JMD-15/18/18PFN Mill/Drill Machine

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Operating Instructions and Parts Manual
JMD-15/18/18PFN Mill/Drill Machine
(JMD-18 shown with optional CS-18 stand)
JET
427 New Sanford Road
LaVergne, Tennessee 37086
Ph.: 800-274-6848
www.jettools.com
Part No. M-350020
Revision H 01/2016
Copyright © 2014 JET
1.0 Warranty and Service
JET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please
contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period
The general warranty lasts for the time period specified in the literature included with your product or on the official
JET branded website.
•
JET products carry a limited warranty which varies in duration based upon the product. (See chart below)
•
Accessories carry a limited warranty of one year from the date of receipt.
•
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Covered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty
does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear,
improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood.
Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may
void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a
Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support
Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof
of initial purchase when calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. JET has Authorized Service Centers located throughout the
United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service
Center Locator on the JET website.
More Information
JET is constantly adding new products. For complete, up-to-date product information, check with your local distributor
or visit the JET website.
How State Law Applies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
JET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT.
EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN
IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR
INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR
PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR
CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are
given as general information and are not binding. JET reserves the right to effect at any time, without prior notice,
those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason
whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.
Product Listing with Warranty Period
90 Days – Parts; Consumable items
1 Year – Motors; Machine Accessories
2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery used
for industrial or commercial purposes
5 Year – Woodworking Machinery
Limited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual Hoist
Accessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air Tools
NOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries,
Inc., or any of its successors in interest to the JET brand.
2
2.0 Table of contents
Section
Page
1.0 Warranty and Service ..................................................................................................................................... 2 2.0 Table of contents............................................................................................................................................ 3 3.0 Warnings ........................................................................................................................................................ 4 4.0 Specifications ................................................................................................................................................. 5 5.0 Contents of Shipping Container ..................................................................................................................... 6 6.0 Unpacking and Clean-up ................................................................................................................................ 6 7.0 Assembly........................................................................................................................................................ 7 8.0 Installation ...................................................................................................................................................... 7 9.0 Lubrication...................................................................................................................................................... 8 10.0 Electrical Connections.................................................................................................................................. 8 11.0 Controls ........................................................................................................................................................ 9 12.0 Adjustments ............................................................................................................................................... 10 12.1 Changing Spindle Speeds ...................................................................................................................... 10 12.2 Arbor Replacement ................................................................................................................................ 11 12.3 Gib Adjustment ....................................................................................................................................... 12 12.4 Power Feed Operation (JMD-18PFN only) ............................................................................................ 12 12.5 Adjusting Spindle Return Spring ............................................................................................................ 12 13.0 Replacement Parts..................................................................................................................................... 13 13.1.1 JMD-15 Head Assembly – Exploded View .......................................................................................... 13 13.1.2 JMD-15 Head Assembly – Parts List ................................................................................................... 14 13.2.1 JMD-15 Table, Base, and Column Assembly – Exploded View .......................................................... 17 13.2.2 JMD-15 Table, Base, and Column Assembly – Parts List ................................................................... 17 13.3.1 JMD-18/18PFN Head Assembly – Exploded View .............................................................................. 19 13.3.2 JMD-18/18PFN Head Assembly – Parts List ...................................................................................... 20 13.4.1 JMD-18 Table, Base, and Column Assembly – Exploded View .......................................................... 24 13.4.2 JMD-18 Table, Base, and Column Assembly – Parts List ................................................................... 24 13.5.1 JMD-18PFN Power Feed Assembly – Exploded View ........................................................................ 27 13.5.2 JMD-18PFN Power Feed Assembly – Parts List ................................................................................. 28 14.0 Electrical Connections................................................................................................................................ 30 14.1 Wiring Diagram: JMD-15 Only................................................................................................................ 30 14.2 Wiring Diagram: JMD-18 Only................................................................................................................ 31 3
13. Keep children and visitors away. All visitors
should be kept a safe distance from the work
area.
14. Make the workshop child proof.
Use
padlocks, master switches, and remove starter
keys.
3.0 Warnings
Read and understand the entire contents of
this manual before attempting set-up or
operation of this mill/drill.
1.
This machine is designed and intended for
use by properly trained and experienced
personnel only. If you are not familiar with
the proper safe use of mill/drills, do not use
this machine until proper training and
knowledge has been obtained.
2.
Keep guards in place. Safety guards must
be kept in place and in working order.
3.
Remove adjusting keys and wrenches.
Before turning on machine, check to see that
any adjusting wrenches are removed from the
tool.
4.
16. Always use safety glasses.
Every day
glasses only have impact resistant lenses;
they are not safety glasses.
17. Do not overreach. Keep proper footing and
balance at all times.
18. Do not place hands near the cutterhead
while the machine is operating.
19. Do not perform any set-up work while
machine is operating.
Reduce the risk of unintentional starting.
Make sure switch is in the OFF position before
plugging in the tool.
5.
Do not force tools. Always use a tool at the
rate for which it was designed.
6.
Use the right tool. Do not force a tool or
attachment to do a job for which it was not
designed.
7.
15. Wear proper apparel. Loose clothing, gloves,
neckties, rings, bracelets, or other jewelry may
get caught in moving parts. Non-slip footwear
is recommended.
Wear protective hair
covering to contain long hair. Do not wear any
type of glove.
20. Read and understand all warnings posted
on the machine.
21. This manual is intended to familiarize you
with the technical aspects of this mill/drill.
It is not, nor was it intended to be, a training
manual.
22. Failure to comply with all of these warnings
may result in serious injury.
Maintain tools with care. Keep tools sharp
and clean for best and safest performance.
Follow instructions for lubrication and changing
accessories.
8.
Always disconnect the tool from the power
source before adjusting or servicing.
9.
Check for damaged parts.
Check for
alignment of moving parts, breakage of parts,
mounting, and any other condition that may
affect the tools operation. A guard or any part
that is damaged should be repaired or
replaced.
23. Some dust created by power sanding,
sawing, grinding, drilling and other
construction activities contains chemicals
known to cause cancer, birth defects or other
reproductive harm. Some examples of these
chemicals are:
• Lead from lead based paint
• crystalline silica from bricks and cement and
other masonry products, and
• arsenic and chromium from chemically-treated
lumber.
Your risk from those exposures varies,
depending on how often you do this type of
work. To reduce your exposure to these
chemicals: work in a well ventilated area, and
work with approved safety equipment, such as
those dust masks that are specifically
designed to filter out microscopic particles
10. Turn power off.
Never leave a tool
unattended. Do not leave a tool until it comes
to a complete stop.
11. Keep work area clean. Cluttered areas and
benches invite accidents.
12. Do not use in a dangerous environment.
Do not use power tools in damp or wet
locations, or expose them to rain. Keep work
area well lighted.
4
4.0 Specifications
JMD-15
JMD-18
JMD-18PFN
Stock No.
350017
350018
350020
Drilling Capacity
Face Mill Capacity
End Mill Capacity
Swing
Maximum Distance Spindle to
Table
Spindle Taper
1”
2-1/2”
1/2”
14-1/2”
1-1/4”
3”
3/4”
15-7/8”
1-1/4”
3”
3/4"
15-7/8”
15”
18”
26”
R-8
R-8
R-8
Spindle Travel
Quill Diameter
3-1/2”
2-1/2”
5”
3”
5”
3”
Head Swivel
360°
360°
360°
Column Diameter
3-5/8”
4-1/2”
4-1/2”
------12
------12
3
0.0047”, 0.007”, 0.01”
12
110-2,580 RPM
14”
6”
7-1/2” x 23”
150-3,000 RPM
20-1/2”
7”
9-1/2” x 31-3/4”
150-3,000 RPM
20-1/2”
7”
9-1/2” x 31-3/4”
Number of Power Downfeeds
Range of Power Downfeeds
Number of Spindle Speeds
Range of Spindle Speeds
Maximum Table Travel
Cross Travel
Working Surface of Table
Number of T-Slots
T-Slot Size
T-Slot Centers
Overall Dimensions
Base Dimensions
Motor (UL listed)
Net Weight (approx.)
Shipping Weight (approx.)
4
4
4
9/16”
1-1/2”
36-1/2”L x 37-1/2”W x
35-1/2”H
12-1/2” x 19-3/4”
1HP, 1PH, 115/230V
(prewired 115V), 60Hz
440 lbs.
540 lbs.
5/8”
2-1/8”
42-1/2”L x 39-3/4”W x
43-1/2”H
15-3/4” x 23-3/4”
2HP, 1PH, 115/230V,
(prewired 115V), 60Hz
660 lbs.
760 lbs.
5/8”
2-1/8”
42-1/2”L x 39-3/4”W x
51-1/2”H
15-3/4” x 23-3/4”
2HP, 1PH, 115/230V,
(prewired 115V), 60Hz
700 lbs.
800 lbs.
The specifications in this manual are given as general information and are not binding. JET reserves the
right to effect, at any time and without prior notice, changes or alterations to parts, fittings, and accessory
equipment deemed necessary for any reason whatsoever.
5
Tools Needed for Assembly
5.0 Contents of Shipping
Container
1
8” Adjustable Wrench or 1/4” to 1-1/4”
Combination Wrench Set
Mill/Drill Machine
Accessory Package:
1 1/2” Drill Chuck w/ Chuck Key
1 Adjustable Carbide Facemill
1 Facemill Arbor
1 Bolts, Nuts, and Washers to
Attach Vise to Table
1 2-1/2” Angle Vise (JMD-15)
1 3” Angle Vise (JMD-18/18PFN)
3 Handle Rods (JMD-15/18)
3 Rubber Knobs (JMD-15/18)
2 Rubber Knobs (JMD-18PFN)
1 3/8”x1” Hex Socket Cap Screw
1 3/8” Washer
1 Crank Body (Installed)
1 Crank Handle
1 Spindle Guard Assembly
1 3mm Hex Wrench
1 4mm Hex Wrench
1 5mm Hex Wrench
1 23mm Wrench (JMD-18/18PFN)
3 Hand Wheels w/ Handles
1 Can Touch-Up Paint
1 Owner’s Manual
1 Warranty Card
1 Lifting Hook (Installed)
6.0 Unpacking and Clean-up
(JMD-18 shown with optional CS-18 stand)
1. Finish removing the crate from the mill/drill.
Unbolt the machine from the crate bottom.
Report shipping damage, if any, to your
distributor.
2. Clean all rust protected surfaces using a
mild commercial solvent, kerosene or diesel
fuel. Do not use paint thinner, gasoline, or
lacquer thinner. These will damage painted
surfaces. Cover all cleaned surfaces with a
light film of Mobil DTE® Oil Heavy Medium.
3. Open the belt cover and thread the lifting
hook into the head.
4. Carefully lift the mill/drill with properly rated
equipment to a sturdy stand or work bench.
5. Remove the lifting hook.
6
7.0 Assembly
1. Screw rubber handles (A, Fig. 1) onto
handle rod (B, Fig. 1). Screw handle rod
into downfeed hub (C, Fig. 1) and tighten.
Flat spot on rod accommodates a
combination or adjustable wrench. Note:
Handle shafts are already installed into hub
on JMD-18PFN.
2. Repeat for other two rod assemblies.
3. Slide crank (D, Fig. 2) onto shaft and tighten
set screw (E, Fig. 2). Be sure set screw
seats on flat part of shaft.
4. Thread handle (F, Fig. 2) into crank and
tighten.
5. Slide handwheel (G, Fig. 3) onto table
handwheel shaft and tighten set screw.
Insert handle (H, Fig. 3) into handwheel and
tighten.
6. Repeat for two remaining table hand wheels.
7. Install spindle guard assembly (Figure 3a).
8.0 Installation
Machine is heavy! Use an
appropriate lifting device and use extreme
caution when moving the machine to its final
location. Failure to comply may cause
serious injury.
1. The location for the mill/drill should be well
lit, dry, and have room enough to allow the
head to rotate 360°.
2. Before bolting the mill/drill to a bench or
stand, the unit must be level in both
directions. Place a level on the table in both
directions.
3. If the table is not level, shim under the low
corner(s) until level. Tighten the fastening
bolts. Check for level again. Adjust as
necessary until the mill/drill is level after the
fastening hardware has been tightened.
7
9.0 Lubrication
Lubricate ball oilers (A, Fig. 4) by the X/Y-axis
hand wheels, the oiler at the raising/lowering
crank handle, and the oiler on front of the bed
once daily with Mobil DTE® Oil Heavy Medium.
Lubricate the ways (B, Fig. 4) once daily with
Mobil DTE® Oil Heavy Medium.
If the head does not rise or lower smoothly,
apply Mobilith AW2 to the rack, and Mobil DTE®
Oil Heavy Medium to the column.
If the feed handles do not turn smoothly, apply
Mobilith AW2 to the cross and longitudinal lead
screws (C, Fig. 4). Access the cross lead screw
by moving the table forward and removing the
way cover.
The spindle bearings are permanently sealed
and require no lubrication.
10.0 Electrical Connections
A qualified electrician must
make all electrical connections. Failure to
comply may cause serious injury.
Before making any electrical connections, make
sure the power source available is compatible
with the machine. Also, turn the machine OFF
using the buttons or switch at the front of the
machine before connecting to the power source.
The JMD Mill/Drills are rated at 115/230V and
come from the factory prewired at 115V. The
mill/drill comes with a plug designed for use on a
circuit with an outlet that looks like the one in
Fig. 5, and has a grounding prong as illustrated
in Fig. 5.
To switch the Mill/Drill to 230V operation:
1. Disconnect machine from power source.
2. Remove junction box cover on the motor.
3. Change the wires according to the diagram
on the inside of the junction box cover, and
reinstall junction box cover.
4. Replace thermal relay with one rated for
230V operation (see parts list).
5. Change power plug to one rated 230V, or
hard wire the power cord.
Make sure the mill/drill is properly grounded.
8
11.0 Controls
Longitudinal Hand Wheels: (X-axis) (A, Fig. 6)
Located on either side of the table. Moves table
side to side.
Cross Feed Hand Wheel: (Y-axis) (B, Fig. 6)
Located on the front of the base. Moves table
toward, or away from the column.
Adjustable Table Stops: (C, Fig. 6)
Located on table front. Adjust to stop table at
any setting along the longitudinal axis.
Table Locks: (D & E, Fig. 6)
Longitudinal table locks are located on front of
the table. Cross-feed table locks are located on
the right side under the table. Turn clockwise to
lock.
Depth Stop:
JMD-15: (K, Fig. 8) located on the left side. Set
nuts for desired depth stop.
JMD-18: (F, Fig. 7) located in the front. Push in
the button on the front of the quick adjust stop
and move to desired position.
JMD-18PFN: Set the depth stop on the power
down feed assembly to desired depth for
repetitive drilling to the same depth, see “Power
Feed Operation” on page 12.
Downfeed Handles: (G, Fig. 7)
Located on the right side of the head casting.
Counter-clockwise movement advances the quill
toward the table. Return spring retracts the
handles. Note: the knob (I, Fig. 7) must be
loose for the downfeed handles to work.
Fine Feed Hand Wheel: (H, Fig. 7)
Located on the front of the head casting. To
activate, tighten the knob (I Fig. 7) and turn the
power feed speed range dial (J, Fig. 7) to zero.
9
3. Release two latches (G, Fig. 11) on belt
cover and slide pulley guard open (I, Fig.
11).
Motor Mount Lock Lever: (A, Fig. 9)
Located on the right side of the head casting.
Locks and unlocks the motor mounting plate
enabling the user to tension v-belts.
Head Pivot Lock: (B, Fig. 9)
Located on the right rear of the head casting.
Loosen two hex nuts to rotate the head 360°.
Tighten two hex nuts to lock the head in
position.
On-Off Switch: (C, Fig. 10)
Turns spindle on and off, and changes spindle
direction. Allow the spindle to come to a stop
before reversing rotation.
Quill Lock Handle: (D, Fig. 10)
Located on the front left of the head casting.
Turn clockwise to lock the quill in the desired
position. Turn counter-clockwise to release.
Head Elevating Crank Handle: (E, Fig. 10)
Located at left rear of head casting. Loosen
head pivot lock nuts (B, Fig. 9) and turn handle
clockwise to raise head on the column and
counter-clockwise to lower head.
This machine is designed
and intended for use by properly trained and
experienced personnel only. If you are not
familiar with the proper and safe use of
mill/drills, do not use this machine until
proper training and knowledge have been
obtained. Failure to comply may cause
serious injury.
12.0 Adjustments
12.1 Changing Spindle Speeds
1. Disconnect the machine from the power
source, unplug.
2. Loosen the motor mount lock lever (F, Fig,
11) and pull the motor toward the head
casting to release tension on the v-belts.
10
4. Arrange the v-belts (A, Fig. 12) on the
pulleys (B, Fig. 12) for the desired speed
according to the speed chart (H, Fig. 11) on
the belt cover.
5. Tension the v-belts by pushing the motor
away from the head casting and locking the
motor mount lock lever (F, Fig. 11). Note:
Proper tension is achieved when the slack in
the belt is taken up and the belt does not slip
during operation of the mill/drill.
12.2 Arbor Replacement
1. Disconnect machine from the power
source, unplug.
2. Release two latches (G, Fig. 11) on the belt
cover and slide the pulley guard open (I, Fig.
11).
3. Hold the spindle pulley (B, Fig. 12) to keep
the pulley from moving while loosening the
drawbar (C, Fig. 12) with a wrench.
4. Loosen the drawbar approximately three to
four full turns.
5. Tap the drawbar head with a rubber mallet
to dislodge the arbor.
Do not loosen the drawbar
more than three or four turns before hitting
with a rubber mallet. Damage to the drawbar
threads may occur.
6. Grasp the arbor with one hand while
loosening the drawbar with the other.
Continue to loosen the drawbar until the
arbor can be withdrawn from the spindle.
Wipe out the spindle with a clean dry rag.
7. Wipe down the new arbor with a clean dry
rag and place the arbor into the spindle.
Thread the drawbar into the arbor. Tighten
the drawbar with a wrench while holding on
to the spindle pulley.
Use caution when tightening
drawbar. Do not allow hand to get pinched
between pulley and belt. Failure to comply
may cause serious injury.
Note: For best results, all milling operations
should be done with the quill/spindle as close to
the head assembly as possible. Lock spindle
and table in place before starting milling
operations.
11
3. Rotate the spring cap clockwise to decrease
spring tension.
Rotate the spring cap
counter-clockwise to increase spring
tension.
12.3 Gib Adjustment
After a period of time, movement of the table
over the ways will cause normal wear. To adjust
the gibs for this wear:
1. The horizontal gib adjustment screw (A, Fig.
13) is found to the right on the table face.
The traverse gib adjustment screw (B, Fig.
13) is found on the right side of the saddle
under the table.
2. Turn each screw slightly clockwise to
tighten. Turn the table hand wheels and
check the tension.
3. Re-adjust as required.
12.4 Power Feed Operation (JMD-18PFN
only)
Make all power feed settings
with power to the machine turned off. Failure
to comply may cause damage to the
machine.
1. Set the power feed speed range dial (C, Fig.
14) to the desired rate.
2. Set the depth stop to the desired setting by
lowering the quill to the desired depth and
holding in place. Turn the collar (D, Fig. 14)
counter-clockwise until zero is indicated and
then tighten the lock handle (E, Fig. 14)
3. Start the mill/drill and pull one of two
handles (F, Fig. 14) away from the column
to start the power downfeed.
4. Once the downfeed has reached the depth
stop, the trip will release and the spindle will
retract.
5. To stop the feed before the cycle has ended
or to disengage the fine feed (G, Fig. 14),
press one of two handles toward the
column.
12.5 Adjusting Spindle Return Spring
The spindle return comes pre-set from the
factory and should not need any adjustment.
1. You do not want to remove the spring cap
(H, Fig. 15).
2. Loosen knob (I, Fig. 15) just enough to
rotate spring cap past the notch (J, Fig. 15).
12
13.0 Replacement Parts
13.1.1 JMD-15 Head Assembly – Exploded View
13
13.1.2 JMD-15 Head Assembly – Parts List
Index No. Part No.
Description
Size
Qty
1............... JMD15-001 ..............Drawbar ................................................................................................ 1
2............... JMD15-002A ............Spindle Lock Nut ................................................................................... 1
3............... JMD15-003 ..............Spindle Pulley........................................................................................ 1
5............... JMD15-005 ..............Outer Bearing Plate ............................................................................... 1
6............... JMD15-006A ............Spindle Taper Sleeve ............................................................................ 1
7............... BB-6007ZZ ..............Ball Bearing ........................................................6007ZZ....................... 2
8............... JMD15-008 ..............Bearing Spacer...................................................................................... 1
9............... JMD15-009 ..............C-Ring ................................................................................................... 1
10 ............. JMD18-010 ..............C-Ring ................................................................................................... 1
11 ............. JMD15-011G ...........Head ..................................................................................................... 1
12 ............. JMD15-012 ..............Rubber Flange....................................................................................... 1
13 ............. JMD15-013G ...........Feed Base ............................................................................................. 1
14 ............. JMD15-014 ..............Lock Nut ................................................................................................ 2
15 ............. BB-30205.................Taper Roller Bearing...........................................30205 ......................... 1
16 ............. JMD15-016 ..............Rack Sleeve .......................................................................................... 1
17 ............. JMD15-017 ..............Spindle Shaft ......................................................................................... 1
18 ............. BB-30206.................Taper Roller Bearing...........................................30206 ......................... 1
19 ............. JMD15-019 ..............Bearing Cap .......................................................................................... 1
20 ............. JMD15-020 ..............Cutting Arbor ......................................................................................... 1
21 ............. JMD15-021 ..............Chuck Arbor .......................................................R8 x JT6..................... 1
22 ............. JMD18-022 ..............Handle................................................................................................... 1
23 ............. JMD15-023 ..............Retainer Ring ........................................................................................ 1
24 ............. JMD15-024 ..............Lock Handle (Serial #14022982 and lower) ............................................ 1
................. JMD15-024N............Lock Handle (Serial #14022983 and higher) .......................................... 1
25 ............. JMD15-025 ..............Fixed Collar ........................................................................................... 1
26 ............. JMD15-026 ..............Fixed Collar Thread ............................................................................... 1
27 ............. JMD15-027 ..............Screw Key ..........................................................3/8 .............................. 1
35 ............. JMD18-035 ..............Bearing Spacer...................................................................................... 1
38 ............. JMD18-038 ..............Lock Bolt w/ Knob .................................................................................. 1
39 ............. JMD18-039 ..............Handle Rod ........................................................................................... 3
40 ............. JMD18-040 ..............Knob ..................................................................................................... 3
42 ............. JMD18-042 ..............Feed Handle Wheel ............................................................................... 1
44 ............. JMD18-044 ..............Micro Adjusting Indicator........................................................................ 1
45 ............. JMD18-045 ..............Worm Cover .......................................................................................... 1
46 ............. BB-6202Z ................Ball Bearing ........................................................6202Z ......................... 2
47 ............. JMD18-047 ..............Worm Shaft ........................................................................................... 1
51 ............. JMD18-051 ..............Leaf Screw ............................................................................................ 1
52 ............. JMD15-052 ..............Head Lock Bolt ...................................................1/2"x7”........................ 2
54 ............. JMD15-054 ..............Graduated Rod and Dial Assembly ........................................................ 1
55 ............. JMD15-054 ..............Depth Scale........................................................................................... 1
57 ............ JMD15-057 ..............Name Plate (Serial #14022982 and lower) ............................................. 1
................. JMD15-057A ............Name Plate (Serial #14022983 and higher)............................................ 1
58 ............. JMD15-058 ..............Head Handle ......................................................................................... 1
59 ............. JMD15-059 ..............Worm Shaft ........................................................................................... 1
60 ............. JMD15-060 ..............Worm Gear............................................................................................ 1
61 ............. JMD15-061 ..............Shaft ..................................................................................................... 1
62 ............. JMD18-062 ..............Compression Spring .............................................................................. 1
63 ............. JMD15-063 ..............Pin......................................................................................................... 1
66 ............. JMD15-066 ..............Motor Mount .......................................................................................... 1
67 ............. JMD15-067 ..............Motor (Serial #06041349 and lower) ...................1HP, 1Ph.................... 1
................. JMD15-067N............Motor (Serial #06041350 and higher) ..................1HP, 1Ph.................... 1
68 ............. JMD15-067A ............Capacitor (not shown).........................................150MF, 250VAC ......... 1
69 ............. JMD15-069P ............Belt Cover ............................................................................................. 1
69-1.......... JMD15-069P1 ..........Upper Belt Cover Cap............................................................................ 1
69-2.......... JMD15-069P2 ..........Upper Belt Cover Plate .......................................................................... 1
70 ............. JMD15-070 ..............Motor Pulley (Serial #06041349 and lower) ............................................ 1
................. JMD15-070N............Motor Pulley (Serial #06041350 and higher) .......................................... 1
14
Index No. Part No.
Description
Size
Qty
71 ............. VB-A30 ....................V-Belt .................................................................A30 ............................ 1
72 ............. BB-6204Z ................Ball Bearing ........................................................6204Z ......................... 2
73 ............. JMD15-073 ..............Inter Pulley ............................................................................................ 1
74 ............. VB-A38 ....................V-Belt .................................................................A38 ............................ 1
75 ............. JMD15-075P ............Inter Pulley Shaft ................................................................................... 1
76 ............. JMD15-076P ............Speed Change Inter Pulley Base ........................................................... 1
79 ............. JMD18-079 ..............Rubber Collar ........................................................................................ 1
81 ............. JMD18-122 ..............Switch Box ............................................................................................ 1
82 ............. JMD18-123 ..............Cross Round Head Screw ..................................3/16”x3/8 .................... 2
83 ............. JMD18-124 ..............Cable setting nut ................................................PG13.5 ....................... 2
84 ............. JMD18-121-1 ...........F/R Switch ............................................................................................. 1
85 ............. JMD18-085 ..............Screw w/ Plumb Knob............................................................................ 1
86 ............. JMD15-086 ..............Cutter .................................................................................................... 1
................. JMD15-086A ............Cutter Insert (not shown) ....................................................................... 4
87 ............. JMD15-087 ..............Drill Chuck ............................................................................................. 1
87A .......... JMD15-087A ............Chuck Key ............................................................................................. 1
90 ............. JMD15-090 ..............Self Tapping Screw ............................................................................... 2
91-A ......... JMD18-116 ..............Lamp Assembly (includes 91~94) .......................................................... 1
91 ............. JMD18-116-1 ...........Lamp ..................................................................................................... 1
92 ............. JMD15-092 ..............Cross Round Head Screw ..................................M4x35L ...................... 2
93 ............. JMD15-093. .............Working Lamp Base .............................................................................. 1
94 ............. JMD15-094 ..............Hex. Socket Head Screw ....................................M6x12L ...................... 2
103 ........... JMD18-103 ..............Spring Cover ......................................................................................... 1
104 ........... JMD18-104 ..............Spring.................................................................................................... 1
105 ........... JMD18-105 ..............Spring Base........................................................................................... 1
106 ........... JMD15-106 ..............Pinion Shaft ........................................................................................... 1
107 ........... JMD18-107 ..............Worm Gear............................................................................................ 1
108 ........... JMD18-108 ..............Gear Housing ........................................................................................ 1
110 ........... JMD18-110 ..............Hub ....................................................................................................... 1
115 ........... JMD18-115 ..............Spring.................................................................................................... 1
122 ........... JMD18-077 ..............Clip Plate............................................................................................... 1
131 ........... TS-0813032 .............Pan Head Screw ................................................1/4"x1/2” ..................... 4
132 ........... TS-0680021 .............Washer...............................................................1/4" ............................ 4
133 ........... JMD18-133 ..............Round Head Screw ............................................1/4"x3/8” ..................... 3
134 ........... TS-0050091 .............Hex Head Bolt ....................................................1/4"x2”........................ 1
135 ........... TS-0561011 .............Hex Nut ..............................................................1/4" ............................ 1
136 ........... TS-0561051 .............Hex Nut ..............................................................1/2" ............................ 2
137 ........... JMD15-137 ..............Lock Washer ......................................................................................... 1
138 ........... JMD15-138 ..............Rivet...................................................................................................... 2
139 ........... JMD18-139 ..............Round Head Screw ............................................3/16”x3/4” ................... 3
140 ........... JMD18-140 ..............Spring Pin...........................................................3x12" .......................... 2
141 ........... TS-0561031 .............Hex Nut ..............................................................3/8 .............................. 3
142 ........... JMD18-142 ..............Key.....................................................................7x7x20 ....................... 1
143 ........... TS-0208041 .............Hex Socket Cap Screw .......................................5/16”x3/4” ................... 2
144 ........... TS-0680021 .............Washer...............................................................1/4" ............................ 1
145 ........... TS-0270021 .............Set Screw...........................................................5/16”x5/16” ................. 3
146 ........... TS-0267031 .............Set Screw...........................................................1/4"x5/16” ................... 1
147 ........... JMD18-147 ..............Round Head Screw ............................................3/16”x1/2” ................... 2
148 ........... JMD18-148 ..............C-Retainer Ring..................................................................................... 1
150 ........... TS-0561051 .............Hex Nut ..............................................................1/2" ............................ 2
151 ........... TS-0680061 .............Washer...............................................................1/2" ............................ 2
152 ........... JMD15-152 ..............Round Head Screw ............................................M6x1.25 ..................... 6
153 ........... TS-0271061 .............Set Screw...........................................................3/8”x5/8” ..................... 1
154 ........... TS-0561071 .............Hex Nut ..............................................................5/8”............................. 2
155 ........... TS-0680031 .............Washer...............................................................5/16”........................... 8
156 ........... TS-0051051 .............Hex Head Bolt ....................................................5/16”x1” ...................... 4
157 ........... TS-0060051 .............Hex Head Bolt ....................................................3/8”x1/2” ..................... 2
158 ........... TS-0561021 .............Hex Nut ..............................................................5/16”........................... 4
15
Index No. Part No.
Description
Size
Qty
159 ........... JMD18-159 ..............Key (Serial #06041349 and lower) ......................7x7x40 ....................... 1
................. JMD18-159N............Key (Serial #06041350 and higher) .....................6x6x45 ....................... 1
160 ........... TS-0051071 .............Hex Head Bolt ....................................................5/16”x1-1/2” ................ 1
161 ........... TS-0680031 .............Washer...............................................................5/16”........................... 2
187 ........... TS-0680021 .............Washer...............................................................1/4" ............................ 2
188 ........... JMD18-188 ..............Pan Head Screw ................................................3/16”x3/8” ................... 1
208 ........... TS-0561031 .............Hex Nut ..............................................................3/8”............................. 1
209 ........... JMD18-119 ..............Lifting Hook ........................................................5/16”x50mm ............... 1
210 ........... TS-0570021 .............Hex Nut ..............................................................5/16”-18...................... 1
211-A ....... JMD15-211A ............Chuck Guard Assembly ......................................................................... 1
211-1 ........ JMD15-211-1... ........Chuck Guard & Support Rod ................................................................. 1
211-3 ........ TS-2361051 .............Spring Washer....................................................M5 .............................. 4
211-4 ........ TS-1502021 .............Socket Head Cap Screw.....................................M5x10 ........................ 2
211-5 ........ JMD15-211-5 ...........Chuck Guard Bracket ............................................................................ 1
211-6 ........ JMD18-125-5 ...........Rotary Supporting Base ........................................................................ 1
211-7 ........ JMD18-125-6 ...........Hex. Socket Head Screw ....................................M5x15L ...................... 2
211-8 ........ JMD15-211-8 ...........Spring Washer....................................................M6 .............................. 2
211-9 ........ JMD15-211-9 ...........Hex. Socket Head Screw ....................................M6x15L ..................... 2
211-10 ...... JMD18-125-7 ...........Hex. Socket Headless Screw ..............................M5x10L ...................... 1
................. JMD15-SC ...............Speed Chart Label (not shown) ............................................................. 1
................. JMD15-JL ................Jet Label (not shown) ............................................................................ 1
................. JMD15-ID ................I.D. Label (not shown)............................................................................ 1
................. JMD15-AP ...............Accessory Package (not shown) * .......................................................... 1
................. JMD15-303 ..............Thermal Relay (not shown) .................................18A,115V ................... 1
* Contents of the Accessory Package (JMD15-AP):
................. JMD15-020 ..............Cutter Arbor........................................................................................... 1
................. JMD15-039 ..............Handle Rod ........................................................................................... 3
................. JMD15-040 ..............Knob ..................................................................................................... 3
................. JMD15-087 ..............Drill Chuck ............................................................................................. 1
................. JMD15-087A ............Chuck Key ............................................................................................. 1
................. JMD15-086 ..............Cutter .................................................................................................... 1
................. 365534 ....................Angle Vise ............................................................................................. 1
................. JMD15-022 ..............Handle................................................................................................... 4
................. JMD15-201 ..............Wheel .................................................................................................... 3
................. JMD15-058 ..............Handle Crank ........................................................................................ 1
................. TS-152704 ...............Hex Wrench .......................................................3mm ........................... 1
................. TS-152705 ...............Hex Wrench .......................................................4mm ........................... 1
................. TS-152706 ...............Hex Wrench .......................................................5mm ........................... 1
................. JMD15-381 ..............Washer.................................................................................................. 1
................. JMD15-380 ..............Hex Bolt ................................................................................................ 1
................. JMD15-377 ..............Hex Bolt ................................................................................................ 2
................. JMD15-378 ..............Hex Nut ................................................................................................. 2
................. JMD15-379 ..............Washer.................................................................................................. 2
................. MP-007 ....................Touch Up Paint...................................................................................... 1
16
13.2.1 JMD-15 Table, Base, and Column Assembly – Exploded View
17
13.2.2 JMD-15 Table, Base, and Column Assembly – Parts List
Index No. Part No.
Description
Size
Qty
1............... JMD18-201 ..............Table Hand Wheel ................................................................................. 3
1-1............ JMD18-201-1 ...........Bolt........................................................................................................ 3
1-2............ JMD18-201-2 ...........Handle................................................................................................... 3
1-3............ JMD18-201-3 ...........Nut ........................................................................................................ 3
2............... JMD18-202 ..............Dial Clutch ............................................................................................. 2
2-1............ JMD18-202-1 ...........Graduated Dial ...................................................................................... 2
3............... BB-51103.................Thrust Bearing ....................................................51103 ......................... 4
4............... JMD15-204 ..............Square Flange ....................................................................................... 1
4-2............ JMD18-204-2 ...........Rivet...................................................................................................... 4
5............... JMD15-205 ..............Table Screw .......................................................................................... 1
6............... JMD15-206G ...........Base ...................................................................................................... 1
7............... JMD15-207 ..............Gib Strip ................................................................................................ 1
8............... JMD15-208G ...........Column Base ......................................................................................... 1
9............... JMD15-209 ..............Column Flange Ring .............................................................................. 1
10 ............. JMD15-210 ..............Rack...................................................................................................... 1
11 ............. JMD15-211 ..............Column Cap .......................................................................................... 1
12 ............. JMD15-212 ..............Adjustment Screw.................................................................................. 2
13 ............. JMD18-213 ..............Leaf Screw ............................................................................................ 2
13-1.......... JMD18-213 ..............Locking Handle...................................................................................... 2
14 ............. JMD18-214 ..............Block ..................................................................................................... 1
15 ............. JMD18-215 ..............Table Base Nut...................................................................................... 1
16 ............. JMD15-216G ...........Center Base .......................................................................................... 1
17 ............. JMD15-217 ..............Way Cover ............................................................................................ 1
19 ............. JMD18-219 ..............Bracket Plate ......................................................................................... 1
20 ............. JMD18-220 ..............Table Clutch .......................................................................................... 1
22 ............. JMD15-222 ..............Left Flange ............................................................................................ 1
23 ............. JMD18-223 ..............Table Nut .............................................................................................. 1
24 ............. JMD15-224 ..............Table Screw .......................................................................................... 1
26 ............. JMD15-226 ..............Right Flange .......................................................................................... 1
27 ............. JMD15-227 ..............Gib Strip ................................................................................................ 1
28 ............. JMD15-228G ...........Table ..................................................................................................... 1
29 ............. JMD18-229 ..............Block ..................................................................................................... 2
30 ............. JMD18-230 ..............Ring ...................................................................................................... 2
121 ........... JMD15-121 ..............Indicator Plate ....................................................................................... 2
143 ........... TS-0207021 .............Hex Socket Cap Screw .......................................1/4"x1/2” ..................... 2
145 ........... TS-0270021 .............Set Screw...........................................................5/16”x5/16” ................. 1
166 ........... JMD18-366 ..............Spring Pin.............................................................................................. 3
167 ........... JMD18-367 ..............Zero Indicator w/ Screw ......................................1/4"x3/8” ..................... 2
168 ........... JMD18-368 ..............Oil Ball................................................................................................... 5
169 ........... TS-0209031 .............Hex Socket Cap Screw .......................................3/8”x3/4” ..................... 8
175 ........... TS-0061071 .............Hex Head Bolt ....................................................7/16”x2” ...................... 4
178 ........... TS-0208111 .............Hex Cap Bolt ......................................................5/16”x2-1/4” ................ 1
179 ........... TS-0051011 .............Hex Cap Bolt ......................................................5/16”x1/2” ................... 6
180 ........... TS-1502041 .............Hex Socket Cap Screw .......................................M5x16 ........................ 2
189 ........... TS-0267041 .............Set Screw...........................................................1/4"x3/8” ..................... 3
18
13.3.1 JMD-18/18PFN Head Assembly – Exploded View
19
13.3.2 JMD-18/18PFN Head Assembly – Parts List
Index No. Part No.
Description
Size
Qty
1............... JMD18N-001G .........Head Body ............................................................................................ 1
2............... JMD18-001 ..............Drawbar .............................................................R8 .............................. 1
3............... JMD18-002A ............Spindle Lock Nut ................................................................................... 1
4............... JMD18-003A ............Spindle Pulley........................................................................................ 1
5............... JMD18-005 ..............Outer Bearing Plate ............................................105x66 ....................... 1
6............... JMD18-133 ..............Round Head Screw ............................................1/4”x3/8” ..................... 3
7A ............ JMD18-006A ............Spindle Taper Sleeve Assembly ............................................................ 1
7-1............ JMD18-006 ..............Spindle Taper Sleeve ............................................................................ 1
7-2............ BB-6009ZZ ..............Ball Bearing ........................................................6009ZZ....................... 2
7-3............ JMD18-008 ..............Spacer................................................................74x68 ......................... 1
7-4............ JMD18-023 ..............Fixed Ring ..........................................................2x4 ............................. 1
8............... JMD18-009 ..............C-Retaining Ring ................................................3x80 ........................... 1
9............... JMD18-012 ..............Rubber Flange....................................................................................... 1
10 ............. JMD18N-010G .........Feed Base ............................................................................................. 1
11A .......... JMD18-014A ............Rack Sleeve Set .................................................................................... 1
11-1.......... JMD18-014 ..............Lock Nut ................................................................................................ 2
11-2.......... JMD18-137 ..............Lock Washer ......................................................30206 ......................... 1
11-3.......... BB-30206.................Taper Roller Bearing.............................................................................. 1
11-4.......... JMD18-016 ..............Rack Sleeve .......................................................R8 .............................. 1
11-5.......... BB-30207.................Taper Roller Bearing...........................................30207 ......................... 1
11-6.......... JMD18-017 ..............Spindle Shaft ......................................................R8 .............................. 1
11-7.......... JMD18-019 ..............Bearing Cap .......................................................R8 .............................. 1
13 ............. JMD18-021 ..............Chuck Arbor .......................................................R8 7/16” ..................... 1
14 ............. JMD18-020 ..............Cutter Arbor........................................................25.4 7/16” ................... 1
15A .......... JMD18N-015A .........Graduated Rod Assembly ...................................................................... 1
15-1.......... JMD18N-15-1 ..........Depth Scale Stud................................................................................... 1
15-2.......... JMD18N-15-2 ..........Adjustable Stop ..................................................................................... 1
15-3.......... JMD18N-15-3 ..........Spring.................................................................................................... 1
15-4.......... JMD18N-15-4 ..........Push Button........................................................................................... 1
15-5.......... JMD18N-15-5 ..........Hex Socket Cap Screw .......................................M5x10 ........................ 1
15-6.......... JMD18N-15-6 ..........Washer...............................................................3/8”............................. 1
15-7.......... JMD18N-15-7 ..........Hex Nut ..............................................................3/8”............................. 1
17 ............. TS-0050091 .............Hex Head Screw ................................................1/4”x2”........................ 1
18 ............. TS-0561011 .............Hex Nut ..............................................................1/4”............................. 1
20 ............. JMD18-106 ..............Pinion Shaft ........................................................................................... 1
21 ............. JMD18-188 ..............Flat Cross Head Screw .......................................3/16”x3/8” ................... 1
22 ............. JMD18-142 ..............Key.....................................................................7x7x20mm.................. 1
23A .......... JMD18N-023A .........Gear Housing Assembly ........................................................................ 1
23-1.......... JMD18N-023G .........Gear Housing ........................................................................................ 1
23-2.......... JMD18-047 ..............Worm Shaft ........................................................................................... 1
23-3.......... BB-6202Z ................Ball Bearing ........................................................6202ZZ....................... 2
23-4.......... JMD18-148 ..............C-ring .................................................................15 ............................... 1
23-5.......... JMD18-035 ..............Bearing Spacer...................................................34x27.5 ...................... 1
24 ............. TS-0208021 .............Hex Socket Cap Screw .......................................5/16”x1/2” ................... 2
25 ............. JMD18-107 ..............Worm Gear............................................................................................ 1
26 ............. JMD18-115 ..............Spring.................................................................................................... 1
27 ............. JMD18-110 ..............Hub ....................................................................................................... 1
28 ............. JMD18-038 ..............Knob ..................................................................................................... 1
29 ............. JMD18-039 ..............Handle Rod ........................................................................................... 3
30 ............. JMD18N-030............Knob ..................................................................................................... 3
31 ............. JMD18-045 ..............Flange ................................................................................................... 1
32 ............. JMD18-047 ..............Round Head Screw ............................................3/16”x3/8” ................... 2
33 ............. JMD18N-033............Micro Adjusting Indicator........................................................................ 1
33-1.......... TS-0267021 .............Set Screw...........................................................1/4”x1/4” ..................... 1
35 ............. JMD18N-035A .........Feed Handle Wheel Assembly ............................................................... 1
35-1.......... JMD18N-035-1.........Set Screw...........................................................M8x10 ........................ 1
20
Index No. Part No.
Description
Size
Qty
37 ............. JMD18-105 ..............Spring Base........................................................................................... 1
37-1.......... JMD18-140 ..............Spring Pin.............................................................................................. 2
39 ............. JMD18-139 ..............Round Head Screw ............................................3/16”x3/4” ................... 3
40A .......... JMD18-103A ............Spring Cover Assembly ......................................................................... 1
40-1.......... JMD18-103 ..............Spring Cover ......................................................................................... 1
40-2.......... JMD18-104 ..............Spring.................................................................................................... 1
41 ............. JMD18-187 ..............Washer ..............................................................1/4”x1”........................ 1
42 ............. TS-0680021 .............Washer...............................................................1/4”............................. 1
43 ............. JMD18-187 ..............Lock Washer ......................................................1/4”x1”........................ 1
44 ............. JMD18-085 ..............Knob ..................................................................................................... 1
45 ............. JMD18-059 ..............Worm Shaft ........................................................................................... 1
46 ............. JMD18-114 ..............Bushing ................................................................................................. 1
47A .......... JMD18-101AG .........Head Raise Bracket Assembly............................................................... 1
47-1.......... JMD18-101 ..............Head Raise Bracket ............................................................................... 1
47-2.......... JMD18-060 ..............Worm Gear............................................................................................ 1
47-3.......... JMD18-061 ..............Shaft ..................................................................9/16”........................... 1
47-4.......... JMD18-154 ..............C-ring .................................................................S14 ............................ 2
48 ............. TS-0207061 .............Hex Socket Cap Screw .......................................1/4”x1”........................ 4
49 ............. JMD18-058 ..............Head Handle ........................................................................................ 1
49-1.......... TS-0271061 .............Set Screw...........................................................3/8”x5/8” ..................... 1
51 ............. JMD18-022 ..............Handle................................................................................................... 1
51-1.......... TS-0561031 .............Hex Nut ..............................................................3/8”............................. 1
52 ............. JMD18-026 ..............Fixed Collar (Thread) ............................................................................. 1
53 ............. JMD18-025 ..............Fixed Collar ........................................................................................... 1
54 ............. JMD18N-054............Washer...............................................................1/2”x7/8” ..................... 1
55 ............. JMD18-024 ..............Handle Rod ........................................................................................... 1
56 ............. JMD18-027 ..............Screw Key ..........................................................3/8”............................. 1
57 ............. TS-0561031 .............Hex Nut ..............................................................3/8”............................. 1
58 ............. JMD18-062 ..............Spring.................................................................................................... 1
59 ............. JMD18-063 ..............Pin......................................................................................................... 1
60 ............. JMD18-079 ..............Rubber Collar ........................................................................................ 1
61 ............. JMD18-052 ..............Bolt.....................................................................5/8”x6”........................ 2
62 ............. TS-0680081 .............Washer...............................................................5/8”............................. 2
63 ............. TS-0561071 .............Hex Nut ..............................................................5/8”............................. 2
64 ............. JMD18-050 ..............Lock Handle .......................................................................................... 1
65 ............. JMD18N-065............Knob ..................................................................................................... 1
66A .......... JMD18N-066A .........Front Cover Plate Assembly (serial no: previous to 11043083)............... 1
66A .......... JMD18N-066B .........Front Cover Plate Assembly (includes 66-1,66-4,66-5)
serial no: 11043083 and higher .......................................................... 1
66-1.......... JMD18N-066-1.........Front Cover Plate .................................................................................. 1
66-4.......... JMD18N-066-4.........Front Cover Plate .................................................................................. 1
66-5.......... TS-1533032 .............Phillips Pan Head Machine Screw ......................M5x10 ........................ 4
67 ............. JMD18N-067............Round Head Screw ............................................M6x12 ........................ 4
71 ............. JMD18-069 ..............Poly Belt Cover...................................................................................... 1
72 ............. JMD18-069A ............Pulley Cover .......................................................................................... 1
74 ............. JMD18-069-1 ...........Spindle Cover........................................................................................ 1
75 ............. JMD18-069-3 ...........Screw .................................................................3mm ........................... 2
76 ............. TS-0680032 .............Flat Washer ........................................................5/16”........................... 4
77 ............. TS-0051011 .............Hex Head Bolt ....................................................5/16”x1/2” ................... 4
79 ............. JMD18-SC ...............Spindle Speed Chart.............................................................................. 1
80 ............. JMD18N-080............Pulley Base ........................................................................................... 1
81 ............. TS-0561071 .............Hex Nut ..............................................................5/8”............................. 1
82 ............. TS-0680031 .............Washer...............................................................5/16”........................... 2
83 ............. TS-0051071 .............Hex Head Bolt ....................................................5/16”x1-1/2” ................ 1
84A .......... JMD18-075A ............Inter Pulley Assembly ............................................................................ 1
84-1.......... JMD18-075 ..............Inter Pulley Shaft ................................................................................... 1
84-2.......... JMD18-073 ..............Inter Pulley ............................................................................................ 1
84-3.......... BB-6204Z ................Ball Bearing ........................................................6204ZZ....................... 2
21
Index No. Part No.
Description
Size
Qty
84-4.......... JMD18-010 ..............C-ring .................................................................2x52 ........................... 1
85 ............. TS-0561071 .............Hex Nut ..............................................................5/8”............................. 1
86 ............. JMD18-070 ..............Motor Pulley (Serial #06013377 and lower) ............................................ 1
................. JMD18-070N............Motor Pulley (Serial #06013378 and higher) .......................................... 1
86-1.......... TS-0270021 .............Set Screw...........................................................5/16”x5/16” ................. 2
88 ............. VB-B33 ....................V-Belt .................................................................B33 ............................ 1
89 ............. VB-B42 ....................V-Belt .................................................................B42 ............................ 1
90 ............. JMD18-077 ..............Wire Relief Retainer .............................................................................. 1
91 ............. TS-0051011 .............Hex Head Screw ................................................5/16”x1/2” ................... 1
92 ............. JMD18-066 ..............Motor Mount Plate ................................................................................. 1
93 ............. JMD18-067 ..............Motor (Serial #06013377 and lower) ...................2HP, 1Ph, 230V Only.. 1
................. JMD18-067N............Motor (Serial #06013378 and higher) ..................2HP, 1Ph, 230V Only.. 1
................. JMD18-067AN .........Motor (Serial #11053083 and higher) ..................2HP, 1PH, 115/230V .. 1
94 ............. TS-0680031 .............Flat Washer ........................................................5/16”........................... 8
95 ............. TS-0051051 .............Hex Head Bolt ....................................................5/16”x1” ...................... 4
96 ............. TS-0561021 .............Hex Nut ..............................................................5/16”........................... 4
97 ............. TS-0061011 .............Hex Head Bolt ....................................................7/16”x3/4” ................... 2
98 ............. JMD18-159 ..............Key (Serial #06013377 and lower) ......................7x7x37mm.................. 1
................. JMD18-159N............Key (Serial #06013378 and higher) .....................8x7x45mm.................. 1
113 ........... 561704 ....................Drill Chuck w/ Chuck Key....................................1/2” JT6 ...................... 1
114 ........... JMD18-086 ..............Milling Cutter Assembly ......................................25.4mm (3”)................ 1
................. JMD18-086A ............Cutter Insert .......................................................12x12mm ................... 4
115 ........... JMD18N-115............Power Cable .......................................................230V .......................... 1
116 ........... JMD18-116 ..............Lamp Assembly (includes 116-1~116-4) ................................................ 1
116-1 ........ JMD18-116-1 ...........Lamp ..................................................................................................... 1
116-2 ........ JMD15-092 ..............Cross Round Head Screw ..................................M4x35L ...................... 2
116-3 ........ JMD15-093 ..............Working Lamp Base .............................................................................. 1
116-4 ........ JMD15-094 ..............Hex. Socket Head Screw ....................................M6x12L ...................... 2
117 ........... JMD18N-117............Motor Cable........................................................................................... 1
119 ........... JMD18-119 ..............Lifting Hook ........................................................5/16”x50mm ............... 1
120 ........... TS-0570021 .............Hex Nut ..............................................................5/16”-18...................... 1
121 ........... JMD18-121-1 ...........F/R Switch ............................................................................................. 1
122 ........... JMD18-122 ..............Switch Box ............................................................................................ 1
123 ........... JMD18-123 ..............Cross Round Head Screw ..................................3/16"-24UNCx3/8"L .... 2
124 ........... JMD18-124 ..............Cable Setting Nut (Serial #13053752 and lower) .PG13.5 ....................... 2
................. JMD18-124N............Cable Setting Nut (Serial #13053753 and higher) PG16......................... 2
125A ........ JMD18-125A ............Spindle Guard Assembly ....................................................................... 1
125-1 ........ JMD18-125-1 ...........Chuck Guard & Support Rod ................................................................. 1
125-3 ........ TS-2361051 .............Spring Washer....................................................M5 .............................. 4
125-4 ........ TS-1502021 .............Socket Head Cap Screw.....................................M5x10L ...................... 2
125-5 ........ JMD18-125-5 ...........Rotary Supporting Base ......................................................................... 1
125-6 ........ JMD18-125-6 ...........Hex Socket Head Screw .....................................M5x15L ...................... 2
125-7 ........ JMD18-125-7 ...........Hex. Socket Headless Screw ..............................M5x10L ...................... 1
................. JMD15-JL ................Jet Label (not shown) ............................................................................ 1
................. JMD18-ID ................I.D. Label (not shown)..............................................................................
................. JMD18-303 ..............Thermal Relay (not shown) .................................15A, 220V .................. 1
................. JMD18-303-1 ...........Thermal Relay (not shown) .................................30A 115V ................... 1
................. JMD18-320-01 .........Special Arbor Washer (not shown) ......................................................... 1
................. JMD18-320-02 .........Special Arbor Bolt (not shown) ............................................................... 1
................. JMD18-36701 ..........Capacitor (not shown).........................................300MF, 250VAC ......... 1
................. BD1325R-X02 ..........Centrifugal Switch (not shown) .............................................................. 1
................. JMD18-AP ...............Accessory Package (not shown) * ......................................................... 1
22
* Contents of the Accessory Package:
................. JMD18-020 ..............Cutter Arbor........................................................................................... 1
................. JMD18-022 ..............Handle................................................................................................... 4
................. JMD18-039 ..............Handle Rod ........................................................................................... 3
................. JMD18-040 ..............Knob ..................................................................................................... 3
................. JMD18-050 ..............Lock Handle .......................................................................................... 1
................. 561704 ....................Drill Chuck w/Chuck Key........................................................................ 1
................. JMD18-086 ..............Cutter .................................................................................................... 1
................. JMD18-021 ..............Chuck Arbor (Installed) .......................................................................... 1
................. 365534 ....................Angle Vise ............................................................................................. 1
................. JMD18-058 ..............Handle Crank ........................................................................................ 1
................. JMD18-201 ..............Wheel .................................................................................................... 3
................. TS-152704 ...............Hex Wrench .......................................................3mm ........................... 1
................. TS-152705 ...............Hex Wrench .......................................................4mm ........................... 1
................. TS-152706 ...............Hex Wrench .......................................................5mm ........................... 1
................. TS-0209051 .............Hex Socket Cap Screw .......................................3/8x1 .......................... 1
................. TS-0680041 .............Flat Washer ........................................................3/8 .............................. 1
................. 365534-01 ...............Hardware Package(Hex Cap Screw,Nut,and Washer)............................ 2
23
13.4.1 JMD-18 Table, Base, and Column Assembly – Exploded View
24
13.4.2 JMD-18 Table, Base, and Column Assembly – Parts List
Index No. Part No.
Description
Size
Qty
601 ........... JMD18-228G ...........Table ..................................................................31L ............................. 1
602 ........... JMD18-229 ..............Fixed Block............................................................................................ 2
603 ........... JMD18-230 ..............Movable Ring ........................................................................................ 2
604 ........... TS-0207021 .............Hex Socket Head Screw .....................................1/4”x1/2” ..................... 2
605 ........... JMD18-368 ..............Oil Ball................................................................1/4”............................. 5
606 ........... JMD18-201 ..............Table Handle Wheel .............................................................................. 3
606-1 ........ TS-0267041 .............Set Screw...........................................................1/4”x3/8” ..................... 3
607A ........ JMD18-201A ............Handle Assembly................................................................................... 3
607-1 ........ JMD18-201-1 ...........Hex Socket Head Screw .....................................3/8”x16UNC ............... 3
607-2 ........ JMD18-201-2 ...........Knob ..................................................................................................... 3
607-3 ........ JMD18-201-3 ...........Hex Nut ..............................................................3/8”............................. 3
609 ........... JMD18-220 ..............Table Clutch .......................................................................................... 1
610 ........... JMD18-366 ..............Pin......................................................................5x38 ........................... 1
611 ........... JMD18-222 ..............Left Flange ............................................................................................ 1
612 ........... TS-0208062 .............Hex Socket Head Screw .....................................5/16”x1” ...................... 6
613A ........ JMD18-223A ............Table Nut Set ........................................................................................ 1
613-1 ........ JMD18-223 ..............Table Nut ...........................................................TM23.7-10 .................. 1
613-2 ........ TS-1502041 .............Cheese Head Mach Screw .................................M5x16 ........................ 1
613-3 ........ TS-1550031 .............Flat Washer ........................................................M5 .............................. 1
616A ........ JMD18-224A ............Table Screw Assembly .......................................................................... 1
616-1 ........ JMD18-224 ..............Table Lead Screw.................................................................................. 1
616-2 ........ BB-51103.................Thrust Bearing ....................................................51103 ......................... 2
616-3 ........ JMD18-226 ..............Right Flange .......................................................................................... 1
616-4 ........ JMD18-202-1 ...........Graduated Dial ...................................................................................... 1
616-5 ........ JMD18-202 ..............Dial Clutch ............................................................................................. 1
616-6 ........ JMD18-366 ..............Pin......................................................................5x38L ......................... 1
617 ........... JMD18N-617............Link Screw............................................................................................. 2
618 ........... JMD18-121 ..............Link Plate .............................................................................................. 2
619 ........... JMD18-204-2 ...........Rivet...................................................................2mm ........................... 4
620 ........... JMD18-216G ...........Center Base .......................................................31L ............................. 1
621 ........... JMD18-219 ..............Antidust Plate ........................................................................................ 1
622 ........... JMD18-217 ..............Antidust Plate Assembly ........................................................................ 1
623 ........... JMD18-227 ..............Gib Strip .............................................................31L ............................. 1
624 ........... JMD18-207 ..............Gib Strip .............................................................31L ............................. 1
625 ........... JMD18-214 ..............Fixed Block............................................................................................ 1
626 ........... TS-0051011 .............Hex Head Screw ................................................51/6”X1/2” .................. 4
627 ........... JMD18-212 ..............Gib Strip Bolt ......................................................................................... 2
628 ........... JMD18N-628............Bushing ................................................................................................. 4
629 ........... JMD18-213-1 ...........Locking Handle...................................................................................... 2
630 ........... JMD18-213 ..............Leaf Screw ............................................................................................ 2
631 ........... TS-0208061 .............Hex Socket Head Screw .....................................5/16”X1” ..................... 2
632 ........... TS-0051101 .............Hex Socket Head Screw .....................................5/16”x2-1/4” ................ 1
633A ........ JMD18-215A ............ACME Nut Assembly ............................................................................. 1
633-1 ........ JMD18-215 ..............ACME Nut ..........................................................TM23.......................... 1
633-2 ........ TS-1550031 .............Flat Washer ........................................................M5 .............................. 1
633-3 ........ TS-1502041 .............Hex Socket Head Screw .....................................M5x16 ........................ 1
634 ........... JMD18N-634G .........Base ...................................................................................................... 1
635A ........ JMD18-205A ............ACME Nut Assembly ............................................................................. 1
635-1 ........ JMD18-205 ..............Cross Lead Screw .............................................TM23.......................... 1
635-2 ........ BB-51103.................Thrust Bearing ....................................................51103 ......................... 2
635-3 ........ JMD18-204 ..............Square Flange ....................................................................................... 1
635-4 ........ JMD18-202-1 ...........Graduated Dial ...................................................................................... 1
635-5 ........ JMD18-202 ..............Dial Clutch ............................................................................................. 1
635-6 ........ JMD18-366 ..............Pin......................................................................5x38 ........................... 1
636 ........... JMD18N-636G .........Column Base ......................................................................................... 1
637 ........... JMD18N-637............Rack...................................................................600.5L ........................ 1
638 ........... JMD18-211 ..............Column Cap .......................................................................................... 1
25
Index No. Part No.
Description
Size
Qty
638-1 ........ TS-0270021 .............Set Screw...........................................................5/16”x5/16” ................. 1
640 ........... JMD18-209 ..............Column Flange Ring .............................................................................. 1
641 ........... JMD18-641 ..............Hex Socket Cap Bolt...........................................5/8”x2-1/2” .................. 5
642 ........... TS-0720131 .............Lock Washer ......................................................5/8”............................. 5
643 ........... TS-0208022 .............Hex Socket Head Screw .....................................5/16”x1/2” ................... 2
644 ........... JMD18N-644............Lock Washer ......................................................5/16”........................... 3
645 ........... JMD18N-645............Plug....................................................................PT1/4”x3/8” ................ 1
646 ........... 365534 ....................Vise ....................................................................................................... 1
647 ........... 365534-01 ...............Hardware Package (Bolt, Nut,and Washer) ............................................ 2
26
13.5.1 JMD-18PFN Power Feed Assembly – Exploded View
27
13.5.2 JMD-18PFN Power Feed Assembly – Parts List
Index No. Part No.
Description
Size
Qty
248 ........... 290111 ....................Main Pulley............................................................................................ 1
249 ........... JMD18PFN-249 .......Set Screw...........................................................1/4”x3/8” ..................... 2
................. 291022AS ................Complete Gear Box Assembly ............................................................... 1
401-1 ........ 291022AG ...............Gear Box .............................................................................................. 1
401-2 ........ BB-6003ZZ ..............Bearing...............................................................6003ZZ....................... 4
401-3 ........ 2450082A ................Change Gear Lever ............................................................................... 1
401-4 ........ 2450084B ................Tension Spring ...................................................................................... 1
401-5 ........ JMD18PFN-360 .......Pin......................................................................................................... 2
401-6 ........ 2450083A ................Stop ...................................................................................................... 1
401-7 ........ 2450089A ................Collar .................................................................................................... 1
401-8 ........ TS-1523011 .............Set Screw...........................................................M6x6 .......................... 2
401-9 ........ 2450074A ................Spacer................................................................................................... 4
401-10 ...... 2450072A ................Gear ...................................................................................................... 1
401-11 ...... 2450071A ................Gear ...................................................................................................... 1
401-12 ...... 2450070A ................Gear ...................................................................................................... 1
401-13 ...... 291026A ..................Shaft ..................................................................................................... 1
401-14 ...... JMD18PFN-269 .......Key.....................................................................5x5x25 ....................... 1
401-15 ...... 291047 ....................Worm Gear............................................................................................ 1
401-16 ...... TS-1523011 .............Set Screw...........................................................M6x6 .......................... 2
401-17 ...... JMD18PFN-282 .......C-Ring ...............................................................R35 ............................ 2
401-18 ...... 2450014...................Cover .................................................................................................... 2
401-19 ...... 2450079...................Speed Knob .......................................................................................... 1
401-20 ...... JMD18PFN-303 .......Round Head Screw ............................................M4x25 ........................ 1
401-21 ...... 290089 ....................Spring.................................................................................................... 1
401-22 ...... SB-5/16 ...................Steel Ball ............................................................5/16”........................... 1
401-23 ...... 2450051...................Pin......................................................................................................... 1
401-24 ...... 2450020...................Release Block ....................................................................................... 1
401-25 ...... JMD18PFN-373 .......C-Ring ................................................................S19 ............................ 1
401-26 ...... 2450077A ................Gear ...................................................................................................... 1
401-27 ...... 2450076A ................Gear ...................................................................................................... 1
401-28 ...... 2450075A ................Gear ...................................................................................................... 1
401-29 ...... 291028A ..................Transmission Worm............................................................................... 1
401-30 ...... JMD18PFN-358 .......Key.....................................................................5x5x32 ....................... 1
401-31 ...... 291027A ..................Pinion .................................................................................................... 1
401-32 ...... JMD18PFN-369 .......C-ring .................................................................S15 ............................ 1
401-33 ...... 2450057...................Bushing ................................................................................................. 1
401-34 ...... 2450054...................Spring.................................................................................................... 1
401-35 ...... 291046 ....................Worm Shaft ........................................................................................... 1
401-36 ...... TS-1523011 .............Set Screw...........................................................M6x6 .......................... 2
401-37 ...... 291050 ....................Clutch Block .......................................................................................... 1
401-38 ...... BB-6003ZZ ..............Ball Bearing ........................................................................................... 2
401-39 ...... JMD18PFN-262 .......Key ....................................................................5x5x10 ....................... 1
401-40 ...... 291023A ..................Transmission Shaft ................................................................................ 1
401-41 ...... JMD18PFN-389 .......Key ....................................................................5x5x45 ....................... 1
401-42 ...... 291024A ..................Bearing Housing .................................................................................... 1
401-43 ...... TS-0720071 .............Lock Washer ......................................................1/4”............................. 3
401-44 ...... TS-0207041 .............Hex Socket Cap Screw .......................................1/4”x3/4” ..................... 3
401-45 ...... JMD18PFN-255 .......C-Ring ................................................................S17 ............................ 1
402 ........... 291032A ..................Base ...................................................................................................... 1
................. 291029AS ................Complete Worm Gear Assembly ............................................................ 1
403-1 ........ 2450048...................Worm Gear Cover ................................................................................. 1
403-2 ........ JMD18PFN-346 .......Flat Cross Head Screw .......................................M4x4 .......................... 3
403-3 ........ JMD18PFN-320 .......C-Ring ................................................................S25 ............................ 1
403-4 ........ 2450024...................Clutch Gear Case .................................................................................. 1
403-5 ........ 2450026...................Clutch Key ............................................................................................. 2
403-6 ........ 2450025...................Clutch Key Pin ....................................................................................... 2
28
Index No. Part No.
Description
Size
Qty
403-7 ........ 2450028...................Spring.................................................................................................... 2
403-8 ........ 2450027...................Spring Pin.............................................................................................. 2
403-9 ........ 2450023...................Worm Gear............................................................................................ 1
403-10 ...... 2450022...................Key........................................................................................................ 2
403-11 ...... 291029A ..................Pinion Shaft ........................................................................................... 1
404 ........... JMD18PFN-250 .......Flat Head Screw .................................................3/16”x3/8” ................... 1
405 ........... TS-0208061 .............Hex Socket Cap Screw .......................................5/16”x1-1/4” ................ 3
406 ........... 291049 ....................Bearing Spacer...................................................................................... 1
................. 291030AS ................Complete Clutch Bushing Assembly ...................................................... 1
407-1 ........ 291030A ..................Clutch Bushing ...................................................................................... 1
407-2 ........ 2450030...................Bushing Pin ........................................................................................... 1
407-3 ........ 2450031...................Bushing Stop ......................................................................................... 1
407-4 ........ 2450032A ................Scale Base ............................................................................................ 1
407-5 ........ JMD18PFN-326 .......Pin......................................................................................................... 1
407-6 ........ 2450037...................Hub ....................................................................................................... 1
407-7 ........ 2450039...................Pin......................................................................................................... 2
407-8 ........ 2450033...................Scale Base Set Screw ........................................................................... 1
407-9 ........ 2450038...................Handle Rod ........................................................................................... 2
407-10 ...... 2450063...................Graduated Base Handle ........................................................................ 1
407-11 ...... H02050 ....................Hex Nut ..............................................................5/16”........................... 1
407-12 ...... JMD18PFN-407-12 ..Set Screw...........................................................5/16”x3/4” ................... 1
408 ........... JMD18PFN-350 .......Hex Socket Cap Screw .......................................5/16”x3-1/2” ................ 3
409 ........... 2450060...................Pointer................................................................................................... 2
410 ........... JMD18PFN-309 .......Rivet...................................................................................................... 4
411 ........... JMD18PFN-354 .......Speed Scale .......................................................................................... 1
412 ........... 6145 ........................Worm Cover .......................................................................................... 1
413 ........... JMD18PFN-376 .......Hex Socket Cap Screw .......................................3/16”x3/8” ................... 2
414-1 ........ 291051A ..................Micro Adjusting Indicator........................................................................ 1
414-2 ........ TS-0267031 .............Set Screw...........................................................1/4”x5/16” ................... 1
................. 6142-2S ...................Complete Wheel Assembly .................................................................... 1
416-1 ........ 6142-2 .....................Hand Wheel .......................................................................................... 1
416-2 ........ 6580 ........................Handle................................................................................................... 1
416-3 ........ 6581 ........................Handle Screw ........................................................................................ 1
416-4 ........ TS-0270021 .............Set Screw...........................................................5/16”x5/16” ................. 1
418-1 ........ 290110 ....................Sub-Pulley ............................................................................................. 1
418-2 ........ TS-0267031 .............Set Screw...........................................................1/4”x5/16” ................... 1
420 ........... JMD18PF-114..........Belt........................................................................................................ 1
421 ........... 290086 ....................Knob ..................................................................................................... 2
422 ........... 2450040...................Washer...............................................................M8 .............................. 1
423 ........... TS-1504031 .............Hex Socket Cap Screw .......................................M8x16 ........................ 1
................. 291001-CPN ............Gear Box Assembly Complete .............................................................. 1
29
14.0 Electrical Connections
14.1 Wiring Diagram: JMD-15 Only
30
14.2 Wiring Diagram: JMD-18 Only
31
427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848
www.jettools.com
32