Daniel Liquid Turbine Meter Remote Mounting Box

Daniel Liquid Turbine Meter Remote Mounting Box
DANIEL
LIQUID TURBINE METER
REMOTE MOUNTING BOX
_____________________________________________________________________
OPERATING AND MAINTENANCE INSTRUCTIONS
DANIEL MEASUREMENT AND CONTROL, INC.
AN EMERSON PROCESS MANAGEMENT COMPANY
HOUSTON, TEXAS
Part Number 3-9008-506
Revision B
APRIL 2007
IMPORTANT INSTRUCTIONS
Daniel Measurement and Control, Inc. (Daniel) designs, manufactures and tests its products to meet
many national and international standards. Because these instruments are sophisticated technical
products, you must properly install, use and maintain them to ensure they continue to operate within
their normal specifications. The following instructions must be adhered to and integrated into your
safety program when installing, using and maintaining Daniel products.
•
•
•
•
•
•
•
•
•
•
•
•
Read all instructions prior to installing, operating and servicing the product. If this
instruction manual is not the correct manual, call 1-713-827-6314 (24-hour response number
for both Service and Sales Support) and the requested manual will be provided. Save this
instruction manual for future reference.
If you do not understand any of the instructions, contact your Daniel representative for
clarification.
Follow all warnings, cautions and instructions marked on and supplied with the product.
Inform and educate your personnel in the proper installation, operation and maintenance of
the product.
Install your equipment as specified in the installation instructions of the appropriate
instruction manual and per applicable local and national codes. Connect all products to the
proper electrical and pressure sources.
To ensure proper performance, use qualified personnel to install, operate, update, program
and maintain the product.
When replacement parts are required, ensure that qualified people use replacement parts
specified by the manufacturer. Unauthorized parts and procedures can affect the product's
performance and place the safe operation of your process at risk. Look-alike substitutions
may result in fire, electrical hazards or improper operation.
Ensure that all equipment doors are closed and protective covers are in place, except when
maintenance is being performed by qualified persons, to prevent personal injury.
ALWAYS READ AND FOLLOW THE DANIEL REMOTE MOUNTING BOX
MANUAL AND ALL PRODUCT WARNINGS AND INSTRUCTIONS.
Use of this equipment for any purpose other than its intended purpose may result in property
damage and/or serious personal injury or death.
Before opening the flameproof enclosure in a flammable atmosphere, the electrical circuits
must be interrupted.
The ATEX approval applies to equipment without cable glands or conduit seals. When
mounting the flameproof enclosure in a hazardous area, only flameproof cable glands and
conduit seals certified to EN 60079-1 must be used.
DAMAGE TO ELECTRONIC COMPONENTS
Proper handling procedures must be observed during the removal, installation or other
handling of internal circuit boards or devices.
Failure to properly handle the instrument can damage electronic components that are
susceptible to static electricity.
Handling Procedure:
1.
Power to the unit must be removed.
2.
Personnel must be grounded, via a wrist strap or other safe, suitable means before any printed
circuit card or other internal device is installed, removed or adjusted.
3.
Printed circuit cards must be transported in a conductive bag or other conductive container.
Boards must not be removed from protective enclosure until immediately before installation.
Removed boards must immediately be placed in a protective container for transport, storage
or return to the factory.
DAMAGE TO ELECTRONIC COMPONENTS
This instrument is not unique in its content of ESD (electrostatic discharge) sensitive
components. Most modern electronic designs contain components that utilize metal oxide
technology (NMOS, CMOS, etc.).
Failure to properly handle the instrument can damage or destroy electronic components that
are susceptible to even small amounts of static electricity. The components will exhibit early
failure even though they appear to function properly.
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
A P R 2007
DANIEL MEASUREMENT AND CONTROL, INC.
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
OPERATING AND MAINTENANCE INSTRUCTIONS
NOTICE
DANIEL MEASUREMENT AND CONTROL, INC. ("DANIEL") SHALL NOT BE LIABLE FOR TECHNICAL OR
EDITORIAL ERRORS IN THIS MANUAL OR OMISSIONS FROM THIS MANUAL. DANIEL M AKES NO
W ARRANTIES, EXPRESSED OR IM PLIED, INCLUDING THE IM PLIED WARRANTIES OF
M ERCHANTABILITY A ND FITNESS FOR A PARTICULAR PURPOSE W ITH RESPECT TO THIS
M ANUAL AND, IN NO EVENT, SHALL DANIEL B E LIABLE FOR ANY INCIDENTAL, PUNITIVE,
SPECIAL OR CONSEQUENTIAL DAM AGES INCLUDING, BUT NOT LIM ITED TO, LOSS OF
PRODUCTION, LOSS OF PROFITS, LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING
W ITHOUT LIM ITATION FOR CAPITAL, FUEL AND POW ER, AND CLAIM S OF THIRD PARTIES.
PRODUCT NAM ES USED HEREIN ARE FOR M ANUFACTURER OR SUPPLIER IDENTIFICATION ONLY
AND M AY BE TRADEM ARKS/REGISTERED TRADEM ARKS OF THESE COM PANIES.
THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY, AND
W HILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY, T HEY ARE NOT TO BE
CONSTRUED AS WARRANTIES OR GUARANTEES, EXPRESSED OR IMPLIED, REGARDING THE
PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY. ALL SALES ARE
GOVERNED BY DANIEL’S TERMS AND CONDITIONS, W HICH ARE AVAILABLE UPON REQUEST. W E
RESERVE THE RIGHT TO M ODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS
AT ANY TIME.
DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION, USE OR MAINTENANCE OF ANY
PRODUCT. RESPONSIBILITY FOR PROPER SELECTION, USE AND M AINTENANCE OF ANY DANIEL
PRODUCT REMAINS SOLELY W ITH THE PURCHASER AND END-USER.
DANIEL AND THE DANIEL LOGO ARE REGISTERED TRADEMARKS OF DANIEL INDUSTRIES, INC. THE
EMERSON LOGO IS A TRADEMARK AND SERVICE MARK OF EMERSON ELECTRIC CO.
COPYRIGHT © 2007
BY DANIEL MEASUREM ENT AND CONTROL, INC.
HOUSTON, TEXAS, U.S.A.
All rights reserved. No part of this work may be reproduced or
copied in any form or by any means - graphic, electronic or
mechanical - without first receiving the written permission of
Daniel Measurement and Control, Inc., Houston, Texas, U.S.A.
PREFACE
i
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
WARRANTY
1. LIM ITED W ARRANTY: Subject to the limitations contained in Section 2 herein and except as otherwise expressly
provided herein, Daniel Measurement and Control, Inc. ("Daniel") warrants that the firmware will execute the
programming instructions provided by Daniel, and that the Goods manufactured or Services provided by Daniel will be
free from defects in materials or workmanship under normal use and care until the expiration of the applicable warranty
period. Goods are warranted for twelve (12) months from the date of initial installation or eighteen (18) months from
the date of shipment by Daniel, whichever period expires first. Consumables and Services are warranted for a period
of 90 days from the date of shipment or completion of the Services. Products purchased by Daniel from a third party for
resale to Buyer ("Resale Products") shall carry only the warranty extended by the original manufacturer. Buyer agrees
that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement
and shipping of the Resale Products. If Buyer discovers any warranty defects and notifies Daniel thereof in writing during
the applicable warranty period, Daniel shall, at its option, promptly correct any errors that are found by Daniel in the
firmware or Services, or repair or replace F.O.B. point of manufacture that portion of the Goods or firmware found by
Daniel to be defective, or refund the purchase price of the defective portion of the Goods/Services. All replacements or
repairs necessitated by inadequate maintenance, normal wear and usage, unsuitable power sources, unsuitable
environmental conditions, accident, misuse, improper installation, modification, repair, storage or handling, or any other
cause not the fault of Daniel are not covered by this limited warranty, and shall be at Buyer's expense. Daniel shall not
be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing
in advance by an authorized Daniel representative. All costs of dismantling, reinstallation and freight and the time and
expenses of Daniel's personnel for site travel and diagnosis under this warranty clause shall be borne by Buyer unless
accepted in writing by Daniel. Goods repaired and parts replaced during the warranty period shall be in warranty for the
remainder of the original warranty period or ninety (90) days, whichever is longer. This limited warranty is the only
warranty made by Daniel and can be amended only in a writing signed by an authorized representative of Daniel. Except
as otherwise expressly provided in the Agreement, THERE ARE NO REPRESENTATIONS OR W ARRANTIES OF
ANY KIND, EXPRESSED OR IMPLIED, AS TO M ERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE,
Buyer acknowledges
and agrees that corrosion or erosion of materials is not covered by this warranty.
OR ANY OTHER MATTER W ITH RESPECT TO ANY OF THE GOODS OR SERVICES.
2. LIM ITATION OF REM EDY AND LIABILITY: DANIEL SHALL NOT BE LIABLE FOR DAMAGES
CAUSED BY DELAY IN PERFORMANCE. THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF
W ARRANTY HEREUNDER SHALL BE LIMITED TO REPAIR, CORRECTION, REPLACEMENT OR REFUND
OF PURCHASE PRICE UNDER THE LIMITED W ARRANTY CLAUSE IN SECTION 1 HEREIN. IN NO EVENT,
REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (W HETHER BASED IN CONTRACT,
INFRINGEMENT, NEGLIGENCE, STRICT LIABILITY, OTHER TORT OR OTHERW ISE), SHALL DANIEL'S
LIABILITY TO BUYER AND/OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC
GOODS M ANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE
OF ACTION. BUYER AGREES THAT IN NO EVENT SHALL DANIEL'S LIABILITY TO BUYER AND/OR ITS
CUSTOMERS EXTEND TO INCLUDE INCIDENTAL, CONSEQUENTIAL OR PUNITIVE D AMAGES. THE
TERM "CONSEQUENTIAL DAMAGES" SHALL INCLUDE, BUT NOT BE LIMITED TO, LOSS OF
ANTICIPATED PROFITS, REVENUE OR USE, AND COSTS INCURRED INCLUDING W ITHOUT LIMITATION
FOR CAPITAL, FUEL AND POW ER, AND CLAIM S OF BUYER’S CUSTOMERS.
ii
PREFACE
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
A P R 2007
TABLE OF CONTENTS
1.0
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
1.2
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
2.0
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
3.0
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2
Installation and Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.0
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
4.2
Pre-start Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
5.0
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2
Maintenance Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3
Field Replacement of Preamplifier Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.0
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6.2
Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
7.0
PARTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
TABLE OF CONTENTS
3-1
3-1
3-1
3-2
5-1
5-1
5-1
5-1
iii
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
Figures
1-1
1-2
3-1
3-2
7-1
Pipe-Mount Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wall-Mount Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RMB Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
RMB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-1
1-2
3-1
3-3
7-2
Tables
6-1
7-1
iv
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
RMB Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3
TABLE OF CONTENTS
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
1.0
INTRODUCTION
1.1
General
A P R 2007
This manual is designed to assist in the installation and operation of the Remote Mounting Box
(RMB). To assure proper installation and startup it is important to read this manual in its entirety.
1.2
Description
The Remote Mounting Box is an electric transmitting device used primarily in the petroleum
industry for remote installation of liquid turbine meter electronics. The RMB is specifically designed
for high temperature applications.
Figure 1-1. Pipe-Mount Configuration
INTRODUCTION
1-1
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
Figure 1-2. Wall-Mount Configuration
1-2
INTRODUCTION
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
2.0
A P R 2007
SPECIFICATIONS
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE
Do not exceed specifications listed below.
Failure to heed this warning could result in serious injury and/or damage to the equipment.
Preamplifier Type
Dual Channel preamplifier
Single or dual remote sensors
Preamplifier Performance
Inputs
Supply voltage: 10-30 Vdc
Type: Sine Wave
Amplitude: 40 mV peak to peak minimum
Outputs
Powered Pulse Output
Type: Square Wave
Frequency Range: 0 to 5 kHz
Amplitude: 0 to 5 V
1000 Ohm internal pull-ups, 20 mA, max.
Variable Voltage Output
Type: Square Wave
Frequency Range: 0 to 5 kHz
Amplitude: 0 to Supply Voltage
1000 Ohm internal pull-ups, 70 mA, max.
SPECIFICATIONS
2-1
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
Open Collector Output (Per Channel)
Type: Square Wave
Frequency Range: 0 to 5 kHz
Max. Voltage: 30 Vdc
Max. Current: 125 mA
Max. Power: 0.5 Watts
Transmission Distance
Meter pickoff to RMB 20 ft. (6.1 meters) max. from RMB dual channel
Preamplifier to receiver: 3,000 ft. (914 meters) max.
Materials of Construction
UMB Housing: Aluminum
Ratings
Ambient Temperature: -40 to 140°F (-40 to 60°C)
Approvals
Electrical: Class I, Division 1, Groups C & D, UL, and CUL
Environmental: NEMA 4
2-2
SPECIFICATIONS
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
3.0
INSTALLATION
3.1
General
A P R 2007
This section contains specific instructions for installation of the RMB.
3.2
Installation and Equipment
Figure 3-1. Typical Installation
The design of the Product has not been assessed for the effects of traffic, wind or earthquake loading.
It is the customer's responsibility to provide fire prevention measures and equipment per local
regulations.
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE
Install and use the Universal Mounting Box only per noted instructions and specifications.
Use of this equipment for any purpose other than its intended purpose may result in property
damage and/or serious personal injury or death.
INSTALLATION
3-1
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
When replacing the RMB screws, use only SOC. HD. CAP SCR., M6X16 MM length, 304 Stainless
Steel, MIN. Tensile strength = 125 KSI.
3.3
Electrical Connections
A.
Electrical Connections
Pickoff input signal connections are made at terminal strip connection TB2 for Channel A and TB3
for Channel B. Power supply and output signal connections are made at terminal strip TB1.
Reference Figure 3-2.
B.
Induced Interference
The RMB and liquid turbine meter should be located as far as possible from any electrical equipment
such as motors, solenoids or relays which could induce an interference signal into the turbine meter
sensor. High amplitude interference introduced into the preamplifier can result in interference with
the flow signal.
Interference Check - Upon installation of the turbine meter and RMB, the presence of an interference
signal can be detected by performing the following check.
1.
Connect a suitable readout device to the preamp output terminal strip TB1 (number 3 for
channel A or number 5 for channel B).
2.
Apply +12 Vdc power to the preamp at terminal strip TB1 (number 1).
3.
If an output is indicated on the readout at a no-flow condition, induced interference is
present.
4.
Duplicate the checking process if dual pickoffs are being used. Use output terminal strip TB1
number 3 or 5 as selected for pickoff output.
Interference may be reduced or eliminated by changing the location of the meter or by rotating the
meter in the pipeline in progressive steps while simultaneously checking the output for the lowest
possible signal reading.
3-2
INSTALLATION
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
A P R 2007
Figure 3-2. RMB Wiring
C.
Accessory Hookup
General considerations: It is important that the appropriate service manual be referenced before
attempting to use accessories or instrumentation with the RMB. If service manuals for
instrumentation were not received at the time of purchase or delivery, please contact the factory or
nearest Daniel Measurement and Control Sales and Service Office.
INSTALLATION
3-3
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
This page intentionally left blank.
3-4
INSTALLATION
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
4.0
OPERATION
4.1
General
A P R 2007
This section contains the operating procedures for the Remote Mounting Box. The primary output
is a single or dual high resolution signal that is amplified and shaped by an integral amplifier
mounted within an explosion proof housing. This wave pulse can be fed directly to remote totalizing
counters, digital readout devices, presets, or control instrumentation.
4.2
Pre-start Checks
Inspect all electrical connections to assure compliance to electrical codes and safety regulations.
OPERATION
4-1
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
This page intentionally left blank.
4-2
OPERATION
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
5.0
A P R 2007
MAINTENANCE
Item numbers reference actual engineering drawings and are not meant to be consecutively
numbered.
5.1
General
The Remote Mounting Box is designed to operate for extended periods of time without evidence of
wear or loss of precision. If it is found to be in need of repair, it is recommended the user contact the
nearest Daniel Measurement and Control Sales or Service Office. It is important that servicing be
performed by trained and qualified service personnel.
5.2
Maintenance Considerations
1.
Label all parts or place parts in labeled containers during disassembly.
2.
Use no metal clamping devices in direct contact with any RMB part or surface.
5.3
Field Replacement of Preamplifier Board
Reference Figure 7-1 Exploded Parts Drawing.
In the event that a preamplifier board needs to be replaced, the following procedure is recommended.
1.
Disconnect all power to the meter.
MAINTENANCE
5-1
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
PERSONAL INJURY AND/OR EQUIPMENT DAMAGE
Disconnect power to the meter.
Failure to disconnect power to the meter could result in serious personal injury and/or damage
to the equipment.
2.
Remove retaining screws (item 7) and cover (item 3) of the UMB housing assembly.
3.
Disconnect terminal connects at TB1, TB2, and TB3.
4.
Loosen retaining screws of preamplifier board (item 6) and lift out.
5.
Mount the replacement preamplifier board in its original position and secure using spring
loaded retaining screws.
6.
Attach electrical output wiring from both pickoffs to terminal connection TB2 and TB3.
7.
Attach electrical output wiring from electrical accessories (conduit wiring) to terminal
connection TB1, number 3 for channel A, and number 5 for channel B.
8.
Secure all electrical wiring.
9.
Return UMB cover and secure using original retaining screws. Torque screws to 55 in. lbs.,
min.
5-2
MAINTENANCE
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
6.0
TROUBLESHOOTING
6.1
General
A P R 2007
This information has been provided as an aid in basic troubleshooting. If the Remote Mounting Box
is found to be in need of repair, it is recommended the user contact the nearest Daniel Measurement
and Control Sales or Service Office. It is important that servicing be performed by trained and
qualified service personnel.
6.2
Conditions
Table 6-1. Troubleshooting
Condition
No output pulses from
amplifier module
TROUBLESHOOTING
Probable Cause
Correction
Input voltage to amplifier below
minimum required for operation
Apply 10-30 Vdc to
preamplifier
Damaged or shorted sensor
Replace sensor
Damaged amplifier module
Replace amplifier module
Receiver unit not operating
Refer to instruction manual on
defective unit
6-1
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
This page intentionally left blank.
6-2
TROUBLESHOOTING
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
7.0
A P R 2007
PARTS LIST
This section contains the necessary parts required to make up any standard unit covered in this
manual. Recommended spare or replacement parts have been denoted by an asterisk.
Item numbers reference actual engineering drawings and are not meant to be consecutively
numbered.
When ordering, the following information must be supplied.
•
•
•
•
Serial number
Part number
Part description
Quantity required
PARTS LIST
7-1
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
Figure 7-1. RMB Assembly
7-2
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
A P R 2007
Table 7-1. RMB Assembly
Item
Number
*
**
Description
Part Number
Quantity
Required
3
UMB Cover
899-00-101-00
1
4*
Gasket
CA-375Z-259-XXA
1
6*
Dual Channel Preamp
230-00-300-00
1
7**
Screw (Hex Socket Head)
151496
9
8
UMB Housing
899-00-100-00
1
11*
O-Ring (Viton®-A)
1500093-022
1
12
RMB base
799-00-457-60M
1
13
Wall Mount Bracket
799-00-456-00
1
14
Wall Mount Screws
151497M
2
15
Pipe Mount Studs
799-00-453-00
2
16
Pipe Mount Plate
799-00-454-00
1
17
Pipe Mount Nuts
151544
2
Recommended Spare Parts
All item 16 - Torque 55 in. lbs., min.
Viton® is a registered trademark of E.I. du Pont de Nemours and Company.
ATEX REPAIR NOTE:
Special Conditions for Safe Use: The joint between the Universal Mounting Box cover and housing
is a flat joint and has a flame path of 9.52mm in length and clearance of less than .0381mm. The
joint between the Universal Mounting Box housing and Sensor housing is a spigot joint which has
a radial length of 3.18mm, a axial length of 13.61mm and a clearance of .059mm.
PARTS LIST
7-3
A P R 2007
DANIEL LIQUID TURBINE METER REMOTE MOUNTING BOX
This page intentionally left blank.
7-4
DANIEL MEASUREMENT AND CONTROL, INC.
RETURN POLICY FOR WARRANTY
AND NON-WARRANTY MATERIAL
Use the following procedure for returning equipment to the Daniel factory in the United States.
Step 1
Obtaining a RMA Number
A Return Material Authorization (RMA) number must be obtained prior to returning any
equipment for any reason.
To obtain a RMA number, call the Customer Service Department at 713-827-5033 between 8:00
a.m. and 5:00 p.m. (Central Standard Time), Monday through Friday, except holidays or email
[email protected]
No product returns will be accepted without a RMA number and will be returned at the
customer’s expense.
For warranty consideration, the product must be returned to Daniel within twelve (12) months
of the date of original shipment or within eighteen (18) months of the date of original shipment
of the product to destinations outside the United States. The Purchaser must prepay any
shipping charges.
In addition, the Purchaser is responsible for insuring any product shipped for return, and assumes
the risk of loss of the product during shipment.
•
•
•
•
•
•
•
•
•
•
The following information is required at the time the RMA is issued:
Customer name
Contact name
Billing address
Contact Phone # and email address
Daniel SO #, PO #, or Invoice #
Item(s) to be returned
Reason for return
End user and final destination address
Consignee’s complete name, address, contact name and phone number
•
A RMA number is required for each original order. (Example: Two fittings purchased on
two separate orders now being returned require two RMA numbers.)
For product returns from locations outside the United States, Daniel Customer Service personnel
will provide additional shipping requirements.
Step 2
Cleaning and Decontamination
Prior to shipment, thoroughly clean and decontaminate all equipment removing all foreign
substances. This includes all substances used for cleaning the equipment. The cleaning and
decontamination requirement applies to any part exposed to process fluids or cleaning substances.
Shipping equipment that has not been decontaminated may be in violation of U.S. Department of
Transportation (DOT) regulations. For your reference, the requirements for packaging and labeling
hazardous substances are listed in DOT regulations 49 CFR 172, 178, and 179.
If you suspect that a part has been contaminated, the part must be completely drained and flushed
to remove contaminants.
MAY CAUSE DEATH OR SERIOUS INJURY TO PERSONNEL
Contents may be under pressure or materials may be hazardous
Follow appropriate handling instructions for accessing pressurized equipment. Avoid contact
with hazardous materials or contaminated units and parts. Failure to do so may result in death
or serious injury.
Decontamination/Cleaning Statement
A blank Decontamination/Cleaning Statement is provided on the “Returned Material Authorization
Repair Form for Used Equipment”.
•
•
A Decontamination/Cleaning Statement is required for each returned part.
Fully complete each form and include a signature. If the decontamination statement is
incomplete, the customer may be charged for decontamination and cleaning.
If the equipment has been exposed to a known hazardous substance with any characteristic that can
be identified in the Code of Federal Regulations, 40 CFR 261.20 through 261.24, the chemical
abstracts number and hazardous waste number/hazard code must be stated in the space provided on
the form.
Two (2) copies of each Decontamination/Cleaning Statement must be provided:
•
One (1) copy must be attached to the outside of the package.
•
One (1) copy must be included inside the package.
Step 3
Material Safety Data Sheets (MSDS)
Provide a Material Safety Data Sheet (MSDS) with the returned equipment for each substance that
has come in contact with the equipment being returned, including substances used for
decontamination and cleaning.
A MSDS sheet is required by law to be available to people exposed to specific hazardous
substances, with one exception: if the equipment has only been exposed to food-grade substances
or potable water, or other substances for which an MSDS is not applicable, the
Decontamination/Cleaning Statement form alone is acceptable.
Two (2) copies of each MSDS must be provided:
•
One (1) copy must be attached to the outside of the package.
•
One (1) copy must be provided inside the package.
Step 4
Packaging
Shipping a Device With Possible Contamination
To meet DOT requirements for identifying hazardous substances, ship only one device per package.
Shipping a Device Without Any Potential Contamination
Devices being returned may be shipped together in one package, if there is no potential of foreign
substance contamination.
Step 5
Shipping
Before returning used equipment:
•
Mark each package clearly with a RMA number.
•
Include a Decontamination/Cleaning Statement inside the package.
•
Attach a duplicate Decontamination/Cleaning statement to the outside of the package.
•
Include a MSDS for each substance that has come in contact with the equipment inside the
package.
•
Attach a duplicate MSDS to the outside of the package.
No product returns will be accepted without a RMA number and will be returned at the
customer’s expense.
For warranty consideration, the product must be returned to Daniel within twelve (12) months
of the date of original shipment or within eighteen (18) months of the date of original shipment
of the product to destinations outside the United States. The Purchaser must prepay any
shipping charges.
Ship all * mechanical equipment to the following address:
Daniel Measurement and Control, Inc.
Attn: Service Dept.
5650 Brittmoore Rd.
Houston, TX 77041
Ref: RMA#____________________
*Mechanical equipment includes: Orifice Fittings, Parts, Plates, Seal Rings, Turbine Meters,
Control Valves, Provers, Strainers, Meter Tubes, Ultrasonic Meters, Flow Conditioners, etc.
Ship all * electronic equipment to the following address:
Daniel Measurement and Control, Inc.
Attn: Service Dept.
11100 Brittmoore Park Drive
Houston, TX 77041
Ref: RMA#____________________
*Electronic equipment includes: Gas Chromatographs, Petrocount Presets, Danload Preset,
Ultrasonic Meter Electronics (CPU boards, transducers, etc.), 2403 Totalizer, MRT 97 Indicator,
Preamps, Pick Up Coils, Prover Interface Boards, and the following Flow Computer Models: 2230,
2239, 2270, 2460, 2470, S100, 2100, and 3000.
Daniel Measurement and Control, Inc.
Returned Material Authorization
Repair Form for Used Equipment
Including Decontamination/Cleaning Statement
1. Return Material Authorization (RMA) Number ____________________________________
2. Equipment to be returned:
Model Number _________________________ Serial Number _______________________
3. Reason for return: ___________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
___________________________________________________________________________
Decontamination/Cleaning Fluids Process
A.
List each substance in which the equipment was exposed. Attach additional documents if necessary.
Common
Name
B.
CAS# if
available
Used for Hazardous
Waste (20 CFR 261)
[ ] Yes
[ ] No
[ ] Yes
[ ] No
[ ] Yes
[ ] No
[ ] Yes
[ ] No
[ ] Yes
[ ] No
[ ] Yes
[ ] No
EPA Waste Code
if used for hazardous waste
Circle any hazards and/or process fluid types that apply:
Infectious
Radioactive
Explosive
Pyrophoric
Poison Gas
Cyanides
Sulfides
Corrosive
Oxidizer
Flammable
Carcinogen
Peroxide
Reactive-Air
Reactive-Water
Reactive-Other
(list)
Poison
Other hazard category (list):
C.
Describe decontamination/cleaning process. Include MSDS description for substances used in decontamination and
cleaning processes. Attach additional documents if necessary.
Shipping Requirements
Failure to comply with this procedure will result in the shipment being refused.
4. Write the RMA number on the shipping package.
5. Inside the package include one copy of this document and all required Material Safety Data
Sheets (MSDS)
6. Outside of the package attach one copy of this document and all required Material Safety Data
Sheets (MSDS).
THIS EQUIPMENT, BEING RETURNED “FOR REPAIR,” HAS BEEN COMPLETELY
DECONTAMINATED AND CLEANED. ALL FOREIGN SUBSTANCES HAVE BEEN
DOCUMENTED ABOVE AND MSDS SHEETS ARE ATTACHED.
By:
(Signature)
Title:
(Print name)
Date:
Company:
Phone:
Fax:
NOTES
NOTES
The sales and service offices of Daniel Measurement and Control are located
throughout the United States and in major countries overseas.
Please contact Daniel Measurement Services at
11100 Brittmoore Park Drive, Houston, Texas 77041, or phone (713) 827-6314
for the location of the sales or service office nearest you.
Daniel Measurement Services offers both on-call and contract
maintenance service designed to provide single-source
responsibility for all Daniel products.
Daniel Measurement and Control, Inc., and Daniel Measurement Services, Inc.
Divisions of Emerson Process Management reserves the right to make changes to any of its products or services
at any time without prior notification in order to improve that product or service and to supply
the best product or service possible.
www.emersonprocess.com/daniel
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement