Ingersoll-Rand YH*300 Installation, Operation And Maintenance Instructions

PDF

Document

Installation, Operation, and Maintenance

Packaged Rooftop Air Conditioners

Voyager™

–

Gas/Electric

12½ – 25 Tons, 60/50Hz

Model Number:

YS*150–300

YH*150-300

SAFETY WARNING

Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of heating, ventilating, and airconditioning equipment can be hazardous and requires specific knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury. When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are attached to the equipment.

January 2014

RT-SVX26J-EN

Warnings, Cautions and Notices

Warnings, Cautions and Notices.

Note that warnings, cautions and notices appear at appropriate intervals throughout this manual. Warnings are provide to alert installing contractors to potential hazards that could result in personal injury or death. Cautions are designed to alert personnel to hazardous situations that could result in personal injury, while notices indicate a situation that may result in equipment or property-damage-only accidents.

Your personal safety and the proper operation of this machine depend upon the strict observance of these precautions.

ATTENTION:

Warnings, Cautions and Notices appear at appropriate sections throughout this literature. Read these carefully:

WARNING

CAUTION s

NOTICE:

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in minor or moderate injury. It could also be used to alert against unsafe practices.

Indicates a situation that could result in equipment or property-damage only

Important

Environmental Concerns!

Scientific research has shown that certain man-made chemicals can affect the earth’s naturally occurring stratospheric ozone layer when released to the atmosphere. In particular, several of the identified chemicals that may affect the ozone layer are refrigerants that contain Chlorine, Fluorine and Carbon (CFCs) and those containing Hydrogen, Chlorine, Fluorine and

Carbon (HCFCs). Not all refrigerants containing these compounds have the same potential impact to the environment. Trane advocates the responsible handling of all refrigerants-including industry replacements for CFCs such as HCFCs and HFCs.

Responsible Refrigerant Practices!

Trane believes that responsible refrigerant practices are important to the environment, our customers, and the air conditioning industry. All technicians who handle refrigerants must be certified. The Federal Clean Air Act

(Section 608) sets forth the requirements for handling, reclaiming, recovering and recycling of certain refrigerants and the equipment that is used in these service procedures. In addition, some states or municipalities may have additional requirements that must also be adhered to for responsible management of refrigerants. Know the applicable laws and follow them.

WARNING

Personal Protective Equipment (PPE)

Required!

Installing/servicing this unit could result in exposure to electrical, mechanical and chemical hazards.

• Before installing/servicing this unit, technicians

MUST put on all Personal Protective Equipment (PPE) recommended for the work being undertaken.

ALWAYS refer to appropriate MSDS sheets and OSHA guidelines for proper PPE.

• When working with or around hazardous chemicals,

ALWAYS refer to the appropriate MSDS sheets and

OSHA guidelines for information on allowable personal exposure levels, proper respiratory protection and handling recommendations.

• If there is a risk of arc or flash, technicians MUST put on all Personal Protective Equipment (PPE) in accordance with NFPA 70E or other country-specific requirements for arc flash protection, PRIOR to servicing the unit.

Failure to follow instructions could result in death or serious injury.

WARNING

Proper Field Wiring and Grounding

Required!

All field wiring MUST be performed by qualified personnel. Improperly installed and grounded field wiring poses FIRE and ELECTROCUTION hazards. To avoid these hazards, you MUST follow requirements for field wiring installation and grounding as described in

NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

NOTICE:

Water Damage!

Non-factory penetrations through the base of this unit are not allowed. Any penetration in the base of the unit may affect the water tight integrity of the unit and lead to water leaks into the conditioned space. Failure to follow instructions could result in equipment and property damage.

Overview of Manual

Note: One copy of this document ships inside the control panel of each unit and is customer property. It must be retained by the unit’s maintenance personnel.

This booklet describes proper installation, operation, and maintenance procedures for air cooled systems.

By carefully reviewing the information within this manual and following the instructions, the risk of improper operation and/or component damage will be minimized.

It is important that periodic maintenance be performed to help assure trouble free operation. A maintenance schedule is provided at the end of this manual.

Should equipment failure occur, contact a qualified service organization with qualified, experienced HVAC technicians to properly diagnose and repair this equipment.

Revision Summary

RT-SVX26J-EN (17 January 2014)

• Updated General Information and Model Number

Description sections.

• Deleted Warranty section.

Warnings, Cautions and Notices

RT-SVX26J-EN 3

Circuit Breaker (FIYUCB) & Unit Disconnect

(FIYUDC)

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Powered and Unpowered Convenience

. . 32

Return Air Smoke Detector

. . . . . . . . . . . . . 33

Through the Base Gas Utility Option

. . . . 36

Pre Start

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Test Modes

. . . . . . . . . . . . . . . . . . . . . . . . . . 37

Verifying Proper Air Flow (Units with Belt

Drive Indoor Fan)

. . . . . . . . . . . . . . . . . . . . . 37

Start Up

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Economizer Start-Up

. . . . . . . . . . . . . . . . . . 38

Compressor Start-Up

. . . . . . . . . . . . . . . . . 38

Dehumidification Option

. . . . . . . . . . . . . . . 39

Heating Start-Up

. . . . . . . . . . . . . . . . . . . . . 39

Variable Air Volume Applications (Multi-zone,

Traditional VAV)

. . . . . . . . . . . . . . . . . . . . . . 39

Final System Set Up

. . . . . . . . . . . . . . . . . . 41

Maintenance

. . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Fan Belt Adjustment—Belt Drive Units

. . 42

Monthly Maintenance

. . . . . . . . . . . . . . . . . 43

Final Process

. . . . . . . . . . . . . . . . . . . . . . . . . 44

Troubleshooting

. . . . . . . . . . . . . . . . . . . . . . . . .45

ReliaTel Control

. . . . . . . . . . . . . . . . . . . . . . .45

System Status Checkout Procedure

. . . . . .45

Resetting Cooling and Heating Lockouts

. .47

Zone Temperature Sensor (ZTS) Service Indicator

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Zone Temperature Sensor (ZTS) Test

. . . .47

Programmable & Digital Zone Sensor Test

Wiring Diagrams

. . . . . . . . . . . . . . . . . . . . . . . .50

RT-SVX26J-EN

All products are identified by a multiple character model number that precisely identifies a particular type of unit. An explanation of the alphanumeric identification code is provided. Its use will enable the owner/operator, installing contractors, and service engineers to define the operation, specific components, and other options for any specific unit.

When ordering replacement parts or requesting service, be sure to refer to the specific model number and serial number printed on the unit nameplate.

Digit 1 — Unit Type

Y = Packaged Gas/Electric

Digit 2 — Efficiency

S = Standard Efficiency

H = High Efficiency

Digit 3 — Airflow Configuration

D = Downflow

H = Horizontal

Digit 4, 5, 6 — Nominal Gross

Cooling Capacity (MBh)

150 = 12½ Tons, 60Hz

155 = 15 Tons, 50Hz

180 = 15 Tons, 60Hz

175 = 17½ Tons, 50Hz

210 = 17½ Tons, 60Hz

200 = 20 Tons, 50Hz

240 = 20 Tons, 60Hz

250 = 25 Tons, 50Hz

300 = 25 Tons, 60Hz

Digit 7 — Major Design

Sequence

F = Microchannel Type Condenser

Coils

Digit 8 — Voltage Selection

3 = 208-230/60/3

4 = 460/60/3

W = 575/60/3

K = 380/60/3

D = 380-415/50/3

Digit 9 — Unit Controls

R = Reliatel

Digit 10 — Heating Capacity

H = Gas Heat - High

L = Gas Heat - Low

V = Gas Heat - SS Ht Ex - Modulating

X = Gas Heat - SS Ht Ex - Low

Z = Gas Heat - SS Ht Ex - High

Digit 11 — Minor Design

Sequence

Digit 12, 13 — Service Sequence

00 = None

01 = 18mm Microchannel Condenser

Coil

Note: ‘01’ only available on select models.

Digit 14 — Fresh Air Selection

0 = No Fresh Air

D = Econ Dry Bulb w/ Barometric

Relief

F = Econ Reference Enthaply w/

Barometric Relief

H = Econ Comparative Enthaply w/

Barometric Relief

Digit 15 — Supply Fan/Drive

Type/Motor

0 = Standard Motor

1 =

Oversized Motor

3 =

High Efficiency Motor

6 = Single Zone Variable Air Volume

Standard Motor

7 = Multi-Speed Standard Motor

8 = Single Zone Variable Air Volume

Oversized Motor

9 = Multi-Speed Oversized Motor

A = Single Zone Variable Air Volume

Standard Motor w/ Shaft

Grounding Ring

B = Multi-Speed Standard Motor w/

Shaft Grounding Ring

C = Single Zone Variable Air Volume

Oversized Motor w/ Shaft

Grounding Ring

D = Multi-Speed Oversized Motor w/

Shaft Grounding Ring

E = VAV Supply Air Temperature

Control - Standard Motor

F = VAV Supply Air Temperature

Control - Oversized Motor

G = VAV Supply Air Temperature

Control - Standard Motor w/ Shaft

Grounding Ring

H = VAV Supply Air Temperature

Control - Oversized Motor w/

Shaft Grounding Ring

Digit 16 — Hinged Service

Access / Filters

0 = Standard Panels/Standard Filters

A = Hinged Access/Standard Filters

B =

Standard Panels/MERV 8 Filters

C =

Hinged Access/MERV 8 Filters

D = Standard Panels/MERV 13 Filters

E = Hinged Access/MERV 13 Filters

Digit 17 — Condenser Coil

Protection

0 = Standard Coil

1 = Standard Coil With Hail Guard

4 = CompleteCoat™Condenser Coil

5 = CompleteCoat™Condenser Coil with Hail Guard

Digit 18 — Through The Base

Provisions

0 = No Through The Base Provisions

A = Through The Base Electric

B = Through The Base Gas

C = Through The Base Electric/Gas

D = Through The Base Access

Digit 19 — Disconnect Switch/

Circuit Breaker

0 = No Disconnect/circuit break

1 = Unit Mounted Non-Fused

Disconnect Switch

2 = Unit Mounted Circuit Breaker

Digit 20 — Convenience Outlet

Option

0 = Without Convenience Outlet

A = Unpowered Convenience Outlet

B =

Powered Convenience Outlet

Digit 21 — Communications

Options

0 = Without Communications Options

3 =

Novar 2024 Controls Interface

4 =

Novar 3051 Controls Interface

5 = Novar 3051 Communications

Interface with Demand Control

Ventilation

6 = Building Automation Control

Network Communications

Interface

Digit 22 — Refrigeration System

Option

0 = Standard refrigeration system

A =

Thermal Expansion Valve (TXV)

B = Dehumidification (Hot Gas

Reheat)

4 , 14

Digit 23 — Refrigeration Controls

0 = Without Refrigeration Controls

1 =

Frostat

Digit 24 — Smoke Detector

2 , 10

0 = Without Smoke Detector

A = Return Air Smoke Detector

B = Supply Air Smoke Detector

C = Return/Supply Air Smoke

Detector

D = Plenum Smoke Detector

Digit 25 — System Monitoring

Controls

0 = No Monitoring Controls

1 = Clogged Filter Switch

2 =

Fan Failure Switch

3 =

Discharge Air Sensing

4 = Clogged Filter Switch and Fan

Failure switch

RT-SVX26J-EN 5

Model Number Description

5 = Clogged Filter Switch and

Discharge Air Sensing

6 = Fan Failure Switch and Discharge

Air Sensing

7 = Clogged Filter Switch, Fan Failure

Switch and Discharge Air

Sensing

8 = NOVAR Return Air Sensor (Novar

2024)

13 , 18

9 = NOVAR Zone Temp Sensor

(Novar 3051)

A = Condensate Drain Pan Overflow

Switch

B = Clogged Filter Switch and

Condensate Drain Pan Overflow

Switch

C = Fan Failure Switch and

Condensate Drain Pan Overflow

Switch

D = Discharge Air Sensing and

Condensate Drain Pan Overflow

Switch

E = Clogged Filter Switch, Fan Failure

Switch and Condensate Drain Pan

Overflow Switch

F = Clogged Filter Switch, Discharge

Air Sensing Tube and Condensate

Drain Pan Overflow Switch

G = Fan Failure Switch, Discharge Air

Sensing Tube and Condensate

Drain Pan Overflow Switch

H = Clogged Filter Switch, Fan Failure

Switch, Discharge Air Sensing and Condensate Drain Pan

Overflow Switch

Digit 26 - System Monitoring

Controls

0 = No Monitoring Controls

A = Demand Control Ventilation

(CO

)

Digit 27 - Unit Hardware

Enhancements

0 = No Enhancements

1 = Stainless Steel Drain Pan

Digit 28 - Short Circuit Current

Rating

0 = Standard SCCR

A = 65kA SCCR Option

Digit 31 - Advanced Unit

Controls

0 = Standard Unit Controls

1 = Human Interface

Note: Most Factory Installed Options available for Downflow Air

Discharge units only. Please verify with ordering system for availability.

Model Number Notes

Some field set up required.

2. Requires ReliaTel Options Module.

3. Requires Economizer.

4. All 22 nd

digit model numbers for reheat coil (B) require additional factory installed options: Frostat, and 2” pleated filters.

5. Must be ordered with Throughthe-Base Electrical option or

Horizontal-Side Access and either

Unit Mounted Disconnect or

Circuit Breaker.

6. Available factory installed on downflow AND horizontal units.

Verify with ordering system.

Cannot be fused.

8. Must be factory installed when using Through-the-Base Options.

9. ReliaTel Options Module is required when ordering the following accessories: Clogged

Filter Switch, Fan Fail Switch,

Condensate Overflow Switch,

Discharge Air Sensing Kit, Frostat,

Ventilation Override, Smoke

Detector, Dehumidification and

Modulating Gas Heat Furnace.

10. Option cannot be ordered in conjunction with field installed economizer on downflow units.

Must be factory installed. The return air smoke detector may not fit up or work properly on the

Voyager units when used in conjunction with 3 rd

party accessories (such as bolt on heat wheels, economizers, and power exhaust). Do not order the return air smoke detectors when using this type of accessory.

11. Unit mounted disconnect and circuit breakers are mutually exclusive of each other.

12. Through-the-base electrical option or Horizontal-Side Access must be ordered with either unit mounted disconnect or circuit breaker. When adding heat, you must order Electric Heat.

13. This option consists of the Novar return air sensor (Novar #WTS-10) that is wired and shipped in the return air section of the unit. The sensor ships with approximately

15’ of extra wire for dropping down the return air duct

(downflow only).

14. Available on high efficiency, downflow units only.

15. All Factory Installed Options are

Built-to-Order. Check order services for estimated production cycle.

16. The Novar control option includes the following factory installed and wired devices: Novar ETM-2024 or

Novar 3051 rooftop controller, fan proving switch, clogged filter or unit shutdown switch, Cool 1,

Cool 2, Heat switch and discharge air sensor (Novar 2024 is downflow only).

Note: Option cannot be ordered in conjunction with a factory installed smoke detector.

17. For use with multi-speed and

SZVAV units only.

18. Novar is not available with SZ VAV products.

19. Demand Control Ventilation

Option includes wiring only. The

sensor is a field-installed only option.

20. Frostat is standard on VAV units.

21. Supply and/or return smoke detector may not be used with the plenum smoke detector.

22. Only available where MOP is above 60A.

23. 575 VAC option is 25kA.

6 RT-SVX26J-EN

General Information

Unit Description

Before shipment, each unit is leak tested, dehydrated, charged with refrigerant and compressor oil, and run tested for proper control operation.

For major design sequence F units, the condenser coils are microchannel type aluminum coils.

Direct-drive, vertical discharge condenser fans are provided with built-in thermal overload protection.

The ReliaTel™ Control Module is a microelectronic control system that is referred to as “Refrigeration Module”

(RTRM). The acronym RTRM is used extensively throughout this document when referring to the control system network.

This module through Proportional/Integral control algorithms perform specific unit functions that governs unit operation in response to; zone temperature, supply air temperature, and/or humidity conditions depending on the application.

The stages of capacity control for these units are achieved by starting and stopping the compressors.

The RTRM is mounted in the control panel and is factory wired to the respective internal components. The RTRM receives and interprets information from other unit modules, sensors, remote panels, and customer binary contacts to satisfy the applicable request for cooling.

Economizer Control Actuator ReliaTel™

Control

The ECA monitors the mixed air temperature, return air temperature, minimum position setpoint (local or remote), power exhaust setpoint, CO

setpoint, CO

, and ambient dry bulb/ enthalpy sensor or comparative humidity (return air humidity against ambient humidity) sensors, if selected, to control dampers to an accuracy of

±5 percent of stroke. The actuator is spring returned to the closed position any time that power is lost to the unit. It is capable of delivering up to 25 in·lb of torque and is powered by 24 Vac.

RTCI—ReliaTel™ Trane Communication

Interface (Optional)

This module is used when the application calls for an ICS™ building management type control system. It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.

RT-SVX26J-EN

RLCI—ReliaTel™ LonTalk Communication

Interface (Optional)

This module is used when the application calls for an ICS™ building management type control system that is LonTalk.

It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or ordered as a kit to be field installed. Follow the installation instruction that ships with each kit when field installation is necessary.

RBCI—ReliaTel BACnet™ Communications

Interface (Optional)

This module is used when the application calls for an open

BACnet protocol. It allows the control and monitoring of the system through an ICS panel. The module can be ordered from the factory or as a kit to be field installed.

Follow the installation instructions that ships with each kit when field installation is necessary.

RTOM—ReliaTel™ Options Module

(Optional)

The RTOM monitors the supply fan proving, clogged filter, supply air temperature, exhaust fan setpoint, supply air tempering, Frostat™ and smoke detector. Refer to system input devices and functions for operation.

RTAM—ReliaTel™ Air Handler Module

(Standard with Traditional VAV)

RTAM receives information from the supply duct static pressure transducer. Attached to the module are the supply air heating potentiometer, supply air cooling setpoint potentiometer, supply pressure setpoint potentiometer, static pressure deadband potentiometer, morning warm-up setpoint potentiometer, reset setpoint potentiometer, and 5 DIP switches.

System Input Devices &

Functions

The RTRM must have a zone sensor or thermostat input in order to operate the unit. The flexibility of having several mode capabilities depends upon the type of zone sensor or thermostat selected to interface with the RTRM.

The descriptions of the following basic Input Devices used within the RTRM network are to acquaint the operator with their function as they interface with the various modules.

Refer to the unit’s electrical schematic for the specific module connections. The following controls are available from the factory for field installation.

Supply Fan Failure Input (Optional)

The Fan Failure Switch (FFS) can be connected to sense indoor fan operation. If air flow through the unit is not

General Information

proven by the differential pressure switch connected to the

RTOM (factory set point 0.07“ w.c.) within 40 seconds nominally, the RTRM will shut off all mechanical operations, lock the system out, send a diagnostic to ICS, and the SERVICE output will flash. The system will remain locked out until a reset is initiated either manually or through ICS.

Drain Pan Condensate Overflow Switch

(Optional)

This input incorporates the Condensate Overflow Switch

(COF) mounted on the drain pan and the ReliaTel Options

Module (RTOM). When the condensate level reaches the trip point for 6 continuous seconds, the RTOM will shut down all unit function until the overflow condition has cleared. The unit will return to normal operation after 6 continuous seconds with the COF in a non-tripped condition. If the condensate level causes the unit to shutdown more than 2 times in a 3 day period, the unit will be locked-out of operation. A manual reset of the diagnostic system through the Zone Sensor or Building

Automation System (BAS) will be required. Cycling unit power will also clear the fault."

Clogged Filter Switch (Optional)

The unit mounted clogged filter switch monitors the pressure differential across the return air filters. It is mounted in the filter section and is connected to the

RTOM. A diagnostic SERVICE signal is sent to the remote panel if the pressure differential across the filters is at least

0.5” w.c.

The contacts will automatically open when the pressure differential across the filters decreases to approximately

0.4” w.c.

The clogged filter output is energized when the supply fan is operating and the clogged filter switch has been closed for at least 2 minutes. The system will continue to operate regardless of the status of the filter switch.

Please note that on units equipped with factory installed

MERV 13 filters, a clogged filter switch with different pressure settings will be installed. This switch will close when the differential pressure is approximately 0.8” w.c. and open when the differential falls to 0.7” w.c.

Compressor Disable (CPR1/2)

This input incorporates the low pressure control (LPC) of each refrigeration circuit and can be activated by opening a field supplied contact installed on the LTB.

If this circuit is open before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is opened for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the contacts close.

If four consecutive open conditions occur during the first three minutes of operation, the compressor for that circuit will be locked out, a diagnostic communicated to the remote panel (if installed), and a manual reset will be required to restart the compressor.

Phase Monitor

The Phase Monitor is a three-phase line monitor module that protects against phase loss, phase reversal and phase unbalance. It is intended to protect compressors from reverse rotation. It has an operating input voltage range of

190–600 Vac, and LED indicators for ON and FAULT. There are no field adjustments and the module will automatically reset from a fault condition.

Low Pressure Control ReliaTel Control

When the LPC is opened for 1 continuous second, the compressor for that circuit is turned off immediately. The compressor will not be allowed to restart for a minimum of 3 minutes.

If four consecutive open conditions occur during the first three minutes of operation, the compressor will be locked out, a diagnostic communicated to ICS™ if applicable, and a manual reset will be required to restart the compressor.

Discharge Line Thermostat ReliaTel

Control

The high pressure controls and discharge line thermostats are wired in series between the compressor outputs on the

RTRM and the compressor contactor coils. If the high pressure control switch or discharge line thermostat open, the RTRM senses a lack of current while calling for cooling and locks the compressor out. This is an auto reset lockout.

If the circuit is open three consecutive times when the contactor coil should be on, the RTRM sets a manual lockout for that compressor.

Power Exhaust Control (Optional)

The power exhaust fan is started whenever the position of the economizer dampers meets or exceed the power exhaust setpoint when the indoor fan is on.

The setpoint panel is located in the return air section and is factory set at 25 percent.

Lead/Lag Control (Dual Circuit Only)

Lead/Lag is a selectable input located on the RTRM. The

RTRM is configured from the factory with the Lead/Lag control disabled. To activate the Lead/Lag function, simply cut the wire connected to J3-8 at the RTRM. When it is activated, each time the designated lead compressor is shut off due to the load being satisfied, the lead compressor or refrigeration circuit switches. When the

RTRM is powered up, i.e. after a power failure, the control will default to the number one circuit compressor.

8 RT-SVX26J-EN

Evaporator Frost Control

This input incorporates the Frostat™ control (FOS) mounted in the indoor coil and can be activated by closing a field supplied contact installed in parallel with the FOS.

If this circuit is closed before the compressor is started, the compressor will not be allowed to operate. Anytime this circuit is closed for 1 continuous second during compressor operation, the compressor for that circuit is immediately turned “Off”. The compressor will not be allowed to restart for a minimum of 3 minutes should the

FOS open.

Sensors

Note: Zone sensor required for units configured for

Single Zone VAV indoor fan system control to enable Single Zone VAV functionality.

Zone Sensor Module (ZSM)

**(BAYSENS106*)**

This electronic sensor features three system switch settings (Heat, Cool, and Off) and two fan settings (On and

Auto). It is a manual changeover control with single setpoint. (Cooling Setpoint Only.)

Zone Sensor Module (ZSM)

**(BAYSENS108*)**

This electronic sensor features four system switch settings

(Heat, Cool, Auto, and Off) and two fan settings (On and

Auto). It is a manual or auto changeover control with dual setpoint capability. It can be used with a remote zone temperature sensor BAYSENS075*.

**Zone Sensor (BAYSENS110*)**

This electronic sensor features four system switch settings

(Heat, Cool, Auto, and Off) and two fan settings (On and

Auto) with four system status LEDs. It is a manual or auto changeover control with dual setpoint capability. It can be used with a remote zone temperature sensor

BAYSENS075*.

Programmable Zone Sensor

**(BAYSENS119*)**

Programmable Night Setback: Auto or manual changeover with seven-day programming. Keyboard selection of Heat,

Cool, Fan, Auto, or On. All programmable sensors have

System On, Heat, Cool, Service LED/indicators as standard. Night Setback Sensors have one (1) Occupied, one (1) Un-occupied, and one (1) Override program per day.

**Remote Zone Sensor (BAYSENS073*)**

This electronic sensor features remote zone sensing and timed override with override cancellation. It is used with a

General Information

Trane Integrated Comfort™ building management system.

**Remote Zone Sensor (BAYSENS074*)**

This electronic sensor features single setpoint capability and timed override with override cancellation. It is used with a Trane Integrated Comfort™ building management system.

**Remote Zone Sensor (BAYSENS016*)**

This bullet type temperature sensor can be used for outside air (ambient) sensing, return air temperature sensing, supply air temperature sensing, and remote temperature sensing (uncovered). Wiring procedures vary according to the particular application and equipment involved. Refer to the unit’s wiring diagrams for proper connections.

**Remote Zone Sensor (BAYSENS075*)**

This electronic sensor can be used with BAYSENS119*

Remote Panels. When this sensor is wired to a

BAYSENS119* Remote Panel, wiring must be 18 AWG

Shielded Twisted Pair (Belden 8760 or equivalent). Refer to the specific Remote Panel for wiring details.

Wireless Zone Sensor (BAYSENS050)

This electronic sensor features five system settings (Auto,

Off, Cool, Heat, and Emergency Heat) and with On and

Auto fan settings. It is a manual or auto changeover control with dual setpoint capability. Other features include a timed override function, lockable system settings, and

Fahrenheit or Celsius temperature display. Included with the wireless zone sensor will be a receiver that is to be mounted inside the unit, a mounting bracket, and a wire harness.

**High Temperature Sensor (BAYFRST003*)**

This sensor connects to the RTRM Emergency Stop Input on the LTB and provides high limit “shutdown” of the unit.

The sensor is used to detect high temperatures due to fire in the air conditioning or ventilation ducts. The sensor is designed to mount directly to the sheet metal duct. Each kit contains two sensors. The return air duct sensor

(X1310004001) is set to open at 135°F.

The supply air duct sensor (X1310004002) is set to open at

240°F. The control can be reset after the temperature has been lowered approximately 25°F below the cutout setpoint.

Thermostat (BAYSTAT150)

This thermostat is a multi-stage 3 heat/2 cool, autochangeover digital display thermostat. It is a programmable thermostat, and a 7-day programmable stat with night setback shall be available. In addition, it is wall mounted.

RT-SVX26J-EN 9

General Information

Thermostat (BAYSTAT151)

This thermostat is a single-stage 1 heat/1 cool, autochangeover digital display thermostat. It is a nonprogrammable, wall-mounted thermostat.

Thermostat (BAYSTAT155)

This thermostat is a multi-stage 3 heat/2 cool, auto changeover digital display thermostat. It is a nonprogrammable, wall-mounted thermostat, and it can be used for Economizer Operation.

Smoke Detector Sensor (Optional)

This sensor is only applicable on units equipped with a

RTOM. It provides high limit “shutdown” of the unit and requires a manual reset. The sensor is used to detect smoke due to fire in the air conditioning or ventilation ducts.

Notes:

•

The supply and return air smoke detectors are designed to shut off the unit if smoke is sensed in the supply air stream or return air stream. This function is performed by sampling the airflow entering the unit at the return air opening. Follow the instructions provided below to assure that the airflow through the unit is sufficient for adequate sampling. Failure to follow these instructions will prevent the smoke detectors from performing it's design function.

•

Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters. To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes, and coil cleaning is required.

•

Periodic checks and maintenance procedures must be performed on the smoke detector to insure that it will function properly. For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and

Maintenance Instructions provided with the literature package for this unit.

In order for the supply air smoke detector or return air smoke detector to properly sense smoke in the supply air stream or return air stream, the air velocity entering the smoke detector unit must be between 500 and 4000 feet per minute.

Equipment covered in this manual will develop an airflow velocity that falls within these limits over the entire airflow range specified in the evaporator fan performance tables.

There are certain models, however, if operated at low airflow, will not develop an airflow velocity that falls within the required 500 to 4000 feet per minute range. For these models, the design airflow shall be greater than or equal to the minimum cfm specified in the table provided below.

Failure to follow these instructions will prevent the smoke detector from performing its design function.

Unit Model

Number

YHD180

Minimum Allowable Airflow with

Return Air Smoke Detector

5300 cfm

Wall Mounted Relative Humidity Sensor

**(BAYSENS036*)**

Field installed, wall mounted humidity sensor is used to control activation of the hot gas reheat dehumidification option.

Humidity set points can be selected for relative humidity levels between 40 percent and 60 percent by adjusting the

DEHUMID setting on the ReliaTel Options Module; see

“RTOM—ReliaTel™ Options Module (Optional),” p. 7 .

Duct Mounted Relative Humidity Sensor

**(BAYSENS037*)**

Field installed, duct mounted humidity sensor is used to control activation of the hot gas reheat dehumidification option.

Humidity set points can be selected for relative humidity levels between 40 percent and 60 percent by adjusting the

DEHUMID setting on the ReliaTel Options Module; see

“RTOM—ReliaTel™ Options Module (Optional),” p. 7 .

Human Interface - 5 Inch Color

Touchscreen (Optional)

The 5 inch Color Touchscreen Human Interface provides an intuitive user interface to the rooftop unit that speeds up unit commissioning, shortens unit troubleshooting times, and enhances preventative maintenance measures. The human interface includes several features including:

• Data trending capabilities by means of time series graphs

• Historical alarm messages

• Real-time sensor measurements

• On board system setpoints

• USB port that enables the downloading of component runtime information as well as trended historical sensor data

• Customized reports

10 RT-SVX26J-EN

Unit Inspection

As soon as the unit arrives at the job site:

• Verify that the nameplate data matches the data on the sales order and bill of lading (including electrical data).

• Verify that the power supply complies with the unit nameplate specifications.

• Visually inspect the exterior of the unit, including the roof, for signs of shipping damage.

• Visually inspect the internal components for shipping damage as soon as possible after delivery and before it is stored. Do not walk on the sheet metal base pans.

• If concealed damage is discovered, notify the carrier’s terminal of damage immediately by phone and by mail. Concealed damage must be reported within 15 days.

– Request an immediate joint inspection of the damage by the carrier and the consignee.

– Do not remove damaged material from the receiving location.

– Take photos of the damage, if possible. The owner must provide reasonable evidence that the damage did not occur after delivery.

• Notify the appropriate sales representative before installing or repairing a damaged unit.

Precautionary Measures

General Information

First Aid Measures

• Eye Contact - Flush eyes with water to remove dust. If symptoms persist, seek medical attention.

• Skin Contact - Wash affected areas gently with soap and warm water after handling.

Storage

Take precautions to prevent condensate from forming inside the unit’s electrical compartments and motors if:

• The unit is stored before it is installed; or,

• The unit is set on the roof curb, and temporary heat is provided in the building. Isolate all side panel service entrances and base pan openings (e.g., conduit holes,

S/A and R/ A openings, and flue openings) from the ambient air until the unit is ready for start-up.

Note: Do not use the unit’s heater for temporary heat without first completing the start-up procedure detailed under

“Start Up,” p. 38 .

The manufacturer will not assume any responsibility for equipment damage resulting from condensate accumulation on the unit’s electrical and/or mechanical components.

Unit Clearances

Figure 1, p. 12 illustrates the minimum operating and

service clearances for either a single or multiple unit installation. These clearances are the minimum distances necessary to assure adequate serviceability, cataloged unit capacity, and peak operating efficiency.

Providing less than the recommended clearances may result in condenser coil starvation, “short-circuiting” of exhaust and economizer airflows, or recirculation of hot condenser air.

Fiberglass Wool!

WARNING

Product contains fiberglass wool. Disturbing the insulation in this product during installation, maintenance or repair will expose you to airborne particles of glass wool fibers and ceramic fibers known to the state of California to cause cancer through inhalation. You MUST wear all necessary Personal

Protective Equipment (PPE) including gloves, eye protection, a NIOSH approved dust/mist respirator, long sleeves and pants when working with products containing fiberglass wool. Exposition to glass wool fibers without all necessary PPE equipment could result in cancer, respiratory, skin or eye irritation, which could result in death or serious injury.

• Avoid breathing fiberglass dust.

• Use a NIOSH approved dust/mist respirator.

• Avoid contact with the skin or eyes. Wear long-sleeved, loose-fitting clothing, gloves, and eye protection.

• Wash clothes separately from other clothing: rinse washer thoroughly.

• Operations such as sawing, blowing, tear-out, and spraying may generate fiber concentrations requiring additional respiratory protection. Use the appropriate

NIOSH approved respiration in these situations.

RT-SVX26J-EN 11

Unit Dimensions

Figure 1.

Typical installation clearance for single and multiple unit applications

5' 8"

5' 0"

12 RT-SVX26J-EN

Figure 2.

Unit dimensional data for 12½ tons standard efficiency units

1273 mm

(50 1/8”)

25 mm

(1”)

168 mm

(6 5/8”)

DOWNFLOW CONDENSATE

DRAIN CONN 25 mm (1”) NPT

651 mm

(25 5/8”)

745 mm

(29 5/16”)

(SEE NOTE)

1453 mm

(57 3/16”)

2710 mm

(106 11/16”)

152 mm

(6”)

213 mm

(8 3/8”)

68 mm

(2 11/16”)

SERVICE GAUGE

PORT ACCESS

1799 mm

(70 13/16”)

22 mm (7/8”) DIA. HOLE

(UNIT CONTROL WIRE)

51 mm (2”) DIA. HOLE

(UNIT POWER WIRE)

Note: ½ NPT Gas Connection

Figure 3.

Unit dimensional data for 12½ tons standard efficiency units

Unit Dimensions

RT-SVX26J-EN 13

Unit Dimensions

Figure 4.

Horizontal duct dimensional data 12½ tons standard efficiency units

Figure 5.

Unit dimensional data 15–25 tons standard efficiency units

1372 mm

(54”)

25 mm

(1”)

173 mm

(6 13/16”)

DOWNFLOW CONDENSATE

DRAIN CONN 25 mm (1”) NPT

(SEE NOTE)

679 mm

(26 3/4”)

1643 mm

(64 11/16”)

3091 mm

(121 11/16”)

151 mm

(5 15/16”)

830 mm

(32 11/16”)

227 mm

(8 15/16”)

68 mm

(2 11/16”)

Note: ½ NPT Gas Connection

2138 mm

(84 3/16”)

51 mm (2”) DIA. HOLE

(UNIT POWER WIRE)

22 mm (7/8”) DIA. HOLE

(UNIT CONTROL WIRE)

14 RT-SVX26J-EN

Figure 6.

Unit dimensional data 12½ ton high efficiency units

1372 mm

(54”)

25 mm

(1”)

DOWNFLOW CONDENSATE

DRAIN CONN 25 mm (1”) NPT

GAS CONNECTION (SEE NOTE 1)

679 mm

(26 3/4”)

1643 mm

(64 11/16”)

152 mm

(6”)

3091 mm

(121 11/16”)

843 mm

(33 3/16”)

227 mm

(8 15/16”)

68 mm

(2 11/16”)

2138 mm

(84 3/16”)

76 mm (3”) DIA. HOLE

(UNIT POWER WIRE)

22 mm (7/8”) DIA. HOLE

(UNIT CONTROL WIRE)

Note: ½ NPT Gas Connection

Figure 7.

Unit dimensional data 15–25 tons high efficiency units

Unit Dimensions

1629 mm

(64 1/8”)

25 mm

(1”)

DOWNFLOW CONDENSATE

DRAIN CONN 25 mm (1”) NPT

GAS CONNECTION (SEE NOTE 1)

679 mm

(26 3/4”)

152 mm

(6”)

1643 mm

(64 11/16”)

3091 mm

(121 11/16”)

843 mm

(33 3/16”)

227 mm

(8 15/16”)

68 mm

(2 11/16”)

Note: ½ NPT Gas Connection

RT-SVX26J-EN

2138 mm

(84 3/16”)

76 mm (3”) DIA. HOLE

(UNIT POWER WIRE)

22 mm (7/8”) DIA. HOLE

(UNIT CONTROL WIRE)

Unit Dimensions

Figure 8.

Unit dimensional data 15–25 tons standard efficiency units, 12½–25 tons high efficiency units

Figure 9.

Horizontal duct dimensional data 15–25 tons standard efficiency units, 12½–25 tons high efficiency units

16 RT-SVX26J-EN

Unit Weights

Table 1.

Typical unit weights and point loading data (lb)

Unit Models

YS*150F

YH*150F

YH*150F Reheat unit

YS*155F

YS*180F

YH*180F

YH*180F Reheat unit

YS*175F

YS*210F

YH*210F

YH*210F Reheat unit

YS*200F

YS*240F

YH*240F

YH*240F Reheat unit

YS*250F

YS*300F

YH*300F

390

580

555

579

574

579

551

575

556

561

547

555

560

534

505

506

707

655

702

700

706

659

701

677

683

637

639

676

682

628

666

Net

Weights

(25mm/

18mm)

1508

2201

2221

2069

2203

2223

2054

2207

2126

2146

1958

1925

2129

2149

2007

Corner Weights (lb)

275

425

403

422

420

424

402

421

407

410

400

399

406

410

387

343

337

509

442

507

504

508

455

504

488

491

421

419

487

491

406

410

Table 2.

Typical unit weights and point loading data

(kg)

Corner Weights (kg)

Unit Models

YS*150F

YH*150F

YH*150F Reheat unit

YS*155F

YS*180F

YH*180F

YH*180F Reheat unit

YS*175F

YS*210F

YH*210F

YH*210F Reheat unit

YS*200F

YS*240F

YH*240F

YH*240F Reheat unit

YS*250F

YS*300F

YH*300F

230

318

320

295

299

318

321

293

297

318

307

309

282

302

307

310

286

290

Net

Weights

(25mm/

18mm)

684

998

1007

924

938

999

1008

917

932

1001

964

973

877

873

966

975

899

910

177

260

263

250

261

263

251

252

263

252

254

248

252

254

242

229

125

190

192

182

191

193

182

183

191

185

186

181

184

186

175

156

153

229

230

197

206

229

231

191

200

230

221

223

184

190

221

223

177

186

Figure 10.

Corner weights

RT-SVX26J-EN 17

Unit Weights

Rigging

WARNING

Heavy Objects!

Ensure that all the lifting equipment used is properly rated for the weight of the unit being lifted. Each of the cables (chains or slings), hooks, and shackles used to lift the unit must be capable of supporting the entire weight of the unit. Lifting cables (chains or slings) may not be of the same length. Adjust as necessary for even unit lift. Other lifting arrangements could cause equipment or property damage. Failure to follow instructions above or properly lift unit could result in unit dropping and possibly crushing operator/ technician which could result in death or serious injury.

Figure 11.

Rigging and center of gravity data

WARNING

Improper Unit Lift!

Test lift unit approximately 24 inches to verify proper center of gravity lift point. To avoid dropping of unit, reposition lifting point if unit is not level. Failure to properly lift unit could result in unit dropping and possibly crushing operator/technician which could result in death or serious injury and possible equipment or property-only damage.

Refer to

Figure 11, p. 18

and

Table 1, p. 17

and

Table 2, p. 17 for typical unit operating weights rigging before

proceeding.

Remove the shipping crate from around the unit. Do not remove the crating from the top of the unit.

2. Rig the unit as shown in

Figure 11, p. 18

. Attach adequate strength lifting slings to all four lifting brackets in the unit base rail. Do not use cables, chains, or slings except as shown.

3. Install a lifting bar, as shown in

Figure 11, p. 18

, to protect the unit and to facilitate a uniform lift. The minimum distance between the lifting hook and the top of the unit should be 7 feet.

4. Test-lift the unit to ensure it is properly rigged and balanced, make any necessary rigging adjustments.

5. Lift the unit and position it into place.

6. Downflow units; align the base rail of the unit with the curb rail while lowering the unit onto the curb. Make sure that the gasket on the curb is not damaged while positioning the unit.

18 RT-SVX26J-EN

Installation

Foundation

WARNING

Risk of Roof Collapsing!

Confirm with a structural engineer that the roof structure is strong enough to support the combined weight of the roofcurb and the unit. Refer to

“Unit

Weights,” p. 17 for typical unit and curb weights. Failure

to ensure proper structural roof support could cause the roof to collapse, which could result in death or serious injury and property damage.

All outdoor ductwork between the unit and the structure should be weather proofed after installation is completed.

Note: For sound consideration, cut only the holes in the roof deck for the ductwork penetrations. Do not cut out the entire roof deck within the curb perimeter.

If a Curb Accessory Kit is not used: a. The ductwork can be attached directly to the factory-provided flanges around the unit’s supply and return air openings. Be sure to use flexible duct connections at the unit.

b. For “built-up” curbs supplied by others, gaskets must be installed around the curb perimeter flange and the supply and return air opening flanges.

General Unit Requirements

NOTICE:

Water Damage!

Horizontal Units

Notes:

•

For units with optional Condensate Overflow Switch

(COF), the switch will not work properly if unit is not level or slightly sloped toward switch.

•

To assure proper condensate flow during operation the unit and the curb must be level.

If the unit is installed at ground level, elevate it above the snow line. Provide concrete footings at each support location with a “full perimeter” support structure or a slab

foundation for support. Refer to Table 1, p. 17

and

Table 2, p. 17 for the unit’s operating and point loading weights

when constructing a footing foundation.

If anchoring is required, anchor the unit to the slab using hold down bolts or isolators. Isolators should be installed to minimize the transmission of vibrations into the building.

For rooftop applications, if anchoring is required, anchor the unit to the roof with hold-down bolts or isolators.

Check with a roofing contractor for proper waterproofing procedures.

Ductwork

Elbows with turning vanes or splitters are recommended to minimize air noise due to turbulence and to reduce static pressure.

When attaching the ductwork to the unit, provide a water- tight flexible connector at the unit to prevent operating sounds from transmitting through the ductwork.

RT-SVX26J-EN

WARNING

Proper Field Wiring and Grounding

Required!

NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

The checklist listed below is a summary of the steps required to successfully install a commercial unit. This checklist is intended to acquaint the installing personnel with what is required in the installation process. It does not replace the detailed instructions called out in the applicable sections of this manual.

• Check the unit for shipping damage and material shortage; file a freight claim and notify appropriate sales representative.

• Verify correct model, options and voltage from nameplate.

• Verify that the installation location of the unit will provide the required clearance for proper operation.

• Assemble and install the roof curb (if applicable). Refer to the latest edition of the curb installers guide that ships with each curb kit.

• Fabricate and install ductwork; secure ductwork to curb.

• Rigging the unit.

• Set the unit onto the curb; check for levelness.

• Ensure unit-to-curb seal is tight and without buckles or cracks.

• Install and connect a condensate drain line to the evaporator drain connection.

Installation

Factory Installed Economizer

• Ensure the economizer has been pulled out into the operating position. Refer to the economizer installers guide for proper position and setup.

• Install all access panels.

Main Electrical Power Requirements

• Verify that the power supply complies with the unit nameplate specifications.

• Inspect all control panel components; tighten any loose connections.

• Connect properly sized and protected power supply wiring to a field-supplied/ installed disconnect switch and to the main power terminal block (HTB1) in the unit control panel.

• Install proper grounding wires to an earth ground.

Note: All field-installed wiring must comply with NEC and applicable local codes.

Electric Heat Requirements

• Verify that the power supply complies with the electric heater specifications on the unit and heater nameplate.

• Inspect the heater junction box and control panel; tighten any loose connections.

• Check electric heat circuits for continuity.

• Low Voltage Wiring (AC and DC) Requirements

• Install the zone thermostat, with or without switching subbase.

• Connect properly sized control wiring to the proper termination points between the zone thermostat and the unit control panel.

Condensate Drain Configuration

An evaporator condensate drain connection is provided

on each unit. Refer to “Unit Dimensions,” p. 12

for the appropriate drain location.

A condensate trap must be installed at the unit due to the drain connection being on the “negative pressure” side of the fan. Install the P-Trap using the guidelines in

Figure 12 .

A condensate drain line must be connected to the P-Trap.

Pitch the drain lines at least ½-inch for every 10 feet of horizontal run to assure proper condensate flow. Do not allow the horizontal run to sag causing a possible doubletrap condition which could result in condensate backup due to “air lock”.

Figure 12.

Condensate trap installation

Filter Installation

Each unit ships with 2-inch filters installed. The quantity of filters is determined by unit size. Access to the filters is obtained by removing the indoor fan access panel. If included, pull on filter removal tool to remove filters.

Refer to the unit Service Facts (shipped with each unit) for filter requirements.

Note: Do not operate the unit without filters.

Field Installed Power Wiring

An overall dimensional layout for the standard field

installed wiring entrance into the unit is illustrated in “Unit

Dimensions,” p. 12

. To insure that the unit’s supply power wiring is properly sized and installed, follow the guidelines outlined below.

Note: All field installed wiring must conform to NEC guidelines as well as state and Local codes.

Verify that the power supply available is compatible with the unit’s nameplate ratings. The available supply power must be within 10 percent of the rated voltage stamped on the nameplate. Use only copper conductors to connect the power supply to the unit.

NOTICE:

Use Copper Conductors Only!

Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors could result in equipment damage.

Note: If the unit is not equipped with an optional factory installed nonfused disconnect switch or circuit breaker, a field supplied disconnect switch must be installed at or near the unit in accordance with the

National Electrical Code (NEC latest edition).

20 RT-SVX26J-EN

Installation

Main Unit Power

Figure 13.

Through the base electrical option

WARNING

Proper Field Wiring and Grounding

Required!

NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

Standard Wiring

The electrical service must be protected from over current and short circuit conditions in accordance with NEC requirements.

Protection devices must be sized according to the electrical data on the nameplate.

• If the unit is not equipped with an optional factory installed nonfused disconnect switch or circuit breaker, a field supplied disconnect switch must be installed at or near the unit in accordance with the National

Electrical Code (NEC latest edition).

• Location of the applicable electrical service entrance is illustrated in

“Unit Dimensions,” p. 12 . Complete the

unit’s power wiring connections onto either; the main terminal block HTB1 inside the unit control panel, the factory mounted nonfused disconnect switch (UCD) or circuit breaker (UCB), or the electric heat terminal block. Refer to the customer connection diagram that shipped with the unit for specific termination points.

• Provide proper grounding for the unit in accordance with local and national codes.

Optional TBUE Wiring (Through the Base

Electrical Option)

• Location of the applicable electrical service is illustrated below. Refer to the customer connection diagram that is shipped with the unit for specific termination points. The termination points, depending on the customer option selected would be a factory mounted nonfused disconnect switch (UDC) or circuit breaker (UCB).

• Provide proper grounding for the unit in accordance with local and national codes.

Field Installed Control Wiring

An overall layout of the various control options available with the required number of conductors for each control

device is illustrated in Figure 20, p. 25 .

Note: All field wiring must conform to NEC guidelines as well as state and local codes.

Control Power Transformer

The 24-volt control power transformers are to be used only with the accessories called out in this manual.

Transformers rated greater than 50 Vac are equipped with internal circuit breakers. If a circuit breaker trips, turn “Off” all power to the unit before attempting to reset it.

The transformer is located in the control panel. The circuit breaker is located on the left side of the transformer and can be reset by pressing in on the black reset button.

Controls using 24 Vac

Before installing any connecting wiring, refer to

“Unit

Dimensions,” p. 12

for the electrical access locations provided on the unit and

Table 3, p. 22 for AC conductor

sizing guidelines.

NOTICE:

Use Copper Conductors Only!

Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors could result in equipment damage.

Use copper conductors unless otherwise specified.

RT-SVX26J-EN 21

Installation

2. Ensure that the AC control wiring between the controls and the unit’s termination point does not exceed three

(3) ohms/conductor for the length of the run.

Note: Resistance in excess of 3 ohms per conductor could cause component failure due to insufficient

AC voltage supply.

3. Be sure to check all loads and conductors for grounds, shorts, and mis-wiring.

4. Do not run the AC low voltage wiring in the same conduit with the high voltage power wiring.

5. Route low voltage wiring per illustrations on the next page.

Table 3.

Electromechanical thermostat 24 Vac conductors with ReliaTel™

Distance from Unit to

Control

000–460 feet

000–140 m

461–732 feet

Recommended Wire Size

18 gauge

0.75 mm

16 gauge

Controls using DC Analog Input/Outputs

(Standard Low Voltage Multiconductor

Wire)

Before installing any connecting wiring between the unit and components utilizing a DC analog input\output signal,

refer to “Unit Dimensions,” p. 12 for the electrical access

locations provided on the unit.

Table 4

lists the conductor sizing guidelines that must be followed when interconnecting the DC binary output devices and the system components utilizing a

DC analog input\output signal to the unit.

Note: Resistance in excess of 2.5 ohms per conductor can cause deviations in the accuracy of the controls.

2. Ensure that the wiring between controls and the unit’s termination point does not exceed two and a half (2.5) ohms/conductor for the length of the run.

3. Do not run the electrical wires transporting DC signals in or around conduit housing high voltage wires

Table 4.

Zone sensor module wiring

Distance from Unit to

0–150 feet (0–45.7 m)

151–240 feet (46–73.1 m)

241–385 feet (73.5–117.3 m)

386–610 feet (117.7–185.9 m)

611–970 feet (186.2–295.7 m)

22 gauge (0.33 mm

)

20 gauge (0.50 mm

)

18 gauge (0.75 mm

)

16 gauge (1.3 mm

)

14 gauge ( 2.0 mm

)

Figure 14.

ReliaTel™ options module

Figure 15.

ReliaTel conventional thermostat field wiring diagram

RTRM

22 RT-SVX26J-EN

Figure 16.

ReliaTel relative humidity sensor

(dehumidification option)

Installation

another power supply. Refer to the field wiring example in

Figure 19

Figure 18.

Smoke detector connections (up to 5 HVAC units)

Figure 17.

ReliaTel humidistat (dehumidification option)

Smoke Detector

Customer Low Voltage Wiring

When interlocking System Sensor smoke detectors together, all of the detectors must be powered from the same power supply. If multiple smoke detectors are required, all detectors must be disconnected from the

HVAC unit power supply and connected together from another single source supply.

Notes:

•

Do not interconnect smoke detectors together that have separate power supplies. Do not exceed ten smoke detectors on one power supply.

•

Multiple System Sensor smoke detectors are connected together using terminals 1 and 12 on each detector.

If you have supply and return smoke detectors in all HVAC units, you can connect a maximum of five HVAC units

(10 detectors) up to one power supply. Refer to the field

wiring example in Figure 18

If you have more than five HVAC units, you can connect all the supplies together on one power supply (up to 10 HVAC units), and all the returns together (up to 10 HVAC units) on

RT-SVX26J-EN 23

Installation

Figure 19.

Smoke detector connections (up to 10 HVAC units)

24 RT-SVX26J-EN

Figure 20.

Typical field wiring diagrams for optional controls (ReliaTel only)

BAYSENS106*

BAYSENS075*

BAYSENS108*

BAYSENS075*

BAYSENS110*

BAYSENS073* BAYSENS074*

BAYSENS119*

BAYSENS075*

ASYSTAT669A

OPTIONAL REMOTE SENSOR

Installation

RT-SVX26J-EN 25

Installation

Space Temperature Averaging

Space temperature averaging is accomplished by wiring a number of remote sensors in a series/parallel circuit.

Using the BAYSENS016* or BAYSENS077*, at least four sensors are required to accomplish space temperature averaging.

Example #1 illustrates two series circuits with two sensors in each circuit wired in parallel. The square of any number of remote sensors required. Example #2 illustrates three sensors squared in a series/parallel circuit. Example #3 illustrates the circuit required for this senor.

Table 5 lists

the temperature versus resistance coefficient for all sensing.

Table 5.

Temperature vs. resistance

Degrees

°F

-20

-15

-10

-5

100

°C

-9.4

-6.7

-3.8

-1.1

1.7

4.4

7.2

10.0

-28.9

-26.1

-23.3

-20.6

-17.8

-15.0

-12.2

12.8

15.6

18.3

21.1

23.9

26.7

29.4

32.2

35.0

37.8

Nominal Resistance

(K-Ohms)

54.66

46.94

40.40

34.85

30.18

26.22

22.85

19.96

170.1

143.5

121.4

103.0

87.56

74.65

63.80

17.47

15.33

13.49

11.89

10.50

9.297

8.247

7.330

6.528

5.824

26 RT-SVX26J-EN

Table 6.

Space temperature averaging examples

Installation

RT-SVX26J-EN 27

Installation

Table 7.

Gas heater operating data

Heating Input Rate—Btu/h

(a)

135,000 205,000

Minimum Supply Gas Pressure Natural/

Manifold Gas Pressure

(b)

3.5” w.c./ 8.0” w.c.

-0.2” w.c

Combustion Blower Suction Pressure (1

Stage) st

-2.1 to -3.1” w.c.

-0.8 to -1.2” w.c.

(With Gas Valve Closed) (2 nd

Stage) N/A -2.1 to -3.1” w.c.

Minimum Flame Sensing Current

(c)

5.0 Microamps D.C.

Normal Sensing Current Range

Flue Gas Temperature Rise Above

Ambient

Flue Gas Content - %CO

Natural LP

Minimum Supply Air Temperature Across

Heat Exchanger

8.0 to 16.0 Microamps D.C.

400°F to

500°F

350°F to

475°F

8.3 to 9.5 8.0 to 9.0

9.5 to 10.5

40°F

(a) For 50 Hertz applications, multiply rated Btu/h by 83 percent.

(b) Staged gas heat units have a negative pressure gas valve. Never adjust the staged gas pressure valve to a positive pressure.

Figure 22.

Typical unit gas train configuration

Table 8.

Piping

Length of

Pipe (ft)

Iron Pipe Size (IPS) Inches

½” Pipe ¾” Pipe 1” Pipe 1¼” Pipe 1½” Pipe

75 -

Note:

Capacity of Pipe of Different Diameters and Lengths in Cu. Ft. Per

Hr. with Pressure Drop of 0.3" and Specific Gravity of 0.60

Table 9.

Specific gravity multipliers

Specific Gravity Multipliers

0.50 1.10

0.55 1.04

0.60 1.00

0.65 0.96

Figure 21.

Schematic diagram for field gas piping to units

Use the following checklist in conjunction with the general

checklist ( “General Unit Requirements,” p. 19

) to ensure that the unit is properly installed and ready for operation.

WARNING

Hazardous Voltage!

Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/ tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in death or serious injury.

• Check all electrical connections for tightness and

“point of termination” accuracy.

• Verify that the condenser airflow will be unobstructed.

• Verify that the condenser fan and indoor blower turn freely without rubbing and are properly tightened on the shafts.

• Check the supply fan belts for proper tension and the fan bearings for sufficient lubrication. If the belts require adjustment, or if the bearings need lubricating, refer to the maintenance section of this manual for instructions.

• Verify that a condensate trap is installed and the piping is properly sized and pitched.

• Verify that the correct size and number of filters are in place.

• Inspect the interior of the unit for tools and debris and install all panels in preparation for starting the unit.

Voltage Imbalance

Three phase electrical power to the unit must meet stringent requirements for the unit to operate properly.

Measure each leg (phase-to-phase) of the power supply.

28 RT-SVX26J-EN

Installation

Each reading must fall within the utilization range stamped on the unit nameplate. If any of the readings do not fall within the proper tolerances, notify the power company to correct this situation before operating the unit.

Excessive three phase voltage imbalance between phases will cause motors to overheat and eventually fail.

The maximum allowable voltage imbalance is 2 percent.

Measure and record the voltage between phases 1, 2, and

3 and calculate the amount of imbalance as follows:

% Voltage Imbalance =

100 X AV - VD

AV where;

AV (Average Voltage) =

Volt 1 + Volt 2 + Volt 3

• V1, V2, V3 = Line Voltage Readings

• VD = Line Voltage reading that deviates the farthest from the average voltage.

Example: If the voltage readings of the supply power measured 221, 230, and 227, the average volts would be:

221 + 230 + 227

= 226 Avg.

• VD (reading farthest from average) = 221

• The percentage of Imbalance equals:

100 X 226 - 221

226

= 2.2%

The 2.2 percent imbalance in this example exceeds the maximum allowable imbalance of 2.0 percent. This much imbalance between phases can equal as much as a

20 percent current imbalance with a resulting increase in motor winding temperatures that will decrease motor life.

If the voltage imbalance is over 2 percent, notify the proper agencies to correct the voltage problem before operating this equipment.

Electrical Phasing (Three Phase Motors)

The compressor motor(s) and the supply fan motor are internally connected for the proper rotation when the incoming power supply is phased as A, B, C.

Proper electrical supply phasing can be quickly determined and corrected before starting the unit by using an instrument such as an Associated Research Model 45

Phase Sequence Indicator and following the steps below:

WARNING

Hazardous Voltage!

• Turn the field supplied disconnect switch that provides power to the main power terminal block or to the

“Line” side of the optional factory mounted disconnect switch to the “Off” position.

• Connect the phase sequence indicator leads to the terminal block or to the “Line” side of the optional factory mounted disconnect switch as follows;

Black (phase A) to L1

Red (phase B) to L2

Yellow (phase C) to L3

• Close the field supplied main power disconnect switch or circuit protector switch that provides the supply power to the unit.

WARNING

Live Electrical Components!

During installation, testing, servicing and troubleshooting of this product, it may be necessary to work with live electrical components. Have a qualified licensed electrician or other individual who has been properly trained in handling live electrical components perform these tasks. Failure to follow all electrical safety precautions when exposed to live electrical components could result in death or serious injury.

• Observe the ABC and CBA phase indicator lights on the face of the sequencer. The ABC indicator light will glow if the phase is ABC. If the CBA indicator light glows, open the disconnect switch or circuit protection switch and reverse any two power wires.

• Restore the main electrical power and recheck the phasing. If the phasing is correct, open the disconnect switch or circuit protection switch and remove the phase sequence indicator.

Compressor Crankcase Heaters

NOTICE:

Compressors Failure!

Unit must be powered and crankcase heaters energized at least 8 hours BEFORE compressors are started. This will protect the compressors from premature failure.

Each compressor can be equipped with a crankcase heater. The proper operation of the crankcase heater is important to maintain an elevated compressor oil

RT-SVX26J-EN 29

Installation

temperature during the “Off” cycle to reduce oil foaming during compressor starts. Oil foaming occurs when refrigerant condenses in the compressor and mixes with the oil. In lower ambient conditions, refrigerant migration to the compressor could increase.

When the compressor starts, the sudden reduction in crankcase pressure causes the liquid refrigerant to boil rapidly causing the oil to foam. This condition could damage compressor bearings due to reduced lubrication and could cause compressor mechanical failures.

Before starting the unit in the “Cooling” mode, set the system switch to the “Off” position and turn the main power disconnect to the “On” position and allow the crankcase heater to operate a minimum of 8 hours.

Before closing the main power disconnect switch, insure that the “System”selection switch is in the “Off” position and the “Fan” selection switch is in the “Auto” position.

Close the main power disconnect switch and the unit mounted disconnect switch, if applicable.

ReliaTel Controls

Upon power initialization, the RTRM performs selfdiagnostic checks to insure that all internal controls are functional. It also checks the configuration parameters against the components connected to the system.

The Liteport LED located on the RTRM module is turned

“On” within one second of power-up if internal operation is okay.

Use one of the following “Test” procedure to bypass some time delays and to start the unit at the control panel.

Each step of unit operation can be activated individually by temporarily shorting across the “Test” terminals for two to three seconds. The Liteport LED located on the RTRM module will blink when the test mode has been initiated.

The unit can be left in any “Test” step for up to one hour before it will automatically terminate, or it can be terminated by opening the main power disconnect switch.

Once the test mode has been terminated, the Liteport LED will glow continuously and the unit will revert to the

“System” control.

Three Stage Cooling

T/YH*150, 180, 210, 240, and 300 models have the ability to utilize three stages of cooling when the unit is controlled by a zone sensor. To enable three stages of cooling, connect wires 36BY and 36BZ.

Important:

This is only intended for HIGH EFFICIENCY,

SHORT-ORIFICE UNITS. Disconnecting these wires will disable three-stage cooling.

Modulating Gas Heat 5:1 Turndown

(Optional)

The set-up required for equipment ordered with modulating gas heat varies based on the control system utilized. Zone sensors, LonTalk, and Comm3/4 do not require additional set-up.

24 volt control systems (thermostats) require setting the desired leaving air temperature. The heat exchanger will modulate to maintain this temperature. Use the following procedure for set-up:

Locate the RTOM

2. Locate the “Discharge Air SP” or “OA CFM SP”

3. Adjust the variable resistor to match the desired leaving temperature a. Range = 50°F–150°F i. Clockwise—Increase Temperature ii. Counterclockwise—Decrease Temperature

30 RT-SVX26J-EN

Factory-Mounted Unit Options

Circuit Breaker (FIYUCB) & Unit

Disconnect (FIYUDC)

WARNING

Hazardous Voltage w/Capacitors!

Disconnect all electric power, including remote disconnects and discharge all motor start/run capacitors before servicing. Follow proper lockout/ tagout procedures to ensure the power cannot be inadvertently energized. Verify with an appropriate voltmeter that all capacitors have discharged. Failure to disconnect power and discharge capacitors before servicing could result in death or serious injury.

For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN

disconnect switch or circuit breaker. Connect the power conductors to the lugs provided. Connect the ground wire to the unit ground lug.

Note: Wire size for the length of run should be determined using the circuit ampacity found on the unit nameplate and the N.E.C.

4. Route low voltage (class II), control wiring through hole in base of unit but not through high voltage conduit. Feed control wiring through bushing provided on side panel and into the flexible conduit provided in the heat section of the unit (

Figure 23 ). Route wires

through loose wire ties provided in unit as in

Figure 23

5. Tighten the wire ties. Secure the excess wire bundle under the wire ties in the outdoor section. Do not leave excess wire in the electrical enclosure. Use the unit wiring diagram to make the low voltage connections.

Figure 23.

Main power entrance for units with factory mounted disconnect or circuit breaker

WARNING

Proper Field Wiring and Grounding

Required!

NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

Important:

All phases of this installation must comply with NATIONAL, STATE, and LOCAL

CODES. In addition to local codes, the installation must comply with National

Electric Code - ANSI/NFPA NO. 70 LATEST

REVISION.

Field connections are made by first removing all access panels on the front of the unit. Unscrew the assembly around the outside of the disconnect switch or circuit breaker. This assembly is located between the evaporator and heat section of the unit (

Figure 23, p. 31

For downflow configurations, the hole in the base section is for both high and low voltage power wiring on down flow units. Horizontal units will route through the front plate located directly under the circuit breaker or disconnect panel. The hole is sized for 1 1/2" conduit.

Horizontal units will use the front plate located directly under the circuit breaker panel.

2. If the conduit required for your application is larger, remove the termination plate and connect to the larger hole using field supplied reducing washers.

3. Route the power wires and ground conductor through conduit and into the bottom of the factory installed

Wire Ties

RT-SVX26J-EN 31

Factory-Mounted Unit Options

Powered and Unpowered

Convenience

WARNING

Hazardous Voltage w/Capacitors!

For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN

WARNING

Proper Field Wiring and Grounding

Required!

NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

Powered Convenience Outlet Powered

Option (FIYCOPO)

When the powered convenience outlet option is installed, the unit will include a dedicated transformer located in the evaporator section of the unit. Additionally, a service receptacle disconnect switch will be provided on the side wall of the evaporator section. The service receptacle switch is shipped in the OFF position.

The powered outlet comes completely wired from the factory except for 208 volt applications.

For 208 volt applications, disconnect and tape the blue

230 volt wire.

2. Then connect the brown 208 volt wire.

Figure 24. Wiring schematic 12½ through 25 ton options

32 RT-SVX26J-EN

Factory-Mounted Unit Options

Unpowered Convenience Outlet

Unpowered Option (FIYCOUP)

When the unpowered convenience outlet option is installed, remove the receptacle.

2. The field wiring should be routed through the hole in the base for downflow applications or front panel for horizontal applications then through holes provided in the “J” box (bottom for EMT and top for flexible conduit).

3. Connect the three (3) wires to terminals inside outlet box.

Figure 25.

Power options

WARNING

Hazardous Voltage w/Capacitors!

For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN

A - Powered

B - Powered

Return Air Smoke Detector

Pre-Requisite

Note: The following field installation instructions apply to downflow only. Horizontal return air smoke detectors require no field installation.

When a unit is ordered with a downflow economizer and a return air smoke detector as factory installed options, the return air smoke detector cannot be completely installed because the economizer, when it is in the shipping position, is occupying the space where the return air smoke detector is to be installed.

The partial assembly and set-up required for each factory installed economizer must be completed up to the point where the barometric relief hood is to be installed into the unit. Prior to this operation, go to Step 5 of this instruction and perform the operations described there. After this is completed, the economizer installation is to be completed in its entirety as outlined in the installation guide.

Smoke Detector Installation

Important:

The shipping screw that holds the barometric relief damper must be removed before proceeding with the smoke detector installation.

After completion of the economizer installation as outlined above, proceed with the installation of the return air smoke detector as follows:

RT-SVX26J-EN

WARNING

Proper Field Wiring and Grounding

Required!

NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

Remove the smoke detector assembly from its shipping position in the indoor fan compartment. This assembly is attached with three screws to the indoor fan board near the top of the unit.

2. Remove and discard the shipping bracket from the smoke detector assembly. This is the angled piece of sheet metal that secured the smoke detector assembly to the interior parts of the unit during shipment.

3. Place the end of the smoke detector 16 inch metal exhaust tube provided into the bottom hole in the back of the smoke detector. Line up the tab in the exhaust tube with one of the slots in the detector and insert the tube until the tube can be rotated. Rotate the tube 45 degrees to lock it in place.

Figure 26.

Brackets

Factory-Mounted Unit Options

Figure 27.

Return air smoke detector for downflow units

TWO PIECE HOOD

PLASTIC ELBOW

METAL INTAKE TUBE

SMOKE DETECTOR

COPPER TUBE

(FACTORY INSTALLED)

VINYL TUBES (7-3/4 INCHES LONG)

VINYL TUBES (2 INCHES LONG)

4. Slide one 2” piece of the vinyl tubing provided onto the short smoke detector inlet tube which protrudes out of the back side of the smoke detector. Push this piece of vinyl tubing onto the inlet tube until it contacts the end of the plastic extension on the backside of the smoke detector.

5. Slide the long piece of vinyl tubing provided onto one leg of the plastic barbed elbow provided. Slide the other end of this piece of vinyl tubing with the elbow attached approximately 1” onto the end of the copper sampling tube installed in the unit’s return air opening.

Position the leg of elbow without the vinyl tubing such that it points toward the front side of the unit (directly out of the unit toward the filter access panel).

6. Mount the smoke detector assembly into the unit.

Align the smoke detector (exhaust tube down) with the holes in the outer panel of the barometric relief hood and position the smoke detector flush on the panel.

Note: On all units there is a hole with a plastic snap bushing located on the inner vertical side of the barometric relief hood that the long exhaust tube must pass through. Be sure that the exhaust tube is aligned with this hole before positioning the smoke detector flush on the outer panel of the barometric relief hood.

Secure the smoke detector to the hood with two #10-16 x 3/4’ sheet metal screws provided.

Note: In order to perform the last part of this operation, it will be necessary to remove the barometric relief

METAL EXHAUST TUBE

(16.34 INCHES LONG)

TUBES INSTALL FROM BOTTOM,

TOP DOES NOT NEED TO BE

REMOVED FROM SMOKE DETECTOR

filter, open the barometric relief damper, and reach inside through the barometric relief outlet to access and connect the copper exhaust elbow to the smoke detector exhaust tube.

8. Connect the leg of the plastic elbow without the vinyl tubing attached that was installed in

Step 5

to the smoke detector inlet tube pushing it onto the piece of vinyl tubing attached to the inlet tube.

9. Refer to Figure 28, p. 35

for wire connections of return air smoke detector to the unit wiring harness.

10. This completes the installation of the return air smoke detector. If the unit’s air filter(s) and/or barometric relief filter were removed to ease installation of the smoke detector, they need to be replaced at this time.

Airflow & Sampling

Refer to the instructions provided below regarding unit airflow to assure that the return air smoke detector will function properly.

Important:

The return air smoke detector is designed to shut off the unit if smoke is sensed in the return air stream. This function is performed by sampling the airflow entering the unit at the return air opening. Observe the following instructions to assure the airflow through the unit is sufficient for adequate sampling. Failure to follow these instructions will prevent the smoke detector from performing its design function.

34 RT-SVX26J-EN

Factory-Mounted Unit Options

In order for the return air smoke detector to properly sense smoke in the return air stream, the air velocity entering the unit must be between 500 and 4000 feet per minute. Most models of equipment covered by this instruction will develop an airflow velocity that falls within these limits over the entire airflow range specified in the evaporator fan performance tables.

Certain models, however, if operated at low airflow, will not develop an air velocity that falls within the required

500 to 4000 feet per minute range. For these models, the design airflow shall be greater than or equal to the

minimum specified in Table 10 .

Table 10.

Minimum allowable airflow

Unit Model Number

YSD180F, YHD180F

Minimum Allowable

Airflow with Return Air

Smoke Detector

5300 CFM

Notes:

•

Maintenance Instructions provided with the literature package for this unit.

Important:

Refer to the service literature provided for testing and other information about the smoke detector or if problems are encountered.

Figure 28.

Smoke detector wiring scheme

RT-SVX26J-EN 35

Factory-Mounted Unit Options

Through the Base Gas Utility

Option

This section contains the instructions for making field connections to the Through the Base Gas Utility Option.

For gas piping, supply, and manifold pressure information see the unit installation, operation, and maintenance guide.

Field Installed Connections

WARNING

Hazardous Voltage w/Capacitors!

For additional information regarding the safe discharge of capacitors, see PROD-SVB06A-EN

WARNING

Outlet Pressure Check Required!

This unit uses a negative pressure gas valve. At startup, the outlet pressure should be checked and adjusted if required to a negative -0.2 inches of water column.

Never adjust the regulator to a positive pressure.

Failure to follow instructions could result in death or serious injury or equipment damage.

4. Place the assembly through the cabinet opening as

shown in Figure 30 and make the union connection to

the field piping and to the gas train. Refer to the unit

IOM for checkout procedures.

Table 11.

Piping hole dimension

Model

YS*150-300, YH*150-300

Dimension

1 3/16"

Figure 29.

Through the base opening

WARNING

Proper Field Wiring and Grounding

Required!

NEC and your local/state electrical codes. Failure to follow code could result in death or serious injury.

Important:

All phases of this installation must comply with NATIONAL, STATE, and LOCAL

CODES. In absence of local codes, the installation must conform with American

National Standard-Z223.1a- National Fuel

Gas Code Latest Revision.

Field connections are made by first removing the access panel for the heat section on the front of the unit,

Figure 30 .

2. The gas piping assembly ships inside this section and includes the shut-off valve, a pressure tap for testing, and the necessary unions for field connection. For through the base access, remove the factory-provided cap from the base pan opening. See

Figure 29

3. Route field piping through this hole to the dimension shown in

Table 11

Figure 30.

Gas piping

36 RT-SVX26J-EN

Pre Start

Test Modes

There are three methods in which the “Test” mode can be cycled at LTB-Test 1 and LTB-Test 2.

Step Test Mode—This method initiates the different components of the unit, one at a time, by temporarily shorting across the two test terminals for two to three seconds.

For the initial start-up of the unit, this method allows the technician to cycle a component “On” and have up to one hour to complete the check.

2. Resistance Test Mode—This method can be used for start-up providing a decade box for variable resistance outputs is available. This method initiates the different components of the unit, one at a time, when a specific resistance value is placed across the two test terminals. The unit will remain in the specific test mode for approximately one hour even though the resistance is left on the test terminals.

3. Auto Test Mode—This method is not recommended for start-up due to the short timing between individual component steps. This method initiates the different components of the unit, one at a time, when a jumper is installed across the test terminals. The unit will start the first test step and change to the next step every

30 seconds. At the end of the test mode, control of the unit will automatically revert to the applied “System” control method.

For unit test steps, test modes, and step resistance values

to cycle the various components, refer to Table 12 .

Table 12. Service test guide for component operation

TEST

STEP MODE Fan Econ

(a)

Fan On

Minimum

Position

Setpoint

Comp

Comp Heat

2 1

Heat

2 Ohm

Off Off Off Off 2.2K

(c)

Minimum

Ventilation

Economizer

Test Open

Cool Stage

Reheat

Selectable

Open

Minimum

Position

On Minimum

Off

(b)

Off

(b)

Off

3.3K

4.7K

6.8K

(c)

On Off Off 33K

(c)

Heat Stage

On Minimum

Off

Off On

Off

10K

15K

(a) The exhaust fan will turn on anytime the economizer damper position is equal

(b) The condenser fans will operate any time a compressor is “On.”

RT-SVX26J-EN

Verifying Proper Air Flow (Units with Belt Drive Indoor Fan)

Much of the systems performance and reliability is closely associated with, and dependent upon having the proper airflow supplied both to the space that is being conditioned and across the evaporator coil.

The indoor fan speed is changed by opening or closing the adjustable motor sheave.

Before starting the SERVICE TEST, set the minimum position setpoint for the economizer to 0% using the setpoint potentiometer located on the Economizer Control

(ECA), if applicable.

ReliaTel Control

Using the Service Test Guide in

Table 12 , momentarily

jump across the Test 1 and Test 2 terminals on LTB1 one time to start the Minimum Ventilation Test.

Once the supply fan has started, check for proper rotation.

The direction of rotation is indicated by an arrow on the fan housing.

With the fan operating properly, determine the total system airflow (cfm):

Measure the actual rpm.

2. Measure the amperage at the supply fan contactor and compare it with the full load amp (FLA) rating stamped on the motor nameplate.

a. Calculate the theoretical bhp:

Actual Motor Amps

Motor Nameplate Amps

X Motor HP b. Using the fan performance tables in the unit Service

Facts, plot the actual rpm ( Step 1 ) and the bhp ( Step

2a ) to obtain the operating cfm.

3. If the required cfm is too low, (external static pressure is high causing motor horsepower output to be below table value): a. Relieve supply and/or return duct static.

b. Change indoor fan speed and repeat

Step 1

and

Step 2

4. To increase fan rpm, loosen the pulley adjustment set screw and turn sheave clockwise.

5. To decrease fan rpm, loosen the pulley adjustment set screw and turn sheave counterclockwise.

6. If the required cfm is too high, (external static pressure is low causing motor horsepower output to be above table value), change indoor fan speed and repeat

Step

1 and Step 2 .

To stop the SERVICE TEST, turn the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure. Remove electro mechanical test mode connections (if applicable).

Start Up

Economizer Start-Up

Using the Service Test Guide in

Table 12, p. 37

, momentarily jump across the Test 1 and Test 2 terminals on LTB1 one-time to start the Minimum Ventilation Test.

Set the minimum position setpoint for the economizer to the required percentage of minimum ventilation using the setpoint potentiometer located on the

Economizer Control (ECA).

The economizer will drive to its minimum position setpoint, exhaust fans (if applicable) may start at random, and the supply fan will start when the

SERVICE TEST is initiated.

The Exhaust Fan will start anytime the economizer damper position is equal to or greater than the exhaust fan setpoint.

2. Verify that the dampers stroked to the minimum position.

3. Momentarily jump across the Test 1 and Test 2 terminals on LTB one additional time if continuing from previous component start-up or until the desired start-up component Test is started.

4. Verify that the dampers stroked to the full open position.

5. To stop the SERVICE TEST, turn the main power disconnect switch to the “Off” position or proceed to the next component start-up procedure. Remove electro mechanical test mode connections (if applicable).

Compressor Start-Up

Attach a set of service gauges onto the suction and discharge gauge ports for each circuit. Refer to the refrigerant circuit illustration in the Service Facts.

Using the Service Test Guide in Table 12, p. 37 ,

continue the Service Test start-up procedure for each compressor circuit.

Momentarily jump across the Test 1 and Test 2 terminals on LTB1 one additional time if continuing from previous component start-up or until the desired startup component Test is started.

Scroll Compressors

a. Once each compressor has started, verify that the rotation is correct. If wired correctly the suction pressure should drop and the discharge pressure should rise. If a scroll compressor is rotating backwards, it will not pump and a loud rattling sound can be observed.

b. If the electrical phasing is correct, before condemning a compressor, interchange any two leads (at the compressor Terminal block) to check the internal phasing. Refer to the following

38 illustration for the compressor terminal/phase identification. Do not allow the compressor to operate backwards for more than 5 seconds.

Operation for a period of time longer than this will result in compressor damage. Copeland (Alliance) will experience failure also. If the compressor runs backward for an extended period, the motor winding can overheat and cause the motor winding thermostat to open.

Figure 31.

Compressor terminal box

Note: The Copeland, SSA and SPA scroll compressors for

R-410A units use Trane OIL00094. The correct Oil for Trane CSHD is Trane OIL00079 or OIL00080.

Compressor types are listed in Table 13, p. 38

. The

appropriate oil charge is listed in Table 14, p. 39

Table 13. Compressor types

Tonnage

YS*150

YH*150

YH*150 Reheat

YS*180/155

YH*180

YH*180 Reheat

YS*210/175

YH*210

YH*210 Reheat

YS*240/200

YH*240

YH*240 Reheat

YS*300/250

YH*300

SSA067

SSA076

SSA067

CSHD105

CSHD089

SSA083

CSHD120

CSHD105

CSHD089

CSHD142

CSHD120

CSHD155

SSA054

SPA044

SSA067

SPA050 (SPA054 on 380V/60Hz/3Ph units only)

SSA057

SSA083

SPA044 (SPA054 on 380V/60Hz/3Ph units only)

SSA057

SSA083

CSHD120

SSA083

RT-SVX26J-EN

Table 14. POE Oil recharge amount (fl. oz.)

Model

YS*150

YH*150

YH*150 Reheat

YS*180/155

YH*180

YH*180 Reheat

YSH210, YS*175

YS*210/175

YH*210

YH*210 Reheat

YS*240/200

YH*240

YH*240 Reheat

YS*300/250

YH*300

25mm/18mm

112

114

102

112

56/105.6

112/182.4

102

112/182.4

25mm/18mm

62/99.2

62 (62)/96

38 (62)/96

38 (62)

112

106

2. After the compressor and condenser fan have started and operated for approximately 30 minutes, observe the operating pressures. Compare the operating pressures to the operating pressure curve in the

Service Facts.

3. Check system subcooling. Follow the instruction listed on the subcooling charging curve in the Service Facts.

4. Repeat Step 1

through Step 3 for each refrigerant

circuit.

Dehumidification Option

Momentarily jump across the Test 1 and Test 2 terminals of the LTB1 until the unit enters test mode 7. (

Table 12, p. 37 )

Once the unit is in the reheat test mode, verify that the three-way valve has shifted to the reheat position and that the supply temperature rises 10°F more than when in cooling mode stage 2. Monitor the suction pressure for 15 minutes. The suction pressure should remain within 5 psi of normal cooling operation.

Heating Start-Up

Open the main disconnect switch to shut the unit off and to reset the RTRM.

Follow the Test Guide in Table 12, p. 37

to start the unit in the heating mode. ReliaTel Control Momentarily jump across the Test 1 and Test 2 terminals on LTB1 one additional time if continuing from previous component

Start Up

start-up or until the desired start-up component Test is started.

Note: At initial start-up modulating gas heat exchangers can produce a resonance that will subside after the break-in period.

Variable Air Volume Applications

(Multi-zone, Traditional VAV)

Supply Air Temperature Control -

Occupied Cooling and Heating

The RTRM is designed to maintain a selectable supply air temperature of 40ºF to 80ºF with a +/- 3.5ºF deadband. To reduce the risk of coil freezing, it is not recommended to set the supply air temperature below 50ºF. In cooling mode, if the supply air temperature is more than 3.5ºF warmer than the selected temperature, a stage of cooling will be turned ‘on’ (if available). Also, if the supply air temperature is more than 3.5ºF cooler than the selected temperature, a stage of cooling will be turned ‘off’. At very low airflow, the unit may cycle stages ‘on’ and ‘off’ to maintain an average discharge air temperature outside the

7 degrees deadband.

If the unit has modulating gas heat, it can be made to discharge heating with VAV control. This is done by placing a contact closure across the ‘Changeover Input’ on the RTAM. While in the mode, the unit will heat to the

Supply Air Heating Setpoint +/- 3.5ºF. During low loads, or low airflow conditions, the actual temperature swing of the discharge air will likely be greater.

The RTRM utilizes a proportional and integral control scheme with the integration occurring when the supply air temperature is outside the deadband. As long as the supply air temperature is within the setpoint deadband, the system is considered to be satisfied and no staging up or down will occur.

Supply Duct Static Pressure Control

The supply duct static pressure is measured by a transducer with a 0.25 to 2.125 Vdc proportional output which corresponds to an adjustable supply duct static pressure of 0.3" w.c. to 2.5" w.c. respectively with a deadband adjustment range from 0.2" w.c. to 1.0" w.c. The setpoint is adjustable on the RTAM Static Pressure

Setpoint potentiometer or through ICS.

Example:

Supply Duct Static Setpoint = 2.0" w.c.

(RTAM) deadband = 0.2" w.c. (RTAM)

Duct Static Control Range = 1.9" w.c. to 2.1" w.c.

RT-SVX26J-EN 39

Start Up

Figure 32.

Supply duct static pressure control

VHR Relay Output

For standalone VAV unit operation, the VHR output should be wired to drive VAV boxes to maximum position during all heating modes and unoccupied periods. The VHR contacts are shown in the de-energized position and will switch (energize) during the above mentioned operating modes.

Figure 33.

VHR relay output

Table 15. Variable air volume mode operation

System Mode

Heat

Cool

Auto

DWU Active

DWU Off

DWU Active

DWU Off

Fan “Auto” Fan “On”

DWU

Off

VAV Cooling

DWU

VAV Heating

VAV Cooling

DWU or

Cooling

1,2,3,4

VAV Cooling

DWU or

Cooling

1,2,3,4

VAV Cooling or

Heating

Off

Notes:

1. If Cooling is selected the supply fan will run continuously. If VAV

Heating is activated the supply fan will run continuously.

2. If Daytime Warmup is Activated, the supply fan will run

continuously.

3. Auto changeover between Cooling and Daytime

Warmup depends upon the DWU initiate setpoint.

4. The fan will be Off any time the system selection switch

is “Off”.

To configure the proper potentiometer setpoints, connect a multi-meter across the customer connection header (J7)

to the pins listed in Table 16

below.

Table 16. VAV setpoints

Resistance (Ohms) DC volts

240 0.97

280

320

360

410

450

1.09

1.21

1.32

1.45

1.55

Supply Air Cooling

Setpoint (J7-3,4)

Deg F

50.37

52.30

54.24

56.09

58.18

59.80

Resistance (Ohms) DC volts

Supply Air Pressure

Setpoint (J7-1,2)

“WC

100

350

540

730

0.45

1.30

1.75

2.11

0.30

0.98

1.49

2.00

>900 >2.38

2.5

Note:

To reduce the risk of coil freezing, it is not recommended to set the supply air temperature setpoint below 50°F.

40 RT-SVX26J-EN

Figure 34.

RTAM module

1 2

IGV - OFF OFF

VFD - ON OFF

VAV w/o IGV

OFF ON

ON ON

3 4

No Reset OFF OFF

Return Air OFF ON

Zone Temp ON OFF

Outdoor Air ON ON

Supply Air Heating

Setpoint

Static pressure setpoint

DWU Disable OFF

DWU Enable ON

R64

Reset setpoint

R67

Static pressure deadband For remote deadband cut this jumper

R 75

Supply air cooling setpoint

Morning warmup setpoint

Reset amount

DIP switch

1 2

12345

4 5

SW1

Supply Air (Static) Pressure S.P.

Supply Air Cooling Setpoint

Supply Air Reset Amount

Supply Air (Static) Pressure Deadband

Morning Warmup Setpoint

Supply Air Reset Setpoint

Supply Air Heating Setpoint

R69 R63

R68

1 2 3 4 5 6 7 8 9 10 11 12 13 14

R66

Remote setpoint terminal strip

Final System Set Up

After completing all of the pre-start and start-up procedures outlined in the previous sections (i.e., operating the unit in each of its modes through all available stages of cooling and heating), perform these final checks before leaving the unit:

• Program the Night Setback (NSB) panel (if applicable) for proper unoccupied operation. Refer to the programming instructions for the specific panel.

• Verify that the Remote panel “System” selection switch, “Fan” selection switch, and “Zone

Temperature” settings for automatic operation are correct.

• Inspect the unit for misplaced tools, hardware, and debris.

• Verify that all exterior panels including the control panel doors and condenser grilles are secured in place.

• Close the main disconnect switch or circuit protector switch that provides the supply power to the unit’s terminal block or the unit mounted disconnect switch.

RT-SVX26J-EN

Start Up

Maintenance

Make sure all personnel are standing clear of the unit before proceeding. The system components will start when the power is applied.

Fan Belt Adjustment—Belt Drive

Units

WARNING

Rotating Components!

The following procedure involves working with rotating components. Disconnect all electric power, including remote disconnects before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. Failure to disconnect power before servicing could result in rotating components cutting and slashing technician which could result in death or serious injury.

The fan belts must be inspected periodically to assure proper unit operation.

Replacement is necessary if the belts appear frayed or worn. Units with dual belts require a matched set of belts to ensure equal belt length.

When removing or installing the new belts, do not stretch them over the sheaves. Loosen the belts using the belt tension adjustment bolts on the motor mounting base.

Once the new belts are installed, using a Browning or

Gates tension gauge (or equivalent) illustrated in

Figure 35

; adjust the belt tension as follows;

To determine the appropriate belt deflection; a. Measure the center-to-center shaft distance (in inches) between the fan and motor sheaves.

b. Divide the distance measured in Step 1a

by 64; the resulting value represents the amount of belt deflection that corresponds to the proper belt tension.

2. Set the large O-ring on the belt tension gauge at the

deflection value determined in Step 1b .

3. Set the small O-ring at zero on the force scale of the gauge plunger.

4. Place the large end of the gauge at the center of the belt span; then depress the gauge plunger until the large

O-ring is even with the top of the next belt or even with a straightedge placed across the fan and motor sheaves.

Refer to Table 17, p. 42 .

5. Remove the belt tension gauge. The small O-ring now indicates a number other than zero on the plunger’s force scale. This number represents the force (in pounds) required to give the needed deflection.

6. Compare the “force” scale reading ( Step 5 ) with the

appropriate “force” value listed in

Table 17, p. 42

. If the

“force” reading is outside the range, readjust the belt tension.

Note: Actual belt deflection “force” must not exceed the maximum “force” value shown in

Table 17, p. 42 .

Recheck the belt tension at least twice during the first

2 to 3 days of operation. Belt tension may decrease until the new belts are “run in”.

Figure 35.

Belt tension gauge

Table 17.

Belt tension measurement and deflection ranges

Belts

Cross

Section

Small

P.D

Range

(in.)

Super

Gripbelts

(in.)

Deflection Force (lb)

Gripnotch

(in.)

Steel Cable

Gripbelts

(in.)

Min. Max.

Min.

Max Min. Max.

3.0–3.6 3

3.8–4.8 3 1/2

5.0–7.0

3.4–4.2

4 1/2 3 7/8 5 1/2 3 1/4

5 1/2

4 1/2

5 1/2 5 3/4

6 1/4 3 3/4

6 7/8 4 1/4

8 4 1/2

4 3/4

5 1/4

5 1/2

4.4–5.6

5 1/8 7 1/8 6 1/2 9 1/8 5 3/4 7 1/4

5.8–8.8 6 3/8 8 3/4 7 3/8 10 1/8 7 8 3/4

Belts

Cross

Section

Small P.D

Range

(mm)

Deflection Force (kg)

Super

Gripbelts

(mm)

Gripnotch

(mm)

Steel Cable

Gripbelts

(mm)

Min. Max. Min. Max. Min. Max

16.9–21.4 15.6 22.2 20.0 27.8 16.7 21.1

22.0–31.1 17.8 24.5 22.2 30.6 18.9 23.4

15.1–18.7 17.8 24.5 25.6 35.6 20.0 24.5

19.6–24.9 22.8 31.7 28.9 40.6 25.6 32.3

25.8–39.1 28.4 38.9 32.8 45.0 31.1 38.9

RT-SVX26J-EN

Monthly Maintenance

Before completing the following checks, turn the unit OFF and lock the main power disconnect switch open.

WARNING

Hazardous Voltage!

Filters

Inspect the return air filters. Clean or replace them if necessary. Refer to the unit Service Facts for filter information.

Return Air Smoke Detector Maintenance

Airflow through the unit is affected by the amount of dirt and debris accumulated on the indoor coil and filters.

To insure that airflow through the unit is adequate for proper sampling by the return air smoke detector, complete adherence to the maintenance procedures, including recommended intervals between filter changes, and coil cleaning is required.

Periodic checks and maintenance procedures must be performed on the smoke detector to insure that it will function properly.

For detailed instructions concerning these checks and procedures, refer to the appropriate section(s) of the smoke detector Installation and Maintenance Instructions provided with the literature package for this unit.

Condensate Overflow Switch

During maintenance, the switch float (black ring) must be checked to ensure free movement up and down.

Cooling Season

• Check the unit’s drain pans and condensate piping to ensure that there are no blockages.

• Inspect the evaporator and condenser coils for dirt, bent fins, etc. If the coils appear dirty, clean them according to the instructions described in

“Condenser

Coil Cleaning,” p. 43 .

• Manually rotate the condenser fan(s) to ensure free movement and check motor bearings for wear. Verify that all of the fan mounting hardware is tight.

• Inspect the F/A-R/A damper hinges and pins to ensure that all moving parts are securely mounted. Keep the blades clean as necessary.

• Verify that all damper linkages move freely; lubricate with white grease, if necessary.

Maintenance

• Check supply fan motor bearings; repair or replace the motor as necessary.

• Check the fan shaft bearings for wear. Replace the bearings as necessary.

• Check the supply fan belt. If the belt is frayed or worn, replace it. Refer to

“Fan Belt Adjustment—Belt Drive

Units,” p. 42 for belt replacement and adjustments.

• Verify that all wire terminal connections are tight.

• Remove any corrosion present on the exterior surfaces of the unit and repaint these areas.

• Generally inspect the unit for unusual conditions (e.g., loose access panels, leaking piping connections, etc.).

• Make sure that all retaining screws are reinstalled in the unit access panels once these checks are complete.

• With the unit running, check and record the: ambient temperature; compressor suction and discharge pressures (each circuit); superheat (each circuit);

Record this data on an “operator’s maintenance log”

like the one shown in Table 18, p. 44

. If the operating pressures indicate a refrigerant shortage, measure the system superheat. For guidelines, refer to

“Compressor Start-Up,” p. 38 .

Note: Do NOT release refrigerant to the atmosphere! If adding or removing refrigerant is required, the service technician must comply with all federal, state and local laws.

Heating Season

• Inspect the unit’s air filters. If necessary, clean or replace them.

• Check supply fan motor bearings; repair or replace the motor as necessary.

• Inspect both the main unit control panel and heat section control box for loose electrical components and terminal connections, as well as damaged wire insulation. Make any necessary repairs.

• Verify that the electric heat system operates properly.

Condenser Coil Cleaning

Regular coil maintenance, including annual cleaning, enhances the unit’s operating efficiency by minimizing: compressor head pressure and amperage draw; evaporator water carryover; fan brake horsepower, due to increase static pressure losses; airflow reduction.

At least once each year, or more often if the unit is located in a “dirty” environment, clean the condenser coils using the instructions outlined below. Be sure to follow these instructions as closely as possible to avoid damaging the coils.

RT-SVX26J-EN 43

Maintenance

Microchannel (MCHE) Coils

Final Process

NOTICE:

Coil Damage!

DO NOT use any detergents with microchannel condenser coils. Use pressurized water or air ONLY, with pressure no greater than 600psi. Failure to do so could result in coil damage.

For future reference, you may find it helpful to record the unit data requested below in the blanks provided.

(1) Complete Unit Model Number:

_____________________________________________________

(2) Unit Serial Number:

For additional information regarding the proper microchannel coil cleaning procedure, refer to RT-

SVB83*-EN.

Due to the soft material and thin walls of the MCHE coils, the traditional field maintenance method recommended for Round Tube Plate Fin (RTPF) coils does not apply to microchannel coils.

Moreover, chemical cleaners are a risk factor to MCHE due to the material of the coil. The manufacturer does not recommend the use of chemical cleaners to clean microchannel coils. Using chemical cleaners could lead to warranty claims being further evaluated for validity and failure analysis.

The recommended cleaning method for microchannel condenser coils is pressurized water or air with a nonpinpoint nozzle and an ECU of at least 180 with pressure no greater than 600 psi. To minimize the risk of coil damage, approach the cleaning of the coil with the pressure washer aimed perpendicular to the face of the coil during cleaning.

Optimum clearance between the sprayer nozzle and the microchannel coil is 1”–3”.

Table 18.

Sample maintenance log

Date

_____________________________________________________

(3) Wiring Diagram Numbers (from unit control panel)

— schematic(s)

_____________________________________________________

— connection(s)

_____________________________________________________

____________________________________________________

Current

Ambient

Temp F/C

Refrigerant Circuit #1

Compr.

Oil Level

Suct.

Press.

Disch.

Press

Psig/kPa Psig/kPa

Liquid

Press

Psig/kPa

Super- heat F/C

Sub-cool

F/C

Refrigerant Circuit #2

Compr.

Oil Level

Suct.

Press.

Psig/kPa

Disch.

Press

Psig/kPa

Liquid

Press

Psig/kPa

Super- heat F/C

Sub-cool

F/C

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

- ok

- low

44 RT-SVX26J-EN

Troubleshooting

WARNING

Hazardous Service Procedures!

The maintenance and troubleshooting procedures recommended in this section of the manual could result in exposure to electrical, mechanical or other potential safety hazards. Always refer to the safety warnings provided throughout this manual concerning these procedures. Unless specified otherwise, disconnect all electrical power including remote disconnect and discharge all energy storing devices such as capacitors before servicing. Follow proper lockout/tagout procedures to ensure the power can not be inadvertently energized. When necessary to work with live electrical components, have a qualified licensed electrician or other individual who has been trained in handling live electrical components perform these tasks. Failure to follow all of the recommended safety warnings provided, could result in death or serious injury.

ReliaTel Control

The RTRM has the ability to provide the service personnel with some unit diagnostics and system status information.

Before turning the main power disconnect switch “Off”, follow the steps below to check the ReliaTel™

Refrigeration Module (RTRM). All diagnostics and system status information stored in the RTRM will be lost when the main power is turned “Off”.

To prevent injury or death from electrocution, it is the responsibility of the technician to recognize this hazard and use extreme care when performing service procedures with the electrical power energized.

Verify that the Liteport LED on the RTRM is burning

continuously. If the LED is lit, go to Step 3 .

2. If the LED is not lit, verify that 24 Vac is presence between J1-1 and J1-2. If 24 Vac is present, proceed to

Step 3 .

If 24 Vac is not present, check the unit main power supply, check transformer (TNS1). Proceed to

Step 3 if

necessary.

3. Utilizing “Method 1” or “Method 2” in the “System

Status Checkout Procedure, check the following:

System status

Heating status

Cooling status

If a System failure is indicated, proceed to Step 4

. If no

failures are indicated, proceed to Step 5 .

4. If a System failure is indicated, recheck Step 1 and Step

2 . If the LED is not lit in Step 1

, and 24 Vac is present in

Step 2 , the RTRM has failed. Replace the RTRM.

5. If no failures are indicated, use one of the TEST mode procedures described in

“Start Up,” p. 38 to start the

unit. This procedure will allow you to check all of the

RTRM outputs, and all of the external controls (relays, contactors, etc.) that the RTRM outputs energize, for

each respective mode. Proceed to Step 6 .

6. Step the system through all of the available modes, and verify operation of all outputs, controls, and modes. If a problem in operation is noted in any mode, you may leave the system in that mode for up to one hour while troubleshooting. Refer to the sequence of operations for each mode, to assist in verifying proper operation. Make the necessary repairs and proceed to

Step 7 and Step 8 .

If no abnormal operating conditions appear in the test mode, exit the test mode by turning the power “Off” at the main power disconnect switch.

8. Refer to the individual component test procedures if other microelectronic components are suspect.

System Status Checkout

Procedure

“System Status” is checked by using one of the following two methods:

Method 1

If the Zone Sensor Module (ZSM) is equipped with a remote panel with LED status indication, you can check the unit within the space. If the ZSM does not have LEDs, use

“Method 2,” p. 46 .

BAYSENS110* and BAYSENS119* have the remote panel indication feature.

The LED descriptions are listed below.

• LED 1 (System)

– “On” during normal operation.

– “Off” if a system failure occurs or the LED fails.

– “Flashing” indicates test mode.

• LED 2 (Heat)

– “On” when the heat cycle is operating.

– “Off” when the heat cycle terminates or the LED fails.

– “Flashing” indicates a heating failure.

• LED 3 (Cool)

– “On” when the cooling cycle is operating.

– “Off” when the cooling cycle terminates or the LED fails.

– “Flashing” indicates a cooling failure.

• LED 4 (Service)

RT-SVX26J-EN 45

Troubleshooting

– “On” indicates a clogged filter.

– “Off” during normal operation.

– “Flashing” indicates an evaporator fan failure or a

Condenser Overflow Switch (COF) failure.

The following is the complete listing of indication causes:

System Failure

Check the voltage between terminals and 9 on J6, it should read approximately 32 Vdc. If no voltage is present, a

System failure has occurred. Refer to

Step 4

in the previous section for the recommended troubleshooting procedure.

Heating Failure

Verify Heat Failure by Ignition Module

(IGN) LED indicator:

OFF: No Power or Failure

ON: Normal

Slow Flash: Normal, Heat Call

Fast Flash: Error Code:

1 Flash: Communication Failure

2 Flashes: System Lockout

4 Flashes TC01 or TC02 Open

5 Flashes: Flame w/o Gas Valve

Cooling Failure

Cooling and heating set point (slide pot) on the zone

sensor has failed. Refer to “Zone Temperature Sensor

(ZTS) Test,” p. 47 .

2. Zone temperature thermistor ZTEMP on ZTS failed.

Refer to “Zone Temperature Sensor (ZTS) Test,” p. 47 .

3. CC1 or CC2 24 Vac control circuit has opened, check

CC1 and CC2 coils, and any of the controls below that apply to the unit (HPC1, HPC2).

4. LPC1 has opened during the three-minute minimum

“on time” during consecutive compressor starts, check

LPC1 or LPC2 by testing voltage between the J1-8 and

J3-2 terminals on the RTRM and ground. If Vac is present, the LPCs has not tripped. If no voltage is present, LPCs has tripped.

Service Failure

If the supply fan proving switch has closed, the unit will not operate (when connected to RTOM), check the fan motor, belts, and proving switch.

2. If the clogged filter switch has closed, check the filters.

Simultaneous Heat and Cool Failure

• Emergency Stop is activated.

Method 2

The second method for determining system status is done by checking voltage readings at the RTRM (J6). The system indication descriptions and the approximate voltages are listed below.

System Failure

Measure the voltage between terminals J6-9 and J6-6.

• Normal Operation = approximately 32 Vdc

• System Failure = less than 1 Vdc, approximately

0.75 Vdc

• Test Mode = voltage alternates between 32 Vdc and

0.75 Vdc

Heat Failure

Measure the voltage between terminals J6-7 and J6-6.

• Heat Operating = approximately 32 Vdc

• Heat Off = less than 1 Vdc, approximately 0.75 Vdc

• Heating Failure = voltage alternates between 32 Vdc and 0.75 Vdc

Cool Failure

Measure the voltage between terminals J6-8 and J6-6.

• Cool Operating = approximately 32 Vdc

• Cool Off = less than 1 Vdc, approximately 0.75 Vdc

• Cooling Failure = voltage alternates between 32 Vdc and 0.75 Vdc

Service Failure

Measure the voltage between terminals J6-10 and J6-6.

• Clogged Filter = Approximately 32 Vdc.

• Normal = Less than 1 Vdc, approximately 0.75 Vdc

• Fan Failure = voltage alternates between 32 Vdc and

0.75 Vdc.

Note: If the Condensate Overflow Switch is closed, the unit will not operate. Check to make sure the float position is not in a tripped condition and verify an

"open" between wires connecting to RTOM J6-1,

J6-2.

To use LEDs for quick status information at the unit, purchase a BAYSENS110* ZSM and connect wires with alligator clamps to terminals 6 through 10. Connect each respective terminal wire (6 through 10) from the Zone

Sensor to the unit J6 terminals 6 through 10.

Note: If the system is equipped with a programmable zone sensor, (BAYSENS119*), the LED indicators will not function while the BAYSENS110* is connected.

46 RT-SVX26J-EN

Resetting Cooling and Heating

Lockouts

Cooling Failures and Heating Lockouts are reset in an identical manner.

“Method 1,” p. 47 explains resetting the system from the space; “Method 2,” p. 47 explains resetting the system at

the unit.

Note: Before resetting Cooling Failures and Heating

Lockouts check the Failure Status Diagnostics by the methods previously explained. Diagnostics will be lost when the power to the unit is disconnected.

Method 1

To reset the system from the space, turn the “Mode” selection switch at the zone sensor to the “Off” position.

After approximately 30 seconds, turn the “Mode” selection switch to the desired mode, i.e. Heat, Cool or

Auto.

Method 2

To reset the system at the unit, cycle the unit power by turning the disconnect switch “Off” and then “On”.

Lockouts can be cleared through the building management system. Refer to the building management system instructions for more information.

Zone Temperature Sensor (ZTS)

Service Indicator

The ZSM SERVICE LED is a generic indicator, that will signal the closing of a Normally Open switch at any time, providing the Indoor Motor (IDM) is operating.

This indicator is usually used to indicate a clogged filter, or an air side fan failure.

The RTRM will ignore the closing of this Normally Open switch for 2 (±1) minutes. This helps prevent nuisance

SERVICE LED indications. The exception is the LED will flash 40 seconds after the fan is turned “On” if the Fan

Proving Switch is not made.

Clogged Filter Switch

This LED will remain lit the entire time that the Normally

Open switch is closed. The LED will be turned off immediately after resetting the switch (to the Normally

Open position), or any time that the IDM is turned “Off”.

If the switch remains closed, and the IDM is turned “On”, the SERVICE LED will be turned “On” again after the 2 (±1) minute ignore delay.

This LED being turned “On”, will have no other affect on unit operation. It is an indicator only.

Troubleshooting

Fan Failure Switch

When the “Fan Failure” switch is wired to the RTOM, the

LED will remain flashing the entire time the fan proving switch is closed, indicating a fan failure, and it will shut the unit operations down.

Condensate Overflow Switch

When the condensate overflow switch is closed, a drain pan overflow condition is indicated and it will shut unit operations down.

Zone Temperature Sensor (ZTS)

Test

Note: These procedures are not for programmable or digital models and are conducted with the Zone

Sensor Module electrically removed from the system.

Test 1

Zone Temperature Thermistor (ZTEMP)

This component is tested by measuring the resistance between terminals 1 and 2 on the Zone Temperature

Sensor. Below are some typical indoor temperatures, and corresponding resistive values.

Table 19.

Temps and resistance values

Zone

Temperature

(°F) (°C)

10.0

12.8

15.6

18.3

21.1

23.9

26.7

29.4

32.2

Nominal ZTEMP

Resistance (K-

Ohms)

19.9

17.47

15.3

13.49

11.9

10.50

9.3

8.25

7.3

Nominal CSP or HSP

Resistance (Ohms)

500

403

305

208

110

889

812

695

597

Test 2

Cooling Set Point (CSP) and Heating Set Point (HSP) The resistance of these potentiometers are measured between

the following ZSM terminals. Refer to Table 19 for

approximate resistances at the given setpoints.

Cool SP = Terminals 2 and 3

Range = 100 to 900 Ohms approximate

Heat SP = Terminals 2 and 5

Range = 100 to 900 Ohms approximate

RT-SVX26J-EN 47

Troubleshooting

Test 3

System Mode and Fan Selection

The combined resistance of the Mode selection switch and the Fan selection switch can be measured between terminals 2 and 4 on the Zone Sensor. The possible switch combinations are listed

Table 21, p. 48

with their corresponding resistance values.

Test 4

LED Indicator Test, (SYS ON, HEAT, COOL &

SERVICE)

Method 1

Testing the LED using a meter with diode test function. Test both forward and reverse bias. Forward bias should measure a voltage drop of 1.5 to 2.5 volts, depending on your meter. Reverse bias will show an Over Load, or open circuit indication if LED is functional.

Method 2

Testing the LED with an analog Ohmmeter. Connect

Ohmmeter across LED in one direction, then reverse the leads for the opposite direction. The LED should have at least 100 times more resistance in reverse direction, as compared with the forward direction. If high resistance in both directions, LED is open. If low in both directions, LED is shorted.

Method 3

To test LEDs with ZSM connected to unit, test voltages at

LED terminals on ZSM. A measurement of 32 Vdc, across an unlit LED, means the LED has failed.

Table 20. Default operation for mechanical ZSM (CV only)

J6 Input/Connection

If no input/connection this happens

J6-7

(a)

- Heat indication LED will not come on while heating

LED will not flash during heat fail

J6-8

(a)

- Cool indication

LED will not come on while cooling

LED will not flash during cool fail

(sys on)

LED will not come on while unit has power

J6-10

(a)

- Service

indication

LED will not come on when CFS or FFS trips

(a)these connections are only on certain model ZSMs

Note: Measurements should be made from LED common

(ZSM terminal 6 to respective LED terminal). Refer

to Table 20, p. 48

Table 21.

System mode and fan selection

Resistance

Valves

(K-Ohms)

2.32

Zone Sensor

Unit/Fan

Mode

Off/Auto

Local Unit

Mode

Off

Local Fan

Mode

Auto

Table 21.

System mode and fan selection

4.87

7.68

10.77

13.32

16.13

19.48

27.93

35.0

43.45

Out of Range

(Short)

Out of Range

(Open)

Cool/Auto

Auto/Auto

Off/On

Cool/On

Auto/On

Heat/Auto

Heat/On

Emergency

Heat/Auto

Emergency

Heat/On

Cool

Auto

Off

Cool

Auto

Heat

Emergency

Heat

Emergency

Heat

INVALID/Short

Invalid (CV),

Auto (VAV)

INVALID/Open

Invalid (CV), Off

(VAV)

Invalid

Auto

Programmable & Digital Zone

Sensor Test

Testing Serial Communication Voltage

Verify 24 Vac is present between terminals J6-14 and

J6-11.

2. Disconnect wires from J6-11 and J6-12. Measure the voltage between J6-11 and J6-12, should be about

32 Vdc.

3. Reconnect wires to terminals J6-11 and J6-12. Measure voltage again between J6-11 and J6-12, voltage should flash high and low every 0.5 seconds. The voltage on the low end will measure about 19 Vdc, while the voltage on the high end will measure from approximately 24 to 38 Vdc.

4. Verify all modes of operation, by running the unit through all of the steps in the “Test Modes” section discussed in

“Start Up,” p. 38 ”.

5. After verifying proper unit operation, exit the test mode. Turn the fan on continuously at the ZSM, by pressing the button with the fan symbol. If the fan comes on and runs continuously, the ZSM is good. If you are not able to turn the fan on, the ZSM is defective.

ReliaTel Refrigeration Module (RTRM)

Default Chart

If the RTCI loses input from the building management system, the RTRM will control in the default mode after approximately 15 minutes. If the RTRM loses the Heating and Cooling setpoint input, the RTRM will control in the default mode instantaneously.

The temperature sensing thermistor in the Zone Sensor

Module is the only component required for the “Default

Mode” to operate.

48 RT-SVX26J-EN

Unit Operation Without a Zone Sensor

This procedure is for temporary operation only. The economizer and condenser fan cycling functions are disabled.

WARNING

Hazardous Voltage!

Open and Lock the unit disconnect switch.

2. Remove the Outside Air Sensor (OAS) from the condenser section of unit.

3. Use two (2) wire nuts, to individually cap the wires.

4. Locate the RTRM (J6). Connect two (2) wires to terminals J6-1 and 2.

5. Connect the sensor (OAS) using two wire nuts to the two (2) field supplied wires that were connected to terminals 1 and 2 on J6.

Unit Economizer Control (ECA)

Troubleshooting ReliaTel Control

Verify Economizer Status by Economizer Actuator (ECA)

LED indicator:

• OFF: No Power or Failure

• ON: Normal, OK to Economize

• Slow Flash: Normal, Not OK to Economize

• Fast Flash - 1/4 Second On / 2 Seconds Off:

– Error Code: Communications Failure

• Pulse Flash: 1/30 Second On / 1/4 Second Off: (2

Seconds between pulse sequences)

Error Code:

• 1 Flash: Actuator Fault

• 2 Flashes: CO

Sensor

• 3 Flashes: RA Humidity Sensor

• 4 Flashes: RA Temp Sensor

• 5 Flashes: OA Quality Sensor

• 6 Flashes: OA Humidity Sensor

• 7 Flashes: OA Temp Sensor

• 8 Flashes: MA Temp Sensor

• 9 Flashes: RAM Fault

• 10 Flashes: ROM Fault

• 11 Flashes: EEPROM Fault

RT-SVX26J-EN

Troubleshooting

Wiring Diagrams

Note: Wiring diagrams can be accessed via e-Library by entering the diagram number in the literature order number search field or by contacting technical support.

Table 22. Wiring diagrams

Type of

Airflow

Constant

Volume

Schematic

Type

Power

Control

Raceway

Connections

Control Box

Connections

Power

Control

Variable Air

Volume/

Multi-speed

Fans/ Single

Zone Variable

Air Volume

Raceway

Connections

Control Box

Connections

Voltage

200-575

200-230

380-575

208-575

208-230

460-575

Diagram

Number Description

2313-1480 YS*150-300, YH*150-300, 50/60HZ, 2 Stage Gas Heat

2313-1481 YS*150-300, YH*150-300, 50/60HZ, Modulating Gas Heat,

2313-1489 YS*150-300, YH*150-300, 2 Stage Gas Heat, with or without Dehumidification

2313-1490 YS*150-300, YH*150-300, Modulating Gas Heat, with or without Dehumidification

2313-1495 YS*150-300, YH*150-300, with or without Dehumidification, Option Modules

2313-1516 YS*150-300, YH*150-300, 2 Stage Gas Heat, with or without Dehumidification

2313-1517 YS*150-300, YH*150-300, Modulating Gas Heat, with or without Dehumidification

2313-1501

YS*150-300, YH*150-300, 50/60HZ, 2 Stage Gas Heat, with or without

Dehumidification

2313-1503

YS*150-300, YH*150-300, 50/60HZ, Modulating Gas Heat, with or without

Dehumidification

2313-1502

2313-1504

YS*150-300, YH*150-300, 50/60HZ, 2 Stage Gas Heat, with or without

Dehumidification

YS*150-300, YH*150-300, 50/60HZ, Modulating Gas Heat, with or without

Dehumidification

2313-1484 YS*150-300, YH*150-300, 60HZ, 2 Stage Gas Heat

2313-1485 YS*150-300, YH*150-300, 60HZ, Modulating Gas Heat

2313-1493 YS*150-300, YH*150-300, 2 Stage Gas Heat, with or without Dehumidification

2313-1494 YS*150-300, YH*150-300, Modulating Gas Heat, with or without Dehumidification

2313-1495 YS*150-300, YH*150-300, with or without Dehumidification, Option Modules

2313-1520 YS*150-300, YH*150-300, 2 Stage Gas Heat, with or without Dehumidification

2313-1521 YS*150-300, YH*150-300, Modulating Gas Heat, with or without Dehumidification

2313-1511

YS*150-300, YH*150-300, 60HZ, Modulating Gas Heat, with or without

Dehumidification

2313-1509 YS*150-300, YH*150-300, 60HZ, 2 Stage Gas Heat, with or without Dehumidification

2313-1510 YS*150-300, YH*150-300, 60HZ, 2 Stage Gas Heat, with or without Dehumidification

2313-1512

YS*150-300, YH*150-300, 60HZ, Modulating Gas Heat, with or without

Dehumidification

50 RT-SVX26J-EN

Wiring Diagrams

Table 23. Wiring diagrams for units with High Short Circuit Rating (SCCR)

Type of airflow

Constant

Volume

Multi-zone

Variable Air

Volume/

Multi-speed

Fans/ Single

Zone Variable

Air Volume

Schematic

Type

Power

Control

Raceway

Connection

Control Box

Connections

Module

Connections

Power

Control

Raceway

Connection

Control Box

Connections

Module

Connections

Voltage

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

208-230,

460, 575

(60 Hz)

Diagram

Number Description

2313-1579 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-1580 YS*180-300, YH*150-300, Modulating Gas Heat

2313-1584 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-1585 YS*180-300, YH*150-300, Modulating Gas Heat

2313-1590 YS*180-300, YH*150-300, 2-Stage Gas Heat & Modulating Gas Heat

2313-2021 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-2022 YS*180-300, YH*150-300, Modulating Gas Heat

2313-2004 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-2005 YS*180-300, YH*150-300, Modulating Gas Heat

2313-2050 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-2051 YS*180-300, YH*150-300, Modulating Gas Heat

2313-1579 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-1580 YS*180-300, YH*150-300, Modulating Gas Heat

2313-1588 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-1589 YS*180-300, YH*150-300, Modulating Gas Heat

2313-1590 YS*180-300, YH*150-300, 2-Stage Gas Heat & Modulating Gas Heat

2313-2025 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-2026 YS*180-300, YH*150-300, Modulating Gas Heat

2313-2008 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-2009 YS*180-300, YH*150-300, Modulating Gas Heat

2313-2054 YS*180-300, YH*150-300, 2-Stage Gas Heat

2313-2055 YS*180-300, YH*150-300, Modulating Gas Heat

RT-SVX26J-EN 51

The manufacturer optimizes the performance of homes and buildings around the world. A business of Ingersoll

Rand, the leader in creating and sustaining safe, comfortable and energy efficient environments,the manufacturer offers a broad portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more information, visit www.IRCO.com.

The manufacturer has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

RT-SVX26J-EN 17 Jan 2014

Supersedes RT-SVX26J-EN 03 Oct 2013

We are committed to using environmentally conscious print practices that reduce waste.

Installation, Operation, and Maintenance

Packaged Rooftop Air Conditioners

Voyager™

Gas/Electric

January 2014

RT-SVX26J-EN

Warnings, Cautions and Notices

Warnings, Cautions and Notices.

Important

Environmental Concerns!

Responsible Refrigerant Practices!

Personal Protective Equipment (PPE)

Required!

Proper Field Wiring and Grounding

Required!

Water Damage!

Overview of Manual

Revision Summary

Warnings, Cautions and Notices

Table of Contents

Model Number Description

Model Number Notes

General Information

Unit Description

Economizer Control Actuator ReliaTel™

Control

RTCI—ReliaTel™ Trane Communication

Interface (Optional)

RLCI—ReliaTel™ LonTalk Communication

Interface (Optional)

RBCI—ReliaTel BACnet™ Communications

Interface (Optional)

RTOM—ReliaTel™ Options Module

(Optional)

RTAM—ReliaTel™ Air Handler Module

(Standard with Traditional VAV)

System Input Devices &

Functions

Supply Fan Failure Input (Optional)

General Information

Drain Pan Condensate Overflow Switch

(Optional)

Clogged Filter Switch (Optional)

Compressor Disable (CPR1/2)

Phase Monitor

Low Pressure Control ReliaTel Control

Discharge Line Thermostat ReliaTel

Control

Power Exhaust Control (Optional)

Lead/Lag Control (Dual Circuit Only)

Evaporator Frost Control

Sensors

Zone Sensor Module (ZSM)

(BAYSENS106*)

Zone Sensor Module (ZSM)

(BAYSENS108*)

Zone Sensor (BAYSENS110*)

Programmable Zone Sensor

(BAYSENS119*)

Remote Zone Sensor (BAYSENS073*)

General Information

Remote Zone Sensor (BAYSENS074*)

Remote Zone Sensor (BAYSENS016*)

Remote Zone Sensor (BAYSENS075*)

Wireless Zone Sensor (BAYSENS050)

High Temperature Sensor (BAYFRST003*)

Thermostat (BAYSTAT150)

General Information

Thermostat (BAYSTAT151)

Thermostat (BAYSTAT155)

Smoke Detector Sensor (Optional)

Wall Mounted Relative Humidity Sensor

(BAYSENS036*)

Duct Mounted Relative Humidity Sensor

(BAYSENS037*)

Human Interface - 5 Inch Color

Touchscreen (Optional)

Unit Inspection

Precautionary Measures

General Information

**(BAYSENS106*)**

**(BAYSENS108*)**

**Zone Sensor (BAYSENS110*)**

**(BAYSENS119*)**

**Remote Zone Sensor (BAYSENS073*)**

**Remote Zone Sensor (BAYSENS074*)**

**Remote Zone Sensor (BAYSENS016*)**

**Remote Zone Sensor (BAYSENS075*)**

**High Temperature Sensor (BAYFRST003*)**

**(BAYSENS036*)**

**(BAYSENS037*)**