Diagram
Classic Series Treadmill CLST-XXXX-01
Customer Support Services
PARTS MANUAL
rev 09 Apr 2008
CLASSIC TREADMILL
Contents
CLST-0XXX-01
S/N CLT100000 and up
Miscellaneous .......................................................................................................... 3
Rear End Caps and Cup Holders..................................................................................... 4
Scuff Pad, Tinsel, and Frame Tag Board .......................................................................... 5
Console and Related Components .................................................................................. 6
Uprights, Handrails, and Ergo Bar .................................................................................. 7
Ergo Bar with Heart Rate Assembly ................................................................................ 8
Motor Cover, Front Cover, and End Caps .......................................................................... 9
Belt, Deck, and Rear Roller.........................................................................................10
Lift Frame, Lift Motor, and IEC Receptacle ......................................................................11
DSP Controller Assembly ............................................................................................12
Drive Motor Assembly................................................................................................13
Idler Arm Assembly and Static Brush..............................................................................14
Leg Leveler Assembly................................................................................................15
Front Roller Assembly ...............................................................................................16
Line Cords and Line Cord Options .................................................................................17
Block Diagrams .......................................................................................................18
2
CLASSIC TREADMILL
Miscellaneous
CLST-0XXX-01
S/N CLT100000 and up
Description
Part No.
OPERATION MANUAL (CD)
AK58-00634-0000
SERVICE MANUAL
M051-00K58-A159
HARDWARE BAG
AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
ACCESS PANEL ASSY
CONSISTS OF:
1) 120” POWER EXT. CABLE
2) CONNECTOR MTG. PLATE
3) F-TYPE ADP CONNECTOR
4) F-TYPE PANEL CONNECTOR
AK58-00329-0000
INSTALLATION VIDEO
M051-00K58-A160
3
AK32-00020-0002
0K58-01392-0000
0017-00021-2810
0017-00021-2846
CLASSIC TREADMILL
Rear End Caps and Cup Holders
CLST-0XXX-01
S/N CLT100000 and up
Cup Holder, LT
AK58-00247-0002
Cup Holder, RT
AK58-00247-0001
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772 Rear End Cap
0K58-01268-0000
4
CLASSIC TREADMILL
Scuff Pad, Tinsel, and Frame Tag Board
CLST-0XXX-01
S/N CLT100000 and up
Anti-Static Tinsel
0K58-01102-0001
Tinsel Spring
0017-00009-0901
Anti-Scuff Pad
0K58-01376-0000 (2)
ISO PCB
B084-92329-0000
5
CLASSIC TREADMILL
Console and Related Components
CLST-0XXX-01
S/N CLT100000 and up
Rear Console Decal
0K58-01357-0000
Rear Console Case
0K58-01272-0000
Console Screw (8)
0017-00101-1288
PCB Mounting Screw (8)
0017-00101-1275
PCB Assembly
A084-92184-A006
See Table
Magnet Disc
0K40-01070-0000
Switch Membrane
118E-00001-0129
Console Accessory
Cover
0K58-01280-0000
See Table
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar PCB W/Cable Assy
AK39-00064-0000
Front Console Case
0K58-01273-0001
Tether Stop Assy
AK58-00322-0000
CD Tray, Rubber Pad
0K58-01359-0000
Language
Eng/Met
Eng/Eur
German
Spanish
Japanese
French
Italian
Dutch
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
Part Nos.
Console Assembly
Overlay
AK58-00580-0001
0K58-01298-0001
AK58-00580-0002
0K58-01298-0001
AK58-00580-0003
0K58-01298-0003
AK58-00580-0004
0K58-01298-0004
AK58-00580-0006
0K58-01298-0006
AK58-00580-0007
0K58-01298-0007
AK58-00580-0008
0K58-01298-0008
AK58-00580-0009
0K58-01298-0009
6
CLASSIC TREADMILL
Uprights and Handrails
CLST-0XXX-01
S/N CLT100000 and up
ERGO Bar W/HR Assembly
AK60-00147-0000
Console Mounting
Screw (4)
0017-00101-1773
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Handrail Hex Nut (4)
0017-00103-0327
Top RT Handrail Boot
0K58-01303-0001
Bottom LT
Handrail Boot
0K58-01304-0002
Handrail (2)
AK58-002569-0000
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Boot
Screws (6)
0017-00101-1770
Upright, Plug (2)
0K58-01305-0002
Grommet (2)
0017-00042-0326
Upright, LT
AK58-00311-0004
Upright Tube Cap (2)
0K58-01302-0000
Handrail End Cap (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright Tube
Cap Screw (2)
0017-00101-1772
7
CLASSIC TREADMILL
Ergo Bar with Heart Rate Assembly
CLST-0XXX-01
S/N CLT100000 and up
Ergo Bar with Heart Rate Assembly
AK60-00147-0000
ERGO-BAR OVERMOLD
ASSY: PURCH. D
AK58-00376-0000
8-16X18 PHL PAN
PLT ST BO B (2)
0017-00101-0824
COVER: I/R LENS SENSOR
0K58-01103-0000
Heart Rate Sensor Kit
KIT: SERV; MFG; ELECTRODES; LARGE
GK20-00002-0005
GASKET: ERGOBAR
0K58-01347-0000
8
CLASSIC TREADMILL
Motor Cover, Front Cover, and Front End Caps
Motor Cover Screws (4)
0017-00101-1772
CLST-0XXX-01
S/N CLT100000 and up
Motor Shroud Assy.
AK58-00397-0001
Felt Strip - 28”
0017-00081-0294
Front End Cap (2)
0K58-01267-0000
Front Cover
0K58-01266-0000
Screws (4)
0017-00101-1771
End Cap Screws (4)
0017-00101-1772
Bug Medallion Assembly
AK58-00245-0000
9
CLASSIC TREADMILL
Belt, Deck, and Rear Roller
CLST-0XXX-01
S/N CLT100000 and up
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Deck Mounting Screws (4)
0017-00101-1775
Deck
0K65-01263-0000
TECSPAK Mounting Screw (8)
0017-00101-1652
Caution Label
M051-00K58-A014
TECSPAK Spring (8)
0K40-01026-0002
Belt Limit Label, RT
M051-00K58-A100
TECSPAK Tinnerman Clip (8)
0017-00103-0198
Washer (8)
0017-00104-0072
Grommet (2)
0017-00042-1147
Screw
0017-00101-1776
Round Grommet
0017-00042-0326
Washer
0017-00104-0043
Square Grommet
0017-00042-1147
Rear Roller Guard, LF
0K58-01390-0002
Rear Roller
0K58-01002-0000
Rear Roller Guard, RT
0K58-01390-0001
Rear Roller
Adjusting Screws
0017-00101-1779
Roller Guard Screw (4)
0017-00101-1776
10
CLASSIC TREADMILL
Lift Frame, Lift Motor, and IEC Receptacle
CLST-0XXX-01
S/N CLT100000 and up
* RECEPTACLE-ASSY:
MFG; RECESS B
AK58-00514-0000
Frame Screws (2)
0017-00101-1723
IEC Receptacle *
0017-00003-0949
Frame Screws *
0017-00101-1723
Line-Cord Socket Brkt *
0K58-01419-0000
Cotter Pin
0017-00007-0208
Lower Receptacle Brkt
0K58-01420-0000
Line Cord
(see line
cord page)
Frame Screws (2)
0017-00101-1723
Line Cord Clip
0017-00042-0840
Clevis Pin
0017-00007-0214
Lift Frame
End Caps (4)
0017-00042-1076
Lift Motor Hex Bolt
0017-00101-1021
Wheels (2)
0K58-01071-0000
Phillips Screws (2)
0017-00101-1612
Washers (2)
0017-00104-0189
Lift Motor
0K58-01062-0000
Lock Nut
0017-00103-0025
Vinyl Cap
0017-00042-1075
Lift Frame
0K58-01066-0000
Hex Screws (2)
0017-00101-1777
Flat Washers (2)
0017-00104-0259
Bronze Sleeves (2)
0K58-01089-0000
Lock Nuts (2)
0017-00103-0285
COVER: PIVOTS;
LIFT-FRAME (2)
0K58-01322-0000
11
CLASSIC TREADMILL
Motor Controller Assembly
CLST-0XXX-01
S/N CLT100000 and up
DSP w/Cables
100-120V
AK58-00547-0001
200-240V
AK58-00547-0003
12
CLASSIC TREADMILL
Drive Motor Assembly
CLST-0XXX-01
S/N CLT100000 and up
Note: key is part of the drive motor
only, not available separately.
TAPERED DRIVE MOTOR
MOTOR-DRIVE ASSY: MFG; W/LBL B
AK58-00171-0002
Setscrews (2)
0017-00101-0333
Poly-V Pulley
0K58-01057-0001
Locking Nuts (4)
0017-00103-0027
Washers (4)
0017-00104-0409
Insulating Shoulder
Washers (4)
0K58-01255-0000
Insulating Pads (2)
0K58-01256-0001
FLYWHEEL: CAST-IRON;
W/TAPER
0K58-01092-0004
13
3/8 -16X16 UNS HXW
L BLT G5 ZN B
0017-00101-1885
CLASSIC TREADMILL
Idler Arm Assembly and Static Brush
Idler Arm Assembly
AK58-00053-0002
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
CLST-0XXX-01
S/N CLT100000 and up
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Idler Pin
0017-00007-0248
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler Shaft
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
14
Idler Spring Damper
0K26-02055-0000
Idler Spring
0K58-01085-0000
CLASSIC TREADMILL
Leveler Assembly
CLST-0XXX-01
S/N CLT100000 and up
Leveler Assembly
AK58-00370-0000
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Flat Washer (4)
0017-00104-0190
Lock Washer (4)
0017-00104-0333
Hex Bolt (4)
0017-00101-1652
Stop Nut
0K58-01099-0000
Leveling Foot
0K58-01110-0000
15
CLASSIC TREADMILL
Front Roller Assembly
CLST-0XXX-01
S/N CLT100000 and up
Front Roller Assembly
AK58-00066-0000
Mounting Bolt
0017-00101-0974
Flat Washer
0017-00104-0043
Polley V Pulley 8”
0K58-01105-0000
Lock Washer
0017-00104-0005
Hex Bolt
0017-00101-1632
3.5” Front Roller
0K58-01001-0001
Flat Washer
0017-00104-0330
16
CLASSIC TREADMILL
Line Cords and Line Cord Options
CLST-0XXX-01
S/N CLT100000 and up
Standard Line Cords
Model #
Model Description
Part No.
CLST-0100-01
CLST ENG/ENG 120/60 DOM LOW VOLTAGE
CLST-0300-01
CLST FRN/MET 120/60 DOM LOW VOLTAGE
CLST-0400-01
CLST SPN/MET 120/60 DOM LOW VOLTAGE
CLST-0103-01
CLST ENG+MET 220/60 DOM HIGH VOLTAGE
CLST-0705-01
CLST JAP/MET 100/50 DOM LOW VOLTAGE
CLST-0706-01
93T JAP/MET 200/50 DOM HIGH VOLTAGE
CLST-0101-01
93T ENG+MET 230/50 CON HIGH VOLTAGE
CLST-0201-01
93T GER/MET 230/50 CON HIGH VOLTAGE
CLST-0301-01
93T FRN/MET 230/50 CON HIGH VOLTAGE
CLST-0401-01
93T SPN/MET 230/50 CON HIGH VOLTAGE
CLST-0501-01
93T ITL/MET 230/50 CON HIGH VOLTAGE
CLST-0601-01
93T DUT/MET 230/50 CON HIGH VOLTAGE
CLST-0102-01
93T ENG+MET 240/50 UK HIGH VOLTAGE
CLST-0104-01
93T ENG+MET 240V+ AUS HIGH VOTAGE
0017-00003-0974
LINE-CORD: R/A; 96"; W/RECP
0017-00003-0781
LINE-CORD: R/A; 220V; USA
0017-00003-0696
LINE-CORD: R/A; CEE7;
103" 10A 250V
0017-00003-0890
LINE-CORD: U.K; R/A
0017-00003-0996
LINE-CORD: IEC; AUSTRALIAN;
230/50
Optional Line Cords
Description
Length
(feet)
Part No.
LINE-CORD: 120V; 20A;
12'
0017-00003-0947
LINE-CORD: R/A 120V
8'
0017-00003-0915
LINE-CORD: R/A; NEMA
5-20 144"
12'
0017-00003-0980
LINE-CORD: R/A;
W/PLUG 220/60
7.5'
0017-00003-0981
LINE-CORD: 220V; 15A;
12'
0017-00003-0948
17
CLASSIC TREADMILL
Block Diagram
CLST-0XXX-01
S/N CLT100000 and up
CBL-ASSY:
COAX; 120"
AK32-00020-0002
COAXVIDEOIN
CBL-ASSY:
PWR EXT; 120"
AK32-00078-0001
VOLTONTVP.S.
ACCESS
PANEL
CBL-ASSY:
SIDE-CONSOLE
AK58-00031-0000
P5
P14
P8
CSAFE
CARDIO THEATER 1
MESSAGE CENTER
CONSOLE
DISPLAY
P4
CSAFE
CARDIO THEATER 2
P1
P1
7-7SEGMENT
P6
MAIN PWR/SCI
P11
E STOP
P7
POLAR &
END SESSION LIFE PULSE
SIDECONSOLE
KEYPADS
P3
P2
TO DSP
CONTROLLER
CBL-ASSY:
EMERGENCY-STOP
AK58-00036-0000 POLAR
RECEIVER PCB
AK39-00064-0000
CBL-ASSY:
H/R SENSORS
AK58-00041-0001
CBL-ASSY:
POLAR/E-STOP
AK58-00237-0000
18
USED ON 97Ti &
93/95T-0705 JAP &
93/95T-0706 JAP ONLY
CLASSIC TREADMILL
Block Diagram - Continued
CBL-ASSY:
AUTO-XFRMR; 20"
AK58-00527-0000
1
2
3
4
P4
P7
DSP
CONTROLLER
P8
1 2
P1
6 5 43 2 1
BLU E
BLU E
WHITE
RED
BLAC K
GR EEN /YELLOW
P9
DRIVE
MOTOR
P6
1 2 34
GRN/YLW
P5
1
2
3
4
5
BLACK
RED
NEUTR AL
120V IN
230V OU T
P11
P12
1 6 7 8 9 10 2 3 4 5
LIFT
MOTOR
19
AUTOX-FRMR
11
22
33
44
55
66
WHITE
RED
WH ITE
BLAC K
JUMPER; POWER;
LCD-CONS CBL-ASSY
AK58-00522-0000
1 6 7 8 9 10 2 3 4 5
Y EL L OW
P URP LE
GRE E N
GR AY
WH IT E
BL ACK
OR ANG E
BRO WN
RE D
BL UE
CBL-ASSY:
CONSOLE
AK58-00034-0001
CLST-0XXX-01
S/N CLT100000 and up
P13
COM
100V IN
200V IN
220/230V IN
240V IN
120VOUT
RED
200-240V units
CIRCUIT-BREAKER:2A
0017-00003-0626
1
2
3
100V units
CIRCUIT-BREAKER:4A
0017-00003-0950
CLASSIC TREADMILL
Block Diagram - Continued
CLST-0XXX-01
S/N CLT100000 and up
120V DOMESTIC
FILTER: LINE; 20A
0017-00003-1015
L BLK
WHITE
N
N
BLK
WHT
GRN/YLW
WHT
ON/OFF
SWITCH
LINE FILTER
CBL-ASSY:
MOV; FILTER
AK58-00224-0001
GND
POWER CABLE PLUGS INTO
P7 ON THE DSP CONTROLLER
LINE
MOV
LOAD
L
1
2
3
GRN/YLW
HOT
BLACK
CBL-ASSY:
JUMPER; BLK; 4"
AK58-00081-0000
NEU
CBL-ASSY:
POWER; 100-200V
AK58-00520-0000
CBL-ASSY:
JUMPER; GR/YL; 5"
AK58-00083-0000
CBL-ASSY:
HI-POT JUMPER
AK58-00263-0000
12
12
CBL-ASSY:
JUMPER; WHT; 6"
AK58-00082-0000
200-240V ONLY
FILTER: LINE; 20A
0017-00003-1015
FILTER: LINE; 10A
0017-00003-0898
N
N
WHT
LINE FILTER
CBL-ASSY:
MOV; FILTER
AK58-00224-0001
12
12
CBL-ASSY:
HI-POT JUMPER
AK58-00263-0000
BLK
WHT
ON/OFF
SWITCH
CBL-ASSY:
JUMPER; GR/YL; 5"
AK58-00083-0000
CBL-ASSY:
JUMPER; WHT; 6"
AK58-00082-0000
20
GND
WHITE
GRN/YLW
HOT
MOV
GRN/YLW
L BLK
L
LINE
1
2
POWER CABLE PLUGS INTO
P7 ON THE DSP CONTROLLER
CBL-ASSY:
JUMPER; BLK; 4"
AK58-00081-0000
NEU
BLACK
LOAD
CBL-ASSY:
POWER; 230-240V; LED
AK58-00596-0001
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