TPS Process Manager I/O Specification and Technical Data

TPS Process Manager I/O
Specification and Technical Data
IO03-684
TPN Release R684
December 2012
Revision 2
TPS Process Manager I/O Specification and Technical Data
IO03-684
Revision History
Revision
Date
Description
1
2012/08/30
First Issue
2
2012/12/02
Updated
Table of Contents
1.
2.
3.
4.
5.
6.
7.
Acronyms and Definitions
Introduction
Functional Description
3.1.
Functional Overview
3.2.
Serial Interface (SI) (APM, HPM, and EHPM only)
3.3.
Pulse Input (PI)
3.4.
Analog Output
3.5.
Digital Input
3.6.
Digital Input Sequence of Events (APM, HPM, and EHPM only)
3.7.
Digital Output
3.8.
Fieldbus IOP (Obsolete Product)
3.9.
I/O Simulation Option (APM/HPM/EHPM only)
3.10.
Card File Assemblies
3.11.
Field Termination Assemblies
Options
4.1.
I/O Redundancy
4.2.
Galvanically Isolated/ Intrinsically Safe FTAs
4.3.
Standby Manual
4.4.
Remote I/O
4.5.
Corrosion Protection Option
4.6.
Harsh Environment Option
European Community (EC) Compliance
Specifications
6.1.
I/O Link Extender (Remote I/O)
6.2.
European Community Compliance (CE-Mark)
6.3.
High Level Analog Input Processor - 16 Inputs
6.4.
High Level Analog Input Processor Redundancy Option
6.5.
Low Level Analog Input Processor - 8 Inputs
6.6.
Low Level Analog Input Multiplexer Processor - 32 Inputs
6.7.
Remote Hardened Multiplexer Processor - 32 Inputs
6.8.
Smart Transmitter Interface Processor*
6.9.
Smart Transmitter Interface Processor* Redundancy Option
6.10.
Serial Device Interface (General Specifications)
6.11.
Serial Device Interface - Toledo Weigh Cell
6.12.
Serial Device Interface - Manual/Auto Station
6.13.
Serial Device Interface - UDC 6000 Process Controller
6.14.
Serial Interface I/O Processor/FTA - Modbus
6.15.
Serial Interface I/O Processor/FTA - Allen-Bradley
6.16.
Allen-Bradley File Types
6.17.
Pulse Input Processor/FTA
6.18.
Analog Output 8-Point Processor/FTA
6.19.
Analog Output 8-Point Processor Redundancy Option
6.20.
Analog Output 16-Point Processor/FTA
6.21.
Analog Output 16-Point Processor Redundancy Option
6.22.
Digital Input Processor and Digital Input Sequence of Events Processor
6.23.
Digital Input Processor Redundancy Option
6.24.
Digital Input 24 Vdc Processor
6.25.
Digital Output 16-Point Processor
6.26.
Digital Output 32-Point Processor
6.27.
FOUNDATION Fieldbus I/O Processor/FTA (Obsolete Product)
6.28.
Analog Input IOP Comparison
6.29.
Analog Output IOP Comparison
6.30.
Digital Input IOP Comparison
6.31.
Digital Output IOP Comparison
6.32.
IOP/FTA Compatibility Matrix
Model Numbers
4
4
5
5
8
9
9
9
10
10
10
10
11
12
12
12
12
12
12
13
14
14
15
15
15
16
17
18
20
23
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
41
42
43
47
49
50
51
52
53
54
60
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TPS Process Manager I/O Specification and Technical Data
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1. Acronyms and Definitions
AI
APM
AO
CL
DI
DISOE
DO
EHPM
FTA
HLAI
HPM
IEEE
ISPA
IOP
LCN
LLMUX
NIM
NIPA
OTD
PM
PU
RHMUX
SDI
SI
STI
PI
PV
TPN
TPS
UCN
Analog Input
Advanced Process Manager
Analog Output
Control Language
Digital Input
Digital Input Sequence of Events
Digital Output
Enhanced High Performance Process Manager
Field Termination Assemblies
High Level Analog Input
High performance Process Manager
Institute of Electrical and Electronics Engineers
Intrinsically Safe Power Adapter
Input/Output Processors
Local Control Network
Low Level Multiplexer
Network Interface Module
Non-Incendive Power Adapter
Open-thermocouple detection
Process Manager
Process Unit
Remote Hardened Multiplexer
Serial Device Interface
Serial Interface
Smart Transmitters Interface
Pulse Input
Process Variable
TPS Process Network
TotalPlant Solution
Universal Control Network
2. Introduction
The Process Manager (PM), Advanced Process Manager (APM) and High Performance Process Manager
(HPM) are Honeywell’s leading TotalPlant Solution (TPS) system control and data acquisition devices for
industrial process applications. They represent a powerful combination of cost-effective Honeywell
controllers which can be applied to solve a broad range of industrial process control problems.
The PM, APM, HPM, and EHPM offer highly flexible I/O (input/output) functions for both data monitoring and
control. One of the unique features of this family of controllers is its common set of Input/Output Processors
(IOPs) and Field Termination Assemblies (FTAs). All IOPs and FTAs are usable by all three controllers (with
only minor exceptions).
This specification and technical data sheet provides information on PM, APM, HPM, and EHPM IOPs and
FTAs. Please refer to the following specification and technical data sheets for information about each
controller:
• PM03-400 - Process Manager Specification and Technical Data
• AP03-500 - Advanced Process Manager Specification and Technical Data
• HP03-500 - High Performance Process Manager Specification and Technical Data
• EHPM03-600 - Enhanced High Performance Process Manager Specification
TPS Process Manager I/O Specification and Technical Data
IO03-684
3. Fu n c tio na l De s c rip tio n
3.1. Fu n c tio na l Ove rvie w
I/O Processors, along with Field Termination Assemblies (FTAs), perform input and output scanning and
processing on all field PM/APM/HPM/EHPM I/O (Figure 2).
Figure 2 — PM/APM/HPM/EHPM I/O Functions
A redundant I/O Link is standard for maximum security. Optionally, High Level Analog Input, Smart
Transmitter Interface, Analog Output, Digital Input and Digital Output processors can be redundant. I/O
processing is performed separately from control processing functions so that I/O scan rates are completely
independent of I/O quantity, controller loading, processing, and alarming. This partitioning of functions
allows more efficient use of advanced Control Processor capability and provides for future I/O expansion.
A variety of I/O processors are available for the PM controllers:
• Analog Input–High Level (16 points)
• Analog Input–Low Level (8 points)
•
•
•
•
Analog Input–Low Level Multiplexer (32 points)
Smart Transmitter Multivariable Interface (16 points)
Analog Output (8 points)
Analog Output (16 points)
•
•
•
•
•
Serial Device Interface (16 points—2 ports)
Serial Interface (32 arrays, 2 ports)*
Pulse Input (8 points)
Digital Input (32 points)
Digital Input 24 Vdc (32 points)
• Digital Input Sequence of Events (DISOE) (32 points)*
5
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• Digital Output (16 points)
• Digital Output (32 points)
• Foundation Fieldbus (127 slots, 4 Fieldbus segments)**
* APM, HPM, and EHPM only
** HPM and EHPM only
Any mix of the above I/O processors can be selected for a PM/APM/HPM/EHPM controller. This can be any
combination of single and/or redundant (HLAI, STI, AO, DI and DO) pairs, up to a total of 40. Even with the
maximum complement of 80 physical IOPs, there is no impact on control or communication performance. In
a redundant IOP configuration, control automatically transfers to the backup I/O processor during board
replacement or failure.
While a separate FTA of a given type is required to handle varying field wiring signal levels, identical I/O
Processors can usually be used. This I/O approach simplifies system hardware selection and minimizes
spare parts requirements. For example, one Digital Input Processor can handle 24 Vdc, 120 Vac, 125 Vdc
or 240 Vac, depending on the FTA selected.
Analog Input
High and low level analog input (HLAI + LLAI - 8) processors both perform signal conversion and
conditioning functions:
•
•
•
•
PV Source (Auto, Manual, Substituted)
PV Clamping
EU Conversion
PV Value Status
•
•
•
•
PV Filter (Single Lag)
Bad PV
PV Hi/Lo
PV HiHi/LoLo
• PV Rate-of-Change +/• Software Calibration
• Low PV Cutoff
They perform engineering unit conversion, including fifth-order polynomial temperature input
characterization, if the high level processor receives these inputs from mV/I converters. Through use of a
dual processor design and custom integrated circuits, the low level analog input processor supports software
configuration per channel for different thermocouples or RTD types with excellent resolution and accuracy.
Open thermocouple detection is performed once per scan so that no bad data is propagated for control
processing.
The Low Level Multiplexer (LLMUX) processor provides an economical way to bring in a large number of
data acquisition signals. Each processor can handle 32 points, using two 16-point FTAs. Every point is
scanned once per second with a one second scan delay for processing. Open thermocouple detection is
performed every 30 seconds for all points. Options for either local or remote cold junction reference are
available.
The Remote Hardened Multiplexer (RHMUX) processor provides functionality similar to that of the LLMUX,
but the two 16-input FTAs may be mounted up to 2 km away from the xPM cabinet. Each FTA is mounted in
its own NEMA-4 or -4X enclosure, providing protection against precipitation, hosedown, and windblown dust.
The FTA itself is conformally coated, and is capable of operation in a GX “Severe” corrosive environment
and in the presence of condensing humidity.
Power for the RHMUX’s remote FTAs is provided by one of two power adapters, which provide power
limiting, serial data interfaces, and galvanic isolation. The power adapter mounts in the FTA tray in the xPM
cabinet, and provides the interface between the IOP and the two remote FTAs. The Intrinsically Safe Power
Adapter (ISPA) allows the FTAs to be placed in Division 1 or Zone 0 environments. The Non-Incendive
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Power Adapter (NIPA) provides an economical means to allow the remote FTAs to be placed in Division 2 or
Zone 1 environments.
Every point is scanned once per 4 seconds. Data is made available at the end of each scan; there is no
additional processing latency. Open-thermocouple detection (OTD) is optionally performed on every
measurement. If enabled, the OTD test is performed immediately after the A/D conversion. If the test
indicates an open thermocouple, data from the just-completed conversion will not be propagated.
To prevent spurious ground paths from affecting readings, ground-fault detection is performed.
All RHMUX remote FTAs are equipped with a local cold junction reference
The RHMUX IOP is configured into the TPS PM system as a standard LLMUX. This permits using the
RHMUX in Release 300 and greater systems.
Smart Transmitter Multi-Variable Interface (STI-MV)
The Smart Transmitter Multivariable processor is the PM/APM/HPM/EHPM’s digital interface to Honeywell’s
advanced series of smart transmitters.
Each STI-MV processor can communicate bi-directionally with up to 16 smart transmitters, including:
• ST3000 Pressure Transmitters
• STT3000 Temperature Transmitters
• MagneW 3000 Magnetic Flowmeters
These transmitters are used for pressure, temperature, and flow measurement
Each STI-MV processor also has the ability to accept up to four PVs each from the following multivariable
transmitters:
• SCM 3000 Coriolis flowmeter
• Drexelbrook SLT level transmitter
• SMV3000 Multivariable Pressure Transmitter
• SGC3000 Gas Chromatograph
Multivariable transmitters provide the high accuracy of a digital interface while reducing wiring costs because
multiple PVs are available over a single pair of wires.
Each IOP can accommodate DE inputs to a maximum of
• 16 single PV inputs from Smartline transmitters
• Four multivariable field devices with up to four PVs each, or
• A mix of single and multivariable field devices that equals up to 16 inputs per IOP (some
restrictions apply)
The STI-MV Interface supports the functions for PV processing, EU conversion, and alarming supported by
the other analog input processors (see above). It also provides Bad PV and Bad Database protection for
added security.
All communications from the STI-MV processors to the Smart Transmitter are bit-serial, bi-directional, using
the Honeywell DE (digital enhanced) protocol.
An individual at a Universal Station can perform any of the following functions
• Display primary and secondary Process Variables
•
•
•
•
Display/Modify/Configure the transmitter database
Re-range the transmitter
Save/Restore the database
Support calibration commands
• Display detailed transmitter status information
• Display the transmitter scratch pad, serial number, and revision level.
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Enhanced digital accuracy is provided for all signals, resulting in accuracy that typically is three times better
than that of analog.
Serial Device Interface (SDI)
The Serial Device Interface processor provides connection to field devices that use serial communications
(EIA-232 or EIA-485). Inputs from these devices are mapped into the I/O database and can be used directly
for calculations and control. Since communication is bi-directional, information such as target value or
damping factors can be written to or read from the field device. Specific serial devices are supported by
custom programmable modules.
One such device is the UDC 6000 Process Controller, which provides single-loop remote display and control
capability. Operating as a subsystem of the PM/APM/HPM/EHPM controller, the UDC 6000 displays PV,
SP, and OP on front panel bar graphs. When digitally integrated with the PM/APM/HPM/EHPM, the UDC
Controller can be configured for the following modes:
• Manual/Auto (M/A) Station where all control resides in the PM, APM, HPM, or EHPM.
• M/A Station with emergency backup control.
• Stand-alone control with the PM/APM/HPM/EHPM as supervisor.
• Stand-alone control with remote SP from the PM, APM, HPM, or EHPM.
Another device is the Toledo Weigh Cell (T8142), providing weight, setpoint control of feed (fast cutoff) and
rate of change alarming.
3.2. S e ria l Inte rfa c e (S I) (AP M, HP M, a nd EHP M o nly)
The Serial Interface IOP provides a communications interface to Modbus or Allen-Bradley compatible
subsystems (see Figure 3). Each serial interface IOP, by way of a Power Adapter, supports any
combination of up to two FTAs. Note that the SI IOP is supported by the APM, HPM, and EHPM only. Each
FTA supports one port and up to 16 array points.
Figure 3 — PM/APM/HPM/EHPM I/O Functions
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The Modbus SI FTA supports Modbus RTU protocol and uses either EIA-232 or EIA-422/485
communications, including multidrop configurations. The Allen-Bradley FTA supports DF-1 protocol and
uses only EIA-232 communication.
The serial interface supports direct digital communications to any qualified, compatible subsystem. Using
this scheme, serial data is then made available for all APM, HPM, and EHPM data acquisition and control
strategies. Using the 16 available array points, an SI FTA has a nominal capacity of up to:
• 8192 Flags (Boolean) or
• 256 Reals (Floating Point) or
• 512 Integers or
• 1024 Characters.
The array point values can be displayed at the Universal Station or used as part of advanced control
strategies. These values can be configured into APM, HPM, and EHPM control strategies using Digital
Composites, Device Points, and Regulatory Points as well as CL programs. Both reads and writes of
subsystem data are supported.
To assure smooth field integration of a variety of subsystems, subsystem devices with the serial interface
are qualified as part of Honeywell’s Multi-Vendor Interface Program.
In addition, custom interfaces can be designed to met your specific interfacing requirements. Contact your
account manager for more information.
3.3. P u ls e In p ut (P I)
Precise control using high-accuracy pulsing-type sensing devices is possible with the Pulse Input processor.
The result is improved product quality and reduced material waste. Pulse rates up to 20 kHz can be
handled. Conversion to engineering units is performed, along with alarm checking, filtering, and data validity
checking. 24 Vdc transmitter power is provided.
3.4. An a lo g Outp ut
Two versions of the Analog Output IOP are available: one with 8 outputs and one with 16 outputs.
Both processors provide the following functions
• Readback check of actual output current
• Output characterization (5 segment)
• Output default action on failure (hold or unpowered)
• Modes and associated functions to support Manual loader and DDC control
• Software calibration
The 8-pt. analog output processor provides separate D/A converters and power regulator per channel for
maximum output security. As an option, one-on-one Analog Output processor redundancy (available for
both versions) provides even higher control strategy integrity.
®
The 16-pt analog output processor may be used with HART field devices if the Model MU-THAO11 or MUGHAO11 FTA is selected. These FTAs provide a connector for an external HART subsystem, and
®
incorporate filters to prevent interference between the HART signals and the TPS system.
3.5. Dig ita l Inp ut
Two Digital Input IOP models are available, both with 32 inputs. The Digital Input Processor provides the
following functions:
• Event counting (accumulation) (maximum pulse rate = 15 Hz)
• Push-button and status type inputs (minimum on-time = 40 ms)
• Time deadband on alarms for status inputs
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• Input direct/reverse
• PV source selection
• State or change of state alarming for status inputs
• Sequence of events resolution of 20 ms
Several voltage types are handled through a selection of FTAs. As an option, one-on-one Digital Input
processor redundancy is available.
3.6.
Dig ita l Inp ut S e q ue nc e o f Eve nts (AP M, HP M, a nd EHP M o n ly)
This specialized digital input processor (DISOE) provides all the functions of the conventional Digital Input
except accumulation. Inputs from the board can be used for control strategies just like any other digital
input. Note that the DISOE IOP is supported by the APM, HPM, and EHPM only.
In addition, this DISOE processor provides high-resolution sequence of events monitoring. Using the DISOE
processor, SOE time stamp resolution within 1 ms is assured.
The DISOE processor provides optimum resolution when used with the standard 24 Vdc Digital Input FTA.
Optional one-on-one redundancy is available for higher availability
3.7. Dig ita l Outp ut
Two versions of the Digital Output IOP are available: one with 16 outputs and one with 32 outputs. Both
processors provide the following functions:
• Output types (configurable per output)
− Latched
− Pulsed
− Pulse-width modulated
• Output default action on failure (hold or unpowered)
• Output readback checking
The 16-point digital output processor provides separate output latches with redundant power regulators for
added output security. As an option, one-on-one Digital Output processor redundancy is available for the
32-output IOP.
3.8. Fie ld b u s IOP (Ob s o lete P ro d u c t)
The Fieldbus IOP and its associated Field Termination Assemblies (FTAs) as well as any power supplies or
isolator modules used for Fieldbus applications have been discontinued. . For Full Fieldbus capability please
refer to the Field Device Manager (FDM) product line.
3.9. I/O S im ula tio n Op tio n (AP M/HP M/EHP M o n ly)
The optional I/O Simulator package simulates the functions of the IOPs for the APM, HPM, and EHPM. It is
a low cost, high fidelity simulation approach for control strategy checkout or for operator training support. A
unique feature of this optional package is complete database transportability between the Simulation
personality and the APM, HPM, or EHPM On-Process (normal operating) personality. This is especially
useful for configuring the system before the physical I/O is available or connected. Features of the package
include:
• “Bumpless” pause/resume interruption/restart
• Physical IOPs, FTAs and field wiring not required
• Simulation status indicated and journaled
• Database (checkpoint) transportable to target system
• Simulation rerun from saved data base using PV data
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• Full peer-to-peer capability
• I/O functions simulated by Communications processor
• Almost any I/O configuration can be simulated
• Simulation load and status supported on system network
• Fault response testing and I/O redundancy simulation
The benefits of this package include
• The ability to perform high fidelity simulation
• Control strategy checkout
• Operator training
• Project cost savings
The HPM/EHPM I/O simulator package does not support the Fieldbus IOP
3.10. Ca rd File As s e m b lie s
A maximum of 40 logical IOPs can be configured per PM, APM, HPM, and EHPM. A “logical” IOP consists
of either a single IOP or a redundant IOP pair). Typical PM, APM, HPM, and EHPM configurations may
vary, but they generally consist of up to three cardfiles plus a power supply system. Each cardfile row may
contain up to 15 module slots. (Refer to Figure 4.)
When options such as I/O redundancy and/or remote I/O are used, configurations with up to 8 “logical” card
files can be provided.
One or two card files contain the PM, APM, HPM, or EPM Module(s). All remaining card file slots can be
filled with any combination of I/O Processors. Note that 7-slot files which are used for the HPM/EHPM (i.e.,
not for PM or APM) can also be filled with IOPs. This "IOP only" configuration can be used to provide I/O for
PMs and APMs as well.
With 7-slot HPM/EHPM files, a single cabinet side can hold up to 40 I/O Processors along with redundant
High-Performance Process Manager Modules or redundant Ethernet High-Performance Process Manager
Modules. Figure 4 shows typical cabinet layouts with redundant EHPMs/HPMs, APMs, and PMs.
15 IOP
15 IOP
15 IOP
13 IOP
HPMM/EHPM
5 IOP
HPMM/EHPM
5 IOP
13 IOP
Power System
7-Slot HPM/EHPM Cabinet
15 IOP
10 IOP
PMM/APMM
10 IOP
Power System
Power System
15-Slot HPM/EHPM Cabinet
APM/PM Cabinet
Figure 4 — Typical Cabinets
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3.11. Fie ld Te rm ina tio n As s e m b lie s
All connections to and from the process are made to Field Termination Assemblies (FTAs). Compressiontype termination blocks (that can accept wire sizes as large as 14 AWG or ~1.6 mm) are available for all
FTAs. Screw-type termination's can also be provided for most FTAs as shown in Table 1 in the
“Specifications” section. The FTAs are connected to the I/O processors by cables that can be up to 50
meters in length. Three sizes of FTAs are used as shown in this table. Twenty-four Vdc transmitter and
digital inputs sense power connections are provided through the standard FTA cable.
4. Op tio n s
4.1. I/O Re d und a nc y
A one-on-one I/O redundancy option is also available for critical high level analog inputs, smart transmitter
interface connections, analog outputs, digital inputs and digital outputs. This option offers significantly
increased availability of automatic control by providing continuous operation through failure and replacement
of I/O Processors, FTA cables, backplanes, and AO switching hardware. Up to 40 I/O Processors can be
supported in a redundant or non-redundant PM, APM, HPM, or EHPM, and the user can selectively apply
redundancy to some or all IOPs, for a maximum of 40 IOP pairs. The one-on-one design approach offers
maximum coverage and fast switchover times. Integrity of the backup database and of the switching
functions is provided through the extensive diagnostic coverage made possible by the processing capability
of the smart I/O Processors.
4.2. Ga lva n ic a lly Is o la te d / Intrins ic a lly S a fe FTAs
These FTAs are available for applications requiring a direct interface to either FM or CSA Class 1, Div 1, or
CENELEC Zone 0 hazardous areas. Wiring and installation are simplified because integral galvanically
isolated intrinsic safety isolators are part of the FTA. See GA03-100, Galvanic Isolation/ Intrinsic Safety
Specification and Technical Data for further information.
4.3. S ta n d b y Ma n ua l
The 16-point digital output FTA and both analog output FTAs (8-point and 16-point) support connection to a
standby manual unit. This option allows outputs to be maintained during I/O Processor replacement.
Note that MU/MC-GHAO11 does not include standby manual connectors.
4.4. Re m o te I/O
Remote I/O options are available to enable IOPs and FTAs to be distributed at up to six remote sites (see
Figure 5). Using redundant fiber-optic cables to extend the I/O Link, remote I/O installation benefits from
inherent immunity against ground potential differences and EMI/RFI. In addition, remote installation of IOPs
and FTAs can significantly reduce signal wire runs.
Two options are available. The Remote I/O option supports remote sites up to 1 kilometer from the main
PM/APM/HPM/EHPM electronics, while the Long Distance I/O option provides for separation of up to 8
kilometers. Either option requires an I/O link Extender pair (IOLE) at both ends. The 1-km option supports
up to three remote sites for each IOLE, while the 8-km option requires one IOLE per remote site.
FTAs at the remote site may be located an additional 50 meters from the I/O Processors. LLAI Mux, Serial
Device, or Serial Interface FTAs may be located an additional 300 meters away. The RHMUX FTA may be
located an additional 2 km away.
TPS Process Manager I/O Specification and Technical Data
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I/O
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I/O Link Cable
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Fiber Optic
Cables
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Rmte
I/O
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Remote
Location #1
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I/O
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I/O
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I/O
File
Remote
Location #2
Remote
Location #3
IOLE = I/O Link Extender
PM = PM, APM, HPM, or EHPM
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Figure 5 — Fiber Optic Remote I/O
4.5. Co rro s io n P ro te c tio n Op tio n
As electronic board layouts have become more compact, sensitivity to corrosion has increased. In addition,
a trend toward locating I/Os closer to the process to save installation costs has generated a requirement for
environmentally hardened products. To provide extra corrosion protection when PM/APM/HPM/EHPM
equipment cannot be located in a mild (G1) environment, board sets are conformally coated as a standard
feature. These boards are completely covered with a thin plastic film resistant to the corrosive effects of
humidity and certain gases, and are thus suitable for placement in a harsh (G3) atmosphere. Coating is
optional for most PM/APM/HPM/EHPM system components, such as IOPs, FTAs, power supplies and
backplanes. Many components are coated as a standard, such as the HLAI IOP, AO IOP, and HPM/EHPM
controller board set.
All coated products are denoted by a "C" in the second character of
their model number. Uncoated boards maintain the standard MUxxxxxx style numbers; therefore, all products for which conformal
coating is available have two model numbers. For example, the
uncoated DI IOP model number is MU-PDIX02, and the coated version
is MC-PDIX02. In order to easily identify coated IOPs in the field, they
are labeled with a distinctive symbol located on their faceplate (see
Figure 6). The "C" surrounded by a solid diamond (the universal
symbol of hardness) represents the protection this conformal coating
process provides.
Note: Boards installed and maintained in a G1 (mild) control room
environment (defined by the ISA Environmental Severity Classification)
do not need this added protection.
C
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Figure 6 — IOP Conformal Coating
Symbol Location
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4.6. Ha rs h En viro nm e nt Op tio n
To help reduce wiring and installation costs, as well as free up valuable control room space, a Remote
Hardened I/O (RHIO) NEMA4X sealed cabinet option is available for remotely mounting
PM/APM/HPM/EHPM I/O (see Figure 7). Backplanes and power supplies included with RHIO are
conformally coated. When populated with conformally coated IOPs, FTAs, and Fiber Optic Extenders, the
RHIO option provides a GX “Severe” environment product rating against corrosion due to humidity and
corrosive gases in remote locations.
The IOP cabinet accommodates a 7-slot file and a redundant 8-amp power supply and is available as a
standard product; the FTA cabinet must be custom ordered due to the many variations of FTA sizes and
layouts.
NEMA 4X Enclosure
NEMA 4X Enclosure
FTA
6"
7-Slot file, 5 IOPs, Red. Fiber IOL Ext.
FTA
12"
FTA
6"
FTA
12"
FTA
12"
Redundant AC
Power Supplies
Field wiring
Power & Fiber
Optic Cables
14179
Figure 7 — Remote Hardened I/O Option
5. Eu ro p e a n Co m m unity (EC) Co m p lia nc e
The APM, HPM, and EHPM are available in compliance with European Community (EC) directive
requirements, denoted by the "CE mark" (Communauté Européenne). The PM is not covered. This
compliance extends to the APMM/HPMM/EHPM, cardfiles, power supplies, IOPs and FTAs, as well as to
Rittal cabinets. Since January 1, 1996, all goods imported into the European community or moving between
member countries must be compliant with the new EC directives.
For APMM/HPMM/EHPM, customers must indicate whether or not CE compliance is required. APMMs,
HPMMs, EHPMs, IOPs, and power supplies are only available CE-compliant. For cardfiles and some FTAs,
both compliant and non-compliant versions are available. Only Rittal cabinets are CE-compliant. Please
refer to Table 1 for IOP/FTA more information. Note that the system must be mounted in a standard Rittal
cabinet per Honeywell specifications, use only standard Honeywell/Rittal mounting hardware, and be
installed according to Honeywell instructions.
TPS Process Manager I/O Specification and Technical Data
IO03-684
6. S p e c ific atio ns
Specifications apply to the PM/APM/HPM/EHPM I/O modules mounted in a standard cabinets. See
PM/APM/HPM/EHPM Specification and Data Sheets for more information.
6.1. I/O Lin k Exte nd e r (Re m o te I/O)
Specification
Parameter
Remote I/O Link
Extender
Long Distance I/O Link
Extender
Fiber Link Length
1.2 km
8 km
Fiber Size
62.5/125 µm
62.5/125 µm
Wave Length
820 nanometers
1300 nanometers
Fiber Power Budget Over-Temperature Range
5.5 dB
10.0 dB
Note: Fiber optic cables are supplied by outside vendors in accordance with Honeywell specifications.
For additional information, see the PM/APM Process Manager Planning manual, PM02-501, Section 9.
6.2. Eu ro p e a n Co m m unity Co m p lia nc e (CE-Ma rk)
CE Conformity (Europe)
This product is in conformity with the protection requirements of the following
European Council Directives: 73/23/EEC, the Low Voltage Directive, and
89/336/EEC, the EMC Directive. Conformity of this product with any other “CE
Mark” Directive(s) shall not be assumed.
Deviation from the prescribed procedures and conditions specified in the installation
manuals may invalidate this product’s conformity with the Low Voltage and EMC
Directives. See Table 1 for IOP and FTA model information.
Product Classification
Class I: Permanently mounted, permanently connected Industrial Control
Equipment with protective earthing (grounding). (EN 61010-1-1993)
Installation Category
Category II: Energy-consuming equipment supplied from the fixed installation. Local
Level Appliances and Industrial Control Equipment. (EN 61010-1-1993)
Pollution Degree
Pollution Degree 2: Normally non-conductive pollution with occasional conductivity
caused by condensation. (IEC 664-1-1992)
EMC Classification
Group 1, Class A, Industrial, Scientific and Medical (ISM) Equipment. (EN550111991; Emissions)
Method of Assessment
EMC: Technical Construction File (TCF)
LVD: Technical File (TF)
15
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16
6.3. Hig h Le ve l Ana lo g Inp ut P ro c e s s o r - 16 In p u ts
MC-PAIH03
Parameter
Specification
FTA Models
MU-TAIH02, TAIH12, TAIH52, TAIH03, TAIH13, TAIH23,
TAIH53, TAIH22, TAIH62
Input Type
Voltage, current (2-wire or self-powered transmitters)
Input Channels
16 differential input channels
Common Mode Rejection Ratio, dc to 60 Hz (500 Ω
source imbalance)
70 dB
(1)
Common Mode Voltage, dc to 60 Hz
-6 to +5 V peak
A/D Converter Resolution
16 bits (14 bits used)
Input Range
0 to 5 V
1 to 5 V
0.4 to 2 V
4-20 mA (through 250 )
Normal Mode Rejection Ratio, at 60 Hz
32 dB
Normal Mode Filter Response
Single-pole RC, -3 dB @ 1 Hz
Maximum Normal Mode Input
(differential inputs, no damage)
 30 Volts
Crosstalk, dc to 60 Hz
(channel-to-channel)
60 dB
Input Impedance (Voltage Inputs)
> 10 M powered
Maximum Input Voltage
(any input referenced to common,
no damage)
 30 Volts
Input Scan Rate
4 samples per second per channel.
All channels sampled within a 250 ms window.
Hardware Accuracy (@ CMV = 0 V)
 0.075% full-scale (23.5° 2°C)
 0.15% full-scale (0 to 50°C)
Transmitter Power Conditioning
MU-TAIH02, TAIH52, TAIH12, TAIH03, TAIH13,
TAIH53
Resistor Current Limited, 145  (not fused) for Class 1, Div 2
interfacing
MU-TAIH22, TAIH23, & TAIH62
Individually Protected Current Limiting Circuits for Class 1, Div 2
interfacing
Maximum current: 30 ma Minimum voltage 23 V
Surge withstand capability (Common mode)
ANSI/IEEE C37.90.1-1978
(1) The low-side input connection is normally connected to system common by a wire jumper on the FTA.
This can be removed by the user, subject to operating within the CMV specification.
TPS Process Manager I/O Specification and Technical Data
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17
6.4. Hig h Le ve l Ana lo g Inp ut P ro c e s s o r Re d und a nc y Op tio n
MU-TAIH12, TAIH52, TAIH13, TAIH53, TAIH22, TAIH23, TAIH62
Parameter
Specification
Input Scan Cycles Missed or Delayed During Swap
or Failover
No cycles missed or delayed
Hardware Accuracy Effect of Failure
No effect nominally
 2% of FS maximum (at 0 V Common Mode)
TPS Process Manager I/O Specification and Technical Data
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18
6.5. Lo w Le ve l Ana lo g Inp ut P ro c e s s o r - 8 Inp uts
MU-PAIL02
Data Conversion Performance
Parameter
Specification
FTA Model
MU-TAIL02, TAIL03
Input Type
Thermocouple, RTD, Voltage, & Current (2-wire transmitters
require separate power source)
Input Channels
8 galvanically isolated
A/D Converter Resolution
15 bits
Input Range
See table on following page
CMV, dc to 60 Hz
250 Vac rms or ±250 Vdc
Dielectric Strength
1500 Vac rms or ±1500 Vdc
Channel-to-channel, and channel-to-PM/APM/HPM/EHPM
common
CMRR, dc to 60 Hz
120 dB min. w/1k lead imbalance
NMRR, at line frequency
60 dB min.
Normal Mode Filter Response
-3 dB point: Typical 10.6 Hz; min. 9.6 Hz; max. 11.9 Hz
Crosstalk, dc to 60 Hz
120 dB
Input Impedance
5 k min. @ 0-5 Vdc (unpowered)
Input Impedance
10 M min. @ 0-5 Vdc (powered)
Maximum Normal Mode Input (no damage)
-20 mV to 5.5 Volt
Input Scan Rate
8 samples per second per channel. All channels sample
simultaneously.
4 samples per second per channel for thermocouple input if open
thermocouple detection enabled.
Line Frequency Synchronization
Type
Frequency Range
Hardware (only) Accuracy (0-100 mV, 0-5 V)
Software (only) Accuracy
(1)
Running Average
50/60 Hz +3%, -6%
±0.05% of full scale, or ± 0.075% of reading at
23.5 ±2C (whichever is larger)
±0.1C typical, ±0.5C maximum at 23.5 ±2C
Hardware Reference Junction Accuracy
±0.9C maximum at 23.5 ±2C (in cabinet)
Temperature Stability
Voltage Input, current input, thermocouple
input (except reference junction)
45 ppm/C RSS
70 ppm/C maximum
RTD Input
50 ppmC RSS
85 ppm/C maximum
Surge withstand capability (common mode)
ANSI/IEEE C37.90.1-1978
(1) Software EU conversion error including software reference junction compensation. The temperature
conversion by software meets or exceeds the accuracy tolerances for fifth order polynomials as specified in the
National Institute of Standards and Technology (NIST) Monograph 125 (IPTS-68).
TPS Process Manager I/O Specification and Technical Data
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Signal Types and Ranges
Signal Type
ANSI J
ANSI K
ANSI E
ANSI T
ANSI B
ANSI S
ANSI R
JAPAN Type R
RTD (3 Wire)
Pt: 100  DIN (4376)
Pt: 100  JIS (C-1604)
Ni: 120  Ed #7
Cu: 10 
Normal
Signal Range
Extended
Signal Range
-100 to 750C
0 to 1100C
-150 to 500C
-200 to 300C
+600 to 1650C
+550 to 1500C
+550 to 1500C
+550 to 1500C
-200 to 1200C
-200 to 1370°C
-200 to 1000°C
-230 to 400°C
+100 to 1820°C
0 to 1700°C
0 to 1700°C
0 to 1700°C
-200 to 850°C
-200 to 650°C
-45 to 315°C
-20 to 250°C
N/A
N/A
N/A
N/A
0-100 mV
0-5 V
N/A
N/A
Voltage Input
19
TPS Process Manager I/O Specification and Technical Data
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6.6. Lo w Le ve l Ana lo g Inp ut Multip le xe r P ro c e s s o r - 32 In p u ts
MU-PLAM02
Data Conversion Performance (General Specifications)
Parameter
FTA Models
Input Type
Specification
MU-TAMR03, TAMT03, TAMT13
Thermocouple, RTD, and linear millivolts
Input Channels
32 galvanically isolated
A/D Converter Resolution
14 bits
TC types J, K, E, T, B, S, R, RP: 10 µV per bit
100  and 120  RTDs: 64 m per bit
10  RTD: 8 m per bit
Linear mV sensors: 20 µV per bit
CMV, dc to 60 Hz
250 Vac Peak or ±250 Vdc
Dielectric Strength
1500 Vac rms or ±1500 Vdc channel-to-channel (operating), and
channel-to-PM/APM/HPM/EHPM common (not operating)
Crosstalk, dc to 60 Hz
120 dB
Input Impedance
2 M min. @ 100 mV
Maximum Normal Mode Continuous Input
(No damage)
-1 V to 10 V
Input Scan Rate
32 samples per second (each channel once per second)
Line Frequency Synchronization
Configurable to 50 or 60 Hz
Hardware (only) Accuracy
±40 µV, or ± 160 m 
23.5 ±2C
(1)
Software (only) Accuracy
±0.1C typical, ±0.5C maximum at 23.5 ±2C
Surge withstand capability (common mode)
ANSI/IEEE C37.90.1-1978
(1) Software EU conversion error including software reference junction compensation, at reference temperature.
The temperature conversion by software meets or exceeds the accuracy tolerances for fifth order
polynomials as specified in the National Institute of Standards and Technology (NIST) Monograph 125
(IPTS-68).
NOTE: Mercury-Wetted Relays are used in this product.
(Continued)
TPS Process Manager I/O Specification and Technical Data
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Low Level Analog Input Multiplexer Processor - 32 Inputs (continued)
MU-PLAM02
Data Conversion Performance --Thermocouple (TC) and Voltage Input
Parameter
Specification
Thermocouple Device Range
Normal Signal Range
Extended Signal Range
ANSI J
ANSI K
ANSI E
ANSI T
ANSI B
ANSI S
ANSI R
JAPAN Type R
-100 to
0 to
-150 to
-200 to
+600 to
+550 to
+550 to
+550 to
Voltage Input Signal Range
0 to 100 mV
CMRR, dc to 60 Hz (0-100 mV)
120 dB min. with 500  lead imbalance
NMRR, at line frequency (50 or 60 Hz)
60 dB min.
750 C
1100 C
500 C
300 C
1650 C
1500 C
1500 C
1500 C
NMRR, at other than line frequency (1-15 mV)
2 NMRR = -20 log10
(
 sin π x f x t

 πxf xt

(
1200 C
1370 C
1000 C
400 C
1820 C
1700 C
1700 C
1700 C
-200 to
-200 to
-200 to
-230 to
+100 to
0 to
0 to
0 to
)
)  -20  log


10
 1 
 x 
K f
Where:
= 3.14159
f= Noise Frequency
t= Integration Time (20 ms @ 50 Hz, 16.66ms @ 60 Hz)
K= 0.20878 (a constant)
Normal Mode Filter Response (TC & mV)
-3 dB point: Typical 5.1 Hz; min. 4.3 Hz; max. 6.4 Hz
Hardware Reference Junction Accuracy
±1.0C maximum at 23.5 ±2C (in cabinet)
Temperature Stability
Voltage Input, current input, thermocouple
input (except reference junction)
20 ppm/C RSS
30 ppm/C maximum
TC Max Length, 250 V Peak/dc Common Mode
16 Gauge TC Wire
18 Gauge TC Wire
20 Gauge TC Wire
3,500 ft.
2,250 ft.
1,250 ft.
CMRR = Common Mode Rejection Ratio.
NMRR = Normal Mode Rejection Ratio.
(Continued)
21
TPS Process Manager I/O Specification and Technical Data
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Low Level Analog Input Multiplexer Processor - 32 Inputs (continued)
MU-PLAM02
Data Conversion Performance--Resistive Temperature Device (RTD)
Parameter
Specification
RTD (3 Wire) Input Signal Range
Pt: 100  DIN (4376)
Pt: 100  JIS (C-1604)
Ni: 120  Ed #7
Cu: 10 
CMRR, dc to 60 Hz (0-100 mV)
NMRR, at line frequency (50 or 60 Hz)
NMRR, at other than line frequency
10 RTD:
(0-15 mV)
100 RTD:
(0-75 mV)
-200 to 850°C
-200 to 650°C
-45 to 315°C
-20 to 250°C
10 RTD:
120 dB min.
100 RTD:
110 dB min.
10 RTD:
60 dB min. (for 50/60 Hz noise of 0-15 mV)
100 RTD:
60 dB min. (for 50/60 Hz noise of 0-75 mV)
NMRR = -20 log10
(
 sin π x f x t

 πxf xt

(
)
)  Where:


= 3.14159
f= Noise Frequency
t= Integration Time (20 ms @ 50 Hz, 16.66ms @ 60 Hz)
Hardware Reference Junction Accuracy
Temperature Stability
RTD Input
RTD Max Lead Resistance
CMRR = Common Mode Rejection Ratio.
NMRR = Normal Mode Rejection Ratio.
±1.0C maximum at 23.5 ±2C (in cabinet)
30 ppm/C RSS
40 ppm/C maximum
15 
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23
6.7. Re m o te Ha rd e ne d Multip lexe r P ro c e s s o r - 32 In p u ts
MU-PRHM01
Data Conversion Performance (General Specifications)
Parameter
Specification
FTA Model
MC-GRMT01
Input Type
Thermocouple and linear millivolts
Input Channels
32 galvanically isolated (16 per remote FTA)
A/D Converter resolution
15 bits
100 mV range: LSB = 8 µV
Type J, K, or E thermocouples: LSB = 8 µV
Type T, B, S, R, or R’ thermocouples: LSB = 2µV
Common Mode Voltage, dc to 60 Hz
±30 VRMS Continuous (max, no damage)
±200 V Intermittent (max, no damage)
Crosstalk, dc to 60 Hz
120 dB min
Input Impedance
10 Megohms Min
Maximum Normal Mode Continuous Input
(no damage)
±30 VRMS Continuous, one channel at a time
Input Scan Rate
Each channel once per 4 seconds
Line Frequency Noise Cancellation
Configurable to 50 or 60 Hz
Hardware (only) accuracy
0.075% of Full Scale (mV or T/C range)
Software (only) accuracy (1)
0.1°C typical, 0.5°C maximum at 20°C
Surge withstand capability
ANSI/IEEE C37.90.1-1978
Data Conversion Performance (Thermocouple and Voltage Input)
Parameter
Specification
Thermocouple Device Range
ANSI J
-200 to + 1200°C
ANSI K
-100 to + 1370°C
ANSI E
-200 to + 1000°C
ANSI T
-230 to + 400°C
ANSI B
+100 to + 1820°C
ANSI S
0 to + 1700°C
ANSI R
Japan Type R
0 to + 1700°C
0 to + 1700°C
(Continued)
TPS Process Manager I/O Specification and Technical Data
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Remote Hardened Multiplexer Processor - 32 Inputs (continued)
MU-PRHM01
Data Conversion Performance (Thermocouple and Voltage Input)
Parameter
Specification
Voltage Input Signal Range
0 to 100 mV
(2)
CMRR , dc to 60 Hz
90 dB min, 1000Ω lead resistance, DC or line frequency
120 dB min, 0Ω lead resistance, DC or line frequency
Hardware Reference Junction Accuracy
±1°C max error in 20 to 25°C static environment
Calibration Stability: Voltage input or thermocouple
input (except reference junction)
±50 ppm per °C max
Open Thermocouple Detection
Performed on every conversion
≤1000Ω good, ≥1200Ω PV = NAN
T/C Max loop resistance
1000Ω total loop resistance
Environmental Specifications
Parameter
Operating Temperature
Specification
-40 to +85°C at Remote FTA
0 to +50°C cabinet ambient for IOP and power adapters
Operating Humidity
10 to 100% condensing, Remote FTA
10 to 90% non-condensing, IOP and power adapters
Corrosives
Gx, Remote FTA
G1 or G3 for IOP and power adapters, depending on
corrosion option
Notes:
(1) Software EU conversion error including software reference junction compensation, at reference
temperature. The temperature conversion by software meets or exceeds the accuracy tolerances for fifthorder polynomials as specified in the National Institute of Standards and Technology (NIST) monograph
125 (IPTS-68).
(2) CMRR = Common Mode Rejection Ratio
24
TPS Process Manager I/O Specification and Technical Data
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25
6.8. S m a rt Tra ns m itte r Inte rfa c e P ro c e s s o r*
MU-PSTX03
Parameter
Specification
FTA Models
MU-TAIH02, TAIH12, TAIH22, TAIH52, TAIH62, TSTX03,
TSTX13, TSTX53
Input Type
Honeywell DE (digital enhanced) protocol (bidirectional)
Input Channels
16 digital input channel PVs
Resolution
The resolution of the connected field instrument is passed through
without degradation.
Maximum Input Voltage (any input
referenced to common, no damage)
-10 V to +30 V
Transmitter broadcast frequency (PV)
2.4-3.6 PVs per second per channel (configuration dependent).
Accuracy
The accuracy of the connected field instrument is
passed through without degradation.
Surge withstand capability (Common mode)
ANSI/IEEE C37.90.1-1978
Transmitter Power Conditioning
MU-TAIH02, MU-TAIH52,
MU-TAIH12, MU-TSTX03,
Resistor Current Limited, 145  (not fused) for Class 1, Div 2
interfacing
MU-TSTX13, MU-TSTX53
MU-TAIH22 & TAIH62
Individual Protected Current Limiting Circuits for Class 1, Div 2
interfacing
Maximum current: 30 ma Minimum voltage 23 V
TPS Process Manager I/O Specification and Technical Data
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26
6.9. S m a rt Tra ns m itte r Inte rfa c e P ro c e s s o r* Red und a nc y Op tio n
MU-TAIH12, TAIH52, TSTX13, TSTX53
Parameter
Specification
Input Scan Cycles Missed or Delayed During
Swap or Failover
No cycles missed or delayed
Hardware Accuracy Effect of Failure
No effect nominally. The resolution of the connected field
instrument is passed through without degradation.
* Smart Transmitter Interface Processor (MU-PSTX03) supports both single and multivariable transmitter types.
TPS Process Manager I/O Specification and Technical Data
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27
6.10. S e ria l De vic e Inte rfa c e (Ge ne ra l S p e cific atio ns )
MU-PSDX02
Parameter
Specification
FTA Models
MU-TSDM02, TSDT02, TSDU02
Input Channels
1 galvanically isolated serial channel per FTA
Interface Type
EIA-232, EIA-422 or EIA-485
Points per FTA
(Maximum of two FTAs per IOP)
1-8
Points per IOP
1-16
Common Mode Voltage, dc to 60 Hz
250 Vac rms or ±250 Vdc
Dielectric Strength
1500 Vac rms or ±1500 Vdc
(channel to PM/APM/HPM/EHPM)
Surge withstand capability
ANSI/IEEE C37.90.1-1978
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28
6.11. S e ria l De vic e Inte rfa c e - To led o We ig h Ce ll
MU -TSDT02
Parameter
Specification
Physical Interface
EIA-232 using DB-25 female connector
Device Supported
Toledo Weigh Cell Model Number 8142-2089
Lines Supported (EIA-232)
Transmit Data, Receive Data, Request To Send, Clear To Send,
Data Set Ready, Data Terminal Ready, Data Carrier Detect, Logic
Ground, Protective Ground
Full Modem Support
No
Distance, Power Adapter to FTA
Internal cable within PM/APM/HPM/EHPM cabinet or
E
 xternal cable 300 m (1000 ft.) maximum
EIA-232 Cable Length, FTA to Device
15 m (2500 pF cable capacity maximum)*
Surge withstand capability
ANSI/IEEE C37.90.1-1978
ESD Protection
IEC 801.2
Number of Toledo Weigh Cells
2 FTAs per SDI IOP
1 Toledo Weigh Cell per FTA
Baud Rate
9600 bps fixed rate
Data Transfer
Bidirectional, Half-Duplex
Message Validity
Single-bit character parity
Message block checksum
* Consult factory for longer lengths.
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6.12. S e ria l De vic e Inte rfa c e - Ma nu a l/Auto S ta tio n
MU-TSDM02
Parameter
Specification
Physical Interface
EIA-485 Multidrop using 5-terminal compression connector
Device Supported
Honeywell Manual/Auto Station
Lines Supported (EIA-485)
R (Data+), Data+, Shield, Data-, R (Data-)
Full Modem Support
No, Multidrop is not a modem interface
Distance, Power Adapter to FTA
Internal cable within PM/APM/HPM/EHPM cabinet or
External cable 300 m (1000 ft.) maximum
EIA-485 Cable Length, FTA to Device
1.2 km (4000 ft.) with appropriate cable*
Surge withstand capability
ANSI/IEEE C37.90.1-1978
ESD Protection
IEC 801.2
Number of Manual/Auto Stations
2 FTAs per SDI IOP
4 Manual/Auto Stations per FTA
Baud Rate
19.2 Kbps
Transmission Mode
Asynchronous, Bit Serial
Data Transfer
Bidirectional, Half-Duplex
Message Validity
Single-bit character parity
Message block checksum
Tag ID Downloaded
8 Characters
PV Range
EUHI and EULO downloaded
Input Scan Rate
Four updates per second per point
* Refer to PM I/O Installation manual (PM20-520).
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6.13. S e ria l De vic e Inte rfa c e - UDC 6000 P ro c e s s Co n tro lle r
MU-TSDU02
Parameter
Specification
Physical Interface
EIA-485 Multidrop using 5-terminal compression connector
Device Supported
Honeywell UDC 6000 with Modbus Communication Option
Lines Supported (EIA-485)
R (Data+), Data+, Shield, Data-, R (Data-)
Full Modem Support
No–Multidrop is not a modem interface
Distance, Power Adapter to FTA
Internal cable within APM cabinet or
External cable 300 m (1000 ft.) maximum
EIA-485 Cable Length, FTA to Device
1.2 km (4000 ft.) with appropriate cable*
Surge withstand capability
ANSI/IEEE C37.90.1-1978
ESD Protection
IEC 801.2
Number of UDC 6000s
2 FTAs per SDI IOP
4 UDC 6000s per FTA
Baud Rate
19.2 Kbps
Transmission Mode
Asynchronous, Bit Serial
Data Transfer
Bidirectional, Half-Duplex
Communication Protocol
Modbus Remote Terminal Unit (RTU) protocol
Message Validity
Single-bit character parity
Message block checksum
* Refer to PM I/O Installation manual (PM20-520).
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6.14. S e ria l Inte rfa c e I/O P ro c e s s o r/FTA - Mo db us
MU-TSIM12
Parameters
Specification
Physical Interface
EIA-232 or EIA-485
Devices Supported
Multivendor Qualified Modbus Compatible Devices
Distance, Power Adapter to FTA
Internal cable within APM/HPM/EHPM cabinet or
External cable 300 m (1000 ft.) maximum
Surge withstand capability
ANSI/IEEE C37.90.1-1978
ESD Protection
IEC 801.2
Number of Devices per SI
2 FTAs per SI
Up to 15 devices per FTA
Data Quantity per IOP
16 Points per serial channel (organized as Arrays in the
APMM/HPMM/EHPM)
Each point can access one of the following:
512 Booleans into FLAGS
16 Reals or 32 Integers into NUMERICS
64 NUMERICS (Diagnostic Counter Data Only)
1 STRING of 64 Characters
2 STRINGS of 32 Characters
4 STRINGS of 16 Characters
8 STRINGS of 8 Characters
Serial Data Format
8 data bits with programmable 9th bit
EIA RS232 Support
Transmission Mode:
Lines Supported:
Distance, FTA to Device:
Serial asynchronous, bidirectional
TXD, RXD, RTS, CTS, DSR, DTR, DCD, Logic GND, Protective GND
15 m (2500 pf cable capacity maximum)
EIA-RS485 Support
Transmission Mode:
Lines Supported:
Common Mode Operation:
Number of drops:
Distance, FTA to Device:
Serial asynchronous, bidirectional, half duplex only
Two wire, differential pair: Data+(B), Data-(A), Protective GND (shield)
250 Vac rms (continuous)
15 drops maximum
1.2 Km (4000 ft.) maximum
Modbus Interface Specification
Protocol:
Serial Line Mode:
Selectable Baud Rates:
Selectable Parity:
Number of Stop Bits:
Modem Control Support:
Keep Alive Cell Write
Message Response Timeout:
Exception Errors Reported:
Data Formats Supported:
Intermessage stall time:
Function Codes Supported:
(Default parameters are shown in bold.)
Modbus, Remote Terminal Unit (RTU)
RS232 or RS485
1200, 2400, 4800, 9600, 19200 bps
None, odd, or even
1
Selectable ON/OFF
Configurable address/NONE
Configurable timeout/1.5 seconds
All
Boolean, Real, ASCII Strings, Signed Integers
3.5 character time minimum
01, 02, 03, 04, 05, 06, 08, 16
TPS Process Manager I/O Specification and Technical Data
IO03-684
32
6.15. S e ria l Inte rfa c e I/O P ro c e s s o r/FTA - Alle n -Bra d le y
MU-TSIA12
Parameters
Specification
General
Interface Type:
Number of Channels per IOP:
Distance, Power Adapter to FTA:
Baud Rate:
Serial Data Format with parity bit:
Common Mode Operation:
EIA-RS232
2
300 m (1000 ft.)
19.2 k bps
8 data bits
250 V rms (continuous)
EIA-RS232 Support
Interface Type:
Lines Supported:
Distance, FTA to Device:
Serial asynchronous
TXD, RXD, Logic GND, Protective GND
15 meters (cable cap. = 2500 pF max.)
SI A-B Specific Interface Specifications
Protocol:
Transmission Mode:
Serial Line Mode:
Parity:
No. Stop Bits:
Modem Control Support:
ACK Timeout:
FTA Message Response Timeout:
Data Formats Supported:
CIM Communication Options:
Allen-Bradley Family
Types Supported:
Full Duplex Allen-Bradley DF1 with embedded responses
Character oriented
RS232
even
1
Off
3.2 sec.
4.0 sec.
Booleans, Reals, Signed/Unsigned Integers, ASCII Strings
Pass-through diagnostic
Accept duplicate message
BCC error check
PLC-2
PLC-3 (Native Mode and PLC-2 Mode)
PLC-5, except PLC-5/250 (Native Mode and PLC-2 Mode)
TPS Process Manager I/O Specification and Technical Data
IO03-684
6.16. Alle n-Bra d le y File Typ e s
APM/HPM Array Point Types
PLC-5 File Types
PLC-3 Files Types
Flag
Output (O), Input (I),
Status (S)
Output (O), Input (I),
Status (S)
Flag
Bit (B)
Binary (B)
Numeric (16-bit Signed Integer)
Integer (N)
Integer (N)
Numeric (IEEE Single Precision)
Float (F)
(IEEE Format)
Float (F)
(VAX F Format)
Numeric
(16-bit Unsigned Integer)
Timer (T), Counter (C)
(READ ONLY)
String
ASCII (A)
ASCII (A)
33
TPS Process Manager I/O Specification and Technical Data
IO03-684
34
6.17. P u ls e In p ut P ro c e s s o r/FTA
MU-PPIX02
Parameters
FTA Models
Sensor Inputs
Input Type
Input Channels
Input Impedance
(1)
Input Frequency
50% Duty Cycle Square
Wave
Sine Waves
Pulse Levels
Low
High
Pulse Width (On/Off Dwell)
High and Low
Contact Current
Low (0, Field contact closed)
High (1, Field contact open)
Contact Resistance
Low (0, Field contact closed)
High (1, Field contact open)
Field Input Scan Rate
AV Update Rate (Used for
Totalizer Algorithm)
PV Update Rate
Rate Accuracy
Rate Resolution
Input Range (No Damage)
Transmitter Power Conditioning (for 3wire connection)
Open Circuit Voltage
Full Load
Short Circuit Current
Specification
MU-TPIX12, TPIX52
Self-powered 2-wire
PM/APM/HPM/EHPM-powered (with automatic current limiting) 3-wire
Pulse voltage or contact input
Rectangular or sine waves
8
10 k minimum
1 Hz to 20 kHz (all channels same amplitude)
1 Hz to 20 kHz
-0.5 V to +1.9 V
+3.5 V to +24 V (Hysteresis prevents change between 1.9 V and 3.5 V)
25 µs minimum at 20 kHz (with IOP filter jumper in storage position)
50 µs minimum at 10 kHz (with IOP filter jumper in H position)
500 µs minimum at 1 kHz (with IOP filter jumper in L position)
(2)
23 mA maximum (with FTA Pullup)
(2)
20 mA maximum (with FTA Pullup)
(2)
82  maximum (with FTA Pullup)
(2)
175  minimum (with FTA Pullup)
20 ms
20 ms
500 ms for 8 channels
±0.01% of input frequency, ±0.4 Hz (whichever is larger)
±0.4 Hz
±30 V maximum
23-25 Vdc
21 V @ 115 mA
150 mA maximum
(1) Sine waves must not be intermixed with square waves or contacts on the same FTA.
50 M FTA cables with mixed signal amplitudes: frequency is 9 kHz maximum (55 µs minimum pulse width)
30 M FTA cables: frequency is 13 kHz maximum (38 µs minimum pulse width)
20 M FTA cables: frequency is 15 kHz maximum (33 µs minimum pulse width)
10 M FTA cables: frequency is 18 kHz maximum (28 µs minimum pulse width)
5 M FTA cables: frequency is 20 kHz maximum (25 µs minimum pulse width)
(2) 1 k to 24 Vdc.
TPS Process Manager I/O Specification and Technical Data
IO03-684
35
6.18. An a lo g Outp ut 8-P o int P ro c e s s o r/FTA
MC-PAOX03
Parameter
Specification
FTA Models
MU-TAOX02, TAOX12, TAOX52
Output Type
4-20 mA
Output Channels
8
Output Ripple
100 mV peak-to-peak at power line frequency, across
250  load
Output Temperature Stability
0.02% Full Scale/ C
Resolution
± 0.05%
Calibrated Accuracy
± 0.35% (25C) including linearity
Output Readback Checking
Accuracy
±4%
Humidity
10 - 90% non-condensing
Directly Accessible Output Current Range
0.1-21.4 mA
Maximum Current Output
26 mA
Maximum Resistive Load
750  @ 22 mA
Output Settling Time (digital input
code to 98% of final output value)
4 ms
Surge withstand capability
ANSI/IEEE C37.90.1-1978
TPS Process Manager I/O Specification and Technical Data
IO03-684
36
6.19. An a lo g Outp ut 8-P o int P ro c e s s o r Re d und a nc y Op tio n
MU-TAOX12, TAOX52
Parameter
Specification
Output Signal Perturbation During Swap
1 ms nominal
4 ms maximum
Output Signal Perturbation During Failover
30 ms nominal
125 ms maximum
FTA Switching Hardware Diagnostic Frequency
Once per minute
TPS Process Manager I/O Specification and Technical Data
IO03-684
37
6.20. An a lo g Outp ut 16-P o int P ro c e s s o r/FTA
MU-PAOY22
Parameter
Specification
FTA Models
MU-TAOY22, TAOY52, THAO11, GHAO11
Output Type
4-20 mA
Output Channels
16
Output Ripple
100 mV peak-to-peak at power line frequency, across
250  load
Output Temperature Stability
±0.02% Full Scale/ C (all except MU-GHAO11)
±0.025% Full Scale/ C (MU-GHAO11)
Output Readback Accuracy
±4%
Humidity
0.1% full scale (50% RH 40% RH)
Output Current Linearity
± 0.05% nominal
Resolution
± 0.05%
Calibrated Accuracy
± 0.35% (25C) including linearity (all except MUGHAO11)
± 0.45% (25C) including linearity (MU-GHAO11)
Directly Settable Output Current Range
0 mA, 2.9 mA to 21.1 mA
Absolute Max Current Output for AO Value Digital
Input Code
24 mA
Maximum Resistive Load
(24 V supply = 20 V)
750  @ 20 mA (MU-TAOY22, TAOY52)
720  @ 20 mA (MU-THAO11)
870  @ 20 mA (MU-GHAO11)
Maximum Output Compliant Voltage
(24 V supply = 20 V)
15 V (MU-TAOY22, TAOY52)
14.4 V (MU-THAO11)
17.4 V (MU-GHAO11)
Output Settling Time (digital input
code to 98% of final output value)
4 ms
Surge Withstand Capability
ANSI/IEEE C37.90.1-1978
TPS Process Manager I/O Specification and Technical Data
IO03-684
38
6.21. An a lo g Outp ut 16-P o int P ro c e s s o r Re d und a nc y Op tio n
MU-TAOY22, TAOY52, THAO11, GHAO11
Parameter
Specification
Gap (0 mA) of Output to Field on Failover
20 ms maximum
Switching Hardware Diagnostic Frequency
Once per minute
TPS Process Manager I/O Specification and Technical Data
IO03-684
39
6.22. Dig ita l Inp ut P ro c e s s o r a nd Dig ita l Inp ut S e q ue nc e o f Eve nts P ro c e s s o r
MU-PDIX02/MU-PDIS12
FTAs with Removable Plug-In Isolators
Parameter
Specification
24 Vdc FTA
120 Vac FTA
125 Vdc FTA
240 Vac FTA
FTA Models
MU-TDID12, TDID52
MU-TDIA12, TDIA52
MU-TDIA22, TDIA62
Input Channels
32
32
32
Accumulated Input
dc - 15 Hz
NA
NA
Frequency
Galvanic Isolation
1500 Vac rms or ±1500
1500 Vac rms or ±1500 Vdc 1500 Vac rms or ±1500
(field to
(2)
Vdc
Vdc
PM/APM/HPM/EHPM)
Isolation Technique
Optical
Optical
Optical
Digital Input
20-30 Vdc
90-132 Vac rms
180-264 Vac rms
(1)
Pwr. Range
Sense Current
4.5 mA minimum
3.5 mA minimum
2.2 mA minimum
(ON condition)
Sense Current
2.8 mA maximum
1.5 mA maximum
1.0 mA maximum
(OFF condition)
Pick Up Voltage
(3)
(4)
(4)
20 Vdc minimum
90 Vac rms minimum
180 Vac rms minimum
(ON condition)
Drop Out Voltage
(3)
(4)
(4)
10 Vdc maximum
25 Vac rms maximum
50 Vac rms maximum
(OFF condition)
Absolute Delay Across
2.0 ms maximum
25 ms maximum
25 ms maximum
Input Filter and Isolation
(Bounceless Input to
PM/APM/HPM/EHPM
logic level change)
Frequency Range
dc
47-63 Hz
47-63 Hz
Surge withstand
ANSI/IEEE C37.90.1-1978
ANSI/IEEE C37.90.1-1978
ANSI/IEEE C37.90.1-1978
capability
(1) These dc voltage limits include an ac component that has a peak value of 5% of the nominal dc range value.
(2) Not applicable if system power is used to power field inputs.
(3) This voltage present from ‘-’ terminal to ground.
(4) The voltage present across input terminals.
(Continued)
TPS Process Manager I/O Specification and Technical Data
IO03-684
Digital Input Processor and Digital Input SOE Processor (continued)
MU-PDIX02/ MU-PDIS12
Packaged FTAs without Plug-In Isolators
Parameter
Specification
24 Vdc FTA
120 Vac FTA
FTA Model Numbers
MU-TDID72
MU-TDIA72
Input Channels
32
32
Accumulated Input Frequency
dc - 15 Hz
NA
Galvanic Isolation
(field to APM)
1500 Vac rms or ±1500 Vdc
Isolation Technique
Optical
Optical
Digital Input
Pwr. Range(1)
18-30 Vdc
90-132 Vac rms
Sense Current
(ON condition)
12 mA minimum
5.2 mA minimum
Sense Current
(OFF condition)
4.3 mA maximum
1.47 mA maximum
Absolute Delay Across Input Filter and
Isolation (Bounceless Input to
PM/APM/HPM/EHPM logic level
change)
3.6 ms maximum
25 ms maximum
Field Resistance for Guaranteed ON
100  maximum
100  maximum
(5)
1500 Vac rms or ±1500 Vdc
(2, 3)
condition
Field Resistance for Guaranteed OFF
(2, 3)
45 k minimum
(4)
71 k minimum
condition
Frequency Range
dc
47-63 Hz
Surge withstand capability
ANSI/IEEE C37.90.1-1978
ANSI/IEEE C37.90.1-1978
(1) These dc voltage limits include an ac component that has a peak value of 5% of the nominal dc range value.
(2) This resistance is present between the two legs of a DI current sense circuit.
(3) For field wiring distance guidelines, see the appropriate Site Planning manual.
(4) Reduce to 37.4 k if digital input power range is limited to 18-25 Vdc.
(5) Not applicable if system power is used to power field inputs.
40
TPS Process Manager I/O Specification and Technical Data
IO03-684
41
6.23. Dig ita l Inp ut P ro c e s s o r Re d und a nc y Op tion
(MU-PDIS12 Only)
Parameter
Input Scan Cycles Missed or Delayed During Swap
or Failover
Specification
No cycles missed or delayed (all FTA types)
TPS Process Manager I/O Specification and Technical Data
IO03-684
42
6.24. Dig ita l Inp ut 24 Vd c P ro c e s s o r
MU-PDIY22
Parameter
Specification
FTA Models
MU-TDIY22, MU-TDIY62
No. Points per IOP/FTA
32
Galvanic Isolation (any input terminal voltage referenced
to common)
30 Vac, 42.4 Vdc (max)
Isolation Technique
Optical (in IOP)
DI Power Voltage Range
15 to 30 Vdc
Input Signal Direction
Source/Sink
ON Sense Voltage/Current
OFF Sense Voltage/Current
13 Vdc (min) or 3 mA (min)
5 Vdc (max) or 1.2 mA (max)
Input Impedance
4.2 K
Absolute Delay Across Input Filter and Isolation
5 ms  20%
Field Resistance for Guaranteed ON Condition
300 Ω max @ 15 Vdc
Field Resistance for Guaranteed OFF Condition
30 KΩ min @ 30 Vdc
Surge Withstand Capability
ANSI/IEEE C37.90.1-1978
TPS Process Manager I/O Specification and Technical Data
IO03-684
43
6.25. Dig ita l Outp ut 16-P oint P ro c e s s o r
MU-PDOX02
Parameter
FTA Model Numbers
Output Channels
Output Type
Load Voltage Range
FTA Max Continuous
Load Current
(5)
Load Fuse Rating
Fuse Type (BUSS)
Load Power Factor
Min. Load Current
Isolation
(3)
On-State Voltage
Drop
Off-State Leakage
Max.
Turn-on/Turn-off Time
Solid State
Specification
3-30 Vdc FTA
120/240 Vac FTA
MU-TDOD13, 53, 14, 54
MU-TDOA13, MU-TDOA53
16 (Outputs are independent
16 (Outputs are independent
from each other and can use
from each other and can use
independent load power
independent load power
supplies.)
supplies.)
Normally open power
Normally open triac switch per
transistor switch per output
output (both triac terminals
(emitter and collector
are available to the user)
terminals are both available to
the user.)
13, 53
3-30 Vdc
120/240 Vac
14, 54
5-30 Vdc
(2)
(2)
1.25 Adc per output
1.25 Adc per output
31-200 Vdc FTA
MU-TDOD23, MU-TDOD63
16 (Outputs are independent
from each other and can use
independent load power
supplies.)
Normally open power
transistor switch per output
(emitter and collector
terminals are both available to
the user.)
31-200 Vdc
2.5 A 125 V slow blow (5x20
mm) fuse per output (readily
replaceable in fuseholders)
GDC-2.5 A
N/A
2.5 A 125 V slow blow (5x20
mm) fuse per output (readily
replaceable in fuseholders)
GDC-2.5 A
(1)
Must be 0.5 or greater
50 mA (rms)
1 A 125 V slow blow (5x20
mm) fuse per output (readily
replaceable in fuseholders)
GDC-1 A
N/A
1500 V (rms) (field terminals
to system power supply
common)
1.6 V max. (@ max. load
current)
1500 V (rms) (field terminals
to system power supply
common)
3.0 V max. (@ max. load
current)
5 mA rms
100 µAdc max.
Next zero voltage/next zero
(4)
current
Resistor/capacitor snubber
plus varistor per output
ANSI/IEEE C37.90.1-1978
1 ms max.
10 mAdc
1500 V (rms) (field terminals
to system power supply
common)
(@ max. load current)
13, 53
1.6 V max.
14, 54
3.0 V max .
13, 53
10 µAdc max.
14, 54 100 µAdc max.
1 ms max.
0.5 Adc per output
(2)
10 mAdc
Contact Suppression
Diode clamp
Diode clamp
(Shunt)
Surge withstand
ANSI/IEEE C37.90.1-1978
ANSI/IEEE C37.90.1-1978
capability
(1) Load power factors less than 0.5 can damage the triac switches. Additional resistor/capacitor snubbing must be
added across the triac as discussed in the appropriate Installation manual for load power factors less than 0.5;
otherwise a load with power factor 0.5, or greater, must be used.
(2) Individual output rated at maximum 2 Adc, provided that total current for two adjacent channels does not exceed
2.5 amps.
(3) Surge current rating of solid-state switch at 20 C non-repeating.
(4) As much as 0.5 line cycle (8.33 ms for 60 Hz line) for power factor <1.0.
(5) Actual fuse rating is slightly greater than the maximum FTA output allowed. “Use the FTA Max Continuous Load
Current” section for maximum FTA output rating.
(Continued)
TPS Process Manager I/O Specification and Technical Data
IO03-684
Digital Output 16-Point Processor (continued)
44
MU-PDOX02
Solid State (continued)
Parameter
Specification
24 Vdc Nonisolated FTA
FTA Models
MU-TDON12, MU-TDON52
Output Channels
16 (outputs referenced to power supply common)
Output Type
Open-collector (current-sinking) NPN transistors
Output Volt. States
(1)
Maximum Load Current
ON-state: 0-2 Vdc (maximum)
OFF-state: "Ref +" terminal voltage (24 Vdc nominal)
100 mA per output
(2)
Minimum Load Current
1 mA per output
Output Isolation
None (any screw terminal to common)
On-State Voltage Drop
2 V max. @ max. load current
Off-State Leak. Current
100 µA max. @ max. output voltage
Turn-on/Turn-off Time
10 µs
Contact Suppression (Shunt)
Output Transient Protection
Diode per output to “Ref +” terminal
(3)
(See Contact Suppression)
(1) Because of the open-collector transistor configuration of the outputs, the nominal
off-state output voltage is the
load power supply (“Ref +”) voltage, nominally +24
Vdc, minus any voltage across the load caused by off-state
leakage current.
(2) All outputs ON (100% duty cycle) at maximum operating temperature.
(3) User must diode-suppress any inductive loads (such as relay coils) as close as
(Continued)
possible to the load.
TPS Process Manager I/O Specification and Technical Data
IO03-684
Digital Output 16-Point Processor (continued)
MU-PDOX02
Electro-Mechanical Relay--120 Vac FTA, 125 Vdc FTA
Parameter
Specification
FTA Models
MU-TDOR12, MU-TDOR52
Outputs
16 isolated Form A (SPST/NO) or Form B (SPST/NC) contacts
(jumper selectable per output)
Contact Type
Silver alloy
Maximum Load Voltage
140 Vac (rms)/140 Vdc
Maximum Steady-State Load Current
5 A rms @ 120 Vac (resistive) per output
2 A @ 30 Vdc (resistive) per output
0.5 A @ 125 Vdc (resistive) per output
1/8 horsepower per output
Minimum Load Current
Load Surge Current
(1)
(2)
100 mA
Overload and Endurance per UL 508
Isolation
1500 Vac rms or ±1500 Vdc
Channel-to-channel, and channel-to-PM/APM/HPM common
Turn-on Time
10 ms typical, 15 ms maximum
Turn-off Time
10 ms typical, 15 ms maximum
Maximum Repetition Rate
360 cycles per hour at rated load
(3)
Contact Life
Operations
% of Max. Load
350,000 100
450,000 80
750,000 60
1,000,000
1,300,000
20,000,000
40
20
0 (Mechanical Life)
Contact Suppression (Shunt)
22 /0.1 µF resistor/capacitor snubber across each contact
Load Fusing on Termination Assembly
6 A 125 V slow-blow (5x20 mm) fuse per output
Surge withstand capability
ANSI/IEEE C37.90.1-1978
(1) The power contacts in these relays are not suitable for load currents less than 100 mA.
(2) Contact surge rating is limited by fuse opening time. Fuse opening time is 0.5 sec @ 18 A, 1 sec. @ 15 A,
5 sec @ 10 A
(3) For resistive loads (power factor = 1.0); derate linearly by 5% at 0.9 load power factor to 50% at 0.1 load
power factor.
(Continued)
45
TPS Process Manager I/O Specification and Technical Data
IO03-684
Digital Output 16-Point Processor (continued)
MU-PDOX02
Electro-Mechanical Relay--240 Vac FTA, 125 Vdc FTA
Parameter
Specification
FTA Models
MU-TDOR22, MU-TDOR62
Outputs
16 isolated Form A (SPST/NO) or Form B (SPST/NC) contacts
(jumper selectable per output)
Contact Type
Silver alloy
Maximum Load Voltage
265 Vac (rms)/140 Vdc
Maximum Steady-State Load Current
2.5 A (rms) @ 240 Vac (resistive) per output
2 A @ 30 Vdc (resistive) per output
0.5 A @ 125 Vdc (resistive) per output
1/8 horsepower per output
Minimum Load Current
Load Surge Current
(1)
(2)
100 mA
Overload and Endurance per UL 508
Isolation
1500 Vac rms or ±1500 Vdc
Channel-to-channel, and channel-to-PM/APM/HPM common
Turn-on Time
10 ms typical, 15 ms maximum
Turn-off Time
10 ms typical, 15 ms maximum
Maximum Repetition Rate
360 cycles per hour at rated load
(3)
Contact Life
Operations
% of Max. Load
350,000
450,000
750,000
1,000,000
1,300,000
20,000,000
100
80
60
40
20
0 (Mechanical Life)
Contact Suppression (Shunt)
51 /0.022 µF resistor/capacitor snubber across each contact
Load Fusing on Termination Assembly
3 A 250 V slow-blow (5x20 mm) fuse per output
Surge withstand capability
ANSI/IEEE C37.90.1-1978
(1) The power contacts in these relays are not suitable for load currents less than 100 mA.
(2) Contact surge rating is limited by fuse opening time. Fuse opening time is 0.5 sec @ 10 A, 1 sec. @ 8 A, 5
sec @ 6 A.
(3) For resistive loads (power factor = 1.0); derate linearly by 5% at 0.9 load power factor to 50% at 0.1 load power
factor.
46
TPS Process Manager I/O Specification and Technical Data
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47
6.26. Dig ita l Outp ut 32-P oint P ro c e s s o r
MU-PDOY22
24 Vdc FTA
Parameter
Specification
FTA Model Numbers
MU-TDOY22, MU-TDOY62
Output Channels
32
Output Type
Open-collector (current sinking) NPN transistors
Load Voltage Range
15-30 Vdc
Load Current
MU-TDOY22
0.5 A (max) per pts.
1.0 A (max) per 2 pts.
5 A (max) per 32 pts.
MU-TDOY62
0.5 A (max) per pts.
1.2 A (max) per 8 pts.
5 A (max) per 32 pts.
Isolation
Galvanic Isolation (photo coupler)
30 Vac, 42.4 Vdc max.
(Any output voltage referenced to common)
On-State Voltage
0.5 V (max), load current @ 0.5A
Off-State Voltage
30 Vdc (max)
Off-State Leak Current
0.5 A (max)
Turn-On/Turn-Off Time
200 msec (max)
Surge withstand capability
ANSI/IEEE C37.90.1-1978
Load Fuse Rating
MU-TDOY22 -- 1 fuse/2 pts. (compression)*
MU-TDOY62 -- 1 fuse/8 pts. (screw terminal)*
* Fuse - 1.6 A 125 V (5.5 x 17.2 MM)
(Continued)
TPS Process Manager I/O Specification and Technical Data
IO03-684
Digital Output 32-Point Processor (continued)
MU-PDOY22
120/240 Vac Relay FTA
Parameter
Specification
FTA Model Numbers
MU-TDOY23, MU-TDOY63
Output Channels
32 (16 per FTA)
16 isolated Form A (SPST/NO) or Form B (SPST/NC) contacts
(jumper selectable per output)
Contact Type
Gold-clad silver nickel
Maximum Load Voltage
250 Vac (RMS)/125 Vdc
Maximum Steady State Load Current per
Output
Current
3A
3A
3A
1A
0.4 A
2A
2A
1A
0.3 A
0.1 A
Voltage
250 Vac(resistive)
125 Vac (resistive)
30 Vdc (resistive)
48 Vdc (resistive)
125 Vdc (resistive)
250 Vac (inductive = 0.4 power factor)
125 Vac (inductive = 0.4 power factor)
30 Vac (inductive L/R = 100 ms)
48 Vac (inductive L/R = 100 ms)
125 Vac (inductive L/R = 100 ms)
Minimum Load Voltage
5 Vdc
Minimum Load Current
10 mA
Isolation
1500 Vac rms or ±1500 Vdc
Channel-to-channel, and channel-to-PM/APM/HPM common
Turn-On Time
10 ms maximum
Turn-Off Time
10 ms maximum
Maximum Repetition Rate
Contact Life
Operations
% of Max Load
10,000,000
0 (Mechanical Life)
200,000 @ 3 A (100%)
FTA +24 Vdc Current
12.5 mA for each energized relay (coil resistance = 2 K)
Surge Absorber for Coil
120 + 0.03 F for each channel
Serviceability
No fuse for FTA
Surge withstand capability
ANSI/IEEE C37.90.1-1978
NOTE: One FTA supports up to 16 circuits. When 17-32 circuits are used, 2 FTAs are required. Bridge cable
MU-KBFT01 or MU-KBFT02 is required to connect the two FTAs.
48
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49
6.27. FOUNDATION Fie ldb us I/O P ro c e s s o r/FTA (Ob s o le te P ro d uc t)
The EHPM/HPM based Fieldbus products (MU-PFBS01, MC-PFBS01, MU-TFBS01, MC-TFBS01, MUTFBS11, MC-TFBS11, MU-GFBS01, MC-GFBS01, MU-GFBS71 and MC-GFBS71) have been discontinued.
For Full Fieldbus capability please refer to the Field Device Manager (FDM) product line.
TPS Process Manager I/O Specification and Technical Data
IO03-684
6.28. An a lo g Inp ut IOP Co m p a ris o n
Product
LLAI 8
(1)
LLMUX
RHMUX
IOP Configuration
LLAI
LLMUX
LLMUX
Channels
8
32
32
T/C inputs
Yes
Yes (MU-TAMT03/13)
Yes
RTD inputs
Yes
Yes (MU-TAMR03)
No
0 - 100 mV
0 - 100 mV
0 - 100 mV
Local (MU-TAMT03)
Local (on mux FTA)
Linear Voltage
0-5V
CJR
Local
Remote (MU-TAMT13)
A/D Converter
Resolution
15 bits
14 bits
15 bits
Max distance
50 meters
300 meters
2000 meters
Scans/Second
8 (without OTD)
1
0.25
(2)
4 (with OTD)
OTD Detection
Every Sample
Every 30 Seconds
Every Sample
Ground Fault Detect
No
No
Yes
Multiplexer Switch Type
N/A
Mercury-Wetted Relays
Solid-State Relays
Temperature Range
0 to 50°C
0 to 50°C
-40 to +85°C (FTA only)
Humidity Range
10-90%
noncondensing
10-90% noncondensing
10-100% condensing
(FTA only)
Mounting
FTA Tray
FTA Tray
Remote Enclosure(3)
Corrosion Resistance
G1 or G3(4)
G1 or G3(4)
GX
(1) The RHMUX is configured into the TPS PM system as a standard LLMUX, and may be used in
systems with Release 300 or greater.
(2) The IOP scans one or both remote FTAs every 4 seconds.
(3) The RHMUX remote multiplexer FTA is designed to mount in a NEMA-4 or NEMA-4X enclosure to
withstand harsh environmental conditions.
(4) Depending on corrosion option.
50
TPS Process Manager I/O Specification and Technical Data
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6.29. An a lo g Outp ut IOP Co m p a ris o n
Function
IOP Models
AO (8 points
MC-PAOX03
AO (16 points)
MU-PAOY22
IOP Configuration
AO
AO_16
Number of Channels
8
16
IOP
IOP
Yes
Yes
Outputs Electrically Isolated via
Field Replaceable Relay Switch
Module on FTA
Parallel Outputs -- SolidState Switch in IOPs
Yes
No
Configurable
Unpowered
Configurable
Configurable
High
Medium
Yes
Yes
Yes
Yes
No
Yes
(1)
Smallest ORU
(2)
Redundancy
Redundancy Method
(3)
Redundancy Bias
(4)
Output Condition on IOP failure
(5)
Output Condition on PMM failure
Single Channel Failure Robustness
(6)
(7)
External Connection Check
Standby Manual
(8)
Supports Direct Landing of HART Signals
(1) The Optimal Replaceable Unit (ORU) is the object that can be replaced on a failure that minimally impacts the
operation of the system. The ORU is generally an item that can be replaced in the field using a minimum
number of tools. In many cases the item is plug replaceable such as the IOP.
(2) Failure detection coverage for the redundancy option is equivalent.
(3) In a redundant configuration, the primary is a "preferred" primary. System availability is slightly increased
when the primary IOP is the “preferred” Primary. Servicing of the FTA switching module can be performed
without disturbing the process when the IOP is the “preferred” primary.
(4) The output state upon failure of the AO8 IOP is configurable to either Hold or Unpower the output. AO16
outputs are always set to Unpowered upon failure of the IOP.
(5) The output state upon failure of the PMM for both AO8 and AO16 IOPs is configurable to either Hold or
Unpower the output.
(6) Channel robustness is different in the two module types. The AO8 provides individual channel output circuitry
including individual output power systems and individual DAC output circuits. The AO16 provides one power
supply and one DAC per IOP. Individual AO16 outputs are controlled using sample and hold circuitry.
(7) Point level failures are detected by both AO8 and AO16 IOPs. Both IOPs can detect if the output is being
correctly propagated to the field (i.e., wires are connected).
(8) The Standby Manual is an optional unit which handles 8 outputs. The AO16 provides a Standby manual
function by using two AO8 standby manual units connected into the AO16 FTA.
51
TPS Process Manager I/O Specification and Technical Data
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6.30. Dig ita l Inp ut IOP Co m p a ris o n
Function
IOP Models
DI (32 points)
MU-PDIX02
DI (32 points)
MU-PDIY22
DI SOE (32 points)
MU-PDIS12
Number of Channels
32
32
32
(1)
DI
DI
DISOE
Maximum Input Voltage @ FTA
250 V ac/dc
30 Vdc
250 V ac/dc
(2)
2 Channels
IOP
2 Channels
No
Yes
Yes
IOP Configuration
Smallest ORU
Redundancy
(1) The DI24V is configured into the TPS PM system as a standard DI IOP. This permits using the DI24 V IOP in
systems on releases prior to R500. Any PM system requiring only 24 Volt Digital Inputs can use the DI24 V
IOP.
(2) The Optimal Replaceable Unit (ORU) is the object that can be replaced on a failure that minimally impacts
the operation of the system. The ORU is generally an item that can be replaced in the field using a minimum
number of tools. In many cases the item is plug replaceable such as the IOP.
52
TPS Process Manager I/O Specification and Technical Data
IO03-684
6.31. Dig ita l Outp ut IOP Co m p a ris o n
Function
IOP Models
IOP Configuration
Number of Channels
(1)
Smallest ORU
(2)
Redundancy
Redundancy Method
Relay Minimum Load current Relay FTA)
Standby Manual Supported
(3)
Output Overload Protection
DO (16 points)
MU-PDOX02
DO (32 points)
MU-PDOY22
DO
16
1 Channel
DO_32
32
IOP
No
Yes
Solid-state switch in IOP
100 ma
Yes
Fuses on FTA per channel
Solid-state switch in IOP
10 ma
No
• Fuses on 24 Vdc FTA
• No fuse on relay FTA
Configurable via Jumper
per Channel
Contact Bounce Suppression-Relay FTA
Always Installed
(4)
per Channel
Galvanic Output Isolation - Relay FTA
(4)
per Channel
no per channel isolation
Galvanic Output Isolation - SS FTA
(4)
per Channel
per 16 Channels
Galvanic Output Isolation
(5)
Configurable
Unpowered
Output Condition on IOP Failure
(6)
Configurable
Configurable
Output Condition on PMM Failure
(7)
Yes
Yes
Output Readback Check
(8)
5 (See Below)
2 (Direct & Relay)
Number of FTAs Supported
(1) The Optimal Replaceable Unit (ORU) is the object that can be replaced on a failure that minimally impacts
the operation of the system. The ORU is generally an item that can be replaced in the field using a minimum
number of tools. In many cases the item is plug replaceable such as the IOP.
(2) Readback check coverage for the redundancy option is not equivalent. See Output Readback Check.
(3) Compression-type relay FTA for DO-32 has 1 fuse per 2 points. Screw-type relay FTA for DO-32 has 1 fuse
per 8 points. Current overload protection for the DO16 is provided on a per channel basis based on the
particular FTA used.
(4) All Outputs are galvanically isolated from system common.
(5) The output state upon failure of both the DO16 and DO32 IOP is configurable to either Hold or Unpower the
output. The DO32 outputs are set to Unpowered when the on-board power regulator (5 V) has failed.
(6) The output state upon failure of the PMM (or APMM or HPMM or EHPM) for both DO16 and DO32 IOPs is
configurable to either Hold or Unpower the output.
(7) The DO32 performs register readback check on the IOP. The DO16 performs actual output readback check
including the FTA and FTA cable.
(8) DO16 FTA types are: 120 Vac Electro-Mechanical Relay; 240 Vac Electro-Mechanical Relay; 24 Vdc @100
ma Non-Isolated; 20-200 Vdc Solid State; 3-30 Vdc Solid State; 120/240 Vac Solid State; 31-200 Vdc Solid
State.
53
TPS Process Manager I/O Specification and Technical Data
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54
6.32. IOP /FTA Co m p a tib ility Ma trix
IOP
Model
Number
FTA
Model
Number
MC-PAIH03
Description
High Level Analog Input
MU-TAIH02
HLAI/STI
MU-TAIH12
HLAI /STI Redundant
MU-TAIH52
HLAI/STI Redundant
MU-TAIH03
HLAI
MU-TAIH13
HLAI Redundant
MU-TAIH53
Red
√
CE
Mark
Term
Circuits
(6)
(1)
Size
Type

16
C
16
A

C
16
B

S
16
B

C
16
A


C
16
B
HLAI Redundant


S
16
B
MU-TAIH22
Enhanced Power HLAI /STI

C
16
B
MU-TAIH23
Enhanced Power HLAI

C
16
B
MU-TAIH62
Enhanced Power HLAI /STI

S
16
B
MU-GAIH13
GI/IS - Aux. Out (4041B)


C
(3)
16
B
MU-GAIH83
GI/IS - Aux. Out (4041B)


CP
16
B
MU-GAIH14
GI/IS - Aux. & Hi V Out (4041P)


C
16
B
MU-GAIH84
GI/IS - Aux. & Hi V Out (4041P)


CP
16
B
MU-GAIH22
GI/IS - Aux. Current Out (4041B)


C
16
B
MU-GAIH92
GI/IS - Aux. Current Out (4041B)


CP
16
B
Smart Xmtr Int. - Multi-Var.


MU-PSTX03
MU-TAIH02
HLAI /STI
MU-TAIH12
HLAI/STI Redundant
MU-TAIH52

(3)
(3)
(3)
(3)
(3)
16
C
16
A

C
16
B
HLAI/STI Redundant

S
16
B
MU-TAIH22
Enhanced Power HLAI/STI

C
16
B
MU-TAIH62
Enhanced Power HLAI/STI

S
16
B
MU-TSTX03
STI

C
16
A
MU-TSTX13
STI Redundant


C
16
B
MU-TSTX53
STI Redundant


S
16
B
MU-GAIH13
GI/IS - Aux. Out (4041B)


(3)
16
B
NOTE: The footnotes are located at the end of the table.
C
(Continued)
TPS Process Manager I/O Specification and Technical Data
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55
IOP / FTA Compatibility Matrix (continued)
IOP
Model
Number
MU-PSTX03
(cont’d)
FTA
Model
Number
Description
Red
CE
Mark
Term
GI/IS - Aux. Out (4041B)


CP
MU-GAIH14
GI/IS - Aux. & Hi V Out (4041P)


C
MU-GAIH84
GI/IS - Aux. & Hi V Out (4041P)


CP
MU-GAIH22
GI/IS - Aux. Current Out (4041B)


C
MU-GAIH92
GI/IS - Aux. Current Out (4041B)


CP
MU-TAIL02
Low Level Analog Input
MU-TAIL03
Low Level Analog Input

Low Level Analog Input Mux.

MU-PLAM02
MU-TAMR03
MU-TAMT03
MU-TAMT13
MU-PRHM01
MU-GRPA01
MU-TRPA01
MC-GRMT01
MU-PSDX02
MU-TSDT02
MU-TSDU02
(3)
(3)
(3)
(3)
16
B
16
B
16
B
16
B
16
B
8
C
8
B
C
8
B
32
(2)

C
16
B
(2)

C
16
B
LLMUX FTA TC w/ Remote CJR

C
16
B
Remote Hardened Mux.

LLMUX FTA RTD
LLMUX FTA RTD
(2)
Intrinsically Safe Power Adapter
Non-Incendive Power Adapter
Remote FTA
(7)
(7)
(7)
SDI - Manual / Auto Station IF
SDI - Toledo Weigh Cell IF
SDI - UDC6000 IF
(2)
(2)
32

(3)
C
16
A

C
16
B

C
16
12.5 x
12.5 in.

Serial Device Interface
MU-TSDM02
(3)

Low Level Analog Input
(1)
Size
Type
MU-GAIH83
MU-PAIL02
Circuits
(6)
(2)
16
(5)

C
1
A

DB25
1
A

C
1
A
(Continued)
TPS Process Manager I/O Specification and Technical Data
IO03-684
56
IOP / FTA Compatibility Matrix (continued)
IOP
Model
Number
FTA
Model Number
Description
Red
CE
Mark
Term
Circuits
(6)
Size(1)
Type
Serial Interface

MU-TSIA12
(2)
SI - Allen Bradley PLC-2/3/5 IF

DB25
1
A
MU-TSIM12
(2)
SI - Modbus IF

DB25
or C
1
A
MU-PSIM11
MC-PAOX03
Analog Output (8 Outputs)

(5)
32

8

C
8
A


C
8
B


S
8
B
GI/IS - AO (4045C)

(3)
C
8
B
MU-GAOX72
GI/IS - AO (4045C)

(3)
CP
8
B
MU-GAOX12
GI/IS - AO Redundant (4045C)


(3)
C
8
B
MU-GAOX82
GI/IS - AO Redundant (4045C)


(3)
CP
8
B
Analog Output (16 Outputs)


MU-TAOY22
AO16 Redundant w/ Stby Man.


C
16
B
MU-TAOY52
AO16 Redundant w/ Stby Man.


S
16
B
MU-THAO11
AO16 Redundant w/ Stby Man. and
®
HART


C
16
B
MU-GHAO11
GI/IS – AO16 Redundant (4046P)
w/ HART®, w/o Stby Man.


C
16
B
MU-TAOX02
AO
MU-TAOX12
AO Redundant
MU-TAOX52
AO Redundant
MU-GAOX02
MU-PAOY22
16
(Continued)
TPS Process Manager I/O Specification and Technical Data
IO03-684
57
IOP / FTA Compatibility Matrix (continued)
IOP
Model
Number
FTA
Model
Number
Description
Term
Circuits
(6)
Size(1)
Type
32


32
DI 24 Vdc


C
32
C
MU-TDID52
DI 24 Vdc


S
32
C
MU-TDID72
DI Packaged 24 Vdc
RS
32
C
MU-TDIA12
DI Isolated 120 Vac


C
32
C
MU-TDIA52
DI Isolated 120 Vac


S
32
C
MU-TDIA72
DI Pckgd. Isolated 120 Vac
RS
32
C
MU-TDIA22
DI 240 Vac


C
32
C
MU-TDIA62
DI 240 Vac


S
32
C
MU-GDID12
GI/IS - DI (4016)


(3)
C
32
B
MU-GDID82
GI/IS - DI (4016)


(3)
CP
32
B
MU-GDID13
GI/IS - DI Solid-State Relays (4013)


(3)
C
32
B
MU-GDID83
GI/IS - DI Solid-State Relays (4013)


(3)
CP
32
B
Digital Input
MU-PDIS12
Digital Input SOE
MU-TDID12
(Continued)
CE
Mark

MU-PDIX02
MU-PDIS12
(cont’d)
Red
TPS Process Manager I/O Specification and Technical Data
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58
IOP / FTA Compatibility Matrix (continued)
IOP
Model
Number
FTA
Model
Number
Description
Red
CE
Mark
Term
Circuits
(6)
Size(1)
Type
Digital Input 24 V Only


MU-TDIY22
DI 24 Vdc Only


C
32
B
MU-TDIY62
DI 24 Vdc Only


S
32
B
MU-PDIY22
32
Pulse Input

MU-TPIX12
Pulse Input

C
8
B
MU-TPIX52
Pulse Input

S
8
B
Digital Output (16 Outputs)

MU-PPIX02
MU-PDOX02
8
16
MU-TDON12
DO 24 Vdc, Nonisolated
C
16
B
MU-TDON52
DO 24 Vdc, Nonisolated
S
16
B
MU-TDOD13
DO 3-30 Vdc, Solid State
C
16
B
MU-TDOD53
DO 3-30 Vdc, Solid State

S
16
B
MU-TDOD14
DO 3-30 Vdc, Solid State

C
16
B
MU-TDOD54
DO 3-30 Vdc, Solid State

S
16
B
MU-TDOD23
DO 31-200 Vdc, Solid State

C
16
B
MU-TDOD63
DO 31-200 Vdc, Solid State

S
16
B
MU-TDOA13
DO 120/240 Vac, Solid State

C
16
B
MU-TDOA53
DO 120/240 Vac, Solid State

S
16
B
MU-TDOR12
DO120 Vac/125 Vdc Relay

C
16
B
MU-TDOR52
DO120 Vac/125 Vdc Relay

S
16
B
MU-TDOR22
DO 240 Vac/125 Vdc Relay

C
16
B
MU-TDOR62
DO 240 Vac/125 Vdc Relay

S
16
B
(Continued)
TPS Process Manager I/O Specification and Technical Data
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59
IOP / FTA Compatibility Matrix (continued)
IOP
Model
Number
MU-PDOX02
(cont’d)
FTA
Model Number
Description
Red
CE
Mark
Term
Circuits
Size(1)
(6)
Type
MU-GDOL12
GI/IS - DO w/ line fault dect.(4023)

(3)
C
16
B
MU-GDOL82
GI/IS - DO w/ line fault dect.(4023)

16
B
MU-GDOD12
GI/IS - DO (4021)

16
B
MU-GDOD82
GI/IS - DO (4021)

16
B
MU-GLFD02
GI/IS DO Combiner Panel
Digital Output (32 Outputs)
Digital Output 32, 24 Vdc
Digital Output 32, 24 Vdc
(4)
C
S
C
32
32
32
32
16
A









(3)
CP
(3)
C
(3)
CP
N/A
(4)


S
16
B




C
S
N/A
S
2
12
12
16
A
A
A
B
MU-PDOY22
MU-TDOY22
MU-TDOY62
MU-TDOY23
MU-TDOY63
Digital Output 32, Relay
Digital Output 32, Relay
Misc. / Multiple Use FTAs
MU-TLPA02
LLMUX, SI, SDI Power Adapter
MU-TDPR02
DI Power Distribution FTA
MU-GPRD02
GI/IS Power Distribution FTA
MU-GMAR52
GI/IS — Marshalling Panel
(1) Length:
A = 15.24 cm/6.0 in.
B = 30.73 cm/12.1 in.
C = 46.228 cm/18.2 in.
(1) Width:
All FTAs except GI/IS FTAs = 12.065 cm/4.75 in.
All GI/IS FTAs = 12.446 cm/4.90 in.
MU/MC-TAIL03 = 13.335 cm/5.25 in.
(2) Requires Power Adapter FTA.
(3) Terminals are on top of the GI/IS modules.
B
B
B
(4) One FTA supports up to 16 circuits. When 17-32 circuits are used, 2 FTAs are required. Bridge cable MU-KBFT01
or MU-KBFT02 is required to connect the two FTAs.
(5) Number of Circuits denotes number of logical connections.
(6) For nongalvanically isolated FTAs, the terminal connector types are compression (C), nonremovable screw (S), and removable screw
(RS). For galvanic isolation type FTAs, the terminal connector types are compression (C), and crimp pin (CP). The Marshalling
Panel has nonremovable screw (S) terminals.
(7) The MC-GRMT01 is a remotely mountable Field Termination for Thermocouple inputs. Two of these FTAs can be connected to a
single Power Adapter (MU-GRPA01 or MU-TRPA01) depending on the hazardous environment. The Power Adapter is, in turn,
connected to the IOP (MU-PRHM01).
TPS Process Manager I/O Specification and Technical Data
IO03-684
7. Mo d e l Num b e rs
Description
Uncoated Model
Number
Coated Model
Number
(see note)
I/O Processors
High Level Analog Input Processor (16 Inputs)
n/a
MC-PAIH03
Smart Transmitter Interface (Multivariable) Processor (16 Inputs)
MU-PSTX03
MC-PSTX03
Serial Device Interface Processor (16 Points/Port)
MU-PSDX02
MC-PSDX02
Serial Interface Processor (16 Points/Port)
MU-PSIM11
MC-PSIM11
Low Level Analog Input Processor (8 Inputs)
MU-PAIL02
MC-PAIL02
Low Level Analog Input Multiplexer Processor (32 Inputs)
MU-PLAM02
MC-PLAM02
Remote Hardened Multiplexer IOP (32-Points)
MU-PRHM01
MC-PRHM01
Pulse Input Processor (8 Inputs)
MU-PPIX02
MC-PPIX02
Analog Output Processor (8 Outputs)
n/a
MC-PAOX03
Analog Output 16 Processor (16 Outputs)
n/a
MC-PAOY22
Digital Input Processor (32 Inputs)
MU-PDIX02
MC-PDIX02
Digital Input Processor for Sequence of Events (32 Inputs)
MU-PDIS12
MC-PDIS12
Digital Input 24 Vdc Processor (32 Inputs)
MU-PDIY22
MC-PDIY22
Digital Output Processor (16 Outputs)
MU-PDOX02
MC-PDOX02
Digital Output 32 Processor (32 Outputs)
MU-PDOY22
MC-PDOY22
Blank Filler Plate for I/O Slot
MU-PFPX01
n/a
I/O Link Extender Pair Main Location
MU-IOLM02
MC-IOLM02
I/O Link Extender Pair Remote Location
MU-IOLX02
MC-IOLX02
Long Distance I/O Link Extender Pair
MU-ILDX03
MC-ILDX03
I/O Link Extender Shroud (EC)
MU-ILES01
n/a
NOTE: MC model numbers indicate conformally coated boards. All IOPs are available conformally coated (MC
models).
(Continued)
60
TPS Process Manager I/O Specification and Technical Data
IO03-684
Model Numbers (continued)
FTA I/O Cables (Telephone Connector* Version)
FTA I/O Cable (5 m)
MU-KFTA05
FTA I/O Cable (10 m)
MU-KFTA10
FTA I/O Cable (15 m)
MU-KFTA15
FTA I/O Cable (20 m)
MU-KFTA20
FTA I/O Cable (25 m)
MU-KFTA25
FTA I/O Cable (30 m)
MU-KFTA30
FTA I/O Cable (35 m)
MU-KFTA35
FTA I/O Cable (40 m)
MU-KFTA40
FTA I/O Cable (45 m)
MU-KFTA45
FTA I/O Cable (50 m)
MU-KFTA50
Shielded FTA I/O Cables (lengths, xx, same as MU-KFTAxx)
MU-KFTSxx
FTA I/O Bridge Cable, 0.5 meter To combine two 16 pt. MU-TDOY63 relay
MU-KBFT01
FTA I/O Bridge Cable, 2.0 meter FTAs for 32-pt. MU-PDOY22 DO IOP
MU-KBFT02
LLAI MUX, Serial Device Interface, or Serial I/F Twisted Pair Cables
Twisted Pair Cable with Shield (Local Cabinet Use)
MU-KLAM00
Four-Conductor Cable with Shield - 18 gauge (76 m/250 ft.)
MU-KLX076
Four-Conductor Cable with Shield- 18 gauge (152 m/500 ft.)
MU-KLX152
Four-Conductor Cable with Shield - 18 gauge (305 m/1000 ft.)
MU-KLX305
Four-Conductor Outdoor Cable with Armor and Shield - 12 gauge (305 m/1000 ft.)
MU-KLO305
LLMUX (TC) Remote CJR Cable (45 m/150 ft.)
MU-KRCJ00
* For DIN-style FTAs, Cables, and File Options, see the Site Planning manual.
61
TPS Process Manager I/O Specification and Technical Data
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62
Model Numbers (continued)
Description
Field Termination Assemblies
(Phone Connector Style* - Compression Terminals)
High Level Analog Input/STI FTA (16 Inputs)
High Level Analog Input/STI FTA for Redundancy (16 Inputs) **
High Level Analog Input FTA (16 Inputs) (CE Mark)
High Level Analog Input FTA for Redundancy (16 Inputs) (CE Mark) **
Smart Transmitter Interface FTA (16 Inputs) (CE Mark)
Smart Transmitter Interface FTA for Redundancy (16 Inputs) (CE Mark) **
Enhanced Power High Level /STI Analog Input FTA (16 Inputs) **
Enhanced Power High Level Analog Input FTA (16 Inputs) (CE Mark)**
Low Level Analog Input FTA (8 Inputs)
Low Level Analog Input FTA (8 Inputs) (CE Mark)
Low Level Analog Input Multiplexer RTD FTA (16 Inputs)
Low Level Analog Input Multiplexer TC FTA (16 Inputs)
Low Level Analog Input Multiplexer TC FTA with Remote CJR (16 Inputs)
RHMUX Remote FTA
RHMUX GI/IS Power Adapter
RHMUX GI/NI Power Adapter
RHMUX NEMA 4 Enclosure (Painted Carbon Steel)
RHMUX NEMA 4X Enclosure (Stainless Steel)
LLMUX, SDI, SI Power Adapter
Pulse Input FTA (8 Inputs)
Analog Output FTA (8 Outputs)
Analog Output FTA for Redundancy (8 Outputs) **
Analog Output 16 FTA (16 Outputs), w/StbyMan
(use ONLY w/ MU-PAOY22)**
Analog Output 16 FTA (16 Outputs), w/StbyMan and HART® connector
(use ONLY w/ MU-PAOY22)**
GI/IS Analog Output 16 FTA (16 Outputs), w/o StbyMan, w/HART®
connector
(use ONLY w/ MU-PAOY22)**
Digital Input Isolated 120 Vac FTA (32 Inputs)
Digital Input Isolated 240 Vac FTA (32 Inputs)
Digital Input 24 Vdc FTA (32 Inputs)
Digital Input 24 Vdc FTA (32 Inputs) (use ONLY w/ MU-PDIY22)**
Digital Output 120/240 Vac Solid-State FTA (16 Outputs)
Digital Output 3-30 Vdc Solid-State FTA (16 Outputs)
Digital Output 3-30 Vdc Solid-State FTA (16 Outputs) (CE Mark)
Digital Output 31-200 Vdc Solid-State (16 Outputs)
Digital Output 24 Vdc, 100 ma Nonisolated FTA (16 Outputs)
Digital Output 120 Vac/125 Vdc Relay FTA (16 Outputs)
Digital Output 240 Vac/125 Vdc Relay FTA (16 Outputs)
Digital Output 24 Vdc FTA (32 Outputs) (use ONLY w/ MU-PDOY22)**
Digital Output Relay FTA (16 Outputs) (use two w/ MU-PDOY22)**
Uncoated Model
Number
MU-TAIH02
MU-TAIH12
MU-TAIH03
MU-TAIH13
MU-TSTX03
MU-TSTX13
MU-TAIH22
MU-TAIH23
MU-TAIL02
MU-TAIL03
MU-TAMR03
MU-TAMT03
MU-TAMT13
MU-GRPA01
MU-TRPA01
MU-CMSC03
MU-CMSS03
MU-TLPA02
MU-TPIX12
MU-TAOX02
MU-TAOX12
MU-TAOY22
Coated Model
Number
MC-TAIH02
MC-TAIH12
MC-TAIH03
MC-TAIH13
MC-TSTX03
MC-TSTX13
MC-TAIH22
MC-TAIH23
MC-TAIL02
MC-TAIL03
MC-TAMR03
MC-TAMT03
MC-TAMT13
MC-GRMT01
MC-GRPA01
MC-TRPA01
MC-TLPA02
MC-TPIX12
MC-TAOX02
MC-TAOX12
MC-TAOY22
MU-THAO11
MC-THAO11
MU-GHAO11
MC-GHAO11
MU-TDIA12
MU-TDIA22
MU-TDID12
MU-TDIY22
MU-TDOA13
MU-TDOD13
MU-TDOD14
MU-TDOD23
MU-TDON12
MU-TDOR12
MU-TDOR22
MU-TDOY22
MU-TDOY23
MC-TDIA12
MC-TDIA22
MC-TDID12
MC-TDIY22
MC-TDOA13
MC-TDOD13
MC-TDOD14
MC-TDOD23
MC-TDON12
MC-TDOR12
MC-TDOR22
MC-TDOY22
MC-TDOY23
* For DIN-style FTAs, Cables and File Options, See the Site Planning manual.
** These FTAs can be used for single or redundant applications.
All FTAs are available conformally coated (MC-models).
TPS Process Manager I/O Specification and Technical Data
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63
Model Numbers (continued)
Description
Uncoated Model
Number
Coated Model
Number
High Level Analog Input/STI FTA (16 Inputs)**
High Level Analog Input FTA (16 Inputs) (CE Mark)**
Smart Transmitter Interface FTA for Redundancy (16 Inputs) (CE Mark)**
Enhanced Power High Level Analog Input/STI FTA (16 Inputs)**
Pulse Input FTA (8 Inputs)
Analog Output FTA (8 Outputs)**
Analog Output 16 FTA (16 Outputs), w/StbyMan
(use ONLY w/ MU-PAOY22)**
MU-TAIH52
MU-TAIH53
MU-TSTX53
MU-TAIH62
MU-TPIX52
MU-TAOX52
MU-TAOY52
MC-TAIH52
MC-TAIH53
MC-TSTX53
MC-TAIH62
MC-TPIX52
MC-TAOX52
MC-TAOY52
Digital Input Isolated 120 Vac FTA (32 Inputs)
MU-TDIA52
MC-TDIA52
Digital Input Isolated 120 Vac FTA -Packaged (32 Inputs)
MU-TDIA72
MC-TDIA72
Digital Input Isolated 240 Vac FTA (32 Inputs)
MU-TDIA62
MC-TDIA62
Digital Input 24 Vdc FTA (32 Inputs)
MU-TDID52
MC-TDID52
Digital Input 24 Vdc FTA -Packaged, without plug-in isolators (32 Inputs)
MU-TDID72
MC-TDID72
Digital Input 24 Vdc FTA (32 Inputs) (use ONLY w/ MU-PDIY22)**
MU-TDIY62
MC-TDIY62
Digital Output 120/240 Vac Solid-State FTA (16 Outputs)
MU-TDOA53
MC-TDOA53
Digital Output 3-30 Vdc Solid-State FTA (16 Outputs)
MU-TDOD53
MC-TDOD53
Digital Output 3-30 Vdc Solid-State FTA (16 Outputs) (CE Mark)
MU-TDOD54
MC-TDOD54
Digital Output 31-200 Vdc Solid-State (16 Outputs)
MU-TDOD63
MC-TDOD63
Digital Output 5-200 Vdc Solid State (16 Outputs)
MU-TDOD62
MC-TDOD62
Digital Output 24 Vdc, 100 ma Nonisolated FTA (16 Outputs)
MU-TDON52
MC-TDON52
Digital Output 120 Vac/125 Vdc Relay FTA (16 Outputs)
MU-TDOR52
MC-TDOR52
Digital Output 240 Vac/125 Vdc Relay FTA (16 Outputs)
MU-TDOR62
MC-TDOR62
Digital Output 24 Vdc FTA (32 Outputs) (use ONLY w/ MU-PDOY22)**
MU-TDOY62
MC-TDOY62
Digital Output Relay FTA (16 Outputs) (use two w/ MU-PDOY22)**
MU-TDOY63
MC-TDOY63
Field Termination Assemblies
(Phone Connector* Style with Screw Terminals)
Field Termination Assemblies for Serial Device Interface and Serial
Interface
Serial Device Interface FTA for Toledo Scale (8142)
MU-TSDT02
Serial Device Interface FTA for Manual/Auto Station
MU-TSDM02
* For DIN-style FTAs, Cables and File Options, See the Site Planning manual.
** These FTAs can be used for single or redundant applications.
All FTAs are available conformally coated (MC- models).
MC-TSDT02
MC-TSDM02
TPS Process Manager I/O Specification and Technical Data
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64
Model Numbers (continued)
Description
Serial Device Interface FTA for UDC 6000
Serial Interface FTA for Modbus
Serial Interface FTA for Allen-Bradley
Display Units
Manual/Auto Station
EIA - 485 Cables
SDI/SI FTA EIA - 485 Cable (30.5 m/100 ft.)
SDI/SI FTA EIA - 485 Cable (152.4 m/500 ft.)
SDI/SI FTA EIA - 485 Cable (304.8 m/1000 ft.)
Standby Manual Units (Phone Connector* Style)
Analog Output Standby Manual (8 Outputs) with Case and 3 Meter Cable
Digital Output Standby Manual (16 Outputs) with Case and 3 Meter Cable
Digital Output Standby Manual (16 Outputs - mounts similar to FTA) with
Cable
Cabinets and Cabinet Components (Markhon Style)
Cabinet - Dual Access (.8 W x .8 D x 2.1 H [meters])
Cabinet - Single Access (.8 W x 5.5 D x 2.1 H [meters])
Cabinet Lifting Eyebolts (4)
Cabinet (Dual Access) Forklift Base
Cabinet (Single Access) Forklift Base
Cabinet Trim File Filler Panel
Vertical Trim Panel Set - Full Height
Vertical Trim Panel Set - Half Height
FTA Mounting Channel - Narrow
FTA Mounting Channel with Shield Ground Bar - Narrow
FTA Mounting Channel - Wide
FTA Mounting Channel with Shield Ground Bar - Wide
Cabinets and Cabinet Components (Rittal Style)
Cabinet - Dual Access (.8 W x .8 D x 2 H [meters])
Cabinet - Single Access (.8 W x .5 D x 2 H [meters])
Cabinet Trim File Filler Panel
Vertical Trim Panel Set - Full Height
Vertical Trim Panel Set - Half Height
FTA Mounting Channel - Narrow
FTA Mounting Channel with Shield Ground Bar - Narrow
FTA Mounting Channel - Wide
FTA Mounting Channel with Shield Ground Bar - Wide
Cabinet Fan Assemblies (All Styles)
Model Number
MU-TSDU02
MC-TSDU02
MU-TSIM12
MC-TSIM12
MU-TSIA12
MC-TSIA12
MU-MASX02
MU-KSX030
MU-KSX152
MU-KSX305
MU-SMAC02
MU-SMDC02
MU-SMDX02
MU-CBDM01
MU-CBSM01
MU-CLBM01
MU-CFDM01
MU-CFSM01
MU-CTFP11
MU-CTVF11
MU-CTVH11
MU-TMCN11
MU-TMCN12
MU-TMCW11
MU-TMCW12
MU-CBDX01
MU-CBSX01
MU-CTFP01
MU-CTVF01
MU-CTVH01
MU-TMCN01
MU-TMCN02
MU-TMCW01
MU-TMCW02
Uncoated Model
Numbers
Cabinet Fan Assembly (240 Vac-50/60 Hz)
MU-FAN501
Cabinet Fan Assembly with Alarm (240 Vac-50/60 Hz)
MU-FAN511
Cabinet Fan Assembly (120 Vac-50/60 Hz)
MU-FAN601
Cabinet Fan Assembly with Alarm (120 Vac-50/60 Hz)
MU-FAN611
* For DIN-style FTAs, Cables and File Options, See the Site Planning manual.
** These FTAs can be used for single or redundant applications.
Coated Model
Numbers
n/a
MC-FAN511
n/a
MC-FAN611
TPS Process Manager I/O Specification and Technical Data
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65
Model Numbers (continued)
Description
Power Systems Including, or Upgradeable to, System Battery Backup
Redundant Power System with Mounting (20 A)
Single Power System with Mounting (20 A)
Redundant Power System with System Battery Backup Mounting (20 A)
HPM Power System (20 A) Upgrade Kit (upgrade from MU/MC-PSxx03 only)
Harsh Environment Option
Remote Hardened I/O Encl, 110 Vac, Left (1-7)
(1)
Coated Model
Number
MU-PSRX04
MU-PSSX04
MU-PSRB04
MU-ZPSR04
MC-PSRX04
MC-PSSX04
MC-PSRB04
MC-ZPSR04
MU-CBSS01
(1)
Remote Hardened I/O Encl, 110 Vac, Right (9-15)
Remote Hardened I/O Encl, Left (1-7), No Power Supply
Remote Hardened I/O Encl, Right (9-15), No Power Supply
Remote Hardened I/O Encl, 220 Vac, Left (1-7)
Uncoated Model
Numbers
(1)
MU-CBSS02
MU-CBSS11
MU-CBSS12
MU-CBSS21
(1)
MU-CBSS22
Remote Hardened I/O Encl, 220 Vac, Right (9-15)
AC-Only Power Systems
AC-Only Redundant Power Supply 120 Vac (8 A)
MU-PAR111
AC-Only Redundant Power Supply 240 Vac (8 A)
MU-PAR211
AC-Only Single Power Supply 120 Vac (8 A)
MU-PAS111
AC-Only Single Power Supply 240 Vac (8 A)
MU-PAS211
AC-Only Redundant Power Supply 120 Vac (16 A)
MU-PAR121
AC-Only Redundant Power Supply 240 Vac (16 A)
MU-PAR221
AC-Only Single Power Supply 120 Vac (16 A)
MU-PAS121
AC-Only Single Power Supply 240 Vac (16 A)
MU-PAS221
AC-Only Power System Cover Plate
MU-PACP01
24 Vdc Power Distribution
Power Distribution FTA (24 Vdc)
MU-TDPR02
(1) Includes enclosure, power distribution panel, backplane, and 8 A, redundant power supplies.
Digital Sense Power Cables
Power Distribution (24 Vdc) (5 m)
Power Distribution (24 Vdc) (10 m)
Power Distribution (24 Vdc) (15 m)
Power Distribution (24 Vdc) (20 m)
Power Distribution (24 Vdc) (25 m)
Power Distribution (24 Vdc) (30 m)
Power Distribution (24 Vdc) (35 m)
Power Distribution (24 Vdc) (40 m)
Power Distribution (24 Vdc) (50 m)
CE-Mark Power Distribution (24 Vdc) (lengths, xx, same as MU-KDPRxx)
Model Number
MU-KDPR05
MU-KDPR10
MU-KDPR15
MU-KDPR20
MU-KDPR25
MU-KDPR30
MU-KDPR35
MU-KDPR40
MU-KDPR50
MU-KSPRxx
MC-TDPR02
TPS Process Manager I/O Specification and Technical Data
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66
For More Information
To learn more about Honeywell’s products or solutions visit our website www.honeywell.com/ps or contact your
Honeywell account manager.
Automation & Control Solutions
Honeywell Process Solutions
1860 W. Rose Garden Lane
Phoenix, AZ 85027
Tel: 800-822-7673
www.honeywell.com/ps
IO03-684
December 2012
© 2012 Honeywell International Inc.
Experion
TM
and Honeywell Enhanced Universal Control Network
TM
are trademarks of Honeywell International Inc..
All other products and brand names shown are trademarks of their respective owners.
This document contains Honeywell proprietary information. It is published for the sole usage of Honeywell Process Solutions’ customers
and prospective customers worldwide. Information contained herein is to be used solely for the purpose submitted, and no part of this
document or its contents shall be reproduced, published, or disclosed to a third party without the express permission of Honeywell
International Inc..
While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of
merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement
with and for its customer.
In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this
document are subject to change without notice.