WINN CUT Edger User manual

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WINN CUT Edger User Manual | Manualzz

USER MANUAL

WINN CUT Edger

Distributed by:

Becker Arena Products Inc.

www.beckerarena.com

800-234-5522

Read the instructions carefully and understand them before using WinnCut.

This manual contains important safety instruction.

Warning! Incorrect use could lead to serious injury for the user or for bystanders

User manual in original, 2011-05

1

GENERAL

For your own and others’ safety, do not use the WinCut without having first read and understood the entire contents of this user manual.

Warning! When this symbol appears it means that it could lead to serious injury if the instructions are not followed.

This manual should be considered as integral part of the WinCut and should always be kept with the machine and in case of sale the manual should be shipped together with the machine.

Responsible for installing the WinCut, deploying it and using it in a safe manner is the person or persons who assemble it and use it.

Manufacturer:

Winn Marketing AB

Box 3006, 903 02 Umeå

Tel. +46 (0)90 12 57 80 [email protected]

2

Table of Contents

General, Table of contents…………………………………………………………………………………….…..…. Page 2

Description of the WinnCut…………………………………………………………………………………………... Page 4

Safety Instructions …………………………………………………………………………………………………….…. Page 5

Use ………………………………………………………………………………………………………………………..…….. Page 6

Battery and cutting steel ……………………………………………………………………………….…………..…. Page 7

User instructions, start, stop and transport………………………………………………………………….. Page 8

Maintenance, troubleshooting and changing of the fuse ……………………………….……………. Page 9-10

Wiring ………………………………………………………………………………………………………………………….. Page 11

Technical data …………………………………………………………………………………………………..……….… Page 12

EG Declaration Page …………………………………………………………………………………………….…….… Page 13

3

Description of the Edger

This edger is designed to cut the ice closest to the dasher board.

A Handle

B

Start/Stop

C Main Switch

D Protective cover

E Machine License Plate

F Batteries

G Cutting steel

H Warning decal

I

J

Lever for cutting depth

Fuse

K Micro switch

L Relay

M

Charge connector

Picture 2

Picture 3

Picture 1

D H

G

4

F

A

I

K

E

L

B

C

J

Safety Instructions

Make sure all warning and information decals are in place, are clean and readable. Damaged decals must be replaced immediately.

Symbols

Warning! This symbol means that you should be extra attentive and is always followed by an information about what risk is.

For your own and others' safety, do not use the edger without having first read and

understood the entire contents of this manual

Warning! Cutting tools: Careless use of machinery can lead to serious

personal injuries. Cutting blades are sharp and dangerous.

Always wear approved safety shoes with steel toe and slip protection when working with the machine on the ice.

The Edgers safety functions

Warning! Never use a machine with defective safety equipment.

Safety equipment must be checked and maintained

Here are the safety details on the edger, and their function.

Brake for rotating plate

The edger is equipped with a break on the outgoing axle from the electrical motor, which is constructed to quickly stop the cutting knives when the handle is released.

Main switch

The main switch cut the power to the controller of the edger. The key is removable so that no unauthorized personnel can use the machine.

Operator

Warning! In all uses of the machine must be approved personal protective equipment be used. Personal protective equipment does not eliminate the risk of injury, but it

reduce the degree of injury in an accident.

Persons under 18 years are not allowed to use the edger.

Never use the machine when you are tired, have consumed alcohol or if you are using medicines that can affect your vision, judgment or bodily functions.

5

Use of the Edger

Warning! Cutting tools: Always stand behind the edger and hold both of your hands on the handle when driving the machine. Never stand beside the machine with the engine running.

Warning! The coupling mechanism of the edger is very sensitive. Even a small push of the handle when the machine is active will make the cutting knives move.

Risk area

Warning! Never modify this machine in a way that it no longer corresponds with the execution from the manufacturer. Never use the machine if it has been modified by someone else than the manufacturer. Never use other parts than those recommended in this user manual.

Make sure the machine is installed properly according to the attached installation

instructions and is correct maintained in accordance with these instructions.

The minimum safety distance from the edger is 1 ft.

Warning! Danger of slipping! Always use non-slip shoes

Before every use:

Make sure that:

- The operator is using the correct safety equipment and clothing

- The required maintenance is performed

- That everything on the edger is securely tightened.

- That all safety equipment is in place and functioning

- The knives are correctly fastened and running free

Warning! Short circuit. Control on a regular basis that the battery cables do not have any damages. See to it that no metal parts are in contact with the battery terminals.

Maintenance

Warning! Before performing service and maintenance on the machine:

Turn the power switch to the OFF position and remove the key from the lock and remove the connection to the battery +.

6

INSTALLATION INSTRUCTIONS

Batteries

When installing the batteries in the machine, make sure the terminals are cleaned so that any possible oxide is removed. Make sure it is clean on the battery shelf. Fasten your batteries so they fit snugly. Connect the red positive cable to positive (+) on battery 2. Install the orange cable from the negative pole of the battery 1 and the plus pole of the battery 2. Connect the black negative cable to the negative pole of the battery 1.

Replacement of cutters

Warning! Risk of cutting damage. When you handle knives

- Always wear protective gloves made of leather. Remove the key main switch and the positive terminal

Tilt the tool to the right. (see Fig.)

Each knife is fitted with two screws plus washers.

NOTE! There are four knives in the disk-plus-two on top. The two upper blades are shorter and should not be confused. Add a drop of locking compound on the screws before mounting.

Cutting blades are adjustable and should stand out from the plate with .64 in at the bottom and .63 in on the top.

7

USER INSTRUCTIONS

Cutting

Warning! Cutting tools: Always stand behind the edger and keep both hands on handles when you run the machine. Never stand next to the machine during operation.

Start

For the cutter on the ice surface. Lower the cutter by moving the lever to the right and forward until the cutting blades scraping lightly against the ice. Turn the main switch to "ON" and lift start and stop control. Adjust cutting depth. Make sure not to cut too deep. It is better to run two times.

Stop

The electric motor is stopped by releasing the handle. The cutting plate will then brake until standing still. Turn the main switch to ”OFF”. Remove the key is maintenance is to be made or if the edger is not to be used within a short period of time

TRANSPORTATION

Push down the handle so that the cutter rises. Set up the front wheels on a pallet. Then lift the handle and the cutter up on the podium. Secure with straps around the chassis.

Warning! Risk for crush damage!

8

MAINTENANCE AND TROUBLESHOOTNING

Warning! Before performing service and maintenance on the machine:

Turn the power switch to the OFF position and remove the key from the lock and remove the connection to the battery +.

Maintenance instructions

1. Cleaning of the edger

Clean the machine after every edge.

2. Battery and cables

Before every edge, the battery and electrical cables shall be inspected for damages. Damaged cables shall be replaced immediately.

3. Knife break

Control the function of the brake before each shift. The cutting plate shall stop within 10 seconds from release of the handle.

4. Knife

Replace the cutting knives.

5. Batteries

The batteries shall be charged after each shift.

Charging of batteries

Put the machine on charge after each edge and let it be connected until next edge.

NOTE! Important:

Connect the charger to the socket on the machine first, then to the wall socket after charging. Disconnect the plug from the wall outlet first before you release the charging cable. Risk of sparking.

Before the battery is stored for long term storage shall be charged.

Always keep batteries as cool and dry as possible.

Charge the batteries at least once a month.

Comply with environmental regulations when disposing of batteries.

9

It is important to change blades regularly (to get the best possible cutting performance). Using dull knives leads to wavy surfaces.

Changing the fuse

Remove the key from the main switch. Remove plus (+) cable from the battery, lift the lid fuse holder.

Remove the nut and spring washer.

NOTE! Be careful; do not drop the nut or washer down into the engine. Install the new fuse

If the edger is loaded to heavy (the cutting depth is too deep), the fuse protects the motor from overheating.

TROUBLESHOOTING

PROBLEM

The edger won’t start

The edger is cutting bad/wrong

PROBABLE CAUSE

The main switch is in ”OFF”

The fuse is broken

The battery is not connected

Start-stop relay

Relay defect

Battery defect

Cutting knives defect

Bearing loose

Cutting too deep

REMEDY

Turn the mains with to ”ON”

Change, see above.

Connect batteries

Control the microswitch

Control power to the relay

Change battery

Change cutting knives (p.8)

Tighten

Decrease cutting depth

10

3 2

125

4 1

M

5

- +

+

-

7

-

+

6

1 Motor

2 Relay

3 Fuse

4 Main Switch

5 Charge connector

6 Micro switch

7 Batteries

11

Technical Data

Dimensions

Length: inches

Width: inches

Height: inches

Weight: lbs.

Battery

Number

Voltage

Capacity Amp.

Capacity

Max. cut diameter

Knife

Type and size

Number

Electric motor

Effect

Voltage

Noise level / Vibration

Noise level at operators ear

1)

Vibration level at handle

2)

WINN CUT

41.5

16.8

36.7

250

2 ea

12 V

70

13 in.

Part #

4 + 2

2.000 W

24 V

< 70 dB(A)

< 2,5 m/s

2

1)

Typical distribution measurements of equivalent sound pressure level is a standard deviation of 2 dB (A)

2)

Typical distribution measurements of vibration in the handles are at 1 m/s2

12

EG DECLARATION

According to directive 2006/42/EG, Annex 2A

Winn Marketing AB, Box 3006, 903 02 Umeå, Tel. 090-12 57 80 , announce that from

Manufacturing number 2012130 is manufactured in accordance with: Machinery Directive

2006/42/EC, and is in conformity accompanying harmonized standards:

EN ISO 12100:2010, EN 60204-1:2006. samt är tillverkad i överensstämmelse medföljande harmoniserade standarder:

EN ISO 12100:2010, EN 60204-1:2006.

Name / Title of person responsible for technical data

Umeå

Joakim Bergström

VD

13

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Key Features

  • Cutting ice closest to the dasher board
  • Brake on the outgoing axle from the electrical motor
  • Main switch cuts the power to the controller
  • Adjustable cutting depth
  • Easy to transport

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Frequently Answers and Questions

How do I start the WINN CUT Edger?
Turn the main switch to "ON" and lift start and stop control. Adjust cutting depth. Make sure not to cut too deep. It is better to run two times.
How do I stop the WINN CUT Edger?
Release the handle to stop the electric motor. The cutting plate will then brake until standing still. Turn the main switch to "OFF".
How do I transport the WINN CUT Edger?
Push down the handle so that the cutter rises. Set up the front wheels on a pallet. Then lift the handle and the cutter up on the podium. Secure with straps around the chassis.
How do I change the fuse on the WINN CUT Edger?
Remove the key from the main switch. Remove plus (+) cable from the battery, lift the lid fuse holder. Remove the nut and spring washer. Install the new fuse.
What should I do if the WINN CUT Edger is cutting bad or wrong?
Check the following: The fuse is broken, the battery is not connected, the cutting knives are defective, the bearings are loose, or the cutting depth is too deep.
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