Shielding Gas Cylinder
Helmet/Gloves/Scratch Brush
Available Through Miller Service Parts
Argon and AR/CO2 Mix Flow Gauge Regulator
#268 546
Replacement standard regulator
CO2 Flow Gauge Regulator
#212 492
Required if using 100 percent CO2 gas
Contact Tips
See page 3
Contact Tip Adapter
See page 3
Replacement Liners
See page 3
Nozzles
Gasless Flux-Cored Nozzle
See page 3
#226 190
Drive Rolls
M-Series Gun Consumable Kits
Date:
Distributed by:
© 2013 Miller Electric Mfg. Co.
See page 3
#234 607
#234 608
#234 609
.024 in. (0.6 mm)
.030 in. (0.8 mm)
.035 in. (0.9 mm)
Total Quoted Price:
Price
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