User manual | B2000 Manual 110v S/n 2189 and below Manual

ISP Stitching & Bindery Products
A
Division
Of
Samuel
Strapping
Systems
OWNERS
MANUAL
ISP Stitching & Bindery Products
Model B2000
Stitch'n Fold
CONTENTS
Introduction ....................................................... 3
Specifications ..................................................... 3
Safety ................................................................. 4
Assembly Drawing ............................................ 5
Installation .......................................................... 6
Preventive Maintenance ..................................... 6
Control Panel ..................................................... 7
Fuses .................................................................. 7
Operation & Setup ............................................ 8
Side Stitching ..................................................... 9
Corner Stitching ................................................. 10
Adjustments ....................................................... 11
Clutch Shear Pin Replacement ......................... 13
Trouble Shooting ............................................... 14
Exploded Drawings & Parts Lists .................... 16
Electrical Schematic ........................................... 31
Tail Jog (Optional) ............................................ 32
Activated Clinch (Optional) .............................. 34
2
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
INTRODUCTION
Simple Operation: Just load your booklet and it is automatically jogged, stitched, folded, and discharged
onto an accumulating output conveyor. Side stitching, corner stitching, and folding projects, with or
without stitching, are easily accomplished.
Advanced Technology: Stitch'n Fold uses ISP's patented magnetic stitching head technology, providing
the reliability and economy of wire stitching. Dual sets of folding rollers assure consistent, professional
results. For safety, interlocked access guards prevent machine operation when open.
Improved Productivity: With Stitch'n Fold, you can jog, stitch, and fold more than 65,000 booklets at
a maximum speed of 2,300 finished booklets per hour - without stopping to reload staples. Stitch 'n
Fold's variable work thickness capacity handles from 2 sheets to a one hundred page booklet with no
setup changes or adjustments.
Lower Operating Costs: The Stitch'n Fold replaces expensive preformed staples with inexpensive
bookbinding wire; you save on material costs and nonproductive downtime.
SPECIFICATIONS - MODEL: B2000
Unit Weight:
235 Pounds
Speed:
Up to 2,300 booklets per hour (any size)
Capacity:
2 to 25 sheets of 20# bond (100 page book)
Re-load:
65,000 booklets per spool of wire
Paper Size:
Min. 4.75" x 8.5"
Booklets:
4.25" x 5.5", 5.5" x 8.5", 8.5" x 11", 4.75" x 4.75 "CD", & metric sizes
Max. 12.5" x 18"
(also: A5 to A3)
(All booklets with or without trim stock on one or three sides)
Stitch Space:
5.5" on 8.5" or 11" tall books
Counter:
Resettable 6-digit electronic counter
Folder:
Knife folder with dual folding rollers
Squaring:
Side jog plus full length tape feed
Output:
Continuous conveyor
Footprint:
16.25" x 22.5"
Dimensions:
Height 25"
Modes:
Stitch and Fold, Stitch, Fold, Corner Stitch, Side Stitch
Electrical:
Standard outlet - 115 Volts, 60 Hz, 10 Amps
Width 21"
2.75" on 5.5" tall books
Depth 52"
(1/4 HP)
3
Stitch'n Fold
SAFETY
SAFETY PRECAUTIONS AND PROCEDURES
1.
Make sure electrical power is turned off before performing any adjustment or maintenance.
2.
Keep hands, hair, tools, and clothing clear of
stitching area.
3.
Become familiar with the moving components
of your machine. Keep fingers away from
areas that could pinch or cut.
4.
A well maintained machine is a safer machine.
Clean and lubricate the machine at regular intervals. Check machine daily for broken or
worn parts. Replace as necessary. DO NOT
attempt to operate the machine if a part is broken.
5.
See "SAFETY GUARDS" below! If you are
unsure how to safely operate your Bookletmaker,
contact your Service Representative.
DANGER
KEEP HANDS CLEAR OF STITCHING AREA AND ANY MOVING PARTS!
NEVER OPERATE MACHINE WITHOUT ALL GUARDS IN PLACE!
SAFETY GUARDS
A. Front Guard: Blocks access to the stitching
heads and their point of operation. An electrical interlock keeps the machine turned off
unless this hinged guard is closed. Do not
stick your fingers under the front guard!
B. Top Guard: Blocks access to mechanism that
drives the stitching heads. An electrical interlock keeps the machine turned off unless this
guard is closed. Do not stick your fingers
under the top guard!
C. Right Side Cover: Blocks access to mechanisms that can pinch or cut.
4
D. Left Side Cover: Blocks access to dangerous
electric voltage and mechanisms that can pinch
or cut. Be sure to disconnect electrical power
before removing this cover.
E. Front Cover: Blocks access to dangerous electric voltage and mechanisms that can pinch or
cut. Be sure to disconnect electrical power
before removing this cover.
F. Rear Cover: Blocks access to low voltage
connections and mechanisms that can pinch or
cut. Do not stick your fingers beyond this
cover!
G. Roller Guard: Blocks access to a pinch points.
Do not stick your fingers beyond this cover!
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
ASSEMBLY DRAWING
Main Table
C. Right Side Cover
A. Front Guard
Ski
B. Top Guard
Right Side Guide
Main Table Belt
Delivery Table
F. Rear Cover
Secondary Table
G. Roller Guard
D. Left Side Cover
Left Side Guide
Adjusting Knob
E. Front Cover
5
Stitch'n Fold
INSTALLATION
BEFORE UNCRATING:
LOADING & THREADING WIRE:
Examine the crate for visible damage. If the crate
is damaged, the machine might be damaged. Notify
the carrier who delivered the machine.
Use only approved stitching wire, part number
415-0225. Open the top guard to reach the wire
spool studs. Remove the first retaining pin on
each stud. While holding back the white brake
pad, mount the coil of stitching wire so the wire
comes off upward from the backside, and replace
the pin.
UNCRATING THE MACHINE:
Carefully remove the machine from its container.
Lift the machine by grasping its strong framework.
Tugging on cables, covers, or other delicate components could cause damage.
Examine the machine for damages incurred during
shipping. Do not install a damaged machine.
Notify the carrier immediately, and be sure to get
a signed copy of the Carrier Inspector's Report of
the damage incurred. Your service representative
will assist you in determining the cost of repairs.
ELECTRICAL POWER:
The power cord can be plugged into any 115V, 60
Hz, 1 Phase, 15 Amp circuit. The machine draws
less than 10 amps.
Thread the wire upward through the large opening
in the spring lever assembly, over the curved
section of the lever, and through the slot in the
lever. Continue to thread the wire over the large
roller on top of the stitcher head, through the
straightening rollers, into the check pawl, and down
past the gripper. (For easier threading, temporarily turn straightening roller to "OFF" position.)
Guide the wire about 1/8" into the hole in the top
of the cutter.
When both heads are threaded, the machine is
ready to operate. However, it will take two cycles
before proper stitches are produced. See instructions in the stitching head owners manual for
detailed instruction on threading wire.
PREVENTIVE MAINTENANCE
LUBRICATION:
CLEANING:
Disconnect electrical power. Next, remove the
front cover and both side covers.
Use alcohol to clean the belts.
Use SAE-20 oil to lubricate porous bronze bearings, plastic bearings, chains, and shafts.
6
Use approved stitcher head lubricant, part number
CA9640, to lubricate the stitching heads every
time a new coil of stitching wire is loaded. Clean
and lubricate the magnetic rotator. Lubricate the
driver bar and the bender bar latch. See stitching
head owners manual for detailed lubrication instructions.
Use a 50-50 mixture of alcohol and water to clean
the folding rollers.
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
MAIN CONTROL PANEL
ON
POWER
ON STITCH OFF
OFF
COUNTS
A
B
C
A. Pilot Light: Glows to indicate that electrical
power is turned on.
B. Power On: Black rocker switch turns on power.
Pilot glows, motor runs, and belts move.
C. Power Off: Red rocker switch turns off power.
Note: Opening the front or top guards shuts off
the machine. It must be restarted as above.
D
E
D. Counter: Digital counter records the number
of sets that pass through the machine. A manual
reset button returns the counter to zero after
each job. The reset button can be locked to
prevent accidental reset.
E. Stitch On/Off: Selector switch chooses mode
of operation: "On" for stitching jobs or "Off"
for folding without stitching.
FUSE PANEL
MAIN
DC
Lift open the front guard. The fuse panel is located on the left side wall. Use a small screw
driver to open each fuse holder.
A. Main Fuse: Fuse protects entire machine. If
this fuse fails, power cannot be turned on.
Replace with 10 amp ceramic time-delay fuse,
ISP #RBM1239F.
B. DC Fuse: Fuse protects transformer. If this
fuse fails, none of the 24VDC components will
operate. Replace with proper .75 amp fuse,
ISP #RBM1267F.
7
Stitch'n Fold
OPERATION & SETUP
Bookletmaking & Basic Adjustments
See Following Sections For Corner Stitching Or Side Stitching
BOOKLETMAKING
STITCHING HEADS:
Make sure the stitching heads are mounted in the
proper positions to match the paper size. For 5.5"
x 8.5" (also A5) paper, the heads must be mounted
in the two positions closest to the belt on the main
table. One head is mounted just to the left of the
belt, and the other head is mounted just to the right
of the belt. These head locations will provide a
stitch spacing of 2.75". For 8.5" x 11" or 11" x
17" (also: A4 or A3) paper, each head is mounted
in the second position to the left and the right of
the center belt. These head locations provide
5.50" stitch spacing.
To move a stitching head to a new position, first
lift open the top guard. Loosen and remove the
knob/bolt from the back of the head. Pull the head
forward until it comes off of the locating pin, and
slide it over to the desired location. Slip the head
onto the new locating pin, and be sure that the
driving lug on the upper backside of the head
engages the slot in the head driving bar. Replace
the knob/bolt (and its washer and lockwasher),
and tighten it securely.
PAPER WIDTH:
8
Adjust the side guides for paper width. For instance, if 8.5" x 11" paper is being used to make
a 5.5" x 8.5" booklet, the side guides must be set
for the 8.5" width. First, lift open the front guard.
Loosen the thumb screw on each side guide, and
slide each guide sideways until its outer edge is
aligned with the 8.50" mark on the setup scale.
To verify adjustment, place a sheet of paper on
the main table between the side guides, and pull
the right side guide to the left until it stops at the
fully jogged position.
PAPER LENGTH:
Adjust the gates for paper length. For instance,
for 8.5" x 11" paper, the gates must be set for the
11" length. Place a sheet of paper on the main
table between the side guides and slide it under
the ski until it stops against the first gate. While
holding the paper against the gate, turn the adjusting knob under the left hand side of the table until
the paper is aligned with the 11" mark on the
scale. (Clockwise rotation moves the paper out.)
This single adjustment takes care of both the stitching gate and the folding gate. Also, see Timer
Gate Adjustment on page 11.
Adjust the booklet tray at the end of the delivery
table to match the booklet size. Loosen the knob
under the tray, and slide the tray to the proper
position.
Finally, adjust the position of the delivery table
wheels. There are four sets of slots in the frame
for positioning the shaft and wheels; choose a
position that suits the booklet size. Just lift the
shaft and wheels and set the ends of the shaft into
the appropriate pair of slots.
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
OPERATION & FINE ADJUSTMENT:
Turn on power and select "STITCH ON". Square
up a set of paper sheets by hand, and lay the front
edge on the table between the side guides. Push
until the front edge is under the ski, and then let
go. The set will be automatically stitched, folded,
and ejected onto the output conveyor.
Finally, if the fold is not quite square (see below),
the wing nuts can be adjusted individually.
Check the finished booklet. If the stitches are
properly located on the fold, but the fold is off
center (see end view below), adjust the gates by
turning the crank until sets will fold precisely in
half.
Off Center Fold
SIDE STITCHING
Proper Fold
If the stitches are off the fold (see below), open
the booklet flat and measure to see if the stitches
are centered on the length of the paper. Turn the
crank until stitches are placed precisely on the
center of the paper. Next, remove the rear cover
and locate the two wing nuts below the back end
of the secondary table. Turn both wing nuts equally
in small increments until booklets will fold precisely on the stitches.
Side stitching can be done with 5.5" x 8.5" or 8.5"
x 11" (also: A4 or A5) paper. In either case,
mount the heads for 5.50" stitch spacing.
Adjust the side guides for paper length. For instance, if 8.5" x 11" paper is being side stitched,
the side guides must be set for the 11" length.
Align the outer edge of each side guide with the
11" mark on the table scale.
Adjust the stitching gate for paper width. For
instance, for 8.5" x 11" paper, the gate must be set
for the 8.5" width. First, lift open the front guard.
Place a sheet on the table between the side guides,
and slide it under the ski until it stops against the
gate. Turn the crank until the trailing edge of the
paper is just in front of the clinchers. An alternative method is to set the gate for making booklets with 11" x 17" paper and then turning the
crank clockwise to back out the gate about 1/8".
Lower the folding gate by pressing the toggle
switch located on the secondary table. The side
stitched sets will drop off the end of the secondary table unfolded.
9
Stitch'n Fold
CORNER STITCHING
Corner stitching can be done with 5.5" x 8.5" or
8.5" x 11" (also: A4 or A5) paper. In all cases,
mount one head in the far left position. The other
head may be removed or left in any position without
wire.
Two accessory guides must be mounted on the left
hand side for corner stitching. First, adjust the
standard left side guide as far as possible to the
left. Using thumb screws and wing nuts, attach the
corner stitch guide (9" long sheet metal part) to
the two holes in the left side guide.
Next, lift open the top guard. Using two thumb
screws, attach the corner stitch bar (11" long bar)
to two holes in the table on the far left. The angle
on the bar should face the front and middle of the
machine. Adjust the left side guide until the corner stitch guide is aligned with the corner stitch
bar.
Adjust the right side guide for paper length. For
instance, if 8.5" x 11" paper is being corner
stitched, the side guide must be set for the 11"
length. Align the outer edge of the right side guide
with the table scale as follows:
11" paper
8.5" paper
A4 paper
A5 paper
10
11" mark
6" mark
12.38" mark
6.54" mark
Adjust the stitching gate for paper width. For
instance, for 8.5" x 11" paper, the gate must be set
for the 8.5" width. First, lift open the front guard.
Place a sheet on the table between the side guides,
and slide it under the ski until it stops against the
gate. Turn the crank until the trailing edge of the
paper is just in front of the clinchers.
Lower the folding gate by pressing the toggle
switch located on the secondary table. The side
stitched sets will drop off the end of the secondary table unfolded.
Index
Part
Number Number
1
2
3
4
5
RBM1634F
CGG44B
RBM1702F
RBM1322F
CGG44
Part Name
Corner Stitch Guide
Thumb Screw 10-32 x 3/8
Wing Nut 10-32
Corner Stitch Bar
Thumb Screw 10-32 x 5/8
Number
Required
1
2
2
1
2
FOLDING ONLY
Adjust the machine for paper size according to the
instructions for bookletmaking. However, the
stitching heads may be left in any mounting positions. On the control panel, select "STITCH OFF".
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
ADJUSTMENTS
STITCHING CLUTCH
The stitching heads are controled by a single revolution wrap spring clutch. This clutch must be
adjusted to stop the stitching heads in the proper
position. First disconnect electrical power. Then
remove the front cover and the right side cover.
The clutch is located inside the cabinet on the
shaft toward the left side, and it is bronze and
black in color.
Stop Collar
Finally, while still in the proper stopping position, trip the clutch and turn the wheel until one of
the set screws is facing forward. Carefully hold
the adjusting collar so that the stop collar pin is
centered in the opening in the adjusting collar.
Tighten the set screw securely. Turn the wheel
and trip the clutch, if necessary, until the second
set screw can be tightened.
Adjusting Collar
CAM for 3LS
Pin
Actuator
Set Screw
Clutch In Neutral Position
Remove stitching wire from the stitching heads.
Trip the clutch by by pulling down on the actuator
with the tip of a small screw driver. On the right
hand side of the machine, slowly turn the large
spoked wheel clockwise until the first set screw
in the adjusting collar is facing forward. Use a
5/64 hex wrench to loosen the set screw. Continue to turn the wheel until the second set screw
is facing forward; loosen the screw.
Turn the wheel until the stop on the stop collar
hits the actuator. Now turn the wheel until the
proper stopping position is reached. Watch the
stitching heads on the up stroke. When the bender
bars reach the top of the windows in the face
plates, turn the wheel slightly more. Be sure that
both wire grips are still open. This is the proper
stopping position. If you have gone too far, just
continue to turn the wheel until you return to the
proper position.
The cam for 3LS, which signals the stitch gate to
operate, is to the right of the stitching clutch. To
assure proper stitch alignment, the stitching heads
should contact the work before the gate goes down.
To prevent repeat stitching, the gate must pull the
stitch start limit switch, 4LS, down away from the
work before the clutch completes a full cycle.
First, be sure the stitching clutch has been adjusted properly. Then, trip the clutch and turn the
spoked wheel clockwise until the stitcher heads
just reach the clinchers. Loosen set screw on
cam, and rotate the cam until it is just about to trip
the limit switch. Tighten the cam in this position.
11
Stitch'n Fold
GATE TIMER
The adjusting knob for the gate timer is located on
the back of the machine's left side cover. It controls the amount of time that the stop gate is held
down each cycle after the stitches have been driven
into the booklet. Longer booklets need more time
to get past the gate, and the next cycle cannot start
until the gate has returned.
GATE TIMER
PAPER SIZE:
8.5 x 11
11 x 17
5.5 x 8.5
A3
A4, A5
Cal.
For 11" x 17" paper, set the knob as shown. The
knob can be left in this position for any other
paper size with feed rates up to 2,300 booklets
per hour. For faster feed rates with smaller paper, turn the knob to the 8.5x11 position.
The stitch gate must be down long enough for
booklet to pass over. If the gate comes up too
soon, the gate limit swich could get tripped causing a double stitch. Turn the knob slightly clockwise.
If the stitch gate stays down longer than necessary
and the feed rate is high, booklets will will pass
through the stitching station without getting stitched.
Turn the knob slightly counter clockwise.
12
Once the adjustment is fine tuned, the knob can be
calibrated by loosening its set screw and aligning
the mark on the knob with the appropriate paper
size. To return the factory calibration, first turn
the knob all the way counter clockwise. Then
loosen the knob and align it with the "Cal." mark.
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
REPLACEMENT OF CLUTCH
SHEAR PIN
Shear Pin
1. Unplug machine. Remove side covers and
front cover.
2. See exploded view of head drive shaft on
page 22. Disconnect the pull rods from both
head drive cranks (#16). Remove the left side
head drive crank by first driving out roll pin
(#17).
3. Mark the position of the side jog actuator cam
(#38), then loosen both set screws. If the unit
has the optional activated clinch feature, loosen
the set screws on its cam.
Clutch Collar
Stitcher Head Drive Clutch
4. Remove screws (#29) from the switch and
clutch bracket (#28), and gently lay the bracket
down. There is no need to remove wires.
5. Release the idlers on both drive pulley belts.
6. The head drive shaft (#15) should now move
freely from left to right. Move the shaft to the
right just enough to get an allen wrench on the
three socket head screws (#26) holding the
head drive pulley (#22) to the clutch. Remove
all three.
7. Slide the head drive pulley (#22) and the knife
drive pulley (#24) to the left.
8. A collar on the stitch clutch (#25) should now
be visible. A pin (#32) connects the collar to
the shaft. Remove the sheared pin and replace. Note: If the stitch clutch is being replaced, the new clutch will only have a hole
through one side of its collar. You must align
the hole in the stitch clutch collar with the
existing hole in the stitch head drive shaft.
Then, using a 1/8" drill bit, drill through the
existing holes and the far wall of the clutch
collar. Then drive in the new shear pin.
9. Reassemble by reversing the disassembly procedure.
13
Stitch'n Fold
TROUBLE SHOOTING
14
PROBLEM:
SOLUTION:
1. Unit will not turn on.
1. Plug unit into appropriate power supply.
2. If there is no green light:
a. Check for proper line voltage. (115V or 220V)
b. Check the "Main" fuse.
c. Make sure front and top guards are closed.
2. Book remains in stitching position.
1. Make sure motor and belt are running. If not, see
problem 1.
2. Check the "DC" fuse.
3. Check the connection to the stitch gate microswitch
(4LS).
4. Turn to Stitch "off" position:
a. If stitch gate drops when putting a set through
the machine, check connections to the stitch
clutch.
b. If stitch gate doesn't drop when putting a set
through, check the stitch gate microswitch (4LS).
3. Book moves slowly through the machine.
1. Make sure when feeding the book that it gets under the
side guides.
2. Spray furniture polish or wax on the entry and through
the machine. Caution: Do not get polish or wax on
paper drive belt.
4. Inconsistent fold.
1. Use a 50-50 mixture of rubbing alcohol and water to
clean all four folding rollers.
2. Use a 50-50 mixture of rubbing alcohol and water to
clean paper drive belt.
3. Check and tighten the set screws in all five sprockets
that drive the folding rollers. (Three on left side; two
on right.)
4. Make sure that the spring loaded folding rollers are
freely springing out and back.
5. Check the folding knife for bends or waviness.
Straighten or replace the knife.
5. Stitches are not square to book.
1. Make sure the stitch stops are square to the clinchers.
2. Make sure the side guides are square to the stops.
6. Stitch heads cycle and stop in the down
position.
1. Adjust the stitch clutch according to page 11.
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
PROBLEM:
SOLUTION:
7. Stitch heads won't cycle.
1. Make sure that Stitch on/off switch is in "on" position.
2. Check stitch clutch solenoid to see if it is activating
when triggered by the stitch gate microswitch (4LS):
a. If solenoid is activating and heads still don't
cycle, check stitch clutch shear pin. See page
13.
b. If solenoid is not activating, check the stitch
clutch connections. There should be 24VDC to
the solenoid when it is triggered by 4LS. If the
solenoid fails to activate when 24VDC is applied, replace the stitch clutch.
8. Loud banging/clicking noise when
stitch heads cycle.
1. Lubricate head per the "External Lubrication Sheet"
provided with the stitch heads. (Lubrication instructions also appear in the EZ Thread Owners Manual.)
Pay special attention to the rotator lubrication.
9. Double stitch.
1. Adjust cam for 3LS according to page 11.
2. Adjust the stitch clutch according to page 11.
3. Check stitch gate timer setting; see instructions on page
12. The gate should stay down until the tail end of the
book clears the stitch gate.
4. Check for sluggish operation of stitch gate. If there is
binding or the return spring is too strong, the gate will
fail to pull the stitch start limit switch, 4LS, away from
the paper causing repeat stitching.
10. Booklet folded but not stitched.
1. Make sure that Stitch on/off switch is in "on" position.
2. Check that you are not feeding the books so fast that
the gate has not come back up to receive the next book
in time. In that case, adjust stitch gate timer setting per
instructions on page 12.
15
Stitch'n Fold
COVERS & GUARDS
7
14
13
4
9
1
8
17
11
10
2
3
21
15
10
18
20
19
16
6
5
12
Index
Part
Number Number
16
1
2
3
4
5
6
7
8
9
10
11
12
RBM1575F
RBM1574F
RBM1697F
RBM1676F
RBM1324F
RBM1602F
RBM1658F
RBM1607F
RBM1687F
CG26C
CB988
RBM1490F
Part Name
Number
Required
LH Cover
RH Cover
Front Cover
Back Cover
Pan Hd Scr 10-32 x 1/2
Front Guard
Top Guard
Guard Bracket
Guard Hinge
Button Hd Scr 10-32 x 3/4
Lockwasher #10
Tamper-Proof Scr 10-32 x 1/2
1
1
1
1
16
1
1
2
4
10
8
6
Index
Part
Number Number
13
14
15
16
17
18
19
20
21
RBM1316F
CB720
CK50
CB278
RBM1686F
RBM1694F
CB2125
RBM1586F
RBM1688F
Part Name
Rubber Bumper
Nut #6-32
Lockwasher #6
Nut #10-32
Interlock Cam
Extension Spring
Nylon Washer
Retaining Ring
Spring Arm
Number
Required
11
11
1
3
1
1
1
1
1
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
FRAME ASSEMBLY
18
3
14
16
20
19
11
17
10
15
2
13
12
11
1
7
22
5
6
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
11
RBM1529F
RBM1566F
RBM1565F
RBM1324F
RBM1202F
RBM1252F
CB860C
RBM1480A
CB487
CB718
RBM1519F
Part Name
Frame Bottom
LH Side Frame
RH Side Frame
Pan Hd Scr 10-32 x 1/2
Bumper Foot
Rd Hd Scr 1/4-20 x 1
Elastic Stop Nut 1/4-20
Bearing Assy
Hex Hd Scr 1/4-20 x 3/4
Washer 1/4
Lockwasher 1/4
4
Number
Required
1
1
1
6
4
4
4
2
4
4
12
Index
Part
Number Number
12
13
14
15
16
17
18
19
20
21
22
CB493
RBM1543F
RBM1201F
RBM1301F
RBM1046A
CB59
RBM1209F
RBM1208F
RBM1382F
RBM1657F
RBM1399F
8
9
Part Name
21
Number
Required
Nut 1/4-20
4
Tape Drive Shaft (also page 21) 1
Motor (also page 30)
1
Motor Mount
4
Tape Drive Pulley Assy
1
Set Scr 1/4-20 x 1/2
2
Motor Belt
1
Motor Pulley
1
Hex Hd Scr 1/4-20 x 3/8
8
Collar
2
Set Screw 5/16-18 x 5/16
2
17
Stitch'n Fold
HEAD DRIVE ASSEMBLY
45
46
39
43
41
35
34
38
36
37
33
40
47
8
9 11
12
13
42
44
43
4
41
18
10
2
3
4
17
16
5
6
7
28
30
29
27
31
26
22
25
32
21
1
23
24
18
14
7
15
20
7
19
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
CAAA2004W
RBM1321A
CB734
RBM1630F
RBM1530A
CB606
CB895
RBM1550F
CB325
RBM1564F
CB487
CB806
RBM1617F
RBM1220F
CB418
RBM1221F
RBM1262F
RBM1037F
CB110A
CB718
RBM1659F
CK31
CA9028A
RBM1342F
CB764
CB860C
RBM1660F
RBM1361F
CB411
CB806
CB1247A
RBM1344F
RBM1642F
CB314A
RBM1520F
CA46
415-0225
CK176
RBM1644F
RBM1656F
CG26A
MF337
CB988
CB278
RBM1646A
RBM1645F
CK250
Part Name
Number
Required
EZ Thread Stitcher Head
Knob Assy
Lockwasher 1/2
Washer 1/2
Head Support Bar Assy
Hex Hd Scr 5/15-18 x 3/4
Lockwasher 5/16
Head Actuating Bar
Soc Hd Scr 1/4-20 x 1/2
Head Drive Wear Strip
Hex Hd Scr 1/4-20 x 3/4
Washer
Keps Nut 1/4-20
RH Rod End
RH Nut 5/16-24
LH Rod End
LH Nut 5/16-24
Head Connecting Rod
Soc Hd Scr 5/16-18 x 1 1/4
Washer
Ski Bracket
Hex Hd Scr 1/4-20 x 1/2
Roll Pin 1/8 x 11/16
Paper Ski
Hex Hd Scr 1/4-20 x 1 1/2
Elastic Stop Nut 1/4-20
Roller Arm
Plastic Screw 1/4-20 x 1 1/2
Plastic Nut 1/4-20
Washer
Roller
Foam Tire
Wire Spool Stud
Soc Hd Scr 3/8-16 x 3/4
Lockwasheer 3/8
Washer
Stitching Wire (Two Spools)
Hairpin
Shaft
Spacer
Button Hd Scr 10-32 x 1/2
Soc Hd Scr 10-32 X 1 1/2
Lockwasher #10
Nut 10-32
Spring Lever Assy
E-Ring
Spring
2
2
2
4
1
2
10
1
2
4
8
8
8
2
2
2
2
2
4
12
1
2
8
4
1
1
2
1
1
2
1
1
2
2
2
2
1
4
1
2
4
2
6
2
2
4
2
19
Stitch'n Fold
MAIN TABLE ASSEMBLY
3
4
2
1
32
33
31
34
41
42
32
47
29
33
35
40
7
30
48
39
19
38
25
44
37
51
16
53
17
12
21
45 3
14
49
54
50
56
5
57
55
23
18
13
39
59
26
19
15
52
39
18
24
43
36
11
20
20
46
27
22
3
28
7
58
6
8
10
9
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
RBM1528A
RBM1615F
RBM1324F
CB278
RBM1551A
CB487A
RBM1519F
CT9086X
RBM1024F
CG26A
RBM1600F
RBM1627A
RBM1101A
RBM1340A
RBM1614F
CB837B
CG26
CB651F
CB1262
RBM1549F
RBM1548F
RBM1543F
RBM1096F
CB141
RBM1536F
RBM1482F
RBM1249F
RBM1483F
RBM1313F
RBM1666F
Part Name
Main Table
Gate Table
Pan Hd Scr 10-32 x 1/2
Nut 10-32
Clincher Bar
Hex Hd Scr 1/4-20 x 5/8
Lockwasher 1/4
Clincher
RH Front Bracket
Button Hd Scr 10-32 x 1/2
Center Pulley Bracket
Center Belt Pulley Assy
Crowned Idler Assy
Flat Idler Assy
Idler Shaft
Retaining Ring 3/8
Button Hd Scr 10-32 x 3/8
Soc Hd Scr 10-32 x 3/8
Washer #10
LH Bracket
RH Rear Bracket
Tape Drive Shaft
Table Drive Pulley
Set Scr 1/4-20 x 1/4
Table Belt
Stop Carriage
Plastic Bearing
Stop Platform
Gate Shaft
Torsion Spring
Number
Required
1
1
14
2
1
2
4
5
1
12
1
1
1
1
3
6
2
8
8
2
1
1
1
1
1
1
2
1
1
1
Index
Part
Number Number
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
RBM1506F
CG26N
CB988A
RBM1310F
RBM1327F
RBM1234F
CE17
RBM1507F
CB988
RBM1272F
CB287A
CK50
CA9028A
RBM1598F
RBM1601F
CB651B
CB51
CB806
RBM1547F
RBM1667F
RBM1591F
RBM1269F
RBM1311F
RBM1635A
RBM1224F
RBM1669F
RBM1216F
RBM1399F
RBM1670F
Part Name
Switch Bracket
Button Hd Scr 8-32 x 3/8
Lockwasher #8
Microswitch (also page 30)
Rd Hd Scr 4-40 x 1/2
Solenoid (also page 30)
Washer
Back Up Plate
Lockwasher #10
Solenoid Pivot Bracket
Rd Hd Scr 6-32 x 1/4
Lockwasheer #6
Roll Pin 1/8 x 11/16
LH Guide Block
RH Guide Block
Soc Hd Scr 10-32 x 3/4
Soc Hd Scr 1/4-20 x 3/4
Washer 1/4
Stop Carriage Rod
Spring
Stop Carriaiage Screw
Sprocket 10T
Split Collar
Knob Bracket Assy
Knob
Knob Shaft
Sprocket 16T
Set Scr 5/16-18 x 5/16
Chain - 62L
Number
Required
1
4
4
1
2
1
1
1
6
1
2
2
1
1
1
2
2
2
1
1
1
2
1
1
1
1
1
1
1
21
Stitch'n Fold
HEAD DRIVE SHAFT ASSEMBLY
14
12
13
3
19
2
20
18
21
7
38
15
1
48
6
4
40
5
11
39
10
37
25
32
34
42
28
35
29
29
27
23
24
31
26
32
22
17
43
30
9
22
44
33
27
16
41
45
36
8
47
46
30
49
29
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
RBM1629F
RBM1628F
RBM1329F
RBM1624F
RBM1623F
CB56M
RBM1622F
RBM1651F
CG26A
RBM1540F
RBM1229F
RBM1539F
CB835G
RBM1250F
RBM1542F
RBM1637F
RBM1663F
RBM1480A
CB487
RBM1519F
CB493
RBM1047F
RBM1254F
RBM1297F
RBM1227F
MF337
CB988
RBM1596F
RBM1224F
CB1262
RBM1265F
CA9028A
CB651F
RBM1225F
RBM1328F
CG13
RBM1126F
RBM1559F
CB141
RBM1091F
RBM1090F
RBM1086F
RBM1085F
RBM1084F
D22872F
CB835P
RBM1087F
CG26
CB1201
Part Name
Number
Required
LH Side Guide
1
RH Side Guide
1
Flat Hd Scr 8-32 x 5/8
6
Side Guide Bracket Spacer
2
Side Guide Bracket
2
Soc Hd Scr 8-32 x 1/4
4
Belt Bed
1
Plate
1
Button Hd Scr 10-32 x 1/2
1
Stationary Guide Shaft
1
Spring
1
Moveable Guide Shaft
1
Roll Pin
1
Plastic Bearing
1
Head Drive Shaft
1
Head Drive Crank
2
Roll Pin 5/32 x 3/4
2
Bearing Assy
2
Hex Hd Scr 1/4-20 x 3/4
4
Lockwasher 1/4
4
Nut 1/4-20
4
Head Drive Pulley
1
Bearing
1
Knife Drive Pulley
1
Clutch (also page 30)
1
Soc Hd Scr 10-32 x 1 1/2
3
Lockwasher #10
4
Switch & Clutch Bracket
1
Pan Hd Scr 10-32 x 1/2
7
Washer #10
3
Clutch Pin Block
1
Roll Pin
2
Soc Hd Scr 10-32 x 3/8
1
Microwitch (3LS) (also page 30) 1
Rd Hd Scr 4-40 x 3/4
2
Nut 4-40
2
Switch Cam
1
Actuator Cam
1
Set Screw 1/4-20 x 1/4
3
LH Bracket
1
RH Bracket
1
Roller Stud
1
Roller
1
Actuator Bar
1
Set Scr 10-32 x 1/4
1
Roll Pin
1
Actuator Bar Extension
1
Button Hd Scr 10-32 x 3/8
1
Dowel Pin
1
23
Stitch'n Fold
ROLLERS & KNIFE ASSEMBLY
13
8
7
1
15
14
4
3
5
9
2
16
6
20
7
19
11
10
18
7
17
12
26
25
27
Index
Part
Number Number
24
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
RBM1535F
CG26A
CB278
CB988
RBM1552A
RBM1553A
CB2125
RBM1613A
RBM1324F
RBM1589F
RBM1667F
RBM1312F
RBM1579F
RBM1216F
RBM1399F
23
21
24
Part Name
Number
Required
Book Deflector
Button Hd Scr 10-32 x 1/2
Nut 10-32
Lockwasher #10
Upper Folding Roll Assy
Lower Folding Roll Assy
Nylon Washer 7/16 (3/4 O.D.)
Bearing Block Assy
Pan Hd Scr 10-32 x 1/2
Bearing Housing
Folding Roll Spring
Split Collar
14T Gear
Folding Sprocket (also page 27)
Set Screw 5/16-18 x 5/16
1
4
4
4
2
2
3
2
12
6
6
2
1
5
5
Index
Part
Number Number
16
17
18
19
20
21
22
23
24
25
26
27
RBM1568A
RBM1533F
RBM1323F
RBM1621F
CB651F
RBM1534F
RBM1616F
CB325
RBM1564F
CB487
CB806
RBM1617F
Part Name
Book Guide Assy
Spacer Table
Pan Hd Scr 8-32 x 1/2
Folding Knife
Soc Hd Scr 10-32 x 3/8
Knife Support
Square Nut 1/4-20
Soc Hd Scr 1/4-20 x 1/2
Head Drive Wear Strip
Hex Hd Scr 1/4-20 x 3/4
Washer
Keps Nut 1/4-20
Number
Required
1
1
4
1
4
1
2
2
4
8
8
8
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
KNIFE SHAFT ASSEMBLY
5
9
10
17
20
16
8
10
5
9
5
21
15
18
4
19
12
11
13
14
17
9
1
7
2
3
6
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
11
RBM1036F
RBM1637F
CA9028A
RBM1222F
CB278
RBM1223F
RBM1263F
CB651B
CB988
CB1262
RBM1480A
Part Name
Knife Connection Rod
Knife Drive Crank
Roll Pin 1/8 x 11/16
RH Rod End
RH Nut 10-32
LH Rod End
LH Nut 10-32
Soc Hd Scr 10-32 x 3/4
Lockwasher #10
Washer #10
Bearing Assy
Number
Required
2
2
2
2
6
2
2
4
9
10
2
Index
Part
Number Number
12
13
14
15
16
17
18
19
20
21
CB487
RBM1519F
CB493
RBM1541F
RBM1227F
CA9028A
RBM1206A
MF337
RBM1597F
RBM1324F
Part Name
Hex Hd Scr 1/4-20 x 3/4
Lockwasher 1/4
Nut 1/4-20
Knife Drive Shaft
Clutch (also page 30)
Roll Pin 1/8 x 11/16
Pulley Assy
Soc Hd Scr 10-32 x 1 1/2
Knife Clutch Bracket
Pan Hd Scr 10-32 x 1/2
Number
Required
4
4
4
1
1
2
1
3
1
2
25
Stitch'n Fold
BELTS & CHAINS ASSEMBLY
1
3
2
4
16
5
6
10
4
19
20
5
17
14
18
7
21
22
8
11
9
13
23
12
24
14
15
31
32
33
34
5
29
30
4
13
25
26
35
29 25
11
36
16
37
4
5
41
38
25
42
29
39
40
27
26
28
11
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
RBM1211F
RBM1210F
D44958F
RBM1519F
CB718
RBM1294F
RBM1291F
RBM1295F
RBM1673F
RBM1207F
CB837B
RBM1045F
RBM1044A
CB988
CG26
CB629B
RBM1293F
RBM1360F
CB860B
CB278
CG26C
RBM1231F
CB606
CB895
CB2125
RBM1288F
RBM1286A
CT32
RBM1218A
RBM1289F
CB328
CB889
CB179
RBM1662F
RBM1399F
RBM1216F
CK31
RBM1633F
RBM1217F
CA9028A
RBM1674F
RBM1670F
Part Name
Number
Required
Timing Belt 3/8" Wide
Timing Belt 1/2" Wide
Soc Hd Scr 1/4-20 x 2 1/2
Lockwasher 1/4
Washer
Knife Idler Shaft
Idler Roll
Idler Spacer
Chain - 44L
Reducer Pulley 10 Teeth
Retaining Ring 3/8
Idler Bracket Stud
Idler Bracket Assy
Lockwasher #10
Button Hd Scr 10-32 x 3/8
Soc Hd Scr 1/4-20 x 1 1/4
Stitcher Idler Shaft
Idler Roll
Elastic Stop Nut 10-32
Nut 10-32
Button Hd Scr 10-32 x 3/4
Idler Spring
Hex Hd Scr 5/16-18 x 3/4
Lockwasher 5/16
Nylon Washer 7/16 (3/4 O.D.)
Sprocket Stud
Dual Sprocket Assy
Washer
Idler Sprocket Assy
Idler Stud
Hex Hd Scr 3/8-16 x 5/8
Washer 3/8
Lockwasher
Idler Shaft
Set Screw 5/16-18 x 5/16
Folding Sprocket
Hex Hd Scr 1/4-20 x 1/2
Idler Shaft (mount on bearing)
Drive Sprocket
Roll Pin 1/8 x 11/16
Chain - 156L
Chain - 62L
1
1
1
5
4
1
1
1
1
1
4
2
4
6
2
3
1
1
4
4
4
4
1
1
4
1
1
1
4
2
1
1
1
1
5
5
1
1
1
1
1
1
27
Stitch'n Fold
SECONDARY TABLE ASSEMBLY
5
22
4
30
31
14
21
29
15
10
20
19
17
18
2
6
27
3
13
12
16
12
28
9
33
11
26
32
1
23
24
25
8
7
Index
Part
Number Number
28
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
RBM1555F
RBM1249F
RBM1588F
D30676F
RBM1587F
RBM1556F
RBM1664F
D30523F
RBM1665F
RBM1308F
CB278
CB988
RBM1305F
RBM1483F
RBM1313F
RBM1518F
RBM1506F
CG26N
Part Name
Stop Carriage
Plastic Bearing
Guide Rod
Soc Hd Cap Scr 8-32 x 3/8
Secondary Table
Adjusting Bar
Stud Bracket
Soc Hd Cap Scr 8-32 x 1/2
Adjusting Stud
Wing Nut 10-32
Nut 10-32
Lockwasher #10
Spring
Stop Platform
Gate Shaft
Torsion Spring
Switch Bracket
Button Hd Scr 8-32 x 3/8
Number
Required
1
4
2
2
1
2
1
4
2
2
2
4
2
1
1
1
1
4
Index
Part
Number Number
Part Name
Number
Required
19
CB988A
Lockwasher #8
20
RBM1310F
Microswitch (also page 30)
21
RBM1327F
Rd Hd Scr 4-40 x 1/2
22
RBM1560F
U-Bracket LH
23
RBM1561F
U-Bracket RH
24
RBM1324F
Pan Hd Scr 10-32 x 1/2
25
RBM1567F
Solenoid (also page 30)
26
CE17
Washer
27
RBM1507F
Back Up Plate
28
CB651F
Soc Hd Cap Scr 10-32 x 3/8
(2 screws connect item 6 to items 44 & 45 page 20)
29
RBM1272F
Solenoid Pivot Bracket
30
CB287A
Rd Hd Scr 6-32 x 1/4
31
CK50
Lockwasheer #6
32
CA9028A
Roll Pin 1/8 x 11/16
33
RBM1685F
Spacer
2
1
2
1
1
8
1
1
1
4
1
2
2
1
2
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
DELIVERY TABLE ASSEMBLY
13
4
18
20
34
30
28
23
22
16
5
2
15
14
19
31
29
17
25 24
26
12
11
12
27
10
1
21
3
6
9
8
32
7
33
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
RBM1537F
RBM1569F
RBM1538A
CG26A
RBM1661F
RBM1684A
RBM1438A
CB734
RBM1630F
RBM1572F
RBM1073A
CB837B
RBM1544F
RBM1072F
D22872F
RBM1075A
RBM1425F
Part Name
Delivery Table
Mounting Bracket
Delivery Bracket Assy
Button Hd Scr 10-32 x 1/2
Keps Nut 10-32
Booklet Stacker Assy
Stud/Knob Assy
Lockwasher 1/2
Washer 1/2
Idler Shaft
Idler Pulley Assy
Retaining Ring
Drive Shaft
Drive Pulley
Set Scr 10-32 x 1/4
Bearing Block Assy
Delivery Belt
Number
Required
1
2
1
12
12
1
1
1
2
1
2
5
1
2
2
2
2
Index
Part
Number Number
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
RBM1426F
RBM1570F
CB837R
RBM1580F
RBM1399F
RBM1662F
CB328
CB179
RBM1520F
CB2125
RBM1581A
CB487
RBM1617F
RBM1641F
RBM1675F
RBM1324F
RBM1312F
Part Name
Wheel
Wheel Shaft
Retaining Ring 3/4
36T Gear
Set Screw
Shaft
Hex Hd Scr 3/8-16 x 5/8
Washer
Lockwasher
Nylon Washer
18T/40T Double Gear Assy
Hex Hd Scr 1/4-20 x 3/4
Keps Nut 1/4-20
Bracket
Roller Guard
Pan Hd Scr 10-32 x 1/2
Split Collar
Number
Required
2
1
4
1
1
1
1
1
1
3
1
2
2
1
1
4
2
29
Stitch'n Fold
MAIN CONTROL PANEL
ON
POWER
ON STITCH OFF
OFF
COUNTS
4
1, 2, 3
6
5
7
FUSES & TIMER POTENTIOMETER
GATE TIMER
MAIN
PAPER SIZE:
8.5 x 11
11 x 17
5.5 x 8.5
A3
A4, A5
DC
Cal.
7
8, 9, 10, 11, 12
13, 14, 15, 16, 17
Index
Part
Number Number
30
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18*
19*
20*
21*
22*
23*
24*
25*
26*
27*
28*
RBM1672F
RBM1573F
RBM1324F
RBM1577F
CG136
RBM1445F
CG138
RBM1671F
RBM1619F
RBM1620F
RBM1239F
RBM1267F
RBM1418F
RBM1611F
RBM1324F
RBM1419F
RBM1452F
RBM1353F
RBM1668F
RBM1323F
RBM1495F
CB808
D27398F
RBM1240F
D32127F
CB720
CB1070B
RBM1711F
Part Name
Number
Required
Main Control Panel Decal
Bracket
Pan Hd Scr 10-32 x 1/2
Black Momentary Switch
Red Momentary Switch
Counter
Black Selector Switch
Fuse Holder Decal
Fuse Holder Body
Fuse Holder Carrier
Main Fuse 10A
DC Fuse .75A
Timer Potentiometer
Potentiometer Bracket
Pan Hd Scr 10-32 x 1/2
Potentiometer Knob
Gate Timer Decal
Power Cord
Power Cord Bracket
Pan Hd Scr 8-32 x 1/2
Power Inlet
Flat Hd Scr 5-40 x 3/8
Elastic Stop Nut
Terminal Block
Rd Hd Scr 6-32 x 3/4
Nut 6-32
Green Ground Screw
Ground Label
*
1
1
2
1
1
1
1
1
2
2
1
1
1
1
2
1
1
1
1
2
1
2
2
2
4
4
1
1
Index
Part
Number Number
29*
30*
31*
32*
33*
34*
35*
36*
37*
38*
39*
40*
41*
42*
43*
44*
45*
46*
47*
48*
49*
50*
51*
52*
53*
RBM1201F
RBM1225F
RBM1310F
RBM1277F
RBM1328F
CG13
RBM1428F
RBM1640F
RBM1324F
CB2454
CB287E
CB720
RBM1416F
RBM1417F
D32127F
CB720
RBM1501A
RBM1323F
RBM1298F
RBM1324F
RBM1234F
RBM1567F
RBM1227F
RBM1443F
CB285R2
Not shown; see Schematic.
Part Name
Motor
Microswitch (3LS)
Microswitch (4LS, 5LS)
Interlock Switch (1LS, 2LS)
Rd Hd Scr 4-40 x 3/4
Nut 4-40
Rubber Grommet
Relay Bracket
Pan Hd Scr 10-32 x 1/2
Power Relay (1CR)
Rd Hd Scr 6-32 x 1/2
Nut 6-32
Timer - Single Shot
Timer Socket
Rd Hd Scr 6-32 x 3/4
Nut
Transformer
Pan Hd Scr 8-32 x 1/2
Rectifier
Pan Hd Scr 10-32 x 1/2
Stitch Gate Solenoid
Fold Solenoid
Clutch (Stitch, Fold)
Quencharc (QA)
Fold On/Off Switch
Number
Required
1
1
1
2
4
4
6
1
2
1
4
4
1
1
2
2
1
2
1
1
1
1
2
1
1
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
ELECTRICAL SCHEMATIC
31
Stitch'n Fold
TAIL JOG ASSEMBLY (OPTIONAL)
1
15
9
4
13
14
12
3
10
5
6
11
5
7
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
32
11
RBM1625
RBM1606F
CB325
RBM1519F
RBM1599F
RBM1603F
CB651F
CB988
RBM1218A
RBM1683F
CB651D
RBM1289F
CB988
CB1262
CB629B
RBM1289F
CB806
CB718
RBM1617F
RBM1269C
CB806
RBM1610F
CB492
CB493
RBM1632F
CG26
CB988
RBM1371A
CB2063
8
Part Name
Front Jog Plate
Rear Jog Plate
Soc Hd Scr 1/4-20 x 1/2
Lockwasher 1/4
Threaded Guide Rod
Guide Rod
Soc Hd Scr 10-32 x 3/8
Lockwasher #10
12 Tooth Sprocket
Back Jog Chain
Soc Hd Scr 10-32 x 1 1/4
Idler Stud
Lockwasher #10
Washer #10
Soc Hd Scr 1/4-20 x 1 1/4
Idler Stud
Washer 1/4
Washer 1/4
Keps Nut 1/4-20
10 Tooth Sprocket
Washer 1/4
Jog Bracket
Flat Hd Scr 1/4-20 x 1 1/4
Nut 1/4-20 Hex
Guide Block
Button Hd Scr 10-32 x 3/8
Lockwasher #10
Solenoid and Components
Washer 1 ID x 1 1/2 OD
Number
Required
1
1
4
4
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
2
2
1
1
Index
Part
Number Number
12
13
14
15
RBM1626F
RBM1250F
RBM1586F
RBM1375F
CB206B
CB719
RBM1368F
CB56X
CB719
RBM1374F
CB56P
D27398F
RBM1631F
D30523F
D14267F
CBB283E2
CBB283F2
CBB283G2
CBB283H2
CB285R2
RBM1440F
CB651
CB278
CG15B
CG14B
RBM1638F
(Cam replaces
See page 23.)
Part Name
Number
Required
Jog Shaft
Bushing, .375 Dia
Retaining Ring
Extension Spring
Flat Hd Scr 8-32 x 5/8
Nut, 8-32 Hex
Jog Crank
Soc Hd Scr 8-32 x 1 3/8
Nut, 8-32 Hex
Jog Link
Soc Hd Scr 5-40 x 3/4
Nut, 5-40 Elastic Stop
Jog Finger
Soc Hd Scr 8-32 x 1/2
Lockwasher, No. 8
Wire Assy (page 33)
Wire Assy (page 33)
Wire Assy (page 33)
Wire Assy (page 33)
Jog On/Off Switch
Spacer
Soc Hd Scr 10-32 x 1/2
Nut, 10-32 Hex
Switch
Rd Hd Scr 4-40 x 5/8
Cam
Crank, RBM1637F, on left side.
1
2
2
1
1
1
1
1
1
1
2
2
2
2
2
1
1
1
1
1
1
2
2
1
2
1
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
WIRE ASSEMBLIES INCLUDED
FOR JOGGER CIRCUIT
INFEED JOGGER CIRCUIT
33
Stitch'n Fold
ACTIVATED CLINCH (OPTIONAL)
1
12
14
13
4
2
17
3
5
15
9
7
11
10
8
6
16
Index
Part
Number Number
1
2
3
4
5
6
7
8
9
10
34
RBM1453F
RBM1457F
CA9083A
RBM1460F
RBM1461F
RBM1521F
CB155
RBM1703A
RBM1464F
RBM1458F
RBM1463F
Part Name
Number
Required
Short Clincher Assy
Clincher Assy
Clincher Point (inside Assy's)
Short Clincher Slide
Clincher Slide
Clincher Cam
Set Scr 5/16-18 x .500
Cam Arm Assy
Arm Adjuster
Slider Base
Clincher Arm
1
4
10
1
4
1
2
1
1
1
2
Index
Part
Number Number
11
12
13
14
15
16
17
RBM1639F
CB325
CB806
RBM1519F
RBM1312F
CT365
CB493
MF337
CB278
RBM1694F
Part Name
Shaft
Soc Hd Scr 1/4-20 x .625
Washer 1/4
Lockwasher 1/4
Split Collar
Soc Hd Scr 1/4-20 x 1.750
Nut 1/4-20
Soc Hd Scr 10-32 x 1.500
Nut 10-32
Extension Spring
Number
Required
1
5
5
5
2
1
2
1
1
1
ISP
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
35
ISP
Stitch'n Fold
Stitching & Bindery Products
A Division Of Samuel Strapping Systems
ISP Stitching & Bindery Products
A
36
Division Of Samuel Strapping Systems
6635 W. Irving Pk Rd , Chicago IL 60634
Phone: 800-634-0810 773-777-6500
Fax: 800-417-9251 773-777-0156
www.ispstitching.com
OUTSIDE USA:
6843 Santa Fe Drive
1-708-482-9500
Fax: 1-708-482-0274
USA:
718 Marquette Street
Racine, WI 53403
1-800-345-6641
1-414-632-5115
Fax: 1-414-632-9240
www.ispstitching.com
FORM QF96
1/99
Hodgkins, IL 60525

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