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Technical Information Cerabar S PMP71 with MID Parts Certificate Process pressure measurement Pressure transmitter with metal sensors; Overload-resistant and function-monitored; Communication via HART; Subcomponent suitable for custody transfer measurement with NMi approval Application Cerabar S serves as a component of a system suitable for custody transfer measurement, for highly accurate measurement of pressures, and finds application in custody transfer. It satisfies the applicable requirements in accordance with OIML R117-1 Edition 2007 (E) and EN 12405-1/A1 Edition 2006. The Parts Certificate is issued on the basis of the following standards: • WELMEC guide 8.8 “General and Administrative Aspects of the Voluntary System of Modular Evaluation of Measuring instruments under the MID”. • OIML R117-1 Edition 2007 (E) “Dynamic measuring systems for liquids other than water”. • EN 12405-1/A1 Edition 2006 “Gas meters – Conversion devices – Part 1: Volume conversion”. The Cerabar S pressure transmitter is used for the following measuring tasks: • Absolute pressure in gases or liquids in all areas of process engineering and process measurement technology • International usage thanks to a wide range of approvals TI00451P/00/EN/01.11 No 71147940 Your benefits • Very good reproducibility and long-term stability • High reference accuracy: up to ±0.075 %, as PLATINUM version: ±0.05 % • Used for process pressure monitoring up to SIL3, certified to IEC 61508 by TÜV SÜD • HistoROM®/M-DAT memory module • Function-monitored from the measuring cell to the electronics • Quick commissioning with Quick Setup menu • Menu-guided operation Cerabar S Table of contents Function and system design. . . . . . . . . . . . . . . . . . . . . 3 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Applications suitable for custody transfer measurement . . . . . . . . . 4 Communication protocol . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Degree of protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Climate class . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electromagnetic compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . MID Parts Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 14 14 14 14 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Operating conditions (Process) . . . . . . . . . . . . . . . . . 15 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Process temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Pressure specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 16 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Signal range – 4 to 20 mA HART . . . . . . . . . . . . . . . . . . . . . . . . . 5 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Load – 4 to 20 mA HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Dead time, time constant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dynamic behavior, current output . . . . . . . . . . . . . . . . . . . . . . . . 6 Dynamic behavior, HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Dimensions of T14 housing, optional display on the side . . . . . . 16 Dimensions of T17 housing (hygienic), optional display on the side . 16 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Wall and pipe mounting with mounting bracket . . . . . . . . . . . . 22 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Material (not wetted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Material (wetted) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 Human interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Cable specification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Residual ripple . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Influence of power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Performance characteristics. . . . . . . . . . . . . . . . . . . . 10 Note! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Uncertainty of measurement for small absolute pressure ranges . . 10 Long-term stability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Influence of the installation position . . . . . . . . . . . . . . . . . . . . . . 10 Proof of accuracy of the versions suitable for custody transfer measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Software reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Reference accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Total performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Total error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Warm-up period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Thermal change of the zero output and the output span . . . . . . . 11 Operating conditions (Installation) . . . . . . . . . . . . . . 12 General installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . 12 Measuring arrangement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Wall and pipe-mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Turning the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Oxygen applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Ultrapure gas applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Sealing for the custody transfer . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Local operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hardware and software for onsite and remote operation . . . . . . . 26 27 28 28 28 Certificates and approvals . . . . . . . . . . . . . . . . . . . . . 30 CE mark . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ex approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Marine certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional safety SIL/ IEC 61508 Declaration of Conformity (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Pressure Equipment Directive (PED) . . . . . . . . . . . . . . . . . . . . . Standards and guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Approvals for custody transfer . . . . . . . . . . . . . . . . . . . . . . . . . . MID Parts Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Drinking water approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . North-American practice for installation of process seals . . . . . . . 30 30 30 30 30 30 30 30 30 30 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . 31 PMP71 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Additional documentation . . . . . . . . . . . . . . . . . . . . . 33 Field of Activities . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Technical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Brief Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional safety manual (SIL) . . . . . . . . . . . . . . . . . . . . . . . . . . MID Parts Certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation/Control Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . 33 33 33 33 33 33 33 33 Operating conditions (Environment) . . . . . . . . . . . . . 14 Ambient classes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Ambient temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Storage temperature range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 2 Endress+Hauser Cerabar S Function and system design Overview Cerabar S PMP71 MID P01-PMP71MID-17-xx-xx-xx-001 With piezoresistive measuring cell and metal welded process isolating diaphragm Field of application Absolute pressure Process connections – – – – – Measuring ranges 10 bar (150 psi), 50 bar (750 psi), 100 bar (1500 psi) OPL Endress+Hauser 1) Diverse thread DN 25 – DN 80 ANSI 1 1/2" – 4" JIS 25 A – 100 A Oval flange adapter Max. 400 bar (6000 psi) Process temperature range –25 to +55 °C (-13 to +131 °F) Ambient temperature range –25 to +55 °C (-13 to +131 °F)2) Reference accuracy – Up to ±0.075 % of the set span – PLATINUM version: up to ±0.05 % of the set span Supply voltage – Version for non-hazardous areas: 10.5 to 45 V DC – Ex ia: 10.5 to 30 V DC Output 4 to 20 mA with superimposed HART protocol Options – NACE-compliant materials – inspection certificate 3.1 – HistoROM®/M-DAT memory module Specialties – Process connections with minimum oil volume – Gas-tight, elastomer-free 1) OPL: over pressure limit; depends on the lowest-rated element, with regard to pressure, of the selected components 2) Lower temperatures on request 3 Cerabar S Measuring principle ➀ ➁ ➂ ➃ p P01-PMP7xxxx-03-xx-xx-xx-000 Metal sensor 1 2 3 4 Silicon measuring element, substrate Wheatstone bridge Channel with fill fluid Metal process isolating diaphragm The operating pressure deflects the process isolating diaphragm and a fill fluid transfers the pressure to a resistance bridge (semiconductor technology). The pressure-dependent change in the bridge output voltage is measured and evaluated. Advantages: • High long-term stability • Guaranteed overload resistance up to 4 times the nominal pressure (see "OPL" column in table on Page 4) • Secondary containment for enhanced integrity Applications suitable for custody transfer measurement As a component of a system suitable for custody transfer measurement, Cerabar S can be used for custody transfer measurement. Onsite acceptance is subject to national custody transfer regulations. After being accepted, Cerabar S has to be sealed to prevent access to the electronics and changes to the software settings. Communication protocol 4 to 20 mA with HART communication protocol Input Measured variable Absolute pressure Measuring range Metallic process diaphragms for absolute pressure Min. WP for liquid applications suitable for custody transfer measurement MWP 1) lower (LRL) upper (URL) 5) Min. WP for gas applications suitable for custody transfer measurement [bar (psi)] [bar (psi)] [bar (psi)] [bar (psi)] [bar (psi)] [bar (psi)] 10 (150) 0 +10 (150) 0.5 (7.5) 0.5 (7.5) 26.7 (400.5) 40 (600) 0.01/0.04 (0.15/1) MP 50 (750) 0 +50 (750) 10 (150) 2.5 (37.5) 100 (1500) 400 (6000) 0.01/0.04 (0.15/1) MT 100 (1500) 0 +100 (1500) 5 (75) 5 (75) 100 (1500) 400 (6000) 0.01/0.04 (0.15/1) MU Nominal value 1) 2) 3) 4) 5) 4 Range limit OPL 2) Vacuum resistance 3) Versions in the order code 4) Silicone oil / inert oil [bar (psi)] [bar (psi)] The MWP (maximum working pressure) for the measuring device depends on the lowest-rated element, with regard to pressure, of the selected components, i.e. the process connection (→ ä 16 ff) has to be taken into consideration in addition to the measuring cell (→ see Table above). Also observe pressuretemperature dependency. For the appropriate standards and further information, see → ä 15, "Pressure specifications" section. OPL: over pressure limit depends on the lowest-rated element, with regard to pressure, of the selected components The vacuum resistance applies for the measuring cell under reference operating conditions. Version in the order code → ä 31 ff, feature 40 "Sensor range; sensor over pressure limit (= OPL)" Max. WP for gas and liquid applications suitable for custody transfer measurement Endress+Hauser Cerabar S Output Output signal 4 to 20 mA with superimposed digital communication protocol HART 5.0, 2-wire Signal range – 4 to 20 mA HART 3.8 mA to 20.5 mA Signal on alarm As per NAMUR NE43 4 to 20 mA HART Options: • Max. alarm: adjustable from 21 to 23 mA (factory setting: 22 mA) • Hold measured value: last measured value is held • Min. alarm: 3.6 mA Load – 4 to 20 mA HART ➀ Test RLmax [W] 1500 RLmax £ U – 10.5 V 23 mA Test 1282 RLmax [W] RLmax £ U – 11.5 V 23 mA 1456 1239 847 ➃ 413 10.5 ➁ ➂ 20 804 ➃ ➂ 369 30 40 45 U [V] 11.5 20 40 45 U [V] 30 P01-PMP71MID-05-xx-xx-xx-001 Load diagram, observe the position of the jumper and the explosion protection (→ See also Page 8, "Measuring a 4 to 20 mA test signal" section.) 1 2 3 4 RLmax U Jumper for 4 to 20 mA test signal set to "Non-test" position Jumper for 4 to 20 mA test signal set to "Test" position Power supply 10.5 (11.5) to 30 V DC for 1/2 G, 1 GD, 1/2 GD, FM IS, CSA IS, IECEx ia, NEPSI Ex ia Power supply 10.5 (11.5) to 45 V DC for devices for non-hazardous areas, 1/2 D, 1/3 D, 2 G Ex d, 3 G Ex nA, FM XP, FM DIP, FM NI, CSA XP, CSA dust ignition proof, NEPSI Ex d Maximum load resistance Supply voltage Note! When operating via a handheld terminal or via a PC with an operating program, a minimum communication resistance of 250 Ω must exist within the loop. Resolution Endress+Hauser • Current output: 1 μA • Display: adjustable (factory setting: presentation of the maximum accuracy of the transmitter) 5 Cerabar S Dead time, time constant I 100 % 90 % 63 % t1 t2 t t3 P01-xxxxxxxx-05-xx-xx-xx-036 Presentation of the dead time and the time constant Dynamic behavior, current output Dynamic behavior, HART Dead time t1 Time constant (T63), t2 Time constant (T90), t3 45 ms 35 ms 81 ms Dead time t1 Time constant (T63), t2 Time constant (T90), t3 295 ms 35 ms 81 ms Reading cycle HART command: average 3 to 4 per second. The Cerabar S commands the BURST MODE function for cyclic value transmission via the HART communication protocol. Response time ≤ 250 ms Cycle time (update time) On average 250 to 330 ms. Damping A damping affects all outputs (output signal, display). • Via onsite display, handheld terminal or PC with operating program, continuous from 0 to 999 s • via DIP switch on the electronic insert, switch position "on" = set value and "off" • Factory setting: 2 s 6 Endress+Hauser Cerabar S Power supply Electrical connection Note! • When using the measuring device in hazardous areas, installation must comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings. → ä 33 ff, "Safety Instructions" and "Installation/Control Drawings" sections. • Protective circuits against reverse polarity, HF influences and overvoltage peaks are installed. ➀ ➅ ➆ 10.5 V DC 11.5 V DC 4…20 mA Test Test ➁ 4... 20mA Test ➄ ➂ 4... 20mA Test ➇ ➃ P01-xMx7xxxx-04-xx-xx-xx-001 Electrical connection 1 2 3 4 5 6 7 8 Housing Jumper for 4 to 20 mA test signal → ä 8, "Measuring a 4 to 20 mA test signal" section. Internal ground terminal External ground terminal 4 to 20 mA test signal between positive and test terminal Minimum supply voltage = 10.5 V DC, jumper is set as illustrated in the diagram. Minimum supply voltage = 11.5 V DC, jumper is set to "Test" position. Not used Devices with Harting plug Han7D + + – – 7 8 6 1 2 Han7D 5 3 4 + – P01-xMD7xxxx-04-xx-xx-xx-000 Left: Electrical connection for devices with Harting plug Han7D Right: View of the plug connector at the device Material: CuZn Endress+Hauser 7 Cerabar S Devices with M12 plug PIN assignment for M12 plug 4 3 1 + 2 – nc PIN Meaning 1 Signal + 2 Not assigned 3 Signal – 4 Ground A0011175 Endress+Hauser offers the following accessories for devices with an M12 plug: Plug-in jack M 12x1, straight • Material: body PA; thread adapter nut CuZn, nickel-plated • Degree of protection (fully locked): IP67 • Order number: 52006263 Plug-in jack M 12x1, elbowed • Material: body PBT/PA; thread adapter nut GD-Zn, nickel-plated • Degree of protection (fully locked): IP67 • Order number: 71114212 Cable 4x0.34 mm² (20 AWG) with M12 socket, elbowed, screw plug, length 5 m (16 ft) • Material: body PUR; thread adapter nut CuSn/Ni; cable PVC • Degree of protection (fully locked): IP67 • Order number: 52010285 Devices with 7/8" plug PIN assignment for 7/8" plug 1 – 3 2 + 4 nc PIN Meaning 1 Signal – 2 Signal + 3 Not assigned 4 Ground A0011176 External thread: 7/8 - 16 UNC • Material: housing / body CuZn, nickel-plated • Degree of protection: IP68 Cable gland Approval Standard, II1/2G Exia, IS ATEX II1/2D, II1/3D, II1/2GD Exia, II1GD Exia, II3G Ex nA Type Clamping area Plastic M20x1.5 5 to 10 mm (0.2 to 0.39 in) Metal M20x1.5 (Ex e) 7 to 10.5 mm (0.28 to 0.41 in) Terminals For wire cross-sections of 0.5 to 2.5 mm² (20 to 14 AWG) Measuring a 4 to 20 mA test signal A 4 to 20 mA test signal may be measured via the positive and test terminal without interrupting the measurement. The minimum supply voltage of the device can be reduced by simply changing the position of the jumper. As a result, operation is also possible with lower voltage sources. Observe the position of the jumper in accordance with the following table. 8 Endress+Hauser Cerabar S Jumper position for test signal Test Test Supply voltage Description – Measuring 4 to 20 mA test signal via the plus and test terminal: possible. (Thus, the output current can be measured without interruption via the diode.) – Delivery status – Minimum supply voltage: 11.5 V DC – Measuring 4 to 20 mA test signal via the plus and test terminal: not possible. – Minimum supply voltage: 10.5 V DC • Version for non-hazardous areas, jumper for 4 to 20 mA test signal in "Test" position (delivery status): 11.5 to 45 V DC • Version for non-hazardous areas, jumper for 4 to 20 mA test signal in "Non-test" position: 10.5 to 45 V DC Note! • When using the measuring device in hazardous areas, installation must comply with the corresponding national standards and regulations and the Safety Instructions or Installation or Control Drawings. • All explosion protection data are given in separate documentation which is available upon request. The Ex documentation is supplied as standard with all devices approved for use in explosion hazardous areas. → ä 33 ff, "Safety Instructions" and "Installation/Control Drawings" sections. Cable entry → ä 31 ff, feature 30 "Housing; cable entry; degree of protection". Cable specification • Endress+Hauser recommends using shielded, twisted-pair two-wire cables. • Terminals for core cross-sections 0.5 to 2.5 mm2 (20 to 14 AWG) • Outer diameter of cable: 5 to 9 mm (0.2 to 0.35 in) depending on the cable gland used (→ ä 9) Residual ripple Without influence on 4 to 20 mA signal up to ± 5 % residual ripple within the permitted voltage range [according to HART hardware specification HCF_SPEC-54 (DIN IEC 60381-1)] Influence of power supply ≤ 0.0006% of URL/1 V Endress+Hauser 9 Cerabar S Performance characteristics Note! Accuracy for devices suitable for custody transfer measurement corresponding to weight & measurement standards in accordance with OIML R117-1 Edition 2007 (E) and EN 12405-1/A1 Edition 2006. General operating / ambient conditions, → ä 14. Reference operating conditions OIML R117-1 Edition 2007 (E) and EN 12405-1/A1 Edition 2006: • Ambient temperature TU = constant, in range: +21 to +33 °C (+70 to 91 °F) • Humidity ϕ = constant, in the range of: 5 to 80 % RH • Ambient pressure pU = constant, in range: 860 to 1060 mbar (12.47 to 15.37 psi) • Position of the measuring cell = constant, in range: horizontal ±1° • Input of LOW SENSOR TRIM and HIGH SENSOR TRIM for lower range value and upper range value • Zero based span • Material of the process diaphragms: AISI 316L/1.4435 • Filling oil: silicone oil • Supply voltage: 24 V DC ± 3 V DC • Load with HART: 250 Ω Uncertainty of measurement for small absolute pressure ranges The smallest extended uncertainty of measurement that can be returned by our standards is: • in the range 1 to 30 mbar (0.0145 to 0.435 psi): 0.4% of the measured value • in the range < 1 mbar (0.0145 psi): 1% of the measured value. Long-term stability 1 year Measuring ranges [bar (psi)] Influence of the installation position 5 years 10 year % of URL 10 (150) ±0.025 ±0.050 ±0.075 50 (750) ±0.025 ±0.075 ±0.100 100 (1500) ±0.050 ±0.150 ±0.200 • Process connections thread G 1 A, G 1 1/2, G 2, 1 1/2 MNPT, 2 MNPT, M 44x1.25, EN/DIN, ANSI, and JIS flange: ≤ 10 mbar (0.15 psi) • Process connections thread: G 1/2, 1/2 MNPT, JIS G 1/2, JIS R 1/2, M20x1.5: ≤ 4 mbar (0.06 psi) Device rotated 180°, process connection pointing upwards. The value is doubled for devices with inert oil. Note! Position-dependent zero shift can be corrected. See → ä 12, "General installation instructions" section. Proof of accuracy of the versions suitable for custody transfer measurement The accuracy of each Cerabar S is proven by a calibration certificate that logs the absolute and relative measuring error of 10 measuring points during the final test. Software reliability The software of Cerabar S fulfills the requirements of OIML R117-1 Edition 2007 (E) and EN 12405-1/A1 Edition 2006. In particular, this includes: • A cyclical check of the data consistency • Non-volatile memory • Segmented data storage Cerabar S continuously checks that the accuracy required for custody transfer measurements is maintained in accordance with OIML R117-1 Edition 2007 (E) and EN 12405-1/A1 Edition 2006. 10 Endress+Hauser Cerabar S Reference accuracy The reference accuracy comprises the non-linearity according to limit point setting, hysteresis and nonreproducibility as per IEC 60770. The data refer to the calibrated span. Measuring cell Sensor Accuracy standard Platinum ±0.075 % ±0.05 % 1) 10 bar (150 psi) 50 bar (750 psi) Absolute pressure 100 bar (1500 psi) 1) Total performance Total error Platinum version not for flush-mounted process connections G 1/2 and M20. The "Total performance" specification comprises the non-linearity including hysteresis, non-reproducibility as well as the thermal change of the zero point. All information applies for the temperature range –10 to +60 °C (+14 to 140 °F). Measuring cell % of URL 10 bar (150 psi) ±0.15 50 bar (750 psi) ±0.25 100 bar (1500 psi) ±0.25 The total error comprises the total performance and long-term stability. All information applies for the temperature range –10 to +60 °C (+14 to 140 °F). Measuring cell Warm-up period Thermal change of the zero output and the output span % of URL/year 10 bar (150 psi) ±0.2 50 bar (750 psi) ±0.2 100 bar (1500 psi) ±0.3 4 to 20 mA HART: < 10 s Measuring cell –10 to +60 °C (+14 to +140 °F) –40 to –10 °C, +60 to +85 °C (-40 to +14 °F, +140 to +185 °F) % of the set span Endress+Hauser 10 bar (150 psi) ±(0.1 x TD + 0.01) ±(0.4 x TD + 0.02) 50 bar (750 psi) ±(0.1 x TD + 0.01) ±(0.4 x TD + 0.02) 100 bar (1500 psi) ±(0.2 x TD + 0.015) ±(0.4 x TD + 0.03) 11 Cerabar S Operating conditions (Installation) General installation instructions • The position-dependent zero point shift can be corrected directly at the device via operating keys, and also in hazardous areas in the case of devices with external operation. • The housing of the Cerabar S can be rotated 380°. See → ä 12, "Turning the housing" section. • Endress+Hauser offers a mounting bracket for installing the device on pipes or walls. → See also → ä 12, "Wall and pipe-mounting" section. Measuring arrangement Cerabar S transmitters without diaphragm seals are mounted as per the norms for a manometer (DIN EN 8372). We recommend the use of shutoff devices and siphons. The orientation depends on the measuring application. Pressure measurement in gases • Mount Cerabar S with shutoff device above the tapping point so that any condensate can flow into the process. Pressure measurement in steams • Mount Cerabar S with siphon above the tapping point. The siphon reduces the temperature to almost the ambient temperature. • Fill the siphon with liquid before commissioning. Pressure measurement in liquids • Mount Cerabar S with shutoff device below or at the same level as the tapping point. Wall and pipe-mounting Endress+Hauser offers a mounting bracket for installing the device on pipes or walls. See also → ä 31 ff, feature 110, "Additional option 2" or as a separate accessory (part number: 71102216). For the dimensions, see → ä 22. Turning the housing The housing can be rotated 380° by loosening the Allen screw. Your benefits • Simple mounting by optimally aligning the housing • Good, accessible device operation • Optimum readability of the onsite display (optional). FIELD TERMINALS max. 380° P01-PMx7xxxx-17-xx-xx-xx-000 Aligning the housing by releasing the setscrew T14 housing: 2 mm Allen screw; T17 housing: 3 mm Allen screw 12 Endress+Hauser Cerabar S Oxygen applications Oxygen and other gases can react explosively to oils, grease and plastics, such that, among other things, the following precautions must be taken: – All components of the system, such as measuring devices, must be cleaned in accordance with the BAM (DIN 19247) requirements. – Dependent on the materials used, a certain maximum temperature and a maximum pressure for oxygen applications must not be exceeded. The devices suitable for gaseous oxygen applications are listed in the following table with the specification pmax. Order code for devices 1)cleaned for oxygen applications pmax for oxygen applications PMP71 – * * * ** * * ** N * * Depends on the lowest-rated element, with 85 °C (185 °F) regard to pressure, of the selected components: over pressure limit (OPL) of the sensor1, process connection (1.5 x PN) or fill fluid (160 bar) 1) Ultrapure gas applications Tmax for oxygen applications Only devices, not accessories or enclosed accessories. Endress+Hauser also offers devices for special applications, such as ultrapure gas, cleaned from oil and grease. No special restrictions regarding the process conditions apply to these devices. → ä 32, "Order information", feature 90 "Fill fluid". Sealing for the custody transfer Endress+Hauser If the local authorities require it for custody transfer, seal the housing cover at the sealing screws with seal wire and seals. Sealing screws are provided for on the housing covers to make the seal. The seal wires have to be attached in the direction opposite of the way the housing cover screws were unscrewed. We recommend attaching at least two seal wires (with seal). 13 Cerabar S Operating conditions (Environment) Ambient classes M3 / E3 Ambient temperature range –25 to +55 °C (-13 to +131 °F) For devices for use in hazardous areas, see Safety Instructions, Installation or Control Drawing (→ ä 33 ff, sections "Safety Instructions" and "Installation/Control Drawings"). Storage temperature range • –40 to +90 °C (-40 to +194 °F) • On-site display: –40 to +85 °C (-40 to +185 °F) Degree of protection • → See Page 31 ff, feature 30 "Housing; cable entry; degree of protection". • Degree of protection IP 68 for T17 housing: 1.83 mH2O for 24 Climate class Class 4K4H (air temperature: –20 to 55 °C (-4 to +131 °F), relative humidity: 4 to 100 %) fulfilled as per DIN EN 60721-3-4 (condensation possible) Vibration resistance Electromagnetic compatibility Device/accessory Test standard Vibration resistance PMP71 GL Guaranteed for 3 to 25 Hz: ±1.6 mm (0.063 in); 25 to 100 Hz: 4 g in all 3 axes With mounting bracket IEC 61298-3 Guaranteed for 10 to 60 Hz: ±0.15 mm (0.0059 in); 60 to 500 Hz: 2 g in all 3 axes • Electromagnetic compatibility to EN 61326 and NAMUR recommendation EMC (NE21). For details refer to the Declaration of Conformity. • With enhanced immunity against electromagnetic fields as per EN 61000-4-3: 30 V/m with closed cover 1 • Maximum deviation: < 0.5 % of span 1) MID Parts Certificate 14 For devices with T14 housing All aspects of OIML R117-1 Edition 2007 (E) and EN 12405-1/A1 Edition 2006 are fulfilled. Endress+Hauser Cerabar S Operating conditions (Process) Process temperature range –25 to +55 °C (–13 to +131 °F) Pressure specifications • The maximum pressure for the measuring device depends on the lowest-rated element with regard to pressure. See the following sections: – → ä 4 ff, "Measuring range" section – "Mechanical construction" section. The MWP (maximum working pressure) is specified on the nameplate. This value refers to a reference temperature of 20°C (68°F), or 100°F (38 °C) for ANSI flanges, and may be applied to the device for an unlimited time. Observe the temperature dependency of the MWP. • The pressure values permitted at higher temperatures can be found in the following standards: – EN 1092-1: 2001 Tab. 18 1 – ASME B 16.5a – 1998 Tab. 2-2.2 F316 – ASME B 16.5a – 1998 Tab. 2.3.8 N10276 – JIS B 2220 • The test pressure corresponds to the over pressure limit of the device (OPL = 1.5 x MWP 2) and may be applied for only a limited time period in order to avoid permanent damage. • The Pressure Equipment Directive (EC Directive 97/23/EC) uses the abbreviation "PS". The abbreviation "PS" corresponds to the MWP (maximum working pressure) of the measuring device. • In the case of sensor range and process connections where the over pressure limit (OPL) of the process connection is smaller than the nominal value of the sensor, the device is set at the factory, at the very maximum, to the OPL value of the process connection. If you want to use the entire sensor range, select a process connection with a higher OPL value (1.5 x PN; MWP = PN). • In oxygen applications, the values for "pmax and Tmax for oxygen applications" as per → ä 13, "Oxygen applications" may not be exceeded. 1) 2) Endress+Hauser With regard to their stability-temperature property, the materials 1.4435 and 1.4404 are grouped together under 13E0 in EN 1092-1: 2001 Tab. 18. The chemical composition of the two materials can be identical. The equation does not apply for PMP71 with a 50 bar (750 psi) or 100 bar (1500 psi) measuring cell. 15 Cerabar S Mechanical construction Note! For custody transfer applications, the cover clamp screws have to be locked with seal wire. 152 111 111 FIELD TERMINALS H Dimensions of T14 housing, optional display on the side P01-PMP71MID-06-00-xx-xx-000 Front view, left-hand side view, top view. → Installation height H, see process connection in question. Housing weight → ä 22. 152 132 111 102 111 115 H FIELD TERMINALS H Dimensions of T17 housing (hygienic), optional display on the side P01-PMx7xxxx-06-00-xx-xx-001 Front view, left-hand side view, top view. → Installation height H, see process connection in question. Housing weight → ä 22. 16 Endress+Hauser Cerabar S Thread, internal process isolating diaphragm 17 13 17 20 20 ø11.4 ø17.5 G 1/4 3 3 ø11.4 ø3.2 ø6 11.4 H ➂ G 1/2A G 1/4 G 1/2 A ø17.5 ø17.5 20 ➁ G 1/2A G 1/2A H ➀ H Process connections G 1/2 A G 1/2 A P01-PMP71xxx-06-09-xx-xx-000 Process connections PMP71, thread ISO 228 Installation height H → ä 18. H 7 ø11.4 ø21.4 ➂ 1/2 FNPT H ➁ 1/2 MNPT 25 15 ø21.4 1/4 NPT 1/2 NPT ø11.4/3.2 1/2 NPT 20 1/4 FNPT H ➀ 1/2 MNPT 10 3 8 2 Thread ISO 228 G 1/2 A EN 837; material version GA: AISI 316L; weight: 0.6 kg (1.32 lbs) Thread ISO 228 G 1/2 A G 1/4 (female); material version GE: AISI 316L; weight: 0.6 kg (1.32 lbs) Thread ISO 228 G 1/2 A bore 11.4 mm (0.45 in); material version GH: AISI 316L; weight: 0.6 kg (1.32 lbs) 25 1 1/2 NPT ø38 P01-PMP71xxx-06-09-xx-xx-001 Process connections PMP71, thread ANSI Installation height H → ä 18. 1 2 3 Endress+Hauser Thread ANSI 1/2 MNPT 1/4 FNPT; material version RA: AISI 316L; weight: 0.6 kg (1.32 lbs) Thread ANSI 1/2 MNPT bore: 400 bar (6000 psi) = 11.4 mm (0.45 in); 700 bar (10500 pis) = 3.2 mm (0.13 in) material version RD: AISI 316L; weight: 0.6 kg (1.32 lbs) Thread ANSI 1/2 FNPT; material version RH: AISI 316L; weight: 0.7 kg (1.54 lbs) 17 Cerabar S ➁ R 1/2 H H ➀ G 1/2 ø8 23 23 3 ø21.4 ø3 ø5 ø11.4 R 1/2 G 1/2 P01-PMP71xxx-06-09-xx-xx-002 Process connections PMP71, thread JIS → Installation height H see table below. 1 2 Version GL: Thread JIS B0202 G 1/2 (male), material: AISI 316L; weight: 0.6 kg (1.32 lbs) Version RL: Thread JIS B0203 R 1/2 (male), material: AISI 316L; weight: 0.6 kg (1.32 lbs) H M 20x1.5 17 20 ø11.4 ø17.5 M20x1.5 P01-PMP71xxx-06-09-xx-xx-003 Process connections PMP71 thread DIN 13 M 20x1.5 bore 11.4 mm (0.45 in) material version GP: AISI 316L; weight: 0.6 kg (1.32 lbs) → Installation height H see Table below. Installation height H for devices with threaded connection and internal process isolating diaphragm Height H 18 T14 housing T17 housing 165 mm (6.5 in) 181 mm (7.13 in) Endress+Hauser Cerabar S b 2 g2 h H EN/DIN flanges, connection dimensions as per EN 1092-1/DIN 2527 dM = ø28 (m) 60 g k D P01-PMP71xxx-06-09-xx-xx-008 Process connection PMP71, EN/DIN flange with raised face, material AISI 316L H: device height = height of the device without flange h + flange thickness b Height h → ä 21. Flange 1) Version Boltholes Nominal Nominal diameter pressure Shape 2) Diameter Thickness Raised face Width of Quantity raised face Diameter Hole circle Flange weight 3) D b g (m) g2 k [mm] [mm] [mm] [mm] [mm] [mm] [kg] CN DN 25 PN 10-40 B1 (D) 115 18 68 4) 4 4 14 85 1.2 CP DN 32 PN 10-40 B1 (D) 140 18 78 4 9 4 18 100 1.9 CQ DN 40 PN 10-40 B1 (D) 150 18 88 4 14 4 18 110 2.2 B3 DN 50 PN 10-40 B1 (D) 165 20 102 - 4 18 125 3.0 B4 DN 80 PN 10-40 B1 (D) 200 24 138 - 8 18 160 5.3 1) The roughness of the surface in contact with the medium, including the raised face of the flanges (all standards) made of Alloy C, Monel or tantalum, is Ra 0.8 μm (31.5 μin). Lower surface roughness on request. 2) Designation as per DIN 2527 in brackets 3) Housing weight → ä 22 4) With these process connections the raised face is smaller than described in the standard. Due to a smaller raised face a special seal must be used. Refer to a manufacturer of seals or your local Endress+Hauser Sales Center. Endress+Hauser 19 Cerabar S b 2 g2 h H ANSI flanges, connection dimensions as per ANSI B 16.5, raised face RF JIS flanges, connection dimensions as per B 2220 BL, raised face RF dM = ø28 60 g k D (m) P01-PMP71xxx-06-09-xx-xx-009 Process connection PMP71, ANSI flange or JIS flange with raised face RF (see table below) H: device height = height of device without flange h + flange thickness b. For the height h → ä 21. Flange 1) Version Boltholes Material Nominal diameter Class/nominal pressure Diameter Thickness Diameter of raised face Width of raised face Quantity Diameter Hole circle Flange weight D b g (m) g2 k [in (mm)] [in (mm)] [in (mm)] [in (mm)] [in (mm)] [in (mm)] 300 lb./sq.in 4.88 (124) 0.69 (17.5) 2.76 4) (70) 0.2 (5) 4 0.75 (19.1) 3.5 (88.9) 1.3 150 lb./sq.in 5 (127) 0.69 (17.5) 2.88 4 (73.2) 0.52 (6.6) 4 0.62 (15.7) 3.88 (98.6) 1.5 2.6 2) [kg] ANSI flanges AN 1 in AISI 316/316L 3) AE AQ AF AR AG AS AH AT AISI 316/316L 3 1 1/2 in AISI 316/316L 3 4 1 1/2 in 300 lb./sq.in 6.12 (155.4) 0.81 (20.6) 2.88 (73.2) 0.52 (6.6) 4 0.88 (22.4) 4.5 (114.3) AISI 316/316L 3 2 in 150 lb./sq.in 6 (152.4) 0.75 (19.1) 3.62 (91.9) - 4 0.75 (19.1) 4.75 (120.7) 2.4 AISI 316/316L 3 2 in 300 lb./sq.in 7.5 (190.5) 0.88 (22.3) 3.62 (91.9) - 8 0.75 (19.1) 5 (127) 3.2 AISI 316/316L 3 3 in 150 lb./sq.in 7.5 (190.5) 0.94 (23.9) 5 (127) - 4 0.75 (19.1) 6 (152.4) 4.9 AISI 316/316L 3 3 in 300 lb./sq.in 8.25 (209.5) 1.12 (28.6) 5 (127) - 8 0.88 (22.4) 6.62 (168.1) 6.7 AISI 316/316L 3 4 in 150 lb./sq.in 9 (228.6) 0.94 (23.9) 6.19 (157.2) - 8 0.75 (19.1) 7.5 (190.5) AISI 316/316L 3 4 in 300 lb./sq.in 10 (254) 1.25 (31.8) 6.19 (157.2) - 8 0.88 (22.4) 7.88 (200.2) 11.6 7.1 JIS flanges KA AISI 316L 25 A 20 K 125 16 67 4 0.14 (3.5) 4 19 90 1.5 KF AISI 316L 50 A 10 K 155 16 96 - 4 19 120 2.0 KL AISI 316L 80 A 10 K 185 18 127 - 8 19 150 3.3 KH AISI 316L 100 A 10 K 210 18 151 - 8 19 175 4.4 1) The roughness of the surface in contact with the medium, including the raised face of the flanges (all standards) made of Alloy C, Monel or tantalum, is Ra 0.8 μm (31.5 μin). Lower surface roughness on request. 2) Housing weight → ä 22 3) Combination of AISI 316 for required pressure resistance and AISI 316L for required chemical resistance (dual rated) 4) With these process connections the raised face is smaller than described in the standard. Due to a smaller raised face a special seal must be used. Refer to a manufacturer of seals or your local Endress+Hauser Sales Center. 20 Endress+Hauser Cerabar S Height h for devices with flange Height h T14 housing T17 housing 165 mm (6.5 in) 181 mm (7.13 in) H 78.5 1/4-18 NPT 75 40 7/16-20 UNF 41.3 63.5 Oval flange P01-PMP71xxx-06-09-xx-xx-007 Version UR: oval flange adapter 1/4-18 NPT as per IEC 61518, material 316L (1.4404), mounting: 7/16-20 UNF; weight: 1.9 kg (4.19 lbs) Height H Endress+Hauser T14 housing T17 housing 199 mm (7.83 in) 215 mm (8.46 in) 21 Cerabar S Wall and pipe mounting with mounting bracket 84 ➀ 52 131 ➀ 122 140 175 86 70 158 76 ➁ ø6 147 ➁ ø52 ø20 P01-xMx7xxxx-06-xx-xx-xx-001 ➀ Dimensions of T14 housing, optional display on the side. For the weight, see the following section. ➁ Dimensions of T17 housing, optional display on the side. For the weight, see the following section. Weight Housing T14 T17 Aluminum AISI 316L AISI 316L With electronic insert and display 1.2 kg (2.65 lbs) 2.1 kg (4.63 lbs) 1.2 kg (2.65 lbs) With electronic insert without display 1.1 kg (2.43 lbs) 2.0 kg (4.41 lbs) 1.1 kg (2.43 lbs) Process connections Process connections: → ä 17 ff 22 Endress+Hauser Cerabar S Material (not wetted) Housing T14 15 16 16 18 17 3 2 3 7 14 8 4 5 13 1 2 6 12 11 10 9 P01-xMxx3xxx-14-xx-xx-xx-000 Front view, left-hand side view, top view. Item number Component part Material T14 housing, RAL 5012 (blue) Die-cast aluminum with protective powder-coating on polyester base Precision cast AISI 316L (1.4435) Die-cast aluminum with protective powder-coating on polyester base Precision cast AISI 316L (1.4435) EPDM AISI 304 (1.4301) AISI 304 (1.4301) PA6 GF10 Silicone (VMQ) Mineral glass Silicone (VMQ) A4 EPDM PA66-GF25 AISI 304 (1.4301)/ AISI 316 (1.4401) AISI 304 (1.4301) Clasp AISI 316L (1.4435), screw 1.4404 Polyamide (PA) Silicone (VMQ) PBT-GF30 FR, for dust ignition-proof: AISI 316L (1.4435) Polycarbonate PC-FR, screw A4 1 T14 housing Cover, RAL 7035 (gray) 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Endress+Hauser Cover Cover seal Nameplates Calibration nameplates Pressure compensation filter Pressure compensation filter, O-ring Sight glass Sight glass seal Screw Sealing ring Snap ring Snap ring for nameplates External ground terminal Cover clamp Cable gland Seal of cable gland and blind plug Blind plug External operation (keys and key cover), RAL 7035 (gray) Seal wire Seals DIN 1367-0 St/Zn (soft galvanized steel) Pb (lead) 23 Cerabar S 15 16 T17 17 16 2 3 7 3 8 1 2 9 14 5 13 12 4 6 11 10 P01-xMxx3xxx-14-xx-xx-xx-002 Front view, left-hand side view, top view. Item number 1 2 3 4 9 10 11 12 13 14 15 Component part T17 housing Cover Cover seal Nameplates Calibration nameplates Pressure compensation filter Pressure compensation filter, O-ring Sight glass for non-hazardous area, ATEX Ex ia, NEPSI Zone 0/1 Ex ia, IECEx Zone 0/1 Ex ia, FM NI, FM IS, CSA IS Sight glass for ATEX 1/2 D, ATEX 1/3 D, ATEX 1 GD, ATEX 1/2 GD, ATEX 3 G, FM DIP, CSA dust ignition-proof Sight glass seal Screw Sealing ring Snap ring Screw External ground terminal Cable gland 16 17 Seal of cable gland and blind plug Blind plug 5 6 7 8 Seal wire Seals Material AISI 316L (1.4404) EPDM Lasered AISI 304 (1.4301) PA6 GF10 Silicone (VMQ) Polycarbonate (PC) Mineral glass EPDM A2-70 EPDM PA6 1.4404 AISI 304 (1.4301) Polyamide PA, for dust ignition-proof: CuZn nickelplated Silicone (VMQ) PBT-GF30 FR, for dust ignition-proof: AISI 316L (1.4435) DIN 1367-0 St/Zn (soft galvanized steel) Pb (lead) Connecting parts Connection between the housing and process connection: AISI 316L (1.4404) Filling oil See "Ordering information" (→ ä 31) 24 Endress+Hauser Cerabar S Material (wetted) Note! Process-wetted device components are listed in the "Mechanical construction" (→ ä 16) and "Ordering information" (→ ä 31) sections. TSE Certificate of Suitability (Transmissible Spongiform Encephalopathy) The following applies to all process wetted device components: • They do not contain any materials derived from animals. • No additives or operating materials derived from animals are used in production or processing. Process connections Endress+Hauser supplies process connections with threaded connections and DIN/ EN flanges made of stainless steel as per AISI 316L (DIN/EN material number 1.4404 (AISI 316) or 1.4435). With regard to their stability-temperature property, the materials 1.4404 and 1.4435 are grouped together under 13E0 in EN 10921: 2001 Tab. 18. The chemical composition of the two materials can be identical. Process isolating diaphragm AISI 316L (DIN/EN material number 1.4435) Endress+Hauser 25 Cerabar S Human interface Operating elements Onsite display (optional) A 4-line liquid crystal display (LCD) is used for display and operation. The onsite display shows measured values, dialog text as well as fault and notice messages in plain text, thereby supporting the user in every stage of operation. The display of the device can be turned in 90° steps. Depending on the installation position of the device, this makes it easy to operate the device and read the measured value. Functions: • Eight-digit measured value display incl. sign and decimal point, bar graph for 4 to 20 mA HART as current display. • Simple and complete menu guidance thanks to separation of the parameters into several levels and groups. • Menu guidance in 8 languages (DE, EN, FR, ES, IT, NL, JP, CH) for HART. • Each parameter is given a 3-digit ID number for easy navigation. • Option for configuring the display according to individual requirements and preferences, such as language, alternating display, display of other measured values such as sensor temperature, contrast setting. • Comprehensive diagnostic functions (fault and warning message, peak-hold indicators, etc.). • Rapid and safe commissioning with the Quick Setup menus. Measured value display Function name Value Parameter Identification number Header line Main line Information line – + E Unit Symbol Bargraph Editing modes Operating keys Selection options Value that can be edited Current measured value P01-xMx7xxxx-07-xx-xx-en-001 26 Endress+Hauser Cerabar S Operating elements Operating keys on the exterior of the device With the T14 housing (aluminum or stainless steel), the operating keys are located either outside of the housing, under the protection cap or inside on the electronic insert. With the T17 housing (stainless steel), the operating keys are located inside the housing on the electronic insert. P01-xMx7xxxx-19-xx-xx-xx-050 The operating keys located externally on the device work on the Hall sensor principle. As a result, no additional openings are required in the device. This guarantees: • Complete protection against environmental influences such as moisture and contamination. • Simple operation without any tools. • No wear. Operating keys and elements located internally on the electronic insert ➃➄ on ➅ t ➀ ➁ off ➂ 1 2 PC P01-xxxxxxxx-19-xx-xx-xx-178 Electronic insert 1 2 3 4 5 6 Endress+Hauser Operating keys Slot for optional display Slot for optional HistoROM®/M-DAT DIP switch for locking/unlocking parameters relevant to the measured values The lead-sealing of the housing cover is designed for use in custody transfer. The DIP switch has to be used to prevent access to the electronics and to lock the configuration of the device. DIP-switch for damping on/off Green LED to indicate value being accepted 27 Cerabar S Local operation Function Position adjustment (zero point correction) Setting lower-range value and upper-range value reference pressure present at the device Device reset Locking and unlocking parameters relevant to the measured value Value acceptance indicated by green LED Switching damping on and off Remote operation External operation (operating keys, optional, not T17 housing) X Internal operation (electronic insert) Display (optional) X X X X X X --- X X X X X X X --- X X Depending on the position of the write protection switch on the device, all software parameters are accessible. Remote operation via: • Handheld terminal Field Communicator 375 (see "Hardware and software for onsite and remote operation" section → ä 28) • FieldCare (see "Hardware and software for onsite and remote operation" → ä 28 ff section) with Commubox FXA195 (see "Hardware and software for onsite and remote operation" section → ä 28 ff) • Field Xpert: Field Xpert is an industrial PDA with integrated 3.5" touchscreen from Endress+Hauser based on Windows Mobile. It communicates via wireless with the optional VIATOR Bluetooth modem connected to a HART device point-to-point or wireless via WiFi and Endress+Hauser’s Fieldgate FXA520. Field Xpert also works as a stand-alone device for asset management applications. For details, refer to BA00060S/04/EN. Note! For further information please contact your local Endress+Hauser Sales Center. Hardware and software for onsite and remote operation Commubox FXA195 For intrinsically safe HART communication with FieldCare via the USB interface. For details refer to TI00404F/ 00/EN. Commubox FXA291 The Commubox FXA291 connects Endress+Hauser field devices with a CDI interface (=Endress+Hauser Common Data Interface) to the USB interface of a personal computer or a notebook. For details refer to TI00405C/07/EN. Note! For the following Endress+Hauser devices you need the "ToF adapter FXA291" as an additional accessory: • Cerabar S PMC71, PMP7x • Deltabar S PMD7x, FMD7x • Deltapilot S FMB70 ToF adapter FXA291 The ToF adapter FXA291 connects the Commubox FXA291 with devices of the ToF platform, pressure equipment and the Gammapilot via the USB port of a computer or laptop. For details refer to KA00271F. Field Communicator 375 With a handheld terminal, all the parameters can be configured anywhere along the bus line via menu operation. 28 Endress+Hauser Cerabar S HistoROM®/M-DAT (optional) HistoROM®/M-DAT is a memory module which can be attached to every electronic insert. The HistoROM®/ M-DAT can be retrofitted at any stage (order number: 52027785). Your benefits • Quick and safe commissioning of the same measuring points by copying the configuration data of one transmitter to another transmitter. • Reliable process monitoring thanks to cyclical recording of pressure and sensor temperature measured values. • Simple diagnosis by recording diverse events such as alarms, configuration changes, counters for measuring range undershoot and overshoot for pressure and temperature as well as user limit overshoot and undershoot for pressure and temperature etc. • Analysis and graphic evaluation of the events and process parameters via software (contained in scope of supply). HistoROM®/M-DAT can be ordered via feature 100 "Additional option 1" or feature 110 "Additional option 2" or as a spare part. → ä 31 ff. A CD with an Endress+Hauser operating program is also included in the scope of delivery. FieldCare FieldCare is an Endress+Hauser asset management tool based on FDT technology. With FieldCare, you can configure all Endress+Hauser devices as well as devices from other manufacturers that support the FDT standard. FieldCare supports the following functions: • Configuration of transmitters in offline and online mode • Loading and saving device data (upload/download) • HistoROM®/M-DAT analysis • Documentation of the measuring point Connection options: • HART via Commubox FXA195 and the USB port on a computer • Service interface with Commubox FXA291 and ToF adapter FXA291 (USB). For further information → www.endress.com Endress+Hauser 29 Cerabar S Certificates and approvals CE mark The device meets the legal requirements of the relevant EC directives. Endress+Hauser confirms that the device has been successfully tested by applying the CE mark. Ex approvals • • • • • • • • ATEX FM CSA NEPSI IECEx TIIS GOST Also combinations of different approvals All explosion protection data are given in separate documentation which is available upon request. The Ex documentation is supplied as standard with all devices approved for use in explosion hazardous areas. → ä 33 ff, "Safety Instructions" and "Installation/Control Drawings" sections. Marine certificate • GL • ABS Functional safety SIL/ IEC 61508 Declaration of Conformity (optional) The Cerabar S devices with a 4 to 20 mA output signal have been developed in accordance with the IEC 61508 standard. These devices can be used to monitor the process pressure up to SIL 3. For a detailed description of the safety functions with Cerabar S, settings and functional safety data, see the "Functional safety manual - Cerabar S" SD00190P. For devices up to SIL 3 / IEC 61508 Declaration of Conformity, see → ä 31 ff, feature 100 "Additional option 1" and feature 110 "Additional option 2" version E "SIL / IEC 61508 Declaration of Conformity". Pressure Equipment Directive (PED) The device corresponds to Article 3 (3) of the EC directive 97/23/EC (Pressure Equipment Directive) and has been designed and manufactured according to good engineering practice. The following also applies: Suitable for stable gases in group 1, category I Standards and guidelines DIN EN 60770 (IEC 60770): Transmitters for use in industrial-process control systems Part 1: Methods for performance evaluation DIN 16086: Electrical pressure measuring instruments, pressure sensors, pressure transmitters, pressure measuring instruments, concepts, specifications on data sheets EN 61326-X: EMC product family standard for electrical equipment for measurement, control and laboratory use. OIML R117-1 Edition 2007 (E) (Organisation Internationale de Métrologie Légale) EN 12405-1/A1 Edition 2006 Approvals for custody transfer All aspects of OIML R117-1 Edition 2007 (E) and EN 12405-1/A1 Edition 2006 are fulfilled. MID Parts Certificate TC7975 Drinking water approval NSF 61 - Approval North-American practice for installation of process seals Endress+Hauser instruments are designed according to ANSI/ISA 12.27.01 either as single seal or dual seal devices with annunciation, allowing the user to waive the use and save the cost of installing external secondary process seals in the conduit as required by the process sealing sections of ANSI/NFPA 70 (NEC) and CSA 22.1 (CEC). These instruments comply with the North-American installation practice and provide a very safe and cost-saving installation for pressurized applications with hazardous fluids. Further information can be found in the control drawings of the relevant devices. 30 Endress+Hauser Cerabar S Ordering information PMP71 This overview does not mark options which are mutually exclusive. 10 A 1 6 5 7 S T R U V G H L I B C D E F m – + E n ➂ 1 Approval: 2 PC 20 For non-hazardous areas ATEX II 1/2 G Ex ia IIC T6 ATEX II 1/2 G Ex ia IIC T6, overfill protection WHG ATEX II 2 G Ex d IIC T6 ATEX II 3 G Ex nA II T6 FM IS, Class I, II, III Division 1, Groups A – G; NI Class I Division 2, Groups A – D; AEx ia FM XP, Class I Division 1, Groups A – D; AEx d FM NI, Class I, Division 2, Groups A – D CSA IS, Class I, II, III Division 1, Groups A – G; Class I Division 2, Groups A – D, Ex ia CSA XP, Class I Division 1, Groups B – D; Ex d NEPSI Ex d IIC T6 NEPSI Ex ia IIC T6 TIIS Ex d IIC T6 IECEx Zone 0/1 Ex ia IIC T6 Combined certificate: ATEX II 1/2 G Ex ia IIC T6 + II 2 G Ex d IIC T6 Combined certificate: FM IS and XP Class I Division 1, Groups A – D Combined certificate: CSA IS and XP Class I Division 1, Groups A – D Combined certificate: FM/CSA IS and XP Class I Division 1, Groups A – D Combined certificates: ATEX II Ex ia / Ex d + FM/CSA IS + XP ATEX II 1/2G Ex ia IIC T6+ ATEX II 2G Ex d IIC T6+ FM/CSA IS + XP Cl.I Div.1 Gr.A-D Output; operation: A B C 30 4 to 20 mA HART, operation outside, LCD (→ see Fig. ➀, n) 4 to 20 mA HART, operation inside, LCD (→ see Fig. ➀, o) 4 to 20 mA HART, operation inside (→ see Fig. o) Housing; cable entry; degree of protection: A B C D E F 1 2 3 4 5 6 R S T U V T14 T17 40 Aluminum T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, Gland M 20x1.5 Aluminum T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, Thread G 1/2 Aluminum T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, Thread 1/2 NPT Aluminum T14 housing, optional display on the side, IP66/67/NEMA 4X/ 6P, M 12x1 PA plug, Aluminum T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, 7/8" FF plug Aluminum T14 housing, optional display on the side, IP 65/NEMA 4X, Han7D plug, 90° AISI 316L T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, Gland M 20x1.5 AISI 316L T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, Thread G 1/2 AISI 316L T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, Thread 1/2 NPT AISI 316L T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, M 12x1 PA plug AISI 316L T14 housing, optional display on the side, IP 66/67/NEMA 4X/ 6P, 7/8" FF plug AISI 316L T14 housing, optional display on the side, IP 65/NEMA 4X, Han7D plug, 90° T17 316L Hygiene IP66/68 NEMA6P; M20 cable gland, T17 = side cover T17 316L Hygiene IP66/68 NEMA6P; G1/2 thread, T17 = side cover T17 316L Hygiene IP66/68 NEMA6P; NPT1/2 thread, T17 = side cover T17 316L Hygiene IP66/67 NEMA6P; M12 plug, T17 = side cover T17 316L Hygiene IP66/68 NEMA6P; 7/8" plug, T17 = side cover Sensor range; Sensor over pressure limit (= OPL): Sensors for absolute pressure Sensor rated value (URL) MP 10 bar MT 50 bar MU 100 bar 50 Calibration; unit: 1 60 Sensor range; mbar/bar Material of the process isolating diaphragm: 1 70 AISI 316L Process connection; material: GA GE GH RA Endress+Hauser OPL (over pressure limit) 40 bar 400 bar 400 bar Thread, internal process isolating diaphragm: Thread ISO 228 G 1/2 A EN 837, AISI 316L Thread ISO 228 G 1/2 A G 1/4 (female), AISI 316L Thread ISO 228 G 1/2 A hole 11.4 mm, AISI 316L Thread ANSI 1/2 MNPT 1/4 FNPT, AISI 316L 31 Cerabar S 70 Process connection; material: RD RH GL RL GP CN CP CQ B3 B4 AN AE AQ AF AR AG AS AH AT KA KF KL KH UR 90 Thread ANSI 1/2 MNPT hole, AISI 316L Thread ANSI 1/2 FNPT, AISI 316L Thread JIS B0202 G 1/2 (male), AISI 316L Thread JIS B0203 R 1/2 (male), AISI 316L Thread, internal process isolating diaphragm: Thread DIN 13 M 20x1.5 EN 837 hole 11.4 mm, AISI 316L EN/DIN flanges, flush-mounted process isolating diaphragm DN 25 PN 10-40 B1, AISI 316L DN 32 PN 10-40 B1, AISI 316L DN 40 PN 10-40 B1, AISI 316L DN 50 PN 10-40 B1, AISI 316L DN 80 PN 10-40 B1, AISI 316L ANSI flanges, flush-mounted process isolating diaphragm 1" 300 lbs RF, AISI 316/316L 1 1/2" 150 lbs RF, AISI 316/316L 1 1/2" 300 lbs RF, AISI 316/316L 2" 150 lbs RF, AISI 316/316L 2" 300 lbs RF, AISI 316/316L 3" 150 lbs RF, AISI 316/316L 3" 300 lbs RF, AISI 316/316L 4" 150 lbs RF, AISI 316/316L 4" 300 lbs RF, AISI 316/316L JIS flanges, flush-mounted process isolating diaphragm 20K 25A RF, AISI 316L 10K 50A RF, AISI 316L 10K 80A RF, AISI 316L 10K 100A RF, AISI 316L Other Oval flange adapter 1/4-18 NPT, mounting: 7/16-20 UNF, AISI 316L Fill fluid: A F K N 100 Silicone oil Inert oil Inert oil, cleaned from oil and grease Inert oil, cleaned for oxygen service (observe application limits pressure/ temperature) Additional option 1: A E B C D V N S 3 4 110 Not selected SIL/IEC 61508 Declaration of Conformity Material test certificate for wetted components, inspection certificate as per EN 10204 3.1 acc. to specification 52005759 NACE MR0175 (wetted parts) Material test certificate for wetted components as per EN 10204 3.1 and NACE MR0175 material, inspection certificate as per EN 10204 acc. to specification 52010806 Mounting on shut-off valve from above HistoROM/M-DAT GL/ABS marine certificate Routine test with certificate, inspection certificate as per EN 10204 3.1 Overpressure test with certificate, inspection certificate as per EN 10204 3.1 Additional option 2: A E F N S U 3 4 5 995 Not selected SIL/IEC 61508 Declaration of Conformity NSF Drinking water approval HistoROM/M-DAT GL/ABS marine certificate Mounting bracket for wall/pipe, AISI 304 Individual testing with test certificate, inspection certificate as per EN10204 3.1 Overpressure test with certificate, inspection certificate as per EN 10204 3.1 Helium leak test EN 1528 with test certificate, inspection certificate as per EN 10204 3.1 Identification: 1 2 PMP71 32 Measuring point TAG, see additional specification Bus address, see additional specification Order code Endress+Hauser Cerabar S Additional documentation Field of Activities Pressure measurement, powerful instruments for process pressure, differential pressure, level and flow: FA00004P/00/DE Technical Information • EMC test procedures TI00241F/00/EN Operating Instructions • BA00412P/00/EN • Description of Device Functions: BA00413P/00/DE Brief Operating Instructions KA01095P/00/EN Functional safety manual (SIL) SD00190P/00/EN MID Parts Certificate ZE00276P/00/EN Safety Instructions Installation/Control Drawings Endress+Hauser Certificate/type of protection Electronics Documentation Version in the order code ATEX II 1/2 G Ex ia IIC T6 – 4 to 20 mA HART – XA00244P 1 ATEX II 2 G Ex d IIC T6 – 4 to 20 mA HART – XA00249P 5 ATEX II 3 G Ex nA II T6 – 4 to 20 mA HART – XA00251P 7 ATEX II 1/2 G Ex ia IIC T6 + ATEX II 2 G Ex d IIC T6 – 4 to 20 mA HART – XA00252P B Certificate/type of protection Electronic insert Documentation Version in the order code IECEx Zone 0/1 Ex ia IIC T6 – 4 to 20 mA HART – XB00005P I Certificate/type of protection Electronic insert Documentation Version in the order code NEPSI Ex ia IIC T6 – 4 to 20 mA HART – XC00003P H NEPSI Ex d IIC T6 – 4 to 20 mA HART – XC00005P G Certificate/type of protection Electronic insert Documentation Version in the order code TIIS Ex d IIC T6 – 4 to 20 mA HART – TC17446 L Certificate/type of protection Electronics Documentation Version in the order code FM IS Class I, II, III, Division 1, Groups A – G; NI, Class I Division 2, Groups A – D; AEx ia – 4 to 20 mA HART – ZD00147P S CSA IS Class I, II, III, Division 1, Groups A – G; Class I Division 2, Groups A – G – 4 to 20 mA HART – ZD00148P U FM IS + XP Class I, Division 1, Groups A – D – 4 to 20 mA HART – ZD00187P C CSA IS + XP Class I, Division 1, Groups A – D – 4 to 20 mA HART – ZD00154P D FM/CSA IS + XP Class I, Division 1, Groups A – D – 4 to 20 mA HART – ZD00154P + ZD00187P E CSA +XP Class I, Division 1, Groups B - D, Class II, Division 1, Groups E - G, Class III – 4 to 20 mA HART – Under development - 33 Cerabar S 34 Endress+Hauser Cerabar S Endress+Hauser 35 Cerabar S Instruments International Endress+Hauser Instruments International AG Kaegenstrasse 2 4153 Reinach Switzerland Tel.+41 61 715 81 00 Fax+41 61 715 25 00 www.endress.com [email protected] TI00451P/00/EN/01.11 No 71147940 CSS/FM+SGML 6.0 71147940
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