20V max* LITHIUM-ION CORDLESS DRILL/DRIVER

20V max* LITHIUM-ION CORDLESS DRILL/DRIVER
INSTRUCTION MANUAL
20V max* LITHIUM-ION
CORDLESS DRILL/DRIVER
054-1332-6
Read and understand this instruction manual
thoroughly before using the product. It contains
important information for your safety as well as
operating and maintenance advice.
TECHNICAL SPECIFICATIONS 3
SAFETY GUIDELINES 4–10
DESCRIPTION11
OPERATING INSTRUCTIONS 12–20
MAINTENANCE 21–22
TROUBLESHOOTING 23
PARTS LIST 24
WARRANTY 25–26
Keep this instruction manual for future use. Should
this product be passed on to a third party, then this
instruction manual must be included.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
TABLE OF CONTENTS
If any parts are
missing or damaged,
or if you have any
questions, please call
our toll-free helpline
at 1-800-689-9928.
2
CORDLESS DRILL/DRIVER MODEL
5268
MOTOR
20 Volt DC
4
WARNING!
CHUCK3/8" (10 mm) keyless chuck
Safety symbols in this Instruction Manual are used to flag possible dangers. The safety
symbols and their explanations require your full understanding. The safety warnings do
not, by themselves, eliminate any danger, nor are they substitutes for proper accident
prevention measures.
NO-LOAD SPEED
WARNING!
0–600 RPM
MAX. TORQUE
115 in-lb
CLUTCH
23 + 1 positions
This Safety Alert Symbol indicates caution, warning, or danger. Failure to obey a safety
warning can result in serious injury to yourself or others. To reduce the risk of injury, fire, or
electric shock, always follow the safety precautions.
Know your tool
CORDLESS DRILL/DRIVER WEIGHT
(WITHOUT BATTERY)
1 lb 12 oz (0.8 kg)
BATTERY TYPE
Lithium-Ion
Important
BATTERY VOLTAGE
20 Volt max* DC
This tool should only be serviced by a qualified service technician. For more information, call the
toll-free helpline at 1-800-689-9928.
CHARGER INPUT
120 Volts, 60 Hz AC only
OPTIMUM CHARGING
TEMPERATURE RANGE
0–40°C (32°–104°F)
Save these instructions
CHARGING TIME
3–5 hours
General power tool safety warnings
*Maximum battery voltage without workload; with workload nominal voltage is 18V.
To operate this tool, carefully read this Instruction Manual and all labels affixed to the C
­ ordless
Drill/Driver before using it. Keep this Instruction Manual available for future reference.
Read all instructions thoroughly
WARNING!
Read all safety warnings and instructions. Failure to follow the warnings and instructions
may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or batteryoperated (cordless) power tool.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
SAFETY GUIDELINES
TECHNICAL SPECIFICATIONS
3
Work area safety
SAFETY GUIDELINES
• Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases or dust. Power tools create sparks, which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause
you to lose control.
Electrical safety
• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use
any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching
outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase
the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power
tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use.
Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground-fault circuit
interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
Personal safety
• Stay alert, watch what you are doing and use common sense when operating a power tool.
Do not use the tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such
as dust mask, non-skid safety shoes, hard hat, or hearing protection, used for appropriate conditions,
will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting
to power source and/or battery pack, picking up or carrying the tool. Carrying power tools
with your finger on the switch or energising power tools that have the switch on invites accidents.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key
left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of
the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves
away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure
that these are connected and properly used. Use of these devices can reduce dust-related hazards.
Power tool use and care
• Do not force the power tool. Use the correct power tool for your application. The correct
power tool will do the job better and more safely at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that
cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool
before making any adjustments, changing accessories, or storing power tools. Such
preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar
with the power tool or these instructions to operate the power tool. Power tools are
dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of
parts and any other condition that may affect the power tool’s operation. If damaged,
have the power tool repaired before use. Many accidents are caused by poorly maintained
power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges
are less likely to bind and are easier to control.
• Use the power tool, accessories, tool bits, etc. in accordance with these instructions,
taking into account the working conditions and the work to be performed. Use of the power
tool for operations different from those intended could result in a hazardous situation.
Battery tool use and care
• Recharge only with the charger specified by the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery
packs may create a risk of injury and fire.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
6
SAFETY GUIDELINES
5
• When battery pack is not in use, keep it away from other metal objects like paper clips,
coins, keys, nails, screws or other small metal objects that can make a connection from
one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If
contact accidentally occurs, flush with water. If liquid contacts eyes, also seek medical
help. Liquid ejected from the battery may cause irritation or burns.
• Keep your hands away from the motor-housing vents. Hot gas comes from the vents during operation.
• Release the trigger immediately when a screw is tightened to avoid breaking the screw.
• For best results, your battery tool should be charged in a location where the temperature
is more that 0°C (32°F) but less that 40°C (104°F). Do not store outside or in vehicles.
• The label on your tool may include the following symbols. The symbols and their
definitions are as follows:
Service
V ..................... Volts
• Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
A ..................... Amperes
Safety guidelines for cordless drill/driver
• Hold power tools by their insulated gripping surfaces when performing an operation
where the tool may contact hidden wiring or its own cord. Contact with a “live” wire may
make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• When working with the power tool, always hold it firmly with both hands and provide for
a secure stance. The power tool is guided more securely with both hands.
• Keep the cord and charger from heat to prevent damage to the housing or internal parts.
• Secure the workpiece. Clamping devices or a vise are more effective than your hand for holding the
workpiece in place.
• Do not allow gasoline, oils, petroleum-based products, etc. to come in contact with
plastic parts. These materials contain chemicals that can damage, weaken, or destroy plastic.
• Always wait until the machine has come to a complete stop before placing it down. The
tool insert can jam and lead to loss of control of the power tool.
• Before performing any kind of work on the machine (e.g., maintenance, tool change, etc.) as
well as when transporting and storing it, always set the direction-of-rotation switch to the
centre (locked) position. Unintentional activation of the On/Off switch may result in personal injury.
• Do not open the battery. There is risk of a short circuit.
• Protect the battery from heat and fire. There is risk of explosion.
Hz ................... Hertz
W .................... Watts
min ................. Minutes
............... Alternating current
............. Direct current
n0 ................... No load speed
............... Class II Construction
…/min ........... Revolutions per minute
............... Grounding terminal
BPM ............... Beats per minute
.............. WARNING – To reduce the risk of injury, user must read instruction manual.
Safety guidelines for charger
WARNING!
Read and understand all instructions. Failure to follow all instructions listed below may
result in electric shock, fire and/or serious personal injury.
• Wear ear protectors when using the drill/driver. Exposure to noise can cause hearing loss.
WARNING!
• Use protective gloves when removing the bit from the tool, or first allow the bit to cool
down. The bit may be hot after prolonged use.
To reduce the risk of electric shock or damage to the charger and battery, use only the
batteries and charger listed.
• Use protective gloves when operating the tool. Protective gloves can help to keep you from
being burnt and hurt.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
8
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
SAFETY GUIDELINES
SAFETY GUIDELINES
7
Battery Pack
Charger
054-3124-0/5162
5331
• Do not operate the charger with a damaged cord or plug, which could cause shorting and
electric shock. If damaged, have the charger repaired or replaced by a qualified service technician.
• Before using the battery charger, read all instructions and cautionary markings in this Instruction
Manual, on the battery charger, the battery and the product using the battery to prevent misuse of
the products and possible injury or damage.
• Do not operate the charger if it has received a sharp blow, been dropped or otherwise
damaged in any way. Take it to a qualified service technician for an electrical check to determine
if the charger is in good working order.
• Do not disassemble the charger. Take it to a qualified service technician when service or repair is
required. Incorrect reassembly may result in a risk of electric shock or fire.
• Do not use the charger outdoors or expose it to wet or damp conditions. Water entering the
charger will increase the risk of electric shock.
• Unplug the charger from outlet before attempting any maintenance or cleaning to reduce
the risk of electric shock.
• Use of an attachment not recommended and sold by the battery charger manufacturer
may result in a risk of fire, electric shock or personal injury. Following this rule will reduce
the risk of electric shock, fire or serious personal injury.
• Disconnect the charger from the power supply when it is not in use. This will reduce the risk
of electric shock or damage to the charger if metal items should fall into the opening. It will also help
prevent damage to the charger during a power surge.
• Do not abuse the cord or charger. Never use the cord to carry the charger. Do not pull the charger
cord rather than the plug when disconnecting the plug from the receptacle. Damage to the cord or
charger could occur and create an electric shock hazard. Replace damaged cords immediately.
• Risk of electric shock. Do not touch the uninsulated portion of the output connector or the
uninsulated battery terminal.
• Make sure that the cord is located so that it will not be stepped on, tripped over, come in
contact with sharp edges or moving parts or otherwise be subjected to damage or stress.
This will reduce the risk of accidental falls, which could cause injury and damage to the cord, which
could result in electric shock.
• Keep the cord and charger from heat to prevent damage to the housing or internal parts.
• Do not let gasoline, oils, petroleum-based products, etc. come in contact with plastic
parts. They contain chemicals that can damage, weaken or destroy plastic.
• An extension cord should not be used unless absolutely necessary. Use of an improper
extension cord could result in a risk of fire and electric shock. If an extension cord must be used,
make sure that:
• Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If
you lend this tool to someone, also lend these instructions to prevent misuse of the product and possible injury.
Package contents:
Cordless Drill/Driver, Battery Pack, Charger, 2 double-ended bits, Instruction Manual.
WARNING!
Remove the Cordless Drill/Driver from the package, and examine it carefully. Do not discard
the carton or any packaging material until all parts have been examined.
• The pins on the plug of the extension cord are the same number, size and shape as the those of
the plug on the charger.
WARNING!
• The extension cord is properly wired and in good electrical condition.
If any part of the Cordless Drill/Driver is missing or damaged, do not attach the battery
pack to the tool or use the tool until the part has been repaired or replaced. Failure to heed
this warning could result in serious injury.
• The wire size is large enough for the AC ampere rating of the charger as specified below:
Cord Length (Feet)
25'
50'
100'
Cord Size (AWG)
16
16
16
NOTE: AWG = American Wire Gauge
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
10
SAFETY GUIDELINES
SAFETY GUIDELINES
9
80-100% Charge
1
60-79% Charge
2
40-59% Charge
5
20-39% Charge
3
Under 20% Charge
Completely Discharged
6
4
Fuel gauge
7
8
This Lithium-Ion battery pack is equipped with a Fuel Gauge, which displays the remaining charge of
the battery pack. Press the Fuel Gauge button to display the LED lights. The LED lights will stay lit for
approximately 4 seconds.
NOTE: The Fuel Gauge can be used when the battery pack is attached to or removed from the tool.
No.
1
2
3
4
Description
Keyless Chuck
Torque-Adjustment Ring
Trigger Switch
Battery-Release Button
No.
Description
5Direction-of-Rotation Selector
6
LED Charger Indicator
7
Bit Clip
8
Charger Base
Before attempting to use this tool, become familiar with all of its operating features and safety
requirements. For optimum performance and safety, read the following operating instructions carefully
before using.
Low capacity warning
If one LED on the Fuel Gauge begins to flash, the battery pack’s charge is under 20% capacity and
should be recharged.
Unlike other battery pack types, Lithium-Ion battery packs deliver fade-free power for their entire run time.
The tool will not experience a slow, gradual loss of power as you work. To signal that the battery pack is
at the end of its run time and needs to be charged, power to the tool will drop quickly. The Fuel Gauge will
begin to display four flashing LED lights when it is completely discharged. When this happens, remove the
tool from the workpiece, remove the battery pack and charge the battery pack as needed.
WARNING!
Do not allow familiarity with the Cordless Drill/Driver to cause a lack of alertness. A fraction
of a second of carelessness is enough to cause severe injury.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
OPERATING INSTRUCTIONS
12
Know your Lithium-Ion rechargeable battery
Know your cordless drill/driver
DESCRIPTION
11
Battery protection
To protect the battery from damage and prolong its life, the battery pack circuitry will turn off the
battery pack if it becomes overloaded or if the temperature becomes too high during use. This may
happen in extremely high torque, binding and stalling situations. The battery pack will begin normal
operation when it cools down. The Fuel Gauge will display four flashing LED lights if the circuitry
detects a momentary overload. You can conveniently reset the battery pack by releasing the power tool
trigger switch. Press the Fuel Gauge button again to display the remaining charge.
NOTE: A significantly reduced run time after fully charging the battery pack indicates that the battery
pack is near the end of its usable life and must be replaced.
NOTE: If the Fuel Gauge continues to flash four LED lights after reset, place the battery pack on the
charger to evaluate the battery pack condition.
Cold weather operation
When the battery pack is very cold, it may “pulse” for the first minute of use to warm itself. Put the
battery pack on the tool and use the tool in a light application. After about a minute, the battery pack
will have warmed itself and will operate normally.
When to charge the battery pack
The Lithium-Ion battery can be charged at any time and will not develop a “memory” when charged
after only a partial discharge. It is not necessary to run down the battery pack charge before
recharging. Remove the battery pack from the tool when it is convenient for you and your job.
1.Use the Fuel Gauge to determine when you need to recharge the battery pack.
2.You can “top-off” your battery pack’s charge before starting a big job or long period of use.
3.Due to Lithium-Ion’s fade-free properties, the only time it is necessary to charge the Lithium- Ion battery
pack is when the pack has reached the end of its charge. To signal the end of charge, power to the tool
will drop quickly. Charge the battery pack as needed.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
14
How to charge the battery pack
fig 1
(fig 1)
NOTE: This Lithium-Ion battery pack is shipped
partially charged. Before using it the first time, fully
charge the battery pack.
A fully discharged battery pack will charge in
about 3–5 hours in a surrounding temperature
between 0°C (32°F) and 40°C (104°F).
1.Charge the Lithium-Ion battery pack with the
correct charger (5331).
2.Align the raised electric contacts on the charging base with the corresponding slots in the battery
pack, and slide the charging base onto the battery pack (fig 1).
3.Connect the charger to a power supply.
4.The charger will communicate with the battery pack’s circuitry to evaluate the condition of the
battery pack.
5.The Fuel Gauge LED lights will cycle from right to left during charging. This is part of the normal
charging operation.
6.After charging is complete, the green LED on the charger will be on and the Fuel Gauge LED lights
will turn off. The Fuel Gauge LED lights will not be displayed when the Fuel Gauge button is pressed
while the battery pack is on the charger.
7.The battery pack will fully charge, but will not overcharge, if left on the charger.
LED indicator on charger
LED Indicator
Battery Pack Status
Red LED
Green LED
Explanation
HI/LO TEMP.
(SEE MANUAL)
Hot/Cold battery
ON
-------
Charging will begin
when battery returns
to 0°CF (32°F)–40°C
(104°F)
DEFECTIVE
BATTERY
Defective
Flashing
--------
Battery pack is
­defective
BATTERY
CHARGING
Charging
--------
Flashing
Charging
BATTERY
FULL
Fully charged
--------
ON
Charging is complete
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
13
To attach battery pack (fig 2)
CAUTION!
fig 2
A void the possibility of accidental
starting. Always take care not to
activate the trigger switch when you are
attaching the battery pack or performing
other adjustments to the tool.
NOTE: When placing a battery pack on the tool,
be sure that the raised rib on the battery pack
aligns with the groove on the cordless drill/driver
and the latches snap into place properly. Improper assembly of the battery pack can cause damage to
internal components.
1.Lock the trigger switch on the drill/driver by placing the direction-of-rotation
(forward/centre-lock/reverse) selector in the centre position.
2.Align the raised portion on the battery pack with the groove on the bottom of the drill/driver, and then
attach the battery pack to the drill/driver as shown.
3.Make sure that the latch on the battery pack snaps into place and that the battery pack is secured to
the drill/driver before beginning operation.
To detach battery pack (fig 2)
CAUTION!
Avoid the possibility of accidental starting. Always take care not to activate the trigger switch
when you are detaching the battery pack or performing other adjustments to the tool.
1.Lock the trigger switch on the drill/driver by placing the direction-of-rotation selector
(forward/centre-lock/reverse) in the centre position.
2.Depress the battery-release button located on the front of the battery pack to release the battery pack.
3.Pull forward on the battery pack to remove it from the drill/driver.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
Trigger switch (fig 3)
To turn the drill/driver ON, depress the trigger
switch. To turn it OFF, release the trigger switch.
Variable speed (fig 3)
The variable-speed trigger switch delivers higher
speed with increased trigger pressure and lower
speed with decreased trigger pressure.
Direction-of-rotation selector
(forward/centre-lock reverse)
(fig 4)
The direction of rotation of the bit is r­ eversible and
is controlled with the ­direction-of-rotation selector
located above the trigger switch. With the drill/driver
held in normal operating position:
16
fig 3
Variable
Speed
Trigger
Switch
Direction-ofRotation Selector
fig 4
Forward
Reverse
Position the direction-of-rotation selector to the
left of the tool for forward rotation.
Position the direction-of-rotation selector to the
right of the tool for reverse rotation.
Position the direction-of-rotation selector in the
centre to lock the tool off.
NOTE: To prevent gear damage, always allow
the drill/driver to come to a complete stop before
changing the direction of rotation.
NOTE: The drill/driver will not run unless the
direction-of-rotation selector is engaged fully to
the left or right.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
15
18
Electric brake
Bit storage (fig 7)
To stop the tool, release the trigger switch and allow the keyless chuck to come to a complete stop.
The electric brake quickly stops rotation. This feature engages automatically when you release the
trigger switch.
When not in use, the bits that are provided with the
cordless drill/driver may be stored on either side
of the cordless drill/driver by snapping the bit into
place in the bit clip.
Keyless chuck (fig 5)
The arrows on the keyless chuck indicate the
direction of rotation of the body of the chuck to
GRIP (tighten) or OPEN (release) the jaws of the
chuck on the drill/driver bit.
fig 5
Open
Installing a bit (fig 8a)
2.Rotate the chuck in the “OPEN” direction to
release the jaws of the chuck on the bit.
Keyless
Chuck
Do not hold the body of the keyless
Grip
chuck with one hand while using the
power of the drill/driver to tighten the
jaws of the chuck on the drill bit. The body of the keyless chuck could slip in your hand,
or your hand could slip and come into contact with the rotating bit. This could cause an
accident and result in serious personal injury.
The torque clutch can be adjusted to any of 24
different settings. The higher the torque setting, the
more force the cordless drill/driver produces to turn
an object.
Bit Clip
1.Lock the trigger switch by placing the directionof-rotation selector in the OFF (centre) position.
WARNING!
Adjustable torque clutch (fig 6)
fig 7
fig 6
Torque-Adjustment Ring
When using the cordless drill/driver for driving
applications, it is necessary to increase or
decrease the torque to help prevent damage to
screw heads, threads, workpiece, etc.
Arrow
Adjust the torque by rotating the torqueadjustment ring. The proper setting depends on the job and the type of bit, fastener, and material you
will be using.
In general, use greater torque for larger screws, but if the torque is too high, the screws may be
damaged or broken. For delicate operations, such as removing a partially stripped screw, use a low
torque setting. For operations such as drilling into hardwood, use a higher torque setting.
NOTE: Do not change the torque setting when the tool is running.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
fig 8a
Open
3.Insert the drill bit.
4.Rotate the chuck in the “GRIP” direction to
tighten the jaws of the chuck securely on the bit.
WARNING!
e sure to insert the drill bit straight into
B
the jaws of the chuck. Do not tighten
the jaws of the chuck with the drill bit
inserted at an angle (fig 8b). Doing so
could cause the drill bit to be thrown
from the drill/driver, which could result
in possible serious personal injury or
damage to the chuck.
Keyless
Chuck
Grip
fig 8b
Removing a bit (fig 8a)
1.Lock the trigger switch by placing the directionof rotation selector in the OFF (centre) position.
2.Rotate the chuck in the “OPEN” direction to release the jaws of the chuck on the bit.
3.Remove the drill bit.
WARNING!
Use protective gloves when removing the bit from the tool, or first allow the bit to cool
down. The bit may be hot after prolonged use.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
17
General drilling (fig 9)
WARNING!
fig 9
A lways wear safety goggles or safety
glasses with side shields during
power tool operation or when blowing
dust. If the operation is dusty, also
wear a dust mask.
Drilling mode operation
For drilling in wood, use twist bits, spade bits, power auger bits or hole saws.
1.When drilling “through” holes, place a block of wood behind the workpiece to prevent ragged or
splintered edges on the back side of the hole.
2.Select the desired speed to match the planned operation.
3.Begin drilling at a very low speed to prevent the bit from slipping off the starting point, and then
increase the speed as the drill bit bites into the material.
1.Use a vise or clamps to secure the material to
be drilled to keep it from turning as the drill
bit rotates.
4.If the drill/driver stalls, it is usually because it is being overloaded. Release the trigger switch
immediately, reverse the direction of rotation and gently squeeze the trigger switch to remove the bit from
the workpiece. Investigate and correct the cause of stalling before resuming work.
2.Check the direction-of-rotation selector for the
correct setting (forward or reverse).
5.Keep the motor running when pulling the bit back out of the drilled hole. This will prevent jamming.
3.Hold the cordless drill/driver firmly, and place
the bit at the point to be drilled.
For drilling in metal, use high-speed steel twist drill bits.
4.Depress the trigger switch to start the cordless
drill/driver.
5.Move the drill bit into the workpiece, applying only enough pressure to keep the bit cutting.
6.Do not force the cordless drill/driver or apply sideways pressure to elongate a hole. Allow the tool to
do the work.
7.When drilling hard, smooth surfaces, use a centre punch to mark the desired location of the hole. This
will prevent the drill bit from slipping off-centre when the hole is started.
8.When drilling metal, use light oil on the drill bit to prevent it from overheating. The oil will prolong the
life of the bit and will increase the drilling efficiency.
9.If the bit jams in the workpiece or if the drill/driver stalls, stop the tool immediately. Reverse the direction
of rotation and gently squeeze the trigger switch to remove the bit from the workpiece. Investigate and
correct the cause of jamming before resuming work.
WARNING!
Be prepared for binding when the bit breaks through the workpiece, because the drill/driver
has a tendency to grab and kick opposite to the direction of rotation, which could cause a loss
of control. If the operator is not prepared, this loss of control could result in serious injury.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
20
1.Use light oil on the drill bit to keep it from overheating; the oil will prolong the life of the bit and
increase the drilling action.
2.When drilling a large hole, first use a smaller bit to drill a small pilot hole to prevent the larger bit
from slipping.
3.Select the desired speed to match the planned operation. Begin drilling at a very low speed to
prevent the bit from slipping off the starting point. Maintain a speed and pressure that allows cutting
without overheating the bit.
4.If the drill/driver stalls, it is usually because it is being overloaded. Release the trigger switch
immediately, reverse the direction of rotation and gently squeeze the trigger switch to remove the bit from
the workpiece. Investigate and correct the cause of stalling before resuming work.
5.Keep the motor running when pulling the bit back out of drilled hole. This will prevent jamming.
Screwdriver operation
1.Select the desired speed/torque range to match the planned operation.
2.Attach the desired fastener accessory into the chuck.
3.Make a few practice runs in a scrap piece before working.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
OPERATING INSTRUCTIONS
OPERATING INSTRUCTIONS
19
MAINTENANCE
General maintenance
WARNING!
To avoid personal injury, always remove the battery pack from the tool when cleaning or
performing any maintenance.
WARNING!
Do not let brake fluids, gasoline, petroleum-based products, penetrating oil, etc. come into
contact with plastic parts. These substances contain chemicals that can damage, weaken,
or destroy plastic.
The tool may be cleaned most effectively with compressed dry air. Always wear safety goggles when
cleaning tools with compressed air. Before each use:
• Inspect the cordless drill/driver, the trigger switch, and the cord for damage.
• Check for damaged, missing, or worn parts.
• Check for loose screws, misalignment or binding of moving parts, or any other condition that may
affect the operation.
• If abnormal vibration or noise occurs, turn the cordless drill/driver off immediately, and have the
problem corrected before further use.
WARNING!
hen servicing, use only identical replacement parts. The use of any other parts may
W
create a hazard or cause damage to the product.
WARNING!
se only accessories that are recommended for this drill/driver by the manufacturer. Accessories
U
that may be suitable for one tool may become hazardous when used with another tool.
WARNING!
To ensure safety and reliability, all repairs should be performed by a qualified service
technician.
22
Removing the battery pack and
preparation for recycling
To preserve natural resources, please recycle or dispose of the batteries
properly. This product contains Lithium-Ion batteries. Provincial or
municipal laws may prohibit disposal of Lithium-Ion batteries in ordinary
trash. Consult the local waste authority for information regarding available
recycling and/or disposal options.
WARNING!
pon removal of the battery pack for disposal or recycling, cover the battery pack’s
U
terminals with heavy-duty adhesive tape. Do not attempt to destroy or disassemble the
battery pack or remove any of its components. Lithium-Ion batteries must be recycled or
disposed of properly. Never touch both terminals with metal objects and/or body parts, as
a short circuit may result. Keep away from children. Failure to comply with these warnings
could result in fire and/or serious injury.
Chuck removal (fig 10)
The chuck can be removed and replaced with a
new one.
fig 10
Mallet
1.Lock the trigger switch by placing the
direction-of-rotation selector in the centre
position.
2.Open the chuck jaws. Using a screwdriver,
remove the chuck screw by turning it
clockwise,
Chuck Jaws
3.Insert a 5/16-in. or larger hex key into the
chuck of the drill/driver and tighten the chuck
jaws securely.
4.Tap the hex key sharply with a mallet in a
counter-clockwise direction. This will loosen the
chuck for easy removal.
Hex Wrench
5.Attach a new chuck to the spindle and tighten
the chuck screw.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
MAINTENANCE
21
TROUBLESHOOTING
PROBLEM
The drill/driver does not work
Bit cannot be installed
Motor overheating
SUGGESTED
­CORRECTIVE ACTION
CAUSE OF THE ­PROBLEM
Battery is depleted
Charge the battery
Chuck is not opened
Open the chuck
Bit does not fit the chuck
Use suitable bit
Be sure cooling vents are free from dust
and obstacles
Clean, clear vents. Do not cover vents
with hand during operation
24
Exploded view
PARTS LIST
23
If the problem remains unsolved after performing the checks described above, call the t­oll‑free helpline
at 1-800-689-9928.
No. Part No.
Description
1 5620179000 Screw (L.H.)
23860086000Chuck
3 5660176000 Circlip For Shaft 4 3126505000 Clutch Cup
5 2790313000 Gear Case A Assembly
65620031000Screw
7 5650003000 Spring Washer
8 2790314000 Motor A and Gear Assembly
9 3321394000 Left Housing Assembly
103810405000 Screw Bits
11 3703673000 Bits Holder
No. Part No.
Description
12 3810357000 Screw Bit
13
5700178000Steel Ball
14 3660466000 Compression Spring
15 3126501000 F/R Button
16 4870452000 Trigger Switch
17
3402577000Contact Receptacle Assembly
18 3321395000 Right Housing Assembly
19 5610013000 Tapping Screw
20 4860003000 Inner Wire
214920156000 Shrinkable Tube
If any parts are missing or damaged, or if you have any questions, please call the Toll-free Helpline, at 1-800-689-9928.
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
f) this warranty will not apply to any product that was sold to the original purchaser as a reconditioned
or refurbished product (unless otherwise specified in writing);
26
g)this warranty will not apply to any product or part thereof if any part from another manufacturer is
installed therein or any repairs or alterations have been made or attempted by unauthorized persons;
h)this warranty will not apply to normal deterioration of the exterior finish, such as, but not limited
to, scratches, dents, paint chips, or to any corrosion or discolouring by heat, abrasive and chemical
cleaners; and
i) this warranty will not apply to component parts sold by and identified as the product of another
company, which shall be covered under the product manufacturer’s warranty, if any.
This Mastercraft product is guaranteed three (3) years from the date of original retail purchase
against defects in materials and workmanship, except for the following components:
a)Component A: Batteries, chargers and carrying case, which are guaranteed for a period of 2 years
from the date of original retail purchase against defects in workmanship and materials;
b)Component B: Accessories, which are guaranteed for a period of 1-year from the date of original
retail purchase against defects in workmanship and materials.
Subject to the conditions and limitations described below, this product, if returned to us with proof
of purchase within the stated warranty period and if covered under this warranty, will be repaired or
replaced (with the same model, or one of equal value or specification), at our option. We will bear the
cost of any repair or replacement and any costs of labour relating thereto.
These warranties are subject to the following conditions and
limitations:
Additional limitations
This warranty applies only to the original purchaser and may not be transferred. Neither the retailer
nor the manufacturer shall be liable for any other expense, loss or damage, including, without
limitation, any indirect, incidental, consequential or exemplary damages arising in connection with the
sale, use or inability to use this product.
Notice to consumer
This warranty gives you specific legal rights, and you may have other rights, which may vary from province to
province. The provisions contained in this warranty are not intended to limit, modify, take away from, disclaim
or exclude any statutory warranties set forth in any applicable provincial or federal legislation.
IMPORTED BY MASTERCRAFT CANADA TORONTO, CANADA M4S 2B8
a)a bill of sale verifying the purchase and purchase date must be provided;
b)this warranty will not apply to any product or part thereof which is worn or broken or which has
become inoperative due to abuse, misuse, accidental damage, neglect or lack of proper installation,
operation or maintenance (as outlined in the applicable owner’s manual or operating instructions) or
which is being used for industrial, professional, commercial or rental purposes;
c)this warranty will not apply to normal wear and tear or to expendable parts or accessories that
may be supplied with the product which are expected to become inoperative or unusable after a
reasonable period of use;
d)this warranty will not apply to routine maintenance and consumable items such as, but not limited to,
fuel, lubricants, vacuum bags, blades, belts, sandpaper, bits, fluids, tune-ups or adjustments;
e)this warranty will not apply where damage is caused by repairs made or attempted by others (i.e.
persons not authorized by the manufacturer);
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
20v max* Lithium-ion cordless drill/Driver - 054-1332-6
WARRANTY
WARRANTY
25
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