User manual | SAFETY AND OPERATING MANUAL LI

SAFETY AND OPERATING MANUAL
18V
LI-ION DRILL DRIVER
JM18LDD
GENERAL POWER TOOL
SAFETY WARNINGS
WARNING! Read all safety warnings and all
instructions. Failure to follow the warnings
and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future
reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool or
battery-operated (cordless) power tool.
1) Work area safety
a) Keep work area clean and well lit. Cluttered
or dark areas invite accidents.
b) Do not operate power tools in explosive
atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools
create sparks which may ignite the dust or fumes.
c) Keep children and bystanders away while
operating a power tool. Distractions can
cause you to lose control.
2) Electrical safety
a) Power tool plugs must match the outlet.
Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded)
power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or
grounded surfaces, such as pipes, radiators,
ranges and refrigerators. There is an
increased risk of electric shock if your body is
earthed or grounded.
c) Do not expose power tools to rain or wet
conditions. Water entering a power tool will
increase the risk of electric shock.
d) Do not abuse the cord. Never use the cord
for carrying, pulling or unplugging the power
tool. Keep cord away from heat, oil, sharp
edges or moving parts. Damaged or entangled
cords increase the risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp location
is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD
reduces the risk of electric shock.
3) Personal safety
a) Stay alert, watch what you are doing and
use common sense when operating a power
tool. Do not use a power tool while you are
tired or under the influence of drugs, alcohol
2
b)
c)
d)
e)
f)
g)
or medication. A moment of inattention while
operating power tools may result in serious
personal injury.
Use personal protective equipment. Always
wear eye protection. Protective equipment
such as dust mask, non-skid safety shoes, hard
hat, or hearing protection used for appropriate
conditions will reduce personal injuries.
Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and/or battery
pack, picking up or carrying the tool.
Carrying power tools with your finger on the
switch or energising power tools that have the
switch on invites accidents.
Remove any adjusting key or wrench before
turning the power tool on. A wrench or a key
left attached to a rotating part of the power
tool may result in personal injury.
Do not overreach. Keep proper footing and
balance at all times. This enables better
control of the power tool in unexpected
situations.
Dress properly. Do not wear loose clothing
or jewellery. Keep your hair, clothing and
gloves away from moving parts. Loose
clothes, jewellery or long hair can be caught in
moving parts.
If devices are provided for the connection
of dust extraction and collection facilities,
ensure these are connected and properly
used. Use of dust collection can reduce dustrelated hazards.
4) Power tool use and care
a) Do not force the power tool. Use the correct
power tool for your application. The correct
power tool will do the job better and safer at
the rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on and off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the plug from the power source
and/or the battery pack from the power tool
before making any adjustments, changing
accessories, or storing power tools. Such
preventive safety measures reduce the risk of
starting the power tool accidentally.
d) Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of parts and any other condition
that may affect the power tool’s operation.
If damaged, have the power tool repaired
before use. Many accidents are caused by
poorly maintained power tools.
f) Keep cutting tools sharp and clean. Properly
maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to
control.
g) Use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
5) Battery tool use and care
a) Recharge only with the charger specified by
the manufacturer. A charger that is suitable
for one type of battery pack may create a risk
of fire when used with another battery pack.
b) Use power tools only with specifically
designated battery packs. Use of any other
battery packs may create a risk of injury and
fire.
c) When battery pack is not in use, keep it
away from other metal objects, like paper
clips, coins, keys, nails, screws or other
small metal objects, that can make a
connection from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
d) Under abusive conditions, liquid may be
ejected from the battery; avoid contact.
If contact accidentally occurs, flush with
water. If liquid contacts eyes, additionally seek
medical help. Liquid ejected from the battery
may cause irritation or burns.
6) Service
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
DRILL SAFETY WARNINGS
1. Use auxiliary handle(s), if supplied with the
tool. Loss of control can cause personal injury.
2. Hold power tool by insulated gripping
surfaces, when performing an operation
where the cutting accessory may contact
hidden wiring. Cutting accessory contacting
a “live” wire may make exposed metal parts
of the power tool “live” and could give the
operator an electric shock.
SAFETY WARNINGS FOR
BATTERY PACK
a) Do not dismantle, open or shred cells or
battery pack.
b) Do not short-circuit a battery pack. Do not
store battery packs haphazardly in a box or
drawer where they may short-circuit each
other or be short-circuited by conductive
materials. When battery pack is not in use,
keep it away from other metal objects, like
paper clips, coins, keys, nails, screws or
other small metal objects, that can make a
connection from one terminal to another.
Shorting the battery terminals together may
cause burns or a fire.
c) Do not expose battery pack to heat or fire.
Avoid storage in direct sunlight.
d) Do not subject battery pack to mechanical
shock.
e) In the event of battery leaking, do not allow
the liquid to come into contact with the skin
or eyes. If contact has been made, wash
the affected area with copious amounts of
water and seek medical advice.
f) Seek medical advice immediately if a cell or
battery pack has been swallowed.
g) Keep battery pack clean and dry.
h) Wipe the battery pack terminals with a
clean dry cloth if they become dirty.
i) Battery pack needs to be charged before
use. Always refer to this instruction and use
the correct charging procedure.
j) Do not maintain battery pack on charge
when not in use.
k) After extended periods of storage, it may
be necessary to charge and discharge
the battery pack several times to obtain
maximum performance.
l) Battery pack gives its best performance
when it is operated at normal room
temperature (20°C ± 5°C).
m)When disposing of battery packs, keep
battery packs of different electrochemical
systems separate from each other.
n) Recharge only with the charger specified by
manufacturer. Do not use any charger other
than that specifically provided for use with
the equipment. A charger that is suitable for
one type of battery pack may create a risk of
fire when used with another battery pack.
o) Do not use any battery pack which is not
designed for use with the equipment.
p) Keep battery pack out of the reach of children.
q) Retain the original product literature for
future reference.
3
r) Remove the battery from the equipment
when not in use.
s) Dispose of properly.
GENERAL SAFETY
WARNINGS
WARNING Read all safety warnings
and all instructions. Failure to follow the
warnings and instructions may result in electric
shock, fire and/or serious injury.
Save all warnings and instructions for future
reference.
- This appliance is not intended for use by
persons (including children) with reduced
physical, sensory or mental capabilities, or
lack of experience and knowledge, unless they
have been given supervision or instruction
concerning use of the appliance by a person
responsible for their safety.
- Children should be supervised to ensure that
they do not play with the appliance. If the
supply cord is damaged, it must be replaced by
the manufacturer, its service agent or similarly
qualified persons in order to avoid a hazard.
ADDITIONAL SAFETY
INSTRUCTIONS FOR YOUR
BATTERY CHARGER
1. Before charging, read the instructions.
2. For charge Li-ion battery pack only.
3. If the supply cord is damaged, it must be
replaced by the manufacturer, its service
agent or similarly qualified persons in order to
avoid a hazard.
4. The battery terminal not connected to the
chassis has to be connected first. The other
connection is to be made to the chassis,
remote from the battery and fuel line. The
battery charger is then to be connected to the
supply mains.
5. After charging, disconnect the battery
charger from the supply mains. Then remove
the chassis connection and then the battery
connection.
6. Do not charge a leaking battery.
7. Do not use chargers for works other than
those for which they are designed.
8. Before charging, ensure your charger is
matching the local AC supply.
9. The charging device must be protected from
moisture.
4
10.Do not use the charging device in the open.
11.Do not short out the contacts of battery or
charger.
12.Respect the polarity “+/-“ when charging.
13.Do not open the unit and keep out of the reach
of children.
14.Do not charge the batteries of other
manufactures or ill-suited models .
15.Ensure that the connection between the
battery charger and battery is correctly
positioned and is not obstructed by foreign
bodies.
16.Keep battery charger’s slots are free of
foreign objects and protect against dirt and
humidity. Store in a dry and frost-free place.
17.When charging batteries, ensure that the
battery charger is in a well-ventilated area
and away from inflammable materials.
Batteries can get hot during charging.
Do not overcharge any batteries. Ensure
that batteries and chargers are not left
unsupervised during charging.
18.Do not recharge non-rechargeable batteries,
as they can overheat and break.
19.Longer life and better performance can be
obtained if the battery pack is charged when
the air temperature is between 18°C and
24°C. Do not charge the battery pack in air
temperatures below 4.5°C, or above 40.5°C.
This is important as it can prevent serious
damage to the battery pack.
20.Charge only battery pack of the same
model provided by JOBMATE and of models
recommended by JOBMATE.
SYMBOLS
Positive terminal
To reduce the risk of injury, user must
read instruction manual
Warning
Wear ear protection
Negative terminal
ABN: Australian Business Number. By this number,
business information such as entity type, status,
business location etc. can be found at website
http://abr.business.gov.au.
ABN of Positec Australia Pty Limited is 14 101 682
357
Wear eye protection
Wear dust mask
Indoor use only
RCM marking
Do not expose to rain or water
Li-I on
Do not burn
Li-ion battery. This product has
been marked with a symbol
relating to ‘separate collection’
for all battery packs and battery
pack. It will then be recycled or
dismantled in order to reduce
the impact on the environment.
Battery packs can be hazardous
for the environment and for
human health since they contain
hazardous substances.
Read the operator’s manual.
Fuse T 2A time lag fuse with rated
current of 2A
5
1
11
10
2
3
4
9
5
8
7
6
6
COMPONENT LIST
1. Keyless chuck
2. Torque adjustment ring
3. Two-speed gear control
4. Forward/reverse rotation control
5. Soft grip handle
6. Battery pack *
7. Battery pack release button
8. Belt hook
9. On/off switch
10.Sight light
11.Battery capacity indication
* Not all the accessories illustrated or described are included in standard delivery.
ACCESSORIES
Model No.
JM18LDD
JM18LDD.A
Li-ion battery pack
2
2
1hr Charger
1
/
3-hr Chager
/
1
Double ended bits
1
1
Belt clip
1
1
We recommend that you purchase your accessories from the same store that sold you the tool. Refer to the
accessory packaging for further details. Store personnel can assist you and offer advice.
TECHNICAL DATA
JM18LDD
Voltage
JM18LDD.A
18V
No load speed
Max*
0-400/0-1450/min
Number of clutch positions
18+1
Max torque
30N.m
Chuck capacity
13mm
Charger protection class
/II
Charging time
1hr
3-5hr
Charger input
100-240V~50/60Hz, 42W
100-240V~50/60Hz, 10W
Charger output
Max. drilling capacity
10.8--20V
1500mA
20V
Steel
10mm
Wood
25mm
Machine weight
1.28kg
Battery capacity
1.5Ah Li-ion battery
400mA
7
OPERATING INSTRUCTIONS
NOTE: Before using the tool, read the instruction book
carefully.
Intended Use
The machine is intended for driving in and loosening screws
as well as for drilling in wood, metal and plastic.
Fig.A1
Fig.A2
Fig.B1
BEFORE PUTTING INTO OPERATION
1. CHARGING THE TOOL OR BATTERY PACK (SEE FIG. A1
fitting for JM18LDD)
NOTE:
a) Do not use any charger other than that specifically
provided for use with the equipment.
b) If the battery pack is very hot you must remove your
battery pack from the charger and allow time for the
battery to cool down before recharging.
c) The battery in your new tool is not charged when it
leaves the plant. Therefore it must be full charged
before using the first time
d) Please charge the battery to reach full or no less
than half charge before storage. If the tool will not
be used for long periods of time, charge the battery
every 3-6 months
1). Plug the charger into an appropriate outlet.
2). Place the battery pack into the charger
3). When charging is completed,unplug the charger and
remove the battery pack.
NOTE: If the battery pack is locked in the charger, press the
battery pack release button and remove it.
WARNING! When battery charge runs out after
continuous use or exposure to direct sunlight or
heat, allow time for the battery to cool down before recharging to achieve the full charge.
CHARGING INDICATOR
Light
ON/OFF flash
Charging
Red on
Fig.B2
Red flash
- - - - -
Fig.C
8
Defective battery
Fully charged
Green on
Green flash
Status
- - - - -
Hot/cold delay
Fig.A1
2. CHARGING THE BATTERY PACK (SEE FIG A2 FITTING
FOR JM18LDD.A )
NOTE:
a) Do not use any charger other than that specifically
provided for use with the equipment.
b) If the battery pack is very hot you must remove your
battery pack from the charger and allow time for the
battery to cool down before recharging.
c) The battery in your new tool is not charged when it
leaves the plant. Therefore it must be full charged
before using the first time.
d) Please charge the battery to reach full or no less
than half charge before storage. If the tool will not
be used for long periods of time, charge the battery
every 3-6 months
CHARGING PROCEDURE
1). Plug the charger into an appropriate outlet.
2). Place the battery pack into the charger
3). When charging is completed, unplug the charger and
remove the battery pack.
NOTE: If the battery pack is locked in the charger, press the
battery pack release button and remove it.
WARNING!When battery charge runs out after
continuous use or exposure to direct sunlight
or heat, allow time for the tool to cool down before recharging to achieve the full charge.
Fig.A2
Fig.B1
CHARGING INDICATOR
Light
Green flash
Green on
ON/OFF flash
-- - - - -
Status
Charging
Fig.B2
Fully charged
Fig.C
Fig.D
9
Fig.A2
OPERATION
Fig.B1
Fig.B2
1. INSTALLING AND REMOVING THE BATTERY PACK
a) TO REMOVE THE BATTERY PACK (SEE FIG. B1)
Depress the Battery Pack Release Button (7) firmly first and
then slide the Battery Pack out from your tool.
b) TO INSTALL THE BATTERY PACK (SEE FIG. B2)
Slide the fully charged Battery Pack onto the tool with
sufficient force until it clicks into position.
2. ON / OFF SWITCH (SEE FIG. C)
Depress the On/Off switch to start and release it to stop
your drill.
The on/off switch is fitted with a brake function which stops
your chuck immediately when you quickly release the switch.
It is also a variable speed switch that delivers higher speed
and torque with increased trigger pressure. Speed is
controlled by the amount of switch trigger depression.
WARNING! Do not operate for long periods at
low speed because excess heat will be produced
internally.
3. SWITCH LOCK (SEE FIG. D)
The switch trigger can be locked in the OFF position. This
helps to reduce the possibility of accidental starting when not
in use. To lock the switch trigger, place the rotation control in
the center position.
Fig.C
Fig.D
10
4. REVERSIBLE(SEE FIG. E1, E2)
For drilling and screw driving use forward rotation marked“
” (lever is moved to the left). Only use reverse rotation
marked “
” (lever is moved to the right) to remove screws
or release a jammed drill bit.
WARNING: Never change the direction of rotation
when the chuck is rotating, wait until it has stopped!
5. TWO-SPEED GEAR CONTROL (SEE FIG. F)
The drill has a two-speed gear control designed for drilling
or driving at LO (mark is 1) or HI (mark is 2) speeds. A slide
switch is located on top of the drill to select either LO or HI
speed. When using the drill in the LO speed range, the speed
will decrease and the drill will have greater power and torque.
When using the drill in the HI speed range, the speed will
increase and the drill will have less power and torque.
Gear I
Low speed range: for screwdriving or working with large
drilling diameter
Gear II
High speed range: for working with small drilling diameter
Fig.E1
Fig.E2
WARNING: To prevent gear damage, always allow the
chuck to come to a complete stop before changing
the direction of rotation or the two-speed gear control.
6. AUTOMATIC SPINDLE LOCK (SEE FIG. G)
The automatic spindle lock allows you to use it as a regular
screwdriver. You can give an extra twist to firmly tighten a
screw, loosen a very tight screw or continue working when
the battery energy has expired. For manual screwdriver
purposes, the chuck is automatically locked when the tool is
off.
Fig.F
Fig.G
Fig.H
11
Fig.G
7. CHUCK ADJUSTMENT (SEE FIG. H)
To open the chuck jaws rotate the front section of the chuck.
Insert the drill bit between the chuck jaws and rotate the
front section in the opposite direction. Ensure the drill bit is
in the center of the chuck jaws. Finally, firmly rotate the front
chuck section in the opposite directions. Your drill bit is now
clamped in the chuck.
Fig.H
8. TORQUE ADJUSTMENT (SEE FIG. I)
(Screw driving force of your drill driver)
The torque is adjusted by rotating the torque adjustment
ring. The torque is greater when the torque adjustment ring
is set on a higher setting. The torque is less when the torque
adjustment ring is set on a lower setting.
1 - 6 for driving small screws
7 - 12 for driving screws into soft material
13 - 18 for driving screws into soft and hard material
for heavy drilling
Fig.I
9. USING THE SIGHT LIGHT
To turn on the light, press the on/off switch and make sure
the forward/reverse rotation control is on right/left position.
When you release the on/off switch, the light will be off.
LED lighting increases visibility-great for dark or enclosed
area.
LED is also a battery capacity indicator. It will flash when
power gets low.
Fig.J1
10. BELT HOOK (SEE FIG. J1, J2)
Screw the Belt Hook (8) on the tool with the screw provided
in the plastic bag. The Belt Hook can be hooked on your belt
or pocket, etc.
Fig.J2
12. DRILLING
When drilling into a hard smooth surface, use a center
punch to mark the desired hole location. This will prevent the
drill bit from slipping off center as the hole is started.
Hold the tool firmly and place the tip of the bit at the point to
be drilled.
Depress the switch trigger to start the tool.
Move the drill bit into the workpiece, applying only enough
pressure to keep the bit cutting. Do not force or apply side
pressure to elongate a hole.
If you want to activate the drill function (For drilling metal
wood or plastic), turn the torque adjustment ring on the drill
position.
Tungsten carbide drill bits should always be used for
concrete and masonry. When drilling in metal, only
use HSS drill bits in good condition. Always use a magnetic
bit holder (not included) when using short screwdriver
12
bits. When screw-driving, apply a small quantity of
liquid soap or similar to the screw threads to ease
insertion.
13. OVERLOAD PROTECTION
When overloaded, the motor comes to a stop.
Relieve the load on the machine immediately and
release the on/off switch. Then you can restart the
tool soon.
14. TEMPERATURE DEPENDENT OVERLOAD
PROTECTION
When using as intended for the power tool cannot
be subject to overload. When the load is too high
or the allowable battery temperature is too hot, the
electronic control switches off the power tool until
the temperature is in the optimum temperature
range again.
15. PROTECTION AGAINST DEEP DISCHARGING
The Li-ion battery is protected against deep
discharging by the “Discharging Protection System”.
When the battery is empty, the machine is switched
off by means of a protective circuit: The inserted tool
no longer rotates.
16. DISPOSAL OF AN EXHAUSTED BATTERY PACK
To preserve natural resources, please recycle
or dispose of the battery pack properly. This
battery pack contains Lithium batteries.
Consult your local waste authority for information
regarding available recycling and/or disposal
options. Discharge your battery pack by operating
your drill, then remove the battery pack from the drill
housing and cover the battery pack connections with
heavy-duty adhesive tape to prevent short circuit and
energy discharge. Do not attempt to open or remove
any of the components.
PROBLEM SOLUTION
2. THE DRILL STOPS BEFORE THE SCREW IS
COMPLETELY TIGHTENED. WHY?
Verify the torque position of the torque adjusting
ring, you can find the torque-adjusting ring between
the chuck and the drill body. Position 1 is the lowest
torque (screw driving force) and position 18 is the
highest torque (screw driving force). Position is for
drill operation. Regulate the torque adjusting ring to
a higher position to reach the best result.
3. I CANNOT FIT THE BATTERY INTO THE BATTERY
CHARGER. WHY?
The battery can be inserted into the charger only in
one direction. Turn the battery around until it can be
inserted into the slot.
4. REASONS FOR DIFFERENT BATTERY PACK
WORKING TIMES
Charging time problems, as above, and having not
used a battery pack for a prolonged time will reduce
the battery pack working time. This can be corrected
after several charge and discharge operations by
charging & working with your drill. Heavy working
conditions such as large screws into hard wood will
use up the battery pack energy faster than lighter
working conditions. Do not re-charge your battery
pack below 0°C and above 45°C as this will affect
performance.
MAINTENANCE
Your tool requires no additional lubrication or
maintenance.
There are no user serviceable parts in your power
tool. Never use water or chemical cleaners to clean
your power tool. Wipe clean with a dry cloth. Always
store your power tool in a dry place. Keep the motor
ventilation slots clean. Keep all working controls free
of dust. Occasionally you may see sparks through the
ventilation slots. This is normal and will not damage
your power tool.
1. WHY DOES THE DRILL NOT TURN ON WHEN
YOU PRESS THE SWITCH?
The forward/reverse rotation control, which is on
top of the trigger, is positioned in the lock function.
Unlock the forward/reverse rotation control by
putting it into the required rotation position. Push the
trigger and the drill will start to rotate.
13
WARRANTY
This product is warranted for a 2-year period for
home domestic use from the date of the original
purchase. If found to be defective in materials
or workmanship, the tool or the offending faulty
component will be replaced free of charge with
another of the same item. A small freight charge
may apply.
The warranty replacement unit only made available
by returning the tool to the place of purchase with a
confirmed register receipt.
Proof of purchase is essential.
We reserve the right to reject any claim where
the purchase cannot be verified.
This warranty does not include damage or defects
to the tool caused by or resulting from abuse,
accidents, alterations or commercial or business
use.
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