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02/15

O P E R A T O

R

'

'

S

A

N

D

P A R T S M A

N

U A L

SNOWBLOWER

BLIZZARD B74C MODEL

SERIAL NO. 21502142 AND UP

TABLE OF CONTENT

SPECIFICATIONS ........................................................................................................................................... 3

INTRODUCTION – TO THE PURCHASER ................................................................................................... 4

SAFETY PRECAUTIONS .......................................................................................................................... 5-11

Before Operation .................................................................................................................................... 5

Notice ...................................................................................................................................................... 6

The Snowblower .................................................................................................................................. 6-8

Before Operation..................................................................................................................... 6

Snowblower Operation ........................................................................................................... 7

Stay Clear of Rotating Drivelines ........................................................................................... 8

The Tractor ........................................................................................................................................ 9-10

General Information ................................................................................................................ 9

Operating the Tractor .............................................................................................................. 9

During Operation..................................................................................................................... 9

Roll-Over Protective Structure (ROPS) ................................................................................ 10

Transport............................................................................................................................................... 10

Maintenance ......................................................................................................................................... 11

Storage ............................................................................................................................................... 11

SAFETY DECALS ........................................................................................................................................ 12

ASSEMBLY ............................................................................................................................................... 13-31

Tractor Preparation .............................................................................................................................. 13

Snowblower Assembly ................................................................................................................... 13-31

Installation of Snowblower with Three Point Hitch ............................................................. 14

Installation of Snowblower with Quick Hitch ....................................................................... 15

Installation of Manual Rotation Kit BER0077 ................................................................ 16-17

Installation of Hydraulic Rotation Kit BER0077 ............................................................. 18-20

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How to Determine Driveline Angles

............................................................................

26

Angles at Each End of Driveline ......................................................................................... 27

Determining Driveline Length ........................................................................................ 27-28

1

TABLE OF CONTENT

OPERATION ................................................................................................................................................ 32-33

General Preparation ................................................................................................................................ 32

Operating Controls .................................................................................................................................. 32

Work and Travel Speed ......................................................................................................... 32

Raising and Lowering the Snowblower .................................................................................. 32

Adjustments ............................................................................................................................................. 32

Chain Tension Adjustment .................................................................................................... 32

Manual Deflector Adjustment ................................................................................................ 32

Snow Removal Methods ......................................................................................................................... 33

MAINTENANCE ............................................................................................................................................ 34-38

Maintenance ............................................................................................................................................. 34

Lubrication ................................................................................................................................................ 35

Driveline – Troubleshooting ................................................................................................................ 36-38

PARTS ......................................................................................................................................................... 39-48

Introduction ................................................................................................................................................... 39

Manual Holder ............................................................................................................................................... 39

Snowblower - B74C ................................................................................................................................. 40-42

Gearbox 663485 ........................................................................................................................................... 43

Driveline 4700159 ......................................................................................................................................... 44

BER0077 - Manual Rotation ......................................................................................................................... 45

BER0078 - Hydraulic Rotation ..................................................................................................................... 46

BER0079A - Hydraulic Deflector .................................................................................................................. 47

8151- Electric Deflector ................................................................................................................................ 48

TORQUE SPECIFICATION TABLE ................................................................................................................ 49

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Features and Specifications

Working Width

Transport Width

Working Height

Single/Dual Auger

Auger Diameter

Auger Flighting Thickness

Impeller Diameter

Impeller Width

Impeller Shaft Diameter

Number of Impeller blades

Roller Chain

Drive sprocket (# of teeth)

Driven sprocket (# of teeth)

Chain idler

Gearbox Manufacturer

Gearbox Description

Tractor RPM

Impeller RPM

Auger RPM

PTO Manufacturer

PTO Description

Skid Shoe

Skid Shoe Material

End Plate Thickness

Back Plate Thickness

Impeller Housing Thickness

Impeller Blade Thickness

Side Panel Bottom Thickness

Cutting Edge

Cutting Edge Dimension

Chute Base

Parking Stand

Hitch Category

Quick Hitch Compatibility

HP Requirements - min-max (hp)

Operating Weight (lbs)-hyd. rot. & defl.

Shipping Weight (lbs)

Approx. Set-up Time (min.) *

Chute Deflector Adjustment (standard)

Chute Deflector Adjustment (option)

Chute Rotation

Chute

*

With manual rotation

SPECIFICATIONS

B74C

74"

74"

26"

Single

15"

5/16"

24"

9"

1 3/8"

4

60

12

32

Manual adjustment

Comer

Model T-281A

540

540

200

Comer

40

Adjustable

High carbon steel

3/16"

11ga

11ga

1/4"

3/16"

Welded

3/8" x 2"

Standard

Standard

Cat. 1 & 2

ASABE Compatible

Cat. 1 only

20-50

715

628

35

Manual

Hydraulic: cylinder (2"x5"), brackets, support, hoses & connectors included.

Electric: actuator 5" - 75 lb brackets, hardware, switch & wires included

Manual: worm gear w/ crank.

Hydraulic: 50cc hyd.motor, flow restrictor, hoses & connectors included.

Two-part

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INTRODUCTION

T

O THE

P

URCHASER

All BER-VAC and BLIZZARD products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual

before operation.

This manual has been prepared to assist the owner and operators in the safe operation and suitable maintenance of the implements. The information was applicable to products at the time of manufacture and does not include modifications made afterwards.

Read and understand this operator's manual before attempting to put an implement into service.

Familiarize yourself with the operating instructions and all the safety recommendations contained in this manual and those labeled on the implements and on the tractor. Follow the safety recommendations and make sure that those with whom you work follow them.

Illustrations

The illustrations may not necessarily reproduce the full detail and the exact shape of the parts or depict the actual models, but are intended for reference only

Direction Reference

Right Hand and Left Hand are determined by those seen by the conductor standing behind the equipment.

The Dealer is responsible for warranty registration of the unit you have purchased. To assist your dealer in handling your needs, please record hereafter the model number and serial number of your implement and tractor. It is also advisable to supply them to your insurance company. It will be helpful in the event that an

implement or tractor is lost or stolen.

MODEL :

SERIAL NUMBER :

DATE OF PURCHASE :

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4

SAFETY PRECAUTIONS

SAFETY FIRST

This symbol, the industry's "Safety Alert Symbol", is used throughout this manual and on labels on the machine itself to warn of the possibility of personal injury. Read these instructions carefully. It is essential that you read the instructions and safety regulations before you attempt to assemble or use this unit.

DANGER :

Indicates an imminently hazardous situation which, if not avoided, will

result in death or serious injury.

WARNING : Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION : Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

IMPORTANT :

Indicates that equipment or property damage could result if instructions are not followed.

All products are designed to give safe, dependable service if they are operated and maintained according to instructions. Read and understand this manual before operation. It is the owner's responsibility to be certain anyone operating this product reads this manual, and all other applicable manuals, to become familiar with this equipment and all safety precautions. Failure to do so could result in serious personal injury or equipment damage. If you have any questions, consult your dealer.

B

EFORE

O

PERATION

Children and Bystanders

Tragic accidents can occur if the operator is not alert to the presence of children. Children are generally attracted to machines and the work being done. Never assume children will remain where you last saw them.

1. Keep children out of the operating area and under the watchful eye of another responsible adult.

2. Be alert and turn machine off if children enter the work area.

3. Before and when backing, look behind and look for small children.

4. Never carry children while operating the machine. They may fall off and be seriously injured or interfere with safe operation of the machine.

5. Never allow children to play on the machine or attachment even when turned off.

6. Never allow children to operate the machine even under adult supervision.

7. Use extra care when approaching blind corners, shrubs, trees, or other obstructions that might hide children from sight.

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5

SAFETY PRECAUTIONS - continued

N

OTICE

A safe operator is the best insurance against accidents. All operators, no matter how experienced they may be, should read this Operator's Manual and all other related manuals before attempting to operate an implement. Please read the following section and pay particular attention to all safety recommendations contained in this manual and those labeled on the implements and on the tractor.

T

HE

S

NOWBLOWER

Before Operation

1. Read and understand this operator's manual and tractor operator's manual. Know how to operate all controls and how to stop the unit and disengage the controls quickly.

2. Never wear loose, torn, or bulky clothing around the tractor and implement. It may catch on moving parts or controls, leading to the risk of accident.

3. Before the snow season, thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards and other foreign objects.

4. Disengage clutch and shift into neutral before starting the engine.

5. Do not operate equipment in wintertime without wearing adequate winter garments.

6. Never attempt to make any adjustments while engine is running. Read this manual carefully to acquaint yourself with the equipment as well as the tractor operator's manual. Working with unfamiliar equipment can lead to accidents. Be thoroughly familiar with the controls and proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

7. Keep all shields in place and properly tighten all mounting hardware.

8. Periodically, inspect all moving parts for wear and replace with authorized service parts if an excessive amount of wear is present.

9. Replace all missing, illegible, or damaged safety and warning decals. See list of decals in the operator's manual.

10. Do not modify or alter this equipment or any of its components, or any equipment function without first consulting your dealer.

11. Keep safety decals clean of dirt and grime.

12. Make sure the tractor is counterweighted as recommended by your dealer. Weights provide the necessary balance to improve stability, traction and steering.

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SAFETY PRECAUTIONS- continued

Snowblower Operation

1. Before leaving the tractor/snowblower unattended, take all possible precautions.

11. Do not run the engine indoors except when starting engine and transporting attachment in or out of building. Carbon monoxide gas is

Park the tractor/snowblower on level ground, colorless, odorless and deadly. place the transmission in neutral, set the

12. Do not attempt to operate on steep slopes. If parking brake, disengage the PTO, lower the operating on slopes is necessary, exercise snowblower to the ground, place all levers extreme caution when changing direction. including auxiliary control levers in neutral,

13. Never operate snowblower without guards, and shut off the engine and remove the ignition other safety protective devices in place. All key. tractor and snowblower shields and covers must

2. Before starting the tractor/ snowblower, be correctly installed at all times. When remove the ice that might have accumulated necessary to remove these, they must be on the auger/fan, inspect and clean every reinstalled immediately. rotating part.

14. Never operate snowblower near glass

3. Prior to operation, clear work area of all enclosures, automobiles, window wells, objects that can be picked up and thrown. embankments, etc., without proper adjustment

Mark all curbs, pipes, etc. that cannot be of snow discharge angle. moved.

15. Never operate machine at high transport speeds

4. Be sure the PTO switch/lever is in on a slippery surface.

OFF/disengaged position before starting

16. Use extra caution when backing up. engine.

17. Disengage power to auger/fan when

5. Exercise extreme caution when operating on transporting or when not in use. or crossing a gravel drive, walks, or roads.

18. Never operate the snowblower without good

Stay alert for hidden hazards or traffic. visibility and lighting.

6. Do not carry passengers.

19. Prolonged exposure to loud noise can cause

7. Keep clear of all rotating parts. Do not put impairment or loss of hearing. Wear a suitable hands or feet under, or into snowblower with hearing protective device such as earmuffs or engine running. Be especially observant of earplugs to protect against objectionable or the snowblower areas of discharge, intake or uncomfortable noises. all other mechanical motions.

20. Never allow anyone near the work area.

8. For your safety, do not work under any

21. Never allow anyone to operate the snowblower hydraulically supported machine elements until they have read the manual completely and that may creep down, suddenly drop or be are thoroughly familiar with basic tractor and accidentally lowered. snowblower operation.

9. Park the tractor/snowblower on level ground,

22. Make sure the tractor is counterweighted as place the transmission in neutral, set the recommended by your dealer. Weights provide parking brake, disengage the PTO, lower the the necessary balance to improve stability, snowblower to the ground, place all control traction and steering. levers in neutral, shut off the engine, remove the ignition key and allow the rotating parts

23. Always make sure all snowblower components to stop BEFORE unclogging the housing or are properly installed and securely fastened the chute and making any repairs, adjustments or inspections. Use only a 36"

BEFORE operation.

24. Adjust housing height to clear gravel or crushed long stick of wood to unclog the snowblower. rocks surface.

10. If the snowblower starts to vibrate

25. Keep away from chute discharge. This chute abnormally, disengage the PTO, stop the has the capacity to throw debris at far distances. engine immediately and check for cause.

26. Never direct chute discharge towards people or

Excessive vibration is generally a sign of animals. A thrown debris can cause serious trouble. injury.

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SAFETY PRECAUTIONS- continued

Stay Clear of Rotating Drivelines

1. Entanglement in rotating driveline can cause serious injury or death.

2. Keep tractor master shield and driveline shields in place at all times. Make sure rotating shields turn freely.

3. Wear close fitting clothing. Stop the engine and be sure that PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment.

4. Do not install any adapter device between the tractor and the primary implement PTO drive shaft that will allow a 1000 rpm tractor shaft to power a 540 rpm implement at speeds higher than 540 rpm.

5. Do not install any adapter device that results in a portion of the rotating implement shaft, tractor shaft, or the adapter to be unguarded.

The tractor master shield shall overlap the end of the splined shaft and the added adaptor device as outlined in the table.

PTO Type

1

2

3

Diameter

35 mm (1.378 in.)

35 mm (1.378 in.)

45 mm (1.772 in.)

Splines

6

21

20

n ± 5 mm (0.20 in.)

85 mm (3.35 in.)

85 mm (3.35 in.)

100 mm (4.00 in.)

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8

SAFETY PRECAUTIONS- continued

T

HE

T

RACTOR

General Information

1. Read the operator's manual carefully before using tractor. Lack of operating knowledge can lead to accidents.

2. Do not allow anyone but the operator to ride on the tractor. There is no safe place for extra riders

Operating the Tractor

1. Never run the tractor engine in a closed building without adequate ventilation, as the exhaust fumes are very dangerous.

2. Never allow an open flame near the fuel tank or battery.

14. A minimum 20% of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position.

Without this weight, tractor could tip over, causing personal injury or death. The weight may be attained with a loader, front wheel weights, ballast in tires or front tractor weights.

Weigh the tractor and equipment. Do not estimate.

15. Always make sure all snowblower components are properly installed and securely fastened

BEFORE operation.

During Operation

3. Make sure the shield is installed when using a PTO-driven equipment and always replace the shield if damaged.

1. Do not allow anyone to ride on the tractor/snowblower at any time. There is no safe place for passengers on this equipment.

The operator MUST sit in the tractor seat.

4. Always bring the tractor to a complete stop, shut off the engine, lower the implement to the ground and remove the ignition key before leaving the tractor.

2. Eye and hearing protection is recommended when operating the snowblower.

5. Never park the tractor on a steep slope.

6. Do not attempt to operate on steep slopes.

7. Use of tire chains for better traction and stability is recommended.

8. Always drive the tractor at speeds compatible with safety, especially when operating over rough ground, crossing ditches, or when turning.

3. Operate only during daylight hours, or when the area is well lit with bright artificial light.

4. Disengage the PTO (turn to “OFF”), place the transmission in neutral, set the parking brake, shut off the engine and remove the key, and make sure rotating components have stopped

BEFORE leaving the operator’s seat.

5. Inspect the snowblower after striking any foreign object to assure that all snowblower parts are safe and secure and not damaged.

9. Handle fuel with care, as it is highly flammable.

10. Use approved fuel container.

11. Never add fuel to a running engine or a hot engine.

12. Fill fuel tank outdoors with extreme care.

Never fill fuel tank indoors. Replace fuel cap securely and wipe up spilled fuel.

13. Never allow anyone to operate the snowblower until they are thoroughly familiar with basic tractor and snowblower operation.

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SAFETY PRECAUTIONS- continued

Roll-Over Protective Structure (ROPS)

1. DO NOT weld, drill or alter the ROPS.

Damaged ROPS must not be straightened or used. If damage does occur, consult your dealer.

2. If the ROPS is lowered or removed from the tractor for any reason, it must be erected and/or refitted immediately. Original bolts or equivalent replacements must be used and tightened to the correct torque.

3. Your dealer does not recommend usage of tractor with ROPS removed.

4. If a fold-down ROPS is used, the ROPS can be folded down for storage, but it must be pinned in the upright position prior to operation.

5. Seat belt usage: With ROPS installed on the tractor it is imperative that the seat belt be installed, used and correctly adjusted, at all times. DO NOT use a seat belt if operating without ROPS.

Additional Safety Equipment

Keep a fire extinguisher and a first aid kit within reach.

T

RANSPORT

1. If the tractor/snowblower is to be driven on public roads, it must be equipped with an

SMV (Slow Moving Vehicle) sign. Check local traffic codes that may apply to unit usage on public roads and highways in your area.

2. Be alert for all other traffic when driving the tractor/snowblower on public roads or highways.

3. Always disengage the snowblower before transport.

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SAFETY PRECAUTIONS- continued

M

AINTENANCE

ALWAYS USE GENUINE PARTS WHEN

REPLACEMENT PARTS ARE REQUIRED

1. Keep the tractor and snowblower properly maintained.

2. Park the tractor/snowblower on level ground, place the transmission in neutral, set the parking brake, disengage the PTO, lower the snowblower to the ground, place all control levers in neutral, shut off the engine and remove the ignition key and allow the rotating parts to stop BEFORE making any snowblower adjustments.

3. To avoid injury, do not adjust, unblock the driving system, or service the snowblower with the tractor engine running. Make sure rotating components have completely stopped BEFORE leaving the operator’s seat.

4. Keep the tractor/snowblower clean.

Snow, dirt or ice build-up can lead to malfunction or personal injury from thawing and refreezing in garage.

5. Always wear eye protection when cleaning or servicing the snowblower.

6. DO NOT service the tractor while the engine is running or hot, or if the unit is in motion. Always lower snowblower to the ground. If necessary to service snowblower in raised position, securely support with stands or suitable blocking before working underneath. Do not rely on hydraulically supported devices for your safety. They can settle suddenly, leak down, or be accidentally lowered.

7. Do not attempt to service machine, clear obstructions or unclog the snowblower with the engine running. Always shut off engine and allow all motion to cease.

8. The manufacturer will not claim responsibility for fitment of unapproved parts and/or accessories and any damages as a result of their use.

9. Make sure all shields and guards are securely in place following all service, cleaning, or repair work.

10. Do not modify or alter this snowblower or any of its components or operating functions. If you have questions concerning modifications, consult with your dealer.

11. Do not operate a snowblower that is defective or has missing parts. Make sure that all recommended maintenance procedures are completed before operating the snowblower.

12. Check all controls regularly and adjust where necessary. Make sure that the brakes are evenly adjusted.

13. Periodically check all nuts and bolts for tightness, especially wheel hub and rim nuts.

14. To avoid serious personal injury: Escaping hydraulic/diesel fluid under pressure can penetrate the skin causing serious injury. Do not use your hands to check for leaks. Use a piece of cardboard or paper to search for leaks. If you are injured by escaping high pressure fluid, see a medical doctor at once.

15. Stop engine and relieve pressure before connecting or disconnecting hydraulic hoses.

Tighten all connections before starting engine or pressurizing hoses.

S

TORAGE

1. Before storing the snowblower, certain precautions should be taken to protect it from deterioration.

2. Clean the snowblower thoroughly.

3. Make all the necessary repairs.

4. Replace all Safety Signs that are damaged, lost, or otherwise become illegible. If a part to be replaced has a sign on it, obtain a new safety sign from your dealer and install it in the same place as on the removed part.

5. Repaint all parts from which paint has worn or peeled.

6. Lubricate the snowblower as instructed under

"Lubrication" section.

7. When the snowblower is dry, oil all moving parts. Apply oil liberally to all surfaces to protect against rust.

8. Attach driveline shield safety chain around driveline by passing it over the upper hitch.

9. Store in a dry place.

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11

SAFETY DECALS

Replace immediately if damaged.

2500783

662699

2500833

2500782

2500608

664517

B74

BLIZZARD

664458

655834

2500783

2500792

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2500786

2500813

12

2500785

ASSEMBLY

T

RACTOR

P

REPARATION

See Dealer for Tractor Preparation information.

S

NOWBLOWER

A

SSEMBLY

The snowblower is assembled at the factory except for the parts in the hardware bag provided with the snowblower, the chute and the options if appropriate. Use the present manual and lay out all parts for assembly. Separate bolts and nuts into various sizes. After assembly, torque all the bolts according to the

Torque Specification Table at the end of manual.

Installation of the Chute

(Figure 1)

1. Figure 1: Place the rotation bushing (item 1) on the chute base of the snowblower.

2. Figure 1: Install the chute (item 2) over the rotation bushing and install the three 3/16" spacers (item 3) and the 3/8" spacers (item 4).

3. Figure 1: Insert the two three holes retaining plates (item 5) by placing the large section toward the support of the hydraulic motor.

Secure with two 1/2"NC x 3/4" carriage bolts

(item 7), upside down (front of the chute) and the four other bolts head up (rear of the chute).

Secure with six 1/2" lockwashers (item 8) and four 1/2"NC hex nuts (item 9).

4. Tighten all bolts according to the Torque

Specification Table at the end of the manual.

Figure 1

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13

ASSEMBLY

Installation of Snowblower with Three Point Hitch

(Figure 2)

1. Install the two cat.1 pins (item 1) on the right and left snowblower hitches in the lower holes as shown on figure.

2. Category 1: Attach tractor lower links (item 2) to the snowblower hitch pins (item 1) and secure with the linchpins (item 3).

3. Category 2: Insert the 1 1/8" OD x 1 3/4" lg bushings (item 9) on each pin (item 1). Attach tractor lower links (item 2) to the snowblower hitch pins (item 1) and secure with the linchpins (item 3).

4. Category 1: Attach the tractor upper link

(item 4) between the upper attaching plates

(item 6) using the tractor pin and linchpin

(item 5 – not included).

5. Category 2: Insert a 1" OD x 2" lg bushing

(4600056) (item 10, not included) on a 3/4" dia. included). Attach the tractor upper link (item 4) between the upper attaching plates (item 6) using the bushing, the pin and the tractor linchpin (item 5 & 10 – not included).

6. Adjust the snowblower using the tractor upper link so that the snowblower operates parallel to the ground.

7. Set the tractor anti-sway turnbuckles so the snowblower does not sway. Be sure there is no contact with the tires.

8. Install the eyebolt (item 7) in the upper hole of the left or right side of the three point hitch by screwing the eyebolt nut to the top and locking eyebolt in place with a 3/8" serrated flange nut

(item 8).

CAUTION

Before connecting snowblower driveline to tractor drive shaft, make sure driveline is not too long in raised, lowered and middle position. If the driveline is too long it must be shortened, to avoid damaged to tractor. See

pages 26 to 28 for instructions.

Figure 2

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14

ASSEMBLY

Installation of Snowblower with Quick Hitch

(Figure 3)

CATEGORY 1 only

1. Install the two cat.1 pins (item 2) on the right and left snowblower hitches in the upper holes leaving 3 1/4" between the jam nut and the end of the pin as shown on figure.

2. Insert the two 2 1/8" lg bushings (item 3) on each pin and lock in place with the two 7/16" linchpins (item 4).

3. Insert the 1 7/8" lg bushing (item 5) between the upper attaching plates and lock in place with the tractor hitch pin and a 7/16" linchpin

(items 6-7).

4. Install the eyebolt (item 8) in the upper hole of the left or right side of the three point hitch by screwing the eyebolt nut to the top and locking eyebolt in place with a 3/8" serrated flange nut (item 9).

CAUTION

Before connecting snowblower driveline to tractor drive shaft, make sure driveline is not too long in raised, lowered and middle position. If the driveline is too long it must be shortened, to avoid damaged to tractor.

See pages pages 26 to 28 for instructions.

Figure 3

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15

ASSEMBLY

Installation of Manual Rotation Kit BER0077

(Figures 4-5-6-7)

NOTE: The rotation handle can be installed on the right or left side of the three point hitch.

1. Install the chute according to the instructions contained in the snowblower Operator's Manual, with the four 1/16" thick spacers provided with the

BER0077 kit.

7. Figure 5: Install the plastic grommet

(item 9) in the handle support (item 10).

2. Figure 4: Install the rotation tube support

(item 1) on the chute base. Secure using a

1/4"NC x 3/4" bolt, a 1/4" lockwasher and a

1/4"NC nut (items 6-7-8). Do not tighten.

8. Figure 5: Insert handle support (item 10) inside the handle support bracket (item 5).

Fasten loosely with a 3/8"NC x 1/2’’ square head set screw (item 11).

3. Figure 4: Insert a 1 5/16" plastic bushing

(item 2) in the rotation tube support (item 1), then insert the rotation worm (item 3).

6. Figure 5: Install handle support bracket

(item 5) on the bracket (item 1) using a

3/4’’NC x 1 1/2’’ bolt, 3/4’’lockwasher and

3/4’’NC nut (items 6-7-8). Do not tighten.

(item 5) in the rotation worm support (item 4), and then slide on the rotation worm. Secure with two 1/4"NC x 3/4" bolts and 1/4"NC nuts (items

9-10-11). Do not tighten.

5. Figure 5: Install the bracket (item 1) on the 3 point right or left hitch using two 3/8"NC x 1 1/4" bolts, 3/8" lockwashers and 3/8"NC nuts (items

2-3-4). Tighten securely.

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Figure 4 Figure 5

16

ASSEMBLY

rotation handle (item 6).

10. Figure 6: Insert assembled rotation tube

(items 2). Align holes and insert a 10-24NC x 1’’ allen socket head capscrew (item 3) making sure the capscrew sinks into the worm. Secure with a nylon insert locknut (item 4). Adjust the height of the handle support according to your needs and shorten if necessary.

11. Figure 6: Insert the rotation handle (item 6) inside the grommet and inside the rotation tube

(item 1). Select desired length, align nearest holes and secure with a 4mm x 80mm hairpin

(item 8).

12. Figure 7: Adjust the rotation tube support

(item 3) and the rotation worm support (item 1) by moving them toward the chute so the rotation worm is engaged between the gear teeth of the chute. Make sure the rotation worm and the bushings are well aligned.

Tighten slightly the three 1/4"NC x 3/4" bolts and the three 1/4"NC nuts (item 2).

13. Figure 7: Rotate the chute completely to the right then to the left using the rotation handle

(item 4).

• If the chute is too hard to turn it's because the rotation worm is engaged too deep between the gear teeth, move the worm slightly away from the gear teeth and try again.

• If the chute rotates with difficulty because the teeth do not engage or engage incorrectly, adjust the rotation handle support toward the chute and redo the steps.

14. Figure 7: Make sure the worm engages completely when it reaches the end of the chute gear. The rotation handle is well adjusted when the chute rotates easily without straining. Tighten firmly the three

1/4"NC x 3/4" bolts and the three 1/4"NC nuts (item 5).

15. Figure 7: After the snowblower is mounted to the tractor, you may adjust the rotation handle position and height to a comfortable and safe operating position. When the desired position is set for working position, make sure the rotation handle is not interfering with any parts of the tractor while on transport position (snowblower raised to maximum). Tighten firmly the 3/8"NC x 1/2’’ square head setscrew 3/8"NC x 1/2"

(item 5) to the desired height. Then tighten firmly the 3/4"NC x 1 1/2" bolt (item 6) to the desired position.

16. Lubricate the rotation worm.

NOTE: To insure the manual rotation operates properly, the handle support (fig.6, item 7) must be positioned the closest possible to the top link mounting point of the three point hitch while making sure it does not come into contact with the operator's seat when the snowblower is fully raised.

injury, check the full lifting range of the snowblower, to ensure that the chute rotation handle is clear of the operator’s area

when the snowblower is in raised position.

Figure 6 Figure 7

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17

ASSEMBLY

Installation of Hydraulic Rotation Kit BER0078

(Figures 8 to 12)

1. Install the chute according to the instructions contained in the snowblower Operator's

Manual. the motor top (item 1) by aligning the holes.

Install the motor (item 1) under the frame base of the snowblower and secure with four

3/8’’NC x 1’’ bolts (item 3), four 3/8" lockwashers (item 4) and four 3/8" (7/16" hole) flat washers (item 5). Torque slightly.

3. Figure 10: Make sure the Woodruf key is on the motor shaft and insert the motor gear

(item 6) on the shaft. Secure with a 1/4’’NC x

1’’ bolt (item 7), a 1/4" lockwasher (item 8) and a 1/4" (5/16" hole) flat washer (item 9).

4. Figure 11: NOT INCLUDED: Using thread sealant, install a 1/4"NPT female x 1/2"NPT male reducer (item 2), a male quick coupler

(item 3) and a dust cap (item 4) on each straight end of the hoses (item 1).

CAUTION

To avoid serious personal injury.

Escaping hydraulic/ diesel fluid under pressure can penetrate the skin causing serious injury.

• Do not use your hands to

check for leaks. Use a piece of cardboard or paper to search for leaks.

1. Hydraulic hose

2. Cardboard

3. Magnifying glass

• Stop engine and relieve pressure before

connecting or disconnecting lines.

• Tighten all connections before starting

engine or pressurizing lines.

• If any fluid is injected into the skin, obtain

medical attention immediately or gangrene may result.

Figure 8

Figure 9

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18

ASSEMBLY

5. Figure 10: Install a 0.052" flow restrictor (item 2) in each motor input

(item 1).

6. Figure 10: NOT INCLUDED:

Connect the two hoses (item 3) on the motor flow restrictors (item 2).

Direct the hose elbows toward the snowblower upper arm.

7. Figure 10: NOT INCLUDED: Run hoses on the snowblower with suitable bend, staying away from sharp edges, nor compromise the snowblower maintenance. Attach to the right or left snowblower three point arm with a hose clamp (item 4), a 3/8"NC x 1 1/2" bolt (item 5) and a

3/8"NC nylon insert locknut (item 6).

8. NOT INCLUDED: Connect hoses to tractor and make sure to raise and lower the snowblower in extreme positions, and check if hoses are long enough to not interfere with any parts. Attach hoses with nylon tie wrap to appropriate places. Rotate the chute to the right and to the left.

9. Figure 11: Motor adjustment:

Push the motor toward the chute as to well set the gear teeth (item 1) without leaving any play between teeth. Firmly tighten the four 3/8"NC x 1" bolts (item 2). If the rotation does not operate correctly, redo the adjustment.

10. Figure 11: Install the gear shield

(item 3) and secure with two 1/4"NC x 3/4" bolts (item 4), two 1/4" lockwashers and two 1/4"NC nuts

(items 5-6), as illustrated.

Figure 10

Figure 11

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19

ASSEMBLY

PROBLEM: HYDRAULIC CHUTE ROTATION IS SLOW OR DOESN'T TURN

When activating the chute rotation, it turns very slowly or not at all.

WARNING

To avoid serious personal injury

, always wear safety glasses while doing the

instructions below.

SOLUTION:

1. Check if the tractor valve works well. Test it by plugging another piece of equipment to the valve. If it does not work well, refer to the appropriate operator's manual.

2. Figure 12: Check if the chute itself rotates well. To do so, remove the M6 x 1.00 x

10 mm serrated flange bolt (item 7) and the motor gear (item 6) attached to the motor shaft (item 4) and check if the chute rotates well in both directions by turning it by hand. If it does not rotate well, correct the problem by checking if there is some excess wear or debris locked between components.

3. Figure 12: Check if there is residue in the hydraulic circuit. To do so, first verify if the chute rotates well in one direction. If so, remove the

1/4’’NC x 1’’ bolt (item 5), the 1/4" lockwasher

(item 4), the 1/4" flat washer (item 3)and the motor gear (item 2) attached to the motor shaft (item 1) and activate the rotation in the direction the motor turns well for approximately 1 minute to evacuate the residues. Then rotate the chute in the direction it did not turn well and check if the problem is resolved. - If not or if the chute does not rotate well in either direction, disconnect the motor hoses, remove the two flow restrictors (item 5) attached to the motor inputs (item 2) and inspect the holes of the two flow restrictors carefully.

Remove the residues if needed. If no residue is present, disconnect hoses and clean them with compressed air. - If the problem persists, check if there is residue inside the motor (item 1). Clean with compressed air the inside of the two motor inputs. You can also manually turn the motor shaft in both directions while shooting compressed air.

Figure 12

IMPORTANT: When removing connectors, always make sure to install the plugs and caps on the hoses and tractor valve connectors.

This will prevent contamination of the hydraulic circuit and obstruction of the flow restrictor hole.

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ASSEMBLY

Installation of Hydraulic Deflector BER0079A

(Figures 13 to 18)

1. Install the chute according to the instructions in the snowblower Operator Manual.

2. Figure 13: Remove the two manual adjustment knobs (item 1) and bolts (item 2) from each side of deflector and replace with two 5/16” NC x 3/4” carriage bolts (item 3), using original nylon washers (item 5-6) and two 5/16" NC nylon insert locknuts (item 4). Place one nylon washer outside the deflector and one (item 6) between the deflector and the chute base. Do not tighten completely to allow deflector movement by hand.

3. Figures 14 & 15: Place the deflector bracket

(item1) on center of chute deflector (item 2), flush with bottom edge of deflector (detail A).

Using this bracket as a template, drill four 9/32" holes into deflector.

4. Figure 15: Bolt in place with four 1/4" x 3/4" allen flat socket head capscrews (item 3), 1/4" lockwashers and 1/4"NC hex nuts (item 4), with the capscrews heads inside the chute.

Tighten so that capscrews heads sink into deflector surface.

5. Figure 15: Retract hydraulic cylinder rod

(item 5) completely and secure to deflector bracket (item 1) and deflector base bracket

(item 6), using the two cylinder pins (item 7) and the two cotter pins (item 8). Direct the cylinder ports toward the snowblower center.

6. Figure 15: Open deflector to maximum so that actuator rod retracts completely. Place deflector base bracket (item 6) on the center rear of chute and using the bracket as a template, drill four 9/32" holes into chute.

7. Figure 15: Bolt deflector base bracket (item 6) to chute using four 1/4" x 3/4" allen flat socket capscrews (item 9), 1/4" lockwashers and

1/4"NC hex nuts (item 10), with the capscrews heads inside the chute. Tighten so that capscrews heads sink into chute base surface.

OM 0410SB-A 21

Figure 13

Figure 14

Figure 15

ASSEMBLY

8. Figure 16: Install the hose support

(item 1) on the three point upper hitch bracket (item 2) right or left (right one is recommended) using two 3/8’’NC x

1 1/2’’ bolts (item 3) and two 3/8"NC nylon insert locknuts (item 4).

90

° 3/8” NPT male x 1/4” NPT swivel female elbow (item 5) in each cylinder port (item 6). Direct elbows upward by placing the lower one so that the hose does not interfere with the upper hose.

10. Figure 17: NOT INCLUDED: With thread sealant, install a 1/4" NPT female x 1/2" NPT male reducer (item 2), a male quick coupler (item 3) and a dust cap (item 4) on each hose straight end

(item 1).

11. Figure 18: NOT INCLUDED: Connect the two hoses (item 1) to the cylinder elbows (item 2).

NOTE: The figure 18 is a suggested presentation for hose routing. In that way, it prevents the hoses from getting clamped in the chute gear. However, other ways are also possible. In any way, make sure there is enough play in the hoses for the chute to rotate freely from left to right without forcing on hoses.

12. Figure 18: NOT INCLUDED: Run hoses on the snowblower with suitable bend, staying away from sharp edges, nor compromise the snowblower maintenance. Attach to the hose support (item 3) with a hose clamp

(item 4), a 3/8’’NC x 1 1/2’’ bolt (item 5) and a 3/8"NC nylon insert locknut

(item 6) in the hole that fits your needs.

13. NOT INCLUDED: Connect hoses to tractor and make sure to raise and lower the snowblower in extreme positions, and check if hoses are long enough to not interfere with any parts. Attach hoses with nylon tie wrap to appropriate places. Move the deflector from top to bottom to verify operation.

CAUTION

To avoid serious personal injury.

Escaping hydraulic/ diesel fluid under pressure can penetrate the skin causing serious injury.

• Do not use your hands to

check for leaks. Use a piece of cardboard or paper to search for leaks.

1. Hydraulic hose

2. Cardboard

3. Magnifying glass

• Stop engine and relieve pressure before

connecting or disconnecting lines.

• Tighten all connections before starting engine

or pressurizing lines.

• If any fluid is injected into the skin, obtain

medical attention immediately or gangrene may result.

Figure 16

Figure 17

.

Figure 18

OM 0410SB-A 22

ASSEMBLY

Installation of Electric Deflector Kit 8151

(Figures 19 to 21 & Electrical Diagram)

PRE-ASSEMBLY

1. Figure 19A: Install the clevis with the 1 1/32"

(item 2), and the one with the 1 5/32" diam. hole (item 3) on the other end and attach using two 1/2" NC x 2 1/2" bolts and two 1/2"

NC nylon insert locknuts (items 4-5).

2. Figure 19A: Install a 3/16" x 1 3/4" spring pin

(item 6) on each 1" pin (item 7).

3. Figure 19 & diagram: Connect the wires to the switch as follows:

• 72" black ground wire (item 1) to terminal

"C" (see diagram).

• 72" red fuse wire (item 3) to terminal "B

(see diagram).

• 360" red and black actuator wires (item 4) to terminal "A" and "D" (see diagram).

Diagram

Figure 19A Figure 19

OM 0410SB-A 23

ASSEMBLY

ASSEMBLY

For Chute with knob adjustment:

1. Figure 20: Remove the two manual adjustment knobs and the bolts on each deflector side (item 11) and replace with two

5/16” NC x 3/4” carriage bolts (item 1), the original nylon insert locknuts (item 2) and two 5/16"NC nylon insert locknut (item 3).

Leave a 1/16" play.

2. Figure 20: Place the deflector bracket

(item 5) in the middle of the chute deflector, and align with the bottom edge of the deflector. Using the bracket as a template, drill four 1/2" holes in the deflector.

3. Figure 20: Secure in place with four

5/16" NC x 3/4" allen flat head setscrews

(item 4) and 5/16" serrated flange nuts

(item 6), placing the setscrew head inside the chute. Tighten until the setscrew head sinks into the inside surface of the deflector.

4. Figure 20: Retract completely the preassembled actuator rod (item 10). Attach the actuator to the deflector bracket (item 5) and to the base bracket (item 7), with two 1" pins

(item 8) and secure with two hairpins (item 9).

5. Figure 20: Open deflector completely, making sure the actuator is completely closed. Place the base bracket (item 7) in the rear center of the chute. Using the bracket as a template, drill four 1/2" holes in the chute.

6. Figure 20: Attach the base bracket with four

5/16" allen flat head setscrews (item 4) and

5/16" serrated flange nuts (item 6) placing the setscrew head inside the chute. Tighten until the setscrew head sinks into the inside surface.

For Chute with telescopic adjustment rod:

Figure 20A: Install the pre-assembled actuator

(item 10) on the chute in the illustrated position with two 1" pins (item 8) and secure with two

4mm x 80mm hairpins (item 9).

Figure 20 Figure 20A

OM 0410SB-A 24

ASSEMBLY

switchbox (item 2), secure with the two nuts (items 3) provided with the switch, and screw the rubber cap (item 4) in the order shown on figure. Insert the plastic cap (item 5) in the free hole of the switchbox (if needed).

8. Figure 21: Install the switchbox at a convenient location for easy access when operating the snowblower. Secure using three #10 x 1/2" self-drilling screws

(item 6). Leave a hole to install the ground wire. Avoid placing the switch box where wires are already installed as they could be damaged. ground wire (item 1) to a ground screw of the vehicle.

10. Figure 19: Connect the fuse wire (item 3) to the tractor switch wire using a tap connector (item 5).

11. Figure 19: Connect the actuator double wire (item 4) to the actuator (item 7).

12. Figure 19: Cover all wires with the loom

(item 6) and attach with tie wrap.

Figure 21

OM 0410SB-A 25

ASSEMBLY

IMPORTANT

:

A proper initial installation will give you years of satisfactory service on your equipment. Please read carefully following instructions that have been specially included to help you and ensure you are satisfied with your purchase.

Danger: Tractors Too Big

It is dangerous to use a tractor that is too big and powerful. The tractor will always be able to overload the blower, even if the machine is already at maximum capacity. Furthermore, tractors being very high, the driveline angles will be excessive which means the universal joints will be very vulnerable and the life of the driveline will be dramatically reduced.

WARNING

Unfortunately, snowblowers will be faced with forgotten or hidden objects under the snow, such as : chain, tires, stones, pieces of wood, etc. In spite of all our efforts, machines are not built to resist all those conditions.

How to Determine Driveline Angles

IMPORTANT:

To obtain the proper universal joint angles, it is recommended to adjust the three point hitch at the furthest point from the tractor recommended by the manufacturer

Angles of Driveline Joints Too Large

Avoid

The universal joint angle is directly related with the life of driveline. In order to reduce the angle, it is necessary to increase the distance between the snowblower and the tractor.

Reasonable Angles of Driveline Joints

Acceptable

OM 0410SB-A 26

ASSEMBLY

Unequal Angles at Driveline Joints

Avoid

Angles at Each End of Driveline

A popular habit is to change the snowblower angle in order to obtain a better scraping effect.

This practice can become harmful to the driveline since the angle at each end is unequal. This results in a fan speed variation as well as a drastic increase of load on cross and bearings. To be avoided: It is recommended to always keep tractor driveline and snowblower input shaft parallel.

Determining Driveline Length

IMPORTANT: Before using the equipment, make sure the driveline is not too long. At working position, the two half drivelines must intersect each other sufficiently to insure maximum efficiency but there must not be any interference.

1. To determine the "L" length for your tractor model first find the "X" factor (figure 22) by measuring the horizontal distance between the end of the tractor's drive shaft and the end of the snowblower's driven shaft when the snowblower is in transport position as shown on figure.

2. Choose in the table below the "Y" factor according to the tractor category and deduct that number from "X" (figure 22) to determine

"L" (figure 23) which is the center-to-center length between the universal joints.

OM 0410SB-A 27

Equal Angles at Driveline Joints

Recommended

Figure 22

L = X – Y

3 PTS HITCH

CATEGORY

Cat. 1

Y

4 1/2"

Cat. 2 5 1/2"

ASSEMBLY

NOTE: Before cutting, make sure the two shafts intersect by at least 7 3/4" when in working position that is when the snowblower rests on the ground. side and locate the "L" length between the two center-to-center half-shaft universal joints. Mark off the zone to be cut on both halves opposite each half-shaft guard as shown on Figure. chips.

7. Apply grease to inside of outer telescopic section.

IMPORTANT: Work with fully guarded shafts only.

Figure 23A

tubes as well as the inner and outer telescopic sections. leaving the same distance between the end of the guard and the end of the shaft as existed before. To obtain the proper distance

"A" shown on Figure 23A cut the guard according to the following table:

DISTANCE A

Male PTO Female PTO

1 3/4" 1 1/4"

A

Figure 23

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28

ASSEMBLY

Driveline Installation

(Figure 24)

1. Separate the snowblower from the three point or quick hitch.

2. Remove paint from snowblower gearbox shaft (item 1) and grease driveline sliding surfaces and yoke (item 2).

3. Remove the bolts (items 3) from the driveline yoke (item 2) and slide yoke over drive shaft using the sliding action of the driveline. Make sure the driveline is well secured to the shaft by reinstalling the bolts and nuts (item 3-4) in the order shown. Tighten the bolts according to the Torque Specification Table at the end of manual.

4. Attach safety chain (item 5) around the upper link (item 6) to prevent the guard from spinning.

Figure 24

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29

ASSEMBLY

Removing Snowblower from Tractor

(Figures 25 to 28)

Three Point Hitch

1. Set parking brake and turn engine off.

2. Figure 25: Remove the wire round lock pin

(item 2), lower the parking stand (item 1) completely to the ground to release all pressure from the three-point and reinsert the wire round lock pin in the lower hole (item 3).

3. Figure 26: Detach upper link (item 4) by removing linchpin and pin (items 6-5).

4. Figure 26: Disconnect driveline from tractor and attach the driveline safety chain (item 7) to the three point hitch eyebolt (item 8).

5. Figure 26: Carefully detach lower links

(items 2) from hitch pins (item 1) by removing turnbuckles and slowly back tractor away from the snowblower.

IMPORTANT: To avoid damages to the snowblower, retorque all bolts after the first 10 hours of operation.

Figure 26

Figure 25

OM 0410SB-A 30

ASSEMBLY

Quick Hitch

1. Set parking brake and turn engine off.

2. Figure 27: Remove the wire round lock pin

(item 2), lower the parking stand (item 1) and reinsert the wire round lock pin in the lower hole (item 3). tractor and attach the driveline safety chain

(item 2) to the three point hitch eyebolt

(item 3).

4. Figure 28: Slowly back the tractor away to release quick hitch (item 4) from the snowblower.

Figure 27

Figure 28

OM 0410SB-A 31

OPERATION

G

ENERAL

P

REPARATION

A

DJUSTMENTS

1. Read the operator’s manual carefully before using the tractor and snowblower. Be thoroughly familiar with the controls and proper use of the equipment. Know how to stop the unit and disengage the controls quickly.

2. Make sure the snowblower is clear of snow before engaging the driveline.

Chain Tension Adjustment

(Figure 29)

The premature wear of the chain may be caused by tension being too tight. It is therefore important not to tighten chain to its maximum.

• To adjust the tension on the drive chain, loosen the bolt (item 1), securing the idler sprocket to the snowblower housing.

3. Make sure the auger and fan operate freely.

4. Check the oil level in the worm Gearbox and if necessary, add 80W90 SAE gear oil, AGMA

5EP oil or equivalent.

• To tighten the chain, lower the bolt. Leave approximately 1/8" deflection in one span of the chain. Retighten securely the bolt holding the idler sprocket.

5. Check the two shear bolts, one on the driving shaft, and the one on the PTO, for proper tightness.

Skid Shoe Adjustment

(Figure 29)

6. Adjust so that the snowblower skid shoes run level.

7. Wear adequate winter outer garments while operating equipment.

O

PERATING CONTROLS

Loosen skid shoe bolts (item 2) and adjust according to instructions below, and securely tighten bolts:

Work and Travel Speed

Clearance between cutting edge and surface:

Working ground speed will depend on the depth and density of the snow to be cleared. Normally, ground speed will range from 4 to 7 MPH for light,

• Paved surface: Insert bolts in lower hole.

• Uneven or gravel surface: Insert bolts according to distance needed: 1/2" - middle hole dry snowfalls 3 to 6 inches, and 1 to 3 MPH for heavy, wet or drifted snow. To transport, disengage the drive shaft and raise the

1" - upper hole snowblower to full transport height.

Adjust both skid shoes to the same height to keep the cutting edge level and adjust upwards for smooth surfaces.

Raising and Lowering the Snowblower

Adjust the skid shoes so that the snowblower runs level and according to the surface conditions so that stones are not thrown with the snow.

Move the three point lever on right hand side of seat down or forward to lower, and up or rearward to raise.

Figure 29

WARNING

To avoid personal injury, be sure the tractor engine is off, the drive shaft disengaged, and all movement has stopped before making any adjustments.

Manual Deflector Adjustment

Set the angle of deflection according to the distance the snow must be thrown. To set the deflector angle, loosen the deflector knobs located on the side of the deflector and adjust the deflector to the appropriate angle. Retighten the knobs.

OM 0410SB-A 32

OPERATION

S

NOW

R

EMOVAL

M

ETHODS

When removing snow, do not use the snowblower as a dozer blade to push snow. Let the snowblower work its way through deep drifts. If the speed of your tractor is too fast, the snowblower may become overloaded and clog. For best results, raise the snowblower and remove a top layer of snow. A second pass with the snowblower will remove the remaining snow.

IMPORTANT: Use full RPM power when removing wet, sticky snow. Low RPM power will tend to clog the chute.

WARNING

Do not use hands or feet to unclog chute. Do not attempt to clear clogged chute of snow while tractor engine is running. If the chute clogs, disengage the drive shaft, shut off the tractor engine, remove the ignition key, wait for all movement to stop, and then clear the snow from the chute.

A definite pattern of operation is required to thoroughly clean the snow area. These patterns will avoid throwing snow in unwanted places as well as eliminating a second removal of snow

Where it is possible to throw the snow to the left and right (above), as on a long driveway, it is advantageous to start in the middle. Plow from one end to the other, throwing snow to both sides without changing the direction of the discharge guide

If the snow can only be thrown to one side of the driveway or sidewalk (above), start on the opposite side. At the end of the first pass, rotate the discharge guide 180 degrees for the return pass.

At the end of each succeeding pass, rotate the discharge guide 180 degrees to maintain direction of throw in the same area.

OM 0410SB-A 33

MAINTENANCE

M

AINTENANCE

Shearbolts

Check the shearbolts indicated on the figure below at frequent intervals for proper tightness to be sure the blower is in safe working condition.

Figure 30: To access the shear bolts, pull up the access pannel (item 1) located near the chain. If the shearbolts need replacement, use the following parts only:

Drive shaft:

Shearbolt hex. 1/4" NC x 1 1/4" gr.2, incl. nut.

Part # 669345.

Driveline:

Shearbolt M8 x 1.25 x 50mm gr.8.8 and nut. Part

# 4700060.

WARNING

Provide adequate blocking before working under the snowblower when in the raised position.

Driveline

IMPORTANT: When the snowblower is not used for more than two weeks, perform driveline maintenance and always store it in a dry place, away from bad weather conditions.

ACCESS

Figure 30

SHEAR BOLT

OM 0410SB-A 34

MAINTENANCE

L

UBRICATION

Use oil or a grease gun and lubricate as follows:

DESCRIPTION

Driveline

Chain

Drive Shaft

Gearbox

INTERVAL

8 hours

16 hours

LUBRICATION REQUIRED

Grease each universal joint. Separate the sliding parts and cover each one of them with grease

Oil the push pins

4 hours and after each operation

Lubricate with chain lube

24 hours of operation Grease fitting on shear plate

Every month

Once a year

Check oil level. If needed, add AGMA 5EP extreme pressure oil, SAE 80W90 gear oil or equivalent.

Replace oil

Bearing 24 hours of operation Grease each auger and drive shaft bearing

OM 0410SB-A 35

MAINTENANCE

D

RIVELINE

T

ROUBLESHOOTING

Q

UICK

-

DISCONNECT YOKE

AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS

 Quick-disconnect pin tight or completely seized.

 Quick-disconnect pin damaged (broken or bent)

 Quick-disconnect pin damaged in the locking portion.

 Quick-disconnect pin dirty

(insufficient maintenance).

 Quick-disconnect pin defective (forced engagement, incorrect handling)

 Excessive shaft length.

 Axial loads too high.

 Clean, oil and follow service instructions.

 Replace quick-disconnect pin.

 Shorten shaft length (cut both telescopic tubes as well as shield and remove burrs).

 Replace quick-disconnect pin.

 Clean and grease telescopic tubes, and replace both tubes, if necessary.

 Replace quick-disconnect pin.

Y

OKE

Note: Quick-disconnect pins must be cleaned and greased every 16 hours.

AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS

 Yoke ears deformation  Excessive shaft length.  Shorten shaft length (cut both

 Axial loads too high. telescopic tubes as well as

 Excessive working angle and torque. shields and remove burrs).

 Replace defective yokes.

 Clean and grease telescopic tubes, and replace both tubes, if necessary.

 Replace defective yokes.

 Verify compatibility between shaft and working conditions

(torque vs. angle).

 Disengage tractor driveline during cornering or when lifting or lowering the implement.

 Change to a larger driveline size.

 Replace defective yokes.

 Yoke ears distorted.

Yoke ears worn or pounded.

 Overload caused by high starting and peak torques. carefully. devices.

 Replace defective yokes.

 Excessive working angle.  Avoid excessive working angle.

 Disengage tractor driveline during cornering.

 Replace defective yokes.

OM 0410SB-A 36

MAINTENANCE

C

ROSS

K

IT

AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS

 Cross arms broken.  Extreme torque peak or shock load.

 Axial loads too high.

 Use appropriate safety device.

 Change to a larger driveline size.

 Shorten driveline shaft.

 Replace defective cross bearings.

 Bearing caps turning in their cross journal.

 Overheated bearing caps.

 Excessive continuous torque and/or excessive working angle.

 Inadequate greasing.

 Verify compatibility between shaft and working conditions.

 Carefully follow greasing instructions.

 Replace defective cross bearings.

 Accelerated wear of cross kit.  Excessive continuous torque and/or excessive working angle.

 Inadequate greasing.

 Verify compatibility between shaft and working conditions.

 Carefully follow greasing instructions.

 Replace defective cross bearings.

T

Note: Cross bearings must be greased every 8 working hours.

ELESCOPIC

T

UBES

AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS

 Telescopic tubes failure or  Extreme torque peak or twisting. shock load.

 Short tube engagement.

 Use appropriate safety device.

 Change to a larger driveline size.

 Replace the driveline drive shaft with one having adequate length.

 Replace defective tubes.

Accelerated wear of telescopic

 Extreme load when sliding. tubes.

 Short tube engagement.

 Inadequate greasing.

 Dirt

 Change to a driveline with rilsan coated inner tube.

 Replace the driveline with one having adequate length.

 Carefully follow greasing instructions.

 Replace defective tubes.

Note: Telescopic tubes must be cleaned and greased every 8 working hours.

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37

SHIELD

MAINTENANCE

AVOIDABLE DAMAGES POSSIBLE CAUSES CORRECTIVE ACTIONS

bearings.

 Incorrect chain mounting.

 Shield interfering with implement.

 Follow lubrication instructions.

 Mount chain to allow maximum angularity.

 Avoid contact of the shields with fixed parts of the machine or tractor.

 Replace shield bearings.

 Chain moving or failure.  Shield interfering with implement.

 Incorrect chain mounting.

 Avoid contact of the shields with fixed parts of the machine or tractor.

 Mount chain to allow maximum angularity.

 Replace defective parts.

 Shield cone damaged.  Shield cone in contact with components on the tractor and/or implement.

 Excessive angularity.

 Eliminate interference between Shield cones and any part on the tractor and/or implement.

 Avoid excessive angle during cornering or when lifting or lowering the implement.

 Replace damaged Shield cones.

(deformed and split at one side). components on the tractor and/or implement.

 Shield tubes overlap too short or no overlap at all with extended driveline. between Shield cones and any part on the tractor and/or implement.

 Adjust Shield tubes length with longer tubes.

Note: Shield bearings must be greased every 8 working hours.

OM 0410SB-A 38

PARTS

I

NTRODUCTION

All parts are illustrated in "exploded views" which show the individual parts in their normal relationship to each other. Reference numbers are used in the illustrations. These numbers correspond to those in the

"Reference Number" (REF) column, and are followed by the description and quantity required.

Right Hand and Left Hand are determined by those seen by the conductor standing behind the equipment.

The manufacturer reserves the rights to change, modify, or eliminate from time to time, for technical or other reasons, certain or all data, specifications, or the product or products themselves, without any liability or obligation.

The parts listed here are available through your local dealer.

M

ANUAL

H

OLDER

–

ALL MODELS

R

EF

. D

ESCRIPTION

2 Bolt hex. 5/16" NC x 3/4" lg gr. 5, PTD

3 Nut nylon insert 5/16" NC, PTD

Q

TY

1

2

2

P

ART

#

4200030

0100018

1000005

OM 0410SB-A 39

S

NOWBLOWER

– B74C

PARTS

OM 0410SB-A 40

PARTS

S

NOWBLOWER

– B74C

R

EF

. D

ESCRIPTION

1 Housing (without gearbox)

2 Chute (including decals)

3 Knob

4 Spacer 3/8" thick x 1.25" larg. x 4.5 lg

5 Spacer 3/16" thick x 1.25" larg. x 4.5 lg

7 Carriage bolt 1/2" NC x 1 3/4" gr.5 PTD

8 Auger

9 Round wire lock pin 1/4" x 2" PTD

10 Lockwasher 5/8" PTD

11 Nut hex. 5/8" NC gr.5 PTD

13 Bolt hex. 3/8" NC x 3/4" lg gr.5 PTD

15 Serrated flange nut 3/8" NC PTD

16 Eyebolt 3/8" NC x 4" lg w/ nut

17 Bolt hex. 3/8" NC x 1 1/2" gr.5 PTD

18 Lockwasher 3/8" PTD

19 Flat washer 3/8"

21 Fan

22 Key 3/8" x 3/8" x 2 3/4" lg

23 Driveline Series 40

24 Driveline shield bracket

25 Hairpin 3mm x 65mm lg PTD

27 Bolt hex. 3/8" NC x 5" gr.5 PTD

28 Nut hex. 3/8" NC gr.5 PTD

32 Shearbolt 1/4"NC x 1 1/4" gr.5, incl. nut

34 Grease fitting 1/4" NF

36 Bolt hex. 5/16" NC x 3/4" lg gr.5 PTD

37 Bolt hex. 1/4" NC x 1 1/4" gr. 5 PTD

38 Nylon insert locknut 5/16 NC PTD

39 Gearbox

40 Bushing 1 1/8" ext. x 1 3/4" lg PTD

41 Linchpin 7/16" PTD

42 Hitch pin 7/8" x 5 1/2" lg Cat. 1

43 Chain #60 x 78 links

OM 0410SB-A 41

668966

654174

4700159

668097

1800004

668057

0100051

0900003

669722

669595

4300072

669596

669356

654106

668053

0100018

0100005

1000005

663485

4600045

1900003

654196

654009

P

ART

#

670790

669782

657309

669178

669179

665935

0300025

666271

1900006

1200007

0900007

662834

0100037

669720

0900035

0400027

0100040

1200004

1400003

661554

12

1

1

1

1

1

2

1

1

1

1

1

1

4

2

2

1

1

1

1

1

1

2

1

1

1

4

1

1

1

5

13

1

1

Q

TY

1

1

2

3

3

2

6

1

1

S

NOWBLOWER

– B74C

R

EF

. D

ESCRIPTION

44 Coupling link #60

45 Spacer ring .656"ID x 1.760 x 1" ext.

46 Idler sprocket 60A12

47 Spacer ring .656"ID x .807 x 1" ext.

48 Carriage bolt 5/16" NC x 1" gr.5 PTD

49 Carriage bolt 1/2" NC x 1" lg gr.5 PTD

50 Adjustable skid shoe

51 Nylon flat washer 7/16" hole

52 Flange bearing 1 1/4" hole, 4 holes

53 Lockwasher 1/2" PTD

54 Nut hex. 1/2" NC PTD

55 Nylon flat washer 11/32" hole

PARTS

58 Bolt hex. 1/2" NC x 1 1/2" lg gr.5 PTD

59 Bolt hex. 5/8" NC x 4 1/2" lg gr.5 PTD

60 Flat washer 5/8" (11/16" dia. trou)

61 Nylon insert locknut 1/4"NC PTD

Q

TY

1

1

1

1

2

4

2

2

3

18

22

4

1

1

12

1

2

1

P

ART

#

654839

668093

3300022

667777

0300003

0300022

669586

658468

4300118

1200006

0900006

658467

654167

669597

0100070

0100104

1400008

1000003

OM 0410SB-A 42

PARTS

G

EARBOX

663485

R

EF

. D

ESCRIPTION

1 Casing

2 Bearing

3 Shim

5 Shim

8 Gear

11 Bearing

12 Plug

13 O-ring

14 Allen socket head cap screw M8 x 1.25mm x 55mm – 8.8.

15 Stover locknut M8 x 1.25mm - 8

16 Shim

Q

TY

2

2

1

1

2

3

2

2

2

1

2

1

1

8

8

1

P

ART

#

659848

659844

656649

664663

659855

659852

656652

662236

659850

659853

659844

659847

661144

0800032

0900063

659854

OM 0410SB-A 43

PARTS

D

RIVELINE

4700159

R

EF

. D

ESCRIPTION

3 Yoke for female tube

6

8

9

10

11

12

13

14

Yoke for male tube

Bolt M12 x 1.25 x 70 with nut

Grease fitting

Ball Ø1/4"

Shear bolt 8mm x 1.25 x 50 gr.8.8 and nut

Protector and chain

Pin for outer tube

Pin for inner tube

23

1

1

1

1

Q

TY

1

2

1

1

1

1

1

2

1

P

ART

#

660764

660765

663189

4700160

4700161

663193

4700058

662199

663129

663163

4700060

4700164

4700061

4700062

OM 0410SB-A

44

PARTS

BER0077 M

ANUAL

R

OTATION

R

EF

. D

ESCRIPTION

7 Spring pin 1/4" x 1 1/4"

8 Hairpin 4mm x 80mm, PTD

11 Hex. nut 1/4"NC, PTD

12 Allen socket head capscrew 10-24NC x 1" gr. 5

13 Nylon insert locknut 10-24 NC, PTD

16 Hex. bolt 3/8"NC x 1 1/4" gr. 5, PTD

17 Hex. nut 3/8"NC PTD

18 Lockwasher 3/8", PTD

19 Setscrew 3/8"NC x 1/2", square head

22 Hex. bolt 3/4"NC x 1 1/2" gr. 5, PTD

23 Lockwasher 3/4", PTD

24 Hex. nut 3/4"NC, PTD

26 Hex. bolt 1/4"NC x 3/4" gr. 5, PTD

27 Lockwasher 1/4", PTD

For the Chute Installation

28 Spacer for retaining plate 1/16" th

P

ART

#

667425

660188

665953

1600015

1800002

656797

0900058

0800009

1000002

0100039

0900003

1200004

0600006

0100115

1200008

0900008

0100003

1200002

666191

Q

TY

1

1

1

3

1

1

2

1

1

1

1

1

3

3

4

2

2

2

1

OM 0410SB-A

45

PARTS

BER0078 H

YDRAULIC

R

OTATION

R

EF

. D

ESCRIPTION

1 Hydraulic motor 50cc

- Seal Kit

2 Key 1/4" x 1" woodruff (incl. in 3910092)

5 Rubber hose 1/4" x 75"lg.

6 Reducer 1/4"NPT female x 1/2" NPT male

7 Male quick coupler

9 Flat washer 1/4" (5/16" hole) PTD

10 Lockwasher 1/4" PTD

12 Bolt hex. 1/4"NC x 3/4" PTD

13 Bolt hex. 3/8"NC x 1" PTD

14 Lockwasher 3/8" PTD

15 Flat washer 3/8" (7/16" hole) PTD

17 Nut hex. 1/4"NC PTD

Q

TY

1

1

1

1

2

2

2

2

2

1

3

1

3

4

4

4

1

2

P

ART

#

3910092

3910093

659191

669705

664362

666583

0100040

1000006

2100009

1400002

1200002

669715

0100003

0100038

1200004

1400004

669718

0900001

OM 0410SB-A

46

PARTS

BER0079A H

YDRAULIC

D

EFLECTOR

R

EF

. D

ESCRIPTION

1 Allen socket head capscrews 1/4" x 3/4" PTD

2 Lockwasher 1/4" PTD

3 Nut hex 1/4" NC PTD

4 Carriage bolt 5/16" NC x 3/4" Gr.5 PTD

5

Elbow 90

° 3/8" NPT STM x 1/4" NPT SWF

8 Cylinder & pins ass'y

- Seal kit

9 - Cotter pin 3/16" x 1 1/2" PTD

10 - Pin 3/4" x 2 1/2" PTD

13 Bolt hex. 3/8" NC x 1 1/2" PTD

14 Nylon insert locknut 3/8" NC PTD

15 Nylon insert locknut 5/16"NC PTD

16 Nylon tie wrap1/4" x 15" lg.

Q

TY

8

8

8

2

P

ART

#

0800050

1200002

0900001

0300002

2 654438

1

1

1

1

4

2

1

1

3

3

2

2

669979

669980

665433

665434

1500013

665235

669031

666583

0100040

1000006

1000005

2100009

.

47

OM 0410SB-A

8151E

LECTRIC

D

EFLECTOR

R

EF

. D

ESCRIPTION

1 Actuator

2 Switchbox

3 Switch

PARTS

6

7

Clevis – rod

Clevis – base

9 Ground wire 72" (black)

11 Fuse wire72" (red)

12 Actuator wire assembly

13 Spring pin 3/16" x 1 3/4", black

14 Hairpin 4mm x 80mm, PTD

15 Self-drilling screw #10 x 1/2"

16 Bolt hex. 1/2"NC x 2 1/2", PTD

17 Nylon insert locknut 1/2"NC, PTD

18 Loom 3/8" x 420"

19 Nylon insert locknut 5/16"NC, PTD

20 Nylon insert locknut 8" lg x 4 mm

23 Allen setscrew, flat head 5/16"NC x 3/4"

24 Serrated flange nut 5/16"NC, PTD

25 Carriage bolt 5/16"NC x 3/4" PTD

2

4

2

2

1

1

1

1

2

Q

TY

1

1

1

1

1

1

1

2

8

8

2

1

2

5

1

1

P

ART

#

662983

666048

663383

658666

662530

666049

666050

666057

666054

656665

666055

666056

1600009

1800002

3200011

0100076

1000011

666053

1000005

2100003

669826

669825

0700003

0900036

0300002

OM 0410SB-A

48

TORQUE SPECIFICATION TABLE

G

ENERAL SPECIFICATION TABLE

U

SE THE FOLLOWING TORQUES WHEN SPECIAL TORQUES ARE NOT GIVEN

Note:These values apply fasteners as received from supplier dry, or when lubricated with normal engine oil. They do not apply if special graphited or moly sidulphide greases or other extreme pressure lubricants are used. These values apply to dry conditions; under lubricated conditions reduce by 25% the torques in this table.

B

OLT HEAD

I

DENTIFICATION

INCHES

Bolt Size

Grade 2 Grade 5 Grade 8

METRIC

Bolt Size

5.8

Class 5.8

8.8 10.9

Class 8.8

Class 10.9

in-tpi 1

1/4" – 20NC

1/4" – 28NF

1/2" – 13NC

1/2" – 20NF

5/16" – 18NC

5/16" – 24NF

9/16" – 12NC

N-m 2 lbs-ft 3 N-m lbs-ft N-m lbs-ft mm x pitch 4 N-m lbs-ft N-m lbs-ft N-m lbs-ft

7.4

8.5

15

17

66

75

95

5.6

6

11

13

49

55

70

11

13

24

26

105

115

150

8

10

17

19

76

85

110

16

18

33

37

145

165

210

7/8" – 225 165 585 430 820

340 250 875 645 1230

1" – 370 275 955 705 1350

605

670

910

995

1 1/8" – 7NC

1 1/8" – 12NF

1 1/4" – 7NC

480

540

680

355

395

500

1080 795

1210 890

1750

1960

1520 1120 2460

1290

1440

1820

2010

2380

2710

1 6NC 1180 870 2640 1950 4290 3160

3560

105

120

155

170

210

240

375

420

27

44

49

70

78

12

14

25

M 5 X 0.8

M 6 X 1

4

7

M 8 X 1.25

17

M 8 X 1 18

33

M10 39

M12 58

60

M12 X 1

M14 X 2

M14 X 1.5

90

92

99

145

155

195

220

280

M30 X 2

M36 X 3.5

M36 X 2

3

5

12

13

24

29

42

44

66

68

73

105

115

145

165

205

6

11

26

28

5

8

19

21

155 115

9

15

36

39

52 39 72

61 45 85

91 67 125

95 70 130

105 77

145 105

145

200

215

225 165 315

240 180 335

310 230 405

350 260 485

440 325 610

310

480

525

960

230

355

390

705

650 480 900

760 560 1050

830 610 1150

1510 2100

665

780

845

1550

1060 785 1680 1240 2320 1710

1730 1270 2650 1950 3660 2700

1880 1380 2960 2190 4100 3220

105

150

160

230

245

300

355

450

29

53

62

93

97

7

11

27

1

2

3

4

in-tpi = nominal thread diameter in inches-threads per inch

N-m = newton-meters lbs-ft= pounds-foot mm x pitch = nominal thread diameter in millimeters x thread Pitch

*Torque tolerance +0%, -15% of torquing values. Unless otherwise specified use torque values listed above

OM 0410SB-A

49

Manufactured by:

RADTECH

Division of RAD Technologies Inc.

2835, Chemin de l’Aéroport

Thetford Mines, Québec, Canada, G6G 5R7

Tel.: (418) 338-4499 - Fax: (418) 338-6090 e-mail :

[email protected]

Internet :

www.radinter.com

Printed in Canada