Feed 3004 Feed 4804
GB
Aristo
Origo™
Feed 3004
Feed 4804
Instruction manual
0444 408 101 GB 20120621
Valid for serial no. 745-xxx-xxxx, 910-xxx-xxxx
-2-
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
2.2
4
6
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
6
3 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
8
4.1
Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
5.1
5.2
5.3
5.4
5.5
5.6
5.7
Connections and control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire feed pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing and inserting Feed 3004 wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Replacing and inserting Feed 4804 wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing feed rollers on Feed 3004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing feed rollers on Feed 4804 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10
11
11
11
12
12
12
6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6.1
Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
7 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDER NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEAR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
14
16
18
22
Rights reserved to alter specifications without notice.
TOCe
-3-
GB
1
SAFETY
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be ob­
served in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the equip­
ment. Incorrect operation of the equipment may lead to hazardous situations which can result in in­
jury to the operator and damage to the equipment.
1.
Anyone who uses the equipment must be familiar with:
its operation
location of emergency stops
its function
relevant safety precautions
welding and cutting
2.
The operator must ensure that:
no unauthorised person is stationed within the working area of the equipment when it is
started up.
no-one is unprotected when the arc is struck
3.
The workplace must:
be suitable for the purpose
be free from drafts
4.
Personal safety equipment
Always wear recommended personal safety equipment, such as safety glasses, flame-proof
clothing, safety gloves.
Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
Make sure the return cable is connected securely.
Work on high voltage equipment may only be carried out by a qualified electrician.
Appropriate fire extinquishing equipment must be clearly marked and close at hand.
Lubrication and maintenance must not be carried out on the equipment during operation.
-4bm50d1ea
© ESAB AB 2008
GB
WARNING
Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and
cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard
data.
ELECTRIC SHOCK - Can kill
Install and earth the unit in accordance with applicable standards.
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
Insulate yourself from earth and the workpiece.
Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
Keep your head out of the fumes.
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
Warn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
Read and understand the instruction manual before installing or operating.
PROTECT YOURSELF AND OTHERS!
CAUTION
Read and understand the instruction manual before
installing or operating.
CAUTION
Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low-voltage supply system.
There may be potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.
CAUTION
This product is solely intended for arc welding.
-5bm50d1ea
© ESAB AB 2008
GB
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical and/or
electronic equipment that has reached the end of its life must be disposed of at a
recycling facility.
As the person responsible for the equipment, it is your responsibility to obtain
information on approved collection stations.
For further information contact the nearest ESAB dealer.
ESAB can provide you with all necessary welding protection and accessories.
2
INTRODUCTION
The wire feed units Feed 3004 / Feed 4804 with control panel U6, MA23 or MA24
are intended for MIG/MAG welding together with 400A, 500A and 600A CAN
welding power sources.
The wire feed units contain four-wheel drive wire feed mechanisms as well as control
electronics.
They can be used together with wire on ESAB's MarathonPac, or on wire bobbin
(standard Ø 300 mm, accessory Ø 440 mm).
The wire feed unit can be installed either on the power source trolley, suspended above
the workplace, on a counter balance device or on the floor with or without wheel set.
ESAB's accessories for the product can be found on page 22.
2.1
Equipment
The wire feed unit is supplied with:
instruction manual for the wire feed unit
instruction manual in English for the control panel
Instruction manuals in other languages can be downloaded from the website,
www.esab.com.
decal with recommended wear parts.
2.2
Control panel
The wire feed unit is supplied with one of the following control panels:
Empty panel for use with double wire feed units or with
use of control box U82.
U6
Knobs for setting the voltage and the wire feed speed /
current. Other parameters are controlled by
pushbuttons, with text in the display panel.
-6bm50d1ea
© ESAB AB 2008
GB
MA23
Knobs for setting the voltage and the wire feed speed /
current. Other settings with push buttons.
MA24
Knobs for setting the voltage / QSet and the wire feed
speed / current. Other settings with push buttons.
See the separate instruction manual for a detailed description of the control panels.
3
TECHNICAL DATA
Feed 3004
Feed 4804
Mains voltage
42 V 50-60 Hz
42 V 50-60 Hz
Power requirement
336 VA
378 VA
Motor current Imax
8A
9A
Wire feed speed
0.8 - 25.0 m/min
0.8 - 25.0 m/min
Gun connection
EURO
EURO
Max. diameter wire bobbin
300 mm (*440 mm)
300 mm (*440 mm)
Wire dimension
Fe
Ss
Al
Cored wire
0.8 - 1.6 mm
0.8 - 1.6 mm
1.0 & 1.6 mm
0.9 - 1.6 mm
0.8 - 2.4 mm
0.8 - 2.4 mm
1.0 & 2.4 mm
0.9 - 2.4 mm
Weight
15 kg
19 kg
Dimensions (l x w x h)
690 x 275 x 420 mm
690 x 275 x 420 mm
Operating temperature
-10 to +40° C
-10 to +40° C
Shielding gas
All types intended for
MIG/MAG welding
0.5 MPa ( 5 bar)
All types intended for
MIG/MAG welding
0.5 MPa ( 5 bar)
50 % water /
50 % mono-ethylene glycol
0.5 MPa ( 5 bar)
50 % water /
50 % mono-ethylene glycol
0.5 MPa ( 5 bar)
Maximum permissible load at
60% duty cycle
100% duty cycle
630 A
500 A
630 A
500 A
Enclosure class
IP23
IP23
max pressure
Type of cooling
max pressure
* Accessories, see page 22.
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at
a certain load without overloading. The duty cycle is valid for 40° C.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
-7bm50d1ea
© ESAB AB 2008
GB
4
INSTALLATION
The installation must be carried out by a professional.
WARNING
When welding in an environment with increased electrical danger, only power
sources intended for this environment may be used. These power sources are
marked with the symbol
4.1
Lifting instructions
Order number for lifting eyelet can be found on page 22.
NOTE! If another mounting device is used, this must be electrically insulated from
the wire feed unit.
-8bm50d1ea
© ESAB AB 2008
GB
5
OPERATION
General safety regulations for handling the equipment can be found on
page 4. Read through before you start using the equipment!
AH 0935
NOTE: When moving the equipment use intended handle. Never pull on the gun.
WARNING
Assure that the side panels are closed during operation.
WARNING
To prevent the reel from sliding off the hub: Lock the
reel in place by turning the red knob as shown on the
warning label attached next to the hub.
-9bm50d1ea
© ESAB AB 2008
GB
WARNING
Rotating parts can cause injury, take great care.
WARNING
There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm.
Secure the equipment, especially if used on an uneven or sloping surface.
WARNING
Risk of crushing when replacing the wire bobbin!
Do not use safety gloves when inserting the welding wire between the feed rollers.
5.1
Connections and control devices
1
Control panel,
(see separate instruction manual)
6
Connection for welding current from power
source, (OKC)
2a
2b
Connection for remote control unit
Connection for U82
7
Connection for control cable from power
source or cooling unit
3
Connection BLUE, with ELP* for coolant to 8
the welding gun
Connection RED, for coolant to cooling
unit
4
Connection RED, for coolant from welding
gun
9
Connection for shielding gas
5
Connection for welding gun
10
Connection BLUE, for coolant from cooling
unit
NOTE! Display (digital instrument) and coolant connections only available on certain models.
* ELP = ESAB Logic Pump, see point 5.2.
- 10 bm50d1ea
© ESAB AB 2008
GB
5.2
Water connection
The wire feed unit with water connection is equipped with a detection system ELP
(ESAB Logic Pump) which checks that the water hoses are connected. When
connecting a water-cooled welding gun, the water pump starts.
Detection only works with power sources that are equipped with ELP.
5.3
Wire feed pressure
Start by making sure that the wire moves smoothly through the wire guide. Then
set the pressure of the wire feeder's pressure rollers. It is important that the
pressure is not too great.
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
Fig 1
Fig 2
To check that the feed pressure is set correctly, you can feed out the wire against
an insulated object, e.g. a piece of wood.
When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed
rollers should slip.
If you hold the gun approx. 50 mm from the piece of wood, the wire should be
fed out and bend (fig. 2).
5.4
Replacing and inserting Feed 3004 wire
Open the side panel.
Disconnect the pressure sensor by folding it backwards, the pressure rollers
slide up.
If necessary, roll back the wire and remove the wire bobbin.
Straighten out the new wire 10-20 cm. File away burrs and sharp edges from the
end of the wire before inserting it into the wire feed unit.
Make sure that the wire goes properly into the feed roller's track and into the
outflow nozzle or wire guide.
Secure the pressure sensor.
Close the side panel.
- 11 bm50d1ea
© ESAB AB 2008
GB
5.5
Replacing and inserting Feed 4804 wire
Open the side panel.
Press down and pull the pressure device towards you and up.
Pull out the bogie.
If necessary, roll back the wire and remove the wire bobbin.
Straighten out the new wire 10-20 cm. File away burrs and sharp edges from the
end of the wire before inserting it into the wire feed unit.
Make sure that the wire goes properly into the feed roller's track and into the
outflow nozzle or wire guide.
Reinstall the bogie.
Close the side panel.
5.6
Changing feed rollers on Feed 3004
Open the side panel
Disconnect the pressure sensor (1) by folding it
backwards.
Disconnect the pressure rollers (2) by turning the
axle (3) 1/4 turn clockwise and pulling out the axle.
The pressure rollers disconnect.
Disconnect the feed rollers (4) by unscrewing the
nuts (5) and pulling out the rollers.
During installation, repeat the above in reverse order.
Choice of track in the feed rollers
Turn the feed roller with the dimensioning mark for the
required track towards you.
5.7
Changing feed rollers on Feed 4804
Open the side panel.
Press down and pull the pressure device (1) towards
you and up.
Pull out the bogie (2).
Undo the socket head cap screws (3) on the
holder for the intermediate nozzle and remove it.
Undo the screw for the outflow nozzle (4) and
push back the nozzle.
Completely undo the socket head cap screw
(5) in the centre.
Undo the two outer socket head cap screws (6) 1/2 a
turn.
Pull out the feed rollers (7).
During installation, repeat the above in reverse order.
Choice of track in the feed rollers
Place no, one or two driving washers
between the outer washer and the feed
roller. NOTE! When replacing the
pressure rollers (8), the entire bogie is
replaced.
- 12 bm50d1ea
© ESAB AB 2008
GB
6
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
CAUTION
All guarantee undertakings from the supplier cease to apply if the customer attempts any
work to rectify any faults in the product during the guarantee period.
6.1
Inspection and cleaning
Wire feed unit
Check regularly that the wire feed unit is not clogged with dirt.
Cleaning and replacement of the wire feed unit mechanism's worn parts should
take place at regular intervals in order to achieve trouble-free wire feed. Note
that if pre-tensioning is set too hard, this can result in abnormal wear on the
pressure roller, feed roller and wire guide.
The brake hub
The hub is adjusted when delivered, if
readjustment is required, follow the instructions
below. Adjust the brake hub so that wire is slightly
slack when wire feed stops.
Adjusting the braking torque:
Turn the red handle to the locked position.
Insert a screwdriver into the springs in the hub.
Turn the springs clockwise to reduce the braking torque
Turn the springs counter-clockwise to increase the braking torque. NB: Turn
both springs the same amount.
Welding gun
The welding gun's wear parts should be cleaned and replaced at regular
intervals in order to achieve trouble-free wire feed. Blow the wire guide clean
regularly and clean the contact tip.
7
ORDERING SPARE PARTS
FEED 3004, Feed 4804 is designed and tested in accordance with the international and
European standards IEC/EN 60974-5 and IEC/EN 60974-10. It is the obligation of the
service unit which has carried out the service or repair work to make sure that the pro­
duct still conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
- 13 bm50d1ea
© ESAB AB 2008
Diagram
- 14 bm50e
© ESAB AB 2008
- 15 bm50e
© ESAB AB 2008
Feed 3004, Feed 4804
Order number
Ordering no.
Denomination
Type
0460 526 881 Wire feed unit
Aristo Feed 3004
0460 526 886 Wire feed unit
Aristo Feed 3004, U6
0460 526 887 Wire feed unit
Origo Feed 3004, MA23
0460 526 889 Wire feed unit
Origo Feed 3004, MA24
0460 526 891 Wire feed unit with water
Aristo Feed 3004
0460 526 896 Wire feed unit with water
Aristo Feed 3004, U6
0460 526 897 Wire feed unit with water
Origo Feed 3004, MA23
0460 526 899 Wire feed unit with water
Origo Feed 3004, MA24
0460 526 987 Wire feed unit
Origo Feed 4804, MA23
0460 526 989 Wire feed unit
Origo Feed 4804, MA24
0460 526 991 Wire feed unit with water
Aristo Feed 4804
0460 526 996 Wire feed unit with water
Aristo Feed 4804, U6
0460 526 997 Wire feed unit with water
Origo Feed 4804, MA23
0460 526 999 Wire feed unit with water
Origo Feed 4804, MA24
0459 839 017 Spare parts list
Feed 3004, Feed 4804
0460 454
Instruction manual
Origo
MA23, Origo
0459 287
Instruction manual
Aristo
U6
0459 310
Instruction manual
Aristo
U8
MA24
Technical documentation is available on the Internet at www.esab.com
- 16 bm50o
© ESAB AB 2008
- 17 p
Feed 3004
Wear parts
Item
Ordering no.
HI1
0455 072 002
0456 615 001
Intermediate nozzle
Intermediate nozzle
Fe, Ss & cored
Al
HI2
0469 837 880
0469 837 881
Outlet nozzle
Outlet nozzle
Fe, Ss & cored
Al
HI3
HI4
HI5a
0191 496 114
0215 701 007
0459 440 001
Key
Locking washer
Motor gear euro
Item
Ordering no.
Denomination
Wire type
HI5b
0459 052 001
0459 052 002
0459 052 003
0459 052 013
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
0458 825 001
0458 825 010
0458 825 002
0458 825 003
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Cored
Cored
Cored
Cored
0458 824 001
0458 824 002
0458 824 003
Feed/pressure rollers
Al
Ø 0.8 & 0.9/1.0 mm
U
Feed/pressure rollers
Al
Ø 1.0 & 1.2 mm
U
Feed/pressure rollers
Al
Ø 1.2 & 1.6 mm
U
Use only pressure and feed rollers marked A2, R2 or S2.
The rollers are marked with wire dimension in mm, some are also marked with inch.
Item
HI6
HI7
HI8
HI9
HI10
HI11
HI12
HI13
HI14
HI15
HI16
HI17
Ordering no.
0469 838 001
0458 722 880
0459 441 880
0455 049 001
0458 999 001
0458 748 002
0458 748 001
Item
Ordering no.
HI18
0156 602 001
Denomination
Notes
Wire type
Denomination
Inlet nozzle
Ø 2.0 mm steel for 0.6-1.6 mm
Ø 2.0 mm plastic for 0.8-1.6 mm
Drive gear
Denomination
Washer
Screw
Screw
Washer
Cover
Axle and Nut
Gear adapter
Inlet nozzle
Shaft
Nut
Insulating washer
Insulating bushing
Wire dimensions
Wire dimensions
Groove
typ
Roller
markings
Ø 0.6 & 0.8 mm
Ø 0.8 & 1,0 mm
Ø 0.9/1.0 & 1.2 mm
Ø 1.4 & 1.6 mm
V
V
V
V
0.6 S2 & 0.8 S2
0.8 S2 & 1.2 S2
1.0 S2 & 1.2 S2
1.4 S2 & 1.6 S2
Ø 0.9/1.0 & 1.2 mm
Ø 1.2/1.2 mm
Ø 1.2 & 1.4 mm
Ø 1.6 mm
V-Knurled
V-Knurled
V-Knurled
V-Knurled
1.0 R2 & 1.2 R2
1.2 R2 & 1.2 R2
1.2 R2 & 1.4 R2
1.6 R2 & 2.0 R2
0.8 A2 & 1.0 A2
1.0 A2 & 1.2 A2
1.2 A2 & 1.6 A2
Notes
Ø 16/5x1
M4x12
M6x12
Ø 16/8.4x1.5
Ø 3mm for 0.6-1.6mm Fe, Ss, Al and cored wire
M10
Wire type
Fe, Ss, Al & Cored
Wire dimensions
Ø 2 mm plastic for 0.6-1.6 mm
Welding with aluminium wire
In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be
used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate
wear parts.
- 18 bm50whj1
© ESAB AB 2008
Feed 3004
- 19 bm50whj1
© ESAB AB 2008
Feed 4804
Item
Ordering no.
HK1
0469 837 880
0469 837 881
0469 837 882
Item
Ordering no.
HK2
0366 966 880
Denomination
Wire type
Outlet nozzle
Outlet nozzle
Outlet nozzle
Fe, Ss & cored
Al
Fe, Ss & cored
Denomination
Wire dimensions
Ø 2.0 mm steel for 0.6-1.6 mm
Ø 2.0 mm plastic for 1.0-1.6 mm
Ø 3.4 mm steel for 2.0-2.4 mm
Wire type
Wire Ø
mm
Groove 1
Groove 2
Groove 3
Groove
typ
Roller /
Bogey
mark­
ings
Feed Roller
Fe, Ss & cored
0.6-1.2
0.6-0.8
0.9-1.0
1.2
V
1
0366 966 888
0366 966 881
0366 966 889
0366 966 890
0366 966 900
Feed Roller
Feed Roller
Feed Roller
Feed Roller
Feed Roller
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
0.9
1.4-1.6
1.2
1.6
0.9-1.6
0.9
1.4-1.6
.045” / 1.2
1.6
0.9-1.0
0.9
2.0
.045” / 1.2
1.6
1.2
0.9
2.4
.045” / 1.2
1.6
1.4-1.6
V
V
V
V
V
.035
2
.045 / 7
1/16
6
0366 966 893
0366 966 882
0366 966 882
0366 966 883
Feed Roller
Feed Roller
Feed Roller
Feed Roller
Cored
Cored
Cored
Cored
1.2
1.2-2.0
1.6
2.4
1.2
1.2
1.6
2.4
1.2
1.4-1.6
1.6
not used
1.2
2.0
1.6
not used
V-Knurled
V-Knurled
V-Knurled
V-Knurled
.045
3
1/16
4
0366 966 885
0366 966 899
Feed Roller
Feed Roller
Al
Al
1.2
1.0-1.6
1.2
1.0
1.2
1.2
1.2
1.6
U
U
U2
U4
Item
Ordering no.
Denomination
HK3
0156 707 001
Distance washer
HK4
0156 707 002
Adjustment spacer
Notes
HK5
Screw
M5x20
HK6
Screw
M5x16
HD = Heavy Duty
Item
Ordering no.
HK7
0366 902 880
0366 902 902
0366 902 900
0366 902 881
0366 902 894
0366 902 901
0366 902 903
0366 902 882
0366 902 883
0366 902 904
0366 902 899
0366 902 886
Item
Ordering no.
HK8
0366 944 001
Washer
HK9
0156 603 001
0156 603 002
0332 322 001
0332 322 002
Intermediate nozzle
Intermediate nozzle
Intermediate nozzle
Intermediate nozzle
Item
Ordering no.
HK10
0215 702 708
HK11
Denomination
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Denomination
Wire type
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Cored
Cored
Cored
Cored
Al
Al
Wire type
Fe, Ss & Al
Fe, Ss & Al
Cored
Cored
Denomination
Wire dimensions
Ø 0.6 - 1.2 mm
Ø 0.9 mm
Ø 0.9 - 1.6 mm
Ø 1.4 - 2.4 mm
Ø 1.2 mm
Ø 1.6 mm
Ø 1.2 mm
Ø 1.2 - 2.0 mm
Ø 2.4 mm
Ø 1.6 mm
Ø 1.0 - 1.6 mm
Ø 1.2 mm x 3
Groove
typ
Roller /
Bogey
markings
V
V
V
V
V
V
V-Knurled
V-Knurled
V-Knurled
V-Knurled
U
U
1
.035
6
3
.045 / 7
1/16
.045
3
4
1/16
U4
-
Wire dimensions
Ø 2 mm plastic for 0.6-1.6 mm
Ø 4 mm plastic for 2.0-2.4 mm
Ø 2.4 mm copper for 1.2-2.0 mm
Ø 4 mm copper for 2.4 mm
Note
Locking washer
Nut
HK12
0458 748 002
Insulating washer
HK13
0458 748 001
Insulating bushing
M10
- 20 bm50whk1
© ESAB AB 2008
Feed 4804
Item
Ordering no.
HK14
0156 602 001
0156 602 002
0332 318 001
0332 318 002
Denomination
Inlet nozzle
Inlet nozzle
Inlet nozzle (HD)
Inlet nozzle (HD)
Wire type
Fe, Ss, Al & Cored
Fe, Ss, Al & Cored
Fe, Ss & Cored
Fe, Ss & Cored
Wire dimensions
Ø 2 mm plastic for 0.6-1.6 mm
Ø 4 mm plastic for 2.0-2.4 mm
Ø 2.4 mm steel for 1.2-2.0 mm
Ø 4 mm steel for 2.4 mm
- 21 bm50whk1
© ESAB AB 2008
Feed 3004, Feed 4804
Accessories
1
Bobbin cover, plastic 18 kg Ø 300mm . . . . . . 0458 674 880
1
Bobbin cover, metal 18 kg Ø 300mm . . . . . . . 0459 431 880
1
2
Bobbin holder . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 704 880
Adapter for 5 kg bobbin . . . . . . . . . . . . . . . . . . . . 0455 410 001
1
Adapter for 440 mm bobbin . . . . . . . . . . . . . . . . 0459 233 880
1
2
Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 706 880
Quick connector MarathonPac . . . . . . . . . . . F102 440 880
1
Strain relief for welding gun . . . . . . . . . . . . . . . . 0457 341 881
- 22 bm50a
© ESAB AB 2008
Feed 3004, Feed 4804
1
Wheel kit for feed . . . . . . . . . . . . . . . . . . . . . . . . . 0458 707 880
Strain relief bracket for connection set . . . . 0459 234 880
Counter balance device
(includes mast and counter balance)
for 300 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . . 0458 705 880
for 440 mm bobbin . . . . . . . . . . . . . . . . . . . . . . . . 0458 705 882
Remote control unit MTA1 CAN . . . . . . . . . . . 0459 491 880
MIG/MAG: wire feed speed and voltage MMA:
current and arc force
TIG: current, pulse and background current
Remote control unit M1 10Prog CAN . . . . . . . 0459 491 882
Choice of on of 10 programs
MIG/MAG: voltage deviation
TIG and MMA: current deviation
Remote cable CAN 4 pole - 10 pole
5m ......................................
5 m HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Remote cable CAN 4 pole - 12 pole
only for empty panels together with U8
5m ......................................
5 m HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 960 880
0459 960 980
0459 554 880
0459 554 980
Remote adapter kit
For Miggytrac / Railtrac . . . . . . . . . . . . . . . . . . . . 0459 681 880
For MXH 300wPP / MXH 400wPP / PSF RS3 . 0459 681 881
- 23 bm50a
© ESAB AB 2008
Feed 3004, Feed 4804
Connection kit
For MXH 300wPP / MXH 400wPP . . . . . . . . . . . 0459 020 883
Connection set, 70 mm2
10 pole cable plug - 10 pole cable socket
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 780
5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 781
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 528 782
0459 528 783
0459 528 784
0459 528 785
Connection set water, 70 mm2
10 pole cable plug - 10 pole cable socket
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 790
5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 791
10 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
0459 528 792
0459 528 793
0459 528 794
0459 528 795
Connection set, 95 mm2
10 pole cable plug - 10 pole cable socket
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 980
Connection set water, 95 mm2
10 pole cable plug - 10 pole cable socket
1.7 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 528 990
Welding gun MXH 300 PP
only for Feed 3004
6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 017
10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 018
10.0 m 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 020
Welding gun MXH 400w PP
only for Feed 3004
6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 015
10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 016
10.0 m 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 019
Miggytrac 1001, Miggytrac 2000
More inforEquipment for mechanized welding . . . . . . . . . . mation at the
nearest
ESAB agency
- 24 bm50a
© ESAB AB 2008
Feed 3004, Feed 4804
Railtrac 1000
More inforEquipment for mechanized welding . . . . . . . . . . mation at the
nearest
ESAB agency
Control panel U82 . . . . . . . . . . . . . . . . . . . . . . . . 0460 820 880
Control panel U82 Plus . . . . . . . . . . . . . . . . . . . 0460 820 881
Extension cable for U82 (connectors
included)
7.5 m, 12 poles . . . . . . . . . . . . . . . . . . . . . . . . . . . 0460 877 891
Information on Miggytrack and PSF welding guns can be found in separate brochures.
- 25 bm50a
© ESAB AB 2008
NOTES
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- 26 notes
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- 27 notes
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
BULGARIA
ESAB Kft Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
ROMANIA
ESAB Romania Trading SRL
Bucharest
Tel: +40 316 900 600
Fax: +40 316 900 601
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
RUSSIA
LLC ESAB
Moscow
Tel: +7 (495) 663 20 08
Fax: +7 (495) 663 20 09
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
UKRAINE
ESAB Ukraine LLC
Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
ITALY
ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: +39 02 97 96 8.1
Fax: +39 02 97 96 87 01
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
Asia/Pacific
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
Africa
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
SOUTH AFRICA
ESAB Africa Welding & Cutting Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
AUSTRALIA
ESAB South Pacific
Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
www.esab.com
© ESAB AB
110915
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