WARRANTY:
CK WORLDWIDE INC.
CK Worldwide, Inc. warrants products manufactured by CK Worldwide, Inc. to be free of defects in materials and workmanship. CK Worldwide, Inc. limits this warranty to replacement of the product or parts thereof and excludes liability for injury, property damage or economic loss attributable to product use or misuse.
In any event, CK Worldwide, Inc. will only be responsible for its products when used with accessory items manufactured by CK Worldwide, Inc.
INSTALLATION: Before using this torch, - tighten regulator, hose and power cable fittings with proper wrenches. Using small pliers, securely tighten all knurled hose fittings
(Slide the torch handle back for access to the torch connections). Purge the regulator and TIG torch with inert gas at 20 cubic feet per hour. Following these steps will ensure contamination free welds. Repeat this procedure whenever torch or regulator fittings have been detached.
CONNECTION
DIAGRAM:
1 PIECE
CABLE ASSEMBLY
2 PIECE
CABLE ASSEMBLY
INFORMATION
CHART:
TUNGSTEN
PREPARATION:
Electrode
Diameter in inches
(mm)
Cup
Size
.020 (0.50)
.040 (1.00)
1/16 (1.60)
3/32 (2.40)
1/8 (3.20)
5/32 (4.00)
3/16 (4.80)
1/4 (6.40)
4 or 5
4 or 5
4, 5 or 6
6, 7 or 8
7, 8 or 10
8 or 10
8 or 10
10
AC
Pure
5 - 15
10 - 60
50 - 100
100 - 160
150 - 210
200 - 275
250 - 350
325 - 700
WELDING CURRENT (AMPS)
- TUNGSTEN TYPE
AC
Thoriated
5 - 20
15-80
70 - 150
140 - 235
220 - 325
300 - 425
400 - 525
500 - 700
DCSP
Pure
5 - 15
15 - 70
70 - 130
150 - 220
220 - 330
375 - 475
475-800
750 - 1000
DCSP
Thoriated
5 - 20
20 - 80
80 - 150
150 - 250
240 - 350
400 - 500
475-800
700 - 1100
ARGON FLOW
- FERROUS METALS
Standard
Body
(Liters)
5-8 (3-4)
5-10 (3-5)
7-12 (4-6)
10-15 (5-7)
10-18 (5-9)
15-25 (7-12)
Gas Lens
Body
(Liters)
5-8 (3-4)
5-8 (3-4)
5-10 (3-5)
8-10 (4-5)
8-12 (4-6)
10-15 (5-7)
ARGON FLOW
- ALUMINUM
Standard
Body
(Liters)
5-8 (3-4)
5-12 (3-6)
Gas Lens
Body
(Liters)
5-8 (3-4)
5-10 (3-5)
8-15 (4-7)
10-20 (5-10)
12-25 (6-12)
15-30 (7-14)
7-12 (4-6)
10-15 (5-7)
10-20 (5-10)
12-25 (6-12)
20-35 (10-17) 12-25 (6-12)
25-50 (12-24) 20-35 (10-17)
25-40 (12-19) 15-30 (7-14)
30-55 (14-26) 25-45 (12-21)
END PREPARATION:
DCSP (EN)
General Purpose:
Flat:
1/4 to 1/2 x Diameter
GRINDING PREPARATION:
Use a 60 Grit or finer aluminum oxide wheel
EXTENSION INSTRUCTION:
STANDARD PARTS
General Purpose:
3 x Diameter from end of cup.
CAUTION:
Taper:
2 to 3 x Diameter
ACHF
General Purpose:
Ball:
Maximum 1 x Diameter
Shape tungsten by grinding logitudinally, never radially.
Remove sharp point to leave a truncated point with a flat spot.
Diameter of flat spot determines amperage.
GAS LENS PARTS
General Purpose:
3 x Diameter from end of cup.
Ball tip by arcing on clean metal at low current DCRP (EP) then slowly increase current to form the desired ball diameter.
The included angle determines weld bead shape and size. Generally, as the included angle increases, penetration increases and bead width decreases.
Maximum extension:
6 x Diameter from end of cup.
(In draft - free areas)
Personal harm will result from touching the hot parts of a TIG torch without insulative protection, or from looking directly or indirectly at an arc or reflected arc. At no time should bare skin be exposed to a welding arc.
FL130
TIG TORCH MANUAL
FL130 GAS COOLED
TECHNICAL INFORMATION
RATING @ 100% DUTY CYCLE:
COOLING METHOD:
130 AMP ACHF OR DCSP
GAS COOLED
ACCESSORY ITEMS REQUIRED FOR COMPLETE INSTALLATION:
HEAD ACCESSORIES:
POWER CABLE ADAPTOR:
2 SERIES HEAD ACCESSORIES
105Z57 (15PCA)
MODEL SELECTOR - TORCH PACKAGES
BODY STYLE -
CABLE STYLE
HEAD
AMP
RATING
HEAD
ACCESS
CABLE LENGTH
HI-FLEX
CABLE
SUPERFLEX
CABLE
FL130-NO VA LV E
1 P IE C E C A B LE
FL2L
FL130-W ITH VA LV E
1 P IE C E C A B LE
FL2L
130
130
2 S E RIE S
2 S E RIE S
12-1/2 ft. (3.8m)
25 ft (7.6m)
12-1/2 ft. (3.8m)
25 ft (7.6m)
FL1312
FL1325
FL1312V
FL1325V
FL1312S F
FL1325S F
FL1312V S F
FL1325V S F
HEAD ADJUSTMENT FOR FLEX-LOC
CK WORLDWIDE INC.
3501 “C” ST. N.E.
AUBURN, WA. 98002
USA
PHONE: (253) 854-5820
PHONE: (800) 426-0877
FAX: (253) 939-1746 www.ckworldwide.com [email protected]
FLTBA
FLTBAV (WITH VALVE)
FLGB
FLGBV TORCH BODY (WITH VALVE)
01-0012
01-0007
01-0002
(2 REQD.)
01-0002
(2 REQD.)
FLHV
1512PCHFM (12-1/2 foot) 1525PCHFM (25 foot)
FL2L............
0 1 - 0 0 0 9 . . . . .
2 G H S . . . . . . . .
3 0 0 R . . . . . . . . . .
200M..........
2 0 0 R . . . . . . . . . .
TORCH HEAD
2 SERIES HEAD ASSEMBLY
(INCLUDES HEATSHIELD AND
ADJUSTING STEM)
ADJUSTING STEM
(INCLUDED O-RING)
HEATSHIELD
O-RING-FOR ADJUSTING STEM
BACKCAP
SHORT BACKCAP, 2 SERIES
(INCLUDES O-RING)
O-RING-FOR BACKCAP
01-0013
FOR:
FL1312
FL1325
FL1312V
FL1325V
2GHS
CK WORLDWIDE INC.
200H
01-0002
FLHV2
1512PCMSF (12-1/2 foot) 1525PCMSF (25 foot)
300R
200R
01-0009
200M
FL2L
PART # DESCRIPTION
F L T B A . . . . . . .
F L G B . . . . . . . .
0 1 - 0 0 0 2 . . . .
2 0 0 H . . . . . . . .
F L T B A V . . .
F L G B V . . . . .
0 1 - 0 0 1 2 . . .
0 1 - 0 0 0 2 . . .
F L H V . . . .
0 1 - 0 0 0 7 . . . .
0 1 - 0 0 1 3 . . . .
0 1 - 0 0 0 2 . . . .
F L H V 2 . . . . .
TORCH
TORCH BODY ASSEMBLY
(INCL. TORCH BODY,
O-RINGS & HANDLE)
TORCH BODY
(INCLUDES O-RINGS)
O-RING - FOR BODY
(2 REQUIRED)
HANDLE
VALVED TORCH BODY
ASSEMBLY (INCL. TORCH
BODY, O-RINGS, HANDLE
VALVE AND HANDLE ADAPTER
AND HANDLE
VALVED TORCH BODY
(INCL. O-RINGS AND
HANDLE VALVE)
O-RING FOR VALVE
O-RING FOR VALVE
(2 REQUIRED)
HANDLE VALVE
(INCL. NYLON SCREW)
NYLON SCREW
HANDLE ADAPTER
(INCL. O-RING)
O-RING
HANDLE, THREADED
1512PCHFM....
1512PCMSF....
1525PCHFM.....
1525PCMSF.....
POWER CABLES
POWER CABLE-12-1/2 FOOT
HI-FLEX (INCLUDES FITTINGS)
POWER CABLE-12-1/2 FOOT
SUPER FLEX (INCLUDES FITTINGS)
POWER CABLE-25 FOOT HI-FLEX
(INCLUDES FITTINGS)
POWER CABLE-25 FOOT SUPER FLEX
(INCLUDES FITTINGS)
1 5 P C A . . . . . . . . .
SL2..................
SL2-25.............
SL2-35............
SL2-35M.........
ACCESSORIES
POWER CABLE ADAPTER (ORDER SEPARATLEY)
SAFE LOCK QUICK CONNECT
TWECO POWER CABLE ADAPTER
DINSE 25 POWER CABLE ADAPTER
DINSE 35 POWER CABLE ADAPTER
DINSE 35 FLOW-THRU GAS
POWER CABLE ADAPTER
NOTE:
TRI-FLEX CABLE CAN BE SEPERATED
TO REPLACE GAS HOSE, WATER HOSE OR
POWER CABLE INDIVIDUALLY
2 SERIES HEAD ACCESSORIES GAS SAVER
CUP ADAPTER COLLET BODY COLLET HEATSHIELD
ALUMINA
2A4GS
2A5GS
2A6GS
2A7GS
2A8GS
CLEAR
2P8GS
WITH SCREEN
TAS040GS
TAS116GS
TAS332GS
TAS418GS
WITHOUT SCREEN
TA040GS
TA116GS
TA418GS
TA332GS
STANDARD
2CBGS
WEDGE
2C040GS
2C116GS
2C332GS
2C418GS
CLEAR
2P18GSLD
LARGE DIAMETER
WITH SCREEN
TAS040GSLD
TAS116GSLD
TAS332GSLD
TAS418GSLD
LARGE DIAMETER
2CBGSLD
WEDGE
See Above
2
STANDARD
2HSGS
TORCH
LONG
200L (41V24)
BACKCAP
MEDIUM
200M (41V35)
LARGE DIAMETER
2HSGSLD
TORCHES
USED ON:
CK100
CK110
CK130
CK200
CK230
FL2L
CKM230
CWH230
CWM230
CK9
CK20
SHORT
200S (41V33)
CK WORLDWIDE INC.
2 SERIES HEAD ACCESSORIES
CUP COLLET BODY COLLET HEATSHIELD TORCH BACKCAP
ALUMINA
2A4 (13N08)
2A5 (13N09)
2A6 (13N10)
CERAMIC
2C4 (13N14)
2C5 (13N15)
2C6 (13N16)
2A7 (13N11)
2A8 (13N12)
2A10 (13N13)
2C7 (13N17)
2C8 (13N18)
2C10 (13N19)
STANDARD
2CB20 (13N25)
2CB40 (13N26)
2CB116 (13N27)
2CB332 (13N28)
2CB418 (13N29)
ALUMINA - LONG
2A3L (A796F70)
2A4L (A796F71)
2A5L (A796F72)
2A6L (A796F73)
STANDARD
2C20 (13N20)
2C40 (13N21)
2C116 (13N22)
2C332 (13N23)
2C418 (13N24)
WEDGE
2C040GS
2C116GS
2C332GS
2C418GS
STANDARD
2GHS
REVERSE
6C20
6C40
6C116
6C332
6C418
CERAMIC - LONG
2C3L (796F70)
2C4L (796F71)
2C5L (796F72)
2C6L (796F73)
ALUMINA - GAS LENS
2AG4 (53N58) 2AG6 (53N60)
2AG5 (53N59) 2AG7 (53N61)
2AG8 (53N61S)
GAS LENS
2GL20 (45V41)
2GL40 (45V42)
2GL116 (45V43)
2GL332 (45V44)
2GL418 (45V45)
116
332
418
532
TUNGSTEN ELECTRODE CONVERSION CHART
Size Suffix Inches Millimeters
020 .020" .5mm
040 .040" 1.0mm
1/16"
3/32"
1/8"
5/32"
1.6mm
2.4mm
3.2mm
4.0mm
STANDARD
See Above
WEDGE
See Above
STANDARD
See Above
ALUMINA - LARGE DIAMETER
3AG6LD(57N75) 3AG11LD(53N89)
3AG8LD(57N74)
3AG10LD(53N88)
3AG12LD(53N87)
LARGE DIAMETER
2GL0204LD(45V0204S)
2GL116LD (45V116S)
2GL332LD (45V64S)
2GL418LD (995795S)
ALUMINA
8A4 (A53N24)
8A5 (A53N25)
CERAMIC
8C4 (53N24)
8C5 (53N25)
8A6 (A53N27)
8C6 (53N27)
SHORT
6CB20
6CB40
6CB116
6CB332
6CB418
CERAMIC - LONG
8C4L (53N28) 8C6L (53N26)
LARGE DIAMETER
2C020LD(13N20L)
2C040LD(13N21L)
2C116LD (13N22L)
2C332LD (13N23L)
2C418LD (13N24L)
REVERSE
See Above
LARGE DIAMETER
2GHSLD
STANDARD
See Above
LONG
200L (41V24)
MEDIUM
200M (41V35)
SHORT
200S (41V33)
APPLICATIONS OF:
STANDARD PARTS:
ARE FOR GENERAL PURPOSE USE.
WEDGE COLLETS:
IMPROVE ARC STARTING.
IMPROVE ARC STABILITY.
IMPROVE ARC CONTROL.
TORCHES
USED ON:
CK100
CK110
CK130
CK200
CK230
FL2L
CKM230
CWH230
CWM230
CK9
CK20
CERAMIC (LAVA) CUPS:
ARE USED WHEN REFLECTED HEAT IS
HIGH.
ALUMINA CUPS:
ARE USED FOR GENERAL PURPOSE,
AND WHEN IMPACT RESISTANT CUPS
ARE REQUIRED.
GAS LENS PARTS:
ARE USED TO REDUCE TURBULENCE
AND IMPROVE SHIELD GAS COVERAGE
PATTERNS,
INCREASES DUTY CYCLE OF TORCH
AND INCREASES TUNGSTEN STICK
OUT.
SHORT (STUBBY) PARTS:
ARE USED TO SHORTEN THE OVERALL
LENGTH OF THE TORCH HEAD.
REDUCES DUTY CYCLE OF TORCH
GAS SAVER
®
PARTS:
ARE USED TO SAVE UP TO 40% ON GAS
CONSUMPTION.
ARE USED TO SAVE UP TO 60% ON
CONSUMABLE PARTS.
ARE USED TO CLEARLY SEE THE WELD
PUDDLE.
ARE USED TO ACHIEVE GAS LENS 3