User manual | - Southern Welding Systems International

Southern Welding Systems International LLC

Welding | Industrial | Safety

International Wholesale Distribution

Contact us for Pricing:

Phone: 281-485-9772 | Fax: 281-485-4386

Email: [email protected] | Website: www.swsitnl.com

Address: 3908 1st Street Pearland, Texas 77581

ACCESSORIES

Aluminum MIG Welding 25 – 27

See Spoolmate, Spoolmatic, and

XR-Control System

Automated Manufacturing System

Accessories 80

Cable Connectors and

Adapters 80

Carts, Cylinder Racks and

Running Gear 81– 83, 85

Coolant Systems 82

Engine Drive Accessories 82 – 84

•

Generator Accessories

•

Big Blue/Blue Star/Wildcat Accessories

•

New Bobcat Front Engine Accessories

•

Bobcat/Trailblazer Rear Engine

Accessories

•

Trailers

Load Banks 84

Meters 84

MIG Accessories 84

•

Accessory Kits

•

Protective Covers

•

Pulsing Control

MIG Gun Accessories 84

MIG Guns 85

Plasma Cutter Accessories

85 – 86

•

Cable Covers

•

Cart

•

Cutting Guides

•

Filters

•

Plugs and Cords

•

Protective Covers

•

Torches

Polarity Switches/Controls 86

Remote Controls 86, 87

Stick Accessory Kits 86

Sub Arc Accessories 86 – 87

•

Consumables Handling

•

Control Accessories

•

Drive Assembly Drive Rolls

•

Torch Accessories and Tips

•

Welding Carriages

TIG Accessories 87

•

High-Frequency Arc Starters and

Stabilizers

•

Kits

•

Protective Covers

•

Remote Controls

Wire Feeder Accessories 88

•

Control Detachment Kits

•

Extension Cables (14-pin)

•

Extension Hose and Cable Kits

•

Power Supply Adapters

•

Secondary Contactor

•

Spool Adapter

•

Spool Gun Controls

•

Spoolmate 3035 Spool Gun

•

Turntable Assembly

•

Wire Straightener

Aluminum MIG Welding

See Spoolmate, Spoolmatic and

XR-Control System on pages 25 – 27.

Automated Manufacturing

System Accessories

For adapters and drive motors, visit

MillerWelds.com.

Coolant Flow Switch #195 461

For Auto-Axcess. To ensure coolant is flowing in the system. Lack of coolant flow may cause damage to water-cooled guns.

Module allows wiring into the peripheral connector port. 50-foot (15.2 m) cable with connector and separate shell connector for simple modification to desired length in the field. It can be mounted on Auto-Axcess or as desired elsewhere. Quarter-turn quick connection.

MCS-2 Motorized Cross Slide

#098 380 Control

#045 623 Adapter Plate*

Provides accurate weld head adjustment with convenient motorized control.

Used to align the welding head (gun) to the weld joint, by providing vertical or horizontal adjustments, based on mounting preferences.

*Required when using two slides.

Cable Connectors and

Adapters

For AlumaFeed System, Invision 352

MPa, CST 280, Maxstars, Dynastys,

Syncrowaves, and XMT 304 and 350.

These power sources are equipped with

Dinse- or Tweco-style connectors for secondary connections. Power sources are shipped with two male plugs for use with #4 to #1/0 AWG cable size.

Dinse-Style Connectors

#042 418

Accepts #4 to #1/0 AWG cable size.

#042 533

Accepts #1/0 to #2/0 AWG cable size.

Kits include one Dinse-style male plug which attaches to the work and/or weld cables and plugs into the Dinse-style receptacles on the power source.

MillerWelds.com/Accessories

Extension Kits for Dinse-Style

Cable Connectors

#042 419

Accepts #4 to #1/0 AWG size cable.

#042 534

Accepts #1/0 to #2/0 AWG size cable.

Used to adapt or extend weld and/or work cables. Kit includes one male

Dinse-style plug and one in-line female

Dinse-style receptacle.

Tweco

-Style Connector #195 981

Accepts #1/0 to #2/0 AWG cable size.

Kit includes one Tweco-style male plug which attaches to the work and/or weld cables and plugs into the Tweco-style receptacles on the power source.

Air-Cooled TIG (GTAW) Torch Adapters

#195 234

For Maxstar 150.

25-mm (small) Dinsestyle flow thru for

(WP17, WP9, WP50) one-piece torch.

#194 722

For Syncrowave

200. 50-mm

Dinse-style flow thru for (WP17,

WP9, WP50, WP23) one-piece torch.

#195 379 (WP26)

#195 378 (WP17,

WP9, WP50, WP23)

For CST 280, Maxstar/

Dynasty 200, 280 and

350, and Syncrowave

250 and 350.

50-mm Dinse-style for one-piece torch.

Thread Lock Connectors #225 029

For Maxstar/Dynasty 700. Contains two male connectors that accept #1/0 to

#4/0 AWG size cable.

Dinse/Tweco

Adapter

#042 465

Dinse/Cam-Lok

Adapter #042 466

One-piece adapter with Dinse-style male plug (to power source) on one end and

Tweco or Cam-Lok female receptacle

(for weld cable connection) on other end.

Tweco

/Dinse

Adapter

#210 061

One-piece adapter with Tweco-style male plug (to power source) on one end and Dinse-style female receptacle (for weld cable connection) on other end.

Water-Cooled TIG (GTAW)

Torch Adapters

#195 380

For Syncrowave 200.

50-mm Dinse-style flow thru with gas and water return lines for (WP125,

WP24W, WP25, and WP20) watercooled torch.

#195 377

For Maxstar/Dynasty

200, 280 and 350, and Syncrowave

250 and 350.

50-mm Dinse-style with water return line for (WP125,

WP24W, WP25,

WP20, WP18, WP12, CS310, CS410,

WP22, WP27) water-cooled torch.

#225 028

For Maxstar/Dynasty. 50-mm thread lock-style for (WP125, WP24W, WP25,

WP20, WP18, WP12, CS310, CS410,

WP22, WP27) water-cooled torch.

Carts, Cylinder Racks and

Running Gear

Plasma Accessories on pages 82, 83 and 85.

Carrying Cart #056 301

For smaller Maxstars, CST 280, XMTs,

and wire feeders. Cart is 34-inches high x 30 inches wide x 17 inches deep

(864 x 762 x 432 mm).

Cylinder Cart #042 537

For Invisions, CST 280, and XMTs. Has adjustable handles and is slanted for convenient access to power source front panel controls. Carries two 160-pound

(72.6 kg) gas bottles or one gas bottle and one Coolmate V3 for TIG welding.

Feeder mounted to tray above power source. Accommodates Coolmate 3 or 4 coolant systems.

Feeder Cart

#142 382

A low-profile, creeper cart which allows the operator to easily move the feeder around the work area.

Universal Cart and Cylinder Rack

#042 934

For Invision 352 MPa, CST 280,

Maxstar/Dynasty 200 and 280,

Diversion 165 and 180, and XMT 304

and 350. Also accom modates single gas cylinder up to 56 inches (142.2 cm) high measuring 6 to 9 inches (15.2 to

22.8 cm) in diameter. Provides storage for auxiliary items such as electrodes, helmets and gloves.

2-Wheel Trolley Cart

#300 480

For Maxstar/Dynasty

200 with or without

Coolmate 1. Easy-tomaneuver two-wheel cart features singlecylinder rack, chain for cylinder, straps (quick and easy to detach and carry machine), cable holders, torch holder, storage area, and filler rod storage area.

Small Runner

™

Cart #300 244

For Maxstar/

Dynasty 280 with or without

Coolmate 1.3.

Runner

™

Cart

#300 244

For Maxstar/

Dynasty 350 and

#300 244 cart shown.

700 with or without

Coolmate 3.5.

Carts feature single cylinder rack, foot pedal holder, three cable/torch holders and two TIG electrode filler holders.

MIGRunner

™

Cart

#195 445

For AlumaFeed

System,

Invisions, and XMTs with single or dual feeders.

Small footprint and easily maneu verable, with cylinder rack low enough that you do not have to lift bottles. Durable, heavy-duty ergonomic handles are designed for comfort.

ACCESSORIES

Cylinder Rack.)

Dual EZ-Change

™

Low Cylinder Rack with Elevated Gun and Cable Rack

#300 337

For Millermatic

212 Auto-Set

and 252. Allows operators to easily roll cylinders on and off the rack with no lifting. Gun and cable rack keeps cables off the floor and tangle free.

Elevated Gun and Cable Rack

#300 335

For Millermatic 212 Auto-Set and 252.

For use with single cylinder rack.

(Included with Dual EZ-Change Low

Dual Cylinder

Rack #195 299

For Millermatic

350P. Replaces single cylinder rack.

No. 37 Running Gear #195 282

For Syncrowave 250 DX and 350 LX.

Includes two 10-inch (254 mm) wheels, two 5-inch (127 mm) casters, twocompartment rack (for gas cylinder(s) or Coolmate V3 coolant system), and handles. Provides excellent mobility and easy to install.

Premium Running Gear/

Cylinder Rack #770 187

For Millermatic 140 Auto-Set ,

180 Auto-Set , 211 Auto-Set , and

Diversions. Heavy-duty construction. For gas cylinders no larger than 7 inches

(178 mm) in diameter. Maximum weight is 100 pounds (45 kg).

Standard Running Gear/

Cylinder Rack #300 425

For Millermatic 140 Auto-Set ,

180 Auto-Set , 211 Auto-Set , and

Diversions. Durable construction. For gas cylinders no larger than 7 inches

(178 mm) in diameter. Maximum weight is 75 pounds (34 kg).

Running Gear Cylinder Rack

#300 408

For Invisions, Axcess 300 and 450, and XMTs with single or dual feeders.

Holds two large gas cylinders and has gun cable hangers and a consumable drawer in front for easy access. A convenient handle allows the cart to be pulled easily through doorways. System components including power source, single or dual feeders, and Coolmate V3 can be mounted to the cart and secured.

Shopmate 300 Running Gear/

Dual Cylinder Rack #300 145

For Shopmate 300/300 DX. The large

10-inch (254 mm) rear wheels and

5-inch (127 mm) front casters on this running gear provide excellent mobility on the shop floor, making it easier to move the power source. Very easy to install. Handles double as a cable holder. Holds two cylinders.

Shown with optional cylinder rack (#042 887).

Standard Running Gear #042 886

For CP-302, Deltawelds, Gold Stars, and

Dimensions. The 10-inch (254 mm) rear wheels and 5-inch (127 mm) front casters on this running gear provide excellent mobility on the shop floor, making it easier to move the power source. Very easy to install. Handles double as a cable holder.

Standard Cylinder Rack #042 887

Installs on Standard Running Gear

(#042 886) only.

Thunderbolt XL

Running Gear

#043 927

Mounts easily to unit and provides convenient portability. Includes two wheels, two feet and a handle.

ACCESSORIES

Coolant Systems

See Literature No. AY/7.2

Coolant

Coolmate 1.3

Coolmate 3

Coolmate V3

Coolmate 3.5

Coolmate 4

Coolmate

™

1.3 #300 972 115 VAC

For Maxstar/Dynasty 280. Light industrial,

1.3-gallon cooler designed for watercooled torches on power sources rated up to 280 A*.

Coolmate

™

#043 007 115 VAC

#043 008 230 VAC

Economical, 3-gallon cooler designed for water-cooled torches rated up to 500 A*.

™

V3 #043 009

Vertical, 3-gallon cooler designed for water-cooled torches rated up to 500 A*.

Coolmate

™

3.5

#300 245

For Maxstar/Dynasty 350 and 700.

Industrial, 3.5-gallon cooler designed for water-cooled torches rated up to 600 A*.

Coolmate

™

4 #042 288

The best performer in its class — industrial, 4-gallon cooler designed for water-cooled torches rated up to 600 A*.

*May vary with torch design and cable length. Miller coolant systems are backed by the best warranty in the industry — one full year.

Model

Coolmate 1.3

Motor Input Voltage

115 VAC, 50/60 Hz

Maximum Current Draw

5.9 A (50 Hz), 4.7 A (60 Hz)

Coolmate 3

Coolmate V3

Coolmate 3.5

Coolmate 4

115 VAC, 50/60 Hz

230 VAC, 50/60 Hz

115 VAC, 50/60 Hz

5.9 A (50 Hz), 4.7 A (60 Hz)

2.5 A (50 Hz), 3.0 A (60 Hz)

5.9 A (50 Hz), 4.7 A (60 Hz)

Maximum Cooling Capacity

2850 W (9700 BTU/hr.)

1.8 qt./min. (1.7 L/min.)

3820 W (13,000 BTU/hr.)

4.2 qt./min. (4.0 L/min.)

3820 W (13,000 BTU/hr.)

4.2 qt./min. (4.0 L/min.)

4140 W (14,000 BTU/hr.)

5.0 qt./min. (4.7 L/min.)

5500 W (18,000 BTU/hr.)

5.9 qt./min. (5.6 L/min.)

IEC Cooling Capacity

1210 W (4120 BTU/hr.)

1.1 qt./min. (1 L/min.)

1420 W (4840 BTU/hr.)

1.1 qt./min. (1 L/min.)

1420 W (4840 BTU/hr.)

1.1 qt./min. (1 L/min.)

1660 W (5660 BTU/hr.)

1.1 qt./min. (1 L/min.)

1780 W (6070 BTU/hr.)

1.1 qt./min. (1 L/min.)

Tank Capacity

1.3 gal.

(4.9 L)

3 gal.

(11.4 L)

3 gal.

(11.4 L)

3.5 gal.

(13.2 L)

4 gal.

(15 L)

Sold in multiples of four in one-gallon recyclable plastic bottles. Miller

® coolants contain a base of ethylene glycol and deionized water to protect against freezing to -37° Fahrenheit

(-38° C) or boiling to 227° Fahrenheit

(108° C).

Low-Conductivity Coolant

(Clear, Pre-Mixed) #043 810

For TIG and MIG applications.

NOT for use in push-pull systems or systems where aluminum is in coolant path/circuit.

Aluminum-Protecting Coolant

(Green, Pre-Mixed) #043 809

Primarily used in push-pull systems where aluminum is in coolant path/ circuit and high frequency is NOT used.

Dimensions

H: 11.75 in. (299 mm)

W: 10.25 in. (260 mm)

D: 24.5 in. (622 mm)

H: 13.25 in. (337 mm)

W: 12.25 in. (311 mm)

D: 23.25 in. (584 mm)

H: 33 in. (838 mm)

W: 9.25 in. (235 mm)

D: 9.25 in. (235 mm)

H: 11.75 in. (298 mm)

W: 15.75 in. (400 mm)

D: 26 in. (660 mm)

H: 16.25 in. (413 mm)

W: 15.25 in. (387 mm)

D: 18.75 in. (476 mm)

Net Shipping Weight

45 lb. (20.5 kg)

43 lb. (20 kg)

54 lb. (24 kg)

70 lb. (32 kg)

40 lb. (18 kg)

Engine Drive Accessories

HF Arc Starters on pages 84, 86 and 87.

Generator Accessories

Female

Receptacle

Adapter Cord, Full KVA

#300 517 Field

For Bobcats, Trailblazers, Big Blue 300

Pro, Big Blue 350 PipePro, Big Blue 450

Duo CST, and Big Blue 700 Duo Pro.

NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240-volt plug to common Millermatic and Spectrum

240-volt plug.

Single-Phase Full KVA

Plug Kit #119 172

For Bobcats, Trailblazers,

Big Blue 300 Pro, Big Blue

350 PipePro, Big Blue 450

Duo CST and Big Blue 700 Duo Pro. Can be wired for 120 or 240 VAC loads.

Three-Phase Full KVA Plug Kit

#165 963

For Bobcat 3 Phase.

#254 140

For Big Blue 700 Duo Pro.

Big Blue/Blue Star/Wildcat

Accessories

Cable Holder

#043 946

For Big Blue 400,

500, 700 Duo Pro,

Air Pak, and Turbo.

Lifting Eye

#195 353

For Blue Stars.

No. 38 Hand

Running Gear

#195 352

For Blue Stars.

Compact and balanced, light weight wheelbarrow-style running gear provides easy onsite mobility.

Wildcat 200

Running Gear

#300 532

For Wildcat 200.

Running gear designed for excellent portability on the jobsite.

Protective Covers

#195 193

For Blue Stars.

#300 496

For Wildcat 200.

#195 301

For Big Blue 300 Pro, 350

PipePro, 400 Eco Pro, and 450 Duo CST.

#194 683

For Big Blue 400, 500, and

700 Duo Pro.

#195 159

For Big Blue Air Pak and Turbo.

Heavy-duty, water- and mildew-resistant covers protect and maintain the finish of welders.

Vandalism Lockout Kit

#195 118 Field

For Big Blue 400, 500,

Air Pak, and Turbo.

Lockable hinged steel panels cover and protect name plate gauges and ignition switch

(padlock included). Also includes engine compartment door lock and key.

Engine Drive Accys (cont.)

HF Arc Starters on pages 84, 86 and 87.

New Bobcat Front Engine

Model Accessories

(stock #907 498 – #907 512)

NEW! Multi-Terrain Running Gear

#300 913 With inner tubes

#300 914 With Never Flat ™ tires

For Gas/LP Bobcats. Includes two heavyduty 15-inch tires, two 8-inch rubber swivel casters and a heavy-duty handle.

Recommended for all surfaces and applications and is easy to move around the jobsite.

NEW! Off-Road Running Gear

#300 909 With inner tubes

#300 910 With Never Flat ™ tires

For Gas Bobcats. Includes four heavyduty 15-inch tires and a rugged handle to provide maximum maneuverability.

Note: Not for use with Gas Cylinder Mounting

Assembly or LP Tank Mounting Assembly.

NEW! Gas Cylinder Mounting Assembly

#300 918

For Gas Bobcats. Designed for use with the Multi-Terrain Running Gears (see note below), Protective Cage, or by itself.

Includes base tray with bottle bracket, vertical support rack and safety chain.

Note: Cannot be used with LP Tank Mounting

Assembly or Off-Road Running Gears. Not recommended for use with Protective Cover.

NEW! Hose and LP Tank Mounting

Assembly #300 917

For LP Bobcats. Designed for use with the Multi-Terrain Running Gears,

Protective Cage, or by itself. Includes bracket and clamp to mount 33- and

43-pound tanks horizontally, and hose with fittings to converter.

Note: Cannot be used with Gas Cylinder

Mounting Assembly or Off-Road Running

Gears. Not recommended for use with

Protective Cover.

ACCESSORIES

Bobcat/Trailblazer Rear Engine

Model Accessories

(stock #907 209 – #907 218 and

#907 447 – #907 452)

All-Purpose Running Gear

#300 396 With inner tubes

#300 477 With Never Flat ™ tires

For Gas/LP Bobcats and Trailblazers

(except Air Pak). Includes two heavy-duty

15-inch tires, two 8-inch swivel casters and a heavy-duty handle. Recommended for all surfaces and applications and is easy to move around the jobsite.

All-Purpose Running Gear with

Protective Cage

#300 428 With inner tubes

#300 478 With Never Flat ™ tires

For Gas/LP Bobcats and Trailblazers

(except Air Pak). Running gear and rugged cage with cable holders protects your investment and is easy to move around flat surfaces.

All-Terrain Running Gear EZ

#300 572 With inner tubes

#300 574 With Never Flat ™ tires

For Gas Bobcats and Trailblazers (except

Air Pak). Includes two heavy-duty 15-inch tires, two 10-inch pneumatic tires with innertubes and a rugged handle to provide maximum maneuverability.

Note: Not for use with Gas Cylinder Mounting

Assembly or LP Tank Mounting Assembly.

Gas Cylinder Mounting Assembly

#195 330

For Gas/Diesel Bobcats and Trailblazers

(except Air Pak). Designed for use with the All-Purpose Running Gears (see note below), Protective Cage, or by itself.

Includes base tray with bottle bracket, vertical support rack and safety chain.

Note: Not recommended for diesel models when equipped with All-Purpose Running Gear.

Cannot be used with LP Tank Mounting

Assembly or All-Terrain Running Gears.

Hose and LP Tank Mounting Assembly

#195 329

For LP Bobcats and Trailblazers. Designed for use with the All-Purpose Running

Gears, Protective Cage, or by itself.

Includes bracket and clamp to mount

33- and 43-pound tanks horizontally, and hose with fittings to converter.

Note: Cannot be used with Gas Cylinder

Mounting Assembly or All-Terrain Running Gears.

Protective Covers

#195 333 For Gas Bobcats and

Trailblazers (except Air Pak) without

Protective Cage or Running Gear.

#195 529 For Gas Bobcats and

Trailblazers (except Air Pak) with

Running Gear.

#195 334 For Bobcat 250 Diesel

and Trailblazer 302 Diesel without

Protective Cage or Running Gear.

#300 379 For Trailblazer 302 Air Pak.

Heavy-duty, water- and mildew-resistant covers protect and maintain the finish of welders. See MIG, Plasma Cutter, and

TIG Accessories for additional covers.

#300 919 cover shown.

NEW! Off-Road Running Gear with

Protective Cage and Never Flat

™

Tires

#300 912

For Gas Bobcats. Running gear and rugged cage with cable holders protects your investment and is easy to move around the jobsite.

Note: Not for use with Gas Cylinder Mounting

Assembly or LP Tank Mounting Assembly.

Protective Covers

#300 919 For Gas Bobcats without

Protective Cage or Running Gear.

#300 920 For Gas Bobcats with

Protective Cage or Running Gear.

Heavy-duty, water- and mildew-resistant covers protect and maintain the finish of welders. See MIG, Plasma Cutter, and

TIG Accessories for additional covers.

Protective Cage with Cable Holders

#300 921 For Gas/LP Bobcats

Rugged cage with cable holders protects your investment. Works with Running

Gear, Gas Cylinder Mounting Assembly or

LP Tank Mounting Assembly.

Remote Oil Drain and Filter Kits

#300 922 Field For Kohler, rear mount

#300 923 Field For Kohler, front mount

For Gas Bobcats. Makes servicing easy when engine drive is mounted in tight spots.

All-Terrain Running Gear EZ with

Protective Cage

#300 573 With inner tubes

#300 575 With Never Flat ™ tires

For Gas Bobcats and Trailblazers

(except Air Pak). Running gear and rugged cage with cable holders protects your investment and is easy to move around the jobsite.

Note: Not for use with Gas Cylinder Mounting

Assembly or LP Tank Mounting Assembly.

Protective Cage with Cable Holders

#195 331 For Gas/LP Bobcats and

Trailblazers (except Air Pak)

#300 473 For Trailblazer 302 Air Pak

#300 052 For Diesel Bobcat/Trailblazers

Rugged cage with cable holders protects your investment. Works with Running

Gear, Gas Cylinder Mounting Assembly or

LP Tank Mounting Assembly.

Remote Oil Drain and Filter Kits

Rear Mounted (shown)

#300 106 Field For Kohler

#300 417 Field For Subaru

For Gas Bobcats and Trailblazers. Oil can be drained from the rear of the machine.

Front/Chassis Truck Mounted

#300 236 Field For Kohler

#300 418 Field For Subaru

For Gas Bobcats and Trailblazers. Oil can be drained from the front of the machine or below the truck, mounted on the chassis.

ACCESSORIES

Trailers

See Literature No. AY/20.0

Trailer Accessories

HWY-1000 Trailer #195 013

For Wildcat 200, Bobcats, and Trailblazers

(except Air Pak model). A 1000-pound

(454 kg) capacity highway trailer with welded steel tubing frame, heavy-duty axle with roller bearing hubs and leaf-spring suspension. Includes jack stand, 2-inch

(50 mm) ball hitch, fenders and lights.

4 West Four-Wheel Steerable

Off-Road Trailer #042 801

For Big Blues. Heavy-duty 2570-pound

(1166 kg) capacity trailer designed for use in mines, quarries, and other rough terrain.

Has narrow 22-foot (6.7 m) turning radius.

Includes 3-inch lunette eye, universal hitch and safety chains.

HWY-224 Trailer #043 805

OFR-224 Trailer #043 802

For Bobcats, Trailblazers, and Big Blues.

A 2650-pound (1202 kg) capacity trailer with welded steel tubing frame, heavy-duty axle with roller bearing hubs and leafspring suspension. Includes jack stand, and 2-inch (50 mm) ball hitch. HWY-224 also includes fenders and lights.

Note: Trailers are shipped unassembled. *Width at outside of fenders. **Does not include tongue.

Model

HWY-1000

4 West

HWY-224

OFR-224

Gross Axle

Weight Rating

1500 lb.

(680 kg)

2000 lb./axle

(907 kg/axle)

3500 lb.

(1588 kg)

Gross Vehicle

Weight Rating

1265 lb.

(574 kg)

3000 lb.

(1361 kg)

2960 lb.

(1343 kg)

Net Payload

1000 lb.

(454 kg)

2570 lb.

(1166 kg)

2650 lb.

(1202 kg)

Height of Bed

18.5 in.

(470 mm)

21.25 in.

(540 mm)

18.5 in.

(470 mm)

Road

Clearance

6.5 in.

(165 mm)

8 in.

(203 mm)

7.5 in.

(191 mm)

Track (Center to

Center of tires)

50 in.

(1270 mm)

55.25 in.

(1403 mm)

52 in.

(1321 mm)

Standard Tires (Standard

Rating or P-size Rating)

4.8-12

B78-13

B-78-13

Load Banks

LBP-350 #043 329

Designed to provide an adjustable load for troubleshooting or calibrating welding power sources or generators. Standard equipment includes analog meters for both

AC and DC output with jacks for external metering connections. It comes with a

13-foot (4 m) 115-volt power cord and has seven 50-amp load switches, providing a maximum capacity of 350 amps.

Welding Power Load

Bank #902 804

Design ed to load test the output of transformer -type, engine- or motor-driven generator welding power sources. This unit can be used to test AC or DC welder outputs, and to demonstrate welding equip ment to customers.

SuitCase Wire Feeder Meter Kits

#300 331 Field For X-TREME 8VS.

#195 169 Field For 12RC BEFORE

serial number LF232632.

#300 178 Field For 12RC AFTER

serial number LF232631.

Weld Ammeter and Voltmeter Kit

#195 131 Field For Big Blue 400, 500,

and Air Pak. Panel-mounted analog meters monitor welding output.

MIG Accessories

Accessory Kits

#300 405 kit shown.

Meters

Digi-Meter

#041 656

Used to monitor welding voltage and amperage of constant-voltage and constant-current arc welding power sources, and engine-driven welding generators. This unit is not designed to measure primary voltage and amperage.

Digital Meters #043 812 Field

For Gold Star models AFTER serial number

KG283595. Easy-to-install, front-panelmount, digital amp and volt meters.

Digital Weld Meters Kit #195 289 Field

For Big Blue 400 Eco Pro.

Industrial MIG 4/0 Kit #300 390

Consists of Smith ® regulator/flowmeter with 10-foot (3 m) gas hose, 10-foot

(3 m) 4/0 feeder weld cable with lugs, and 15-foot (4.6 m) work cable with

600-amp C-clamp.

Industrial MIG 4/0 Kit with Dinse

Connector #300 405

Same as above except weld and work cables have Dinse connector on one end instead of lug.

Shopmate 300 MIG Kit #300 150

Includes Smith

Ar/CO

2 regulator with flowtube, 10-foot (3 m) gas hose,

10-foot (3 m) 1/0 inter connecting cable,

15-foot (4.6 m) 1/0 work cable with clamp, and consumable storage box.

Protective Covers

#195 149

For Millermatic 140

Auto-Set, 180

Auto-Set, and 211

Auto-Set with MVP.

#195 142

For Millermatic 212

Auto-Set, 252 and

350P. Features side pocket.

Pulsing Control

Optima

™

MIG Pulse

Control #043 389

For XMT CC/CV models.

A multipurpose, micro processor-based pulse control for synergic MIG

(wire welding or GMAW), manual MIG pulsing or standard MIG welding. Use this control with above power sources and any Miller wire feeder, including automatic feeders and spool guns. Includes 25-foot (7.6 m) cord with

14-pin plug.

MIG Gun Accessories

MIGmatic

™

M-Series Consumable Kits

#234 607 .023-in. wire For M-100/M-150.

#234 608 .030-in. wire For M-100/M-150.

#234 609 .035-in. wire For M-100/M-150.

#234 610 .030-in. wire For M-25.

#234 611 .035-in. wire For M-25.

#234 612 .045-in. wire For M-25.

Contains contact tips, tip adapters, nozzle adapters and a standard nozzle.

Dual Hitch #300 831

For HWY-1000, HWY-224, and OFR-224.

Combination 2-inch (50 mm) ball and

3-inch (76 mm) lunette eye in one reversible assembly.

Cable Tree

#195 023 For HWY-1000.

#043 826 For HWY-224 and OFR-224.

Provides an area to conveniently wrap weld cables and extension cords.

Fender Kit #300 160

For HWY-224 and OFR-224. Add fenders to OFR-224 or replacement fenders for HWY-224.

Dimensions

L: 98 in. (2489 mm)

W: 57.5 in. (1460 mm)*

L: 91 in. (2311 mm)**

W: 61.25 in. (1556 mm)

L: 105 in. (2667 mm)

W: HWY – 59.5 in. (1511 mm)*

OFR – 58.437 in. (1484 mm)

Net

Weight

265 lb.

(120 kg)

430 lb.

(195 kg)

320 lb.

(145 kg)

Roughneck

Aluminum Conversion Kit

#202 895

Allows 10-foot Roughneck guns to feed

3/64 –1/16 inch aluminum wires.

Roughneck

Consumable Kit #206 073

Contains contact tips, diffuser, nozzle, nozzle insulator and gun hook.

Roughneck

Gun Hook #199 662

Enables Roughneck gun to be stored between welds.

Roughneck

Locking Trigger Switch

#199 661

Allows Roughneck trigger to be locked during long welds.

Roughneck

Machine Adapter Kits

#199 663 For older Hobart and

Thermal products.

#199 664 For Lincoln products.

Adapts Roughneck guns to be used with listed products.

Ironmate

™

.045 Conversion Kit

#199 178

Allows FC-1260 and FC-1260LM guns to feed .045-inch self-shielded wire.

Bernard

Aluminum Gun Kits

#300 541 .035 in., 10 ft. (3 m)

#300 542 .047 in., 12 ft. (3.7 m)

#300 543 1/16 in., 12 ft. (3.7 m)

For Axcess Systems and 70 Series. These aluminum gun kits have components designed specifically for pushing aluminum wire. Includes U-grooved .035-, .047- or 1/16-inch drive rolls, plastic guides, specific aluminum consumables, and a

10- or 12-foot Bernard Q-Gun.

™

ACCESSORIES

MIG Welding Guns

M-100 M-150 M-25

Roughneck

C-Series

FC-1260 FC-1150

Bernard

Q-Gun

Bernard

Dura-Flux

*Rated duty cycle for MIGmatic and Roughneck guns using CO

2 gas. Please see individual Literature Sheets for detailed specifications.

Model Stock Number Cable Length Process Rated Output Rated Duty Cycle*

MIGmatic ™ M-Series guns are an ideal match for Miller® integrated MIG packages and other Miller wire feeders. See Literature No. AY/15.0

Standard Wire Size

M-100

M-150

#248 282

#249 039

#249 040

10 ft. (3 m)

MIG, Flux-Cored

100 Amps

150 Amps

100%

.030 –.035 in. (0.8 – 0.9 mm)

M-25

#249 041

#169 594

#169 596

12 ft. (3.7 m)

15 ft. (4.6 m)

10 ft. (3 m) MIG, Flux-Cored 250 Amps 100% .030 –.035 in. (0.8 – 0.9 mm)

#169 598

#169 599

12 ft. (3.7 m)

15 ft. (4.6 m)

15 ft. (4.6 m) .035 –.045 in. (0.9 –1.2 mm)

Roughneck® C-Series guns are fully compatible with all current Miller wire feeders and are also adaptable to other major brands of welding equipment. See Literature No. AY/17.0

C-3010

C-3012

C-3015

C-4010

C-4012

C-4015

C-5010

C-5012

C-5015

#194 751

#194 752

#194 753

#194 754

#194 755

#194 756

#194 757

#194 758

#194 759

10 ft. (3 m)

12 ft. (3.7 m)

15 ft. (4.6 m)

10 ft. (3 m)

12 ft. (3.7 m)

15 ft. (4.6 m)

10 ft. (3 m)

12 ft. (3.7 m)

15 ft. (4.6 m)

MIG, Flux-Cored

300 Amps

400 Amps

500 Amps

100%

.035 –.045 in. (0.9 –1.2 mm)

.052 –1/16 in. (1.3 –1.6 mm)

Ironmate

™

Series guns are ideal for feeding self-shielded (gasless) flux-cored wires with portable as well as standard-type wire feeders. See Literature No. AY/16.0

350 Amps 60% 1/16 – 3/32 in. (1.6 – 2.4 mm)

FC-1260

FC-1260LM

(For Lincoln and Miller Wire Feeders)

FC-1150

#195 732

#195 729

#194 912

#194 911

#194 864

#194 863

10 ft. (3 m)

15 ft. (4.6 m)

10 ft. (3 m)

15 ft. (4.6 m)

10 ft. (3 m)

15 ft. (4.6 m)

Self-Shielded

Flux-Cored

Self-Shielded

Flux-Cored

Bernard® Q-Gun

™ and Dura-Flux

™ gun — see website at bernardwelds.com

Tregaskiss

™

TOUGH GUN ™ Semi-Automatic MIG Torch — see website at tregaskiss.com/semiauto

450 Amps 60% 3/32 –1/8 in (2.4 – 3.2 mm)

Plasma Cutter Accessories

Cable Covers

#239 642 20 ft.

#231 867 25 ft.

#231 868 50 ft.

Cart

No. 30B

Economy Cart with Cord Wrap

#300 511

For Spectrum

125C, 375,

875, and 875

Auto-Line. This economical running gear provides mobility, includes a cord wrap and extra storage space, and is angled for easy front panel access.

Cutting Guides

Plasma Circle-Cutting Guides

#253 055

For ICE-12C and 60T, and XT30C, XT30,

and XT40. Cut straight lines or circles up to 12 inches in diameter.

Suction/Magnetic Pivot Base

#195 979

Add this to your cutting guide for con venient attachment to all flat surfaces.

The extended arm accom modates holes up to 30 inches in diameter.

Plasma

Standoff

Roller Guide

#253 054

Helps maintain recommended standoff distance to maximize cutting performance and improve tip life.

Filters

In-Line Air Filter Kit

#228 926

For Spectrum 375, 375

X-TREME, 625 X-TREME, 875,

and 875 Auto-Line. Mounts to back of the plasma cutter.

Includes male and female 1/4-inch NPT quick-disconnect fittings and hose for easy on/off connection. The replaceable filter element (#228 928) filters to

.85 microns for removal of 99.9 percent of water, dirt and oil.

Tregaskiss

TOUGH GUN

Max. Recommended Wire Size

.045 in. (1.2 mm)

3/64 in. (1.2 mm)

5/64 in. (2.0 mm)

1/8 in. (3.2 mm)

3/32 in. (2.4 mm)

1/8 in. (3.2 mm)

RTI Filter and Bracket

#300 491

For Spectrum 375, 875,

and 875 Auto-Line. Dryer will remove water, dirt and oil as small as one micron with 99.9 percent efficiency.

Can be mounted on plasma cutter or on wall. Install as close as possible to point of air consumption.

Replaceable filter element (#212 771).

Plasma cutter accessories continued on page 86.

ACCESSORIES

Plasma Cutter Accessories

(cont.)

Plugs and Cords

MVP

™

Plugs

#219 258

For power cable

6-50P (230/

240 V, 50 A).

#219 261

For power cable 5-15P

(115/120 V, 15 A).

#219 259

For power cable 5-20P

(115/120 V, 20 A).

For Spectrum 375 X-TREME, Millermatic

211 Auto-Set with MVP, Millermatic

Passport Plus, Maxstar 150 models, and

Diversion 180. Allows connection of machine to 115/120-volt or 230/240-volt receptacles without tools — just choose the plug that fits the receptacle.

NEW! MVP

™

Adapters

Female

Receptacle

#254 328

For connection to

6-50P receptacle

(240 V, 50 A).

#254 330

For connection to

5-15P receptacle

(120 V, 15 A).

#254 331

For connection to

5-20P receptacle

(120 V, 20 A).

For Spectrum 625 X-TREME. Allows connection of machine to 120- or

240-volt receptacles without tools — just choose the adapter cord that fits the receptacle.

#300 184

X-CASE for

Spectrum 375

X-TREME and

625 X-TREME, and Maxstar

150 models.

Torches

See your Miller

distributor for complete information on the following ICE and XT plasma torches and their consumables:

Spectrum plasma cutter torches:

ICE-12C Hand-Held For 125C.

NEW! XT30C Hand-Held For 375.

NEW! XT30 Hand-Held For 375 X-TREME.

NEW! XT40 Hand-Held For 625 X-TREME.

ICE-60T Hand-Held

For 875 and 875 Auto-Line.

ICE-60TM Machine-Held

For 875 Auto-Line.

ICE-60TM Machine-Held Torch Package

#300 759 25 ft. (7.6 m)

#300 760 50 ft. (15.2 m)

For Spectrum 875 Auto-Line. Package includes ICE-60TM machine-held torch, remote control cable (#220 240), voltage sensing kit (#246 285), torch sense tab

(#226 763), remote pendant control

(#195 513) and internal remote control lead kit (#246 287).

Plasma Torch Consumable Kits

#222 938 For ICE-12C.

#253 520 For XT30C and XT30.

#253 521 For XT40.

#239 086 For ICE-60T.

#127 493 Empty consumable box.

Female

Receptacle

Adapter Cord, Full KVA

#300 517 Field

NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240-volt plug to common Millermatic and Spectrum

240-volt plug.

Protective Covers

Polarity Switches/Controls

DC Polarity Reversing Switch Kit

#043 942 Field

For Big Blue 400 and 500. Changes DC polarity without using tools.

Polarity Control #042 871

This dual-function control is designed for use with dual wire feeders or any application where electrical isolation and/or polarity reversing of weld current is required. Both functions can be used at the same time.

#195 144

For Spectrum

125C and 375.

#300 388

For Spectrum

875.

#195 144 cover shown.

Process Selector Control #042 872

For CC, CV or CC/CV welding power

source. Provides easy way to change welding process. Also includes features of

Polarity Control.

Remote Controls

Controls on page 87.

PRHC-14 Hand Control

#195 511

For all solid-state power sources after serial number JK674521.

Complete current or voltage control brings

120 volts of GFCI power to work area in a single cord. Housed in a durable and light aluminum case and includes 125-foot

(38 m) cord with plugs.

Remote On/Off Control #242 197 025

For Deltawelds, Gold Stars, and Dimensions.

Allows you to turn power source on or off from a distance of 25 feet (7.6 m). This is useful if power source is up in a mezzanine.

RHC-3GD34A

Remote Hand Control

#041 122

For Big Blue 400 CC and 500 CC.

Remote hand amperage control. Includes

20-foot (6 m) cord and plug.

Stick Accessory Kits

No. 2 Stick Cable Sets

#195 196 15 ft.

#300 836 50 ft.

Consists of either 15- or 50-foot electrode cable with holder and work cable with clamp. 200 A, 100% duty cycle.

2/0 Stick Cable Set (50 ft.) #173 851

Consists of 50-foot 2/0 electrode cable with holder and 50-foot work cable with clamp. 350 A, 100% duty cycle.

2/0 Stick Cable Set (100/50 ft.)

#043 952

Consists of 100-foot 2/0 electrode cable with holder and 50-foot work cable with clamp. 300 A, 100% duty cycle.

Weld Cables

#195 457 Cable w/Electrode Holder

#195 458 Cable w/Work Clamp

Consists of a stud/Tweco ® adapter and

10-foot 2/0 weld cable with a Tweco male connector and either an electrode holder or work clamp. Rated up to 400 A.

2/0 Weld Cable

Extensions

#195 456 50 ft.

#195 455 100 ft.

For use with weld cables (#195 457) and (#195 458).

Sub Arc Accessories

Consumables Handling

Flux Hopper with Valve

#194 775

25-pound (11 kg) capacity hopper with automatic flux valve and slag screen.

Includes 11-foot (3.4 m) power cord.

Flux Recovery Systems

Contact the following suppliers for

Miller ® -compatible flux recovery systems.

American Vacuum 1-800-321-2849

Invincible 1-800-282-6999

Weld Engineering 1-508-839-9875

Wire Reel #108 008

Supports 60-pound (27 kg) coil of wire. Requires Spool Support Assembly

(#119 438).

Wire Straightener #199 733

Required for RAD-400 and RAD-780 wire

drive assemblies. Compatible with

1/16 – 7/32 inch (1.6 – 5.6 mm) wire.

Control Accessories

Basic Cable Kit #195 308

For digital and analog HDC 1500 controller.

Includes 30-foot (9 m) 14-pin interconnect cable and 10-foot (3 m) motor cable.

Control Cable Extensions*

#242 205 025 25 ft. (7.6 m)

#242 205 050 50 ft. (15 m)

#242 205 080 80 ft. (24.4 m)

14-pin welding power source control cable extends distance between power source and controller.

*Custom lengths available in 5-foot increments up to 50 feet and 10-foot increments up to

100 feet.

Motor Extension Cable #195 342

25-foot (7.6 m) extension for motor cable supplied in Basic Cable Kit (#195 308).

Light-Duty Cross Slide #195 411

Allows 6 inches of travel adjustment.

Two units can be stacked to provide vertical and horizontal movement.

Not recommended for tandem.

Heavy-Duty Cross Slide #300 482

Allows for 6 inches of travel adjustment and has a load capacity of 200 pounds.

Recommended for tandem.

Drive Assembly Drive Rolls

V-knurled drive rolls for use with hard-shelled cored wires.

SAW4 Recommended Drive Rolls

#132 955 1/16 in. (1.6 mm)

#132 960 5/64 in. (2.0 mm)

#132 961 3/32 in. (2.4 mm)

#132 962 7/64 in. (2.8 mm)

RAD-400 Recommended Drive Rolls

#132 963 1/8 in. (3.2 mm)

#193 700 5/32 in. (4.0 mm)

RAD-780 Recommended Drive Rolls

#193 701 3/16 in. (4.8 mm)

#193 702 7/32 in. (5.6 mm)

ACCESSORIES

Protective Covers Sub Arc Accessories (cont.)

Parallel Control

Parallel Control

#194 711

Must be used when paralleling two units.

Torch Accessories and Tips

OBT 600 Torch Body Extensions

#043 967 1 inch

#043 969 2 inch

#043 973 4 inch

#043 975 6 inch

OBT 1200 Torch Body Extension

#043 981

Overall length with extension is 9 inches.

Actual length of extension is 8.5 inches.

Torch Contact Tips

OBT 600 OBT 1200 Wire Size

#192 700 #192 141 1/16 in. (1.6 mm)

#192 701 #199 026 5/64 in. (2.0 mm)

#192 702 #192 142 3/32 in. (2.4 mm)

#192 703 #200 771 7/64 in. (2.8 mm)

#192 704 #192 143 1/8 in. (3.2 mm)

#192 705 #192 144 5/32 in. (4.0 mm)

#192 706 #192 136 3/16 in. (4.8 mm)

#192 707 #200 756 7/32 in. (5.6 mm)

Welding Carriages

Most Submerged Arc welding systems traverse the arc, wire and flux along the joint to be fused in one of two ways: a self-propelled tractor package for weld lengths greater than 8 feet (2.4 m) or a motorized side beam for weld lengths less than 8 feet (2.4 m).

TIG Accessories

High-Frequency Arc Starters and Stabilizers

High Frequency Arc

Starter/Stabilizer

HF-251D-1

#042 388 115 VAC

HF-251-2

#042 387 230 VAC

These portable 250-amp, 60 percent duty cycle units add high-frequency to the welding circuit to help start arc when using the TIG process.

Secondary Contactor Kit

#041 969 Field For HF-251D-1.

#041 906 Field For HF-251-2.

For power sources without a contactor.

Mounts inside HF-251 cabinet.

Kits

#195 055 kit shown.

Contractor Kits

#195 055 150 A TIG/Stick Package

with RCCS-14 Fingertip

#195 054 150 A TIG/Stick Package

with RFCS-14 HD

Foot Pedal

For Maxstar/Dynasty 200 SD and DX.

Kit is an all-in-one welding package and comes complete with either a RCCS-14 fingertip control or RFCS-14 HD foot control plus protective carrying case,

Weldcraft ® 150-amp TIG torch, Dinsestyle torch adapter, 200-amp Stick electrode holder with 15-foot (4.6 m) cable, 300-amp work clamp with 15-foot

(4.6 m) cable, Smith

® flow gauge regulator with 12-foot (3.7 m) gas hose, gas hose coupler, and AK-2 torch accessory kit.

Self-Propelled Tractor Packages

MT 1500 DX (with HDC 1500 DX Digital

Weld Control)

#951 060

MT 1500 A (with HDC 1500 A Analog

Weld Control)

#951 061

Self-propelled tractor packages include:

•

Weld control

•

Travel system complete with a main mounting mast and handle assembly

•

Mounting arm for one wire reel, vertical and horizontal 4 x 4 inch cross slides, a control support arm and an adjustable guide roll arm

See Lit. No. DC/19.9 for more information.

Motorized Side Beam Systems

We recommend side beam systems from

Jetline Engineering (949-951-1515). They have extensive experience assembling custom mechanized welding systems like

Sub Arc.

#300 183 kit shown.

Weldcraft

Water-Cooled Torch Kits

#300 185 250 A, WP20

#300 990 280 A, WP280

#300 183 300 A, CS310

#300 186 400 A, WP18SC

For Maxstar/Dynasty 200, 280, 350, and 700, and Syncrowave 250 DX and

350 LX. Each torch kit includes a 25-foot

(7.6 m) TIG torch, torch cable cover, work clamp with 15-foot (4.6 m) cable

[12-foot (3.7 m) cable on 400-amp kit],

Smith ® regulator/flowmeter with 12-foot

(3.7 m) gas hose, torch adapter, and torch accessory kit. See Lit. No. AD/5.0

for complete individual package details.

#300 579 and #195 478 covers shown.

#195 321 For Maxstar 200 Series.

#195 322 For Dynasty 200 Series.

#300 059 For Syncrowave 200.

#300 579 For Diversion 165 and 180.

#195 320 For Syncrowave 250/350.

#195 478 For XMT 304 and 350.

Remote Controls

RCC-14 (14-pin plug) #151 086

Side-to-side (east/west) rotary-motion fingertip current/contactor control fastens to TIG torch using two Velcro

® straps.

Great for production or contractors that need quick ramp-up. Includes 26.5-foot

(8 m) cord and plug.

RFCS-14 HD (14-pin plug) #194 744

Heavy-duty foot pedal current/contactor control with increased stability and durability from larger base and heavier cord. Reconfigurable cord can exit front, back or either side of the pedal for flexibility. Includes 20-foot (6 m) cord and plug.

RFCS-RJ45 #300 432

For Diversion 165 and 180. Foot pedal current/contactor control. Includes

14-foot (4.3 m) cord and plug.

RCCS-6M (6-pin plug)

#195 184 13.25-ft. (4 m) cord

#195 503 26.5-ft. (8 m) cord

For Maxstar 150 STL and STH.

RCCS-14 (14-pin plug)

#043 688 26.5-ft. (8 m) cord

North/south rotary-motion fingertip current/contactor control fastens to TIG torch using two Velcro

® straps. Great for applications that require a finer amperage control. Includes cord and plug.

RHC-14* (14-pin plug)

#242 211 020 20-ft. (6 m) cord

#242 211 100 100-ft. (30.5 m) cord

Miniature hand current/contactor control.

Dimensions: 4 x 4 x 3.25 inches (102 x

102 x 82 mm). Includes cord and plug.

*Custom lengths available in 5-foot increments up to 50 feet and 10-foot increments up to

100 feet.

RMLS-14 (14-pin plug)

#129 337

Momentary- and maintained-contact rocker switch for contactor control. Push forward for maintained contact and backward for momentary contact.

Includes 26.5-foot (8 m) cord and plug.

RFCS-6M (6-pin plug)

#195 183 13.25-ft (4 m) cord

#195 504 20-ft (6 m) cord

For Maxstar 150 STL and STH.

RFCS-5 (5-pin plug)

#043 716 20-ft (6 m) cord

RFCS-14 (14-pin plug)

#043 554 20-ft (6 m) cord

Foot pedal current/contactor control.

Includes cord and plug.

RMS-6M (6-pin plug)

RMS-14 (14-pin plug)

#195 269

For Maxstar 150 STL and STH.

#187 208

Momentary-contact switch for contactor control. Rubber-covered pushbutton dome switch ideal for repetitive on-off applications. Includes 26.5-foot (8 m) cord and plug.

RPBS-14 (14-pin plug)

#300 666

Attaches to the TIG torch to remotely start and stop the TIG welding process.

Includes 25-foot (7.6 m) cord and plug.

ACCESSORIES

Wire Feeder Accessories Power Supply Adapters

Control Detachment Kits

#194 914 10 ft. (3 m)

#194 913 25 ft. (7.6 m)

For all S-74S and S-74D feeders, and

S-74DX feeders BEFORE serial number

LJ440752U.

#300 560 10 ft. (3 m)

#300 562 25 ft. (7.6 m)

For S-74DX feeders AFTER serial number

LJ440752U.

#300 561 10 ft. (3 m)

#300 563 25 ft. (7.6 m)

For all D-74S and D-74D feeders, and

D-74DX feeders BEFORE serial number

LJ440752U.

Kits allow separation of control module from the wire drive assembly and base.

Extension Cables (14-Pin)

8-Conductor Cables*

#242 208 025 25 ft. (7.6 m)

#242 208 050 50 ft. (15 m)

#242 208 080 80 ft. (24.4 m)

For XR-S and XR-D Controls, 20 Series feeders, and 70 Series (S/D/DX model)

feeders. For 14-pin remote controls/

24 VAC wire feeders. 14-pin plug to a

14-pin socket. (Not for 115-volt XR or

50 Series feeders.)

11-Conductor Cables*

#247 831 025 25 ft. (7.6 m)

#247 831 050 50 ft. (15 m)

#247 831 080 80 ft. (24.4 m)

For XR-AlumaFeed, MPa Plus feeders, and

60M feeders. 11-conductors to support contactor control and remote voltage control on all Miller electronic CV 14-pin power sources. Additional functions supported when using the Invision 352 and 450 MPa power source include synergic Pulsed MIG, remote process select and side select capabilities.

14-Conductor Cables*

#242 205 025 25 ft. (7.6 m)

#242 205 050 50 ft. (15 m)

#242 205 080 80 ft. (24.4 m)

For HDC and WC-115 weld controls,

XR-Controls prior to serial number

KK309906, and 50 Series feeders.

Fully-loaded 14-pin extension cables for remote controls, and 24-volt and

115-volt feeders.

*Custom lengths available in 5-foot increments up to 50 feet and 10-foot increments up to

100 feet.

PSA-2 Control #141 604

Required when using SuitCase 8RC and

12RC, 22A and 24A, and 70 Series wire feeders with power sources having only

115 VAC available. Control can be mounted on wire feeder or posi tioned at power source and is equipped with a

14-pin receptacle for direct connection of wire feeder control cord. A short cord with a 4-pin plug is hard wired to the control.

A 10-foot (3 m) intercon necting cord with a 4-pin for connection to PSA-2 and

Hubbell connectors for older-style Miller

CV power sources is included. Control can also be used with competitive power sources requiring a contact closure for contactor control. See below for PSA-2

Extension Cord.

PSA-2 Extension Cord #047 813

25-foot (7.6 m) cord used to extend the

10-foot (3 m) cord supplied with the

PSA-2 control (4-pin to 4-pin connection).

Secondary Contactor

External Secondary Contactor

#108 921

For S-32S and S-32SL feeders. The

115 VAC/12 VDC secondary contactor, rated at 250 amps, 60 percent duty cycle, is designed for use with welding power sources not having an output contactor. It allows welding wire to be electrically cold until operator is ready to weld. The contactor can be used with DC power sources operating with electrode positive or negative. Contactor will operate off 115 VAC or can be connected to

12 VDC battery of an engine driven welder with out 115 VAC auxiliary power available.

Gun trigger switch controls contactor and must remain closed while welding.

Note: 25-foot Remote Contactor Cord

(#108 925) required.

Spool Adapter

#047 141

For use with 14-pound (6.4 kg) spool of

Hobart or Lincoln self-shielding wire.

Extension Hose and Cable Kits

Spoolmatic 15A/30A Extension Hose and Cable Kits

#132 228 25 ft. (7.6 m)

#132 229 50 ft. (15 m)

Extends leads, etc. between Spoolmatic gun and power source.

Spool Gun Controls

For more information see Lit. No. M/1.73.

WC-24 Weld Control

#137 549

Packaged in a compact and lightweight nonmetallic enclosure, the WC-24 easily mounts on the power source. Designed for use with Miller CV power sources supplying 24 VAC and

14-pin recep tacles, the control includes a board-mounted potentiometer which can alter the drive motor accel er a tion rate to optimize arc starting performance.

WC-115A

Weld Control

#137 546

Without contactor

#137 546-01-1

With contactor

Operates on 115 VAC, and designed primarily for constant-current DC power sources. Can also be used with constantvoltage power sources or DC engine drives supplying 115 VAC. Used with a

CC source, the control circuit functions in a voltage-sensing mode and with a CV source, it functions as a constant-speed circuit. Includes wire run-in and drive motor acceleration controls which ensure optimum arc starting performance.

WC-115 Contactor Kit #137 548 Field

Recommended for Spoolmatic gun and

WC-115A control when using power sources without weld output contactor.

(This is installed in the WC-115A.)

Spoolmate 3035 Spool Gun

For more information see Lit. No. M/1.5.

Spoolmate 3035 Heavy-Duty Barrel

#195 375

Ideal for demanding applications. Rated at 200 amps, 60 percent duty cycle.

Spoolmate 3035 Extension Kit

#194 996 25 ft. (7.6 m)

Extends hose and cables between

Spoolmate gun and power source.

Gas Valve/Trigger Receptacle Kit

#300 338

Required to connect Spoolmate 3035 to

Millermatic DVI

SGA 100 #043 856

Required to connect Spoolmate 3035 spool gun to any Millermatic 140,

180, or 211. Also allows connection to virtually any similar MIG welder — Miller or other brands. Includes 10-foot (3 m)

115 VAC power cable and plug, 6-foot

(1.8 m) interconnecting cable, and 5-foot

(1.5 m) gas hose.

SGA 100C #043 857

SGA with contactor required to connect

Spoolmate 3035 spool gun to CV engine drives like the Miller Bobcat. Includes

10-foot (3 m) 115 VAC power cable and plug, 6-foot (1.8 m) interconnecting cable, and 5-foot (1.5 m) gas hose.

Turntable Assembly

#146 236

Allows feeder to rotate as operator changes work position. Reduces strain and bending of gun cable.

Wire Straightener

Spoolmate 3035 #195 016

This reliable, yet economical light industrial spool gun provides 20-foot cable reach and accessibility, with smooth feeding of aluminum wire. Lightweight (9.1 pounds) and well-balanced for operator comfort, the

3035 is rated at 150 amps at 60 percent duty cycle. It handles aluminum, steel and stainless wire from .023 – .035 inches

(0.6 – 0.9 mm) with a wire speed of

115 – 715 IPM. Includes cable sheath, spring strain relief, clear spool canister and easy-to-remove barrel assembly.

For 20 Series and 70 Series.

#141 580

For .035 –.045 inch (0.9 –1.1 mm) wire.

#141 581

For 1/16 –1/8 inch (1.6 – 3.2 mm) wire.

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5ft 16 awg 250 volt computer power extension cord (iec320c14 to

4ft 16 awg 250 volt computer power extension cord