Dimension™ Series

Dimension™ Series
Issued June 2016 • Index No. DC/19.2
Dimension Series
™
Quick
Specs
Multiprocess Welding
Power Source
Heavy Industrial Applications
Processes
Input Power 3-phase power
Fabrication and construction
Heavy manufacturing
MRO — maintenance/repair
Pressure tank/vessel fabrication
Pipe welding
Shipbuilding
Refineries and foundries
Railcar manufacturing
Earth-moving equipment manufacturing
MIG (GMAW)
Stick (SMAW)
TIG (GTAW)
Flux-cored (FCAW)
Air carbon arc (CAC-A)
cutting and gouging
Submerged arc (SAW)
Rated Output 302: 300 A at 32 VDC, 100% duty cycle
452/562: 450 A at 38 VDC, 100% duty cycle
652/812: 650 A at 44 VDC, 100% duty cycle
Net Weight 302: 361 lb. (164 kg)
452/562: 424 lb. (192 kg)
652/812: 545 lb. (247 kg)
DC multiprocess capability provides
versatility and outstanding arc performance
in CV (MIG) and CC (stick, TIG, CAC-A).
Built-in arc control lets you get in
tight without sticking the electrode. An
electrode compensation circuit ensures
consistent arc control performance
regardless of the electrode size.
Build your own system at
MillerWelds.com/equiptoweld or
see the Stationary and MIGRunner™
packages (page 5).
Digital voltmeter and ammeter are
easy to read, even at 30 feet (9.2 m).
Internal digital voltage control (DVC)
enables operator to preset weld voltage
in the CV mode prior to welding.
Simple control panel features single
range amperage/voltage adjustment.
Provides easy and efficient operation.
Line voltage compensation ensures
consistent weld performance by keeping
output power constant even if primary
input power varies by ±10 percent.
14-pin receptacle provides quick,
direct connection to Miller 14-pin wire
feeders and accessories.
Hot Start™ makes it easy to start
difficult stick electrodes such as
E-6010 and E-7018.
Remote on/off capabilities allow
operator to turn power source on and
off from a distance.
Power efficient for exceptional value
and return on your investment.
Remote voltage control allows operator
to change voltage from feeder.
115-volt duplex receptacle provides
15 amps of auxiliary power.
Thermal overload protection light
indicates power shutdown. Helps prevent
machine damage if the duty cycle is
exceeded or airflow is blocked.
Power cord strain relief provided for your
convenience at installation.
Dimension 452
Stationary package
shown.
™
Fan-On-Demand™ cooling system operates only when
needed. Reduces contaminants drawn into the machine
and excess noise in work areas.
Enclosed circuit boards provide
additional protection from contaminants
resulting in longer service life.
PC board protection prevents the wire
feeder power or other stray voltages
(less than 115 VAC) from harming the
power source PC board.
Power source is warranted for three years, parts and labor.
Original main power rectifier parts are warranted for five years.
Miller Electric Mfg. Co.
Equipment Sales US and Canada MillerWelds.com
An ITW Welding Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
Dimension 302 Specifications (Subject to change without notice.)
™
Amperage/Voltage
Range
Rated Output
15–375 A in CC mode
300 A at 32 VDC,
100% duty cycle
10–32 V in CV mode
Amps Input at Rated Output, 50/60 Hz
200 V
230 V
460 V
575 V
KVA
KW
Max. OpenCircuit
Voltage*
57.5
50
25
20
20
12.9
60 VDC
69
60
30
24
23.7
13.4
36 VDC
Net
Weight
Dimensions
H: 30 in. (762 mm)
(including lift eye)
W: 23 in. (585 mm)
D: 30.5 in. (775 mm)
(including strain relief)
361 lb.
(164 kg)
*Open-circuit voltages in CV mode are factory set at values less than indicated for CC.
Control Panel
1
5
2
6
7
8
3
4
9
1. Arc Force (DIG) Control
2. Process Selector Switch
3. Remote Amperage/Voltage Control Switch
4. Output Switch (Contactor)
5. Hot Start Switch
6. Digital Meters
7. Amperage/Voltage Adjustment Control
8. High Temperature Shutdown Light
9. Power Switch with Indicator Light
Performance Data
Duty Cycle Chart
Volt/Amp Curve CV
Rated Output
600
Volt/Amp Curve CC
50
80
GMAW
FCAW
45
SMAW
GTAW
70
40
500
50
30
25
Med.
20
DC Volts
DC Volts
Welding Amps
400
60
Max.
35
40
SMAW
Arc Force
30
SMAW
Arc Force
15
300
Min.
10
20
10
5
Min.
200
40
50
60
70
% Duty Cycle
2
80
90
100
Max.
Min.
Max.
0
0
0
50
100 150 200 250 300 350 400 450 500
DC Amps
0
50
100 150 200 250 300 350 400 450 500
DC Amps
Dimension 452/562 Specifications (Subject to change without notice.)
™
Amperage/Voltage
Range
20–565 A in CC mode
10–38 V in CV mode
Rated Output
450 A at 38 VDC,
(36.5 VDC for
CE model)
100% duty cycle
Amps Input at Rated Output, 50/60 Hz
200 V 230 V 380 V 400 V 440 V 460 V 520 V 575 V KVA KW
Max. OpenCircuit
Voltage*
91
79
48
46
41
39
34
31
31.4 22
65 VDC
104
90
52.5
51
46
45
38
36
35.3 22.3
43 VDC
Net
Weight
Dimensions
H: 30 in. (762 mm)
(including lift eye)
W: 23 in. (585 mm)
D: 38 in. (966 mm)
(including strain relief)
424 lb.
(192 kg)
*Open-circuit voltages in CV mode are factory set at values less than indicated for CC.
Control Panel
1
5
2
6
7
8
3
4
9
1. Arc Force (DIG) Control
2. Process Selector Switch
3. Remote Amperage/Voltage Control Switch
4. Output Switch (Contactor)
5. Hot Start Switch
6. Digital Meters
7. Amperage/Voltage Adjustment Control
8. High Temperature Shutdown Light
9. Power Switch with Indicator Light
Performance Data
Volt/Amp Curve CV
Duty Cycle Chart
Volt/Amp Curve CC
Rated Output
800
60
80
GMAW
FCAW
55
50
45
DC Volts
Welding Amps
400
60
Max.
40
50
35
30
DC Volts
600
Med.
25
20
300
60
70
80
90
100
Max.
Min.
Max.
Min.
0
0
% Duty Cycle
SMAW
Arc Force
10
5
50
SMAW
Arc Force
30
Min.
10
40
40
20
15
200
SMAW
GTAW
70
0
100
200
300
400
500
DC Amps
600
700
800
0
100
200
300
400
500
600
700
800
DC Amps
3
Dimension 652/812 Specifications (Subject to change without notice.)
™
Amperage/Voltage
Range
Rated Output
50–815 A in CC mode
650 A at 44 VDC,
100% duty cycle
Amps Input at Rated Output, 50/60 Hz
230 V 380 V 400 V 440 V 460 V 520 V 575 V KVA KW
Max. OpenCircuit
Voltage*
126
72 VDC
77
73
66
63
54
50.4
50
34.8
H: 30 in. (762 mm)
(including lift eye)
W: 23 in. (585 mm)
D: 38 in. (966 mm)
(including strain relief)
67 VDC
10–65 V in CV mode
Net
Weight
Dimensions
545 lb.
(247 kg)
*Open-circuit voltages in CV mode are factory set at values less than indicated for CC.
Control Panel
4
1
5
6
7
2
3
8
1. Arc Force (DIG) Control
2. Remote Amperage/Voltage Control Switch
3. Output Switch (Contactor)
4. Process Selector Switch
5. Digital Meters
6. Amperage/Voltage Adjustment Control
7. High Temperature Shutdown Light
8. Power Switch with Indicator Light
Performance Data
Duty Cycle Chart
Volt/Amp Curve CV
Volt/Amp Curve CC
Rated Output
1000
80
80
70
800
Max.
SMAW
GMAW
FCAW
70
60
50
Med.
40
SMAW
Arc Force
SMAW
Arc Force
20
20
Min.
10
10
Min.
300
50
60
70
% Duty Cycle
80
90
100
Max.
Min.
Max.
0
0
40
4
40
30
30
400
DC Volts
50
600
DC Volts
Welding Amps
60
0
100 200 300 400 500 600 700 800 900 1000
DC Amps
0
100 200 300 400 500 600 700 800 900 1000
DC Amps
Packages
Option #1: Dimension Power Source Only
™
Purchase components separately.
Dimension 652
903379 (230/460/575 V, 60 Hz)
Dimension 302
903216 (230/460/575 V, 60 Hz)
Dimension 812
907361 (380/400/440 V, 50 Hz w/CE)
Dimension 452
903254 (200-208/230/460 V, 60 Hz)
903255 (230/460/575 V, 60 Hz)
Dimension 562
907360 (380/400/440 V, 50 Hz w/CE)
Build your own system at
MillerWelds.com/equiptoweld
Option #2: Dimension Stationary Package
™
Stationary display without running gear or
cylinder rack.
Comes complete with:
Dimension power source
S-74D wire feeder
Bernard™ BTB Gun 400 A
Industrial MIG 4/0 kit consisting of
flowmeter regulator with 10 ft. (3 m) gas
hose, 10 ft. (3 m) 4/0 feeder weld cable
with lugs, and 15 ft. (4.6 m) work cable with
600-amp C-clamp
Dimension 302 Stationary Package
951272 (230/460/575 V, 60 Hz)
Dimension 452 Stationary Package
951273 (230/460/575 V, 60 Hz)
Dimension 652 Stationary Package
951274 (230/460/575 V, 60 Hz)
Option #3: Dimension MIGRunner Package
™
MIGRunner system with factory-installed
standard running gear and cylinder rack.
Dimension 302 MIGRunner Package
951276 (230/460/575 V, 60 Hz)
Dimension 652 MIGRunner Package
951278 (230/460/575 V, 60 Hz)
™
Comes complete with:
Dimension power source
S-74D wire feeder
Bernard™ BTB Gun 400 A
Industrial MIG 4/0 kit consisting of
flowmeter regulator with 10 ft. (3 m) gas
hose, 10 ft. (3 m) 4/0 feeder weld cable
with lugs, and 15 ft. (4.6 m) work cable with
600-amp C-clamp
Factory-installed running gear and cylinder
rack
5
Genuine Miller Options and Accessories
®
Ground Current Sensor 195048 Field
Disables power source if weld current is present
on primary ground.
Extension Cables for 14-Pin Plugs to
14-Pin Sockets*
242208025 25 ft. (7.6 m)
242208050 50 ft. (15.2 m)
242208080 80 ft. (24.4 m)
Extension cables make a direct connection
between the power source and remote control
or 24 VAC wire feeder. No messy splicing or
adapting required.
*For additional lengths visit MillerWelds.com/equiptoweld.
HF-251D-1 High-Frequency Arc
Starter/Stabilizer 042388
This portable 250-amp, 60-percent duty cycle
unit adds high frequency to the welding circuit
to help start the arc when using the TIG (GTAW)
process. Operates on 115-volt, 50/60/100 Hz.
See literature AY/5.0.
RHC-14 Hand Control*
242211020
20 ft. (6 m) cord
242211100
100 ft. (30.5 m) cord
Miniature hand control
for remote current and
contactor control. Dimensions: 4 x 4 x 3.25
inches (102 x 102 x 83 mm). Includes cord and
14-pin plug.
*For additional lengths visit MillerWelds.com/equiptoweld.
RFCS-14 Foot Control
043554
Foot current and
contactor control.
Includes 20-foot
(6 m) cord and
14-pin plug.
Remote Controls and Switches
Industrial MIG 4/0 Kit 300390
Includes flowmeter regulator with 10-foot (3 m)
gas hose, 10-foot (3 m) 4/0 feeder weld cable
with lugs, and 15-foot (4.6 m) work cable with
600-amp C-clamp.
Polarity Control 042871
This dual-function control is designed for use
with dual wire feeders or any application where
electrical isolation and/or polarity reversing of
weld current is required. Both functions can be
used at the same time.
Process Control Selector 042872
Allows you to easily change weld processes
without changing cables — from TIG to MIG or
TIG to stick. Also includes features of Polarity
Control. Can be used with any constant-current,
constant-voltage or multiprocess CC/CV welding
power source.
Standard Running Gear 042886
The large 10-inch (254 mm) rear wheels and
5-inch (127 mm) front casters on this running
gear provide excellent mobility on the shop
floor, making it easier to move the power
source. Very easy to install. Handles double as
weld cable holder.
Standard Cylinder Rack 042887
Holds two cylinders. Only installs on Standard
Running Gear.
6
Coolant Systems
RMLS-14 129337
Momentary- and maintained-contact rocker
switch for contactor control. Push forward
for maintained contact and backward for
momentary contact. Includes 26.5-foot (8 m)
cord and 14-pin plug.
For more information see literature AY/7.2.
RCC-14 Remote Contactor and Current Control
151086
East/west rotary-motion fingertip control
attaches to TIG torch using two hook-and-loop
fasteners. Allows complete current and
contactor control at operator’s fingertips.
Includes 26.5-foot (8 m) cord and 14-pin plug.
Coolmate™ 3
043007 115 V
043008 230 V
For use with water-cooled torches rated up to
500 amps. Unique paddle-wheel indicator,
external filter and easy-fill spout.
RCCS-14 Remote Contactor and Current
Control 043688
North/south rotary-motion fingertip control
attaches to TIG torch using two hook-and-loop
fasteners. Great for applications that require a
finer amperage control. Includes 26.5-foot (8 m)
cord and 14-pin plug.
Coolmate™ 4 042288 115 V
For use with water-cooled torches rated up to
600 amps. Tough molded polyethylene case
with carrying handle.
Coolant 043810
Sold in cases of four one-gallon recyclable
plastic bottles. Miller coolants contain a base of
ethylene glycol and deionized water to protect
against freezing to -37 degrees Fahrenheit
(-38°C) or boiling to 227 degrees Fahrenheit
(108°C). Also contains a compound that resists
algae growth.
Wire Feeder Options
Bench-Style Feeders
22A
24A
S-74S
S-74D
S-74DX
S-74 MPa Plus
Literature
M/11.0
M/11.0
M/3.0
M/3.0
M/3.0
M/3.0
Bench-Style Dual Feeders
D-74S
D-74D
D-74DX
D-74 MPa Plus
M/3.0
M/3.0
M/3.0
M/3.0
Boom-Style Feeders
SS-74S12
SS-74S16
SS-74D12
SS-74D16
SS-74DX12
SS-74DX16
SS-74 MPa Plus
M/13.11
M/13.11
M/13.11
M/13.11
M/13.11
M/13.11
M/13.11
Boom-Style Dual Feeders
DS-74S12
DS-74S16
DS-74D12
DS-74D16
DS-74DX12
DS-74DX16
DS-74 MPa Plus
M/13.11
M/13.11
M/13.11
M/13.11
M/13.11
M/13.11
M/13.11
Portable Feeders
SuitCase® 12RC
M/6.5
Portable Voltage-Sensing Feeders
SuitCase® X-TREME™ 8VS
SuitCase® X-TREME™ 12VS
M/6.42
M/6.42
Aluminum Push-Pull Feeders
XR™-S and XR™-D Controls
M/1.7
Guns available:
XR-Aluma-Pro™
XR™-Pistol
XR™-Pistol-Pro
M/1.71
M/1.73
M/1.74
Hard Automation
70 Series Remote Configurations
M/3.0
7
Ordering Information
Equipment and Options
Stock No.
Dimension 302 Power Source Only
903216*
230/460/575 V, 60 Hz
Dimension™ 302 Stationary Package
951272*
230/460/575 V, 60 Hz
™
Description
Dimension™ 302 MIGRunner™ Package
951276*
230/460/575 V, 60 Hz
Dimension™ 452
903254*
903255*
200-208/230/460 V, 60 Hz
230/460/575 V, 60 Hz
Dimension™ 452 Stationary Package
951273*
230/460/575 V, 60 Hz
Dimension™ 562
907360**
380/400/440 V, 50 Hz w/CE
Dimension™ 652
903379*
230/460/575 V, 60 Hz
Dimension™ 652 Stationary Package
951274*
230/460/575 V, 60 Hz
Dimension™ 652 MIGRunner™ Package
951278*
230/460/575 V, 60 Hz
Dimension™ 812
907361**
380/400/440 V, 50 Hz w/CE
22A
951190
See literature M/11.0
24A
951193
See literature M/11.0
Qty.
Wire Feeders
70 Series
See literature M/3.0
SuitCase® 12RC
951580
See literature M/6.5
SuitCase® X-TREME™ 8VS
951583
See literature M/6.42
SuitCase® X-TREME™ 12VS
951543
See literature M/6.42
XR™-Controls
300601
300687
XR-S model. See literature M/1.7
XR-D model. See literature M/1.7
Swingarc™ Boom Feeders
See literature M/13.11
Remote Controls
RMLS-14
129337
Rocker switch
RCC-14
151086
Fingertip control (side to side)
RCCS-14
043688
Fingertip control (up and down)
RHC-14
242211020
242211100
Hand control with 20 ft. (6 m) cord and 14-pin plug
Hand control with 100 ft. (30.5 m) cord and 14-pin plug
RFCS-14
043554
Foot control
195048
Field
Industrial MIG 4/0 Kit
300390
Includes flowmeter regulator with 10 ft. (3 m) gas hose, 10 ft. (3 m) 4/0 feeder
weld cable with lugs, and 15 ft. (4.6 m) work cable with 600-amp C-clamp
Polarity Control
042871
Process Control Selector
042872
Standard Running Gear
042886
Standard Cylinder Rack
042887
HF-251D-1 Starter/Stabilizer
042388
Options and Accessories
Ground Current Sensor
Extension Cables
See page 6
Coolant Systems
Coolant
See literature AY/5.0
See page 6
043810
Primary Power Cable
Secondary Welding Cables
Work Cable and Clamp
Date:
*
**
Total Quoted Price:
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
50 Hz models with CE Specifications are manufactured according to the Standards IEC-974-1 and EN-60974-1.
Distributed by:
© 2016 Miller Electric Mfg. Co.
Price
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