KB-6014LS KB-6014LK KB-6014LW SERVICE MANUAL

KB-6014LS KB-6014LK KB-6014LW SERVICE MANUAL
KB-6014LS
KB-6014LK
KB-6014LW
SERVICE MANUAL
S56M262KB6014
MICROWAVE DRAWER
Microwave Drawer
MODELS
KB-6014LS
KB-6014LK
KB-6014LW
KB-6014LSpictured
Intheinterestofuser-safetytheunitshouldberestoredtoitsoriginalconditionandonlypartsidenticaltothosespecifiedshould
beused.
WARNING TO SERVICE PERSONNEL:
This service manual is intended for use by persons having electrical and mechanical training and a level of
knowledge of these subjects generally considered acceptable in the appliance repair trade. Sharp Electronics
Corporation cannot be responsible, nor assume any liability, for injury or damage of any kind arising from the
use of this manual.
Microwave ovens contain circuitry capable of producing very high voltage and current. Contact with the
following parts may result in a severe, possibly fatal, electrical shock. (High Voltage Capacitor, High Voltage
Power Transformer, High Voltage Rectifier and Heat sink etc., and Magnetron, High Voltage Harness etc..)
TABLE OF CONTENTS
Page
PRECAUTIONSTOBEOBSERVEDBEFOREANDDURINGSERVICINGTO
AVOIDPOSSIBLEEXPOSURETOEXCESSIVEMICROWAVEENERGY..................... INSIDEFRONTCOVER
BEFORESERVICING....................................................................................................... INSIDEFRONTCOVER
WARNINGTOSERVICEPERSONNEL................................................................................................................. 3
MICROWAVEMEASUREMENTPROCEDURE..................................................................................................... 4
FOREWORDANDWARNING............................................................................................................................... 5
PRODUCTSPECIFICATIONS............................................................................................................................... 6
SCHEMATICS...................................................................................................................................................... 10
TESTPROCEDURES.......................................................................................................................................... 11
TOUCHCONTROLPANELASSEMBLY.............................................................................................................. 19
MICROWAVEDRAWERDISASSEMBLY............................................................................................................. 7
WIRINGDIAGRAMS............................................................................................................................................ 33
PRINTEDWIRINGBOARDS............................................................................................................................... 34
PARTSLIST......................................................................................................................................................... 38
PACKINGANDACCESSORIES.......................................................................................................................... 43
SHARP ELECTRONICS CORPORATION
Thisdocumenthasbeenpublishedtobeusedforaftersalesserviceonly.Thecontentsaresubjecttochangewithoutnotice.
1
KB-6014LS
KB-6014LK
KB-6014LW
PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO
EXCESSIVE MICROWAVE ENERGY
(a) Do not operate or allow the oven to be operated with the door open.
(b) Make the following safety checks on all ovens to be serviced before activating the magnetron or other microwave
source, and make repairs as necessary: (1) interlock operation, (2) proper door closing, (3) seal and sealing
surfaces (arcing, wear, and other damage), (4) damage to or loosening of hinges and latches, (5) evidence of
dropping or abuse.
(c) Before turning on microwave power for any service test or inspection within the microwave generating compartments, check the magnetron, wave guide or transmission line, and cavity for proper alignment, integrity, and
connections.
(d) Any defective or misadjusted components in the interlock, monitor, door seal, and microwave generation and
transmission systems shall be repaired, replaced, or adjusted by procedures described in this manual before
the oven is released to the owner.
(e) A microwave leakage check to verify compliance with the Federal Performance Standard should be performed
on each oven prior to release to the owner.
BEFORE SERVICING
Before servicing an operative unit, perform a microwave emission check as per the Microwave Measurement Procedure outlined in this service manual.
If microwave emissions level is in excess of the specified limit, contact SHARP ELECTRONICS CORPORATION immediately @1-800-237-4277.
If the unit operates with the door open, service person should 1) tell the user not to operate the oven
and 2) contact SHARP ELECTRONICS CORPORATION and Food and Drug Administration's Center for
Devices and Radiological Health immediately.
Service personnel should inform SHARP ELECTRONICS CORPORATION of any certified unit found with
emissions in excess of 4mW/cm2. The owner of the unit should be instructed not to use the unit until the
oven has been brought into compliance.
KB-6014LS
KB-6014LK
KB-6014LW
WARNING TO SERVICE PERSONNEL
Range units contain circuitry capable of producing very high voltage and current, contact
with following parts may result in a severe, possibly fatal, electrical shock.
(Example)
High Voltage Capacitor, High Voltage Power Transformer, Magnetron, High Voltage Rectifier
Assembly, High Voltage Harness, Heating Elements, etc..
Read the Service Manual carefully and follow all instructions.
Before Servicing
1. Disconnect the power supply cord remove cabinet.
2. Open the drawer and keep it open.
3. Discharge high voltage capacitor.
, and then
WARNING: RISK OF ELECTRIC SHOCK.
DISCHARGE THE HIGH-VOLTAGE CAPACITOR BEFORE SERVICING.
The high-voltage capacitor remains charged about 60
seconds after the oven has been switched off. Wait for
60 seconds and then short-circuit the connection of the
high-voltage capacitor (that is the connecting lead of the
high-voltage rectifier) against the chassis with the use of
an insulated screwdriver.
When the testing is completed,
1. Disconnect the power supply cord, and then remove
covers.
2. Open the drawer and keep it open.
3. Discharge high voltage capacitor.
4. Reconnect the leads to the primary of the power
transformer.
5. Reinstall the covers.
6. Reconnect the power supply cord.
7. Run the unit and check all functions.
After repairing
1. Reconnect all leads removed from components during
testing.
2. Reinstall the covers.
3. Reconnect the power supply cord.
4. Run the oven and check all functions.
Whenever troubleshooting is performed the power supply must be disconnected. It may, in some cases, be necessary
to connect the power supply after the outer case has been
removed, in this event:
1. Disconnect the power supply cord, and then remove
neccessary covers.
2. Open the drawer and keep it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power
transformer.
5. Ensure that the leads remain isolated from other
components and oven chassis by using insulation tape.
6. After that procedure, reconnect the power supply cord.
Microwave ovens should not be operated empty. To test for
the presence of microwave energy within a cavity, place a
cup of cold water on the oven tray, close the drawer and set the power to HIGH and set the microwave timer for two (2)
minutes. When the two minutes has elapsed (timer at zero)
carefully check that the water is now hot. If the water remains
cold carry out Before Servicing procedure and re-examine
the connections to the component being tested.
When all service work is completed and the oven is fully
assembled, the microwave power output should be checked
and a microwave leakage test should be carried out.
KB-6014LS
KB-6014LK
KB-6014LW
MICROWAVE MEASUREMENT PROCEDURE
A. Requirements:
1) Microwave leakage limit (Power density limit): The power density of microwave radiation emitted by a microwave
oven should not exceed 1mW/cm2 at any point 5cm or more from the external surface of the oven, measured prior to
acquisition by a purchaser, and thereafter (through the useful life of the oven), 5 mW/cm2 at any point 5cm or more
from the external surface of the oven.
2) Safety interlock switches:
Primary interlock relay switch shall prevent microwave radiation emission in excess of the requirement as above
mentioned. Secondary interlock relay and door sensing switch shall prevent microwave radiation emission in excess of
5 mW/cm2 at any point 5cm or more from the external surface of the oven.
B. Preparation for testing:
Before beginning the actual measurement of leakage, proceed as follows:
1) Make sure that the actual instrument is operating normally as specified in its instruction booklet.
Important:
Survey instruments that comply with the requirement for instrumentation as prescribed by the performance standard for
microwave ovens, 21 CFR 1030.10(c)(3)(i), must be used for testing.
2) Place the load of 275±15 ml (9.8 oz) of tap water initially at 20±5O C (68OF) in the center of the oven cavity.
The water container shall be a low form of 600 ml (20 oz) beaker with an inside diameter of approx. 8.5 cm (3-1/2 in.)
and made of an electrically nonconductive material such as glass or plastic.
The placing of this standard load in the oven is important not only to protect the oven, but also to insure that any leakage
is measured accurately.
3) Set the cooking control on Full Power Cooking Mode.
4) Close the drawer and select a cook cycle of several minutes. If the water begins to boil before the survey is completed,
replace it with 275 ml of cool water.
C. Leakage test:
Closed-drawer leakage test (microwave measurement):
1) Grasp the probe of the survey instrument and hold it perpendicular to the gap between the drawer and the body of the
oven.
2) Move the probe slowly, not faster than 1 in./sec. (2.5 cm/sec.) along the gap, watching for the maximum indication on
the meter.
3) Check for leakage at the drawer screen, sheet metal seams and other accessible positions where the continuity of the
metal has been breached (eg., around the switches, indicator, and vents).
While testing for leakage around the drawer, pull the drawer away from the front of the oven as far as is permitted by
the closed latch assembly.
4) Measure carefully at the point of highest leakage and make sure that the highest leakage is no greater than 4mW/cm2,
and that the primary interlock switch/secondary interlock relay does turn the oven OFF before any door movement.
NOTE: After servicing, record data on service invoice and microwave leakage report.
KB-6014LS
KB-6014LK
KB-6014LW
SERVICE MANUAL
PRODUCT DESCRIPTION
MICROWAVE DRAWER
SCHEMATICS
KB-6014LS
KB-6014LK / KB-6014LW
FOREWORD
TEST PROCEDURE
This Manual has been prepared to provide Sharp Electronics Corp.
Service Personnel and Service Information for the MICROWAVE
DRAWER, KB-6014LS, KB-6014LK, and KB-6014LW.
It is recommended that service personnel carefully study the entire
text of this manual so that they will be qualified to render satisfactory
customer service.
Check the interlock switches and the door seal carefully. Special
attention should be given to avoid electrical shock and microwave
radiation hazard.
TOUCH CONTROL PANEL
MICROWAVE DRAWER
DISSASSEMBLY AND
ADJUSTMENT PROCEDURE
WIRING DIAGRAM
WARNING
Never operate the oven until the following points are ensured.
(A) The door is tightly closed.
(B) The door brackets and hinges are not defective.
(C) The door packing is not damaged.
(D) The door is not deformed or warped.
(E) There is not any other visible damage with the oven.
Servicing and repair work must be carried out only by trained service
personnel.
DANGER
Certain initial parts are intentionally not grounded and present
a risk of electrical shock only during servicing. Service
personnel - Do not contact the following parts while the appliance is energized;
High Voltage Capacitor, Power Transformer, Magnetron, High
Voltage Rectifier Assembly, High Voltage Harness;
If provided, Vent Hood, Fan assembly, Cooling Fan Motor.
All the parts marked “*” on parts list are used at voltages more
than 250V.
Removal of the outer wrap gives access to voltage above 250V.
∆ on parts list may cause undue microwave
All the parts marked “ ”
exposure, by themselves, or when they are damaged, loosened
or removed.
SHARP ELECTRONICS CORPORATION
SHARP PLAZA, MAHWAH,
NEW JERSEY 07430-2135
PARTS LIST
KB-6014LS
KB-6014LK
KB-6014LW
MICROWAVE DRAWER SPECIFICATION
ITEM
DESCRIPTION
Power Requirements
Power Output 120 Volts
14.5 Amperes, 1000 watts
60 Hz
Single phase, 3 wire grounded
Cooking Cavity Dimensions 1.0 Cubic Feet
Outside Dimensions (Including drawer handle) Control Complement Width 17-11/32
Height 5-7/8"
Depth 17-1/8"
Width 23-7/8"
Height 15-9/32"
Depth 26-1/16"
Touch Control System
Clock ( 1:00 - 12:59 )
Timer (0 - 99 min. 99 seconds)
Microwave Power for Variable Cooking
Repetition Rate;
P-HI................................................... Full power throughout the cooking time
P-90...................................................................... approx. 90% of Full Power
P-80...................................................................... approx. 80% of Full Power
P-70...................................................................... approx. 70% of Full Power
P-60...................................................................... approx. 60% of Full Power
P-50...................................................................... approx. 50% of Full Power
P-40...................................................................... approx. 40% of Full Power
P-30 . ................................................................... approx. 30% of Full Power
P-20...................................................................... approx. 20% of Full Power
P-10...................................................................... approx. 10% of Full Power
P-0...................................................... No power throughout the cooking time
1000 watts (IEC TEST PROCEDURE)
Operating frequency of 2450MHz
START/MINUTE PLUS pad, Defrost pad, Number selection pad, Keep-warm
pad, Power Level pad, Timer/Clock pad, Stop/Clear pad, Sensor Reheat,
Sensor Popcorn, Sensor Cook, Open pad, Close pad, Setup/Custom Help,
On/Off, Control Lock, Reheat.
Oven Cavity Light
Safety Standard
Yes
UL Listed FCC Authorized
DHHS Rules, CFR, Title 21, Chapter 1, Subchapter J
GENERAL INFORMATION
KB-6014LS
KB-6014LK
KB-6014LW
GROUNDING INSTRUCTIONS
This oven is equipped with a three prong grounding plug. It must be plugged into a wall receptacle that is properly installed
and grounded in accordance with the National Electrical Code and local codes and ordinances.
In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the
electric current.
WARNING:
Improper use of the grounding plug can result in a risk of electric shock.
Electrical Requirements
The electrical requirements are a 120 volt 60 Hz, AC only, 15 or 20 amp. fused electrical supply. It is recommended that a
separate circuit serving only this appliance be provided. When installing this appliance, observe all applicable codes and
ordinances.
Where a two-pronged wall-receptacle is encountered, it is the personal responsibility and obligation of the customer to contact a qualified electrician and have it replaced with a properly grounded three-pronged wall receptacle or have a grounding
adapter properly grounded and polarized. If an extension cord must be used, it should be a 3-wire, 15 amp. or higher rated
cord. Do not drape over a counter top or table where it can be pulled on by children or tripped over accidentally.
CAUTION: DO NOT UNDER ANY CIRCUMSTANCES CUT OR REMOVE THE ROUND GROUNDING PRONG FROM
THIS PLUG.
Grounded
Receptacle Box
3-Pronged
Plug
Grounding Pin
3-Pronged Receptacle
Microwave Drawer
KB-6014LS
NOTE:
The directed features are disabled after one minute when the oven is not in use. These features are automatically enabled
when the door is opened and closed or the STOP/ CLEAR pad is pressed.
KB-6014LS
KB-6014LK
KB-6014LW
OPERATION
DESCRIPTION OF OPERATING SEQUENCE
The following is a description of component functions during oven operation.
the secondary interlock switch and secondary interlock
relay and is mechanically associated with the drawer so
that it will function in the following sequence.
8. When the drawer opens from the closed position, the
primary interlock relay (RY2) and secondary interlock
switch open their contacts. And contacts of the relay
(RY1) remains closed. Then the monitor switch contacts
close.
9. When the drawer is closed from the open position, the
monitor switch contacts open first. Then the contacts of
the secondary interlock switch and door sensing switch
close. And contacts of the relay (RY1) open.
If the secondary interlock switch and primary interlock
relay (RY2) fail with the contacts closed when the drawer
is opened, the closing of the monitor switch contacts will
form a short circuit through the fuse, secondary interlock
switch, relay (RY1) and secondary interlock relay (RY2),
causing the fuse to blow.
OFF CONDITION
Closing the drawer activates the door sensing switch and
secondary interlock switch. (In this condition, the monitor
switch contacts are opened.)
When oven is plugged in, 120 volts A.C. is supplied to the
control unit. (Page 10).
1. The display will show flashing "Enjoy Your Drawer Touch
Clear and Touch Clock".
To set any program or set the clock, you must first touch
the STOP/CLEAR pad. The display will clear, and " : "
will appear.
COOKING CONDITION
Program desired cooking time by touching the NUMBER
pads. Program the power level by touching the POWER
LEVEL pad and then a Number pad.
When the START pad is touched, the following operations
occur:
POWER LEVEL P-0 TO P-90 COOKING
When Variable Cooking Power is programmed, the 120
volts A.C. is supplied to the power transformer intermittently
through the contacts of relay (RY-2) which is operated by
the control unit within a 32 second time base. Microwave
power operation is as follows:
1. The contacts of relays are closed and components
connected to the relays are turned on as follows.
(For details, refer to Page 10)
RELAY RY-1 RY-2 VARI-MODE ON TIME OFF TIME
Power 10(P-HI) 32 sec. 0 sec.
(100% power) Power 9(P-90) 30 sec. 2 sec.
(approx. 90% power) Power 8(P-80) 26 sec. 6 sec.
(approx. 80% power)
Power 7(P-70) 24 sec. 8 sec.
(approx. 70% power) Power 6(P-60) 22 sec. 10 sec.
(approx. 60% power) Power 5(P-50) 18 sec. 14 sec.
(approx. 50% power)
Power 4(P-40) 16 sec. 16 sec.
(approx. 40% power)
Power 3(P-30) 12 sec. 20 sec.
(approx. 30% power)
Power 2(P-20) 8 sec. 24 sec.
(approx. 20% power)
Power 1(P-10) 6 sec. 26 sec.
(approx. 10% power)
Power 0(P-0) 0 sec. 32 sec.
(0% power)
Note: The ON/OFF time ratio does not correspond with the
percentage of microwave power, because approx. 2 seconds are needed for heating of the magnetron
filament.
CONNECTED COMPONENTS
oven lamp/stir fan motor/fan motor
power transformer
2. 120 volts A.C. is supplied to the primary winding of the
power transformer and is converted to about 3.3 volts
A.C. output on the filament winding, and approximately
2370 volts A.C. on the high voltage winding.
3. The filament winding voltage heats the magnetron
filament and the H.V. winding voltage is sent to a voltage
doubler circuit.
4. The microwave energy produced by the magnetron is
channelled through the waveguide into the cavity feedbox, and then into the cavity where the food is placed
to be cooked.
5. Upon completion of the cooking time, the power
transformer, oven lamp, etc. are turned off, and the
generation of microwave energy is stopped. The oven
will revert to the OFF condition.
6. When the drawer is opened during a cook cycle, the
monitor switch, door sensing switch, secondary interlock
switch, relay (RY1) and primary interlock relay are
activated with the following results. The circuits to the stir
fan motor, the cooling fan motor, and the high voltage
components are de-energized, the oven lamp remains on,
and the digital read-out displays the time still remaining
in the cook cycle when the door was opened.
7. The monitor switch electrically monitors the operation of
KB-6014LS
KB-6014LK
KB-6014LW
SENSOR COOKING CONDITION
2. The coil of shut-off relay (RY-1) is energized, but the
power transformer is not turned on.
3. After about 16 seconds, the cook relay (RY-2) is
energized. The power transformer is turned on,
microwave energy is produced and first stage is started.
The 16 seconds is the cooling time required to remove
any vapor from the oven cavity and sensor.
Using the SENSOR function, food is cooked without figuring time, power level or quantity. When the oven senses
enough steam from the food, it relays the information to its
microprocessor which will calculate the remaining cooking
time and power level needed for best results. When the food
is cooked, water vapor is developed. the sensor "senses"
the vapor and its resistance increase gradually. When the
resistance reaches the value set according to the menu,
supplementary cooking is started.
The time of supplementary cooking is determined by experiment with each food category and inputted into the LSI. An
example of how sensor works: (Potatoes)
NOTE: During this first stage, do not open the drawer or touch STOP/CLEAR pad.
4. When the sensor detects the vapor emitted from the
food, the display switches over to the remaining cooking
time and the timer counts down to zero.
At this time, the drawer may be opened to stir, turn or
season food.
5. When the timer reaches zero, an audible signal sounds. The shut-off relay and cook relay are de-energized and
the power transformer, oven lamp, etc. are turned off.
6. Opening the drawer or touching the STOP/CLEAR
pad, the time of the day will reappear on the display
and the oven will revert to an OFF condition. When the
timer reaches zero, an audible signal sounds.
1. Potatoes at room temperature. Vapor is emitted very
slowly.
MIC
RO
WA
VE
2.Heat Potatoes. Moisture and humidity is emitted very
rapidly. You can smell the aroma as it cooks.
AHSENSOR
MIC
RO
WA
VE
3.Sensor detects moisture and humidity and calculates
cooking time and variable power.
Cooking Sequence.
1. Touch one of the SENSOR pads.
NOTE: The oven should not be operated on sensor immediately after plugging in the unit. Wait two minutes before cooking on SENSOR.
KB-6014LS
KB-6014LK
KB-6014LW
SCHEMATIC (OFF CONDITION)
T erminal that is loc ated to the right s ide on the lamp s oc k et's bac k v iew
mus t be c onnec ted to neutral wire.
O nly c ertain models us e the abs olute humidity s ens or
P ower T rans former (F inis h L ead) terminal mus t be c onnec ted to HO T wire (R E D)
4.
L
FUSE
20A
1/2W
NOISE SUPRESSION COIL
LINE BYPASS CAPACITOR
0.0033 ? F 250V
NO T E S :
C N502
H9
3
RED
OR G
Y LW
RY2
PRIMARY INTERLOCK RELAY
N5
B LK
B LK
RED
RED
M3
WHT
C OM
N.C .
M1
GR N
GR N
GR N
GR N
GR N
N.O.
RED
GR Y
MONITOR SWITCH
RED
GR N
GR N
M4
POWER TRANSFORMER
B LU
M5
CAPACITOR
1.00 ? F
AC 2300V
H.V. RECTIFIER
DM
N3
COM
OVEN LAMP
GR Y
GR Y
B LK
OR G
WHT
GR Y
N2
RY1
N.O.
OL
N1
N4
B LK
OR G
GR Y
WHT
GR Y
RY5
B LU
B1
STIRRER
MOTOR
RED
SM
RY3
COM
BR N
RED
A1
FAN MOTOR
A3
B LK
FM
H11
OR G
OR G
RY4
C OM
GR Y
GR Y
C ONTR OL UNIT
N.O.
WHT
WHT
SECONDARY INTELOCK SWITCH
F3
C N502 E1
1
E3
C N502
2
F1
MICROWAVE DRAWER
DOOR OPEN-CLOSE
MOTOR
L OW VOL TAG E
T R A NS F O R ME R
GR N
F2
WHT
GR Y
OR G
S WITC HING R E GULATOR
A7
A5
HUMIDITY
SENSOR
WHT
WHT
B LK
C N501
1
WHT
C N501
3
B LK
OR G
MG
THERMAL
CUT-OUT
OR G
OVEN
THERMAL
CUT-OUT
RED
WHT
WHT
"TO LOAD"
"TO LOAD"
MAGNETRON
10
GR N
DOOR
SENSING
SWITCH
LINE BYPASS CAPACITOR
0.0033 ? F 250V
DOOR
POSITION
SWITCH
FRONT
F IL T E R
LINE CROSS CAPACITOR 1.0 ? F 275V
DOOR
POSITION
SWITCH
REAR
RESISTOR 470 k?
3.
C irc uits / W ire C olors s ubjec t to c hange without notic e.
2.
GR N
GND
"TO SOURCE"
"TO SOURCE"
NO IS E
MICROWAVE DRAWER
RED
H
N
N
1.
120V AC
60 Hz.
WHT
TEST PROCEDURES
PROCEDURE
LETTER
A
KB-6014LS
KB-6014LK
KB-6014LW
COMPONENT TEST
TOUCH CONTROL PANEL ASSEMBLY TEST
The touch control panel consists of circuits including semiconductors such as LSI, ICs, etc. Therefore,
unlike conventional microwave ovens, proper maintenance cannot be performed with only a voltmeter
and ohmmeter.
In this service manual, the touch control panel assembly is divided into three units, Control Unit,
Keyboard Unit and Power Unit, and troubleshooting by unit replacement is described according to the
symptoms indicated.
Before testing,
1) Disconnect the power supply cord, and then disassemble as per "MICROWAVE DRAWER
DISASSEMBLY" page 27.
2) Open the drawer and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power transformer.
5) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
1. Keyboard Unit.
NOTE ;
1) Check Keyboard unit connection before replacement.
2) Reconnect all leads removed from components during testing.
3) Re-install the covers.
4) Reconnect the power supply cord after the covers are installed.
5) Run the oven and check all functions.
The following symptoms indicate a defective keyboard unit.
a) When touching the pads, a certain pad produces no signal at all.
b) When touching a number pad, two figures or more are displayed.
c) When touching the pads, sometimes a pad produces no signal.
If the Keyboard unit is defective.
1) Disconnect the power supply cord, and then remove covers.
2) Open the drawer and block it open.
3) Discharge high voltage capacitor.
4) Replace the Keyboard unit.
5) Reconnect all leads removed from components during testing.
6) Re-install the covers.
7) Reconnect the power supply cord after the covers are installed.
8) Run the oven and check all functions.
2. Control Unit
The following symptoms indicate a defective control unit. Before replacing the control unit, perform
the Keyboard unit test (Procedure B) to determine if control unit is faulty.
2-1 In connection with indicators
a)At a certain digit, all or some segments do not light up.
b)At a certain digit, brightness is low.
c)Only one indicator does not light.
d)The corresponding segments of all digits do not light up; or they continue to light up.
e)Wrong figure appears.
f) A certain group of indicators do not light up.
g)The figure of all digits flicker.
2-2 Other possible problems caused by defective control unit.
a)Buzzer does not sound or continues to sound.
b)Clock does not operate properly.
c)Cooking is not possible.
3. Power Unit or Touch Control Transformer
a) Fan motor, stirrer motor, oven lamp or electrical parts do not turn on or do not turn off.
b) Digital display on the control unit does not show anything.
When testing is completed,
1) Disconnect the power supply cord, and then disassemble as per "MICROWAVE DRAWER
DISASSEMBLY" page 27.
2) Open the drawer and block it open.
3) Discharge high voltage capacitor.
11
KB-6014LS
KB-6014LK
KB-6014LW
TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
4) Reconnect all leads removed from components during testing.
5) Re-install the covers.
6) Reconnect the power supply cord after the covers are installed.
7) Run the oven and check all functions.
B
KEY UNIT TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the drawer and block it open.
3. Discharge high voltage capacitor.
4. If the display fails to clear when the STOP/CLEAR pad is depressed,
first verify the flat ribbon cable is making good contact, verify that
the door sensing switch (stop switch) operates properly; that is the
contacts are closed when the drawer is closed and open when the
drawer is open. If the door sensing switch (stop switch) is good,
disconnect the flat ribbon cable that connects the key unit to the
control unit and make sure the drawer sensing switch is closed
(either close the drawer or short the door sensing switch connecter).
Use the Key unit matrix indicated on the control panel schematic
and place a jumper wire between the pins that correspond to the
STOP/CLEAR pad making momentary contact. If the control unit
responds by clearing with a beep the key unit is faulty and must be
replaced. If the control unit does not respond, it is faulty and must be
replaced. If a specific pad does not respond, the above method may
be used (after clearing the control unit) to determine if the control
unit or key pad is at fault.
5. Reconnect all leads removed from components during testing.
6. Re-install the outer case (cabinet).
7. Reconnect the power supply cord after the outer case is installed.
8. Run the oven and check all functions.
C
<KEY UNIT>
CN-J
J-12
6
9
TIMER
CLOCK
J-11
1
8
0
J-10
2
3
5
POWER
LEVEL
J-9
7
4
J-8
SENSOR
COOK
OPEN
SENSOR SENSOR SET UP
REHEAT POPCORN CUSTOM
HELP
CONTROL
DEFROST KEEP
LOCK
WARM
ON/OFF
J-7
J-6
J-5
STOP/
CLEAR
START/
MINUTE
PLUS
CLOSE
J-4
J-3
J-2
J-1
RELAY TEST
1. Disconnect the power supply cord, and then remove outer case.
2. Open the door and block it open.
3. Discharge high voltage capacitor.
4. Disconnect the leads to the primary of the power transformer.
5. Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
6. After that procedure, re-connect the power supply cord.
7. Remove the outer case and check voltage between Pin Nos. 5 and 7 of the 4 pin connector (CN-A)
on the power unit with an A.C. voltmeter.
The meter should indicate 120 volts, if not check oven circuit.
RY1, RY2, RY3 and RY4 Relay Test
These relays are operated by D.C. voltage
Check voltage at the relay coil with a D.C. voltmeter during the microwave cooking operation.
DC. voltage indicated
Defective relay.
DC. voltage not indicated
Check diode which is connected to the relay coil. If diode is good,
control unit is defective.
RELAY SYMBOL
RY1
RY2
RY3
RY4
RY5
OPERATIONAL VOLTAGE
Approx. 26V D.C.
Approx. 25V D.C.
Approx. 26V D.C.
Approx. 26V D.C.
Approx. 26V D.C.
CONNECTED COMPONENTS
Oven lamp / Common
Power transformer
Stirrer motor
Fan motor
Switching regurator for drawer motor
8.Disconnect the power supply cord, and then remove outer case.
9.Open the door and block it open.
10.Discharge high voltage capacitor.
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TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
12.Re-install the outer case (cabinet).
13.Reconnect the power supply cord after the outer case is installed.
14.Run the oven and check all function.
D
DEFROST TEST
WARNING : The oven should be fully assembled before following procedure.
(1) Place one cup of water in the center of the tray in the oven cavity.
(2) Close the drawer, touch the Defrost pad. Then select Steaks/Chops by touching the number pad
2. And touch the number pad 5. (Now, weight 0.5lb is set.) And then touch the start pad.
(3) The oven is in Defrost cooking condition.
(4) The oven will operate as follows
WEIGHT
0.5lb
1ST STAGE
2ND STAGE
3RD. STAGE
LEVEL TIME LEVEL TIME LEVEL TIME 60%
20sec. 40%
20sec. 30% 45sec. (5)If improper operation is indicated, the control unit is probably defective and should be checked.
E
PROCEDURES TO BE TAKEN WHEN THE FUSE ON THE PRINTED WIRING BOARD (PWB) IS OPEN.
To protect the electronic circuits, this model is provided with a fuse added to the primary on the
PWB.
1. Fuse check and repairs.
1) Disconnect the power supply cord.
2) Remove the outer case cabinet.
3) Open the door and block it open.
4) Discharge high voltage capacitor.
5) If the Fuse is blown, replace power unit.
6) Make a visual inspection of the varistor. Check for burned damage. If the varistor has been
burned, replace the power unit.
7) Examine the touch control transformer with a tester for the presence of layer short-circuit (check
the primary coil resistance which is approximately 151.6Ω ± 10%). If any abnormal condition is
detected, replace the touch control transformer.
8) Reconnect all leads removed from components during testing.
9) Re-install the outer case (cabinet).
10) Reconnect the power supply cord after the outer case is installed.
11) Run the oven and check all functions.
2. Follow the troubleshooting guide given below, if indicator does not light up after above check and
repairs are finished.
1) Disconnect the power supply cord.
2) Remove the outer case cabinet.
3) Open the door and block it open.
4) Discharge high voltage capacitor.
5) Disconnect the leads to the primary of the power transformer.
6) Ensure that these leads remain isolated from other components and oven chassis by using
insulation tape.
7) After that procedure, re-connect the power supply cord.
8) Follow the troubleshooting guide given below for repair.
STEPS
1
The rated AC voltage is not present between Check supply voltage and oven power cord.
Pin Nos. 5 and 7 of the 4-pin connecter (CN-A).
2
The rated AC voltage is present at primary side of touch control transformer.
.
OCCURRENCE
13
CAUSE OR CORRECTION
Touch control transformer or secondary circuit defective.
Check and replace touch control transformer or power unit
KB-6014LS
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TEST PROCEDURES
PROCEDURE
LETTER
F
COMPONENT TEST
11) Discharge high voltage capacitor.
12) Reconnect all leads removed from components during testing.
13) Re-install the outer case (cabinet).
14) Reconnect the power supply cord after the outer case is installed.
15) Run the oven and check all functions.
AH SENSOR TEST
Checking the initial sensor cooking condition
WARNING : The oven should be fully assembled before following procedure.
(1) The oven should be plugged in at least two minutes before sensor cooking.
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(2) Room temperature should not exceed 95 F (35 C).
(3) The unit should not be installed in any area where heat and steam are generated. The unit should not be
installed, for example, next to a conventional surface unit. Refer to the “INSTALLATION INSTRUCTIONS”
of the operation manual.
(4) Exhaust vents are provided on the back of the unit for proper cooling and air flow in the cavity. To permit
adequate ventilation, be sure to install so as not to block these vents. There should be some space for
air circulation.
(5) Be sure the exterior of the cooking container and the interior of the oven are dry. Wipe off any moisture
with a dry cloth or paper towel.
(6) The Sensor works with food at normal storage temperature. For example, chicken pieces would be at
refrigerator temperature and canned soup at room temperature.
(7) Avoid using aerosol sprays or cleaning solvents near the oven while using Sensor settings. The sensor
will detect the vapor given of by the spray and turn off before food is properly cooked.
(8) If the sensor has not detected the vapor of the food, ERROR will appear and the oven will shut off.
Water load cooking test
WARNING : The oven should be fully assembled before following procedure.
Make sure the oven has been plugged in at least two minutes before checking sensor cook operation. The
cabinet should be installed and screws tightened.
(1) Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
(2) Place the container on the center of tray in the oven cavity.
(3) Close the drawer.
(4) Touch the TIMER/CLOCK pad once, the POWER LEVEL pad twice and the START pad once. And touch
the number pads 1 once and the number pad 4 once. Now, the oven is in the sensor cooking condition,
and "AH20" and "ON" will appear in the display.
(5) The oven will operate for the first 16 seconds, without generating microwave energy.
NOTE: ERROR will appear if the door is opened or STOP/CLEAR pad is touched during first stage of sensor
cooking.
(6) After approximately 16 seconds, microwave energy is produced.
If ERROR is displayed or the oven does not turn off, replace the AH sensor or check the control unit, refer to
explanation below. If the oven stops after 5 minutes and no ERROR code is displayed, then the AH sensor
is normal. Check other parts except the AH sensor.
TESTING METHOD FOR AH SENSOR AND/OR CONTROL UNIT
To determine if the sensor is defective, the simplest method is to replace it with a new replacement
sensor.
(1) Disconnect the power supply cord, and then disassemble as per "MICROWAVE DRAWER
DISASSEMBLY" page 25.
(2) Open the drawer and block it open.
(3) Discharge high voltage capacitor.
(4) Remove the AH sensor.
(5) Install the new AH sensor.
(6) Reconnect all leads removed from components during testing.
(7) Re-install the covers.
(8) Reconnect the power supply cord after the covers are installed.
(9) Reconnect the oven to the power supply and check the sensor cook operation as follows:
9-1. Fill approximately 200 milliliters (7.2 oz) of tap water in a 1000 milliliter measuring cup.
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TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
9-2. Place the container on the center of tray in the oven cavity.
9-3. Close the drawer.
9-4. Touch the TIMER/CLOCK pad once, the POWER LEVEL pad twice and the START pad once. And
touch the number pads 1 once and the number pad 4 once. 9-5. The control panel is in automatic Sensor operation.
9-6. The oven turns off automatically, and the time for detecting moisture will be displayed.
If new sensor does not operate properly, the problem is with the control unit, and refer to explanation below.
CHECKING CONTROL UNIT
(1) Disconnect the power supply cord, and then disassemble as per "MICROWAVE DRAWER
DISASSEMBLY" page 25.
(2) Open the drawer and block it open.
(3) Discharge high voltage capacitor.
(4) Disconnect the sensor connector that is mounted to control panel.
(5) Then connect the dummy resistor circuit (see fig.) to the sensor connector of control panel.
(6) Disconnect the leads to the primary of the power transformer.
(7) Ensure that these leads remain isolated from other components and oven chassis by using insulation
tape.
(8) After that procedure, re-connect the power supply cord.
(9) Check the sensor cook operation proceed as follows:
9-1. Close the door. Touch the TIMER/CLOCK pad once, the POWER LEVEL pad twice and the START
pad once. And touch the number pads 1 once and the number pad 4 once. 9-2. The control panel is in the sensor cooking operation.
9-3. After approximately 25 seconds, push plunger of select switch for more than 3 seconds. This condition
is same as judgement by AH sensor.
9-4. After approximately 3 seconds, the display shows “ X X . X X “ which is the time for detecting
moisture.
If the above is not the case, the control unit is probably defective.
If the above is proper, the AH sensor is probably defective.
(10)Disconnect the power supply cord, and then remove covers.
(11)Open the drawer and block it open.
(12)Discharge high voltage capacitor.
(13)Disconnect the dummy resistor circuit from the sensor connector of control panel.
(14)Carry out necessary repair.
(15)Reconnect all leads removed from components during testing and repairing.
(16)Re-install the covers.
(17)Reconnect the power supply cord after the outer case is installed. Run the oven and check all
functions.
(18)Carry out "Water load cooking test" again and ensure that the oven works properly.
R1, R2 : 22Ω ± 1% 1/2W
R3 : 4.3kΩ ± 5% 1/4W
R4 : 1MΩ ± 5% 1/4W
Plunger
NC
NO
F-1
F-2
To connector (F)
on Control Unit.
1
2
3
F-3
CONNECTOR
COM
COM NO
R1
R2
R3
15
R4
NC
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TEST PROCEDURES
PROCEDURE
LETTER
COMPONENT TEST
Refer to the disassembly instructions found on Page 16.
G
MAGNETRON ASSEMBLY TEST
1. Disconnect the power supply cord.
2. Open the drawer and keep it open.
3. To discharge high voltage capacitor, wait for 60 seconds.
4. To test for an open filament, isolate the magnetron from the high voltage circuit. A continuity check across
the magnetron filament leads should indicate less than 1 ohm.
5. To test for a shorted magnetron, connect the ohmmeter leads between the magnetron filament leads
and chassis ground. This test should indicate an infinite resistance. If there is little or no resistance the
magnetron is grounded and must be replaced.
6. Reconnect all leads removed from components during testing.
7. Reassemble the unit.
8. Reconnect the power supply cord.
9. Run the oven and check all functions.
MICROWAVE OUTPUT POWER
The following test procedure should be carried out with the microwave oven in a fully assembled condition.
HIGH VOLTAGES ARE PRESENT DURING THE COOK CYCLE, SO EXTREME CAUTION SHOULD BE
OBSERVED.
Power output of the magnetron can be measured by performing a water temperature rise test. This test
should only be used if above tests do not indicate a faulty magnetron and there is no defect in the following
components or wiring: This test will require a 16 ounce (453cc) measuring cup and an accurate mercury
thermometer or thermocouple type temperature tester. For accurate results, the following procedure must
be followed carefully:
1. Fill the measuring cup with 16 oz. (453cc) of tap water and measure the temperature of the water with
a thermometer or thermocouple temperature tester. Stir the thermometer or thermocouple through the
water until the temperature stabilizes. Record the temperature of the water.
2. Place the cup of water in the oven. Operate oven at POWER 10(HIGH) selecting more than 60 seconds
cook time. Allow the water to heat for 60 seconds, measuring with a stop watch, second hand of a watch
or the digital read-out countdown.
3. Remove the cup from the oven and again measure the temperature, making sure to stir the thermometer
or thermocouple through the water until the maximum temperature is recorded.
ο
4. Subtract the cold water temperature from the hot water temperature. The normal result should be 28 to
ο
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ο
54 F (16 to 30 C) rise in temperature. If the water temperatures are accurately measured and tested
for the required time period the test results will indicate if the magnetron tube has low power output (low
rise in water temperature) which would extend cooking time or high power output (high rise in water
temperature) which would reduce cooking time. Because cooking time can be adjusted to compensate
for power output, the magnetron tube assembly should be replaced only if the water temperature rise
test indicates a power output well beyond the normal limits. The test is only accurate if the power supply
line voltage is 120 volts and the oven cavity is clean.
H
THERMAL CUT-OUT TEST
1. Disconnect the power supply cord.
2. Open the drawer and keep it open.
3. To discharge high voltage capacitor, wait for 60 seconds.
4. A continuity check across the thermal cut-out terminals should indicate a closed circuit unless the
ο
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temperature of the thermal cut-out reaches approximately 293 F(145 C).
An open thermal cut-out indicates overheating of the oven, exchange the oven thermal cut-out and
check inside of oven cavity and for improper setting of cooking time or operation of control unit.
Check for restricted air flow through the vent holes of the oven cavity, especially the cooling fan and
air guide.
5. Reconnect all leads removed from components during testing.
6. Reassemble the unit.
7. Reconnect the power supply cord.
8. Run the unit and check all functions.
CAUTION: IF THE THERMAL CUT-OUT INDICATES AN OPEN CIRCUIT AT ROOM TEMPERATURE,
REPLACE THERMAL CUT-OUT.
16
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TEST PROCEDURES
PROCEDURE
COMPONENT TEST
LETTER
I
SECONDARY INTERLOCK SWITCH TEST
1.Disconnect the power supply cord.
2. Open the drawer and keep it open.
3. To discharge high voltage capacitor, wait for 60 seconds.
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO)
terminal of the switch. The meter should indicate an open circuit with the drawer open and a closed
circuit with the drawer closed. If improper operation is indicated, replace the secondary interlock
switch.
5. Reconnect all leads removed from components during testing.
6. Reassemble the unit.
7. Reconnect the power supply cord.
8. Run the oven and check all functions.
J
STOP SWITCH TEST
STOP SWITCH
1. Disconnect the power supply cord.
2. Open the drawer and keep it open.
3. To discharge high voltage capacitor, wait for 60 seconds.
4. Isolate the switch and connect the ohmmeter to the common (COM.) and normally open (NO)
terminal of the switch. The meter should indicate an open circuit with the drawer open and a closed
circuit with the drawer closed. If improper operation is indicated, replace the stop switch.
5. Reconnect all leads removed from components during testing.
6. Reassemble the unit.
7. Reconnect the power supply cord.
8. Run the oven and check all functions.
NOTE: If the stop switch contacts fail in the open position and the door is closed, the cooling fan motor,
stirrer motor and oven light will be activated by RY1.
K
MONITOR SWITCH TEST
1.
2.
3.
4.
Disconnect the power supply cord.
Open the drawer and keep it open.
To discharge high voltage capacitor, wait for 60 seconds.
Before performing this test, make sure that the secondary interlock switch, according to the above
Switch Test Procedure. Disconnect the wire lead from the monitor switch (COM) terminal. Check
the monitor switch operation by using the ohmmeter as follows. When the drawer is open, the meter
should indicate a closed circuit. When the monitor switch actuator is pushed by a screw driver through
the lower latch hole on the front plate of the oven cavity with the drawer opened (in this condition the
plunger of the monitor switch is pushed in), the meter should indicate an open circuit. If improper
operation is indicated, the switch may be defective and both the monitor switch, plus fuse will need
to be replaced. After testing the monitor switch, reconnect the wire lead to the monitor switch (COM)
terminal and check the continuity of the monitor circuit.
5. Reconnect all leads removed from components during testing.
6. Reassemble the unit.
7. Reconnect the power supply cord.
8. Run the oven and check all functions.
MONITOR
SWITCH
(BLK)
Screw Driver
(RED)
Ohmmeter
(BRN,GRY)
(BRN,BLK)
SECONDARY
INTERLOCK
SWITCH
17
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TEST PROCEDURES
PROCEDURE
LETTER
L
BLOWN MONITOR FUSE TEST
COMPONENT TEST
1. Disconnect the power supply cord.
2. Open the drawer and block it open.
3. To discharge high voltage capacitor, wait for 60 seconds.
4. If the monitor fuse is blown when the drawer is opened, check the primary interlock switch, secondary
interlock switch and monitor switch according to the "TEST PROCEDURE" for those switches before
replacing the blown monitor fuse.
CAUTION: BEFORE REPLACING A BLOWN MONITOR FUSE, TEST the SECONDARY interlock SWITCH, sTOP switch and monitor switch FOR PROPER OPERATION.
If the monitor fuse is blown by improper switch operation, the monitor fuse and monitor switch must
be replaced with "monitor fuse and monitor switch assembly" part number FFS-BA018/KIT, even if
the monitor switch operates normally. The monitor fuse and monitor switch assembly is comprised
of a 20 ampere fuse and switch.
5. Reconnect all leads removed from components during testing.
6. Reassemble the unit.
7. Reconnect the power supply cord.
8. Run the oven and check all functions.
M
POWER TRANSFORMER TEST
1.
2.
3.
4.
Disconnect the power supply cord.
Open the drawer and block it open.
Discharge high voltage capacitor.
Disconnect the primary input terminals and measure the resistance of the transformer with an
ohmmeter. Check for continuity of the coils with an ohmmeter. On the R x 1 scale, the resistance
of the primary coil should be less than 1 ohm and the resistance of the high voltage coil should be
approximately 90 ohms; the resistance of the filament coil should be less than 1 ohm.
5. Reconnect all leads removed from components during testing.
6. Reassemble the unit.
7. Reconnect the power supply cord.
8. Run the oven and check all functions.
(HIGH VOLTAGES ARE PRESENT AT THE HIGH VOLTAGE TERMINAL, SO DO NOT ATTEMPT TO
MEASURE THE FILAMENT AND HIGH VOLTAGE.)
18
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TOUCH CONTROL PANEL ASSEMBLY
OUTLINE OF TOUCH CONTROL PANEL
The touch control section consists of the following units.
6) Power Source Circuit
This circuit generates voltages necessary in the control
unit from the AC line voltage.
In addition, the synchronizing signal is available in order
to compose a basic standard time in the clock circuit.
(1)Key unit (2)Control Unit
(3)Power unit The principal functions of these units and the signals communicated among them are explained below.
Symbol Voltage VC +5V Application
LSI(IC1)
7) Relay Circuit
A circuit to drive the magnetron, fan motor, stirrer motor
and light the oven lamp.
Key unit
The key unit is composed of a matrix, signals generated in
the LSI are sent to the key unit from P10 - P17.
When a key pad is touched, a signal is completed through
the key unit and passed back to the LSI through P20 - P23
to perform the function that was requested.
8) Buzzer Circuit
The buzzer is responsive to signals from the LSI to
emit audible sounds (key touch sound and completion
sound).
Control Unit and Power Unit
Control unit consists of LSI, IC, reset circuit, indicator circuit,
power source circuit, relay circuit, buzzer circuit, synchronizing signal circuit, keyboard unit circuit, humidity sensor
circuit and back light circuit.
9) Synchronizing Signal Circuit
The power source synchronizing signal is available in
order to compose a basic standard time in the clock
circuit.
It accompanies a very small error because it works on
commercial frequency.
1) IC1 (LSI)
This is a microcomputer, responsible for controlling the
entire control unit.
10) Door Sensing Switch (Microwave drawer)
A switch to “tell” the LSI if the drawer is open or
closed.
2) IC2
This is the IC to drive the Liquid Crystal Display.
11) Door Position Switch Front / Rear
The switch to “tell” the position of the Microwave drawer
door.
3) IC5
This is the IC to amplify the signal from the humidity
sensor.
12) Back Light Circuit
A circuit to drive the back light (Light emitting diodes
LD1- LD3).
4) Reset Circuit
This circuit generates a signal which resets the LSI (IC1)
to the initial state when power is supplied.
13) Humidity Sensor Circuit
This circuit detects moisture of the cooking food to allow
its automatic cooking.
5) Indicator Circuit
A circuit to drive the Liquid Crystal Displays (LCD1).
14) Microwave drawer door open-close Circuit
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DESCRIPTION OF LSI (IC-1)
The I/O signal of the LSIis detailed in the following table.
Pin No.
Signal
I/O
Description
Terminal to change cooking input according to the Model.
By using A/D converter contained in the LSI, DC voltage in accordance with the Model
in operation is applied to set up its cooking constant.
4
AN2
IN
Input signal which inform the drawer door is in the middle position between the opened
position and the closed position, to LSI from the door position switch rear.
5
AN1
IN
Turminal not used.
6
AN0
IN
Turminal not used.
7
CNVSS
IN
Power source voltage: 0V (GND).
VC voltage of power source circuit input. Connected GND.
8
RESET
IN
Auto clear terminal.
Signal is input to reset the LSI to the initial state when power is applied. Temporarily set
to “L” level the moment power is applied, at this time the LSI is reset. Thereafter set at
“H” level.
9
P62
OUT Turminal not used.
10
P61
IN/OUT Turminal not used.
11
VSS
IN
Power source voltage: 0V (GND).
VS voltage of power source circuit input. Connected GND.
12
XIN
IN
Internal clock oscillation frequency setting input.
The internal clock frequency is set by inserting the ceramic filter oscillation circuit with
respect to Xout terminal.
13
XOUT
OUT Internal clock oscillation frequency control output.
Output to control oscillation input of Xin.
14
VCC
IN
Power source voltage: +5V.
VC voltage of power source circuit input.
15
P60
IN
Plus signal coming from the Microwave drawer door open-close motor is input into P60
as revolution number.
16
P37
IN
Input signal which communicates the drawer door open information to LSI from
the door position switch front.
Door opened; “L” level signal(0V).
Door closed; “H” level signal(+5V).
17
P36
OUT Signal to change the rotational direction is output to the Microwave drawer door
open-close motor.
18
TXOUT
OUT Signal to change the rotational speed is output to the Microwave drawer door open-close
motor.
19
P34 OUT Power source to drive the Microwave drawer door open-close motor is output.
20
RXD2
IN
Input terminal to check the data of display.
Data signal from IC-2 is input to RXD2 to check the flow of the data.
21
TXD2
IN
Output terminal to send IC-2 the data.
The data of display is output to IC-2.
22
SCLK2
OUT Clock timing signaI output terminal.
Clock timing signal is sent to IC-2.
23
P30
OUT Signal to reset LSI.
Signal is output to reset IC-2.
24 - 25 COM3 - COM2 OUT Turminal not used.
26
COM1
OUT Common data signal.
Connected to LCD signal C5.
1 - 3
AN5- AN3
IN
20
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Pin No.
Signal
I/O
27
28
29 - 31
32
33
COM0
VL3
P27- P25
SEG20
P23
OUT
IN
OUT
OUT
IN
Description
34
P22
IN
35
P21
IN
36
P20
IN
37
P17
OUT
38
P16
OUT
39
P15
OUT
40
P14
OUT
41
P13
OUT
42
P12
OUT
43
P11
OUT
44
P10
OUT
45
P07
OUT
Common data signal.
Connected to LCD signal C4.
Connected VC (+5V).
Turminal not used.
Segment data signal.
Connected to LCD segment S24.
Signal coming from touch key.
When any one of J-4 line keys on key matrix is touched, a corresponding signal from P10P17 will be input into P23. When no key is touched, the signal is held at "L" level.
Signal similar to P23.
When any one of J-3 line keys on key matrix is touched, a corresponding signal will be
input into P22.
Signal similar to P23.
When any one of J-2 line keys on key matrix is touched, a corresponding signal will be
input into P21.
Signal similar to P23.
When any one of J-1 line keys on key matrix is touched, a corresponding signal will be
input into P20.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23 terminal while
one of J-12 line key on matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23 terminal while
one of J-11 line key on matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23 terminal while
one of J-10 line key on matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23 terminal while
one of J-9 line key on matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23 terminal while
one of J-8 line key on matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23 terminal while
one of J-7 line key on matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23 terminal while
one of J-6 line key on matrix is touched.
Key strobe signal.
Signal applied to touch-key section. A pulse signal is input to P20 - P23 terminal while
one of J-5 line key on matrix is touched.
Fan motor (Drawer) driving signal.
ON
H:+5V
To turn on and off relay(RY4).
“H” level: During fan motor ON.
L:GND
OFF
“L” level: During fan motor OFF.
46
P06
OUT
Stirrer motor driving signal.
To turn on and off relay(RY3).
“H” level: During fan motor ON.
“L” level: During fan motor OFF.
21
ON
H:+5V
OFF
L:GND
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Pin No.
47
48-52
53
Signal
I/O
P05
OUT
P04-P00
P57
OUT
OUT
Description
Magnetron high-voltage circuit driving signal.
To turn on and off the cook relay(RY2). In 100%
power operation, the signals holds “H” level during
microwave cooking and “L” level while not cooking.
In other cooking modes (90%, 80%, 70%, 60%,
50%, 40%, 30%, 20%, 10%, 0%) the signal turns
to “H” level and “L” level in repetition according to
the power level.
Microwave cooking mode
Other cooking mode
VARI MODE
ON TIME OFF TIME ON TIME OFF TIME
100% power
32 sec.
0 sec.
60sec.
0ec.
90% power
30 sec.
2 sec. 54sec.
6sec.
80% power
26 sec.
6 sec.
48sec.
12sec.
70% power
24 sec.
8 sec.
42sec.
18sec.
60% power
22 sec.
10 sec.
36sec.
24sec.
50% power
18 sec.
14 sec.
30sec.
30sec. 40% power
16 sec.
16 sec.
24sec.
36sec.
30% power
12 sec.
20 sec.
18sec.
42sec.
20% power
8 sec.
24 sec.
12sec.
48sec.
10% power
6 sec.
26 sec.
4sec.
56sec. 0% power0 sec.
32 sec.
0sec.
60sec.
Used for initial balancing of the bridge circuit (absolute humidity sensor).
Common relay driving signal. (Square Waveform : 60Hz)
To turn on and off the shut-off relays (RY1). The
square waveform voltage is delivered to the relay
(RY1) driving circuit.
Turminal not used.
Turminal not used.
Turminal not used.
Turminal not used.
0.1sec
Signal to sound buzzer.
A: Key touch sound.
A
B: Completion sound.
.0sec
C: When the oven stops so that the food can be
B
checked in Automatic cooking mode.
1.0sec
1.0sec
16.7msec.
H:+5V
L:GND
Duringcooking
54
55
56
57
58
P56
TXD1
RXD1
P53 P52
IN
IN
IN
IN
OUT
H:+5V
C
L:GND
59
60
P51
INT0
IN
IN
Input signal which communicates the drawer door close information to LSI.
Door opened; “H” level signal(+5V).
Door closed; “L” level signal(0V).
Signal to synchronize LSI with commercial power source frequency.
This is the basic timing for all real time processing of LSI.
H:+5V
L:GND
16.7msec.
61
62
63
AVSS
VREF
AN7
IN
IN
IN
64
AN6
IN
A/D converter power source voltage.
The power source voltage to drive the A/D converter in the LSI.
Reference voltage input terminal.
A reference voltage applied to the A/D converter in the LSI. Connected to +5V.
AH sensor input.
This input is an analog input terminal from the AH sensor circuit, and connected to the
A/D converter built into the LSI.
Used for initial balancing of the bridge circuit (absolute humidity sensor). This input is
an analog input terminal from the AH sensor circuit, and connected to the A/D converter
built into the LSI.
22
KB-6014LS
KB-6014LK
KB-6014LW
HUMIDITY SENSOR CIRCUIT
(1)Structure of Humidity Sensor
The humidity sensor includes two thermistors as shown
in the illustration. One thermistor is housed in the closed
vessel filled with dry air while another in the open vessel.
Each sensor is provided with the protective cover made of
metal mesh to be protected from the external airflow.
ventilationopeningforsensing
Thermistors
Sensingpart
(Closedvessel)
(2)Operational Principle of Humidity Sensor
The figure below shows the basic structure of an
absolute humidity sensor. A bridge circuit is formed by
two thermistors and two resistors (R1 and R2).
The output of the bridge circuit is to be amplified by the
operational amplifier.
Each thermistor is supplied with a current to keep it heated
ο
ο
at about 150 C (302 F), the resultant heat is dissipated
in the air and if the two thermistors are placed in different
humidity conditions they show different degrees of heat
conductivity leading to a potential difference between
them causing an output voltage from the bridge circuit, the
intensity of which is increased as the absolute humidity
of the air increases. Since the output is varied every
minute, it is amplified by the operational amplifier.
VC : +5V
R4
R43 1.8K
R1
C
R
S:Thermistor
openvessel
C:Thermistor
closedvessel
(3)Detector Circuit of Humidity Sensor Circuit
This detector circuit is used to detect the output voltage
of the absolute humidity circuit to allow the LSI to
control sensor cooking of the unit. When the unit is set
in the sensor cooking mode, 16 seconds clearing cycle
occurs than the detector circuit starts to function and
the LSI observes the initial voltage available at its AN6
terminal.
With this voltage given, the switches SW1 to SW5 in
the LSI are turned on in such a way as to change the
resistance values in parallel with R45 ~ R49. Changing
23
R50 10K
AN7
R52 47K
LSI
(IC1)
R44 360K
52
R49 37.4K
Absolutehumidity(g/m)
63
1
64
R48 75K
Absolutehumidityvs,
outputvoltagecharacteristic
+
IC5
4
R45 620K
R46 300K
Outputvoltage
S
Operational
amplifier
Output
voltage
+
2
8
R51 47K
R47 150K
R3
D41
86
3
C42 0.1µF
F1
D40
C. Thermistor in
closed vessel
S. Thermistor in
open vessel
3.5
7K
F3
C
S
F2
K
.32
13
R40
430
VA : +15V
R4
2
Sensingpart
(Openvessel)
the resistance values results in that there is the same
potential at both F-3 terminal of the absolute humidity
sensor and AN6 terminal of the LSI. The voltage of AN7
terminal will indicate about +2.5V. This initial balancing is
set up about 16 seconds after the unit is put in the Sensor
Cooking mode. As the sensor cooking proceeds, the food
is heated to generate moisture by which the resistance
balance of the bridge circuit is deviated to increase the
voltage available at AN6 terminal of the LSI.
Then the LSI observes that voltage at AN7 terminal and
compares it with its initial value, and when the comparison
rate reaches the preset value (fixed for each menu to
be cooked), the LSI causes the unit to stop sensor
cooking; thereafter, the unit goes in the next operation
automatically.
When the LSI starts to detect the initial voltage at AN7
terminal 16 seconds after the unit has been put in the
Sensor Cooking mode, if it is not possible to balance
the bridge circuit due to disconnection of the absolute
humidity sensor, ERROR will appear on the display and
the cooking is stopped.
51
50
49
48
AN6
SW1
P00
SW2
P01
SW3
P02
SW4
P03
SW5
P04
KB-6014LS
KB-6014LK
KB-6014LW
TOUCH CONTROL PANEL SERVICING
A. On some models, the power supply cord between the
touch control panel and the oven itself is so short that
the two can’t be separated. For those models, check and
repair all the controls (sensor-related ones included) of
the touch control panel while keeping it connected to
the oven.
B. On some models, the power supply cord between the
touch control panel and the oven proper is long enough
that they may be separated from each other. For those
models, it is possible to check and repair the controls of
the touch control panel while keeping it apart from the
oven proper; in this case you must short both ends of
the door sensing switch (on PWB) of the touch control
panel with a jumper, which activates an operational state
that is equivalent to the oven door being closed. As for
the sensor-related controls of the touch control panel,
checking them is possible if dummy resistor(s) with
resistance equal to that of the controls are used.
(2)Servicing the touch control panel with power supply
from an external power source:
Disconnect the touch control panel completely from the
oven proper, and short both ends of the door sensing
switch (on PWB) of the touch control panel, which
activates an operational state that is equivalent to the
oven door being closed. Connect an external power
source to the power input terminal of the touch control
panel, then it is possible to check and repair the controls
of the touch control panel it is also possible to check
the sensor-related controls of the touch control panel
by using the dummy resistor(s).
1. Precautions for Handling Electronic Components
This unit uses CMOS LSI in the integral part of the circuits.
When handling these parts, the following precautions
should be strictly followed. CMOS LSI have extremely
high impedance at its input and output terminals. For
this reason, it is easily influenced by the surrounding
high voltage power source, static electricity charge in
clothes, etc. and sometimes it is not fully protected by
the built-in protection circuit.
In order to protect CMOS LSI.
1) When storing and transporting, thoroughly wrap them
in aluminium foil. Also wrap all PW boards containing
them in aluminium foil.
2) When soldering, ground the technician as shown in
the figure and use grounded soldering iron and work
table.
approx.1Mohm
2. Servicing of Touch Control Panel
We describe the procedures to permit servicing of the
touch control panel of the microwave oven and the
precautions you must take when doing so. To perform the
servicing, power to the touch control panel is available
either from the power line of the oven itself or from an
external power source.
(1)Servicing the touch control panel with power supply
of the oven:
CAUTION:
THE HIGH VOLTAGE TRANSFORMER OF THE
MICROWAVE OVEN IS STILL LIVE DURING
SERVICING AND PRESENTS A HAZARD.
Therefore, before checking the performance of the touch
control panel,
1) Disconnect the power supply cord, and then remove
outer case.
2) Open the door and block it open.
3) Discharge high voltage capacitor.
4) Disconnect the leads to the primary of the power
transformer.
5) Ensure that these leads remain isolated from other
components and oven chassis by using insulation
tape.
6) After that procedure, re-connect the power supply
cord.
After checking the performance of the touch control
panel,
1) Disconnect the power supply cord.
2) Open the door and block it open.
3) Re-connect the leads to the primary of the power
transformer.
4) Re-install the outer case (cabinet).
5) Re-connect the power supply cord after the outer
case is installed.
6) Run the oven and check all functions.
3. Servicing Tools
Tools required to service the touch control panel
assembly.
1) Soldering iron: 30W
(It is recommended to use a soldering iron with a
grounding terminal.)
2) Oscilloscope: Single beam, frequency range: DC10MHz type or more advanced model.
3) Others: Hand tools
4. Other Precautions
1) Before turning on the power source of the control
unit, remove the aluminium foil applied for preventing
static electricity.
2) Connect the connectors of the key unit to the control
unit being sure that the lead wires are not twisted.
3) After aluminium foil is removed, be careful that
abnormal voltage due to static electricity etc. is not
applied to the input or output terminals.
4) Attach connectors, electrolytic capacitors, etc. to
PWB, making sure that all connections are tight.
5) Be sure to use specified components where high
precision is required.
24
KB-6014LS
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PRECAUTIONS FOR USING LEAD-FREE SOLDER
1. Employing lead-free solder
The "Main PWB" of this model employs lead-free solder. This is indicated by the "LF" symbol printed on the PWB and
in the service manual. The suffix letter indicates the alloy type of the solder.
Example:
Indicates lead-free solder of tin, silver and copper.
2. Using lead-free wire solder
When repairing a PWB with the "LF" symbol, only lead-free solder should be used. (Using normal tin/lead alloy solder
may result in cold soldered joints and damage to printed patterns.)
As the melting point of lead-free solder is approximately 40oC higher than tin/lead alloy solder, it is recommend that
a dedicated bit is used, and that the iron temperature is adjusted accordingly.
3. Soldering
As the melting point of lead-free solder (Sn-Ag-Cu) is higher and has poorer wettability, (flow), to prevent damage
to the land of the PWB, extreme care should be taken not to leave the bit in contact with the PWB for an extended
period of time. Remove the bit as soon as a good flow is achieved. The high content of tin in lead free solder will cause
premature corrosion of the bit. To reduce wear on the bit, reduce the temperature or turn off the iron when it is not
required.
Leaving different types of solder on the bit will cause contamination of the different alloys, which will alter their
characteristics, making good soldering more difficult. It will be necessary to clean and replace bits more often when
25
KB-6014LS
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COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
WARNING AGAINST HIGH VOLTAGE:
Microwave ovens contain circuitry capable of producing very high voltage and current. Contact with the following parts
may result in severe, possibly fatal, electric shock.
(Example)
High Voltage Capacitor, Power Transformer, Magnetron, High Voltage Rectifier Assembly, High Voltage Harness
etc..
WARNING: To Avoid possible exposure to microwave energy, please follow the instructions below
before operating the oven.
1. Disconnect the power supply cord.
2. Make sure that a definite” click” can be heard when
the microwave oven drawer is unlatched. (Hold the
drawer in a closed position with one hand, then pull
the drawer open, this causes the latch leads to rise, it
is then possible to hear a “click’ as the drawer switches
operate.)
3. Visually check the drawer and cavity face plate for
damage (dents, cracks, signs of arcing etc.).
1.
2.
3.
4.
5.
Drawer does not close firmly.
Drawer latch hook is damaged.
The drawer gasket or seal is damaged.
The drawer is bent or warped.
There are defective parts in the drawer interlock
system.
6. There are defective parts in the microwave generating
and transmission assembly.
7. There is visible damage to the oven.
Carry out any remedial work that is necessary before
operating the oven.
Do not operate the oven if any of the following conditions
exist:
Do not operate the oven:
1. Without the RF gasket (Magnetron).
2. If the wave guide or oven cavity are not intact.
3. If the drawer is not closed.
WARNING FOR WIRING
To prevent an electric shock, take the following precautions:
1. Before wiring:
1) Disconnect the power supply cord.
2) Open the drawer.
3) Wait 60 seconds, then discharge the high voltage
capacitor.
2. Don’t let the wire leads touch to the following parts:
1) High voltage parts:
Magnetron, High voltage transformer, High voltage
capacitor and High voltage rectifier assembly.
2) Hot parts:
Oven lamp, Magnetron, High voltage transformer and
Oven cavity.
26
KB-6014LS
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MICROWAVE DRAWER DISASSEMBLY
WARNING: Follow all safety precautions as stated at the beginning of this Service Manual before proceeding!
1. Before removing Microwave Drawer, take measures to protect the Drawer louver by either removing the louver or by letting the louver over hang off flat protected surface (Fig 1).
x2
Fig. 1
2. Open the Drawer to access the 4 mounting screws holding the unit on to the wall or cabinet opening. (Fig 1).
Louver
3. Close Drawer and carefully pull the unit out from opening and unplug the power supply cord.
4. Remove top cover. (Fig 2).
5. Remove air cover from back of unit, then both side panels. (Fig 2).
screws
Top plate
6. Remove exhaust duct and back cover. (Fig 2).
Exhaust duct
Right side panel
Air cover
Back cover
Fig. 2
Cavity
Left side panel
NOTE: You now have access to various components for the Drawer.
27
KB-6014LS
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7. To remove the Control Panel Frame Assembly, remove the 9 screws holding the CP frame to the C/P angle in the back (Fig 3).
Fig. 3
8. Unsnap the top C/P frame assembly away from the C/P frame and unplug all wires. The C/P frame assembly is now free.
At this point, you will have access to all parts of the Microwave Drawer. POWER CORD REPLACEMENT
1. Un-hook the black and white AC terminals from the Noise Filter PWB and green ground wire from the back plate. (Fig 4).
2. Attach the black and white AC terminals from the new Power Cord to the Noise Filter as shown in figure 4.
Note: The green ground wire terminal can be attached when reassembling the back plate to the drawer cavity.
Fig. 4
Un-hook/Attach Ground to metal Tab on Back Plate.
Un-hook/Attach Black AC Wire to Top Terminal
Noise
Filter
Unit
Un-hook/Attach White AC Wire to Bottom Terminal
28
Base plate
KB-6014LS
KB-6014LK
KB-6014LW
STOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
1. Follow the Microwave Drawer disassembly as previously stated
2. Open the drawer and keep it open.
in the top position, located on the left side of the unit.
3. To discharge the high voltage capacitor, wait for 60
The door sensing switch by itself on the right side of the
seconds.
unit.
4. Remove the screw holding the latch hook to the oven
2. Re-connect wire leads to each switch. Refer to pictorial
flange.
diagram.
5. Remove the latch hook from the oven flange.
3. Secure the latch hooks with mounting screws to oven
6. Disconnect the wire leads of each switch.
flange.
7. Remove each switch from the latch hook by pushing the
4. Make sure that the monitor switch is operating properly
one (1) stopper tab holding each switch.
and check continuity of the monitor circuit. Refer to
8. Now, each switch is free.
chapter "Test Procedure" and "Adjustment procedure".
Re-install
1. Re-install each switch in its place.The secondary interlock
switch is in the lower position and the monitor switch is
Latch Hook Left
Latch Hook Right
STOP SWITCH, SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT
screws (Fig. S-1).
11.Check and assure that the cap nuts on the Drawer
Support Angles are centered when passing through the
cavity face plate.
1. Follow the Microwave Drawer disassembly as previously
stated
2. Open the drawer and keep it open.
3. To discharge the high voltage capacitor, wait for 60
seconds.
4. If the door sensing switch, secondary interlock switch
and monitor switch do not operate properly due to a
misadjustment, the following adjustment should be
made.
6. Loosen the screw holding latch hook to the oven cavity
flange.
7. With drawer closed, adjust latch hook by moving it back
and forth, and up and down. In and out play of the door
allowed by the upper and lower position of the latch hook
should be less than 0.5mm. The vertical position of the
latch hook should be adjusted so that the secondary
interlock switch is activated with the drawer closed. The
horizontal position of the latch hook should be adjusted
so that the monitor switch and drawer sensing switch
are activated with the drawer closed.
8. Secure the screws with washers firmly.
9. Check all of the switches operation. If any switch has
not activated fully, you will need to adjust the slide rail
attached to the Microwave cavity.
10.This is done by following the steps to remove the
"DRAWER/SLIDE RAIL REMOVAL" on page 30. After
you have removed the slide rails, loosen the "2" screws
holding the slide rail to the Microwave cavity and tilt the
front end up and the rear end down, then tighten the
After adjustment, check the following.
1. In and out play of door remains less than 0.5mm when
in the latched position. First check upper position of latch
hook, pushing and pulling upper portion of drawer toward
the oven face. Then check lower portion of the latch hook,
pushing and pulling lower portion of the door toward the
oven face. Both results (play in the door) should be less
than 0.5mm.
2. The secondary interlock switch interrupts the circuit
before the door can be opened.
3. Monitor switch contacts close when door is opened.
4. Door sensing switch contacts open when door is
opened.
5. Reassemble the unit and check for microwave leakage
around door with an approved microwave survey meter.
(Refer to Microwave Measurement Procedure.
Fig. S-1
29
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DRAWER/SLIDE RAIL REMOVAL
DRAWER ASSEMBLY AND CHOKE REMOVAL
1. Follow the Microwave Drawer disassembly as previously
stated
2. Open the drawer and keep it open.
3. To discharge the high voltage capacitor, wait for 60
seconds.
4. Remove the both right and left side panels.
5. Remove (2) Drawer Support Covers from Choke Cover as
shown in (Fig. D-1).
6. Insert a putty knife (thickness of about 0.5mm) into the gap between the choke cover and the door frame.
7. Carefully slide choke cover away from drawer as far as
possible.
8. Remove (6) screws from all (3) drawer Support Angles as
shown in (Fig. D-2).
9. Unhook Drawer Support Angles from drawer, then
remove.
10.Now, the door assembly is free and the Choke Cover can
now be removed.
Fig. D-1
NOTE:
To remove only the
Microwave Drawer, follow steps
1, 2, 5, 8, 9 & 10
as instructed under
"DRAWER ASSEMBLY AND
CHOKE REMOVAL".
Fig. D-2
DRAWER SUPPORT ANGLE REMOVAL
1. Remove Drawer Assembly and Choke Cover as stated in
"DRAWER ASSEMBLY AND CHOKE REMOVAL".
2. Remove (2) screws from right or left Latch Angle Assembly,
then remove Angle assembly (Fig. D-4).
3. Separate Slide Rails by moving inside lever of Slide Rails.
The Slide Rail will now separate by pulling straight forward
and out (Fig. D-3).
4. At this point, you can replace either Latch Angle Assy or
Latch Angles.
To reassemble, just reverse the above order.
After reassembly, do the following.
(A) Make sure that drawer sensing switch, secondary
interlock switch and monitor switch are operating
properly. (Refer to chapter "Test Procedures".)
(B) An approved microwave survey meter should be used
to assure compliance with proper microwave radiation
emission limitation standards.
After any servicing, make sure of the following :
1. Drawer latch heads smoothly catch latch hook through
latch holes and that latch head goes through center of latch
hole.
2. Deviation of door alignment from horizontal line of cavity
face plate is to be less than 1.0mm.
3. Drawer is positioned with its face pressed toward cavity face
plate.
4. Reassemble the unit and check for microwave leakage around
drawer with an approved microwave survey meter. (Refer
to Microwave Measurement Procedure.)
Note: The drawer on a microwave oven is designed to
act as an electronic seal preventing the leakage of
microwave energy from oven cavity during cook
cycle. This function does not require that door be
air-tight, moisture (condensation)-tight or light-tight.
Therefore, occasional appearance of moisture, light
or sensing of gentle warm air movement around oven
drawer is not abnormal and do not of themselves
30
Fig. D-3
Fig. D-4
KB-6014LS
KB-6014LK
KB-6014LW
SWITCH ANGLE REMOVAL/ADJUSTMENT
SWITCH ANGLE REMOVAL
Fig. S-1
(Locate either the right or left switch angle)
1.
2.
3.
4.
Follow the Microwave Drawer disassembly as previously stated
Open the drawer and keep it open.
To discharge the high voltage capacitor, wait for 60 seconds.
To remove switch, remove screw (1) holding switch to switch angle
(Fig. S-1).
5. To replace switch angle, remove bottom cover and remove the 2 screws
holding the switch lever (Fig. S-2).
6. Proceed in reverse to reinstall.
7. Adjust switch.
Fig. S-2
ACTUATOR REMOVAL/ADJUSTMENT
1.
2.
3.
4.
Follow the Microwave Drawer disassembly as previously stated
Open the drawer and keep it open.
To discharge the high voltage capacitor, wait for 60 seconds.
Locate either the right or left actuator and remove the 2 screws holding the actuator to the door support
angles.
5. Relpace with the new actuator (Fig. A-3).
Actuator adjustment
6. It is very critical that proper adjustment is made to actuator.
7. Adjust each actuator to fully depress ("0" gap) switch lever switches on left and right side (Fig. A-4).
NOTE: If this adjustment is not adjusted correctly, it will effect the performance of the Auto Drawer.
Fig. A-3
Fig. A-4
31
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AUTO DRAWER GEAR REMOVAL/INSTALLATION
(This procedure requires a 14" or greater phillips screwdriver)
1. Disengage any power going to the unit.
2. Open the drawer and keep it open.
3. Remove the top cover and right side cabinet.
4. Unhook wiring to Auto Drawer Gear.
5. Remove bottom screw below Auto Drawer Gear (Fig. G-1).
6. Remove the (4) screws holding the auto drawer gear to the bottom cavity angle (Fig. G-2).
7. Disengage (pull) Auto Drawer Gear from rack gear and slide to the right (toward the rear), then turn motor 90 and slip
out along rear of drawer (Fig. G-3).
8. Then tilt Auto Gear Motor 20o to extract the assembly out. The Auto Drawer Gear is now free.
Installation:
1. Proceed in reverse to reinstall the Auto Drawer Gear taking care that the gear teeth are set into the cavity angle correctly
0
Base plate
Bottom cover
Bottom cover
Fig. G-1
Slide to back
o
turn 90
Fig. G-3
Fig. G-2
RACK GEAR REMOVAL
1.
2.
3.
4.
Follow the Microwave Drawer disassembly as previously stated
Open the drawer and keep it open.
To discharge the high voltage capacitor, wait for 60 seconds.
Remove the Microwave Drawer by following steps 1, 2, 5, 8, 9 & 10 as
instructed under "DRAWER ASSEMBLY AND CHOKE REMOVAL".
5. Remove the (3) screws holding the Rack Gear to the bottom slide rail
(Fig. G-5).
7. Proceed in reverse to reinstall the new Rack Gear.
Tilt 20o
Fig. G-4
Fig. G-5
32
EX
GRN
GRN
(N.O.)
STOP SW
WHT
(JST XMR-05V)
DC MOTOR
4
3
2
1
RED
BLK
BLK
5
4
3
2
YLW
BLU
1
ORG
(JST XAP-05V-1)
RED
ORG
(COM.)
5
TO CPU CNN
BLU
5
EX
GRN
GRN
EARTH
GRN
GRN
(N.O.)
DOOR POSITION SWITCH
GRY
(COM.)
FRONT
1
(JST XAP-03V-1)
(JST XAP-08V-1)
TO CPU CNK
6
5
4
3
2
1
EX
3
TO CPU CNE
2
EX
RED
BLK
WHT
4
YLW
ORG
GRY
3
BLK
RED
GRY
WHT
GRY
GRY
BRN
8
7
EX
WHT
WHT
GRY
GRY
(COM.)
EX
(N.O.)
WHT
WHT
RED
SWITCH
SECONDARY INTERLOCK
UL TAPE
EX
WHT
GRY
BLU
(COM.)
GRN
(N.O.)
DOOR POSITION
SWITCH REAR
(JST XAP-11V-1)
TO PWB CNH
9
8
7
6
5
4
3
2
EX
RED
1
WHT
WHT
WHT
2
GRY
WHT
GRY
GRN
ORG
GRY
GRY
(UPPER)
GRY
1
GRY
TO "LOAD"
GRY
(LOWER)
GRY
WHT
GRY
BLU
NOISE FILTER
GRY
(N.C.)
GRY
10
(JST VHR-4N)
11
1
EX
GRN
3
(N.O.)
RED
RED
EX
EARTH
2
4
TO SWITCHING
REGULATOR
CN 502
GRN
(COM.)
GRY
RED
MONITOR SW
RED
BLK
RED
BLK
RY-2
(COM.)
1
BLK
ORG
EX
3
(N.O.)
2
(JST VHR-3N)
TO PWB CNB
GRY
FAN MOTOR
RY-1
ORG
ORG
(COM.)
1
BRN
OVEN THERMAL
CUT-OUT
2
3
BLK
STIRRER
MOTOR
4
5
7
(JST VHR-7N)
TO PWB CNA
6
ORG
OVEN LAMP
WHT
(AMP 917689-1)
1
3
CN 501
(JST VHR-3N)
2
TO SWITCHING
REGULATOR
GRY
33
BLK
TO CPU CNM
CUT-OUT
GRY
GRY
(BACK)
ORG
EX
HVT
MG THERMAL
BLK
ORG
EX
RED
(FRONT)
MICROWAVE DRAWER WIRING DIAGRAM
KB-6014LS
KB-6014LK
KB-6014LW
KB-6014LS
KB-6014LK
KB-6014LW
2
1
CN-A
A-7
3
T1
PA154DR
FUSE
AC 120V
60Hz
D1 -- D4
1N4002L x4
5
5
CN-H
D4
D1
D3
8 D2
+
C1
1
1000uF/50V
A-5
6
VR
H-1
VRS1
10G471K
0.1uF/50V
C2
A
2.5A
4
3
A
K-1
GND
H-3
K-3
INT
B
H-2
B
K-2
RY5
D12
SW Reg.
PWR
H-8
C
H- 9
C
502-3
SW Reg. OUT
+24V
E-3
J10
H-11
K-8
RY2
MICRO
D
N.O.
D5
D
H-4
K-4
H-6
K-6
COM
E
RY1
N.O.
COM
J11
0.1u
250V
(C11)
COM
(O.L)
D7
E
1/2W
120
(R11)
F
<NOTE>
: IF NOT SPECIFIED, 1SS270A
( ) : NOT INSERT PARTS
B-1
A-1
1/2W
120
: CHECK POINTS
RY3
D10
0.1u
250V
SM
(C10)
(R10)
B-3
G
F
G
H-5
K-5
H-7
K-7
FM
D11
RY4
A-3
H
H
Figure S-2. Power Unit Circuit
1
2
4
3
34
5
6
KB-6014LS
KB-6014LK
KB-6014LW
1
2
4
3
5
6
A
B
B
C
C
Figure S-3. Control Unit Circuit
A
D
E
D
E
F
F
G
G
H
H
1
2
4
3
35
5
6
KB-6014LS
KB-6014LK
KB-6014LW
1
2
4
3
5
6
A
A
B
B
11
D5
2
RY2
DIP
D12
D7
R3
1
J11
C10
J10
N.O.
COM.
RY3
D
CNB
D10
D3
D2
D1
C1
1
Q1
D
N.O.
COM.
R10
R1
ZD1
C2
D4
C
RY1
CNH
C
RY5
1
8
1 D11
1
3
RY4
E
R11
E
T1
F
VRS1
4
3
P
7
CNA
C11
FUSE
F
2.5A
3
G
G
H
H
Figure S-4. Printed Wiring Board of Power Unit
1
2
4
3
36
5
6
37
3
4
R6
K
2
1
ZD2
1
Q2
B C E
R7
WHA
CNK
6
C3
+
8
Q3
I C O
G
C3
R22
C20
9
8
1
CNM
5
Q4
I C O
R8
CNX
1
2
ZD4
C5
C6
R11
C10
C8
+ C21
+
C8
R46
R21
R106
R105
R104
CNJ
CF1
CF1
16
C13
J2
2
1
3
J1
J3
J4
J6
K
R40
1
R36
R38
R37
R35
IC6 5
4
CNF
3
3
C90
1
S0
C3
S0
C0
C0
R68
R107
R103
R102
R101
R100
C44
D41
C54
D40
R42
R115
C103
R114
C102
R112
C100
C41
C30
C43
R44
Q24
R113
C101
R41
Q95
+
C90
C90
R98 R96
R99 R95
1
SP
R69
CNN
CNN
SP
S0
5 1
D96 K
D95 K
D97 K
Q97
R97
5
1
CNE
LCD
LCD
3
3
CNE
F
Figure S-5. Printed Wiring Board of Control Unit
12
11
R34
R14
1
R18
D19 K
D20 K
C11
R13
C12
R17
C9
K
Q5
64
17
R52
R50
5
1
R43
C42
C40
Q96
6
C4
C2
+
+
C7
CNX
1
2
Q6
R45
R51
32
R40
R108
1 IC5
R109 R110 R111
C5
Q3
O C I
9
8
R8
Q4
O C 1
C51
R56
R55
R47
R48
R49
49
48
IC1
33
2
1
CNF
K D2
Q2
R6
WHA
Q25
Q21 Q23
6
Q22
Q20
Q26
8
1
12
11
CNJ
1
3
5
H
R5
1
R5
C B
1
1
2
CNK
CNM
7
C22 C23 C52
R21 R24 R58
R20 R23 R57
4
C21
2
C6
1
H
G
F
E
D
E
D
R15
D21
K
Q7
B C E
D22
E C B
C
R16
Q7
C
S24
C4
C5
S24
C4
C5
6
5
5
48
33
49
32
B
R29
R28
R27
R26
CF2
1
R31
16
C15
64
17
IC2
6
B
7
CF2
R30
R33
R32
8
7
8
A
A
1
3
2
4
5
6
KB-6014LS
KB-6014LK
KB-6014LW
KB-6014LS
KB-6014LK
KB-6014LW
CONTROL PANEL PARTS LIST
Note:The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO.
1-1
1-2 1-2 1-3
1-3
1-3
1-4
1-5
1-6
1-7
1-8
PART NO.
§
DPWBFB147MRU0
FUNTKB478MRE0
FUNTKB479MRE0
FPNLCB525MRK0
FPNLCB527MRK0
FPNLCB528MRK0
PCOVPB140MRP0
PCUSUB106MRP0
LANGTB182MRP0
XEPSD30P10XS0
PSEL-B002MRE0
M
M
M
M
M
M
M
M
M
M
M
"§" mark: Parts Delivery Section
DESCRIPTION
Q'TY CODE
Control unit
Key unit [KB6014LS] [KB6014LK]
Key unit [KB6014LW]
C/P frame assy [KB6014LS] C/P frame assy [KB6014LK] C/P frame assy [KB6014LW] C/P cover
C/P cushion
C/P angle
Screw Moisture seal gasket 1
1
1
1
1
1
1
2
1
4
1
CONTROL PANEL
1-4
1-7
1-6
1-7
1-7
1-1
1-8
1-3
1-7
1-5
1-5
1-2
38
BP
AP
AQ
AX
AX
AX
AM
AM
AM
AA
AN
KB-6014LS
KB-6014LK
KB-6014LW
BOTTOM COVER PARTS LIST
Note:The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO.
2-1
2-2
2-3
2-4
2-5
2-6
PART NO.
§
DESCRIPTION
Q'TY CODE
PCOVPB168MRP0A M Bottom cover
LANG-B043MRP0 M Air guide PSKR-B021MRP0 M Partition angle PCUSUB104MRP0 M Bottom cushion A
PCUSGB063MRP0 M Bottom cushion B
XOTS740P12000 M Screw 1
2
1
1
1
14
2-4
2-6
2-5
2-6
2-1
2-2
2-2
2-3
2-6
2-6
39
AN
AQ
AG
AB
AB
AB
KB-6014LS
KB-6014LK
KB-6014LW
MICROWAVE DRAWER PARTS LIST
Note:The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO.
∆
*
3- 1
3- 2
3- 3
3- 4
3- 5
3- 6
3- 7
3- 8
3- 9
3-10
3-11
3-12
3-13
3-14
3-15 3-16
3-17
3-18
3-19
3-20
3-21
3-22
3-23
3-24
3-25
3-26
3-27
3-28
3-29
3-30
3-31
3-32
3-33
3-33
3-33
3-34
3-35
3-36
3-37
3-38 3-39
3-40
3-41
3-42
3-43
3-44
3-45
3-46
3-47
3-48
3-49
3-50
3-51
3-52
3-53
3-54
3-55
3-56
3-57
3-58 3-58 3-58 PART NO.
§
RTRN-B084MRE0 M
RV-MZA288WRE0 M
FDTCTA234WRKZ M
FFS-BA018/KIT M
TMAPCB110MRR0 M
TCAUAB050MRR0 M
LHLD-B034MRF0 M
DPWBFB137MRU0 M
LANGTB122MRP0 M
LX-CZ0052WRE0 M
GCABDB012MRP0A M
PDUC-B141MRP0 M
PDUC-B142MRP0 M
PDUC-B161MRP0A M
PDUC-B162MRP0 M
FCOVPB002MRY0 M
PCLICB003MRE0 M
MSLIFB001/KIT M
LANGTB120MRP0A M
LANGTB187MRP0 M
GCOVHB060MRF0 M
PSKR-B018MRP0 M
PFILWB005MRP0 M
PDUC-B162MRP0 M
FC-QZB048MRK0 M
LBNDKB007MRP0 M
XCBS730P08000 M
XOTS740P12000 M
PCOVPB169MRP0A M
TLAB-B060MRR0 M
XOTSD40P12RV0 M
XEPS730P10XS0 M
DDORFB117MRK0 M
DDORFB120MRK0 M
DDORFB121MRK0 M
PSHEPB184MRE0 M
FFAN-B008MRK0 M
FANGTB015MRK0 M
FANGTB016MRK0 M
GCABUB158MRP0 M
GCABUB157MRP0 M
PCOVPB143MRP0 M
LX-NZB006MRE0 M
XHTSD40P08RV0 M
TCAUKB001MRR0 M
FMOTEA499WRKZ M
LANGTB155MRP0 M
RTHM-A135WRZZ M
FW-VZB312MRE0 M
PHOK-A079WRF0 M
PCUSGB066MRP0 M
PHOK-A080WRF0 M
MLEVPA214WRF0 M
QSW-MA---WRE0 M
QSW-MA085WRE0 M
QSOCLB010MRE0 M
XEPS730P10XS0 M
FPWBFA380WRKZ M
RLMPTA093WRZZ M
JHNDPB071MRT0 M
JHNDPB072MRF0 M
JHNDPB073MRF0 M
"§" mark: Parts Delivery Section
DESCRIPTION
Transformer
Magnetron
Sensor assy
Monitor switch (V-16G-2C25) with fuse (20A) assembly
Schematic
Monitor caution label
Power supply unit holder
Power supply
Oven lamp angle
Screw/washer
Back plate Mag duct
Sensor duct Exhaust duct A
Exhaust duct B
Stir cover assy
Canoe clip
Slide rail
Door support angle A
Door support angle B
Door support cover
Magnetron air guide
Lamp filter Partition angle
HVC assy
HVC band
Screw
Screw
Top cover
Menu label
Screw
Power unit assy screw
Door assy [KB6014LS]
Door assy [KB6014LK]
Door assy [KB6014LW]
Sealer film Stirrer fan assy
Latch angle assy R Latch angle assy L
Side cabinet L
Side cabinet R
Air cover
Cap nut
Screw
Stirrer cover cleaning label
Fan motor
Fan motor angle
Thermal cut-out Harness assy
Latch hook R
Cushion
Latch hook L
Switch lever L
Monitor switch - must replace by assy. (3-4)
Switch
Lamp socket
Screw
Noise filter unit Oven lamp
Door handle [KB6014LS]
Door handle [KB6014LK]
Door handle [KB6014LW]
40
Q'TY CODE
1
1
1
1
1
2
1
2
1
6
1
1
1
1
1
1
3
3
2
1
2
1
1
1
1
1
3
79
1
1
4
2
1
1
1
1
1
1
1
1
1
1
6
4
1
1
1
2
1
1
1
1
1
1
4
1
4
1
1
1
1
1
BE
BK
AP
AF
AB
AD
AC
AZ
AK
AA
AW
AE
AK
AK
AH
AM
AB
AV
AS
AN
AH
AC
AB
AH
AP
AB
AB
AA
AE
AC
AA
AC
BR
BS
BS
AQ
AK
AL
AL
AN
AN
AE
AA
AA
AA
AY
AK
AD
AW
AH
AB
AF
AK
AE
AE
AG
AC
AM
AD
AY
AY
BB
KB-6014LS
KB-6014LK
KB-6014LW
REF. NO.
3-59
3-60
3-61
3-61
3-61
3-62
3-63
3-64
3-65
3-66
3-67
3-68
3-69
3-70
3-71
3-72
3-73
3-74
3-75
PART NO.
§
FGLSPB002MRY0 M
GCOVHB058MRF0 M
PDIF-B053MRT0 M
PDIF-B054MRT0 M
PDIF-B055MRT0 M
RMOTDA262WRZZ M
TCAUHB009MRR0 M
FANGTB017MRK0 M
LANGTB178MRP0 M
MACT-B003MRF0 M
MACT-B004MRF0 M
DPWBFC526WRKZ M
NGERRB005MRF0 M
LANGTB179MRP0 M
LHLD-B035MRF0 M
LANGTB180MRP0 M
PCOVPB130MRP0 M
LANGTB183MRP0 M
FACCDB020MRE0 M
DESCRIPTION
Oven tray assy
Choke cover
Louver [KB6014LS]
Louver [KB6014LK]
Louver [KB6014LW]
Stirrer motor
User caution label
Auto drawer gear assy
Switch angle L
Actuator R
Actuator L
SW power supply
Rack gear
Switch angle R
Switch PSU holder
Louver angle
Cover
Side angle
Power supply cord
41
Q'TY CODE
1
1
1
1
1
4
1
1
2
1
1
1
2
1
1
1
1
2
1
BK
AN
AX
AT
AU
AH
AA
BK
AE
AD
AD
BM
AQ
AE
AG
AL
AG
AK
AK
KB-6014LS
KB-6014LK
KB-6014LW
2
1
4
3
6
5
MICROWAVE DRAWER
3-28
3-14
3-28
A
3-28
A
3-28
3-40
3-55
3-73
3-49
3-5
3-29
3-11
3-28
3-68
3-28
3-28
3-28
3-71
B
3-27
3-28
3-28
3-15
3-28
3-27
3-75
3-22
3-28
3-28
3-28
3-28
3-13
3-26
3-62
3-10
3-28
3-2
3-28
3-4
3-54
3-48
3-1
3-28
3-12
3-28
3-57
3-9
3-24
3-28
3-44
3-42
3-3
3-25
3-46
C
B
3-39
3-45
3-28
3-18
3-63
3-46
3-53
C
3-6
3-36
3-56
3-28
3-10
3-32
3-8
3-52
3-7
3-51
3-28
D
3-19
3-10
3-41
3-74
3-23
3-50
3-32
3-66
3-53
3-18
3-6
3-42
3-28
3-35
D
3-53
3-74
3-43
3-28
3-70
3-37
3-38
3-18
3-27
3-16
3-28
3-10
3-28
3-17
3-42
3-42
3-21
3-32
3-28
3-67
E
3-65
E
3-20
3-41
3-41
3-19
3-53
3-60
3-27
3-33
3-21
3-69
3-64
3-34
F
F
3-59
3-28
3-31
G
3-28
G
3-72
3-28
3-61
3-58
3-47
3-28
3-30
3-31
H
Actual wire harness may be different from illustration.
H
MICROWAVE DRAWER HARNESSES
1
2
3-28
4
3
42
5
6
KB-6014LS
KB-6014LK
KB-6014LW
PACKING PARTS LIST
Note:The parts marked “∆” may cause undue microwave exposure.
The parts marked “*” are used in voltage more than 250V.
REF. NO.
4- 1
4- 2
4- 3
PART NO.
§
"§" mark: Parts Delivery Section
DESCRIPTION
Q'TY CODE
TINSEB460MRK0 M Operation manual
TINSEB461MRR0 M Installation sheet
XTPUW50P35000 M Wood screws
1
1
4
TOP COVER
SUPPORT CORNERS
4-1
OPERATION MANUAL
4-2 INSTALLION SHEET
PACKING CASE
4-3 WOOD SCREWS
SHIPPING SUPPORT
SUPPORT CORNERS
SUPPORT CORNERS
SHIPPING SUPPORT
SUPPORT CORNERS
Non-replaceable items
BOTTOM FOAM
BOTTOM COVER
PALLET
43
AD
AB
AC
KB-6014LS
KB-6014LK
KB-6014LW
COPYRIGHT © 2006 BY SHARP CORPORATION
ALL RIGHTS RESERVED.
No part of this publication may be reproduced,
stored in retrieval systems, or transmitted
in any form or by any means, electronic,
mechanical, photocopying, recording, or
otherwise, without prior written permission
of the publisher.
2006 SHARP CORP. (6R2.00E) Printed in U.S.A
44
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