DC981K Cordless Hammer Drill Driver

DC981K
Cordless Hammer Drill Driver
TYPE 10
Introduction
Exploded
Drawing
Bill Of Material
Marketing
Information
Main
Menu
August 2004
M.Chadwick
Repair
Instructions
Launch Details
Manufacturing Plant
Service Parts Warehouse
Launch Markets
Launch Date
Usti
Europe, GB
August 2004
Technical Information
Static Sensitive
Voltage
Battery Amp Hours
Charge Time
Battery type
Ampere
Power Output
No Load Speed
B.P.M.
Capacity
Max. Drilling Capacity – Wood
Max. Drilling Capacity – Steel
Max. Drilling Capacity – Masonry
Max. Sustained Torque
Yes
12 Volt
2.4
1 Hr
NiCd
7.4 – 12.2 Motor No Load
300 Watts
0-450, 1400, 1800
0-7650, 23800, 30600
1.5 – 13mm Chuck
38mm
13mm
10mm
45Nm
TYP.
DC981
10
7
6
4
9
1
5
8
10
12
11
13
14
7
2
15
3
18
32
50
9
16
33
31
17
21
22
19
23
20
24
28
26
25
27
817
E14002 / 583681-01
www.2helpU.com
800
23-08-04
29
Black & Decker Bill of Materials - PARTS LIST
Product Number DC981K----A
Item Quantity
Number
Per
Product Description DRILL
Part Number
Type Identifier 10
Part Description
Variant Description
Type Description
Market Codes
Refer to
R.I.
1
1 579724-03
MOTOR & PINION
No
2
1 583013-00
GEARBOX SA
Yes
3
1 368832-09
SWITCH SA
No
4
2 603754-01
BRUSH & HOLDER
No
5
1 394514-01
ADAPTOR
No
6
1 394513-00
END CAP
No
7
1 394511-00
CLAMSHELL
8
1 394517-00
LEVER
No
9
9 682211-00
SCREW
No
10
1 603529-00
GUIDE
No
11
1 398978-00
LEADWIRE
12
1 398979-01
LEADWIRE
No
13
1 608060-00
DETENT
No
14
1 399059-00
SPRING
No
15
1 395460-00
SPRING GUIDE
No
16
1 613767-00
HOUSING
No
17
4 330019-49
SCREW
18
1 394518-01
SHROUD
No
19
1 394545-00
CAM
No
20
1 394542-00
RATCHET FIXED
No
21
1 619421-00
SPRING
No
22
1 579726-00
SPINDLE SA
No
23
1 604643-00
COLLAR
No
24
1 609133-00
END CAP
No
26
1 586201-00
CHUCK KEYLESS
No
27
1 605256-01
SCREW
28
1 579728-00
REPAIR KIT
29
1 559616-99
SERVICE TOOL
31
1 148354-03
HOLDER
No
32
1 274716
BIT SCREWDRIVER
No
33
1 581471-00
REPAIR KIT
No
50
1 394522-02
HOUSING
No
12 volt
Purple
M3x16 - T10
1/4 - 28 UNF (LH)
No
No
Yes
No
Yes
Chuck removal Jig
Page: 1
Date printed: 23 Aug 2004 12:31
Yes
Black & Decker Bill of Materials - PARTS LIST
Product Number DC981K----A
Item Quantity
Number
Per
Part Number
Product Description DRILL
Type Identifier 10
Part Description
Variant Description
Type Description
Market Codes
Refer to
R.I.
800
1 808386-00
GREASE 100 GMS
No
817
1 578037-00
BRAND LABEL
No
Page: 2
Date printed: 23 Aug 2004 12:31
R11346
CORDLESS DRILLS. DW980, DW981, DW984, DW987, DW988.
DC980, DC981, DC984, DC987, DC988
Introduced at Type 10 Built in Spennymoor or Usti. Type 1 units could be Built in the USA.
Grease (800) 808386-00 is used in the gearbox (2)
1) Remove battery before dis-assembling unit.
2) Static control precautions must be taken when handling the switch assembly components.
3) Gearboxes are only available as complete assemblies and should not be dismantled.
Item 33 repair kit includes the following parts - Adjuster collar (23) plus the Short lock pin, Long lock pin
and Spring from the Gearbox (2) packed in a poly bag.
Chuck (26) and Chuck Screw (27) removal
The chuck and chuck screw are assembled to these units with a very high tightening torque approximately
3 - 4 times tighter than previous cordless drills:
Chuck to spindle = 42.4 to 45.2Nm
Chuck screw
= 6.8 to 9.0Nm
This will lead to some instances where it will not be possible to remove the chuck or screw in the normal
way and a special Service jig (559616-99) will have to be used.
Removal procedure:
Place Service tool (29) in a bench vice.
Undo and remove 4 screws (17) and ease off chuck and front gearcase assembly (28). Place assembly
over jig, locating screw bosses over pins and ensuring the double D spindle is fully home in the jig.
Remove chuck screw (27). This screw has a left-hand thread and a “Torx” T20 head.
Remove chuck (26) using a torque wrench and a 19mm socket.
R11346en.rtf
Page 1 of 1
Toolnet - Product Print
Page 1 of 1
Hammer Drills
DC981KA
NEW
12 Volt Mid Handle Hammerdrill/Driver
Selling Proposition
Powerful 12 Volt combination tool for heavy duty hammerdrilling and
screwdriving applications
Three speed settings for optimum performance in high torque, normal use
and high speed applications.
22 position adjustable torque control for uniform results and optimised
precision when screwdriving
Up to 45Nm of sustained torque for maximum performance
13mm single sleeve keyless chuck with automatic spindle lock for quick
and easy bit change with one hand
Ergonomically designed trigger and rubber grip
Electronic brake for added control
High performance fan cooled motor with replaceable brushes for maximum
power and durability
All metal gearing for efficient power transmission and longer tool life
Modular design for easy access to key components and serviceability
Applications
Furniture Manufacture and assembly / Small screwdriving and drilling
holes into hardwood.
Installing Light socket fixtures. Hanging signs etc.. Drilling small holes into
masonry.
Drilling small holes into ferrous and non-ferrous metals.
Variety of drilling and fastening applications
Assembling and hanging cabinets.
Assembling ducts, air conditioning and central heating systems. Drilling
into sheet metal and masonry.
Hardware fixtures, variety of repair applications.
Hanging down pipes. Drilling into masonry
Fixing of cladding on commercial buildings. Drilling into masonry and
screwdriving.
Installation of wood/PVC frames. Drilling into masonry and driving screws.
Specifications
Voltage
12
V
Chuck Capacity
1.5-13
mm
Battery
NiCd 2.4
Ah
Power Output
300
Watts
No Load Speed
0-450 / 0-1400 / 0-1800
rpm
1 hour charger
Beats per Minute
0-7650 / 0-23800 / 0-30600
bpm
Max Torque
45
Nm
2 NiCd
batteries
Max. Drilling Capacity [Wood]
38
mm
Max. Drilling Capacity [Metal]
13
mm
Max. Drilling Capacity [Masonry]
10
mm
Weight
2,3
kg
Length mm
263
mm
Height
241
mm
Standard
Equipment
heavy duty
carrying case
http://toolnet.bdk.com/Toolnet/Product/ProductPrint.asp?HierarchyID=15&ProductID... 25/06/2004
Download PDF