Vogelzang International TR008 Owner's Manual

THE DURANGO™ High
Efficiency Woodstove
EPA Certified (3.6 grams/hr)
Model TR008 Owners Manual
(save this manual for future reference)
READ ALL INSTRUCTIONS CAREFULLY
BEFORE STARTING THE INSTALLATION
OR OPERATING THE STOVE. Failure to
follow instructions may result
in property damage, bodily injury,
or even death.
Do NOT use this stove in a
mobile home, Manufactured Home,
trailer or Tent — NO EXCEPTIONS!
This stove meets
Test Standards:
UL 1482-1996 U.S.
SAFETY INSTRUCTIONS
Safety Notice: If this stove is not properly installed a house/building fire
may result. For your safety, contact local building or fire officials about
permits, restrictions, and installation requirements for your area.
Read All Instructions carefully.
1. The installation of this stove must comply
with your local building code rulings. Please
observe the clearances to combustibles (see
Locating Stove). Do not place furniture or
other objects within the clearance area.
2. Verify that the stove is properly installed
before firing the stove for the first time.
After reading these instructions, if you have
any doubt about your ability to complete
your installation properly, you must obtain the services of a professional licensed
installer familiar with all aspects of safe
and correct installation. DO NOT use
temporary or makeshift compromises
during installation.
3. DO NOT store wood, flammable liquids or
other combustible materials too close to the
unit. Refer to certification label on back of
unit and minimum clearances under Locating Stove in the following instructions.
4. Do not install this stove in a mobile
home, manufactured home, trailer or tent
(NO EXCEPTIONS! per HUD Federal
Standard: 24 CFR Ch.XX).
5. If any parts are missing or defective, please
notify the dealer or manufacturer immediately.
DO NOT OPERATE A STOVE THAT IS
MISSING ANY PARTS!.
6. Do not tamper with combustion air control
beyond normal adjustment capacities.
7. Always connect this stove to a chimney and
vent to the outside. Never vent to another room
or inside a building. DO NOT CONNECT
THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
8. Do NOT connect a wood burning stove
to an aluminum Type B gas vent. This is
not safe. Use approved masonry or a UL
103 HT Listed Residential Type and Building Heating Appliance Chimney. Use a 6”
diameter chimney, that is high enough to
continued on next page
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: 1-616-396-1911
Fax: 1-616-396-1971
TR008 / 050207.2
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SAFETY INSTRUCTIONS continued…
give a good draft. (See specifics in Chimney
Connections instructions).
9. Be sure that your chimney is safely constructed
and in good repair. Have the chimney inspected
by the fire department or a qualified inspector.
Your insurance company should be able to
recommend a qualified inspector.
10.Creosote or soot may build up in the chimney
connector and chimney and cause a house/
building fire. Inspect the chimney connector
and chimney twice monthly during the heating season and clean if necessary. (See Service
Hints, page 12).
11.In the event of a chimney fire, turn the air
control to closed position, leave the building
and CALL THE FIRE DEPARTMENT IMMEDIATELY! Have a clearly understood plan
on how to handle a chimney fire by contacting
your local fire authority for information on
proper procedures in the event of a chimney
fire.
12.To prevent injury, do not allow anyone to use
this stove who is unfamiliar with the correct
operation of the stove.
13.Do not operate stove while under the
influence of drugs or alcohol.
14.For further information on using your stove
safely, obtain a copy of the National Fire
Protection Association (NFPA) publication,
“Using Coal and Wood Stoves Safely” NFPA
No. HS-10-1978. The address of the NFPA is
Batterymarch Park, Quincy, MA 02269.
15.Dispose of ashes in a metal container with a
tight fitting lid. Keep the closed container on
a noncombustible floor or on the ground, well
away from all combustible materials. Keep the
ashes in the closed container until all cinders
have thoroughly cooled. The ashes may be
buried in the ground or picked up by a refuse
collector.
16.The paint used on your stove may give off
smoke and/or odor during the first fires. This
may occur during the first 12 to 15 fires until
the paint has cured. After the paint has cured
this will end and not reoccur. Persons with
lung conditions or owners of susceptible
domestic pets (such as birds) should take
prudent precautions. Open windows and doors
as needed to clear smoke and odor. If the stove
is overfired, paint discoloration will occur.
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17.This stove has a painted surface which
is durable but it will not stand rough handling
or abuse. When installing your stove, use care
in handling. Cure the paint according to instructions. Clean with soap and warm water
when stove is not hot. Do not use any acids
or scouring soap, as these solvents wear and
dull the finish.
18.The walls of the firebox may become slightly
distorted after a period of use. A slight distortion will not affect the operation of the stove.
19.While stove is in operation, all persons,
especially young children should be alerted to
the hazards from high surface temperatures.
Keep away from a hot stove to avoid burns or
clothing ignition.
20.If small children will be in the same room
as the stove during operation, provide a
sturdy barrier to keep them at a save distance
from the stove. Never leave small
children unsupervised when they are
in the same room as the stove.
21.Keep stove area clear and free from all
combustible materials, gasoline, and other
flammable vapors and liquids.
22.To prevent burns always wear protective
clothing, leather hearth gloves and eye
protection, while tending the fire.
23.While in operation, keep the feed door closed
and secured at all times except while tending
the fire.
24.Do not overfire the stove. Overfiring will
occur if the feed door is left open during
operation. Such actions can result in very
dangerous operating conditions.
25.NO NOT ELEVATE FIRE! Build fire directly
on the bottom of the firebox. This stove has not
been tested with the use of grates, andirons, or
other means of elevating fire and should not be
used.
26.All power cords and electrical appliances
and/or assemblies must be kept outside of the
clearance dimensions shown in this manual for
combustible materials.
NOTE: A licensed professional heating and cooling contractor should
be consulted if you have questions
regarding the installation of this
solid fuel burning appliance.
TR008 / 050207.2
Assembly Instructions
NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance of
your wood stove and assumes no responsibility of any incidental or consequential damages.
Tools and Materials Required for Installation
tools
•
•
•
•
•
•
•
•
•
Pencil
6 foot Folding Rule or Tape Measure
Tin Snips
Drill: Hand or Electric
1/8” dia. Drill Bit (for sheet metal screws)
Screwdrivers (blade and Phillips type)
14mm Nut Driver or Ratchet with 14mm Socket
Safety Glasses
Gloves
studs. The smaller cutout must align with the
air intake in the bottom front of stove. NOTE:
The stove MUST NOT be operated without the
bottom heat shield in place.
materials
(NOTE: The following items are not included with your stove)
Flooring Protection: 29” x 48” as specified (see page 4)
Chimney Connection Pipe: 6” black steel (24 ga. min.) straight
stove pipe or elbow (as required)
1/2” Sheet Metal Screws
Chimney: Existing 6” Lined Masonry Chimney or 6” Inside Dia.
Listed Type HT chimney.
Furnace Cement (manufacturer recommends Rutland Code 78
or equivalent)
CAUTION: Stove is heavy. Make sure you
have adequate help and use proper
lifting techniques whenever moving
stove.
Fig. 1 – LEG ASSEMBLY
Bottom Heat Shield and Leg assembly
6. Align each leg with the mounting stud and slide
into place. Replace the leg mounting hardware
(hex nut, fig. 1) after installing the leg. After
all four legs have been installed, tighten all
mounting hardware.
7. Return the stove to the upright position.
NOTE: Reference numbers correlate to exploded view and
parts list shown on pages 16 & 17.
1. Uncrate the stove and remove cardboard packing and protective poly bag. Remove bottom
heat shield (#16) from carton. (Save cardboard
for further assembly.)
2. Remove parts from inside stove. Parts include:
Blower Assembly (#29), Legs (#5) and Hardware Pack (#26-28) located inside firebox.
NOTE: Stove body is HEAVY. Make sure
Fig. 2 – Top View
you have adequate help to lift stove body and
Back Heat Shield and Deflector Assembly
use proper lifting techniques. Stove may be
lightened during installation by removing fire 8. Attach the back heat shield assembly (#2) to the
rear of the stove. The closed end is positioned
brick. Replace firebrick before using. There are
to the bottom of the stove with the open end
five different sizes of brick. Note the location
up, fig. 2. Secure the back heat shield with
of each while removing or refer to figure 6 for
four Phillips head machine screws using the
proper location inside firebox.
threaded holes located in the rear side corners
3. Place flattened carton on floor to protect stove
of the stove.
finish and lay stove onto it’s side.
4. Remove the hex nuts (#28) from the leg mount- 9. Attach the heat shield deflector (#17) to the
top of the back heat shield assembly with three
ing studs on the four corners of the bottom of
Phillips head machine screws. The angled lip
the stove.
of the deflector should face toward the front of
5. Position the bottom heat shield, figure 1, alignthe stove.
ing the corner holes with the four leg mounting
Continued on next page
TR008 / 050207.2
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Assembly Instructions continued…
10.Attach blower assembly to rear of the back heat
beyond either side of the stove pipe if it is
shield with four Phillips head machine screws
elbowed towards a wall. (See figures 3 & 5 and
from the hardware pack. Make sure to position
consult local building codes and fire protecthe ceramic gasket between the back heat shield
tion ordinances). A grouted ceramic floor tile
and the blower assembly.
installed per local building code is considered
a durable equivalent.
11.After properly locating floor protector (fig 3)
to accommodate minimum stove clearances,
CAUTION: (Fire Hazard) Carpeting and
place stove in position on floor protector.
other combustible material shall
12.Route the power cord away from stove. Do not
not cover the floor protector. These
allow the power cord to touch any hot surfaces.
materials must remain outside of
Keep power cord at least 12” from stove surcombustible clearances, see fig. 3 – 5.
faces.
2. The stove must have its own flue. Do not
13.Check to make sure that the bottom fire bricks
connect this unit to a chimney
(#13) and ceramic fiber boards (parts #18 &
flue serving other appliances.
#19) above the air tube assembly (#6) have not 3. After observing the clearances to combusshifted during shipping or assembly.
tible materials (figures 3–5), locate your floor
14.Once stove is positioned, plug power cord into
protector accordingly (figure 1) and carea grounded 120v outlet.
fully place the stove in your selected location.
Install stove pipe, elbows, and thimble as
required, utilizing either a recently cleaned
Locating Stove
and inspected 6” masonry chimney or a 6” i.d.
listed type HT chimney.
1. The stove must be placed on solid concrete,
solid masonry, or when installed on a com- 4. Use 6” round black stove pipe, not
galvanized stove pipe. Secure each pipe section
bustible floor, on a listed floor protector, such
with three (3) sheet metal screws in each stove
as Hy-C or Imperial Model UL 3648BK or
pipe and/or elbow joint to firmly hold the pipe
equivalent with 0.8 R-factor. (NOTE: to calcusections together. Do Not connect this
late R-value of alternative materials see page
stove to any air distribution or
20). The floor protector must extend at least
duct system.
18” beyond the front of the access door, 6” to
Continued on next page
the sides, and must extend under and 2 inches
TOP VIEW
NON COMBUSTIBLE CONSTRUCTION IN ACCORDANCE WITH NFPA 211
DASHED LINES SHOW HORIZONTAL CHIMNEY CONNECTOR
AND ADDITIONAL FLOOR PROTECTOR REQUIRED BENEATH
AND EXTENDING 2” BEYOND EACH SIDE
BACKWALL
11"min.
29"
4 8"
30"
SIDEWALL
22"
min.
FLOOR
PROTECTOR
17"
18"min.
6"min.
Fig. 3 – Top View Minimum Clearance Dimensions from Combustible Surfaces
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TR008 / 050207.3
Locating Stove continued…
CORNER CLEARANCES
13"
13"
Fig. 4 – Top View
Minimum Corner Clearances
from Combustible Surfaces
6. Do Not install this stove in
a m o b i l e h o m e , m a n u fa c tured home, trailer or tent
– NO EXCEPTIONS! (HUD Federal
Standard: 24 CFR Ch.xx)
7. The clearances provided are minimum
dimensions determined by Omni-Test Laboratories, Inc., the manufacturer’s testing
laboratory. Installation of this stove must
comply with the latest edition of NFPA 211
for reduced clearances and/or your local building code rulings. Use whichever minimum
dimensions are LARGEST.
CAUTION: Failure to follow these
m ini m u m clearance re q uire m ents m ay result in an unsafe
installation and could cause a fire.
8. This stove meets U.S. Test Standard:
UL 1482-1996.
5. R e c h e c k c l e a r a n c e s f r o m t h e s t ove , 9. Always locate stove to provide a source of fresh
connector stove pipe, and corner clearances
air into the room where the unit is installed.
using the illustrations in figures 3–5 and
Failure to do so may result in air starvation of
your local building codes or fire protection
other fuel burning appliances and the possible
ordinances.
development of hazardous conditions.
NOTE: Drywall faced with brick or stone must
be considered a combustible surface.
CAUTION: Keep furnishings and other
combustible materials away form
the stove AND OUTSIDE Minimum
Clearances.
Fig. 5a – Front View
Minimum Clearance Dimensions
from Combustible Surfaces
TR008 / 050207.2
Fig. 5b – Side View
Minimum Clearance Dimensions
from Combustible Surfaces
DURANGO™ / Page
Locating Stove
Firebrick Assembly
CAUTION: REPLACE FIREBRICKS Before
firing woodstove. Position firebricks
so no gaps remain between bricks.
Firebrick protects the stove body, extends the
life of your stove and radiates heat more evenly.
Check to see that all firebricks are in their correct
positions and have not become misaligned during shipping or assembly. If removed for ease of
locating stove, firebrick must be replaced before
firing. There are four different full-sized bricks
(A, K, F, D) and three (E, G, H) with notches.
See diagram, fig. 6, for proper positioning.
CAUTION: NEVER OPERATE STOVE WITH
MISSING OR CRACKED FIRE BRICKS!
Fig.6 Firebrick
Installation
CONNECTOR Pipe Installation
cause smoke spillage. Where possible, use only
1. The tapered end of the connector stovepipe fits
corrugated (nonadjustable) elbows. These prointo the stove flue collar.
vide a better seal.
2. Horizontal pipe runs must slope upwards
towards the chimney at least 1/4” per foot of 7. The connector pipe must not pass through an
attic or roof space, closet, or any concealed
horizontal run.
space, or floor, ceiling, wall or combustible
3. You must have at least 18 inches of clearance
construction. (See Chimney Connector Sysbetween any horizontal piping and the ceiltems & Clearances, page 19). A UL 103 HT
ing.
Listed chimney must be used from the first
4. The pipe cannot extend into the chimney flue
penetration of ceiling or wall to the chimney
(figure 7).
cap. Never use single wall connector pipe as
5. Secure pipe/elbow sections with three (3) sheet
a chimney - a house fire could result.
metal screws at each joint to make the piping
rigid.
NOTE: Connector pipe is NOT INCLUDED.
To purchase, Visit your local hard6. It is recommended that no more than two (2) 90
ware, home or building center. See
degree bends be used in the stovepipe installa“Locating Stove” page 4 for additional
tion. The use of more than two 90 degree bends
specifications.
may decrease the amount of draw and possibly
CORRECTWRONGWRONG
Fig.7 – Stovepipe/Flue Connections
Page / DURANGO™
TR008 / 050207.2
Chimney connections
The stove must be connected to either a masonry or manufactured metal chimney built and
tested to the specifications listed on the previous
pages.
Chimneys perform two functions:
1). As a means of exhausting smoke and flue
gases which are the result of fuel combustion.
2). The chimney provides “draft” which allows
oxygen to be continuously introduced into the
appliance, so that proper combustion is possible.
This stove relies on natural draft to operate.
NOTICE: Always provide a source of fresh air
into the room where the stove is located. Failure
to do so may result in air starvation of other fuel
burning appliances and the possible development
of hazardous conditions, fire or death.
Your stove itself does not create draft. Draft is
provided by the chimney. To achieve proper draft
your chimney must meet the three minimum height
requirements detailed in figures 9–11. A minimum
of 0.05 w.c. (measured in water column) is required
for proper drafting to prevent back puffing, smoke
spillage, and to maximize performance. (Gauges to
measure draft are readily available at stove stores
and are economical to rent or purchase.)
Factors such as wind, barometric pressure,
trees, terrain and chimney temperature can have
an adverse effect on the draft. The manufacturer
cannot be held responsible for external factors
leading to less than optimal drafting.
Should you have a problem with inadequate
draft, you should contact a licensed heating and
cooling contractor for assistance in solving the
problem.
IMPORTANT Installation Points
1. Size chimney flue to stove collar. This stove
requires a 6” diameter flue.
2. Never connect this unit to a chimney serving another appliance.
3. The chimney must meet all minimum
height requirements.
4. Never use a chimney to ventilate a cellar
or basement.
5. Contact your local building authority
for approved methods of installation and any
necessary permits and/or inspections.
Masonry Chimney
Before using an existing masonry chimney,
clean the chimney, inspect the flue liner and make
any repairs needed to be sure it is safe to use. Make
repairs before attaching the stove. The connecTR008 / 050207.2
tor stove pipe and fittings you will need to connect directly to a masonry chimney are shown in
figure 8.
If the connector stove pipe must go through
a combustible wall before entering the masonry
chimney, consult a qualified mason or chimney
dealer. The installation must conform to local
building and fire codes and latest edition of NFPA
THImBLE
6˝ ROUND
24 ga. BLACk
CONNECTOR
STOVEPIPE
COLLAR
CHImNEY
FLUE
5/8" TILE
CHImNEY
LINER
8˝ mIN.
LINER
BELOw
ENTRY
HOLE
mASONRY
CHImNEY
Fig. 8 - Masonry Chimney Connection
211.
If there is a cleanout opening in the base of the
chimney, close it tightly.
Fig. 9 - Chimney Construction Through Attic Space
DURANGO™ / Page
Chimney connections continued …
Manufactured Chimney
Refer to chimney and chimney
connector maker’s instructions for
installation and use.
Use only 6” diameter listed chimney UL 103
HT type. Chimney made to this listing is High
Temperature rated to 2100 degrees Fahrenheit. Use
chimney from only one manufacturer. Never mix
brands. Carefully follow the chimney manufacturer’s stated requirements and clearances. Use the
chimney manufacturer’s attic guards, roof supports,
flashing and fire stops when passing through a ceiling. Use a listed thimble when passing through a
combustible wall. Do not use makeshift compromises during installation. Never use a singlewall connection pipe as a chimney!
When using a pre-existing chimney, have it’s
condition and installation inspected before using. Make sure that the chimney meets all of the
UL rating requirements listed above. Be aware
that not all manufactured chimney is of the
UL 103 HT type.
NOTE: It is recommended that you contact a licensed heating and cooling contractor
(consult your local yellow pages) for chimney
installation.
Manufactured chimney with the proper required
UL listing is available from most home centers,
hardware stores, and HVAC supply stores.
If you have access to the internet, you may
wish to view chimney manufacturers’ information on-line. See, www.duravent.com, www.
selkirkinc.com, or www.mtlfab.com.
Venting to Existing Fireplace
In some instances, people desire to convert an
existing fireplace for stove use. Usually, safe connection to an existing masonry chimney requires
more work than using a prefabricated chimney.
The existing fireplace must be closed and sealed at
the damper with high-temperature caulk, ceramic
wool, or furnace cement. Prior to installation, clean
and inspect the existing flue and smoke shelf. Installation should be designed so the system can be
dismantled for periodic cleaning and inspection.
Before conversion, make sure the existing chimney
is structurally sound, the chimney incorporates a
flue liner and make sure it is in good condition.
(A flue liner consists of clay tile that protects the
brickwork of a chimney. If a chimney does not
have a liner, or it is damaged, have it relined by a
Fig. 10 - Chimney Construction Through Roof
Fig. 11 - Chimney Connection to Firebox
Through Masonry Wall
Continued on next page
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TR008 / 050207.2
Chimney connections continued …
professional. Do Not use a chimney that is unlined 1. An entry hole must be cut through the masonry
or damaged!) If you have any question regarding
and tile liner with minimal damage to the liner.
the condition of the chimney, consult a qualified
At least 8” of liner must remain below the entry
licensed contractor, qualified engineer, competent
position. When locating the stove and stovemason, certified Chimney Sweep, or a knowledgpipe, all minimum clearances must be observed
able inspector. Consult your insurance company if
from combustible surfaces including mantels,
you cannot find a qualified expert.
combustible trimwork, ceilings and walls.
Positioning the center of the stove pipe entry
into the chimney 24” below the ceiling should
CAUTION: Not all fireplaces are suitable
insure proper clearance for a 6” stovepipe.
for conversion to a wood stove. Check
2.
Install a metal or fire clay (5/8” minimum thickwith a qualified expert.
ness) thimble. Make sure the thimble is flush
with the inner surface of the chimney liner and
Many prefabricated fireplaces are of the
does not protrude into the flue (see figure 7 on
“zero-clearance fireplace” category. These consist
page 6).
of multilayered metal construction. They are designed with enough insulation and/or air cooling 3. Secure the thimble with refractory mortar. The
thimble should be surrounded by 8” of solid
on the base, back and sides so they can be safely
unit masonry brickwork or 24” of stone.
installed in direct contact with combustible floors
and walls. Although many prefabricated fireplaces 4. Install the stovepipe into the thimble as far as
carry endorsements from nationally recognized
possible without extending past the flue lining
organizations for use as fireplaces, they have not
(see figures 7 & 8 on pages 6 & 7).
been tested for connection to wood stove heaters. 5. A small airspace (about 1/2”) should remain
Connecting a stove to such a device will void the
between the stovepipe and thimble to allow for
manufacturer’s warranty.
expansion of the pipe. Seal this airspace with
Steel-lined fireplaces are constructed with
high-temperature caulking or ceramic wool.
1/4” firebox liner, an air chamber in connection 6. Secure and seal the damper in the closed posiwith 8” of masonry. These can be safely used with
tion using high-temp caulking, ceramic wool,
wood burning stoves. They contain all the essential
or furnace cement. Also check to see if the
components of a fireplace, firebox, damper, throat,
chimney has a cleanout. If it does, make sure it
smoke shelf, and smoke chamber. Many look idenis closed and sealed as well. A leaky cleanout
tical to masonry fireplaces and should be checked
will greatly reduce draft efficiency.
carefully before connecting a stove to them.
Venting a stove directly into a fireplace does
Continued on next page
not meet code and should not be attempted. (This constitutes connection
to another appliance - the fireplace.)
Combustion products will be deposited and build up in the firebox or
fireplace. The stove warranty will be
void with such an installation. Do
not create a hazard in your home by
connecting in this manner.
Fireplace Installation
Directly connecting the stovepipe
into the existing masonry chimney
(figure 12 “Type A” fireplace conversion) of the fireplace is the only
approved method of installation. This
is a complicated and involved process
and to insure safety should only by
done by a qualified installer.
Fig. 12 - Fireplace Conversion
TR008 / 050207.2
DURANGO™ / Page
Chimney connections continued …
If you have any questions regarding venting
your stove, contact the manufacturer or contact
the National Fire Protection Association (NFPA)
and request a copy of the latest editions of
NFPA Standard 211 and NFPA Standard 908.
Their address is:
Battery March Park, Quincy, MA 02269.
Operating Instructions
CAUTION: HOUSE FIRE HAZARDS
WARNING: Explosion Hazard
• Do not store wood on floor protector, underneath stovepipe or anywhere within minimum clearances from
combustible surfaces specified for
this stove.
• Never use chemicals, gasoline,
gasoline-type lantern fuel, kerosene,
charcoal lighter fluid, or similar
flammable liquids to start or “freshen-up” a fire in the stove.
• Overfiring may cause a house fire.
You are overfiring If a unit or chimney
connector glows Red.
•Keep all fla m m able li q uids ,
especially gasoline, out of the
vicinity of the stove— whether in use
Operating Safety Precautions
This stove is designed to burn
WOOD FUEL ONLY!
1. Never overfire this stove by building excessively hot fires as a house/
building fire may result. You are overfiring the stove if unit or stovepipe
begins to glow or turn red.
2. Never build extremely large fires
in this type of stove as damage to the
stove or smoke leakage may result
3. Do not build fire too close to
glass.
4. Unit is HOT while in operation. Keep
children, clothing, and Furniture away.
Contact may cause skin burns. Do not
touch the stove after firing until it
has cooled.
5. Provide air into the room for proper combustion.
6. Inspect stovepipe every 60 days.
Hardwood, 24” to 26” should be split and air
dried (seasoned), for 6 months to obtain maximum
burning efficiency. Wood should be stored in a dry,
well ventilated area.
NOTICE: Use solid wood materials only.
Do Not burn garbage or flammable
fluids. Do Not burn Coal as This stove
is not designed to accommodate the air
flow (draft) necessary to properly
burn coal or coal products. Do not
elevate fire or use grates or andirons. Build fire directly on bottom
of firebox.
OPTIMAL FUEL CONSUMPTION
This stove is designed to get the most efficient transfer of heat energy from the wood fuel
and radiate it into your living environment. The
fire box introduces combustion air through three
sources. (1) Immediately beneath the door opening
below the window is a Lower Primary Air Orifice
(LPAO). (2) The door air inlet control brings air
into the firebox and controls the rate of burn (and
the amount of heat the stove radiates). (3) The
secondary air tubes at the top of the firebox are
designed to ignite the combustion gases (smoke)
Continued on next page
Page 10 / DURANGO™
TR008 / 050207.2
Operating Instructions
given off by the burning wood and increases the
efficiency of the stove and reduces chimney emissions.
Smoke given off by burning fuel consists of
very small organic liquid droplets. If these droplets
condense, they form a sticky tar-like substance
called creosote. When operated properly, this
stove is designed to burn these droplets. Burning
these droplets releases heat that would otherwise
be lost up the chimney as smoke. Following the
instructions below will help you operate your stove
properly to maximize the stove’s performance.
Actual performance is dependent on chimney
height, weather, log size, wood species and moisture content. Some experimentation will initially
be required to find that “sweet spot” where your
stove performs best. The following will give you a
starting point to find your optimum settings.
When first loading fuel set the door air inlet
control at the wide open position for at least 15–20
minutes. When the stove is working properly you
should be able to observe secondary combustion
flames above the fuel pieces in front of the secondary air tubes at the top of the firebox. These
secondary flames should continue to burn after
the primary air inlet is reset from wide open to the
desired operating setting. If the flames do not continue to burn, open the air control to re-establish the
secondary flames then slowly reset the air control
to the desired setting. Initially it may take several
attempts to figure your stove out. But once you find
the operating “sweet spot” and the correct mix of
procedures to get there, only minor adjustments
will be necessary.
The best indicator of a properly operating stove
is to look for smoke coming out of the chimney.
You may see steam emissions that will quickly dissipate. Smoke will thin but continue to drift without totally disappearing. If you do detect smoke
emissions, open the air control a little bit, let the
stove adjust for 10–15 minutes and re-check your
chimney. Remember – visible smoke represents
lost heat.
should be allowed to cool off between each burn.
The first two burns should be small fires and low
temperatures (250 degrees F) for a duration of
20 minutes each. The third fire should be at a
medium-high temperature (500 F to 700 F) for
twenty minutes. Provide adequate cross ventilation to clear any smoke or odor caused by initial
firings.
STARTING a Fire
1. Set air inlet control to fully open position.
2. Open the feed door and place several wads of
crushed paper in the firebox.
3. Cover the paper with a generous amount of
kindling in a teepee fashion and a few small
pieces of wood.
4. Ignite the paper and leave the door open
slightly. DO NOT LEAVE STOVE UNATTENDED WITH DOOR OPEN!
5. Add large pieces of wood as the fire progresses
being careful not to overload. (Do not fill firebox beyond firebrick area.) An ideal coal bed of
1 –2” should be established to achieve optimum
performance.
6. This unit is designed to function most effectively when air is allowed to circulate to all
areas of the firebox. TIP: If ash or coals remain
in the stove, make sure to clear them away from
the Lower Primary Air Orifice (LPAO) and rake
a slight (1-to-2 inch wide) trough down the
center of the coal bed from front to back prior
to loading the fuel.
7. Once fuel has been loaded, close the door and
leave the air inlet control fully open until fire is
well established (at least 15–20 minutes) being
careful not to overfire (if any of the exterior
parts of the stove or chimney connections begin
to glow you are overfiring the stove).
8. Re-adjust the door air inlet control to desired
burn rate. (If excessive smoke fills the firebox,
open air inlet control slightly until flames
resume and wood is sufficiently ignited.) The
basic rule of thumb is “closed - low,” “half way
open - medium” and “fully open - high.”
NOTICE - INITIAL BURNS to Cure PAINT
Because of the high operating temperatures, this NOTE: The four (4) inlet holes in the primary
stove uses a special high-temp paint which requires air inlet control slide are designed to remain
a series of burns to cure the paint for durability and partially open with slide in the closed position.
a lifetime of service.
Proper curing of the high-temp paint
requires a series of three initial burns. The stove
Continued on next page
TR008 / 050207.2
DURANGO™ / Page
11
Operating continued...
Service Hints
Adding Fuel
If the coal bed is not hot and glowing, rake the
coals to the front of the stove, close the door and
adjust the air inlet control to the wide open position.
Let the coals re-heat for 10–15 minutes. When hot
and glowing, spread them out and place your next
fuel load into the stove (make sure no coals or ashes
block the LPAO). Leave the door air inlet control
in the wide open position for 15–20 minutes.
Fuel load size can vary but should be kept 1–2
inches below the secondary air tubes. Also position
the fuel to leave space so the air from the inlet can
work down between the pieces of fuel. This reduces
the time it takes for new fuel to burn properly.
1. When refueling, adjust air inlet control to the
fully open position. When fire brightens, slowly
and carefully open the door. This procedure
will prevent gases from igniting causing smoke
and flame spillage.
2. Add fuel being careful not to overload or overfire the stove.
3. When adding fuel be careful not to smother
the fire. Do not build fires against glass and
make sure the coal bed does not obstruct the
air inlet.
3. Close the feed door and secure tightly.
4. Adjust the air inlet control as described
above.
5. Empty ashes regularly. Do not allow ashes
to pile up (see Safety Instructions #15 on
page 2.)
6. Properly dispose of hot ashes (see Safety
Instructions, item #15 on page 2.)
7. Do not overfire the stove (overfiring is when
any part of the stove exterior or chimney
connections glow).
Blower Operation
If your stove is equipped with the blower
attachment, follow these instructions for optimal
operation.
LOW (door air control is fully closed to 1/4
open): Turn the fan on 30 minutes after fuel has
been added and set the fan speed at low.
MEDIUM (door air control 1/4 to 3/4 open):
Wait 15 minutes after fuel has been added and set
the fan speed control at high.
HIGH (door air control wide open): Wait 5
minutes after fuel has been added and set the fan
speed at high.
CAUTION: DO NOT OVERFIRE appliance.
You are overfiring if the chimney
connectors or stove glows red. Close
the door and shut damper immediately
to reduce the air supply and slow
down the fire.
CAUTION: A chimney fire may cause ignition of wall studs or rafters which
were assumed to be a safe distance
from the chimney. If a chimney fire
has occurred, have your chimney inspected by a qualified Expert before
using again.
CAUTION: Slow burning fires and
extended use may cause excessive
creosote buildup. Ignition of creosote or overfiring may cause a
chimney fire. Chimney fires burn
e x tre m ely hot and m ay ignite
surrounding materials. In case of a
chimney fire call the fire department
immediately.
Page 12 / DURANGO™
CREOSOTE – Formation and Removal
When wood is burned slowly, it produces tar
and other organic vapors which combine with
expelled moisture to form creosote. The creosote
vapors condense in the relatively cool chimney flue
of a slow-burning fire and can accumulate on the
flue lining. If ignited, this creates an extremely hot
fire in the chimney which may ignite surrounding
materials resulting in a building fire.
The chimney connector and chimney should
be inspected (at least) twice a month during the
heating season to determine if a creosote buildup
has occurred. If it has, it should be removed. Failure to remove creosote may result in ignition and
may cause a house/building fire. Creosote may
be removed using a chimney brush or other commonly available materials from your local hardware
retailer.
Chimney fires burn very hot. If the unit or
chimney connector should glow red, reduce the
fire by closing the inlet air control and immediately
call the fire department.
A fire in the firebox may be smothered by pouring a large quantity of coarse salt, baking soda, or
cool ashes on top of the fire.
Continued on next page
TR008 / 050207.2
Service Hints cont’d...
Preventing Creosote Buildup
1. Burn with air control open for several minutes
at numerous intervals throughout the day during the heating season, being careful not to
overfire the unit.
2. Burn stove with air inlet control wide open
for 15–20 minutes every time you apply fresh
wood. This allows wood to achieve the charcoal stage faster and burns wood vapors which
might otherwise be deposited within the heating system.
3. BURN ONLY SEASONED WOOD. Avoid
burning wet or green wood. Seasoned wood
has been dried for at least one year.
4. A small hot fire is preferable to a large smoldering one that can deposit creosote within the
heating system.
5. Establish a routine for the handling of fuel,
wood burner and firing technique. Check daily
for creosote buildup until experience shows
how often you need to clean for safe operation.
Be aware that the hotter the fire, the less creosote is deposited and weekly cleanings may be
necessary in mild weather even though monthly
cleanings may be enough in colder months.
Chimney Draft
Draft is a function of the chimney, not the
stove — do not expect the stove to draw. Smoke
spillage into the house or excess buildup of condensation or creosote in the chimney are warnings that
the chimney is NOT functioning properly. Correct
the problem before using the stove. Following are
some possible causes for improper draft.
1. The connector stovepipe may be pushed into
the chimney too far, stopping the draft.
2. If the chimney is operating too cool, water will
condense in the chimney and run back into the
stove. Creosote formation will be rapid and
may block the chimney. Operate the stove at
a fire level high enough to keep the chimney
warm preventing this condensation.
3. If the fire burns well but sometimes creates
excessive smoke or burns slowly, it may be
caused by the chimney top being lower than
another part of the house or a nearby tree. The
wind blowing over a house or tree, falls on top
of the chimney like water over a dam, beating
down the smoke. The top of the chimney should
be at least three (3) feet above the roof and be
at least two (2) feet higher than any point of
the roof within ten (10) feet.
WARNING: In case of chimney fire
(1) Close air inlet control (2) Get out
of the house (3) Call the fire department.
NOTE: A draft reading of 0.05 to 0.06
w.c. (water column) is suggested for
proper burning of this stove.
Continued on next page
TR008 / 050207.2
DURANGO™ / Page
13
Service Hints cont’d...
Glass Care
The following usage and safety tips should be
observed:
1. Inspect the glass regularly for cracks and
breaks. If you detect a crack or break, extinguish the fire immediately and contact the
manufacturer for a replacement.
2. Do not slam the door or otherwise impact the
glass. When closing doors, make sure that logs
or other objects do not protrude to impact the
glass.
3. Do not build fires against (or that might fall
against) the glass.
4. Do not clean the glass with materials that
may scratch (or otherwise damage) the glass.
Scratches on the glass can develop into cracks
or breaks during operation.
5. Never attempt to clean the glass while the unit
is hot. If deposits are not very heavy, normal
glass cleaners are adequate using a soft, nonabrasive cleaning pad. Heavier deposits may
be removed with oven cleaners.
6. Never put substances which can ignite explosively in the unit. Even small explosions in
confined areas can blow out the glass.
4. Remove old gasket and clean glass.
5. Replace new gasket starting at the bottom of
glass working along edges, being sure to center
gasket channel on glass.
6. Trim to length and butt ends together.
7. Replace glass into door, being sure not to overtighten screw and clip.
Door Gasket Replacement Procedure:
1. Ensure appliance is not in operation and is
thoroughly cooled.
2. Remove old door gasket and clean channel.
3. Using an approved, high temperature gasket cement, apply a thin coat in bottom of channel.
4. Starting at hinge side of door, work gasket into
channel around door unit, end butt and trim to
length.
5. Close door and allow three to four hours for
cement to set before firing appliance.
Glass Replacement
Caution: Replace glass ONLY with 5mm
High Temperature ceramic glass of the
proper size. Do not use tempered glass
or double thickness window glass!
Gasket and Glass cleaning products are available at local retail home centers. Manufacturers
of cleaning products include, A.W. Perkins Co.
(www.awperkins.com) or Rutland Products (www.
rutland.com).
After extensive use, the gasket material which
provides glass and door seal may lose it’s resiliency and will need to be replaced. Inspect glass
and door gaskets periodically to ensure proper
seal; if gaskets become frayed or worn, replace
immediately.
Glass Replacement Procedure:
1. Ensure appliance is not in operation and is
thoroughly cooled.
2. Remove screw and glass clip. (See parts list
and diagram.)
3. Lift glass out from glass clip.
Page 14 / DURANGO™
TR008 / 050207.2
Wiring Diagram - TR008 Durango Blower Assembly
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.
TR008 / 050207.2
DURANGO™ / Page
15
Parts - TR008 Durango High-Efficiency stove
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.
Page 16 / DURANGO™
TR008 / 050207.2
Parts - TR008 Durango High-Efficiency stove
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.
Part No. DescriptionQty.
Part No. DescriptionQty.
14 15 16 17 18 19 20 21 22 23 24 25 26-28
26 27 28 29
30 31 1
2
3
4
5
6
7
8
9
10
11
12
13
Main Fire Box Assembly................................ 1
Back Heat Shield Assembly.......................... 1
Door Assembly (see pg 17 for parts)............. 1
Front Heat Shield Curtain.............................. 1
Leg................................................................. 4
Secondary Air Duct Frame............................ 1
Air Pipe “A”.................................................... 1
Air Pipe “B”.................................................... 2
Air Pipe “C”.................................................... 1
Air Pipe “D”.................................................... 1
Air Pipe Retainer........................................... 5
SS Air Pipe Retainer Screw........................... 5
Fire Bricks (see page 6 for location guide)
Fire Brick “A” (9”x4.5”x1.25”)........................ 16
Fire Brick “D”.................................................. 5
Fire Brick “E”.................................................. 1
Fire Brick “F”.................................................. 2
Fire Brick “G”................................................. 1
Fire Brick “H”.................................................. 1
Fire Brick “K”.................................................. 1
TR008 / 050207.2
Hearth Trim.................................................... 1
Top Trim......................................................... 1
Bottom Heat Shield........................................ 1
Back Heat Shield Deflector............................ 1
Ceramic Fiberboard “Front”........................... 1
Ceramic Fiberboard “Rear”............................ 1
KAO Wool Insulating Pad.............................. 2
Door Hinge.................................................... 2
Door Pin......................................................... 2
Hardware Pack ............................................ 1
Phillips Head Machine Screw (lg)............... 4
Phillips Head Machine Screw (sm)............. 3
Hex Nut....................................................... 4
Blower Assembly......................................... 1
Phillips Head Machine Screw (sm)............. 4
Ceramic Gasket.......................................... 1
DURANGO™ / Page
17
Parts - TR008 Durango High-Efficiency stove
When ordering missing or replacement parts, always give the Model Number of the stove,
Part Number, and Part Description. Use the illustrations and part lists provided to identify parts.
art No. DescriptionQty.
P
3 Door Assembly (complete).............................. 1
41 Door Casting.................................................. 1
42 Air Wash Casting............................................. 1
43 Door Vent Slider............................................... 1
44 Slide Retainer.................................................. 2
45 Slide Handle..................................................... 1
46 Door Glass....................................................... 1
47
48 Glass Retainer................................................. 2
49 Flat Head Phillips Screw.................................. 6
50 SS Hex Screw................................................. 12
51 SS Washer...................................................... 12
52 Window Gasket ............................................... 1
53 Door Gasket..................................................... 1
54 Door Handle Assembly.................................... 1
55 Door Latch....................................................... 1
57 Washer, M-8 R................................................. 4
58 Hex Nut, M-8 R................................................ 2
Page 18 / DURANGO™
TR008 / 050207.2
Chimney Connector Systems & Clearances
A. Brick Masonry
Minimum 3.5-inch thick brick masonry all framed
into combustible wall with a minimum of 2-inch brick
separation from clay liner to combustibles. The fireclay
liner shall run from outer surface of brick wall to, but
not beyond, the inner surface of chimney flue liner and
shall be firmly cemented in place.
B. Insulated Sleeve
Solid-insulated, listed factory-built chimney length of
the same inside diameter as the chimney connector and
having 1-inch or more of insulation with a minimum
9-inch air space between the outer wall of the chimney
length and combustibles.
C. Ventilated Thimble
Sheet steel chimney connector, minimum 24 gauge in
thickness, with a ventilated thimble, minimum 24 gauge
in thickness, having two 1-inch air channels, separated
from combustibles by a minimum of 6-inch of glass
fiber insulation. Opening shall be covered, and thimble
supported with a sheet steel support, minimum 24 gauge
in thickness.
D. Chimney Section Pass-through
Solid insulated, listed factory-built chimney length with
an inside diameter 2-inch larger than the chimney connector and having 1-inch or more of insulation, serving
as a pass-through for a single wall sheet steel chimney
connector of minimum 24 gauge thickness, with a
minimum 2-inch air space between the outer wall of
chimney section and combustibles. Minimum length of
chimney section shall be 12-inch chimney section spaced
1-inch away from connector using sheet steel support
plates on both ends of chimney section. Opening shall
be covered, and chimney section supported on both
sides with sheet steel support securely fastened to wall
surfaces of minimum 24 gauge thickness. Fasteners
used to secure chimney section shall not penetrate
chimney flue liner.
TR008 / 050207.2
DURANGO™ / Page
19
Floor Protector Material Calculations
This stove has been tested for and must be installed on a floor protector with the proper Thermal
Resistance or R-value as stated in the installation instructions on page 3, “Locating Stove” step 1, of
this manual. If the floor protector materials listed in the instructions are not available, materials with
an equivalent R-value may be substituted.
Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal
Conductivity) ratings which must be converted to R-value to determine if the alternate material meets
the tested requirements. The following instructions provide the proper information and formulas for
conversion to R-value.
To determine if alternate materials are acceptable follow this sequence.
1. Convert material specifications to R-value:
a. R-value given — no conversion necessary
b. k-factor is given with a required thickness (T) in inches:
R = 1/k x T
c. C-factor is given: R = 1/C
2. Determine the R-value of proposed alternate floor protector:
a. Use formulas in step 1 above to calculate R-value of proposed material(s).
b. For multiple layers, add R-values of each layer to determine overall R-value.
3. If the overall R-value of the floor protector system is equal to or greater than the floor protector
specifications given, the alternate is acceptable.
Definitions:
Thermal conductance (C) = BTU
=
(hr)(ft2)(°F)
W
(m2)(°K)
Thermal conductivity (k) =
(Btu)(inch)
=
2
(hr)(ft )(°F)
W
=
(m)(°K)
Thermal resistance (R) =
(ft2)(hr)(°F)
=
Btu
(m2)(°K)
W
Btu
(hr)(ft)(°F)
Example:
The specs of floor protector material should be 3/4-inch thick material with a k-factor of 0.84.
The proposed alternative material is 4” brick with a C-factor of 1.25 over 1/8-inch mineral board
with a k-factor of 0.29.
Step 1:Convert specs to R-value.
R = 1/k x T = 1/0.84 x 0.75 = 0.893 System must have a R-value of 0.893 = Rspecs
Step 2: Calculate R-value of individual components
4” Brick with C-factor = 1.25. R = 1/C = 1/1.25 = 0.80 = Rbrick
1/8-inch (0.125”) mineral board with k-factor = 0.29. R = 1/0.29 x 0.125 = 0.431 = Rmin.brd.
Step 3: Add R-values of components to get total R-value of system
Rbrick + Rmin.brd = 0.80 + 0.431 = 1.231 = Rsystem
Step 4: Compare Rsystem to Rspecs
Rsystem = 1.231 is larger than Rspecs of 0.893. System R-value exceeds the required
specifications and therefore is an acceptable alternative.
Page 20 / DURANGO™
TR008 / 050207.2
TR008 / 050207.2
DURANGO™ / Page
21
This Vogelzang heating appliance is safe when installed properly and will provide you with years of
service. However, always exercise good judgement when you are using this stove. You are dealing with
FIRE! Fire is inherently dangerous and must be treated with respect. Stay warm and in good health!
Respectfully yours,
SteveProprietor
Vogelzang
Do NOT use this stove in a
mobile home, Manufactured Home,
trailer or Tent — NO EXCEPTIONS!
Company Testimony:
“For God so loved the world that he gave his only begotten Son, that whoever
believes in Him shall not perish but have eternal life”
John 3:16
MADE IN CHINA
Vogelzang International Corporation
400 West 17th Street
Holland, Michigan 49423
www.vogelzang.com
Phone: 1-616-396-1911
Fax: 1-616-396-1971
Page 22 / DURANGO™
TR008 / 050207.2