4/17
AG20036 Rev 15
Page 1
WARRANTY POLICY, OPERATOR MANUALS & REGISTRATION
Go online to www.demco-products.com to review Demco warranty policies, operator manuals and register your Demco product.
Table of Contents
General information................................................................................................ 2
Safety You Can Live With.....................................................................................3-9
Bolt Torque............................................................................................................ 10
Safety Sign Locations......................................................................................11-12
850 Axle Assembly and Parts Breakdown............................................................ 13
1050 Axle Assembly and Parts Breakdown.......................................................... 14
1150 Axle Assembly and Parts Breakdown.......................................................... 15
Auger Assembly and Parts Breakdown................................................................ 16
Gearbox Assembly and Parts Breakdown............................................................ 17
Standard & High Performance Hydraulic Drive Assembly Parts Breakdown...18-19
Grain Cart Assembly and Parts Breakdown....................................................20-21
Extensions Assembly and Parts Breakdown...................................................22-23
Hydraulics Assembly and Parts Breakdown......................................................... 24
Pendant Control Hydraulic Schematic and Parts Breakdown............................... 25
Lighting Assembly and Parts Breakdown............................................................. 26
Window Assembly, Door Assembly and Parts Breakdown................................... 27
Scale Option and Parts Breakdown...................................................................... 28
Maintenance, Grease and Lube........................................................................... 29
PTO Shaft Parts Breakdown................................................................................. 30
Grain Cart Checklist and Tire Inflation Chart........................................................ 31
INTRODUCTION
Thank you for purchasing a Demco Grain Cart. We feel you have made a wise choice and hope you are completely
satisfied with your new piece of equipment. Proper care and use will result in many years of service.
WARNING: To Avoid Personal Injury or death, Observe following
Instructions:
Ensure that anybody present is clear before applying power to any machinery used in
conjunction with grain cart or when moving grain cart.
Never allow anyone in, near, or on grain cart during transporting or unloading of grain.
Moving grain is dangerous and can cause entrapment, resulting in severe injury or
death by suffocation.
Do not exceed 20 miles per hour when towing grain cart.
GENERAL INFORMATION
1. Unless otherwise specified, high-strength (grade5)
(3 radial-line head markings) hex head bolts are used
throughout assembly of this piece of equipment.
3. When placing a parts order, refer to this manual for
proper part numbers and place order by PART NO. and
DESCRIPTION.
2. Whenever terms “LEFT” and “RIGHT” are used in this
manual it means from a position behind wagon box and
facing forward.
4. Read assembly instructions carefully. Study assembly
procedures and all illustrations before you begin assembly.
Note which parts are used in each step. This unit must be
assembled in proper sequence or complications will result.
Page 2
SAFETY
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS
MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING
YOUR PERSONAL SAFETY AND SAFETY OF OTHERS. FAILURE TO FOLLOW
THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH!
THIS SYMBOL MEANS
ATTENTION
BECOME ALERT
YOUR SAFETY IS INVOLVED!
warning:
SIGNAL WORDS:
This manual uses of the following signal words-DANGER, WARNING, and CAUTION-- with safety
messages. The appropriate signal word has been
selected using the following guidelines.
DANGER:
Indicates an imminently hazardous situation that,
if not avoided, will result in death or serious injury.
This signal word is to be limited to most extreme
situations typically for machine components which,
for functional purposes, cannot be guarded.
Indicates a potentially hazardous situation that, if
not avoided, could result in death or serious injury,
and includes hazards that are exposed when
guards are removed. It may also be used to alert
against unsafe practices.
caution:
Indicates a potentially hazardous situation that,
if not avoided, may result in minor or moderate
injury. It may also be used to alert against unsafe
practices.
If you have questions not answered in this manual, require additional copies, or if your manual is damaged,
please contact your dealer or DEMCO, 4010 320th St., Boyden, IA 51234
ph: (712) 725-2311 or Toll Free: 1-800-543-3626 Fax: (712) 725-2380 or 1-800-845-6420
http://www.demco-products.com
Page 3
SAFETY...you can live with it
Equipment safety guidelines
Every year many accidents occur which could have been avoided by a few seconds of
thought and a more careful approach to handling equipment. You, the operator, can avoid
many accidents by observing the following precautions in this section. To avoid personal
injury, study the following precautions and insist those working with you, or you yourself,
follow them.
In order to provide a better view, certain illustrations in your owners manual may show an
assembly with a safety shield removed. However, equipment should never be operated in
this condition. Keep all shields in place. If shield removal becomes necessary for repairs,
replace shield prior to use.
Replace any caution, warning, danger or instruction safety decal that is not readable or is
missing.
Do not attempt to operate this equipment under the influence of alcohol or drugs.
Review safety instructions with all users annually.
Operator should be a responsible adult. Do not allow persons to operate
or assemble this unit until they have developed a thorough
understanding of safety precautions and how it works.
To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS).
Do not paint over, remove, or deface any safety signs or warning decals on your equipment.
Observe all safety signs and practice instructions on them.
Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in
question don’t try it.
Lighting and marking
It is the responsibility of customer to know lighting and marking requirements of local highway
authorities and to install and maintain equipment to provide compliance with regulations.
Add extra lights when transporting at night or during periods of limited visibility.
Lighting kits are available from your dealer or from manufacturer.
Page 4
Safety sign care
• Keep safety signs clean and legible at all times.
• Replace safety signs that are missing or have become illegible.
• Replacement parts that displayed a safety sign should also display current sign.
• Safety signs are available from your distributor, dealer parts department, or factory.
How to install safety signs:
• Be sure that installation area is clean and dry.
• Decide on exact position before you remove backing paper.
• Remove smallest portion of split backing paper.
• Align decal over specified area and carefully press small portion with exposed sticky backing in place.
• Slowly peel back remaining paper and carefully smooth remaining portion of decal
into place.
• Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.
Tire safety
• Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which may result in a serious injury or death.
• Do not attempt to mount a tire unless you have proper equipment and experience to do job.
• Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called to service and/or mount tires.
• Always order and install tires and wheels with appropriate type and load capacity to
meet or exceed anticipated weight to be placed on the equipment.
• Refer to “TIRE INFLATION CHART” in your owners manual for maximum tire pressure for a Demco Grain Cart.
Remember
Your best assurance against accidents is a careful and responsible operator. If there is any
portion of this manual or function you do not understand, contact your local authorized dealer
or manufacturer.
Page 5
Before operation:
• Carefully study and understand this manual and the Owner’s Manual.
• Do not wear loose-fitting clothing which may catch in moving parts.
• Always wear protective clothing and substantial shoes.
• It is recommended that suitable protective hearing and eye protection be worn.
• Operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials. (Examples: extremely dusty, molds, fungus, bulk fertilizers, etc.)
• Keep wheel and lug nuts tightened to specified torque.
• Assure that agricultural implement tires are inflated evenly.
• Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary repairs. Follow maintenance safety instructions included in this manual.
• Be sure there are no tools lying on or in equipment
• Do not use unit until you are sure that area is clear, especially around children and
animals.
• Don’t hurry learning process or take unit for granted. Ease into it and become familiar with your new equipment.
• Practice operation of your equipment and its attachments. Completely familiarize yourself and other operators with its operation before using.
• Make sure that brakes are evenly adjusted (if equipped with brakes)
• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seat
belt prior to starting the engine.
• Manufacturer does not recommend usage of a tractor with the ROPS removed.
• Move tractor wheels to widest recommended settings to increase stability.
• Do not allow anyone to stand between tongue or hitch and towing vehicle when backing
up to equipment.
During operation
• Beware of bystanders, PARTICULARLY CHILDREN! Always look around to make sure
that it is safe to start engine of towing vehicle or move unit. This is particularly important
with higher noise levels and quiet cabs, as you may not hear people shouting.
• NO PASSENGERS ALLOWED- Do not carry passengers anywhere on or in tractor or
equipment.
• Keep hands and clothing clear of moving parts.
• Do not clean, lubricate, or adjust your equipment while it is moving.
Page 6
• When halting operation, even periodically, set tractor or towing vehicles brakes, disengage PTO,
shut off engine, and remove ignition key.
• Be especially observant of operating area and terrain. Watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation.
-
DO NOT operate near edge of drop-off or banks.
-
DO NOT operate on steep slopes as overturn may result.
-
Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.
• Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides.
• Be extra careful when working on inclines.
• Maneuver tractor or towing vehicle at safe speeds.
• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury
or death.
• Avoid loose gravel, rocks, and holes; they can be dangerous for equipment operation or
movement.
• Allow for unit length when making turns.
• Do not walk or work under raised components or attachments unless securely positioned and blocked.
• Keep all bystanders, pets, and livestock clear of work area.
• Operate towing vehicle from operators seat only.
• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.
• Never leave running equipment unattended.
• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all problems. Follow maintenance safety procedures.
Following operation
• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, shut off
engine and remove ignition key.
• Store unit in an area away from human activity.
• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and livestock injury could result.
• Do not permit children to play on or around stored unit.
• Make sure all parked machines are on a hard, level surface and engage all safety devices.
• Wheel chocks may be needed to prevent unit from rolling.
Page 7
Highway and transport operations
•SAFETY CHAINS: If equipment is going to be transported on a public highway, always
follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations.
Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain
connection between towing and towed machines in event of separation of primary attaching system. Use a high strength, appropriately sized hitch pin with a mechanical retainer and attach safety chains. Criss cross chains under tongue and secure to draw bar cage,
mounting loops, or bumper frame.
• Adopt safe driving practices:
- Keep brake pedals latched together at all times. NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW, LOSS OF CONTROL AND/OR UPSET OF UNIT CAN RESULT.
- Always drive at a safe speed relative to local conditions, ensure that your speed is low enough for an emergency stop. Keep speed to a minimum.
- Reduce speed prior to turns to avoid risk of overturning.
- Always keep tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast.
- Do not drink and drive!
• Comply with state and local laws governing highway safety and movement of farm
machinery on public roads.
• Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on highway during transport. Various safety lights and devices are available from your dealer.
• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use. Local laws should be checked for all highway lighting and marking requirements.
• When driving tractor and equipment on road under 20 m.p.h. (40 kph) at night or during day,
use flashing amber warning lights and a slow moving vehicle (SMV) identification emblem.
• Plan your route to avoid heavy traffic.
• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including
narrow bridges, intersections, etc.
• Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight at which you are operating.
Page 8
• Watch for obstructions overhead and side to side while transporting.
• Always operate equipment in a position to provide maximum visibility. Make allowances for increased length and weight of equipment when making turns, stopping unit, etc.
Performing maintenance
• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.
• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building. Exhaust fumes may cause asphyxiation.
• Before working on this machine, stop towing vehicle, set brakes, shut off engine and remove ignition key.
• Always use safety support and block wheels. Never use a jack to support machine.
• Always use proper tools or equipment for job at hand.
• Use extreme caution when making adjustments.
• Follow torque chart in owners manual when tightening bolts and nuts.
• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood. Hydraulic fluid escaping under pressure can penetrate skin.
• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid.
Without immediate medical treatment, serious infection and reactions can occur.
• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.
• Replace all shields and guards after servicing and before moving.
• After servicing, be sure all tools, parts and service equipment are removed.
• Do not allow grease or oil to build up on any steps or platform.
• When replacing bolts, refer to owners manual.
• Refer to bolt torque chart in owners manual for head identification marking.
•
Where replacement parts are necessary for periodic maintenance and servicing,
genuine factory replacement parts must be used to restore your equipment to original
specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use.
• If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.
• A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment
Page 9
Torque Specifications
Torque figures indicated are valid for non-greased or non-oiled threads and heads unless
otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified
in this manual. When using locking elements, increase torque values by 5%.
* GRADE or CLASS value for bolts and capscrews are identified by their head markings.
BOLT TORQUE DATA FOR STANDARD NUTS, BOLTS, AND CAPSCREWS.
Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts
periodically, using bolt chart as guide. Replace hardware with same grade bolt.
NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout
assembly of equipment.
Bolt Torque for Standard bolts *
GRADE 2GRADE 5GRADE 8
“A” lb-ft (N.m)
lb-ft (N.m)
lb-ft (N.m)
1/4”
5/16”
3/8”
7/16”
1/2”
9/16”
5/8”
3/4”
7/8”
1”
6
10
20
30
45
70
95
165
170
225
(8)
(13)
(27)
(40)
(60)
(95)
(130)
(225)
(230)
(300)
9
18
30
50
75
115
150
290
420
630
(12)
(25)
(40)
(70)
(100)
(155)
(200)
(390)
(570)
(850)
GRADE-2
12 (16)
25 (35)
45 (60)
80 (110)
115 (155)
165 (220)
225 (300)
400 (540)
650 (880)
970 (1310)
GRADE-5
Bolt Torque for Metric bolts *
CLASS 8.8CLASS 9.8CLASS 10.9
“A” lb-ft (N.m)
lb-ft (N.m)
lb-ft (N.m)
6
9 (13)
10 (14)
13 (17)
7
15 (21)
18 (24)
21 (29)
8
23 (31)
25 (34)
31 (42)
10
45 (61)
50 (68)
61 (83)
12
78 (106)
88 (118)
106 (144)
14
125 (169)
140 (189)
170 (230)
16
194 (263)
216 (293)
263 (357)
18
268 (363)
-- --
364 (493)
20
378 (513)
-- --
515 (689)
22
516 (699)
-- --
702 (952)
24
654 (886)
-- --
890 (1206)
GRADE-8
A
CLASS 8.8
CLASS 9.8
CLASS 10.9
8.8
9.8
10.9
Wheel Bearing Adjustment
1. Tighten castle or slotted hex nut to initial torque indicated on chart while turning hub in both
directions to insure all bearing surfaces are in contact.
2. Back nut off and repeat step #1.
3. Back nut off, do not allow hub to turn.
4. Tighten nut to final torque indicated on chart.
5. Install cotter pin, if needed loosen or tighten nut to the next closest locking slot.
6. Check hub for end play.
7. If end play can be felt, start over and readjust bearings. If end play is felt again, try readjusting
with a different castle or slotted hex nut.
8. The bearings are set correctly when no end play can be felt after adjustment.
Hub Initial Toque Final Torque
10 bolt 90 ft/ lbs
60 ft/lbs
Page 10
SAFETY sign locations
Types of safety sign and locations on equipment are shown in illustration below. Good safety
requires that you familiarize yourself with various safety signs, type of warning, and area or
particular function related to that area, that requires your SAFETY AWARENESS.
#1
#17
#6
#5
#16
#2
#7
#3
#4
#14
#8
#1 DANGER - Do not enter grain tank when auger is running!
#2 DANGER - Keep off ladder while machine is being moved or in operation!
#3 WARNING - Read and understand the operator’s manual!
#4 WARNING - Keep hands and clothing away from moving parts!
#5 DANGER - Never play in or on grain! Farm safety just 4 kids!
#6 DANGER - Electrocution can occur without direct contact with power lines !
#7 WARNING - Read manual, keep all shields in place, cleaning or clearing
a clogged machine, keep hands, feet, and clothing away,
do not stand or climb on machine, no riders!
#8 WARNING - Avoid bodily injuries from hydraulic oil under pressure.
Page 11
SAFETY sign locations
Types of safety sign and locations on equipment are shown in illustration below. Good safety
requires that you familiarize yourself with various safety signs, type of warning, and area or
particular function related to that area, that requires your SAFETY AWARENESS.
#11
#10
#9
#12
#16
#16
#13
STOP!
CHECK ALL
WHEEL NUTS
DEALER OR MANUFACTURER ARE NOT
RESPONSIBLE FOR DAMAGE CAUSED
BY LOOSE WHEEL NUTS.
Rev 0
#9
#10
#11
#12
#13
#14
#15
DANGER -
DANGER -
WARNING -
DANGER -
DANGER -
WARNING -
Decal Kit -
AG21127
This decal is on pto shaft, Guard is missing do not operate!
Pinch - point keep hands and clothing away from moving parts!
Keep all persons and objects clear while any part of this machine is in motion!
Electrocution can occur without direct contact with power lines!
Rotating driveline!
Decal order number
Do not exceed 20 MPH when towing Grain Cart
Decals #1 - #14 are available as a kit.
AG21064
#16 STOP -
Check all wheel nuts. Dealer or Manufacturer are not responsible for damage caused by loose wheel nuts. (AG21127, Qty 2)
#17 WARNING - For increased life of the track system & grain cart, avoid sharp turns.
(AG21185, Qty 1)
Decal #16 & #17 are not part of the decal kit.
Page 12
850 AXLE ASSEMBLY
NOTE: The long fixed axle (item #2) must be used with dual rims
and tires.
* NOTE: The 3/4” stud must be driven out and replaced with the
1” stud when duals are mounted on the hub of the grain cart.
NOTE: 22” Duals Require Part # 13038 - 22mm x 125mm stud
bolt and Part # 13039 - 22mm nut (Part # 9445220-15,-60) torque
to 450-500 ft/lbs.
1
9
NOTE: Torque 3/4” lugnuts to 300-330
ft/lbs and 1” lugnuts to 970 ft/lbs and
inflate tires to specified amount.
Check Weekly.
6
2
8
15
19
18
24
20
16
3
*Duals Only
13
17
14
23
12
22
21
10
CAUTION: Exceeding manufactures
recommended axle width will result in
axle failure and warranty will be void.
11
27
7
4
25
REF.
NO.
1.
2.
3.
4.
-
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
*-
16.
17.
18.
19.
*
20.
21.
22.
23.
24.
-
PART
NO.QTY.DESCRIPTION
12787-30 1
Fixed 120” Axle (850)
12788-30 1
Fixed Axle for Duals only (850)
12789-30 1
Adjustable Axle (850)
09206-30 2
Axle Insert (120” - 144”)
14578-30 2
Axle Insert (120” - 144”) (not shown)
09204
2
Axle Spindle
09214-30 2
Axle Clamps (850)
04836
2
5/8”-11 UNC x 7” Hex Head Bolt
02587
2
5/8-11 UNC Nylon Insert Locknut
12036
8
1/2”- 13 UNC x 2-1/2” Hex Head Bolt (Gr. 8)
02178
8
1/2”-13 Nylon Insert Locknut
09445
1
2”-12 UNF Castle Nut
09444
1
2-1/16” ID x 4” OD x 1/4” Washer 09446
1
3/8” x 3” Cotter Pin
07861
-
Replacement 3/4”NF x 2-3/4” Stud Bolt
10827
-
Replacement 1”NF x 4” Hex (Duals ONLY)
5938-30 2
Hub Assembly (Includes items16-23)
09448
1
Outer Bearing Race (HM212011)
09450
1
Outer Bearing (HM 212049)
09449
1
Inner Bearing (HM 218248)
09452
1
Inner Grease Seal (CR43771) Non Scale
09442
1
Inner Grease Seal Scale (not incl w/ 5538-30)
09447
1
Inner Bearing Race (HM218210)
09451
1
Dust Cap
04305
4
5/16-18 UNC x 1/2” Hex Head Bolt (Gr.5)
12525
2
Gasket
07435 20 3/4”-16 UNF Lug Nut
----
20 1”-16UNF Lug Nut w/ washer (Incl.with10827 stud bolt)
28
27
26
REF.
NO.
25.
26.
-
27.
28.
PART
NO.QTY.DESCRIPTION
13706
1
Cross Axle
13708
1
Track Carriage LH w/ Belt
13709
1
Track Carriage RH w/ Belt (Not Shown)
13711
1
Tension Bar Assembly
14812
1
Axle Pivot Shaft
Please order replacement parts by PART NO. and DESCRIPTION.
Page 13
1050 AXLE ASSEMBLY
NOTE: The long fixed axle (item #2) must be used with dual rims
and tires.
* NOTE: The 3/4” stud must be driven out and replaced with the
1” stud when duals are mounted on the hub of the grain cart.
NOTE: 22” Duals Require Part # 13038 - 22mm x 125mm stud
bolt and Part # 13039 - 22mm nut (Part # 9445220-15,-60) torque
to 450-500 ft/lbs
NOTE: Torque 3/4” lugnuts to 300-330
ft/lbs and 1” lugnuts to 970 ft/lbs and
9
inflate tires to specified amount.
Check Weekly.
1
6
2
8
15
19
18
24
20
16
3
*Duals Only
10
11
27
13
17
14
12
23
22
21
CAUTION: Exceeding manufactures
recommended axle width will result in
axle failure and warranty will be void.
7
4
25
REF.
NO.
1.
2.
3.
4.
-
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
*-
16.
17.
18.
19.
*
20.
21.
22.
23.
24.
-
PART
NO.QTY.DESCRIPTION
12777-30 1
Fixed 120” Axle (1050)
12792-30 1
Fixed Axle for Duals only (1050)
12791-30 1
Adjustable Axle (1050)
09206-30 2
Axle Insert (120” - 144”)
14578-30 2
Axle Insert (120” - 160”) (Not Shown)
09204
2
Axle Spindle
11712-30 2
Axle Clamps (1050)
04836
2
5/8”-11 UNC x 7” Hex Head Bolt
02587
2
5/8-11 UNC Nylon Insert Locknut
12036
8
1/2” - 13 UNC x 2-1/2” Hex Head Bolt (Gr. 8)
02178
8
1/2”-13 Nylon Insert Locknut
09445
1
2”-12 UNF Castle Nut
09444
1
2-1/16” ID x 4” OD x 1/4” Washer 09446
1
3/8” x 3” Cotter Pin
07861
-
Replacement 3/4”NF x 2-3/4” Stud Bolt
10827
-
Replacement 1”NF x 4” Hex (Duals ONLY)
5938-30 2
Hub Assembly(Includes items16-23)
09448
1
Outer Bearing Race (HM212011)
09450
1
Outer Bearing (HM 212049)
09449
1
Inner Bearing (HM 218248)
09452
1
Inner Grease Seal (CR43771) Non Scale
09442
1
Inner Grease Seal Scale (not incl w/ 5538-30)
09447
1
Inner Bearing Race (HM218210)
09451
1
Dust Cap
04305
4
5/16-18 UNC x 1/2” Hex Head Bolt (Gr.5)
12525
2
Gasket
07435 20 3/4”-16 UNF Lug Nut
----
20 1”-16UNF Lug Nut w/ washer (Incl.with10827 stud bolt)
28
27
26
REF.
NO.
25.
26.
-
27.
28.
PART
NO.QTY.DESCRIPTION
13707
1
Cross Axle
13708
1
Track Carriage LH w/ Belt
13709
1
Track Carriage RH w/ Belt (Not Shown)
13711
1
Tension Bar Assembly
14812
1
Axle Pivot Shaft
Please order replacement parts by PART NO. and DESCRIPTION.
Page 14
1150 AXLE ASSEMBLY
NOTE: Torque lugnuts to 450-500 ft/lbs
and inflate tires to specified amount on
the tire. Check Weekly.
1
2
4
3
8
10
9
11
12
6
13
18
7
14
5
16
15
20
20
17
21
19
REF. PART
NO.
NO.QTY.DESCRIPTION
1. 14470-30 1
Fixed 129” Axle (1150)
2.
14496
2
5/8”-11 UNC x 7” Hex Head Bolt
3.
00884
2
5/8-11 UNC Nylon Insert Locknut
4.
14489
2
Axle Spindle
5.
14017
1
2-1/16” ID x 4” OD x 1/4” Washer 6.
13899
1
2”-12 UNF Castle Nut
7.
13911
1
3/8” x 3” Cotter Pin
8.
14026
-
Replacement M22 x 4” Stud Bolt
9.
15830 20 Disc-Lock Nut, M22 X 1.5
6053-30 2
Hub Assembly (Includes items 10-17)
10.
14494
1
Inner Grease Seal (POS5507556SA)
11.
14492
1
Inner Bearing (71455, Timken)
12.
14553
1
Inner Bearing Cup (71750, Timken)
13.
14554
1
Outer Bearing Cup (653, Timken)
14.
14493
1
Outer Bearing (663, Timken)
15.
14025
2
Gasket
16.
13901
1
Dust Cap
17.
04305
4
5/16-18 UNC x 1/2” Hex Head Bolt (Gr.5)
REF. PART
NO.
NO.QTY.DESCRIPTION
18. 14502-30 1
Cross Axle
19.
14503
1
Track Carriage LH w/ Belt
-
14504
1
Track Carriage RH w/ Belt (Not Shown)
20.
14505
4
Tension Bar Assembly
21.
14506
2
Axle Pivot Shaft
Please order replacement parts by PART NO. and DESCRIPTION.
Page 15
AUGER ASSEMBLY
Parts are available
in 4 colors
?-05 = Yellow
?-10 = Red
?-20 = Green
?-42 = Blue
29
30
31
41
35
35
34
32 38
31 33
40
29
30
36
38
28
25
38
15
18
7
22
27
12
14
NOTE: Be sure to check
and lubricate the slide gate
guide rods when doing the
maintenance on page 29.
23
19 43
21
20
24
25
10
54
53
52
25 54
53 51
52
50
49
47
10
58
59
25
48
39
60 61
42
43
67
66
44
63
59
38
REF. PART
NO.
NO.QTY.DESCRIPTION
1. 12517-?
1 Outer Auger Tube
- AG21071
1 Decal “Open/Close”
2. 12713-30
1 Outer Auger Flighting
3.
10634
1 Flange Bearing
4.
09168
4 Upper Auger Spring
5.
01922
1 1-1/2”-12 UNF Hex Nut w/ Set Screw Hole
6.
01923
1 1/4” Socket Hd. Cup Point Set Screw x 1/4”
7.
00789
2 3/8”-16 UNC x 3/8” Socket Head Set Screw
8.
01975
4 1/2”NC x 5” Hex Head Bolt (Gr. 5)
9.
10607
1 Gear Box
10.
01254
15 1/2”-13 UNC x 1-1/2” Hex Head Bolt (Gr.5)
11. 00084
4 1/2” Lockwasher
12. 10623-30
1 Lower Drive
13. 12712-30
1 Lower Auger Flighting
14.
12476
2 Threaded Slide Rod
15.
12477
4 1”-8 UNC Nylon Insert Locknut
16.
02592
8 3/8”-16 Nylon Insert Locknut
17. 13641-95
1 Gearbox Collar
18.
02961
2 3/4”-10 UNC Nylon Insert Locknut
19.
09185
1 2” Hanger Bearing
20.
00482
2 1/2”-13 UNC x 1 3/4” Hex Head Bolt (Gr.5)
21. 09195-30
1 Hanger Bearing Mount
22. 10624-30
1 Hanger Bearing Plate
23.
07412
1 1 1/4”-12 UNF Jam Nut
24.
00085
6 1/2” Flatwasher
25.
02178
16 1/2”-13 UNC Nylon Insert Locknut
26. 12233-30
1 Male Auger Connection
27. 10604-30
1 Gauge Rod
28. 12781-30
1 Inner Door
Page 16
46
65
46
37
62
64
1
18
Lower auger
shown here
for clarity
55
56
2
9
17
11
10
13
14
26
10
11
38
NOTE: Be sure to check
and lubricate the inner
gate when doing the
maintenance on page 29 or
7
every 20 hours.
45
4
57
6359
8
6
16
5
25
3
46
Cable Routing
Please order replacement parts by
PART NO. and DESCRIPTION.
REF. PART
NO.
NO.QTY.DESCRIPTION
29. 03738-95
2 1” Dia x 3” Cylinder Pin
30.
00116
4 5/32” x 1-1/2” Cotter Pin
31.
05195
2 Straight Hyd. Ftg. 3/8” MPT x 3/8” JIC
32. 09930-30
1 2-1/2” Cylinder x 30” Stroke
-
5584
- Hydraulic Cylinder Seal Repair Kit (not shown)
33.
00083
1 1/2”-13 UNC Hex Head Nut
34.
05191
1 36” Hydraulic Hose
35.
12374
2 3/8” JIC Bulkhead 45° Elbow Ftg. W/Nut
36. 09741-30
1 Adjustable Cylinder Clevis End
37. 15007-30
1 Discharge Chute Drive Ring
38.
04642
5 Grease Zerk 39.
00482
1 1/2”-13UNC x 1 3/4” Hex Head Bolt (Gr.5)
40.
05215
1 3/8” MPT x 3/8” FPT Hyd. Elbow Fitting
41.
05190
1 48” Hydraulic Hose
42.
12028
1 Outer Drive Casting
43.
10525
2 3/4”-10 UNC x 6” Hex Head Bolt Gr. 8
44. 09218-95
7 Hose Keeper, 2 Hose (plated)
45.
14935
1 Discharge Chute, One Piece
-
15608
- Optional Discharge Chute Extension
46.
03169
8 5/16” x 1-1/2” Truss Head Bolt
47. 12515-30
1 Cylinder mount
48. 12522-30
1 Cylinder
-
5222
- Hydraulic Cylinder Seal Repair Kit (not shown)
49. 12513-30
1 Trolley Bottom
50. 12514-95
1 Trolley Spacer
51. 12512-30
1 Trolley Top
52.
09283
5 Sheave Bushing
53.
09282
5 Plastic Sheave
54. 12531-95
5 Cable Retainer Washer
55.
01253
2 1/2”-13UNC x 2” Hex Head Bolt (Gr.5)
56.
14926
1 Discharge Light
57. 12555-30
1 Light Bracket
58.
05290
1 1/2”-13UNC x 3 1/4” Hex Head Bolt (Gr.5)
59.
01899
15 3/8”-16UNC x 3/4” Hex Head Bolt (Gr.5)
60. 12549-30
4 Mount Ring Retainer Backplate
61.
12550
4 Plastic Mount Ring Spacer
62. 12667-95
8 Mount Ring Bushing
63.
00060
9 3/8” Lockwasher
64.
00908
8 3/8”-16 UNC x 1 3/4” Hex Head Bolt (Gr.5)
65.
02802
8 5/16”-18UNC Nylon Locknut
66.
12528
1 Long Cable
67.
12529
1 Short Cable
4
3
1
2
REVISIONS
REV
DESCRIPTION
C UPDATE TO SOLIDWORKS
GEARBOX BREAKDOWN
ES:
GEAR RATIO IS 1.6:1 REDUCER
ORQUE 3/8-16 BOLTS (ITEM 10)TO 35-40 FT LBS
TAMP PART NUMBER AND LOT NUMBER IN AREA SHOWN
APPROVED
J. CLARK
DATE
6/27/11
3
12
D
10
2 7X
13
1
14
8
8
7
C
7
4
3
6
6
5
5
9
B
9
11
2
12
MATERIAL:
UNLESS OTHERWISE NOTED
THIS DRAWING CONTAINS INFORMATION
THAT IS PROPRIETARY AND CONFIDENTIAL
AND THE EXCLUSIVE PROPERTY OF
SUPERIOR GEARBOX COMPANY AND MAY
NOT BE REPRODUCED, USED OR
DISCLOSED WITHOUT WRITTEN
PERMISSION OF THE OWNER
DIMENSIONS ARE IN INCHES
TOLERANCES
.XX ±.03 .XXX ±.015 ANGLES ±1°
THIRD ANGLE PROJECTION
-INTERPRET DIMENSIONS AND TOLERANCES
IN ACCORDANCE WITH ASME Y14.5M -1994
-REMOVE ALL BURRS AND BREAK
SHARP EDGES
-MACHINED SURFACES SHALL BE 125 µ IN.
-THREAD DEPTH CALLOUTS INDICATE
DEPTH OF FULL THREADS
-DIMENSIONAL LIMITS APPLY AFTER
FINISH OR HEAT TREAT
SEE SEPARATE BILL OF MATERIAL
DFTR
J. OWENS
2/09/01
F. WARE
2/19/01
C.FOX
2/21/01
CHKR
ENGR
DATE
QC
DATE
B. LYONS
P.NEWTON
2
3
ITEM PART
# DESCRIPTION
13965 SHIM (not shown)
5.
13966 RACE
6.
13967 BEARING
7.
13968 RACE
13969 BEARING (not shown)
8.
13970 SEAL
9.
13971 SEAL, END CAP
11.
13973 PLUG, 1/2”
12.
13974 PLUG, 1/4”
13.
13975 PLUG, 1/8”, VENT
Please order replacement parts by PART NO. and DESCRIPTION.
Page 17
DATE
2/20/01
2/20/01
DATE
A
SUPERIOR GEARBOX COMPANY
P.O. BOX 645 STOCKTON, MO 65785
DATE
MFG
DEMCO Replacement Parts for Gearbox # 10607
4
DATE
ASSY, GEARBOX H130
SIZE PART NO.
C
SCALE
1:1
H130-9ERE-B0027
DO NOT SCALE DRAWING
1
REV
C
SHEET 1 OF 1
HYDRAULIC DRIVE ASSEMBLY
Block is mounted
A to A and B to B
on motor
B is pressure
on block
B
A
Remove Bearing before
mounting Motor Mount
Bracket.
Hydraulic Block Installation
•
•
•
•
•
DO NOT exceed
40 gpm of oil to
orbit motor
Lubricate O-Rings (9) and Cap Screws (10)
Assemble Block (8) on Motor (13)
Finger tighten Cap Screws (10)
Tighten 4 cap screws on Port B in Fig. 1 to 25-29 ft-lb.
Repeat on Port A
Procedure for Flipping Block on Hydraulic Drive 850/1050 Grain Cart
1.) Remove 4 hoses from Block (13499).
2.) Remove 8 cap screws (13790) from Block.
3.) Rotate block 180 degrees and reattach block to motor using 8 cap screws. Do Not
Tighten Cap Screws Yet. Be sure O-rings are seated in the correct position.
4.) Finger-tighten the 8 cap screws. Then torque the cap screws to 28 ft-lbs in the following
sequence:
A
B
5.) Reattach hoses to block.
Figure
1
6.) Pressurize P side of block to rotate motor. When correctly installed, the pressure ports on
the block will be on the auger side of the grain cart.
ITEM PART # DESCRIPTION
QTY.
1.
4
00085 1/2” Flat Washer
2.
2
00789 3/8” x 3/8” Socket Head Set Screw
3.
4
01253 1/2” x 2.00” Bolt (Gr.5)
4.
4
01254 1/2” x 1-1/2” Bolt (Gr.5)
5.
9
02178 1/2” Nylon Insert Locknut
6.
1
04797 1/2” x 2-3/4” Bolt (Gr.5)
7.
1
13396 Drive Shaft
8.
1
13499 Hydraulic Block w/ Check Valve (Incl. #9 & 10)
1
13791 Check Valve
9.
2
13789 Replacement O-Ring
Please order replacement parts by PART NO. and DESCRIPTION.
ITEM PART # DESCRIPTION
QTY.
10.
8
13790 Replacement Cap Screw 3-1/2”
11. 13699-30 Driveshaft Coupling
1
12. 13781-30 Hydraulic Motor Mounting Bracket
1
13.
1
13782 Hydraulic Motor (Includes #14)
13628 Seal Repair Kit (not shown)
14.
1
13535 Replacement 3/8” x 2” Square Key
15.
4
13785 FTG Str #10 Male O-Ring to #10 Male JIC
16.
4
13786 Quick Coupler
17.
4
13787 5/8” Hydraulic Hose
4
05198 Rubber Quick Coupler Cover (Not Shown)
Please order replacement parts by PART NO. and DESCRIPTION.
Page 18
HIGH PERFORMANCE - HYDRAULIC DRIVE ASSEMBLY
A
B
A is pressure
B is return
(auger side)
Remove Bearing before
mounting Motor Mount
Bracket.
ATTENTION
,7(0
NOT
3$57
exceed DO
75 gpmof oil to FS motor
,7(0
'(6&5,37,21
47<
Do not
exceed 75 GPM of
oil flow through the
piston motor. Flow higher than 75 %2/71&;+(;+($'*5
GPM will cause the motorto over speed and
%2/71&;*5+(;
damage will occur.
1871&/2&.1<,16(57
Adjust tractor hydraulics below 75 GPM
%2/71&;*5+(;
before connecting hydraulicmotor on grain cart.
speeding occurs.
6(76&5(:1&;62&.(7+($'
Warranty will be void if over
[[.(<
Fill motor with oil before running
the 1st time.
48,&.&283/(525,1*:,7+
Case Drain Line MUST be connected to 0$/(7,3
Zero Return Port on Tractor before running
Hydraulic Motor.
)/$7:$6+(5
hydraulic
ITEM PART # DESCRIPTION
QTY.
1
4
00085 1/2” Flat Washer
2
4
01253 1/2” x 2.00” Bolt (Gr.5)
3
4
01254 1/2” x 1-1/2” Bolt (Gr.5)
4
9
02178 1/2” Nylon Insert Locknut
5
1
04797 1/2” x 2-3/4” Bolt (Gr.5)
6
2
05256 3/8” x 1/2” Set Screw
7
1
13535 Replacement 3/8” x 2” Square Key
8
6
13786 Quick Coupler
9
6
13787 5/8” x 168” Hydraulic Hose
10
1
13699-30 Coupler Assembly, 1-3/8”-21 Spline x 1.5 RND
11
1
15111 FS Hydraulic Motor Valve Manifold
12
Replacement Cap Screw
**
Please order replacement parts by PART NO. and DESCRIPTION.
Page 19
3$57
176
'(6&5,37,21
+<'+26(;)-,&6:,9(/
(/%;025,1*
&283/(5$66<;.(<
)6+<'027259$/9(0$1,)2/'
5(3/$&(0(17&$36&5(:)
5(3/$&(0(1725,1*)%/2&.
)6+<'02725
+<'5$8/,&0272502817)
176+<'+26(;&$6(
'5$,1
176)7*%5,7,6+3$5$//(/
17648,&.&283/(5&$6('5$,1
25,1*
176)7*6750$/(25,1*
0$/(-,&
ITEM PART # DESCRIPTION
QTY.
13
Replacement O-Ring
**
14
1
15273-30 FS340 Hydraulic Motor
15
1
13781-30 Hydraulic Motor Mount
16
1
15234 3/8” x 128” Hydraulic Hose
17
1
15235 FTG Str #6 Male JIC to #4 British PP Male
18
1
15236 Case Drain Quick Coupler
19
6
15237 FTG Str #12 Male O-Ring to #10 Male JIC
6
05198 Rubber Quick Coupler Cover (Not Shown)
Please order replacement parts by PART NO. and DESCRIPTION.
GRAIN CART ASSEMBLY
1
1
For Extension Breakdown See Page 22-23
47
2 46
For Window
Installation See
Page 27
4
33
5
6
44
47
31
32
34
44
For PTO Shaft Breakdown,
See Page 30
39
8
66
63
46
45
3
59
12
52
74
76
55
39
25
47
28
64
17
57
24
23
7
53
35
26
60
64
61,62
77
57
29
45
46
27
47
48
69
11
51
38
69
49
50
15
12
51
30
47
13
9
75
14
16
53 75 54
55
53
17
43
54 55 53
20
18
*56
16
19
54
55
17 54
55
*67
LOADING AND UNLOADING GRAIN
WARNING: BE CERTAIN ALL POWER
IS OFF WHEN CONNECTING PTO OR
HYDRAULIC LINES TO TRACTOR
• Connect Grain Cart to tractor using a good quality hitch pin. Attach a safety chain.
• Attach power take-off shaft to tractor. Check tractor drawbar and adjust to allow clearance.
• Raise jack stand and place to rear storage position.
• Make sure no debris is in the grain cart.
• Attach hydraulic lines to tractor.
• Connect lighting hook-up to tractor.
• With the gate indicator in the closed position, fill the
box with grain.
• With the PTO disengaged, extend auger.
• Start PTO at a slow rate of speed until the upper and
lower drives are engaged.
• Increase PTO speed and open the inner gate halfway. When grain begins to flow, open gate to full position.
• Once grain stops flowing, return gate to closed position.
• Never exceed 1000 RPM on the system.
• Never fill grain cart unless inner gate is closed.
Page 20
31
REF.
NO.
1.
2.
3.
4.
-
-
5.
6.
7.
8.
For Auger Breakdown See Page 17
9.
-
10. 11.
12. For Hydraulics Breakdown
13.
See Page 24
14.
-
15.
For Lighting
16.
Parts Breakdown
17.
See Page 26
18.
19.
20.
37
70
23.
68
41
10
24.
64
25.
72
59
73
26.
27.
36
28.
29.
30.
31.
32.
-
For Door
33.
Lift Break 34.
down See
35.
Page 27
36.
37.
--.
For Axle Breakdown See Pages 14-16
38.
39.
40.
Parts are available
--.
40
in 4 colors
--.
Please order
--.
replacement parts
?-05 = Yellow
41.
by PART NO. and
?-10 = Red
42.
DESCRIPTION.
43.
?-20 = Green
44.
?-42 = Blue
45.
46.
42
47.
48.
NOTE: Torque lugnuts to 300/330 ft/lbs
49.
50.
and inflate tires to specified amount on
51.
the tire. Check Weekly.
52.
53.
54.
55.
*56.
• Disengage PTO and allow it to come to a complete stop. 57.
Auger is now ready to fold to stored position. 59.
60.
DO NOT PULL THE GRAIN CART UNLESS THE 61.
AUGER IS IN THE STORED POSITION.
62.
63.
• Never fold or extend auger unless PTO is completely 64.
stopped.
65.
66.
*67.
• Never engage auger when system is moving at a high
68.
rate of speed.
69.
70.
• Never do maintenance work or service cart while the 72.
tractor is running.
73.
74.
75.
76.
Page 21 77.
GRAIN CART ASSEMBLY AND OPERATION
35
PART
NO.QTY.DESCRIPTION
03159
2 Square Cap Plug
11995-30
1 Ladder
10609-30
1 PTO Shaft Guard Step
12666-?
1 Undercarriage/Box for 1050 Grain Cart
12782-?
1 Undercarriage/Box for 850 Grain Cart
14498-?
1 Undercarriage/Box for 1150 Grain Cart
07310
1 Rubber Grommet for Window
07276
1 Window
13396
1 Drive Shaft
13522
1 Tapered Lock Pin
13479-30
1 Forged Hitch Base, Austempered, Cat. 3 or 4
9440126
- Bull Pull w/Bolts Cat 3/4 (optional)
07594
2 3/8” x 1” Thread Cutting Bolt
12346-30
1 Pintle Ring Mount
11698
2 7/8” x 5 1/2” Hex Head Bolt Gr. 8
10814
1 Hitch Pin
09219-30
1 7000# Sidewind Jack with Mount
5661
- Gear Kit
10610-30
1 Front Safety Shield
10611-30
2 Rear Safety Shield
10633
3 35mm 4-Bolt Flange Bearing
10617-30
1 Bearing Mount for Drive Shaft
13397
1 Universal Joint
12154
1 Safety Chain
13010-35
1 Auger Pin Plate
13011-95
1 Auger Pin Washer
13012
1 1”-8NC x 1 1/2” Hex Head Bolt Gr. 5
13013-30
1 Folding Pin
10637-30
1 Door Lift Channel
10620-30
1 Lower Outside Door
10629-30
1 Door Lift Wheel
11525-30
1 Door Lift Mount
03738-95
2 1” x 3” Cylinder pin
13876-30
1 Hydraulic Cylinder 2.75” Bore
6046
- Hydraulic Cylinder Repair Kit (not shown)
09741-30
1 Adjustable Cylinder End
09198-30
1 Folding Cylinder Mount
07412
2 1-1/4” Jam Nut
12126
1 SMV Sign
10032
1 Left Ag Light
10033
1 Right Ag Light
12375-30
1 Hitch Stop Collar
61681
7 1” Anti-Skid Tape
09381-60
2 27 x 32 Wheel (Silver) (850/1050)
10830-60
4 Dual Wheel (Silver) (850/1050)
14757-60
2 36 x 32 Wheel (Silver) (1150)
14758-60
2 27 x 32 HD Wheel (Silver) (1150)
11565-30
2 Light Mount
07435
20 3/4”-16 UNF Lug Nut
10816-30
1 Bearing Mount
00116
4 5/32” x 1-1/2” Cotter Pin
00059
12 3/8” Flatwasher
00523
6 3/8” x 1-1/4” Hex Bolt (Gr. 5)
02592
27 3/8” Nylon Insert Locknut
05047
16 3/4”-10UNC x 2-1/2”Hex Head Bolt (Gr. 5)
00492
16 3/4” Flatwasher
02961
16 3/4”-10UNC Nylon Insert Locknut
09454
3 1”-14 UNF x 6-1/2” Hex Head Bolt (Gr. 8)
09455
3 1” -14 UNF Stover Locknut
01254
18 1/2” x 1-1/2” Hex Head Bolt (Gr. 5)
00085
20 1/2” Flatwasher
02178
18 1/2” Nylon Insert Locknut
05103
2 5/8” x 3-1/2” Hex Head Bolt (incl. w/ U-Joint)
00907
22 3/8” x 1” Hex Head Bolt (Gr. 5)
02772
4 1/4” Nylon Insert Locknut
10277
1 Electrical Plug Holder
10241
1 Owner’s Manual Canister
10242
1 Owner’s Manual Canister Bracket
13394
1 1-3/4” PTO Shaft
04055
4 1/4” x 1” Hex Head Bolt (Gr. 5)
00639
8 1/2” x 1-1/2” Set Screw w/00640 Jam Nut
00214
2 1/4” Flatwasher
02587
2 5/8” Nylon Insert Locknut (included w/ U-Joint)
11568-30
2 Light Mount Receiver
10678
2 7/8” Nylon Insert Locknut
12468-30
1 SMV Sign Bracket
00639
4 1/2” x 1 1/2” Square Head Bolt
00209
4 3/8” x 1” Square Head Bolt
02990
14 5/16” x 1” Hex Head Bolt
02802
14 5/16” Nylon Insert Locknut
00004
22 5/16” Flatwasher
00685
2 5/16”UNC x 1 1/4” Hex Head Bolt (Gr. 5)
850 & 1050
EXTENSION ASSEMBLY
23
19
9
18
8 15
10
7
9
13 8
10
20
13 16
10 8
10
5 6
79
24
9
13
12
21
16
13 14
16
13
19
24
24
12
13
6
7
10
6
7
12
7
5
1050 Grain Cart
9
10 8
20
9
2
8 15
8
10
10 7
7
9
10
9
5 6
13
13 8
10
9
3
4
16
17
22
14
13
12
7
3
10
6
7
5 7
850 Grain Cart
4
850 Extension Parts List
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
PART
NO.QTY.DESCRIPTION
10625-30
1 Front Extension
10630-30
1 Rear Extension
10626-30
2 Left Extension
10627-30
2 Right Extension
13152-30
4 Front/Rear Hinge
13153-30
8 Side Hinge
13154-30 12 Extension Hinge Pivot Bushing
00004
56 5/16” Flatwasher
01263
88 5/16” x 3/4” Hex Hd. Bolt Gr. 5
02802
94 5/16” Locknut
10668-30
1 Cross Angle Brace
00907
1 3/8” X 1” Hex Head Bolt (Gr. 5)
02592
14 3/8” Nylon Insert Locknut
02990
6 5/16” x 1” Hex Head Bolt (Gr. 5)
02769
12 3/8” x 4” Hex Head Bolt (Gr. 5)
13052
1 3/8” x 1-1/4” Truss Bolt
Please order replacement parts by PART NO. and DESCRIPTION.
Page 22
10
REF.
NO.
5.
6.
7.
8.
9.
10.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
9
10
11
6
10
9
8
1
9
1050 Extension Parts List
PART
NO.QTY.DESCRIPTION
13152-30
4 Front/Rear Hinge
13153-30
8 Side Hinge
13154-30 12 Extension Hinge Pivot Bushing
00004
56 5/16” Flatwasher
01263
108 5/16” UNC x 3/4” Hex Head Bolt (Gr. 5)
02802
115 5/16” Nylon Insert Locknut
00907
3 3/8” UNC x 1” Hex Head bolt (Gr. 5)
02592
18 3/8” Nylon Insert Locknut
02990
7 5/16” UNC x 1” Hex Head Bolt (Gr. 5)
02769
12 3/8” x 4” Hex Head Bolt (Gr. 5)
03170
3 3/8” x 1-1/4” Truss Bolt
12670-30
1 Front Extension
12671-30
1 Rear Extension
12668-30
2 Left Extension
12669-30
2 Right Extension
12890-30
1 Extension Spacer Plate
12699-30
1 Front End Cap
12700-30
1 Rear End Cap
12830-30
3 Brace Pipe
1150 EXTENSION ASSEMBLY
9
44
8
10
8
30
29
9
44
9
39
8
32
35
8
29
10
12
34
29
8 10
30
31
34
9
42
10
30
8
9
13
25
8
10
40
10
8
33
9
8
36
43
9
12
9
8
30
9
10
30
13
25
5
26
15
10
9
6
34
9
9
15
10
8 13
5
29
7
13
9
10
38
8
30
8
9
41
9
10
8
29
37
10
14 8
8
1150 Grain Cart
9
7
37
Parts with -?? are
available in 4 colors
?-05 = Yellow
?-10 = Red
?-20 = Green
?-42 = Blue
1150 Extension Parts List
REF. PART
NO.
NO.QTY.DESCRIPTION
5. 13152-30
4 Front/Rear Hinge
6. 13153-30
4 Side Hinge
7. 13154-30
8 Extension Hinge Pivot Bushing
8.
00004
130 5/16” Flatwasher
9.
01263
102 5/16” UNC x 3/4” Hex Head Bolt (Gr. 5)
10.
02802
107 5/16” Nylon Insert Locknut
12.
00907
39 3/8” UNC x 1” Hex Head bolt (Gr. 5)
13.
02592
39 3/8” Nylon Insert Locknut
14.
02990
5 5/16” UNC x 1” Hex Head Bolt (Gr. 5)
15.
02769
8 3/8” x 4” Hex Head Bolt (Gr. 5)
25.
00059
35 3/8” Flatwasher
26.
07594
1 3/8” x 1” Self Tap Hex Head Bolt (Gr. 5)
27.
00083
3 1/2” Nut
28.
00085
3 1/2” Flatwasher
29.
01254
6 1/2” x 1-1/2” Hex Head Bolt (Gr. 5)
1150 Extension Parts List
REF. PART
NO.
NO.QTY.DESCRIPTION
30.
02178
6 1/2” Nylon Insert Locknut
31. 15289-?? 1 Sheet Assembly Right Hand Side
32. 14392-?? 1 Front Corner Sheet
33. 14393-?? 1 Rear Corner Sheet
34. 15290-30
3 Linkage Arm
35. 14395-30
1 Front Extension, Short
36. 14396-30
1 Rear Extension, Short
37. 14398-30
2 Left Extension
38. 14400-30
1 Front Extension
39. 14401-30
1 Front Right Extension, Short
40. 14408-30
1 Extension Union Right Hand Side
41. 14409-30
1 Extension Support Bar
42. 14415-30
1 Rear Extension
43. 14418-30
1 Rear Right Extension, Short
44. 14497-30
2 Right Extension
Page 23
HYDRAULIC PARTS AND ASSEMBLY
Item #8 & #9 are on opposite
side of fittings inside box
24
24 25
23
15
4
10
18
22 17
1 23
13
7
5
11
6
Note:
Black:
Red:
Yellow:
REF.
NO.
1.
-
-
2.
3.
4.
5.
6.
7.
8.
9.
10.
5
11
11
14
17
6
19
5
12
7
19
21
20
16
10
26
6
See Page 25 for optional
Pendant Grip Hydraulic Schematic
Rubber Coupler Covers (#1) are color coded to hydraulic functions.
Adjustable Chute
Auger Fold/Unfold
Inner Door
PART
NO.QTY.DESCRIPTION
05198
2 Rubber Coupler Cover (Black)
12677
2 Rubber Coupler Cover (Red)
12678
2 Rubber Coupler Cover (Yellow)
13888
- Replacement Quick Coupler #8 O-Ring
13889
- Replacement #8 O-Ring
05840
2 1/4” x 84” Hydraulic Hose
00914
3 3/8”-16 UNC x 1-1/2” Hex Head Bolt (Gr.5)
02592
3 3/8”-16 UNC Nylon Insert Locknut
13883
6 1/4” x 18’ Hydraulic Hose w/ Quick Coupler
05191
1 1/4” x 36” Hydraulic Hose (Not Shown, see pg 18)
05190
1 1/4” x 48” Hydraulic Hose (Not Shown, see pg 18)
13882
2 Elb 90° 3/8 MPT & #6MJIC w/ .041 Orifice
Please order replacement parts by PART NO. and DESCRIPTION.
Page 24
REF. PART
NO.
NO.QTY.DESCRIPTION
11. 09217-30
3 Hose Keeper (4 Hose)
12.
03547
1 5/16”-18 UNC X 2-1/4” Hex Head Bolt (Gr.5)
13.
07732
1 5/16”-18 UNC Nylon Insert Locknut
14.
07582
1 Pilot Operated Check Valve
15.
12374
2 3/8” JIC Bulkhead Elbow Fitting (45°)
16.
05195
2 Str. Hyd. Fitting, .375 MPT
17.
05243
4 Str. Hyd. Fitting W/O-Ring
18. 13876-30
1 2-3/4” Bore x 30” Stroke Hydraulic Cylinder
-
6046
- Hydraulic Cylinder Repair Kit (not shown)
19. 09218-95
3 Hose Keeper (2 Hose)
20.
00523
2 3/8” x 1-1/4” Hex Head Bolt Gr. 5
21.
00060
2 3/8” Lockwasher
22.
09950
4 Union, .563 M 2x
23.
13884
2 1/4” x 21.5’ Hydraulic Hose
24.
13886
2 90° Elbow, 6 O-Ring x Male 6 JIC w/ .041 Orifice
25. 12522-30
1 1-1/2” Bore x 8” Stroke Hydraulic Cylinder
26.
13069
2 1/4” x 106” Hydraulic Hose
PENDANT CONTROL HYDRAULIC SCHEMATIC
REV.
ECN #
DATE
DFTM
A
4407
1/7/2010
MJ
A
DRAWN BY
ENG APPOV.
4010 320TH ST. PO BOX 189
BOYDEN, IOWA 51234
THE DRAWING AND ALL
INFORMATION THERE
ON ARE THE PROPERTY OF
DEMCO
NM
MJ
DATE
04/25/08
DATE
01/07/10
UNLESS OTHERWISE
SPECIFIEDALL DIMENSIONS THIRD ANGLE
PROJECTION
ARE IN INCHES
TOLERANCES
.X = .060
.XX = ±.030
.XXX = ±.010
MIN. MACHINE SUFACE 250
BREAK ALL SHARP EDGES
BEND AND DRAFT
±1°
DESCRIPTION
PENDANT FOR GRAIN CART
13063
DRAWING. NO.
SCALE: 1:2
REV
A
SHEET 1 OF 1
FIELD Installation Procedure
1. Thoroughly wash all hydraulic hoses & fittings prior to disassembly.
2. Remove pilot operated check valve (#14) see page 24.
3. Install hydraulic block (#16) where pilot operated check valve was installed.
4. Install hydraulic hoses to hydraulic block per pendant control hydraulic schematic.
5. Install wire harness from hydraulic block to grain cart hitch. NOTE: Route wire harness to prevent PTO shaft interference.
6. Install pendant controller (#17) in tractor cab.
REF.
NO.
1.
2.
3.
4.
5.
6.
7.
8.
9.
PART
NO.QTY.DESCRIPTION
13882
2 Elb 90Deg 3/8 MPT & #6MJIC w/ .041 Orifice
05190
1 1/4” x 48” Hydraulic Hose
05191
1 1/4” x 36” Hydraulic Hose
05195
2 Str. Hyd. Fitting, .375 MPT
13888
2 Hydraulic Quick Coupler
05198
2 Rubber Coupler Cover (Black)
05215
1 3/8” MPT x 3/8” FPT Elbow Fitting
05243
6 Str. Hyd. Fitting w/ O-Ring
05840
2 1/4” x 84” Hydraulic Hose
Please order replacement parts by PART NO. and DESCRIPTION.
REF.
NO.
10.
11.
12.
13.
14.
15.
16.
-
-
-
17.
-
-
Page 25
PART
NO.QTY.DESCRIPTION
13891
2 Replacement #10 O-Ring
13886
2 90° Elbow, 6 O-Ring x Male 6 JIC w/ .041 Orifice
12374
2 Bulkhead Hydraulic Fitting, 45°
13884
2 1/4” x 258” Hydraulic Hose
13885
2 1/2” x 16’ Hydraulic Hose
13069
2 1/4” x 106” Hydraulic Hose
13064
1 Hydraulic Block w/ Wiring Harness
14084
- Cartridge GS04
14756
- Harness f/ Hydraulic Block
15636
- Coil
13063
1 Pendant Controller
13566
- 12’ Ext. Pendant Controller Cable (Optional)
14441
- Switch
LIGHTING PARTS AND ASSEMBLY
FOR AUGER LIGHT PART
NUMBERS, SEE PAGE 18
2
5
5
5
1
5
1
7
6
6
Amber
Turn/Flasher
(Left)
Yellow Band
REF.
NO.
1.
2.
--.
3.
4.
5.
6.
7.
--.
To Auger Light
4
PART
NO.QTY.DESCRIPTION
07278
2 Conspicuity Tape
15271
1 Left Dual Ag Light
15272
1 Right Dual Ag Light
07416
1 7-Way Male Plug Connector
10608
1 Wiring Harness
00336
8 1/4” 1-1/4” Hex Head Bolt
00062
8 1/4” Nylon Insert Locknut
04508
4 Amber Reflective Sticker
04804
4 Red Reflective Sticker
Please order replacement part by PART NO. and DESCRIPTION.
3
Red
Marker
GRAIN CART
WIRING DIAGRAM
FRONT OF PLUG
(Right)
Green Band
WHITE
(GROUND)
RED
(AUGER LIGHT)
Amber
Turn/Flasher
YELLOW
(LEFT BLINKER)
Plug pin location may vary
depending on tractor.
HOT
BROWN
OR
BLACK
(TAILLIGHT)
gREEN
(RIGHT
BLINKER)
INSTALLING THE LIGHT KIT
1. Start wiring the lights as shown in the drawing and the wiring
schematic. Secure the Light Harness (#6) to the frame using
nylon hose ties. Next Attach the lights to the fenders. With the
amber light to the outside of the grain cart and the side with
the amber and red light facing the rear of the grain cart, use
eight 1/4” x 1-1/4” hex bolts (#11) and eight 1/4” nylon insert
locknuts (#12) to attach the lights.
2.When connecting the wire harness (#6) to the front (male
tractor) plug (#5) follow the wire schematic as follows: Brown
wire to the Red braking marker lights, Yellow wire to the left
NOTE: Connect the wires to the tractor plug in, make sure all lights
turning marker light, Green wire to the right turning marker
are in correct working order. When working correctly behind a
light, and White wire to the ground. Proceed wiring the lights
tractor, the amber lights are the flashing warning lights and the
as shown in the drawing and the wiring schematic.
turn signals.
Page 26
7
Window Installation
Locking Tab in
Closed Position
Installation Procedure
The installation must be done from inside the
box.
Window
Inside of Box
1. Place rubber molding in opening. Seam should
begin on side of opening.
Gravity Box
Locking Tab
2. Remove the protective sheeting from both sides
of the plastic window.
3. Slide window into groove in molding. Use a flat
blade screwdriver to get molding seated correctly.
Using soapy water will aid in installation
Window
4. Using the flat blade screwdriver, press in the
locking tab.
Inside of Box
Rubber Seal
Grain Cart
Side
OUTER DOOR LIFT ASSEMBLY
3
20
24
18
1
6
13
4
10
25
26
5
11
12
1
1
9
25
9
10
8
21
23
9
2
7
22
22
14
15
Refer to 5729 when ordering a new door opener
18
REF. PART
NO.
NO.QTY.DESCRIPTION
1.
00059
2 3/8” Flatwasher
2.
00789
1 3/8” x 3/8” Set Screw
3.
00907
1 3/8” x 1 Hex Bolt (Gr.5)
4.
01113
1 Washer 2 OD x 3/8” ID
5. 01243-30
1 Roller Brace Bracket
6.
01332
1 Sprocket 50B9
7.
02026
1 20 Tooth Sprocket
8.
02028
1 10 Tooth Sprocket
9.
02592
3 3/8” Locknut
10.
02849
2 5/16” x 1-13/8” Roll Pin
11.
05363
1 Bushing 3/4”OD x 3/8”ID x 1-11/16” long
12.
05364
1 Bushing 1-1/4” x 3/4”ID x 1-5/8” long
13. 11525-30
1 Door Lift Mount
14. 10629-30
1 Door Lift Wheel
15. 10637-30
1 Door Lift Channel
16. 10620-30
1 Lower Door
17.
10644
1 Roller Chain (Not Shown)
18.
00523
2 3/8” x 1-1/4” Hex Bolt (Gr.5)
19.
04642
2 Grease Zerk (Not Shown)
20.
02166
1 3/8” x 2 3/4” Hex Bolt (Gr.5)
21.
02534
5 .75 Washer
22.
03096
2 1/4” x 1 1/4” Roll Pin
23.
10632
1 Shaft
24.
11412
1 Latch
25.
00004
2 5/16” Flatwasher
26.
11414
1 Bushing
Installation Procedure
1. Start by attaching the lower door (#16) to the lift channel (#15)
using two 3/8” x 1-1/4” bolts (#18) and two 3/8” nylon insert
locknuts (#9). Leave bolts loose at this time.
9
16
2. Next assemble the door lift mount (#13) as shown. Leave the
bolts loose at this time. After this is assembled, slide the lower
door and lift channel into place on the grain cart. Slide the
assembled lift mount over the lift channel and bolt into place
using two 3/8” x 1-1/4” bolts (#18), two 3/8” flatwashers (#1),
and two 3/8” locknuts (#9). Now tighten all the bolts.
Page 27
SCALE OPTION PARTS BREAKDOWN
From the
Weighbars
To the
Tractor
11
Front View of
Junction Box
For Parts Breakdown of all other Hub
and axle parts see page 14-16.
1
2
8
12
3
9
10
5
5
4
13
6
7
6
REF. PART
NO.
NO.QTY.DESCRIPTION
1.
09410
2 Spindle Insert (850/1050)
2.
12260
2 Spindle with 21’ Wire Harness (850/1050)
-
14501
2 Spindle with 21’ Wire Harness (1150)
3.
09442
2 Grease Seal (850/1050)
-
14494 2 Grease Seal (1150)
4.
12263
1 Hitch Scale with 12’ Wire Harness
5.
11698
2 7/8” x 5 1/2” Hex Head Bolt Gr. 8
6.
10678
2 7/8” Nylon Insert Locknut
7. 12346-30
1 Hitch Assembly
8.
09441
1 8’ Power Cord Harness
9.
12259
1 640M Scale Monitor w/ printer port
10.
09440
1 640M Scale Bracket
11.
12257
1 Junction Box for 640M Scale unit
12.
12264
1 25’ Junction Box to Console Harness (640M)
13. 12375-30
1 Hitch Stop Collar (Black)
14.
13266
1 15’ Extension Cable (not shown)
Page 28
GREASE & LUBE
11 - Inside The Box
8
9
7
1
2
3
5
10
6
4
Reference numbers #1 -#3 -#6 Are U-Joints -- Check and grease regularly.
Reference number #2 - Is a Telescoping P.T.O. Shaft with two slots in housing -- Fully extend P.T.O. Shaft, then place one or two pumps of grease in each slot.
Reference number #4 - Auger gear box is filled with 80-90 gear lube -- To check gear box find inspection allen plug. Turn out plug. Gear lube should just start to run out. If low fill until gear lube just starts to run out. Should be about 24-26 oz. of 80-90 gear lube. DO NOT OVER FILL!!! When gear box is full be sure to replace inspection plug.
Reference number #5 - Is a bushing for the turn handle of the door lift assembly -- Inspect and grease as needed.
Reference numbers #7 - #8 - Are fixed sealed bearings -- Do not over grease sealed bearings.
Reference number #9 - Is the hinge for the outer tube. There is one zerk in this area -- Inspect and grease as needed.
Reference number #10 - Is the axle hub with inner and outer bearings and races -- Inspect regularly, pack bearing and replace inner wheel seal as needed.
Reference number #11 - Is four bushings on the inner door. There are four grease zerks on this door--Inspect
and grease every 20 hours. Also Lube the guide rods with a good lubricant at this time.
NOTE. Grease all zerks before each use or when needed with a good quality lubricant.
Do Not over grease sealed bearings. Over greasing sealed bearing will
damage seals. Once a season is generally sufficient.
Page 29
PTO DRIVE SHAFT PARTS BREAKDOWN
5
Check the PTO overlap length. Try to obtain the
greatest possible overlap without bottoming out the
PTO shaft in its maximum operating condition. Make
sure draw bar length and PTO telescoping limits are
adequate for uneven terrain, gullies, levees, etc.
4
1
2
Note: Torque Lock Pin to 75 ft-lb.
Check periodically. (To remove, drive
pin out from bottom.)
3
REF.
NO.
1.
-
2.
-
3.
4.
5.
PART
NO.QTY.DESCRIPTION
13395
1 PTO Shaft (1.38”-21 Spline)
13394
1 PTO Shaft (1.75”-20 Spline)
13409
1 Tractor Half Only (1.38”-21 Spline)
13408
1 Tractor Half Only (1.75”-20 Spline)
13549
1 Outer Guard Kit, Replacement
13550
1 Inner Guard Kit, Replacement
13522
1 Tapered Lock Pin
Please order replacement parts by PART NO. and DESCRIPTION.
1. Maximum Operating Length Lb
Maximum operating length should not be
more than half of telescoping member
length (Pu).
2. Maximum Joint Angles (B1 & C2)
Do not exceed normal operation joint
angle of 25°
Ensure equal joint angles and switch
off PTO if joint angles are too large
and/or unequal.
3. Lubrication
Lubricate before starting work and
every 8 hours of operation.
4. Please refer to the PTO
Manufacture’s Manual, which is
located in the manual holder for
further details regarding usage,
service and lubrication grease
locations.
Page 30
GRAIN CART CHECKLIST:
Downtime in the fields caused by field breakdowns is costly and time consuming. Many
breakdowns can be eliminated by periodic equipment maintenance. By spending a little
time running over this checklist, following proper after-season care, you can save time and
money later on.
WARNING: To Prevent Serious Injury Or Death
• Make sure ALL guards and shields are in place.
• Keep hands, feet, and loose clothing away from rotating parts.
Before Going To The Field :
4. CHECK
1. HYDRAULIC HOSES
• Tires for proper inflation.
• Check all hoses for worn or soft spots.
• Lug nuts for proper torque.
• Check to make sure hoses are not kinked
or pinched.
• Lights for proper operation.
• Check for leakage in any of the lines and cylinders.
• Oil level in gearbox.
2. REPLACEMENT PARTS
• Replace all worn or damaged parts.
3. VISUALLY INSPECT
• Inspect tires for cracks and worn spots.
•
• All guards and shields. Replace or repair
if necessary to insure proper protection.
Open inner slide gate and grease the slide
rods. Open outer door to allow box to drain.
• Inspect for any loose bolts, worn parts, or cracked welds, and make any necessary
repairs.
Tire Inflation Chart
SINGLES
24.5-32
800/65R32
30.5L-32
900/60R32
900/60R32
1050/50R32
DUALS
18.4-38
520/85R38
• Zerk locations, and grease as needed.
After Season Care:
Inspect inside of Grain Cart, make sure
that all guards are in place and in good
shape. Be sure auger is free from any
obstructions.
TIRE SIZE LOAD INDEX/PLY
Keep auger folded back during storage.
Grease all zerk locations (see page 29 for
maintenance locations).
Repack wheel bearings before storage.
MAXIMUM TIRE PSI.
12
172
12
176A8/B
185
178
31 PSI
41 PSI
26 PSI
44 PSI
70 PSI
44 PSI
8
155
26 psi
30 psi
Inspect tires for puncture holes or any other
type of leak and repair as needed.
Tires PSI above is figured as cyclic loading @ 6mph.
Page 31
4010 320th St., BOYDEN, IA. 51234
PH: (712) 725-2311
FAX: (712) 725-2380
TOLL FREE: 1-800-54DEMCO (1-800-543-3626)
www.demco-products.com
Go online to www.demco-products.com for Demco warranty
policies, operator manuals & product registration.
Page 32
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