BETCO SM1200T Dry Vacuum Owner's Manual

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Upright Dry Vacuums SM1200
Operator's Manual an |. |
Parts Schematic E
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Item #85804-00
EEE Chemicals ETC
Equipment BB. > UD.
Programs
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©Betco Corporation. All Rights Reserved = 1001 Brown Avenue = PO. Box 3127 » Toledo, Ohio 43607-0127 « 800-777-9343 + www.betco.com
YN WARNING
This service information is designed for experienced repair technicians only and is not
designed for use by the general public. It does not contain warnings or cautions to advise
non-technical individuals of potential dangers in attempting to service a product. Products
powered by electricity should be serviced or repaired only by experienced professional
technicians. Any attempt to service or repair the product or products dealt with in this ser-
vice information by anyone else could result in serious injury or death.
TABLE OF CONTENTS
( ON
SPECIFICATIONS «eee eee eee eee eee an "— Front Cover
WIRING DIAGRAM AND WIRE MANAGEMENT DRAWING ”..............-..—e..—.eremnenee ene eee 3
EXPLODED VIEW (GENERAL PARTS) .………….sserreocserensenenenseneansenserseneeneeneeneen e 4
N) eee eee 5
PARTS LIST (NOZZLE HOUSING) …………………vesvecocrssseensenseneeeneenennenreneenerremeeneneeneeeeeeneeeeeeeeee 6
EXPLODED VIEW (AGITATOR ASSEMBLŸ).…ivrussasrnmemeenennennuntennnnimee ree cece eee 6
PARTS LIST (AQITATOR ASSEMBLY Juices ame eno noc Da cose eces 6
EXPLODED VIEW (BODY, MOTOR HOUSING, AND MOTOR) nn ae 7
PARTS LIST (BODY, MOTOR HOUSING, AND MOTOR).....................W.e. creerme narra 8
EXPLODED VIEW (MOTOR FAN ASSEMBLY) ...............e.eeeeeeneneeie nee ee ee 9
PARTS LIST (MOTOR FAN ASSEMBLY) ..................Weenesereicee re eee er esse 9
EXPLODED VIEW (PACKING MATERIALS)... eee eee eee eee eee 10
PARTS LIST (PACKING MATERIALS) ......................... eee e a ars 10
COMPONENT REMOVAL CHANT au ana RR ne DD A ses ses eee 11
LOWER PLATE REMOVAL/INSTALLATION o.oo ete e e ars 12
AGITATOR ASSEMBLY REMOVAL/INSTALLATION................eee.ee a e a naa ne 12
BELT REPLACEMENT .................-ereeneeree eee ee ee e nenes 13
NOZZLE HOUSING REPLACEMENT................eneeemne e e e e ar 13
SWITCH COVER AREA WIRING MANAGEMENT................... eee a a e an rererees 14
POWER CORD/ON-OFF SWITCH REPLACEMENT ne ree 14-15
MOTOR PROTECTOR REPLACEMENT.......... E aA HASH A TD RCN Da 15-16
CARBON BRUSH REPLACEMENT...............e.em ene ee en a aer нЕ 16
MOTOR REPLACEMENT ................—e.ee.eenne ne er rare 17
MOTOR FAN REPLACEMENT ..................meemmm er e near 17
TROUBLESHOOTING QUIDE mono ete oes & 18
7
(> M PICTORIAL WIRING DIAGRAM =
BLK BLK
BLK
GRN
x [18
а ri Motor
Housing
BLK M BLK
M WIRING MANAGEMENT DRAWING
NOTE: Do not pinch any wires during reassembly. After servicing any electrical compo-
nent or electrical enclosure, the unit should be reassembled and checked for dielectric
breakdown or current leakage.
Insert Fuse into
i» \__ AN
\ : Y ]
O
Tuck Wire
Connections Under
Switch Cover
Ш EXPLODED VIEW (GENERAL PARTS)
Y
* Il EXPLODED VIEW (NOZZLE HOUSING)... [A] BLOCK
Ш PARTS LIST (NOZZLE HOUSING)...[A] BLOCK
Ref. No. Part Name & Description Part No. Quantity Remarks
A—1 Nozzle Housing ACO1ABFCVO7 i Fumiture Guard Glued On
A-2 Window AC21H2XZVO7 i
A-3 Shaft (Plastic) AMC25S-VO8 1
A-4 Fumiture Guard AC19A2VZVOT7 1
А-5 Packing (Nozzle) AMCS1A-VOO 1
А-6 Frame AMC43A-2V0 1
А-7 Spring (Pedal) AMC58A-2VO 1
A-8 Pedal AMC47A-2VOU 1
A-9 Screw (Frame) AXTN4+16BFY 3 Shipped 10 per package
A-10 Belt AC28SJPZO0O 1
А- 11 Lower Plate Assembly AC91AARFZOO 1
А- 12 Lower Plate AC27AARFZOS 1 Includes A-13, A-23, & A-24
A-13 Warning Label ACO7ZADFZGG 1
A— 14 Belt Cover (Rear) AMC115-2VGW 1
А- 15 Stop Latch Spring ACTONYUZOG 2
А- 16 Latch AMC68N-V30K 2
А- 17 Pedal Shaft AMCS1A-2V9 i
А- 18 Spacer AMC74S-Z100G 1
А- 19 Packing (Lower Plate Front) ACT4AAAEZINO 1
А- 20 Screw (Spacer) AXTN4+28BFY 1 Shipped 10 per package
А- 21 Screw (Nozzle) AMCESA-V39 2 Shipped 10 per package
А- 22 Agitator Holder AMCB2A-2V2) 1
А- 23 Packing (Lower Plate Sides) AMC39A-2VG 2
А- 24 Packing (Lower Plate Back) AMC74A-2V0 1
Ш EXPLODED VIEW (AGITATOR ASSEMBLY)...[B] BLOCK
IM PARTS LIST (AGITATOR ASSEMBLY)...[B] BLOCK
Brush Support
Agitator Pulley
Agitator Unit
Ref. No. Part Name & Description Part No. Quantity Remarks
B-1 Agitator Unit AC84RBFCZU19 1
B-2 End Cap ACESCTC109 2
(> Il EXPLODED VIEW (BODY, MOTOR HOUSING, AND MOTOR)... [E] BLOCK
Ч
EH PARTS LIST (MOTOR HOUSING, MOTOR, HANDLE, AND BODY)... [C] BLOCK
Ref. No. Part Name & Description Part No. Quantity Remarks
C-1 Dust Compartment Unit AC88KARFZVO7 1 Incl. C-38, C-44, С-45 & C-46
C-2 ON/OFF Switch AC9BEARFZOU 1 Includes C-38 & C-46
C-3 Power Cord AC94EAPNZYG2 1 Incl. C-38, C-44, C-45 & C-46
C-4 Wire Connector AMC-1CTCE23 4 Shipped 10 per package
C-5 Packing (Dust Container) AC66KVO1VO6 2
C-6 Switch Cover ACOSEARFZVO6 1 Includes C-46
C-7 Packing (Switch Cover) AC73KVOZVO6 1
C-8 Screw (Switch Cover) AXTN4+16BFY 2 Shipped 10 per package
c-9 Handle Screw AMC73B-VOO 1
C-10 Nut (Handle Screw) AMP21B-170 1
C-11 Filter Supporter AMCS32K-VOG 1
C-12 Secondary Filter AMC37K-V399 1
C-13 Wheel AMCO1C-VOGU 2
C-14 Shaft (Wheel) AC16CUSZOS 1
C-15 Stopper (Wheel) AC74SUSZO0 2
C-16 Washer (Wheel) AXWG6E115FY 2 Shipped 10 per package
С - 17 Dust Bag (Type U6) AC16KJYZO0 1
C-18 Suction Inlet AC6OHF74VU6 1
C-19 Cover (Suction Inlet) AMCO2H-F70E 1
С - 20 Screw (Suction Inlet) AXTN4+16BFY 2 Shipped 10 per package
С - 21 Motor Case ACO9FAECZVO7 1
С - 22 Packing (Rear Cover) AMCO2L-VDO 1
C-23 Packing (Motor Case) AC19FJPZVO6 1
С - 24 Screw (Motor Case) AXTN4+20BFY 4 Shipped 10 per package
C-25 Fan Motor Unit AC92FTEZOU 1
C - 26 Cover Cap AC38HAPNZOU 1
С - 27 Screw, Ground AXYN4+E1OFFY 1 Shipped 10 per package
C-28 Noise Suppressor AC99GAMMZOG 1
С - 29 Motor Support (Rear) AMCO3F-VOG 1
C-30 Motor Support Rubber (Front) AMCO2F-EQQ 1
C-3 Wire Cord AC37GTEZGU 1
C - 32 Wire Connector AMC-1CTCE23 3 Shipped 10 per package
С - 33 Handle AC95BTEZVU7 1 Includes Cord Storage Hook
C-34 Lead Wire Assembly AC99WARGZOS 1
С - 35 Dust Cover ACSOKPEZVO7 i
С - 36 Нозе AC34PVO2VO6 1
С - 37 Hose Supporter AMC24P-2V0 1
С - 38 Wire Tie AMC596-702 1 Shipped 10 per package
С - 39 Protector AC69KJMZVO6 1
C-40 Protector Spring - Yellow AC7TOKAECZYOO 1
C-41 Protector Supporter AC1BMJMZVO6 1
C - 42 Protector Case ACESKIMZVO6 1
C - 43 Rubber Protector AC51E4GZUO1 1
C-44 Flat Washer, Round AXWE10J223FE 1
С - 45 Cord Retainer ACO6WAPNZOO 1
C - 46 Packing (Insulator) AC61LAGMZOG 1
C - 47 Plastic Cover (Motor) AC93FTEZOU 1
-B-
(> IM EXPLODED VIEW (MOTOR FAN ASSEMBLY)
© M PARTS LIST (MOTOR FAN ASSEMBLY)
)
Ref. No. Part Name & Description Part No. Quantity Remarks
1 Fan Case AMCS3F-AVOGU 1
2 Nut AMC33F-ACOGU 1
3 Washer (a) AMC62F-AVOGU 1
4 Fan AC98FRFZOO 1
5 Spacer AMC6OF-AVOOU 1
6 Brush Assembly AC27FRFZOO 1 (Set)
7 Bracket ACG2DV3ZOU 2
8 Screws AC4ODV3ZGU 4
ll EXPLODED VIEW (PACKING MATERIALS)
Cushion “B”
EH PARTS LIST (PACKAGING MATERIALS)
Ref. No. Part Name & Description Part No. Quantity Remarks
1 Packaging Assembly AC61ZCCBZOGO 1 Includes 1 and items a-f
2 Operating Instructions АСО12ССВ2000 1
(CH COMPONENT REMOVAL CHART
COMPONENT TO COMPONENTS THAT HOW TO REMOVE
BE REMOVED MUST BE REMOVED
Belt Lower Plate Release latches,
and tilt off.
Agitator Assembly Lift out with end caps.
- Agitator Assembly Lower Plate Release latches,
and tilt off.
Belt Lift out with agitator.
Motor Dust Cover Pull off.
Lower Plate Release latches,
| | - andtiltoff. >
Agitator Assembly/Belt Lift out with end caps.
Nozzle Housing Pull off.
Motor Case Remove four screws and
С.) pull off.
On-Off Switch/ Dust Cover Pull off.
Power Cord Switch Cover Remove two screws and
pull off.
Nozzle Housing Lower Plate Release latches,
and tilt off.
Agitator Assembly/Belt Lift out with end caps.
Height Adjust Assembly Remove three (3)screws
and lift out.
Motor Protector Dust Cover ~ Pull off.
Dust Bag Pull out of dust compartment
-11-
M LOWER PLATE REMOVALANSTALLATION
Removal
1. Place the handle in low position.
2. Turn the vacuum cleaner over exposing the underside. Release the lower
plate by pressing the two (2) latches that secure it inward, (Fig 1).
3. Separate the lower plate from the vacuum.
Installation
1. Close the rear belt cover.
2. Hook the front of the lower plate into the slots on the front of the nozzle
housing. Press the lower plate down into place.
3. Fasten the lower plate by pushing the two (2) latches outward.
NOTE: For general servicing, it is necessary to eliminate pifiching of any wire during reassembly. After
servicing any electrical component or electrical enclosure, the unit should be reassembled and checked
for dielectric breakdown or current leakage.
Hl AGITATOR ASSEMBLY REMOVAL/INSTALLATION
Removal
The brushes are not replaceable separately. When the brushes need replacing, the agitator assembly, (without end
caps), will have to be replaced.
1. Remove the lower plate as outlined in the LOWER PLATE REMOVAL/
INSTALLATION section.
2. Lift rear belt cover and remove agitator holder.
3. Carefully lift up on the agitator assembly until it clears both sides of the noz-
zle housing, (Fig. 2).
4. Remove the belt from the motor shaft by sliding it off between the end of the
shaft and the nozzle housing, (Fig. 3).
NOTE: The two (2) end caps may come off as you lift the agitator assem-
bly out. Look at the exploded view of the agitator assembly in the B
Block section for correct assembly of parts. The end caps should be
reused. : *
Installation
1. Place the belt around the motor shaft, (Fig. 3). +
2, Start the new agitator assembly back into the nozzle housing by placing the
side opposite the belt partially into the slot. This will hold the agitator in place,
and leave both hands free to place enough tension on the belt to allow that side
of the agitator to return to the nozzle housing slot.
3. Place the belt around the agitator pulley on the agitator assembly.
Agitator Holder ~~ Lift Agitator
Up
(Fig. 2)
Note: There is a place for the belt to fit on one end of the agitator
assembly only. This is the agitator pulley.
4. Use both hands to pull the belt tight, (Fig. 4), and slide the agitator
assembly firmly into the slots on each end of the nozzle housing.
5. Rotate the agitator assembly by hand to insure nothing rubs and to
check for correct assembly.
6. Replace the agitator holder, and close the rear belt cover.
(Fig. 4) |.
7. Replace the lower plate as outlined in the LOWER PLATE REMOVAL/
INSTALLATION section.
-12-
2 BELT REPLACEMENT
Removal
1. Follow all of the instructions outlined in the agitator assembly removal section.
Installation
1. Place the new belt around the motor shaft and follow the instructions in the agitator assembly replacement section.
BM NOZZLE HOUSING REPLACEMENT
Removal
1. Remove the lower plate as outlined in the LOWER
PLATE REMOVAL/INSTALLATION section.
2. Remove the belt and agitator assembly as outlined in
the respective sections. dy
3. Remove the nozzle hose by pulling up on the hose to
remove it from the nozzle housing. Pull the nozzle hose ;
out of the back of the nozzle housing.
и Flat-head
4. Insert a flat blade screwdriver between the nozzle hous- Sprewdriver
Ing and the plastic shaft, pry out the plastic shaft as illus-
rated, (Fig. 5).
5. Remove the nozzle housing as illustrated, (Fig 6).
6. Remove the nozzle packing, window and handle release assembly.
NOTE: If the motor case cover is removed, DO NOT turn vacuum
over as the motor may fall out.
Installation
1. Install the nozzle packing, if not already in place, window and handle Ds |
release assembly in the new nozzle. Se O
|
ad LN
ola
A aa = QL \ a
2. Fit the nozzle from the motor shaft side first, and rotate it into place on | ADS À
the dust container as illustrated, (Fig. 7). net — $
| (Fig. 6)
hy
Nozzle
3. Slide the plastic shaft through the nozzle housing and into the dust Rowing E
container. Make sure that the slot on the bottom of the plastic shaft is down and fitted onto thé projection, (Fig. 8).
4. Reassemble the nozzle hose by inserting it into the nozzle. Push the nozzle hose down into the slot in the nozzle
housing. Make sure that the tab on the hose supportet is inserted into the slot.
5. Install the belt, agitator assembly, and the lower plate according to the respective instructions.
7
À,
A
|
%
%
A
|
Na || / > E” = В
/ 6 » Im ||
= 5 == 7 a
(Fig. 7) ey AX |? (Fig. 8)
‚ № SWITCH COVER AREA WIRING MANAGEMENT ee 6
To Plug End
Power Cord
3 (With Yellow
e Outer Jacket)
5 = Wire
[ Tie on/off
Switch
т NIE
IRA) we
TED | SN a=" cond
(3 Wire)
Handle
Screw
(Approx. 1 1/8 in./30 mm
--B eyond Cord Retainer).
Connectors.
(Fig. 9)
E POWER CORD/ON-OFF SWITCH REPLACEMENT
DUST COMPARTMENT COMPONENT LOCATIONS
| | sión po EN
Handle LL par — N
Handle
[
Г
| N
Insulator
— N
Je Packing NEM
x | 1 ul МИ
A it
o ses
7 | Handle
Insulator Screw Post
Packing
(Fig. 10)
Removal
1. Remove the dust cover and switch cover to expose the electrical connections of the power cord, ON/OFF switch, an
wire cord.
2. Pull the power cord into the dust compartment in order to remove the strain relief (for power cord replacement) by pry-
ing or cutting, remove the wire connectors, and wire tie, if present.
3. Remove the ON/OFF switch (for ON/OFF switch replacement) by depressing the switch retaining tabs while pushing
up out of the dust compartment at the same time. |
4. Pull the power cord out of the dust compartment (for power cord replacement).
(Continued on p. 15)
-14-
С
C
it, (see Fig. 11). NOTE: There are two locking tabs present, but only one
A POWER CORD/ON-OFF SWITCH REPLACEMENT (Cont.)
Installation
1. Insert the new power cord (power cord replacement only) into the dust compartment as far as necessary in order to |
place a new cord retainer in proper location on power cord. The proper location is approximately one and one eighth inch-
es/thirty millimeters (1 1/87/30 mm) of new power cord outer jacket extending past the cord retainer and washer. The
washer goes between the cord retainer and the dust compartment. Attach wires with wire connectors according to the
wiring diagram in the front of this manual. ONLY USE A NEW CORD RETAINER, DO NOT REUSE A CORD RETAINER.
2. For switch replacement only, insert the new ON/OFF switch with the numbers 1,2,3, facing toward you, into the dust
compartment until secured by the retaining tabs. Use a. wire tie with the part number listed in the C Block parts list and
place it in the location shown in Fig. 9 taking care not to overtighten it. Tuck the wire connectors back into the dust com-
partment as shown in the close-up view in Fig. 9.
3. Ensure that the Insulator Packing is installed correctly, (see Fig. 10).
4. Replace the switch cover, the two (2) switch cover screws, and the dust cover. Care should be taken not to pinch wires
and make sure that the switch cover goes on easily and stays flat. If there is resistance to the switch cover lying flat and in
place, stop, remove the cover and make sure that no wires are being pinched. DO NOT USE A POWER SCREWDRIVER
TO SECURE THE COVER.
NOTE: Any service involving the handle or switch cover area should be followed up with a dielectric or current
leakage check of the unit. If you do not have the equipment or are not familiar with the test procedures, take the
unit to an authorized servicer.
BM HOSE REPLACEMENT
¡Removal
1. Remove the lower plate as instructed in the LOWER PLATE REMOVAL/INSTALLATION section.
2. Pull the hose up out of the nozzle housing. Push the hose out of the back of the nozzle housing.
3. Remove the hose from the suction inlet by unscrewing it. The hose has left hand threads so it must be turned clock-
wise to remove.
Replacement
1. Replace the new hose by screwing it counterclockwise into the suction inlet.
2. Insert the hose in through the back of the nozzle housing. Push the end of the hose down into the slot in the nozzle.
3. Replace the lower plate as described in the LOWER PLATE REMOVAL/INSTALLATION section.
ll MOTOR PROTECTOR REPLACEMENT
Removal
”, ea =
1. Remove the dust cover and dust bag.
2. Remove the motor protector (shown in the C Block) by pushing in, one at a time, on the tabs that secure it to the dust
compartment. Push the motor protector out the back of the dust compartment.
Disassembly
1. Holding a pair of needle nose pliers at an angle and in a position where one side
of the pliers is against the locking tab, exert enough pressure on the tab to release
needs to be released. For reassembly look at the exploded view in the C
Block.
Installation
1. Reinstall the motor protector into the dust compartment by aligning the two tabs
under the top flange with the slots in the dust compartment and applying pressure
until it snaps into place. (Fig. 11)
-15-
M MOTOR REPLACEMENT (
Removal
1. Remove the dust cover by grasping the top near the On/Off switch and pulling
sharply out toward you.
Screws
2. Remove the lower plate, agitator assembly, belt, the plastic shaft, and the nozzle
housing as instructed in the respective removal sections.
3. Turn the vacuum over to the front side.
4. Remove the four (4) screws from the motor case and then remove the motor
case, (Fig. 12).
5. Disconnect the motor leads and remove the motor. Remove the motor support
rubber (rear), noise suppressor, and the motor support rubber (front). Place these
items on the new motor. See the C Block for a view of these.
Installation
1. Place the motor back into the dust compartment with brushes aligned parallel to the front edge of the dust compart
ment. The motor support (rear) must also align with the tabs in the same ina |
2. Rewire per the Pictorial Wiring Diagram.
3. Replace the motor case and the four (4) screws.
4. Tum the vacuum back over and replace the nozzle housing, plastic shaft, Бей, agitator assembly, and lower pate
according to the respective installation instructions. | (
NM CARBON BRUSH REPLACEMENT
Removal and Installation
1. After removing the motor, see MOTOR REPLACEMENT, make Carbon Brushes
sure that you have properly identified it. Note specifically that this
motor is made in the U.S.A. as identified by the label on the side of
the motor, or Made in U.S.A. stamped on the bottom.
2. Remove the amp terminals located on each brush end, (Fig. 13).
Replace the brush assembly which should include the brush holder.
Reinstall the amp terminals onto the new brush assembly. Complete
brush change on one side before starting on the other side.
NOTE: Do not drop screws into the motor. -
Green Ground Wire
(Some Models)
t .
Made in U.S.A. Screws - (Fig. 19)
3. There are two (2) brushes located on the motor as identified in
Fig. 13. A Phillips head screwdriver will be required to remove the
‚ 115-120 тт
four (4) screws that hold the brush holders onto the motor. See Fig. 45-47"
13 for screw location. ==
NOTE: When inserting the brush assembly, be sure that T
the TAB on the bottom of the brush holder is positioned in the NE
h
trough as shown in Fig. 14.
4. Replace the brush holder bracket with two (2) Phillips screws on:
each side of the motor. boil A ny ES] MN de
5. As a final check to assure proper installation of brushes, \ —Ñ—— /
measure across the brushes for the approximate dimension as Bi Brush fof Brush ный
shown in Fig. 14. TRE
- (Fig. 14)
(NM MOTOR FAN REPLACEMENT
Removal
1. Mark the position of the fan case's location on the motor with a pencil, or score Tap Down on the
it with a sharp object before disassembly. This will aid you in reassembling the SHOPS Areas
fan case, (Fig. 15).
2. The fan case has three (3) crimped sections on it to hold the case onto the mies
motor. These will have to be straightened by using a pair of needle nose pliers EZ 2e
and by tapping out on the crimp area with a flat blade screwdriver. Be sure рН
and straighten all three (3) crimped areas, (Fig. 15). Remove the fan case from e ae po Crimped
the motor unit.
(Fig. 15)
3. Tools required to remove the fan from the shaft will be a 1/8 - inch Allen wrench,
a 1/2 -inch offset box wrench, torque wrench, and a hammer.
NOTE: Be careful when handling the sheet metal parts as there could be sharp __ Ye" Allen
edges. Do not scratch or bend the motor shaft. Scratches will cause belt break- Wrench |
age during operation.
4. Place the 1/2 - inch box wrench over the 1/2 -inch hex nut that holds the fan onto
the rie
xX п
motor shaft, (Fig.16). While holding the wrench on the nut, place the 1/8 -inch Allen ° Р
wrench into the end of the motor shaft and loosen the nut while holding the Allen e 2
wrench still. The nut will have to be turned clockwise as it is a left-hand thread. After Washer =a Lo mn
removing the nut, remove the fan, (Fig. 16). There is a spacer left on the motor that is Fs
"not required to be removed. If spacer is removed, reassemble per exploded view, ке =
(Fig. 18). + A=
CI Spacer
* Some models will have this washer and spacer. CS
on and tap around the case uniformly. Tap the three (3) crimped
3. Washer- —7
areas over and then use a flat blade screwdriver to recrimp them.
Installation (Fig 46)
1. Place the new fan onto the motor shaft, making sure that the spacer is still on the
motor. The large diameter hole, approximately 1 1/8 inch, will be on EXPLODED VIEW
the top of the fan as you install it.
2. Install the flat washer with the burr side of the washer | Ref Part
facing away from the fan, (Fig. 18). Screw the nut onto the motor | No. Name
“shaft, turning it counterclockwise, left-hand threads, and torque to (5) — 1. Fan Case
20-30-inch pounds. Be sure to hold the motor shaft by placing the
1/8-inch allen wrench into the motor shaft end while torquing the
nut, (Fig. 16). |
& 9. Nut Burr Side
3. Align your marks on the fan case as you put the fan case back А
|
Smooth Side
4. See Fig. 17 for reassembly specifications. 4. Fan
* NOTE: Spacer 5
|
1 ©— 5. Spacer
:
: . is use Is.
= Use these specifications A as
si to assure that the fan 5b spacer used on
other models.
case has been tapped
TT = 1 back to the original position.
4.245” These measurements
(106/114mm) are approximate.
— |
6. Brush Assembly
=
Bracket
Screw À
(Fig. 17) (Fig. 18)
-17-
Hl TROUBLESHOOTING GUIDE
CONDITION
CHECKPOINT
METHOD OF INSPECTION
CAUSE/REMEDY
MOTOR FAILS
TO ROTATE,
(NO NOISE IS
HEARD AT ALL).
s Power source
(plug socket).
* Power cord.
Motor continuity.
Motor carbon brush is
in contact with rotor.
ON/OFF switch continuity.
* Measure power source voltage at plug
socket by use of tester.
* Remove AC plug from the AC wall outlet.
Connect ohm-meter across both ends of
the power cord plug and operate the
ON/OFF switch. If the meter indicates
continuity, the AC cord, switch, motor
winding are ОК. °
* If no continuity is found, proceed as
follows:
Remove dust cover and the switch
cover, short across AC plug ends, open
the ON/OFF switch and read across
the black and white leads of the AC cord.
If continuity, cord is OK.
If no continuity, AC cord is open.
» Check continuity of motor.
* Remove noise suppressor and
check if there is.gap between carbon
brushes and rotor.
« Remove switch cover, and check
continuity across switch terminals.
* Power source is fault if voltage
Is lower than specified.
* Replace AC cord.
* If there is no continuity of motor
replace motor.
If there is gap between carbon
brush and rotor, cause is
either dust accumulated in
brush holder or carbon brush
worn out, Adjust or replace.
* If there is no continuity between
both terminals, ON/OFF switch
must be defective.
SUCTION POWER
Dust bag.
. Filters.
* Check quantity of dust accumulated in
dust bag.
* Check for dirty filter.
* Replace dust bag if full. (Paper)
Empty dust bag. (Cloth)
Nozzle hose. * Remove nozzle hose and check. * If clogged, remove clog.
Dust in motor fan. « Check dust accumulated in motor fan. « Clean dust out of motor fan and
check filter condition. ,
Carbon brushes. * Check uneven wear of carbon brushes. * Replace carbon brushes. (Be sure
to replace both carbon brushes
at same time. :
NOISE OR ”
VIBRATION. Agitator roller * Hold bearing units in hand, and tum » If noise is abnormal, agitator
bearing noise. agitator, check rolling noise the agitator end cap is defective.
pulley section makes. Replace defective end cap.
Lower housing * Agitator should tum freely without * Lower housing is wom.
agitator grooves. any drag or friction.
AGITATOR DOES Belt. * Check condition of belt. * Replace belt if necessary.
NOT ROTATE.