Backyard Discovery 65012 Owner's manual

SOMERSET
Wooden Swing Set
Model: #65012
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Owner's Manual
Frequently Asked Questions
Assembly Instructions
Warranty Information
Manufacturer: Backyard Discovery
3001 North Rouse
Pittsburg, KS 66762
1-800-856-4445
Register your new swing set on-line @ www.swingsetsonline.com
(you will also find any updates on assembly instructions and
information to order replacement parts)
Features the
fastening system.
Save this assembly manual for future reference in the event that
you need to order replacement parts.
INS-65012-A-Somerset 02/27/12
Made in China
STOP
PARE
Missing A Part?
CALL US BEFORE GOING
BACK TO THE STORE!
The store where you made your purchase
does not stock parts for this item.
If you have assembly questions or if you need parts,
whether they are missing or damaged
Call Toll-Free Help Line or visit www.swingsetsonline.com
¡LLÁMENOS ANTES DE REGRESAR A LA TIENDA!
La tienda donde realizó la compra no almacena piezas de este producto.
Si tiene preguntas sobre el ensamblaje o si necesita piezas debido a que
faltan o están dañadas
llame gratis a la línea de ayuda
1-800-856-4445
PLEASE READ THIS BEFORE STARTING ASSEMBLY
POR FAVOR LEA ESTAS INSTRUCCIONES ANTES DE COMENZAR EL ENSAMBLAJE
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READ THE ASSEMBLY MANUAL COMPLETELY, PAYING SPECIAL ATTENTION TO THE IMPORTANT TIPS AND
SAFETY INFORMATION.
AFTER YOU HAVE READ THE ASSEMBLY MANUAL, YOU WILL BE ABLE TO DECIDE IF YOU NEED PROFESSIONAL
HELP TO COMPLETE THE ASSEMBLY OF THE STRUCTURE.
SEPARATE AND IDENTIFY ALL PARTS TO MAKE SURE THAT YOU HAVE ALL OF THE PARTS LISTED.
IF YOU CAN’T FIND ALL OF THE PARTS, CHECK THE PACKING MATERIAL. SMALL PARTS MAY HAVE FALLEN INTO IT
DURING SHIPMENT.
IF YOU HAVE PROBLEMS WITH THE ASSEMBLY OR IF ANY PART IS MISSING OR
DAMAGED, PLEASE CALL THE
HELP LINE 1-800-856-4445 OR VISIT www.swingsetsonline.com
LEA EL MANUAL DE ENSAMBLAJE COMPLETAMENTE, PRESTANDO ESPECIAL ATENCIÓN A LOS CONSEJOS ÚTILES
IMPORTANTES Y A LA INFORMACIÓN SOBRE SEGURIDAD.
DESPUÉS DE QUE HAYA LEÍDO EL MANUAL DE ENSAMBLAJE, PODRÁ DECIDIR SI NECESITA AYUDA PROFESIONAL
PARA EFECTUAR EL ENSAMBLAJE DE LA ESTRUCTURA.
SEPARE E IDENTIFIQUE TODAS LAS PIEZAS PARA COMPROBAR QUE DISPONE DE TODAS LAS PARTES INDICADAS.
SI NO PUEDE ENCONTRAR TODAS LAS PIEZAS, REVISE EL MATERIAL DE EMPAQUE. ES POSIBLE QUE ALGUNAS
PIEZAS PEQUEÑAS PUEDAN HABERSE CAÍDO ALLÍ DURANTE EL ENVÍO.
MANTÉNGASE ALEJADO DE LOS NIÑOS MENORES A LA EDAD RECOMENDADA.
SI TIENE PROBLEMAS CON EL ENSAMBLAJE O SI ALGUNA PIEZA FALTA O ESTÁ DAÑADA, LLAME A LA LÍNEA DE
AYUDA AL 1-800-856-4445 O VISITE www.swingsetsonline.com
PLEASE HAVE THE FOLLOWING INFORMATION WHEN YOU MAKE YOUR CALL:
1 – MODEL NUMBER OF THE PRODUCT LOCATED ON THE FRONT OF THE ASSEMBLY MANUAL
2 – DESRIPTION OF THE PART FROM THE PARTS LIST
POR FAVOR TENGA VISIBLE LA SIGUIENTE INFORMACIÓN CUANDO LLAME:
1 - NÚMERO DE MODELO DEL PRODUCTO QUE SE ENCUENTRA UBICADO AL FRENTE DEL MANUAL
DE ENSAMBLAJE
Owner’s Manual Play Set
Dear Customer:
Please read entire booklet completely before beginning the assembly process.
Equipment is recommended for use by children 3 to 10 years of age. Structures are not intended for public use.
The Company does not warranty any of its residential structures subjected to commercial use such as:
Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application.
WARNING: This Symbol points out important safety instructions which, if not followed, could endanger
the personal safety of yourself and your children and/or damage your property. You MUST read and
follow all instructions in this manual before attempting to use this playcenter.
WARNING: Children must NOT use this playcenter until unit has been completely assembled
and inspected by an adult to insure set has been properly installed and anchored.
Please follow all recommendations below. Failure to do so may result in the warranty being void and/or safety
violations that could result in serious injury. This manual contains helpful information concerning Assembly
Preparation, Installation Procedure, and Required Maintenance. Always keep the safety of your children in mind as
your play structure is being built and as your children play on the set. Before your children play on the set please
review the Operation Instructions with them to help ensure their safety.
PLEASE RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE. KEEP THEM IN A SAFE PLACE WHERE YOU CAN
REFER TO THEM AS NEEDED. IN ORDER TO PROVIDE YOU WITH THE MOST EFFICIENT SERVICE, IT IS REQUIRED THAT
YOU PROVIDE US WITH THE PART NUMBERS WHEN ORDERING PARTS.
For Your Records:
Please take time and fill out the information below. This information will be needed for warranty issues.
Where Purchased: ____________________
Date of Purchase: ____________________
Installation Date: _____________________
Installed by: _________________________
Staple Receipt Here
Tracking Number Reference Label
Remove label sticker from each carton and stick on the back side of ID plate. In the event of warranty
claim this will help identify your unit.
Rev1/25/12
Owner’s Manual Play Set
Please refer to the Assembly section of the Assembly Manual for Maximum Fall Height.
Positioning Your Playcenter
1. The Playcenter is designed to be installed on a level surface by an Adult with an Adult
helper. Place in a flat area of your yard to minimize ground preparation.
2. Choose a level location for the equipment. This can reduce the likelihood of the play set
tipping over and loose-fill surfacing material washing away during heavy rains.
3. Place the equipment not less than 6 ft from any structure or obstruction such as a fence,
garage, house, overhanging branches, laundry lines, or electrical wires.
4. Provide enough room so that the children can use the equipment safely. For example, for
structures with multiple play activities, a slide should not exit in front of a swing.
5. It is a good idea to place your Playcenter in an area that is convenient for adults to watch
children at play.
6. Create a site free of obstacles that could cause injuries – such as low overhanging tree
branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete.
Additional suggestions in the Suggested Playground Surfacing Section.
7. Do not build your playset on top of surfacing material.
8. Locate bare metal platforms and slides out of direct sunlight to reduce the likelihood of serious
burns. A slide that faces north will receive the least direct sunlight.
9. Separate active and quiet activities from each other. For example, locate sandboxes away
from swings or use a guardrail or barrier to separate the sandbox from the movement of the
swings.
Suggested Playground Surfacing
Playground equipment should never be placed on hard surfaces such as concrete or asphalt.
Do not install loose fill surfacing over hard surfaces such as concrete or asphalt.
Shredded bark mulch, wood chips, fine sand and fine gravel, are added as shock absorbing
materials after assembly. If used properly these materials can absorb some of the impact of a
child’s fall.
All surface material should extend a minimum of 6 feet in all directions around the play area.
Do not apply playground surfacing until after the unit is completely constructed. Playset should
not be built on top of surfacing.
Use containment, such as digging out around the perimeter and/or lining the perimeter with
landscape edging.
Installations of rubber tiles or poured-in-place surfaces (other than loose-fill materials)
generally require a professional and are not “do-it-yourself” projects.
Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the
safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing
Materials within the Use Zone of Playground Equipment.
Rev1/25/12
Owner’s Manual Play Set
The following chart explains the fall height in feet from which a life threatening head injury
would not be expected
Critical Heights in feet (m) of Tested Materials
Material
Uncompressed Depth
Compressed Depth
Wood Chips
Double-Shredded bark mulch
Engineered Wood Fibers
Fine Sand
Coarse Sand
Fine Gravel
Medium Gravel
6" (152mm)
7' (2.13m)
6' (1.83m)
6' (1.83m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
5' (1.52m)
9" (228mm)
10' (3.05m)
10' (3.05m)
7' (2.13m)
5' (1.52m)
5' (1.52m)
7' (2.13m)
5' (1.52m)
12" (304mm)
11' (3.35m)
11' (3.35m)
>12' (3.66m)
9' (2.74m)
6' (1.83m)
10' (3.05m)
6' (1.83m)
to 9" (228mm)
10' (3.05m)
7' (2.13m)
6' (1.83m)
5' (1.52m)
4' (1.22m)
6' (1.83m)
5' (1.52m)
Shredded Tires*
10-12' (3.0-3.6m)
N/A
N/A
N/A
*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests
reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test
data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.
Operating Instructions:
NOTE: Your children’s safety is our #1 concern. Observing the following statements
and warnings reduces the likelihood of serious or fatal injury. Please review these
safety rules regularly with your children.
1. This Playcenter is designed for specific number of occupants whose combined weight should
not exceed a designated weight on the elevated floor or the swing area, the total Unit capacity
is outlined in the Basic Setup Dimensions section of instruction manual. The maximum fall
height and recommended play area is also available in the Basic Setup Dimensions section of
the manual for the specific unit.
2. On-site adult supervision is required.
3. Instruct children not to walk close to, in front of, behind, or between moving swings or other
moving playground equipment.
4. Instruct children to sit in and never stand on swings
5. Instruct children not to twist the chains and ropes and not to loop them over the top support
bar, since this may reduce the strength of the chain or rope.
6. Instruct children not to jump from swings or other playground equipment in motion.
7. Instruct children to not to push empty seats. The seat may hit them and cause serious injury.
8. Instruct and teach children to sit in the center of the swings with their full weight on the seats.
9. Instruct children not to use the equipment in a manner other than intended.
10. Instruct children to always go down slides feet first. Never slide head first.
11. Instruct children to look before they slide to make sure no one is at the bottom.
12. Instruct children to never run up a slide, as this increases their chances of falling.
13. The parents should have the children dress appropriately with well-fitting shoes. Loose
clothing such as scarves and ponchos should not be worn. Always take off, tie up or tuck in
cords and drawstrings on children’s clothing. These things can get caught on playground
equipment and strangle a child.
14. Instruct children not to climb when the equipment is wet.
15. Instruct children to never jump from a fort deck. They should always use the ladder, ramp or
slide.
16. Instruct children to never crawl or walk across the top of monkey bars.
Rev1/25/12
Owner’s Manual Play Set
17. Instruct children to never crawl on top of a fort roof.
18. Verify that any suspended climbing ropes, chain, or cable are secured at both ends and that
they cannot be looped back on it.
19. Instruct children not to attach items to the playground equipment that are not specifically
designed for use with the equipment, such as, but not limited to, jump ropes, clothesline, pet
leashes, cables and chain as they may cause a strangulation hazard.
20. Instruct children to never wrap their legs around swing chain.
21. Instruct children to never slide down the swing chain.
22. Instruct children to remove their bike or other sports helmet before playing on playground
equipment.
Maintenance Instructions:
1. Check all nuts and bolts twice monthly during the usage season and tighten as required. (But
not so tight that you crack the wood) We recommend you check the swing beam and
hardware every two weeks due to wood expansion and contraction. It is particularly important
that this procedure be followed at the beginning of each season.
2. Remove plastic swing seats and take indoors or do not use when the temperature drops below
32 °F.
3. Reinstall any plastic parts, such as swing seats or any other items that were removed for the
cold season.
4. Oil all metallic moving parts monthly during the usage period.
5. Check all coverings for bolts and sharp edges twice monthly during usage season to be certain
they are in place. Replace when necessary. It is especially important to do this at the
beginning of each new season.
6. Check swing seats, ropes, cables and chains monthly during usage season for evidence of
deterioration. Replacement should be made of any swing seat that has developed cracks in
the plastic seats or has exposed metal in the edges of the swing seat. If there are already
exposed metal inserts on the edge of the seat, immediately remove the seats and chains to
prevent serious injury. Ropes, cables and chains should be removed and replaced if excessive
wear is found.
7. For rusted areas on metallic members such as monkey bars, hand supports, brackets, etc.
Sand and repaint, using a non lead-based paint meeting the requirements of Title 16 CRF Part
1303.
8. Inspect wood parts monthly. The grain of the wood sometimes will lift in the dry season
causing splinters to appear. Light sanding may be necessary to maintain a safe playing
environment. If you are treating your Playcenter with stain regularly, it will help prevent severe
checking/splitting and other weather damage.
9. We have applied a waterborne transparent stain to your unit. This is done for color only. Once
or twice a year, depending on your climate conditions, you must apply some type of protection
(sealant) to the wood of your unit. Prior to the application of sealant, lightly sand any “rough”
spots on your set. Please note this is a requirement of your warranty.
10. Creating and maintaining the Playcenter on a level location is very important. As your children
play, your Playcenter will slowly dig its way into the soil, and it is very important that it settles
evenly. Make sure the play set is level and true once each year or at the beginning of each
play season.
11. At the beginning, end and twice a month during every play season, rake and check depth of
loose fill protective surfacing materials to prevent compaction and to maintain appropriate
depth. Replace as necessary.
Rev1/25/12
Owner’s Manual Play Set
Disposal Instructions:
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such
a way that no unreasonable hazards will exist at the time the unit is discarded.
Third Party Assembly:
Customer may, in their sole discretion, elect to use a third party person or service to assemble this
product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the
Customer for any assembly services’.
Please see our warranty for more information about damaged and missing part replacement
coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased.
Rev1/25/12
Owner’s Manual Play Set
APPENDIX A
Information on Playground Surfacing Materials:
The following information is from the United States Consumer Product Safety Commission’s
Information Sheet for playground surfacing material; also see the following website for additional
information: www.cpsc.gov/cpscpub/pubs/323.html.
X3. CONSUMER INFORMATION SHEET FOR PLAYGROUND SURFACING MATERIALS11
X3.1 The U.S. Consumer Product Safety Commission (CPSC) estimates that about 100,000 playground equipmentrelated injuries resulting from falls to the ground surface are treated annually in U.S. hospital emergency rooms. Injuries
involving this hazard pattern tend to be among the most serious of all playground injuries, and have the potential to be
fatal, particularly when the injury is to the head. The surface under and around playground equipment can be a major
factor in determining the injury-causing potential of a fall. It is self evident that a fall onto a shock-absorbing surface is
less likely to cause a serious injury than a fall onto a hard surface. Playground equipment should never be placed on
hard surfaces such as concrete or asphalt and while grass may appear to be acceptable it may quickly turn to hard
packed earth in areas of high traffic. Shredded bark mulch, wood chips, fine sand or find gravel are considered to be
acceptable shock absorbing surfaces when installed and maintained at a sufficient depth under and around playground
equipment.
X3.2 Table X3.1 lists the maximum height from which a child would not be expected to sustain a life-threatening head
injury in a fall onto four different loose-fill surfacing materials if they are installed and maintained at depths of 6, 9, and 12
in. However, it should be recognized that all injuries due to falls cannot be prevented no matter what surfacing material
is used.
X3.3 It is recommended that a shock absorbing material should extend a minimum of 6 ft in all directions from the
perimeter of stationary equipment such as climbers and slides. However, because children may deliberately jump from a
moving swing, the shock absorbing material should extend in the front and rear of a swing a minimum distance of 2
times the height of the pivot point measured from a point directly beneath the pivot on the supporting structure.
X3.4 This information is intended to assist in comparing the relative shock-absorbing properties of various materials. No
particular material is recommended over another. However, each material is only effective when properly maintained.
Materials should be checked periodically and replenished to maintain correct depth as determined necessary for your
equipment. The choice of a material depends on the type and height of the playground equipment, the availability of the
material in your area, and its cost.
11
This information has been extracted from the CPSC publications “Playground Surfacing — Technical
Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending
a postcard to: Office of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the
toll-free hotline: 1-800-638-2772.
The American Society for Testing and Materials takes no position respecting the validity of any parent right
asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that
determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own
responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed
every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this
standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive
careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your
comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards.
100 Barr Harbor Drive, West Conshohocken, PA 19428.
Rev1/25/12
Play Set Assembly Manual FAQs:
1. Does the area for the playset need to be level?
Yes. Backyard Discovery recommends the playset be positioned on a flat level area for
maximum safety and durability. The stakes provided should be used to secure it firmly to the
ground.
2. What size area is recommended for the playset?
Backyard Discovery recommends at least a 6’ (six foot) perimeter around and above the playset
for maximum safety.
3. What age range is appropriate for the playsets?
Backyard Discovery playsets are recommended for children ages 3 – 10 years.
4. Is the wood treated with chemicals?
Backyard Discovery uses 100% Chinese Cedar wood which is naturally bug resistant, decay
and rot resistant. To help ensure your child’s safety, our wood is completely chemical free and
we do not use pressure-treated wood. The stain we use is a top coat using a water-based
product that is for appearance only.
5. How often should the playset be stained?
Backyard Discovery recommends the playset be stained once each year. A water or oil based
stain can be used at the customer’s discretion.
6. Why does it seem that my swing set is developing cracks?
Wood is a natural material; no two pieces are exactly alike. Each piece has its own
characteristics and personality and reacts differently to climate changes. When any wood
product is exposed to the elements, it develops “wood checks”. A check is the radial separation
of the wood fibers running with the grain of the wood. These are caused by the varying
temperature and moisture conditions. A check is not a crack – it does not affect the strength or
durability of the wood or structural integrity of the play set.
7. Do Backyard Discovery playsets come with a warranty?
Yes. All Backyard Discovery products carry a 1-year replacement warranty on all parts for
manufacturer’s defect. Our wood carries a 5 year warranty on rot and decay as well. Please see
warranty details for more information.
8. What is the best way to get started assembling the playset?
Backyard Discovery recommends taking all the parts out of the boxes and arranging them by
part number before you begin any assembly. This will not only allow faster assembly, but will
also identify any parts that may be missing or damaged so they can be replaced before
assembly. If parts are missing or need replacement, go to
Rev5/20/10 BRS
www.swingsetsonline.com/support.aspx and follow the prompts to order them. Next, read the
assembly manual and get the tools ready for the job as
recommended in the manual. If the assembly manual is lost or misplaced a new one can be
printed from Backyard Discovery’s website: www.swingsetsonline.com.
9. The playset seems to rock or sway too much. What’s wrong?
Rocking is caused by uneven ground or obstructions such as rocks, roots, etc. under the ground
rails. These should be removed and the ground underneath re-leveled to prevent rocking. Also
ensure the playset is securely staked to the ground using the stakes provided.
10. The 2”x4” boards do not measure 2”x 4”. Why not?
In the U.S. it is common practice to describe lumber dimensions using the rough cut sizes from
the sawmill and not the finished dimensions. Retailers, home stores, etc. all use this accepted
practice for describing lumber dimensions. However, Backyard Discovery playsets are designed
and constructed using the actual dimensions so everything fits properly and remains so during
the life of the playset.
11. The end beam is not straight up and down. Why not?
This is normal. Backyard Discovery designs playsets this way to ensure the strongest structure
possible. The slight angle adds strength and reduces rocking and twisting.
12. The S-hooks for the swings won’t close. What is wrong?
Backyard Discovery recommends placing them on a hard surface such as concrete (don’t do
this on anything that will dent such as metal or finished wood or glass which will break!). It will
take quite a few strokes, but the hooks will close.
For more information and frequently asked questions, please refer to our website at
www.swingsetsonline.com.
Rev5/20/10 BRS
Tools Required for Installation:
(These are the tools that are generally required for assembly of our outdoor products. These tools
are not included with the outdoor product purchase.)
(Square)
(Level 24")
(Tape Measure)
(Cordless Drill or Electric Drill)
(Phillips Screw Driver)
(1/8" & 3/8" Drill Bits)
(Claw Hammer)
(Drill Attachments: Socket
Driver)
(Rubber Mallet - Optional)
(Ladder)
(An Adult w/ an Adult Helper)
Basic Setup Dimensions
Place the set on level ground, not less than 6 ft [2 m] from any structure or obstruction such
as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
15'-3 7/8"
[4.7]
10'-9 5/8"
[3.3]
6'
[1.8]
Safe Play Zone
General Information:
Your set has been designed and engineered for
children only and for residential use only.
A maximum of 150 lbs. per child is
recommended for play activities designed for
individual use.
A maximum of 120 lbs. per child is
recommended for play activities designed for
multiple child use.
A maximum of 9 children is recommended for
this swing set.
6'-3 1/4"
[1.9]
Important Assembly Notes
8'-10 5/16"
[2.7]
Safe play height: 14'-11 1/2" [2.7 m]
Maximum fall height: 6'-4 1/2" [1.9 m]
1) While assembling unit, take time before and after each phase to make sure fort is level. If fort is
not level, assembly will be difficult and improper assembly may result. Extra care must be taken to
insure the fort is square.
2) Tighten bolts securely, tighten nuts on bolts flush to the tube or member, and place caps over
exposed bolts snug to the nut.
3) Pay close attention to the ITEMS NEEDED FOR EACH PHASE. They can be a valuable aid when
sorting your wood and hardware. Assembly will be made easier if items are sorted by phase.
4) Pay close attention to make sure you are using the correct hardware in the correct phases. Using
incorrect hardware may result in improper assembly.
5) Whenever a T-nut is used, follow these directions. Place T-nut in pre-drilled hole. Tap in with hammer.
Place bolt with washers in the opposite side. Hand tighten to make sure the bolt is in the T-nut.
DO NOT over tighten.
6) Read the steps of each phase thoroughly. The written steps may include important information not
shown in the illustrations.
Parts Identification
Wood Components
(NOT TO SCALE)
E1 - UPRIGHT - W101261
(1) 1 3/8"x3 3/8"x81 3/4" (36x86x2076)
E2 - UPRIGHT - W101260
(2) 1 3/8"x3 3/8"x81 3/4" (36x86x2076)
E3 - UPRIGHT - W101256
(1) 1 3/8"x3 3/8"x81 3/4" (36x86x2076)
E77 - ANGLE BRACE - W100991
(2) 1 3/8"x3 3/8"x74 3/8" (36x86x1890)
E82 - LEFT RAIL - W101127
(1) 1 3/8"x3 3/8"x48 3/4" (36x86x1239)
E83 - RIGHT RAIL - W101128
(1) 1 3/8"x3 3/8"x48 3/4" (36x86x1239)
F71 - STANDARD ANGLE BRACE - W100689
(6) 1 3/8"x2 3/8"x13" (36x60x330)
H1 - SERVING SHELF SUPPORT - W101604
(1) 1"x3 3/8"x30 3/4" (24x86x780)
H3 - SERVING BOARD SUPPORT - W101606
(2) 1"x3 3/8"x3 3/8" (24x86x86)
H4 - BENCH SEAT SUPPORT - W102470
(2) 1"x3 3/8"x6 1/2" (24x86x166)
H5 - BENCH UPRIGHT - W102471
(2) 1"x3 3/8"x11 3/4" (24x86x300)
H6 - BENCH GROUND BOARD - W102472
(2) 1"x3 3/8"x18 1/8" (24x86x460)
H74 - LEFT UPRIGHT - W100608
(1) 1"x3 3/8"x50 3/4" (24x86x1290)
H75 - RIGHT UPRIGHT - W100609
(1) 1"x3 3/8"x50 3/4" (24x86x1290)
Parts Identification
Wood Components
(NOT TO SCALE)
H76 - LADDER RUNG - W100611
(4) 1"x3 3/8"x18 1/8" (24x86x460)
H79 - END SUPPORT - W100992
(1) 1"x3 1/2"x42" (24x86x1072)
H80 - GROUND BOARD - W100990
(1) 1"x3 3/8"x87 3/8" (24x86x2218)
J1 - WINDOW LEDGE - W100709
(1) 1"x2 3/8"x22" (24x60x560)
J2 - END FLOOR CLEAT - W100710
(4) 1"x2 3/8"x3 3/8" (24x60x86)
J3 - FLOOR JOIST - W100984
(1) 1"x2 3/8"x60 1/8" (24x60x1528)
K1 - ROOF SWING BEAM SUPPORT - W100682
(1) 5/8"x5 1/4"x51 5/8" (16x134x1310)
K2 - ROOF SUPPORT - W100683
(1) 5/8"x5 1/4"x51 5/8" (16x134x1310)
K3 - SERVING BOARD - W101605
(1) 5/8"x5 1/4"x28 3/4" (16x134x729)
K9-1 - WALL BOARD - W100713
(6) 3/8"x3 3/8"x15 3/4" (11x86x400)
K9-2 - WALL BOARD - W100712
(4) 3/8"x3 3/8"x30 1/4" (11x86x768)
K9-3 - WALL BOARD - W101257
(2) 3/8"x3 3/8"x42" (11x86x1068)
K9-4 - WALL BOARD - W101239
(2) 3/8"x3 3/8"x37 3/8" (11x86x950)
Parts Identification
Wood Components
(NOT TO SCALE)
K9-5 - WALL BOARD - W101259
(6) 3/8"x3 3/8"x21 3/8" (11x86x544)
L1 - FLOOR RAIL - W101254
(1) 5/8"x4 3/8"x60 1/8" (16x112x1528)
L2 - GROUND BOARD - W100684
(2) 5/8"x4 3/8"x60 1/8" (16x112x1528)
L3 - GROUND BOARD - W101602
(1) 5/8"x4 3/8"x46 7/8" (16x112x1191)
L4 - FLOOR RAIL - W101603
(1) 5/8"x4 3/8"x30" (16x112x762)
L5 - GROUND BOARD - W100686
(1) 5/8"x4 3/8"x30" (16x112x762)
L6 - ARCHED RAIL - W100694
(1) 5/8"x4 3/8"x60 1/8" (16x112x1528)
L7 - SCULPTURED RAIL - W100695
(1) 5/8"x4 3/8"x60 1/8" (16x112x1528)
L8 - SCULPTURED RAIL - W101240
(1) 5/8"x4 3/8"x35 1/2" (16x112x902)
L9 - END FLOOR BOARD - W102863
(2) 5/8"x4 3/8"x29 7/8" (16x112x760)
M1 - TENT SUPPORT - W101601
(1) 5/8"x3 3/8"x59 1/4" (16x86x1504)
M2 - BENCH SEAT - W102469
(2) 5/8"x3 3/8"x27 3/8" (16x86x694)
M3 - TARP SUPPORT - W100692
(2) 5/8"x3 3/8"x60 1/8" (16x86x1528)
M4 - TARP TOP SUPPORT - W100693
(1) 5/8"x3 3/8"x60 1/8" (16x86x1528)
Parts Identification
Wood Components
(NOT TO SCALE)
M5 - FACE BOARD - W101599
(2) 5/8"x3 3/8"x43 1/8" (16x86x1094)
M6 - LOWER FACE BOARD - W101598
(2) 5/8"x3 3/8"x38 5/8" (16x86x982)
M7 - WALL BOARD - W100708
(1) 5/8"x3 3/8"x35 1/4" (16x86x895)
M8 - WALL RAIL - W100700
(1) 5/8"x3 3/8"x35 7/8" (16x86x910)
M9 - ANGLE BRACE - W100696
(1) 5/8"x3 3/8"x35 5/8" (16x86x904)
M10 - SAFETY BOARD - W100701
(1) 5/8"x3 3/8"x33 7/8" (16x86x860)
M11 - UPPER FACE BOARD - W102866
(2) 5/8"x3 3/8"x26 5/8" (16x86x676)
M12 - ROCK WALL ARCH BOARD - W102862
(1) 5/8"x3 3/8"x30" (16x86x762)
M13 - FLOOR RAIL - W102867
(1) 5/8"x3 3/8"x60 1/8" (16x86x1528)
M14 - FLOOR SUPPORT BOARD - W101269
(1) 5/8"x3 3/8"x30" (16x86x762)
M16 - TARP SUPPORT - W101237
(1) 5/8"x3 3/8"x29 1/8" (16x86x740)
M17 - PICKET - W100705
(4) 5/8"x3 3/8"x27 1/8" (16x86x690)
M73 - REAR SUPPORT - W100610
(1) 5/8"x3 3/8"x19 1/4" (16x86x488)
Parts Identification
Wood Components
(NOT TO SCALE)
M77 - SLIDE BRACE - W100544
(1) 5/8"x3 3/8"x17 1/4" (16x86x438)
M78 - CENTER SLIDE BRACE - W100545
(2) 5/8"x3 3/8"x17 1/4" (16x86x438)
M81 - ROCK WALL BOARD - W101130
(8) 5/8"x3 3/8"x22 3/8" (16x86x568)
M82 - ROCK WALL BOARD - W101131
(3) 5/8"x3 3/8"x22 3/8" (16x86x568)
M83 - ROCK WALL BOARD - W101132
(3) 5/8"x3 3/8"x22 3/8" (16x86x568)
N72 - ROCK WALL END BOARD - W101129
(1) 5/8"x2 3/8"x23 5/8" (16x60x600)
SB74 - SWING BEAM EXTENDED - W102419
(1) 2"x5 1/4"x89 1/2" (50x134x2274)
SP1 - FLOOR SUPPORT CLEAT - W100711
(2) 1"x1"x53 3/8" (24x24x1356)
W71 - SWING BEAM SUPPORT - W102420
(1) 2"x3 3/8"x49 5/8" (50x86x1260)
(3) FP1 - FLOOR PANEL - W102861
(2) WP1 - WALL PANEL - W102865
Parts Identification
Hardware
(11) AA - LAG SCREW WH 5/16x2-1/2 - H100028
(7) AY - BOLT PTH 1/4x1 - H100061
(32) Z - LAG SCREW WH 5/16x2 - H100027
(11) CM - BOLT WH 5/16x1/2 - H100115
(16) BG - T-NUT 5/16 - H100074
(26) BE - T-NUT 1/4 - H100072
(8) F - BOLT WH 5/16x1 - H100008
(96) AC - WASHER LOCK EXT 8x19 - H100030
(51) AD - WASHER LOCK EXT 12x19 - H100031
(3) G - BOLT WH 5/16x1-1/4 - H100009
(25) H - BOLT WH 5/16x1-1/2 - H100010
(18) B - NUT BARREL WH 5/16x5/8 - H100004
(38) D - NUT BARREL WH 5/16x7/8 - H100005
(6) J - BOLT WH 5/16x1-3/4 - H100011
(2) AN - BOLT HEX 5/16x2-3/4 - H100047
(13) K - BOLT WH 5/16x2 - H100012
(2) M - BOLT WH 5/16x2-1/2 - H100014
(1) KA - BOLT WH 5/16x4-1/2 - H100021
(4) AG - BOLT HEX 5/16x1 - H100040
(7) CY - SCREW PWH 8x5/8 - H100128
Parts Identification
Hardware
(28) CG - WASHER LOCK INT 8x15 - H100108
(13) CT - SCREW TAPPING 8x1/2 - H100123
(15) CE - WASHER FLAT 9x18 - H100106
(2) CH - SCREW TAPPING 14x1-1/2 - H100109
(2) - T-40 Torx Wrench - A100041
(61) BN - SCREW PFH 8x1" - H100085
(59) BR - SCREW PFH 8x1-1/8" - H100088
(4) BX - WASHER SPLIT 5/16 - H100095
(24) BQ - SCREW PFH 8x1-1/4" - H100087
(184) BP - SCREW PFH 8x1-1/2" - H100086
(28) BS - SCREW PFH 8x1-3/4" - H100089
(2) - T-40 Torx Bit - A100042
(39) CK - SCREW PFH 8x2 - H100111
(9) BV - SCREW PFH 8x2-1/4 - H100091
(26) BW - SCREW PFH 8x3 - H100092
(15) CD - WASHER FLAT 8x27 - H100105
(9) CJ - NUT LOCK 5/16 - H100110
(7) CB - WASHER SAFETY 17x30 - H100103
(6) BZ - SWING HANGER QUICK LINK - H100099
Parts Identification
Hardware
(19) AZ - BOLT PTH 1/4x1-1/4 - H100062
(2) - T-30 Torx Bit - H100147
(2) KT - BOLT WH 1/4x1" - H100137
(2) C - NUT BARREL WH 5/16x1-1/2 - H100006
(7) KW - WASHER LOCK EXT 8x15 - H100139
(7) KS - NUT BARREL WH 1/4x5/8" - H100136
(2) - T-30 Torx Wrench - H100114
(4) KY - BOLT WH 1/4x1/2" - H100141
Parts Identification
Accessories
(NOT TO SCALE)
(1) EK - SLIDE RAIL 8' GREEN RIGHT - A100054
(1) TN - TRAPEZE WITH HARDWARE YELLOW - A100334
(1) EL - SLIDE RAIL 8' GREEN LEFT - A100055
(1) EM - SLIDE BED 8' YELLOW - A100056
FA - QUICK LINK
(4) -A100069
HC - BYD ID TAG (LARGE) 2011 WITH
(1) AGES
-A100164
(2) FB - SWING SEAT YELLOW - A100070
- L BRACKET 54x67
(2) EJ
-A100053
(4)
EA - HAND GRIP YELLOW PLASTIC
-A100043
GD - L BRACKET 66x66x127
(2) -A100140
(6) KC - METAL GROUND STAKE BROWN - A100178
(2) FW - CHAIN GREEN 31" - A100112
(4) EZ - CHAIN GREEN 51.25" - A100068
(1) HY - TARP 1522x2119 - A100062
Parts Identification
Accessories
(NOT TO SCALE)
(2) EV - CLIMBING ROCK - GREEN - A100064
(2) GA - CLIMBING ROCK - YELLOW - A100137
(1) TB - SWING BEAM EXTENSION BRACKET - A100325
(2) GB - CLIMBING ROCK - BLUE - A100138
(3) GC - CLIMBING ROCK - RED - A100139
(1) TC - SWING BEAM EXTENSION BRACKET - A100326
(1) SQ - "A" REVISION TAG - A100314
(1)
SB74 - SWING BEAM EXTENDED - W102419
2"x5 1/4"x89 1/2" (50x134x2274)
(2) GD - L BRACKET 66x66x127 - A100140
(1) TC - SWING BEAM EXTENSION BRACKET-RIGHT - A100326
(1) TB - SWING BEAM EXTENSION BRACKET-LEFT - A100325
4 FT GREEN EXTENDED
SWING BEAM WITH
TRAPEZE
STEP 1
GD
ATTACH (2) GD BRACKETS TO SB74 SWING
BEAM USING 2-3/4" BOLT, FLAT WASHERS AND
5/16" LOCK NUT, AS SHOWN.
ATTACH TB AND TC SWING BEAM EXTENSION
BRACKETS TO SB74 SWING BEAM USING 13/4" BOLTS AND 7/8" BARREL NUTS, AS
SHOWN.
SB74
FINGER TIGHTEN ONLY AT THIS TIME.
TC
TB
(3)
(3)
BOLT WH
5/16x1-3/4
BOLT HEX
(2)
5/16x2-3/4
NUT BARREL
WH 5/16x7/8
(4)
WASHER
FLAT 8x27
(2)
NUT LOCK
5/16
(1)
W71 - SWING BEAM SUPPORT - W102420
2"x3 3/8"x49 5/8" (50x86x1260)
(1)
(2)
E77 - ANGLE BRACE - W100991
1 3/8"x3 3/8"x74 3/8" (36x86x1890)
H80 - GROUND BOARD - W100990
1"x3 3/8"x87 3/8" (24x86x2218)
(1)
H79 - END SUPPORT - W100992
1"x3 1/2"x42" (24x86x1072)
STEP 2
ATTACH H80 GROUND BOARD TO (2) E77
ANGLED SUPPORT BOARDS USING 2" BOLTS,
LOCK WASHERS AND 7/8" BARREL NUTS, AS
SHOWN.
(4)
W71
ATTACH (2) E77 ANGLED SUPPORT BOARDS
TO W71 SUPPORT USING 4- 1/2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS, AS
SHOWN.
(1)
BOLT WH
5/16x4-1/2
(2)
ATTACH H79 BOARD TO W71 BOARD USING 2"
LAG SCREWS AND LOCK WASHERS. NEXT,
SECURE THE ENDS OF H79 BOARD TO E77
ANGLED SUPPORTS USING 2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS, AS
SHOWN.
(5)
LAG SCREW
WH 5/16x2
NUT BARREL
WH 5/16x7/8
WASHER
WASHER
(7) LOCK EXT (5) LOCK EXT
12x19
8x19
E77
E77
H79
H80
BOLT WH
5/16x2
STEP 3
INSERT W71 BOARD INTO TB AND TC
BRACKET OPENING AND SECURE USING
1-3/4" BOLTS AND 7/8" BARREL NUTS, AS
SHOWN.
(2)
BOLT WH
5/16x1-3/4
(2)
BOLT WH
5/16x2-1/2
INSERT 2-1/2" BOLTS, LOCK WASHERS AND
1-1/2" BARREL NUTS INTO THE EDGE OF W71
BOARD, AS SHOWN.
(2)
NUT BARREL
WH 5/16x7/8
NUT BARREL
(2)
WH 5/16x1-1/2
WASHER
WASHER
(2) LOCK EXT (2) LOCK EXT
12x19
8x19
SB74
TB
TC
W71
STEP 4
INSERT (6) SWING HANGER QUICK LINK INTO SB74 SWING BEAM USING SAFETY
WASHERS, FLAT WASHERS AND 5/16" LOCK NUTS, AS SHOWN.
(6)
NUT LOCK
5/16
(6)
WASHER
FLAT 8x27
(6)
WASHER
SAFETY
17x30
SB74
(6)
SB74
SWING
HANGER
QUICK LINK
8 FOOT SLIDE ASSEMBLY
PHASE 1
STEP 1
TOP
● PLACE SLIDE BRACE CENTERED ON THE BOTTOM 1/4" FROM THE EDGE. TRANSFER HOLES
ON THE BOARD THROUGH THE SLIDE BED AS SHOWN BELOW. USE A 3/8" DRILL BIT.
● ATTACH SLIDE BRACE TO SLIDE USING HARDWARE SHOWN.
QTY
1
3
3
3
1
DESCRIPTION
SLIDE BRACE
BOLT WH 5/16x1/2
NUT BARREL WH 5/16x5/8
WASHER LOCK EXT 12x19
SLIDE BED 8' YELLOW
(SEE SLIDE ASSEMBLY
INSTALLATION STEP FOR
TOP MOUNTING HOLE
DRILLING LOCATIONS).
BOTTOM
SLIDE BED 8' YELLOW
NUT BARREL WH 5/16x5/8
WASHER LOCK EXT 12x19
M77 SLIDE BRACE
BOLT WH 5/16x1/2
USE M77 SLIDE BRACE AS A TEMPLATE
FOR DRILLING BOTTOM HOLE PATTERN
IN SLIDE BED. BE SURE TO PLACE
SLIDE BRACE UP 1/4" FROM BOTTOM
EDGE OF SLIDE BED BEFORE MARKING
HOLE PATTERN.
TIP: PREBENDING THE ENDS WILL EASE ASSEMBLY.
REV 8/02/11 BRS
8 FOOT SLIDE ASSEMBLY
PHASE 2
STEP 2
● PLACE 1 SLIDE RAIL ON A FLAT SURFACE AND BEGIN INSERTING SLIDE BED AT THE BOTTOM OF THE
SLIDE RAIL (FIG. 1). PUT SLIDE SUPPORT BOTTOM INTO THE SUPPORT POCKET AT THE BOTTOM OF THE
RAIL AND HAVE A HELPER BEND THE SLIDE BED TOWARDS THE TOP OF THE SLIDE AND INSERT
THE BED INTO THE SLIDE CAVITY. MAKE SURE SLIDE BED IS COMPLETELY DOWN IN THE SLIDE
CAVITY. SECURE USING (12) 3" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW.
● PLACE THE OTHER SLIDE RAIL ON A FLAT SURFACE WITH THE SLIDE CAVITY UP. HAVE A HELPER
HOLD THE TOP END OF SLIDE BED AND BEGIN INSERTING THE SLIDE BED AND SLIDE BRACES INTO
THE CAVITY AND SUPPORT POCKETS STARTING AT THE BOTTOM OF SLIDE AND WORKING UP TO
THE TOP(FIG. 2). SECURE USING (12) 3" WOOD SCREWS AT EACH OF THE PILOT HOLE LOCATIONS AS SHOWN BELOW.
SLIDE RAIL 8' GREEN RIGHT
NOTE:
MAKE CERTAIN
SUPPORTS AND SLIDE
BED ARE FULLY
ENGAGED WITHIN
CHANNEL OF SLIDE
RAILS.
M78 CENTER SLIDE BRACE
SLIDE RAIL 8' GREEN LEFT
QTY
DESCRIPTION
2
24
1
1
CENTER SLIDE BRACE
SCREW PFH 8x3
SLIDE RAIL 8' GREEN RIGHT
SLIDE RAIL 8' GREEN LEFT
SCREW PFH 8x3
FIG. 1
FIG. 2
TIP: A HELPER IS REQUIRED FOR THIS PHASE.
(1)
E82 - LEFT RAIL - W101127
1 3/8"x3 3/8"x48 3/4" (36x86x1239)
(8)
M81 - ROCK WALL BOARD - W101130
5/8"x3 3/8"x22 3/8" (16x86x568)
(3)
E83 - RIGHT RAIL - W101128
1 3/8"x3 3/8"x48 3/4" (36x86x1239)
(1)
(3)
M83 - ROCK WALL BOARD - W101132
5/8"x3 3/8"x22 3/8" (16x86x568)
M82 - ROCK WALL BOARD - W101131
5/8"x3 3/8"x22 3/8" (16x86x568)
4 FT ROCK WALL ASSEMBLY
STEP 1
ASSEMBLE SLATS TO RAILS AS SHOWN. NOTE THE ORIENTATION OF THE SLATS AND
ARRANGE AS SHOWN.
ATTACH TOP BOARD FIRST. USING SLATS AS A TEMPLATE, PILOT DRILL USING A 1/8"
DRILL BIT. FAILURE TO PILOT DRILL MAY RESULT IN BOARD SPLITTING.
(56)
SCREW PFH
8x1-1/2"
M81 M82
M81
M81 M83
M81 M82
M81
M83
M81 M83
M82
TOP
M81
START HERE.
E82
E83
(1)
N72 - ROCK WALL END BOARD - W101129
5/8"x2 3/8"x23 5/8" (16x60x600)
4 FT ROCK WALL ASSEMBLY
STEP 2
USING N72 ROCK WALL ENDBOARD AS A TEMPLATE, PILOT DRILL USING 1/8" DRILL BIT
AND ATTACH N71 TO TOP OF E82 AND E83 UPRIGHT RAILS USING (2) 1-1/2" WOOD
SCREWS, AS SHOWN. FAILURE TO PILOT DRILL MAY RESULT IN BOARD SPLITTING.
(2)
E82
N72
TOP
E83
SCREW PFH
8x1-1/2"
(2) GA - CLIMBING ROCK - YELLOW - A100137
(2) EV - CLIMBING ROCK - GREEN - A100064
(3) GC - CLIMBING ROCK - RED - A100139
(2) GB - CLIMBING ROCK - BLUE - A100138
4 FT ROCK WALL ASSEMBLY
STEP 3
FLIP ROCK WALL ASSEMBLY OVER ON IT'S FRONT SURFACE AND INSTALL (18) 1/4"
T-NUTS WITH A HAMMER.
(18)
FLIP ROCK WALL ASSEMBLY SO THAT FRONT SURFACE IS SHOWING AND ATTACH
CLIMBING ROCKS TO ROCK WALL BOARDS USING (18) 1-1/4" BOLTS AND LOCK
WASHERS, AS SHOWN.
EV
BOLT PTH
1/4x1-1/4
(18)
WASHER
LOCK INT
8x15
(18)
T-NUT 1/4
GC
GC
GA
GB
EV
GB
GA
GC
4 Ft Ladder
Phase 1 & 2
Phase Notes
• Assemble with hardware as shown.
• Center rungs in rail grooves.
QTY
1
DESCRIPTION
LEFT UPRIGHT
LABEL
H74
4
8
LADDER RUNG
SCREW PFH 8x2
H76
SCREW PFH 8x2
H74
H76
QTY
1
8
DESCRIPTION
RIGHT UPRIGHT
SCREW PFH 8x2
H75
SCREW PFH 8x2
LABEL
H75
4 Ft Ladder
Phase 3
Phase Notes
• Assemble with hardware as shown.
M73
SCREW PFH 8x2
QTY
1
4
DESCRIPTION
REAR SUPPORT
SCREW PFH 8x2
LABEL
M73
M13 - FLOOR RAIL - W102867
5/8"x3 3/8"x60 1/8" (16x86x1528)
(1)
E1 - UPRIGHT - W101261
1 3/8"x3 3/8"x81 3/4" (36x86x2076)
(1)
L1 - FLOOR RAIL - W101254
5/8"x4 3/8"x60 1/8" (16x112x1528)
(2)
E2 - UPRIGHT - W101260
1 3/8"x3 3/8"x81 3/4" (36x86x2076)
(1)
L2 - GROUND BOARD - W100684 (1) M7 - WALL BOARD - W100708
5/8"x3 3/8"x35 1/4" (16x86x895)
5/8"x4 3/8"x60 1/8" (16x112x1528)
(1)
E3 - UPRIGHT - W101256
1 3/8"x3 3/8"x81 3/4" (36x86x2076)
(1)
L7 - SCULPTURED RAIL - W100695
5/8"x4 3/8"x60 1/8" (16x112x1528)
(1)
(1)
M8 - WALL RAIL - W100700
5/8"x3 3/8"x35 7/8" (16x86x910)
(1)
L6 - ARCHED RAIL - W100694
5/8"x4 3/8"x60 1/8" (16x112x1528)
STEP 1
LAY TWO E2 AND E3 FORT UPRIGHTS FLAT ON GROUND. ATTACH L2 GROUND BOARD TO
E2 AND E3 FORT UPRIGHTS USING (4) 1-1/2" BOLTS, LOCK WASHERS AND 7/8" BARREL
NUTS.
BOLT WH
5/16x1-1/2
(8)
(4)
ATTACH L1 FLOOR RAIL TO E2 AND E3 FORT UPRIGHTS USING (4) 2" BOLTS, LOCK
WASHERS AND 5/16" T-NUTS.
ATTACH L7 SCULPTURED RAIL TO E2 AND E3 FORT UPRIGHTS USING (4) 1-1/2" BOLTS,
LOCK WASHERS AND 7/8" BARREL NUTS.
(8)
(12)
L7
E2
WASHER
LOCK EXT
12x19
(4)
L2
WASHER
LOCK EXT
8x19
NUT BARREL
WH 5/16x7/8
(8)
L1
BOLT WH
5/16x2
T-NUT 5/16
E3
STEP 2
LAY TWO E1 AND E2 FORT UPRIGHTS FLAT ON GROUND. ATTACH L2 GROUND BOARD TO
E1 AND E2 FORT UPRIGHTS USING (4) 1-1/2" BOLTS, LOCK WASHERS AND 7/8" BARREL
NUTS.
BOLT WH
5/16x2
(4)
(2)
BOLT WH
5/16x1
(8)
BOLT WH
5/16x1-1/2
ATTACH M13 FLOOR RAIL TO E1 AND E2 FORT UPRIGHTS USING (4) 2" BOLTS, LOCK
WASHERS AND 5/16" T-NUTS.
ATTACH L6 ARCHED RAIL TO E1 AND E2 FORT UPRIGHTS USING (4) 1-1/2" BOLTS, LOCK
WASHERS AND 7/8" BARREL NUTS.
ATTACH M7 WALL BOARD TO
M2 FLOOR RAIL AND L6
ARCHED RAIL USING (2) 1"
BOLTS, LOCK WASHERS AND
5/8" BARREL NUTS.
ATTACH M8 WALL
RAIL TO THE
OUTSIDE OF E1
AND TO THE
INSIDE OF M7
WALL BOARD
USING (2) 1-3/4"
WOOD SCREWS
AND (2) 1-1/8"
WOOD SCREWS,
AS SHOWN.
(2)
SCREW PFH
8x1-3/4"
(2)
L6
(8)
NUT BARREL
WH 5/16x7/8
(4)
M8
E1
M13
(14)
M7
WASHER
LOCK EXT
8x19
(10)
L2
E2
(2)
NUT BARREL
WH 5/16x5/8
SCREW PFH
8x1-1/8"
T-NUT 5/16
WASHER
LOCK EXT
12x19
(1)
K1 - ROOF SWING BEAM SUPPORT - W100682
5/8"x5 1/4"x51 5/8" (16x134x1310)
(1)
L4 - FLOOR RAIL - W101603
5/8"x4 3/8"x30" (16x112x762)
(1)
(2)
M9 - ANGLE BRACE - W100696
5/8"x3 3/8"x35 5/8" (16x86x904)
(1)
M10 - SAFETY BOARD - W100701
5/8"x3 3/8"x33 7/8" (16x86x860)
M5 - FACE BOARD - W101599
5/8"x3 3/8"x43 1/8" (16x86x1094)
(1)
L3 - GROUND BOARD - W101602
5/8"x4 3/8"x46 7/8" (16x112x1191)
STEP 3
USING A HAMMER, INSTALL (4) 5/16" T-NUTS INTO THE HOLES PROVIDED ON THE
INSIDE OF K1 ROOF SWING BEAM SUPPORT AND (2) 5/16" T-NUTS INTO THE HOLES
PROVIDED ON THE OUTSIDE SURFACE OF K1 SUPPORT, AS SHOWN.
USING M5 FACE BOARDS AS A TEMPLATE, PILOT DRILL USING AN 1/8" DRILL BIT AND
ATTACH (2) M5 FACE BOARDS TO THE EDGES OF BOTH E2 FORT UPRIGHTS USING (6)
1-1/2" WOOD SCREWS, AS SHOWN.
(6)
LAG SCREW
WH 5/16x2-1/2
(2)
BOLT WH
5/16x1
(2)
WASHER
LOCK EXT
12x19
(2)
NUT BARREL
WH 5/16x5/8
ATTACH L3 GROUND BOARD TO THE EDGES OF BOTH E2 FORT UPRIGHTS AND
THROUGH HOLES PROVIDED IN M5 BOARDS USING (4) 2-1/2" LAG SCREWS AND LOCK
WASHERS, AS SHOWN.
ATTACH M10 SAFETY BOARD TO THE EDGES OF BOTH E2 FORT UPRIGHTS AND
THROUGH HOLES PROVIDED IN M5 BOARDS USING (2) 2-1/2" LAG SCREWS AND LOCK
WASHERS, AS SHOWN.
(8)
LAG SCREW
WH 5/16x2
(6)
SCREW PFH
8x1-1/2"
(16)
(6)
WASHER
LOCK EXT
8x19
T-NUT 5/16
ATTACH M9 ANGLE BRACE TO L3 AND M10 BOARDS USING (2) 1" BOLTS, LOCK
WASHERS AND 5/8" BARREL NUTS, AS SHOWN.
ATTACH L4 FLOOR RAILS TO THE EDGES OF BOTH E2 FORT UPRIGHTS USING (4) 2" LAG SCREWS AND LOCK
WASHERS, AS SHOWN.
ATTACH K1 SUPPORT TO THE EDGES OF BOTH E2
FORT UPRIGHTS AND FLUSH TO TOP EDGES OF E2
UPRIGHTS USING (4) 2" LAG SCREWS AND LOCK
WASHERS, AS SHOWN.
K1
E2
L4
K1
M5
M9
M10
E2
L3
(1)
(1)
L5 - GROUND BOARD - W100686
5/8"x4 3/8"x30" (16x112x762)
(2)
M6 - LOWER FACE BOARD - W101598
5/8"x3 3/8"x38 5/8" (16x86x982)
M14 - FLOOR SUPPORT BOARD - W102864
5/8"x3 3/8"x30" (16x86x762)
(2)
M11 - UPPER FACE BOARD - W102866
5/8"x3 3/8"x26 5/8" (16x86x676)
K2 - ROOF SUPPORT - W100683
5/8"x5 1/4"x51 5/8" (16x134x1310)
M12 - ROCK WALL ARCH BOARD - W102862
5/8"x3 3/8"x30" (16x86x762)
(1)
(1)
STEP 4
ATTACH L5 GROUND BOARD TO THE EDGES OF BOTH E1 AND E3 FORT UPRIGHTS
USING (4) 2" LAG SCREWS AND LOCK WASHERS, AS SHOWN.
USING M6 LOWER FACE BOARDS AS A TEMPLATE, PILOT DRILL USING AN 1/8" DRILL
BIT AND ATTACH (2) M6 LOWER FACE BOARDS TO THE EDGES OF BOTH E1 AND E3
FORT UPRIGHTS USING (10) 1-1/2" WOOD SCREWS, AS SHOWN.
(14)
ATTACH M14 SUPPORT BOARD TO THE EDGES OF BOTH E1 AND E3 FORT UPRIGHTS
USING (2) 2" LAG SCREWS AND LOCK WASHERS, AS SHOWN.
LAG SCREW
WH 5/16x2
(14)
M11
USING A HAMMER, INSERT (4) 1/4" T-NUTS
INTO M11 UPPER FACE BOARDS , AS
SHOWN.
(4)
USING M11 UPPER FACE BOARDS AS A
TEMPLATE, PILOT DRILL USING AN 1/8" DRILL
BIT AND ATTACH (2) M11 UPPER FACE BOARDS
TO THE EDGES OF BOTH E1 AND E3 FORT
UPRIGHTS USING (8) 1-1/2" WOOD SCREWS, AS
SHOWN.
T-NUT 1/4
SCREW PFH
8x1-1/2"
(18)
ATTACH M12 ARCHED BOARD TO THE EDGES OF
BOTH E1 AND E3 FORT UPRIGHTS USING (4) 2"
LAG SCREWS AND LOCK WASHERS, AS SHOWN.
E1
WASHER
LOCK EXT
8x19
K2
ATTACH K2 SUPPORT TO THE EDGES OF BOTH
E1 AND E3 FORT UPRIGHTS AND FLUSH TO TOP
EDGES OF E2 UPRIGHTS USING (4) 2" LAG
SCREWS AND LOCK WASHERS, AS SHOWN.
M12
M14
E3
M6
L5
M11
(2)
M3 - TARP SUPPORT - W100692
5/8"x3 3/8"x60 1/8" (16x86x1528)
J3 - FLOOR JOIST - W100984
(1)
1"x2 3/8"x60 1/8" (24x60x1528)
(2)
SP1 - FLOOR SUPPORT CLEAT - W100711
1"x1"x53 3/8" (24x24x1356)
F71 - STANDARD ANGLE BRACE - W100689
(6)
1 3/8"x2 3/8"x13" (36x60x330)
(4)
J2 - END FLOOR CLEAT - W100710
1"x2 3/8"x3 3/8" (24x60x86)
STEP 5
ATTACH (2) M3 TARP SUPPORT TO K1 AND K2 SUPPORTS USING (8) 2" WOOD
SCREWS, AS SHOWN.
ATTACH J3 FLOOR JOIST TO L4 FLOOR RAIL AND
M14 FLOOR SUPPORT USING (4) 1-1/2" WOOD
SCREWS, AS SHOWN.
ATTACH (6) F71 STANDARD ANGLE BRACES TO
THE INSIDE FACES OF L1, L4, M2 AND M14
BOARDS USING (6) 1-1/2" BOLTS, LOCK WASHERS
AND 7/8" BARREL NUTS, AS SHOWN.
(6)
LAG SCREW
WH 5/16x2
(4)
FLUSH
J2
(12)
E2
WASHER
LOCK EXT
8x19
(6)
(6)
ATTACH (2) F71 STANDARD ANGLE BRACES
CONNECTED TO L4 BOARD TO THE FACE OF E2
UPRIGHTS USING (2) 2" LAG SCREWS AND LOCK
WASHERS, AS SHOWN.
(8)
LAG SCREW
WH 5/16x2-1/2
SCREW PFH
8x2-1/4
(14)
(8)
M3
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x7/8
(2)
ATTACH (2) F71 STANDARD ANGLE BRACES
CONNECTED TO M14 BOARD TO THE FACE OF E1 AND
E3 UPRIGHTS USING (2) 2" LAG SCREWS AND LOCK
WASHERS, AS SHOWN.
ATTACH F71 STANDARD ANGLE BRACE CONNECTED
TO M2 BOARD TO THE EDGE OF E2 UPRIGHT USING
2-1/2" LAG SCREW AND LOCK WASHER, AS SHOWN.
BOLT WH
5/16x1-1/2
SCREW PFH
8x1-1/2"
SCREW PFH
8x2
ATTACH F71 STANDARD ANGLE BRACE CONNECTED
TO L1 BOARD TO THE EDGE OF E2 UPRIGHT USING
2-1/2" LAG SCREW AND LOCK WASHER, AS SHOWN.
ATTACH SP1 FLOOR SUPPORT CLEAT TO THE INSIDE
FACES OF BOTH L1 AND M2 FLOOR RAILS USING (10)
1-1/2" WOOD SCREWS. FOR MOUNTING LOCATION,
THE SP1 CLEAT SHOULD REST ON THE TOP EDGE OF
THE F71 AGLE BRACES, AS SHOWN BELOW.
M3
J3
L1
L4
SP1
SP1
M13
F71
M14
F71
E2
E3
ATTACH (4) J2 END FLOOR CLEATS TO THE INSIDE
FACES OF E1, E2 AND E3 FORT UPRIGHTS AND FLUSH
TO TOP EDGES OF SP1 FLOOR SUPPORT CLEATS
USING (8) 2-1/4" WOOD SCREWS, AS SHOWN.
E1
M1 - TENT SUPPORT - W101601
5/8"x3 3/8"x59 1/4" (16x86x1504)
(1)
M16 - TARP SUPPORT - W101237
5/8"x3 3/8"x29 1/8" (16x86x740)
M4 - TARP TOP SUPPORT - W100693
5/8"x3 3/8"x60 1/8" (16x86x1528)
(2)
L9 - END FLOOR BOARD - W102863
5/8"x4 3/8"x29 7/8" (16x112x760)
(1)
(1)
(3) FP1- FLOOR PANEL - W102861
STEP 6
ATTACH (1) L9 END FLOOR BOARD TO (2) J2 END FLOOR CLEATS AND J3 FLOOR JOIST
USING (5) 1-1/2" WOOD SCREWS, AS SHOWN.
(55)
SCREW PFH
8x1-1/2"
(4)
ATTACH (3) FP1 FLOOR PANELS TO SP1 CLEATS AND J3 FLOOR JOIST USING (45) 1-1/2"
WOOD SCREWS, AS SHOWN.
ATTACH (1) L9 END FLOOR BOARD TO (2) J2 END FLOOR CLEATS AND J3 FLOOR JOIST
USING (5) 1-1/2" WOOD SCREWS, AS SHOWN.
(3)
SCREW PFH
8x2
BOLT WH
5/16x1-1/4
(2)
INSERT 5/16" T-NUT BEFORE
INSTALLING M1 BOARD TO FORT.
(5)
M4
M1
WASHER
LOCK EXT
8x19
(2)
(2)
ATTACH M1 TENT SUPPORT TO THE INSIDE
FACE OF K1 SUPPORT USING (2) 1-1/4"
BOLTS AND LOCK WASHERS, AS SHOWN.
M1
M1
M16
K1
L4
K2
FP1
L9
L9
ATTACH M16 TARP SUPPORT TO THE
INSIDE FACE OF K2 SUPPORT USING (2) 1"
BOLTS, LOCK WASHERS AND 5/8" BARREL
NUTS, AS SHOWN.
ATTACH M4 TARP TOP SUPPORT TO THE
TOP EDGES OF M1 AND M16 SUPPORTS
USING (4) 2" WOOD SCREWS, AS SHOWN.
J2
L1
FP1
FP1
J3
WASHER
LOCK EXT
12x19
NUT BARREL
WH 5/16x5/8
(1)
ATTACH M1 TENT SUPPORT TO THE INSIDE FACE OF
L4 FLOOR RAIL USING 1-1/4" BOLT AND LOCK
WASHER, AS SHOWN.
BOLT WH
5/16x1
F71
T-NUT 5/16
(1)
J1 - WINDOW LEDGE - W100709
1"x2 3/8"x22" (24x60x560)
(6)
(4)
K9-1 - WALL BOARD - W100713
3/8"x3 3/8"x15 3/4" (11x86x400)
K9-2 - WALL BOARD - W100712
3/8"x3 3/8"x30 1/4" (11x86x768)
STEP 7
WORKING YOUR WAY LEFT TO RIGHT, ATTACH (2) K9-2 WALL BOARDS TO L1 FLOOR RAIL
AND L7 SCULPTURED RAIL USING (8) 1" WOOD SCREWS, AS SHOWN.
ATTACH (6) K9-1 WALL BOARDS TO L1 FLOOR RAIL USING (12) 1" WOOD SCREWS IN THE
BOTTOM SET OF HOLES, AS SHOWN.
(14)
SCREW PFH
8x1-1/2"
(28)
SCREW PFH
8x1"
ATTACH (2) K9-2 WALL BOARDS TO L1 FLOOR RAIL AND L7 SCULPTURED RAIL USING (8)
1" WOOD SCREWS, AS SHOWN.
ATTACH J1 WINDOW LEDGE TO (6) K9-1 WALL BOARDS PREVIOUSLY INSTALLED USING
(14) 1-1/2" WOOD SCREWS, AS SHOWN.
K9-2
PILOT DRILL
(SEE BELOW)
K9-2
K9-2
K9-1
J1
K9-2
PILOT DRILL
(SEE BELOW)
K9-2
J1
L7
K9-1
F
L1
PILOT DRILL (2) INNER
K9-2 BOARDS USING
DIMENSIONS PROVIDED
BELOW.
13/16"
3/8"
OU
I NN
ER
K9-2
TE
R
PROPER INSTALLATION
OF K-9 BOARDS.
(2) WP1 - WALL PANEL - W102865
STEP 8
CENTER AND ATTACH (2) WP1 WALL PANELS TO K1 SUPPORT AND L4 FLOOR RAIL USING
(28) 1-1/8" WOOD SCREWS, AS SHOWN.
(28)
ASSEMBLER MAY HAVE
TO LOOSEN OR REMOVE
BOLTS AND BARRELS TO
INSTALL WP1 PANELS.
WP1
K1
M1
SCREW PFH
8x1-1/8"
WP1
L4
(4)
M17 - PICKET - W100705
5/8"x3 3/8"x27 1/8" (16x86x690)
STEP 9
ATTACH (4) M17 PICKETS TO M8 WALL RAIL AND L6 ARCHED RAIL USING (16) 1-1/8" WOOD
SCREWS, AS SHOWN.
L6
M17
(16)
M8
2 1/4"
3 1/8" TYP
(5 SPCS)
SCREW PFH
8x1-1/8"
(1)
H1 - SERVING SHELF SUPPORT - W101604
1"x3 3/8"x30 3/4" (24x86x780)
(1)
K3 - SERVING BOARD - W101605
5/8"x5 1/4"x28 3/4" (16x134x729)
(2)
K9-4 - WALL BOARD - W101239
3/8"x3 3/8"x37 3/8" (11x86x950)
(2)
(1)
L8 - SCULPTURED RAIL - W101240
5/8"x4 3/8"x35 1/2" (16x112x902)
(2)
K9-3 - WALL BOARD - W101257
3/8"x3 3/8"x42" (11x86x1068)
(6)
H3 - SERVING BOARD SUPPORT - W101606
1"x3 3/8"x3 3/8" (24x86x86)
K9-5 - WALL BOARD - W101259
3/8"x3 3/8"x21 3/8" (11x86x544)
STEP 10
H1
ATTACH (2) H3 SERVING BOARD SUPPORTS TO H1
SERVING SHELF SUPPORT USING (4) 2" WOOD
SCREWS, AS SHOWN.
FLUSH
(22)
SCREW PFH
8x1-1/4"
(4)
SCREW PFH
8x2
STEP 11
WORKING FROM LEFT TO RIGHT, ATTACH K9-3
WALL BOARD TO L2 GROUND BOARD AND L1
FLOOR RAIL USING (4) 1" SCREWS, AS SHOWN.
H3
BOLT WH
5/16x1-1/2
(1)
SERVING SHELF
SUPPORT ASSEMBLY
BOLT WH
5/16x1
(1)
NEXT, ATTACH K9-4 WALL BOARD TO L2 GROUND BOARD USING (2) 1" WOOD SCREWS,
AS SHOWN.
WASHER
LOCK EXT
8x19
(2)
NOW, ATTACH (6) K9-5 WALL BOARDS TO L2 GROUND BOARD USING (12) 1" WOOD
SCREWS, AS SHOWN.
WASHER
LOCK EXT
12x19
(2)
NEXT, ATTACH ANOTHER K9-4 WALL BOARD TO L2 GROUND BOARD USING (2) 1" WOOD
SCREWS, AS SHOWN.
ATTACH THE LAST K9-3 WALL BOARD TO L2 GROUND BOARD AND L1 FLOOR RAIL USING
(4) 1" SCREWS, AS SHOWN.
(1)
NUT BARREL
WH 5/16x7/8
NUT BARREL
(1) WH 5/16x5/8
(28)
USING L8 RAIL AS A TEMPLATE, MARK AND DRILL (1) 3/8" HOLE THROUGH K9-3 BOARD
AND ATTACH L8 SCULPTURED RAIL TO (2) K9-3 WALL BOARDS AND E3 UPRIGHT USING
1-1/2" BOLT, LOCK WASHERS AND 7/8" BARREL NUT AT THE TOP RIGHT AND 1" BOLT,
LOCK WASHERS AND 5/8" BARREL NUT AT THE TOP LEFT. SECURE THE TOP OF K9-4
BOARDS TO L8 SCULPTURED RAIL USING (4) 1" WOOD SCREWS, AS SHOWN.
SCREW PFH
8x1"
(9)
SCREW PFH
8x1-1/2"
ATTACH THE SERVING
SHELF SUPPORT
ASSEMBLY TO K9 WALL
BOARDS, ON THE INSIDE
OF FORT, USING (22)
1-1/4" WOOD SCREWS,
AS SHOWN.
E3
ATTACH THE K3 SERVING
BOARD TO SERVING
SHELF ASSEMBLY AND
CENTER K9 WALL BOARDS
USING (9) 1-1/2" WOOD
SCREWS AT THE TOP OF
K9-5 BOARDS, AS SHOWN.
L8
E3
K3
L2
L1
L2
OUTER
SERVING SHELF
SUPPORT ASSEMBLY
INNER
K9-3
START
K9-4
HERE
PROPER INSTALLATION OF K-9 BOARDS.
→
K9-5
K9-4
K9-3
(4) EA - HAND GRIP YELLOW PLASTIC - A100043
STEP 12
INSERT (2) 1/4" T-NUTS INTO INSIDE SURFACE OF M7 WALL BOARD, AS SHOWN.
(6)
BOLT PTH
1/4x1
NEXT, ATTACH EA HANDLE GRIP TO M7 WALL BOARD USING (2) 1" PTH BOLTS, LOCK
WASHERS AND FLAT WASHERS, AS SHOWN.
USING HANDLE GRIP AS A TEMPLATE, PILOT DRILL USING A 1/8" DRILL BIT AND ATTACH
THE SECOND EA HANDLE GRIP TO E2 UPRIGHT USING (2) 1-1/2" TAPPING SCREWS, LOCK
WASHERS AND FLAT WASHERS, AS SHOWN.
(2)
(8)
WASHER
FLAT 9x18
ATTACH THE REMAINING (2) EA HANDLE GRIPS TO (2) M11 FACE BOARDS USING (4) 1" PTH
BOLTS, LOCK WASHERS AND FLAT WASHERS, AS SHOWN.
(8)
(2)
T-NUT 1/4
M7
M11
M11
SCREW
TAPPING
14x1-1/2
E2
EA
WASHER
LOCK INT
8x15
(1)
HY - TARP 1522x2119 - A100062
1/32"x59 7/8"x83 3/8" (.4x1522x2119)
STEP 13
CENTER HY TARP OVER M4 TARP TOP SUPPORT AND ATTACH USING (4)
1/2" TAPPING SCREWS, AS SHOWN.
NEXT, DRAPE HY TARP EVENLY OVER (2) M3 TARP SUPPORTS AND WRAP
UNDERNEATH AND UP THE BACK SIDE OF M3 SUPPORT APPROXIMATELY
1-13/16" FROM THE TOP AND ATTACH USING (8) 1/2" TAPPING SCREWS, AS
SHOWN.
(12)
M4
HY
M3
M3
SCREW
TAPPING
8x1/2
(2)
M2 - BENCH SEAT - W102469
5/8"x3 3/8"x27 3/8" (16x86x694)
(2)
H4 - BENCH SEAT SUPPORT - W102470
1"x3 3/8"x6 1/2" (24x86x166)
(2) EJ - L BRACKET 54x67 - A100053
H5 - BENCH UPRIGHT - W102471
(2)
1"x3 3/8"x11 3/4" (24x86x300)
(2)
H6 - BENCH GROUND BOARD - W102472
1"x3 3/8"x18 1/8" (24x86x460)
STEP 14
EJ
ATTACH (2) EJ
BRACKETS TO H6 BENCH
GROUND BOARDS USING
(2) 1/2" BOLT, LOCK
WASHERS AND 7/8"
BARREL NUT, AS SHOWN.
(2)
SCREW PFH
8x1-3/4"
(24)
(2)
H6
WASHER
LOCK EXT
12x19
(2)
H5
H6
BOLT WH
5/16x1/2
H6
NUT BARREL
WH 5/16x7/8
ATTACH H5 BENCH UPRIGHTS TO H6 BENCH
GROUND BOARDS USING (8) 1-3/4" WOOD
SCREWS, AS SHOWN.
H4
H4
ATTACH H4 BENCH SEAT SUPPORTS TO H5
BENCH UPRIGHTS USING (8) 1-3/4" WOOD
SCREWS, AS SHOWN.
H5
M2
H4
H4
ATTACH M2 BENCH SEATS TO H4 BENCH
SEAT SUPPORTS USING (8) 1-3/4" WOOD
SCREWS, AS SHOWN.
(1) - BENCH ASSEMBLY
STEP 15
USING BENCH ASSEMBLY BRACKETS AS A TEMPLATE, DRILL TWO 10MM
THRU HOLES AND ATTACH EJ BRACKET TO L2 GROUND BOARD USING (2)
1/2" BOLTS, LOCK WASHERS AND 5/8" BARREL NUTS, AS SHOWN.
(2)
BOLT WH
5/16x1/2
(2)
WASHER
LOCK EXT
12x19
(2)
EJ
L2
NUT BARREL
WH 5/16x5/8
(1) - SLIDE ASSEMBLY
STEP 16
CENTER THE WAVE SLIDE ASSEMBLY IN OPENING, AS SHOWN.
(3)
BOLT WH
5/16x1/2
(3)
WASHER
LOCK EXT
12x19
USING A 10MM DRILL BIT, DRILL THREE THROUGH HOLES INTO THE SLIDE
BED AND DECK BOARDS, AS SHOWN BELOW.
ATTACH THE SLIDE ASSEMBLY TO THE DECK USING (3) 1/2" BOLTS, LOCK
WASHERS AND 5/8" BARREL NUTS, AS SHOWN.
7 5/8"
6 5/16"
6 5/16"
(3)
1 1/4"
L
NUT BARREL
WH 5/16x5/8
(1) - ROCK WALL ASSEMBLY
STEP 17
ATTACH THE ROCK WALL ASSEMBLY TO M14 FLOOR BOARD SUPPORT
USING (2) 2" LAG SCREWS AND LOCK WASHERS, AS SHOWN.
CENTER ROCK WALL ON 'M14'
BOARD AND PILOT DRILL 1/8"
HOLES FOR ROCK WALL
ATTACHMENT.
E83
M14
E82
(2)
LAG SCREW
WH 5/16x2
(2)
WASHER
LOCK EXT
8x19
(1) - LADDER ASSEMBLY
STEP 18
ATTACH THE LADDER ASSEMBLY TO M13 FLOOR RAIL SUPPORT USING (2)
2-1/2" LAG SCREWS AND LOCK WASHERS, AS SHOWN.
CENTER LADDER ON 'M13'
BOARD AND PILOT DRILL 1/8"
HOLES FOR LADDER
ATTACHMENT.
H75
M13
H74
(2)
LAG SCREW
WH 5/16x2-1/2
(2)
WASHER
LOCK EXT
8x19
(1) - SWING BEAM ASSEMBLY
STEP 19
ATTACH SWING BEAM ASSEMBLY TO K1 ROOF SWING BEAM SUPPORT
USING (4) 1" BOLTS, SPLIT WASHERS AND FLAT WASHERS, AS SHOWN
BELOW.
(4)
(4)
ATTACH HC I.D. TAG TO SB74 SWING BEAM USING (4) 5/8" PFH SCREWS,
AS SHOWN.
SCREW PWH
8x5/8
BOLT HEX
5/16x1
(4)
WASHER
SPLIT 5/16
(4)
WASHER
FLAT 8x27
K1
GD
SWING BEAM
ASSEMBLY
SB74
HC
(4) EZ - CHAIN GREEN 51.25" - A100068
(2) FB - SWING SEAT YELLOW - A100070
(2) FW - CHAIN GREEN 31" - A100112
(4) FA - QUICK LINK - A100069
(1) TN - TRAPEZE WITH HARDWARE YELLOW - A100334
STEP 20
ATTACH FB SWING SEAT TO (2) EZ CHAINS USING (2) FA QUICK LINKS, AS SHOWN (FIG. 1).
REPEAT PROCESS TO ASSEMBLE SECOND SWING ASSEMBLY. NOW, ATTACH EZ CHAINS TO
SWING HANGER QUICK LINKS ALREADY ASSEMBLED TO THE SWING BEAM (FIG. 2).
ATTACH TN TRAPEZE TO (2) FW CHAINS USING (2) EYE BOLTS, (4) FLAT WASHERS AND (2) 5/16"
LOCK NUTS, AS SHOWN. (FIG. 3)
ATTACH (2) FW CHAINS TO SWING HANGER QUICKLINKS ALREADY ASSEMBLED TO THE SWING
BEAM. (FIG. 4)
TIGHTEN
QUICK
LINK
FIG. 2
INSERT CHAIN
INTO
QUICK LINK
FIG. 4
FIG. 1
FIG. 3
(1) SQ - "A" REVISION TAG - A100314
(6) KC - METAL GROUND STAKE BROWN - A100178
ANCHORING INSTRUCTIONS
NOTE:
(4)
FAILURE TO USE GROUND STAKES CAN
VOID WARRANTY & CAUSE INJURY!
(2)
STAKE A
STAKE A
BOLT WH
1/4x1/2"
STAKE A
(6)
WASHER
LOCK EXT
8x15
(6)
H80
BOLT WH
1/4x1"
WASHER
FLAT 9x18
SWING
(6)
NUT BARREL
WH 1/4x5/8"
(2)
SCREW PWH
8x5/8
STAKE B
L3
SWING
STAKE B
STAKE B
STEP 21
STAKE A:
HAMMER STAKES INTO GROUND
AGAINST BOARDS WHERE
SHOWN. ATTACH TO GROUND
BOARD USING (2) 1" BOLTS,
WASHERS AND 5/8" BARREL
NUTS.
STAKE B:
HAMMER STAKES INTO GROUND
AGAINST GROUND BOARDS
WHERE SHOWN. ATTACH TO
FORT ASSEMBLY USING (4) 1/2"
BOLTS, WASHERS AND 5/8"
BARREL NUTS, AS SHOWN.
STAKE B
STAKE B
FINAL STEP
SQ
DOUBLE CHECK EVERY BOLT,
SCREW AND NUT FOR TIGHTNESS.
MAKE SURE EVERY BOARD IS
SECURE AND MAKE SURE THE
PLAY SET IS LEVEL.
STEP 22
ATTACH SQ I.D.TAG TO THE
INSIDE OF M13 FLOOR RAIL USING
(2) 5/8" PWH SCREWS, AS SHOWN.
ENJOY YOUR NEW PLAY SET!
M13
Limited Warranty
This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery
brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time
Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of
one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood,
hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to
the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition,
Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing
from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non-transferable. Regular maintenance is
required to assure maximum life and performance of this product and failure by the owner to maintain the
product according to the maintenance requirements may void this warranty. Maintenance guidelines are
provided in the Owner’s Manual.
This Limited Warranty does not cover:
•
•
•
•
•
•
•
•
Labor for any inspection
Labor for replacement of any defective item(s)
Incidental or consequential damages
Cosmetic defects which do not affect performance or integrity of a part or the entire product
Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable
Assembly Manual.
Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure
Improper installation including but not limited to installation on uneven, unlevel, or soft ground
Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect
performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the
original product could damage the structural integrity of the unit leading to failure and possible injury.
Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified
products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery
product be used in public settings. Such use may lead to product failure and potential injury. Any and all public
use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind,
express or implied.
This Warranty gives you specific legal rights. You may have other rights as well which vary from state to state
or province to province. This warranty excludes all consequential damages, however, some states do not allow
the limitation or exclusion of consequential damages and therefore this limitation may not apply to you.
Pro Rated Part Replacement Schedule
Product Age
All Parts
0-30 days from date of purchase
31 days to 1 year
Customer Pays
$0 and free shipping
$0 + S&H
Wood Rot and Decay Only
1 year
2 years
3 years
4 years
5 years
Over 5 years
$0 and free shipping
20% + S&H
40% + S&H
60% + S&H
80% + S&H
100% + S&H
Rev5/20/10 BRS
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