Smart DI+ - Coptool.com

Smart DI+
PRODUCT INFORMATION
Smart DI+
Internally Threaded Expansion Anchor
PRODUCT DESCRIPTION
SECTION CONTENTS
The Smart DI+ is an all-steel, machine bolt anchor available in carbon steel. It can be used in
solid concrete, hard stone, and solid block base materials. The Smart DI+ is specifically
designed to be easier to fully set during installation as a benefit to the user.
General Information...................... 1
Material Specifications ................. 1
Installation Specifications ............ 1
GENERAL APPLICATIONS AND USES
• Suspending Conduit
• Cable Trays and Strut
• Pipe Supports
Page No.
Performance Data .......................... 3
• Fire Sprinkler
• Concrete Formwork
• Suspended Lighting
Design Criteria ............................... 3
Ordering Information .................... 6
FEATURES AND BENEFITS
+ Installs with reduced effort compared to traditional drop in style anchors.
+ Can be installed using the Powers manual setting tool or Powers Smart DI+ System
with a hammer-drill
+ Setting indicater makes identification of properly set anchors easy (when installed using the
Smart Tool and Smart Bit).
+ Internally threaded anchor for easy bolt removability and service work
TESTING, APPROVALS AND LISTINGS
Smart DI+
FM Global (Factory Mutual) - Report No. 3040746 (see ordering information)
Underwriters Laboratory (UL Listed) – File No. EX1289 (N) (see ordering information)
THREAD VERSION
GUIDE SPECIFICATIONS
UNC Coarse Thread
CSI Divisions: 03151-Concrete Anchoring and 05090-Metal Fastenings. Dropin anchors
shall be Smart DI+ as supplied by Powers Fasteners, Inc., Brewster, NY.
ANCHOR MATERIALS
MATERIAL SPECIFICATIONS
Zinc Plated Carbon Steel
Anchor Component
Carbon Steel
Anchor Body
Plug
ROD/ANCHOR SIZE RANGE (TYP.)
AISI 1008
AISI 1008
ASTM B633,SC1,
Type III (Fe/Zn 5)
Zinc Plating
1/4"to 3/4" diameter
UNC Coarse Thread
INSTALLATION SPECIFICATIONS
SUITABLE BASE MATERIALS
Rod/Anchor Diameter
Normal-weight Concrete
Anchor (Rod) Size
1/4"
3/8"
1/2"
5/8"
3/4"
Nominal Outside Diameter d (in.)
0.375
0.500
0.625
0.875
1.000
3/8
1/2
5/8
7/8
1
5
10
20
40
80
Thread Size (UNC)
1/4-20
3/8-16
1/2-13
5/8 -11
3/4 -10
Thread Depth (in.)
7/16
5/8
13/16
1 3/16
1 3/8
1
1 9/16
2
2 1/2
3 3/16
ANSI Drill Bit Size, dbit (in.)
Maximum Tightening
Torque, Tmax (ft.-lbs.)
Anchor Length l, hv (in.)
Nomenclature
d = Diameter of anchor
dbit = Diameter of drill bit
h = Base material thickness.
The minimum value of h should be 1.5hv or 3” min.
(whichever is greater)
hv = Minimum embedment depth
l = Overall length of anchor
Tmax = Maximum tightening torque
Anchor prior
to installation
STANDARD DROP-IN
SMART DI+ DROP-IN
• Easier to Set
• More Expansion
• Expansion Indicator
When properly
set, anchor
indicator will leave
blue paint in
reccessed cavities
B
1
www.powers.com
Canada: (905) 673-7295 or (514) 631-4216
Powers USA: (800) 524-3244 or (914) 235-6300
Smart DI+
PRODUCT INFORMATION
INSTALLATION SPECIFICATIONS (Continued)
Smart Installation
Manual Installation
1. Drill a hole into the base material to the
depth of embedment required. The
tolerances of the drill bit used must meet the
requirements of ANSI Standard B212.15.
Use any ANSI Standard carbide drill bit.
1
1
2. Blow the hole clean of dust and other
materials. Insert the anchor into the hole and,
if necessary tap flush with surface.
2. Blow the hole clean of dust and other
materials. Insert the anchor into the hole
and, if necessary, tap flush with the surface.
2
3. Using a Powers manual setting tool
specifically, set the anchor by driving the tool
with a sufficient number of hammer blows
until the shoulder of the tool is seated
against the anchor. Anchor will not hold
allowable loads required if shoulder of
Powers manual setting tool does not seat
against anchor.
3
1. Drill a hole into the base material to the
depth of embedment required using the
appropriate Powers Smart Bit. The tolerances
of the drill bit used must meet the
requirements of ANSI Standard B212.15.
Standard installation with a Smart Bit may
result in the anchor being slightly subset
from the surface. Minimum published
embedment depths must be achieved by
using the shoulder of the Smart Bit as a
guide.
2
3. Slide the appropriate Powers Smart Tool
over the Smart Bit used to drill the hole and
twist counterclockwise to lock the setting
tool onto the bit.
4. If using a fixture, position it, insert bolt and
tighten so as not to exceed the maximum
tighting torque. Most overhead applications
utilize threaded rod. Minimum thread
engagement should be at least one anchor
diameter.
3
4. Once attached, insert the tip of the setting
tool into the Smart DI+ anchor and drive the
internal plug fully using the rotation with
hammer mode of the SDS+ drill (see table
below for suggested tools).
4
4
5
5. For proper installation, the shoulder of the
setting tool must come briefly in full contact
with the Smart DI+ resulting in the blue
indicator paint being removed from the raised
top of the anchor. The paint will remain in the
recessed portion of the top indicating full
expansion.
6. If using a fixture, position it, insert the bolt
and tighten so as not to exceed the maximum
tightening torque. Most overhead
applications utilize threaded rod. Minimum
thread engagement should be at least one
anchor diameter.
4
6
Recommended SDS+ Rotary Hammer Drill Specification (for Smart DI+ with Smart Installation)
Diameter
1/4”
3/8”
1/2”
Concrete Strength (psi)
Rated Tool Impact Energy Suggested Range* (ft-lbs)
2,500
1.3 - 2.6
6,500
2.0 - 3.5
2,500
1.3 - 4.0
6,500
2,500
2.1 - 4.0
6,500
2.0 - 4.0
2.5 - 4.0
Recommended Rotary Hammer Tool
Part Number
DH24PF3
DH24PF3
DH24PF3
DH28PC
* Local concrete conditions and rotary hammer impact efficiency vary greatly. Please verify that the tool impact energy is sufficient to fully set the internal plug of the Smart DI+ prior to using the system.
B
Powers USA: (800) 524-3244 or (914) 235-6300
Canada: (905) 673-7295 or (514) 631-4216
www.powers.com
2
Smart DI+
PRODUCT INFORMATION
PERFORMANCE DATA
Ultimate Load Capacities for Smart DI+ in Normal-Weight Concrete1,2
Nominal
Anchor
Diameter
d
in.
1/4
Minimum Concrete Compressive Strength - f'c (psi)
Minimum
Embedment
Depth
in.
3/8
2,500
Tension
(lbs.)
3,000
Shear
(lbs.)
Tension
(lbs.)
4,000
Shear
(lbs.)
Tension
(lbs.)
6,000
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
1
1,300
2,495
1,390
2,510
1,565
2,550
1,910
2,620
1 9/16
1,985
4,160
2,275
4,360
2,850
4,755
4,000
5,550
1/2
2
3,630
7,170
3,815
7,280
4,190
7,505
4,935
7,955
5/8
2 1/2
5,765
9,850
6,290
10,805
7,335
12,710
9,430
16,525
3/4
3 3/16
6,200
16,110
7,320
16,730
9,565
17,975
14,045
20,460
1. Tabulated load values are for anchors installed in concrete. Concrete compressive strength must be at the specified minimum at the time of installation.
2. Ultimate load capacities must be reduced by a minimum safety factor of 4.0 or greater to determine allowable working load.
Allowable Load Capacities for Smart DI+ in Normal-Weight Concrete1,2,3
Nominal
Anchor
Diameter
d
in.
1/4
Minimum Concrete Compressive Strength - f'c (psi)
Minimum
Embedment
Depth
in.
Tension
(lbs.)
1
325
623
347
627
391
637
477
655
1 9/16
496
1,040
568
1,090
712
1,188
1,000
1,387
3/8
2,500
3,000
Shear
(lbs.)
Tension
(lbs.)
4,000
Shear
(lbs.)
Tension
(lbs.)
6,000
Shear
(lbs.)
Tension
(lbs.)
Shear
(lbs.)
1/2
2
907
1,792
953
1,820
1,047
1,876
1,233
1,988
5/8
2 1/2
1,441
2,462
1,572
2,701
1,833
3,177
2,357
4,131
3/4
3 3/16
1,550
4,027
1,830
4,182
2,391
4,493
3,511
5,115
1. Allowable load capacities listed are calculated using and applied safety factor of 4.0.
2. Linear interpolation may be used to determine allowable loads for intermediate compressive strengths.
3. Allowable load capacities are multiplied by reduction factors found in the Design Criteria section when anchor spacing or edge distances are less than critical distances.
DESIGN CRITERIA (ALLOWABLE STRESS DESIGN)
Combined Loading
For anchors loaded in both shear and tension, the combination of loads
should be proportioned as follows:
5
3
( ) ( )
Nu
Nn
Vu
+
Vn
5
3
≤
1
or
( NN ) + ( VV )
u
u
n
n
≤
1
Where: Nu = Applied Service Tension Load
Nn = Allowable Tension Load
Vu = Applied Service Shear Load
Vn = Allowable Shear Load
NOTE: Allowable load values found in the performance data tables are multiplied by reduction factors when anchor spacing or edge distances are less than critical distances. Linear interpolation
is allowed for intermediate anchor spacing and edge distances between critical and minimum distances.When an anchor is affected by both reduced spacing and edge distance, the spacing
and edge reduction factors must be combined (multiplied). Multiple reduction factors for anchor spacing and edge distance may be required depending on the anchor group configuration.
B
3
www.powers.com
Canada: (905) 673-7295 or (514) 631-4216
Powers USA: (800) 524-3244 or (914) 235-6300
Smart DI+
PRODUCT INFORMATION
DESIGN CRITERIA (ALLOWABLE STRESS DESIGN)
Load Adjustment Factors for Normal-Weight Concrete
Spacing Distance - Tension
Dia. (in)
1/4"
3/8"
1/2"
5/8"
3/4"
hef
1
1 9/16
2
2 1/2
3 3/16
scr
3
4 1/2
6
7 1/2
9 1/2
smin
1 1/2
2 3/8
3
3 3/4
4 3/4
1/2
Spacing Distance (inches)
1
1 1/2
0.90
2
0.94
2 1/2
0.97
0.84
3
1.00
0.87
0.85
3 1/2
0.91
0.88
4
0.95
0.90
0.80
4 1/2
1.00
0.93
0.83
5
0.95
0.86
0.80
5 1/2
0.98
0.89
0.82
6
1.00
0.91
0.84
6 1/2
0.94
0.87
7
0.97
0.89
7 1/2
1.00
0.91
8
0.93
8 1/2
0.96
9
0.98
9 1/2
1.00
Spacing Reduction Factors -Shear
Dia. (in)
hef
scr
smin
1/4"
3/8"
1/2"
5/8"
3/4"
1
1 9/16
2
2 1/2
3 3/16
3
5
6
7 1/2
9 1/2
1 1/2
2 3/8
3
3 3/4
4 3/4
1/2
Spacing Distance (inches)
1
1 1/2
0.62
2
0.75
2 1/2
0.88
0.65
3
1.00
0.73
0.62
3 1/2
0.81
0.69
4
0.89
0.75
0.60
4 1/2
0.97
0.81
0.66
5
1.00
0.88
0.71
0.60
5 1/2
0.94
0.77
0.64
6
1.00
0.83
0.69
6 1/2
0.89
0.73
7
0.94
0.78
7 1/2
1.00
0.82
8
0.87
8 1/2
0.91
9
0.96
9 1/2
1.00
B
Powers USA: (800) 524-3244 or (914) 235-6300
Canada: (905) 673-7295 or (514) 631-4216
www.powers.com
4
Smart DI+
PRODUCT INFORMATION
DESIGN CRITERIA (ALLOWABLE STRESS DESIGN) CONTINUED
Load Adjustment Factors for Normal-Weight Concrete
Edge Distance - Tension
Dia. (in)
hef
1/4"
3/8"
1/2"
5/8"
3/4"
1
1 9/16
2
2 1/2
3 3/16
ccr
cmin
2
4 11/16
6
7 1/2
9 9/16
2
3 1/8
4
5
6 3/8
0.93
0.95
0.97
0.98
1.00
0.85
1/2
1
1 1/2
2
1.00
2 1/2
Edge Distance (inches)
3
0.98
0.99
1.00
3 1/2
4
4 1/2
5
5 1/2
6
0.88
0.91
6 1/2
0.94
0.85
7
0.97
0.88
7 1/2
1.00
0.90
8
0.93
8 1/2
0.95
9
0.98
9 1/2
1.00
Edge Reduction Factors -Shear
Dia. (in)
hef
ccr
cmin
1/4"
3/8"
1/2"
5/8"
3/4"
1
1 9/16
2
2 1/2
3 3/16
3
4 11/16
6
7 1/2
9 9/16
2
3 1/8
4
5
6 3/8
1/2
1
1 1/2
Edge Distance (inches)
2
0.87
2 1/2
0.94
3
1.00
3 1/2
0.96
4
0.98
0.91
4 1/2
1.00
0.93
5
0.95
0.85
5 1/2
0.98
0.88
6
1.00
6 1/2
7
7 1/2
8
8 1/2
9
9 1/2
0.91
0.94
0.85
0.97
0.88
1.00
0.90
0.93
0.95
0.98
1.00
B
5
www.powers.com
Canada: (905) 673-7295 or (514) 631-4216
Powers USA: (800) 524-3244 or (914) 235-6300
Smart DI+
PRODUCT INFORMATION
ORDERING INFORMATION
Smart DI+ Carbon Steel Smooth Wall Dropin
Cat. No. Rod/Anchor Size
1/4"
6304SD
3/8"
6306SD
Overall Length
Thread Depth
Std. Box
1"
1 9/16"
7/16"
5/8"
100
50
Wt./100
Std. Carton
1,000
500
2
6
FM or UL
FM/UL
6308SD
1/2"
2"
13/16"
50
250
12
FM/UL
6320SD
5/8"
2 1/2"
1 1/8"
25
125
32
FM/UL
6312SD
3/4"
3 3/16"
1 3/16"
10
50
48
FM/UL
Smart Tool
Cat. No.
Rod/Anchor Size
Pin Length
00425SD
1/4"
39/64"
00427SD
3/8"
61/64"
00429SD
1/2"
1 3/16"
Smart Bit
Cat. No.
00391SD
00397SD
00410SD
Description
Smart Bit
for 1/4"
Smart Bit
for 3/8"
Smart Bit
for 1/2"
3/8”
1/2”
5/8”
Bit Diameter
Manual Setting Tools for Smart DI+
Cat. No.
Rod/Anchor Size
Pin Length
6305
1/4"
39/64"
6307
3/8"
61/64"
6309
1/2"
1 3/16"
6311
5/8”
1 5/16"
6313
3/4”
1 61/64"
Recommended Rotary Hammer Drills
Powers Cat. No.
Description
DH24PF3
Hitachi DH24PF3, 15/16” SDS Plus Rotary Hammer, 3-Mode (D-Handle)
DH25DAL
Hitachi DH24DAL, 25.2V Lithium Ion SDS Plus Rotary Hammer (3.0Ah)
DH28PC
Hitachi DH28PC, 720W SDS Plus Rotary Hammer(110 Volt)
For High Strength Concrete
B
Powers USA: (800) 524-3244 or (914) 235-6300
Canada: (905) 673-7295 or (514) 631-4216
www.powers.com
6
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