parts list t30 model 2545 two stage industrial air

© Ingersoll-Rand Company

Printed in U.S.A.

PARTS LIST

T30 MODEL 2545

TWO STAGE

INDUSTRIAL

AIR COMPRESSOR

Ingersoll-Rand Company

800-B Beaty Street

P. O. Box 1803

Davidson, NC 28036

1-800-AIR-SERV

(1-800-247-7378) www.air.ingersoll-rand.com

Form SCD-867

September 1999

FIGURE 1. COMPRESSOR PUMP ASSEMBLY (VIEW 1).

2

1-44

1-45

1-46

1-47

1-48

PART

NO.

97333975

95079984

32203192

32183972

NSS

NSS

32294027

32294431

NSS

95200770

32203218

32203226

95305546

37127941

30210165

95433173

95098315

95043162

95344651

32179061

95273330

32247843

32247850

95105250

95674651

32293938

37127057

NSS

37113701

30346597

32028698

95210225

32294035

90799289

30278667

30289110

32006587

30215008

30221725

30216113

30416978

30210447

32198160

REF.

NO.

1-26

1-27

1-28

1-29

1-30

1-31

1-32

1-33

1-34

1-35

1-36

1-37

1-38

1-39

1-40

1-41

1-42

1-43

1-9

1-10

1-11

1-12

1-13

1-14

1-15

1-16

1-17

1-5

1-6

1-7

1-8

1-1

1-2

1-3

1-4

1-18

1-19

1-20

1-21

1-22

1-23

1-24

1-25

95053070

95043196

32270654

32276313

97330245

DESCRIPTION

PLUG, PIPE - HEX HEAD 1/2"

COUPLING, PIPE - 1/2"

NIPPLE, PIPE

PLUG, OIL FILL

O-RING, OIL FILL PLUG

CAPSCREW, HEX - 5/16-18X1"

WASHER, COPPER

ASSEMBLY, FRAME END COVER l BUSHING, PILOT VALVE l COVER, FRAME END

VALVE, PILOT

WASHER, COPPER - 7/8"

ASSEMBLY, THRUST PIN l O-RING, THRUST PIN

GASKET, FRAME END COVER

LOCKWIRE, 12 GAUGE - 5"

CAPSCREW, LOCK - 3/8-16X7/8"

ASSEMBLY, CRANKPIN CAP l LOCKWIRE, 12 GAUGE - 4" l PIN, CENTRIFUGAL UNLOADER WEIGHT l WEIGHT, CENTRIFUGAL UNLOADER l PLUNGER, CENTRIFUGAL UNLOADER l SPRING, CENTRIFUGAL UNLOADER l BODY, CRANKPIN CAP

ROD, CONNECTING

BELTWHEEL

CAPSCREW, HEX - 5/16-18X1-1/4"

FRAME, COMPRESSOR

ASSEMBLY, SHAFT END COVER l SEAL, SHAFT (SEE NOTE) l COVER, SHAFT END

GASKET, SHAFT END COVER

ASSEMBLY, CRANKSHAFT l ASSEMBLY, DISC & SHAFT l BEARING, BALL l SPACER, INNER BEARING l SPACER, OUTER BEARING l BEARING, BALL - WITH SNAP RING l RING, BEARING RETAINER l BUSHING, CRANKPIN l KEY, WOODRUFF l NUT, BELTWHEEL -7/8-14 l LOCKWASHER, SPRING - 7/8"

DETAIL A

CAPSCREW, HEX - 1/4-20X1/2"

LOCKWASHER, SPRING - 1/4"

BAFFLE, LOW OIL LEVEL SWITCH

SWITCH, LOW OIL LEVEL

3

OIL, SIGHTGLASS (IF LOW OIL LEVEL SWITCH IS NOT USED)

QTY.

1

1

1

1

1

1

2

1

1

2

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

8

2

1

1

1

1

1

1

1

1

2

1

1

2

2

2

2

1

1

1

1

1

1

1

1

SPARES

2

1

1

1

1

2

1

1

3

2

1

2

2

1

2

2

2

NOTE: If Shaft Seal replacement is desired, we recommend a Shaft Repair/Seal Kit (Part Number 32319683). This kit includes a shaft repair sleeve, a replacement shaft seal, a tube of Loctite, a shaft end cover gasket and instructions.

FIGURE 2. COMPRESSOR PUMP ASSEMBLY (VIEW 2).

4

PART

NO.

32230542

32012957

32293953

32201444

32293961

32293946

95031860

95082483

32001141

95796017

32203242

95007522

56280423

32294043

56280357

95053567

95674701

32295248

32294019

32496614

32182818

NSS

30287791

95043188

32230633

32182826

32256265

32254740

32188385

NSS

95104188

56280415

56281165

32294050

56280514

32294076

32295271

32496580

30297022

NSS

30287791

95110441

32294167

32294175

32295792

32294209

32294217

32295784

95079927

32294068

95318978

95674677

REF.

NO.

2-8

2-9

2-10

2-11

2-12

2-13

2-14

2-15

2-16

2-1

2-2

2-3

2-4

2-5

2-6

2-7

2-17

2-18

2-19

2-20

2-21

2-22

2-23

2-24

2-25

2-26

2-27

2-28

2-29

2-37

2-38

2-39

2-40

2-41

2-42

2-43

2-44

2-45

2-30

2-31

2-32

2-32

2-33

2-34

2-35

2-36

2-46

2-47

2-48

2-49

2-50

2-51

5

DESCRIPTION

FILTER, AIR INLET - COMPLETE l ELEMENT, FILTER - 10 MICRON

ASSEMBLY, TUBE - PILOT VALVE/HIGH PRESSURE HEAD

ASSEMBLY, TUBE - FRAME END COVER TEE/INLET

ASSEMBLY, TUBE - FEC CHECK VALVE/LOW PRESSURE HEAD

ASSEMBLY, TUBE - BREATHER

ELBOW, TUBE - 5/16X1/8"

CONNECTOR, TUBE - 5/16X1/8"

VALVE, CHECK

NIPPLE, CLOSE - 1/8X3/4"

CONNECTOR, MALE - 5/16X1/4"

TEE, MALE BRANCH - 5/16X1/8"

HEAD, HIGH PRESSURE

GASKET, HEAD - HIGH PRESSURE

ASSEMBLY, VALVE PLATE - HIGH PRESSURE (SEE FIG. 4)

CAPSCREW, HEX - 1/2-13X1-1/4"

GASKET, COPPER WASHER - 1/2"

CYLINDER - 2-3/4" - 2ND STAGE

GASKET, FLANGE

COMPLETE, PISTON/PIN - HIGH PRESSURE l PIN, PISTON l PISTON - 2-3/4" l RING, LOCK

LOCKWASHER, SPRING - 5/16"

COVER, UNLOADER

GASKET, UNLOADER COVER

ASSEMBLY, PISTON UNLOADER l SEAL, UNLOADER PISTON l O-RING, UNLOADER PISTON l PISTON, UNLOADER

CAPSCREW, HEX - 1/2-13X1-3/4"

HEAD, LOW PRESSURE (SUCTION UNLOADER UNITS)

HEAD, LOW PRESSURE (AS&S UNITS) [*NOT ILLUSTRATED]

GASKET, HEAD - LOW PRESSURE

ASSEMBLY, VALVE PLATE - LOW PRESSURE (SEE FIG. 3)

O-RING, VALVE PLATE

CYLINDER - 5" - 1ST STAGE

COMPLETE, PISTON/PIN - LOW PRESSURE l PIN, PISTON l PISTON, LOW PRESSURE (5") l RING, LOCK

ELBOW, 5/16X1/4" TUBE

SET, HIGH PRESSURE (2.75”) PISTON RINGS

RING, SCRAPER (2.75")

RING, OIL CONTROL (2.75")

SET, LOW PRESSURE (5”) PISTON RINGS

RING, SCRAPER (5")

RING, OIL CONTROL (5")

CAPSCREW, 5/16-18X1-3/4" HEX HEAD

O-RING, HIGH PRESSURE VALVE PLATE

CAPSCREW, 1/4-28X2-1/4" HEX HEAD

WASHER, 3/8" COPPER

QTY.

1

1

8

1

1

2

1

1

1

1

1

1

2

1

1

1

1

1

2

2

8

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

8

1

1

1

1

2

1

1

1

1

2

1

1

1

1

1

1

1

1

1

SPARES

2 3

1 1 1

1

2

1

1

1

1

1

1

1

1

1

2

2

2

2

4

1

1

2

2

2

2

FIGURE 3. LOW PRESSURE (FIRST STAGE) VALVE PLATE

ASSEMBLY.

6

FIGURE 4. HIGH PRESSURE (SECOND STAGE) VALVE PLATE

ASSEMBLY.

REF.

NO.

Ref.

3-1

3-2

3-3

3-4

3-5

3-6

PART

NO.

56280514

32294274

32294324

32294340

96705702

32294332

56280142

REF.

NO.

Ref.

4-1

4-2

4-3

4-4

4-5

4-6

4-7

4-8

4-9

PART

NO.

56280357

56280365

32294282

96738323

96738331

32294290

56280134

32294308

97511059

32295826

DESCRIPTION

ASSEMBLY, LOW PRESSURE (5”) VALVE PLATE (WITH DISCHARGE BACK

STOP)

PLATE, LOW PRESSURE VALVE

VALVE, LOW PRESSURE INTAKE FINGER

RETAINER, LOW PRESSURE INTAKE VALVE

SCREW, M4X16 HEX HEAD

VALVE, LOW PRESSURE DISCHARGE FINGER

BACKSTOP, LOW PRESSURE DISCHARGE

DESCRIPTION

ASSEMBLY, HIGH PRESSURE (2.75”) VALVE PLATE

PLATE, HIGH PRESSURE VALVE

VALVE, HIGH PRESSURE INTAKE FINGER

SCREW, M3X10 HEX HEAD

SCREW, M3X20 HEX HEAD

VALVE, HIGH PRESSURE DISCHARGE

BACKSTOP, HIGH PRESSURE DISCHARGE

RETAINER, HIGH PRESSURE INTAKE VALVE

NUT, M3 HEX WITH LOCKWASHER

DAMPER, VALVE

QTY.

1

1

1

1

4

1

1

QTY.

1

1

3

1

1

1

1

1

3

1

1

SPARES

2 3

1

SPARES

2 3

FIGURE 5. INTERCOOLER ASSEMBLY.

7

REF.

NO.

5-7

5-8

5-9

5-10

5-11

5-12

5-13

5-14

5-15

Ref.

5-1

5-2

5-3

5-4

5-5

5-6

PART

NO.

32188666

95077764

95081857

95079646

95069597

32294159

32294142

95083226

32211708

32211690

32211682

72062185

95468443

32185787

32185795

32188377

DESCRIPTION

ASSEMBLY, INTERCOOLER

NUT, HEX - 3/8-16

LOCKWASHER, SPRING - 3/8"

CAPSCREW, HEX - 3/8-16X2-1/2"

WASHER, FLAT - 3/8"

CLAMP, INTERCOOLER

BRACKET, INTERCOOLER CLAMP

CONNECTOR, MALE - 5/8X1/2"

ASSEMBLY, TUBE - #3 INTERCOOLER

ASSEMBLY, TUBE - #2 INTERCOOLER

ASSEMBLY, TUBE - #1 INTERCOOLER

VALVE, RELIEF - 80 PSIG

CAPSCREW, HEX - 3/8-16X1"

MANIFOLD, HEAD - LP

MANIFOLD, HEAD - HP

GASKET, MANIFOLD

QTY.

1

1

4

1

1

2

6

1

1

6

2

2

1

2

2

1

1

SPARES

2 3

2

1

1

1

2 4

2

2

2

2

FIGURE 6. TYPICAL PACKAGE.

8

REF.

NO.

PART NO.

6-7

6-8

6-9

6-9

6-10

6-1

6-2

6-3

6-4

6-5

6-6

6-10

6-11

6-11

6-12

6-13

6-14

6-15

6-16

32315590

32188518

6-17 54384045

6-18 32701682

NI 32333841

NI = NOT ILLUSTRATED.

32304388

97335772

32027120

32106569

97331235

31385693

32174286

32499816

54386073

32333890

54386487

54386495

95100186

95100178

56288798

32333833

32184327

DESCRIPTION

COMPRESSOR, BARE

ASSEMBLY, RECEIVER

VALVE, MANUAL DRAIN

VALVE, BALL — SERVICE VALVE

VALVE, CHECK

VALVE, SAFETY/RELIEF — RECEIVER

VALVE, SAFETY/RELIEF — DISCHARGE

GAUGE, PRESSURE — 300 PSIG

MOTOR, ELECTRIC — 220/380-3-50

MOTOR, ELECTRIC — 220/380-3-60

PULLEY, MOTOR (FOR 220/380-3-50 MOTOR)

PULLEY, MOTOR (FOR 220/380-3-60 MOTOR)

BELT, DRIVE — A90 (FOR 220/380-3-50 MOTOR)

BELT, DRIVE — A85 (FOR 220/380-3-60 MOTOR)

SWITCH, PRESSURE

ASSEMBLY, TUBE - COMPRESSOR TO RECEIVER

FRONT, BELTGUARD

BACK, BELTGUARD

BRACE, BELTGUARD

BRACKET, SOLENOID VALVE

VALVE, SOLENOID

ASSY., TUBE — UNLOADER

QTY.

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2

LOOK WHAT INGERSOLL-RAND CAN DO FOR YOU!

Efficient Field Service

We maintain a highly trained staff of technicians to service your equipment for preventive maintenance, or to assist you should emergencies ever occur.

Complete Repair Service

Our trained technicians will repair or overhaul your equipment to factory specifications, using only genuine I-R parts.

Special Engineering Service

We can help you identify and solve your problems by evaluating your needs and recommending the proper equipment to give you maximum efficiency.

Spare Parts

By stocking genuine I-R spare parts, we can help you avoid costly delays or substituting inferior parts. Using genuine I-R parts on you I-R equipment will help to keep even older equipment running in good-as-new condition.

Complete Stock of Equipment

We carry a complete line of I-R equipment and accessories designed to meet any compressed air application. We are backed by I-R’s prompt factory shipment to ensure you on-time delivery.

A SUBSTITUTE IS NOT A REPLACEMENT!

Ensure you get peak performance and longevity out of your Ingersoll-Rand product by insisting on genuine Ingersoll-Rand replacement parts and maintenance kits. Not only are the replacement parts made to precise dimensions and OEM-specified metallurgy, but each part is backed by the Ingersoll-Rand warranty. Your local Air Center, Distributor, or direct Ingersoll-Rand salesperson will work with you to ensure you get the parts you need to do the job right. Equip your machines with only the best — Ingersoll-Rand genuine parts.

NOTE: THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL-RAND COMPANY APPROVED

PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL-RAND COMPANY HAS

NO CONTROL. INGERSOLL-RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH NON-APPROVED

REPAIR PARTS ARE INSTALLED.

The manufacturer reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes to products previously sold.