Grizzly G0612 Bench Top Jointer Owner's Manual

MODEL G0612
6" JOINTER
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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4HISMANUALPROVIDESCRITICALSAFETYINSTRUCTIONSONTHEPROPERSETUP
OPERATIONMAINTENANCEANDSERVICEOFTHISMACHINEEQUIPMENT
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INSTALLATIONINASAFEENVIRONMENTPERSONNELTRAININGANDUSAGE
AUTHORIZATIONPROPERINSPECTIONANDMAINTENANCEMANUALAVAILABILITY
ANDCOMPREHENSIONAPPLICATIONOFSAFETYDEVICESBLADECUTTERINTEG
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FROMNEGLIGENCEIMPROPERTRAININGMACHINEMODIFICATIONSORMISUSE
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OUTMICROSCOPICPARTICLES
Table of Contents
INTRODUCTION ............................................... 2
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SECTION 1: SAFETY ....................................... 6
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6YY^i^dcVaHV[Zin[dg?d^ciZgh######################### SECTION 2: CIRCUIT REQUIREMENTS ........ 9
&&%KDeZgVi^dc############################################## .
SECTION 3: SETUP ....................................... 10
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SECTION 4: OPERATIONS ........................... 18
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HidX`>cheZXi^dcVcYGZfj^gZbZcih############ '(
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Hjg[VXZEaVc^c\############################################ '*
:Y\Z?d^ci^c\############################################### '+
7ZkZa8jii^c\################################################ ',
SECTION 5: ACCESSORIES ......................... 28
SECTION 6: MAINTENANCE......................... 30
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SECTION 7: SERVICE ................................... 31
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6Y_jhi^c\$GZeaVX^c\7Zaih############################ ((
GZeaVX^c\Bdidg7gjh]Zh############################ ()
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EVgih7gZV`Ydlc########################################## (+
EVgihA^hi###################################################### (,
HV[ZinAVWZaEVgihA^hi################################# (WARRANTY AND RETURNS ........................ 41
INTRODUCTION
Manual Accuracy
Contact Info
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Machine Description
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Identification
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0612 6" X 24" BENCH TOP JOINTER
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Weight................................................................................................................................................................ 95 lbs.
Length/Width/Height........................................................................................................................... 24 x 6 x 7-3/4 in.
Foot Print (Length/Width)....................................................................................................................... 11 x 18-7/8 in.
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Type......................................................................................................................................................... Not Available
Content............................................................................................................................................................ Machine
Weight................................................................................................................................................................ 99 lbs.
Length/Width/Height............................................................................................................................... 26 x 8 x 10 in.
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Type..................................................................................................................................................... Universal
Horsepower.......................................................................................................................................................2
Voltage.......................................................................................................................................................... 110
Prewired........................................................................................................................................................ 110
Phase........................................................................................................................................................ Single
Amps............................................................................................................................................................... 12
Speed........................................................................................................................................................20000
Cycle............................................................................................................................................................... 60
Number Of Speeds........................................................................................................................................... 1
Power Transfer ................................................................................................................................... Belt Drive
Bearings....................................................................................................................... Shielded and Lubricated
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Fence Length....................................................................................................................................... 22-7/8 in.
Fence Width.............................................................................................................................................. 3/4 in.
Fence Height........................................................................................................................................4-5/16 in.
Fence Stops................................................................................................................................ 45 and 90 deg.
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Bevel Jointing.............................................................................................................................. Left & Right 45
Maximum Width of Cut................................................................................................................................. 6 in.
Maximum Depth of Cut..............................................................................................................................1/8 in.
Number of Cuts Per Minute.......................................................................................................................20000
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Number of Knives..............................................................................................................................................2
Knife Type...............................................................................................................................................Straight
Knife Length........................................................................................................................................... 6-1/2 in.
Knife Width................................................................................................................................................ 7/8 in.
Knife Thickness....................................................................................................................................... 3/32 in.
Knife Adjustment...............................................................................................................................Jack Screw
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Cutterhead Type...................................................................................................................................... 2 Knife
Cutterhead Diameter..............................................................................................................................1-7/8 in.
Cutterhead Speed............................................................................................................................ 10000 RPM
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Table Length........................................................................................................................................ 28-1/2 in.
Table Width............................................................................................................................................ 6-1/4 in.
Floor to Table Height............................................................................................................................73-1/4 in.
Table Adjustment Type...............................................................................................................................Knob
Table Movement Type...............................................................................................................................Swing
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Base Construction................................................................................................................................ Cast Iron
Body Assembly Construction................................................................................................................Cast Iron
Cabinet Construction.................................................................................................................Preformed Steel
Fence Assembly Construction..............................................................................................................Cast Iron
Guard Construction............................................................................................................................. Aluminum
Table Construction...................................................................................................Precision Ground Cast Iron
Paint.......................................................................................................................................... Powder Coating
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Number of Dust Ports........................................................................................................................................1
Dust Port Size........................................................................................................................................ 2-1/2 in.
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45 Degree Inward, 90 and 45 Degree Outward Stops
Jack Screw Knife Adjustment
2-1/2" Dust Port
2 Safety Push Blocks
Dust Collection Fan, Chute and Bag
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
symbol is used to alert the user to useful information about
NOTICE This
proper operation of the machine.
Safety Instructions for Machinery
Safety Instructions for Machinery
1.
READ ENTIRE MANUAL BEFORE
STARTING. DeZgVi^c\ bVX]^cZ WZ[dgZ
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4.
ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
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2.
ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
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WEAR PROPER APPAREL. 9D CDI
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3.
ALWAYS WEAR A NIOSH APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
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6.
NEVER OPERATE MACHINERY WHEN
TIRED OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. 7ZbZciVaanVaZgi
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Safety Instructions for Machinery
7.
ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. BV`Z hjgZ
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8.
KEEP CHILDREN/VISITORS AWAY.
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18. DO NOT FORCE MACHINERY. Ldg` Vi
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19. SECURE WORKPIECE. JhZ XaVbeh dg
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21. MANY
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12. USE A GROUNDED POWER SUPPLY
RATED FOR THE MACHINE AMPERAGE.
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13. ALWAYS DISCONNECT FROM POWER
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14. MAINTAIN MACHINERY WITH CARE.
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15. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
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23. CERTAIN DUST MAY BE HAZARDOUS
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24. EXPERIENCING DIFFICULTIES. >[ Vi
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Additional Safety for Jointers
1.
JOINTER KICKBACK.@^X`WVX` ^hl]Zc
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2. CUTTERHEAD ALIGNMENT. @ZZei]Zide
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3.
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4. WORKPIECE SUPPORT. Hjeedgi^c\ i]Z
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5. KICKBACK ZONE. I]Z `^X`WVX` odcZ
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Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
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6.
MAXIMUM CUTTING DEPTH. I]Z bVm^"
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7. JOINTING WITH THE GRAIN# ?d^ci^c\
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8. KEEPING GUARDS IN PLACE. L^i] i]Z
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9.
PROPER CUTTING. L]ZcXjii^c\!ValVnh
`ZZe i]Z ldg`e^ZXZ bdk^c\ idlVgY i]Z
dji[ZZYiVWaZjci^ai]Zldg`e^ZXZ]VheVhhZY
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i]Zldg`idlVgYi]Z^c[ZZYiVWaZ#
10. USING GOOD STOCK. ?d^ci^c\ hV[Zin
WZ\^ch l^i] ndjg ajbWZg# >cheZXi ndjg
hidX` XVgZ[jaan WZ[dgZ ndj [ZZY ^i dkZg i]Z
XjiiZg]ZVY# CZkZg _d^ci V WdVgY i]Vi ]Vh
addhZ `cdih! cV^ah! dg hiVeaZh# >[ ndj ]VkZ
VcnYdjWihVWdjii]ZhiVW^a^indghigjXijgVa
^ciZ\g^ind[ndjghidX`!9DCDI_d^ci^i
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
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SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up process. DO NOT connect the machine to the
power source until instructed to do so.
Grounding
>c i]Z ZkZci d[ Vc ZaZXig^XVa h]dgi! \gdjcY^c\
gZYjXZh i]Z g^h` d[ ZaZXig^X h]dX`# I]^h idda ^h
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ig^XVa XdccZXi^dch bjhi WZ bVYZ ^c VXXdgYVcXZ
l^i]adXVaXdYZhVcYdgY^cVcXZh#
Amperage Draw
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical configuration does not comply with local and state
codes. Ensure compliance
by checking with a qualified electrician!
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Circuit Requirements
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VcXZl^i]l^g^c\XdYZh#If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, you
may create a fire hazard—consult a qualified
electrician to reduce this risk.
GZXdbbZcYZY8^gXj^iH^oZ################### &*6beh
Extension Cords
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XdgYh# >chiZVY! VggVc\Z i]Z eaVXZbZci d[ ndjg
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Plug/Receptacle Type
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<gdjcY^c\Egdc\^h
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SECTION 3: SETUP
Setup Safety
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire set up process!
The jointer is heavy
(approximately 100 lbs).
DO NOT over-exert yourself while unpacking or
moving your machine—
get assistance.
"&%"
Unpacking
I]Z BdYZa <%+&' lVh XVgZ[jaan eVX`ZY l]Zc ^i
aZ[i djg lVgZ]djhZ# >[ ndj Y^hXdkZg i]Z bVX]^cZ
^h YVbV\ZY V[iZg ndj ]VkZ h^\cZY [dg YZa^kZgn!
please immediately call Customer Service at
(570) 546-9663for advice.
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edhh^WaZ ^cheZXi^dc Wn i]Z XVgg^Zg dg ^ih V\Zci#
Otherwise, filing a freight claim can be difficult.
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Y^i^dcd[ndjgh]^ebZci!ndjh]djaY^ckZcidgni]Z
XdciZcih#
Items Needed for
Setup
I]Z[daadl^c\^iZbh!cZZYZYidXdbeaZiZi]ZhZije
egdXZhh!VgZcdi^cXajYZYl^i]ndjgbVX]^cZ/*
DESCRIPTION
Qty
™ EZdeaZ[dgA^[i^c\######################## 6hCZZYZY
™ HigV^\]iZY\Z############################################### &
™ BVX]^c^hih8dbW^cVi^dcHfjVgZ################ &
™ ;aVi=ZVYHXgZlYg^kZg################################ &
™ E]^aa^eh=ZVYHXgZlYg^kZg########################## &
™ LgZcX]&%bb############################################ &
™ LgZcX]-bb############################################## '
s Bdjci^c\=VgYlVgZ################### 6hCZZYZY
HZZPage 12#
™ 9Z\gZVhZgVcYGV\h################# 6hCZZYZY
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Inventory
6
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Wdm!ndjh]djaY]VkZi]Z[daadl^c\^iZbh/
Jointer Box Contents: (Figure 4 & 5)
Qty
A. ?d^ciZg7ZY6hhZbWan################################ &
B. ;ZcXZ######################################################### &
C. 9jhi8daaZXi^dc7V\#################################### &
D. Ejh]7adX`h################################################ '
E. ;ZcXZI^ai^c\=VcYaZ################################## &
F. ;ZcXZ7gVX`Zi6hhZbWan########################### &
G. ;ZcXZHa^Y^c\=VcYaZ################################# &
H. AdX`^c\EaViZ6hhZbWan############################# &
I. ;ZcXZHjeedgi############################################ &
J. 9jhi8]jiZ################################################# &
K. 9jhi8daaZXi^dc7V\8aVbe######################## &
Hardware CdiH]dlc ................................. Qty
™ 8VeHXgZlhB-"&#'*m'%########################## +
™ AdX`LVh]Zgh-bb################################### +
™ =ZmLgZcX])bb###################################### &
™ =ZmLgZcX]+bb###################################### &
™ EVc=ZVYHXgZlB+"&m'*####################### &
7
Figure 4#7dmXdciZcih&#
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\aVY id gZeaVXZ i]Zb! dg [dg i]Z hV`Z d[ ZmeZY^"
ZcXn!gZeaVXZbZcihXVcWZdWiV^cZYVindjgadXVa
]VgYlVgZhidgZ#
NOTICE
Some assembly fasteners may arrive preinstalled on the machine. Check the mounting locations on the machine before assuming that any items from the inventory list are
missing.
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"&&"
Cleanup
Mounting the Jointer
I]ZjceV^ciZYXVhi^gdchjg[VXZhVgZXdViZYl^i]
VlVmnd^aidegdiZXii]Zb[gdbXdggdh^dcYjg^c\
h]^ebZci# GZbdkZ i]^h egdiZXi^kZ XdVi^c\ l^i] V
hdakZci XaZVcZg dg X^igjh"WVhZY YZ\gZVhZg hjX]
Vh <g^ooan»h <,-.* 9Z\gZVhZg# Id XaZVc i]dg"
dj\]an!hdbZeVgihbVncZZYidWZgZbdkZY#For
optimum performance from your machine,
make sure you clean all moving parts or sliding contact surfaces that are coated. 6kd^Y
X]adg^cZ"WVhZY hdakZcih! hjX] Vh VXZidcZ dg
WgV`ZeVgihXaZVcZg!Vhi]ZnbVnYVbV\ZeV^ciZY
hjg[VXZhh]djaYi]ZnXdbZ^cXdciVXi#
Ndjg BdYZa <%+&' _d^ciZg bjhi WZ hZXjgZan
bdjciZY id V hijgYn ldg`WZcX]# I]ZgZ VgZ ild
lVnh id Yd i]^h·Z^i]Zg l^i] V Y^gZXi bdjci dg
l^i]Vi]gdj\]bdjci#LZhigdc\angZXdbbZcYV
i]gdj\] bdjci# L]^X]ZkZg bZi]dY ndj X]ddhZ!
bdjcii]Z_d^ciZgi]gdj\]i]Z[djg]daZh^c^ihXVhi
^gdcWVhZ#HZZFigures 7 and 8[dgZmVbeaZhd[
Y^gZXiVcYi]gdj\]bdjcih#
AV\HXgZl
Site Considerations
8dch^YZgi]Z_d^ciZgY^bZch^dchVcYh^oZd[bViZ"
g^Va id WZ egdXZhhZY i]gdj\] ZVX] bVX]^cZ! VcY
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]ZVYk^ZlY^bZch^dch#
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-ACHINE"ASE
7ORKBENCH
Figure 7#Ine^XVaY^gZXibdjci#
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7ORKBENCH
Figure 6#BdYZa<%+&'dkZg]ZVYk^Zl
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Figure 8.Ine^XVai]gdj\]bdjci#
"&'"
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Attaching the Fence
Support
3. >chZgi i]Z adX`^c\ eaViZ VhhZbWan ^cid i]Z
[ZcXZ hjeedgi! edh^i^dc^c\ ^i hd i]Z ild e^ch
VgZV\V^chii]ZWdiidbZY\Zd[i]Z[ZcXZhje"
edgiVhh]dlc^cFigure 10#
Components and Hardware Needed:
Qty
?d^ciZg7ZY6hhZbWan######################################## &
;ZcXZHjeedgi################################################### &
AdX`^c\EaViZ6hhZbWan#################################### &
;ZcXZHa^Y^c\=VcYaZ####################################### &
8VeHXgZlhB-"&#'*m'%################################# '
AdX`LVh]Zgh-bb########################################### '
=ZmLgZcX]+bb############################################## &
AdX`^c\EaViZ
6hhZbWan
To attach the fence support:
1. 9>H8DCC:8I I=: ?D>CI:G ;GDB
EDL:GHDJG8:
2. JhZ ild XVe hXgZlh VcY adX` lVh]Zgh id
ViiVX]i]Z[ZcXZhjeedgiidi]Z_d^ciZgWZYVh
h]dlc^cFigure 9#
8VeHXgZlh
?d^ciZg7ZY
Figure 10#>chZgi^c\i]ZadX`^c\eaViZ#
4.
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[ZcXZha^Y^c\]VcYaZVhh]dlc^cFigure 11#
AdX`^c\EaViZ
6hhZbWan
;ZcXZ
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Figure 9#6iiVX]^c\i]Z[ZcXZhjeedgiidi]ZWZY
VhhZbWan#
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AdX`^c\
EaViZE^ch
;ZcXZHa^Y^c\
=VcYaZ
Figure 11#HZXjg^c\i]ZadX`^c\eaViZVhhZbWan
l^i]i]Z[ZcXZha^Y^c\]VcYaZ#
"&("
Installing the Fence
Components and Hardware Needed:
Qty
?d^ciZg7ZY6hhZbWanl^i];ZcXZHjeedgi####### &
;ZcXZ################################################################# &
;ZcXZ7gVX`Zi6hhZbWan################################### &
;ZcXZI^ai^c\=VcYaZ######################################### &
8VeHXgZlhB-"&#'*m'%################################# )
AdX`LVh]Zgh-bb########################################### )
=ZmLgZcX]+bb############################################## &
3. Ha^YZ i]Z [ZcXZ [dglVgY jci^a ^i XdciVXih i]Z
XjiiZg]ZVY \jVgY VcY i]Z XjiiZg]ZVY \jVgY
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^cFigure 14.
;ZcXZ
8jiiZg]ZVY
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To install the fence:
1. JhZ i]Z [djg XVe hXgZlh VcY lVh]Zgh id
ViiVX]i]Z[ZcXZidi]Z[ZcXZWgVX`ZiVhhZb"
Wan!Vhh]dlc^cFigure 12#
Figure 14#;ZcXZedhi^i^dcZYdkZgi]Z_d^ciZg
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7gVX`Zi
6hhZbWan
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Fence Tilting Handle
>chiVaa i]Z [ZcXZ i^ai^c\ ]VcYaZ Wn hXgZl^c\ i]Z
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WgVX`ZiVhhZbWan#
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dcidi]ZYdkZiV^ahd[i]ZhjeedgiVcYadX`^c\
eaViZVhh]dlc^cFigure 13#
7gVX`Zi
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Figure 15#>chiVaa^c\i]Z[ZcXZi^ai^c\]VcYaZ#
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9dkZiV^ah
Figure 13#Ha^Y^c\i]Z[ZcXZWgVX`Zidcidi]Z
[ZcXZhjeedgiYdkZiV^ah#
"&)"
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Checking Outfeed
Table Alignment
To adjust the height of the cutterhead knives:
I]Zdji[ZZYiVWaZBJHIWZaZkZal^i]i]Z`c^kZh
l]Zc i]Zn VgZ Vi ide YZVY XZciZg i]Z^g ]^\]Zhi
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2. 7adX` i]Z XjiiZg]ZVY \jVgY WVX` hd i]Z
XjiiZg]ZVY^h[jaanZmedhZY#
To check the outfeed table alignment:
1.
9>H8DCC:8I I=: ?D>CI:G ;GDB I=:
EDL:GHDJG8:
3. AdXViZ i]Z `c^[Z XaVbe hXgZlh VcY `c^[Z
VY_jhibZci _VX` hXgZlh hZZ Figures 17 &
18#
Note: You will perform the procedure in
Steps 1-8 for each of the two knives.
1. 9>H8DCC:8I I=: ?D>CI:G ;GDB I=:
EDL:GHDJG8:
2. EaVXZVhigV^\]iZY\Zdci]Zdji[ZZYiVWaZhd^i
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Vh^aajhigViZY^cFigure 16#
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Figure 16#>aajhigVi^dcd[Vine^XVaXjiiZg]ZVY
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4.
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6.
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7. GdiViZ i]Z XjiiZg]ZVY l^i]dji Y^hijgW^c\ i]Z
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ha^\]ian&$-[dglVgYVcYWVX`dci]ZiVWaZ!
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8.
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Dust Collection
The Model G0612 creates substantial amounts
of wood dust while operating. DO NOT operate this machine without an adequate dust
collection system. Failure to use a dust collection system can result in short and longterm respiratory illness.
Components and Hardware Needed:
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9jhi8daaZXi^dc7V\########################################### &
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To Install the dust collection chute and bag:
1. >chiVaai]ZYjhiX]jiZVhh]dlc^cFigure 19#
Figure 19#>chiVaa^c\i]ZYjhiX]jiZ#
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2. Ha^e i]Z WV\ XaVbe dkZg i]Z XdaaZXi^dc WV\!
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2. BV`ZhjgZi]ZXjiiZg]ZVY\jVgY[jaanXdkZgh
i]ZXjiiZg]ZVY#
3. BV`ZhjgZVaaiddahVcY[dgZ^\cdW_ZXih]VkZ
WZZcgZbdkZY[gdbi]ZbVX]^cZ#
7V\
8aVbe
4. GZk^Zl SECTIONS 1 and 2 SAFETY and
CIRCUIT REQUIREMENTS dc Pages 58 VcY XdccZXi ndjg bVX]^cZ id i]Z edlZg
hdjgXZ#
5. Ijgci]Z_d^ciZgON#
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Figure 20.6iiVX]^c\i]ZYjhiXdaaZXi^dcWV\#
Test Run
·>bbZY^ViZanhidei]Z_d^ciZg^[ndjhjheZXi
VcnegdWaZbh#GZ[ZgidPages 31 & 32id
igdjWaZh]ddi VcY [^m Vcn egdWaZbh WZ[dgZ
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6. Ijgci]Z_d^ciZgD;;!i]ZcgZbdkZi]ZhV[Zin
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7. A^[ii]ZeVYYaZhl^iX]idi]ZDCedh^i^dc#
7Z[dgZndjWZ\^cdeZgVi^dch!YdSteps 1-7WZadl
idbV`ZhjgZndjg_d^ciZg^hgjcc^c\egdeZgan#
Loose hair and clothing could get caught in
machinery and cause
serious personal injury. Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
·>[i]Z_d^ciZgbdidgYdZhcdihiVgi!i]Zci]Z
hV[Zin `Zn ^h ldg`^c\ egdeZgan VcY ndj
]VkZ[^c^h]ZYi]ZiZhigjc#
·>[ i]Z _d^ciZg bdidg hiVgih l]Zc i]Z
hV[Zin `Zn ^h gZbdkZY! >BB:9>6I:AN
9>H8DCC:8II=:?D>CI:G;GDBI=:
EDL:G HDJG8:# GZ[Zg id Pages 32 &
33 idigdjWaZh]ddii]ZegdWaZb#
·>[ ndj hi^aa XVccdi hdakZ i]^h dg Vcn di]Zg
egdWaZbi]ViVg^hZhYjg^c\i]ZiZhigjc!XVaa
<g^ooanIZX]HjeedgiVi*,%*)+".++(#
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly and operation.
To test run your jointer:
1. GZVYi]ZZci^gZ^chigjXi^dcbVcjVa[^ghi
BdYZa<%+&'B[\#h^cXZ%,$%,
"&,"
SECTION 4: OPERATIONS
Basic Parts and
Controls
Operation Safety
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
I]^h hZXi^dc XdkZgh i]Z WVh^X eVgih VcY Xdcigdah
jhZYYjg^c\gdji^cZdeZgVi^dch#GZ[ZgidFigures
21 VcY 22 [dgWVh^XeVgihVcYXdcigdaadXVi^dch#
6
8
7
=
9
;
Loose hair and clothing could get caught in
machinery and cause serious personal injury. Keep
loose clothing and long
hair away from moving
machinery.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
"&-"
<
:
Figure 21#<%+&'eVgihVcYXdcigdah[gdcik^Zl#
A.
B.
C.
D.
E.
F.
G.
H.
Dji[ZZYIVWaZ
8jiiZg]ZVY<jVgY
;ZcXZ
>c[ZZYIVWaZ
9Zei]d[8ji6Y_jhi^c\@cdW
DC$D;;Hl^iX]
9jhi8daaZXi^dc8]jiZ
9jhi8daaZXi^dc7V\
BdYZa<%+&'B[\#h^cXZ%,$%,
F.
?
>
@
Figure 22#<%+&'eVgihVcYXdcigdahWVX`
k^Zl#
I. ;ZcXZ7gVX`Zi6hhZbWan
J. ;ZcXZI^ai^c\=VcYaZ
K. ;ZcXZHa^Y^c\=VcYaZ
A. Outfeed Table/ Hjeedgihi]Zldg`e^ZXZV[iZg
^ieVhhZhdkZgi]ZXjiiZg]ZVY#
B. Cutterhead Guard/ H]^ZaYh i]Z XjiiZg]ZVY
id^cXgZVhZdeZgVidghV[ZinYjg^c\deZgVi^dc#
I]ZXjiiZg]ZVY\jVgY^hjcYZgheg^c\iZch^dc0
^il^aaValVnhjcaZhhWadX`ZYhcVe[dglVgYid
]^i i]Z [ZcXZ# DO NOT deZgViZ i]Z _d^ciZg ^[
i]Z\jVgY^hcdi[jcXi^dc^c\egdeZgan#
C. Fence/ I]Z [ZcXZ \j^YZh i]Z ldg`e^ZXZ
jc^[dgban dkZg i]Z XjiiZg]ZVY Vi i]Z YZh^gZY
Vc\aZ#
D. Infeed Table/ Hjeedgih i]Z ldg`e^ZXZ Vh ^i
^h ejh]ZY dkZg i]Z XjiiZg]ZVY# I]Z ]Z^\]i
d[ i]Z ^c[ZZY iVWaZ gZaVi^kZ id i]Z XjiiZg]ZVY
YZiZgb^cZhi]ZYZei]d[i]ZXji#
E.
ON/OFF Switch/ I]^h eVYYaZ hl^iX] hiVgih
VcYhidehi]ZXjiiZg]ZVYgdiVi^dc#I]ZnZaadl
eVgi d[ i]Z hl^iX] ^h V hV[Zin YZk^XZ# L]Zc
ndjgZbdkZi]^hnZaadl`ZnWnejaa^c\^i[dg"
lVgY VcY dji! i]Z hl^iX] adX`h ^c i]Z OFF
edh^i^dc#6alVnhgZbdkZi]^hnZaadl`Znl]Zc
ndj aZVkZ i]Z _d^ciZg ldg` VgZV# GZbdk^c\
i]Z `Zn egZkZcih jchjeZgk^hZY eZghdch ^c
ndjgh]deZheZX^VaanX]^aYgZc[gdbZVh^andg
VXX^YZciVaanhiVgi^c\i]Z_d^ciZg#
G/H. Dust Collection Chute and Bag/ I]^h
VhhZbWan gZXZ^kZh i]Z YZWg^h gZbdkZY [gdb
i]Z ldg`e^ZXZ Vh ^i ^h Xji# I]Z ^ciZgcVa [Vc
" edlZgZY Wn i]Z _d^ciZg bdidg " ejaah i]Z
YZWg^hVlVn[gdbi]ZXjiiZg]ZVYVcYWadlh^i
i]gdj\]i]ZX]jiZ^cidi]ZWV\#
I.
Fence Bracket Assembly/ I]ZkVg^djheVgih
d[i]^hVhhZbWanaZindjX]Vc\Zi]Zedh^i^dc
d[i]Z[ZcXZgZaVi^kZidi]ZiVWaZhVcYhZXjgZ
^i^cedh^i^dcYjg^c\deZgVi^dc#
J.
Fence Tilting Handle/ AZih ndj X]Vc\Z i]Z
Vc\aZ d[ i]Z [ZcXZ VcY adX` ^i Vi i]Z Vc\aZ
YZh^gZY#I]Z[ZcXZXVcWZfj^X`anhZiid.%•
eZgeZcY^XjaVgidi]ZiVWaZh!)*•^clVgYVcY
)*• djilVgY Wn hZii^c\ VcY jh^c\ i]Z [ZcXZ
hidehdci]ZWgVX`ZiVhhZbWan#
K. Fence Sliding Handle/ I]^h ]VcYaZ aZih
ndjVY_jhiVcYadX`i]Zedh^i^dcd[i]Z[ZcXZ
VXgdhh i]Z iVWaZh# ALWAYS [^gban i^\]iZc
i]Z ha^Y^c\ ]VcYaZ WZ[dgZ ndj WZ\^c deZgV"
i^dch# I]Z edh^i^dc d[ i]Z [ZcXZ YZiZgb^cZh
i]Z bVm^bjb l^Yi] d[ i]Z Xji Vh ndj eVhh
ndjgldg`e^ZXZdkZgi]Zhe^cc^c\XjiiZg]ZVY#
NEVER deZgViZ i]Z _d^ciZg ^[ ANY eVgi d[
XjiiZg]ZVY^hZmedhZYdci]Zldg`VgZV#
Depth of Cut Adjustment Knob/I]^h`cdW
aZihndjX]Vc\Zi]Z]Z^\]id[i]Z^c[ZZYiVWaZ
VcYi]jhXdcigdai]ZYZei]d[Xji#7ZhigZhjaih
VgZ VX]^ZkZY l]Zc ndj a^b^i i]Z bVm^bjb
YZei] id &$- dg aZhh l]Zc ZY\Z _d^ci^c\ VcY
&
$(' l]Zc hjg[VXZ eaVc^c\# Ndj XVc hZi i]Z
YZei] d[ Xji egZX^hZan l^i] i]^h VY_jhibZci
`cdW# Id YZiZgb^cZ i]Z YZei] d[ hidX` i]Z
XjiiZg]ZVYl^aagZbdkZ[gdbndjgldg`e^ZXZ!
eaVXZVhigV^\]iZY\ZVXgdhhi]Zdji[ZZYiVWaZ
VcYjhZVgjaZgidbZVhjgZi]Z\VeWZilZZc
i]ZhigV^\]iZY\ZVcYi]Z^c[ZZYiVWaZ#
BdYZa<%+&'B[\#h^cXZ%,$%,
"&."
Fence Angle Stops
To set the 90º stop:
1.
Ndj XVc fj^X`an hZi i]Z [ZcXZ Vc\aZ Vi .%§ eZg"
eZcY^XjaVgidi]ZiVWaZh!)*§^clVgY!VcY)*§dji"
lVgY#I]^hhZXi^dcegdk^YZh^chigjXi^dch[dghZii^c\
i]Z[ZcXZhidehegZX^hZanVii]ZhZVc\aZh#
9>H8DCC:8I I=: ?D>CI:G ;GDB I=:
EDL:GHDJG8:
2.
L^i] i]Z [ZcXZ edh^i^dcZY dkZg i]Z WZY VcY
i]Zl^i]i]Zha^Y^c\]VcYaZadX`ZY!addhZci]Z
[ZcXZi^ai^c\]VcYaZ#
7Z[dgZbV`^c\i]ZhZVY_jhibZcih!iV`ZVbdbZci
id ^YZci^[n i]Z kVg^djh hide eVgih d[ i]Z [ZcXZ
WgVX`ZiVhhZbWanhZZFigure 23#
3. EgZhh i]Z [dglVgY iVW d[ i]Z a^b^i eaViZ ^cid
i]ZgZVghadid[i]Za^b^iWadX`#
A^b^i7adX`
;dglVgYIVW
A^b^i7adX`
GZVgHadi
A^b^i
7adX`HZi
HXgZl
>clVgYHide
A^b^i7adX`
H]V[i
4. Ejaai]Z[ZcXZVh[VgVh^il^aa\didlVgYh.%§
eZgeZcY^XjaVgidi]ZiVWaZ!i]Zci^\]iZci]Z
[ZcXZi^ai^c\]VcYaZ#
Note: When you pull the fence towards 90º,
it will stop when it hits the limit block shaft.
5.
JhZ V bVX]^c^hih XdbW^cVi^dc hfjVgZ id
X]ZX` i]Z Vc\aZ d[ i]Z [ZcXZ Vh h]dlc ^c
Figure 24#
?Vb
Cji
Figure 23#;ZcXZhideeVgih^YZci^[^XVi^dc#
Figure 24#8]ZX`^c\i]Z.%§hide#
·>[ i]Z [ZcXZ ^h eZgeZcY^XjaVg id i]Z iVWaZ
VXXdgY^c\ id i]Z bVX]^c^hih hfjVgZ! i]Z
.%§hide^hhZiXdggZXian0bdkZV]ZVYidhZi
i]Z)*§hideh#
·>[ i]Z [ZcXZ ^h cdi eZgeZcY^XjaVg id i]Z
iVWaZ! VY_jhi i]Z .%§ hide Wn Yd^c\ Steps
6-9#
"'%"
BdYZa<%+&'B[\#h^cXZ%,$%,
6. AddhZc i]Z [ZcXZ i^ai^c\ ]VcYaZ! Wg^c\ i]Z
[ZcXZ id .%§ l^i] i]Z bVX]^c^hih hfjVgZ hZi
V\V^chii]Z[ZcXZ!i]Zci^\]iZci]Z]VcYaZ#
·>[ i]Z [ZcXZ aZVch )*§ idlVgYh i]Z iVWaZ!
i]Z ^clVgY )*§ hide ^h hZi XdggZXian0 bdkZ
V]ZVYidhZii]ZdjilVgY)*§hide#
Note: Keep the limit plate tab in the rear slot
of the limit block.
·>[i]Z[ZcXZYdZhcdiaZVc)*§idlVgYhi]Z
iVWaZ! VY_jhi i]Z ^clVgY )*§ hide Wn Yd^c\
Steps 5-9#
7.
AddhZci]Z_VbcjiadXViZYVii]ZgZVgd[i]Z
a^b^iWadX`h]V[i#
8. Jh^c\ V hXgZlYg^kZg! ijgc i]Z a^b^i WadX`
hZi hXgZl jci^a i]Z a^b^i WadX` h]V[i ]^ih i]Z
[ZcXZ#
9. I^\]iZci]Z_Vbcji#I]Z.%§hide^hcdlhZi
egZX^hZan#
To set the inward 45º stop:
1.
9>H8DCC:8I I=: ?D>CI:G ;GDB I=:
EDL:GHDJG8:
5.
AddhZc i]Z [ZcXZ i^ai^c\ ]VcYaZ! Wg^c\ i]Z
[ZcXZ id .%§! i]Zc i^\]iZc i]Z ]VcYaZ _jhi
Zcdj\]id`ZZei]Z[ZcXZ^cedh^i^dc#
6. GZbdkZi]Za^b^iWadX`[gdbi]Z[ZcXZWgVX`Zi
VhhZbWanVcYhZi^iVh^YZ#
7. Jh^c\ild-bblgZcX]Zh!VY_jhii]Z^clVgY
hideWdaihZZFigure 26 jci^a^i]^ihi]Z[ZcXZ
ViegZX^hZan)*§^clVgY!i]Zci^\]iZci]Z_Vb
cjil]ZgZi]ZWdaibZZihi]ZWgVX`ZiVhhZb"
Wanl]^aZ]daY^c\i]ZhideWdai^ceaVXZ#HdbZ
ig^Va"VcY"Zggdgl^aaWZgZfj^gZYidhZii]^hhide
XdggZXian#
2. L^i] i]Z [ZcXZ edh^i^dcZY dkZg i]Z WZY VcY
i]Z ha^Y^c\ ]VcYaZ adX`ZY! addhZc i]Z [ZcXZ
i^ai^c\]VcYaZ#
3. I^ei]Z[ZcXZidlVgYhi]ZiVWaZVh[VgVh^il^aa
\d!i]Zci^\]iZci]Z[ZcXZi^ai^c\]VcYaZ#
>clVgY
Hide7dai
Note: When you tip the fence towards the
table, it will stop when it hits the inward stop
bolt.
4. JhZ V bVX]^c^hih XdbW^cVi^dc hfjVgZ id
X]ZX` i]Z Vc\aZ d[ i]Z [ZcXZ Vh h]dlc ^c
Figure 25#
Figure 26#6Y_jhi^c\i]Z^clVgYhide#
Figure 25#8]ZX`^c\i]Z^clVgY)*§hide#
BdYZa<%+&'B[\#h^cXZ%,$%,
"'&"
8. JhZ ild -bb lgZcX]Zh id i^\]iZc i]Z ]Zm
cjidci]Z^clVgYhideVhndj]daYi]Z hide
^ceaVXZ#
5. L^i]i]ZdjilVgYhideWdaigZhi^c\V\V^chii]Z
[ZcXZWgVX`Zi!jhZVc-bblgZcX]idVY_jhi
i]ZaZc\i]d[i]Zhidejci^ai]Z[ZcXZ^hVi)*§!
i]Zci^\]iZci]Z_VbcjihZZFigure 28#
Ejii]Za^b^iWadX`WVX`!Wg^c\i]Z[ZcXZWVX`
id.%§VcYi^\]iZci]Zi^ai^c\]VcYaZ#
9.
To set the outward 45º stop:
DjilVgY
Hide7dai
1. 9>H8DCC:8I I=: ?D>CI:G ;GDB I=:
EDL:GHDJG8:
2. AddhZc i]Z [ZcXZ i^ai^c\ ]VcYaZ! gZbdkZ i]Z
a^b^iWadX`VcYhZi^iVh^YZ#
?VbCji
I^ei]Z[ZcXZWVX`VlVn[gdbi]ZiVWaZjci^a
^ihideh#
3.
Note: The fence will stop when the outward
stop bolt hits the fence bracket.
4. JhZ V bVX]^c^hih XdbW^cVi^dc hfjVgZ id
X]ZX` i]Z Vc\aZ d[ i]Z [ZcXZ! Vh h]dlc ^c
Figure 27.
Figure 28#DjilVgYhideWdaiYZiV^a#
6. Ejii]Za^b^iWadX`WVX`!Wg^c\i]Z[ZcXZid.%§
VcYi^\]iZci]Z[ZcXZi^ai^c\]VcYaZ#
Note: To ensure accurate results when edge
jointing, check the accuracy of these settings frequently (monthly at a minimum) with a machinist's
combination square and readjust them if necessary.
Figure 27.8]ZX`^c\i]ZdjilVgY)*§hide#
·>[i]Z[ZcXZ^hi^ai^c\VlVn[gdbi]ZiVWaZVi
)*§! i]Z djilVgY hide ^h hZi XdggZXian# Eji
i]Za^b^iWadX`WVX`!Wg^c\i]Z[ZcXZid.%•
VcYi^\]iZci]Zi^ai^c\]VcYaZ#
·>[i]Z[ZcXZ^hcdii^ai^c\VlVn[gdbi]ZiVWaZ
Vi)*§!YdSteps 5 & 6idhZii]ZdjilVgY
hideXdggZXian#
"''"
BdYZa<%+&'B[\#h^cXZ%,$%,
Stock Inspection and
Requirements
™
Remove foreign objects from the stock.
BV`Z hjgZ i]Vi Vcn hidX` ndj egdXZhh l^i]
i]Z _d^ciZg ^h XaZVc VcY [gZZ d[ Vcn Y^gi!
cV^ah!hiVeaZh!i^cngdX`hdgVcndi]Zg[dgZ^\c
dW_ZXihi]VibVnYVbV\Zi]Z_d^ciZgWaVYZh#
Here are some rules to follow when choosing and jointing stock:
™
Only process natural wood fiber through
your jointer.CZkZg_d^ciB9;!eVgi^XaZWdVgY!
eanlddY! aVb^cViZh dg di]Zg hnci]Zi^XVaan
bVYZbViZg^Vah#
™
Make sure all stock is sufficiently dried
before jointing.LddYl^i]Vbd^hijgZXdc"
iZci dkZg '% l^aa XVjhZ jccZXZhhVgn lZVg
dci]Z`c^kZhVcYeddgXjii^c\gZhjaih#
™
Make sure your workpiece exceeds
the minimum dimension requirements
(Figures 31 & 30) before edge jointing or
surface planing, or it may break or kick
back during the operation!
™
Jointing and surface planing WITH the
grain produces a better finish and is safer
for the operator. 8jii^c\ l^i] i]Z \gV^c ^h
YZhXg^WZYVh[ZZY^c\i]ZhidX`dci]Z_d^ciZg
hdi]Z\gV^ced^cihYdlcVcYidlVgYndjVh
k^ZlZYdci]ZZY\Zd[i]ZhidX`Figure 29#
#/22%#4
7ITH'RAIN
).#/22%#4
&%B^c#
!GAINST'RAIN
&B^c#
Figure 29#>aajhigVi^dch]dl^c\XdggZXiVcY
^cXdggZXi\gV^cVa^\cbZcil^i]XjiiZg]ZVY#
Note:If the grain changes direction along the
edge of the board, decrease the cutting depth
and make additional passes.
™
DO NOT joint or surface plane stock that
contains large or loose knots.>c_jgnidi]Z
deZgVidg dg YVbV\Z id i]Z ldg`e^ZXZ XVc
dXXjg ^[ i]Z `cdih WZXdbZ Y^hadY\ZY Yjg^c\
i]ZXjii^c\deZgVi^dc#
&
Figure 30#>aajhigVi^dch]dl^c\i]Zb^c^bjb
ldg`e^ZXZY^bZch^dch[dgZY\Z_d^ci^c\#
&%B^c#
&
™
DO NOT joint or surface plane against the
grain direction. 8jii^c\ V\V^chi i]Z \gV^c
^cXgZVhZhi]Za^`Za^]ddYd[hidX``^X`WVX`!Vh
lZaaVhiZVg"djidci]Zldg`e^ZXZ#
¿'B^c#
¿'B^c#
&B^c#
Figure 31#>aajhigVi^dch]dl^c\b^c^bjb
ldg`e^ZXZY^bZch^dch[dghjg[VXZeaVc^c\#
BdYZa<%+&'B[\#h^cXZ%,$%,
"'("
Squaring Stock
3. Edge Joint 0n the Jointer·I]ZXdcXVkZ
ZY\Zd[i]Zldg`e^ZXZ^h_d^ciZY[aVil^i]i]Z
_d^ciZg#
Squaring stock involves four steps performed
in the order below:
1. Surface Plane on the Jointer·I]ZXdcXVkZ
[VXZd[i]Zldg`e^ZXZ^hhjg[VXZeaVcZY[aVil^i]
i]Z_d^ciZg#
4. Rip Cut on a Table Saw·I]Z_d^ciZYZY\Z
d[i]Zldg`e^ZXZ^heaVXZYV\V^chiViVWaZhVl
[ZcXZVcYi]Zdeedh^iZZY\ZXjid[[#
EgZk^djhan
?d^ciZY:Y\Z
2.Surface Plane on a Thickness Planer·I]Z
deedh^iZ[VXZd[i]Zldg`e^ZXZ^hhjg[VXZeaVcZY
[aVil^i]Vi]^X`cZhheaVcZg#
EgZk^djhan
Hjg[VXZ
EaVcZY;VXZ
"')"
BdYZa<%+&'B[\#h^cXZ%,$%,
Surface Planing
To surface plane on the jointer:
1. GZVY VcY jcYZghiVcY SECTION
SAFETY#
1:
I]Z ejgedhZ d[ hjg[VXZ eaVc^c\ dc i]Z _d^ciZg
^h id bV`Z dcZ [aVi [VXZ dc i]Z ldg`e^ZXZ hZZ
Figures 32 & 33idegZeVgZ^i[dghjg[VXZeaVc^c\
dcVi]^X`cZhheaVcZg#
2. BV`Z hjgZ ndj ^cheZXi ndjg ldg`e^ZXZ [dg
YVc\Zgdjh XdcY^i^dch Vh YZhXg^WZY ^c i]Z
Stock Inspection & Requirements#
NOTICE
3. HZii]ZXjii^c\YZei][dgndjgdeZgVi^dc#LZ
hj\\Zhi&¿('[dghjg[VXZeaVc^c\#
If you are not experienced with a jointer,
set the depth of cut to zero and practice
feeding the workpiece across the tables as
described. This procedure will better prepare you for the actual operation.
4. BV`ZhjgZndjg[ZcXZ^hhZiid.%ß#
5. >[ndjgldg`e^ZXZ^hXjeeZYlVgeZY!eaVXZ
i]Z XdcXVkZ h^YZ Figure 33 [VXZ Ydlc dc
i]Zhjg[VXZd[i]Z^c[ZZYiVWaZ#
6. HiVgii]Z_d^ciZg#
Failure to use push blocks when surface
planing may result in cutterhead contact
with your hands, which will cause serious
personal injury. Always use push blocks to
protect your hands when surface planing on
the jointer.
Figure 32#Ine^XVahjg[VXZeaVc^c\deZgVi^dc#
7. L^i] V ejh] WadX` ^c ZVX] ]VcY! egZhh i]Z
ldg`e^ZXZ Ydlc dc i]Z ^c[ZZY iVWaZ VcY
V\V^chi i]Z [ZcXZ l^i] [^gb egZhhjgZ! i]Zc
[ZZY i]Z ldg`e^ZXZ dkZg i]Z XjiiZg]ZVY! Vh
h]dlc^cFigure 32#
Figure 33#>aajhigVi^dcd[hjg[VXZeaVc^c\gZhjaih#
BdYZa<%+&'B[\#h^cXZ%,$%,
Note:If your leading hand (with push block)
gets within 4" of the cutterhead, lift it up and
over the cutterhead, and place the push
block on the portion of the workpiece resting
on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece
while feeding, and repeat the same action
with your trailing hand when it gets within 4"
of the cutterhead. DO NOT place either hand
closer than 4" from the cutterhead! Failure
to heed this warning could result in serious
personal injury.
8. GZeZViStep 7jci^ai]ZZci^gZhjg[VXZ^h[aVi#
"'*"
Edge Jointing
To edge joint on the jointer:
1. GZVY VcY jcYZghiVcY SECTION
SAFETY#
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NOTICE
If you are not experienced with a jointer,
set the depth of cut to zero, and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
1:
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Note: If your leading hand gets within 4"
of the cutterhead, lift it up and over the
cutterhead, and place it on the portion of
the workpiece that is over the outfeed table.
Now, focus your pressure on the outfeed end
of the workpiece while feeding, and repeat
the same action with your trailing hand when
it gets within 4" of the cutterhead. To keep
your hands safe, DO NOT let them get closer
than 4" from the cutterhead when it is moving! Failure to heed this warning could result
in serious personal injury.
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NOTICE
If you are not experienced with a jointer,
set the depth of cut to zero, and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
To bevel cut on the jointer:
1. GZVY VcY jcYZghiVcY SECTION
SAFETY#
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Note: If your leading hand gets within 4"
of the cutterhead, lift it up and over the
cutterhead, and place it on the portion of
the workpiece that is over the outfeed table.
Now, focus your pressure on the outfeed end
of the workpiece while feeding, and repeat
the same action with your trailing hand when
it gets within 4" of the cutterhead. To keep
your hands safe, DO NOT let them get closer
than 4" from the cutterhead when it is moving!
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SECTION 5: ACCESSORIES
H9837—6" Replacement Jointer Knives
(Set of 2)
H7828—Shop Fox Tool Table Plus
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?d^ciZg#
H6175—Power Respirator
H6892—3M Pre-Filter, 10-Pack
H6893—Filter Cartridge, 10-Pack, P100
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G7984—Face Shield
H1298—Dust Sealed Safety Glasses
H1300—UV Blocking, Clear Safety Glasses
H2347—Uvex® Spitfire Safety Glasses
H0736—Shop Fox® Safety Glasses
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G3631—Jointer/Planer Knife Hone
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H1298
H1300
G7984
H2347
H0736
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H2499—Small Half-Mask Respirator
H3631—Medium Half-Mask Respirator
H3632—Large Half-Mask Respirator
H3635—Disposable Cartridge Filter Pair P100
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H1411—PowerHands™ Safety Stick
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G9256—6" Dial Caliper
G9257—8" Dial Caliper
G9258—12" Dial Caliper
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G9643—8" Precision Straightedge
G9644—12" Precision Straightedge
H2675—16" Precision Straightedge
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SECTION 6: MAINTENANCE
Belts
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious personal injury.
Schedule
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Daily Check
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SECTION 7: SERVICE
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Troubleshooting
Motor and Electrical
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Adjusting/Replacing
Belts
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ndjg_d^ciZgl^aacdi[jcXi^dcegdeZgan#
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To realign or replace the cutterhead belt:
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9.
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4.
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To replace the fan belt:
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EDL:GHDJG8:
2.
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Va^\cbZciVcYXdcY^i^dc#
Belt damage will be evident on inspection.
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Note: It is highly unlikely that this belt will
ever be misaligned or out of tension. If it is,
the jointer needs to be serviced by a qualified
technician. Call our Tech Support for assistance at (570) 546-9663.
Note: The belt is properly tensioned if it
deflects no more than 3/4" when you press
down on middle of the belt with moderate
pressure from your thumb or forefinger.
The belt is properly aligned if it lies flat and
straight on the motor shaft and drive pulley.
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cZXZhhVgn# >[ gZeZVi^c\ i]^h egdXZYjgZ YdZh
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Note: When you remove the brush caps a
spring will pop out of the socket; the carbon
brush is firmly attached to this spring. When
you buy a new brush kit you will get a pair of
brush/spring assemblies.
Replacing Motor
Brushes
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i]Vi jhZh XVgWdc Wgjh]Zh# JcYZg cdgbVa deZgV"
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To replace motor brushes:
1.
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6.
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7.
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9.
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·>[i]Z_d^ciZggjchegdeZgan!ndjVgZYdcZ#
·>[i]ZbdidgYdZhcdihiVgi!Z^i]Zgi]ZWgjh]"
ZhVgZcdiXdggZXianVa^\cZY^ci]ZhdX`Zih
dgi]ZgZ^hVcdi]ZgegdWaZbl^i]i]Zbdidg
dg l^g^c\# GZ[Zg id i]Z Troubleshooting
hZXi^dc[dgVhh^hiVcXZ#
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[gdb^ch^YZi]Z_d^ciZg#
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BdYZa<%+&'B[\#h^cXZ%,$%,
Wiring Diagram
This wiring diagram can be
viewed online in full color at
www.grizzly.com.
7aVX`
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L]^iZ
5-15 Plug
110
VAC
<gZZc
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"(*"
Parts Breakdown
&&
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&%(
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BdYZa<%+&'B[\#h^cXZ%,$%,
Parts List
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
23-1
24
24-1
24-2
24-3
24-4
25
26
27
28
29
29-1
30
31
32
33
34
35
36
37
39
40
41
42
43
44
44-1
45
46
47
48
49
P0612001
P0612002
P0612003
P0612004
PW01M
P0612006
P0612007
P0612008
P0612009
P0612010
P0612011
P0612012
P0612013
P0612014
P0612015
P0612016
P0612017
P0612018
P0612019
P0612020
P0612021
P0612022
P0612023
P0612023-1
P0612024
P0612024-1
P0612024-2
P0612024-3
P0612024-4
P0612025
P0612026
P0612027
P0612028
P0612029
P0612029-1
P0612030
P0612031
P0612032
P0612033
P0612034
P0612035
P0612036
P0612037
P0612039
PSB115M
P0612041
P0612042
P0612043
P0612044
PR17M
P0612045
P0612046
P0612047
P0612048
P0612049
BASE
FENCE
FENCE PLATE
HANDLE
FLAT WASHER 8MM
RIGHT LINK
LEFT LINK
PLATE SHAFT
BRACKET SHAFT
LIMIT PLATE
BLOCK
SHAFT
FENCE BRACKET
HANDLE
FENCE SUPPORT
LOCKING PLATE
TABLE PIN
FRAME PIN
BRACKET
INFEED TABLE
TABLE FRAME
SUPPORT PLATE
HANDLE
HANDLE SHAFT
2 HP UNIVERSAL MOTOR
CARBON BRUSH SET (2)
BRUSH COVER
RING TERMINAL
SPADE TERMINAL
MOTOR PULLEY
MOTOR MOUNTING PLATE
CORD CLAMP
COMPRESSION SPRING
BLADE GUARD
RUBBER BUMPER
TORSION SPRING
PIN
SHEET IRON COVER
SHAFT
CUTTERHEAD
BLADE
BLADE CLAMP
DRIVE PULLEY
JACK SCREW
BUTTON HD CAP SCR M6-1 X 16
FAN PULLEY
SPACER
FAN SHAFT
CHIP BLOWER MOUNTING PLATE
EXT RETAINING RING 26MM
IMPELLER
CHIP EXHAUST
CHIP COLLECTOR
COVER
PIN
BdYZa<%+&'B[\#h^cXZ%,$%,
50
51
52
53
54
55
56
57
58A
58B
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
102
103
P0612050
P0612051
P6000
PSS01M
PSB26M
PLW03M
PW03M
PS09M
PW02M
P0612058B
PSB33M
P0612060
PS26M
PLW04M
PSB14M
PSB02M
PB94M
PN06M
PSB37M
PN01M
PSB07M
P0612070
PN03M
PB20M
P0612073
PEC09M
PSS28M
PSB07M
PSS29M
PSS11M
PS05M
PS05M
PS38M
P0612082
PLW01M
P0612084
PR03M
P6201
P0612087
P0612088
P0612089
P0612024-4
P0612024-3
P0612092
P0612093
PW02M
P0612095
PN01M
P0612097
P0612098
P0612099
P0612100
PAW06M
PAW04M
PUSH BLOCK
PADDLE SWITCH
BALL BEARING 6000ZZ
SET SCREW M6-1 X 10
CAP SCREW M6-1 X 12
LOCK WASHER 6MM
FLAT WASHER 6MM
PHLP HD SCR M5-.8 X 10
FLAT WASHER 5MM
FENDER WASHER 5MM
CAP SCREW M5-.8 X 12
TAP SCREW M4.2 X 10
PHLP HD SCR M6-1 X 20
LOCK WASHER 8MM
CAP SCREW M8-1.25 X 20
CAP SCREW M6-1 X 20
HEX BOLT M5-.8 X 25
HEX NUT M5-.8
CAP SCREW M6-1 X 50
HEX NUT M6-1
CAP SCREW M6-1 X 30
CUTTERHEAD BELT 171J5 NK
HEX NUT M8-1.25
HEX BOLT M8-1.25 X 35
PUSH NUT M10
E-CLIP 6MM
SET SCREW M6-1 X 30
CAP SCREW M6-1 X 30
SET SCREW M6-1 X 35
SET SCREW M6-1 X 16
PHLP HD SCR M5-.8 X 8
PHLP HD SCR M5-.8 X 8
PHLP HD SCR M4-.7 X 10
SERRATED WASHER 4MM
LOCK WASHER 5MM
WIRE NUT
EXT RETAINING RING 12MM
BALL BEARING 6201ZZ
STRAIN RELIEF
PLASTIC NUT
LINE CORD
SPADE TERMINAL
RING TERMINAL
FAN BELT V1.25-7A
DUST CHUTE
FLAT WASHER 5MM
DUST COLLECTER BAG
HEX NUT M6-1
CLAMP 60MM
PIN
TIGHTENING HANDLE
SWING BRACE M6 X 50MM
HEX WRENCH 6MM
HEX WRENCH 4MM
"(,"
Safety Label Parts List
&%)
&%*
&%+
&%-
&%,
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
104
105
106
PLABEL-12B
P0612105
P0612106
READ MANUAL LABEL-HORZ
CUTTERHEAD GUARD LABEL
EYE/LUNG HAZARD LABEL
107
108
P0612107
PLABEL-14
MACHINE ID LABEL
ELECTRICITY LABEL
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
"(-"
BdYZa<%+&'B[\#h^cXZ%,$%,
WARRANTY CARD
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better products and services. Of course, all information is strictly confidential.
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_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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WARRANTY AND RETURNS
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