Welding Product Range - Weldwell New Zealand

Welding Product Range - Weldwell New Zealand
CONTACT
P 0800 WELDWELL
F 06 8341 604
E [email protected]
Welding
Product
Range
2016
0800 WELDWELL
E [email protected]
ITW Welding Group
CONTACT
P 0800 WELDWELL
F 06 8341 604
E [email protected]
Welding
Product
Range
2016
0800 WELDWELL
E [email protected]
ITW Welding Group
CONSUMABLES
Global Brands. Local Support.
19
47
WHERE WE
STARTED
Weldwell was established in
1947 by Wilf Nuttall, a sheet
metal worker and welder who
developed an innovative electrode
range for a new Eutectic Low
Temperature welding process.
Today we are a leading welding
supplier because of our
innovation and expertise.
65
YEARS
OUR PRODUCTS
65 years of experience gives
us the expertise to develop
products that deliver!
Our Weldwell arc electrodes
are manufactured in New
Zealand, and are preferred
by welding professionals and
enthusiasts world over.
OUR GLOBAL
PARTNERSHIPS
OUR INDUSTRY
EXPERTISE
Weldwell is part of the ITW
(Illinois Tool Works), a diversified
manufacturing company.
Both locally and globally
our products are developed,
delivered and supported by
a team of industry experts
who understand the needs
of our customers.
Our global partnerships give us
access to the world’s leading
welding brands.
OUR APPROACH
We work with our customers
to develop the best solutions.
Our customers have trust in
our products and our people
because of the way we
do things.
Gas Welding Rods
PANEL WIRE - GENERAL PURPOSE MILD STEEL
AS 1167.2: RG, AWS A5.2: R45
Low carbon steel filler rod suitable for fusion welding of
mild and low carbon steels and wrought irons. For butt
or fillet welding applications such as vehicle body and
exhaust repairs, steel furniture, pipe, tubing, etc..
SIZE MM
SOLD PER
PART NO.
1.6
Kg
121004
2.5
Kg
121010
3.2
Kg
121014
Copper &
Copper Alloys
NICKEL BRONZE WORK HARDENING NICKEL BRONZE BRAZING ROD
AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D
For wear resistant overlays. Excellent for metal to metal
sliding wear applications – worn or broken gear teeth,
worn bearings, shafts, etc. Hardness 110-200 Brinell.
Use Steelbraze Flux see page 109
SIZE MM
SOLD PER
PART NO.
1.6
Kg
127120
Silver Brazing
Alloys
SILVALOY RANGE
OUR BRANDS
Our brands include Weldwell
electrodes; WIA equipment and
filler metals; Miller industrial
equipment; Hobart flux-cored
wires and Bernard™
consumables.
USED BY
THE BEST
WE KNOW
THE MARKET
Our brands are selected by
welding professionals and
companies who demand the
most reliable products, in
depth knowledge and cost
effective solutions.
We work hard to build our
knowledge and understand
what our market needs.
Whether it’s heavy engineering,
mining, oil and gas or pipelines,
we know the market.
SUPER STAFOS
In addition to Copper and its alloys, Super Stafos
- 15% Silver content - may be used with flux to braze
brass. Melting Temperature – 650 – 800ºC
DESCRIPTION
PKT SIZE
SOLD PER PART NO.
Super Stafos x 1.6mm
1
Stick
125305
Super Stafos x 2.4mm
1
Kg
125308
Super Stafos x 3.2mm
1
Stick
125309
SIZE MM
MELTING TEMP
PKT
SOLD PER
SIZE
PART NO.
40 x 1.6
610 - 620ºC
1
Stick
124104
42 x 2.0
610 - 620ºC
1
Part Kg
124106
42 x 3.2
610 - 620ºC
1
Part Kg
124114
55 x 1.6
630 - 660ºC
1
Part Kg
124405
151
Delivering
Success.
FOR OVER 65 YEARS
WELDWELL HAVE BEEN
THE MARKET LEADER AND
MANUFACTURER OF ARC
WELDING ELECTRODES.
We take pride in the products we supply
and that’s why we also partner with the world’s
leading welding brands, including WIA for
equipment and filler metals, Miller for industrial
equipment, Hobart for flux cored wires and
Bernard for consumables.
We support and advise the New Zealand
industry with expertise that can be relied on
to deliver success.
1
Our Brands
& Products
Welding Electrodes
Welding Equipment
Filler Metals
Welding Safety
Industrial Welding Equipment
Welding Safety
Welding Accessories
Flux-Cored Wires
Welding Consumables
2
Contents
Filler Metals
...........................
3
Welding Safety
.. . . . . . . . . . . . . . . . .
117
Electrodes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 21
Welding Helmets . . . . . . . . . . . . . . . . . . . .
119 - 123
MIG, Flux-Cored
& Subarc Wires .. . . . . . . . . . . . . . . . . . . . . . . . .
Vortex PAPR System .. . . . . . . . . . . . .
124 - 125
23 - 33
TIG Wires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 - 38
Welding Equipment
.......
39
MIG Welders Light Industrial . . . . . . . . . . . . . . . . . . . . . . . . . .
41 - 53
Engine Driven . . . . . . . . . . . . . . . . . . . . . . . . . . . .
55 - 67
Arc & TIG .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
69 - 86
Water Coolers . . . . . . . . . . . . . . . . . . . . . . . . . . .
87 - 88
MIG & Multi-Process .. . . . . . . . . . . . . . . .
89 - 99
Induction Heating .. . . . . . . . . . . . . . . . . .
101 - 105
Wirefeeders . . . . . . . . . . . . . . . . . . . . . . . . . . . .
106 - 112
MIG Guns & TIG Torches . . . . . . .
113 - 115
Accessories
.. . . . . . . . . . . . . . . . . . . . . . . .
126
Drive Rollers
& Inlet Guides . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Remote Controls . . . . . . . . . . . . . . . . . . . .
128 - 129
MIG, TIG & Arc
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . .
129 - 133
MIG & TIG
Consumables
135 - 151
.. . . . . . . . . . . . .
KEY TO SYMBOLS
Phase
1
Requires Single
Phase Supply
Phase
3
Requires Three
Phase Supply
CC
Constant
Current Output
DC
Direct
Current Output
AC
DC
CC
CV
Alternating,
Direct Current
Output
CV
Constant
Voltage Output
Constant Current
and Constant
Voltage Output
1
2
Filler Metals
WELDING ELECTRODES,
WIRES & HARDFACING
PRODUCTS.
3
4
Electrodes
HIGH PERFORMING WELDING
ELECTRODES DESIGNED
FOR THE NEEDS OF THE
INDUSTRIAL USER.
5
Arc Welding - The Process
FUSION WELDING IS A MELTING &
CASTING PROCESS IN MINIATURE,
THE VARIOUS COMPONENTS OF THE
WELDING PROCESS (BASE METAL,
WELD METAL SLAG, ETC.) FORMING
THE CRUCIBLE AND CONTENTS OF
A TINY ELECTRIC FURNACE.
The electric arc, with a temperature of the
order of 6,000oC, is a concentrated and
efficient source of heat. This heat is utilised in
the metal arc welding process by employing
a flux-coated electrode to provide filler metal.
The electrode and parent metal act as poles
of the arc, the core wire of the electrode
melting and being transferred across the
arc to coalesce with the molten parent metal
and form a bond which in most cases, is
stronger than the parent metal. The flux
covering melts more slowly than the core
wire and a cup is formed at the electrode
tip which assists in directing the molten
droplets to the required spot.
The weld metal itself, as deposited, has a
cast structure. Its composition is determined
by the core wire and coating of the electrode,
and by the amount of pick-up of parent
metal during welding.
6
For example, a deposit of alloy steel,
(eg stainless steel on mild steel), no longer
has just the properties expected of that
alloy, due to dilution with the parent metal.
This effect, in many cases, is not important,
but, if desired, it may be eliminated by
using multi-layer welds.
Welding on materials that have been
strengthened by heat-treatment or
cold-working generally creates a zone of
lower strength along the weld boundary.
This may not affect the serviceability of
the welded joint, but sometimes it is
necessary to restore this strength by
further heat-treatment or cold-work.
Classification Reference List
(Nearest Equivalents)
ELECTRODES FOR WELDING MILD STEEL
Weldwell
AWS A5.1:2004
AS/NZS4855B:2007
PH 28
E6013
E4313A
PH 48A
E6013
E4313A
PH 68
E6013
E4313A
PH 7024
E7024
E4924A
Austarc 12P
E6013
E4313A
PH31A
E6011
E4311A
ELECTRODES FOR WELDING MILD AND MEDIUM TENSILE STEELS
PH 27
E7048 H4
E4948AU H5
PH 56S
E7016 H8
E4916AU H5
PH 16TC
E7016 H8
E4916AU H10
PH 77
E7018-1 H8
E4918-1AU H5
PH C6H
E7028 H8
E4928AU H5
ELECTRODES FOR WELDING HIGH TENSILE STEEL
Weldwell
AWS A5.5:2006
AS/NZS4857B:2006
PH 118
E11018-G H4
E7618-GA H5
ELECTRODES FOR WELDING STAINLESS STEEL
Weldwell
AWS A5.4:2006
AS/NZS4854B:2006
PH RM318LC
E318-16
ES318-16
PH RM316LC
E316L-17
ES316L-17
PH RS309MoLC
E309LMo-17
ES309LMo-17
PH RS309LC
E309L-17
ES309L-17
Weldwell
AWS A5.13:2000
AS/NZS2576
PH 400
E Fe2
1435-A4
PH 600
E Fe3
1855-A4
ELECTRODES FOR WELDING HARD FACING
PH 700
2360-A4
Abrasocord 43
2465-A4
ELECTRODES FOR CREEP RESISTING STEELS
Weldwell
AWS A5.5:2006
AS/NZS 4856B:2006 AS/NZS4857B:2006
KV3
E8015-B3L H4
E5515-2C1ML H5 E6215-GP H5
KV5
E7015-B2L H4
E5215-1CML H5
7
MILD STEEL ELECTRODES
PH28
STICK
28
CLASSIFICATIONS:
AS/NZS4855B:2007 E4313A
AWS A5.1:2004 E6013
OUTPUT:
AC 50V OR DC-
The weld appearance is
very good for all positions.
PH 28 has excellent
X-Ray properties.
DESCRIPTION:
A universal electrode
which has mediumheavy rutile coating,
which yields a fairly
rapid solidifying slag.
It is very easy to apply
in the vertical up and
overhead positions,
where a short arc length
is beneficial.
TYPICAL APPLICATIONS:
Pipe welding on-site,
pressure vessels, general
construction, hydro
installations, ship building
and storage tanks.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.04
0.47
0.40
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
448 MPa
Tensile Strength
500 MPa
Elongation
26 %
CVN Impact Values
52J @ 0ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
2.5
3.2
PKT
PER
CTN
70-100
2.5
5
159
101503
85-135
5.0
3
164
101504
4.0
130-170
5.0
3
104
101505
5.0
190-230
5.0
3
53
101506
DESCRIPTION:
This is a conventional
type of electrode which
welds in all positions.
It is good for low open
circuit voltage machines
and has easy starting and
restarting properties.
8
STICK
48A
CLASSIFICATIONS:
AS/NZS4855B:2007 E4313A
AWS A5.1:2004 E6013
OUTPUT:
AC 45V OR DC-
PART
NO.
KG'S
PER
PKT
MILD STEEL ELECTRODES
PH48A
APPROX
NO. OF
RODS
PER PKT
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
In addition it exhibits
very quiet running with
reasonably smooth
deposits. A very useful
electrode for welding
galvanised steel.
TYPICAL APPLICATIONS:
Galvanised steel
and pipe.
C
Mn
Si
0.04
0.50
0.40
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
467 MPa
Tensile Strength
521 Mpa
Elongation
31%
CVN Impact Values
59J 0ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
2.5
70-100
2.5
5
158
101547
3.2
90-135
5.0
3
158
101548
4.0
130-180
5.0
3
105
101549
MILD STEEL ELECTRODES
PH68
STICK
68
CLASSIFICATIONS:
AS/NZS4855B:2007 E4313A
AWS A5.1:2004 E6013
OUTPUT:
AC 50V OR DCDESCRIPTION:
This medium-heavy
coated rutile electrode
produces a rapid
freezing slag.
Its large droplet type of
arc makes it ideal for poor
fitting work or where large
gaps have to be bridged.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
It is perfect for site work
because with one current
setting welds can be done
in all positions. Excellent
for galvanised steel.
TYPICAL APPLICATIONS:
Galvanized steel and pipe.
C
Mn
Si
0.06
0.43
0.46
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
443 MPa
Tensile Strength
495 MPa
Elongation
29%
CVN Impact Values
87J @ +20ºC
ºORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
2.5
60-95
2.5
5
172
101561
3.2
70-125
5.0
3
163
101562
4.0
130-170
5.0
3
109
101563
5.0
170-240
5.0
3
72
101564
MILD STEEL ELECTRODES
PH7024
7024
CLASSIFICATIONS:
AS/NZS4855B:2007 E4924A
AWS A5.1:2004 E7024
OUTPUT:
AC 50V OR DCDESCRIPTION:
The PH 7024 is a heavy
coated rutile contact type
electrode developed for
high speed welding of mild
steel in flat and horizontal
positions using AC or DC
straight polarity.
STICK
The iron powder
content in the flux coating
gives high efficiency
combined with excellent
mechanical properties.
TYPICAL APPLICATIONS:
Dozers, buckets, ship
building, roof trusses,
rolling stock, bridge
grinders, crusher frames,
pressure vessels, heavy
machinery frames, beams.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.05
0.59
0.36
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
447 MPa
Tensile Strength
507 MPa
Elongation
31%
CVN Impact Values
71J @ 0ºC
ORDERING INFORMATION
PACKAGING
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
2.5
5
97
101671
5.0
3
91
101672
180-210
5.0
3
54
101673
260-320
5.0
3
32
101674
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
2.5
90-140
3.2
130-160
4.0
5.0
9
MILD STEEL ELECTRODES
STICK
Austarc 12P
CLASSIFICATIONS:
AS/NZS4855B:2007 E4313A
AWS A5.1:2004 E6013
OUTPUT:
AC 45V or DC+/DESCRIPTION:
A smooth running,
rutile type electrode for all
positional welding of mild
steel. It is characterised
by a moderately forceful
and extremely stable arc,
and produces excellent
penetration with low
spatter losses.
Specially
recommended for the
fillet welding of pipe
or rectangular framed
sections using the vertical
down technique to
minimise distortion and
the risk of burn through.
TYPICAL APPLICATIONS:
Welding of general purpose
structural steel, galvanised
gates and fences, trailers,
and wrought iron.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.05
0.48
0.29
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
447 MPa
Tensile Strength
480 MPa
Elongation
31%
CVN Impact Values
108J @ 0ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE AMPS KG'S
SIZE (MM)
RANGE PER
PKT
PKT
PER
CTN
APPROX PART
PER PKT NO.
2.0
40-60
2.5
5
250
2.5
60-95
2.5
5
160
101575
3.2
90-140 5.0
3
159
101576
4.0
120-190 5.0
3
105
101577
MILD STEEL ELECTRODES
PH31A
DESCRIPTION:
This type is formulated
for a deeply penetrating
arc with fast burn-off rate.
It is used primarily for
welding pipe, using the
stove-pipe technique.
PH31A has good
mechanical and X-ray
characteristics.
10
STICK
31A
CLASSIFICATIONS:
AS/NZS4855B:2007 E4311A
AWS A5.1:2004 E6011
OUTPUT:
AC 70V OR DC+
101578
A touch technique or
a short arc are the main
requisites, depending
upon the welding
conditions.
TYPICAL APPLICATIONS:
Deep penetrating arc and
vertical down welding.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.12
0.60
0.16
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
410 MPa
Tensile Strength
510 MPa
Elongation
31%
CVN Impact Values
89J @ -30ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
2.5
60-95
2.5
5
166
101617
3.2
90-125
5.0
3
166
101618
4.0
115-175
5.0
3
107
101619
LOW HYDROGEN ELECTRODES
PH27
STICK
27
CLASSIFICATIONS:
AS/NZS4855B:2007 E7048 H4
AWS A5.1:2004 E4948AU H5
OUTPUT:
AC 70V or DC+
DESCRIPTION:
A vertical down low
hydrogen electrode
which bridges gaps with
remarkable ease.
Welding is very fast,
using high currents and
a short arc. The welds
are flat in profile and
insensitive to cracking.
TYPICAL APPLICATIONS:
Vertical down welding and
bridging gaps.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.04
1.15
0.45
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
439 MPa
Tensile Strength
507 MPa
Elongation
32%
CVN Impact Values
183J @ -30ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
3.2
150 Max
5.0
3
148
102515
4.0
200 Max
5.0
3
105
102516
LOW HYDROGEN ELECTRODES
PH56S
56S
CLASSIFICATIONS:
AWS A5.1:2004 E4916AU H5
AS/NZS4855B:2007 E7016-H8
OUTPUT:
AC 70V or DC+/DESCRIPTION:
An all-positional low
hydrogen electrode which
deposits very pure weld
metal with exceptional
mechanical and X-ray
properties.
STICK
For use on mild,
unalloyed micro alloyed
and low alloy steels, also
for steels to LT 40 spec.
Used with a short arc
and reasonably slow
travel speeds.
TYPICAL APPLICATIONS:
All position welding of
mild and low alloy steels.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.05
1.11
0.34
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
497 MPa
Tensile Strength
589 MPa
Elongation
28%
CVN Impact Values
107J @ -40ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
2.5
60-100
2.2
5
131
102554
3.2
85-140
5.0
3
151
102555
4.0
100-180
5.0
3
99
102556
11
LOW HYDROGEN ELECTRODES
PH16TC
16TC
CLASSIFICATIONS:
AWS A5.1:2004 E4916AU H10
AS/NZS4855B:2007 E7016 H8
OUTPUT:
AC 45 (2.5, 3.2)
AC 55 (4.0) DC+
DESCRIPTION:
APH16TC is a smooth
running, easy to use, all
position twin coated, low
hydrogen electrode, for
mild and low alloy steel
applications.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.05
1.18
0.52
Provides high quality
notch tough weld metal.
Easy re-strike.
Can be operated on
low OCV AC machines.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS:
Heavy wall joints,
maintenance.
Yield Stress
426 MPa
Tensile Strength
518 MPa
Elongation
33%
CVN Impact Values
118J @ -40ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
2.5
60-90
2.5
5
147
102565
90-135
5.0
3
148
102566
4.0
140-190
5.0
3
90
102567
STICK
77
CLASSIFICATIONS:
AWS A5.1:2004 E4918-1AU H5
AS/NZS4855B:2007 E7018-1 H8
OUTPUT:
AC 70V or DC+
DESCRIPTION:
An iron powder-bearing
low hydrogen electrode
for welding steel, low alloy,
medium tensile steels and
for steels to LT 40 spec
in all positions.
The metal recovery is
approx 115% and the
deposited welds are
first class for X-ray.
12
PART
NO.
3.2
LOW HYDROGEN ELECTRODES
PH77
APPROX
NO. OF
RODS
PER PKT
PH77 is welded with
a short arc and due
to it’s higher current
characteristics welding is
much faster than normal.
TYPICAL APPLICATIONS:
Penstocks, turbines, class
1 pressure vessels, tanks,
earthmoving plant, repair
and maintenance.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.04
1.47
0.31
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
483 MPa
Tensile Strength
563 MPa
Elongation
29%
CVN Impact Values
123 J @ -50ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
2.5
60-105
2.2
5
107
102584
3.2
90-145
5.0
3
126
102585
4.0
140-200
5.0
3
87
102586
5.0
180-300
5.0
3
48
102587
LOW HYDROGEN ELECTRODES
PHC6H
C6H
CLASSIFICATIONS:
AWS A5.1:2004 E4928AU H5
AS/NZS4855B:2007 E7028 H4
OUTPUT:
AC 70V or DC+
DESCRIPTION:
This is a 195%
efficiency iron powder low
hydrogen type electrode
for clean smooth welds in
the down-hand position on
heavy plate and joints
in restraint.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
0.02
1.26
0.62
It has excellent
mechanical and X-ray
properties and is very
suited for welds in
narrow Vee joints.
The zircon-based
coating leaves a very
readily removable slag.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS:
High deposition fast fill
applications.
ORDERING INFORMATION
Yield Stress
424 MPa
Tensile Strength
513 MPa
Elongation
34%
CVN Impact Values
108J @ -20ºC
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
PKT
PER
CTN
KG'S
PER
PKT
PART
NO.
4.0
200-230 5.0
3
42
102598
5.0
260-340 5.0
3
28
102599
LOW HYDROGEN ELECTRODES
PH118
APPROX
NO. OF
RODS
PER PKT
STICK
118
CLASSIFICATIONS:
AWS A5.5:2006 E7618-GA H5
AS/NZS4857B:2007 E11018-G H4
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
OUTPUT:
AC 70V or DC+
These electrodes must
be kept very dry.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
DESCRIPTION:
Type PH 118 is
designed for welding
low alloy high strength
steels with tensiles
up to 120,000 psi, ie:
Bisalloy 80, Sumiten 80S,
T1 and 4140.
In addition 118 is ideal
for many repair welds
on high strength steels,
ie: forklift prongs, axles,
shafts etc. ABS approved.
TYPICAL APPLICATIONS:
For repairing part of
machinery made of
low-alloy, high strength
steels such as shafts,
axles, fork lift arms ect.
C
Mn
Si
Cr
Ni
Mo
0.05
1.30
0.30
0.02
1.60
0.50
Yield Stress
775 MPa
Tensile Strength
821 MPa
Elongation
24%
CVN Impact Values
81J @ -51ºC
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
3.2
90-140
5.0
3
122
102611
4.0
110-180
5.0
3
86
102612
13
LOW HYDROGEN ELECTRODES
PHKV3
STICK
KV3
CLASSIFICATIONS:
AS/NZS4856B:2006 E5515-2C1ML H5
AS/NZS 4857B:2006 E6215-GP H5
AWS A5.5:2006 E8015-B3L H4
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Mo
P
S
0.05
0.77
0.22
2.10
0.95
0.03
0.01
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
OUTPUT:
DC +
DESCRIPTION:
For welding steels
alloyed with 2.25%
Cr/1.0% Mo and is
recommended for welding
0.5% Cr/0.5% Mo/0.25%
V steel. As with all creep
resisting steel welding,
correct preheat and
interpass temperature
control must be used.
PH KV3 exhibits
excellent X-ray quality
welds. Also suitable for
welding other low alloy,
medium tensile steels,
where matching or
improved strength and
toughness are desired.
TYPICAL APPLICATIONS:
Welding chrome moly
steels and for seismic
grade reinforcing bar.
Yield Stress
638 MPa
Tensile Strength
726 MPa
Elongation
25%
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
2.5
3.2
4.0
PKT
PER
CTN
65-95
2.2
5
115
102624
75-130
5.0
3
131
102625
115-165
5.0
3
91
102626
DESCRIPTION:
For welding steels
alloyed with 1.25%
Cr/0.5% Mo. It can also
be used to weld 0.9%
Cr/0.5% Mo steels.
14
STICK
KV5
CLASSIFICATIONS:
AS/NZS4856B:2006 E5215-1CML H5
AWS A5.5:2006 E7015-B2L H4
OUTPUT:
DC +
PART
NO.
KG'S
PER
PKT
LOW HYDROGEN ELECTRODES
PHKV5
APPROX
NO. OF
RODS
PER PKT
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
Cr
Mo
0.04
0.86
0.23
0.02
0.01
1.20
0.46
PH KV5 is very good
in all positions. The weld
metal is insensitive to
solidification cracking.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS:
For welding matching
chrome moly steels.
Yield Stress
504 MPa
Tensile Strength
579 MPa
Elongation
30%
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
2.5
65-95
2.2
5
111
102638
3.2
75-130
5.0
3
130
102639
4.0
115-165
5.0
3
91
102640
HARD FACING ELECTRODES
PH400
400
CLASSIFICATIONS:
AS/NZS2576 E Fe2
AWS A5.13: 1435-A4
OUTPUT:
AC 50V or DC+/DESCRIPTION:
Tough chromiummanganese alloy used for
worn rails, shafts, grouser
plates, shovel pads, track
links, idler wheels, dragline
pins etc. Typical undiluted
hardness 38Rc.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS:
Idler shafts and wheels,
crane hooks, top rollers
and hooks, shovel pads,
drive sprockets and wheel
hangers.
C
Mn
Si
Cr
0.14
0.60
0.40
2.90
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
3.2
95-145
5.0
5
127
103514
125-200
5.0
5
68
103515
DESCRIPTION:
Versatile, low cost hard
facing deposit for straight
carbon, low alloy or
manganese steel.
The self hardening
deposit has high
abrasion resistance.
STICK
600
CLASSIFICATIONS:
AS/NZS2576 E Fe3
AWS A5.13: 1855-A4
OUTPUT:
AC 50V or DC+/-
PART
NO.
4.0
HARD FACING ELECTRODES
PH600
APPROX
NO. OF
RODS PER
PKT
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Deposit is malleable
and forgeable when
hot. Typical undiluted
hardness 59Rc.
TYPICAL APPLICATIONS:
Bull dozer blades,
excavator teeth, plough
shears, bucket teeth
and lips.
C
Mn
Si
P
0.40
0.74
0.41
5.30
ORDERING INFORMATION
PACKAGING
ELECTRODE AMPS
PKT
KG'S
SIZE (MM)
RANGE
PER
PER
CTN
PKT
APPROX
RODS
PER PKT
PART
NO.
3.2
95-145
5.0
3
133
103529
4.0
125-280 5.0
3
67
103530
15
HARD FACING ELECTRODES
PH700
700
CLASSIFICATIONS:
AS/NZS2576 2360-A4
OUTPUT:
AC 50V or DC+/DESCRIPTION:
PH 700 is a high
carbon-chrome type
for impact and severe
abrasion and has good
resistance to scaling
and corrosion in high
temperatures.
It can be deposited
directly on to mild steel,
low alloy steel or austenitic
manganese steel.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Cr
3.00
18.00
However, when the
base metal is hardenable
or high alloy, a buffer layer
of PH 56S, PH 77 or the
stainless alloy RSP may
be necessary. Typical
undiluted hardness 62Rc.
ORDERING INFORMATION
TYPICAL APPLICATIONS:
Furnace parts, rolling
mill guides, conveyor
screws, dozer blades,
ripper teeth etc.
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
3.2
4.0
APPROX
NO. OF
RODS PER
PKT
PART
NO.
KG'S
PER
PKT
PKT
PER
CTN
110-130
5.0
3
86
103542
130-180
5.0
3
57
103543
HARD FACING ELECTRODES
STICK
Abrasocord 43
CLASSIFICATIONS:
AS/NZS2576 2465-A4
OUTPUT:
AC 55V or DC+
DESCRIPTION:
Abrasocord 43 deposits
extremely abrasionresistant chromium/
niobium carbides, which
also have moderate to
heavy impact resistance.
The electrode has
a very high deposition
efficiency of 190%.
16
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Cr
Nb
Fe
A buffer layer of
RSP or 56S or 77 is
recommended. Typical
undiluted hardness of
64-69Rc.
5.0
0.7
22.0
7.0
Bal
TYPICAL APPLICATIONS:
For applications where
resistance to extreme
abrasion and moderate to
heavy impact are required
such as press screws,
grizzly bars, crusher
hammers, ripper teeth
and shovel teeth.
ORDERING INFORMATION
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Single Layer onto Mild Steel
Typical Hardness 60-65 HRc
Multi Layer
Typical Hardness 64-69 HRc
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS PER
PKT
PART
NO.
3.2
115-140
5.0
3
87
103560
4.0
140-185
5.0
3
56
103561
STAINLESS STEEL ELECTRODES
PHRS309LC
RS
309
LC
CLASSIFICATION
AS/NZS 4854B:2006 ES 309L-17
AWS A5.4 2012 E309L-17
OUTPUT:
AC 70V or DC+
DESCRIPTION:
PH RS309LC is a
rutile coated all position
electrode for welding
stainless steel containing
22-25% Cr and 12-14%
Ni.
RS309LC may be used
for welding dissimilar
metals, eg; stainless steel
type 18/8 to mild steel.
STICK
Also used for welding
the buffer layer of 18/8
clad steels, of which
the final run is made
with PH RS308LC.
TYPICAL APPLICATIONS:
Dissimilar metals.
Buffer layers.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Ni
Mo
0.03
1.00
0.9
23.9
13.1
0.06
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
520 MPa
Elongation
30%
Typical Ferrite
12.4%
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
2.5
45-70
2.5
5
130
104290
70-110
2.5
5
78
104291
STICK
RS309
MoLC
CLASSIFICATION
AS/NZS 4854B:2006 ES309L Mo-17
AWS A5.4:2012 E309LMo-17
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
OUTPUT:
AC 70V or DC+
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
DESCRIPTION:
PH RS309MoLC is
an all position, rutile
coated electrode which
is extremely suitable
for welding austenitic
stainless steels containing
molybdenum to carbon
steels, and for the welding
of buffer layers of AISI 316
clad steels of which the
final run is made with
PH RM316LC.
TYPICAL APPLICATIONS:
Dissimilar metals joints
particularly 316 grade
stainless. Buffer layers.
PART
NO.
3.2
STAINLESS STEEL ELECTRODES
PHRS309MOLC
APPROX
NO. OF
RODS PER
PKT
C
Mn
Si
Cr
Ni
Mo
0.3
0.81
0.6
22.2
12.6
2.70
Tensile Strength
787 MPa
Elongation
30%
Typical Ferrite
18%
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS PER
PKT
PART
NO.
2.5
45-70
2.5
5
118
104276
3.2
70-110
2.5
5
76
104277
17
STAINLESS STEEL ELECTRODES
PHRM316LC
RM
316LC
CLASSIFICATIONS:
AS/NZS4854B:2012 ES316L-17
AWS A5.4:2012 E316L-17
OUTPUT:
AC 70OCV or DC+
DESCRIPTION:
PH RM316LC is a
low carbon electrode for
welding Molybdenum
bearing 316 and
316L steels.
The weld metal has
superior resistance to
pitting and most
types of corrosion.
STICK
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Also suitable for the
general purpose welding
of 301, 302, 304 and
304L stainless steels.
Weld with a short arc.
TYPICAL APPLICATIONS:
Molybdenum bearing 316
and 316L general purpose
welding of 301, 302, 304
and 304L stainless steels.
C
Mn
Si
Cr
Ni
Mo
0.02
0.72
0.67
17.8
11.4
2.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
600 MPa
Elongation
41%
Typical Ferrite
6.3%
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
2.5
3.2
4.0
DESCRIPTION:
PH RM318LC deposits
a stabilised weld metal
suitable for welding AISI
types 318 and 316.
The deposit is highly
resistant to corrosion by
strong acids.
18
5
141
104236
5
76
104237
5
51
104238
40-80
2.5
60-100
2.5
90-140
2.5
STICK
RM
318LC
CLASSIFICATION
AS/NZS4854B:2006 ES318-16
AWS A5.4:2012 E318-16
OUTPUT:
AC 70V or DC+
PART
NO.
PKT
PER
CTN
STAINLESS STEEL ELECTRODES
PHRM318LC
APPROX
NO. OF
RODS
PER PKT
KG'S
PER
PKT
TYPICAL APPLICATIONS:
Suitable for welding AISI
types 318 and 316.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Niobium
Cr
Ni
Mo
0.02
0.77
0.72
0.24
18
11.3
2.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
Min 550 MPa
Elongation
Min 25%
CVN Impact Values
7.2%
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
2.5
3.2
APPROX
NO. OF
RODS
PER PKT
PART
NO.
KG'S
PER
PKT
PKT
PER
CTN
40-80
2.5
5
138
104186
60-100
2.5
5
78
104187
REPAIR & MAINTENANCE ELECTRODES
WWRSP
OUTPUT:
AC 75V or DC+
DESCRIPTION:
RSP deposits a weld
metal of an austeniticferritic structure which
is highly resistant to
cracking. Hence its use
where combinations of
metals could cause cracks
by other methods.
STICK
RSP
Weldwell RSP is also
used to weld creep
resistant steel such
as 5% Cr-0.5% Mo,
where no post work heat
treatment can be applied.
For joining mild to
stainless steel. Very good
for repair welding.
TYPICAL APPLICATIONS:
Dissimilar metals.
Buffer layers and crack
resistant welds.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Ni
Mo
0.04
2.50
1.0
17-20
10-14
2.0-3.5
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
640 - 750 MPa
Elongation
Min. 25%
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
2.5
3.2
4.0
OUTPUT:
AC 50V or DC+
DESCRIPTION:
Hi Ten 8 was developed
to give very high strengths
at elevated temperatures
combined with corrosion
resistance, high toughness
and wear resistance.
The special coating
gives porosity free, dense
deposits with little or no
spatter.
PART
NO.
KG'S
PER
PKT
PKT
PER
CTN
40-75
2.5
5
143
104199
60-100
2.5
5
78
104200
90-140
2.5
5
51
104201
REPAIR & MAINTENANCE ELECTRODES
WWHi Ten 8
APPROX
NO. OF
RODS
PER PKT
STICK
HI
TEN
8
Welds are deposited at
highest possible speed
with least amount of
base metal heat, using
very low amperages.
Tensile strength 825
MPa with high anticracking properties.
TYPICAL APPLICATIONS:
General engineering
welding, including spring
steels, dies, gears, pumps,
and shafts. Ideal to repair
petrol engine exhaust
valves.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
Up to 625 MPa
Tensile Strength
Up to 825 MPa
Up to 1200 MPa (work hardened)
Elongation
Min. 22%
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
2.5
40-75
2.5
5
151
104144
3.2
75-125
2.5
5
74
104145
19
CAST IRON ELECTRODES
STICK
Supercast Ni
CLASSIFICATIONS:
AWS A5.15: ENi-C1
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Mn
S
Ni
OUTPUT:
AC 45V or DC +/-
0.03
0.006
97%
DESCRIPTION:
Supercast Ni is a basic,
graphite-coated AC/DC
electrode for the lower
strength welding of cast
irons. It is characterised
by a soft, smooth arc with
low penetration and spatter
levels on both AC and DC
power sources.
Ease of striking is a
feature of Supercast Ni and
it also has a particularly
good wetting action
resulting in well bonded
welds of regular contour
and attractive appearance.
TYPICAL APPLICATIONS:
For repair and build-up
of all standard grades of
grey cast iron, malleable
iron, austenitic cast iron
and some grades of
meehanite cast iron.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
200 MPa
Tensile Strength
400 MPa
Deposit Hardness
150-170 HV (30)
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
3.2
50-100
2.5
CAST IRON ELECTRODES
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
5
83
104110
STICK
Supercast Ni/Fe
CLASSIFICATIONS:
AWS A5.15: ENiFe-C1
OUTPUT:
AC 45V or DC +/DESCRIPTION:
Supercast Ni Fe is a
“basic, graphite-coated
AC/DC electrode for the
higher strength welding
of cast irons.
It is characterised by a
soft, smooth arc with low
penetration and spatter
levels on both AC and DC
power sources.
Ease of striking is a
feature of Supercast Ni Fe.
20
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS:
For repair and build up of
SG irons and all standard
grades of grey cast iron ,
malleable iron, austenitic
cast iron and some
grades of meehanite
cast iron. Also suited to
welding these cast irons
to steel.
Mn
Ni
Fe
0.85
57.8
Bal
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
300 MPa
Tensile Strength
500 MPa
Deposit Hardness
200-220 HV (30)
ORDERING INFORMATION
PACKAGING
ELECTRODE
SIZE (MM)
AMPS
RANGE
KG'S
PER
PKT
3.2
50-100
2.5
PKT
PER
CTN
APPROX
NO. OF
RODS
PER PKT
PART
NO.
5
89
104122
Electrode Quantities
Per Packet
TYPE
ELECTRODE
SIZE (MM)
APPROX NO. OF
RODS PER PKT
KG'S
PER PKT
TYPE
PH28
2.5
159
2.5
PH118
3.2
164
5.0
4.0
104
5.0
5.0
53
5.0
2.5
158
2.5
3.2
158
5.0
4.0
105
5.0
2.5
172
2.5
3.2
163
5.0
4.0
109
5.0
5.0
72
5.0
2.5
97
2.5
3.2
91
5.0
4.0
54
5.0
5.0
32
5.0
2.0
250
2.5
2.5
160
2.5
3.2
159
5.0
4.0
105
5.0
2.5
166
2.5
3.2
166
5.0
4.0
107
5.0
3.2
148
5.0
4.0
105
5.0
2.5
131
3.2
151
4.0
99
5.0
2.5
147
2.5
3.2
148
5.0
4.0
90
2.5
107
3.2
126
5.0
4.0
87
5.0
5.0
48
5.0
4.0
42
5.0
5.0
28
5.0
PH48A
PH68
PH7024
Austarc
12P
PH31A
PH27
PH56S
PH16TC
PH77
PHC6H
ELECTRODE
SIZE (MM)
APPROX NO. OF
RODS PER PKT
KG'S
PER PKT
3.2
122
5.0
4.0
86
5.0
2.5
115
2.2
3.2
131
5.0
4.0
91
5.0
2.5
118
5.0
3.2
130
5.0
4.0
91
5.0
3.2
127
5.0
4.0
68
5.0
3.2
133
5.0
4.0
67
5.0
3.2
86
5.0
4.0
57
5.0
3.2
87
5.0
4.0
56
5.0
2.5
130
2.5
3.2
78
2.5
2.5
138
2.5
3.2
76
2.5
2.5
148
2.5
3.2
81
2.5
4.0
51
2.5
2.5
141
2.5
2.2
3.2
76
2.5
5.0
4.0
51
2.5
2.5
138
2.5
3.2
78
2.5
2.5
143
2.5
5.0
3.2
78
2.5
2.2
4.0
51
2.5
2.5
151
2.5
3.2
81
2.5
Supercast Ni
3.2
83
2.5
Supercast NiFe
3.2
89
2.5
PHKV3
PHKV5
PH400
PH600
PH700
Abrasocord 43
PHRS309LC
PHRS309MoLC
PH22.9.3LR
PHRM316LC
PHRM318LC
WWRSP
WWHi Ten 8
21
22
MIG, Flux-Cored
& Subarc Wires
HIGH QUALITY WELDING
WIRES FOR THE TOUGHEST
APPLICATIONS.
23
MIG WIRE
MIG
PZ6000
CLASSIFICATIONS:
AS/NZS14341-B-G49A 3U M/C S6
AWS A5.18: ER70S-6
SHIELDING GAS:
CO², ARGON/CO²
POLARITY:
DC +
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS:
General purpose welding
of carbon steels.
DESCRIPTION:
Precision layer wound
spools are more suitable
for automatic and robotic
welding applications
where equipment is
less tolerant of feed
irregularities.
C
Mn
Si
P
S
Cu
0.07
1.44
0.84
0.012
0.014
0.07
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
450 MPa
Tensile Strength
580 MPa
Elongation
26%
CVN Impact Values
103J @ -30°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE
AND TYPE
SPOOLS
PER PALLET
PART
NO.
0.8
15kg Spool
78
180055
0.9
15k Spool
78
180056
1.0
15kg Spool
78
180057
1.2
15kg Spool
78
180058
MIG WIRE
MIG
Austmig ES6
This product will replace Elite Solid Wire early 2016
CLASSIFICATIONS:
AS/NZS 14341-B G49A 3U M/C S6
AWS A5.18: ER70S-6
SHIELDING GAS:
100% CO² or
Ar/CO² Mixture
POLARITY:
Electrode positive
DESCRIPTION:
Copper coated, low
carbon steel MIG wire
specifically formulated
for optimum performance
under CO² and Ar/CO²
mixed gases.
24
TYPICAL APPLICATIONS:
Suitable for welding mild
and medium strength
steels. Ideal for positional
welding of sheet steel
and steel pipes and tubes
where the high silicon
content promotes smooth
even weld beads with
excellent edge wetting
and contour.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
Fe
0.1
1.45
0.88
0.02
0.022
Bal
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Gas Type
CO²
Ar+18% CO²
Yield Stress
462 MPa
450 Mpa
Tensile Strength
570 MPa
560 MPa
Elongation
27%
27%
CVN Impact Values
96J @ -30°C
86J @ -30°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE
AND TYPE
PART
NO.
0.8
15kg Spool
ES608S
0.9
15kg Spool
ES609S
1.0
15kg Spool
ES610S
1.2
15kg Spool
ES612S
GAS SHIELDED FLUX-CORED WIRE
Austfil 71T
This product will replace Elite 71-T early 2016
CLASSIFICATIONS:
AS/NZS ISO 17632-B - T492T1-1CA-UH10
AWS A5.20: E71T-1 H8
SHIELDING GAS:
100% CO²
POLARITY:
DC +
DESCRIPTION:
Austfil 71T is a rutile flux
cored wire designed for
excellent performance in
all positional fillet and buttwelding applications.
Austfil 71T is formulated
exclusively for use
with cost effective CO2
shielding gas.
FC
TYPICAL APPLICATIONS:
Suitable for applications
such as storage tanks,
structural fabrication,
bridge construction,
machinery and
earthmoving equipment.
Suitable for AS/NZS
1554.5 of the structural
code; Part 5: Welding
of the steel structures
subject to high levels of
fatigue loading.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
S
P
Fe
0.03
1.28
0.44
0.01
0.013
Bal
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
71T112S
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Gas Type
CO²
Yield Stress
531 MPa
Tensile Strength
580 MPa
Elongation
26%
CVN Impact Values
93J @ -20°C
GAS SHIELDED FLUX-CORED WIRE
FC
FabCo Hornet
CLASSIFICATIONS:
AS/NZS ISO 17632-B-T493T1-1CMA-U-H10
AWS A5.20 Class E71T-1C H8, E71T-1M H8, E71T-9C H8, E71T-9M H8
SHIELDING GAS:
100% CO² OR 75%
AR/25% CO²
POLARITY:
DC +
DESCRIPTION:
The wire has good
weldability, good
impact strength at low
temperatures, low spatter
levels and easy slag
removal.
Fully tested to meet
the requirements of
the AWS Structural
Welding Code - Seismic
Supplement D1.8.
TYPICAL APPLICATIONS:
An all position tubular flux
cored wire designed to be
used with CO² or mixed
gas shielding, for general
purpose fabrication where
penetration requirements
are stringent.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
0.02
1.54
0.38
0.003
0.005
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
556 MPa
Tensile Strength
611 MPa
Elongation
26%
CVN Impact Values
102J @ -30°C
Note: When used with 75% AR/25%CO²
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182660
1.6
15k Spool
182661
25
GAS SHIELDED FLUX-CORED WIRE
FC
Hobart 71T
CLASSIFICATIONS:
AS/NZS ISO 17632-B-T492T1-1CA-U-H10
AWS A5.20, Class E71T-1C
SHIELDING GAS:
100% CO²
POLARITY:
DC +
TYPICAL APPLICATIONS:
General purpose welding
of carbon steels in all
positions.
DESCRIPTION:
Hobart 71T is an all
position flux-cored wire
designed to be used with
100% CO².
It can be used on allposition welds with both
single and multiple pass
welds on mild and some
low alloy steels.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
0.049
1.27
0.50
0.022
0.003
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
628 MPa
Tensile Strength
647 MPa
Elongation
28%
CVN Impact Values
87J @ -20°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE
AND TYPE
SPOOLS
PER PALLET
PART
NO.
1.2
15kg Spool
72
182012
1.6
5kg Spool
72
182016
GAS SHIELDED FLUX-CORED WIRE
FC
FabCo 110
CLASSIFICATIONS:
AS/NZS ISO 18276-BT765T1-1MA-N3M2 H5
AWS A5.29 E111T1-K3 MJ H4
SHIELDING GAS:
75-80% Ar/Bal CO²
POLARITY:
DC +
DESCRIPTION:
TM-1101K3-M offers
excellent arc stability and
low spatter with 75-80%
Ar/20-25% CO² mixtures
It also has a fastfreezing slag for all-position
welding. These features,
along with relatively low
diffusible hydrogen levels,
excellent slag removal,
26
good impact values
and high strength levels,
make a superior choice
for welding higherstrength steels.
TYPICAL APPLICATIONS:
For welding of high
strength steel.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
Cr
Ni
Mo
V
0.06
1.60
0.40
0.08
0.01
0.05
1.90
0.30
0.02
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
772 MPa
Tensile Strength
827 MPa
Elongation
21%
CVN Impact Values
41J @ -29ºC
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182655
GAS SHIELDED FLUX-CORED WIRE
FC
TM-910
CLASSIFICATIONS:
AS/NZS ISO 17632-BT494T1-1MA-U-H10,
T494T12-1MA-U-H10
AWS E71T-1 M, E71T-12 MJ, AS/NZS ISO
SHIELDING GAS:
95% Ar / 5% CO², 75%
Ar / 25% CO²
POLARITY:
DC +
DESCRIPTION:
Welding can be done
in all positions without
the need to change the
parameters.
In addition, vertical
up welding can be done
without the need to weave.
TYPICAL APPLICATIONS:
TM-910 has been
specially designed to
be used with high argon
shielding gas mixes.
It is also suited for high
heat input, slow cooling
rate and low heat input
high cooling rate
welding conditions.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
Ni
0.052
0.84
0.39
0.008
0.009
0.40
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
494 MPa
Tensile Strength
554 MPa
Elongation
29%
CVN Impact Values
97J @ -40°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182195
GAS SHIELDED METAL-CORED WIRE
MC
FabCor 1100
CLASSIFICATIONS:
AS/NZS ISO 18276-B-T765T15-0MA-N4CiM2
AWS A5.28 E110C-K4
SHIELDING GAS:
75% Ar / 25% CO²
POLARITY:
DC +
DESCRIPTION:
FabCor 1100 is a
metal-cored, gas shielded
wire that is designed for
the single and multi-pass
welding of quenched and
tempered steels including
T1-type, HY80 and HY100.
It is also highly
recommended for
welding high-strength
steels and can be used
for welding castings,
heavy equipment, and
shipbuilding projects.
TYPICAL APPLICATIONS:
For welding high strength
steels in the down hand
position.
TYPICAL ALL WELD METAL CHEMICAL
ANALYSIS
C
Mn
Si
P
S
Ni
Cr
Mo
0.06
1.60
0.56
0.014
0.009
1.96
0.20
0.54
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
834 MPa
Tensile Strength
862 MPa
Elongation
19%
CVN Impact Values
42J @ -50°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE
AND TYPE
SPOOLS
PER PALLET
PART
NO.
1.2
15kg Spool
-
182200
27
GAS SHIELDED METAL-CORED WIRE
MC
FabCor 86R
CLASSIFICATIONS:
AS/NZS ISO 17632 -B-T 493T15-OMA-U H5
AWS A5.18 E70C-6M K4
SHIELDING GAS:
75-95% Ar/BAL CO²
POLARITY:
DC +
DESCRIPTION:
FabCor 86R has
superior operator appeal
due to almost non existent
spatter. It also produces
essentially slag-free
welds and offers relatively
low fume levels, good
penetration, low hydrogen
levels, and 94-97%
efficiency.
Recommended for
single and multiple pass
welding in all position.
(Positional welding
possible with short arc or
pulse mode only.)
TYPICAL APPLICATIONS:
High deposition welding
of carbon steels suitable
for seismic applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
0.03
1.44
0.67
0.008
0.015
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
476 MPa
Tensile Strength
558 MPa
Elongation
30%
CVN Impact Values
56 J @-40°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
15kg Spool
182215
SELF SHIELDED FLUX-CORED WIRE
FC
Fabshield 21B
CLASSIFICATIONS:
AS/NZS ISO 17632-B-T49ZT11-1NA
AWS A5.20, Class E71T-11
SHIELDING GAS:
None
POLARITY:
DC +
DESCRIPTION:
An all positional general
purpose, self-shielding
flux-cored wire, designed
specifically for single and
multi-pass welding of mild
steel and galvanised steel
up to a maximum of 20mm
in thickness.
28
TYPICAL APPLICATIONS:
For on-site welding
applications including
farm and rural fabrication,
fences, frames and
sheds, etc.
Other uses include
prefabricated steel frame
construction, galvanised
tank fabrication, repair of
trucks, tractors and earth
moving equipment.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
AL
0.28
0.34
0.15
0.008
0.003
1.72
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
427 MPa
Tensile Strength
627 MPa
Elongation
22%
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.9
4.5kg Spool
182696
1.2
4.5kg Spool
182700
1.2
15kg Spool
182701
1.7
15kg Spool
182702
SELF SHIELDED FLUX-CORED WIRE
FC
Fabshield XLR-8
CLASSIFICATIONS:
AS/NZS ISO 17632-B-T494T8-1NA-H10
AWS A5.20, Class E71T-8JD H8
SHIELDING GAS:
None
POLARITY: DC +
DESCRIPTION:
Fabshield XLR-8 has
been specifically designed
for the demanding
application of structural
steel erection. This
outstanding self-shielded,
flux-cored wire produces
a stable arc within a wide
range of parameters.
Designed to be used
with constant voltage (CV)
power sources.
Usable under AWS
D1.8 for use on Demand
Critical Welds. Low
Hydrogen Weld Deposit.
TYPICAL APPLICATIONS:
For use on structural
steel erection, heavy
equipment repair, bridge
construction, ship and
barge construction.
Suits seismic applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
S
AL
0.19
0.51
0.17
0.009
0.006
0.51
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
469 MPa
Tensile Strength
579 MPa
Elongation
28%
CVN Impact Values
42J @ -40°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.6
15kg Spool
182729
1.8
15kg Spool
182730
STAINLESS FLUX-CORED WIRE
FC
Tientai 309LT1-1
CLASSIFICATIONS:
AS/NZS ISO 17633-BTS309L-FC1
AWS A5.22 E309LT1-1
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
SHIELDING GAS:
CO²
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
POLARITY:
DC +
DESCRIPTION:
Designed for 100%
CO² gas shielding and
all-position welding.
It is commonly used for
welding similar alloys in
wrought or cast forms, or
used in dissimilar welding,
such as low alloy steel,
heat-resistant steel and
clad steel.
TYPICAL APPLICATIONS:
For dissimilar metals.
Buffer layers.
C
Mo
Cr
Cu
S
Ni
0.026
0.06
24.07
0.07
0.009
12.78
Tensile Strength
586 MPa
Elongation
39%
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
12.5kg Spool
184225
29
STAINLESS FLUX-CORED WIRE
FC
Tientai 316LT1-1
CLASSIFICATIONS:
AS/NZS ISO 17633-BTS316L-FC1
AWS A5.22 E316LT1-1
SHIELDING GAS:
CO²
POLARITY:
DC +
DESCRIPTION:
Designed for 100%
CO² gas shielding and
all-position welding.
It exhibits very
excellent slag release
and almost spatter-free
operating features.
It can be used for
joining types of 316,
316L, CF-8M and
CF-3M stainless steels.
It provides a high
inter-granular corrosion
resistance to pressure
vessel application due to
the low carbon content.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
P
0.027
1.55
0.025 0.025
S
Mo
Ni
Cr
0.011
2.68
12.63
19.3
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
Elongation
560 MPa
42%
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
12.5kg Spool
184230
TYPICAL APPLICATIONS:
For joining 316,316L
grades. Suitable for
301,302,304,304L
stainless steels.
STAINLESS SOLID MIG WIRE
MIG
316LSI
CLASSIFICATIONS:
AS/NZS ISO 14343-BSS316LSi
AWS A5.9: ER316LSi
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Ni
Mo
0.01
2.60
SHIELDING GAS:
Argon/CO²* or Argon/
Oxygen 2%
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
POLARITY:
DC +
DESCRIPTION:
Precision layer
wound stainless steel
welding wire depositing
19Cr/12Ni/2.5Mo type
extra low carbon type
weld metal.
30
For welding 316 and
316L plates, forgings,
pipes, castings and bars
in critical applications.
Also suitable for
general purpose welding
of common stainless
steels such as 301, 302,
304 and 304L.
TYPICAL APPLICATIONS:
For joining 316, 316L
grades. Suitable for
301, 302, 304, 304L
stainless steels.
1.50
0.92
18.60
Tensile Strength
600 MPa
Elongation
38%
11.60
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.8
5kg Spool
184113
0.8
15kg Spool
184130
0.9
5kg Spool
184105
0.9
15kg Spool
184132
1.0
15kg Spool
184136
1.2
15kg Spool
184138
STAINLESS SOLID MIG WIRE
MIG
309LSI
CLASSIFICATIONS:
AS/NZS ISO 14343-BSS309LSi
AWS A5.9: ER309LSi
SHIELDING GAS:
Argon/CO²* or Argon/
Oxygen 2%
POLARITY:
DC +
DESCRIPTION:
Precision layer wound
stainless steel welding
wire depositing 25Cr/13Ni
type low carbon weld
metal.
Recommended for
welding 309, 309Mo and
309L base materials, also
stainless steel to mild and
low alloy steels, stainless
steel overlays and other
dissimilar ferrous metals.
TYPICAL APPLICATIONS:
For dissimilar metals.
Buffer layers.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Ni
Mo
0.03
1.90
0.92
23.30
13.6
0.10
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
630 MPa
Elongation
31%
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.9
15kg Spool
184048
ALUMINIUM SOLID MIG WIRE
MIG
Safra 5356
CLASSIFICATIONS:
AS/NZS ISO 18273-S Al5356
AWS A5.10: ER5356
SHIELDING GAS:
Pure Argon, Argon/Helium
POLARITY:
DC +
DESCRIPTION:
Precision layer wound
Al/5%Mg wire suitable
for welding wrought or
cast aluminium alloys
containing magnesium as
the major alloying element.
Suitable for welding
selected grades of
wrought Al/Mg alloys
including 5083, 5086,
5454 and 5456. Has
marine approvals.
TYPICAL APPLICATIONS:
For higher tensile
strengths and marine
applications.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
Tensile Strength
Elongation
110 MPa
240 MPa
17%
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Si
Fe
Cu
Mn
Mg
Cr
0.034
0.111
0.008
0.145
4.75
0.128
Ti
Be
B
Zn
0.106
0.001
0.0023
0.002
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
0.8
0.5kg Spool
183200
1.0
0.5kg Spool
183204
1.0
6kg Spool
183309
1.2
0.5kg Spool
183208
1.2
6kg Spool
183311
31
HARDFACING FLUX-CORED WIRE
FC
Tube Alloy 255-G
SHIELDING GAS:
98% Ar/2% O2, 90%
Ar/10% CO²
POLARITY:
DC +
DESCRIPTION:
Tube- Alloy 255-G is
a small diameter, gas
shielded hard surfacing
wire that deposits an
extremely wear resistant
chromium-carbide overlay.
It is designed for overlay
on carbon, low alloy,
cast iron and austenitic
manganese base metals.
Stress-relief cracking will
readily occur with this
product. This cracking
is not detrimental to the
wear properties of the
deposit and provides
some degree of stress
relief for the weld metal.
TYPICAL APPLICATIONS:
For high abrasion
applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Fe
5.30
1.00
0.40
18
Bal
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
HARDNESS
NUMBER OF LAYERS
1020 STEEL
1
2
2
58RC
61RC
65RC
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.2
11.34kg Spool
185101
HARDFACING FLUX-CORED WIRE
FC
Tube Alloy 255-O
SHIELDING GAS:
None
POLARITY:
DC +
DESCRIPTION:
Tube-Alloy 255-0 is a
self-shielded, flux-cored
wire that deposits an extra
high chromium carbide
alloy steel.
It can be used
to overlay surfaces
subjected to extremely
severe abrasion. It can
also be used where
high temperature (up to
617°C) wear resistance is
required. It is designed for
use as an overlay.
32
TYPICAL APPLICATIONS:
For high abrasion
applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Fe
4.50
Bal
0.90
0.50
26.50
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
HARDNESS
NUMBER OF LAYERS
1020 STEEL
1
2
2
54RC
56RC
58RC
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.6
11.34kg Spool
185099
SUBMERGED ARC WIRE
SA
TF-565 Flux withTSW-12KM Wire
CLASSIFICATIONS:
AS/NZS ISO 14171-B-S49A4U ABS SU21
AWS A5.17-97, F7A-4-EM12K
SHIELDING GAS:
None
POLARITY:
DC DESCRIPTION:
Designed for welding on
AC and DC and suitable
for two-run or multiple
layer technique with
excellent slag release
and good operability.
TYPICAL APPLICATIONS:
For use in shipbuilding,
boiler and pressure
vessel, pipe steels up
to API-5L-X70 and low
alloyed and fine grain
structural steels
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
S
P
Cu
0.07
1.11
0.28
0.007
0.012
0.010
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
460 MPa
Tensile Strength
530 MPa
Elongation
33%
CVN Impact Values
40J @ -40ºC
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
2.4
25kg Spool
182005
3.2
25kg Spool
182006
TF565
25kg Bag
121160
HIGH TENSILE MIG WIRE
MIG
PZ6048
CLASSIFICATIONS:
AS/NZS16834 -B-G76A4U M G
AWS A5.28:ER110S-G
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Si
Mn
Cr
Mo
Ni
V
0.09
0.56
1.61
0.27
0.24
1.32
0.081
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
SHIELDING GAS:
Argon / CO² / O²
POLARITY:
DC +
DESCRIPTION:
PZ6048 is suitable for
welding high tensile steels
such as T1, Bisalloy 80,
AISI 4140.
It is important that
the correct welding
procedures for the
particular steel and
thickness are followed.
With attention being paid
to preheat and interpass
temperatures, and arc
energy values.
Yield Stress
Tensile Strength
Elongation
CVN Impact Values
735 MPa
799 MPa
18%
55J @ -40°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.0
15kg Spool
186620
1.2
15kg Spool
186621
TYPICAL APPLICATIONS:
High tensile steels.
33
34
TIG Wires
HIGH QUALITY TIG WIRES FOR
PROFESSIONAL APPLICATIONS.
35
ALUMINIUM TIG WIRE
TIG
Maxal TIG 5356
CLASSIFICATIONS:
AS/NZS ISO 18273-S Al 5356
AWS A5.10: ER5356
SHIELDING GAS:
Argon
CURRENT TYPE:
AC
DESCRIPTION:
Maxal 5356 is designed
to weld 5xxx series
structural alloys and 6xxx
series extrusions. It is
mainly used where higher
weld strength and greater
ductility is required.
TYPICAL APPLICATIONS:
It is mainly used where
higher weld strength
and greater ductility
is required. Marine
applications.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Si
Fe
Cu
Mn
Mg
0.25
0.40
0.10
0.05 - 0.20
4.5 - 5.5
Cr
Zn
Ti
Be
0.05 - 0.20
0.10
0.06 - 0.20
<0.003
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
262 MPa
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE AND TYPE
PART NO.
1.6
4.5kg Packet
182747
2.5
4.5kg Packet
182748
3.2
4.5kg Packet
182749
STAINLESS TIG WIRE
TIG
309LSI
CLASSIFICATIONS:
AS/NZS ISO 14343-B-SS309LSI
AWS A5.9: ER309LSI
SHIELDING GAS:
Argon
CURRENT TYPE:
DC DESCRIPTION:
Low carbon 24Cr/13Ni
type filler rod recommended
for TIG and oxy-acetylene
welding of 309 and 309L
stainless steels.
Also suitable for joining
dissimilar steels such as
stainless steel to mild
or low alloy steels and
for stainless surfacing of
mild steel, carbon and
low alloy steels. This TIG
wire has low carbon and
higher silicon content
which improves the
fluidity of the filler metal
during welding.
TYPICAL APPLICATIONS:
For dissimilar metals.
Buffer layers.
36
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Ni
Mo
0.03
0.10
1.90
0.92
23.20
13.6
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
630 MPa
Elongation
31%
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE
PART NO.
1.5
1kg
188210
2.5
1kg
188214
STAINLESS TIG WIRE
TIG
316LSI
CLASSIFICATIONS:
AS/NZS ISO 14343-B-SS316LSI
AWS A5.9: ER316LSI
SHIELDING GAS:
Argon
POLARITY:
DC DESCRIPTION:
Low carbon
19Cr/12Ni/2.5Mo type
filler rod recommended
for TIG or oxy-acetylene
welding of 316 and 316L
stainless steels.
Recommended for
general purpose welding
of common 300 series
stainless steels such as
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
C
Mn
Si
Cr
Ni
Mo
0.01
1.50
0.92
18.60
11.60
2.60
302, 304 and 304L and
ferritic stainless alloys
including 410 and 430.
This TIG wire is
ultra low carbon and
higher silicon content
which improves the
fluidity of the filler
metal during welding.
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
TYPICAL APPLICATIONS:
For joining 316,316L
grades. Suitable for
301,302,304,304L
stainless steels.
Tensile Strength
Elongation
600 MPa
38%
ORDERING INFORMATION
WIRE SIZE (MM)
SOLD PER
PART NO.
0.9
1kg
188421
1.2
1kg
188428
1.6
1kg
188432
2.0
1kg
188436
2.4
1kg
188440
3.2
1kg
188443
STEEL TIG WIRE - MEDIUM TENSILE
TIG
PZ6500
CLASSIFICATIONS:
AS/NZS 1167.2 R6
AWS A5.18:ER70S-6
SHIELDING GAS:
Argon
POLARITY:
DC DESCRIPTION:
Weldwell PZ6500
TIG wire is a double
deoxidised copper coated
wire eminently suited for
welding in all positions.
Under satisfactory
conditions will provide less
than 4 ml of hydrogen per
100g of weld metal.
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
Can be used for
welding mild to medium
tensile steels, unalloyed
and low alloyed steels
and produces welds with
excellent x-ray qualities.
TYPICAL APPLICATIONS:
For carbon steels, pipe
root runs and high quality
application.
C
Mn
Si
0.08
1.49
0.89
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Yield Stress
Tensile Strength
Elongation
CVN Impact Values
443 MPa
542 MPa
32%
60J @ -50°C
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE
PART NO.
1.6
5kg
189000
2.4
5kg
189004
3.2
5kg
189008
37
SPECIALIST TIG WIRE
TIG
STICK
Silicon Bronze
CLASSIFICATIONS:
AS/NZS 1167.1 RCuSi-A
AWS A5.7 ERCuSi-A,
SHIELDING GAS:
Argon
CURRENT TYPE:
DC DESCRIPTION:
Silicon Bronze is
best known for welding
plain or galvanised steel
sheet metal. Principal
applications include TIG
welding of copper,
copper-silicon and
copper-zinc base metals
to themselves and to steel.
38
TYPICAL ALL WELD METAL CHEMICAL ANALYSIS
TYPICAL APPLICATIONS:
For sheet metals and
dissimilar metals.
Cn
Zn
Fe
Si
Al
Bal
1.00
0.50
2.80 - 4.00 0..01
Pb
Mn
Sn
0.02
1.50
1.0
TYPICAL ALL WELD METAL MECHANICAL ANALYSIS
Tensile Strength
345 MPa
ORDERING INFORMATION
WIRE SIZE (MM)
PKT SIZE
PART NO.
2.5
1kg
189805
Welding
Equipment
HEAVY DUTY WELDING
EQUIPMENT BUILT TO
WITHSTAND THE HARSHEST
ENVIRONMENTS &
CONDITIONS.
39
40
MIG
MIG Welders
Light Industrial
Light Industrial, Medium Fabrication, Rural
Workshops, Hire Fleets, Body Shops & Maintenance
Weldmatic
270C
270 Amps @ 27.5 Volts,
20% Duty Cycle
Light Industrial, Workshops, Body Shops
& Maintenance
Weldmatic
200i
200 Amps @ 24 Volts,
15% Duty Cycle
77 Amps @ 17.9 Volts,
100% Duty Cycle
Maintenance, DIY, Auto Panel, Rural
Weldmatic
356
355 Amps @ 32 Volts,
40% Duty Cycle
225 Amps @ 23.5 Volts,
100% Duty Cycle
Light to Medium Industrial Fabrication,
Sheet Metal, Boat Building, Service, Repair,
Maintenance & Training Centres/Schools,
& Stainless Steel & Aluminium
Weldmatic
396
395 Amps @ 34 Volts,
30% Duty Cycle
250 Amps @ 26 Volts,
100% Duty Cycle
Medium to Heavy Fabrication, Training Centres/
Schools, Stainless Steel & Aluminium
Weldmatic
Fabricator
400 Amps @ 34 Volts,
45% Duty Cycle
270 Amps @ 27.5 Volts,
100% Duty Cycle
Medium to Heavy Fabrication Including Vehicle
Manufacture, Ship Building, Aluminium &
Stainless Steel Construction, & the Full Range
of Steel Fabrication
MULTI-PASS
12MM PLUS
270 Amps @ 27.5 Volts,
20% Duty Cycle
12MM
Weldmatic
270
10MM
APPLICATIONS
8MM
WELDING OUTPUT
6MM
THICKNESS OF MATERIAL
TO BE WELDED
THIN GAUGE
PRODUCT
SINGLE PHASE
THREE PHASE
41
Weldmatic -Transformer Range
Built to Perform
WELDMATIC IS KNOWN FOR ITS
EXTREME RELIABILITY & PROFESSIONAL
PERFORMANCE. FROM THE HEAVY DUTY
DRIVE SYSTEMS TO THE INDUSTRIAL
QUALITY GUNS, EVERY COMPONENT IS
SELECTED & ENGINEERED TO ENSURE
EACH WELDMATIC MACHINE PERFORMS.
42
FEATURE PACKED
4RD WIREFEEDER
W64 wirefeeder enables
custom set-up to suit the
job – including arc start,
low wire speed, burnback,
spot time, trigger latch,
inch, purge, and pre and
post gas.
QUICK & EASY GUN
CABLE CONNECTION
All Weldmatic machines
are supplied with an
industrial quality gun and
cable, complete with euro
connector for easy fitting
and removal.
FAN-ON-DEMAND
COOLING
By only operating when
needed, the fan uses less
power and generates
less noise. The result
is a reduction in dust
build-up inside the
machine, meaning less
maintenance time and
longer component life.
GAS OR GASLESS
Suited to both gas
shielded solid wires and
gasless (self-shielding)
flux-cored wires. Industrial
front mount strength
connectors make the
switch between shielded
and gasless wires quick
and easy.
HEAVY DUTY 4 ROLL
DRIVE SYSTEM
Now with larger, stronger
gears and ball bearings
to further enhance the
reliability and performance
of Weldmatic machines.
EASY SCREW
SPOOL HUB
Every Weldmatic features
the easy screw spool hub,
allowing quick installation
of 5 and 15kg spools.
HEAVY DUTY
TRANSFORMER
Engineered for reliability,
the heavy duty
transformer delivers a
smooth, consistent weld
performance.
DUAL FRONT HANDLES
Dual handles make it easy
to move your Weldmatic
around the workshop, plus
provide handy storage
for interconnecting work
leads.
3
YEAR
3 YEAR
GOLD SHIELD
WARRANTY
Every
Weldmatic machine is
backed by WIA’s industry
leading ‘Gold Shield
3 Year Warranty’, covering
parts and labour, and
supported by an Australia
wide service network. You
can be guaranteed you’re
buying reliability and
performance.
LOW GAS CYLINDER TRAY
The low, easy to access rear
tray, allows the gas bottle to
be rolled on and off with
ease, eliminating the
need for lifting.
SUPERIOR INDUCTANCE
TECHNOLOGY
Weldmatic machines
have been engineered
to deliver smooth arc
performance right across
the welding range.
TOOL TRAY
Fold down tool tray
provides storage for gun
contact tips and nozzles.
43
44
1
MIG
Phase
Weldmatic Workshop™
Part No: WIAAM357 [Mobile Welding Trolley for Weldmatic 190 and 200i]
STORAGE AND CONVENIENCE.
CUSTOMISED
SUPPORT PLATE
Designed to secure the
Weldmatic 190 or 200i
to the trolley for
maximum stability.
CABLE HANGERS
Use the cable hangers to
keep the work lead, gun
cable and supply lead tidy.
HEAVY DUTY WHEELS
Industrial quality wheels
and castors deliver
smooth operation and
durable performance to
move your Weldmatic
190 where it’s needed.
SHIPPING INFORMATION
Weight: 29kg
Dimensions: 68cm long,
43cm wide & 58cm high.
EASY SLIDING
STORAGE DRAWERS
With two drawers, the
deep drawer is perfect
for storing your welding
helmet and gloves, while
the top partitioned tray
allows for easy storage
and organisation of tips
and nozzles.
GAS BOTTLE TRAY
For easy storage of a gas
cylinder, making it easier
to move around the
workshop. Suits E or
D cylinders.
GAS CYLINDER CHAINS
Double chains to secure
gas bottle and keep it
stable and safe when
being moved.
POWDER COATED
EXTERIOR PANELS
Powder coated panels for
long-lasting performance
to resist harsh workshop
environments.
* Weldmatic 190, gas cylinder and other accessories not included.
45
1
MIG
Phase
Weldmatic 270
Part No: WIA270PKG [With W64 4 Roll Drive Wirefeeder]
BIG ON POWER. BIG ON PERFORMANCE.
BIG ON POWER!
BIG ON PERFORMANCE!
The Weldmatic 270 has
the advantage when it
comes to both power and
performance. Pumping
out a huge 270 Amps
of genuine welding power,
this machine outperforms
the competition when
it comes to welding
performance.
WIDE RANGE OF
APPLICATIONS
This heavy weight MIG
suits light to medium
fabrication, rural
maintenance and
hire fleets.
PACKED WITH
PROFESSIONAL
FEATURES
Packed with all the features
you’d expect in an industrial
three phase MIG machine,
the single phase Weldmatic
270 is for the serious
welder who wants results.
GAS OR GASLESS
Suits gas shielded and
gasless flux cored wires.
SPOOL CAPACITY
5kg & 15kg.
PACKAGE INCLUDES
W64 4 Roll Drive Wirefeeder
WELDS UP
12MM TO 12MM
Fillet weld up to 12mm
of mild steel, stainless
steel or aluminium.
LOW GAS BOTTLE TRAY
The low, easy to access
rear tray, allows the gas
bottle to be rolled on and
off with ease, eliminating
the need for lifting.
3m Euro Gun Cable
5m Work Lead
10m Interconnecting Leads
Gas Regulator/Flowmeter
Drive Rollers: 0.9/1.2mm “V” groove;
0.9/1.2mm knurled (gasless)
Tips: 0.6/0.8/0.9/1.2
REDUCED POWER
CONSUMPTION
The Fan-on-Demand™
cooling system uses less
power and generates less
noise by only operating
when needed, meaning
improved efficiency, less
maintenance and a safer
working environment.
BUILT-IN OPERATOR
SAFETY
The power source features
a built-in thermal protection
device that will activate if
the machine is operated
beyond its safe thermal
operating zone.
FINE ARC CONTROL 16 SETTINGS
PRIMARY
VOLTAGE
RATED
PRIMARY
CURRENT
MAX.
PRIMARY
CURRENT
RECOMMENDED
GENERATOR kVA
RATED OUTPUT
@ 40C (10 MIN)
WELDING
CURRENT
RANGE
WIRE SIZE
RANGE
(MM)
SHIPPING
WEIGHT
240 Vac 50Hz
25 Amps
56 Amps
13.5 kVA
270 A, 27.5 V,
20% Duty Cycle
30 - 270
Amps
0.6 - 1.2 solid
0.8 - 1.2 cored
142kg
240 Vac 50Hz
15 Amps
32 Amps
8 kVA
200 A, 24 V, 22% Duty
Cycle Setting D-1 Max.
30 - 200
Amps
0.6 - 1.2 solid
0.8 - 1.2 cored
15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output.
46
1
MIG
Phase
Weldmatic 270C
Part No: WIA270CPKG [Compact Package]
COMPACT MIG WITH INTEGRATED
WIREFEEDER. IDEAL FOR WORKSHOPS.
COMPACT MIG PACKAGE
Compact MIG with
feature packed integrated
wirefeeder, enabling
custom set-up to suit the
job - including arc start,
low wire speed, burnback,
spot time, trigger latch,
inch, purge and pre and
post gas.
IDEAL FOR THE
WORKSHOP
ENVIRONMENT
Economical option
for workshops where a
separate wirefeeder isn’t
required. Works well
under a bench.
PORTABLE
Easy to move around the
workshop, with no messy
leads between the power
source and wirefeeder.
EASY TO ACCESS
CONTROLS
All controls are located
on the front panel – easy
access to all wirefeeder
features.
GAS OR GASLESS
Suits gas shielded and
gasless flux-cored wires.
BUILT-IN OPERATOR
SAFETY
The power source
features a built-in thermal
protection device that will
activate if the machine is
operated beyond its safe
thermal operating zone.
SPOOL CAPACITY
5kg & 15kg.
PACKAGE INCLUDES
3.6m Euro Gun Cable
WELDS UP 12MM TO 12MM
Fillet weld up to 12mm
of mild steel, stainless
steel or aluminium.
5m Work Lead
Gas Regulator/Flowmeter
Drive Rollers: 0.9/1.2mm
“V”; 0.9/1.2mm knurled
(gasless)
Tips: 0.6/0.8/0.9/1.2
REDUCED POWER
CONSUMPTION
The Fan-on-Demand™
cooling system uses less
power and generates less
noise by only operating
when needed, meaning
improved efficiency, less
maintenance and a safer
working environment.
LOW GAS BOTTLE TRAY
The low, easy to access
rear tray, allows the gas
bottle to be rolled on and
off with ease, eliminating
the need for lifting.
FINE ARC CONTROL 16 SETTINGS
& INTEGRATED WIREDEEDER
PRIMARY
VOLTAGE
RATED
PRIMARY
CURRENT
MAX.
PRIMARY
CURRENT
RECOMMENDED
GENERATOR kVA
RATED OUTPUT
@ 40C (10 MIN)
WELDING
CURRENT
RANGE
WIRE SIZE
RANGE
(MM)
PRODUCT
HEIGHT
SHIPPING
WEIGHT
240 Vac 50Hz
25 Amps
56 Amps
13.5 kVA
270 A, 27.5 V,
20% Duty Cycle
30 - 270
Amps
0.6 - 1.2 solid
0.8 - 1.2
cored
127kg
240 Vac 50Hz
15 Amps
32 Amps
8 kVA
200 A, 24 V,
22% Duty Cycle
Setting D-1 Max.
30 - 200
Amps
0.6 - 1.2 solid
0.8 - 1.2
cored
760mm
810mm
(to top of
handles)
15 Amp plug fitted for commissioning purposes only. 32 Amp plug to be installed by user to obtain full output.
47
3
MIG
Phase
Weldmatic 356
Part No: WIA356PKG [With W64 4 Roll Drive Wirefeeder]
THE CHOICE OF MEDIUM
FABRICATION WORKSHOPS.
PURE POWER
This industrial strength
MIG delivers 356 Amps
of pure power, plus all
the features needed to
maximise your productivity
in one complete package.
PRODUCTIVITY
ON DEMAND
Experience a boost in
productivity thanks to
the impressive 40% duty
cycle at the rated output
of 32 Volts.
INDUSTRIAL STRENGTH
The Weldmatic 356 is the
ideal choice for medium
industrial fabrication
workshops, sheet metal,
boat building, service,
repair, maintenance and
training centres/schools.
RELIABILITY
Fitted with an industrial
standard 3.6m gun and
cable for reliable welding
performance and long
operating life.
FINE ARC CONTROL
30 Voltage steps provide
fine arc control over the
whole operating range,
from short arc to full
spray transfer.
48
FLEXIBILITY
Reach around those
awkward jobs with the
fully enclosed separate
wirefeeder.
PACKAGE INCLUDES
W64 4 Roll Drive Wirefeeder
3.6m Euro Gun Cable
Bernard™ Centerfire™ Tip 0.9mm
DUAL FRONT HANDLES
Exclusive split handles
with rubber grips designed
to move the machine
easily and allow composite
work lead and MIG gun to
be stored independently.
FAN ON DEMAND
The Fan-on-Demand™
uses less power and
generates less noise by
only operating fan when
needed. This reduces
dust build up inside the
machine, meaning less
maintenance
time and increasing the
life of components.
10m Work Lead
10m Interconnecting Leads
Gas Regulator/Flowmeter
Drive Rollers: 0.9/1.2mm “V” groove;
0.9/1.2mm knurled (gasless, flux cored)
SPOOL CAPACITY
5kg & 15kg.
GAS OR GASLESS
Suits gas shielded and
flux-cored wires.
BUILT-IN
OPERATOR SAFETY
The power source
features a built-in thermal
protection device that will
activate if the machine is
operated beyond its safe
thermal operating zone.
COMES WITH BERNARD™
CENTERFIRE™ CONSUMABLES
PRIMARY
VOLTAGE
RATED
PRIMARY
CURRENT
MAX.
PRIMARY
CURRENT
RECOMMENDED
GENERATOR
kVA
RATED OUTPUT
@ 40C (10 MIN)
WELDING
CURRENT
RANGE
WIRE SIZE
RANGE (MM)
SHIPPING
WEIGHT
380/415
Vac 50Hz
3 Phase
15 Amps
23 Amps
16.5 kVA
355 A, 32 V,
40% Duty Cycle
225 A, 25.3 V,
100% Duty Cycle
30 - 355
Amps
0.6 - 1.2 solid
0.8 - 1.6 cored
168kg
3
MIG
Phase
Weldmatic 396
Part No: WIA396PKG [With W64 4 Roll Drive Wirefeeder]
COMPLETE INDUSTRIAL MIG
WELDING PACKAGE.
COMPLETE INDUSTRIAL
MIG WELDING PACKAGE
This 396 Amp three
phase MIG welder is ideal
for medium to heavy
fabrication, and all general
industrial fabrication
applications.
DUAL FRONT HANDLES
Exclusive split handles
with rubber grips designed
to move the machine
easily and allow the
composite work lead and
MIG gun to be stored
independently.
FLEXIBILITY & POWER
Optimal weld
characteristics provide
high quality results on
steel, stainless steel and
aluminium, plus the power
to comfortably run all
popular sizes of solid
and flux-cored wires.
With the capacity to run
1.6mm flux-cored wire,
the 396 can handle a wide
range of applications.
DIGITAL METERS
Digital Volt and Amp
meters retain last weld
information and allow
precise set-up.
BUILT-IN OPERATOR
SAFETY
The power source
features a built-in thermal
protection device that will
activate if the machine is
operated beyond its safe
thermal operating zone.
FINE ARC CONTROL
30 Voltage steps for
fine arc control over the
whole operating range,
from short arc to full
spray transfer.
PACKAGE INCLUDES
W64 4 Roll Drive Wirefeeder
3.6m Euro Gun Cable
Bernard™ Centerfire™ Tip 0.9mm
10m Work Lead
10m Interconnecting Leads
Gas Regulator/Flowmeter
Drive Rollers: 0.9/1.2mm “V”, 0.9/1.2 knurled
(gasless, flux cored, metal cored)
ULTRA-FAST WIRE
BRAKING FEATURE
Featured on the 4RD
wirefeeder - leaves the
wire tip extra clean at
the end of the weld.
Features include:
‘Normal’ and Creep’
start speed modes.
Cold wire inch/
gas purge controls.
Pre/post gas
timer controls.
GAS OR GASLESS
Suits gas shielded and
flux cored wires.
SPOOL CAPACITY
5kg & 15kg.
COMES WITH BERNARD™
CENTERFIRE™ CONSUMABLES
PRIMARY
VOLTAGE
RATED
PRIMARY
CURRENT
MAX.
PRIMARY
CURRENT
RECOMMENDED
GENERATOR
kVA
RATED OUTPUT
@ 40C (10 MIN)
WELDING
CURRENT
RANGE
WIRE SIZE
RANGE
(MM)
SHIPPING
WEIGHT
380/415
Vac 50Hz
3 Phase
15 Amps
27 Amps
20 kVA
395 A, 34 V,
30% Duty Cycle
250 A, 26 V,
100% Duty Cycle
19 - 395
Amps
0.8 - 1.6
solid
0.8 - 1.6
cored
172kg
49
MIG
3
Phase
Weldmatic Fabricator
Part No: WIAFABPKG [W64 4 Roll Drive Wirefeeder]
The Complete
Industrial
Welding MIG
Solution.
THE WELDMATIC
FABRICATOR HAS BEEN
THE INDUSTRY STANDARD
FOR OVER 30 YEARS WITH
PROVEN PERFORMANCE
& RELIABILITY THAT IS
SECOND TO NONE.
50
THE COMPLETE INDUSTRIAL
WELDING SOLUTION.
SETTING THE INDUSTRY STANDARD FOR OVER 30 YEARS
PRECISE SET-UP
& CONTROL
Digital Volt and Amp
meters with last weld
displayed for 30 seconds
for precise set-up.
The separate ON/OFF
switch enables weld
settings to be retained.
30 step Voltage controls
enable fine tuning of
weld settings for precise
welding control.
APPLICATIONS
A complete industrial
welding solution for
medium and heavy
industrial fabrication,
including:
Vehicle manufacture.
Ship building.
Aluminium and
stainless steel
construction.
Full range of steel
fabrication.
RUGGED & RELIABLE
This compact MIG has the
power to comfortably
run all popular sizes of
solid and flux cored wires.
BUILT-IN
OPERATOR SAFETY
The power source
features a built-in thermal
protection device that will
activate if the machine is
operated beyond its safe
thermal operating zone.
PACKAGE INCLUDES
W64 4 Roll Drive Wirefeeder
3.6m Euro Gun Cable
Bernard™ Centerfire™ Tip 0.9mm
10m Work Lead
10m Interconnecting Leads
Gas Regulator/Flowmeter
Drive Rollers: 0.9/1.2mm “V”; 0.9/1.2mm knurled
(gasless, flux cored, metal cored)
REDUCED POWER
CONSUMPTION
& LESS NOISE
Fan-on-Demand™
cooling system uses less
power and generates less
noise by only operating
when needed, meaning
improved efficiency, less
maintenance and a safer
working environment.
GAS OR GASLESS
Suits gas shielded and
flux cored wires.
SPOOL CAPACITY
Accommodates 5kg &
15kg spools – meaning
greater flexibility across a
range of applications.
COMES WITH BERNARD™
CENTERFIRE™ CONSUMABLES
PRIMARY
VOLTAGE
RATED
PRIMARY
CURRENT
MAX.
PRIMARY
CURRENT
RECOMMENDED
GENERATOR
kVA
RATED OUTPUT
@ 40C (10 MIN)
WELDING
CURRENT
RANGE
WIRE SIZE
RANGE
(MM)
SHIPPING
WEIGHT
415 Vac 50Hz
3 Phase
18 Amps
30 Amps
20 kVA
400 A, 34 V,
45% Duty Cycle
270 A, 27.5 V,
100% Duty Cycle
40 - 400
Amps
0.6 - 1.6
solid
0.8 - 2.0
cored
200kg
51
MIG
1
Phase
Weldmatic 200i
Part No: WIA200i
Versatile,
Portable
Multi-process
Inverter
52
GASLESS
VERSATILE, PORTABLE,
MULTI-PROCESS
INVERTER WITH VRD
Single phase,
multi-process inverter capable of handling MIG,
Stick and Lift-TIG
processes, plus VRD
operates in Stick and
Lift-TIG mode.
With 200A of MIG,
170A of Stick and 200A
of Lift-Arc capability, the
Weldmatic 200i suits a
wide range of applications
– from fencing jobs to
construction sites.
VRD
Built in VRD delivers added
safety when operating in
Stick or Lift-TIG mode and
meets the requirements
of site work. Fully
compliant to Australian
Standards AS 60974.1 &
AS1674.2 CAT C.
PORTABLE
At only 13kg, the
Weldmatic 200i is
lightweight and portable,
making it suitable for
onsite maintenance.
ALUMINIUM
QUICK & EASY GUN
CABLE ASSEMBLY
Supplied with a tradesman
quality gun and cable
complete with euro
connector for easy
fitting and removal.
EASY SET-UP
& ADJUSTMENT
The control panel allows
easy selection for gas
and wire type, with
infinitely variable Voltage
and wire speed, indicated
on the digital display.
A suggested setting
chart allows the Weldmatic
200i to be setup quickly
and easily.
BUILT IN OPERATOR
SAFETY
The power source
features a built-in thermal
protection device that will
activate if the machine is
operated beyond its safe
thermal operating zone.
MILD STEEL
PACKAGE INCLUDES
3m Euro Gun Cable
3m Work Lead
3m Industrial Twist
Lock Electrode Holder
Gas Regulator
Drive Rollers: 0.6/0.8mm
‘V’groove; 0.9/1.2mm
knurled (gasless)
Tips (0.6/0.8/0.9/1.2mm)
ES6 Sample Wire (0.8mm)
WELDMATIC WORKSHOP
[OPTIONAL]
P/N WIAAM357.
2 YEAR WARRANTY
2 year unlimited warranty,*
covering parts and labour.
* Power source only.
GAS OR GASLESS
Suits gas shielded and
flux-cored wires.
PRIMARY
VOLTAGE
RATED
PRIMARY
CURRENT
MAX.
PRIMARY
CURRENT
RECOMMENDED
GENERATOR
kVA
SUPPLY
PLUG
RATED
OUTPUT
@ 40C (10
MIN)
WELDING
CURRENT
RANGE
WIRE
SIZE
RANGE
(MM)
SHIPPING
WEIGHT
MACHINE
WEIGHT
240
Vac 50/60
Hz
14 Amps
36 Amps
10 kVA
15
Amps
200 A
at 24.5
V, 15%
Duty Cycle
77 A at
17.9 V,
100%
Duty Cycle
30 - 200
Amps
0.6 - 0.9
solid
0.8 - 1.2
cored
1.0
aluminium
20kg
13kg
53
54
ENGINE DRIVEN
Engine Driven
CAC-A
DC PULSE TIG
AUXILIARY OUTPUT
DC TIG
FLUX CORED*
MIG*
PROCESS
STICK
PRODUCT
STD.
GENERATOR
POWER WATTS
(PEAK)
WELDING
OUTPUT
RANGE
ENGINE VRD
RCD AUX
POWER
OUTLETS
TYPICAL
APPLICATIONS
Bobcat
250 EFI
Petrol
Kohler
Engine
3/16"
(4.8
mm)
11,000
40 - 250 AC
40 - 250 DC
17 - 28 CV
Kohler
Petrol
2 x 15 Amp
1 x 32 Amp
(All 240V)
Fabrication,
Maintenance,
Rural, Construction
Bobcat
250
[Diesel]
3/16"
(4.8
mm)
11,000
40 - 250 AC
40 - 250 DC
17 - 28 CV
Kubota
Diesel
2 x 15 Amp
1 x 32 Amp
(All 240V)
Fabrication,
Structural,
Maintenance,
Repair, Piping
Trailblazer
325 EFI
Petrol
Kohler
Engine
3/16"
(4.8
mm)
12,000
10 - 325 DC
10 - 35 CV
Kohler
Petrol
2 x 15 Amp
Sockets
(All 240V)
Fabrication,
Maintenance,
Rural, Construction
Trailblazer
325
[Diesel]
3/16”
(4.8
mm)
12,000
10 - 325 DC
10 - 35 CV
Kubota
Diesel
2 x 15 Amp
Sockets
(All 240V)
Fabrication,
Structural,
Maintenance,
Repair, Piping
Big Blue
400X Pro
1/4"
(6
mm)
12,000
20 - 400A CC CAT
14 - 40V CV Diesel
2 x 15 Amp
1 x 32 Amp
(All 240V)
Fabrication,
Maintenance,
Structural,
Construction
Big Blue
700X
Duo Pro
1/2”
(13
mm)
5,500 3P
4,000 1P
Paralleled 40 Deutz
- 800A
Turbo
Each Side
Diesel
20 - 400A
2 x 15 Amp
240V 1PH
1 x 32 Amp
380V 3PH
Construction,
Pipeline,
Mining,
Maintenance,
Railroad
Big Blue
800X Duo
Air Pak
1/2”
(13
mm)
1PH=15kW
3PH=27kW
20 - 800 CC
14 - 40 CV
2 x 15 Amp
240V 1PH
1 x 32 Amp
400V 3PH
Construction,
Structural,
Maintenance,
Mining
=
Deutz
Turbo
Diesel
* Optional wirefeeder required
Designed for this process
55
ENGINE DRIVEN
Engine Specs
BOBCAT 250 EFI
ENGINE
BRAND &
WARRANTY
HP
TYPE
WELD
SPEED
IDLE
SPEED
FUEL
CAPACITY
OIL
CAPACITY
STANDARD
SHUTDOWNS
Kohler: 3-year
Manufacturer’s
Warranty
23 HP
Twin-cylinder, four-cycle overhead
valve, industrial air-cooled,
gasoline (carburettor)
3600
RPM
2300
RPM
45 L
1.4 L
Low Oil
Pressure
BOBCAT 250 DIESEL
ENGINE
BRAND &
WARRANTY
HP
TYPE
WELD
SPEED
IDLE
SPEED
FUEL
CAPACITY
OIL
CAPACITY
STANDARD
SHUTDOWNS
Kubota: 2-year
2000 hours
one year minor
components
19 HP
at 3600
RPM
Three-cylinder, industrial
liquid-cooled, diesel
3600
RPM
2450
RPM
45 L
3.2 L
High Coolant
Temperature,
Low Oil Pressure,
Low Fuel
TRAILBLAZER 325 EFI
ENGINE
BRAND &
WARRANTY
HP
TYPE
WELD SPEED
IDLE
SPEED
FUEL
CAPACITY
OIL
CAPACITY
STANDARD
SHUTDOWNS
Kohler: 3-year
Manufacturer’s
Warranty
25 HP
at 3600
RPM
Twin-cylinder, four-cycle
overhead valve, industrial
air-cooled, gasoline
(carburettor)
Auto-Speed™
2400, 2800,
3200 or 3600
RPM
2400
RPM
45 L
1.4 L
Low Oil
Pressure
TRAILBLAZER 325 (DIESEL)
56
ENGINE
BRAND &
WARRANTY
HP
TYPE
WELD SPEED
IDLE
SPEED
FUEL
CAPACITY
OIL
CAPACITY
STANDARD
SHUTDOWNS
Kubota: 2-year
2000 hours
one year minor
components
24.8 HP
at 3600
RPM
3-cylinder, industrial
liquid-cooled, diesel
Auto-Speed™
2400, 2800,
3200 or 3600
RPM
2400
RPM
45 L
3.7 L
High Coolant
Temperature,
Low Oil Pressure,
Low Fuel
BIG BLUE 400X PRO
ENGINE
BRAND
HP
TYPE
FEATURES
ENGINE
SPEEDS
CAPACITIES
AUTOMATIC
ENGINE
SHUTDOWN
Caterpillar
C1.5
21.7
3-cylinder, industrial
liquid-cooled, diesel
EPA Tier 4i compliant, indirectinjected, liquid-cooled engine.
1800
RPM
weld
Fuel: 43.5 L
Low Oil Pressure,
High Coolant
Temperature,
Low Fuel Level
Right-side service access
with intervals of 250 hrs for
oil and filters.
Oil: 5.7 L
Coolant: 5.7 L
BIG BLUE 700X DUO PRO
ENGINE
BRAND
HP
TYPE
FEATURES
ENGINE
SPEEDS
CAPACITIES
AUTOMATIC
ENGINE
SHUTDOWN
Deutz
TD2011L04o
63.4
Turbo-charged
four-cylinder,
liquid-cooled
industrial diesel
EPA Tier 4i compliant
Idle: 1350
RPM
Fuel: 95 L
Weld: 1800
RPM
Coolant: Integrated Oil
Low Oil Pressure,
High Coolant
Temperature,
Low Fuel Level
Oil: 10.4 L
BIG BLUE 800X DUO AIR PAK - COMPRESSOR
COMPRESSOR
BRAND
FEATURES
FREE AIR
DELIVERY
AT 1800
RPM
FREE AIR
DELIVERY AT
1350 RPM
WORKING
PRESSURE
CONSTANT
DUTY
CYCLE
OIL
CAPACITY
AUTOMATIC
COMPRESSOR
SHUTDOWNS
Ingersoll
Rand
CE55 G1
Rotary screw with
electric clutch for on/off.
60 cfm
40 cfm
3.79 L
Oil Temperature
(1.13 m³ /
min) Idle
100 PSIG
7 bar
100%
(1.70 m³ /
min)
Oil change intervals 500
hrs (same as engine). Life
expectancy 30,000 hrs.
57
CC
CV
ENGINE DRIVEN
AC
DC
Bobcat 250 EFI
Part No: MILBOBCAT250EFI [Kohler Petrol Engine]
Quieter. Smaller.
Lighter.
REDESIGNED
12
cm
Shorter
Up to
33%
Sound
Up to
24kg
Reduction
IMPROVED!
UP TO 33% QUIETER
Significant improvements
in sound level and
quality offer better
jobsite communication,
making for a safer work
environment.
The engine has been
rotated toward the front
to create efficient airflow
and quieter operation.
Now you can start the job
earlier and work around
hospitals, businesses
and residential areas.
Lighter
IMPROVED!
SMALLER &
LIGHTER DESIGN
Takes up less space
on trucks and trailers leaving more room on
your truck for other
equipment and tools.
REVERSED GENERATOR AIRFLOW
Exclusive engine and generator packaging design operates cooler
and more efficiently. The engine is rotated towards the front to create
more efficient airflow. More efficient airflow and exclusive engine
location are significant contributors to reduced sound level and size.
Hot air recirculation is eliminated when machine is mounted in tight
spots, and internal parts are kept cool for optimal performance.
58
IMPROVED! EASIER MAINTENANCE
Maintenance is now faster and easier. With front
panel maintenance displays, you know when your
equipment needs to be serviced.
Oil checks can be performed from
the top by the front panel.
Single-side fuel fill and oil drain/filter.
Tool-less panels that allow for quick access.
APPLICATIONS
PROCESSES
Maintenance
Stick (SMAW)
Repair
Flux-Cored (FCAW)
Rural
MIG (GMAW)
Fabrication
DC TIG (GTAW)
Structural Steel Work
Air Carbon Arc (CAC-A)
Stand-Alone Generator
Cutting and Gouging
(4.8mm carbons)
Air Plasma Cutting and
Gouging with Optional
Spectrum Models
Air filter
LONG RUNTIMES
Large 45L fuel capacity
means many hours of run
time before refuelling.
Oil fill
Oil level check
Fuel fill
VERSATILE AC AND
DC WELD OUTPUT
Provides quality welds
on all types of metals. DC
is smooth and easy to run
while AC Stick is used
when arc blow occurs.
MULTI-PROCESS
CAPABILITY
MIG, STICK, DC, AC, TIG
AUXILIARY OUTPUT*
2 X 15 Amp Sockets.
RCD.
1 X 32 A 240 V
1PH 60Hz.
Oil filter
Oil drain
Fuel filter
SMOOTH
GENERATOR POWER
Revolutionary ten
degree skewed rotor
design optimises
generator performance.
Typical equipment
which can be run includes
hand tools, circular saw,
air compressor and flood
lights.
3 YEAR WARRANTY
Welder/generator is
warranted by Miller for
3 years, parts and labour.
For details, refer to
Miller’s True Blue warranty
statement. Engine is
warranted separately by
engine manufacturer.
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with
welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment
incorporating induction motors, such as pumps, fans, air compressors, refrigeration or
air-conditioners, may not operate correctly and could be damaged. Refer to appliance
supplier or manufacturer to confirm suitability.
WELDING
MODE
PROCESS
AMP/VOLT
RANGE
RATED
OUTPUT
GENERATOR
POWER
DIMENSIONS (MM)
WEIGHT
(WITHOUT FUEL)
CC/AC
Stick/TIG
40 - 140 A
60 - 160 A
80 - 225 A
225 A at 25 V,
100% Duty Cycle
Stick/TIG
100 - 250 A
250 A at 25 V,
100% Duty Cycle
H: 711
H: 832 (to top of exhaust)
W: 508
D: 1029
227kg
CC/DC
Peak:
11,000 Watts
Continuous:
9,500 Watts
44 A, 240 VAC,
60 Hz
CV/DC
MIG/FCAW
17 - 22 V
20 - 28 V
250 A at 25 V,
100% Duty Cycle
59
CC
CV
ENGINE DRIVEN
AC
DC
Bobcat 250 Diesel
Part No: MILBOBCAT250D [Kubota Diesel Engine]
* Indent only
IMPROVED DESIGN.
NOW SMALLER & LIGHTER.
Up to
24kg
Lighter
IMPROVED!
SMALLER &
LIGHTER DESIGN
Takes up less space
on trucks and trailers leaving more room on
your truck for other
equipment and tools.
IMPROVED! EASIER
MAINTENANCE
With front panel
maintenance displays,
you know when your
equipment needs to be
serviced.
LONG RUNTIMES
Large 45L fuel capacity
means many hours of run
time before refuelling.
VERSATILE AC AND
DC WELD OUTPUT
Provides quality welds on
all types of metals. DC is
smooth and easy to run
while AC Stick is used
when arc blow occurs.
60
DESIGNED FOR
RELIABILITY
Copper windings and
iron generator components
for a quality built machine.
Lugged - not soldered
- heavy internal leads for
better field durability.
Superior cooling
technology for maximum
performance and
engine life.
Super-tough armour
to protect the welder/
generator from
accidental impact.
Lift hook integrated into
the centre frame, which
bolts to the machine’s
base for greater durability.
MULTI-PROCESS
CAPABILITY
MIG, Stick, DC, AC, TIG.
SMOOTH
GENERATOR POWER
Revolutionary ten degree
skewed rotor design
optimises generator
performance. Typical
equipment which can be
run includes hand tools,
circular saw, air compressor
and flood lights.
APPLICATIONS
PROCESSES
Maintenance
Stick (SMAW)
Repair
Flux-Cored (FCAW)
Rural
MIG (GMAW)
Fabrication
DC TIG (GTAW)
Structural Steel Work
Non-Critical (GTAW)
Stand-Alone Generator
Air Carbon Arc (CAC-A)
Cutting and Gouging
(4.8mm Carbons)
Air Plasma Cutting and
Gouging with Optional
Spectrum Models
AUXILIARY OUTPUT*
2 X 15 Amp Sockets.
RCD.
1 X 32 A 240 V
1PH 60Hz.
3 YEAR WARRANTY
Welder/generator is
warranted by Miller for
3 years, parts and labour.
For details, refer to
Miller’s True Blue warranty
statement. Engine is
warranted separately by
engine manufacturer.
*Generator auxiliary power is 60Hz, and intended for operating equipment associated
with welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz
equipment incorporating induction motors, such as pumps, fans, air compressors,
refrigeration or air-conditioners, may not operate correctly and could be damaged.
Refer to appliance supplier or manufacturer to confirm suitability.
WELDING
MODE
PROCESS
AMP/VOLT
RANGE
RATED
OUTPUT
GENERATOR
POWER
DIMENSIONS (MM)
WEIGHT
(WITHOUT FUEL)
CC/AC
CC/DC
Stick/TIG
40 - 130 A
60 - 160 A
80 - 225 A
100 - 250 A
250 A at 25 V,
100% Duty Cycle
H: 711
H: 873 (to top of exhaust)
W: 508
D: 1153
289kg
CV/DC
MIG/FCAW
17 - 22 V
20 - 28 V
250 A at 28 V,
100% Duty Cycle
Peak:
11,000 Watts
Continuous:
9,500 Watts
44 A, 240 VAC,
60 Hz
61
CC
CV
ENGINE DRIVEN
AC
DC
DC
Trailblazer 325
Part No: MILTRAIL325EFI [Kohler Petrol Engine]
Part No: MILTRAIL325D [Kubota Diesel Engine]
NEW PETROL MODEL - NOW 49KG LIGHTER.
NEW DIESEL MODEL - NOW 46KG LIGHTER.
DUAL GENERATOR
SYSTEM
One for welding and one
for generating power meaning no interaction
between tools and the
welding arc.
4-POLE 3 PHASE
WELDING GENERATOR
Utilises a 4-pole, 3-phase
generator to produce the
best welding arc.
ACCU-RATED™ 12,000
WATTS OF USABLE
PEAK POWER
Separate 12,000 Watt
single phase generator
cranks out enough power
for most applications.
SUPERIOR ARC
PERFORMANCE
Three Stick modes –
XX10, XX18 and Gouge.
Two wire modes – solid
& flux-cored.
Excellent MIG/FCAW
arc performance.
Lift-Arc™ TIG with
Auto-Crater™ and
Auto-Stop™ and Pulse.
62
SELF-CALIBRATING
DIGITAL METERS
Preset and actual
Amperage/Voltage.
Process settings.
Maintenance functions:
hour meter, oil change
interval and RPMs.
AUTO-SPEED™
TECHNOLOGY
Traditional high speed
welder/generators always
run at maximum speed
(3600 RPM) while welding.
Auto-Speed technology
automatically adjusts the
engine speed to match
your actual weld load
requirements.
When more power is
needed, the engine will
automatically ramp up.
By automatically varying
the engine speed, fuel
consumption and costs
are reduced.
SUPER-TOUGH
PROTECTIVE ARMOUR
WITH COVERS
High-impact resistance in
all temperatures and is
chemical-resistant.
APPLICATIONS
PROCESSES
Structural Steel Work
Stick (SMAW)
Sheet Metal
MIG (GMAW)
Repair
Flux Cored (FCAW)
Rental
DC TIG/Pulsed TIG (GTAW-P)
Pipe
Air Carbon Arc (CAC-A)
Fabrication
Air Plasma Cutting and
Gouging with Optional
Spectrum Models
Maintenance
INNOVATIVE DESIGN
For quieter operation,
reduced size and weight
and easier maintenance.
AUXILIARY POWER
(MILTRAIL325EFI)*
2 X 15 Amp 240
Volt Sockets.
50 Amps 240
Volt Sockets.
RCD Protected.
3 YEAR WARRANTY
Welder/generator is
warranted by Miller for
3 years, parts and labour.
For details, refer to
Miller’s True Blue warranty
statement. Engine is
warranted separately by
engine manufacturer.
*Generator auxiliary power is 60Hz,
and intended for operating equipment
associated with welding, such as angle
grinders, drills and floodlights. Some
New Zealand 50Hz equipment
incorporating induction motors,
such as pumps, fans, air compressors,
refrigeration or air-conditioners, may
not operate correctly and could be
damaged. Refer to appliance supplier
or manufacturer to confirm suitability.
WELDING
MODE
PROCESS
AMP/VOLT
RANGE
RATED
OUTPUT
GENERATOR
POWER
DIMENSIONS
(MM)
WEIGHT
(WITHOUT FUEL)
CC/DC
Stick/TIG
10 - 325 A
325 A at 28 V (Petrol)
325 A at 33 V (Diesel),
100% Duty Cycle
CV/DC
MIG/FCAW
10 - 325 V
325 A at 28 V (Petrol)
325 A at 33 V (Diesel),
100% Duty Cycle
Peak:
12,000 Watts
Continuous:
10,500 Watts
240V, 60Hz
H: 711
H: 832 (to top of
exhaust)
W: 508
D: 1029
209kg
(Petrol model)
281kg
(Diesel model)
CC
CV
ENGINE DRIVEN
DC
Big Blue® 400X Pro
Part No: MILBB400XPRO [CAT Diesel Engine]
SUPERIOR ARC
PERFORMANCE
Four pre-set DIG
settings (Stick).
Hot Start™ (Stick).
Lift-Arc™ TIG with
Auto-Stop™ and
Crater-out.
MIG/FCAW arc
performance.
AUTO REMOTE SENSE™
Detects if a remote control
is plugged into the 14-pin
receptacle and eliminates
confusion of a remote/
panel switch.
QUIET OPERATION
Improves work site
communication.
SIMPLE-TO-SET
CONTROLS
No elaborate procedure,
just select process
and weld!
THE VAULT
Ultimate control board
reliability. Solid-state
control technology, housed
in a sealed vault. The
vault's sealed connections
are made through
watertight plugs that
make these components
impenetrable to dust
and moisture.
CATERPILLAR HEAVY
DUTY LOW-SPEED
INDUSTRIAL ENGINE
Designed to operate for
10,000 hours before
the first basic overhaul.
METER MAINTENANCE
DISPLAYS
Fuel gauge.
Hour meter function.
Oil change interval.
High coolant
temperature low oil
pressure shut downs.
Low fuel shutdown engine shuts down before
system runs out of fuel,
making restarts easy.
APPLICATIONS
PROCESSES
Mechanical Contractors
Stick (SMAW)
Structural Steelwork
MIG (GMAW)
Fabrication
Flux-Cored (FCAW)
Maintenance
DC TIG (GTAW)
Repair
Air Carbon Arc (CAC-A)
Rental
Rated: 4.8mm (3/16 in)
Carbons, Capable: 6.4mm
(1/4 in) Carbons
Construction
Air Plasma Cutting and
Gouging with Optional
Spectrum Models
AUXILIARY POWER*
2 X 15 Amp Sockets.
1 X 32 Amp Socket.
RCD.
VRD TO CAT C AS1674.2
3 YEAR WARRANTY
Welder/generator is
warranted by Miller for
3 years, parts and labour.
For details, refer to
Miller’s True Blue warranty
statement. Engine is
warranted separately by
engine manufacturer.
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with
welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment
incorporating induction motors, such as pumps, fans, air compressors, refrigeration or
air-conditioners, may not operate correctly and could be damaged. Refer to appliance
supplier or manufacturer to confirm suitability.
WELDING
MODE
AMP/VOLT
RANGE
RATED
OUTPUT
GENERATOR
POWER
DIMENSIONS
(MM)
WEIGHT*
(WITHOUT FUEL)
CC/DC
20 - 400 A
CV/DC
14 - 40 V
300A at 32 VDC, 100% Duty Cycle
350A at 27 VDC, 100% Duty Cycle
400A at 24 VDC, 100% Duty Cycle
Peak:
12,000 Watts
Continuous:
10,000 Watts
42 A, 240 VAC,
60 Hz
H: 813
W: 667
D: 1422
Net: 458kg
Shipping: 481kg
*Additional 37kg
when fuel tank
is full
63
ENGINE DRIVEN
CC
CV
AC
DC
1
Phase
3
Phase
Big Blue® 700X Duo Pro
Part No: MILBB700XDP (with dual VRD) [Deutz Diesel Engine]
Dual Operator
Engine Drive with
3 Phase Power.
MULTI-ARC WELDING IS NOW
SIMPLER & MORE VERSATILE.
3 PHASE
POWER
INDEPENDENT
AUXILIARY GENERATOR
One 5500 Watt peak/
4000 Watt continuous 240V
single phase generator,
regardless of weld output.
Second generator
provides 27,000 Watts
peak/20,000 Watts
continuous 3 phase
power (380 - 415V).
700A Single Arc
Capability.
Two outputs can be
paralleled, providing
a single 700A output.
Suitable for Arc
Air Gouging or Sub
Arc Process.
64
2 ARCS
ENCLOSED ROBUST
CASE DESIGN
Protects internal
components from impact
and allows air flow to cool
and prolong the life of the
engine, while reducing
sound levels.
HOT-START™
Provides positive Stick
electrode starts making
it easy to start all types of
electrodes, plus it works
well for bead tie-ins.
QUICK AND EASY
MAINTENANCE
Single-side access to oil
level check, oil fill, oil filter,
fuel filter and air cleaner.
REMOTE TOOL-LESS
OIL DRAIN
Allows oil to be drained
without getting under the
engine and reduces the
chance of oil spillage.
HEAVY-DUTY LOW
SPEED INDUSTRIAL
DIESEL ENGINE
Designed, built and proven
to operate over 10,000
hours before the first
basic overhaul.
WEATHERPROOF
LEXAN® NAMEPLATE
Resists cracking and
fading, and is color-coded
for ease of operation.
METER MAINTENANCE
DISPLAYS
Fuel gauge.
Hour meter function.
Oil change interval.
High coolant
temperature and low oil
pressure shutdowns.
Low fuel shutdown –
engine shuts down before
system runs out of fuel,
making restarts easy.
STANDARD FEATURES
INCLUDE:
Stick, MIG, flux-cored,
Lift-Arc™ TIG and digital
preset weld meters, output
contactor control and
automatic idle.
AUXILIARY POWER*
1 X 380 V
32 Amp Socket.
2 X 240 V
15 Amp Sockets.
RCD.
APPLICATIONS
PROCESSES
Mining Maintenance
Stick (SMAW)
Cross Country Pipelines
Flux-Cored (FCAW)
Process Piping
Structural Steel
Heavy Construction
MIG (GMAW)
DC TIG (GTAW)
Air Carbon Arc (CAC-A)
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with
welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment
incorporating induction motors, such as pumps, fans, air compressors, refrigeration or
air-conditioners, may not operate correctly and could be damaged. Refer to appliance
supplier or manufacturer to confirm suitability.
VRD TO CAT C AS1674.2.
3 YEAR WARRANTY
Welder/generator is
warranted by Miller for
3 years, parts and labour.
For details, refer to
Miller’s True Blue warranty
statement. Engine is
warranted separately by
engine manufacturer.
WELDING
MODE
AMP/VOLT
RANGE
RATED
OUTPUT
GENERATOR
POWER
DIMENSIONS
(MM)
WEIGHT*
(WITHOUT FUEL)
CC/DC
40 – 800 A
(Paralleled)
500 A at 40 VDC, 100% Duty Cycle
700 A at 28 VDC, 60% Duty Cycle
20 – 400 A
(Each Side)
300 A at 32 VDC, 100% Duty Cycle
(Each Side)
400 A at 36 VDC, 40% Duty Cycle
(One Side only)
H: 1092 mm
H: 1270 mm
(to top of
exhaust)
W: 724 mm
D: 1654 mm
Net: 784kg
Shipping: 799kg
*Additional 86kg
when fuel tank
is full
14 – 40 V
(Paralleled)
500 A at 39 VDC, 100% Duty Cycle
700 A at 28 VDC, 60% Duty Cycle
Peak: 5500 Watts
Continuous:
4000 Watts
Three-phase:
27 kW Peak/20 kW
Continuous or
Single-Phase:
19 kW Peak/12 kW
Continuous
14 – 40 V
(Each Side)
300 A at 29 VDC, 100% Duty Cycle
(Each Side)
400 A at 34 VDC, 40% Duty Cycle
(One Side only)
CV/DC
65
ENGINE DRIVEN
CC
CV
DC
1
Phase
3
Phase
Big Blue® 800X Duo Air Pak™
Part No: MILBB800XDAP [with VRD]
Weld. Air. Power.
A COMPLETE MOBILE WELDING, AIR
& POWER WORKSHOP FOR ON-SITE
MAINTENANCE & FABRICATION.
3 PHASE POWER
MULTI-ARC WELDING
3 PHASE
POWER
2 ARCS
MORE POWER
33 percent increase in
rated output equals 800
Amps of weld power
and 27,000 watts of
generator power.
MULTI-ARC WELDING
One dependable engine
— two independent arcs
with up to 400 Amps each.
Or plug in an additional
inverter for a true multi
operator work platform!
Example: One
additional XMT equals 3
operators, up to 240 Amps
each. Premium quality
arcs allow operators to
work independently with
no arc interaction. Multi
operator welding has
never been easier or
more versatile.
66
AIR
INCREASED EFFICIENCY
More arcs and better
fuel economy equal
increased profits for
your business.
Estimated savings
are 34 percent with a
dual-operator unit versus
two single-operator units.
Remote oil drain for
engine and compressor
prevents spills and makes
servicing easy.
Electronic engine
display simultaneously
displays fuel level,
engine hours, coolant
temperature, oil pressure,
battery Volts, engine
RPM, air pressure, and
compressor hours.
Tracks oil change
intervals and displays
engine diagnostics for
quick and easy servicing.
DEUTZ 2011 L04I HEAVY-DUTY LOW
SPEED INDUSTRIAL
DIESEL ENGINE
Designed, built and
proven to operate over
10,000 hours before
the first basic overhaul.
INGERSOLL RAND
Ultra-reliable industrial
rotary screw compressor.
30,000-hour life
expectancy.
Independent on/off
control for applications
not requiring compressed
air — allows greater
fuel savings and longer
compressor service
intervals.
100PSI, 60CFM, 100%
Duty Cycle.
VRD STANDARD
(CAT.C AS1674.2)
Reduces the
open-circuit
Voltage to 15 Volts when
the welding power source
is not in use, increasing
operator safety without
compromising arc starts.
Infinite arc control
allows the arc
characteristics to be
changed for specific
applications in Stick, MIG
and FCAW.
AUTO REMOTE SENSE™
(ARS) detects if a remote
control is plugged into
the 14-pin receptacle and
eliminates confusion of a
remote/panel switch.
AUXILIARY POWER*
1 X 380 V
32 Amp Socket.
2 X 240 V
15 Amp Sockets.
RCD.
THERMAL OVERLOAD
PROTECTION
Prevents machine
damage if the duty cycle
is exceeded or airflow is
blocked.
STANDARD FEATURES
Digital weld meters.
Automatic idle.
120 V block heater.
Lockout/tagout battery
disconnect switch.
APPLICATIONS
Mining Maintenance
Railroad Maintenance
Maintenance and Repair
PROCESSES
Stick (SMAW)
MIG (GMAW)
Flux-Cored (FCAW)
DC TIG (GTAW)
Submerged Arc (SAW)
Air Carbon Arc (CAC-A)
Air Plasma Cutting
and Gouging
Compressed Air
*Generator auxiliary power is 60Hz, and intended for operating equipment associated with
welding, such as angle grinders, drills and floodlights. Some New Zealand 50Hz equipment
incorporating induction motors, such as pumps, fans, air compressors, refrigeration or
air-conditioners, may not operate correctly and could be damaged. Refer to appliance
supplier or manufacturer to confirm suitability.
WELDING
MODE
OUTPUT
MODE
WELD
OUTPUT
RANGE
WELD OUTPUT
RATED AT 104° F
(40° C)
MAX
OPEN
CIRCUIT
VOLTAGE
GENERATOR
POWER
OUTPUT
RATED AT
104° F
(40° C)
SOUND
LEVELS
AT 23 FT.
(7 M)
DIMENSIONS
(MM)
WEIGHT*
(WITHOUT
FUEL)
CC/DC
(Stick/
TIG)
Separate
(Dual
Outputs)
20 –
400 A
400 A at 36 V,
100% Duty Cycle
(Each Side)
85 VDC
15 VDC
(VRD)
Idle:
Paralleled
(Combined)
40 –
800 A
700 A at 44 V,
100% Duty Cycle
800 A at 38 V,
100% Duty Cycle
H: 1194
H: 1397 (top
of exhaust)
W: 724
D: 1765
Net: 968.4kg
Ship: 991.6kg
*Additional:
75kg when
fuel tank is
full
Separate
(Dual
Outputs)
14 –
40 V
400 A at 34 V,
100% Duty Cycle
(Each Side)
3 phase:
27,000
watts peak,
20,000
watts
continuous
1 Phase:
5,500
watts peak,
4,000
watts
continuous
Paralleled
(Combined)
14 –
40 V
750 A at 40 V,
100% Duty Cycle
800 A at 38 V,
100% Duty Cycle
CV/DC
(MIG/
FCAW)
73.0 dB
(97.8 Lwa),
77.2 dB at
one meter
from front
panel
Weld
(800 A
Load):
81.7 dB
(106.5
Lwa), 84.4
dB at one
meter from
front panel
67
68
ARC & TIG
Arc & TIG
PRODUCT
PROCESS
Welarc
140i
Steel,
Stainless Steel
140 Amps @ 25.6 Volts,
20% Duty Cycle
240 V
Maintenance,
Rural, DIY
Weldarc
180i
Steel,
Stainless Steel
180 Amps @ 27.2 Volts,
18% Duty Cycle
76 Amps @ 23.2 Volts,
100% Duty Cycle
20-180 Amps
240 V
Maintenance,
Rural, DIY
LOW OCV
PULSE
LIFT ARC
HIGH FREQ
TYPICAL
APPLICATIONS
DC TIG
INPUT
VOLTAGE
AC TIG
WELDING
AMPERAGE
RANGE
STICK
WELDABLE
MATERIALS
CAC-A
160STH
N/A
Steel,
Stainless Steel
160 Amps @ 20%
230 V
Maintenance,
Sheet Metal, DIY
Maxstar
210DX
N/A
Steel,
Stainless Steel
210 Amps @60%
230 V or 415 V
Pipe, Sheet,
Maintenance
Maxstar
280DX
6mm
Steel,
Stainless Steel
235 Amps @ 60%
230 V or 415 V
Pipe, Fabrication,
Steel,
Stainless Steel
Maxstar
350DX
1/4”
(6mm)
Steel,
Stainless Steel
3 - 350 DC
415 V
Sheet Metal,
Marine,
Maintenance
Dynasty
210DX
N/A
Steel, Aluminium, 210 Amps @ 60%
Stainless Steel
230 V or 415 V
Pipe, Sheet,
Aluminium,
Maintenance
Dynasty
280DX
6mm
Steel, Aluminium, 235 Amps @ 60%
Stainless Steel
230 V or 415 V
Stainless Steel,
Aluminium
Dynasty
350DX
1/4”
(6mm)
Steel, Aluminium, 3 - 350 AC/DC
Stainless Steel
415 V
Sheet Metal,
Marine,
Maintenance
Designed for this process
*
*
* Autoline
69
ARC & TIG
1
Phase
Weldarc 140i
Part No: WIA140IPKG
Portable for
Onsite & Field
Maintenance
COMPACT & PORTABLE FOR ONSITE
& FIELD MAINTENANCE.
STICK WELDING
TIG WELDING
LIFT ARC START
70
WELDARC 140i KEY FEATURES
140 Amp arc & TIG welder
Compact, lightweight design
Suits 2.5 - 3.2mm electrodes
OPTIONAL VRD
The Weldarc 140i is
supplied with the VRD
(Voltage Reduction Device)
option disabled. If VRD is
required, it can be enabled
by an authorised WIA
Service Agent.
When activated,
VRD delivers added
safety when operating in
Stick mode and meets
the requirements of site
work. Fully compliant to
Australian Standards
AS 60974.1 &
AS1674.2 CAT C.
PORTABLE
At only 4.8kg, the
Weldarc 140i can go
wherever the job takes
you, making it ideal for
onsite maintenance.
HOT START FOR
MANUAL ARC
Built-in 'hot start' feature
in manual arc mode for
even better arc starting.
GENERATOR
COMPATIBLE
The Weldarc 140i is
tolerant to unconditioned
power from generators.
10A supply plug
Suits long extension leads
Includes added shoulder strap
10 AMP PLUG
Comes with a 10 Amp
plug to suit common
power supply outlets,
making on-site
maintenance easy
and convenient.
PACKAGE INCLUDES
APPLICATIONS
Heavy Duty Work
Clamp (2m)
Mine Maintenance
Industrial Twist Lock
Electrode Holder (3m)
Motor Sports Fabrication
Food and Wine
Shipyards
Padded Shoulder Strap
Welding Contractors
BUILT- IN
OPERATOR SAFETY
The power source
features a built-in thermal
protection device that will
activate if the machine is
operated beyond its safe
thermal operating zone.
Rural Workshops
ARC FORCE
Built in Arc Force,
constantly monitors arc
voltage and will boost
output if low arc voltage
occurs.
CELLULOSE
ELECTRODES
The combined feature of
'Arc Force', 'Hot Start' and
high open circuit voltage
capability allows the use of
Cellulose electrodes.
LIFT ARC TIG START
Easy to use lift arc
starting for TIG welding.
Eliminates scratch
starting and tungsten
electrode damage.
WARRANTY*
With a 2 year unlimited
warranty, covering parts
and labour, and supported
by an Australia wide
service network, you
can be guaranteed you’re
buying reliability and
performance.
*Power source only.
PRIMARY
VOLTAGE
RATED
PRIMARY
CURRENT
MAX.
PRIMARY
CURRENT
RECOMMENDED
GENERATOR
kVA
SUPPLY
PLUG
RATED
OUTPUT @
40C (10 MIN)
WELDING
CURRENT
RANGE
ELECTRODE
SIZE
RANGE
(MM)
SHIP.
INFO
MACHINE
WEIGHT
240 Vac 50/60 Hz
10 Amps
22 Amps
6 kVA
10
Amps
140 Amps @
25.6 Volts 20%
62 Amps @
22.5 Volts 100%
20 - 140
Amps
2.5 - 3.2
7kg
4.8kg
71
1
ARC & TIG
Phase
Weldarc 180i
Part No: WIA180IPKG
Lightweight
Portable Arc
& TIG Welder
PORTABILITY FOR ONSITE
& FIELD MAINTENANCE.
STICK WELDING
TIG WELDING
72
WELDARC 180i KEY FEATURES
180 Amp Arc & TIG welder
Compact, lightweight design
Suits 2-4.0mm electrodes
PORTABLE
At only 6.5kg, the Weldarc
180i can go wherever
the job takes you,
making it ideal for onsite
maintenance.
GENERATOR
COMPATIBLE
The Weldarc 180i is
tolerant to unconditioned
power from generators.
It has been optimised and
tested for compatibility
with appropriate portable
generators.
LIFT ARC TIG
Easy to use Lift-Arc
starting for TIG welding.
Eliminates scratch starting
and tungsten electrode
damage.
VRD
Built in VRD delivers
added safety when
operating in Stick or
Lift-TIG mode and meets
the requirements of site
work. Fully compliant to
Australian Standards AS
60974.1 & AS1674.2 CAT C.
15A 240 VAC supply
Suits long extension leads
Includes padded shoulder strap and carry case
BUILT IN
OPERATOR SAFETY
The power source
features a built-in thermal
protection device that will
activate if the machine is
operated beyond its safe
thermal operating zone.
PACKAGE INCLUDES
APPLICATIONS
2m Heavy Duty Work Clamp
Mine Maintenance
3m Industrial Twist Lock
Electrode Holder
Food & Wine
Padded Shoulder Strap
Shipyards
Carry Case
Welding Contractors
Motor Sports Fabrication
Rural Workshops
HOT START FOR
MANUAL ARC
Built-in 'Hot Start' feature
in manual arc mode for
even better arc starting.
ARC FORCE
Built in “Arc Force”,
constantly monitors
arc Voltage and will
boost output if low arc
Voltage occurs.
CELLULOSE
ELECTRODES
The combined feature of
'Arc Force', 'Hot Start' and
high open circuit Voltage
capability allows the use of
Cellulose electrodes.
2 YEAR WARRANTY
2 year unlimited warranty,*
covering parts and labour.
* Power source only.
PRIMARY
VOLTAGE
RATED
PRIMARY
CURRENT
MAX.
PRIMARY
CURRENT
RECOMMENDED
GENERATOR
kVA
SUPPLY
PLUG
RATED
OUTPUT
@ 40C
(10 MIN)
WELDING
CURRENT
RANGE
ELECTRODE
SIZE
RANGE
(MM)
SHIPPING
WEIGHT
MACHINE
WEIGHT
240
Vac 50/60
Hz
15 Amps
35 Amps
10 kVA
15
Amps
180 A
at 27.2 V,
18% Duty
Cycle
20 - 180
Amps
2.5
11kg
6.5kg
3.2
4.0
76 A
at 23.2 V,
100%
Duty Cycle
73
Global Brands.
Local Support.
74
CC DC
ARC & TIG
1
Phase
160STH
Part No: MILSTH160
LIGHTWEIGHT & PORTABLE
DC OUTPUT TIG/STICK MACHINE.
AUTO-LINE™ POWER
MANAGEMENT
Automatically
compensates for
various input Voltage.
Suits jobsite and
generator power.
LIGHTWEIGHT
& PORTABLE
Easy to move around
the workshop or
jobsite – only 6.2kg.
BUILT-IN PULSING
CAPABILITIES
Allows the operator to
select from four fixed
pulse frequencies to
satisfy the application.
SELECTABLE TRIGGER
CONFIGURATION
The operator can
choose standard or
2T trigger method to
meet the application.
LIFT-ARC™ STARTING
Provides TIG arc
starting without the
use of high frequency.
HF START
Non-contact arc starting
to eliminate tungsten or
material contamination.
BUILT-IN GAS SOLENOID
Eliminates the need for
a bulky torch with a gas
valve.
ADAPTIVE HOT START™
Automatically increases
the output Amperage
at the start of a weld
should the start require
it. Prevents the electrode
from sticking and creating
an inclusion.
FAN-ON-DEMAND™
Power source cooling
system operates only
when needed - reducing
noise, energy use and the
amount of contaminants
pulled through the
machine.
3 YEAR WARRANTY
For details, refer to
Miller's True Blue
warranty statement.
APPLICATIONS
Process Pipe
Dairy Industry
Food/Beverage Industry
Shipboard Installation/
Repair
Maintenance Repair
PROCESSES
TIG (GTAW)
Pulsed TIG (GTAW-P)
Stick (SMAW)
LOW OCV STICK
Reduces the open-circuit
Voltage to 12–16 Volts
when the welding power
source is not in use. In
accordance with CAT C
AS 1674.2. (Nb: does not
have a VRD indicator).
THERMAL OVERLOAD
PROTECTION
Helps prevent machine
damage if the duty
cycle is exceeded or
airflow is blocked.
INPUT
POWER
WELDING
AMP RANGE
RATED OUTPUT
AMPS INPUT AT
RATED OUTPUT
50/60 HZ
KVA AT
DUTY
CYCLE
DIMENSIONS
(MM)
WEIGHT
230 VAC
Stick
20 - 150 A
100 A at 24.0 VCD, 100% Duty Cycle
13.1
3.0
6.2kg
150 A at 26.0 VCD, 30% Duty Cycle
21.6
4.9
H: 229
W: 140
D: 337
100 A at 14.0 VCD, 100% Duty Cycle
8.3
2.0
150 A at 16.0 VCD, 30% Duty Cycle
14.2
3.2
230 VAC
TIG
5 - 150 A
75
CC DC
ARC & TIG
1
Phase
3
Phase
Maxstar 210DX
Part No: MMAXSTAR210DX
Auto-Line
Technology
FOR DC TIG & STICK WELDING. FOR
WELDING STEEL, STAINLESS STEEL,
COPPER, TITANIUM. TIG PULSE TO
CONTROL HEAT INPUT & DISTORTION.
DC TIG FEATURES
Pulse. Pulsing can
increase puddle agitation,
arc stability and travel
speeds while reducing
heat input and distortion.
DX models provide
extended ranges.
Exceptionally smooth
and precise arc for welding
exotic materials.
DC STICK FEATURES
Dual schedule allows
operators to switch
welding parameters for
specific electrodes without
readjusting the machine,
minimising downtime and
enhancing quality, base
model only (not DX).
76
DIG control allows the
arc characteristics to
be changed for specific
applications and
electrodes. Lower DIG
setting for smooth running
electrodes like E7018 and
increase the DIG setting
for stiffer, more penetrating
electrodes like E6010.
Hot Start™ adaptive
control provides positive
arc starts without striking.
Stick-Stuck detects if
the electrode is stuck to
the part and turns the
welding output off to
safety and easily remove
the electrode. Menu
selectable.
UPDATE AND EXPAND
Front panel memory data
card port provides the
ability to easily update
software and expand
product features.
PRO SET™
Eliminates the guesswork
when setting weld
parameters. Use ProSet when you want the
speed, convenience and
confidence of preset
controls. Simple select
the feature and adjust until
Pr-Set appears on display.
SLEEP TIMER
The sleep times
conserves electricity.
This programmable feature
will power down the
machine if it sits idle for
a specified time.
WELDING
MODE
TIG
(GTAW)
INPUT
POWER
208 480 V
120 V
Stick
(SMAW)
WELDING
AMP
RANGE
1 - 210 A
1 - 210 A
208 480 V
5 - 210 A
120 V
5 - 100 A
AUTO-LINE POWER
MANAGEMENT
TECHNOLOGY
Allows for any input
Voltage hookup (208-575
V) with no manual linking,
providing convenience
in any job setting. Ideal
solution for dirty or
unreliable power.
Precision Fabrication
TIG (GTAW)
Petro Chemical
Pulsed TIG (GTAW-P)
Food & Beverage Industry
Stick (SMAW)
Shipboard
Aerospace
FAN-ON-DEMAND™
Power source cooling
system operates only
when needed - reducing
noise, energy use and the
amount of contaminants
pulled through the
machine.
AMPS INPUT AT RATED
LOAD OUTPUT, 50/60 HZ
120
V
208
V
240
V
400
V
480
V
KVA
KW
14
12
7
6
5.2
4.9
210 A at
18.4 V, 60%
Duty Cycle
3
Phase
-
1
Phase
-
24
20
12
10
4.9
4.9
125 A at 15
V, 60% Duty
Cycle
1
Phase
-
24
20
12
10
4.9
4.9
3
Phase
-
15
13
8
6
5.5
5.2
1
Phase
-
26
22
13
11
5.3
5.3
1
Phase
23
-
-
-
-
2.8
2.8
160 A at
26.4 V, 60%
Duty Cycle
90 A at
23.6 V, 60%
Duty Cycle
3 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
WIND TUNNEL
TECHNOLOGY™
Protects internal
components from
airborne contaminates,
extending product life.
METER CALIBRATION
Allows digital meters to be
calibrated for certification.
PHASE
PROCESSES
Dairy
BLUE LIGHTING™
Blue lighting™ highfrequency (HF) arc starter
for non-contact arc
initiation. Provides more
consistent arc starts
and greater reliability
compared to traditional
HF arc starters. Base and
DX models only.
RATED
OUTPUT
APPLICATIONS
MAX.
OPEN
CIRCUIT
VOLTAGE
DIM.
(MM)
WEIGHT
80 VCD
(11
VCD*)
H: 346
16.3kg
W: 219
(17.2kg
with
CPS)
D: 495
77
CC DC
ARC & TIG
1
Phase
3
Phase
Maxstar 280DX
Part No: MMAXSTAR280DX
For DC TIG &
Stick Welding
WITH AUTO-LINE TECHNOLOGY.
FOR WELDING STEEL, STAINLESS
STEEL, COPPER, TITANIUM.
TIG PULSE TO CONTROL
HEAT INPUT & DISTORTION.
DC TIG FEATURES
Pulse. Pulsing can
increase puddle agitation,
arc stability and travel
speeds while reducing
heat input and distortion.
DX models provide
extended ranges.
Exceptionally smooth
and precise arc for welding
exotic materials.
DC STICK FEATURES
Dual schedule allows
operators to switch
welding parameters for
specific electrodes without
readjusting the machine,
minimising downtime and
enhancing quality, Base
model only. (not DX).
78
DIG control allows the
arc characteristics to
be changed for specific
applications and
electrodes. Lower DIG
setting for smooth running
electrodes like E7018 and
increase the DIG setting
for stiffer, more penetrating
electrodes like E6010.
Hot Start™ adaptive
control provides positive
arc starts without striking.
Stick-Stuck detects if
the electrode is stuck to
the part and turns the
welding output off to
safety and easily remove
the electrode. Menu
selectable.
UPDATE AND EXPAND
Front panel memory data
card port provides the
ability to easily update
software and expand
product features.
PRO SET™
Eliminates the guesswork
when setting weld
parameters. Use ProSet when you want the
speed, convenience and
confidence of preset
controls. Simple select
the feature and adjust until
Pr-Set appears on display.
SLEEP TIMER
The sleep times
conserves electricity.
This programmable feature
will power down the
machine if it sits idle for
a specified time.
WELDING
MODE
TIG
(GTAW)
INPUT
POWER
3 Phase
WELDING
AMP
RANGE
1 - 280 A
AUTO-LINE POWER
MANAGEMENT
TECHNOLOGY
Allows for any input
Voltage hookup (208-575
V) with no manual linking,
providing convenience
in any job setting. Ideal
solution for dirty or
unreliable power.
PROCESSES
Precision Fabrication
TIG (GTAW)
Petro Chemical
Pulsed TIG (GTAW-P)
Food & Beverage Industry
Stick (SMAW)
Dairy
Air Carbon Arc (CAC-A)
Shipboard
Aerospace
COOLER POWER SUPPLY
Integrated 120 Volt
dedicated use receptacle
to power the Coolmate™
1.3. The power switch on
the Maxstar also activates
the receptacle to help
prevent torch failure.
BLUE LIGHTING™
Blue lighting™ highfrequency (HF) arc starter
for non-contact arc
initiation. Provides more
consistent arc starts
and greater reliability
compared to traditional HF
arc starters. Base and DX
models only.
RATED
OUTPUT
APPLICATIONS
METER CALIBRATION
Allows digital meters to be
calibrated for certification.
FAN-ON-DEMAND™
Power source cooling
system operates only
when needed - reducing
noise, energy use and the
amount of contaminants
pulled through the
machine.
WIND TUNNEL
TECHNOLOGY™
Protects internal
components from
airborne contaminates,
extending product life.
AMPS INPUT AT RATED
LOAD OUTPUT, 50/60 HZ
208
V
230
V
400
V
460
V
575
V
KVA
KW
235 A at 19.4
V, 60% Duty
Cycle
17
15
9
7
6
6.2
6.0
235 A at 19.4
V, 60% Duty
Cycle
28
26
15
13
10
6.0
6.0
1 Phase
1 - 280 A
3 Phase
5 - 280 A
200 A at 28
V, 60% Duty
Cycle
20
18
10
9
7
7.2
7.0
1 Phase
5 - 280 A
180 A at 27.2
V, 60% Duty
Cycle
30
27
15
13
10
6.2
6.2
Stick
(SMAW)
3 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
MAX.
OPEN
CIRCUIT
VOLTAGE
DIM.
(MM)
WEIGHT
60 VCD
(11
VCD*)
H: 346
21.3kg
W: 219
(22.7kg
with
CPS)
D: 569
79
CC DC
ARC & TIG
3
Phase
Maxstar 350DX
Part No: MMAXSTAR350
For TIG &
Stick Welding
ALLOWS FOR ANY INPUT
VOLTAGE HOOKUP (208–575 V)
WITH NO MANUAL LINKING.
IDEAL SOLUTION FOR DIRTY
OR UNRELIABLE POWER.
DC TIG FEATURES
Pulse. Pulsing can
increase puddle agitation,
arc stability and travel
speeds while reducing
heat input and distortion.
DX models provide
extended ranges.
Exceptionally smooth
and precise arc for welding
exotic materials.
80
DC STICK FEATURES
DIG control allows the
arc characteristics to
be changed for specific
applications and
electrodes. Lower DIG
setting for smooth running
electrodes like E7018 and
increase the DIG setting
for stiffer, more penetrating
electrodes like E6010.
Hot Start™ adaptive
control provides positive
arc starts without striking.
METER CALIBRATION
Allows digital meters to be
calibrated for certification.
120-VOLT
AUXILIARY POWER
Receptacle for cooling
system or small tools.
WIND TUNNEL
TECHNOLOGY™
Protects internal
components from
airborne contaminates,
extending product life.
FAN-ON-DEMAND™
Power source cooling
system operates
only when needed reducing noise, energy
use and the amount of
contaminants pulled
through the machine.
BLUE LIGHTING™
Blue lighting™ highfrequency (HF) arc starter
for non-contact arc
initiation. Provides more
consistent arc starts
and greater reliability
compared to traditional
HF arc starters.
APPLICATIONS
PROCESSES
Precision Metal Fabrication
TIG (GTAW)
Tube Mills
Pulsed TIG (GTAW-P)
Pipe & Tube Fabrication
Stick (SMAW)
Tool & Die
Air Carbon Arc (CAC-A)
Exotic Material Fabrication
Pressure Vessel Fabrication
PROGRAM MEMORY
Features nine independent
program memories
that maintain/save your
parameters.
AUTO-POSTFLOW
Adjusts the length of
postflow time based on
the amperage setting,
shielding your tungsten
and eliminating the need
to set the postflow time.
3 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
LIFT-ARC™
Provides DC arc initiation
without the use of high
frequency.
INPUT
POWER
3 Phase
1 Phase
WELDING
AMP
RANGE
3 - 350 A
3 - 350 A
RATED
OUTPUT
AMPS INPUT AT RATED
LOAD OUTPUT, 50/60 HZ
208
V
230
V
400
V
460
V
575
V
KVA
KW
250 A at 30 V,
100% Duty Cycle
27
24
14
12
9
9.7
9.3
300 A at 32 V,
60% Duty Cycle
33
30
17
15
12
12
11.5
MAX.
OPEN
CIRCUIT
VOLTAGE
DIMENSIONS
(MM)
WEIGHT
75 VCD
(10-15
VCD*)
H: 629
61kg
W: 349
with
TIGRunner®
D: 559
with
TIGRunner®
180 A at 27.2 V,
60% Duty Cycle
32
32
-
14
11
6.4
6
225 A at 29 V,
60% Duty Cycle
41
37
-
19
15
8.6
8.2
140kg
H: 1095
W: 587
D: 1111
81
ARC & TIG
CC
AC
DC
1
Phase
3
Phase
Dynasty 210DX
Part No: MDYNASTY210DX
Auto-Line
Technology
FOR DC TIG & STICK WELDING.
AC TIG FEATURES
Balance control provides
adjustable oxide removal
which is essential for
creating the highest
quality aluminium welds.
DX models provide
extended ranges.
Frequency controls the
width of the arc cone and
can improve directional
control of the arc.
AC WAVES
Advanced Squarewave fast
freezing puddle, deep
penetration and fast
travel speeds.
Soft Squarewave for a soft buttery
arc with maximum puddle
control and good wetting
action.
Sine Wave for customers that like
a traditional arc. Quiet with
good wetting.
Triangular Wave
reduces the heat
input and is good on thin
aluminium. Fast travel
speeds.
82
DC TIG FEATURES
Exceptionally smooth
and precise arc for welding
exotic materials.
AC/DC STICK FEATURES
DIG control allows
the arc characteristics
to be changed for
specific applications and
electrodes. Lower the DIG
setting for smooth running
electrodes like E7018 and
increase the DIG setting
for stiffer, more penetrating
electrodes like E6010
Hot Start™ adaptive
control provides positive
arc starts without striking.
AC Frequency control
ads stability for smoother
welds when AC Stick
welding.
Stick-Stuck detects if
the electrode is stuck to
the part and turns the
welding output off to
safety and easily remove
the electrode. Menu
selectable.
SLEEP TIMER
The sleep times
conserves electricity.
This programmable feature
will power down the
machine if it sits idle for
a specified time.
PRO SET™
Eliminates the guesswork
when setting weld
parameters. Use ProSet when you want the
speed, convenience and
confidence of preset
controls. Simple select the
feature and adjust until PrSet appears
on display.
AUTO-LINE POWER
MANAGEMENT
TECHNOLOGY
Allows for any input Voltage
hookup (208-575 V) with no
manual linking, providing
convenience in any job
setting. Ideal solution for
dirty or unreliable power.
WELDING
MODE
TIG
(GTAW)
INPUT
POWER
3
Phase
1
Phase
Stick
(SMAW)
3
Phase
1
Phase
WELDING
AMP
RANGE
1 - 280 A
1 - 280 A
5 - 280 A
UPDATE AND EXPAND
Front panel memory data
card port provides the
ability to easily update
software and expand
product features.
PROCESSES
Precision Fabrication
DC TIG (GTAW)
Heavy Fabrication
Pulsed TIG (GTAW-P)
Pipe and Tube Fabrication
Stick (SMAW)
Aerospace
COOLER POWER SUPPLY
Integrated 120 Volt
dedicated use receptacle
to power the Coolmate™
1.3. The power switch on
the Maxstar also activates
the receptacle to help
prevent torch failure.
COOLER-ON-DEMAND
This feature operates
the auxiliary cooling
system only when
needed, reducing noise,
energy use, and airborne
contaminations pulled
through the cooler.
NOTE: Cooler-On-Demand
is only available on CPS
models.
RATED
OUTPUT
APPLICATIONS
Aluminium Ship Repair
Anodized Aluminium
Fabrication
BLUE LIGHTING™
Blue lighting™ highfrequency (HF) arc starter
for non-contact arc
initiation. Provides more
consistent arc starts
and greater reliability
compared to traditional HF
arc starters. Base and DX
models only.
WIND TUNNEL
TECHNOLOGY™
Protects internal
components from
airborne contaminates,
extending product life.
AMPS INPUT AT RATED
LOAD OUTPUT, 50/60 HZ
208
V
230
V
400
V
460
V
575
V
KVA
KW
235 A at
19.4 V, 60%
Duty Cycle
17
15
9
7
6
6.2
6.0
235 A at
19.4 V, 60%
Duty Cycle
28
26
15
13
10
6.0
6.0
200 A at
28 V, 60%
Duty Cycle
20
18
10
9
7
7.2
7.0
180 A at
27.2 V, 60%
Duty Cycle
30
27
15
13
10
6.2
6.2
METER CALIBRATION
Allows digital meters to be
calibrated for certification.
FAN-ON-DEMAND™
Power source cooling
system operates only
when needed - reducing
noise, energy use and the
amount of contaminants
pulled through the
machine.
3 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
MAX.
OPEN
CIRCUIT
VOLTAGE
DIM.
(MM)
WEIGHT
80 VCD
(11 VCD)
H: 346
21.3kg
W: 219
(22.7kg
with
CPS)
D: 569
83
ARC & TIG
CC
AC
DC
1
Phase
3
Phase
Dynasty 280DX
Part No: MDYNASTY280DX
Auto-Line
Technology
OPERATES ON 1 OR 3 PHASE SUPPLY.
AC TIG FEATURES
Balance control provides
adjustable oxide removal
which is essential for
creating the highest quality
aluminium welds.
DX models provide
extended ranges.
Frequency controls the
width of the arc cone and
can improve directional
control of the arc.
AC WAVES
Advanced Squarewave fast
freezing puddle, deep
penetration and fast
travel speeds.
Soft Squarewave for a soft buttery
arc with maximum puddle
control and good wetting
action.
Sine Wave for customers that like
a traditional arc. Quiet with
good wetting.
Triangular Wave reduces the heat
input and is good on thin
aluminium. Fast travel
speeds.
84
DC TIG FEATURES
Exceptionally smooth
and precise arc for welding
exotic materials.
AC/DC STICK FEATURES
DIG control allows
the arc characteristics
to be changed for
specific applications and
electrodes. Lower the DIG
setting for smooth running
electrodes like E7018 and
increase the DIG setting
for stiffer, more penetrating
electrodes like E6010
Hot Start™ adaptive
control provides positive
arc starts without striking.
AC Frequency control
ads stability for smoother
welds when AC Stick
welding.
Stick-Stuck detects if
the electrode is stuck to
the part and turns the
welding output off to
safety and easily remove
the electrode. Menu
selectable.
UPGRADABLE &
EXPANDABLE
Front panel memory card
data port provides the
ability to easily upgrade
software and expand
product features.
PRO SET™
Eliminates the guesswork
when setting weld
parameters. Use ProSet when you want the
speed, convenience and
confidence of preset
controls. Simple select
the feature and adjust until
Pr-Set appears on display.
SLEEP TIMER
The sleep times
conserves electricity.
This programmable feature
will power down the
machine if it sits idle for
a specified time.
WELDING
MODE
TIG
(GTAW)
INPUT
POWER
AUTO-LINE POWER
MANAGEMENT
TECHNOLOGY
Allows for any input
Voltage hookup (208-575
V) with no manual linking,
providing convenience
in any job setting. Ideal
solution for dirty or
unreliable power.
Precision Fabrication
AC/DC TIG (GTAW)
Heavy Fabrication
Pulsed TIG (GTAW-P)
Pipe and Tube Fabrication
Stick (SMAW)
Aerospace
Air Carbon Arc (CAC-A)
Anodized Aluminium
Fabrication
BLUE LIGHTING™
Blue lighting™ highfrequency (HF) arc starter
for non-contact arc
initiation. Provides more
consistent arc starts
and greater reliability
compared to traditional HF
arc starters. Base and DX
models only.
RATED
OUTPUT
PROCESSES
Aluminium Ship Repair
COOLER POWER SUPPLY
Integrated 120 Volt
dedicated use receptacle
to power the Coolmate™
1.3. The power switch on
the Maxstar also activates
the receptacle to help
prevent torch failure.
WELDING
AMP
RANGE
APPLICATIONS
METER CALIBRATION
Allows digital meters to be
calibrated for certification.
FAN-ON-DEMAND™
Power source cooling
system operates only
when needed - reducing
noise, energy use and the
amount of contaminants
pulled through the
machine.
AMPS INPUT AT RATED
LOAD OUTPUT, 50/60 HZ
208
V
230
V
400
V
460
V
575
V
KVA
KW
17
10
9
7
7.0
6.7
1 - 280 A (DC)
2 - 280 (AC)
235 A at 19.4
V, 60% Duty
Cycle
19
1 Phase
1 - 280 A (DC)
2 - 280 (AC)
235 A at 19.4
V, 60% Duty
Cycle
33
30
17
15
12
6.9
6.8
3 Phase
5 - 280 A
200 A at 28
V, 60% Duty
Cycle
22
20
11
10
8
8.2
79
1 Phase
5 - 280 A
180 A at 27.2
V, 60% Duty
Cycle
34
31
17
15
12
7.1
7.0
3 Phase
Stick
(SMAW)
WIND TUNNEL
TECHNOLOGY™
Protects internal
components from
airborne contaminates,
extending product life.
3 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
MAX.
OPEN
CIRCUIT
VOLTAGE
DIM.
(MM)
60 VCD
(11
VCD*)
H: 346
23.6kg
W: 219
(25kg
with
CPS)
D: 569
WEIGHT
85
CC
ARC & TIG
AC
DC
3
Phase
Dynasty 350DX
Part No: MILDYN350CE
EXCEPTIONALLY SMOOTH & PRECISE ARC.
FAN-ON-DEMAND™
Power source cooling
system operates only
when needed - reducing
noise, energy use and the
amount of contaminants
pulled through the
machine.
LIFT-ARC™ STARTING
Provides X-Ray clean
welds without the use
of high frequency.
BLUE LIGHTNING™
High-frequency arc
starter for non-contact
arc initiation. Provides
more consistent arc starts
and greater reliability.
METER CALIBRATION
Allows meters to be
calibrated for certification.
PROGRAM MEMORY
Features 9 independent
program memories
that maintain/save
your parameters.
AUTO-POSTFLOW
Calculates the length of
postflow time based on the
Amperage setting.
This eliminates the need
to independently set the
postflow time for different
Amperages.
This feature preserves
your tungsten and
prevents porosity.
APPLICATIONS
PROCESSES
Precision Fabrication
TIG (GTAW)
Heavy Fabrication
Pulsed TIG (GTAW-P)
Pipe and Tube Fabrication
Stick (SMAW)
Aluminium Ship Repair
Anodized Aluminium
Fabrication
VRD TO CAT C AS 1674.2
3 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
WIND TUNNEL
TECHNOLOGY™
Protects internal electrical
components from airborne
contaminants, extending
the product life.
AMP RANGE
3 - 350 A
86
RATED OUTPUT
AMPS INPUT
AT RATED OUTPUT,
50/60 HZ
400 V
KVA
250 A at 30 V, 100% Duty Cycle
15 A
10.3
300 A at 32 V, 60% Duty Cycle
18 A
12.7
DIMENSIONS
(MM)
WEIGHT
H: 629
W: 349
D: 559
61kg
WATER COOLERS
Water
Coolers
Coolmate 3
Part No: MILCOOLMATE115
Part No: MILCOOLMATE230
ECONOMICAL
3-GALLON COOLER
Designed for water-cooled
torches rated up to 500 Amps.*
COMPACT
HORIZONTAL DESIGN
Allows stacking and
convenient mounting.
MID-SIZE COOLER
WEIGHS 18 KG DRY
RUSTPROOF
Polyethylene-molded coolant
tank, fan shroud and filler
spout are rustproof.
POWER SWITCH
& SETTINGS
CONVENIENTLY LOCATED
On/off power switch,
“paddle
wheel” coolant flow
indicator,
filter and coolant filling
spout are all conveniently
located on front panel.
CONSISTENT PRESSURE
DURING OPERATION
Factory-set pressure-relief
valve (55 PSI) maintains
consistent pressure during
operation.
EFFICIENT FIN-AND-TUBE
HEAT EXCHANGER
THERMALLY PROTECTED
1/4-HP MOTOR GUARDS
AGAINST OVERHEATING
CONSISTENT
COOLANT FLOW
Brass-body positivedisplacement rotary vane
pump provides consistent
coolant flow and pressure
rating with long pump-life
expectancy.
87
WATER COOLERS
Coolmate 3.5
Part No: MILCOOLMATE35
INDUSTRIAL
3.5-GALLON COOLER
Designed for watercooled torches rated up
to 600 Amps.*
RUSTPROOF
Polyethylene-molded
coolant tank, fan shroud
and filler spout are
rustproof.
DESIGNED TO
INTEGRATE WITH
DYNASTY 350/700
& MAXSTAR 350/700
CONSISTENT PRESSURE
DURING OPERATION
Factory-set pressure-relief
valve (55 PSI) maintains
consistent pressure during
operation.
HORIZONTAL DESIGN
Allows stacking or
convenient mounting onto a
MIGRunner™ cart.
WEIGHS ONLY
29 KG DRY
THERMALLY PROTECTED
1/4-HP MOTOR GUARDS
AGAINST OVERHEATING
EFFICIENT FIN-AND-TUBE
HEAT EXCHANGER
INTERNAL
CHECK VALVES
Equipped with internal
check valves to prevent
coolant flow when torch is
disconnected.
CONSISTENT COOLANT
FLOW AND PRESSURE
Brass-body positivedisplacement rotary vane
pump provides consistent
coolant flow and pressure
rating with long pump-life
expectancy.
Coolmate 1.3
Part No: MILCOOLMATE13
LIGHT-INDUSTRIAL
1.3-GALLON COOLER
Designed for water-cooled
torches on power sources
rated up to 280 Amps.*
DESIGNED TO INTEGRATE
WITH DYNASTY 280 &
MAXSTAR 280 MODELS
COMPACT
HORIZONTAL DESIGN
Allows stacking and
convenient mounting.
WEIGHS ONLY 20 KG DRY
EQUIPPED WITH
POWER-ON INDICATOR
LIGHT ON FRONT PANEL
88
EASY ACCESS
Filter and coolant filling
spout are conveniently
located for easy acess.
THERMALLY
PROTECTED
1/4-HP MOTOR
GUARDS AGAINST
OVERHEATING
FLUID LEVEL SIGHT
WINDOW
EFFICIENT
FIN-AND-TUBE
HEAT EXCHANGER
RUSTPROOF
Polyethylene-molded
coolant tank, fan shroud
and filler spout are
rustproof.
CONSISTENT PRESSURE
DURING OPERATION
Factory-set pressure-relief
valve (55 PSI) maintains
consistent pressure during
operation.
CONSISTENT COOLANT
FLOW AND PRESSURE
Brass-body positivedisplacement rotary vane
pump provides consistent
coolant flow and pressure
rating with long pump-life
expectancy.
MIG & MULTI-PROCESS
MIG &
Multi-Process
PRODUCT
PROCESS
10 - 38 V
CV
415 V
25 kVA
Construction,
Fabrication,
Mining,
Maintenance
1/4"
(6
mm)
Steel,
Aluminium,
Stainless
5 - 425 A
CC
10 - 38 A
CV
240/
415 V
15 kVA
Construction,
Fabrication,
Mining,
Maintenance
1/4"
(6
mm)
Steel,
Aluminium,
Stainless
5 - 425 A
CC
10 - 38 A
CV
15 kVA
Construction,
Marine,
Maintenance
3/8"
(9.5
mm)
Steel,
Aluminium,
Stainless
15 - 600 A
CC
10 - 38 V
CV
415 V
22 kVA
Construction,
Fabrication,
Mining,
Maintenance
XMT 450
MPa
3/8”
(9.5
mm)
Steel,
Aluminium,
Stainless
15 - 600 A
CC
10 - 38 V
CV
415 V
22 kVA
Construction,
Fabrication,
Mining,
Maintenance
Dimension
562
5/16"
(8
mm)
Steel,
Aluminium,
Stainless
20 - 565 A
CC
10 - 38 V
CV
415 V
36 kVA
Construction,
Fabrication,
Mining,
Maintenance
3/8"
(9.5
mm)
Steel,
Stainless
40 - 350 A
CC
10 - 44 V
CV
415 V
20 kVA
Pipeline,
Pipe Spooling
Aluminium
10 - 38 V CV 415 V
15 kVA
Aluminium
Fabrication,
Boat Building,
Maintenance
LOW OCV
Steel,
Aluminium,
Stainless
PULSE
5/16"
(8
mm)
FC
TYPICAL
APPLICATIONS
MIG
GENERATOR
POWER
REQUIRED
LIFT ARC
INPUT
VOLTAGE
HIGH FREQ
WELDING
OUTPUT
RANGE
DC TIG
WELDABLE
MATERIALS
STICK
CAC-A
Deltaweld
602
XMT 350
Opt
XMT 350
MPa
XMT 450
PipeWorx
Welding
System
Aluma
System
Designed for this process
Opt
Opt
Capable of this process
*
240/
415 V
*
* Autoline
89
CV DC
MIG & MULTI-PROCESS
3
Phase
Deltaweld 602
Part No: MILDW602
* Indent only
SUPERIOR
ARC WELDING
PERFORMANCE
With MIG welding.
INTERNAL
DIGITAL VOLTAGE
CONTROL (DVC)
Enables operator to
preset weld Voltage
before striking an arc.
LINE VOLTAGE
COMPENSATION
Ensures consistent
weld performance by
keeping output power
constant even if
primary input power
varies by ± 10%.
POWER EFFICIENT
For exceptional
value and return
on your investment.
THERMAL OVERLOAD
PROTECTION
Light indicates power
shutdown. Helps prevent
machine damage if the
duty cycle is exceeded
or airflow is blocked.
FAN ON DEMAND™
Operates only when
needed reducing noise,
power consumption, and
the amount of airborne
contaminants pulled
though the machine.
RATED
OUTPUT
450 A at
38 VDC,
100%
Duty Cycle
90
VOLTAGE
RANGE
10 - 38 V
DIGITAL VOLTMETER
AND AMMETER
Easy to read, even at
9.2m.
14 PIN RECEPTACLE
Provides quick, direct
connection to Miller
14-pin wirefeeders
and accessories.
APPLICATIONS
PROCESSES
Heavy Equipment
Manufacturing
MIG (GMAW)
Ship and Boat Building
Air Carbon Arc Cutting and
Gouging (CAC-A)
Tank/Pressure Vessel
Fabrication
Flux-Cored (FCAW)
Submerged Arc (SAW)
Railcar/Locomotive
Fabrication and Repair
Structural Steel Fabrication
REMOTE
VOLTAGE CONTROL
Allows operator to
change Voltage from
wirefeeder.
Sheet Metal Fabrication
Maintenance
ENCLOSED
CIRCUIT BOARDS
Provide additional
protection from
contaminants resulting
in longer service life.
PC BOARD
PROTECTION
Prevents the wirefeeder
power or other stray
Voltages (less than 115
VAC) from harming the
power source PC board.
3 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
RECOMMENDED
WELDING RANGE
15 - 38 V
INPUT AT RATED
LOAD OUTPUT, 50/60Hz
400 V
3P
kVA
kW
37
25.1
21.1
MAX OPEN
CIRCUIT
VOLTAGE
DIMENSIONS
(MM)
WEIGHT
48 VDC
H: 762
W: 585
D: 966
174kg
CC
CV
MIG & MULTI-PROCESS
DC
3
Phase
XMT 350
Part No: MILXMT350CCCVIE
AUTO-LINE™
POWER MANAGEMENT
Automatically
compensates for various
input Voltage. Suits jobsite
and generator power.
Keeps welding output
constant even if input
power varies by ±10%.
WIND TUNNEL
TECHNOLOGY™
Protects electrical
components and PC
boards from
contamination.
FAN-ON-DEMAND™
The cooling system
operates only when
needed, reducing noise,
energy use and the
amount of contaminants
pulled through machine.
LIFT-ARC™
Allows TIG starting without
the use of high-frequency.
Starts the arc without
contaminating the weld
with tungsten.
ADAPTIVE HOT START™
Increases the output
Amperage at the
start of a weld if
necessary, eliminating
electrode sticking.
LIGHTWEIGHT,
AEROSPACE-GRADE
ALUMINIUM CASE
Offers heavy-duty
protection with the
benefit of reduced weight.
INVERTER ARC
CONTROL TECHNOLOGY
Provides greater puddle
control for superior
6010 Stick electrode
performance, and
outstanding MIG
weld performance.
PROCESS
SELECTOR SWITCH
Reduces the number
of control setup
combinations without
reducing any features.
APPLICATIONS
PROCESSES
Construction
MIG (GMAW)
Shipbuilding
Pulsed MIG (GMAW-P)
Railroad
Stick (SMAW)
Truck/Trailer
Manufacturing
TIG (GTAW)
Fabrication
Air Carbon Arc Cutting
and Gouging (CAC-A)
Flux-Cored (FCAW)
Repair Shops
Rental Fleets
Power Generation Plants
3 YEAR WARRANTY
For details, refer to Miller's
True Blue warranty statement.
LARGE, DUAL
DIGITAL METERS
Easy to view and
can be pre-set.
PULSED MIG (GMAW-P)
CAPABILITIES
With optional Optima™
control reduces spatter
and distortion, allows
better out-of-position
puddle control, and
provides potential
reduction of fume
particle emission.
VRD TO CAT C AS 1674.2
INPUT
POWER
3 Phase
Single Phase
RATED
OUTPUT
350 A at 34 VDC,
60% Duty Cycle
300 A at 32 VDC,
60% Duty Cycle
VOLTAGE
RANGE CV MODE
AMPERAGE
RANGE IN
CC MODE
INPUT AT RATED
LOAD OUTPUT, 50/60Hz
230 V
1P
400 V
kVA
kW
10 - 38 V
15 - 425 A
N/A
20.6
14.2
13.6
10 - 38 V
15 - 425 A
54.6
29.7
11.7
11.2
DIMENSIONS
(MM)
WEIGHT
H: 432
W: 318
D: 610
36.3kg
91
CC
CV
MIG & MULTI-PROCESS
DC
3
Phase
XMT 350 MPa
Part No: MILXMT350MPACE
* Indent only
AUTO-LINE™
POWER MANAGEMENT
Automatically
compensates for various
input Voltage. Suits jobsite
and generator power.
Keeps welding
output constant even if
input power varies by
±10%. Single or 3 phase.
DINSE STYLE WELD
DISCONNECTS
Provides high-quality weld
cable connections.
FAN-ON-DEMAND™
The cooling system
operates only when
needed, reducing noise,
energy use and the
amount of contaminants
pulled through machine.
INVERTER ARC
CONTROL
TECHNOLOGY
Provides greater puddle
control for superior
6010 Stick electrode
performance, and
outstanding MIG
weld performance.
ADAPTIVE HOT START™
Increases the
output Amperage at
the start of a weld if
necessary, eliminating
electrode sticking.
LIGHTWEIGHT,
AEROSPACE-GRADE
ALUMINIUM CASE
Offers heavy-duty
protection with the
benefit of reduced weight.
LIFT-ARC™
Allows TIG starting without
the use of high-frequency.
Starts the arc without
contaminating the weld
with tungsten.
PROCESS
SELECTOR SWITCH
Reduces the number
of control setup
combinations without
reducing any features.
WIND TUNNEL
TECHNOLOGY™
Protects electrical
components and
PC boards from
contamination.
LARGE, DUAL
DIGITAL METERS
Easy to view and
can be pre-set.
APPLICATIONS
PROCESSES
Construction
MIG (GMAW)
Shipbuilding
Pulsed MIG (GMAW-P)
Railroad
Stick (SMAW)
Truck/Trailer
Manufacturing
TIG (GTAW)
Fabrication
Air Carbon Arc Cutting
and Gouging (CAC-A)
Flux-Cored (FCAW)
Repair Shops
Rental Fleets
Power Generation Plants
3 YEAR WARRANTY
For details, refer to Miller's
True Blue warranty statement.
BUILT-IN PULSED MIG
PROGRAMS WITH
SYNERGIC CAPABILITY
VRD TO CAT C AS 1674.2
INPUT
POWER
3 Phase
Single Phase
92
RATED
OUTPUT
350 A at 34 VDC,
60% Duty Cycle
300 A at 32 VDC,
60% Duty Cycle
VOLTAGE
RANGE CV MODE
10 - 38 V
AMPERAGE
RANGE IN
CC MODE
15 - 425 A
INPUT AT RATED
LOAD OUTPUT, 50/60Hz
230 V
1P
400 V
3P
kVA
kW
N/A
20.6
14.2
13.6
DIMENSIONS
(MM)
WEIGHT
H: 432
36.3kg
W: 318
10 - 38 V
15 - 425 A
54.6
29.7
11.7
11.2
D: 610
CC
CV
MIG & MULTI-PROCESS
DC
3
Phase
XMT 450
Part No: MILXMT450
EXCEPTIONALLY SMOOTH & PRECISE ARC.
WIND TUNNEL
TECHNOLOGY™
Protects electrical
components and PC
boards from
contamination.
FAN-ON-DEMAND™
The cooling system
operates only when
needed, reducing noise,
energy use and the
amount of contaminants
pulled through machine.
LIFT-ARC™
Allows TIG starting without
the use of high-frequency.
Starts the arc without
contaminating the weld
with tungsten.
ADAPTIVE HOT START™
Increases the
output Amperage at
the start of a weld if
necessary, eliminating
electrode sticking.
LIGHTWEIGHT,
AEROSPACE-GRADE
ALUMINIUM CASE
Offers heavy-duty
protection with the
benefit of reduced weight.
INPUT
POWER
3 Phase
LARGE, DUAL
DIGITAL METERS
Easy to view and
can be pre-set.
INVERTER ARC
CONTROL TECHNOLOGY
Provides greater
puddle control for
superior 6010 Stick
electrode performance,
and outstanding MIG
weld performance.
LINE VOLTAGE
COMPENSATION
Keeps welding output
constant even if input
power varies by ±10%.
PULSED MIG (GMAW-P)
CAPABILITIES
With optional Optima™
control reduces spatter
and distortion, allows
better out-of-position
puddle control, and
provides potential
reduction of fume particle
emission.
APPLICATIONS
PROCESSES
Construction
Shipbuilding
MIG (GMAW)/Pulsed
MIG (GMAW-P)
Railroad
Stick (SMAW)
Truck/Trailer
Manufacturing
TIG (GTAW)
Fabrication
Air Carbon Arc Cutting
and Gouging (CAC-A)
Flux-Cored (FCAW)
Repair Shops
Rental Fleets
Power Generation Plants
VRD TO CAT C AS 1674.2
3 YEAR WARRANTY
For details, refer to
Miller's True Blue
warranty statement.
PROCESS
SELECTOR SWITCH
Reduces the number
of control setup
combinations without
reducing any features.
RATED
OUTPUT
450 A at 38 VDC,
100% Duty Cycle
VOLTAGE
RANGE CV MODE
10 - 38 V
AMPERAGE
RANGE IN
CC MODE
15 - 600 A
INPUT AT RATED
LOAD OUTPUT, 50/60Hz
400 V
3P
kVA
kW
27.6
22
18.9
DIMENSIONS
(MM)
WEIGHT
H: 438
W: 368
D: 689
55.3kg
93
CC
CV
MIG & MULTI-PROCESS
DC
3
Phase
XMT 450 MPa
Part No: MILXMT450MPA
* Indent only
BEST IN CLASS OUTPUT POWER FOR
THE TOUGHEST APPLICATIONS.
DINSE STYLE WELD
DISCONNECTS
Provides high-quality weld
cable connections.
FAN-ON-DEMAND™
The cooling system
operates only when
needed, reducing noise,
energy use and the
amount of contaminants
pulled through machine.
LIFT-ARC™
Allows TIG starting without
the use of high-frequency.
Starts the arc without
contaminating the weld
with tungsten.
WIND TUNNEL
TECHNOLOGY™
Protects electrical
components and
PC boards from
contamination.
INVERTER ARC
CONTROL TECHNOLOGY
Provides greater puddle
control for superior
6010 Stick electrode
performance, and
outstanding MIG
weld performance.
INPUT
POWER
3 Phase
94
RATED
OUTPUT
450 A at 38 VDC,
100% Duty Cycle
ADAPTIVE HOT START™
Increases the
output Amperage at
the start of a weld if
necessary, eliminating
electrode sticking.
LIGHTWEIGHT,
AEROSPACE-GRADE
ALUMINIUM CASE
Offers heavy-duty
protection with the
benefit of reduced weight.
APPLICATIONS
PROCESSES
Construction
MIG (GMAW)
Shipbuilding
Pulsed MIG (GMAW-P)
Railroad
Stick (SMAW)
Truck/Trailer
Manufacturing
TIG (GTAW)
Fabrication
Air Carbon Arc Cutting
and Gouging (CAC-A)
Flux-Cored (FCAW)
Repair Shops
Rental Fleets
Power Generation Plants
PROCESS
SELECTOR SWITCH
Reduces the number
of control setup
combinations without
reducing any features.
LARGE, DUAL
DIGITAL METERS
Easy to view and
can be pre-set.
BUILT-IN PULSED MIG
PROGRAMS WITH
SYNERGIC CAPABILITY
VRD TO CAT C AS 1674.2
3 YEAR WARRANTY
For details, refer to
Miller's True Blue
warranty statement.
VOLTAGE
RANGE CV MODE
10 - 38 V
AMPERAGE
RANGE IN
CC MODE
15 - 600 A
MAX.
OPENCIRCUIT
VOLTAGE
90 VDC
INPUT AT RATED
LOAD OUTPUT, 50/60Hz
400 V
3P
kVA
kW
27.6 A
22
18.9
DIMENSIONS
(MM)
WEIGHT
H: 438
W: 368
D: 689
55.3kg
CC
CV
MIG & MULTI-PROCESS
DC
3
Phase
Dimension 562
Part No: MILDIM562
* Indent only
DELIVERS EXCEPTIONAL PERFORMANCE
FOR A RANGE OF PROCESSES.
DC MULTI-PROCESS
CAPABILITY
Provides versatility
and outstanding arc
performance in CV (MIG)
and CC (Stick, TIG,
CAC-A).
INTERNAL DIGITAL
VOLTAGE CONTROL
(DVC)
Enables operator to preset weld Voltage in the CV
mode prior to welding.
BUILT-IN ARC CONTROL
Allows the operator to
get in tight without
sticking the electrode.
An electrode
compensation circuit
ensures consistent arc
control performance
regardless of the
electrode size.
LINE VOLTAGE
COMPENSATION
Ensures consistent weld
performance by keeping
output power constant
even if primary input
power varies by ±10%.
RATED
OUTPUT
450 A at 38 VDC,
(36.5 VDC for CE Model)
100% Duty Cycle
450 A at 38 VDC,
(36.5 VDC for CE Model)
100% Duty Cycle
REMOTE
VOLTAGE CONTROL
Allows operator to change
Voltage from feeder.
14-PIN RECEPTACLE
Provides quick, direct
connection to Miller
14-pin wirefeeders
and accessories.
ENCLOSED
CIRCUIT BOARDS
Provides additional
protection from
contaminants resulting
in longer service life.
PROCESSES
Fabrication and Construction
MIG (GMAW)
Heavy Manufacturing
Stick (SMAW)
Maintenance/Repair
TIG (GTAW)
Pressure Tank/Vessel
Fabrication
Flux Cored (FCAW)
Pipe Welding
Air Carbon Arc Cutting
and Gouging (CAC-A)
Shipbuilding
Submerged Arc (SAW)
Refineries and Foundries
Railcar Manufacturing
Earth-Moving Equipment
Manufacturing
PC BOARD
PROTECTION
Prevents the wire feeder
power or other stray
Voltages (less than 115
VAC) from harming the
power source PC board.
FAN-ON-DEMAND™
Power source cooling
system operates only
when needed - reducing
noise, energy use and the
amount of contaminants
pulled through the
machine.
AMP/VOLT RANGE
APPLICATIONS
HOT-START™
Easy to start difficult
Stick electrodes such
as E-6010 and E-7018.
3 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
INPUT AT RATED
OUTPUT, 50/60 Hz
400 V
3P
kVA
kW
20 - 565 A in CC mode
46
31.4
22
10 - 38 V in CV mode
51
35.3
22.3
DIMENSIONS
(MM)
WEIGHT
H: 762
including lift eye
W: 585
D: 966
including strain relief
192kg
95
CC
CV
MIG & MULTI-PROCESS
DC
3
Phase
PipeWorx Welding System
Part No: MILPIPEWORX
Designed &
Optimised for Pipe
Fabrication Shops.
SINGLE SYSTEM
DESIGN
One machine designed
to perform all your pipe
welding needs.
WIND TUNNEL
TECHNOLOGY™
Protects electrical
components and
PC boards from
contamination.
FAN-ON-DEMAND™
The cooling system
operates only when
needed, reducing noise,
energy use and the
amount of contaminants
pulled through machine.
96
MULTI-PROCESS
MACHINE
Weld processes
are optimised to deliver
superior arc performance
and stability specifically
for root pass, fill and
cap pipe welding.
Includes conventional
Stick, DC TIG (Lift-Arc or
HF Start), Flux-Cored and
MIG welding processes.
Advanced RMD®
and Pulsed MIG
processes deliver superior
quality welds, increase
productivity, and reduce
rework and training.
SIMPLE PROCESS
SET-UP
Clearly labelled controls
in easy-to-understand
welder terminology.
Requires just a few
basic steps to set up
a new weld process,
resulting in less training
time and minimizing errors
from incorrect setups.
The front panel was
designed by welders for
welders. Only backlit
controls are adjustable
to eliminate confusion.
Memory feature stores
four programs for each
selection: Stick, DC TIG,
and MIG (left and right
side of feeder). Beneficial
when using multiple
procedures, multiple
process parameters or
multiple welders and
eliminates the need to
remember parameters.
WELDING
MODE
RATED
OUTPUT
SINGLE OR DUAL
WIREFEEDER
AVAILABLE
With simple operator
interface. Wirefeed speeds
up to 780 IPM.
STREAMLINED SYSTEM
Wind Tunnel
Technology™ and FanOn-Demand™ provide
system protection in the
dusty shop environment.
Innovative cable and
gun storage manages
clutter for a cleaner,
organised weld-cell area.
Cables remain connected
to the power source
and do not need to be
switched for the different
welding processes.
All system components
have been selected to
meet the needs of a pipe
fabrication shop.
AMPERAGE
VOLTAGE
RANGE
INPUT AT RATED
LOAD OUTPUT,
50/60Hz
QUICK PROCESS
CHANGEOVER
No need to manually
switch polarity or cables
and hoses between
processes. Simply push a
process selection button
to choose a welding
process. PipeWorx
‘Quick-Select’ technology
automatically selects
the welding process,
the correct polarity,
cable outputs and
welding parameters.
Quick process
changeover eliminates
set-up time for switching
cables and gas hoses.
Also, reduces the risk
of weld reworks due
to incorrect cable
connection.
APPLICATIONS
Process Piping
Refinery
Petrochemical
Power
HVAC and Water Pipe
PROCESSES
Stick (SMAW)
DC TIG (GTAW)
MIG (GMAW)
MIG RMD® (GMAW MSC)
Pulsed MIG (GMAW-P)
Flux-Cored (FCAW)
3 YEAR WARRANTY
For details, refer
to Miller’s True Blue
warranty statement.
kVA
(400 V)
kW
(400 V)
DIMENSIONS
(MM)
WEIGHT
17.8
16.5
H: 711
102kg
W: 495
(Power
Source Only)
400 V
3P
350 A at 36
VDC, 100%
Duty Cycle
40 - 350 A
CC: DC
TIG
350 A at 24
VDC, 100%
Duty Cycle
10 - 350 A
18.1
12.5
9.8
CV: MIG/
Flux Cored
400 A at 34
VDC, 100%
Duty Cycle
10 - 44 V
25.7
18.0
15.6
CC: Stick
25.5
D: 806
(Power
Source Only)
97
CC
CV
MIG & MULTI-PROCESS
DC
3
Phase
AlumaFeed Synergic System
Part No: MILALUMPOWER [Aluma Power 350 MPa Source]
Part No: MILXRA FEEDER [XR-AlumaFeed Wirefeeder]
Simplifies &
Improves MIG
& Pulse MIG
Applications
FOR ALUMINIUM WELDING
ULTRA PORTABLE
& VERSATILE
SYNERGIC PULSED
WELDING MODE
The Synergic pulsed
welding mode offers the
simplicity of a single
knob control.
The machine will select
the correct pulse power
based on the wire feed
speed set by the operator.
PROFILE PULSE™
Achieve 'Stacked Dime'
weld bead appearance
without back-stepping
(Double pulse).
98
PARAMETER &
SYSTEM LOCK
Provides three levels of
protection to prevent
accidental modification
of welding parameters
or manipulation of setup
menu items.
TRUE PUSH-PULL WIRE
FEED SYSTEM
The slave/torque
motor ensures smooth,
consistent, feeding and
improved arc performance
while reducing the
problems normally
associated with feeding
aluminium.
Aluma Power 350 MPa Source
AUTO-LINE™
Power Management
Technology allows for any
input Voltage hook-up
(208-575V) with no manual
linking required, providing
convenience in any
job setting.
Ideal solution for dirty or
unreliable input power
LARGE DUAL
DIGITAL METERS
Easy to view and are
pre-settable to ease
setting weld output.
INVERTER ARC
CONTROL TECHNOLOGY
Created greater puddle
control for outstanding
MIG and Puled MIG weld
performances.
FAN-ON-DEMAND™
The cooling system
operates only when
needed, reducing noise,
energy use and the
amount of contaminants
pulled through machine.
LIGHTWEIGHT,
AEROSPACE-GRADE
ALUMINIUM
Offers protection and the
benefit of reduced weight.
LINE VOLTAGE
COMPENSATION
Keeps welding output
constant even if input
power varies by +/-10%.
XMT 350 models further
expand line voltage
compensation on 460
VAC to an amazing
+37%, -59%.
ULTRA-TOUGH, POLYCARBONATE-BLENDED
COVER FOR CONTROL
PANEL PROTECTS
FRONT CONTROLS
FROM DAMAGE
EASY SET UP
For MIG and Pulsed
MIG applications
SHARPARC™
Controls the arc in
Pulsed MIG mode and
gives control over the
arc cone shape, puddle
fluidity, and bead profile.
If a gas is used
other than A4 100%
(Argon), SharpArc™
can be adjusted to help
customise your arc to
the gas being used.
INPUT
POWER
RATED OUTPUT
VOLTAGE RANGE
-CV MODE
AMPERAGE RANGE
IN CC MODE
MAX. OPENCIRCUIT VOLTAGE
DIMENSIONS (MM)
WEIGHT
3 Phase
350 A,
60% Duty Cycle
10 - 38 V
5 - 425 A
75 Volts
H: 610 W: 318 D: 432
36.3kg
XR-AlumaFeed Wirefeeder
GUN CALIBRATION
Allows control box to
sync with the welding
gun for precise wire feed
control that is critical for
reducing weld defects and
providing flawless synergic
operation.
ADVANCED TRIGGER
Provides 'Trigger Interlock'
capability and the ability to
control the amount of time
spent in the arc start and
arc crater steps.
BRIGHT DIGITAL
DISPLAYS
Bright digital displays
are east to read and
display Voltage or arc
length and wire feed speed
or Amperage
Also have indicators
for start and crater,
setup, schedule select
and advanced trigger
operations.
Two-knob, three button
panel layout makes
it simple to change
parameters and reduced
training time.
SET-UP GUIDE
The set-up guide on inner
panel of feeder has quick
tips to get your system up
and running quickly. Also
provides a good reference
that won't get misplaced
like an owner's manual.
RUGGED STEEL CASE
The rugged steel case
holds up in the harshest
environments and
protects wire from dirt
and moisture. Also has a
large carrying handle for
improved durability.
TRIGGER SCHEDULE
SELECT (SCHD)
Allows the operator to
select the alternative
schedule by quickly
tapping the gun trigger
when not welding. Useful
when switching between
two welding parameters
is needed.
INPUT
POWER
RATED OUTPUT
WIRE SPEED
WIRE DIAMETER
MAX SPOOL
SIZE CAPACITY
DIMENSIONS (MM)
WEIGHT
24 VAC, 5A
50/60 Hz
400 A,
100% Duty Cycle
1.8 - 22.2 m/min
Solid 0.9 - 1.6mm
Aluminium 0.9 - 1.2mm
305mm
L: 540
W: 241 H: 406
19.2kg
99
100
INDUCTION HEATING
Induction
Heating
APPLICATIONS THAT WOULD
TYPICALLY REQUIRE HOURS TO
HEAT CAN BE DONE IN MINUTES
WITH INDUCTION HEATING.
101
INDUCTION HEATING
Induction
Heating
Explained
INDUCTION HEATING INDUCES
HEAT ELECTROMAGNETICALLY
INSTEAD OF USING CONVENTIONAL
HEATING ELEMENTS.
Heat is induced in the part by subjecting it to a high frequency
magnetic field, creating eddy currents, activating the parts
molecules and generating heat.
While resistance heating heats the surface of the part, the
induction heating process heats within the part. The depth of
heating depends on the frequency used. High frequency heats
closer to the surface, while a lower frequency penetrates deeper
into the part – allowing efficient heating of thicker parts.
Applications typically requiring hours to heat can be done in
minutes with induction heating.
102
REDUCE
PRE-HEATING
TIME BY UP TO
400%
With the Miller Pro-Heat™, a part can be
brought to temperature in a faction of the time,
compared to traditional flame and resistance
heating processes. It also holds the part at the
specified temperature. It can be programmed
to hold and soak for a specified period of time.
Pre-heat time can be reduced by up to 400%. To put this in
perspective, companies using the Pro-Heat™ have reduced
pre-heating time from over two hours to just 30 minutes.
Benefits of Induction Heating
1. BOOSTS PRODUCTIVITY
4. UNIFORM HEATING
Induction heating offers a much faster time
to temperature. The part reaches the desired
temperature in a significantly shorter time
compared to traditional flame and resistance
heating processes, allowing the job to get
done faster.
Heating is maintained along and through
the heat zone by using induction to heat
within the material.
2. IMPROVED SAFETY
Induction heating is a much safer heating
process as there is no exposure to open
flames or electrical resistance wires and less
exposure to fumes compared to flame heating.
Compared to resistance heating, induction
heating is easy to set up and pull down,
making it versatile to go from job to job.
Plus, it offers the flexibility to fit a variety of
pipe diameters and plate lengths. Various
Induction cable configurations can be
adapted to suit your specific application.
3. REDUCE COSTS
6. ON-BOARD DIAGNOSTICS
The faster heating time reduces costs due to
less labour time, Plus there is no fuel costs or
expensive ongoing inspection or audit costs
associated with the Induction heating process.
In-built diagnostics enables operating
parameters to be available at the touch of a
button and offers operator tutoring. On-board
temperature control provides for manual or
temperature based programming in a
simple-to-learn operator interface.
5. EASY TO SET UP
103
3
INDUCTION HEATING
Phase
Pro-Heat™ 35
Part No: MILPROHEAT35
Weld Pre-Heating &
Stress Relieving.
TIME-TOTEMPERATURE
Faster than conventional
processes due to the
method of applying the
heat, reducing heating
cycle time.
IMPROVED AND
SAFER WORKING
ENVIRONMENT
Welders are not
exposed to open flame,
explosive gases and
hot elements associated
with fuel gas heating
and resistance heating.
MULTIPLE OUTPUTS
Provides two insulated
connectors for aircooled blankets or
liquid-cooled cables.
LOW
CONSUMABLE COSTS
No fuel costs and minimal
insulation costs. Insulation
is reusable and may be
used 50 times or more,
reducing cost of disposal
and replacement.
ON-BOARD
TEMPERATURE
CONTROL
Provides for manual
or temperature-based
programming in a simpleto-learn operator interface.
MULTIPLE CONTROL
THERMOCOUPLE
INPUTS
Control on the hottest
TC during heating and
coolest TC during
cooling for uniform
heating and quality.
OPEN OUTPUT
DETECTION
Prevents system operation
without a covered output
receptacle (cable or
protective plug).
CABLE IDENTIFICATION
SYSTEM
Knows the type of cable
attached and limits
output to protect cables
and blankets.
EASY SET-UP
Achieved using preheat
blankets or flexible heating
cables combined with
user-friendly insulation
blankets. Easy to install
primary power through
panel that does not require
removal of sheet metal.
1 YEAR WARRANTY
For details, refer
to Miller's True Blue
warranty statement.
*Image shows Water Cooled set up example.
104
APPLICATIONS
APPLICATIONS
Transmission Pipeline – Construction/Repair
Pipe Fabrication Shops
Power Piping – Construction/Repair
Petrochemical – Construction/Repair
Shipbuilding
Mining Equipment Maintenance
Drill Pipe Manufacturing
Shrink Fit
LIQUID COOLED PACKAGE OPTION
AIR COOLED PACKAGE OPTION
The Pro-Heat™ 35 Liquid- Cooled Induction
Heating System provides a highly versatile tool
for preheating, stress relieving, hydrogen bake out,
and post weld heat treat in a variety of pipe
diameters and even flat plate.
The Pro-Heat™ 35 Air-Cooled Induction Heating
System is specifically designed for preheating
applications up to 400° Fahrenheit (204°C).
In general, shorter cables are used for smaller
diameter pipe and are easier to handle and set-up.
Longer cables are used for larger diameter pipe or
small pressure vessels and tanks.
Great for pre-heat application on geometrics
that prevent use of air-cooled blankets.
Air-cooled blankets are available for pipe
diameters from 8-60 inches (20-152 cm) or in the
case of plate, the lengths are 41-205 (1-5.2m).
The blankets easily conform to circular and
flat parts and install in a matter of seconds.
Manufactured from durable high-temperature
materials, flexible induction blankets are designed
to withstand the tough conditions in both
industrial and construction applications.
INPUT
POWER
OUTPUT
FREQUENCY
RATED
OUTPUT
INPUT AMPS AT
RATED OUTPUT
KVA/KW
AT RATED OUTPUT
DIMENSIONS
(MM)
WEIGHT
400 - 460 V,
3 Phase
50/60 Hz CE
5 - 30 kHz
35 kW at
100% Duty
Cycle
60 A, 400 V
39/37
H: 669
103kg
W: 552
D: 933
105
WIREFEEDERS
Wirefeeders
4 ROLL FEED
2 ROLL FEED
METERS
ALUM
FLUX CORED
WIRE SIZE
SOLID
WIRE SIZE
FLUX CORED
TYPICAL
APPLICATIONS
Weldmatic
W64
CV
0.6 - 1.6mm
0.8 - 1.6mm
Construction, Fabrication,
Mining, Maintenance
Suitcase
X-Treme 12VS
CC/
CV
0.6 - 1.6mm
0.9 - 2.0mm
Construction, Fabrication,
Mining, Maintenance
Suitcase
12RC
CV
0.6 - 1.6mm
0.9 - 2.0mm
Construction, Fabrication,
Mining, Maintenance
70 Series
CV
0.9 - 1.6mm
1.2 - 2.8mm
Construction, Fabrication,
Mining, Maintenance
74 MPa Plus
CV
0.9 - 1.6mm
1.2 - 2.8mm
Construction, Marine,
Fabrication, Mining, Maintenance
Designed for this process
106
SOLID WIRE
POWER REQ
PORTABLE
MIG PULSE
PROCESS
MIG
PRODUCT
*
Capable of this process
* Optional
WIREFEEDERS
Weldmatic W64 Wirefeeder
4 ROLL DRIVE WIREFEEDER. SUITS
WELDMATIC 270, 356, 396 & FABRICATOR.
4 ROLL DRIVE
50W MOTOR
Provides a consistent,
strong drive for a variety
of wires.
HEAVY DUTY 4
ROLL DRIVE
System has larger,
stronger drive gears
and ball bearings on drive
rollers and shafts.
HIGH & LOW
SPEED RANGE
Provides 1 to 10m/min
or 8 to 20m/min speed,
giving finer control of
wire speed – particularly
useful at lower
Voltage settings.
ARC START CONTROL
Allows starting response
to be fine-tuned
to weld conditions.
CREEP START MODE
Provides slow wire speed
until weld starts - ideal for
aluminium starts.
INCH
Allows wire to be fed
without wasting gas.
LATCH
Provides gun switch
trigger to start and then
again to stop, reducing
operator fatigue on
long welds.
PRE GAS
Allows gas to flow
before weld starts.
POST GAS
Allows gas to continue
flowing after weld has
finished.
SPOT TIME
Provides short weld times
for repetitive spot welds.
BURNBACK
Controls how far the
wire burns back to the
tip on completion of
the welding operation.
PURGE
Allows gas line to
be purged, without
feeding wire.
SUPPLY
VOLTAGE
RATED
SUPPLY
CURRENT
CIRCUIT
BREAKER
CURRENT
PRE-GAS
RANGE
START SPEED
SPOOL
SIZES
WIRE SPEED
RANGE
WIRE
SIZE RANGE
32 Vac
- (from
welding
source)
5 Amps
5 Amps
0-2
Seconds
Start or creep
(switchable)
5kg,
15kg
0 - 10 metres per min low
speed range
8 - 20 metres per min high
speed range
0.6mm 1.6mm
diameter
107
WIREFEEDERS
Suitcase® X-Treme™ 12VS
Part No: MIL12VSSCFDRXT
Taking Portable
Welding to the
Extreme!
SCALED WIRE
PRESSURE KNOB
Provides easy
adjustment and consistent
pressure on the drive rolls
and wire.
The wire drive and
motor assembly is
specifically designed
for mobile welding
applications to provide
smooth and consistent
wire delivery.
NEW WIRE
DELIVERY SYSTEM
Bends wire over a large
radius and applies just the
right amount of force to
ensure consistent feeding.
108
ULTRA-LOW DRAG
INLET GUIDE PINS
Makes loading the wire
easy and does not deform
the wire on the way into the
drive rolls. Simply thread
the wire through the pins
and into drive rolls.
There are two ways
to advance the wire
through the drive roll
and into the gun.
Either open the pressure
arm and thread the wire into
the grooves in the drive roll
and on into the gun inlet or
place the wire between the
pins and use the jog/purge
switch to advance the wire
through the drive roll.
CONSISTENT WIREFEED
Provides wire feed
speed that is accurate and
consistent from the start of
the weld to the finish, and
from one weld to the next.
Consistent wire feed
speed is very important with
large-diameter cored wire,
because small changes in
wire feed speed make large
changes in deposition rates.
EXCELLENT STARTS
Superior arc performance
for all types and sizes of
wires, whether using CV
or CC power supply.
HIGHER DUTY CYCLE
Longer welding periods
suitable for higher
Amperage applications due
to the heavy duty contactor
rated at 425 Amps at 60%.
OPERATOR
CONVENIENCE
Packed with features at
your fingertips - including
emergency isolation on/
off switch, trigger hold,
gas purge and wire inch.
QUICK CHANGE
ROLLERS
No tools required due
to Miller’s patented
quick lock hub system
providing the operator
quick and easy drive roller
change when switching
between wire sizes.
BUILT TO LAST IN HARSH
ENVIRONMENTS
The plastic case design,
potted PC board and
double-filtered gas
value ensure Suitcase
withstands the harshest
industrial environments.
APPLICATIONS
PROCESSES
Construction
MIG (GMAW)
Shipbuilding
Flux-Cored (FCAW)
Heavy Manufacturing
Pulsed MIG (GMAW-P)
Rental
IMPROVED
WELD QUALITY
Wire drive with
tachometer control
improves weld feed speed
accuracy and consistency
to make it easier to
produce quality welds.
3 YEAR WARRANTY
For details, refer to
Miller's True Blue
warranty statement.
SUPERIOR LOW END
PERFORMANCE
Excellent arc performance
and welding characteristics
when welding at lower
currents, either with small
wire sizes or out of position
applications.
QUICK SET-UP
& REVIEW
Operator friendly
adjustments including
easy to read digital
Amp & Volt meters.
WELDING
MODE
INPUT WELDING
CIRCUIT RATING
WIRE
SPEED
ELECTRODE WIRE
DIAMETER CAPACITY
MAX SPOOL
SIZE CAPACITY
DIMENSIONS
(MM)
WEIGHT
CC or
CV/DC
425 A at
60% Duty Cycle
1.3 - 19.8
m/min
Solid Wire: 0.6 - 1.4mm
Flux Cored: 0.8 - 2.0mm
305mm diameter
up to 20kg
H: 394
W: 229
D: 533
15.9kg
109
WIREFEEDERS
Suitcase 12RC
Part No: MIL12RCSCFEEDER
REMOTE VOLTAGE
CONTROL
Saves the operator a
trip back to the power
supply for welding
adjustments.
For applications where
the feeder is within 100
feet of the power source
and control cords are
acceptable.
SETTING THE STANDARD
FOR PERFORMANCE
Heavy-duty drive motor
with tachometer control
provides wire feed speed
that is accurate and
consistent from the start of
the weld to the finish and
from one weld to the next,
which provides consistent
arc quality.
Wide voltage range for
small and large wires with
no contractor chatter or
arc outages.
110
UNIQUE AND
DURABLE CASE
Impact-resistant, flameretardant case provides
strength and durability,
and protects components
and welding wire from
moisture, dust and other
contaminants.
Built-in slide rails allow
you to drag the feeder
into position for welding.
Innovative feeder door
design allows you can
change wire while feeder
is standing upright or
laying down.
EXTREME RELIABILITY
Potted and trayed main
printed circuit board for
the harshest environment
adds exceptional reliability.
Board has full-trigger
isolation so a shorted
gun trigger will not affect
feeder operation.
Gun locking tab
works with guns having
corresponding locking
grooves to prevent gun
from being pulled out if
the feeder is dragged
by the gun.
Gas inlet recessed
into back of case is
protected from incidental
contact by the weld cable,
ensuring consistent and
contaminant-free shielding
gas delivery to the gun.
Double-filtered gas
valve helps keep dirt from
clogging and affecting
gas flow.
ULTRA-LOW DRAG INLET
GUIDE PINS
Make loading the wire
easy and does not deform
the wire on the way into
the drive rolls improving
wire feeding performance.
SCALED WIRE
PRESSURE KNOB
Provides easy
adjustment and consistent
pressure on the drive rolls
and wire.
DIGITAL METERS
WITH SUNVISION™
TECHNOLOGY
Display voltage, wire
feed speed, and also
amperage if desired.
Meters can be seen
clearly even in direct
sunlight.
WELDING MODE
INPUT POWER
WIRE SPEED
CV/DC
24 VAC, 10 A,
50/60 Hz
1.9 - 17.8m/min
ELECTRODE WIRE
DIAMETER CAPACITY
DIMENSIONS
(MM)
WEIGHT
Solid Wire: 0.6 - 1.6mm
Flux Cored: 0.9 - 2.0mm
H: 394 W: 229
D: 533
11.6kg
WIREFEEDERS
70 Series
Part No: MILS74SCE [S-74S Standard]
Part No: MILS74D [S-74D Digital]
Part No: MILS74DXCE [S-74DX Digital]*
Part No: MILD74D [D-74D Digital Dual]*
S MODELS (BASIC
70 SERIES FEEDERS)
Wire speed control.
Factory-set run-in
control for improved
arc starts.
24 VDC high-torque,
permanent-magnet motor.
Quick-release, drive-roll
pressure adjustment arm
allows drive roll change
without losing spring
preload setting.
Solid-state speed
control and brake circuit
for increased service life.
Floating positive drive
systems provide troublefree feeding on a variety
of wires.
D MODELS ADD THE
FOLLOWING FEATURES
Digital meters for easy
viewing of the wire feed
speed and Voltage.
Remote Voltage control
allows operator to set
Voltage at the wire feeder
without having to go
back to the power source.
Tachometer feedback
to help keep wire feed
speed accurate.
DX MODELS ADD THE
FOLLOWING FEATURES
Four weld programs
allow the operators to
store four independent
welding parameters
reducing welding setup
time (four programs
available per
side on dual feeder).
Adjustable run-in
control for improved
arc starts.
Adjustable weld
sequence control gives
operator complete control
of the welding parameters:
pre-flow, run-in, weld time,
crater, burn-back and
post-flow.
Welding process range
control locks parameters
at a set percentage of
welding parameters to
ensure welding procedures
and quality standards
are maintained on the
shop floor.
Dual schedule allows
operator to switch
between two welding
parameters without
readjusting the machine,
eliminating downtime and
enhancing quality.
* Indent only
WELDING
MODE
INPUT
POWER
WIRE SPEED
ELECTRODE WIRE
DIAMETER CAPACITY
DIMENSIONS
(MM)
WEIGHT
CV/DC
24 VAC,
10 A,
50/60 Hz
1.3 - 19.8m/min
Solid Wire: 0.9 - 1.6mm
Flux Cored: 1.2 - 2.8mm
S-74 Single: H: 356
W: 318 D: 711
D-74 Dual: H: 356
W: 533 D: 889
S-74 Single: 26kg
S-74 D-74 Dual: 39.5kg
111
WIREFEEDERS
74 MPa Plus
Part No: MILS74MPA
MPA PLUS
WIREFEEDERS
OFFER THE BENEFITS
OF THE STANDARD S,
D AND DX MODELS,
PLUS EVEN MORE.
ALUMINATION™
TECHNOLOGY
Alumination™
technology gives you the
ability to use the extended
reach of a push-pull
system for consistent,
versatile and dependable
aluminium wire feeding.
Alumination™ gives
you the versatility
to handle whatever
aluminium welding job you
want to tackle.
112
SYNERGIC PULSED MIG
Synergic Pulsed MIG
operation when optimized
with the XMT MPa
power supplies.
Provides communication
between the power
source, feeder and gun.
As wire speed
increases/decreases, the
pulse parameters also
increase/decrease to
match the right amount of
power needed.
TRIGGER
SCHEDULE SELECT
Trigger schedule select
allows the operator to
select the alternative
schedule by quickly
tapping the gun trigger
when not welding.
When optimized with
the XMT MPa power
supply the operator can
also switch from MIG to
Pulsed MIG.
PROFILE PULSE™
Profile Pulse™ provides
TIG appearance with MIG
simplicity and productivity.
Achieve “stacked dime”
weld bead appearance
without back-stepping.
Profile Pulse™
frequency can be changed
to increase or decrease
the spacing between
the ripple pattern to
achieve the desired weld
appearance.
INPUT
POWER
WIRE SPEED
ELECTRODE WIRE
DIAMETER CAPACITY
DIMENSIONS
(MM)
WEIGHT
CV/DC
1.3 - 19.8m/min
Solid Wire: 0.9 - 1.6mm
Flux Cored: 1.2 - 2.8mm
H: 356 W: 533 D: 889
39.5kg
MIG FEED GUNS & TIG TORCHES
MIG Guns &
TIG Torches
FOR QUALITY WELDS &
INCREASED PRODUCTIVITY
113
MIG FEED GUNS & TIG TORCHES
Spoolmatic 30A
Part No: MILSP30A
Air cooled spool gun for
exceptional aluminium
welding results in
industrial or commercial
applications. Engineered
for operator comfort the
Spoolmatic 30A gives you
portability and with the
9m cable assembly allows
access to those hard to
reach welds. Use with the
WC-24 Control or connect
directly to applicable
machines.
May require the Miller
WC-24 Control Part No. 293455
WELDING OUTPUT
RATING
WIRE SPEED
WIRE DIAMETER CAPACITY
MAX SPOOL
SIZE CAPACITY
DIMENSIONS
(MM)
WEIGHT
200 A @
100% Duty Cycle
1.8 - 22.2m/min
0.6 - 1.6mm
Ali Wire up to 1.1mm Hard Wire
102mm
L: 384 W: 64 H: 260
6.4kg
XR-A Pistol Gun
Part No: MILXRAGUN
Air cooled push pull gun
which with the XR Control
is ideal for aluminium and
other soft alloy wires.
Accepts patented, single
turn, quick range FasTip
contact tips, and has a
replaceable feed cable
and head tube liner which
reduces service time.
WELDING CURRENT CAPACITY
WIRE SPEED
WIRE DIAMETER CAPACITY
DIMENSIONS (MM)
WEIGHT
200 A @ 100% Duty Cycle
1.8 - 22.2m/min
0.8 - 1.6mm aluminium wire
L: 270 W: 64 H: 187
9.6kg
XR-A Aluma Pro Gun
Part No: MILXRAGUN25
True push-pull wire feed
system (when coupled to
the XR-Aluma Feeder)
Slave torque motor
ensures smooth,
114
consistent feeding and
improved arc performance,
while reducing the
problems normally
associated with
feeding aluminium.
WELDING OUTPUT RATING
WIRE SPEED
WIRE DIAMETER CAPACITY
DIMENSIONS (MM)
WEIGHT
300 A @ 100% Duty Cycle
1.8 - 23m/min
0.8 - 1.6mm Ali
L: 432 W: 64 H: 127
1.1kg
MIG GUNS
MIG Guns
GUNS TO SUIT ALL MIG APPLICATIONS
Treggun40012fl Bernard 400 Amp 12ft (3.6M) MIG gun
231050
Treggun40015fl Bernard 400 Amp 15ft (4.5M) MIG gun
231053
Treggun40012mfl Bernard 450 amp 12ft Miller gun
231058
Treggun35012fl Bernard 350 Amp 12ft (3.6M) MIG gun
231029
Treggun40015mfl Bernard 450 Amp 15ft Miller MIG
231056
Bernflx3515am Bernard dura-flux 350 Amp 15ft MIG gun Miller end
233010
MA7444gun MA7444 Ergoplus 36/4M euro gun
232010
MA7144gun MA7144 Ergoplus 24/4M euro gun
232008
Replacement 200A MIG gun to suit 190, 270, 270C, 200i
430250
Replacement 350A MIG gun to suit 356, 396
430251
Replacement 400A MIG gun to suit Fabricator.
430252
TIG TORCHES
TIG Torches
TORCHES TO SUIT ALL TIG APPLICATIONS
TT30025T TL300 25FT 300A trimline torch
243426
TT20025NT TL210 25FT 200A 2pc trimline torch
243326
TT20025VNT TL210 25FT 200A 2pc trim torch cw valve
243330
TT15025VN CK150 25FT 150A 2pc torch cw valve
243255
115
116
Welding
Safety
PROTECTION, PERFORMANCE
& COMFORT.
When it comes to welding safety equipment, it’s
important to select a high quality welding helmet that
is compliant with Australian/New Zealand standards,
to ensure protection of both the eyes and face
during welding.
All WIA and Miller helmets have been tested to and
comply with Australian and New Zealand standards AS/NZS 1337.1 B (High Impact) and AS/NZ 1338.1
(Auto-Darkening).
When you select a WIA or Miller brand of Auto-Darkening
helmet, you can be confident that you are using a high
quality product that has undergone stringent testing to
Australian and New Zealand standards.
117
118
WELDING SAFETY
Auto-Darkening
Helmet
Selection Chart
MODEL
SHADE
ARC
SENSORS
SWITCHING
SPEED
VIEWING
AREA
GRIND
MODE
WARRANTY
WIA Blue
9-13
2
1/10,000
Sec
97 x
46mm
Yes
1 Year
(AutoDarkening
Lens Only)
AUSTRALIAN
& NEW
ZEALAND
STANDARDS
AS/NZS 1338.1
(Auto-Darkening)
Miller Digital Elite™
9-13
4
Independent
Sensors Plus X-Mode
1/20,000
Sec
97 x
60mm
Yes
3 Years
(AutoDarkening
Lens Only)
AS/NZS 1337.1 B
(High Impact)
119
WELDING SAFETY
WIA Blue Helmet
Part No: 153042 DESIGNED FOR THE WELDER WHO
WANTS PROTECTION, PERFORMANCE &
COMFORT AT AN AFFORDABLE PRICE.
M
AUSTRALIAN &
NEW ZEALAND
STANDARDS
VARIABLE SHADE
CONTROL
Variable control for
adjustment of shade, lens
sensitivity and delay for
maximum control when
welding. Shade 9-13.
CONVENIENT
EXTERNAL SHADE
CONTROL
Provides flexibility to
adjust shade control
while welding.
BIG VIEWING AREA
With a viewing area larger
than most helmets in its class,
the operator gets a better
visual of the working area.
MAGNIFYING
LENS HOLDER
Built-in provision for
magnifying lens*, if
required. *Magnifying
lens not included.
OPERATOR COMFORT
High quality headgear comfortable, lightweight
and fully adjustable for easy
adjustment to provide
maximum face and neck
protection. Weighs only 515g.
E FOR
AD
M
NG
I
D
L
E
W
E FO R
AD
120
AUSTRALIAN & NEW
ZEALAND STANDARDS
Tested in Australia,
the lens and helmet
comply with Australian
Standards AS/NZS 1338.1
(Auto-Darkening) and
AS/NZS 1337.1 B
(High Impact).
YEAR
1
BATTERY POWERED
WITH SOLAR-ASSIST
For exceptionally long life
and no charging required!
Features auto on/off
function and low battery
indicator. Delivers up to
1500 hours of interruption
free welding with MIG,
Stick and Inverter power
sources - meaning your
helmet will always be
ready to go when you are.
Replaceable battery.
GRIND MODE
Comes standard with
Grind Mode, meaning
you can use one helmet
for all your welding
requirements - including
weld preparation and
clean-up.
PRODUCT SPECIFICATIONS
DUAL ARC SENSORS
Provides continuous arc
sensing capability. Lens
automatically switches
from light state 4 to
adjustable welding shades
9-13 when an arc is struck.
Lens darkening reaction
time 1/10,000 sec.
1 YEAR WARRANTY
Like all WIA products, this
product is manufactured
with quality in mind.
Tested under stringent
conditions, we provide
a 1 year warranty for
your peace of mind.
STANDARDS
Part Number
153042
AS/NZS 1338.1 (Auto-Darkening)
Viewing Area
97 X 46mm
AS/NZS 1337.1 B (High Impact)
Cartridge Size
110 X 90mm
ANSI Z87.1-2003 (High Impact)
Variable Shades
9 to 13
DIN/TUV/CSA
Light State
4
Grind Mode
Yes
Switching Speed
(Light to Dark)
1/10,000 Sec
Delay Speed (Dark to Light)
Arc Sensors
PARTS AND ACCESSORIES
Front Lens Gasket
153449
Front Cover Lens (pkt 5)
153441
0.1 – 1.0 Sec
Inside Cover Lens (pkt 5)
153440
2
Ratchet Headgear Assembly
153450
Weight
515g
Replaceable Battery
153461
Power
Lithium Battery
& Solar-Assist
On/Off Control
Automatic
Operating Temperature
-5°C to +55°C
Warranty
1 Year (Auto-Darkening
Lens Only)
Not suitable for low current TIG applications.
121
WELDING SAFETY
Digital Elite™ Series
Part No: Black - 153052, Inferno - 153012, Hot Rod Garage - 153019,
Lucky’s Speed Shop - 153015, Blue Flame - 153020,
Stars and Stripes - 153011, Camouflage - 153013,
Four Modes - Weld,
Cut, Grind & X-Mode.
BLACK
INFERNO
HOT ROD
GARAGE
LUCKY'S
SPEED SHOP
BLUE FLAME STARS AND CAMOUFLAGE
STRIPES
3
AUSTRALIAN & NEW
ZEALAND STANDARDS
Tested in Australia,
the lens and helmet
comply with Australian
Standards AS/NZS 1338.1
(Auto-Darkening) and
AS/NZS 1337.1 B
(High Impact).
MAGNIFYING LENS
COMPATIBLE
Add a magnifying lens if
required. *Magnifying
lens not included.
122
YEAR
AUSTRALIAN &
NEW ZEALAND
STANDARDS
IMPROVED
DIGITAL CONTROLS
Allows the user to easily
adjust mode, shade,
delay and sensitivity.
BATTERY POWERED
WITH SOLAR ASSIST
Two replaceable lithium
batteries, with solar assist,
deliver up to 3000 hours
of use.
LIGHTWEIGHT
At only 510g, the helmet
can be worn for long
periods, keeping operator
fatigue to a minimum.
LIGHTWEIGHT
HEADGEAR
The lightweight headgear
has multiple settings
to achieve the best fit
and comfort.
3 YEAR WARRANTY
Designed to withstand
industrial environments,
Miller helmets now come
with a 3 year warranty
(Auto-Darkening lens only).
FOUR INDEPENDENT
ARC SENSORS
Provide continuous arc
sensing for the most
demanding applications
plus superior lens response.
BONUS ACCESSORIES
INCLUDED:
5 outside cover lenses.
2 inside cover lenses.
Helmet bag.
SUITS A WIDE RANGE
OF WELDING PROCESSES
MIG, Stick, TIG, Flux Cored
and Pulse.
WHAT IS X-MODE?
Sensors are normally triggered by the light when you strike an arc. In X-Mode, the sensors are
triggered by the electromagnetic field that is created when you start a weld.
X-Mode overcomes instances where obstructions block a sensor when welding out-of-position.
Even when there is an obstruction, the sensor will still trigger because of the electromagnetic field.
For outside work, X-Mode will stop the lens constantly lightening and darkening because of the light
triggering the sensors. The sensors will only trigger the lens to darken when you start to weld.
PRODUCT SPECIFICATIONS
DIGITAL LENS TECHNOLOGY
Viewing Area
97 x 60mm
Operating Modes
4 Modes: Weld, Cut,
Grind, X-Mode
WELD
Suits MIG, Stick, TIG, Flux Cored and
Pulse welding processes. Shades 9-13.
Arc Sensors
4 Independent Sensors
Plus X-Mode
CUT
Suits Plasma, Laser, Gas welding and
cutting applications. Shades 5-9.
Variable Shades
9-13
GRIND
Suits weld preparation and clean-up.
Fixed shade 3.
Light State
4 (All Modes)
Grind Mode
Shade 4
X-MODE
Cut Mode
Shade 5-9
X-Mode
Shade 9-13
Electromagnetic arc sensing technology
eliminates sunlight interference,
intermittent sensing (pipe), low Amperage
lens openings (TIG) & obstructed sensors.
Shades 9-13.
TIG Rating
5 Amps and Below
Power
Replaceable Lithium
Battery up to 3000 Hours
Switching Speed
(Light - Dark)
1/20,000 Sec
Delay Speed (Dark - Light)
0.10-1.0 Sec
On/Off Control
PARTS AND ACCESSORIES
Front Lens Gasket
Graphic Helmet/Non QR
M216337
Filter Lens Gasket
Graphic Helmet/Non QR
M234758
Front Lens Cover (5 Pk)
153457
Automatic
Inside Lens Cover
153458
Magnifying Lens Holder
Yes
Lens Holder QR
M241978
Weight
510g
Gasket, Lens Assembly QR
M241977
Warranty
3 Years (Auto-Darkening
Lens Only)
Replacement Lithium Battery (X2)
153460
Rec. Amps GMAW (MIG)
MMAW (Stick)
Ratchet Headgear
153451
Up to 400 Amps*
Comfort Cushion
M216336
Rec Amps GTAW (TIG)
5-350 Amps**
Lens Holder (External)
M241978
Magnifying Diopter Lens 1.0
153740
Magnifying Diopter Lens 1.5
153741
Magnifying Diopter Lens 2.0
153742
Magnifying Diopter Lens 2.5
153743
STANDARDS
AS/NZS 1338.1 (Auto-Darkening)
AS/NZS 1337.1 B (High Impact)
ANSI Z87.1-2003 (High Impact)
DIN/TUV/CSA
*X-Mode eliminates sunlight interference, intermittent sensing (pipe), low Amperage lens openings (TIG) and obstructed sensors.
**Amperage ratings may vary for processes involving aluminium and stainless steel.
123
WELDING SAFETY
Vortex PAPR System
Part No: Black - 153060
Powered Air
Purifying Respirator.
OFFERS RESPIRATORY PROTECTION
WHEN WELDING, GOUGING OR CUTTING.
AUSTRALIAN &
NEW ZEALAND
STANDARDS
AUSTRALIAN & NEW
ZEALAND STANDARDS
Tested in Australia,
the lens and helmet
comply with Australian
Standards AS/NZS 1338.1
(Auto-Darkening) and
AS/NZS 1337.1 B
(High Impact).
124
DUAL AIR SPEEDS
Allows the user to adjust
the air volume for a variety
of working conditions – 160
and 200 litres/minute.
LIGHTWEIGHT LITHIUM
ION BATTERY
Delivers 8 hours of
operation on low setting
and 6 hours on high
setting. No memory
retention from frequent
charging. 3 hours
to charge.
LIGHTWEIGHT BLOWER
UNIT DESIGN
For operator comfort.
AUDIBLE AND
VIBRATING ALARMS
Notify the operator
of blocked filters or
air blockages.
BACK HARNESS
Evenly distributes the
weight of the unit over the
entire upper body, keeping
operator fatigue to a
minimum when welding
for long periods.
TWIST LOCK HOSE
CONNECTION DESIGN
Eliminates air leaks
and makes connecting
and disconnecting quick
and easy.
HOSE COVER
Protects from sparks and
abrasion for extended life.
LED BATTERY METER
Allows the operator to keep
track of remaining power.
FLOW METER
Allows the operator to
check air volume output.
This ensures the life of
every filter is maximised.
MILLER’S DIGITAL
ELITE AUTODARKENING LENS
Combined with Miller’s
Digital Elite™ for maximum
performance - weld, cut
and grind.
REPLACEABLE FILTER
CARTRIDGE
OPTIONAL MAGNIFYING
LENS AVAILABLE
REINFORCED
HEAD SEAL
For durability.
Fully washable.
TOOL BAG
Holds PAPR and other
welding accessories.
DIGITAL LENS TECHNOLOGY
WELD
Suits MIG, Stick, TIG, Flux Cored and
Pulse welding processes. Shades 9-13.
CUT
Suits Plasma, Laser, Gas welding and
cutting applications. Shades 5-9.
GRIND
Suits weld preparation and clean-up.
Fixed shade 3.
X-MODE
Electromagnetic arc sensing technology
eliminates sunlight interference,
intermittent sensing (pipe), low Amperage
lens openings (TIG) & obstructed sensors.
Shades 9-13.
MILLER HELMET
STANDARDS
AS/NZS 1338.1
(Auto-Darkening)
INDUSTRIAL
APPLICATIONS
Manufacturing.
Fabrication.
Stainless Steel.
Flux cored.
COMES COMPLETE WITH
Compact Blower Unit.
Miller Digital Elite™
Helmet with Head Seal.
Particle Filter.
Belt & Back Harness.
Battery.
Battery Charger.
Air Flow Meter.
Tool Bag.
PARTS AND ACCESSORIES
Battery Charger
153061
Replacement Battery
153062
Replacement Hose
153063
Replacement Head Seal
153064
Replacement Filter Cover
153065
Pre-Filter (Pack 10)
153066
Replacement Particle Filter
153067
Replacement Belt
153073
VORTEX PAPR
STANDARDS
AS/NZS 1716:2003
PAPR-P2
AS/NZS 1337.1 B
(High Impact)
ANSI Z87.1-2003
(High Impact)
DIN/TUV/CSA
The Vortex complies with AS/NZS 1716:2003 PAPR-P2. WIA will not take responsibility for respiratory protective equipment that is chosen incorrectly. Some welding environments may contain
dangerous levels of poisonous gases that are not suitably filtered by a particle filter. Vortex is not suitable for environments that contain poisonous gases or have an oxygen deficiency. It is the
purchasers’ responsibility to ensure their workplace is tested adequately for fume hazards and adequate extraction and ventilation is used in confined space applications.
125
Accessories
HIGH QUALITY WELDING
SOLUTIONS TO BOOST
PRODUCTIVITY.
126
ACCESSORIES
Drive Rollers
& Inlet Guides
MILLER ALUMA-PRO
MILLER SPOOLMATIC 30A
SIZE (MM)
ALI DRIVE ROLL
SIZE (MM)
ALI DRIVE ROLL
ALL WIRE DUAL DRIVE ROLL
0.8
0.9
1.0
1.2
1.6
M227434
M227434
M227434
M227434
M227434
0.8
1.0
1.2
M183357
-
M136135
M136135
M136135
MILLER 2 ROLL KITS To suit 60 and 70 Series and 12vs Feeders
SIZE (MM)
STEEL ('V' GROOVE)
ALI ('U' GROOVE)
F/C WIRE ('V' KNURLED)
SOFT F/C WIRE ('U' COGGED)
0.6
0.8
1.0
1.2
1.6
2.0
M151030
M151031
M161189
M151033
M151035
-
M151045
M151047
M151048
M151062
M151064
M151066
M151077
M151079
-
MILLER 4 ROLL KITS To suit 60 and 70 Series Feeders
SIZE (MM)
STEEL ('V' GROOVE)
ALI ('U' GROOVE)
F/C WIRE ('V' KNURLED)
SOFT F/C WIRE ('U' COGGED)
0.6
0.9
1.0
1.2
2.0
M151024
M151026
M161190
M151027
M151040
M151036
M151037
M151057
M151052
M151053
M151073
M151070
ACCESSORIES
DRIVE ROLLERS
To suit WIA 190, WIA 200i
DRIVE ROLLERS
To suit W64, W60 & W61 Wirefeeders
(37mm dia) CP124, CP125, CP126,
CP127, CP130, CP132, CP133,
CP134 & CP135
SIZE (MM)
PART NO.
SIZE (MM)
PART NO.
0.6 / 0.8
0.8 / 1.0
0.9 / 1.2
0.9 / 1.2 knurled
1.2 / 1.6
1.0 / 1.2 aluminium
1.0 / 1.2 knurled
1.2 / 1.6 knurled
0.8 / 0.9 ‘V’ groove
430805
430810
430830
430838
0.6 / 0.8 ‘V’ groove
0.9 / 1.2 ‘V’ groove
1.2 / 1.6 ‘V’ groove
1.0 / 1.2 aluminium
0.9 / 1.2 knurled
1.2 / 1.6 knurled
WF026
WF027
WF028
WF029
WF030
WF031
INLET GUIDES
430837
SIZE (MM)
PART NO.
2.0 I.D. brass
W26-0/13
127
ACCESSORIES
Remote Controls
Remote Hand Control
Part No: MR300430 [Includes 14-Pin Receiver]
NO CORDS – IMPROVES
SAFETY AND REDUCES
MAINTENANCE TIME
IMPROVES
PRODUCTIVITY
Allows parameter
adjustments up to
91 metres away from
welder without returning
to the machine or calling
for assistance.
SMART™ TOUCH
BUTTONS
Increases or decreases
machine parameters
in one or five percent
increments, for quick and
accurate adjustments.
EASY TO INSTALL
RECEIVER
Plugs directly into the
14-pin receptacle of
Miller machines.
EXTENDS WELDING
RANGE TO 91M
IMPROVES WELD
QUALITY WITH
PRECISE OPERATOR
CONTROL
DIGITAL METER DISPLAY
EASY TO USE
LONG BATTERY LIFE
1 YEAR WARRANTY
Remote Foot Control
Part No: MR300429 [Includes 14-Pin Receiver]
NO CORDS –
IMPROVES SAFETY
Eliminates control cord
and reduces potential
trip hazard.
IMPROVES
PRODUCTIVITY &
MANOEUVRABILITY
Eliminates cord tangles,
reduces clean up time and
work area cord clutter.
EASILY
PROGRAMMABLE
Control can be quickly
and easily paired with
any other Miller 14-pin
wireless receiver. (Control
is pre-programmed
when purchased with
the receiver).
128
MULTIPLE FREQUENCY
SHARING
Allows up to 20 systems
to operate in a 27.4m
radius with accuracy
and precision - and
without delay or system
interference.
IMPROVES RELIABILITY
Eliminates control
cord failure.
EXTENDS WELDING
RANGE TO 27.4M
IMPROVES WELD
QUALITY WITH PRECISE
OPERATOR CONTROL
AUTO ON TO MAXIMISE
BATTERY LIFE UP TO
250 HOURS
1 YEAR WARRANTY
ACCESSORIES
Remote Controls
RCC -14 Finger RFCS -14
Tip Control
Foot Control
Part No: M043554
Part No: M151086
Side-to-side (east/west) rotary
motion fingertip current/
contactor control fastens to
TIG torch using industrial
quality velcro straps. Includes
8m cord and 14 pin plug.
Foot pedal current
contactor control, includes
6m cord and 14 pin plug.
ACCESSORIES
MIG Accessories
Antispatter
Lube-Matic
WELD-KLEEN
HEAVY DUTY
A convenient
solvent-based,
quick drying
aerosol that
allows for
pre-heat,
higher duty
cycles
and high
temperature
applications.
Excellent
for fixture
and tooling protection.
Paintable, non-flammable
no fluorocarbons.
LUBE-MATIC LIQUID
Helps feed all mild steel,
fabricated and core wires.
Cuts rust and reduces wire
drag by 60%. Great for
distance feed over 3m.
NOZZLEKLEEN 2
Highest
quality for
most
applications.
Non-flammable
and paintable.
No fluorocarbons.
Prevents
spatter
build-up on
nozzles.
PKT SIZE
PART NO.
Spray Can
186805
PKT SIZE
PART NO.
5oz Container
186930
LUBE-MATIC LUBE PADS
Black lube pads are
pre-treated with Lube
Matic liquid. Lubrication
allows smooth feeding of
wires with poor cast, helix,
rust and long feeding liners.
PKT SIZE
PART NO.
PKT SIZE
PART NO.
Spray Can
186810
Per packet
of 6
186935
LUBE-MATIC WIRE
KLEENER PADS
Helps feed all mild steel,
fabricated and core wires.
Cuts rust and reduces wire
drag by 60%. Great for
distance feed over 3m.
PKT SIZE
PART NO.
Per packet
of 6
186938
129
ACCESSORIES
TIG Accessories
Accessories
ARGON HOSE AND CLAMPS
TUNGSTENS - THORIATED - MILD & STAINLESS STEEL
2% Thoriated, red tip tungstens suited for DC current,
electrode negative for welding mild and stainless steel.
SIZE
PKT SIZE
SOLD PER
PART NO.
1.6
10
Packet
106102
2.4
10
Packet
106103
3.2
10
Packet
106104
TUNGSTENS - LANTHANATED MILD & STAINLESS STEEL
Black tip tungstens with an electrical conductivity that is
close to that of thoriated tungstens. Thoriated tungstens
can be replaced by lanthanated tungstens avoiding the
radioactivity of thorium oxide. Lanthanated tungstens can
be used with either AC or DC current.
SIZE
PART NO.
Argon hose
4.0mm
242926
1. Hose Clamp S/S
13.8 OET
242111
2. L11 Hose Clamp S/S
10.9 OET
242109
3. 11725 Hose Clamp S/S 10.5 OET
242108
HOSE COVERS
Protects TIG torch cable assemblies from dirt and damage.
SIZE
PKT SIZE
SOLD PER
PART NO.
DESCRIPTION
FITS
PART NO.
1.6
10
Packet
106141
2.4
10
Packet
106142
225HCLV
Leather Velcro 7.01m
CK150, TL210,
CK200, TL300
246105
TUNGSTENS - ZIRCONIATED ALI & MAGNESIUM ALLOYS
0.8% Zirconiated, white tip tungstens for AC current
welding of non ferrous materials including aluminium and
magnesium alloys.
130
DESCRIPTION
SIZE
PKT SIZE
SOLD PER
PART NO.
1.6
10
Packet
106118
2.4
10
Packet
106119
3.2
10
Packet
106120
ACCESSORIES
Arc Accessories
Electrode Holders
SCREW TYPE
We have a range of robust quality electrode holders.
TYPE
AMPERAGE
PART NO.
Yellow Handle
400 Amp
111006
Yellow Handle
600 Amp
111020
Earth Clamps
TONG TYPE
We have a range of light and heavy duty earth clamps.
G CLAMP TYPE
Heavy Duty G Clamp Earth.
TYPE
AMPERAGE
PART NO.
TYPE
AMPERAGE
PART NO.
Type ND 2193
300 Amp
112000
Nu Weld
400 Amp
112055
Type EC400CC
400 Amp
112001
Welding Cable Fittings
CABLE CONNECTORS - TAPERED PIN TYPE
In-line cable connectors with rubber insulation. Tapered pin
twistlock for reliable electrical connection when extending
work and welding cables.
TYPE
SOLD PER
PART NO.
Cable Connector ND3025
Pair
114001
131
ACCESSORIES
Arc Accessories
Welding Cable & Fittings
WELDING CABLE
Our cable is double insulated, very flexible,
heat and chemical resistant. Talk to your local
representative about personalised cable.
SIZE MM²
CURRENT
RATING AMP
60% DUTY CYCLE
CURRENT
RATING AMP
100% DUTY CYCLE
PKT
SIZE
SOLD
PER
PART
NO.
16mm
160
125
100
m
113001
25mm
210
165
100
m
113002
35mm
265
205
100
m
113003
50mm
335
260
100
m
113004
70mm
415
325
100
m
113005
232970
232974
232971
50mm
232972
232975
232973
114305
CABLE CONNECTORS - DINSE TYPE
Dinse style connectors for quick and reliable connection
to welding power sources or extending welding cables.
Tapered twist lock action.
132
70mm
16mm
25mm
35mm
TYPE - 10/25
SOLD PER
PART NO.
CX520 Jack Plug BSB
Ea
232970
CX540 Female Connector BB
Ea
232974
CX530 Panel Receptacle BEB
Ea
232972
TYPE - 35/50
SOLD PER
PART NO.
CX522 Jack Plug BSB
Ea
232971
CX542 Female Connector BB
Ea
232975
CX558 Panel Receptacle BEB
Ea
232973
114300
114312
114313
CABLE LUGS - LUGS FOR WELDING CABLES.
TYPE
SIZE
SOLD PER
PART NO.
Crimp H1416/50
25mm/M10
Ea
114305
Crimp 250 Amp
50mm/M12
Ea
114300
Crimp H1425
70mm/M12
Ea
114312
Crimp H1312
95mm/M12
Ea
114313
ACCESSORIES
Arc Accessories
Arc Air Gouging
DC Unjointed
ARC AIR GOUGING TORCHES
For gouging, cutting and piercing of metal using
Air Carbon Arc Cutting and Gouging. Use with any
constant current power source of the appropriate rating.
ARC AIR GOUGING CARBONS
Copper coated carbon electrodes used for arc air
gouging of most metals with AC or DC current.
SIZE MM
PKT SIZE
SOLD PER
PART NO.
TYPE
PART NO.
TYPE
5.0
100
Pkt
107202
K4000 Gouging Torch c/w 7 ft Cable
116015
6.5
50
Pkt
107203
8.0
50
Pkt
107204
9.5
50
Pkt
107205
DC Unjointed
116220
116210
SPARES FOR K4000 TORCH
116224
TYPE
PART NO.
Torch Only
116206
Cable only 7ft
116208
Insulator c/w Screw (pair)
116210
Bonnet
116216
Spool
116220
Head Assembly
116224
133
134
MIG & TIG
Consumables
FOR QUALITY WELDS &
INCREASED PRODUCTIVITY.
135
CONSUMABLES
Parts & Consumables Tregaskiss - Light Duty (LD)
CONTACT TIPS - 10 PKT
Light Duty Tough Lock (LD) – To suit the following
Tregaskiss Guns: 150amp, 180amp and some 200 Amp.
NOZZLES - 2 PKT
LD Nozzle – To suit the following Tregaskiss Guns:
150 Amp, 180 Amp.
WIRE SIZE
GUN TYPE
TREG NO.
PART NO.
0.6
A/B*
403 14 23
231105
0.8
A/B*
403 14 30
231106
0.9
A/B*
403 14 35
231107
OFFICE
RECESS
TREG NO.
PART NO.
1.0
A/B*
403 14 10
231108
13mm
3mm
151 1 50
231102
1.2
A/B*
403 14 45
231109
* Type B Guns may have HD tips - check tip holder
SHOCK WASHERS - 2 PKT
Fits between Ret head and gooseneck
136
RETAINING HEADS - 2 PKT
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
Plastic
A
152
231122
Ret Head T/lock tip (LD)
A
154 - 14
231123
CONSUMABLES
Parts & Consumables Tregaskiss - Heavy Duty (HD)
NOZZLES - 2 PKT
HD Nozzle – To suit the following Tregaskiss Guns:
200 Amp, 300 Amp, 400 Amp, 500 Amp.
NOZZLES - 2 PKT
Std Nozzle – To suit the following Tregaskiss Guns:
200 Amp, 300 Amp.
OFFICE
RECESS
TREG NO.
PART NO.
OFFICE
RECESS
TREG NO.
PART NO.
16mm
6mm
401 5 62
231303
10mm
Flush
401 4 38
231203
19mm
6mm
401 5 75
231304
13mm
3mm
401 5 50
231204
13mm
3mm
401 6 50
231305
16mm
3mm
401 6 62
231306
16mm
3mm
401 4 62
231205
19mm
3mm
401 6 75
231307
231225
Prevent early, unexpected burnbacks and reduce
arc start failures by UP TO 50%* by using a
SURESTART Contact Tip on your MIG guns.
These tips are especially beneficial for applications
with a high volume of tacking and short welds using
solid wire in CV (Constant Voltage) welding modes.
231437
SURESTART Contact Tips utilize the TOUGH LOCK™
Technology and are fully compatible with
TOUGH LOCK Retaining Heads
GOOSENECKS
Fits between Ret head and gooseneck
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
Gooseneck 60º
B
205 60
231225
Gooseneck 45º
D
405 45
231436
Gooseneck 60º
D
405 60
231437
HEAVY DUTY TOUGH LOCK –
TO SUIT THE ABOVE GUNS
CONTACT TIPS - 10 PKT
Heavy Duty Surestart – To suit to the following Tregaskiss
Guns: 300 Amp, 400 Amp, 500 Amp, 650 Amp and some
200 Amp guns.
WIRE SIZE
GUN TYPE
TREG NO.
PART NO.
1.2 Ali
B*/C/D
403 20 364
231340
WIRE SIZE
GUN TYPE
TREG NO.
PART NO.
1.6
B*/C/D
403 20 116
231328
0.8
B*/C/D
403 22 30
231363
1.8
B*/C/D
403 20 18
231343
0.9
B*/C/D
403 22 35
231327
2.0
B*/C/D
403 20 564
231338
1.0
B*/C/D
403 22 10
231365
2.4
B*/C/D
403 20 332
231331
1.2
B*/C/D
403 22 364
231366
137
CONSUMABLES
Parts & Consumables Tregaskiss - Heavy Duty (HD)
231375
231165
231167
RETAINING HEADS - 2 PKT
231659
LINERS - 1 PKT
SIZE
GUN TYPE
WIRE TYPE
PART NO.
0.9
B*/C/D
º Steel
231158
1.2 - 1.6
B*/C/D
º Steel
231164
1.2 - 1.6 Ali
B*/C/D
Aluminium
231165
2.0 - 2.4 Flat
B*/C/D
Steel
231371
1.6 - 2.0
Gasless
Steel
231659
All
º Retainer
231168
º Front Load Liner
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
2. HD Ret Head T/lock
B*/C/D
404 20
231375
231119
231224
SHOCK WASHERS - 2 PKT
Fits between Ret head and gooseneck
DESCRIPTION
PART NO.
Gooseneck Shock Washer
231119
Std Plastic HD B/C/D
231224
231130
231344
TRIGGER SWITCHES
138
DESCRIPTION
GUN TYPE
TREG NO.
PART NO.
Switch Assembly
A/B
211 5
231130
Trigger Switch
C/D
411 1
231344
CONSUMABLES
Parts & Consumables Compatible with Binzel
CONTACT TIPS - 10 PKT
Heavy Duty – suitable for use with SP380, and SP360 guns.
* = SP360 requires a 232407 tip holder.
232151
NOZZLES - 2 PKT - TO SUIT SP150
DESCRIPTION
GUN TYPE
PART NO.
Conical
K
232151
232271
WIRE SIZE
GUN TYPE
TIP THREAD PART NO.
0.8
M*/N
M8
232501
0.9
M*/N
M8
232502
1.0
M*/N
M8
232503
1.2
M*/N
M8
232504
1.6
M*/N
M8
232505
1.2 Ali
M*/N
M8
232524
232272
NOZZLES - 2 PKT - TO SUIT SP240 GUNS
DESCRIPTION
GUN TYPE
PART NO.
Conical
L
232271
Tapered
L
232272
232440
232441
CONTACT TIPS - 10 PKT
Light Duty – suitable for use with SP150, SP240, guns.
WIRE SIZE
GUN TYPE
TIP THREAD PART NO.
0.6
KL
M6
232120
0.8
KL
M6
232121
0.9
KL
M6
232122
232442
NOZZLES - 2 PKT - TO SUIT SP360/380 GUNS
DESCRIPTION
GUN TYPE
PART NO.
Cylinder
M
232440
Conical
M
232441
Tapered
M
232442
Conical
N
232531
139
CONSUMABLES
Parts & Consumables Compatible with Binzel
CONTACT TIPS - 10 PKT
Medium Duty – suitable for use with SP240, SP360,
PP36D guns.
WIRE SIZE
GUN TYPE
TIP THREAD PART NO.
0.8
LMN
M6
232241
0.9
LMN
M6
232242
1.0
LMN
M6
232243
1.2
LMN
M6
232244
1.0 Ali
LMN
M6
232263
1.2 Ali
LMN
M6
232264
232054
232355
232205
TIP HEADERS - 2 PKT
* = Requires a 232060 spring
TYPE
GUN TYPE
TIP THREAD PART NO.
1 SP150 LH*
K
M6
232054
2 SP240
L
M6
232205
3 SP250
BINZEL TYPE LINERS
WIRE TYPE
LENGTH
WIRE SIZE
PART NO.
Steel
4m
0.6 - 0.9
232161
Steel
4m
1.0 - 1.2
232165
Steel
5m
1.0 - 1.2
232166
Steel
4m
1.4 - 1.6
232542
Ali
4m
0.6 - 1.0
232171
Ali
4m
1.0 - 1.4
232174
M6
232355
3 SP250
M
M6
232405
4 SP360
M
M8
232407
232208
232410
232458
DIFFUSERS - 2 PKT
140
DESCRIPTION
GUN TYPE
COLOUR
PART NO.
SP2458W
L
White
232208
SP3658W
M
White
232410
SP3858W
N
White
232458
CONSUMABLES
Parts & Consumables Bernard
233500
233503
CONTACT TIPS SHORT - 10 PKT
Suits WIA190, 270, 270C and 200i
NOZZLES - 2 PKT
Suits WIA 190,270, 270c and 200i
WIRE SIZE
GUN TYPE
BERN NO.
PART NO.
TYPE
GUN TYPE
BERN NO.
PART NO.
0.6
Y/Z
7497
233779
Brass
Y
4391
233500
0.8
Y/Z
7488
233755
Brass TA
Y
4392
233503
0.9
Y/Z
7489
233758
1.0
Y/Z
7496
233776
1.2
Y/Z
7490
233761
1.4
Y/Z
7498
233781
1.6
Y/Z
7491
233767
233599
233602
233631
NOZZLES - 2 PKT
To suit 400 Amp guns
CONTACT TIPS (CENTERFIRE) - 10 PKT
Suits WIA 356, 396 and Fabricator
TYPE
BERN NO.
PART NO.
Nozzle Insulator Brass
4491
233599
WIRE SIZE
BERN NO.
PART NO.
T-035
233879
Nozzle Insulator Brass
4492
233602
0.9
Nozzle Insulator Copper
4592
233631
1.2
T-045
233881
1.4
T-052
233887
1.6
T-062
233883
2.0
T-078
233882
LINERS
To suit 200 Amp & 300 Amp guns
NOZZLES (CENTERFIRE) - 2 PKT
Suits WIA 356, 396 and Fabricator
TYPE
BERN NO.
PART NO.
Copper Small
NS-5818C
233867
Copper
N-5818C
233876
Brass
NS-1200B
233875
Centerfire consumables are compatible with all
standard air-cooled Bernard guns
WIRE TYPE
GUN BERN NO. LNG
WIRE SIZE
PART NO.
Steel
Y
0.9 - 1.2
233443
43115
15ft
Steel
Y
44215
15ft
0.9 - 1.6
233533
Ali
Y
43115X
15ft
0.9 - 1.2
233455
CENTERFIRE MISC
To suit 200 Amp & 300 Amp guns
DESCRIPTION
BERN NO. PART NO.
Heatshield
10012
233870
Difuser Large
D-1
233873
HEAD ASSEMBLIES - 2 PKT
TYPE
GUN TYPE
BERN NO.
PART NO.
Std
Y
4335
233482
Std
Y/Z
4435
233596
141
CONSUMABLES
Centerfire™ Consumables
A CLEAR CUT DIFFERENCE
Less expensive consumables don’t necessarily add up to cost savings.
It’s important to choose longer lasting consumables. They can make
the difference between repeated consumable replacement and rework,
or more arc time and a better bottom line.
Centerfire™ contact tips, nozzles and diffusers are easy-to-use and high
performing - they provide better arc starts, less spatter and more consistent
welds - and also last up to three times longer than competitor brands.
No tools required to
replace tip or nozzle.
“Drop-In” tip with no
threads means quick
change after burnback,
reducing down time.
142
Large diameter tip
base and tapered seat
provides better electrical
conductivity and heat
transfer.
Spatter shield within
nozzle protects diffuser
and gives smoother, less
turbulent gas flow.
Solid, concentric
relationship between tip
and nozzle keeps tip
centred even after hard
use... and abuse.
Threaded nozzle holds
tip fixed at 1/4” or 1/8”
recess, flush, or 1/8”
stick out.
Compatible with all
standard air-cooled
Bernard™ Q-Gun and
S-Gun series.
Complete family of
tips and nozzles is
available to meet most
of your welding needs.
CONSUMABLES
TIG Parts & Consumables
244320 244325
244260
TORCH BODIES
To suit CK Tig Torches
TYPE
PART NO.
CK150 Flexi Torch Body
244260
CK210 Flexi Torch Body
244320
CK210V Flexi Torch Body c/w Valve
244321
TL210 Flexi Torch Body
244323
TL210 Torch Body
245936
245945
HANDS & SWITCHES
Amp controls
TYPE
FITS
PART NO.
244325
Amptrak Handle
Med 28ft M14 Remote
TL210,
TL310
245936
CK300 Torch Body
244450
SWITCHES
FITS
PART NO.
TL300FX Flexi Torch Body
244428
230HES25 Handle Contact
Med 26ft Moment
TL210,
TL300
245945
PARTS
FITS
PART NO.
Miller 14-pin Plug Kit metal
Miller
M235950
CABLE FITTINGS
TYPE
FITS
PART NO.
425PCSF 25ft 1pc Power Cable
CK210,
TL210
244306
225TF 25ft Tri Flex Cable Assembly
CK200
244357
2325TF 25ft Tri Flex Cable Assembly
CK230,
TL300
244404
325TF 25ft Tri Flex Cable Assembly
CK300
244453
15PFN 2PC Power Cable Fitting
4PF 2PC Power Cable Fitting
CK130,
CK150
CK210,
TL210
Miller Torch Adaptor #195 377 All Watercooled
M195377
244208
244311
143
CONSUMABLES
CK 2 Series Consumables
NOZZLES - ALUMINA & CERAMIC
COLLETS
DESCRIPTION
SIZE
PART NO.
DESCRIPTION
SIZE
PART NO.
TTCUP2A4
6.3mm
245200
TTCOL2C116 Std
1.6mm
245234
TTCUP2A5
8.0mm
245201
TTCOL2C332 Std
2.4mm
245235
TTCUP2A6
9.5mm
245202
TTCUP2A7
11.0mm
245203
TTCUP2A10
15.8mm
245205
NOZZLES - GAS LENS
COLLET BODIES
DESCRIPTION
SIZE
TTCOLBOD2CB116
Std
PART NO.
1.6mm 245222
TTCOLBOD2CB332
2.4mm 245223
DESCRIPTION
SIZE
PART NO.
TTCUP2AG4
6.3mm
245216
TTCUP2AG5
8.0mm
245217
TTCUP2AG6
9.5mm
245218
DESCRIPTION
PART NO.
TTSHIELD2GHS
245244
TTCUP2AG7
11.0mm
245219
TTCUP2AG8
12.7mm
245220
HEADSHIELD
CK 3 Series Consumables
NOZZLES – ALUMINA & CERAMIC
DESCRIPTION
SIZE
PART NO.
DESCRIPTION
SIZE
PART NO.
TTCUP3A4
6.3mm
245300
TTCOL3C116
1.6mm
245354
TTCUP3A5
8.0mm
245301
TTCOL3C332
2.4mm
245355
TTCUP3A6
9.5mm
245302
TTCOL3C418
3.2mm
245356
TTCUP3A7
11.0mm
245303
TTCOL3C532
4.0mm
245357
TTCUP3A8
12.7mm
245304
TTCUP3A10
15.8mm
245305
TTCUP3A12
19.0mm
245306
DESCRIPTION
SIZE
COLLET BODIES
DESCRIPTION
SIZE
TTCOLBOD3CB116
1.6mm 245338
TTCOLBOD3CB332
2.4mm 245339
PART NO.
TTCOLBOD3CB418
3.2mm 245340
TTCOLBOD3CB532
4.0mm 245341
NOZZLES - GAS LENS & GAS SAVER
144
COLLETS
TTCUP3AG6
9.5mm
245320
TTCUP3AG7
11.0mm
245321
TTCUP3AG8
12.7mm
245322
PART NO.
HEADSHIELD
DESCRIPTION
PART NO.
TTSHIELD300HS
245363
TTSHIELD3GHS
245364
TTSHIELD3GHSLD
245365
CONSUMABLES
CK 3 Series Short Consumables
NOZZLES – GAS LENS & GAS SAVER
GAS LENS
DESCRIPTION
SIZE
PART NO.
DESCRIPTION
SIZE
PART NO.
TTCUP2AG4
6.3mm
245216
TTLENS4GL116
1.6mm
245438
TTCUP2AG5
8.0mm
245217
TTLENS4GL332
2.4mm
245439
TTCUP2AG6
9.5mm
245218
TTCUP2AG7
11.0mm
245219
TTCUP2AG8
12.7mm
245220
COLLETS
DESCRIPTION
SIZE
PART NO.
TTCOL4C116
1.6mm
245444
TTCOL4C332
2.4mm
245445
HEADSHIELD
DESCRIPTION
PART NO.
TTSHIELD4GHS
245453
Gas Cutting & Welding Consumables
INDUSTRIAL KIT
Industry compatible fittings and built-in safety features.
The practical choice for industry, trade, rural and domestic
applications. Complete with all parts required for brazing,
fusion welding, silver soldering and oxy cutting (gas bottles
not included). Housed in a sturdy plastic carry case.
Gemini Gas Kit NDCW-7225 – c/w standard torch.
Includes flashback arrestors. Part No: 139010
145
CONSUMABLES
Gas Welding & Cutting Torches & Attachments
GAS WELDING TORCH
Manufactured from high quality materials for safe and
reliable operation. Industry compatible fittings.
Mixers must be ordered separately. Includes flashback
DESCRIPTION
FBA
PART NO.
TH-7225 Industrial Torch Handle
No
131004
ELITE CUTTING TORCH
DESCRIPTION
TIP TYPE LENGTH
PART NO.
HD G02-250P-3
3 Seat
131016
Std
GAS CUTTING ATTACHMENT
Manufactured from high quality materials for safe and
reliable operation. Industry compatible fittings.
STANDARD MIXERS
DESCRIPTION
PART NO.
MX-7225 Industrial Mixer
Compatible with Comet 3
131054
DESCRIPTION
TIP TYPE PART NO.
CA-7225 Industrial Cutting Attachment
2 Seat
Gas Welding & Cutting Heating Equipment
LARGE MIXERS
DESCRIPTION
PART NO.
55340 Mixer Assembly – LPG for Large Barrel
131052
55330 Mixer Assembly – Acet for Large Barrel
131053
Acet
LPG
HEATING TIPS
LARGE BARREL
146
SIZE
FUEL
PART NO.
4
Acet
135904
DESCRIPTION
LENGTH
PART NO.
4H
LPG
135953
GN18 LPG Barrel
450
133908
5H
LPG
135954
131033
CONSUMABLES
Gas Welding & Cutting Regulators
136045
136044
WELDWELL - OXY / FUEL REGULATORS
DRAGON - CO² REGULATOR
DESCRIPTION
PART NO.
SIZE
PART NO.
Oxygen Elite
136045
CO2 DR60
136052
Acetylene Elite
136044
Propane Elite
136043
WELDWELL - ARGON REGULATOR
No heater required
WELDWELL - ARGON REGULATOR
DESCRIPTION
PART NO.
SIZE
PART NO.
Argon Elite Single Flow
136047
Argon Elite Twin Flow
136048
147
CONSUMABLES
Gas Welding & Cutting Flashback Arrestors
FLASHBACK ARRESTORS
DESCRIPTION
PART NO.
Oxygen Reg End
143000
Acetylene/ Propane Reg End
143001
Oxygen Torch End
143005
Acetylene Torch End
143006
Gas Welding & Cutting - Hoses
TAILS, SPLICERS & COUPLINGS
HOSE SETS
DESCRIPTION
LENGTH
PART NO.
DESCRIPTION
PART NO.
Oxy/Acet twin x Ø6mm
5m
142125
Tailpiece x 5.0mm
141010
Oxy/Acet twin x Ø6mm
10m
142126
Tailpiece x 6.25mm
141016
Oxy/Acet twin x Ø10mm
20m
142145
Hose Coupling RH
141200
Hose Coupling LH
141201
GAS NUTS
148
DESCRIPTION
PART NO.
GA5 Nut - RH
141001
GA5 Nut - LH
141002
CONSUMABLES
Gas Welding Tips
INDUSTRIAL WELDING TIP
To suit industrial mixer MX-7225 (131054)
TIP SIZE
FUEL GAS
PART NO.
No 6
Acetylene
134200
No 8
Acetylene
134202
No 10
Acetylene
134204
No 12
Acetylene
134206
No 15
Acetylene
134208
Gas Cutting Tips
OXY / ACETYLENE - 2 SEAT
OXY / ACETYLENE - 3 SEAT
To suit industrial mixer MX-7225 (131054)
DESCRIPTION
CUTTING
THICKNESS
FUEL GAS
TIP
STYLE
PART NO.
DESCRIPTION
CUTTING
THICKNESS
FUEL GAS
TIP
STYLE
PART NO.
OA - 0.8
0 - 5mm
Acetylene
2 Seat
134402
102HC-00
0 - 5mm
Acetylene
3 Seat
134500
OA - 1.2
5 - 15mm
Acetylene
2 Seat
134404
102HC-0
5 - 10mm
Acetylene
3 Seat
134501
OA - 1.5
15 - 30mm
Acetylene
2 Seat
134406
102HC-1
10 - 15mm
Acetylene
3 Seat
134502
OA - 2.0
30 - 100mm
Acetylene
2 Seat
134408
102HC-2
15 - 30mm
Acetylene
3 Seat
134503
102HC-3
30 - 40mm
Acetylene
3 Seat
134504
102HC-4
102HC-5
40 - 50mm
50 - 100mm
Acetylene
Acetylene
3 Seat
3 Seat
134505
134506
149
CONSUMABLES
Gas Cutting Tips Propane/LPG & Natural Gas
OXY/PROPANE STD - 2 SEAT
OXY/PROPANE STD - 3 SEAT
DESCRIPTION
CUTTING
THICKNESS
FUEL GAS
TIP
STYLE
Std Propane
6 - 12mm
LPG/Propane
Std Propane
12 – 19mm
LPG/Propane
PART
NO.
DESCRIPTION
CUTTING
THICKNESS
FUEL GAS
TIP
STYLE
PART
NO.
2 Seat 135064
106HC-00
0 - 5mm
LPG/Propane
3 Seat 135200
2 Seat 135066
106HC-0
5 - 10mm
LPG/Propane
3 Seat 135201
106HC-1
10 - 15mm
LPG/Propane
3 Seat 135202
106HC-2
15 - 30mm
LPG/Propane
3 Seat 135203
106HC-3
30 - 40mm
LPG/Propane
3 Seat 135204
106HC-4
40 - 50mm
LPG/Propane
3 Seat 135205
106HC-5
50 - 100mm
LPG/Propane
3 Seat 135206
Gas Welding Rods
LO-FUMING BRONZE GENERAL PURPOSE WELDING ROD
AS 1167.1/2: RCuZn-C, AWS A5.8:RBCuZn-C
Bare, Cu-Zn filler rod for braze welding. For optimum
results should be used with Bronzecraft Flux (Cast Iron
Tinning Flux for cast iron) see page 109, and a neutral
or slightly oxidising flame. Recommended for braze
welding of steels, malleable irons and cast irons.
150
SIZE MM
SOLD PER
PART NO.
1.6
Kg
121104
2.5
Kg
12110
3.2
Kg
12114
FLUXCOTE NICKEL BRONZE REPLACEMENT FOR STEELBRAZE & WEARBRAZE
A fluxcoted welding alloy used to braze steel,
steel alloys, copper, brass, bronze and cast iron.
Sometimes used to join galvanized sheets of duct
work. Used for repair work on steel and other copper,
brass and bronze alloys.
SIZE MM
SOLD PER
PART NO.
3.2
Kg
127120
CONSUMABLES
Global Brands. Local Support.
19
47
WHERE WE
STARTED
Weldwell was established in
1947 by Wilf Nuttall, a sheet
metal worker and welder who
developed an innovative electrode
range for a new Eutectic Low
Temperature welding process.
Today we are a leading welding
supplier because of our
innovation and expertise.
65
YEARS
OUR PRODUCTS
65 years of experience gives
us the expertise to develop
products that deliver!
Our Weldwell arc electrodes
are manufactured in New
Zealand, and are preferred
by welding professionals and
enthusiasts world over.
OUR GLOBAL
PARTNERSHIPS
OUR INDUSTRY
EXPERTISE
Weldwell is part of the ITW
(Illinois Tool Works), a diversified
manufacturing company.
Both locally and globally
our products are developed,
delivered and supported by
a team of industry experts
who understand the needs
of our customers.
Our global partnerships give us
access to the world’s leading
welding brands.
OUR APPROACH
We work with our customers
to develop the best solutions.
Our customers have trust in
our products and our people
because of the way we
do things.
Gas Welding Rods
PANEL WIRE - GENERAL PURPOSE MILD STEEL
AS 1167.2: RG, AWS A5.2: R45
Low carbon steel filler rod suitable for fusion welding of
mild and low carbon steels and wrought irons. For butt
or fillet welding applications such as vehicle body and
exhaust repairs, steel furniture, pipe, tubing, etc..
SIZE MM
SOLD PER
PART NO.
1.6
Kg
121004
2.5
Kg
121010
3.2
Kg
121014
Copper &
Copper Alloys
NICKEL BRONZE WORK HARDENING NICKEL BRONZE BRAZING ROD
AS 1167.1/2: RCuZn-D, AWS A5.8:RBCuZn-D
For wear resistant overlays. Excellent for metal to metal
sliding wear applications – worn or broken gear teeth,
worn bearings, shafts, etc. Hardness 110-200 Brinell.
Use Steelbraze Flux see page 109
SIZE MM
SOLD PER
PART NO.
1.6
Kg
127120
Silver Brazing
Alloys
SILVALOY RANGE
OUR BRANDS
Our brands include Weldwell
electrodes; WIA equipment and
filler metals; Miller industrial
equipment; Hobart flux-cored
wires and Bernard™
consumables.
USED BY
THE BEST
WE KNOW
THE MARKET
Our brands are selected by
welding professionals and
companies who demand the
most reliable products, in
depth knowledge and cost
effective solutions.
We work hard to build our
knowledge and understand
what our market needs.
Whether it’s heavy engineering,
mining, oil and gas or pipelines,
we know the market.
SUPER STAFOS
In addition to Copper and its alloys, Super Stafos
- 15% Silver content - may be used with flux to braze
brass. Melting Temperature – 650 – 800ºC
DESCRIPTION
PKT SIZE
SOLD PER PART NO.
Super Stafos x 1.6mm
1
Stick
125305
Super Stafos x 2.4mm
1
Kg
125308
Super Stafos x 3.2mm
1
Stick
125309
SIZE MM
MELTING TEMP
PKT
SOLD PER
SIZE
PART NO.
40 x 1.6
610 - 620ºC
1
Stick
124104
42 x 2.0
610 - 620ºC
1
Part Kg
124106
42 x 3.2
610 - 620ºC
1
Part Kg
124114
55 x 1.6
630 - 660ºC
1
Part Kg
124405
151
CONTACT
P 0800 WELDWELL
F 06 8341 604
E [email protected]
Welding
Product
Range
2016
0800 WELDWELL
E [email protected]
ITW Welding Group
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