Quick Specs - Miller Welding

Quick Specs - Miller Welding
Issued May 2017 • Index No. DC/27.5
Maxstar 161 Series
®
Quick
Specs
Light Industrial Applications
Processes
Process pipe
Dairy industry
Food/beverage industry
Restaurant/kitchen repair
Experimental aircraft
Shipboard installation/repair
Maintenance repair
Stick (SMAW)
Lift-Arc™ TIG (GTAW)
High-frequency TIG (GTAW)*
Pulsed TIG (GTAW-P)*
TIG/Stick Welding
Power Source
Input Power 120–240 V, 1-phase power
Amperage Range 120 V: 5–130 A (DC TIG)
20–90 A (DC stick)
240 V: 5–160 A (DC TIG)
20–160 A (DC stick)
*STH model only.
Max. Open-Circuit Voltage 48
Net Weight 13 lb. (5.9 kg)
Additional STH model features
Pro-Set™ eliminates the guesswork
when setting weld parameters. Use
Pro-Set when you want the speed,
convenience and confidence of
preset controls. Simply select the
feature and adjust until Pro-Set
appears on the display.
Allows for any input voltage hookup
(120–240 V) with no manual
linking, providing convenience in
any job setting. Ideal solution for
dirty or unreliable power.
Portable in the shop or at the
job site — at 13 pounds, the
handle/shoulder strap allows the
end user to easily move from
location to location.
High-frequency for non-contact
arc initiation that reduces tungsten
and material contamination.
Pulse. Pulsing can increase puddle
agitation, arc stability and travel
speeds while reducing heat input
and distortion.
Fan-On-Demand™ power source
cooling system operates only when
needed, reducing noise, energy use and
the amount of contaminants pulled through
the machine.
Maxstar 161 STH
Thermal overload protection helps prevent
machine damage if the duty cycle is exceeded or
airflow is blocked.
Digital meter for more precise control when
presetting or monitoring welding amperage.
Simple-to-use operator interface providing only
the necessary controls in a compact machine.
Lift-Arc™ provides TIG arc initiation without the
use of high frequency.
Built-in gas solenoid eliminates the need for a
bulky torch with a gas valve.
Maxstar 161 STL
Full function remote control for precise amperage
control for critical welds on thin materials (6-pin
fingertip or foot control available.)
Selectable trigger configuration allows the
operator to choose standard or 2T trigger
method to meet the application.
Low OCV stick is a simple design that reduces
the open-circuit voltage to 12–16 volts when
the welding power source is not in use. This
circuit design is now built into the Maxstar 161
eliminating the need for add-on voltage reducers.
Hot Start™ adaptive control provides positive arc
starts without sticking.
Power factor corrected (PFC) for optimum
performance especially on 120 volts — reduces
nuisance breaker tripping.
Stick-Stuck detects if the electrode is stuck to the
part and turns the welding output off to safely
and easily remove the electrode. Menu selectable.
Superior stick arc performance even on the
difficult-to-run electrodes like E6010.
Power source is warranted for three years, parts and labor.
Original main power rectified parts are warranted for five years.
Miller Electric Mfg. Co.
Equipment Sales US and Canada MillerWelds.com
An ITW Welding Company
1635 West Spencer Street
P.O. Box 1079
Appleton, WI 54912-1079 USA
Phone: 866-931-9730
FAX: 800-637-2315
International Phone: 920-735-4554
International FAX: 920-735-4125
Specifications (Subject to change without notice.)
Welding
Amperage
Range
120 V,
15 A
5–130 A
240 V
5–160 A
120 V,
15 A
20–90 A
240 V
20–160 A
Welding
Mode
Input
Power
TIG
Stick
Rated Welding Output
Amps Input at
Rated Output,
50/60 Hz
KVA at
Duty
Cycle
KW
90 A at 13.6 VDC, 100% duty cycle
14.61
1.75
1.70
130 A at 15.2 VDC, 30% duty cycle
22.6
2.73
2.70
110 A at 14.4 VDC, 100% duty cycle
9.35
2.24
2.12
160 A at 16.4 VDC, 20% duty cycle
15.05
3.62
3.49
60 A at 22.4 VDC, 100% duty cycle
14.68
1.75
1.71
90 A at 23.6 VDC, 30% duty cycle
23.16
2.78
2.76
110 A at 24.4 VDC, 100% duty cycle
14.31
3.43
3.30
160 A at 26.4 VDC, 20% duty cycle
22.55
5.41
5.25
Max. OpenCircuit Voltage
48 VDC
(12 –16 VDC*)
Dimensions
H: 10.3 in.
(262 mm)
W: 5.6 in.
(142 mm)
D: 13.5 in.
(343 mm)
*Sense voltage for stick and Lift-Arc ™ TIG.
Certified by Canadian Standards Association to both the Canadian and U.S. Standards.
Control Panel
5
1
1. Power Switch
2. Menu Button
3. Positive Weld Output Receptacle
4. Remote Receptacle
5. Ready Light
6. Amperage Adjustment Control
7. Process Indicator Lights
- High-frequency TIG*
- Lift-Arc™ TIG
- Stick
- Stick 6010
8. Negative Weld Output Receptacle
2
6
7
*STH model only.
3
8
4
Performance Data
Duty Cycle Chart
250
Output Amperes
200
Stick and TIG 240 V
150
TIG 120 V
100
Stick 120 V
50
0
10
20
40
% Duty Cycle
2
60
80
100
Net
Weight
13 lb.
(5.9 kg)
Maxstar 161 Packages
®
907711
package shown.
STL Standard Package 907710
STH Standard Package 907711
Packages include:
Maxstar 161 power source
6.5 ft. (2 m) 120-volt and 240-volt power cords
Stick electrode holder with 13 ft. (4 m) cable and 25 mm Dinse-style connector
Work clamp with 10 ft. (3 m) cable and 25 mm Dinse-style connector
One air-cooled TIG torch connector (195234)
Handle/shoulder strap
Quick-reference guide
STL TIG/Stick Package 907710001
STL TIG/Stick Package with Remote Fingertip Control 907710002
STH TIG/Stick Package with Remote Fingertip Control 907711001
907711001
package shown.
Packages include:
Maxstar 161 power source
6.5 ft. (2 m) 120-volt and 240-volt power cords
X-CASE™ — provides protection in transport and storage
RCCS-6M remote fingertip control (195184)
Weldcraft™ A-150 (WP-17) 12.5 ft. (3.8 m) TIG torch with connector
Stick electrode holder with 13 ft. (4 m) cable and 25 mm Dinse-style connector
Work clamp with 10 ft. (3 m) cable and 25 mm Dinse-style connector
Flow gauge regulator with gas hose
AK2C accessory kit with short back cap, nozzles, collets, collet bodies, and
2% ceriated tungsten electrodes (.040, 1/16, and 3/32 in.)
Handle/shoulder strap
Quick-reference guide
Maxstar 161 Comparison Chart
®
Process Capabilities
Model
S
STL
STH
Stick
Stick: 6010 Stick Mode
TIG: Lift-Arc™ Starts
TIG: High-Frequency Starts
Features
Portable: 13 lb.
Digital Meter
Auto-Line™
Stick-Stuck
Hot Start™
Dual-Purpose Carrying Strap/Handle
Integrated Gas Valve
Pulse (0 –150 PPS) with Pro-Set™
3
Genuine Miller Accessories
®
Remote Controls and Switches
X-CASE™ 301429
Sturdy case provides ultimate protection for
transport and storage. Also features convenient
top carrying handle and side recessed hand
grips. Store the Maxstar 161, accessories and
gear in this generous case to be ready to go at
any time. Dimensions (H x W x D): 13 x 10.5 x
30.625 in. (330 x 267 x 778 mm).
Female Receptacle
Full KVA Adapter Cord 300517
NEMA 14-50P to NEMA 6-50R. Adapts engine
drive 120/240 V plug to Maxstar 240 V plug.
RCCS-6M (6-pin plug)
195184 13.25 ft. (4 m) cord
195503 26.5 ft. (8 m) cord
North/south rotary-motion fingertip current/
contactor control attaches to TIG torch using
two hook-and-loop fasteners. Great for
applications that require a finer amperage
control. Includes cord and plug.
TIG Torches
Weldcraft™ Air-Cooled Torches
WP-17-12-R A-150 (WP-17)
12.5 ft. (3.8 m) TIG torch with gas thru connector.
WP-17-25-R A-150 (WP-17)
25 ft. (7.6 m) TIG torch with gas thru connector.
Air-Cooled TIG Torch
Connector 195234
25 mm (small) Dinse-style
gas thru for one-piece
air-cooled torch.
RFCS-6M (6-pin plug)
195183
13.25 ft. (4 m) cord
195504
20 ft. (6 m) cord
Foot pedal current/
contactor control. Includes cord and plug.
RMS-6M (6-pin plug)
195269
Momentary-contact
switch for contactor control. Rubber-covered
pushbutton dome switch ideal for repetitive
on-off applications. Includes 26.5 ft. (8 m) cord
and plug.
Ordering Information
Power Source and Options
Stock No.
Description
Maxstar 161 STL Standard Package
907710
Maxstar 161 STL with electrode holder, work clamp, and
120-volt and 240-volt power cords
Maxstar® 161 STL TIG/Stick Package
907710001
Includes 907710 plus X-CASE™, A-150 TIG torch, gas regulator with hose,
and AK2C accessory kit
907710002
Includes 907710001 plus remote fingertip control
Maxstar 161 STH Standard Package
907711
Maxstar 161 STH with electrode holder, work clamp, and
120-volt and 240-volt power cords
Maxstar® 161 STH TIG/Stick Package
with Remote Fingertip Control
907711001
Includes 907711 plus X-CASE™, A-150 TIG torch, gas regulator with hose,
AK2C accessory kit, and remote fingertip control
X-CASE™ (only)
301429
Carrying case for Maxstar 161
Full KVA Adapter Cord
300517
Adapts engine drive 120/240 V plug to Maxstar 240 V plug
RCCS-6M
195184
195503
13.25 ft. (4 m) remote fingertip control
26.5 ft. (8 m), remote fingertip control
RMS-6M
195269
26.5 ft. (8 m) remote on/off control
RFCS-6M
195183
195504
13.25 ft. (4 m) remote foot control
20 ft. (6 m) remote foot control
195234
Connects the A-125, A-150 and A-80 Weldcraft torches to
25 mm gas thru Dinse-style connector
®
®
Qty.
Accessories
Weldcraft™ A-150 (WP-17) TIG Torch
Air-Cooled TIG Torch Connector
Date:
Distributed by:
© 2017 Miller Electric Mfg. Co.
See above
Total Quoted Price:
Price
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