Standard equipment
Standard equipment
WELDING PACKAGE selection guide
MMA – Introduction and Overview
Stick welding or MMA is more than 100 years
old. The MMA welding method has the lowest
investment cost, does not require shielding
gas, and is highly portable, both indoor and
outdoor, due to its relatively low weight and
resistance to the elements.
An easy choice
Package Folder
The Package Folder cover page provides an overview
of the various package options offered. The centre
spread explains the features and benefits of each
welding package in detail from a welder’s perspective.
The back page presents optional accessories to
enhance quality and increase productivity.
ESAB offers a wide range of solutions for MMA,
TIG and MIG/MAG welding.
TIG – Introduction and Overview
This selection guide presents packages designed to
address basic welding functionality for service and
maintenance applications up to the most advanced
welding needs.
TIG welding offers an attractive bead
appearance and the highest penetration, which
results in strong weld joints. The TIG welding
method has the highest investment cost and is
a relatively slow welding process.
24
Selecting a welding package with greater functionality
provides more flexibility in the materials you can weld
and in the advanced settings offered.
Customized packages include a multitude of
accessories and offer even greater process flexibility.
Please refer to the ESAB website or product catalogue
for complete details for each package or product.
MIG/MAG – Introduction and Overview
MIG/MAG welding is the most common
welding process in use today. The MIG/MAG
welding method typically offers the highest
productivity and lowest operating cost.
Shielding gas is generally required to protect
the weld pool, but specific self-shielding
flux-cored wires are also available.
2
12
TIG PACKAGES
Specific questions about your process and application
help identify a Package Folder most appropriate for
your needs. Features and benefits of each welding
package are provided to help simplify your choice.
Introduction to Welding Packages
MIG/MAG PACKAGES
This selection guide will assist you in choosing the
machine package that best suits your application
requirements for welding.
4
MMA PACKAGES
Content
3
MMA – Introduction and Overview
MMA Welding Equipment Selection Guide
Material
Electrode Diameter Ø 1.6-2.5mm
Remote
Control Outlet
Model
Mains Supply
Buddy™ Arc 145
1ph / 240V
7
Caddy® Arc 151i A31,
1ph / 240V
7
Buddy™ Arc 180
1ph / 240V
7
Yes
Caddy® Arc 151i A33,
1ph / 240V
7
Yes
Caddy® Arc 201i A33,
1ph / 240V
7
No
Caddy® Arc 251i A32,
3ph / 400V
7
Yes
Caddy® Arc 251i A34,
3ph / 400V
7
No
Page
No
Ø 1.6-3.2mm
Introduction to MMA
Welding Packages
To identify the most suitable welding package for
your application consider the following:
„„What electrode dimension will be used?
The thicker the electrode, the more welding
current is required.
„„Does the application require adjustment
of the welding current during welding? If
so, select a power source equipped with a
remote control outlet to connect a separate
remote control.
„„Will the machine be used on a domestic
grid? If yes, choose a machine that can be
connected to a 10 A fuse.
For certain applications, more than one
package may be suitable. In these cases
please refer to the package information
sheet in this binder.
4
Benefits
Electrodes with larger diameters are more
productive due to a higher deposition rate but
also require a higher welding current. A larger
diameter electrode reduces the number of
passes required when filling up the welding
joint. When welding thinner materials, a smaller
diameter electrode is preferable as it reduces
the risk of burn through and is easier to strike.
Mild Steel/
Stainless Steel
Ø 1.6-4.0mm
Ø 1.6-5.0mm
Remote-controlled systems allow
adjustment of the welding current during
welding by using a separate remote
control. Details are provided with each
welding package.
The fuse size required on a domestic grid
(1 ph, 230V, less then 16A fuse) is lower than
on an industrial grid (1 ph, 230V, 16A fuse).
Depending on local conditions, the industrial
grid is also likely to offer 3 ph, 400V, which
allows the use of welding equipment with
higher welding output.
5
MMA PACKAGES
MMA
welding packages
ESAB’s portable MMA packages provide the flexibility to
weld most metals, including alloyed and non-alloyed steel,
stainless steel and cast iron. A compact design and
easy-to-use control panel make these machines handy
to take along to any job.
Buddy™ Arc 145/180
„„Buddy Arc 145 welds electrodes up to Ø2.5mm
„„Buddy Arc 180 welds electrodes up to Ø3.2mm
„„Competitively priced
„„230V 1ph, requires 16A fuse
Caddy® Arc 151i A31 & Caddy® Arc 151i/201i A33
„„Caddy Arc 151i welds Ø3.2mm electrodes with a 10A fuse
„„Caddy Arc 201i welds electrodes up to Ø4.0mm
„„Allows for 100m mains cable
„„For adjustable Arc Force, Hot Start, two memories and
remote control facility, choose the A33 panel
„„230V 1ph, requires 10A fuse (Arc 151i), 16A fuse
(Arc 201i)
Caddy® Arc 251i A32/A34
„„Welds all types of electrodes up to Ø5.0mm
„„For adjustable Arc Force and Hot Start, electrode type
selector, two memories and remote control facility,
choose the A34 panel
„„400V 3ph, requires 10A fuse
6
7
MMA welding packages
MMA PACKAGES
All ESAB MMA machines offer a smooth direct weld current and excellent
welding performance across the amperage range for welding most
metals such as alloyed and non alloyed steel, stainless steel and cast iron
using basic and rutile electrodes.
Caddy Arc comes equipped with large OKC 50 welding
current connections to withstand heavy loads. The
efficient cooling of the machine and the carefully thought
out design ensure a long working life and allow use under
the toughest working conditions. Caddy Arc is equipped
with automated power factor correction (PFC) allowing
for welding of 3.2mm electrodes using only a 10A slow
fuse. Mains cable up to 100m can be used for
additional reach.
Portable design – A practical and compact design featuring a carry
handle makes ESAB’s portable MMA machines easy to transport to the work
site. To further facilitate transportation, the Caddy offers an optional shoulder
strap with an integrrated cable holder solution. The Buddy machines come
equipped with a basic shoulder strap.
Durability – The design in combination with a robust composite and metal
Caddy Arc 151i with A31 control panel is an extremely
user-friendly machine featuring a one knob setting of the
weld current. The machine also provides automatic Hot
Start for easy striking and Arc Force for improved
welding performance.
A31
housing offer IP23 classification making the machines suitable for outdoor
use. Sturdy OKC 50 cable connectors ensure efficient current transfer with
minimum power loss. Buddy Arc 145 features OKC 25 cable connectors.
TIG option – The Buddy Arc 180 and the Caddy Arc series offer basic
TIG welding with the addition of a TIG torch including a gas valve, a
gas regulator and a cylinder of gas. Mild steel or stainless steel can be welded
with or without filler material.
Complete and Ready-to-use – All MMA machines come complete with a 3m mains cable with
plug, 3m welding cable with electrode holder and a 3m return cable with clamp.
MMA PACKAGES
Caddy Arc 151i/201i/251i
General features
Caddy Arc 151i/201i with A33 control panel offers
adjustable Hot Start and Arc Force. The two individual
memory settings can be used to store the most
frequently applied parameters, saving time when
switching between jobs and ensuring high repeatability.
The remote control mode enables the weld current to be
set remotely from the power source. The current can be
adjusted during welding for a more precise result.
A33
Caddy Arc 251i with A32/A34 control panel is a
400A 3ph machine capable of welding with up to 5.0mm
electrodes. The remote control mode enables the weld
current to be set remotely from the power source.
Buddy Arc 145/180
The Buddy Arc series are compact, competetively
priced MMA machines. Buddy Arc features a simple,
intuitive analogue panel and easy-to-use functions,
making the machine ideally suited for both shop or
offsite steel fabrication. Buddy Arc 145 welds
electrodes up to Ø2.5mm. Buddy Arc 180 welds
electrodes up to Ø3.2mm. A 16 amp slow fuse
is required.
The A32 digital panel is extremely user friendly with a one
knob setting of the weld current.
A32
The A34 digital panel features adjustable Hot Start and
Arc Force. The two individual memory settings can be
used to store the most frequently applied parameters,
saving time when switching between jobs ensuring high
repeatability. The electrode type selector optimises the
machine characteristics according to the electrode
to be welded.
A34
Basic and Rutile
Electrodes
2.5
8
3.2
4.0
5.0
Buddy™ Arc 145
0700 300 884
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Buddy™ Arc 180
0700 300 680
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Caddy® Arc 151i A31
0460 445 881
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Caddy® Arc 151i A33
0460 445 883
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Caddy® Arc 201i A33
0460 445 884
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Caddy® Arc 251i A32
0460 300 880
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Caddy® Arc 251i A34
0460 300 881
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High recovery
and Cellulosic
Electrodes
Max Length
Mains Cable
(2.5mm2)
100m
Remote
Control
Connection
Panel
Memory
Analogue
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Hot Start
Digital
Auto
Adjustable
Arc Force
Auto
Adjustable
10A
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Fuse
Basic TIG
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230V
400V
16A
1ph
3ph
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OKC 25
OKC50
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9
MMA PACKAGES
Accessories MMA
Remote Controls
Consumables
MMA1 incl. 10m connection cable0349 501 024
AT1 0459 491 896
AT1 CoarseFine0459 491 897
Mild steel - Basic electrode
OK48.00 Ø2.0mm x 300mm (carton of 10.2 kg)
OK48.00 Ø2.5mm x 350mm (carton of 12.9 kg)
OK48.00 Ø3.2mm x 450mm (carton of 18.0 kg)
4800202010
4800253000
4800324000
Stainless steel
OK63.30 Ø2.0mm x 300mm (carton of 9.6 kg)
OK63.30 Ø2.5mm x 300mm (carton of 10.2 kg)
OK63.30 Ø3.2mm x 350mm (carton of 12.3 kg)
6330202030
6330252030
6330323020
Connection cables for remote controls
5 m cable0459 552 880
10 m cable0459 552 881
15 m cable0459 552 882
25 m cable0459 552 883
Welding and return cable kit
Dry-storage container
Welding cable kit
Up to 150A Twist type 16 mm2 OKC50 3m 0700 006 898
Up to 200A Twist type 25 mm2 OKC50 3m0700 006 900
Up to 300A Twist type 35 mm2 OKC50 3m0700 006 902
Up to 300A Twist type 35 mm2 OKC50 5m0700 006 888
PK 1 230V
Return cable kit
Up to 150A 16 mm2 OKC50 3m 0700 006 899
Up to 200A 25 mm2 OKC50 3m0700 006 901
Up to 300A 35 mm2 OKC50 3m0700 006 903
Up to 300A 35 mm2 OKC50 5m
0700 006 889
0000 515 064
Pneumatic shipping hammer
HCB
0193 305 001
Shoulder strap Caddy®
Electrode holder
Padded shoulder strap
0460 265 003
Crocodile-type
Confort 2000700 006 004
Confort 3000700 006 005
Twist-type
Handy 2000700 006 003
Handy 3000700 006 016
ESAB 2000333 249 001
ESAB 400
0369 849 880
TIG torches (OKC50)
4m ET 17V (for Buddy™ Arc 180 only)
0700 300 861
TXH™ 151V
0700 300 539
TXH™ 201V
0700 300 553
Wear part kit for TXH™ 151/201/ET17
8m
0700 300 865
0700 300 545
0700 300 556
0368 846 881
Return clamps
MP 2000367 558 880
Eco clamp 2500700 006 001
MP 3000682 103 803
10
11
TIG – Introduction and Overview
TIG Welding Equipment Selection Guide
Material
Plate Thickness
Cooling
Model
Pulse / Remote Page
Control Outlet
DC TIG
Caddy® Tig 1500i TA34
•/•
15
Caddy® Tig 2200i TA34
•/•
15
Caddy® Tig 2200iw TA34
•/•
15
Buddy™ Tig 160
-/-
15
Caddy® Tig 1500i TA33
-/-
15
Caddy® Tig 1500i TA34
•/•
15
Caddy® Tig 2200i TA33
-/-
15
Caddy® Tig 2200i TA34
•/•
15
Caddy® Tig 2200iw TA33
-/-
15
Caddy® Tig 2200iw TA34
•/•
15
Caddy® Tig 2200i AC/DC TA34
•/•
19
Water
Caddy® Tig 2200iw AC/DC TA34
•/•
19
Air
Caddy® Tig 2200i AC/DC TA33
-/•
19
Caddy® Tig 2200iw AC/DC TA33
-/•
19
Air
<1.0mm
Water
Introduction to TIG
Welding Packages
To identify the most suitable welding package
for your application consider the following:
„„What material will be welded? TIG welding
aluminium requires a power source with
AC functionality. If welding only mild and/or
stainless steel, a DC power source
is sufficient.
„„What is the thickness of the material being
welded? This determines the required output
of the machine. Welding material less than
1.0mm thick will require pulse functionality
(TA34 panel).
„„Does the application require a water-cooled
system? This determines the size of the
welding torch required.
„„Does the application require adjustment
of the welding current during welding? If
so, select a power source equipped with a
remote control outlet to connect an adapter
for a welding torch (this enables adjusting of
the weld current) or add a separate
remote control.
12
Benefits
Water-cooled systems allow use of a
smaller size welding torch without the risk of
overheating the torch (only available on >200A
packages). The smaller sized torch provides
better access to confined spaces and better
ergonomics for the welder. In comparison, an
air-cooled system has a lower investment cost
and reduced maintenance cost.
Mild Steel /
Stainless Steel
1.0-5.0mm
Air
Air
1.0-7.0mm
Water
Remote-controlled systems allow
adjustment of the welding current during
welding by using a welding torch with a remote
control function, a foot pedal or a separate
remote control. Details are provided with each
welding package.
Pulse functionality is required when welding
materials with a thickness less than 1.0mm.
Thin materials are more likely to deform due to
the heat input. By using pulsed TIG welding,
the welding current is automatically adjusted
during welding to reduce the heat input.
For certain applications, more than one
package may be suitable. For additional
details, please refer to the package
information sheet in this binder.
AC/DC TIG
Air
0.5-5.5mm (Alu)
0.5-7.0mm (Fe/SS)
Aluminium
(mild
and stainless
steel)
1.0-5.5mm (Alu)
1.0-7.0mm (Fe/SS)
Water
13
TIG PACKAGES
DC TIG
welding packages
ESAB’s DC TIG packages are ideal for welding mild and
stainless steels. These complete welding packages
consist of a compact and powerful power source with
an easy-to-use control panel and ergonomic torch.
Buddy™ Tig 160
„„Competitively priced
„„Analogue panel
„„Adjustable slope down
„„Automatic post gas flow
Caddy® Tig 1500i/2200i with TA33 user interface
„„Automatic settings - Simply set the plate thickness and
the machine optimises the parameters
„„Adjustable slope up/down and pre/post gas flow
„„Option to use smaller sized TIG-torch
„„Digital display
Caddy® Tig 1500i/2200i with TA34 user interface
„„Pulsed functionality for controlled heat input
„„Ideal for thin plate welding and special alloys
„„Remote control ready
„„Two individual memory settings
„„Adjustable slope up/down and pre/post gas flow
„„Option to use smaller sized TIG-torch
„„Digital display
14
15
DC TIG welding packages
General features
Caddy Tig 1500i & Caddy Tig 2200i
Portable design – All ESAB DC TIG machines are portable and lightweight,
The Caddy Tig product is offered in multiple versions.
The output power determines the maximum thickness
that can be welded and the functionality is in the
control panel (TA33 or TA34). On the more powerful
Caddy Tig 2200i, an optional water cooling unit enables
the use of a smaller sized water-cooled torch, suitable
for those difficult to access welds.
making them easy to transport to indoor and outdoor work sites. The
compact design makes them easy to store when not in use.
Durability – The design in combination with the robust, composite and metal
housing offer IP23 classification making the machines suitable for outdoor use.
Sturdy OKC 50 cable connectors ensure efficient current transfer with
minimum power loss.
The digital display allows the operator to set and view the
welding parameters. It also provides the actual current
(which might differ from the set current) for a more
accurate reading. This is an important quality factor
when welding according to a standard or a WPS.
LiftArc™ starts. The arc is struck by pressing the trigger on the torch, so the
electrode never touches the surface of the work piece. This eliminates the
risk of contamination and improves the start properties making the machine
user friendly. The 4-stroke mode (“push & release” to start – weld – “push &
release” to stop) is commonly used on longer welds while the 2-stroke mode
(“push” to start – weld – “release” to stop) is used on shorter welds such as
tack welding. Both Caddy and Buddy offer this functionality and both weld
most metals, including alloyed and non-alloyed steel, stainless steel and cast
iron.
The TA33 control panel offers intelligent and
automatic settings to reduce set up time. Simply set
the plate thickness and the machine adjusts the optimal
welding parameters. The slope up and slope down time
as well as the pre/post gas-flow time can be manually
adjusted to suit the welder’s preference.
MMA option – Both Caddy Tig and Buddy Tig can be used for MMA (stick
welding). A complete welding cable kit is included.
The TA34 control panel provides pulse
functionality which is recommended when welding thin
material ( <1.0mm). When the pulse functionality is
activated, the weld current switches between the set
peak and background current, thus minimising the heat
input and reducing the risk of deformation of the work
piece. The remote control mode on the TA34 enables the
weld current to be set remotely from the power source.
The current can be adjusted during welding for a more
precise result.
Complete and Ready-to-use – All portable TIG machines listed in this folder are delivered complete
with a 3m mains cable with plug, 4.0m TIG Torch, MMA kit, return cable, 1.5m gas hose and carry handle.
TA33
Buddy Tig 160
ESAB’s Buddy Tig 160 is a compact DC TIG machine
that is competitively priced. Buddy Tig features a simple,
intuitive analogue panel and easy-to-use functions
making the machine ideally suited for both shop or offsite
steel fabrication.The automatic slope down function
(gradual decrease of the weld current) provides a smooth
high-quality finish to the weld with reduced risk of
craters. The post gas-flow is set automatically based on
the selected weld current. A 16 amp slow fuse
is required.
The TA34 offers two individual memory settings. The
most frequently used parameters may be stored to save
time when switching between jobs and to ensure
high repeatability.
TA34
Plate Thickness
Mild steel: Argon 100%
Stainless steel: Argon 100%
< 1.0
16
1.0 - 5.5
TIG PACKAGES
TIG PACKAGES
TIG welding – All ESAB TIG machines offer High Frequency (HF) and
Pulse
5.5 - 7.3
Buddy™ Tig 160
0700 300 681
l
Caddy® Tig 1500i TA33
0460 450 880
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Caddy® Tig 2200i TA33
0460 450 881
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Caddy® Tig 2200iw TA33
0460 450 884
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Caddy® Tig 1500i TA34
0460 450 882
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Caddy® Tig 2200i TA34
0460 450 883
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Caddy® Tig 2200iw TA34
0460 450 885
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Remote
Control
Connection
Watercooled
Torch
Memory
Panel
Analogue
Stick Electrode 3.2mm
Digital
10A fuse
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16A fuse
Max Length
Mains Cable
(2.5mm2)
100m
Self-cooled or water-cooled?
You always have the option of upgrading your Caddy Tig
2200i machine with a water cooling unit. Please contact
your local ESAB dealer for details. The following items
are required.
CoolMini
Connection kit
TXH™ 251w / 251wF torch
0460 144 880
0460 509 880
See next page.
17
Remote Controls TA34
Trolleys Caddy®
T1 Foot CAN incl. 5m connection cable0460 315 880
AT1 CAN0459 491 863
AT1 CoarseFine CAN0459 491 884
MTA1 CAN0459 491 880
2-wheel, large gas bottle 20-50 liters 0460 330 880
(forward facing panel)
2-wheel, large gas bottle 20-50 liters0459 366 887
(sideways facing panel)
2-wheel, small gas bottle 5-10 liters
0459 366 885
Connection cables for remote controls
5 m cable CAN0459 554 880
10 m cable CAN0459 554 881
15 m cable CAN0459 554 882
25 m cable CAN0459 554 883
TIG consumables
Mild steel
OK Tigrod 12.64 Ø1.6mm x 1000mm (carton 5.0 kg)1264 16R 150
OK Tigrod 12.64 Ø2.4mm x 1000mm (carton 5.0 kg)1264 24R 150
OK Tigrod 12.64 Ø3.2mm x 1000mm (carton 5.0 kg)1264 32R 150
Stainless steel
OK Tigrod 316LSi Ø1.6mm x 1000mm (carton 5.0 kg)1632 16R 150
OK Tigrod 316LSi Ø2.4mm x 1000mm (carton 5.0 kg)1632 24R 150
OK Tigrod 316LSi Ø3.2mm x 1000mm (carton 5.0 kg)1632 32R 150
Tungsten electrodes
Gold Plus, 1,5% Lanthan (AC/DC):
WL15 1,0 x 175mm Gold Plus (Lanthanated) Gold 0151 574 050
WL15 1,6 x 175mm Gold Plus (Lanthanated) Gold 0151 574 051
WL15 2,4 x 175mm Gold Plus (Lanthanated) Gold 0151 574 052
WL15 3,2 x 175mm Gold Plus (Lanthanated) Gold 0151 574 053
WL15 4,0 x 175mm Gold Plus (Lanthanated) Gold 0151 574 054
WL15 4,8 x 175mm Gold Plus (Lanthanated) Gold 0151 574 055
Tungsten grinders
G-Tech Handy II0700 009 886
G-Tech0700 009 880
Torches (OKC50)
4m 8m
ET 17 (for Buddy™ Tig only)
0700 300 860 0700 300 864
TXH™ 121
0700 300 524 0700 300 529
TXH™ 121F Flexible head
0700 300 526 0700 300 531
TXH™ 151
0700 300 538 0700 300 544
TXH™ 151F Flexible head
0700 300 541 0700 300 547
TXH™ 201
0700 300 552 0700 300 555
TXH™ 201F Flexible head
0700 300 554 0700 300 557
TXH™ 251w Water-cooled
0700 300 561 0700 300 563
TXH™ 251wF Flexible head
0700 300 562 0700 300 564
A TIG torch is included with all TIG welding packages listed.
Remote control torches
4m
TXH™ 121r 0700 300 620
TXH™ 121Fr Flexible head
0700 300 621
TXH™ 151r
0700 300 624
TXH™ 151Fr Flexible head
0700 300 625
TXH™ 201r
0700 300 628
TXH™ 201Fr Flexible head
0700 300 629
TXH™ 251wr Water-cooled
0700 300 632
TXH™ 251wFr Flexible head
0700 300 633
Remote Adapter kit RAT!, 12-pole, incl 0,25m cable
8m
0700 300 622
0700 300 623
0700 300 626
0700 300 627
0700 300 630
0700 300 631
0700 300 634
0700 300 635
0459 491 812
Wear part kit for TXH™ 121/251w Wear part kit for TXH™ 151/201/ET17 0368 846 880
0368 846 881
AC/DC TIG
TIG PACKAGES
TIG PACKAGES
Accessories TIG
welding packages
ESAB’s AC/DC TIG packages weld aluminium, mild
steel, stainless steel and most other metals. These
complete welding packages consist of a compact and
powerful power source with an easy-to-use control
panel and ergonomic torch.
Caddy® Tig 2200i AC/DC with TA33 user interface
„„Automatic settings - Simply set the plate thickness and
the machine optimises the parameters
„„Pre-set AC frequency
„„Pre-set AC balance
„„Remote control ready
Caddy® Tig 2200i AC/DC with TA34 user interface
„„Pulsed functionality for controlled heat input
„„Ideal for thin plate welding and special alloys
„„Adjustable AC Frequency optimises the arc width
„„Adjustable AC Balance optimises the arc penetration
„„Electrode preheating for improved starting properties
and extended electrode life
„„Two individual memory settings
„„Remote control ready
Shoulder strap Caddy®
Padded shoulder strap0460 265 003
18
19
AC/DC TIG welding packages
General features
Portable design – All ESAB Caddy AC/DC Tig machines are small and lightweight, mak-
The TA33 control panel offers intelligent and
automatic settings to reduce set up time. Simply set the
plate thickness and the machine will adjust to the
optimal welding parameters. The slope up and slope
down time as well as the pre/post gas-flow time can be
manually adjusted to suit the individual welder’s
preferred settings.
ing them easy to transport to indoor and outdoor work sites. The compact design makes
them easy to store when not in use.
Durability – The design in combination with the robust composite and metal housing
offer IP23 classification making the machines suitable for outdoor use. Sturdy OKC 50 cable
connectors ensure efficient current transfer with minimum power loss.
TA33 AC/DC
The TA34 control panel provides DC TIG pulse
functionality which is recommended when welding thin
material ( <1.0mm). When pulse functionality is activated,
the weld current switches between the set peak and
background current, thus minimising the heat input and
reducing the risk of deformation of the work piece. When
welding aluminium, the adjustable AC Frequency
optimises the arc width and the adjustable AC Balance
optimises the penetration, providing full control of the
weld pool. In addition, electrode preheating improves the
start properties and extends the life of the electrode.
MMA option – Caddy Tig can be used for MMA (stick welding).
A complete welding cable kit is included.
Complete and Ready-to-use – All portable TIG machines featured
are delivered complete with a 3m mains cable with plug, 4m TIG Torch,
MMA kit, return cable, 1.5m gas hose and carry handle.
The TA34 offers two individual memory settings. The most
frequently used parameters may be stored to save time
when switching between jobs and to ensure
high repeatability.
TA34 AC/DC
TIG PACKAGES
TIG PACKAGES
TIG welding – All ESAB TIG machines offer High Frequency (HF) and LiftArc™ starts. The
arc is struck pressing the trigger on the torch and the electrode will never touch the surface
of the work piece. This eliminates the risk of contamination and improves the start
properties, making the machine user friendly. For longer welds the 4-stroke mode (“push
& release” to start – weld – “push & release” to stop) is commonly used while the 2-stroke
mode (“push” to start – weld – “release” to stop) is used on shorter welds such as tack
welding. Caddy Tig welds most metals, including alloyed and non alloyed
steel, stainless steel and cast iron.
The remote control mode enables the weld current to be
set remotely from the power source. This is often
required when switching between different welding
positions (ex. pipe welding).
Caddy Tig 2200i AC/DC
The Caddy Tig 2200i AC/DC is available with two panel options, TA33
and TA34. The 2200i model can weld aluminium up to 5.5mm and mild
and stainless steels up to 7.3mm. The water-cooled 2200i allows the
use of a smaller sized water-cooled torch, suitable for those difficult to
access welds.
The digital display allows the operator to set and view the welding
parameters. It also provides the actual current (which might differ from
the set current) for a more accurate reading. This is an important quality
factor when welding according to a standard or a WPS.
Plate Thickness
Aluminium: Argon 100%
< 1.0
1.0 - 5.5
Plate Thickness
Mild steel: Argon 100%
Stainless steel: Argon 100%
< 1.0
Pulse
Remote
Control
Connection
1.0 - 7.3
Watercooled
Torch
Panel
Stick Electrode
3.2mm
Digital
10A fuse
Max Length
Mains Cable
(2.5mm2)
100m
l
l
l
l
l
l
l
l
l
l
Memory
Caddy® Tig 2200i AC/DC TA33
0460 150 882
l
l
l
Caddy® Tig 2200iw AC/DC TA33
0479 100 264
l
l
l
Caddy® Tig 2200i AC/DC TA34
0460 150 883
l
l
l
l
l
l
Caddy® Tig 2200iw AC/DC TA34
0479 100 263
l
l
l
l
l
l
l
l
l
l
l
Caddy® Tig 2200iw AC/DC TA34*
0460 150 884
l
l
l
l
l
l
l
l
l
l
l
l Self-cooled or water-cooled?
You always have the option of upgrading your Caddy Tig 2200i
AC/DC machine with a water cooling unit. Please contact your
ESAB dealer for details. The following items are required.
CoolMini incl. connection kit
TXH™ 251w / 251wF torch
0460 144 880
See next page.
* with trolley
20
21
TIG PACKAGES
Accessories TIG
Remote Controls TA34
Trolleys Caddy®
T1 Foot CAN incl. 5m connection cable0460 315 880
AT1 CAN0459 491 863
AT1 CoarseFine CAN0459 491 884
MTA1 CAN0459 491 880
2-wheel, large gas bottle 20-50 liters 0460 330 880
(forward facing panel)
2-wheel, large gas bottle 20-50 liters0459 366 887
(sideways facing panel)
2-wheel, small gas bottle 5-10 liters
0459 366 885
Connection cables for remote controls
5 m cable CAN0459 554 880
10 m cable CAN0459 554 881
15 m cable CAN0459 554 882
25 m cable CAN0459 554 883
TIG consumables
Mild steel
OK Tigrod 12.64 Ø1.6mm x 1000mm (carton 5.0 kg)126416R150
OK Tigrod 12.64 Ø2.4mm x 1000mm (carton 5.0 kg)126424R150
OK Tigrod 12.64 Ø3.2mm x 1000mm (carton 5.0 kg)126432R150
Stainless steel
OK Tigrod 316LSi Ø1.6mm x 1000mm (carton 5.0 kg)163216R150
OK Tigrod 316LSi Ø2.4mm x 1000mm (carton 5.0 kg)163224R150
OK Tigrod 316LSi Ø3.2mm x 1000mm (carton 5.0 kg)163232R150
Aluminium
OK Tigrod 53.56 Ø1.6mm x 1000mm (carton 2.5 kg)181516R120
OK Tigrod 53.56 Ø2.4mm x 1000mm (carton 2.5 kg)181524R120
OK Tigrod 53.56 Ø3.2mm x 1000mm (carton 2.5 kg)181532R120
Tungsten electrodes
Gold Plus, 1,5% Lanthan (AC/DC):
WL15 1,0 x 175mm Gold Plus (Lanthanated) Gold 0151 574 050
WL15 1,6 x 175mm Gold Plus (Lanthanated) Gold 0151 574 051
WL15 2,4 x 175mm Gold Plus (Lanthanated) Gold 0151 574 052
WL15 3,2 x 175mm Gold Plus (Lanthanated) Gold 0151 574 053
WL15 4,0 x 175mm Gold Plus (Lanthanated) Gold 0151 574 054
WL15 4,8 x 175mm Gold Plus (Lanthanated) Gold 0151 574 055
Torches (OKC50)
4m 8m
ET 17 (for Buddy™ Tig only)
0700 300 860 0700 300 864
TXH™ 121
0700 300 524 0700 300 529
TXH™ 121F Flexible head
0700 300 526 0700 300 531
TXH™ 151
0700 300 538 0700 300 544
TXH™ 151F Flexible head
0700 300 541 0700 300 547
TXH™ 201
0700 300 552 0700 300 555
TXH™ 201F Flexible head
0700 300 554 0700 300 557
TXH™ 251w Water-cooled
0700 300 561 0700 300 563
TXH™ 251wF Flexible head
0700 300 562 0700 300 564
A TIG torch is included with all TIG welding packages listed.
Remote control torches
4m
TXH™ 121r 0700 300 620
TXH™ 121Fr Flexible head
0700 300 621
TXH™ 151r
0700 300 624
TXH™ 151Fr Flexible head
0700 300 625
TXH™ 201r
0700 300 628
TXH™ 201Fr Flexible head
0700 300 629
TXH™ 251wr Water-cooled
0700 300 632
TXH™ 251wFr Flexible head
0700 300 633
Remote Adapter kit RAT!, 12-pole, incl 0,25m cable
8m
0700 300 622
0700 300 623
0700 300 626
0700 300 627
0700 300 630
0700 300 631
0700 300 634
0700 300 635
0459 491 812
Wear part kit for TXH™ 121/251w Wear part kit for TXH™ 151/201
0368 846 880
0368 846 881
Tungsten grinders
G-Tech Handy II0700 009 886
G-Tech0700 009 880
22
23
MIG/MAG – Introduction and Overview
MIG/MAG Welding Equipment Selection Guide
Material
Type
Wire Ø / Plate thickness
Model
Portable
0.8mm / <6mm
Page
Caddy® Mig 160i
27
Caddy® Mig 200i
27
Origo™ Mig C151
31
Origo™ Mig C170
31
Origo™ Mig C250
31
Origo™ Mig C250
35
Origo™ Mig C280 PRO
35
Origo™ Mig C340 PRO
35
Origo™ Mig C340 PRO
35
Origo™ Mig C420 PRO
35
400A Advanced
39
400A Synergic
43
Origo™ Mig C420 PRO
35
400A Advanced
39
400A Synergic
43
Compact
Mild Steel
Solid Wire
1.0mm / <10mm
1.2mm / >10mm
Introduction to MIG/MAG
Welding Packages
To identify the most suitable welding package
for your application consider the following:
„„What material will be welded? This will
determine the minimum functionality required.
„„What consumable will be used? Flux-cored
wire (FCW) or solid wire.
„„Would a compact machine or a machine with
a separate feeding unit be preferred? This is
usually determined by the layout of the
workplace.
„„What is the thickness of the material being
welded? This will determine the required
output power of the machine.
On the following pages you’ll find
recommended packages for welding of
mild steel, stainless steel and aluminium using
either solid or flux-cored wire. For certain
combinations, more than one package might
be suitable. For further details, please refer to
the package information sheet in this binder.
Benefits
Compact machines are smaller and
therefore easier to transport. The investment
cost is normally less then that of a power
source with a separate feeder.
Machines with separate feeders feature
interconnection cables between 1.7 and
35m for increased reach. Counterbalance
arms improve ergonomics and minimise the
weight of the torch package. The feeder can
be suspended in cranes for improved reach.
Wheels kits for the feeder are available for
improved maneuverability on the floor.
Portable machines are lightweight and
easy to carry to the work site. A smaller spool
size reduces the size and weight of these
machines (200mm, weight up to 5kg).
Mild Steel
Flux-cored Wire
Stainless Steel
Solid Wire
Stainless Steel
Flux-cored Wire
Aluminium
Solid Wire
Separate
Feeder
1.0mm / <10mm
1.2mm / >10mm
Compact
1.0mm / <10mm
1.2 - 1.4mm / >10mm
Separate
Feeder
1.0mm / <10mm
1.2 - 1.4mm / >10mm
Compact
0.8mm / <6mm
Caddy® Mig C200i
27
Separate
Feeder
1.0mm / <10mm
1.2mm / >10mm
400A Pulse
47
Compact
1.0mm / <10mm
1.2 - 1.4mm / >10mm
Origo™ Mig C420 PRO
35
Separate
Feeder
1.0mm / <10mm
1.2 - 1.4mm / >10mm
400A Advanced
39
400A Synergic
43
Compact
1.0mm / <6mm
Caddy® Mig C200i
27
Separate
1.0mm / <10mm
400A Pulse
47
Note: This selection guide should be viewed as a recommendation for the most common wire combinations.
Smaller wire diameters can always be used and in most cases a larger diameter can be an option.
24
25
Portable mig/mag
These portable MIG/MAG packages feature built-in wire
feeders. An intuitive control panel reduces set up time.
The machines are optimised for welding solid wire.
Polarity can easily be reversed enabling the use of
self-shielded wires. This eliminates the need for
shielding gas, making the machine truly portable.
Caddy® Mig C160i
„„Automatic settings - Simply set the plate thickness
and the machine optimises the parameters
„„Convenient single-knob heat adjustment
„„Analogue panel
„„Optimised for welding mild and stainless steel plates
from 0.5 - 4.0mm
MIG/MAG PACKAGES
welding packages
Caddy® Mig C200i
„„QSet™ - Intelligent welding system
„„Automatic settings - Simply set the plate thickness
and the machine optimises the parameters
„„Convenient single-knob heat adjustment
„„MIG brazing capability
„„Digital panel for exact settings of current and voltage
„„Optimised for welding mild/stainless steel and
aluminium plates from 0.5 - 6.0mm
26
27
Portable Mig/Mag welding Packages
Caddy Mig C160i
general features
Portable design – ESAB Caddy Mig machines are
The Caddy Mig C160i is optimised for welding mild and
stainless steels using up to 0.8mm solid wire.
lightweight and easy to carry to the work site. They use a
smaller spool size of 200mm/max weight of 5 kg, which
reduces the machine’s size and weight. The machine’s can
operate with extra long mains cables of 50m. For additional
freedom of movement, Caddy Mig machines can be used
on generators with AVR with 5.5 kVA for full output
or min 3.0 kVA for 100A output (required for
OK 12.51 0.8mm).
An analogue panel allows the operator to easily set the
thickness of the material to weld. The machine then
automatically sets the optimum amperage and voltage. Heat
input can be controlled by the turn of a knob. As a result, set
up time is kept to a minimum and a quality weld is easy
to achieve.
Gasless MIG welding – The polarity of the Caddy Mig
Caddy Mig C200i
machines can easily be reversed, enabling the use of selfshielded wires such as Coreshield 15. This eliminates the
need to transport a gas bottle to the work site making
the machine truly portable. Optimised for plate
thicknesses >1.5mm.
The Caddy Mig C200i package is optimised for mild/stainless
steel, aluminium and MIG brazing applications. Welding
parameters can be set either manually or fully automatically
using the QSet functionality. Either way, the intuitive control panel
and large LCD display provide a clear overview of the settings
even from a distance. This makes it easy to identify the optimal
parameters and consequently reduces set up time.
Durability – A durable design in combination with a
corrosion-resistant flame-proof composite housing with
IP23 classification makes the machines suitable for
outdoor use. The recessed panel provides extra
protection of the knobs.
Automatic mode / QSet is a built-in function which
provides a unique way of setting welding parameters in short
arc mode when welding mild steel. Simply set the material type
to Fe/SS and plate thickness and QSet will sense the wire/
gas combination and automatically select the correct welding
parameters. QSet will also adjust for changes in wire stick out
to maintain optimal arc characteristics. QSet give the following
advantages:
Accessible and easy to service - The built-in wire
System management – The smart design of the
housing offers a storage tray on the top surface. Integrated
cables holders in the front and rear panels and a built-in
shoulder strap make transport easy.
„„Low spatter level, minimum after treatment
„„Constant arc length – maintained weld quality also in hard
to reach corners
Delivered Ready-to-use, including wire - Caddy
„„Quick set up – easy to get started
„„Easy weld pool heat adjustment with a simple turn of
Mig machines come with 1kg OK Autrod 12.51 0.8mm
solid wire included.The package contains a 3m MIG torch
(MXL™ 180), a 3m return cable and clamp, 3m mains
cable with plug, 4.5m gas hose with clamp and quick
connector and a carrying strap.
the knob
In manual mode the wire feed speed and voltage may be
adjusted manually with a simple turn of the knob. The
corresponding amperage value is also displayed on the digital
panel which enables exact readings.
To further fine-tune arc characteristics the C200i also
offers a stepless inductance setting function. The inductance is
pre-set to simplify for the welder. Typically, a higher inductance
delivers a more crisp and focused arc suitable for position
welding, while a lower inductance generates a smoother arc
with less spatter.
Plate Thickness
0.5-4.0
28
„„Consistent, high weld quality regardless of operator skill level
Caddy® Mig C160i
0349 310 850
Caddy® Mig C200i
0349 312 030
0.5 - 6.0
l
l
Mild Steel
Argon/Mix
or CO2
Stainless
Argon 98%
O2 2%
l
l
l
l
Aluminium
Argon 100%
MIG Brazing
Argon 99%
O2 1%
Panel
Analogue
QSet™
Digital
l
l
l
l
l
MIG/MAG PACKAGES
MIG/MAG PACKAGES
feeder mechanism and Ø200 mm wire spool are easily
accessed from the side panel. Feeder rolls can be changed
without using any tools.
Aluminium welding require adjustments of the machine and
torch. The liner, feed rolls and contact tip should be replaced
(see next page). The wire end has to be cut between welds for
optimal start properties. For production welding in aluminium
ESAB recommend the Aristo Mig 4004i Pulse package.
29
Accessories MIG/MAG
Consumables 200mm wire spools
Mild steel solid wire
OK Autrod 12.51 Ø 0.6/5.0 kg
OK Autrod 12.51 Ø 0.8/5.0 kg
OK Autrod 12.51 Ø 1.0/5.0 kg
1251064600
1251084600
1251004600
Stainless solid wire
OK Autrod 308LSi Ø 0.8/5.0 kg
OK Autrod 316LSi Ø 0.8/5.0 kg
1612084600
1632084600
Aluminium solid wire
OK Autrod 5183 Ø 1.0/2.0 kg
181610462E
Trolley
Trolley, 2-wheel for large gas bottles0459 366 887
Wear parts torch
Ø 0.8/4.5 kg 35UE084630
Brazing
OK Autrod 19.30 Ø 1.0/5.0 kg
1930104600
Gas nozzle (1)0700 200 054
Contact tip (2) for 0.6mm wire0700 200 063
Contact tip (2) for 0.8mm wire 0700 200 064
Contact tip (2) for 1.0mm wire0700 200 066
Insulator for self-shielded wire 0.8mm (6)0700 200 105
Nozzle spring (3)0700 200 078
Tip adapter (5)0700 200 072
Steel liners for mild steel, stainless steel, cored wire and MIG brazing
Steel liner (4), 0.6-0.8mm0700 200 085
Steel liner (4), 0.9-1.2mm0700 200 087
MIG/MAG Pliers
PTFE liners for aluminium
PTFE Liner(4), 0.9-1.2mm0700 200 091
MIG/MAG PACKAGES
Fix 1 Small0760 022 100
Fix 2 Large0760 022 200
Wear parts wire feeder
Feed roller Ø0,6-1,0 mm with V-grove (standard) 0349 311 890
Feed roller Ø1,0 mm with U-grove (aluminium) 0349 312 836
Pressure roller0349 312 062
Inlet nozzle0455 049 002
5
6
4
compact mig/mag
welding packages
ESAB’s compact MIG/MAG packages feature built-in
wire feeders ideal for workshops and repair and
maintenance applications. All machines are
delivered ready for use and include a professional
welding torch, shelf for gas cylinder and wheel kit
for easy maneuverability.
Origo™ Mig C151
3
2
„„230V 1ph for welding up to 0.8mm solid wire
1
„„Easy to change polarity enables welding with
gasless corded wire
„„Low investment cost
„„Analogue display
For additional information and specifications, visit the ESAB website
to download the latest product fact sheet.
Origo™ Mig C170
MIG/MAG PACKAGES
Self-shielded
Coreshield 15
„„400V 3ph for welding up to 0.8mm solid wire
„„Optional polarity change kit enables welding with
gasless cored wire and optional digital V/A meter kit
„„Adjustable burnback time and creep start functionality
„„Tack welding functionality
Origo™ Mig C250
„„400V 3ph for welding up to 1.2mm solid wire
„„Easy to change polarity enables welding with
gasless cored wire
„„Adjustable burnback time and creep start functionality
„„Tack welding functionality
„„Optional digital V/A meter
30
31
compact Mig/Mag welding Packages
Origo Mig C170
General features
The compact and competitively priced Origo Mig machines
with built-in wire feeder are designed for the workshop
environment. A two-wheel drive wire feed mechanism
also make these machines ideal for repair and
maintenance applications.
Origo Mig C170 is a 3-phase machine ideal for
welding up to 0.8mm solid wire.The use of large spools (max.
300mm/18kg) increases productivity with fewer workflow
interruptions for spool changes. The 8-step voltage
setting makes it easy for the welder to find the optimal
welding parameneters. The machine’s creep start function
provides a soft wire speed start which reduces spatter.
Ready-to-use – Origo Mig machines are delivered ready
for use, equipped with a professional welding torch, wheel
kit and gas bottle shelf for easy maneuverability.
The optional digital V/A meter provides a clear, accurate
reading of the weld parameters, even in poor light conditions.
The adjustable burnback time maintains a consistent wire
stick out which in turn ensure optimal starting properties.
Tack welding time can be set between 0.2 seconds
and 2.5 seconds.
Robust – The machines have a strong galvanized
casing and large wheels to withstand harsh environments.
A compact design makes them easy to transport
between work sites.
Serviceable – Proven technology ensures high reliability
Optional polarity change kit enables welding with gasless
cored wire, no need to bring a gas bottle.
and low maintenance costs.
Origo Mig C250
Origo Mig C151
Origo Mig C151 is a 1-phase machine ideal for welding up
to 0.8mm solid wire using small spools (max. 200mm/5kg)
which make the unit lightweight.
The polarity can easily be reversed enabling welding with
gasless corded wire, no need to bring a gas bottle. The
machine comes equipped with a 2.5m (MXL 150v) welding
torch with fixed connection. The machine is easy to
operate and comes at a low investment cost.
MIG/MAG PACKAGES
The optional digital V/A meter provides a clear, accurate
reading of the weld parameters, even in poor light conditions.
The adjustable burnback time gives a consistent wire stick
out, which in turn ensure optimal starting properties. Tack
welding time can be set between 0.2 seconds
and 2.5 seconds.
The polarity can easily be reversed enabling welding
with gasless corded wire, no need to bring a gas bottle.
MIG/MAG PACKAGES
Origo Mig C250 is a 3-phase machine ideal for
welding up to 1.2mm solid wire. The use of large spools
(max. 300mm/18kg) increases productivity with fewer workflow interruptions for spool changes. The 10-step voltage
setting and two inductance outlets makes it easy for the
welder to find the optimal welding parameters. The machine’s
creep start function provides a soft wire speed start which
reduces spatter.
Origo Mig machines are delivered with feed mechanism and torch components (drive rolls, liners, contact
tips etc.) suitable for the following wire dimensions:
32
Maximum
Solid Wire
Ø (mm)
Gasless
Cored Wire
Ø (mm)
Polarity
inversion kit
Included
Spool
Size
# of
Voltage
Steps
# of
inductance
Outlets
Optional
Digital
Display
Adjustable
Burnback
Time
Tack
Welding
Torch
Torch
Connection
MXL 150v, 2.5m
Fixed
230V 1ph
400V 3ph
Origo Mig C151
0349 311 180
-
0.8
0.8
l
200mm/5kg
7
1
Origo Mig C170
-
0349 308 670
0.8
0.8
optional
300mm/18kg
8
1
l
l
l
MXL 200, 3m
Euro
Origo Mig C250
-
0349 307 840
1.2
0.8
l
300mm/18kg
10
2
l
l
l
MXL 270, 3m
Euro
Wire dimension Ø (mm)
Origo Mig C151
0.8
Origo Mig C170
0.8
Origo Mig C250
1.0
For alternative wire dimensions, components in the
feed mechanism and torch will have to be replaced.
See separate fact sheets for machine and torch.
33
Accessories MIG/MAG
Consumables 200mm wire spools
Wear parts torch
Mild steel solid wire
OK Autrod 12.51
OK Autrod 12.51
Contact tips (Pos. 2) MXL 150v / 200
Ø 0.6/5.0 kg1251064600
Ø 0.8/5.0 kg1251084600
Stainless solid wire
OK Autrod 308LSi
OK Autrod 316LSi
Ø 0.8/5.0 kg Ø 0.8/5.0 kg Self-shielded
Coreshield 15
Ø 0.8/4.5 kg 35UE084630
1
612084600
1
632084600
M6 x 25 (Cu)
10 pcs / pk
0700 200 063
0700 200 064
0700 200 065
0700 200 066
Contact tips (Pos. 2) MXL 270
Mild steel solid wire
OK Autrod 12.51 OK Autrod 12.51 OK Autrod 12.51 Ø 0.8/15 kg 1251086700
Ø 1.0/18 kg 1251106710
Ø 1.2/18 kg 1251126710
Stainless solid wire
OK Autrod 308LSi OK Autrod 308LSi OK Autrod 308LSi Ø 0.8/15 kg 1612089820
Ø 1.0/15 kg 1612109820
Ø 1.2/15 kg 1612129820
OK Autrod 316LSi OK Autrod 316LSi
OK Autrod 316LSi
Ø 0.8/15 kg 1632089820
Ø 1.0/15 kg 1632109820
Ø 1.2/15 kg 1632129820
Argon/Mix
0.8
0.9
1.0
1.2
M6 x 28 (CuCrZr)
10 pcs / pk
100 pcs / pk
0700 200 068 0349 501 008
0700 200 069 0700 200 070 0349 501 009
0700 200 071 0349 501 010
Gas nozzle (Pos. 1) MXL 150v Standard Ø12mm
Standard Ø15mm
Straight Ø16mm
Straight Ø18mm
Conical Ø9,5mm
Conical Ø11,5mm
0700 200 054
-
0700 200 057
-
0700 200 060
-
MXL 200
MXL 270
0700 200 054-
0700 200 055
0700 200 057 -
0700 200 058
0700 200 060 -
0700 200 061
Spring (Pos. 3)
MXL 150v
0700 200 078
MXL 200
0700 200 078
MXH 270
0700 200 079
MXL 200
0700 200 072
MXH 270
0700 200 073
Tip adapter (Pos. 4)MXL 150v
0700 200 076
M6
Digital display
V/A meter kit for C170 / C2500349 302 598
Polarity inversion kit
For C1700349 309 310
Liners (Pos. 5)
MXL 150v
MXL 200
Length
Steel
w0.6-0.8mm 2.5m
0700 200 099-
w0.6-0.8mm 3.0m
-
0700 200 085
w0.9-1.2mm 3.0m
-
0700 200 087
MXH 270
z0700 200 085
0700 200 087
Bold = included in standard delivery
compact pro
mig/mag
welding packages
ESAB’s compact MIG/MAG packages feature built-in
wire feeders and digital panel for exact reading of
current and voltage. Designed for production welding
in harsh environments. The wheel drive mechanism
ensures consistent and trouble-free welding. All
Origo Mig are delivered ready for use and include a
professional and ergonomic 4.5m welding torch,
shelf for gas cylinder and wheel kit for
easy maneuverability.
Origo™ Mig C280 PRO
„„Production welding up to 1.0mm solid wire
„„High weld current output 280 A
„„10 step voltage setting
„„Tack welding functionality
MIG/MAG PACKAGES
Consumables 300mm wire spools
MIG/MAG PACKAGES
Argon/Mix
0.6
0.8
0.9
1.0
Origo™ Mig C340 PRO
For additional information and specifications, visit the ESAB website
to download the latest product fact sheet.
„„Production welding up to 1.2mm solid wire
3
1
„„High weld current output 340 A
2
3
1
2
„„40 step voltage setting and creep start functionality
4
MXL 150/200
MXL 270
4
„„2/4 stroke trigger mode
Origo™ Mig C420 PRO
„„Production welding up to 1.6mm solid wire and
5
1.4mm cored wire
„„High weld current output 420 A
„„35 step voltage setting and creep start functionality
„„2/4 stroke trigger mode
„„Water-cooled option
34
35
compact pro Mig/Mag welding Packages
General features
Origo Mig C280 PRO
The compact Origo Mig PRO machines are designed for
medium to heavy-duty welding in a workshop environment.
The built-in wire feed mechanism with a 4-wheel drive ensure
consistent and trouble free welding. The machines are
capable of carrying up to 18 kg wire spool.
Designed for production welding with up to 1.0 mm solid
wire at the lowest investment cost. The machine features a
tack welding setting between 0.2-2.5 seconds and is ideal
for car repair applications.
Origo Mig C340 PRO
Built-in digital V/A meter provides a clear, accurate
reading of the exact weld parameter settings, even in poor
lighting conditions.
For production welding with up to 1.2mm solid wire, a
40-step voltage setting and two inductance outlets makes it
easy to achieve the optimal welding parameters. The
machine features creep start functionality where the
wire speed starts slowly, creating a soft start which
reduces spatter.
Step-regulated inductance setting – In addition to
setting the wire feed speed and voltage, the arc characteristics of these machines can be fine-tuned using the inductance
setting. Typically a higher inductance provides a crisp and
focused arc suitable for position welding while a lower
inductance provides a smooth arc with less spatter.
The machine features a 2-stroke/4-stroke trigger mode.
For longer welds the 4-stroke mode (“push & release” to start
– weld – “push & release” to stop) is commonly used. The
2-stroke mode (“push” to start – weld – “release” to stop) is
applied to shorter welds such as tack welding.
Adjustable burnback time – Consistent wire stick out
after weld ensures optimal starting properties.
Robust – The machines have a strong
galvanized casing and large wheels to withstand
harsh environments. The compact design makes
it easy to transport between work sites.
Origo Mig C420 PRO
MIG/MAG PACKAGES
Choose between a self-cooled or water-cooled system. The
water-cooled system allows the use of a smaller sized
water-cooled torch, improving the ergonomic for the welder.
The machine features a 2-stroke/4-stroke trigger mode.
For longer welds the 4-stroke mode (“push & release” to start
– weld – “push & release” to stop) is commonly used. The
2-stroke mode (“push” to start – weld – “release” to stop) is
applied to shorter welds such as tack welding.
Maximum
Wire
Ø (mm)
Solid
Wire
Welding
Cored
Wire
Welding
# of
Voltage
Steps
# of
Inductance
Outlets
2/4 Stroke
Digital
Display
Adjustable
Burnback
Time
Tack
Welding
l
Creep
Start
Watercooled
Torch
4.5m
400V 3ph
Multi voltage*
Origo Mig C280 PRO
0349 312 520
0349 312 530
1.0
l
10
2
l
l
Origo Mig C340 PRO
0349 310 830
0349 312 570
1.2
l
40
2
l
l
l
l
PSF 305
Origo Mig C420 PRO
0349 312 590
-
1.6
l
l
35
3
l
l
l
l
PSF 405
Origo Mig C420w PRO
0349 312 580
-
1.6
l
l
35
3
l
l
l
l
PSF 250
l
PSF 410w
MIG/MAG PACKAGES
The Origo Mig C420 PRO is designed for production welding
with up to 1.6 solid and 1.4mm cored wire. The 35-step voltage setting and three inductance outlets make it easy
for the welder to achieve optimal welding parameters.
These machines are delivered with feed mechanism
and torch components (drive rolls, liners, contact tips
etc.) suitable for the following wire dimensions:
Wire dimension Ø (mm)
Origo Mig C280 PRO 1.0
Origo Mig C340 PRO 1.2
Origo Mig C420 PRO 1.2
For alternative wire dimensions, components in the
feed mechanism and torch will have to be replaced.
* 230 / 400-415 / 500 V, 50 Hz; 230 / 440 - 460 V, 60Hz
36
37
Accessories MIG/MAG
Consumables 300mm wire spools
Wear parts torch
Contact tips PSF 250 / 305
1251086700
1251106710
1251126710
Stainless solid wire
OK Autrod 308LSi
OK Autrod 308LSi
OK Autrod 308LSi
Ø 0.8/15 kg Ø 1.0/15 kg Ø 1.2/15 kg 1612089820
1612109820
1612129820
OK Autrod 316LSi
OK Autrod 316LSi
OK Autrod 316LSi
Ø 0.8/15 kg Ø 1.0/15 kg Ø 1.2/15 kg 1632089820
1632109820
1632129820
Mild steel rutile cored wire
OK Tubrod 15.14
Ø 1.2/16 kg
OK Tubrod 15.14
Ø 1.4/16 kg
Mild steel metal cored wire
OK Tubrod 14.11
Ø 1.2/16 kg
OK Tubrod 14.11
Ø 1.4/16 kg
Stainless rutile cored wire
SHIELD-BRIGHT 308L Ø 1.2/16 kg
SHIELD-BRIGHT 316L Ø 1.2/16 kg
1514127730
1514147730
1411127730
1411147730
MIG/MAG PACKAGES
Water flow guard
For C420w
0349 302 251
Wear parts wire feeder mechanism
C280
0459 052 001
0459 052 002
0459 052 003
-
Argon/MixCO2
-
0.8
0.8
0.9
0.9
1.0
1.0
1.2
1.2
1.4
-
1.6
1.6 -
Standard 45°
0°
60°
Gas nozzle For C280 / C340 / C420 0349 303 362
C340
0459 052 001
0459 052 002
0459 052 003
-
C420w
0459 052 001
0459 052 002
0459 052 003
0459 052 013
For additional information and specifications, visit the ESAB website
to download the latest product fact sheet.
M6 x 27 (CuCrZr)
10 pcs / pk
0468 500 001
0468 500 002
0468 500 003
0468 500 004
0468 500 005
0468 500 007
100 pcs / pk
0468 500 303
0468 500 304
0468 500 305
0468 500 307
Contact tips PSF 405/410w
Swan neck
35BA129840
35FA129840
Torch and return cable holder
Feed roller
0.6/0.8mm V-grove
0.8/0.9-1.0mm V-grove
0.9-1.0/1.2mm V-grove
1.4/1.6mm V-grove
Argon/MixCO2
-
0.6
0.6
-
-
0.8
0.8
0.9
0.9
1.0
1.0
1.2
Standard
Straight
Conical
M8 x 37 (CuCrZr)
10 pcs / pk
0468 502 003
0468 502 004
0468 502 005
0468 502 007
0468 502 008
0468 502 009
0468 502 010
w0.6-0.8mm
w0.6-0.8mm
w0.9-1.0mm
w0.9-1.0mm
w1.2mm
w1.2mm
w1.4mm
w1.4mm
w1.6mm
w1.6mm
3.0m
4.5m
3.0m
4.5m
3.0m
4.5m
3.0m
4.5m
3.0m
4.5m
PSF 305
0366 388 880
0469 333 880
0467 988 881
PSF 405
0366 389 880
0469 334 880
0467 988 880
PSF 410w
0458 403 881
0458 403 886
0458 403 884
PSF 250
0458 464 881
0458 470 881
0458 465 881
PSF 305
0458 464 882
0458 470 882
0458 465 882
PSF 405
0458 464 883
0458 470 883
0458 465 883
PSF 410w
0458 464 882
0458 470 882
0458 465 882
PSF 250
0366 549 882
0366 549 883
0366 549 884
0366 549 885
0366 549 886
0366 549 887
-
-
-
-
PSF 305
0366 549 882
0366 549 883
0366 549 884
0366 549 885
0366 549 886
0366 549 887
0366 549 888
0366 549 889
0366 549 890
0366 549 891
PSF 405
0366 549 882
0366 549 883
0366 549 884
0366 549 885
0366 549 886
0366 549 887
0366 549 888
0366 549 889
0366 549 890
0366 549 891
400A Advanced
MIG/MAG package
PSF 250
0366 315 880
0469 329 880
0467 985 880
PSF 250
PSF 305
PSF 405
Spatter protection 0458 471 002 0458 471 003 0458 471 004
Tack welding adapter 0366 314 001 -
-
Tip adapter PSF 250
PSF 305
PSF 405
M6
0700 200 076 0366 394 001-
M8
-
-
0460 819 001
Steel liners 100 pcs / pk
0468 502 303
0468 502 304
0468 502 305
0468 502 307
0468 502 308
-
PSF 410w
0458 471 003
PSF 410w
0460 819 001
PSF 410w
0366 549 882
0366 549 883
0366 549 884
0366 549 885
0366 549 886
0366 549 887
0366 549 888
0366 549 889
0366 549 890
0366 549 891
ESAB’s industrial 400A CC/CV MIG/MAG package
features the latest inverter technology and handles
both mild steel and stainless steel using solid wire
or flux-cored wire.
„„
Multi-process package - MIG/MAG, MMA, Carbon Arc
Gouging and LiveTIG
„„
Digital display (V/A) in the feeder provides accurate
readings close to the weld
„„
Digital display (V/A) in the power source for MMA and
Gouging and LiveTig welding
„„
TrueArcVoltage™ system - Measures the correct arc
voltage at the contact tip
MIG/MAG PACKAGES
Mild steel solid wire
OK Autrod 12.51
Ø 0.8/15 kg OK Autrod 12.51
Ø 1.0/18 kg OK Autrod 12.51
Ø 1.2/18 kg Bold = included in standard delivery.
38
39
400A advanced MIG/MAG Package
Multi-process CC/CV
Improving the weld quality
- a single, versatile system
TrueArcVoltage system – Weld parameters are measured and
adjusted automatically at the contact tip. The power source
automatically compensates for power loss due to the length of the
interconnection cables, length and wear of the welding torch. System
requires an ESAB PSF torch.
The power source and wire feeder in this 400A package combine to
form a multi-process system. This system handles the MIG/MAG, MMA,
Live TIG and Carbon Arc Gauging processes, providing versatility and
performance in a single, highly efficient package that helps future-proof
production requirements.
The 400A CC/CV package incorporates the latest inverter technology,
providing increased energy efficiency and energy savings.
A wide range of auxiliary products offers the flexibility to customize the
package to suit specific application requirements.
„„Counterbalance
arm provides improved ergonomics for
the welder
„„Wheel kits are offered for both the feeder and power source
„„Remote control kit available for high requirement
MMA applications
Continuous inductance setting – In addition to setting the wire
feed speed and voltage, the arc characteristics of the 400A CC/CV can
be fine-tuned using the inductance setting. Typically a higher inductance
provides a crisp and focused arc suitable for position welding while a
lower inductance provides a smooth arc with less spatter.
Creep start – The wire speed starts slowly and the shielding gas start
to flow, creating a soft start which reduces any spatter. The set wire
speed is achieved when the wire comes in contact with the work piece.
User friendly
Short Circuit Termination (SCT) eliminates the need to
A high duty cycle of 400A at 60% provides the
power and capability to handle heavy-duty welding.
The dust filter handles tough/dirty working
environments and prevents grinding dust and metal
particles from entering the chassis.
MIG/MAG PACKAGES
The power source is designed for nominal input
voltage from 380 to 415V AC for a wide mains
input tolerance.
Built-in digital V/A meter provides a clear, accurate reading of the
exact weld parameter settings, even in poor lighting conditions.
Wire inching & gas purge controls are conveniently located on the
wire feeder, making wire set up and change quick and easy.
2-stroke/4-stroke – For longer welds the 4-stroke mode (“push &
release” to start – weld – “push & release” to stop) is commonly used.
The 2-stroke mode (“push” to start – weld – “release” to stop) is applied
to shorter welds such as tack welding.
Flexibility
MMA option – Switch between MIG/MAG and MMA (stick) welding
as required, eliminating the need for two separate power sources.
MIG/MAG PACKAGES
Durable and reliable
manually set the burn back time when welding solid wire. SCT produces
a minimised ball at the wire end which ensures excellent start properties
for the next weld.
400A CC/CV MIG/MAG Package
0479 000 104
The package includes:
Warrior® 400 CC/CV
Cool 2
Warrior® Feed 304w
Interconnection cable set 2.0m
Torch PSF™ 410w 4.5m
Trolley
40
0465 350 884
0465 427 880
0465 250 881
0459 836 890
0458 400 883
0465 510 880
41
Accessories MIG/MAG
Remote Controls
Power source Warrior 400i/500i
Adapter kit0465 424 880
Remote control MMA1 incl. 10m cable0349 501 024
Remote control AT10459 491 896
Remote control AT1 CoarseFine0459 491 897
Connection cables 5.0m0459 552 880
Connection cables 10m0459 552 881
Connection cables 15m0459 552 882
Connection cables 25m0459 552 883
Warrior Feed
Adapter kit0465 451 880
Remote control M10459 491 895
Connection cables 5.0m
0459 553 880
Connection cables 10m
0459 553 881
Trolleys
Trolley 4-wheel large gas bottle0465 510 880
Wheel kit power source0465 416 880
Wheel kit Warrior Feed *0458 707 880
Guide pin extension kit for Wheel kit *
0465 508 880
* Guide pin extension kit is required to fit Warrior Feed with wheel kit
on the 4-wheel trolley
400A synergic
MIG/MAG package
The spring supporter counterbalance arm
for the wire feed unit can rotate 360 degrees.
The use of a counterbalance will reduce
welder fatigue, reduce machine wear and tear
and make the torch easily accessible.
Counterbalance arm
0
458 705 880
Stabilizer kit Warrior *0465 509 880
*required to fit to the trolley
Connection cables
70mm2
Connection cable 2.0m
Connection cable 5.0m
Connection cable 10m
Connection cable 15m
Connection cable 25m
Connection cable 35m
Air-cooled
0459 836 880
0459 836 881
0459 836 882
0459 836 883
0459 836 884
0459 836 884
Water-cooled
0459 528 890
0459 528 891
0459 528 892
0459 528 893
0459 528 894
0459 528 895
Torches
Self-cooled
PSF™ 405, 3.0m 0458 401 882
PSF™ 405, 4.5m 0458 401 883
PSF™ 505, 3.0m 0458 401 884
PSF™ 505, 4.5m 0458 401 885
Water-cooled
PSF™ 410w, 3.0m0458 400 882
PSF™ 410w, 4.5m 0458 400 883
PSF™ 510w, 3.0m 0458 400 884
PSF™ 510w, 4.5m0458 400 885
ESAB’s 400A industrial Synergic MIG/MAG welding
package features the latest inverter technology to
efficiently weld both mild steel and stainless steel
using solid wire or cored wire.
„„MIG/MAG and MMA process package.
„„35 pre-programmed synergic lines
„„QSet™ Intelligent welding system
„„3 individual memory settings
„„Crater filling, adjustable burn back time
„„Pre/post gas flow
„„ESAB LogicPump prevents overheating of the torch
„„Digital display (V/A) in the feeder provides accurate
readings close to the weld
A MIG/MAG torch is included with all MIG/MAG welding packages listed.
„„Digital display (V/A) in the power source for MMA
MIG/MAG PACKAGES
MIG/MAG PACKAGES
Counterbalance arm
and Gouging and LiveTig welding (Mig 4004i A44
panel only)
„„TrueArcVoltage™ system measures the correct
arc voltage at the contact tip
For additional information and specifications, visit the ESAB website
to download the latest product fact sheet.
42
43
400A Synergic MIG/MAG Package
The 400A Synergic package features 35 sets of pre-programmed synergic lines
which reduce set up time and improve weld quality. Inverter technology makes
the system energy efficient, reducing operating cost.
QSet – a built-in function, provides a unique method for setting welding
parameters in short arc mode. Simply set the material type and thickness and
QSet identifies the proper wire/gas combination and automatically selects the
correct welding parameters. QSet also adjusts for changes in wire stick out to
maintain optimal arc characteristics.
„„Easy
weld pool heat adjustment with a simple turn of the knob
weld quality regardless of operator skill level
„„Low spatter post processing
„„Constant arc length ensures high weld quality in hard-to-reach corners
„„Quick set up makes it easy to get started
A wide range of auxiliary products offers the flexibility to customize the
package to suit specific application requirements.
Durable and reliable
A high duty cycle of 400A at 80% makes the
„„Consistent
Start properties
»»Creep
start – The wire speed starts slowly and the shielding gas starts to
flow creating a soft start which reduces any spatter. The set wire speed is
achieved when the wire comes in contact with the workpiece.
»»Gas pre-flow – The gas starts to flow before the arc is struck, keeping
the weld pool well protected thus reducing the risk of weld defects.
»»Hot start – A short boost of power heats the wire, ensuring a perfect
result from the first drop transfer.
machine powerful and able to handle heavy-duty welding.
The dust filter handles tough/dirty working environments and prevents grinding dust and metal particles from
entering the chassis.
ESAB LogicPump ELP water pump starts
automatically when the arc is struck. If the connections for
the cooling hoses are not properly fitted, the machine will
not start. The pump stops automatically 6.5 minutes after
the weld, reducing wear, and minimising energy
consumption and noise level.
Weld termination properties
»»Gas
post flow – Ensures cooling of the wire tip, longer nozzle life and
avoids oxidization of the weld (important for titanium and stainless).
»»Crater filling – Creates a smooth termination of the weld by gradually and
automatically reducing the weld current according to your parameter
settings. This reduces the risk of cracks at the end of the weld.
MIG/MAG PACKAGES
Improving the weld quality
TrueArcVoltage system – Weld parameters are
measured and adjusted automatically at the contact tip.
The power source automatically compensates for any
power loss due to the length of the interconnection cables,
length and wear of the welding torch. An ESAB PSF torch
is required.
35 sets of pre-programmed synergic lines reduce set up time and
improve weld quality. A wide choice of materials, wire dimensions and gas
combinations provide optimal settings for a broad range of applications.
Parameters can be fine-tuned manually by the welder and stored for easy
access (See Memory settings).
Memory settings – Store up to 3 different individual settings to handle three
different jobs without the need to reset all parameters. Memory settings save
time when switching between jobs such as horizontal and vertical welding. The
set programs can also be activated from the torch by simply pressing/releasing
the trigger quickly to advance to the next program.
Built-in digital V/A meter provides a clear, accurate reading of the exact
weld parameter settings, even in poor lighting conditions.
400A Synergic MIG/MAG Package
0479 000 007
The package includes:
Mig 4004i
Cool 1
Interconnection cable set 1.7m
Origo® Feed 3004w, MA24
Torch PSF™ 410w 4.5m
Trolley
44
User friendly
0465 154 880
0462 300 880
0459 528 790
0460 526 999
0458 400 883
0462 151 880
MIG/MAG PACKAGES
POWERFUL and ENERGY EFFICIENT
2-stroke/4-stroke – For longer welds, the 4-stroke mode (“push & release”
to start – weld – “push & release” to stop) is commonly used. The 2-stroke
mode (“push” to start – weld – “release” to stop) is applied to shorter welds
such as tack welding.
For complete details about synergic lines,
please refer to the 4004i demo handbook
XA00159020.
45
Accessories MIG/MAG
Remote Controls
AT1 CAN 0459 491 863
AT1 CoarseFine CAN 0459 491 884
MTA1 CAN 0459 491 880
M1 10Prog CAN0459 491 882
Connection cables for remote controls
5.0m cable CAN 0459 554 880
10m cable CAN 0459 554 881
25m cable CAN 0459 554 882
Trolleys
Standard
Trolley 4-wheel large gas bottles 0462 151 880
MIG/MAG PACKAGES
The spring supporter counterbalance arm
for the wire feed unit can rotate 360 degrees.
The use of a counterbalance will reduce
welder fatigue, reduce machine wear and tear
and make the torch easily accessible.
Counterbalance arm
0
458 705 880
Stabilizer kit*0460 946 880
*required to fit to the trolley
Connection cables
70mm2
Connection cable 2.0m Connection cable 5.0m Connection cable 10m Connection cable 15m Connection cable 25m Connection cable 35m
Air-cooledWater-cooled
0459 528 780
0459 528 790
0459 528 781 0459 528 791
0459 528 782 0459 528 792
0459 528 783 0459 528 793
0459 528 784 0459 528 794
0459 528 785 0459 528 795
For counterbalance arm
Trolley 4-wheel large gas bottles Mounting kit 0465 565 880
0461 310 880
400A pulse
MIG/MAG package
Torches
Self-cooled
PSF™ 405, 3.0m 0458 401 882
PSF™ 405, 4.5m 0458 401 883
PSF™ 505, 3.0m 0458 401 884
PSF™ 505, 4.5m 0458 401 885
Water-cooled
PSF™ 410w, 3m0458 400 882
PSF™ 410w, 4.5m 0458 400 883
PSF™ 510w, 3m 0458 400 884
PSF™ 510w, 4.5m0458 400 885
ESAB’s 400A industrial Pulsed MIG/MAG welding
package features the latest inverter technology to
efficiently weld mild steel and stainless steel using
solid or flux-cored wire and aluminium using
solid wire.
„„
MIG/MAG and MMA process package.
„„
Pulse functionality for reduced heat input and
minimised spatter
„„
79 pre-programmed synergic lines
„„
QSet™ intelligent welding system
„„
10 individual memory settings
„„
Crater filling, adjustable burn back time
„„
Pre/post gas flow
„„
ESAB LogicPump prevents overheating of the torch
Flow guard for Cool 1
Flow guard
0456 855 881
For additional information and specifications, visit the ESAB website
to download the latest product fact sheet.
Push-pull
MXH™ 300 PP, 6m Straight swan neck0700 200 017
MXH™ 300 PP, 10m Straight swan neck0700 200 018
0700 200 020
MXH™ 300 PP, 10m Swan neck 45o
MXH™ 400w PP, 6m Straight swan neck0700 200 015
MXH™ 400w PP, 10m Straight swan neck0700 200 016
0700 200 019
MXH™ 400w PP, 10m Swan neck 45o
MXH™ PP connection kit 0459 020 883
Remote adapter kit MXH™ PP and PSF™ RS3 0459 681 881
MIG/MAG PACKAGES
Counterbalance arm
„„
Digital display (V/A) in the feeder provides accurate
readings close to the weld
„„
TrueArcVoltage™ system measures the correct arc
voltage at the contact tip
A MIG/MAG torch is included with all MIG/MAG welding packages listed.
46
47
400A Pulse MIG/MAG Package
advanced welding
in Stainless and Aluminium
The 400A Pulse package is suitable for the most advanced welding
applications, including welding of stainless steel and aluminium. Pulse
functionality ensures good control of the heat input, which is essential for
advanced welding when weld quality is critical.
QSet – a built-in function, provides a unique method for setting welding
parameters in short arc mode. Simply set the material type and thickness and
QSet identifies the proper wire/gas combination and automatically selects the
correct welding parameters. QSet also adjusts for changes in wire stick out to
maintain optimal arc characteristics.
„„Easy
weld pool heat adjustment with a simple turn of the knob
weld quality regardless of operator skill level
„„Low spatter post processing
„„Constant arc length ensures high weld quality in hard-to-reach corners
„„Quick set up makes it easy to get started
„„Consistent
A wide range of auxiliary products offers the flexibility to customize the
package to suit specific application requirements.
Durable and reliable
Start properties
»»Creep
start – The wire speed starts slowly and the shielding gas starts to
flow creating a soft start which reduces any spatter. The set wire speed is
achieved when the wire comes in contact with the workpiece.
»»Gas pre-flow – The gas starts to flow before the arc is struck, keeping
the weld pool well protected thus reducing the risk of weld defects.
»»Hot start – A short boost of power heats the wire, ensuring a perfect
result from the first drop transfer.
A high duty cycle of 400A at 60% with a wide mains
input tolerance from 380 to 440 V makes the machine
powerful and able to handle heavy-duty welding.
The dust filter handles tough/dirty working environments
and prevents grinding dust and metal particles from
entering the chassis.
Weld termination properties
»»Gas
post flow – Ensures cooling of the wire tip, longer nozzle life and
avoids oxidization of the weld (important for titanium and stainless).
»»Crater filling – Creates a smooth termination of the weld by gradually
and automatically reducing the weld current according to your parameter
settings. This reduces the risk of cracks at the end of the weld.
MIG/MAG PACKAGES
when the arc is struck. If the connections for the cooling
hoses are not properly fitted, the machine will not start.
The pump stops automatically 6.5 minutes after the weld,
reducing wear, and minimising energy consumption and
noise level.
Improving the weld quality
User friendly
TrueArcVoltage system – Weld parameters are
79 sets of pre-programmed synergic lines reduce set up time and
measured and adjusted automatically at the contact tip.
The power source automatically compensates for any
power loss due to the length of the interconnection cables,
length and wear of the welding torch. An ESAB PSF torch
is required.
improve weld quality. A wide choice of materials, wire dimensions and gas
combinations addresses a broad range of market requirements. 45 of the
synergic lines are customised for pulsed welding. Parameters can be
fine-tuned manually by the welder and stored for easy access (See
memory settings).
Pulse functionality reduces the heat input and minimis-
Memory settings – Store up to 10 different individual settings to handle ten
es spatter. It also improves the esthetics of the joint giving
it a “TIG look”.
400A Pulse MIG/MAG Package
0479 000 002
The package includes:
Aristo® Mig 4004i Pulse
Aristo® Feed 3004w, U6
Cool 1
Interconnection cable set 2.0m
Torch PSF™ 410w 4.5m
Trolley
48
0465 152 881
0460 526 896
0462 300 880
0459 528 790
0458 400 883
0462 151 880
different jobs without the need to reset all parameters. Memory settings save
time when switching between jobs such as horizontal and vertical welding.
The first three sets of programs can also be activated from the torch by simply
pressing/releasing the trigger quickly to advance to the next program.
Built-in digital V/A meter provides a clear, accurate reading of the exact
weld parameter settings, even in poor lighting conditions.
MIG/MAG PACKAGES
ESAB LogicPump ELP water pump starts automatically
2-stroke/4-stroke – For longer welds the 4-stroke mode (“push & release”
to start – weld – “push & release” to stop) is commonly used. The 2-stroke
mode (“push” to start – weld – “release” to stop) is applied to shorter welds
such as tack welding.
For complete details about synergic lines,
please refer to the 4004i demo handbook
XA00159020.
49
Accessories MIG/MAG
Remote Controls
AT1 CAN 0459 491 863
AT1 CoarseFine CAN 0459 491 884
MTA1 CAN 0459 491 880
M1 10Prog CAN0459 491 882
Connection cables for remote controls
5.0m cable CAN 0459 554 880
10m cable CAN 0459 554 881
25m cable CAN 0459 554 882
Trolleys
Standard
Trolley 4-wheel large gas bottles 0462 151 880
Counterbalance arm
MIG/MAG PACKAGES
The spring supporter counterbalance arm
for the wire feed unit can rotate 360 degrees.
The use of a counterbalance will reduce
welder fatigue, reduce machine wear and tear
and make the torch easily accessible.
Counterbalance arm
0
458 705 880
Stabilizer kit*0460 946 880
*required to fit to the trolley
Connection cables
70mm2
Connection cable 2.0m Connection cable 5.0m Connection cable 10m Connection cable 15m Connection cable 25m Connection cable 35m
Air-cooledWater-cooled
0459 528 780
0459 528 790
0459 528 781 0459 528 791
0459 528 782 0459 528 792
0459 528 783 0459 528 793
0459 528 784 0459 528 794
0459 528 785 0459 528 795
Flow guard for Cool 1
Flow guard
0456 855 881
For additional information and specifications, visit the ESAB website
to download the latest product fact sheet.
For counterbalance arm
Trolley 4-wheel large gas bottles Mounting kit 0465 565 880
0461 310 880
Torches
Self-cooled
PSF™ 405, 3.0m 0458 401 882
PSF™ 405, 4.5m 0458 401 883
PSF™ 505, 3.0m 0458 401 884
PSF™ 505, 4.5m 0458 401 885
Water-cooled
PSF™ 410w, 3.0m0458 400 882
PSF™ 410w, 4.5m 0458 400 883
PSF™ 510w, 3.0m 0458 400 884
PSF™ 510w, 4.5m0458 400 885
Push-pull
MXH™ 300 PP, 6m Straight swan neck0700 200 017
MXH™ 300 PP, 10m Straight swan neck0700 200 018
0700 200 020
MXH™ 300 PP, 10m Swan neck 45o
MXH™ 400w PP, 6m Straight swan neck0700 200 015
MXH™ 400w PP, 10m Straight swan neck0700 200 016
0700 200 019
MXH™ 400w PP, 10m Swan neck 45o
MXH™ PP connection kit 0459 020 883
Remote adapter kit MXH™ PP and PSF™ RS3 0459 681 881
A MIG/MAG torch is included with all MIG/MAG welding packages listed.
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World leader in welding and cutting
technology and systems
ESAB operates at the forefront of welding and cutting technology. More than one
hundred years of continuous improvement in products and processes enables
us to meet the challenges of technological advance in every sector in which
ESAB operates.
Quality and environment standards
Quality, the environment and safety are three key areas of focus. ESAB is one
of few international companies to have obtained the ISO 14001, ISO 9001
and OHSAS 18001 standards in Environmental, Health & Safety Management
Systems across all our global manufacturing facilities. At ESAB, quality is an
ongoing process that is at the heart of all our production processes and facilities
worldwide. Multinational manufacturing, local representation and an international
network of independent distributors brings the benefits of ESAB quality and
unrivalled expertise in materials and processes within reach of all our customers,
wherever they are located.
* Includes manufacturing facilities of ESAB North America.
www.esab.com
XA00172820 / 2014-05-23 / ESAB reserves the right to alter specifications without prior notice.
ESAB Sales and Support offices worldwide
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