Toyota Yaris 2007 Electrical Wiring Diagram Manual
Below you will find brief information for Electrical Wiring Diagram Yaris EM01V0U. This manual provides information on the electrical circuits installed on vehicles by dividing them into a circuit for each system. The actual wiring of each system circuit is shown from the point where the power source is received from the battery as far as each ground point. When troubleshooting any problem, first understand the operation of the circuit where the problem was detected, the power source supplying power to that circuit, and the ground points. See the System Outline to understand the circuit operation.
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2007 YARIS
ELECTRICAL WIRING DIAGRAM
Section Code
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . A . . . .
HOW TO USE THIS MANUAL . . . . . . . . . . . . . . . B . . . .
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . C . . . .
ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . D . . . .
GLOSSARY OF TERMS AND SYMBOLS . . . . . E . . . .
RELAY LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . F . . . .
ELECTRICAL WIRING ROUTING
SYSTEM CIRCUITS
. . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . .
G
H
. . . .
. . . .
46
67
GROUND POINT . . . . . . . . . . . . . . . . . . . . . . . . . . . I . . . . 244
POWER SOURCE (Current Flow Chart) . . . . . J . . . . 252
CONNECTOR LIST . . . . . . . . . . . . . . . . . . . . . . . . K . . . . 258
PART NUMBER OF CONNECTORS . . . . . . . . . L . . . . 276
OVERALL ELECTRICAL WIRING DIAGRAM . M . . . . 280
12
17
18
20
Page
2
3
1
YARIS (EM01V0U)
2
A INTRODUCTION
This manual consists of the following 13 sections:
No.
Section Description
INDEX
INTRODUCTION
Index of the contents of this manual.
Brief explanation of each section.
B
HOW TO USE THIS
MANUAL
Instructions on how to use this manual.
C
TROUBLE–
SHOOTING
D ABBREVIATIONS
Describes the basic inspection procedures for electrical circuits.
Defines the abbreviations used in this manual.
E
GLOSSARY OF
TERMS AND
SYMBOLS
Defines the symbols and functions of major parts.
F RELAY LOCATIONS
Shows position of the Electronic Control Unit, Relays, Relay Block, etc.
This section is closely related to the system circuit.
G
ELECTRICAL
WIRING ROUTING
INDEX
Describes position of Parts Connectors, Splice points, Ground points, etc.
This section is closely related to the system circuit.
Index of the system circuits.
SYSTEM CIRCUITS
Electrical circuits of each system are shown from the power supply through ground points. Wiring connections and their positions are shown and classified by code according to the connection method. (Refer to the section, ”How to use this manual”).
The ”System Outline” and ”Service Hints” useful for troubleshooting are also contained in this section.
I GROUND POINT Shows ground positions of all parts described in this manual.
J
POWER SOURCE
(Current Flow Chart)
Describes power distribution from the power supply to various electrical loads.
K CONNECTOR LIST
Describes the form of the connectors for the parts appeared in this book.
This section is closely related to the system circuit.
L
PART NUMBER OF
CONNECTORS
M
OVERALL
ELECTRICAL
WIRING DIAGRAM
Indicates the part number of the connectors used in this manual.
Provides circuit diagrams showing the circuit connections.
YARIS (EM01V0U)
HOW TO USE THIS MANUAL B
This manual provides information on the electrical circuits installed on vehicles by dividing them into a circuit for each system.
The actual wiring of each system circuit is shown from the point where the power source is received from the battery as far as each ground point. (All circuit diagrams are shown with the switches in the OFF position.)
When troubleshooting any problem, first understand the operation of the circuit where the problem was detected (see System Circuit section), the power source supplying power to that circuit (see Power Source section), and the ground points
(see Ground Point section). See the System Outline to understand the circuit operation.
When the circuit operation is understood, begin troubleshooting of the problem circuit to isolate the cause. Use Relay Location and Electrical Wiring Routing sections to find each part, junction block and wiring harness connectors, wiring harness and wiring harness connectors and ground points of each system circuit.
Internal wiring for each junction block is also provided for better understanding of connection within a junction block.
Wiring related to each system is indicated in each system circuit by arrows
(from__, to__). When overall connections are required, see the Overall Electrical
Wiring Diagram at the end of this manual.
YARIS (EM01V0U)
3
4
B HOW TO USE THIS MANUAL
* The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
[A]
Stop Light
[M]
(BAT) (IG)
15A
STOP
7.5A
GAUGE
2
[B]
1 3
IB
4 IB
2
H6
Stop Lamp SW
1
14 CH1
[C]
7
3C
15 3C
[D]
G – W
8
15 CH1
[E]
[F]
H4
Light Failure Sensor
4
4
13
Rear Lights
7
4
3
[H]
1
HJ1
G – R
2
3
6
1
[N]
[I]
(Shielded)
[J]
2
H17
Center Stop
Lamp
1
11
[G]
50
[L]
1
HJ1
W – B
H1
[K]
H2
YARIS (EM01V0U)
[A] : System Title
[B] : Indicates a Relay Block. No shading is used and only the Relay Block No. is shown to distinguish it from the J/B
Example: Indicates Relay Block No.1
[C] : ( ) is used to indicate different wiring and connector, etc. when the vehicle model, engine type, or specification is different.
[D] : Indicates related system.
[E] : Indicates the code for the (male and female) connectors which are used to join two wire harnesses. The connector code consists of two alphabetical and one numerical characters.
Example: L – Y
B
[H] : Indicates the wiring color.
Wire colors are indicated by an alphabetical code.
B = Black W = White BR = Brown
L = Blue V = Violet SB = Sky Blue
R = Red
P = Pink
G = Green
Y = Yellow
LG = Light Green
GR = Gray
O = Orange
The first letter indicates the basic wire color and the second letter indicates the color of the stripe.
L
(Blue)
[I]
: Indicates a shielded cable.
Y
(Yellow)
Female Male ( )
The first character of the connector code indicates the alphabetical code allocated to the wire harness which has the female connector, and the second shows that of the wire harness which has the male connector.
The third character indicates a serial number used to distinguish between the wire harness combinations in cases when more than one of the same combination of wire harnesses exist
(e.g. CH1 and CH2).
Symbol ( ) indicates the male terminal connector.
Numbers outside connector codes indicate the pin numbers of both male and female connectors.
[F] : Represents a part (all parts are shown in sky blue).
The code is the same as the code used in parts position.
[G] : Junction Block (The number in the circle is the J/B
No. and the connector code is shown beside it).
Junction Blocks are shaded to clearly separate them from other parts.
[J] : Indicates the pin number of the connector.
The numbering system is different for female and male connectors.
Example: Numbered in other from upper left to lower right
Numbered in other from upper right to lower left
Example:
3C indicates that it is inside
Junction Block
No.3
Example:
Female Male
[K] : Indicates the ground point. The code consists of the two characters: A letter and number.
The first character of the code indicates the alphabetical code allocated to the wire harness.
The second character indicates a serial number used to distinguish between the ground points in cases when more than one ground point exist on the same wire harness.
[L] : Page No.
[M] : Indicates the ignition key position(s) when the power is supplied to the fuse(s).
[N] : Indicates a wiring Splice Point.
5
YARIS (EM01V0U)
B HOW TO USE THIS MANUAL
[O]
System Outline
Current is applied at all times through the STOP fuse to TERMINAL 2 of the stop lamp SW.
When the ignition SW is turned on, current flows from the GAUGE fuse to TERMINAL 8 of the light failure sensor, and also flows through the rear lights warning light to TERMINAL 4 of the light failure sensor.
Stop Light Disconnection Warning
When the ignition SW is turned on and the brake pedal is pressed (Stop lamp SW on), if the stop light circuit is open, the current flowing from TERMINAL 7 of the light failure sensor to TERMINALS 1, 2 changes, so the light failure sensor detects the disconnection and the warning circuit of the light failure sensor is activated.
As a result, the current flows from TERMINAL 4 of the light failure sensor to TERMINAL 11 to GROUND and turns the rear lights warning light on. By pressing the brake pedal, the current flowing to TERMINAL 8 of the light failure sensor keeps the warning circuit on and holds the warning light on until the ignition SW is turned off.
[P]
Code
H4
H6
: Parts Location
See Page
36
36
[Q]
Code
1
: Relay Blocks
See Page
18
Code
H7
H9
36
38
Relay Blocks (Relay Block Location)
R/B No.1 (Instrument Panel Brace LH)
See Page
[R]
[S]
Code
3C
IB
: Junction Block and Wire Harness Connector
See Page
22
20
Junction Block and Wire Harness (Connector Location)
Instrument Panel Wire and J/B No.3 (Instrument Panel Brace LH)
Instrument Panel Wire and Instrument Panel J/B (Lower Finish Panel)
Code
CH1
HJ1
: Connector Joining Wire Harness and Wire Harness
See Page
42
50
Joining Wire Harness and Wire Harness (Connector Location)
Engine Room Main Wire and Instrument Panel Wire (Left Kick Panel)
Instrument Panel Wire and Floor Wire (Right Kick Panel)
[T]
Code
H1
H2
: Ground Points
See Page
50
50
Ground Points Location
Under the Left Center Pillar
Back Panel Center
Code
H17
J7
38
38
See Page
6
YARIS (EM01V0U)
B
[O] : Explains the system outline.
[P] : Indicates reference pages showing the parts locations in the system circuit on the vehicle.
Example : Code ”H4” (Light Failure Sensor) is on page 36 of the manual.
* The first character of the code indicates the alphabetical code allocated to the wire harness, and the second character indicates the serial number of the parts connected to the wire harness.
Example : H 4
Code for the wire harness
Á
[Q] : Indicates the reference page showing the position on the vehicle of Relay Block Connectors in the system circuit.
Example : Connector ”1” is described on page 18 of this manual and is installed on the left side of the instrument panel.
[R] : Indicates the reference page showing the position on the vehicle of J/B and Wire Harness in the system circuit.
Example : Connector ”3C” connects the Instrument Panel Wire and J/B No.3. It is described on page 22 of this manual, and is installed on the instrument panel left side.
[S] : Indicates the reference page describing the wiring harness and wiring harness connector (the female wiring harness is shown first, followed by the male wiring harness).
Example : Connector ”CH1” connects the Engine Room Main Wire (female) and Instrument Panel Wire (male).
It is described on page 42 of this manual, and is installed on the left side kick panel.
[T] : Indicates the reference page showing the position of the ground points on the vehicle.
Example : Ground point ”H2” is described on page 50 of this manual and is installed on the back panel center.
YARIS (EM01V0U)
7
B HOW TO USE THIS MANUAL
The ground points circuit diagram shows the connections from all major parts to the respective ground points. When troubleshooting a faulty ground point, checking the system circuits which use a common ground may help you identify the problem ground quickly. The relationship between ground points (
A1
,
A2
and
D4
shown below) can also be checked this way.
I GROUND POINT
H23
DLC3
(SG)
BR
12
HB4
BR
9
DB1
BR
A20
Headlamp Leveling
Motor (LH)
(LH E)
L5
Power Window
Master SW
A22
Cooling Fan
Motor No.3
(E)
(E)
W – B
W – B
W – B
8
3
LA1
W – B 7
4
3
A8
Headlamp Leveling
Motor (RH)
(RH E)
W – B
A5
Pressure SW
(–S)
W – B
A23
Turn Signal Lamp
(Front LH)
A11
Windshield
Wiper Motor
I9
Headlamp
Leveling SW
A6
Clearance Lamp
(Front RH)
A21
Clearance Lamp
(Front LH)
(E)
(E)
(E)
(E)
(E)
W – B
W – B
W – B
W – B
W – B
12
IH2
W – B
7
HA1
W – B
W – B
5
CA1
W – B
3
KA1
W – B
W – B
10
D43
Junction
Connector
6 (Shielded)
4
5
3
2
1
11
BR
BR
BR
BR
BR
(L)
D63
Throttle
Position SW
(E1)
D60
Injection
Pump Assembly
(E1)
(E01)
D2
Engine ECU
(E02)
D4
(5L–E)
W – B
W – B
W – B
W – B
W – B
(E)
C2
Fog Lamp
(Front LH)
(E)
C4
Fog Lamp
(Front RH)
(E)
A10
Brake Fluid Level
Warning SW
(E)
A1
Turn Signal Lamp
(Front RH)
(E)
K5
Power Window
Master SW
A24
Option Connector
(Vacuum)
(GND2)
(GND1)
W – B
W – B
B19
Skid Control ECU with Actuator
(GND)
(GND)
W – B
W – B
21
AB1
12
AB1
W – B
W – B
A1
W – B
6
AB1
16
20 W – B
19 W – B
18 W – B
17 W – B
(Shielded)
(Shielded)
(Shielded)
(Shielded)
W – B
A2
8
* The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
YARIS (EM01V0U)
B
The ”Current Flow Chart” section, describes which parts each power source (fuses, fusible links, and circuit breakers) transmits current to. In the Power Source circuit diagram, the conditions when battery power is supplied to each system are explained. Since all System Circuit diagrams start from the power source, the power source system must be fully understood.
J POWER SOURCE (Current Flow Chart)
The chart below shows the route by which current flows from the battery to each electrical source
(Fusible Link, Circuit Breaker, Fues, etc.) and other parts
2
10A ECU–B
7.5A DOME
2
Battery
30A AM2
Starter
2
S 2
Fusible Link Block
100A ALT
6
6
Short Pin
15A EFI
10A HAZARD
20A RADIO NO.1
10A HORN
60A ABS
2
5
Engine Room R/B (See Page 20)
20A
10A
Fuse
STOP
DOME
System
ABS
ABS and Traction Control
Cruise Control
Electronically Controlled Transmission
Multiplex Communication System
Cigarette Lighter
Combination Meter
Headlight
Interior Light
Key Reminder and Seat Belt Warning
Light Auto Turn Off System
Theft Deterrent and Door Lock Control
Power Source
B
1
BA1
W
1.25B
FL MAIN
B
2
1
50A MAIN
2
2
W
Battery
7
AH1
W W
1
B
1
7.5A AM1
2
2
2
W – R
6
AH1
1
15A HAZ–RADIO
2
2
W
8 4
1
7.5A DOME
2
1
Page
194
187
180
166
210
214
230
112
122
R
H8
Ignition SW
2
B – Y
1
1
20A DEFOG
2
1
W – R
∗
The system shown here is an EXAMPLE ONLY. It is different to the actual circuit shown in the SYSTEM CIRCUITS SECTION.
9
YARIS (EM01V0U)
B HOW TO USE THIS MANUAL
K CONNECTOR LIST
A1
Black
[A]
A2
1 2 3 4
1
5
2
6
3
7
4
8
[B]
B1
Black
A3
Gray
[C]
1 2 3 4 5 6 7
1 2
3 4 5 6
1 2 3 4 5
6 7 8 9 10111213
K CONNECTOR LIST
BA1
Black
[E]
B2
Gray
[D]
BD2
Gray
[F]
1 2 3 4 5
6 7 8 9 10 11 12 13
5 4
13 12 11 10 9
3
8
2
7
1
6
1 2 3 4
5 6 7 8 9 10 11
4 3 2 1
11 10 9 8 7 6 5
[A] : Indicates connector to be connected to a part. (The numeral indicates the pin No.)
[B] : Junction Connector
Indicates a connector which is connected to a short terminal.
Junction Connector
Junction connector in this manual include a short terminal which is connected to a number of wire harnesses. Always perform inspection with the short terminal installed.
Short Terminal
[C] : Parts Code
The first letter of the code is taken from the first letter of part, and the numbers indicates its order in parts which start with the same letter.
[D] : Connector Color
Connectors not indicated are milky white in color.
[E] : Indicates the connector shapes which are used to join wire harnesses.
On Left : Female connector shapes
On Right : Male connector shapes
Numbers indicate pin numbers.
[F] : Indicates connector colors. (Connectors with not indicated colors are white)
10
YARIS (EM01V0U)
L PART NUMBER OF CONNECTORS
A3
A4
A5
A6
Code
A1
A2
Part Name
Turn Signal Lamp (Front RH)
Inlet Air Temp. Sensor
Air Flow Meter
A/C Pressure Sensor
Pressure SW
Clearance Lamp (Front RH)
A8
A9
A10
A11
Headlamp Leveling Motor (RH)
Brake Vacuum Warning SW
Brake Fluid Level Warning SW
Windshield Washer Motor
A12 Airbag Sensor (Front RH)
A13 Airbag Squib
Part Number
90980–11019
90980–11163
90980–12292
90980–10845
90980–10943
90980–11156
90980–11016
90980–11252
90980–11207
90980–11599
90980–11856
Code Part Name
B22 Door Courtesy SW (Front LH)
B23 Front Seat Outer Belt (LH)
B24 Blower SW (Rear Heater)
B25 Front Seat Outer Belt (RH)
B26 Door Courtesy SW (Front RH)
B27 Cooling Fan ECU No.1
B28 Cooling Fan ECU No.2
B29 Water Temp. Sensor (Radiator)
B30
B32
B33
B34
B35
Fuel Filter Warning SW
Door Control Relay (LH)
Step Lamp (LH)
Junction Connector
Junction Connector
90980–12490
[A] : Part Code
[B] : Part Name
[C] : Part Number
Toyota Part Number are indicated.
Not all of the above part numbers of the connector are established for the supply.
Part Number
90980–12470
90980–12253
90980–10463
90980–12253
90980–12470
90980–10841
90980–10735
90980–11003
90980–10789
90980–10121
90980–11398
B
YARIS (EM01V0U)
11
C TROUBLESHOOTING
To Ignition SW
IG Terminal
SW 2
Fuse
[A]
SW 1
[B]
Voltmeter
Relay
[C]
Solenoid
VOLTAGE CHECK
(a) Establish conditions in which voltage is present at the check point.
Example:
[A] – Ignition SW on
[B] – Ignition SW and SW 1 on
[C] – Ignition SW, SW 1 and Relay on (SW 2 off)
(b) Using a voltmeter, connect the negative lead to a good ground point or negative battery terminal, and the positive lead to the connector or component terminal.
This check can be done with a test light instead of a voltmeter.
Ohmmeter
CONTINUITY AND RESISTANCE CHECK
(a) Disconnect the battery terminal or wire so there is no voltage between the check points.
(b) Contact the two leads of an ohmmeter to each of the check points.
SW
Ohmmeter
If the circuit has diodes, reverse the two leads and check again.
When contacting the negative lead to the diode positive side and the positive lead to the negative side, there should be continuity.
When contacting the two leads in reverse, there should be no continuity.
Diode
Digital Type Analog Type
(c) Use a volt/ohmmeter with high impedance (10 k
Ω
/V minimum) for troubleshooting of the electrical circuit.
12
YARIS (EM01V0U)
Test Light
Disconnect
Light
SW 2
To Ignition SW
IG Terminal
Fuse Case
Short [A]
SW 1
Short [B]
Disconnect
Relay
Short [C]
Disconnect
Solenoid
C
FINDING A SHORT CIRCUIT
(a) Remove the blown fuse and disconnect all loads of the fuse.
(b) Connect a test light in place of the fuse.
(c) Establish conditions in which the test light comes on.
Example:
[A] – Ignition SW on
[B] – Ignition SW and SW 1 on
[C] – Ignition SW, SW 1 and Relay on (Connect the
Relay) and SW 2 off (or Disconnect SW 2)
(d) Disconnect and reconnect the connectors while watching the test light.
The short lies between the connector where the test light stays lit and the connector where the light goes out.
(e) Find the exact location of the short by lightly shaking the problem wire along the body.
CAUTION:
(a) Do not open the cover or the case of the ECU unless absolutely necessary. (If the IC terminals are touched, the IC may be destroyed by static electricity.)
(b) When replacing the internal mechanism (ECU part) of the digital meter, be careful that no part of your body or clothing comes in contact with the terminals of leads from the IC, etc. of the replacement part (spare part).
Pull Up
DISCONNECTION OF MALE AND FEMALE
CONNECTORS
To pull apart the connectors, pull on the connector itself, not the wire harness.
HINT : Check to see what kind of connector you are disconnecting before pulling apart.
Pull Up
Press Down
YARIS (EM01V0U)
Press Down
13
C TROUBLESHOOTING
Reference:
Example:
(Case 1)
1
10
3
0.2
Up
Terminal Retainer
Terminal Retainer
[Retainer at Full Lock Position]
1
HOW TO REPLACE TERMINAL
(with terminal retainer or secondary locking device)
1. PREPARE THE SPECIAL TOOL
HINT : To remove the terminal from the connector, please construct and use the special tool or like object shown on the left.
2. DISCONNECT CONNECTOR
Tool
(mm)
3. DISENGAGE THE SECONDARY LOCKING DEVICE OR
TERMINAL RETAINER.
(a) Locking device must be disengaged before the terminal locking clip can be released and the terminal removed from the connector.
(b) Use a special tool or the terminal pick to unlock the secondary locking device or terminal retainer.
NOTICE:
Do not remove the terminal retainer from connector body.
[A] For Non–Waterproof Type Connector
HINT : The needle insertion position varies according to the connector’s shape (number of terminals etc.), so check the position before inserting it.
”Case 1”
Raise the terminal retainer up to the temporary lock position.
Stopper
Terminal
Retainer
[Retainer at Temporary Lock Position]
Example:
(Case 2)
Secondary
Locking Device
”Case 2”
Open the secondary locking device.
14
YARIS (EM01V0U)
C
Tool
Tab
Tab
Example:
(Case 1)
Terminal
Retainer
Tool
[Male]
Access Hole
( Mark)
[Female]
Retainer at Full Lock Position
Tool
[B] For Waterproof Type Connector
HINT : Terminal retainer color is different according to connector body.
Example:
Terminal Retainer : Connector Body
Black or White : Gray
Black or White : Dark Gray
Gray or White : Black
”Case 1”
Type where terminal retainer is pulled up to the temporary lock position (Pull
Type).
Insert the special tool into the terminal retainer access hole (
Y
Mark) and pull the terminal retainer up to the temporary lock position.
HINT : The needle insertion position varies according to the connector’s shape
(Number of terminals etc.), so check the position before inserting it.
Example:
(Case 2)
Retainer at Temporary Lock Position
[Male] [Female]
Terminal Retainer
[Male]
Press Down
Tool
Press Down
[Female]
Tool
YARIS (EM01V0U)
”Case 2”
Type which cannot be pulled as far as
Power Lock insert the tool straight into the access hole of terminal retainer as shown.
15
C TROUBLESHOOTING
Push the terminal retainer down to the temporary lock position.
Retainer at
Full Lock Position
16
Retainer at
Temporary Lock Position
[Male] [Female]
Locking Lug
Tool
(c) Release the locking lug from terminal and pull the terminal out from rear.
4. INSTALL TERMINAL TO CONNECTOR
(a) Insert the terminal.
HINT:
1. Make sure the terminal is positioned correctly.
2. Insert the terminal until the locking lug locks firmly.
3. Insert the terminal with terminal retainer in the temporary lock position.
(b) Push the secondary locking device or terminal retainer in to the full lock position.
5. CONNECT CONNECTOR
YARIS (EM01V0U)
ABBREVIATIONS
The following abbreviations are used in this manual.
ABBREVIATIONS D
H/B
IC
J/B
LED
LH
M/T
PTC
R/B
RH
CPU
EBD
ECU
EPS
A/C
A/T
ABS
CAN
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Air Conditioning
Automatic Transaxle
Anti–Lock Brake System
Controller Area Network
Central Processing Unit
Electronic Brake Force Distribution
Electronic Control Unit
Electric Motor Power Steering
Hatchback Type
Integrated Circuit
Junction Block
= Light Emitting Diode
= Left–Hand
= Manual Transaxle
Positive Temperature Coefficient
Relay Block
Right–Hand
S/D
SRS
= Sedan Type
= Supplemental Restraint System
SW = Switch
TEMP.
= Temperature
VSV = Vacuum Switching Valve w/ = With w/o = Without
∗
The titles given inside the components are the names of the terminals (terminal codes) and are not treated as being abbreviations.
17
YARIS (EM01V0U)
E GLOSSARY OF TERMS AND SYMBOLS
BATTERY
Stores chemical energy and converts it into electrical energy.
Provides DC current for the auto’s various electrical circuits.
CAPACITOR (Condenser)
A small holding unit for temporary storage of electrical voltage.
GROUND
The point at which wiring attaches to the Body, thereby providing a return path for an electrical circuit; without a ground, current cannot flow.
1. SINGLE
FILAMENT
HEADLIGHTS
Current flow causes a headlight filament to heat up and emit light. A headlight may have either a single
(1) filament or a double (2) filament
CIGARETTE LIGHTER
An electric resistance heating element.
2. DOUBLE
FILAMENT
CIRCUIT BREAKER
Basically a reusable fuse, a circuit breaker will heat and open if too much current flows through it.
Some units automatically reset when cool, others must be manually reset.
DIODE
A semiconductor which allows current flow in only one direction.
HORN
An electric device which sounds a loud audible signal.
IGNITION COIL
Converts low–voltage DC current into high–voltage ignition current for firing the spark plugs.
DIODE, ZENER
A diode which allows current flow in one direction but blocks reverse flow only up to a specific voltage. Above that potential, it passes the excess voltage. This acts as a simple voltage regulator.
PHOTODIODE
The photodiode is a semiconductor which controls the current flow according to the amount of light.
DISTRIBUTOR, IIA
Channels high–voltage current from the ignition coil to the individual spark plugs.
LIGHT
Current flow through a filament causes the filament to heat up and emit light.
LED (LIGHT EMITTING DIODE)
Upon current flow, these diodes emit light without producing the heat of a comparable light.
FUSE
A thin metal strip which burns through when too much current flows through it, thereby stopping current flow and protecting a circuit from damage.
(for Medium Current Fuse)
(for High Current Fuse or
Fusible Link)
A heavy–gauge wire placed in high amperage circuits which burns through on overloads, thereby protecting the circuit.
The numbers indicate the crosssection surface area of the wires.
18
FUEL
M
YARIS (EM01V0U)
METER, ANALOG
Current flow activates a magnetic coil which causes a needle to move, thereby providing a relative display against a background calibration.
METER, DIGITAL
Current flow activates one or many
LED’s, LCD’s, or fluorescent displays, which provide a relative or digital display.
MOTOR
A power unit which converts electrical energy into mechanical energy, especially rotary motion.
RELAY
1. NORMALLY
Basically, an electrically operated switch which may be normally
CLOSED
closed (1) or open (2).
Current flow through a small coil creates a magnetic field which either opens or closes an attached switch.
2. NORMALLY
OPEN
SPEAKER
An electromechanical device which creates sound waves from current flow.
E
RELAY, DOUBLE THROW
A relay which passes current through one set of contacts or the other.
RESISTOR
An electrical component with a fixed resistance, placed in a circuit to reduce voltage to a specific value.
RESISTOR, TAPPED
A resistor which supplies two or more different non adjustable resistance values.
RESISTOR, VARIABLE or RHEOSTAT
A controllable resistor with a variable rate of resistance.
Also called a potentiometer or rheostat.
SENSOR (Thermistor)
A resistor which varies its resistance with temperature.
SWITCH, MANUAL
1. NORMALLY
OPEN
stopping (1) or allowing (2) current flow.
2. NORMALLY
CLOSED
SWITCH, DOUBLE THROW
A switch which continuously passes current through one set of contacts or the other.
SWITCH, IGNITION
A key operated switch with several positions which allows various circuits, particularly the primary ignition circuit, to become
SWITCH, WIPER PARK
Automatically returns wipers to the stop position when the wiper switch is turned off.
(Reed Switch Type)
SENSOR, SPEED
Uses magnetic impulses to open and close a switch to create a signal for activation of other components.
SHORT PIN
Used to provide an unbroken connection within a junction block.
SOLENOID
An electromagnetic coil which forms a magnetic field when current flows, to move a plunger, etc.
YARIS (EM01V0U)
TRANSISTOR
A solidstate device typically used as an electronic relay; stops or passes current depending on the voltage applied at ”base”.
WIRES
(1) NOT
CONNECTED
Wires are always drawn as straight lines on wiring diagrams.
Crossed wires (1) without a
(2) SPLICED
not joined; crossed wires (2) with a black dot or octagonal ( ) mark at the junction are spliced (joined) connections.
19
F RELAY LOCATIONS
[Engine Compartment]
(H/B)
Engine Control Module
Fusible Link Block
Skid Control ECU with Actuator
Engine Room R/B
Engine Room J/B
Engine Room
R/B No.2
(S/D)
Engine Room
R/B No.2
Engine Control Module
Fusible Link Block
Skid Control ECU with Actuator
Engine Room R/B
Engine Room J/B
20
YARIS (EM01V0U)
F
[Instrument Panel]
(H/B)
Power Steering ECU
Transponder Key ECU
Front Fog Light
Relay
Fuse Block
ACC Cut
Relay
Main Body
ECU
Instrument
Panel J/B
(S/D)
Theft Warning ECU
Running Light
Relay
J/B No.6
Shift Lock
Control ECU
J/B No.5
Transponder Key
Amplifier
A/C Amplifier
Airbag Sensor
Assembly Center
Power Steering ECU
Transponder Key ECU Theft Warning ECU
Fuse Block
ACC Cut
Relay
Main Body
ECU
Instrument
Panel J/B
Front Fog
Light Relay
J/B No.5
Transponder Key
Amplifier
A/C Amplifier
Airbag Sensor
Assembly Center
YARIS (EM01V0U)
Running Light
Relay
J/B No.6
Shift Lock
Control ECU
21
F RELAY LOCATIONS
[Body]
(5–Door)
Occupant Classification ECU
(3–Door)
Door Control Receiver
Occupant Classification ECU
22
Door Control Receiver
YARIS (EM01V0U)
(4–Door)
Occupant Classification ECU Door Control Receiver
F
YARIS (EM01V0U)
23
F RELAY LOCATIONS
1
: Engine Room R/B
: Engine Room J/B
* 1:H-LP LH/H-LP LO LH
* 2:H-LP RH/H-LP LO RH
* 3:30A HTR SUB1 (for High Current)
* 4:30A RDI (for High Current)
* 5:40A HTR (for High Current)
* 6:50A ABS1/VSC1 (for High Current)
* 7:50A EPS (for High Current)
* 8:40A HTR SUB2 (for High Current)
* 9:FAN NO.2 Relay
* 10:ST Relay
Unit A
1
EFI
20A 2
1
HORN
10A
2
1
AM2
15A 2
*10
2
5
3
1
*9
2 4 1
5
3
*3
1 2
*4
1 2
*5
1 2
*6
1 2
*7
1 2
*8
1 2
1
2
5 3
2
2
*1
10A
*2
10A
1
1
2
2
2
2
2
HAZ
10A
ECTS
10A
ALT-S
7.5A
ECU-B
7.5A
DOME
15A
1
1
1
1
1
2
ST
30A
1
HTR SUB1
Relay
1E
1
(from Engine Room
Main Wire)
Wire Color : B
1D
1
(from Engine Room
Main Wire)
Wire Color : W
Unit B
24
YARIS (EM01V0U)
F
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
4
1
Unit A
1A
5
6
7
8
1
2
3
4
(from Engine Room
Main Wire)
1B
5
6
7
8
1
2
3
4
(from Engine Room
Main Wire)
1C
1
(from Engine Room
Main Wire)
25
YARIS (EM01V0U)
F RELAY LOCATIONS
[Engine Room R/B and Engine Room J/B Inner Circuit]
Unit A
1
20A EFI
2
1 2
10A HORN
1
15A AM2
2
EFI Relay
HORN Relay
IG2 Relay
FAN NO.1 Relay
5 1B
8 1B
7 1B
6 1B
1 1B
4 1B
3 1B
2 1B
1 1C
1 1A
4 1A
3 1A
2 1A
5 1A
8 1A
7 1A
6 1A
26
YARIS (EM01V0U)
1 1E
Unit B
1 1D
1 2
30A ABS2/VSC2
1 2
30A HTR SUB1
1 2
1
30A RDI
2
1
40A HTR
2
50A ABS1/VSC1
1 2
1
50A EPS
2
40A HTR SUB2
1 2
10A H-LP LH/H-LP LO LH
1 2
10A H-LP RH/H-LP LO RH
1 2
1
10A HAZ
2
10A ETCS
1 2
7.5A ALT-S
1 2
7.5A ECU-B
1 2
15A DOME
1 2
30A ST
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
F
27
YARIS (EM01V0U)
F RELAY LOCATIONS
2
: Engine Room R/B No.2 Engine Compartment Right (See Page 20)
HTR SUB2 Relay H-LP/AMT Relay
1
3
5
2
2
5
3
1
3
2
1
5
HTR SUB3 Relay
28
YARIS (EM01V0U)
Memo
YARIS (EM01V0U)
29
F RELAY LOCATIONS
: Instrument Panel J/B Lower Finish Panel (See Page 21)
19
20
21
22
23
24
25
26
3
4
5
6
7
8
1
2
27
28
29
30
9
10
11
12
31 13
32
33
14
15
34
35
16
17
36 18
4B
(from Engine Room
Main Wire)
16
17
18
19
20
21
22
1
2
3
4
5
6
7
23
24
25
26
8
9
10
11
27
28
29
30
12
13
14
15
4A
(from Floor Wire)
3
4
5
6
1
2
(from Roof Wire)
30A POWER
(for High Current)
4K
30A DEF
(for High Current)
14 13 12 11 10 9 8
7 6 5 4 3 2 1
(from Instrument
Panel Wire)
4D
1
2
3
4
5
6
7
16
17
18
19
20
21
22
8
9
10
11
23
24
25
26
12
13
14
15
27
28
29
30
1 3
4
2
5
6
2
1
1
2
1
1
2
3
4
5
6
7
8
19
20
21
22
23
24
25
26
9
10
11
12
27
28
29
30
13
14
15
16
17
18
31
32
33
34
35
36
5
1
2
3 5
1
4
2
3
1
7 6 5 4 3 2 1
14 13 12 11 10 9 8
8 7 6 5 4 3 2 1
16 15 14 13 12 11 10 9
18
17
16
15
14
13
12
11
10
9
5
4
3
2
1
8
7
6
4
3
2
1
1
2
3
4
5
6
7
8
17
18
19
20
21
22
23
24
9
10
11
12
25
26
27
28
13
14
15
16
29
30
31
32
3
8
2
7
8
3
7
6 5
6 5
2
4
1
1
4
16 15 14 13 12 11 10 9
8 7 6 5 4 3 2 1
(from Instrument
Panel Wire)
4C
4H
9
2
1
8
7
6
5
4
3
18
17
16
15
14
13
12
11
10
(from Instrument
Panel Wire)
4E
17
18
19
20
21
22
23
24
1
2
3
4
5
6
7
8
25
26
27
28
9
10
11
12
29 13
30
31
14
15
32 16
(from Instrument
Panel Wire)
4J
4
3
2
1
(from Instrument
Panel Wire)
4F
1
4 5 6
2
7
3
8
(from Instrument
Panel Wire)
IG 1 Relay 1
4L
HTR Relay
4G
1
FLASH Relay
(from Engine Room
Main Wire) (from Engine Room
Main Wire)
30
YARIS (EM01V0U)
F
Main Body ECU
12 11 10 9
6 5 4 3
8
2
7
1
(from Instrument
Panel Wire)
4M
1 2 3 4 5 6 7 8 9
101112131415161718
(from Instrument
Panel Wire)
4S
3
4
1
2
5
6
14
15
16
17
18
19
20
21
22
23
24
25
26
7
8
9
10
11
12
13
7 8
1 2
9
3
10
4
11 12
5 6
10 11 12 13 14 15 1617 18
1 2 3 4 5 6 7 8 9
6
1
7
2
8
3
9
4
10
5
6 7 8 9 10 11 12 13
1 2 3 4 5
4Q
13121110 9 8 7 6
5 4 3 2 1
(from Instrument
Panel Wire)
4P
1 2 3 4 5
6 7 8 9 10
(from Instrument
Panel Wire)
31
YARIS (EM01V0U)
F RELAY LOCATIONS
: Instrument Panel J/B Lower Finish Panel (See Page 21)
* 1:10A TAIL (H/B, S/D *3)
7.5A PANEL 2 (*4)
* 2:10A TAIL (*4)
* 3:Cold Area Spec., w/ Engine Immobiliser
System, w/ ABS, w/ Rear Window Defogger, w/ Door Lock Control, w/ Daytime Running Light, w/ Remote Control Mirror, w/ Air Conditioning
* 4:Except H/B, S/D *3
32
YARIS (EM01V0U)
Memo
YARIS (EM01V0U)
33
F RELAY LOCATIONS
[Instrument Panel J/B Inner Circuit]
* 1:H/B, S/D *3
* 2:Except *1
* 3:Cold Area Spec., w/ Engine Immobiliser System, w/ ABS, w/ Rear Window Defogger, w/ Door Lock Control, w/ Daytime Running Light, w/ Remote Control Mirror, w/ Air Conditioning
24 4E
21 4B
9 4A
12 4A
25 4B
4 4E
12 4C
3 4J
17 4B
35 4B
12 4Q
1 4G
15 4E
3 4E
9 4S
13 4B
8 4S
7 4C
3 4P
4 4P
5 4P
5 4K
12 4B
18 4S
23 4B
8 4E
13 4E
12 4D
(*1)
T-LP Relay
(*1)
(*1)
(*1)
PWR Relay
1 2
30A DEF
DEF Relay
10A TAIL
(*2)
25A D/L
25A AM1
7.5A PANEL2 (*2)
10A TAIL (*1)
7.5A PANEL1
(*2)
1 2
30A POWER
20A RL DOOR
20A RR DOOR
10A ID/UP/MIR HTR
1 4A
19 4A
10 4H
6 4K
11 4M
2 4F
10 4A
29 4A
15 4B
33 4B
10 4E
6 4P
2 4Q
7 4P
8 4Q
8 4P
9 4P
6 4Q
10 4P
9 4Q
7 4Q
17 4A
2 4H
11 4H
4 4Q
4 4M
13 4Q
2 4J
2 4A
1 4F
(Cont. Next Page)
34
YARIS (EM01V0U)
5 4D
19 4E
11 4C
1 4C
9 4C
13 4A
3 4F
5 4Q
31 4B
16 4S
28 4A
32 4B
12 4S
17 4S
36 4B
1 4H
30 4E
14 4E
17 4E
28 4E
12 4E
7 4M
1 4K
15 4A
1 4S
2 4E
7 4F
2 4B
F
(Cont'd)
10A STOP
7.5A OBD2
15A FR FOG
3
4
5
1
HTR Relay
2
2
4
6
8
LR
+B
IG
1
EL
5
ER LL
3
EHW
GND
7
FLASH Relay
Noise Filter
5 3
2
IG 1 Relay
25A WIP
1
15A WSH
10A ECU-IG
10A GAUGE
(Cont. Next Page)
1 4L
10 4B
6 4D
15 4S
19 4B
11 4S
27 4A
14 4B
13 4S
7 4S
24 4B
3 4K
22 4B
30 4A
23 4E
20 4E
14 4S
32 4E
10 4D
2 4P
1 4P
18 4B
5 4S
2 4M
8 4M
6 4M
9 4M
5 4M
35
YARIS (EM01V0U)
F RELAY LOCATIONS
[Instrument Panel J/B Inner Circuit]
(Cont'd)
15A RR WIP
25 4A
11 4Q
10 4Q
1 4Q
29 4B
10 4S
10 4M
8 4F
25 4E
1 4J
11 4B
1 4D
9 4B
15 4C
21 4E
27 4B
16 4E
1 4M
12 4M
3 4Q
4 4S
6 4S
14 4D
7.5A A/C
C/OPN Relay
7.5A IGN
7.5A MET
15A CIG
7.5A ACC
8 4A
5 4E
4 4F
5 4F
36
(Cont. Next Page)
YARIS (EM01V0U)
(Cont'd)
9 4E
4 4K
16 4C
34 4B
16 4B
4 4J
10 4C
14 4H
5 4H
2 4K
27 4E
11 4E
13 4H
4 4H
3 4A
17 4H
8 4H
8 4C
8 4D
26 4B
4 4D
2 4D
2 4C
5 4C
9 4D
7 4A
1 4E
7 4E
3 4S
31 4E
10
7
24
23
21 19
UL1
ILE
PKB
BCTY (H/B)
LGCY (S/D)
13 25
1
ACC TRLY PWS HAZ GND1
12
L1
2
ACT+
Main Body ECU
4
5
ALTB
IG
PCTY
DCTY
RRCY
BECU
HORN
KSW
20
26
22
6
15
UL2
16
ACT-
L2
9
3
14
4 4C
15 4H
6 4H
22 4A
18 4H
9 4H
4 4A
18 4A
16 4H
7 4H
14 4C
24 4A
6 4C
21 4A
26 4E
5 4A
20 4A
2 4S
30 4B
12 4H
3 4D
18 4E
28 4B
7 4D
6 4E
F
37
YARIS (EM01V0U)
F RELAY LOCATIONS
: J/B No.5
Left Kick Panel (See Page 21)
D1
2
1
6
5
4
3
5B
(from Front Door LH Wire)
6
5
4
3
2
1
1
2
5
6
3
4
5A
5
6
3
4
1
2
(from Instrument Panel Wire)
38
YARIS (EM01V0U)
F
[J/B No.5 Inner Circuit]
1 5A
2 5A
3 5A
4 5A
5 5A
6 5A
D1
1 5B
2 5B
3 5B
4 5B
5 5B
6 5B
YARIS (EM01V0U)
39
F RELAY LOCATIONS
: J/B No.6
Right Kick Panel (See Page 21)
D2
2
1
6
5
4
3
6B
(from Front Door RH Wire)
6
5
4
3
2
1
1
2
5
6
3
4
6A
5
6
3
4
1
2
(from Instrument Panel Wire)
40
YARIS (EM01V0U)
F
[J/B No.6 Inner Circuit]
1 6A
2 6A
3 6A
4 6A
5 6A
6 6A
D2
1 6B
2 6B
3 6B
4 6B
5 6B
6 6B
YARIS (EM01V0U)
41
F RELAY LOCATIONS
Fusible Link Block Near the Battery (See Page 20)
Battery
60A MAIN
(for High Current)
C30
1
(from Engine Wire)
Wire Color : B
120A ALT
(for High Current)
42
YARIS (EM01V0U)
F
Battery
A28
1
(from Engine Room
Main Wire)
1
1 2
2
A27
Black
1
(from Engine Room
Main Wire)
YARIS (EM01V0U)
43
F RELAY LOCATIONS
[Fusible Link Block Inner Circuit]
Battery
A27(B), A28(A), C30(C)
Fusible Link Block
120A ALT
60A MAIN
2
B
1
B
1
A
1
C
44
YARIS (EM01V0U)
Fuse Block Near the Instrument Panel J/B (See Page 21)
F
1
ACC2
7.5A
2
YARIS (EM01V0U)
45
B3
B11
A6
A4
A22
A5
A1
A7
B1
B4
B9
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[H/B]
A21 A3 A23 A28 A27 A10 A9
A 1 Turn Signal Lamp (Front Side RH)
A 2 Turn Signal Lamp (Front Side LH)
A 3 A/C Pressure Sensor
A 4 Rear Washer Motor
A 5 Windshield Washer Motor
A 6 Airbag Sensor (Front RH)
A 7 Speed Sensor (Front RH)
A 8 Cooling Fan Motor
A 9 Windshield Wiper Motor
A 10 Brake Fluid Level Warning SW
A 11 Speed Sensor (Front LH)
A 12 Airbag Sensor (Front LH)
A 14 Radiator Fan Resistor
A 15 Skid Control ECU with Actuator
A 18 Engine Hood Courtesy SW
A 21 Engine Control Module
A 22 Water Level Warning SW
A 23 Security Horn
A 24 Junction Connector
A 25 Junction Connector
A 27 Fusible Link Block
A 28 Fusible Link Block
A18 A8 B5 B2 A12 A14 B10
B 1 Turn Signal Lamp (Front RH)
B 2 Horn
B 3 Parking Lamp (RH)
B 4 Headlamp (RH)
B 5 Ambient Temp. Sensor
B 6 Headlamp (LH)
B 7 Parking Lamp (LH)
B 8 Turn Signal Lamp (Front LH)
B 9 Fog Lamp (Front RH)
B 10 Fog Lamp (Front LH)
B 11 Side Marker Lamp (Front RH)
B 12 Side Marker Lamp (Front LH)
B 13 Junction Connector
46
YARIS (EM01V0U)
B6
A25
B12
B7
A24
A2
A11
B8
A15
B13
[H/B]
Position of Parts in Engine Compartment
C25 C4 C20 C11 C5 C12 C13 C6 C14 C7 C30 C23 C3 C26
G
C24
P1
C10
C9
C16
C2 C8 C1 C15 C18 C17
C 1 Starter
C 2 Crankshaft Position Sensor
C 3 VSV (Purge)
C 4 Fuel Injector (No.1)
C 5 Fuel Injector (No.2)
C 6 Fuel Injector (No.3)
C 7 Fuel Injector (No.4)
C 8 A/C Compressor
C 9 Generator
C10 Generator
C 11 Ignition Coil (No.1)
C12 Ignition Coil (No.2)
C13 Ignition Coil (No.3)
C14 Ignition Coil (No.4)
C15 Starter
C16 Engine Oil Pressure SW
C17 Throttle Body Assembly
C18 Camshaft Position Sensor
C19 Engine Coolant Temp. Sensor
C20 Engine Control Module
C21 Speed Sensor
C22 Back–Up Lamp SW
C23 Air Fuel Ratio Sensor (Bank 1 Sensor 1)
C24 Camshaft Timing Oil Control Valve
C25 Noise Filter
C26 Mass Air Flow Meter
C27 Park/Neutral Position SW
C28 Electronically Controlled Transmission Solenoid
C29 Speed Sensor (Turbine)
C30 Fusible Link Block
P 1 Knock Control Sensor (Bank 1)
C19
C22
C21
C29
C28
C27
47
YARIS (EM01V0U)
A7
B14
B4
A22
A5
B9
G ELECTRICAL WIRING ROUTING
Position of Parts in Engine Compartment
[S/D]
A21 A23 A28 A27 A10 A15 A9
B6
A25
A24
A11
B15
B13
A 3 A/C Pressure Sensor
A 5 Windshield Washer Motor
A 6 Airbag Sensor (Front RH)
A 7 Speed Sensor (Front RH)
A 8 Cooling Fan Motor
A 9 Windshield Wiper Motor
A 10 Brake Fluid Level Warning SW
A 11 Speed Sensor (Front LH)
A 12 Airbag Sensor (Front LH)
A 14 Radiator Fan Resistor
A 15 Skid Control ECU with Actuator
A 18 Engine Hood Courtesy SW
A 21 Engine Control Module
A 22 Water Level Warning SW
A 23 Security Horn
A 24 Junction Connector
A 25 Junction Connector
A 27 Fusible Link Block
A 28 Fusible Link Block
A6 A3 A18 A8 B2 A12 B5 A14 B10
B 2 Horn
B 4 Headlamp (RH)
B 5 Ambient Temp. Sensor
B 6 Headlamp (LH)
B 9 Fog Lamp (Front RH)
B 10 Fog Lamp (Front LH)
B 13 Junction Connector
B 14 Turn Signal, Side Marker and Parking Lamp (RH)
B 15 Turn Signal, Side Marker and Parking Lamp (LH)
48
YARIS (EM01V0U)
G
[S/D]
C25
P1
C24
C9
C10
C8
C2
Position of Parts in Engine Compartment
C4 C11 C20 C5 C12 C13 C6 C14 C7 C30
C18
C22
C21
C23
C26
C3
C 1 Starter
C 2 Crankshaft Position Sensor
C 3 VSV (Purge)
C 4 Fuel Injector (No.1)
C 5 Fuel Injector (No.2)
C 6 Fuel Injector (No.3)
C 7 Fuel Injector (No.4)
C 8 A/C Compressor
C 9 Generator
C10 Generator
C 11 Ignition Coil (No.1)
C12 Ignition Coil (No.2)
C13 Ignition Coil (No.3)
C14 Ignition Coil (No.4)
C15 Starter
C16 Engine Oil Pressure SW
C16 C1 C15 C17 C19 C29 C27 C28
C17 Throttle Body Assembly
C18 Camshaft Position Sensor
C19 Engine Coolant Temp. Sensor
C20 Engine Control Module
C21 Speed Sensor
C22 Back–Up Lamp SW
C23 Air Fuel Ratio Sensor (Bank 1 Sensor 1)
C24 Camshaft Timing Oil Control Valve
C25 Noise Filter
C26 Mass Air Flow Meter
C27 Park/Neutral Position SW
C28 Electronically Controlled Transmission Solenoid
C29 Speed Sensor (Turbine)
C30 Fusible Link Block
P 1 Knock Control Sensor (Bank 1)
49
YARIS (EM01V0U)
G ELECTRICAL WIRING ROUTING
Position of Parts in Instrument Panel
[H/B]
c1 b1 A19 A26 A17 E10 Q1 Q2
V1
W2
W1
A13 A16 A20 E9 E8 E2 J8 J9 E6 E5
A 13 Stop Lamp SW
A 16 Clutch Start SW
A 17 PTC Heater
A 19 Power Steering ECU
A 20 Accelerator Position Sensor
A 26 Junction Connector
E 1 Blower SW
E 2 A/C Thermistor No.1
E 3 Blower Resistor
E 4 Blower Motor
E 5 A/C SW
E 6 Rear Window Defogger SW
E 8 A/C Amplifier
E 9 A/C Amplifier
E 10 Junction Connector
J 8 Airbag Sensor Assembly Center
J 9 Airbag Sensor Assembly Center
Q 1 Airbag Squib (Front Passenger’s Airbag Assembly)
Q 2 Airbag Squib (Front Passenger’s Airbag Assembly)
V 1 Spiral Cable
Steering Pad SW
W 1 Airbag Squib (Steering Wheel Pad)
Spiral Cable
W 2 Airbag Squib (Steering Wheel Pad)
Spiral Cable b 1 Power Steering ECU
Power Steering Motor c 1 Power Steering ECU
Power Steering Torque Sensor
E4
E3
E1
50
YARIS (EM01V0U)
G
Position of Parts in Instrument Panel
[H/B]
D24 D31 D25 D23 D7 D36 D37 D2 D27 D39 D1 D38 D35 D34 D32 D26
D33
D43
D29
D45
D41
D8
D18
D44
D15 D46 D40 D12 D4 D3 D28 D16 D14 D20 D22 D30 D21 D75
D 1 Combination Meter
D 2 Combination Meter
D 3 Spiral Cable
D 4 Headlamp Dimmer SW Assembly
D 5 Windshield Wiper SW Assembly
D 6 Windshield Wiper SW Assembly
D 7 Hazard Warning Signal SW
D 8 Ignition SW
D 9 Running Light Relay
D10 Radio Receiver Assembly
D 11 Radio Receiver Assembly
D12 Outer Mirror SW
D13 Key Interlock Solenoid
D14 Cigarette Lighter or Power Outlet
D15 Data Link Connector 3
D16 Airbag Sensor Assembly Center
D18 Spiral Cable
D19 Unlock Warning SW
D20 A/T Shift Lever Illumination
D21 Parking Brake SW
D22 Shift Lock Control ECU
D23 Transponder Key ECU
D24 Transponder Key Amplifier
D25 Security Indicator Lamp
D26 Theft Warning ECU
D27 Passenger Seat Belt Warning Lamp
D28 Oxygen Sensor (Bank 1 Sensor 2)
D29 Light Control Rheostat
D30 Door Lock Control SW
D31 Power Steering ECU
D32 Antenna Amplifier
D33 Main Body ECU
D34 Junction Connector
D35 Junction Connector
D36 Junction Connector
D37 Junction Connector
D38 Junction Connector
D39 Junction Connector
D40 Junction Connector
D41 Junction Connector
D42 Junction Connector
D43 Fuse Block
D44 Diode (Starter)
D45 ACC Cut Relay
D46 Front Fog Light Relay
D74 Radio Receiver Assembly
D75 Stereo Jack Adapter
YARIS (EM01V0U)
51
D10
D11
D74
D42
D9
D13
D19
D5
D6
G ELECTRICAL WIRING ROUTING
Position of Parts in Instrument Panel
[S/D]
A13 A16 V1 c1 b1 A19 E9 A17 E8 E10 E2 E1 E6 Q1 Q2 E5 E3 E4
A 13 Stop Lamp SW
A 16 Clutch Start SW
A 17 PTC Heater
A 19 Power Steering ECU
A 20 Accelerator Position Sensor
A 29 Cruise Control Clutch SW
E 1 Blower SW
E 2 A/C Thermistor No.1
E 3 Blower Resistor
E 4 Blower Motor
E 5 A/C SW
E 6 Rear Window Defogger SW
E 8 A/C Amplifier
E 9 A/C Amplifier
E 10 Junction Connector
J 8 Airbag Sensor Assembly Center
J 9 Airbag Sensor Assembly Center
A29 W1 A20 W2 J8 J9
Q 1 Airbag Squib (Front Passenger’s Airbag Assembly)
Q 2 Airbag Squib (Front Passenger’s Airbag Assembly)
V 1 Cruise Control SW
Spiral Cable
Steering Pad SW
W 1 Airbag Squib (Steering Wheel Pad)
Spiral Cable
W 2 Airbag Squib (Steering Wheel Pad)
Spiral Cable b 1 Power Steering ECU
Power Steering Motor c 1 Power Steering ECU
Power Steering Torque Sensor
52
YARIS (EM01V0U)
D44
D33
D43
D45
D41
[S/D]
Position of Parts in Instrument Panel
D13 D31 D25 D23 D9 D11 D36 D76 D37 D1 D77 D35 D34 D39 D38 D10 D74 D32
G
D26
D8
D24
D19
D42
D5
D6
D75
D20
D22
D21
D 1 Combination Meter
D 3 Spiral Cable
D 4 Headlamp Dimmer SW Assembly
D 5 Windshield Wiper SW Assembly
D 6 Windshield Wiper SW Assembly
D 8 Ignition SW
D 9 Running Light Relay
D10 Radio Receiver Assembly
D 11 Radio Receiver Assembly
D12 Outer Mirror SW
D13 Key Interlock Solenoid
D14 Cigarette Lighter or Power Outlet
D15 Data Link Connector 3
D16 Airbag Sensor Assembly Center
D18 Spiral Cable
D19 Unlock Warning SW
D20 A/T Shift Lever Illumination
D21 Parking Brake SW
D22 Shift Lock Control ECU
D23 Transponder Key ECU
D24 Transponder Key Amplifier
D25 Security Indicator Lamp
D26 Theft Warning ECU
D15 D29 D46 D40 D12 D4 D3 D18 D28 D16 D14
D28 Oxygen Sensor (Bank 1 Sensor 2)
D29 Light Control Rheostat
D31 Power Steering ECU
D32 Antenna Amplifier
D33 Main Body ECU
D34 Junction Connector
D35 Junction Connector
D36 Junction Connector
D37 Junction Connector
D38 Junction Connector
D39 Junction Connector
D40 Junction Connector
D41 Junction Connector
D42 Junction Connector
D43 Fuse Block
D44 Diode (Starter)
D45 ACC Cut Relay
D46 Front Fog Light Relay
D74 Radio Receiver Assembly
D75 Stereo Jack Adapter
D76 Combination Meter
D77 Hazard Warning Signal SW
53
YARIS (EM01V0U)
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[5–Door]
U1 F6 F4 K1 F2 F1 K2 U4 U5 F5 X1 M1 H1 H2 H3
G2
G1
G4
G5
G6
Y1 I1 I4 I2 U3 U2 I3 a1 M2
F 1 Power Window SW (Front RH)
F 2 Outer Rear View Mirror (RH)
F 4 Power Window Regulator Motor (Front RH)
F 5 Door Lock Assembly (Front Passenger’s Side)
F 6 Speaker (Front Door RH)
G 1 Power Window Master SW
G 2 Outer Rear View Mirror (LH)
G 4 Power Window Regulator Motor (Front LH)
G 5 Door Lock Assembly (Driver’s Side)
G 6 Speaker (Front Door LH)
H 1 Power Window SW (Rear RH)
H 2 Power Window Regulator Motor (Rear RH)
H 3 Door Lock Assembly (Rear RH)
H 4 Speaker (Rear RH)
I 1 Power Window SW (Rear LH)
I 2 Power Window Regulator Motor (Rear LH)
I 3 Door Lock Assembly (Rear LH)
I 4 Speaker (Rear LH)
K 1 Map Lamp
K 2 Room Lamp (Center)
L 1 License Plate Lamp
M 1 Center Stop Lamp
M 2 Rear Window Defogger
N 1 Rear Wiper Motor Assembly
N 2 Back Door Courtesy SW
N 3 Back Door Lock Assembly
N 4 Back Door Position SW
O 1 Rear Window Defogger
U 1 Occupant Classification ECU
U 2 Occupant Classification Sensor (Front LH)
U 3 Occupant Classification Sensor (Rear LH)
U 4 Occupant Classification Sensor (Front RH)
U 5 Occupant Classification Sensor (Rear RH)
X 1 Side Airbag Squib (RH)
Y 1 Side Airbag Squib (LH)
Z 1 Speed Sensor (Rear RH) a 1 Speed Sensor (Rear LH)
54
YARIS (EM01V0U)
N4
N3
Z1
N2
L1
O1
H4
N1
[5–Door]
Position of Parts in Body
J24 J11 J31 J23 J1 J20 J16 J22
G
J32
J14
J3
J13
J30
J10 J2 J21 J17 J15 J33 J25 J12 J5 J29 J28 J4
J 1 Door Courtesy SW (Front RH)
J 2 Door Courtesy SW (Front LH)
J 3 Rear Combination Lamp (RH)
J 4 Rear Combination Lamp (LH)
J 5 Fuel Suction Pump and Gage Assembly
J 10 Front Seat Inner Belt (Driver’s Side)
J 11 Front Seat Inner Belt Assembly (Front RH)
J 12 Room Lamp (Luggage)
J 13 Door Control Receiver
J 14 Airbag Sensor (Rear RH)
J 15 Airbag Sensor (Rear LH)
J 16 Side Airbag Sensor (RH)
J 17 Side Airbag Sensor (LH)
J 20 Pretensioner (RH)
J 21 Pretensioner (LH)
J 22 Curtain Shield Airbag Squib (RH)
J 23 Curtain Shield Airbag Squib (LH)
J 24 Occupant Classification ECU
J 25 Canister Pump Module
J 28 Junction Connector
J 29 Junction Connector
J 30 Diode (Room Lamp)
J 31 Noise Filter
J 32 Door Courtesy SW (Rear RH)
J 33 Door Courtesy SW (Rear LH)
55
YARIS (EM01V0U)
G1
G4
G6
U1
G5
G2
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[3–Door]
K1 F2 F1 K2 F4 F6 U4 U5 F5 X1 M1 M2
O1
N1
N3
N2
Z1
L1
Y1 U2 U3 a1 N4
F 1 Power Window SW (Front RH)
F 2 Outer Rear View Mirror (RH)
F 4 Power Window Regulator Motor (Front RH)
F 5 Door Lock Assembly (Front Passenger’s Side)
F 6 Speaker (Front Door RH)
G 1 Power Window Master SW
G 2 Outer Rear View Mirror (LH)
G 4 Power Window Regulator Motor (Front LH)
G 5 Door Lock Assembly (Driver’s Side)
G 6 Speaker (Front Door LH)
K 1 Map Lamp
K 2 Room Lamp (Center)
L 1 License Plate Lamp
M 1 Center Stop Lamp
M 2 Rear Window Defogger
N 1 Rear Wiper Motor Assembly
N 2 Back Door Courtesy SW
N 3 Back Door Lock Assembly
N 4 Back Door Position SW
O 1 Rear Window Defogger
U 1 Occupant Classification ECU
U 2 Occupant Classification Sensor (Front LH)
U 3 Occupant Classification Sensor (Rear LH)
U 4 Occupant Classification Sensor (Front RH)
U 5 Occupant Classification Sensor (Rear RH)
X 1 Side Airbag Squib (RH)
Y 1 Side Airbag Squib (LH)
Z 1 Speed Sensor (Rear RH) a 1 Speed Sensor (Rear LH)
56
YARIS (EM01V0U)
[3–Door]
Position of Parts in Body
J24 J11 J23 J31 J20 J16 J26 J14 J22 J3
G
J10 J2 J21 J17 J27 J15 J13 J12 J25 J30 J5 J29 J28 J4 J1
J 1 Door Courtesy SW (Front RH)
J 2 Door Courtesy SW (Front LH)
J 3 Rear Combination Lamp (RH)
J 4 Rear Combination Lamp (LH)
J 5 Fuel Suction Pump and Gage Assembly
J 10 Front Seat Inner Belt (Driver’s Side)
J 11 Front Seat Inner Belt Assembly (Front RH)
J 12 Room Lamp (Luggage)
J 13 Door Control Receiver
J 14 Airbag Sensor (Rear RH)
J 15 Airbag Sensor (Rear LH)
J 16 Side Airbag Sensor (RH)
J 17 Side Airbag Sensor (LH)
J 20 Pretensioner (RH)
J 21 Pretensioner (LH)
J 22 Curtain Shield Airbag Squib (RH)
J 23 Curtain Shield Airbag Squib (LH)
J 24 Occupant Classification ECU
J 25 Canister Pump Module
J 26 Speaker (Rear RH)
J 27 Speaker (Rear LH)
J 28 Junction Connector
J 29 Junction Connector
J 30 Diode (Room Lamp)
J 31 Noise Filter
YARIS (EM01V0U)
57
G ELECTRICAL WIRING ROUTING
Position of Parts in Body
[4–Door]
G2 Y1 F6 F4 K1 F2 F1 K2 F7 I3 X1 F5 H1 H2 H3 O1
G6 G4 G1 G7 G5 I1 I2 a1 U2 U3 U1 U4 U5 Z1
F 1 Power Window SW (Front RH)
F 2 Outer Rear View Mirror (RH)
F 4 Power Window Regulator Motor (Front RH)
F 5 Door Lock Assembly (Front Passenger’s Side)
F 6 Speaker (Front Door RH)
F 7 Door Lock Control SW (Front Passenger’s Side)
G 1 Power Window Master SW
G 2 Outer Rear View Mirror (LH)
G 4 Power Window Regulator Motor (Front LH)
G 5 Door Lock Assembly (Driver’s Side)
G 6 Speaker (Front Door LH)
G 7 Door Lock Control SW (Driver’s Side)
H 1 Power Window SW (Rear RH)
H 2 Power Window Regulator Motor (Rear RH)
H 3 Door Lock Assembly (Rear RH)
I 1 Power Window SW (Rear LH)
I 2 Power Window Regulator Motor (Rear LH)
I 3 Door Lock Assembly (Rear LH)
K 1 Map Lamp
K 2 Room Lamp (Center)
O 1 Rear Window Defogger
U 1 Occupant Classification ECU
U 2 Occupant Classification Sensor (Front LH)
U 3 Occupant Classification Sensor (Rear LH)
U 4 Occupant Classification Sensor (Front RH)
U 5 Occupant Classification Sensor (Rear RH)
X 1 Side Airbag Squib (RH)
Y 1 Side Airbag Squib (LH)
Z 1 Speed Sensor (Rear RH) a 1 Speed Sensor (Rear LH)
58
YARIS (EM01V0U)
G
Position of Parts in Body
[4–Door]
J11
J24
J2
J10
J21
J17
J23
J44
J1
J13
J45
J33 J15 J20 J29 J28 J5 J25 J16 J35 J39 J30 J40 J14 J37
J 1 Door Courtesy SW (Front RH)
J 2 Door Courtesy SW (Front LH)
J 5 Fuel Suction Pump and Gage Assembly
J 10 Front Seat Inner Belt (Driver’s Side)
J 11 Front Seat Inner Belt Assembly (Front RH)
J 12 Room Lamp (Luggage)
J 13 Door Control Receiver
J 14 Airbag Sensor (Rear RH)
J 15 Airbag Sensor (Rear LH)
J 16 Side Airbag Sensor (RH)
J 17 Side Airbag Sensor (LH)
J 20 Pretensioner (RH)
J 21 Pretensioner (LH)
J 22 Curtain Shield Airbag Squib (RH)
J 23 Curtain Shield Airbag Squib (LH)
J 24 Occupant Classification ECU
J 25 Canister Pump Module
J 28 Junction Connector
J 29 Junction Connector
J 30 Diode (Room Lamp)
J 32 Door Courtesy SW (Rear RH)
J 33 Door Courtesy SW (Rear LH)
J 34 Rear Combination Lamp (RH)
J 35 Rear Combination Lamp (LH)
J 36 License Plate Lamp (RH)
J 37 License Plate Lamp (LH)
J 38 Speaker (Rear RH)
J 39 Speaker (Rear LH)
J 40 High Mounted Stop Light
J 41 High Mounted Stop Light
J 42 Door Lock Assembly (Luggage)
J 43 Door Lock Assembly (Luggage)
J 44 Rear Window Defogger
J 45 Noise Filter
J34
J41
J43
J36
J42
J22
J38
J12
J32
59
YARIS (EM01V0U)
G ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
: Location of Ground Points
[H/B]
Engine Room
No.2 Wire
Engine Wire
Engine Room Main Wire
Sensor Wire
CA2
CP1
C1 C2 B1
CA1
BA1
A1
A2
60
YARIS (EM01V0U)
: Location of Connector Joining Wire Harness and Wire Harness
: Location of Ground Points
[S/D]
G
Engine Room Main Wire
Sensor Wire
CA2
Engine Room
No.2 Wire
Engine Wire
CA1
BA1
A1
A2
B1
CP1
C1 C2
YARIS (EM01V0U)
61
62
D1
G ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
[H/B]
AD1 AD5 AA2 AA1
DE1
Instrument Panel
Wire Assembly
DQ1
Instrument Panel Wire
Roof Wire
AE1
ED1
AJ1
JD2
AD4
JD1
Instrument Panel
No.2 Wire
Front Door RH
Wire
FD2
FD1
Floor Wire
Front Door LH
Wire
GD1 GD2 AD3 AD2
: Location of Ground Points
D3
Engine Room Main Wire
A3
D2
YARIS (EM01V0U)
: Location of Connector Joining Wire Harness and Wire Harness
[S/D]
AE1 AD5 ED1 AA1
DE1
Instrument Panel
Wire Assembly
DQ1
Instrument Panel Wire
G
Roof Wire
AD1
AD4
JD3
AJ1
JD2
JD1
Instrument Panel
No.2 Wire
Front Door RH
Wire
FD2
FD1
Floor Wire
Front Door LH
Wire
GD2 GD1 AD3 AD2 AA2
: Location of Ground Points
D3
Engine Room Main Wire
A3
D2
D1
63
YARIS (EM01V0U)
G ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
: Location of Ground Points
[5–Door]
IJ1
Front Door
RH Wire
JX1 MJ1 HJ1
Seat Airbag
RH Wire
Rear Door
No.1 Wire
J1
Roof Wire
Front Door
LH Wire
JY1
Seat Airbag
LH Wire
Floor Wire
Rear Door No.2
Wire
Front Seat
RH Wire
aJ1
Skid Control
Sensor LH Wire
LJ1
Rear Window
No.1 Wire
O1
ZJ1
Back Door
No.2 Wire
N1
MN1
Skid Control
Sensor RH Wire
Back Door
No.1 Wire
J2
Luggage Room
No.2 Wire
64
YARIS (EM01V0U)
: Location of Connector Joining Wire Harness and Wire Harness
: Location of Ground Points
[3–Door]
G
Seat Airbag
LH Wire
Front Door
RH Wire
JX1 MJ1
Seat Airbag
RH Wire
J1
Roof Wire
Front Door
LH Wire
JY1
Floor Wire
Front Seat
RH Wire
aJ1
Skid Control
Sensor LH Wire
LJ1
Rear Window
No.1 Wire
O1
ZJ1
Back Door
No.2 Wire
N1
MN1
Skid Control
Sensor RH Wire
Back Door
No.1 Wire
J2
Luggage Room
No.2 Wire
YARIS (EM01V0U)
65
G ELECTRICAL WIRING ROUTING
: Location of Connector Joining Wire Harness and Wire Harness
: Location of Ground Points
[4–Door]
Roof Wire
Front Door
LH Wire
Floor Wire
Front Door
RH Wire
JX1
Seat Airbag
RH Wire
HJ1
Rear Door No.1
Wire
Rear
Window
No.1 Wire
O1
ZJ1
J1
Skid Control
Sensor RH Wire
IJ1
Seat Airbag
LH Wire
JY1
Rear Door
No.2 Wire
aJ1
Skid Control
Sensor LH Wire
Front Seat
RH Wire
J2
66
YARIS (EM01V0U)
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Key features
Electrical wiring diagrams
Troubleshooting guide
System circuits
Connector list
Relay locations
Ground point
Frequently asked questions
This manual explains electrical circuits in the car divided into system circuits. Each circuit is shown from the battery to the ground point. You should understand the circuit operation (System Circuit section), the power source (Power Source section), and ground points (Ground Point section). Use the Relay Location and Electrical Wiring Routing sections to find parts, connectors, wiring, and ground points. For overall connections, see the Overall Electrical Wiring Diagram at the end.
The "Power Source" section shows which parts each power source (fuses, fusible links, and circuit breakers) transmits current to. The Power Source circuit diagram explains when battery power is supplied to each system. You should understand the power source system before troubleshooting any other circuit as System Circuit diagrams start from the power source.
The Connector List section describes the form of the connectors for the parts and includes junction connectors, which are connected to a short terminal. These connectors are used to join two wire harnesses. The connector list also provides information on connector color and shapes.