Feed 304 Feed 484
GB
Origo™ M12
Feed 304
Feed 484
Instruction manual
0459 161 101 GB 20120621
Valid for serial no. 620-xxx-xxxx, 917-xxx-xxxx
-2-
1 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1
4
5
Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
3 TECHNICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6
7
4.1
Lifting instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7
5 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
Connections and control devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Water connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Function explanations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wire feed pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing / loading wire Feed 304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing / loading wire Feed 484 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chaning feed rollers on Feed 304 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing feed rollers on Feed 484 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9
9
9
10
11
11
11
12
12
6 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
6.1
Inspection and cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
7 ORDERING SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ORDER NUMBER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WEAR PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
14
19
20
25
Rights reserved to alter specifications without notice.
TOCe
-3-
GB
1
SAFETY
Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who works on or
near the equipment observes all the relevant safety precautions. Safety precautions must meet the
requirements that apply to this type of equipment. The following recommendations should be ob­
served in addition to the standard regulations that apply to the workplace.
All work must be carried out by trained personnel well-acquainted with the operation of the equip­
ment. Incorrect operation of the equipment may lead to hazardous situations which can result in in­
jury to the operator and damage to the equipment.
1.
Anyone who uses the equipment must be familiar with:
its operation
location of emergency stops
its function
relevant safety precautions
welding and cutting
2.
The operator must ensure that:
no unauthorised person is stationed within the working area of the equipment when it is
started up.
no-one is unprotected when the arc is struck
3.
The workplace must:
be suitable for the purpose
be free from drafts
4.
Personal safety equipment
Always wear recommended personal safety equipment, such as safety glasses, flame-proof
clothing, safety gloves.
Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which could become
trapped or cause burns.
5.
General precautions
Make sure the return cable is connected securely.
Work on high voltage equipment may only be carried out by a qualified electrician.
Appropriate fire extinquishing equipment must be clearly marked and close at hand.
Lubrication and maintenance must not be carried out on the equipment during operation.
ESAB can provide you with all necessary welding protection and accessories.
CAUTION
Read and understand the instruction manual before
installing or operating.
CAUTION
Class A equipment is not intended for use in residential locations where
the electrical power is provided by the public low-voltage supply system.
There may be potential difficulties in ensuring electromagnetic
compatibility of class A equipment in those locations, due to conducted
as well as radiated disturbances.
-4bm33d1ea
© ESAB AB 2003
GB
CAUTION
This product is solely intended for arc welding.
WARNING
Arc welding and cutting can be injurious to yourself and others. Take precautions when welding and
cutting. Ask for your employer's safety practices which should be based on manufacturers' hazard
data.
ELECTRIC SHOCK - Can kill
Install and earth the unit in accordance with applicable standards.
Do not touch live electrical parts or electrodes with bare skin, wet gloves or wet clothing.
Insulate yourself from earth and the workpiece.
Ensure your working stance is safe.
FUMES AND GASES - Can be dangerous to health
Keep your head out of the fumes.
Use ventilation, extraction at the arc, or both, to take fumes and gases away from your breathing zone
and the general area.
ARC RAYS - Can injure eyes and burn skin.
Protect your eyes and body. Use the correct welding screen and filter lens and wear protective
clothing.
Protect bystanders with suitable screens or curtains.
FIRE HAZARD
Sparks (spatter) can cause fire. Make sure therefore that there are no inflammable materials nearby.
NOISE - Excessive noise can damage hearing
Protect your ears. Use earmuffs or other hearing protection.
Warn bystanders of the risk.
MALFUNCTION - Call for expert assistance in the event of malfunction.
Read and understand the instruction manual before installing or operating.
PROTECT YOURSELF AND OTHERS!
Dispose of electronic equipment at the recycling facility!
In observance of European Directive 2002/96/EC on Waste Electrical and Electronic
Equipment and its implementation in accordance with national law, electrical and/or
electronic equipment that has reached the end of its life must be disposed of at a
recycling facility.
As the person responsible for the equipment, it is your responsibility to obtain
information on approved collection stations.
For further information contact the nearest ESAB dealer.
2
INTRODUCTION
The Feed 304 and Feed 484 wire feed units with control
panel M12 are intended for MIG/MAGwelding together with stepped welding power sources.
They come in different variants, see the spare parts list on
page 19.
The wire feed units are sealed and contain four-wheel
drive wire feed mechanisms as well as control electronics.
They can be used together with wire on ESAB's
MarathonPac, or on wire bobbin (standard Ø 300 mm, accessory Ø 440 mm).
-5bm33d1ea
© ESAB AB 2003
GB
The wire feed unit can be installed either at the power source, suspended above the
workplace, on a support arm or on the floor with or without wheel set.
ESAB's accessories for the product can be found on page 25.
2.1
Equipment
The Feed 304 wire feed unit is supplied with:
Instruction manual
Stickers with recommended wear parts.
The Feed 484 wire feed unit is supplied with:
Spacer (4)
Hex key wrench (4 mm)
Instruction manual
Stickers with recommended wear parts.
3
TECHNICAL DATA
Feed 304
Feed 484
Power supply
42 V 50 - 60 Hz
42 V 50 - 60 Hz
Power requirement
336 VA
378 VA
Motor current Imax
8A
9A
Settings data
Wire feed speed
Burnback time
Creep start
2/4 stroke
1.9-25.0 m/min
0-0.5 s
OFF or ON
2 stroke or 4 stroke
1.9-25.0 m/min
0-0.5 s
OFF or ON
2 stroke or 4 stroke
Welding gun connection
EURO
EURO
Max. diameter wire bobbin
300 mm (*440mm)
300 mm (*440mm)
Wire dimension
0.6-1.6 mm
0.6-2.4 mm
Weight
basic version
with sealed bobbin holder
11.5 kg
15 kg
14.5 kg
19 kg
Dimensions (l x w x h)
basic version
with sealed bobbin holder
380 x 275 x 400 mm
690 x 275 x 420 mm
380 x 275 x 400 mm
690 x 275 x 420 mm
All types intended for
MIG/MAG welding
5 bar
All types intended for
MIG/MAG welding
5 bar
Coolant
max pressure
50% water / 50% glycol
5 bar
50% water / 50% glycol
5 bar
Permissible load at
60% duty cycle
630 A
630 A
Enclosure class
with wire bobin *440mm
IP23
IP2X
IP23
IP2X
Shielding gas
max pressure
* Accessory, see page 25.
-6bm33d1ea
© ESAB AB 2003
GB
Duty cycle
The duty cycle refers to the time as a percentage of a ten-minute period that you can weld or cut at
a certain load without overloading. The duty cycle is valid for 40° C.
Enclosure class
The IP code indicates the enclosure class, i. e. the degree of protection against penetration by solid
objects or water. Equipment marked IP23 is designed for indoor and outdoor use.
Equipment marked IP2X is designed for indoor use.
4
INSTALLATION
The installation must be carried out by a professional.
CAUTION
This product is intended for industrial use. In a domestic environment this product may
cause radio interference. It is the user's responsibility to take adequate precautions.
WARNING
When welding in an environment with increased electrical danger, only power
sources intended for this environment may be used. These power sources are
marked with the symbol
4.1
Lifting instructions
Ordering number for the lifting eye can be found on page 25.
Note! If another mounting device is used, this should be insulated from the wire feed
unit.
-7bm33d1ea
© ESAB AB 2003
GB
5
OPERATION
General safety regulations for handling the equipment can be found on
page 4. Read through before you start using the equipment!
WARNING
Assure that the side panels are closed during operation.
WARNING
To prevent the reel from sliding off the hub: Lock the
reel in place by turning the red knob as shown on the
warning label attached next to the hub.
WARNING
Rotating parts can cause injury, take great care.
WARNING
Risk of crushing when replacing the wire bobbin!
Do not use safety gloves when inserting the welding wire between the feed rollers.
WARNING
There is a risk of tipping if the wire feed unit is fitted with a counterbalance arm.
Secure the equipment, especially if used on an uneven or sloping surface.
NOTE: When moving the equipment use intended handle. Never pull on the gun.
-8bm33d1ea
© ESAB AB 2003
GB
5.1
Connections and control devices
1
Knob for setting burnback time
8
Connection for welding gun
2
Switch for creep start OFF / ON
9
Connection for welding current from power
source, (OKC)
3
Knob for setting wire feed speed
10
Connection for control cable from power
source
4
Switch for 2-stroke / 4-stroke
11
Connection RED for cooling water to
power source (cooling unit)
5
Connection for remote control unit
12
Connection BLUE for cooling water from
power source (cooling unit)
6
Connection BLUE, with ELP* for cooling
water to welding gun
13
Connection for shielding gas
7
Connection RED for cooling water from
welding gun
NOTE! Cooling water connections only available on certain models.
* ELP = ESAB Logic Pump, see point 5.2.
5.2
Water connection
When connecting a water-cooled welding gun, the power source's main power
supply switch must be in the Off position and the cooling unit switch must be in
position “ELP/0”.
The wire feed unit with water connection is equipped with a detection system ELP
(ESAB Logic Pump) which checks that the water hoses are connected. When
connecting a water-cooled welding gun, the water pump starts.
Detection only works with power sources that are equipped with ELP.
5.3
Starting procedure
When the wire feed starts, the power source generates welding voltage.
If there is no welding current flow within three seconds, the power source switches the
welding voltage off. The wire feed continues until the welding gun's switch is switched
off.
-9bm33d1ea
© ESAB AB 2003
GB
5.4
Function explanations
Burnback time
Burnback time is a delay between the time when the wire starts to brake until the
time when the power source switches off the welding voltage. Too short burnback
time results in a long wire stickout after completion of welding, with a risk of the wire
being caught in the solidifying weld pool. Too long a burnback time results in a
shorter stickout, with increased risk of the arc striking back to the contact tip.
Creep start
Creep start means that the wire is fed at low speed until it comes into electrical
contact with the workpiece and then the speed increases to the set speed.
2 stroke
With 2 stroke, the gas flow and wire feed start when the trigger switch is pressed in
and end when it is released.
4 stroke
With 4 stroke, the gas flow starts when the trigger switch is pressed in and the wire
feed starts when it is released. The welding process continues until the switch is
pressed in again, the wire feed stops and when the switch is released the gas stops
flowing.
Wire feed speed
This sets the required feed speed of the filler wire in m/minute.
- 10 bm33d1ea
© ESAB AB 2003
GB
5.5
Wire feed pressure
Start by making sure that the wire moves smoothly through the wire guide. Then
set the pressure of the wire feeder's pressure rollers. It is important that the
pressure is not too great.
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
ÏÏ
Fig 1
Fig 2
To check that the feed pressure is set correctly, you can feed out the wire against
an insulated object, e.g. a piece of wood.
When you hold the gun approx. 5 mm from the piece of wood (fig. 1) the feed
rollers should slip.
If you hold the gun approx. 50 mm from the piece of wood, the wire should be
fed out and bend (fig. 2).
5.6
Changing / loading wire Feed 304
Open the side panel.
Disconnect the pressure sensor by folding it backwards, the pressure rollers
slide up.
Straighten out the new wire 10-20 cm. File away burrs and sharp edges from the
end of the wire before inserting it into the wire feed unit.
Make sure that the wire goes properly into the feed roller's track and into the
outflow nozzle or wire guide.
Secure the pressure sensor.
Close the side panel.
5.7
Changing / loading wire Feed 484
Open the side panel.
Press down and pull the pressure device towards you and up.
Pull out the bogie.
Straighten out the new wire 10-20 cm. File away burrs and sharp edges from the
end of the wire before inserting it into the wire feed unit.
Make sure that the wire goes properly into the feed roller's track and into the
outflow nozzle or wire guide.
Reinstall the bogie.
Close the side panel.
- 11 bm33d1ea
© ESAB AB 2003
GB
5.8
Chaning feed rollers on Feed 304
Open the side panel.
Disconnect the pressure sensor (1) by folding it
backwards, the pressure rollers slide up.
Disconnect the pressure rollers (2) by turning the
axle (3) 1/4 turn clockwise and pulling out the axle.
The pressure rollers disconnect.
Disconnect the feed rollers (4) by unscrewing the nuts
(5) and pulling out the rollers.
During installation, repeat the above in the reverse order.
Choice of tracks in the feed rollers
Turn the feed roller with the dimensioning mark for the required
track towards you.
5.9
Changing feed rollers on Feed 484
Open the side panel.
Press down and pull the pressure device (1) towards
you and up.
Pull out the bogie (2).
Undo the socket head cap screws (3) on the holder
for the intermediate nozzle and remove the
holder.
Undo the screw for the outlet nozzle (4) and
push back the nozzle.
Completely undo the socket head cap screw
(5) in the centre.
Undo the two outer socket head cap screws (6) 1/2 a
turn.
Pull out the feed rollers (7).
During installation, repeat the above in the reverse order.
Choice of tracks in the feed rollers
Place no, one or two driving washers
between the outer washer and the feed
roller. Note! When replacing the
pressure rollers (8), the entire bogie is
replaced.
- 12 bm33d1ea
© ESAB AB 2003
GB
6
MAINTENANCE
Regular maintenance is important for safe, reliable operation.
CAUTION
All guarantee undertakings from the supplier cease to apply if the customer attempts any
work to rectify any faults in the product during the guarantee period.
6.1
Inspection and cleaning
Wire feed unit
Check regularly that the wire feed unit is not clogged with dirt.
Cleaning and replacement of the wire feed unit mechanism's worn parts should
take place at regular intervals in order to achieve trouble-free wire feed. Note
that if pre-tensioning is set too hard, this can result in abnormal wear on the
pressure roller, feed roller and wire guide.
The brake hub
The hub is adjusted when delivered, if
readjustment is required, follow the instructions
below. Adjust the brake hub so that wire is slightly
slack when wire feed stops.
Adjusting the braking torque:
Turn the red handle to the locked position.
Insert a screwdriver into the springs in the hub.
Turn the springs clockwise to reduce the braking torque
Turn the springs counter-clockwise to increase the braking torque. NB: Turn
both springs the same amount.
Welding gun
The welding gun's wear parts should be cleaned and replaced at regular
intervals in order to achieve trouble-free wire feed. Blow the wire guide clean
regularly and clean the contact tip.
7
ORDERING SPARE PARTS
Feed 304 / Feed 484 is designed and tested in accordance with the international and
European standards IEC/EN 60974-5 and IEC/EN 60974-10. It is the obligation of the
service unit which has carried out the service or repair work to make sure that the pro­
duct still conforms to the said standard.
Spare parts may be ordered through your nearest ESAB dealer, see the last page of
this publication.
- 13 bm33d1ea
© ESAB AB 2003
Diagram
Feed 304 M12 and Feed 484 M12
valid for serial no. 620-xxx-xxxx
- 14 bm33e11a
© ESAB AB 2003
- 15 bm33e11a
© ESAB AB 2003
Feed 304 M12
valid from serial no. 917-xxx-xxxx
- 16 bm33e11a
© ESAB AB 2003
- 17 bm33e11a
© ESAB AB 2003
- 18 p
Feed 304, Feed 484
Order number
5.
Feeder for Marathon Pac
Feeder with
capsuled bobbin
Origo Feed 304, M12
0459 114 882
0459 116 882
Origo Feed 304, M12 with water cooling
0459 114 892
0459 116 892
Origo Feed 484, M12
0459 114 982
Origo Feed 484, M12 with water cooling
0459 114 992
Type
0459 116 992
Filename
Spare parts list
0459 161 990
Technical documentation is available on the Internet at www.esab.com
- 19 bm33o11a
© ESAB AB 2003
Feed 304
Wear parts
Item
Ordering no.
Denomination
Notes
Wire type
Wire dimensions
HI1
0455 072 002
0456 615 001
Intermediate nozzle
Intermediate nozzle
Fe, Ss & cored
Al
HI2
0469 837 880
0469 837 881
Outlet nozzle
Outlet nozzle
Fe, Ss & cored
Al
HI3
HI4
HI5a
0191 496 114
0215 701 007
0459 440 001
Key
Locking washer
Motor gear euro
Item
Ordering no.
Denomination
Wire type
HI5b
0459 052 001
0459 052 002
0459 052 003
0459 052 013
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
0458 825 001
0458 825 010
0458 825 002
0458 825 003
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
0458 824 001
0458 824 002
0458 824 003
Feed/pressure rollers
Feed/pressure rollers
Feed/pressure rollers
Ø 2.0 mm steel for 0.6-1.6 mm
Ø 2.0 mm plastic for 0.8-1.6 mm
Drive gear
Wire dimensions
Groove
typ
Roller
markings
Ø 0.6 & 0.8 mm
Ø 0.8 & 1,0 mm
Ø 0.9/1.0 & 1.2 mm
Ø 1.4 & 1.6 mm
V
V
V
V
0.6 S2 & 0.8 S2
0.8 S2 & 1.2 S2
1.0 S2 & 1.2 S2
1.4 S2 & 1.6 S2
Cored
Cored
Cored
Cored
Ø 0.9/1.0 & 1.2 mm
Ø 1.2 & 1.2 mm
Ø 1.2 & 1.4 mm
Ø 1.6 mm
V-Knurled
V-Knurled
V-Knurled
V-Knurled
1.0 R2 & 1.2 R2
1.2 R2 & 1.2 R2
1.2 R2 & 1.4 R2
1.6 R2 & 2.0 R2
Al
Al
Al
Ø 0.8 & 0.9/1.0 mm
Ø 1.0 & 1.2 mm
Ø 1.2 & 1.6 mm
U
U
U
0.8 A2 & 1.0 A2
1.0 A2 & 1.2 A2
1.2 A2 & 1.6 A2
Use only pressure and feed rollers marked A2, R2 or S2.
The rollers are marked with wire dimension in mm, some are also marked with inch.
Item
HI6
HI7
HI8
HI9
HI10
HI11
HI12
HI13
HI14
HI15
HI16
HI17
Ordering no.
0469 838 001
0458 722 880
0459 441 880
0455 049 001
0458 999 001
0458 748 002
0458 748 001
Item
Ordering no.
HI18
0156 602 001
Denomination
Washer
Screw
Screw
Washer
Cover
Axle and Nut
Gear adapter
Inlet nozzle
Shaft
Nut
Insulating washer
Insulating bushing
Denomination
Inlet nozzle
Notes
Ø 16/5x1
M4x12
M6x12
Ø 16/8.4x1.5
Ø 3mm for 0.6-1.6mm Fe, Ss, Al and cored wire
M10
Wire type
Fe, Ss, Al & Cored
Wire dimensions
Ø 2 mm plastic for 0.6-1.6 mm
Welding with aluminium wire
In order to weld with aluminium wire, proper rollers, nozzles and liners for aluminium wire MUST be
used, It is recommended to use 3 m long welding gun for aluminium wire, equipped with appropriate
wear parts.
- 20 bm33whj1
© ESAB AB 2003
Feed 304
- 21 bm33whj1
© ESAB AB 2003
Feed 484
Item
Ordering no.
HK1
0469 837 880
0469 837 881
0469 837 882
Item
Ordering no.
HK2
0366 966 880
0366 966 881
0366 966 888
Denomination
Wire type
Outlet nozzle
Outlet nozzle
Outlet nozzle
Fe, Ss & cored
Al
Fe, Ss & cored
Denomination
Wire dimensions
Ø 2.0 mm steel for 0.6-1.6 mm
Ø 2.0 mm plastic for 1.0-1.6 mm
Ø 3.4 mm steel for 2.0-2.4 mm
Wire type
Wire Ø
mm
Groove 1
Groove 2
Groove 3
Groove
typ
Roller /
Bogey
mark­
ings
Feed Roller
Feed Roller
Feed Roller
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
0.6-1.2
1.4-1.6
0.9
0.6-0.8
1.4-1.6
0.9
0.9-1.0
2.0
0.9
1.2
2.4
0.9
V
V
V
1
2
.035
0366 966 889
0366 966 890
0366 966 900
Feed Roller
Feed Roller
Feed Roller
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
1.2
1.6
0.9-1.6
.045” / 1.2
1.6
0.9-1.0
.045” / 1.2
1.6
1.2
.045” / 1.2
1.6
1.4-1.6
V
V
V
.045 / 7
1/16
6
0366 966 882
0366 966 883
0366 966 893
0366 966 894
Feed Roller
Feed Roller
Feed Roller
Feed Roller
Cored
Cored
Cored
Cored
1.2-2.0
2.4
1.2
1.6
1.2
2.4
1.2
1.6
1.4-1.6
not used
1.2
1.6
2.0
not used
1.2
1.6
V-Knurled
V-Knurled
V-Knurled
V-Knurled
3
4
.045
1/16
0366 966 885
0366 966 899
Feed Roller
Feed Roller
Al
Al
1.2
1.0-1.6
1.2
1.0
1.2
1.2
1.2
1.6
U
U
U2
U4
Item
Ordering no.
Denomination
HK3
0156 707 001
Distance washer
HK4
0156 707 002
Adjustment spacer
Notes
HK5
Screw
M5x20
HK6
Screw
M5x16
HD = Heavy Duty
Item
Ordering no.
Denomination
Wire type
HK7
0366 902 880
0366 902 900
0366 902 881
Bogey (HD)
Bogey (HD)
Bogey (HD)
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
0366 902 894
0366 902 902
0366 902 901
Bogey (HD)
Bogey (HD)
Bogey (HD)
0366 902 882
0366 902 883
0366 902 903
0366 902 904
0366 902 899
0366 902 886
Wire dimensions
Groove
typ
Roller /
Bogey
markings
Ø 0.6 - 1.2 mm
Ø 0.9 - 1.6 mm
Ø 1.4 - 2.4 mm
V
V
V
1
6
3
Fe, Ss & cored
Fe, Ss & cored
Fe, Ss & cored
Ø 1.2 mm
Ø 0.9 mm
Ø 1.6 mm
V
V
V
.045 / 7
.035
1/16
Bogey (HD)
Bogey (HD)
Bogey (HD)
Bogey (HD)
Cored
Cored
Cored
Cored
Ø 1.2 - 2.0 mm
Ø 2.4 mm
Ø 1.2 mm
Ø 1.6 mm
V-Knurled
V-Knurled
V-Knurled
V-Knurled
3
4
.045
1/16
Bogey (HD)
Bogey (HD)
Al
Al
Ø 1.0 - 1.6 mm
Ø 1.2 mm x 3
U
U
U4
-
- 22 bm33whk1
© ESAB AB 2003
Feed 484
Item
Ordering no.
HK8
0366 944 001
Washer
HK9
0156 603 001
0156 603 002
0332 322 001
0332 322 002
Intermediate nozzle
Intermediate nozzle
Intermediate nozzle
Intermediate nozzle
Item
Ordering no.
HK10
0215 702 708
HK11
Denomination
Wire type
Fe, Ss & Al
Fe, Ss & Al
Cored
Cored
Denomination
Wire dimensions
Ø 2 mm plastic for 0.6-1.6 mm
Ø 4 mm plastic for 2.0-2.4 mm
Ø 2.4 mm copper for 1.2-2.0 mm
Ø 4 mm copper for 2.4 mm
Note
Locking washer
Nut
M10
HK12
0458 748 002
Insulating washer
HK13
0458 748 001
Insulating bushing
Item
Ordering no.
HK14
0156 602 001
0156 602 002
0332 318 001
0332 318 002
Denomination
Inlet nozzle
Inlet nozzle
Inlet nozzle (HD)
Inlet nozzle (HD)
Wire type
Fe, Ss, Al & Cored
Fe, Ss, Al & Cored
Fe, Ss & Cored
Fe, Ss & Cored
Wire dimensions
Ø 2 mm plastic for 0.6-1.6 mm
Ø 4 mm plastic for 2.0-2.4 mm
Ø 2.4 mm steel for 1.2-2.0 mm
Ø 4 mm steel for 2.4 mm
- 23 bm33whk1
© ESAB AB 2003
Feed 484
- 24 bm33whk1
© ESAB AB 2003
Feed 304, Feed 484
Accessories
1
Bobbin cover, plastic Ø 300mm . . . . . . . . . . . 0458 674 880
1
Bobbin cover, metal Ø 300mm . . . . . . . . . . . . . 0459 431 880
1
2
Bobbin holder . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 704 880
Adapter for 5 kg bobbin . . . . . . . . . . . . . . . . . . . . 0455 410 001
1
Adapter for 440 mm bobbin . . . . . . . . . . . . . . . . 0459 233 880
1
2
Lifting eye . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 706 880
Quick connector MarathonPac . . . . . . . . . . . F102 440 880
- 25 bm33a11a
© ESAB AB 2003
Feed 304, Feed 484
1
2
3
Turning piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 703 880
Guide pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0349 302 303
Quick connector MarathonPac . . . . . . . . . . . F102 440 880
1
Wheel kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0458 707 880
1
Strain relief for welding gun . . . . . . . . . . . . . . 0457 341 881
Strain relief bracket for connection set . . . . 0459 234 880
Push button for cold wire feed or gas purging
0459 465 880
Remote control unit M1 . . . . . . . . . . . . . . . . . .
MIG/MAG:wire feed speed and voltage
0459 491 895
- 26 bm33a11a
© ESAB AB 2003
Feed 304, Feed 484
Remote cable 23 pole - 8 pole
5 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0459 553 880
Extension cable for remote control 23 pole
8 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0467 197 880
16 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0467 197 881
Counter balance device . . . . . . . . . . . . . . . . . . . 0458 705 880
(includes mast and counter balance)
- 27 bm33a11a
© ESAB AB 2003
Feed 304, Feed 484
Connection set for 400 A
power sources
1.7 m . . . . . . . . . . . . . . . . . . . . . .
5m ........................
10 m . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . .
35 m . . . . . . . . . . . . . . . . . . . . . . .
1.7 m, water . . . . . . . . . . . . . . . .
5 m, water . . . . . . . . . . . . . . . . . .
10 m, water . . . . . . . . . . . . . . . . .
15 m, water . . . . . . . . . . . . . . . . .
25 m, water . . . . . . . . . . . . . . . . .
35 m, water . . . . . . . . . . . . . . . . .
23 poles
19 poles
0469 836 880
0469 836 981
0469 836 881
0469 836 882
0469 836 883
0469 836 884
0469 836 885
0469 836 983
0469 836 886
0469 836 887
0469 836 888
0469 836 889
0459 836 880
0459 836 881
0459 836 882
0459 836 883
0459 836 884
0459 836 885
0459 836 890
0459 836 891
0459 836 892
0459 836 893
0459 836 894
0459 836 895
Connection set for 500 A
power sources
1.7 m . . . . . . . . . . . . . . . . . . . . . .
5m ........................
10 m . . . . . . . . . . . . . . . . . . . . . . .
15 m . . . . . . . . . . . . . . . . . . . . . . .
25 m . . . . . . . . . . . . . . . . . . . . . . .
35 m . . . . . . . . . . . . . . . . . . . . . . .
1.7 m, water . . . . . . . . . . . . . . . .
5m ........................
10 m, water . . . . . . . . . . . . . . . . .
15 m, water . . . . . . . . . . . . . . . . .
25 m, water . . . . . . . . . . . . . . . . .
35 m, water . . . . . . . . . . . . . . . . .
0469 836 890
0469 836 891
0469 836 892
0469 836 893
0469 836 894
0469 836 895
0469 836 896
0469 836 897
0469 836 898
0469 836 899
0459 836 980
0459 836 981
0459 836 982
0459 836 983
0459 836 984
0459 836 985
0459 836 990
0459 836 991
0459 836 992
0459 836 993
0459 836 894
0459 836 995
Miggytrac 1001, Miggytrac 2000
More inforEquipment for mechanized welding . . . . . . . . . . mation at the
nearest
ESAB agency
Control cable
5.0 m, 23 poles . . . . . . . . . . . . . . . . . . . . . . . . . . . 0457 360 880
Railtrac
More inforEquipment for mechanized welding . . . . . . . . . . mation at the
nearest
ESAB agency
- 28 bm33a11a
© ESAB AB 2003
Feed 304, Feed 484
N.B.: MXH PP only recommended for Feed
304/3004/L3004
Welding gun MXH 400w PP
6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 015
10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 016
10.0 m, 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 019
Welding gun MXH 300w PP
6.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 017
10.0 m . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 018
10.0 m, 45° . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0700 200 020
Information on PSF welding guns can be found in separate brochures.
Self cooled with RS3 Remote 3-step program switch
Type
Ordering no.
Max welding current
Wire dimensions
Hose length 3 m
Hose length 4,5 m
CO2
Mix Ar
PSF 250
0469 798 882
0469 798 883
250A 60%
225A 60%
0.6 - 1.0
PSF 405
0458 401 892
0458 401 893
380A 60%
325A 60%
0.6 - 1.6
Water cooled with RS3 Remote 3-step program switch
Type
Ordering no.
Max welding current
CO2
Wire dimensions
Hose length 3 m
Hose length 4,5 m
Mix Ar
PSF 410W
0458 400 898
0458 400 899
425A 100% 400A 100%
0.6 - 1.6
PSF 510W
0458 400 900
0458 400 901
500A 100% 440A 100%
0.6 - 2.4
- 29 bm33a11a
© ESAB AB 2003
NOTES
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- 30 notes
NOTES
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- 31 notes
ESAB subsidiaries and representative offices
Europe
AUSTRIA
ESAB Ges.m.b.H
Vienna-Liesing
Tel: +43 1 888 25 11
Fax: +43 1 888 25 11 85
BELGIUM
S.A. ESAB N.V.
Brussels
Tel: +32 2 745 11 00
Fax: +32 2 745 11 28
NORWAY
AS ESAB
Larvik
Tel: +47 33 12 10 00
Fax: +47 33 11 52 03
POLAND
ESAB Sp.zo.o.
Katowice
Tel: +48 32 351 11 00
Fax: +48 32 351 11 20
BULGARIA
ESAB Kft Representative Office
Sofia
Tel/Fax: +359 2 974 42 88
PORTUGAL
ESAB Lda
Lisbon
Tel: +351 8 310 960
Fax: +351 1 859 1277
THE CZECH REPUBLIC
ESAB VAMBERK s.r.o.
Vamberk
Tel: +420 2 819 40 885
Fax: +420 2 819 40 120
ROMANIA
ESAB Romania Trading SRL
Bucharest
Tel: +40 316 900 600
Fax: +40 316 900 601
DENMARK
Aktieselskabet ESAB
Herlev
Tel: +45 36 30 01 11
Fax: +45 36 30 40 03
RUSSIA
LLC ESAB
Moscow
Tel: +7 (495) 663 20 08
Fax: +7 (495) 663 20 09
FINLAND
ESAB Oy
Helsinki
Tel: +358 9 547 761
Fax: +358 9 547 77 71
SLOVAKIA
ESAB Slovakia s.r.o.
Bratislava
Tel: +421 7 44 88 24 26
Fax: +421 7 44 88 87 41
FRANCE
ESAB France S.A.
Cergy Pontoise
Tel: +33 1 30 75 55 00
Fax: +33 1 30 75 55 24
SPAIN
ESAB Ibérica S.A.
Alcalá de Henares (MADRID)
Tel: +34 91 878 3600
Fax: +34 91 802 3461
GERMANY
ESAB GmbH
Solingen
Tel: +49 212 298 0
Fax: +49 212 298 218
SWEDEN
ESAB Sverige AB
Gothenburg
Tel: +46 31 50 95 00
Fax: +46 31 50 92 22
GREAT BRITAIN
ESAB Group (UK) Ltd
Waltham Cross
Tel: +44 1992 76 85 15
Fax: +44 1992 71 58 03
ESAB international AB
Gothenburg
Tel: +46 31 50 90 00
Fax: +46 31 50 93 60
ESAB Automation Ltd
Andover
Tel: +44 1264 33 22 33
Fax: +44 1264 33 20 74
SWITZERLAND
ESAB AG
Dietikon
Tel: +41 1 741 25 25
Fax: +41 1 740 30 55
HUNGARY
ESAB Kft
Budapest
Tel: +36 1 20 44 182
Fax: +36 1 20 44 186
UKRAINE
ESAB Ukraine LLC
Kiev
Tel: +38 (044) 501 23 24
Fax: +38 (044) 575 21 88
ITALY
ESAB Saldatura S.p.A.
Bareggio (Mi)
Tel: +39 02 97 96 8.1
Fax: +39 02 97 96 87 01
North and South America
ARGENTINA
CONARCO
Buenos Aires
Tel: +54 11 4 753 4039
Fax: +54 11 4 753 6313
BRAZIL
ESAB S.A.
Contagem-MG
Tel: +55 31 2191 4333
Fax: +55 31 2191 4440
CANADA
ESAB Group Canada Inc.
Missisauga, Ontario
Tel: +1 905 670 02 20
Fax: +1 905 670 48 79
MEXICO
ESAB Mexico S.A.
Monterrey
Tel: +52 8 350 5959
Fax: +52 8 350 7554
USA
ESAB Welding & Cutting Products
Florence, SC
Tel: +1 843 669 44 11
Fax: +1 843 664 57 48
Asia/Pacific
SOUTH KOREA
ESAB SeAH Corporation
Kyungnam
Tel: +82 55 269 8170
Fax: +82 55 289 8864
UNITED ARAB EMIRATES
ESAB Middle East FZE
Dubai
Tel: +971 4 887 21 11
Fax: +971 4 887 22 63
Africa
EGYPT
ESAB Egypt
Dokki-Cairo
Tel: +20 2 390 96 69
Fax: +20 2 393 32 13
SOUTH AFRICA
ESAB Africa Welding & Cutting Ltd
Durbanvill 7570 - Cape Town
Tel: +27 (0)21 975 8924
Distributors
For addresses and phone
numbers to our distributors in
other countries, please visit our
home page
www.esab.com
AUSTRALIA
ESAB South Pacific
Archerfield BC QLD 4108
Tel: +61 1300 372 228
Fax: +61 7 3711 2328
CHINA
Shanghai ESAB A/P
Shanghai
Tel: +86 21 2326 3000
Fax: +86 21 6566 6622
INDIA
ESAB India Ltd
Calcutta
Tel: +91 33 478 45 17
Fax: +91 33 468 18 80
INDONESIA
P.T. ESABindo Pratama
Jakarta
Tel: +62 21 460 0188
Fax: +62 21 461 2929
JAPAN
ESAB Japan
Tokyo
Tel: +81 45 670 7073
Fax: +81 45 670 7001
MALAYSIA
ESAB (Malaysia) Snd Bhd
USJ
Tel: +603 8023 7835
Fax: +603 8023 0225
SINGAPORE
ESAB Asia/Pacific Pte Ltd
Singapore
Tel: +65 6861 43 22
Fax: +65 6861 31 95
THE NETHERLANDS
ESAB Nederland B.V.
Amersfoort
Tel: +31 33 422 35 55
Fax: +31 33 422 35 44
www.esab.com
© ESAB AB
110915
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