Armstrong IVS series Installation And Operating Instructions Manual


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Armstrong IVS series Installation And Operating Instructions Manual | Manualzz

FILE NO.:

DATE:

62.803

Jan. 10, 2010

SUPERSEDES: New

DATE: New

INSTALLATION AND OPERATING INSTRUCTIONS

Packaged Pressure Booster Systems

IVS Booster Systems with Standard Controller

Armstrong Packaged Pressure Booster Systems are completely factory-assembled, tested, adjusted, and shipped to the job site as integral units ready to receive suction and discharge piping and incoming power supply. These instructions describe the procedures to be followed during installation, commissioning and operation to ensure optimum performance and reliability. When contacting the factory for assistance, please provide the unit Serial Number and other pertinent data, such as motor amperage, voltage and suction and discharge pressures.

Page 1 of 34

TABLE OF CONTENTS

IVS Booster Systems Installation Instructions ............................................................................................................4

Intelligent Variable Speed Booster Systems: Basic Operating Function .................................................................5

Variable Speed Booster Systems: General Arrangement Schematic Diagram ........................................................6

IVS Booster Package Commission Check Sheet.........................................................................................................6

IVS Booster Package Commission Check Sheet.........................................................................................................7

Display Overview ..........................................................................................................................................................10

Operation Displays ..........................................................................................................................................10

Alarm Management Displays ..........................................................................................................................10

Setup Displays .................................................................................................................................................10

HMI Panel – Description Of Buttons Function ...........................................................................................................11

The Alarm Button .............................................................................................................................................11

The Prg Button .................................................................................................................................................11

The Esc Button.................................................................................................................................................11

The Up and Down Arrow Button.....................................................................................................................11

The Enter Button ..............................................................................................................................................11

Operation Displays .......................................................................................................................................................12

Main Menu.........................................................................................................................................................12

No Configuration Display ................................................................................................................................12

Diagnostic Display ...........................................................................................................................................12

System Overview Displays..............................................................................................................................13

Pressure Overview Display .............................................................................................................................13

Variable Speed Pump Overview Displays .....................................................................................................14

Variable Speed Pump Control Display...........................................................................................................14

Variable Speed Pump Status Displays ..........................................................................................................15

No Flow Shutdown Display .............................................................................................................................15

Low Tank Level Shutdown Displays ..............................................................................................................15

High Discharge Pressure Shutdown..............................................................................................................16

Soft Fill Mode Display......................................................................................................................................16

End of Curve Protection Display ....................................................................................................................16

Alarm Management Displays .......................................................................................................................................17

Alarm Displays .................................................................................................................................................17

1. Low Water Level Shutdown Alarm....................................................................................................17

2. Pressure Sensors Failure Alarms .....................................................................................................17

3. Pressure Limit Alarms .......................................................................................................................18

4. Variable Speed Booster Pump Alarms (Similar for pump 1 to 5) .....................................................18

5. Factory High System Shutdown Alarm .............................................................................................18

System Setup Displays.................................................................................................................................................19

Page 2 of 34

Main Setup Display (Level 0) .......................................................................................................................... 19

Setup Displays – Level 1 And Level 2 ........................................................................................................... 21

Main Setup Displays............................................................................................................................. 21

System Setup Displays......................................................................................................................... 21

Pressure Units Setup Displays ............................................................................................................. 22

Discharge Pressure Sensor Setup Displays ........................................................................................ 22

Suction Pressure Sensor Setup Displays............................................................................................. 22

Remote Pressure Sensor Setup Displays ............................................................................................ 23

System Pressure Setpoint Setup Displays........................................................................................... 23

Suction Pressure Alarm Setpoints Displays ......................................................................................... 24

Discharge Pressure Alarm Setpoints Displays..................................................................................... 24

Factory High System Shutdown Pressure Setup Displays .................................................................. 25

Variable Speed Booster Speed Staging Setpoints Displays ................................................................ 25

Staging Delay Setpoint Setup Displays................................................................................................ 25

Minimum Runtime Setup Displays ....................................................................................................... 26

Soft Fill Mode Setup Displays............................................................................................................... 26

Soft Fill Setup Displays......................................................................................................................... 27

No Flow Shutdown Setup Displays ...................................................................................................... 27

Variable Speed Booster No Flow Shutdown Setup Displays 1 ............................................................ 28

Variable Speed Booster No Flow Shutdown Setup Displays 2 ............................................................ 28

Variable Speed Booster Speed Setpoints Displays 1 .......................................................................... 29

Variable Speed Booster Speed Setpoints Displays 2 .......................................................................... 29

Pump Rated Power Setup Displays ..................................................................................................... 30

Emergency Power Mode ...................................................................................................................... 30

Variable Speed Booster PID Setup Displays ....................................................................................... 31

Lead Pump Switch Time Setup Displays ............................................................................................. 31

End of Curve (EOC) Protection Setup Displays ................................................................................... 32

Pressure Setback Setup Displays ........................................................................................................ 32

Serial Card Configuration ..................................................................................................................... 33

Building Automation System (BAS) Interface Setup Displays.............................................................. 33

PLC Clock Setup Display ..................................................................................................................... 34

Page 3 of 34

IVS Booster Systems Installation Instructions

Storage - Make sure that all components are kept as clean as possible. Do not remove the crating or plastic wrapping until the unit is ready for installation.

Uncrating - After removal of the unit from the crate, check to see that the equipment is in good order and that all components are received as called for on the packing slip. Any shortages or damage should be reported immediately.

Location - Locate the unit where it is easily accessible for inspection and servicing. Provide adequate room for pump withdrawal and also for access to the interior of the control panel.

Foundation - The foundation should be sufficiently substantial to absorb any vibration and to form a permanent rigid support for the base plate. A good concrete foundation should be approximately 2-1/2 times the weight of the packaged unit.

Foundation Bolts - Foundation bolts of the proper size should be arranged as shown in the sketch, with a pipe sleeve embedded in the concrete to permit adjustment of the bolts after the concrete has been poured. Use sleeves with a diameter 2-1/2 times the diameter of bolts.

Leveling - When the unit has been placed on its foundation, insert metal wedges approximately 1" thick on either side of the foundation bolts under the base plate. Adjust the wedges until the suction and discharge headers are truly horizontal. Check this by means of a spirit level on the suction and discharge flanges. When leveling is complete, the foundation bolts should be tightened evenly and firmly. Do not over tighten the bolts at this stage.

Page 4 of 34

Piping - Both the suction and discharge pipes should be independently supported so that no strain is imposed on the packaged unit when the pipes are connected. All connecting pipe work should be accurately located-do not attempt to force the suction and discharge pipes into position.

Incoming Supply - The incoming power supply should be brought in through the top of the panel adjacent to the main terminals. Note that this is the only electrical connection required at the panel.

Initial Run - Open the main supply valve and also the isolating valves on the suction and discharge sides of the packaged unit. Turn all the pump selector switches to the "Off" position and close the main disconnect switch. Switch pump No. 1 to the "On" or "Hand" position for a brief period and check the rotation of the motor. This should correspond to the directional arrow i.e. clockwise when looking down on top of the motor.

If the motor is running the wrong way, interchange two of the connections at the main supply terminals in the control panel. This will ensure proper rotation of the other pumps since all motors are phased for the same rotation on test before the unit is shipped.

After correct rotation has been established, switch pump No. 1 to the "On" or "hand" position and run the pump for a few minutes to check for noise, vibration, etc., and any leaks in the pipework. Repeat this procedure for the other pump(s) in the package.

Adjustments – The LCD Interface provides access for the adjustable set points, alarms and timers. No other devices require adjustments.

The operation and adjustment procedures for the set points, alarms and timers are described on pages 5 through 28.

Note carefully, however, that all devices are pre-set at the factory and will normally require no further adjustment.

Automatic Operation – To set the unit for automatic operation, turn all the isolating valves to the fully open position, close the main disconnect and switch all pumps to the "Auto" position.

Intelligent Variable Speed Booster Systems: Basic Operating Function

Every Armstrong Intelligent Variable Speed (IVS)

Packaged System – regardless of size or horse power rating – incorporates the twelve (12) basic operating functions as follows:

1. For Continous Run and Intermittent Systems - Sequential starting and stopping of the pumps is achieved by a combination of pump speed, power and set point pressure. A set point pressure control will bring on a lag pump if the lead pump(s) are operating at full speed and not maintaining set point pressure. When the lead pump reaches 100% speed or maximum motor nameplate power and the system pressure is not being satisfied, the second pump (lag pump) is automatically started. When a lag pump is started up, a timeclock in the pump controller keeps it operating for a minimum of a 1 minute period to prevent the pump from cycling on and off. On a three, four or five pump system, the third, fourth and fifth pumps are brought on in the same way when the combined pumps reach 100% speed or maximum motor nameplate power and the system pressure is not being satisfied. A similar sequence of events takes place in reverse on decreasing demand.

2. Pump RPM is controlled by a Variable Frequency

Drive (VFD) connected directy to each individual pump motor. An analog signal from the discharge pressure transmitter is compared to a desired set point entered in to the operator panel. The pump logic controller then instructs the VFD to either speed up or slow down in order to meet or maintain the system set point pressure.

3. A low suction pressure or level shutdown alarm is included with every system to protect the pumps from a loss of suction pressure or water supply. If the water supply pressure, as measured by the suction pressure transmitter falls to 5 psi or the tank level switch

(supplied by other) sends a signal to the panel, the pump controller will prevent the pumps from running.

This condition is indicated by a "low suction pressure" or "low suction level" alarm description on the control panel alarm page.

4. Variable speed plumbing booster systems come with the following standard alarm functions in addition to the

Low Suction Pressure/Level Protection;

-

High Suction Pressure Shutdown

-

Low Suction Pressure Shutdown

-

High System Pressure Shutdown

-

Low System Pressure Shutdown

5. Should a motor or drive overload and fail to operate, the next pump in sequence starts up automatically.

6. Lead Pump status is alternated after every 24 hrs of operation, as a default. The first pump placed in the auto position is considered the lead pump. HOA switches are located in the individual pump control screens. Alternation includes all duty and optional standby pumps.

7. No-flow shut down is achieved through drive parameter control and pressure monitoring. Once a no-demand condition is achieved for a period of 5 minute, the controller will increase the pump speed and charge the drawdown tank or system an additional 5 psi before shutting down.

8. A 15 second delay is incorporated in every system restart. Once started, the pumps ramp up to meet the required set point pressure.

9. The Soft Fill Mode is enabled when the booster system is first powered and after any power disruption.

Once started, the pumps ramp up slowly to meet the

Soft Fill set point pressure or after a 5 minute operational period and return to normal operation.

10. The Pressure Setback Mode is enabled as standard.

The system pressure set point is reduced linearly, as a percentage, as flow decreases.

11. When the Emergency Power Mode is enabled and upon receiving an Emergency Power digital signal, power and control will be restricted to the lead pump only, the Low

System Pressure Shutdown will be disabled and the

Emergency Power Low System Pressure alarm will be enabled. The one pump will operate for the duration of the Emergency Power Mode and the system will switch to Normal Mode when a signal is not present and the minimum run timer has expired.

12. Variable Speed Controllers are supplied with up to 7

Normally Open (NO) dry contacts for remote monitoring. The contacts are located on the upper left hand portion of the pump controller and indicate the following conditions:

1, 2 – Discharge Pressure Sensor

3, 4 – Suction Pressure Sensor

5, 6 – Remote Start

7, 8 – Level Switch 1 (Signal by Other)

9, 10 – Emergency Power (Signal by Other)

11, 12 – System Alarm

13, 14 – Pump Running

1+ 3+ 5+ 7+ 9+ 11+ 13+

2- 4- 6- 8- 10- 12- 14-

Communication Option

(Serial connection except for BACnet (IP/ENET))

15, 16 – BAS Communication

17, 18 – BAS/VFD Ground

19, 20 – VFD Communication

15+ 17+ 19+

16- 18- 20-

Page 5 of 34

Variable Speed Booster Systems: General Arrangement Schematic Diagram

61 68 69

PE

T1 T2 T2 PE

P1

BOOSTER

PUMP NO.1

2. Programmable Logic Controller (PLC)

3. Variable Frequency Drives (VFD)

Page 6 of 34

61 68 69

PE

T1 T2 T2 PE

2

PT-2

1

P2

BOOSTER

PUMP NO.2

2

PT-1

1

IVS Booster Package Commission Check Sheet

The following is a step-by-step guide to starting up and commissioning Armstrong fire pumps. One check sheet is to be

completed per system! You must follow and fill out all fields below to ensure that all aspects of the booster is checked and set up for proper operation. Once complete, this sheet requires that end-user / general contractor sign off on the work rendered as final approval that the pump is functioning as intended. Please submit this commissioning check sheet along with your work invoice / startup claim in order to ensure prompt and timely payment of work rendered!

NO CHECK SHEET + STARTUP DATA SHEET = INCOMPLETE STARTUP!

UNLESS STATED OTHERWISE ALL FIELDS ARE MANDATORY!

Project Name:

Building Address:

Contractor Name:

Site Contact Name:

Your Company:

Pump Model:

Pump Serial #(s):

NOTES:

 GC = General Contractor

 BAS = Building Automation System

Pre-Startup Package:

Site Contact Tel. #:

Your Name:

Booster Serial #:

Sales Order #:

Yes No N/A

Do you have the Booster Order Annexe?

Do you have a copy of the electrical wiring diagram?

Do you have a copy of the IVS Booster Installation and Operation Manual?

OPTIONAL: Do you have the pump-specific variable speed curve with duty point indicated?

Pre-Startup Arrangements:

Yes No N/A

Verify with GC that water and power is available and ready to the pump

Verify with GC that pumps can be run without damage to system

Verify with GC that BAS is wired to IVS Booster controller and ready to go (IF APPLICABLE)

Verify with GC that BAS contractor will be there on site to meet you (IF APPLICABLE)

Before Power Up Checklist:

Done

Check booster installation for proper mounting as per Installation & Operation Manual instructions

Check incoming voltage across the lines and record here: L1 ________ L2 ________ L3 ________

Note: Voltage should be no more than +/- 10% of design voltage

Check if booster set is to be controlled remotely by BAS start / stop contact with BAS contractor:

YES: Check if BAS dry contact is wired across terminals 5 & 6 inside control panel.

NO: Move on to the next step.

Note: Contacts close = booster runs. Contacts open = booster stops.

Open up and bleed pump seal flush line to verify no air is locked inside seal / seal lines. If the pumps are

Vertical Multi Stage (VMS) pumps, make sure the vertical column is bled for air by cracking open the bolt located at the top of the stages.

Check alignment of pump (horizontally mounted pumps only)

Record the actual suction pressure from the gauge here: Suction ______________ Psi

Verify if suction pressure is within range of design suction pressure on Order Annex.

Unit is now safe to turn power on. Once on, make sure all VFDs are in the “AUTO” position and place all

pumps in the IVS panel are in the “Off” position to prevent pumps from running!

Page 7 of 34

Booster Panel Parameter Checklist:

Begin the commissioning by logging into the “Setup” screen with the Level 2 password. Go through all parameters, verify against the order annex and record below.

IMPORTANT: Each screen has a “Save” function on the bottom left corner. Make sure all changes are saved in each screen when made! Once setup is complete, make sure the “Save default” is performed!

Parameter Name

System Setup - No. Of Pumps

System Setup – Standby Pump

System Setup 2 - Pressure Units

System Setup 2 - No. Of Lvl Sw

Disch Press Setup – Sensor (Enabled default)

Disch Press Setup – Range (0-300psi default)

Suc Press Setup – Sensor (Enabled default)

Suc Press Setup – Range (0-300psi default)

System Pressure – Setpoint

System Pressure – Update Limits*

Disch Press Limits – High

Disch Press Limits – Enabled? (Enabled default)

Disch Press Limits – Low

Factory High System Shutdown Pressure

Pump Stage Setup – Stage On Spd

Pump Stage Setup - Stage Factor

Staging Delays Setup – On Delay (60s default)

Staging Delays Setup – Off Delay (60s default)

Staging Setup – Min Run Time (1min default)

Soft Fill Mode (Disabled default)

No Flow Shutdown – No Flow (Enabled default)

No Flow Shutdown – Delay (300s default)

No Flow Shutdown – Set Speed

No Flow Shutdown – Wait Time

No Flow Shutdown – Pressure Boost

Speed Setup 1 – Min (30% default)

Speed Setup 1 – Max (100% default)

Speed Setup 1 – Ramp (30s default)

Speed Setup 2 – Dflt Speed (70% default)**

Speed Setup 2 – Rated RPM

Pump Rated Power – Rated Power

Emergency Power Mode

Pump PID – Kc (8000 default)**

Pump PID – Ti (50 default)**

Pump PID – Td (0 default)

Lead Pump Switch Time Setup – Sw After (24h default)

EOC Protection Setup – EOC Head (50% default)

Pressure Setback (100% default)

BAS Interface Setup – Protocol**

BAS Interface Setup – Node**

BAS Interface Setup – Baud**

Entered Value

ENABLED / DISABLED (Circle one)

ENABLED / DISABLED (Circle one)

DONE / NOT DONE (Circle one)

ENABLED / DISABLED (Circle one)

ENABLED / DISABLED (Circle one)

ENABLED / DISABLED (Circle one)

ENABLED / DISABLED (Circle one)

LEAVE AT ZERO

REMEMBER TO SAVE ALL AS DEFAULT AND SET ALL PUMPS BACK TO THE AUTO POSITION!

*

This parameter needs to be changed when changing the setpoint. Once you change it to “OK” and press the return key, it will revert to “Yes” and take effect immediately.

**

This parameter is based on site conditions / data. Please consult with appropriate parties (General contractor, BMS contract, etc.) and perform tests to see if system behavior is acceptable.

Page 8 of 34

PID Tuning:

Done

Turn the system main disconnect OFF

Wait for the discharge pressure to equalize with suction pressure

Turn the system main disconnect ON

Time how long system takes to reach within 95% of discharge pressure setpoint - ___________ minutes

If above time is greater than 2min, adjust PID values no more than 5% at a time and repeat test again

Final system ramp time from suction pressure to 95% of discharge pressure setpoint: _______ minutes

Notes on PID Tuning:

Kc controls the step size – decreasing this value will increase the reaction magnitude, increasing this value will decrease the reaction magnitude.

Ti controls the step rate – decreasing this value will speed up the reaction speed, increasing this value will slow down the reaction speed.

Td adds delay into the system. DO NOT USE THIS.

Remember – if in doubt, stick to factory PID default!

No Flow Shutdown (NFS) Test:

Done

Check and make sure all pumps are in the AUTO position (on PLC and VFD)

When system is running, isolate booster system from building loop (run it against a deadhead)

Pumps should continue to maintain set point while ramping down and eventually shutting down to one pump only

The single pump after 300s (default) will ramp up to your NFS Pressure Boost setpoint and then shut down

SIGNOFF:

By signing off on this startup checklist, both parties hereby accept that the equipment listed in this checklist has been properly verified to be fully operational and functioning as per the sales order for the equipment listed.

Startup Technician Name (Please print): Customer Name (Please print):

Date (mm/dd/yyyy):

/ /

Date (mm/dd/yyyy):

/ /

Page 9 of 34

Display Overview

The IVS NA Standard VFD Booster HMI is divided in three set of displays: Operation, Setup, and Alarm Management.

The Operation Displays are used by the operators to view and control the Booster Pumps. The Setup Screens are used to set, view, save, and restore the system specific settings (i.e. number of pumps, sensor range, etc.). The

Alarm Management screens are used to display the current alarms.

The list of displays in each set is as follow:

Operation Displays

 Main Menu

 PLC Diagnostic

 System Overview

 Pressure Overview

 Variable Speed Pump Overview

 Variable Speed Pump Control

 Variable Speed Pump Status

Alarm Management Displays

 Alarm Screens o

Tank 1 Low Level Shutdown Alarm o

Tank 2 Low Level Shutdown Alarm o

Discharge Pressure Sensor Failure Alarm o

Suction Pressure Sensor Failure Alarm o

Low Suction Pressure Shutdown Alarm o

High Suction Pressure Shutdown Alarm o

Low Discharge Pressure Shutdown Alarm o

High Discharge Pressure Shutdown Alarm o

Pump 1 to 5 Run Feedback Alarm o

Pump 1 to 5 Drive Fault Alarm o

Factory High System Shutdown Alarm o

No More Alarms

Setup Displays

The Setup Displays are divided in three levels with each level having the same number of displays with different level of access. Level 0 setup displays are for viewing only and no adjustments can be made. Level 1 setup displays can be used for changing the system setup and restoring the system factory defaults. Level 2 setup displays can be used for changing the system setup, and saving and restoring the system factory defaults. To access Level 1 and 2 an operator need to enter the proper password: Level 1 password is 9393, Level 2 password is 2323.

The list of Setup Displays for every level is as follow:

 Main Setup Screen

 System Setup

 Discharge Pressure Setup

 Suction Pressure Setup

 System Pressure Set Point Setup

 Suction Pressure Alarm Set Points

 Discharge Pressure Alarm Set Points

 Lag 1 to 4 Pump Variable Speed Staging Set Points

 Staging Delay Set Points

 Lag 1 to 4 Pump Minimum Run Time Set Point

 Soft Fill Mode Setup

 Soft Fill Variable Speed Setup

 No Flow Shutdown Delay Set Points

 No Flow Shutdown Speed Set Points

 No Flow Shutdown Pressure Boost Setup

 Variable Speed Range Set Points

 Default Speed Setup

 Pump Rated Power Setup

 PID Control Setup

 Lead Switch Time Set Point

 End of Curve (EOC) Protection Setup

 Pressure Setback

 Building Automation System (BAS) Interface Setup

 PLC Clock Setup

Page 10 of 34

HMI Panel – Description Of Buttons Function

 The display panel has six buttons:

The Alarm Button

 The Alarm Button will stay solid White when there are no active alarms.

 The Alarm Button will flash RED when an alarm is activated.

 Pressing the Alarm Button will call up the Alarm Display.

 The Alarm Button will go solid White when all alarms are reset (acknowledged).

 The Alarm Button will go solid Red when the alarms are reset and there are still some active alarms.

 The Alarm Button will stay solid White when there are no active alarms.

The Prg Button

 Pressing the Prg Button at any time will call up the Main Menu display.

The Esc Button

 Pressing the Esc Button will bring you back to the previous display level.

 For example pressing the Esc button from the Pump Status display will call up the Pump Overview display.

The Up and Down Arrow Button

 When the cursor is at the top left corner of the screen pressing the “Up” or “Down” Arrow buttons will let you navigate between displa ys.

 When the cursor is over a digital value pressing the “Up” or “Down” Arrow button will toggle the value.

 When the cursor is over an analog value pressing the “Up” or “Down” Arrow button will increase or decrease its value respectively.

The Enter Button

 Pressing the Enter button will move the cursor to the control values within a display from top to bottom, left to right.

Page 11 of 34

Operation Displays

Main Menu

 This is the display for the Main Menu of the Variable Speed

Booster.

 Pressing the “Prg” Button at any time will call up the Main

Menu di splay.

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between t he active Operation displays: Main Menu, System Overview,

Pressure Overview, Pump Overview, and Pump Control.

 Pressing the “Enter” key will move the cursor over the “R” of “Remote”, the “S” of “Setup”, and the “D” of “Diag”.

 When the cursor is over “Remote” pressing the “Up” or “Down” arrow will toggle between Remote and Local control. The text will toggle between “Remote” and “Local”.

 When the cursor is over “Setup” pressing the “Up” or “Down” arrow will call up the Main Setup Screen (Level 0).

 When the cursor is over “Diag” pressing the “Up” or “Down” arrow will call up the PLC Diagnostic screen.

No Configuration Display

 When the Booster has not been setup, this display and the

Main Menu display will be the only operation displays to appear.

Diagnostic Display

 Line 2 and 3 indicates the PLC, Memory, Network, and

Communication status.

 Pressing the “Esc” key will call up the main menu.

Page 12 of 34

System Overview Displays

Three

Four Five

 The System Overview screen for the selected amount of pumps will be the only one to be active and displayed.

 This display is for viewing only.

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active Operation displays.

 The first line displays the System Pressure Set Point.

 The second line displays the actual system pressure value.

 The third line shows which pump is On or Off (in the case of 4 or 5 pumps “P#” indicates that pump number # is running).

Pressure Overview Display

 This screen will only be active and displayed when the suction pressure sensor is enabled.

 This display is for viewing only.

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active Operation displa ys.

 This screen displays the actual value of the suction, discharge and remote pressure is enabled. It also calculates the p ump boost.

Page 13 of 34

Variable Speed Pump Overview Displays

Two Pumps Three Pumps

Four Pumps Five Pumps

 The Pump Overview screen for the selected amount of pumps will be the only one to be active and displayed.

 This display is for viewing only.

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active Operation displays.

 This screen will display for each pump: the run feedback “Off or Run”, and the mode “Hand-Off-Auto” or “H-O-A”.

 This screen will also display the speed of the pumps and which pump is the Lead pump.

Variable Speed Pump Control Display

 There are similar displays for Pump 1 to 5.

 Only the displays corresponding to the number of pumps selected will be active and displayed. For example if the number of pumps is set to two on the pump setup display, only the control display for pump 1 and 2 will be active.

 When the cursor is at the top left corner of the screen pressing the “Up” or “Down” arrow will navigate between all active operation displays.

 The following information is displayed for the corresponding pump:

 The top line indicates the Pump number, the pump running status (Run, Stop), and the pump parallel status (Lead, Lag 1,

Lag 2, Lag 3, or L ag 4).

 Line 2, 3, and 4 at the left of the screen is used to select the

Pump Mode: Hand (H), Off (O), or Auto (A).

 The Pump Mode is indicated on line 2, 3, and 4 beside the H-O-

A selector. The picture above indicates the pump is in Auto mode .

 Line 2 at the right of the screen indicates the pump speed.

 Line 3 at the right of the screen is used to set the pump speed in Hand mode.

 Pressing the “Enter” key will move the cursor as follow: H, O, Hand, A, Lead, Status, and back to the top left corner.

 When the cursor is over “H”, “O”, or “A” pressing the “Up” or “Down” key will change the pump mode to Hand, Off,

Auto correspondingly.

 When the cursor is over Hand, pressing the “Up” or “Down” arrow will increase or decrease the pump speed when the pump is in Hand mode. When the value for the Hand speed is set to the desired value you must press the

“Enter” key for the controller to use the new Hand Speed value.

 When the cursor is over Lead, pressing the “Up” or “Down” arrow will set the pump as lead pump. A pump can only be set as Lead pump if it is in Auto mode and it is not in alarm.

Page 14 of 34

 When the cursor is over Status pressing the “Up” or “Down” arrow will call up the Pump Status Display.

Variable Speed Pump Status Displays

 There are similar displays for Pump 1 to 5.

 Only the displays corresponding to the number of pumps selected will be active and displayed.

 When the cursor is at the top left corner of the screen pressing the “Up” or “Down” arrow will navigate between all active pump sta tus displays.

 Display 1 Line 1 indicates the pump mode “Hand-Off-Auto”, and the run feedback “Off or Run”.

 Display 1 Line 2 indicates the speed reference

.

 Display 1 Line 3 indicates the drive actual speed in percent and R PM.

 Display 1 Line 4 indicates the pump parallel status “Lead,

Lag1, Lag2, Lag3, or Lag4”.

 Display 2 Line 2 indicates the total number of running hours since the last reset .

 Display 2 Line 3 indicates if the drive is faulted and the fau lt numbe r.

 Display 3 Line 1 to 3 indicates the drive current, voltage, an d powe r.

 Pressing the “Enter” key on display 1 and 3 will move the cursor as follow: Control, and back to the top le ft corner.

 Pressing the “Enter” key on display 2 will move the cursor a s follow: Reset, Control, and back to the top left corn er

 When the cursor is over Reset pressing the “Up” or “Down

” arrow will reset the number of run hours to zero.

 When the cursor is over Control pressing the “Up” or “Down” arrow will call up

 Pressing the “Esc” button at anytime will call up the Pump Overview display.

the Pump Control Display.

No Flow Shutdown Display

 When the booster se t stops because of No Flow Shutdown this display appears.

 When the booste r set start up again the system overview display appears.

 When the cursor is at the top left corner of the screen pressing the “Up” or “Down ” arrow will navigate between all actives operation displays.

Low Tank Level Shutdown Displays

 When the booster set stops due to l ow water level in the tank the corresponding display appears.

 When the booste r set starts up again the system overview display appears.

 When the cursor is at the top left corner of the screen pressing the “Up” or “Down ” arrow will navigate between all actives operation displays.

Page 15 of 34

High Discharge Pressure Shutdown

Soft Fill Mode Display

End of Curve Protection Display

 When the booster set stops due to the discharge pressure over the maximum value, the corresponding display appears.

 When the booster set start up again the system overview display appears.

 When the cursor is at the top left corner of the screen pressing the “Up” or “Down” arrow will navigate between all actives operation displays.

 When the booster set is first started, or after a power cycle and if the Soft Fill Mode is enabled, the following display will appear

 When the booster set is in EOC protection mode, the next lag pump will be staged On and a letter “E” will be displayed on the top right corner of the System Overview screen

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Alarm Management Displays

 Pressing the “Alarm” button

at any time will call up the alarm display.

 If there is no active alarm the “No More Alarms” display will appear.

 This display will also appear when navigating through a number of Active Alarm displays to indicate when you reach the end of the list of ac tive alarm.

 If there is one or more active alarms an alarm display similar to the one at right will appear.

 When the cursor is at the top left corner of the screen pressing the “Up” or “Down” arrow will navigate between the active alarm displays.

 When you reach the end of the alarm list the “No More

Alarms” display will appear.

 All alarm displays are setup as the one above.

 The top two lines give a brief alarm description.

 The third line shows the time and date (HH:MM:SS DD:MM:YY) when the alarm occurred.

 When the cursor is above “Reset”, pressing the “Up” or “Down” arrow will reset all non active alarm. It will also silence the alarm horn and stop the “Alarm” button from flashing red. If there are no more active alarms the

“Alarm” button will turn white.

Alarm Displays

These are all the different Alarm Display in order they will appear when navigating through the active alarms. Only the displays associated with an active alarm will appear.

1. Low Water Level Shutdown Alarm

2. Pressure Sensors Failure Alarms

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3. Pressure Limit Alarms

4. Variable Speed Booster Pump Alarms (Similar for pump 1 to 5)

5. Factory High System Shutdown Alarm

Page 18 of 34

System Setup Displays

To go to the “Main Setup Screen” first go to the “Main Menu” by pressing the “Prg” button.

 Press the “Enter” key to move the cursor over “Setup”.

 When the cursor is over “Setup” pressing the “Up” or “Down” arrow will call up the Main Setup Screen.

Main Setup Display (Level 0)

 This display is for viewing only. Level 0 setup display.

 The Setup Displays are divided in three levels with each level having the same number of displays with different level of access. Level 0 setup displays are for viewing only and no adjustment can be made. Level 1 setup displays can be used for changing the system setup and restoring the system factory defaults. Level 2 setup displays can be used for changing the system setup, and saving and restoring the system defaults.

 To access Level 1 a nd 2 an operator need to enter the proper password: Level 1 password is 9393, Level 2 password is 2323.

 Pressing the “Enter” key will move the cursor over “Log In” and “Log Out”.

 When the cursor is over “Log In” pressing the “Up” or “Down” arrow will call up the “Log In” display.

 Pressing the “

Enter” key will move the cursor above the number area.

 When the cursor is over the number area, pressing the “Up” or

“Down” arrow will increase or decrease the password numb er.

 When you reach the value you want “9393” for level 1, or

“2323” for level 2, press the “Enter” key. This will ca ll up the

Main Setup Display for the password you selected.

 If you enter a wrong p assword value nothing will happen.

 After a password is entered, it will log out automatically after 5 minutes.

 When the cursor is over “Log Out” pres sing the “Up” or “Down” arrow will clear the password and take away the access to Level 1 and 2 setup screen.

 When the cursor is at the top

left corner of the screen pressing the “Up” or “Down” arrow will navigate between the Level 0 Setup Displays.

 These displays will give anybody a quick look at

 The following are all the level 0 setup displays:

all the system setup.

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 Only the displays relevant to the system setup will be active and visible.

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Setup Displays – Level 1 And Level 2

Main Setup Displays

 These are the first displays to appear when entering the Log

In password for Level 1 and 2 respectively.

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the resp ective Level.

 On the Level 1 display pressing the “Enter” key will move the cursor over “Yes”.

 When the cursor is over “Yes” pressing the “Up” or “Down” arrow will Restore the default settings for all the values in

all the setup displays. This is indicated by the text changing from “Yes” to “Done” for a few seconds.

 On the Level 2 display pressing the “Enter” key will move the cursor over “Yes” beside “Save Default”, and “Restore Default”.

 When the cursor is over “Yes” beside “Save Default” pressing the “Up” or “Down” arrow will Save the Setup Values in all

Setup Displays as Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Default” pressing the “Up” or “Down” arrow will Restore the Default

Settings for all the Values in all the Setup Displays. The text will change between “Yes” to “Ok” for a few seconds.

System Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over both values, over “Yes” beside Save and Restore and back at the top left corner.

 When the cursor is over the value beside “No of Pumps”, press the “Up” or “Down” key to select the number of pumps.

 When the cursor is over the value beside “Standby Pump”, press the “Up” or “Down” key to select “Yes” or “No”.

 When the cursor is over “Yes” beside “Save” pressing the

“Up” or “Down” arrow will Save the settings on this scree

n

as Default Values. The text will change between “Yes” to

“Ok” for a few s econds.

 When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

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Pressure Units Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 When the cursor is over the Engineering Unit, pressing the

“Up” or “Down” key will select between: psi, ft, Kpa, m, and bar.

 When the cursor is over the value beside “No of Lvl Sw”, press the “Up” or “Down” key to select the number of level switches connected to the booster set.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few secon ds.

 When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few secon ds.

Discharge Pressure Sensor Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the resp ective Level.

 Pressing the “Enter” key will move the cursor over the text beside “Sensor”, the value beside “Range”, over the engineering unit, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the text beside “Sensor” pressing the

“Up” or “Down” key will select between disabling (Disabled), and enabling (Enabled) the discharge pressure sensor.

 When the cursor is over the value beside “Range”, pressing the “Up” or “Down” key will set the range for the discharge pressure sensor to the desir ed value.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the Default

Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Suction Pressure Sensor Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the resp ective Level.

 Pressing the “Enter” key will move the cursor over the text beside “Sensor”, the value beside “Range”, over “Yes” beside

Save and Restore, and back at the top left corner.

 When the cursor is over the text beside “Sensor” pressing the

“Up” or “Down” key will select between disabling (Disabled), and enabling (Enabled) the suction pressure sensor .

 When the cursor is over the value beside “Range”, pressing the “Up” or “Down” key will set the range for the suction pressure sensor to the des ired value.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few se conds.

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 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Remote Pressure Sensor Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the text beside “Sensor”, the value beside “Range”, over “Yes” beside

Save and Restore, and back at the top left corner.

 When the cursor is over the text beside “Sensor” pressing the

“Up” or “Down” key will select between disabling (Disabled), and enabling (Enabled) the suction pressure sen sor.

 When the cursor is over the value beside “Range”, pressing the “Up” or “Down” key will set the range for the suction pressure sensor to the desir ed value.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few secon ds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the Default

Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

System Pressure Setpoint Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Setpoint” or “Local” or “Remote” if the

Remote Sensor is enabled, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Setpoint” or “Local” or “Remote” if the Remote Sensor is enabled, pressing the “Up” or “Down” key will set the System pressure Setpoint to the desired value.

Page 23 of 34

 When the cursor is over the “Yes” beside “Update Limits”, pressing the “Up” or “Down” key will automatically update the High and Low pressure limits for the discharge and suction pressure according to the System Set point entered.

 When the cursor is over the “LOC” beside “Control Sensor”, pressing the “Up” or “Down” key will select whether to use the “LOCAL” or “REMOTE” sensor.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this

screen as Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the Default

Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Suction Pressure Alarm Setpoints Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 This display is only active when the suction pressure sensor is enabled.

 Pressing the “Enter” key will move the cursor over the value beside “High”, the value beside “Low”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “High”, pressing the

“Up” or “Down” key will set the High Suction Pressure

Shutdown Setpoint to the desired value.

 When the cursor is over the value beside “Low”, pressing the

“Up” or “Down” key will set the Low Suction Pressure

Shutdown Setpoint to the des ired value.

 It is possible to Enable or Disable the High Limit alarm.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Discharge Pressure Alarm Setpoints Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the resp ective Level.

 Pressing the “Enter” key will move the cursor over the value beside “High”, the value beside “Low”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “High”, pressing the

“Up” or “Down” key will set the High Discharge Pressure

Shutdown Setpoint to the desired value.

 When the cursor is over the value beside “Low”, pressing the

“Up” or “Down” key will set the Low Discharge Pressure

Shutdown Setpoint to the desired value.

 It is possible to Enable or Disable the High Limit alarm.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Page 24 of 34

Factory High System Shutdown Pressure Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor to select the

Factory High System Shutdown Pressure. If the pressure units are psi, the choices are: 200, 232, 370 and 400. The equivalents are available for different pre ssure units.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few second s.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the Default

Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Variable Speed Booster Speed Staging Setpoints Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

Pressing the “Enter” key will move the cursor over the value beside “Stage On Spd”, the value beside “Stage Factor”, over

“ Save: Yes” and “Restore: Yes”, and back at the top left corner.

 The value beside “Stage On Spd” is the pump speed (in percentage) at which the booster set will stage On the next lag pump.

 The value beside “Stage Factor” is the percentage of maximum pump speed at which the booster set will stage Off a pump if the running pumps are drawing 10% below maximum power.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few seconds.

When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Staging Delay Setpoint Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “On Delay”, the value beside “Off Delay”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “On Delay”, pressing the “Up” or “Down” key will set the Stage On Delay Setpoint to the desired value.

 When the cursor is over the value beside “Off Delay”, pressin g the “Up” or “Down” key will set the Stage Off Delay Setpoint t o the desired value.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few se conds.

Page 25 of 34

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Minimum Runtime Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Min Run Time”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Min Run Time”, pressing the “Up” or “Down” key will set the Pump Minimum

Run Time Setpoint to the desired value. This is the minimum run time the lag pump will run before shutting d own.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few se conds.

 When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” arrow will Restore t

he

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few se conds.

Soft Fill Mode Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between t he active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the

“Enabled/Disabled” modes, over “Yes” beside Save and

Restore, and back at the top left corner.

 When the cursor is over the value “Enabled/Disabled”, pressing the “Up” or “Down” key will toggle the selection for the Soft Fill Mode.

 When the cursor is over “Yes” beside “Save” pressing the

“Up” or “Down” arrow will Save the settings on this scree

n

as Default Values. The text will change between “Yes” to

“Ok” for a few s econds.

 When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Page 26 of 34

Soft Fill Setup Displays

 This display is only active when the No Flow Shutdown is enabled.

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “SP Percent”, the value beside “Ramp”, over “Yes” beside “Save” and “Restore”, and back at the top left corner.

 When the cursor is over the value beside “SP Percent”, pressing the “Up” or “Down” key will set the Soft Fill Setpoint percent to th e desired value. This is percent of the system flow .

 When the cursor is over the value beside “Ramp”, pressing the

“Up” or “Down” key will set the Ramp time Setpoint to the desired value. This is the pump speed ramp during Soft Fill M ode.

 When the cursor is over “Yes” beside “Save” pressing the “Up

” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few sec onds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

No Flow Shutdown Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the resp ective Level.

 Pressing the “Enter” key will move the cursor over the text beside “No Flow”, the value beside “Delay”, over “Yes” beside

Save and Restore, and back at the top left corner.

 When the cursor is over the text beside “No Flow”, pressing the “Up” or “Down” key will toggle the text between “Disabled”, and “Enable d”

 When the cursor is over the value beside “Delay”, pressing the “Up” or “Down” key will set the No Flow Shutdown Delay Setpoint to the desired value. This is the maximum time to run with one pump onl y under 95% speed before checking the No Flow condition .

 When the cursor is over “Yes” beside “Save” pressing the “Up

” or “Down” arrow will Save the settings on this screen a

s

Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Page 27 of 34

Variable Speed Booster No Flow Shutdown Setup Displays 1

 This display is only active when the No Flow Shutdown is enabled.

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the resp ective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Set Speed”, over the value beside “Reset”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Set Speed”, pressing the “Up” or “Down” key will set the No Flow Shutdown Speed

Setpoint to the desired value. The pump will slow down to this percentage of current speed to test the No Flow condition.

 When the cursor is over the value beside “Wait Time”, pressing the “Up” or “Down” key will set the Wait Time Setp oint to the desired value. This is the time to wait before checking for a pressure drop after the pump was slowed down.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this

screen as Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Variable Speed Booster No Flow Shutdown Setup Displays 2

 This display is only active when the No Flow Shutdown is enabled.

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the resp ective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Boost”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Boost”, pressing the

“Up” or “Down” key will set the No Flow Shutdown Pressure

Boost Setpoint to the desired value. When in no flow shutdown, the booster will increase the system pressure to the No Flow

Boost pressure setpoint before shutting down the lead pump.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Page 28 of 34

Variable Speed Booster Speed Setpoints Displays 1

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Min”, over the value beside “Max”, over the value beside “Ramp”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Min”, pressing the

“Up” or “Down” key will set the Minimum Pump Speed setpoint to the desired val ue.

 When the cursor is over the value beside “Max”, pressing the

“Up” or “Down” key will set the Maximum Pump Speed setpoin t to the desired value .

 When the cursor is over the value beside “Ramp”, pressing th e

“Up” or “Down” key will set the Pump Ramping Speed setpoint to the desired value. This is the minimum time the pump will take to go from 0% to 100% speed.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this

screen as Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Variable Speed Booster Speed Setpoints Displays 2

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Dflt Speed”, over the value beside “Rated RPM”, over

“Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Dflt Speed”, pressing the “Up” or “Down” key will set the Default Pump Speed setpoint to the desired value. This is the speed the pumps will default to when the discharge pressure s ensor fails.

 When the cursor is over the value beside “Rated RPM”, pressing the “Up” or “Down” key will set the Drive Rated R PM to the desired value. This is to display the pump speed i n RPM.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few se conds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Page 29 of 34

Pump Rated Power Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Rated Power”, over “Yes” beside Save and Restore , and back at the top left corner.

 When the cursor is over the value beside “Rated Power”, pressing the “Up” or “Down” key will set the Pump Rated

Power (in kW) to the desired value.

 When the cursor is over “Yes” beside “Save” pressing the

“Up” or “Down” arrow will Save the settings on this

screen as Default Values. The text will change between

“Yes” to “Ok” for a few s econds.

 When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” arrow will Restore

the Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seco nds.

Emergency Power Mode

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the

“Disabled” text, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over “Disabled” pressing the “Up” or

“Down” arrow will toggle the text between “Disabled”, and

“Enabled ”

 When the cursor is over the value beside “LOW DISCH

”, pressing the “Up” or “Down” key will set the Low Discharg e

Pressure Alarm Setpoint when in Emergency Mode to th e desired value.

 When the cursor is over “Yes” beside “Save” pressing the

“Up” or “Down” arrow will Save the settings on this screen as

Default Values. The text will change between “Yes” to “Ok” for a few seconds.

When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Page 30 of 34

Variable Speed Booster PID Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Kc”, over the value beside “Ti”, over the value beside

“Td”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Kc”, pressing the

“Up” or “Down” key will set the PID Proportional Constant Kc to the desired val ue.

 When the cursor is over the value beside “Ti”, pressing the

“Up” or “Down” key will set the PID Integral Time Constant Ti to the desired value.

 When the cursor is over the value beside “Td”, pressing the

“Up” or “Down” key will set the PID Derivative Time Constant

Td to the desired value.

 The actual system pressure is displayed on the screen to help when adjusting the PID constant.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this

screen as Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Lead Pump Switch Time Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Sw After”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Sw After”, pressing the “Up” or “Down” key will set the Lead Pump Run Hours

Setpoint to the desired value. The Lag 1 pump will become th e

Lead pump after the Lead pump runs for the set amount of time.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this screen as

Default

Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” arrow will Restore the Default Settings for the settings on this sc reen.

The text will change between “Yes” to “Ok” for a few seconds.

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End of Curve (EOC) Protection Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “EOC Head”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “EOC Head”, pressing the “Up” or “Down” key will set the Setpoint to the desired value. This is the Full Speed EOC Head in percent o f design head.

 When the cursor is over “Yes” beside “Save” pressing the

“Up” or “Down” arrow will Save the settings on this screen as

Default Values

. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” arrow will Restore the

Default Settings for the settings on this screen

. The text will change between “Yes” to “Ok” for a few seconds.

Pressure Setback Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will naviga te between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value below “PRESSURE SETBACK”, over “Y es” beside Save and

Restore, and back at the top left corner.

 When the cursor is over the value beside “PRESSURE

SETBACK”, press ing the “Up” or “Down” key will set the

Setpoint to the desired value. This is percentage of system setpoint.

 When the cursor is over “Yes” beside “Save” pressing the

“Up” or “Down ” arrow will Save the settings on this screen

as Default Values. The text will change between “Yes” to

“Ok” for a few seconds.

When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” ar row will Restore the

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Page 32 of 34

Serial Card Configuration

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the value beside “Select Usage”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the value beside “Select Usage”, pressing the “Up” or “Down” key will toggle the text between

“HMI”, and “BAS”. By Default the program utilizes the seria l card to communicate with the HMI touch panel. When there is no HMI select “BAS” to enable the BAS communicati on.

 When the cursor is over “Yes” beside “Save” pressing the

“Up” or “Down” arrow will Save the settings on this screen

as Default Values. The text will change between “Yes” to

“Ok” for a few seconds .

 When the cursor is over “Yes” beside “Restore Dflt” or

“Restore” pressing the “Up” or “Down” arrow will Restore t

he

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few se conds.

Building Automation System (BAS) Interface Setup Displays

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between the active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor over the text beside “Protocol”, the value beside “Node”, the value beside

“Baud”, over “Yes” beside Save and Restore, and back at the top left corn er.

 When the cursor is over the value beside “Protocol”, pressing the “Up” or “Down” key will set the Protocol to the desired type. The choices are: Modbus, BACnet and

Lonworks.

 When the cursor is over the value beside “Node”, pressing the “U p” or “Down” key will set the Node address to the desired value.

 When the cursor is over the value beside “Baud”, pressing the “Up” or “Down” key will set the Baud rate to the desired value.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this

screen as Default Values. The text will change between “Yes” to “Ok” for a few seconds.

 When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will Restore th

e

Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

Page 33 of 34

PLC Clock Setup Display

 When the cursor is at the top left corner of the screen, pressing the “Up” or “Down” arrow will navigate between t he active setup screens of the respective Level.

 Pressing the “Enter” key will move the cursor below the Time expressed in Hours (HH), Minutes (MM) and Seconds (SS),

“HH:MM:SS”, below the Date expressed in Day (DD), Month

(MM) and YEAR (YY), “DD/MM/YY”, over “Yes” beside Save and Restore, and back at the top left corner.

 When the cursor is over the number below “HH:MM:SS”, pressing the “Up” or “Down” keys will set the Hour (HH), the Minute (MM) and the Second (SS) to the desired values.

 When the cursor is over the number below “DD/MM/YY”, pressing the “Up” or “Down” keys will set the Day (DD), the Month (MM) and the Year (YY) to the desired values.

 When the cursor is over “Copy”, pressing the “Up” or “Down” keys will copy the current time and date from the

PLC to the display. This will overwrite any values previously entered.

 When the cursor is over “Set”, pressing the “Up” or “Down” keys will set the entered time and date to the PLC.

 When the cursor is over “Yes” beside “Save” pressing the “Up” or “Down” arrow will Save the settings on this

screen as Default Values. The text will change between “Yes” to “Ok” for a few seconds.

When the cursor is over “Yes” beside “Restore Dflt” or “Restore” pressing the “Up” or “Down” arrow will

Restore the Default Settings for the settings on this screen. The text will change between “Yes” to “Ok” for a few seconds.

S. A. Armstrong Limited Armstrong Pumps Inc.

23 Bertrand Avenue 93 East Avenue

Toronto, Ontario

Canada, M1L 2P3

North Tonawanda, New York

U.S.A. 14120-6594

Armstrong Integrated Limited

Wenlock Way

Manchester

United Kingdom, M12 5JL

T: 416-755-2291

F: 416-759-9101

T: 716-693-8813

F: 716-693-8970

T: +44 (0) 8444 145 145

F: +44 (0) 8444 145 146

© S.A. Armstrong Limited 2011

For Armstrong locations worldwide, please visit www.armstrongintegrated.com

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