10" TILTING ARBOR SAW

Model 66

Instruction Manual & Parts List

M-0460231

(800) 274-6848 www.powermatic.com

shown with optional extension table & legs, mobile base, and motor cover

This manual has been prepared for the owner and operators of a Powermatic Model 66 Tilting

Arbor Table Saw. Its purpose, aside from machine operation, is to promote safety through the use of accepted correct operating and maintenance procedures. Completely read the safety and maintenance instructions before operating or servicing the machine. To obtain maximum life and efficiency from your table saw and to aid in using the machine safely, read this manual thoroughly and follow all instructions carefully.

Warranty & Service

WMH Tool Group warrants every product it sells. If one of our tools needs service or repair, one of our

Authorized Repair Stations located throughout the United States can give you quick service.

In most cases, any one of these WMH Tool Group Repair Stations can authorize warranty repair, assist you in obtaining parts, or perform routine maintenance and major repair on your JET, Powermatic, Performax, or

Wilton tools.

For the name of an Authorized Repair Station in your area, call 1-800-274-6848.

More Information

WMH Tool Group is consistently adding new products to the line. For complete, up-to-date product information, check with your local WMH Tool Group distributor or visit wmhtoolgroup.com.

Limited Warranty

WMH Tool Group makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer/purchaser of our products that each product be free from defects in materials and workmanship as follows: 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS

SPECIFIED OTHERWISE. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, repair or alterations outside our facilities, or to a lack of maintenance.

WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE, FROM

THE DATE THE PRODUCT WAS PURCHASED AT RETAIL. EXCEPT AS STATED HEREIN, ANY IMPLIED

WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED. SOME STATES DO NOT AL-

LOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION

MAY NOT APPLY TO YOU. WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH, INJU-

RIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSE-

QUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW

THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE

LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

To take advantage of this warranty, the product or part must be returned for examination, postage prepaid, to an Authorized Repair Station designated by our office. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our inspection discloses a defect, WMH Tool Group will either repair or replace the product, or refund the purchase price if we cannot readily and quickly provide a repair or replacement, if you are willing to accept a refund. WMH Tool Group will return repaired product or replacement at our expense, but if it is determined there is no defect, or that the defect resulted from causes not within the scope of our warranty, then the user must bear the cost of storing and returning the product.

This warranty gives you specific legal rights, you may also have other rights which vary from state to state.

WMH Tool Group sells through distributors only. WMH Tool Group reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

TABLE OF CONTENTS

Safety Rules ........................................................................................................................................ 4-5

Decal Instruction ..................................................................................................................................... 6

Specifications ......................................................................................................................................... 7

Receiving the Saw .................................................................................................................................. 8

Installation and Assembly ....................................................................................................................... 8

Mounting extension wings ................................................................................................................ 9

Installing blade ................................................................................................................................. 9

Mounting rails & Accu-Fence .......................................................................................................... 10

Optional wood extension table ....................................................................................................... 10

Splitter and guard assembly. .......................................................................................................... 10

Motor cover ..................................................................................................................................... 10

Electrical connections ..................................................................................................................... 11

Adjustments

Blade raising & tilting ...................................................................................................................... 11

Mitre slot alignment ........................................................................................................................ 11

Tilt stop adjustment ........................................................................................................................ 12

Mitre gauge adjustment .................................................................................................................. 12

Belt tensioning ................................................................................................................................ 12

Splitter alignment ............................................................................................................................ 13

Insert adjustment ............................................................................................................................ 13

Arbor & arbor bearing removal ....................................................................................................... 13

Blade raising mechanism adjustment ............................................................................................. 13

Tilting mechanism adjustment ........................................................................................................ 14

General Maintenance ........................................................................................................................... 14

Operating Instructions .......................................................................................................................... 15

Rip sawing ...................................................................................................................................... 16

Resawing ........................................................................................................................................ 18

Crosscutting ................................................................................................................................... 18

Bevel & mitre operations ................................................................................................................ 19

Dado cutting ................................................................................................................................... 19

Safety devices ................................................................................................................................ 20

Trouble-Shooting .................................................................................................................................. 22

Optional Accessories ............................................................................................................................ 23

Parts Lists and Exploded Views:

Trunnion assembly .................................................................................................................... 24-26

Mitre Gauge .................................................................................................................................... 27

Splitter & Guard assembly ......................................................................................................... 28-29

Stand assembly ......................................................................................................................... 30-31

Table extension & legs (optional accessory) .................................................................................. 32

Electricals:

NHD: 3HP 1Ph 230V ..................................................................................................................... 33

NHD: 5HP 1Ph 230V ..................................................................................................................... 34

NHD: 5HP 3Ph 230V ..................................................................................................................... 35

NHD: 5HP 3 Ph 460V .................................................................................................................... 36

Preventive Maintenance Checklist ....................................................................................................... 37

As with all machines, there is a certain amount of hazard involved with the use of this table saw. Use the machine with the respect and caution demanded where safety precautions are concerned. When normal safety precautions are overlooked or ignored, personal injury to the operator can result.

Read, understand and follow the safety and operating instructions found in this manual. Know the limitations and hazards associated with this table saw.

Electrical grounding. Make certain that the machine frame is electrically grounded and that a ground lead is included in the incoming electrical service. In cases where a cord and plug are used, make certain that the grounding plug connects to a suitable ground. Follow the grounding procedure indicated in the National

Electrical Code.

Eye safety. Wear an approved safety shield, goggles, or glasses to protect eyes. (NOTE: Common eyeglasses are not safety glasses.)

Personal protection. Before operating the machine, remove tie, rings, watch and other jewelry and roll up sleeves above the elbows. Remove all loose outer clothing and confine long hair. Protective type footwear should be used. Where the noise exceeds the level of exposure allowed in Section 1910.95 of the OSHA

Regulations, use hearing protective devices. Do not wear gloves.

Guards. Keep the machine guards in place for every operation for which they can be used. If any guards are removed for maintenance, DO NOT OPERATE the machine until the guards are reinstalled.

Work area. Keep the floor around the machine clean and free of scrap material, saw dust, oil and other liquids to minimize the danger of tripping or slipping. Be sure the table is free of all scrap, foreign material and tools before starting to cut. Make certain the work area is well lighted and that a proper exhaust system is used to minimize dust. Powermatic recommends the use of anti-skid floor strips on the floor area where the operator normally stands and that each machine’s work area be marked off. Provide adequate work space around the machine.

Operator position. Maintain a balanced stance and keep your body under control at all times. Do not stand in line with the saw blade or work piece and do not allow anyone else to do so. Never climb on or near the saw.

Do not overreach. Use a support table or have a helper or “tailman” take stock away from the back side of the blade.

Housekeeping. Before turning on machine, remove all extra equipment such as keys, wrenches, scrap, and cleaning rags away from the saw.

Careless acts. Give the work you are doing your undivided attention. Looking around, carrying on a conversation, and “horseplay” are careless acts that can result in serious injury.

Disconnect machine before performing any service or maintenance or when changing blades. A machine under repair should be RED TAGGED to show it should not be used until the maintenance is complete.

Alignment. Check the alignment of the splitter, fence and miter slot to the blade. A caution decal is installed on each guard and splitter to remind the operator of the dangers of misalignment.

Maintain tools in top condition. Check the saw blade for cracks or missing teeth. Do not use a cracked or dull blade or one with missing teeth or improper set. Make sure the blade is securely locked on the arbor.

Hand safety. Keep hands clear of the blade area. Do not reach past the blade to clear parts or scrap with the saw blade running. Never saw free hand. Avoid awkward operations and hand positions where a sudden slip could cause your hand to contact the blade.

4

Safety devices. Always use the splitter, blade guard, push stick and other safety devices for all operations where they can be used. On operations such as dadoing or molding where the blade guard cannot be used, use feather boards, fixtures and other safety devices and use extreme caution. Reinstall the splitter and blade guard immediately after completing the operation that required their removal.

Saw blade rotation. Be sure the saw blade rotates clockwise when viewed from the motor side (left side) of the machine.

Adjustments. Make all adjustments to the machine and operational setup with the power off. Never remove the insert with the blade running.

Material condition. Do not attempt to saw boards with loose knots or with nails or other foreign material, on its surface. Do not attempt to saw twisted, warped, bowed or “in wind” stock unless one edge has been jointed for guiding purposes prior to sawing.

Large stock. Do not attempt to saw long or wide boards unsupported where spring or weight could cause the board to shift position.

Job completion. If the operator leaves the machine area for any reason, he should turn “off” the power to the table saw motor and wait until the saw blade comes to a complete stop before his departure. In addition, if the operation is complete, he should clean the table saw and the work area. NEVER clean off the table saw with power “on” and NEVER use the hands to clear sawdust and debris; use a brush.

Replacement parts. Use only Powermatic or factory authorized replacement parts and accessories; otherwise the table saw warranty and guarantee is null and void.

Misuse. Do not use this Powermatic table saw for other than its intended use. If used for other purposes,

Powermatic disclaims any real or implied warranty and holds itself harmless for any injury or damage which may result from that use. Do not equip this table saw with a motor larger than five (5) horsepower at 3600

RPM. Doing so voids the warranty and Powermatic holds itself harmless from any injury which may result.

If you are not thoroughly familiar with the operation of table saws, obtain advice from your supervisor, instructor or other qualified person.

Drugs, alcohol, medication. Do not operate this machine while under the influence of drugs, alcohol, or any medication.

Health hazards. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

* Lead from lead-based paint.

* Crystalline silica from bricks and cement and other masonry products.

* Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specifically designed to filter out microscopic particles.

Familiarize yourself with the following safety notices used in this manual:

!

CAUTION: (This means that if precautions are not heeded, it may result in minor or moderate injury

and/or possible machine damage)

!

WARNING: (This means that if precautions are not heeded, it could result in serious injury or

possibly even death).

5

Familiarize yourself with the location of these safety decals on your table saw.

3408257

6

SPECIFICATIONS: Model 66, 10" Table Saw

Table with Standard Extensions .......................................................................................................... 28" x 38"

Rip Fence .......................................................................................................................... 2-1/2" x 4" x 41-3/4"

Arbor Diameter ........................................................................................................................................... 5/8"

Saw Blade Diameter .................................................................................................................................... 10"

Blade Tilt Maximum ......................................................................................................................... 45 degrees

Maximum Depth of Cut ................................................................... 3-1/8" at 90 degrees; 2-1/8" at 45 degrees

Maximum Cut with Standard Extension to Right of Saw Blade .................................................................... 25"

Maximum Width of Cutoff in Front of Saw in 1" Stock .................................................................................. 15"

Maximum Width of Cutoff in Front of Saw in 3-1/8" Stock ..................................................................... 12-1/4"

Maximum width of Dado Cut ................................................................................................................... 13/16"

Maximum Motor ........................................................................................................................ 5HP 3600 RPM

Maximum Speed of 10" Saw Blade ................................................................................................ 11,000 SFM

Drive Belts ........................................................................................................................... 3VX (two required)

Table Height to Floor ................................................................................................................................... 34"

Dust Collection Outlet .................................................................................................................................... 4"

Shipping Weight with Motor, Fence & Rails .......................................................................................... 614 lbs.

NOTE: The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Powermatic reserves the right to change specifications without notice and without incurring obligations.

7

RECEIVING THE SAW

Open shipping container and all separate cartons containing rails and accessories. Report any damage immediately to your distributor. Read the instruction manual thoroughly for assembly, alignment, maintenance and safety instructions.

Box contents:

Box 1: table saw, extension wings, mitre gauge, manual

Box 2: splitter and guard assembly, splitter support shaft, arbor wrench, hardware bag*

Box 3: Accu-Fence, lock handle, manual

Box 4: Front & rear rails, guide tube, hardware bag

Box 5: Motor cover & two self-tapping screws

Optional:

Box 6: Formica top extension table

Box 7: Legs for extension table

*The contents of the hardware bag are drawn full scale in Figure 1. (The contents of the fence & rail hardware can be found in the Accu-Fence manual)

INSTALLATION AND ASSEMBLY

Tools required

7/16, 9/16, 3/8 and 1/2 wrenches

1/8 and 3/32 hex wrenches

Flat head screwdriver

Hammer & wood block (or rubber hammer)

1.

Remove box and wood crating from around saw.

2.

With a 9/16" wrench, remove the carriage bolt holding the extension wings together and set wings aside for later installation.

3.

With a 7/16" wrench, remove the lag screws holding the saw to the wooden skid. Carefully slide the saw from the pallet onto the floor.

4.

Tilt the saw, and pop off the metal tabs that secured the saw to the skid, by pushing down on them.

NOTE: Exposed metal parts such as the top and extension wings have been given a protective coating at the factory. This should be removed with a soft cloth and solvent (such as mineral spirits) once the machine has been assembled. Do not use an abrasive pad.

8

Hex Head Screw

3/8-16 x 1

Qty. 6

Lock Washer

3/8

Qty. 6

FIGURE 1

MOUNTING EXTENSION WINGS

1.

Mount the cast iron extension wings using six

3/8-16 x 1 hex head screws and six 3/8 lock washers. See Figure 2. Have an assistant hold the wing up to the table, and insert the screws and washers.

Finger tighten only.

NOTE: If an assistant is not available, hold the wing in vertical position up to the saw table, insert the middle screw and lock washer finger tight, then pivot the wing to level position. Insert the other two screws.

2.

It is important that the front edge of wing is flush with front edge of saw table. See Figure 3.

3.

Level the extension wing with the table across its entire width, using a straight edge and hammer with block of wood (or rubber hammer). See Figure

4. As each area of the wing becomes flush with the table, tighten the screw under that area. Continue until all screws are fully tightened.

4.

Repeat for the other wing.

INSTALLING BLADE

NOTE: The blade must be mounted first before rails can be adjusted. To install or replace a blade, proceed as follows:

!

CAUTION: Use care when handling or

working around sharp saw blade.

1.

Disconnect machine from power source.

2.

Remove table insert, then remove arbor nut and collar.

3.

Install blade, making sure the cutting teeth at the top of the blade point toward the front of the saw.

4.

Slide the collar on to the arbor and start the arbor nut on the threads. (NOTE: right hand threads turn clockwise to tighten). Snug the arbor nut against the collar and blade with the provided arbor wrench, while holding blade with thumb and finger tips.

5.

Wedge a block of wood between the blade and table to prevent blade rotation, then tighten the arbor nut securely with the wrench. See Figure 5.

FIGURE 2

FIGURE 3

FIGURE 4

FIGURE 5

9

MOUNTING RAILS & ACCU-FENCE

With the extension wings properly aligned, the rail and fence assembly can now be mounted to the saw.

Consult the separate Accu-Fence manual for instructions.

OPTIONAL WOOD EXTENSION TABLE

For instructions on mounting the accessory wood extension table, or router table, consult your Accu-Fence manual.

SPLITTER AND GUARD ASSEMBLY

1. Insert the grooved end of the splitter support shaft through slot in rear of saw and into hole in trunnion. See Figure 6. Make sure the square head setscrew (A) is backed out enough to allow easy insertion. See Figure 7.

2. With a 3/8" wrench, reach through the motor opening in the stand and tighten the square head setscrew (A) into the groove of the shaft as shown in

Figure 7. (NOTE: The groove will be in the proper position if the end of the shaft is made flush with the opposite side of the trunnion hole.) Then tighten the hex nut (B) up against the trunnion.

3.

The upright member of the rear splitter support

(C) must be oriented toward the right of the shaft, as observed from the rear of the saw. See Figure 8.

4. Mount the splitter assembly to the two adjusting screws. See Figure 8. Place the two flanges of the splitter assembly onto the screws as shown. Snug the screws. (NOTE: Make sure the front shield (D) faces in toward the blade)

5. The splitter and guard assembly must be aligned with the blade before operating the saw. Adjust the splitter according to the directions on page 13, "Splitter Alignment."

MOTOR COVER

1. Locate the two 1/4-20 self tapping sheet metal screws and install them in the punched holes on the saw cabinet. Do not screw down all the way, but leave the heads about 1/4" from the surface. See Figure 9.

2. Lift the motor cover over these screws with the cover's bottom lip inside the saw's cabinet.

3. Tighten the two screws.

10

FIGURE 6

FIGURE 7

FIGURE 8

FIGURE 9

ELECTRICAL CONNECTIONS

!

WARNING: All electrical connections should

be done by a qualified electrician. Failure

to comply may result in serious injury. The

machine must be properly grounded.

Consult the electrical schematics on pages 33-36 for proper wiring of the table saw.

ADJUSTMENTS

BLADE RAISING & TILTING

1.

The front handwheel (A) controls the raising and lowering of the blade. The side handwheel (B) controls blade tilt, which is indicated by the scale (C).

The lock knobs (D) are used to lock the setting of the handwheels. See Figure 10.

MITRE SLOT ALIGNMENT

!

CAUTION: Disconnect machine from

power source before making this

adjustment.

1.

To check the alignment of the mitre slot to the blade, raise the blade to its maximum height at the 0 degree (vertical) position.

2.

Mark one tooth with a grease pencil and position the tooth slightly above the top edge of the table at the front.

3.

Raise the mitre gauge slightly out of its slot to serve as a shoulder. Using a combination square against the side of the bar, slide the scale over until it touches the tip of the blade and lock the scale in position. See Figure 11.

4.

Rotate the marked tooth so that it is slightly above the table top at the rear and, using the square as before, check whether the distance to the blade is the same. See Figure 12. If it is not, loosen the three mounting screws that lock the table to the cabinet

(two in front, one in back) as shown in Figure 13, and nudge the table to bring the mitre slot in line with the blade.

5.

The blade must be kept centered with the slot in the table insert to ensure clearance at both the 90 degree and 45 degree positions. After alignment, lock the table to the cabinet by retightening the three mounting screws.

FIGURE 10

FIGURE 11

FIGURE 12

FIGURE 13

11

TILT STOP ADJUSTMENT

Using a combination square, check the 90 degree

(0) and 45 degree stops as shown in Figure 14. Adjust stop positions if required, using the stop screws as shown. Check the accuracy of the pointer at 90 degrees (0) and readjust if required.

MITRE GAUGE ADJUSTMENT

1.

Slide the mitre gauge into one of the slots on the table top.

2.

The gauge is equipped with individually adjustable index stops at 90 degrees and 45 degrees right and left. The index stops can be adjusted by tightening or loosening the three adjusting screws (A) as shown in Figure 15.

3.

To operate the mitre gauge, loosen lock handle

(B) and move the body of the mitre gauge (C) to the desired angle. The mitre gauge body is set to stop at

0 degrees and 45 degrees left or right. To move the gauge beyond these points, the stop rod (D), must be pulled out.

4.

If accurate crosscutting work is to be done using the mitre gauge, check its squareness to the slot with a machinists square as shown in Figure 15.

Readjust the stop position as required.

BELT TENSIONING

The saw is equipped with a set of two matched belts.

If they should need replacement, replace the complete set. To retension the belts:

Loosen the hex screw (A) and nut (B) on motor bracket as shown in Figure 16. Pivot the motor and bracket to the right. Retighten screw (A) and nut (B).

To remove and replace the belts, loosen the screw

(A) and nut (B) and rotate the motor and bracket to the left as far as possible. Remove one belt at a time.

After installing new belts, retension as indicated.

FIGURE 14

FIGURE 15

FIGURE 16

12

SPLITTER ALIGNMENT

One of the most critical adjustments to help avoid kickback is the splitter adjustment. It should be checked and readjusted, if required, after each blade change.

1.

Lift the mitre gauge bar slightly out of its slot.

Place a combination square against the side of the raised up miter gauge bar and slide the scale against the top of the blade tooth and against the splitter as shown in Figure 17.

2.

Check the splitter for parallelism and for clearance to the miter slot. If adjustment is necessary, use the screws at the front flange and at the rear splitter support.

3.

Move the mitre gauge to the opposite side of the blade and using the combination square, slide the scale against the top of the tooth and the splitter.

Again check for parallelism and clearance. Clearance should be approximately equal on both sides of the blade.

INSERT ADJUSTMENT

Adjust the setscrews in the insert with a 1/8 hex wrench to ensure that the insert is stable and flush with or slightly below the table top. See Figure 18.

ARBOR AND ARBOR BEARING

REMOVAL

1.

To remove the saw arbor, first remove the three mounting screws holding the table top to the base.

Lift off the table top.

2.

Loosen the two set screws in the arbor sheave

(A) and remove the sheave and key. See Figure 19.

3.

Loosen the set screw (B) on the saw raising arm

The arbor assembly and bearings will slide out of the arm housing.

BLADE RAISING MECHANISM

ADJUSTMENT

If binding occurs, clean off all sawdust and pitch buildup and re-lubricate with a good non-hardening grease. If binding continues, check the fit-up of the worm and worm gear segment. The worm must be centered with the worm gear segment. If it is not centered, loosen the saw raising arm set screws, move the arm as required, and re-lock the set screws.

See Figure 20.

FIGURE 17

FIGURE 18

FIGURE 19

FIGURE 20

13

If the saw arm has been relocated, the table may have to be realigned so as to provide clearance between the saw blade and table insert slot. The splitter will also have to be realigned.

NOTE: The saw arm setscrew must be tight to avoid the possibility of movement which could cause the blade to hit the insert.

TILTING MECHANISM ADJUSTMENT

If binding occurs in the tilting mechanism, clean off the saw dust and pitch accumulation and regrease.

If binding continues, check the alignment and readjust as required to center worm with the worm gear segment on the trunnion.

If there is excessive play, loosen bracket mounting screws (A) and turn adjustment screw (B) clockwise to raise pinion. See Figure 21. A tight mesh without binding is ideal. Retighten mounting screws and check over the 90 degree to 45 degree range of tilt for excessive play or binding. Readjust if required.

GENERAL MAINTENANCE

Good saw operation requires periodic preventive maintenance.

Keep the inside of the cabinet and trunnion area clean.

A stiff brush will remove sawdust before it cakes and pitch or gum is easily removed with a commercial solvent or with a good oven cleaner. To accomplish this, remove the table by removing the three mounting screws and exposing the working mechanisms of the saw. After cleaning the tilting and raising worm and worm gear segments and the trunnions, grease these three areas with a good grade non-hardening grease.

Check periodically for excessive play in the tilting and raising mechanism and in the saw arbor and re-adjust as required.

Check periodically for belt tension and wear. Readjust or replace belt as required.

The table surface must be kept clean and free of rust for best results. Although some users prefer a wax coating, white talcum powder applied with a blackboard eraser rubbed in vigorously once a week will fill casting pores and form a moisture barrier. This method provides a table top that is slick and allows rust rings to be easily wiped from the surface. Important also is the fact that talcum powder will not stain wood or mar finishes as wax pickup does.

14

FIGURE 21

OPERATING INSTRUCTIONS

FOR TABLE SAWS

1.

Familiarize yourself with the location and operation of all controls and adjustments and the use of accessories such as the mitre gauge and rip fence.

2.

Serious injury can result from kickbacks which occur when a work piece binds on the saw blade or binds between the saw blade and rip fence or other fixed object. This binding can cause the work piece to lift up and be thrown toward the operator. Listed below are the conditions which can cause kickbacks:

- Confining the cutoff piece when crosscutting or ripping.

- Releasing the work piece before completing the operation or not pushing the work piece all the way past the saw blade.

- Not using the splitter when ripping or not maintaining alignment of the splitter with the saw blade.

- Using a dull saw blade.

- Not maintaining alignment of the rip fence so that it tends to angle toward rather than away from the saw blade front to back.

- Applying feed force when ripping to the cutoff (free) section of the work piece instead of the section between the saw blade and fence.

- Ripping wood that is twisted (not flat), or does not have a straight edge, or a twisted grain.

3.

To minimize or prevent injury from kickbacks:

- Avoid conditions listed above.

- Wear a safety face shield, goggles, or glasses.

- Do not use the mitre gauge and rip fence in the same operation unless provision is made by use of a facing board on the fence so as to allow the cutoff section of the workpiece to come free before the next cut is started (See Figure 30).

- As the machine receives use, the operation of the anti-kickback pawls should be checked periodically.

See Figure 22. If the pawls do not stop the reverse motion of a workpiece, resharpen all the points.

- Where possible, keep your face and body out of line with potential kickbacks including when starting or stopping the machine.

FIGURE 22

15

4.

Dull, badly set, improper, or improperly filed cutting tools and cutting tools with gum or resin adhering to them can cause accidents. Never use a cracked saw blade. The use of a sharp, well maintained, and correct cutting tool for the operation will help to avoid injuries.

5.

Support the work properly and hold it firmly against the gauge or fence. Use a push stick or push block when ripping short, narrow (6" width or less), or thin work. Use a push block or miter gauge holddown when dadoing or molding.

6.

For increased safety in crosscutting, use an auxiliary wood facing attached to the mitre gauge using the holes provided in the gauge, Figure 23.

7.

Never use the fence as a length stop when crosscutting. Do not hold or touch the free end or cutoff section of a workpiece. On through-sawing operations, the cutoff section must NOT be confined.

8.

Always keep your hands out of the line of the saw blade and never reach back of the cutting blade with either hand to hold the workpiece.

9.

Bevel ripping cuts should always be made with the fence on the right side of the saw blade so that the blade tilts away from the fence and minimizes the possibility of the work binding and the resulting kickback.

RIP SAWING

1.

Ripping is where the work piece is fed with the grain into the saw blade using the fence as a guide and a positioning device to ensure the desired width of cut. See Figure 24.

be sure the fence is clamped securely

and aligned properly.

Never rip freehand or use the miter gauge in combination with the fence.

Never rip workpieces shorter than the saw blade diameter.

Never reach behind the blade with either hand to hold down or remove the cutoff piece with the saw blade rotating.

2.

Always use the saw guard, splitter and anti-kickback pawls. Make sure the splitter is properly aligned.

When wood is cut along the grain, the kerf tends to close and bind on the blade and kickbacks can occur.

16

FIGURE 23

FIGURE 24

NOTE: A caution decal is installed on the guard and splitter assembly warning of the hazard of misalignment.

3.

The rip fence should be set for the width of the cut by using the scale on the front rail, or by measuring the distance between the blade and fence. See

Figure 25. Stand out of line with the saw blade and workpiece to avoid sawdust and splinters coming off the blade or a kickback, if one should occur.

4.

If the work piece does not have a straight edge, nail an auxiliary straight edged board on it to provide one against the fence. To cut properly, the board must make good contact with the table. If it is warped, turn the hollow side down.

5.

In ripping, use one hand to hold the board down against the fence or fixture, and the other to push it into the blade between the blade and the fence. If the workpiece is narrower than 6" or shorter than

12", use a push stick or push block to push it through between the fence and saw blade. See Figure 26.

Never push in a location such that the pushing hand is in line with the blade. Move the hand serving as a hold-down a safe distance from the blade as the cut nears completion.

For very narrow ripping where a push stick cannot be used, use a push block or auxiliary fence. Always push the workpiece completely past the blade at the end of a cut to minimize the possibility of a kickback.

6.

When ripping long boards, use a support at the front of the table, such as a roller stand, and a support or "tailman" at the rear as shown in Figure 27.

7.

Never use the rip fence beyond the point where the carriage is flush with the end of the rails.

8.

Have the blade extend about 1/8" above the top of the workpiece. Exposing the blade above this point can be hazardous.

FIGURE 25

FIGURE 26

FIGURE 27

17

RESAWING

1.

Resawing is a ripping operation in which thick boards are cut into thinner ones. Narrow boards up to 3" can be resawed in one pass. Wider boards up to 6" must be resawed in two passes.

2.

In resawing wider boards, adjust the blade height so as to overlap the two cuts by 1/2" as shown in Figure 28. Too deep a first cut can result in binding and possible kickbacks on the second cut. Always use the same side of the board against the fence for both cuts.

CROSSCUTTING

1.

Crosscutting is where the workpiece is fed cross grain into the saw blade using the mitre gauge to support and position the workpiece. See Figure 29.

Crosscutting should never be done freehand nor should the fence be used as an end stop unless an auxiliary block is clamped to the front of the blade area such that the cutoff piece comes free of the block before cutting starts. See Figure 30. Length stops should not be used on the free end of the workpiece in the cutoff area.

2.

Do not crosscut workpieces shorter than 6". Before starting a cut, be sure the mitre gauge is securely clamped at the desired angle. Hold the workpiece firmly against the table and back against the miter gauge. Always use the saw guard and splitter and make sure the splitter is properly aligned.

2.

For 90 degree crosscutting, most operators prefer to use the left-hand mitre gauge slot. When using it in this position, hold the workpiece against the gauge with the left hand and use the right hand to advance the workpiece. When using the right hand slot for mitre and compound crosscutting so that the blade tilts away from the gauge, the hand positions are reversed.

3.

When using the mitre gauge, the workpiece must be held firmly and advanced smoothly at a slow rate. If the workpiece is not held firmly, it can vibrate causing it to bind on the blade and dull the saw teeth.

4.

To improve the effectiveness of the mitre gauge in crosscutting, some users mount an auxiliary wooden extension face (with a glued-on strip of sandpaper) to the mitre gauge as shown in Figure 31.

5.

Provide auxiliary support for any workpiece extending beyond the table top with a tendency to sag and lift up off the table.

18

FIGURE 28

FIGURE 29

FIGURE 30

FIGURE 31

6.

Stop rods can be used in the holes provided in the mitre gauge for repetitive work of equal length.

Do not use a stop rod on the free end of a workpiece.

It should be used on the side of the mitre gauge opposite the saw blade.

7.

Have the blade extend about 1/8" above the top of the workpiece. Exposing the blade above this point can be hazardous.

BEVEL & MITRE OPERATIONS

1.

A bevel cut is a special type of operation where the saw blade is tilted at an angle less than 90 degrees to the table top. See Figure 32. Operations are performed in the same manner as ripping or crosscutting except the fence or mitre gauge should be used on the right-hand side of the saw blade to provide added safety in avoiding a binding action between the saw blade and the table top. When beveling with the mitre gauge, the workpiece must be held firmly to prevent creeping.

2.

Crosscuts made at an angle to the edge of the workpiece are called mitres. See Figure 33. Set the mitre gauge at the required angle, lock the mitre gauge, and make the cut the same as a normal crosscut except the workpiece must be held extra firmly to prevent creeping.

NOTE: When making compound mitres (with blade tilted) use the mitre gauge in the right hand slot to provide more hand clearance and safety.

3.

Have the blade extend only 1/8" above the top of the workpiece. Exposing the blade above this point can be hazardous.

DADO CUTTING

Dadoing is cutting a wide groove into a workpiece or cutting a rabbet along the edge of a workpiece. A dado insert, shown in Figure 34, is necessary for this type of operation.

!

CAUTION: Do not use the standard table

insert for dadoing operations.

The process of cutting 1/8" to 13/16" grooves in workpieces is accomplished by the use of a stacked dado blade set or an adjustable type blade mounted on the saw arbor. By using various combinations of the stacked dado blades, or properly setting the dial on an adjustable blade, an accurate width dado can be made. This is very useful for shelving, making joints, tenoning, etc.

FIGURE 32

FIGURE 33

FIGURE 34

19

The guard, splitter, and anti-kickback pawls supplied with the saw should be used for all cutting operations where they can be used. When performing operations where the guard can not be used, as in some dadoing operations, alternative safety precautions should be taken. These include push sticks, feather boards, filler pieces, fixtures, jigs and any other appropriate device that can be utilized to keep operator's hands away from the blade.

Upon completion of the operation requiring removal of the guard, the entire guard assembly must be placed back on the machine in its proper working order.

!

CAUTION: Never use a dado head in a

tilted position. Never operate the saw

without the guard, splitter and anti-

kickback pawls for operations where

they can be used.

SAFETY DEVICES

Feather Board (Figure 35).

The feather board should be made of straight grain hardwood approximately 1" thick and 4" to 8" wide depending on the size of the machine. The length is developed in accordance with intended use.

Feather boards can be fastened to the table or rip fence by use of C-clamps. Alternatively, drilled and tapped holes in the table top allow the use of wing nuts and washers as a method of clamping. If this method of fastening is used, provide slots in the feather board for adjustment. (The illustration shows a method of attaching and use of the feather board as a vertical comb. The horizontal application is essentially the same except that the attachment is to the table top.)

Filler Piece (Figure 36).

A filler piece is necessary for narrow ripping and permits the guard to remain on the machine. It also provides space for the safe use of a push stick.

Push Stick & Push Block (Figures 37 & 38).

These items help feed the workpiece along fence and blade while keeping the operator's hands at a safe distance from the blade.

20

FIGURE 35

FIGURE 36

FIGURE 38

FIGURE 37

21

Trouble-Shooting for Model 66 Table Saw

PROBLEM

Excessive Vibration.

POSSIBLE CAUSE

SOLUTION [with page #]

1. Tilt or raising clamp knobs not tightened.

1. Tighten knobs.

2. Blade out of balance.

2. Change blade. [9]

3. Bad motor.

4. Loose arbor or motor sheave.

3. Replace motor.

4. Tighten set screws. [13]

1. Mitre gauge out of adjustment.

2. Mitre slot misaligned.

1. Reset stops and pointer. [12]

2. Realign table. [11]

Cuts out-of-square when crosscutting.

Motor stalls or workpiece binds or burns.

1. Excessive feed.

2. Bad motor.

3. Dull or incorrect blade.

4. Mitre slot misaligned.

5. Fence misalignment.

1. Stop screws not set properly.

Cuts not true at 90 or 45 degrees.

Tilt or saw raising 1. Lock knob not released.

handwheels difficult to turn.

2. Worm and worm gear segment caked

with sawdust and pitch.

3. Worm and worm gear segment out of

alignment.

Motor overheats.

1. Motor overloaded.

2. Improper cooling of motor.

1. Reduce feed.

2. Replace motor.

3. Replace blade. [9]

4. Realign mitre slot. [11]

5. Realign fence.

1. Readjust stop screws. [12]

1. Loosen lock knob.

2. Clean and re-grease.

3. Realign worm and worm

gear segment. [13]

1. Correct overload condition

such as reducing the

feed rate.

2. Clean sawdust from fan and duct areas of motor.

Motor starts slowly or fails to come up to full speed.

1. Low voltage.

Motor fails to develop full power.

2. Centrifugal switch not operating.

3. Bad motor.

1. Power line overloaded.

2. Undersize wires in supply system.

3. Low voltage.

4. Bad motor.

1. Request voltage check

from power company and correct low voltage condition.

2. Replace switch.

3. Replace motor.

1. Correct overload condition.

2. Increase supply wire size.

3. Request voltage check

from power company and

correct condition.

4. Replace motor.

22

OPTIONAL ACCESSORIES (Model 66)

709689 Scoring Saw attachment retrofit kit.

2042335 Mobile base extended for Model 66 Saw (closed stand).

2042336 Mobile base standard (fits saw stand only).

2042342 Mobile base open bottom for Model 66 Saw (open stand).

2042372 Mobile base with 30" fence with Rout-R-Lift.

2195042 Accu-Fence and rail system for ripping 50" to right and 12" to left of saw blade.

2195047 Accu-Fence - fence assembly only - no rails for Model 66.

2195049 Accu-Fence and rail system for Model 66 w/sliding table.

2195063 Accu-Fence and rail system for ripping 30" to right and 12" to left of saw blade.

2250116 Blade guard and Splitter Assembly. Wt. 10 lbs. (4.5 kg).

2328001 Table Insert.

2328002 Dado Insert Plate for 8" dado head. Wt. 1 lb. (.45 kg).

2389003 Cast Iron Extension including support leg, for ripping 49" (1244.6 mm) to right of saw

Wt. 170 lbs (77.1 kg).

2402005 Replacement side panel kit for Model 66 Accu-Fence

2440020 Rear Lock Assembly for Accu-Fence.

2471015 Miter Gauge. Wt. 4 lbs. (1.8kg).

3104663 Motor cover.

3104667 Motor cover of serial # 95662522 and up

3186008 8" (203.2 mm) Cast Iron Extension Wing.

6080143 Blade 28 tooth carbide tip.

6080144 Blade 50 tooth carbide tip.

6080148 Blade 40 tooth carbide tip.

6253118 Sliding Table Retrofit Kit, 50" crosscut capacity.

6284600 Tenoning Jig.

6400010 Zero Clearance Insert.

6441000 Set of 2 legs for 6827028 table.

6682004 Rout-R-Lift.

6827028 Formica topped table for 50" capacity T-square system.

6827031 Table 28" x 35-3/8" with Rout-R-Lift hole for model 66 saw.

6827032 Table 28" x 24" with Rout-R-Lift hole for model 66 saw.

23

PARTS LIST: Trunnion Assembly (Model 66)

No.

Part No.

Description Quantity

3

4

1

2

2025002 Saw Raising Bearing Arm Assembly (Items 1 -12, 16, 52 & 68) ............................ 1

2024018 Complete Arbor Assembly (Items 1 thru 5, 36 & 38) .............................................. 1

3700123

6670015

Shaft ...................................................................................................................... 1

Retainer Ring ........................................................................................................ 2

7

8

5

6

3737214 Bearing Spacer ...................................................................................................... 1

6060009 Ball Bearing ........................................................................................................... 2

6863004

3025042

Wavie Spring Washer ............................................................................................ 1

Bearing Arm .......................................................................................................... 1

3237010 Segment Gear ....................................................................................................... 1

6716032 Hex Head Cap Screw, 3/8-16 x 1-1/2 .................................................................... 1

9 6716035 Hex Head Screw, 3/8-16 x1-3/4 ............................................................................. 1

10 6861301 Flat Washer 3/8 ..................................................................................................... 3

11 6861300 Lock Washer, 3/8 ................................................................................................. 10

12 6716009 Socket Set Screw, 3/8-16 x 1/2 ............................................................................. 1

2701001 Saw Tilting Shaft Assembly (Items 13 thru 20) ...................................................... 1

2865001 Saw Tilting Worm Assembly (Items 13 thru 15) ..................................................... 1

13 3865001 Worm .................................................................................................................... 2

14 3701031 Saw Tilting Shaft .................................................................................................... 1

15 6626031 Spring Pin, 3/16 x 1-1/8 ......................................................................................... 2

16 6420002 Woodruff Key ........................................................................................................ 3

17 3096244 Lock Shaft Collar ................................................................................................... 2

18 3065006 Saw Tilt Bracket ..................................................................................................... 1

19 6715016 Cup Point Socket Set Screw, 5/16-18 x 5/16 ......................................................... 2

20 6861901 White Nylon Washer .............................................................................................. 3

2271008 Handwheel Assembly (Items 21 & 23) ................................................................... 2

21 6350032 Handle Assembly ................................................................................................... 1

23 3271039 Handwheel, 8" ....................................................................................................... 1

2865002 Worm Shaft Assembly (Items 13, 15 & 25) ............................................................ 1

25 3701032 Saw Raising Shaft ................................................................................................. 1

2695004 Screw Locking Assembly (Items 27 thru 29) .......................................................... 2

27 3582009 Saw Raising Lock Pin ............................................................................................ 1

28 6760078 Socket Set Screw, 10/32 x 3/8 ............................................................................... 1

29 3406018 Knob ...................................................................................................................... 1

30 2087001 Dust Chute Assembly (Weldment) ......................................................................... 1

31 6715033 Hex Head Screw, 5/16-18 x 1/2 ............................................................................. 1

32 6861200 Lock Washer, 5/16 ................................................................................................ 1

33 3810018 Center Trunnion ..................................................................................................... 1

34 3480015 Motor Mount .......................................................................................................... 1

35 6807132 Arbor Sheave, 2 Groove ........................................................................................ 1

36 3838006 Collar ..................................................................................................................... 1

37 3844204 Spacer Washer, 3/8 x 7/8 x .141 ............................................................................ 1

38 3530006 Saw Blade Retaining Nut, 5/8-12 ........................................................................... 1

40 3810023 Front & Rear Trunnion ........................................................................................... 2

41 3735075 Spacer ................................................................................................................... 1

42 6807133 Motor Sheave, 2 Groove ....................................................................................... 1

43 6715013 Socket Set Screw, 5/16-18 x 3/8 ............................................................................ 1

44 6077225 Belt (2 required) ..................................................................................................... 2

45 3711005 Saw Arm Pivot Shaft .............................................................................................. 1

50 6578003 Flexloc Self Locking Hex Nut ................................................................................. 1

51 6516001 Hex Nut, 3/8-16 ..................................................................................................... 6

52 6716039 Hex Head Screw, 3/8-16 x 1-1/4 ............................................................................ 2

54 6670092 External Retaining Ring, 5107-112 ........................................................................ 1

55 3700090 Splitter Support Shaft ............................................................................................. 1

56 6861501 Flat Washer, 1/2 .................................................................................................... 2

59 6715015 Socket Set Screw, 5/16-18 x 1/4 ............................................................................ 2

24

PARTS LIST: Trunnion Assembly (Model 66)

No.

Part No.

Description Quantity

2690057 Splitter Adjustment Screw Assembly (Items 60 & 61) ............................................ 1

60 6716195 Socket Set Screw, 3/8-16 x 1-1/2 .......................................................................... 1

61 3690232 Adjustment Screw, 3/4-16 x 1-1/2 .......................................................................... 1

62 6716079 Square Head Screw, 3/8-16 x 1 ............................................................................. 1

63 6716039 Hex Head Screw, 3/8-16 x 1-1/4 ............................................................................ 1

64 6716035 Hex Head Screw, 3/8-16 x 1-3/4 ............................................................................ 4

67 6716031 Hex Head Screw, 3/8-16 x 1 .................................................................................. 4

68 6516009 Hex Jam Nut, 3/8-16 ............................................................................................. 1

70 6472028 Electric Motor, 3 HP, 1 Ph, 3600 RPM, 230V, 145 TC Frame ................................ 1

6472033 Electric Motor, 3 HP, 1 Ph, 3600 RPM, 230V, 145 TC Frame (50 Hz)

6471720 Electric Motor, 2 HP, 3 Ph, 3600 RPM, 230/460V, 145 TC Frame

6471723 Electric Motor, 2 HP,1 Ph, 3600 RPM, 115/230V, 145 TC Frame

6472024 Electric Motor, 3HP, 3Ph, 3600 RPM, 200V, 147TC Frame

6472025 Electric Motor, 3 HP, 3 Ph, 3600 RPM, 230/460V, 145 TC Frame

6472307 Electric Motor, 5HP, 3PH 3600 RPM, 230/460V, 184C Frame

6472335 Electric Motor, 5HP, 1Ph, 3600 RPM, 230V, 184C Frame

71 6518001 Hex Nut, 1/2-13 ..................................................................................................... 2

72 3773325 Double End Stud, 1/2-13 x 2-5/8 ............................................................................ 2

73 6716082 Square Head Screw, 3/8-16 x 2-1/2 ....................................................................... 1

74 6572005 Hex Jam Nut, 3/4-16 ............................................................................................. 1

77 3868004 Arbor Wrench ........................................................................................................ 1

78 6811327 Spacer ................................................................................................................... 2

79 6714159 Socket Set Screw, 1/4-20 x 3/8 ............................................................................. 1

80 6718017 Hex Head Cap Screw, 1/2-13 x 1-3/4 .................................................................... 1

25

Trunnion Assembly (Model 66)

26

PARTS LIST: Mitre Gauge (model 66)

No.

Part No.

Description Quantity

1

2

2471015 Mitre Gauge Assembly (Items 1 Thru 14) .............................................................. 1

3044053 Mitre Gauge Bar .................................................................................................... 1

3

4

3230038 Mitre Gauge ........................................................................................................... 1

3604035 Mitre Gauge Pointer .............................................................................................. 1

5

6

3585221 Stop Pin ................................................................................................................. 1

3841202 Mitre Gauge Bar Washer ....................................................................................... 1

7

9

6506001 Hex Nut, No. 6-32 .................................................................................................. 3

6623012 Dowel Pin, 1/4 x 1 .................................................................................................. 1

6706015 Fillister Head Machine Screw, 6-32 x 5/8 ............................................................... 3

11 6714053 Flat Head Cap Screw, 1/4-20 x 3/8 ........................................................................ 1

12 6861101 Plain Flat Washer, 1/4 ........................................................................................... 1

13 3695221 Locking Screw, 1/4 x 3-3/8 .................................................................................... 1

14 3268050 Mitre Gauge Handle Knob ..................................................................................... 1

15 3055435 Pointer Block ......................................................................................................... 1

27

PARTS LIST: Splitter & Guard Assembly (Model 66)

No.

Part No.

Description Quantity

5

6

7

3

4

1

2

2787008 Splitter Rear Support Assembly (Items 1 thru 7) .................................................... 1

6715034 Hex Head Cap Screw, 5/16-18 x 1-1/4 ................................................................. 1

6861200 Lock Washer, 5/16 ................................................................................................ 1

3776050 Splitter Rear Support ............................................................................................. 1

6572007 Spanner Lock Nut, 3/4-16 ...................................................................................... 1

3690232 Adjustment Screw, 3/4-16 x 1-1/2 .......................................................................... 1

2406001 Knob Assembly ...................................................................................................... 1

3700090 Splitter Support Shaft ............................................................................................. 1

8

9

2250116 Guard and Splitter Assembly (Items 8 thru 28) ...................................................... 1

6851101 Flat Washer, 1/4 .................................................................................................... 2

6714158 Hex Head Cap Screw, 1/4-20 x 5/8 ....................................................................... 1

10 6714192 Flat Head Socket Screw, 1/4 x 20 x 7/8 ................................................................. 8

11 3250112 Blade Guard .......................................................................................................... 2

12 3838015 Pivot Washer ......................................................................................................... 4

13 6514012 Lock Nut, 1/4-20 .................................................................................................... 4

14 6626029 Spring Pin, 3/16 x 1 ............................................................................................... 1

15 6626050 Spring Pin, 3/8 x 1-3/4 ........................................................................................... 1

16 3720018 Guard Shield ......................................................................................................... 1

17 6710032 Round Head Machine Screw, No. 10-24 x 1/4 ....................................................... 2

18 3720017 Front Shield ........................................................................................................... 1

19 6714053 Flat Head Machine Screw, No. 10-24 x 3/8 ........................................................... 2

20 3055095 Pivot Block ............................................................................................................ 1

21 3025074 Pivot Arm ............................................................................................................... 4

22 3070108 Pivot Bushing ........................................................................................................ 8

23 6514001 Hex Nut, 1/4-20 ..................................................................................................... 2

24 3581006 Anti-kickback Pawl ................................................................................................ 2

25 3044307 Splitter Bar ............................................................................................................. 1

26 3750011 Splitter ................................................................................................................... 1

27 3735203 Spacer ................................................................................................................... 2

28 3837206 Washer .................................................................................................................. 4

29 6861301 Flat Plain Washer, 3/8 ........................................................................................... 1

28

Splitter & Guard Assembly (Model 66)

29

PARTS LIST: Stand Assembly (Model 66)

No.

Part No.

Description Quantity

1

2

3

6716031 Hex Head Screw, 3/8-16 x 1 .................................................................................. 9

6861300 Lock Washer, 3/8 .................................................................................................. 9

3186008 Standard Extension, 8" .......................................................................................... 2

2328002 Dado Insert Assembly (Items 4 & 5) ...................................................................... 1

4

5

6714081 (Pkg of 5) Socket Set Screw (Nylok), 1/4-20 x 3/8 ................................................. 1

3328026 Dado Insert ............................................................................................................ 1

6

7

2136002 Door Assembly (Items 21 & 22) ............................................................................. 1

3136018 Dust Removal Door ............................................................................................... 1

8

9

6440003 Latch ..................................................................................................................... 1

3604003 Pointer ................................................................................................................... 1

6708045 Round Head Machine Screw, No. 8-32 x 3/8 ......................................................... 1

10 3684232 Plated Table Angle Scale ....................................................................................... 1

11 6746001 Pan Head Self-Tapping Screw, 6-32 x 1/4 ............................................................. 2

12 2759036 Stand Assembly (Weldment) ................................................................................. 1

13 6861301 Flat Washer, 3/8 .................................................................................................... 3

14 3797044 Table ...................................................................................................................... 1

2328001 Table Insert Assembly (Items 4 & 15) .................................................................... 1

15 3328025 Table Insert ............................................................................................................ 1

16 3104667 Motor Cover (Optional) .......................................................................................... 1

17 6715101 Square Head Screw, 5/16-18 x 2-3/4 ..................................................................... 2

18 6515001 Hex Nut, 5/16-18 ................................................................................................... 2

19 6746023 Hex Head Self-Tapping Screw, 1/4-20 x 5/8 .......................................................... 2

30

Stand Assembly (Model 66)

31

PARTS LIST: Table Extension & Legs (optional accessory - Model 66)

No.

Part No.

Description Quantity

3

4

1

2

2389003 Extension Kit (Items 1 thru 10) .............................................................................. 1

2423001 Extension Table Support Leg Assembly (Items 1 thru 8) ....................................... 1

2423006

3186009

Inner Extension Leg Assembly .............................................................................. 1

Outer Extension Leg .............................................................................................. 1

7

8

5

6

6515001 Hex Nut, 18-5/16 ................................................................................................... 2

6861200 Lock Washer, 5/16 ................................................................................................ 2

6715036

6716031

Hex Head Screw, 5/16-18 x 5/8 ............................................................................. 2

Hex Head Screw, 3/8-16 x 1 .................................................................................. 7

6861300 Lock Washer, 3/8 .................................................................................................. 7

6861201 Flat Washer, 5/16 .................................................................................................. 2

9 3186010 Round Extension, 21" ............................................................................................ 1

10 3186011 Square Extension, 21" ........................................................................................... 1

32

33

34

35

36

Preventive Maintenance Checklist

Model 66 Table Saw

[ ]

[ ]

[ ]

[ ]

[ ]

[ ]

These should be performed monthly, or more frequently if needed:

[ ] Inspect entire machine for loose bolts, nuts, screws. Tighten and replace as necessary.

[ ]

[ ]

Thoroughly clean trunnion area, removing sawdust and chips with soft bristle brush.

Remove pitch from trunnions, quadrant gears, elevating and tilt worm gears, and saw blades using oven cleaner.

[ ]

[ ]

Lubricate trunnions, quadrant gears, elevating and tilt worm gears with a good grade, nonhardening lithium-based grease.

Clean table surface. If rusted, use paste mixture of household ammonia, a good commercial detergent and 000 steel wool. Wash table down with hot, soapy water, rinse and dry thoroughly.

Coat surface with baby powder, rubbing briskly into surface with a clean blackboard eraser. A subsequent light coat of paste wax is recommended.

Check belt condition and tension; replace as needed.

Check motor for loose wiring and sawdust congestion, pulleys tight and in line.

Check all bearings. Replace any bad or suspect bearings immediately.

Check and reset blade stops at 45 degree and 90 degree positions.

Check guard and splitter alignment and operation. Reset as needed.

Check mitre gauge stops for accuracy.

37

38

To order parts or reach our service department, please call our toll-free number between 8:00 a.m. and 4:30 p.m.

(CST), Monday through Friday. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately. Locating the stock number of the part(s) required from your parts manual will also expedite your order.

Phone No.: (800) 274-6848

Fax No. (800) 274-6840

If you are calling from Canada, please call 800-238-4746

E-mail: [email protected]

Website: www.powermatic.com

39

12/02

WMH Tool Group

427 Sanford Rd.

LaVergne, TN 37086

Phone: (800) 274-6848

Fax: (800) 274-6840

E-mail: [email protected]

Website: www.powermatic.com

ALL RIGHTS RESERVED